Sakura SCH568
Sakura SCH568
Sakura SCH568
ESC + ENT
Modes of Operation
RUN: normal operation of the lift.
L -- R
TST: testing of the lift.
ALV: automatic floor level search.
PAR: for setting of the controller’s parameters.
MANUAL
“Automatic” or “Inspection” movement of the cabin can be AUTO
UP
selected either under “RUN” or “TST” mode.
Manual Operation
Please ensure that all the safety circuits are connected and are in order before commencement of Inspection
Operation.
ROMS : machine room safety circuit
HEAT : motor overheat thermal sensor
CARS : cabin safety circuit
UDFS : hoistway safety circuit
DS : car door safety circuit
Car-Top Operation
Turn the Automatic/Inspection Switch on the car top to manual. The cabin can be moved up or down by pressing
the Manual Up and Manual Down button. When the up or down slow down limit switch is activated, the lift will
travel in slow speed. When top or bottom final limit switch is activated, i.e. open circuit, the life will stop
immediately.
Turn the Automatic/ Inspection Switch on the Main CPU Board or EC Panel to “Inspection”. The cabin can be
moved up or down by toggling the Manual Up/ Manual Down switch to Manual Up or Manual Down respectively.
When the up or down slow down limit switch is activated, the lift will travel in slow speed. When top or bottom
final limit switch is activated, i.e. open circuit, the life will stop immediately.
Wiring Instruction
1. Turn main power off, short circuit the safety circuits: ROMS, UDFS, CARS, HEAT, CS, DS, ULS, DLS, USD,
DSD, HUS, HDS, SHUS & SHDS. For explanation of these circuits, please refer to the chapter on CPU Board.
2. Switch to “Inspection”.
3. Ensure that the encoder is securely fixed on the speed governor. Also check that the encoder cables are
connected to the CPU Board’s Encoder input. Screen cables should be used.
4. Turn power on, switch Manual Up/ Manual Down Switch to “Manual Up” or Manual Down” to move the cabin.
Be extremely cautious as the safeties are shorted. Observe the direction of movement of the cabin, it should
agree with Manual Up/ Manual Down’s switching position. If traveling direction of the cabin is wrong, turn
power off, reverse connection of any two motor cables and repeat the process.
5. Manually move lift up and down and note the digital indicator display on the CPU Board. The digital reading
should increment when the lift travels up and decrement when the lift travels down. If the digital display is
reverse, reverse the connection of phase A and phase B signal of the encoder and repeat the process.
6. If the encoder’s A & B phases are reversed, lift will stop after travel a short distance. Protection function for
reverse traveling direction is activated.
7. At this point, inspection speed test is completed. Test the Inspection Operation and Fine Tune Up and Fine
Tune Down function on the car top.
8. Check all safety circuits and switches in the hoistway, viz. machine room safety circuit, motor thermal sensor,
cabin safety circuit, hoistway safety circuit, car door and landing door safety circuit, top and bottom final limit
switches, up and down deceleration switches, leveling photoelectric switch and other emergency stop switches
etc. Also remove all short circuits from the safety circuits carried out in step 1 above.
9. Connect Car Control Board, Car Call Expansion Board, Car Display Board, Car-Top Controller, car lighting,
fans, alarms, arrival gong and weighing device switch.
10. Connect all Landing Operating Panels and ensure that the settings on LOPs correspond with the floor levels at
which they are installed.
Under test mode, the door does not open when it stops at the destination. However, the door can be opened by
pressing the Door Open button in the lift car.
Please exercise the lift under Test Mode for short floor travels and long floor travels numerous time. The system
will automatically measure, adjust and fine tune the leveling points and deceleration distances. It memorises the
speed curves for monitoring purpose every time when the lift is in operation subsequently.
This sate of the art intelligent system measures, adjusts, fine tunes and monitors the traveling speed curves, leveling
points, deceleration distances and other parameters all the time. Hence it can maintain superb ride comfort, good
leveling accuracy and high performance for a long time without the need for further adjustment or attention.
When new or proprietary features or functions are added, new CPU software is required. This is done by
re-programing the EEPROM Winbond W27C512. After the new EEPROM is plugged onto the CPU board,
the new software will only take effect after switching the CPU Board to “PAR” mode and then back to
“RUN” mode.
To set up the parameter, first set to Parameter Mode, “PAR” by toggling the Mode Selection Switch to “Adj” until
“PAR” LED is lit and then switch Mode Selection Switch back to “Set”.
Please refer to the table below for the explanation of all the parameters.
The parameter codes and their settings are shown on the seven-segment digital display found on the Main CPU
Board. The parameter code are shown at the 2-digit seven segment display to the left of the Up/ Down Arrow. The
settings are shown on the 4-digit seven-segment display to the right of the Up/ Down Arrow. The digits from the left
to the right are setting 4, 3, 2 & 1 respectively. They also serve as Thousands Digit, Hundreds Digit, Tens Digit
and Ones Digit respectively as appropriate.
The decimal points of the 2-digit display and 4-digit display when
lit are served as cursor. The cursor may be moved left or right by
pressing “L” or “R” key on the MF pendent.
When the cursor is at the parameter code field, i.e. the 2-digit display,
the required parameter may be selected by pressing the “+” or “-“ key on
the EC Panel.
When the cursor is at the setting field, i.e. the 4-digit display, the
selected setting may be changed by pressing the “+” or “-“ key.
3O 220V F 1 10A Main power R Phase
F 2 10A Main power T Phase
R S T
F 3 5A Door control safety L1
F 4 5A Door control safety L2
F 5 1A DC110V Safety circuit power supply
F 6 3A Brake Rectifier DC100 (B3)
F 7 5A POWER AC18V
F 8 5A POWER AC0V
F 9 5A Control Rectifier DC24V
(F1) 10A F10 5A Control Rectifier DC0V
F11 3A Fans & Lightin P10
(F2) 10A F12 3A Fans & Lightin P20
220V
0V 18V (F7) 5A
(T1)
110V 0V 0V (F8) 5A
(F3) (F4)
MS B3 L2
10 7 (F7) (F8)
1 3 5 (F3) (F11) (F4) (F12)
5A 3A 5A 3A BK1
2 4 6 25A Power dc24v
REC1 25A
L1 P10 L2(B2) P20
E.S REC2
AC110V
F5
(F6) (F9) (F10)
DC100V DC-100V
(G) DC100V DC-100V
B3 B4 十24V 一0V
CPU BD J3-01
To Main CPU Board (use inswated cable)
HEAT TO CPU BD J3-02
CM UP DN V0 V1 V2 V3
TO CPU BD J3-01
signals used by inverter
h
c
t
i
ro P R S T CM FWD REV MS1 MS2 JOG BX RA RC
w
s ts P1
QMA EB TO terminal-T1-05
l
a is INVERTER CONTROLLER EC TO terminal-T1-04
m
r
e eR DB Inverter Error Output
h U V W 1 2 3 4 5 6 1 2 3 4
T B2 (TA1)
PG
U V W
MOTOR N.F.B ML
U V W
Use inswated cable 2.2 220V 20A 3.5mm 2
M KW 380V 20A 3.5mm 2
3.7 220V 30A 3.5mm 2
KW 380V 20A 3.5mm 2
Use inswated cable 5.5 220V 40A 5.5mm 2
KW 380V 30A 3.5mm 2
Encoder or PG-Card
PG 12V
G
600 P/R PHA
PHB
Applicable Inverter:
Power Supply & Inverter Connection
YASKAWA VG616G5 CH-568 Controller
QMA EL-700
CPU Board
AA BA BC
Main Controller to Car Main Controller to Main Controller to
Top Controller Shaft Cable Shaft Cable
4 7 B(EB2) 1
7 IN3 1
HTX1 1 Single bureau 24V
3F 24V
Serial Link 24V intercom 24(+)
Button 24(+)
IN 24(+) 8 -(TL1) 2
8 OT3 2
5 B (EB2) 2 Single bureau G
3F G
Single bureau G intercom 24(-)
Button lamp 24(-)
intercom 24(-) 9 D-(TL2) 3HRX1
9 IN4 3 IN1
6 -(TL1) 3 HRXO Single bureau Serial Link
4F 1F
Single bureau Serial Link intercom OUT
Button Button
intercom OUT 10 T(TL3) 4HTX1
10 OT4 4 OT1
Single bureau Serial Link
4F 1F
intercom IN
Button lamp Button lamp
11 R(TL4) 5
11 IN5 5 IN2
Single bureau
5F 2F
intercom
Button Button
12 6
12 OT5 6 OT2
5F 2F
Button lamp Button lamp
AB
BB BD
Main Controller to Car Main Controller to Shaft
Main Controller to
Top Controller Cable
10 (F3) 5A L10 1 D-(TL2)
Shaft Cable 4 OT7 1 IN6
Fan & light Single bureau 11DS1 1CM1 7F 6F
power intercom Landing Door Signal Button lamp Button
11 (F4) 5A L20 2 R(TL3) SW Common
12DSN 2 5 IN8 2 OT6
Fan & light Single bureau
Landing Door ULS 8F 6F
power intercom
SW Top Limit Button Button lamp
3 MVS 50%
13 3USD 6 OT8 3 IN7
12 (F5) 3A L1 T(TL4)
76 LS Up 8F 7F
Car door Single bureau
Safety Circuit Deceleration Button lamp Button
switch intercom
13 (F6) 3A L2 4 COM 14 4 DSD
Car door Signal altogether 77 LS Down
switch line Safety Circuit Deceleration
14 HUP 5 ATT2 15P10(F3) 5A 5 UA
Inspection Hand automatic Fan/Light DLS
upward signal Power Supply Bottom Limit Main Controller to UPS
15 HDN 6 16P20(F4) 5A 6HUS 4 1
Inspection LV1 Fan/Light HS up Evacuation S1
downward Horizontal signal Power Supply deceleration completed - Power outage
16 7 E.S 7HDS 5 2
TL1 Security & door Ms Down -24V COM
Urban telephone Signal Common deceleration DC-24V Power outage
17 8 8 6 VR4 3 (UPS)
TL2 CS2 STOP Seismic The rescue
Urban telephone Car door switch Lock Lift apparatus completes
18 9 CAR 9
G Car Top Security WFSW
return route Flood unction
20 10
E EMC
GRAND Fire Recall
R S T U V W EV EV UPS Input
Termin
Terminal Board T1
CAR 78 CS DS
E.S 77 EB G OL1 BKOP TL1 TL2 B3 B4
76 EC 2 N
Speed
Whole family control panel adapter
open
Landing Call Cable Fixed cable
Traveling Cable
(Screened) Rectangle
NO #1 Conrtol Bd
NO #1 Conrtol Bd NO #1 Conrtol Bd
2 G AA-02
2 G BA-02 2 ULS BB-02
3 HRXO AA-03
3 HRX1 BA-03 3 USD BB-03
4 HTXO AA-04
4 HTX1 BA-04 4 DSD BB-04
9 WFSW
R
9 MVS 50% AB-03 BB-09
18 L1 AB-12 18 BB-18
19 L2 AB-13 19 BB-19
21 HDN AB-15
22 TL1 AB-16
23 TL2 AB-17
24 G AB-18
NO #1 Car Top
Control Bd NO #1 Car Top
Control Bd NO #1 Car Top
Control Bd NO #1 Car Top
Control Bd
13 24V
14 GND
15 1C
The sole button
must short-circuit Length:1M 16 1CL
NO #1 Car Top
Conrtol Bd NO #1 Car Top
Conrtol Bd NO #1 Car Top
Conrtol Bd NO #1 Car Top
Conrtol Bd
NO #1 Car Top
Conrtol Bd
2 24V CN05-1 22 DO CN14-2 J1-1 2 24V CN05-1 2.5-1 22 D- CN27-3 2 73-2 CN10-2
7 HRX0 CN05-3 27 DOL2 CN26-2 J1-3 7 HRX0 CN05-3 J11-1 27 DOL2 CN26-2 7 ATT CN11-5
8 HRX0 CN05-3 28 BZL CH22-2 J1-3 8 HRX0 CN05-3 28 BZL CH22-2 8 AT1 CN11-6
9 HRX0 CN05-3 29 EDOP CH33-1 J1-3 9 HRX0 CN05-3 J11-3 29 EDOP CH33-1 9 OA1 CN28-1
12 HTX0 CN05-4
J1-4 12 HTX0 CN05-4 12 L2A CN24-2
13 24V CH02-1
2.54 7P
J01-1 13 24V
2.54 7P
CH02-1
13 L1B CN24-3
20
2.5-2
併1條線 20 6V CN27-1 20 DO CN14-2
Speed Inverter
Fault Signal
BB-14 Govenor SW
78 EC EB
CPU Bd J5-T1-EB
77 T1-04 T1-05
T1-03
CPU Bd J5-T1-EB
T1-05
EB SF
Landing Landing Landing
Door SW Door SW Door SW
#12
#11
BB-11 E.S
#11 #11
T1-07
BB-12
DS
CPU Bd J5-DSN
T1-15 T1-16
P10
P20
F11(5A)
F12(5A)
COP SW
CN11-3 CN04-1-4
CN11-4
CN04-1-3
FAN
CN12-1 CN12-3
Transformer
110V~8V
EK4
CN18
EK5
BL
Legend: # cable number
CN19
BZ
T# trailing cable number
CN-car top control
T1-controller connection terminal
AB-trailing cable (T#)
BB-fixed cable (#) AC110VWiring diagram
J5-CPU Board connector
CM
Inverter RC Inverter RA
J3-RN
Resistor Resistor
J3-Overheat
Fire Recall
BB-10
CM CM
ULS IN1
BB-01 BB-02 J4-09 BC-03
J1-08 J4-01
USD IN2
BB-03 BC-05
J1-07 J4-02
DSD IN3
BB-04 BD-05
J1-06 J4-03
DLS IN4
BB-05 BD-05
J1-05 J4-04
HUS IN5
BB-06 BD-05
J1-04 J4-05
HUS IN6
BB-07 BD-01
J1-03 J4-06
STOP IN7
BB-08 BD-03
J1-02 J4-07
WFSW IN8
BB-09 BD-05
J1-01 J4-08
Input Circuit
CM
Cabin
CN-11 CN-03 Car Top
Inspection/ Inspection/
Auto Auto
AB-05
CN-03
Inspection UP
AB-14
CN-03
Inspection Down
AB-15
CN-07
AB-06
CN-27
MVS 50%
AB-03 Evacuation Completed
UPS UA-03
PG-IN +24V
GND black Frequancy
B division 3 +24V
Frequancy
J6-01
division 2 white
A Frequancy OT1
division 1 J7-01
red J7-01
202 210
mm mm
Landing Display Board
Multifunction Pendant
Button definition
ESC:escape
ENT:enter
+ :increment ESC + ENT
- :decrement
R :right shift
EC panel
L :left shift
L - R
Mode Select
No. Description Actions Remarks
Mode selection
1 ADJ LED lit
Press L button
RUN TST ALV PAR
4 Confirm selection
RUN TST ALV PAR
Check floor level error When lift levels Lift moves down
5
Press R button.
Lift moves up
Select parameter
2
required. Parameter are Press + or - button.
displayed at the left 2
digits
Press + button
Press - button
To confirm selection
3 Press ENT button
4 3 2 1
Press L button
Parameter setting (right
5 Press + or - button.
4 digits)
Select digit 4 3 2 1
Press - button
Press + button
Completion of
6 Press ESC button
parameter setting
Floor level
Floor level where error occurs is
identified.
Parameter Setup
Parameter Suggest value Function Description
Total number of floor ( Configure S1 dip switch on main board)
Lowest floor designation
Control options (available speed inverter option)
0 Inverter, with PG 1 Inverter ,w/o PG
1 Single speed 2 Dual speed 3: Three speeds
Master control Slave control (Configure S2 dip switch on main board)
Floor leveling position The positions are represented by the number of pulses
In hexadecimal numbers.
Should the radius of the speed governor, the encoder resolution or output
frequency from the inverter differs from the standard, the reading will be
changed proportionately.
…
-4 B1 -D Reserve
4 4 -5 B2 -E Reserve
3 3 -6 B3 -F Reserve
2 2 -7 B4 -G Reserve
Reserved.
Delay time for power recovery to the inverter after turning on the
lift or power outage
Delay time in seconds.
To delay supply of power to the inverter after a power outage. This is to
prevent over voltage and damage to the inverter. System will delay a pre-set
time for the inverter to discharge the current. The delay depends on the inverter
capacity, ranging between 10 to 30 seconds.
※Hold “ENT”to set the first charge waiting time when power recovery to
the inverter. The waiting time depends on the inverter capacity, ranging
between 3 to 15 seconds.
The waiting time can be set in steps of 0.5 seconds.
Parameter Suggest value Functional description
Anti-nuisance
Acceptable number of car calls under light load.
When the car calls exceed the pre-set number, system will clear all car calls to
prevent abuse.
Not detecting door fully opened. Door opening time is pre-set via parameter
1A. 0: N 1: Y
Lift moved to level position when it is changed from Inspection to Auto mode.
0: N 1: Y
Cancel both up and down registered landing calls when the lift arrives at a
floor. 0: N 1: Y
Under Inspection mode, allow pressing of highest car call button to move up
and lowest car to move down the lift 0: N 1:Y
Cancellation of extension of door dwell time. After the door dwell time elapse,
if no door detector is not activated, extension of door dwell time will be
nullified. 0: N 1: Y
Reserved.
Parameter Suggest value Functional description
Trip counter
When lift operates under normal mode (RUN) or test mode (TST),
accumulated trip count is recorded for maintenance purpose. The cycle of
starting, acceleration, full speed, deceleration to full stop is considered as one
trip. When this function is selected, the display shows lower four digits, press
and hold ENT to show upper four digits. It counts up to 99,999,999 trips.
Press “L”, “R” & “-” simultaneously to clear the counter.
Please check the lift operating condition by accessing CPU #1C at an interval
of about every 40,000 trips. Please replace the consumable parts like relays
according to the specified life span.
Floor number
Error log
Error code
Up to 32 errors can be recorded.
Record number
Bigger record number denotes more recent error.
Press ENT to show the floor number where each error happened.
3 0 Reserved.
0 2.0 Reserved.
0 C Reserved.
3.0 Reserved.
set a period to detect the action of brake engage when lift stops.
※ The preset value is in an increment of 0.1 sec.
※ This is to cater for different types of motors, in term of different capacity and
years in use which exhibit different mechanical characteristics for brake
opening and closing.
Reserved
Reserved
Reserved
Reserved
Rectify CS.DS,RD,LD
CS.DS,RD,LD in order?
problem
CPU LD7.LD8,LD76,LD77 in
Replace CPU Bd
order?
Landing door
contacts drop out
Replace
CPU LD12,LD67 in order?
CPU Bd
MA contactor picks up
and unable to drop out
Check Security Bd, lock lift switch, card reader, Set these up correctly so that they
fire switches, earthquake switch or other signal do not affect car calls
which may affect car calls.
Check CPU Bd
Landing Display Bd or Serial Interface Bd
malfunction
Check Security Bd, lock lift switch, card reader, Set these up correctly so that they
fire switches, earthquake switch or other signal do not affect car calls
which may affect car calls.
Check CPU Bd
Testing of Car Control Board
NO NO YES
DC24V input to Car Check button connections,
Check other functions,
Control Board in order? whether protection functions
connection and switches
activated and #2F
NO YES
Voltage between GND-RX Check traveling cable
DC 3~5V? No.1, 2, 3, 4 and AA
connector
NO YES
Replace Car Control Correct wire, connection or CPU Board J5 voltage between
Board connector problem GND-TX DC3~5V?
NO YES
NO
NO
1,EK1.DP relay on Car Top Control 1.Check F5.F6 fuse and AC connector in Lift
Controller Replace Car Top
Board pick up?
2Check connection between J01 of Car Control Control Board
2.Door power normal?
Board and CH09 of Car Top Control Board
3.Door power ON?
YES NO NO
1. Mandatory Door Open switch Replace Car Top
Door open test switch on door drive Control Board
in the COP able to open door?
able to open the door?
2.Check door open and door close
slow down switches are in order?
YES NO
1. EK2 O1 relay and CN29 OA1 OA2 Check and correct J01 of Car Control
connection in order? Board and CH09 O1 relay of Car Top
Control Board connection
YES NO
2. When lift stops and cabin slips ( ) in inspection mode, press the red "STOP" button on car top controller to
recover the lift operation。
3. When lift stops and cabin slips ( ) in automatic mode, toggle to inspection mode in machinary room and
select PAR mode by using multifunction pendant。
4. Recording error as "Under Speed ( )" if the lift's operating speed has not reached speed limit for low speed
in 7 sec/ medium speed in 8 sec/ high speed in 9 sec.
5. Recording error as "Deceleration position incorrect ( )" if one of the following conditions is occurred:
(i) When lift starts to decelerate and photo leveling switch is NOT activated in 15 seconds;
(ii) When lift starts to decelerate and photo leveling switch is activated in 4 times of the length of leveling vane
distance.
(iii) When lift starts to decelerate and photo leveling switch is NOT activated in 4 times of the length of leveling
vane distance.
6. If the photo leveling switch is short, the following condition will occur:
when lift starts, accelerates and then decelerates right away to inspection speed, and finally stops at the position
where DLS/ULS activated for passengers to press Door Open button and get out of cabin.
7. If the photo leveling switch is open, the following condition will occur:
when lift starts to decelerate, stops and then starts again at inspection speed, moving downward, finally stops at
the position where DLS activated for passengers to press Door Open button and get out of cabin.
8. The range of steel cable slip measurement is from 1/2 to 4 times of the length of leveling vane.
9. Blank error code is shown and 'D' is displayed on landing display board before doing reminder of error record
accumulation.
10. Add Pre-inspection Run mode which auto, manual, attendant and priority controls are all enabled. Call the lift,
lift arrives, enter the lift and press the "pre-inspection run" red button (bounced button). Get out of the lift, door
closes and lift travels downward 2.3m at final speed which is convenient for maintenance staff get onto the car top
to carry out maintenance work. Toggle to inspection mode on CPU board to drop out of the pre-inspection run
mode. Set downward travel distance from 1.6m to 3m in #2E. Set #2E to 07.0 get 2.3m distance. The value can be
set ranges from 00.0 to 13.9 once the incorrect frequency divider.