ML65X Manual PDF
ML65X Manual PDF
ML65X Manual PDF
Lift position and fault datas are screened on LCD top line on ML65X card. When the car is on
stand by position, floor number is on LCD lower line.
Car lamp is ON and
L a m p O n ‐ W a i t C a l l
call is waited
F : 0 6
Floor the car stopped
After the maintenance
After the maintenance
working day working hour
W a i t C a l l Car lamp is OFF and
D 0 2 3 H 1 2
call is waited
F : 1 2
When the car is moving, on the left side of LCD top line, there is target floor and on the right
side of LCD top line, there are movement direction, speed and fault datas. On the lower line, the
floor that the car position at the moment is screened.
Target floor
T r g : 0 5 Up direction high
U p H i g h S .
F : 0 2 speed movement
Floor the car stopped
Target floor level
Up direction low
T r g : 0 5 U p L o w S .
F : 0 2 speed movement
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ML65X Button Usage Explanations
There are four buttons at the right side of ML65X card. Some functions are appointed to
these buttons except the situation that the car is stopped, stop signal is off or stop signal is cut and
re‐applied and inspection mode.
ENTER BUTTON (Red) : Manual movement mode is started when pressed this button. At this
situation, if safety circuit is OK, the car is moved with UP and DOWN buttons. Soft stop is done at the
end of the movements for Speed Control Systems. ESC button must be pressed to exit Manual
Movement mode.
UP BUTTON (Brown): Situation screens are shown in order when pressed this button. The
explanations related this function will be done below.
DOWN BUTTON (Brown): Car calls function is started when pressed this buton. The explanations
related this function will be done below.
ESC BUTTON (Black): Registered fault observing function is started when pressed this button. The
explanations related this function will be done below.
SITUATON SCREENS TRACING
Situation screens datas can be reached with up buton and looked at between the screens.
Communication Screen
C o m m u n i c a . S t a t u s
C = ± I n t = ± ± ± ± D = ±
Display Short Circuit Screen
D i s p S h o r t C i r c u i t
N o t
Shown that short circuit on which
display segment/s or not
2
Door Situation and Signals Screen
A D o o r Shown that
O p e n e d
A Door situation
A C = * K A P A = ‐
Shown that Shown that
“OPEN” signal exist “CLOSE” signal exist
Shown that
B D o o r I s N o t H e r e
B Door situation
A C = ‐ K A P A = ‐
Shown that Shown that
“OPEN” signal exist “CLOSE” signal exist
Call Screen
0 . . 1 5 C a r C a l l s
. . . . . . . . . . . . . . . .
Shown that
car calls
Total Run Screen
T o t a l R u n
0 0 0 0 0 0 0
Shown that total
run number
3
Run After Maintenance Screen
R u n A f t e r M a i n t .
0 0 0 0 0 0 0 0
Shown that total run
after maintenance
Remain Day To Maintenance Screen
M a i n t . R e m a i n D a y
2 4 0
Shown that the remaining
day to maintenance
MLKR1 Fault Screen
L a s t M L K R 1 F a u l t
N o F a u l t
Shown that the last fault
about MLKR1 card
ENTER CAR CALL
Manual car call can be entered to the lift with down button.
Enter Call Screen
0 _ _ C a l l E n t e r _ _ 1 5
. . . . . . . . . . . . . . . .
Shown that
floor calls
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Dots on the screen indicate floor numbers in order. Floor that will be given call is selected
with cursor and put “+” sign with “ENTER” on the floor number. More than one call, the other floors
are selected the same.
0 _ _ C a l l E n t e r _ _ 1 5
. . . + . . . . + . . + . . . .
To exit the function, it must be pressed to “ESC” button.
E N T = O k E S C = C a n c l
. . . + . . . . + . . + . . . .
On the screen, registrations are canceled with “ESC” button or registrations are confirmed
with “ENTER” button and exit from the function.
ML65X Registration Faults Tracing
When the lift is working, some faults being in the system are registered with the direction,
station, day and hour datas. It can be registered the last 16 faults. When the car is stopped, if ESC
button is pressed except the situation that the car is stopped, stop signal is off or stop signal is cut
and re‐applied and inspection mode, fault tracing function is started. Out of service lamp is ON.
L o c k S i g n a l E r r o r
h . 0 1 G = 0 2 8 S = 1 2 >
5
When the function is started, the first fault shown at the screen is the last fault. If another
fault is not exist “ No Fault “ message is screened. It is get to trace the faults by pressing UP and
DOWN buttons. At the tracing time, the number of the faults are not related to occuring time of the
faults before or later. Day and hour determinates the occuring order of the faults. When any fault is
screened, if ENTER button is pressed, during 2 sec. the direction and station of the fault are shown at
the screen.
U p F : 0 2
When ESC button is pressed or detected the car or control panel inspection key, fault tracing
function is end. At the programming mode, if enter to “G.Maint.Settings” section and select YES in
(G03) parameter “Maintenanced?” menu, registered faults are deleted.
ML65X General Fault Explanations
ERROR SCREEN DISPLAY EXPLANATION
Lock SignalError When the lift will move, the situation that the lock signal is not
detected at the lock wait time after the pomp pulled. The fault is
registered with the direction data. At this situation the calls are
deleted and lift is out of service during 10 sec.
MaxHighSpeedTime While the lift is high speed movement, the situation that floor
changing is not detected from pulse bi‐stable in adjusted time at
parameter. At this situation the calls are deleted and fault is
registered with direction data. The lift is blocked with lightening the
out of service lamp.
MaxLowSpeedTime While the lift is low speed movement, the situation that jf signal is
not detected in adjusted time at parameter. At this situation the calls
are deleted and fault is registered with direction data. The lift is
blocked with lightening the out of service lamp.
Contactor Fault The situation that KRC contactor control input is not detected in 2
sec. after the relays that pulls the contactors are dropped. At this
situation the calls are deleted and the fault is registered. The lift is
blocked with lightening the out of service lamp.
817=0 818=0 The situation that both necessary cutter is not exist at the same
time. At this situation the calls are deleted and the lift is out of
service till the one of the cutter is detected.
DoorOpenLongTime The situation that the door is open till the end of the adjusted time
at the door maximum time parameter. At this situation the calls are
deleted and the lift is out of service till the door signal is detected.
StopBut.LongTime The situation that stop signal is remained cut till the end of the
adjusted time at the door maximum time parameter. At this
situation the calls are deleted and the lift is out of service till the stop
signal is detected.
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R PhaseError The situation that one the phases is not exist. If this situation is
S PhaseError occured while the lift is moving, the car is stopped by locating a call
T PhaseError to the nearest floor in the same direction. If there is not a phase
when the lift is stopped at the nearest floor or the car is stopped, the
calls are deleted and the lift is out of service.
R,S PhaseError The situation that two ot three of the phases are not exist. If the car
R,T PhaseError is moving, it is stopped; the calls are deleted and the lift is out of
S,T PhaseError service.
R,S,T PhaseError
PhaseOrderError The situation that the phases orders connected to phase protection
terminals (R, S, T) are wrong. At this situation the calls are deleted
and the lift is out of service (Phase order is only controlled when the
lift is stopped).
Driver Fault When one of the the gearless rescue options is selected, the driver
fault control is done from EIN input. When this input is not detected,
this fault warning is shown at lcd screen.
No 817 Signal Before coming the bottom floor, the situation of cutting 817 signal.
The fault is registered with the direction data. At this situation the
calls are deleted and lift is out of service during 10 sec.
No 818 Signal Before coming the top floor, the situation of cutting 818 signal. The
fault is registered with the direction data. At this situation the calls
are deleted and lift is out of service during 10 sec.
Notes :
1‐ Controls that phases are not exist are shown at screen during ML65X card has power.
2‐ Phase order fault is only controlled when the lift is stopped.
3‐ If one of the lifts is out of service at doublex working because of any fault, external calls
appointed on this lift are transfered to the other lift.
ML65X – MLKR1 Door Bridging Fault Descriptions
If MLKR1 door bridging card is used with ML65X card; it can be done re‐levelling and
advanced door opening. When door bridging operation is done, if the faults that descriptions are
belowed are occured, fault message is shown at lcd screen and registered to the memory. At this
situation the lift is blocked by lightening out of service lamp. After the block operation, when the
control panel power is cut and re‐applied, “MLKR1 ErrorExist” is traced on lcd and blockage of the
card is continues. To cancel the blockage, must be entered to “J.GeneralSetings” and selected YES on
“DelMLKR1Error” menu in (J05) parameter, and registered fault must be deleted. To look the
registered fault, UP button must be used that is explained in button descriptions.
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FAULT SCREEN DISPLAY EXPLANATION WHAT TO DO
ML1‐ML2 Shunted ML1 and ML2 inputs are short Check ML1 and ML2 inputs
circuit. that they are short circuit or
not. Use different switches for
ML1 and ML2 re‐levelling zone
mono‐stable swithes.
RML1‐2NotPickUp There is no situation signal of 1‐Check ‘’ST’’ (RML1 or RML2
RML1 or RML2 bridging safety situation signal) terminal
relays on MLKR1 card. connection between ML65X
and MLKR1 cards.
2‐If there are ML1 and ML2
signals, check RML3 relay is
dropped at the start of
bridging and then RML1,
RML2 relays are dropped.
RML1‐2 Not Drop There is always situation signal 1‐ Check ‘’ST’’ terminal on
of RML1 or RML2 bridging ML65X and MLKR1boards is
safety relays on MLKR1 card. not short circuit with 100.
2‐ Check RML1 or RML2 relays
are not pulled although there
are no ML1 or ML2 signals.
Not Bridged The signal is not detected Check the connections
from ‘’140’’ input although between “SF1” and “SF2”
bridging operations are done. terminals on MLKR1 card to
“120” and “140” signals.
140OnAfterBridge Although the end of bridging Check RE relay on MLKR1 card
operation, signal is detected is dropped.
from ‘’140’’ input.
ML1 Shunt To 100 Detecting ML1 and/or ML2 1‐Check ML1 and/or ML2
ML2 Shunt To 100 signal when the lift is at low input is not short circuit with
ML1=100,ML2=100 speed movement because of 100.
detecting the target floor. 2‐Take the zone that the car
passed to low speed to the
front than the re‐levelling
zone.
ML1 Missing Not detecting ML1 and/or Check ML1 and/or ML2
ML2 Missing ML2 signal when the car is inputs.
ML1‐2 Missing stopped at call floor.
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ML1 ve ML2 mono‐stable swithes are shown how to be located below that will be used in the
lift system do the re‐levelling when the door is open with using MLKR1.
Mono‐stable switches
5cm ML1
ML2
30 cm
Ribbon magnet
Levelling Magnet Location
Mono‐stable swithes using for UP and DOWN levelling and ribbon magnets are shown how to
be located below that will be used in the lift system do the re‐levelling when the door is open with
using MLKR1.
10cm
2cm
Exact Floor Level
2,5cm 5cm UP levelling
2,5cm mono‐stable switch
DOWN levelling
2cm
mono‐stable switch
10cm
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EXIT FROM INSPECTION
When the lift is “INSPECTION” mode, if exit with Inspection Key, the lift is stil stays in
“INSPECTION” mode. For this 130 signal must be cut once. Because of the security, when operator is
on the car, in state of exit from inspection with unintendent movement, the door is need to open
once time.
DOOR TYPES SELECTION IN PROGRAMMING
Door types on each floors can be selected A side and B side seperately. Door types can be
indicated as; CarDo. (only car door automatic), F.Auto (floor +car door automatic), NoDoor (there is
no door).
C 1 : D o o r T y p e S e t A A door type
F l r 0 0 C a r D o . selecting screen
Floor number that Door type that will be
will be selected selected for each floor
For selection, with lightening left arrow by pressing ENTER button, required floor is selected.
C 1 : D o o r T y p e S e t A
F l r 0 0 C a r D o .
Floor number that Door type that will be
will be selected selected for each floor
If floor door type is required to change, it is pressed ENTER button second time and lightened
right arrow and door type is selected.
C 1 : D o o r T y p e S e t A
F l r 0 0 C a r D o .
Floor number that Door type that will be
will be selected selected for each floor
Also if all door types are the same type, “All” on the left side floor screen is selected, it is
pressed ENTER button and door type is selected with second arrow on the right side and all floors
door types are defined the same type.
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FLOOR DISPLAY SELECTION IN PROGRAMMING
D 1 : F l o o r D i s p . S e t
F l r 0 0 D i s p 0
Floor number that Display trace selection
will be selected for each floor
It is used for trace type selection that is required to be traced on floor for every floor. To
change the parameter; first, by pressing ENTER button, floor is selected with arrow on left side. By
pressing ENTER button again, display that will be traced is adjusted with arrow on right side.
If any floor display is adjusted a number value and the other floors displays are required to
sort, it is pressed ENTER button during 2 seconds. “ENTER forSorting” is started to flash on LCD
bottom line. At this situation if it is confirmed by ENTER, all floor displays are sorted. ESC cancels the
operation.
FLOOR LEVEL CORRECTIONS IN PROGRAMMING
I 8 : F l . L v l C o r r e c t
F l r 0 0 0 5 m m
Floor selection that Distance correction
will be done correction for each floor
INSPECTION (RV) RELAY FUNCTIONS
10A relay which open, close and common tip are given to the terminal is located to ML65X
card. There are two type functions of this relay. It is run as INSPECTION relay when MLSERI65 car
serial communication card (CarSerialcard) parameter is “Active” and it is run as CAR LAMP relay
when the parameter is “Cancel”. These functions can not be changed. If this relay will be used as CAR
LAMP relay, close contact must be used.
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UNINTENDENT CAR MOVEMENT (UCM) DETECTION OF ML65X CARD
For systems that are suitable to A3 standards, cards that will be used are shown below:
Explanations about these systems are below.
For the lifts has geared machine:
In these type systems, if re‐levelling will be done, MLKR1 door bridging card must be used.
Because relevelling can be done with door opene or close. When the re‐levelling is being done, it si
detected that the car exit out of door zone with “ST” output on MLKR1 by ML65X card. If it is
detected that the car exit from this zone “UCMErrorDetected” is traced on lcd and stopped running.
At this situation lift is blocked with lightening out of service lamp. After the block operation, when
the control panel power is cut and re‐applied, “UCMErrorDetected” is traced on lcd and blockage of
the card is continues. To cancel the blockage, must be entered to “J.GeneralSetings” and selected YES
on “Del UCM Error” menu in (J06) parameter, and registered fault must be deleted.
In these type systems (with re‐levelling or without re‐levelling); OSG must have a steel bar
which blocks UCM suitable to A3 standards. MLA3 card controls the selenoid that moves this steel
bar on OSG. It is detected that safety relay on MLA3 card dropped or not with “MNT” input by ML65X
card. If any problem is detected, operation is stopped with writing “MLA3 Card Error” on lcd. At this
situation lift is blocked with lightening out of service lamp. After the block operation, when the
control panel power is cut and re‐applied, “MLA3 Card Error” is traced on lcd and blockage of the
card is continues. To cancel the blockage, must be entered to “J.GeneralSetings” and selected YES on
“Del UCM Error” menu in (J06) parameter, and registered fault must be deleted.
It is detected that the info coming from close contact of the switch that is dropping and
pickin up with the selenoid on OSG and the selenoid dropped or not by ML65X card. If it is detected
that the selenoid dropped not correctly, “OSG/Brake Error” is traced on lcd. At this situation lift is
blocked with lightening out of service lamp. After the block operation, when the control panel power
is cut and re‐applied, “UCM Error Exist” is traced on lcd and blockage of the card is continues. To
cancel the blockage, must be entered to “J.GeneralSetings” and selected YES on “Del UCM Error”
menu in (J06) parameter, and registered fault must be deleted.
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For the lifts has gearless machine:
In these type systems, if re‐levelling will be done, MLKR1 door bridging card must be used.
Because relevelling can be done with door opene or close. When the re‐levelling is being done, it is
detected that the car exit out of door zone with “ST” output on MLKR1 by ML65X card. If it is
detected that the car exit from this zone “UCMErrorDetected” is traced on lcd and stopped running.
At this situation lift is blocked with lightening out of service lamp. After the block operation, when
the control panel power is cut and re‐applied, “UCMErrorDetected” is traced on lcd and blockage of
the card is continues. To cancel the blockage, must be entered to “J.GeneralSetings” and selected YES
on “Del UCM Error” menu in (J06) parameter, and registered fault must be deleted.
In lift systems has a gearless machine, it is not needed to use MLA3 card. It is detected that
the info coming from close contact of the switch that is dropping and pickin up with motor brake and
the brake dropped or not by ML65X card. If it is detected that the brake dropped not correctly,
“OSG/Brake Error” is traced on lcd. At this situation lift is blocked with lightening out of service lamp.
After the block operation, when the control panel power is cut and re‐applied, “UCM Error Exist” is
traced on lcd and blockage of the card is continues. To cancel the blockage, must be entered to
“J.GeneralSetings” and selected YES on “Del UCM Error” menu in (J06) parameter, and registered
fault must be deleted.
For hydraulic lifts:
In these type systems; because of not existing OSG, it is not needed to use MLA3 card. In
kydraulic units suitable to A3 standards, there is one A3 protection valve. In down direction
movement, tis valve is being dropped with down landing valve. In hydraulic with re‐levelling systems,
while re‐levelling operation, it is detected that the car exit out of door zone with “ST” output on
MLKR1 by ML65X card. If it is detected that the car exit from this zone “UCMErrorDetected” is traced
on lcd and stopped running. At this situation lift is blocked with lightening out of service lamp. After
the block operation, when the control panel power is cut and re‐applied, “UCMErrorDetected” is
traced on lcd and blockage of the card is continues. To cancel the blockage, must be entered to
“J.GeneralSetings” and selected YES on “Del UCM Error” menu in (J06) parameter, and registered
fault must be deleted.
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Manual test for unintendent car movement:
In systems that are used MLKR1 card; there are UP and DOWN direction test menus of
ML65X card for testing the detection of unintendent car movement (UCM) correctly.
Before doing UP direction test operation, car is taken to the floor level of the floor that is
under the the topper floor. Than to start the test, must be entered to “J.GeneralSetings” and
selected YES on “UCM Up Test” menu in (J07) parameter.
Before doing DOWN direction test operation, car is taken to the floor level of the floor that is
on the bottom floor. Than to start the test, must be entered to “J.GeneralSetings” and selected YES
on “UCM Down Test” menu in (J08) parameter.
These test operations simulates unintendent car movement (UCM) error that occures when
the door is open normally as closed door. During the test, car is moved with low speed to the test
direction. When the car is exit from the door zone, unintendent car movement (UCM) error occures
and reset operations of the fault must be applied the same.
AUTO TUNING:
To do auto tuning as brake is closed in gearless systems, must be entered to “J.General
Settings” and selected YES on “Auto Tuning” menu in (J09) parameter. So in INSPECTİON mode,
during 100 seconds after the first movement, OSG/Brake Control is not done.
IMPORTANT WARNING !
CANH – CANL connections between ML65X and MLSERİ65 must be
! done side by side in flexible cable and must be connected far from high
voltages (phase,neutr, lirpomp, automatic dor phase).
CANCELLATION OVER SPEED GOVERNOR SELENOID OR GEARLESS BRAKE CONTROL:
If B32 parameter is selected PASSIVE, control of OSG selenoid contact or gearless brake
contact that dropped or not is canceled after the lift stopped. But when the lift is moving, control is
still going on. If B32 parameter is selected CANCEL A3, all controls are canceled. In gearless systems,
if PASSIVE selection required, “Are You Sure?” question is asked again.
IMPORTANT WARNING !
If B32 parameter is selected PASSIVE from ML65X menu, system can
!!
damage more because of not checking of UCM faults that can be
occured on OSG selenoid or gearless brake. If parameter selected
“Cancel A3” Mikrolift does not take any responsibility for these actions
and Liftinstituut certificate is no longer valid.
14
WHAT NEEDS TO BE DONE FOR SHAFT LEARNING:
1) As shown at ML65X_45 and ML65X_46 schemes, 30cm ribbon magnets are must be used for
all floor levels.
2) ML1 and ML2 that will be located across these magnets are must be electronic mono‐stable
switches.
3) ML1 electronic mono‐stable switch must be certainly ABOVE.
4) Location of ML1 ande ML2 electronic mono‐stables must be certainly done 5 cm far away
from the centers as shown in ML65X user manuals.
5) Shaft learning is done in INSPECTION speed and driver inspection speed input is must be
connected to RV relay of ML65X card (Inspection speed 0,30 ‐ 0,50 m/sec. is adviced).
6) A, A¯,B, B¯ve GND tips of encoder that is connected to driver, are must be connected to
ML65X card with shielded cable. Shielded tip is also connected to ground. In systems without rescue
and with UPS rescue, + feeding tip of encoder is connected to driver. In rescue system with MLKS10,
+ feeding tip of encoder is must be connected to 15V terminal on ML65X card. To be activated 15V
terminal, jumper that is near the terminal is to be taken to the right two position. So 15V led will be
ligtened.
7) In control panels used MLKS10; 100 is given to RTCOM tip of RT relay that assigned AT FLOOR
OUTPUT of ML65X card, RTC tip is connected to 142 input of MLKS10 card.
8) In systems that used gearless motor, encoder is must be on over speed governor.
SHAFT LEARNING USAGE DETAILS:
1) In pulse systems 817 and 818 limit switches were located a littel bit top or a little bit bottom
of magnets. In this system, limit magnets or limit switches are can be located to “passing to slow
speed distance” place.
2) If there is really rope creep; if encoder value is not changed with the rope creep, ASM and
YSM are must be connected..
3) In high speed systems that used midlle speed output, when is moving to neighbour floor,
passing to slow speed distance value (I03:Mid.Spd.Slow.) is accepted this value. In high speed
systems that is not used midlle speed, slowing distance from high speed (I02:HighSpd.Slow.) and
slowing distance from middle speed (I03:Mid.Spd.Slow.) are must be selected the same.
15
SHAFT LEARNING TO BE DONE:
When the lift is stanby, it is entered to prgramming. In “I.Shaft Learning” menu, “I01:Learn
Shaft” sub menü is selected YES. The card is first moved to 817 bottom switch position. Then, it is
moved to bottom level of ML1 and ML2 and Shaft learning is started in up direction. In the left
bottom of LCD passing floor number, in the right bottom of LCD encoder value is screened. After
detected that 818 top switch is not exist, when it is reached to top of ML1 and ML2 level, Shaft
Learning is completed.
In the Shaft Learning operation if safety device is cut or the lift is taken to inspection mode,
Shaft Learning is canceled.
FLOOR LEVEL CORRECTIONS TO BE DONE:
After Shaft Learning is completed, exit from programming mode, by calling each floors, floor
level correction distances are noted one by one in up and down directions. If the car is not reached
to the floor level, distance value must be stored as (+); if the car passed the level, distance value
must be stored as (‐). These values are registered to “I08:Up Correcet” and “I09:Down Correct”
menu. If correction distances are bigger than ‐99mm or +99mm, ribbon magnets must be checked.
POSITION RESET:
In systems with working encoder, when the electric came to control panel first, the car is sent to
the first floor for position reset. If the car is in the zone that the bottom cutter is not exist or between
the two floors that ML1‐ML2 are not exist, first the car is moved to Ml1‐ML2 zone with INSPECTION
speed. Then it is moved with normal speed in down direction.
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