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MCCB

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Total Protection Complete Range

MOULDED CASE CIRCUIT BREAKER

For High Demand Applications

TemBreak Plus
Ics = 50KA and 85kA

New

TERASAKI
Innovators in Protection Technology

In the ever advancing high level information age Tembreak Plus MCCBs are the answers for all switching and protection applications in power distribution and industrial control.

P ower breaking capacities L ong lasting reliability U nique contact structure S electivity enhanced switchgear
Power Breaker Series : Ics = 50KA
Type No. of Poles Ampere Frame Rated Current (Amps) XH125PJ 3, 4 125 20, 32, 50, 63, 100, 125 XH160PJ 3, 4 160 160 XH250PJ 3, 4 250 160, 250 XH400PJ 3, 4 400 250, 400 XH400PE 3, 4 400 250, 400 XH630PJ 3, 4 630 400, 630 XH630PE 3, 4 630 630 XH800PJ 3, 4 800 800 XH800PE 3, 4 800 800

Rated AC Breaking Capacity IEC 60947-2 415V Icu/Ics KA 400V Thermal Magnetic Microprocessor Dimensions 4P Dimensions 3P Reference MCCB for accessories 120x155x86 90x155x86 XH125NJ 140x165x103 105x165x103 XH250NJ 50/50 50/50 50/50 50/50 65/50 65/50 65/50 65/50 65/50 65/50 85/50 100/50 65/50 65/50 85/50 100/50 65/50 65/50

185x260x103 185x260x103 185x260x103 280x273x103 280x273x103 280x273x103 280x273x103 140x260x103 140x260x103 140x260x103 210x273x103 210x273x103 210x273x103 210x273x103 XS400NJ XS400NJ XH400NE XS630NJ XH630NE XS800NJ XH800NE

Limitor Breaker Series : Ics = 65KA & 85 KA


Type No. of Poles Ampere Frame Rated Current (Amps) Rated AC Breaking Capacity IEC 60947-2 Icu/Ics KA Thermal Magnetic Microprocessor Dimensions Dimensions Reference MCCB for accessories 4P 3P 120x235x86 90x235x86 XH125NJ 185x360x103 140x360x103 XH400NJ 415V 400V 85/85 85/85 85/85 100/100 185x360x103 140x360x103 XS400NE 280x370x140 210x370x140 XS1600NE 280x370x140 210x370x140 XS1600NE 280x370x140 210x370x140 XS1600NE 85/85 100/100 125/70 125/70 125/70 125/70 125/65 125/65 TL-100NJ 3, 4 100 20, 32, 50, 63, 100 TL-250NJ 3, 4 250 160, 250 TL-400NE 3, 4 400 400 TL-630NE 3, 4 630 630 TL-800NE 3, 4 800 800 TL-1250NE 3, 4 1250 1000 1250

Power Breaker Series

Limitor Breaker Series

Suitable for Isolation


Positive contact indication thru toggle mechanism. Padlock can be installed if contacts are in fully open condition.

I (ON)

I (ON)

TRIP

TRIP

O (OFF)
O (OFF)

Unique contact Structure


Exceptional Current Limitation
Using FBM (Fast break mechanism) resulting in : Low peak current Low let thru energy One FBM per pole in case of power breaker series and 2 FBM per pole in case of Limitor breaker series.
3 2 1

Thermal Magnetic Releases


Thermal Setting
Continuously adjustable from 63% to 100% of In. One of the largest in the market. (For all Tembreak Plus, XS and XH Series) CHOICE OF PROTECTION
Im 6 5 7.1 8.5 10 xIn Im 6 5 xIn 7.1 8.5 10

Magnetic Setting
From 5 to 10 times In 5 main points of calibration are 5, 6, 7.1, 8.5 & 10. (For all MCCBs including and above 400A rating along with XH 250PJ)

Thermal Adjustment 63% - 100% x In

Magnetic Adjustment 500% - 1000% x In

Micro Processor MCCBs


Utilisation Category 'B'
Intelligent Flexible : True r.m.s protection , unaffected by harmonics : Over 200000 independent time current characteristics ensuring full selectivity
T

Applicable MCCBs
Frame XH250PE XS400NE XS630NE XS800NE XS1250NE XS1600NE XH400PE XH630PE XH800PE Setting Dial Base Current Setting LTD Pick up LTD Setting STD Pick up STD Setting INST Pick up I0 I1 T1 I2 T2 I3 Rating 250 400 630 800 1250 1600 400 630 800 Poles 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4 Breaking capacity Icu Ics At 415 VAC 50 50 50 65 85 65 65 65 25 25 25 49 64 50 50 50

0.8

1.0 30

I1
T1

L.T.D

Time

65

33

5 2 10

I2
1.0

S.T.D
T2

INST.
0.3 3 600% of I1 12
I

Standard Time Current Curves


Peak Value Peak Value/2 = true r.m.s. True r.m.s.

Available Adjustments 0.63 - 0.8 - 1.0 x I0 0.8 - 0.85 - 0.9 - 0.95 - 1.0 x I0 5 - 10 - 15 - 20 - 25 - 30 (at I1 x 600%) 2 - 4 - 6 - 8 - 10 x I0 0.1 - 0.15 - 0.2 - 0.25 - 0.3 3 - 12 x I0 (continuously adjustable) Amps Amps Secs Amps Secs Amps

T=500 Sec

True R.M.S. Protection, Uneffected by Harmonics

RESET

TRIP INDICATORS

l1 T1 lG TG l2 T2

LONG TIME CURR. 0.85 0.95 SETTING 0.8 1.0 l1 l3 x l0 l RATED CUR. (A) 15 BASE CUR. 20 TIME 10 lc 1250 A SETTING 5 30 0.63 0.8 1.0 x ln PICK UP
T1

SHORT TIME 4 2 l2 0.15 0.1 T2 SEC 6 8

INSTANTANEOUS GROUND FAULT 6 9 0.2 0.3 0.4

PRE TRIP ALARM 0.8 0.7 lp 0.9 1.0 x l1

0.9

x l0 0.2

10 3 l3 0.25 0.3

x l0

12 0.1 lG x ln
2

CT RATED CURRENT 1250 A ln TEST IN

SHORT TIME l t

0.2

0.3

0.4

SEC at 6 x I1

OFF ON T2 SEC at 10 x IO

0.1 0.8 TG SEC

Legend LTD* STD* INST* l2t RAMP* Pick-up LED* Test Port* PTA GFT LEDS HI-INST
* Standard for all Microprocessor MCCBs

Application Long Time Delay Short Time Delay Instantaneous : : : : : : Pre-Trip Alarm Ground Fault Trip Light Emitting Diodes High Instantaneous : : : : Overload protection , True R.M.S. Short circuit protection and selectivity Short circuit protection, fast acting Provides easier grading with downstrams fuses Lights on LTD overload, flashes on PTA pick-up Facility for TNS-1 OCR checker for calibration checking Useful for loadshedding application Protection against ground application Indication of fault for faster diagnosis High inrush applications, increased selectivity

TemBreak
Series Frame No. of Poles ECONOMY 'XE' 2, 3 3 3, 4

Series
STANDARD 'XS' HIGH FAULT 'XH'

XE100NS XE225NC XS125NJ XS250NJ XS250PJ XS400CJ XS400NJ XS630CJ XS630NJ XS800NJ XH125NJ XH250NJ 3, 4 160,250 3, 4 160,250 3, 4 400 3, 4 400 3, 4 630 3, 4 630 3, 4 800 3, 4 20,32,50 63,100,125 3, 4 160,250

10,15,20, 125,150 20,32,50

Ratings (In) Breaking Capacity (Icu) KA at 415 VAC as per IEC 60947-2 Calibration Temperature Thermal Setting Magnetic Setting Rated Insulation Voltage (Ui) Rated Impulse withstand voltage Vimp (KV)

30,40,50

175

63,100,125

60,75,100 200,225

10

15

25

25

35

35

50

35

50

50

50

50

400C

450C

450C

450C

450C

450C

450C

450C

450C

450C

450C

450C

Fixed

Fixed Fixed

Adjustable (63% to 100% of In) Adjustable (5 to 10 Times In) 690 690 690 690 690 690 690 690 Fixed 690

660

690

690

Features
Conforms to IEC60947-2 / IS 13947-2 Widest range from 10A to 4000A to suit all applications Line Load Interchangeability Current Limiting design Compact sizes Approved from : American Bureau of shipping, USA : Lloyd's register, UK : Germanischer Lloyd, Germany : ASTA, UK Draw out type Anti Corrosive application DC Application Genset Protection Mining Series (1100 VAC) Disconnector Series

Plug in MCCB

Draw out type (DO)

4 Pole MCCB

100% rated Neutral Early make, Late break neutral

ACCESSORIES
Internal Accessories

Shunt Trip (SHT) Standard Voltages : (with builtin Anti burning switch) 200-480 V AC 100-115 V AC Under Voltage Trip (UVT) Standard Voltage : 350-450 V AC

Auxiliary Switch (AX) 1 Change over

Alarm Switch (AL) 1 Change over

Aux-AL Switch (AUX-AL)


Note : Other voltages also available on request : Aux switch in 2/3/4/5/6 Change over available on request : UVT is not available for XE225NC

1 Change over

External Accessories

Motor Operator

Rotary Handle Panel mounted, variable depth

Extended Terminals

- Front Type - Rear Type

Interpole barriers

Dimensions(mm)
Upto 400 A Frame
3P H L 4P H L ASL Y N Mounting hole

FRAMES

H H1 W W1 W W1 W2 d D D1 Y

}
XE100NS XE225NC XS125NJ/XH125NJ/XH125PJ XS250NJ XS250PJ/XH250NJ XH250PE/XE400NS/XS400CJ/XS 400NJ XS400NE/XH400NE/XH250PJ/ XH400PE/XH400PJ 130 160 155 165 165 260 260 110 135 134 144 144 228 228 3 Pole 75 50 105 70 90 60 105 70 105 70 140 90 140 90

}
4 Pole - - 5 87 - - 7 83 120 90 30 4 104 140 105 35 4 107 140 105 35 4 124 185 135 45 7.5 145 185 135 45 7.5 145 68 60 86 86 103 103 103 64 92 102 102 102 102 102

H1

ASL

H1 H

W1 W

W2 W1 W

D1 D

630 A and 800 A Frames XE600NS/XS630CJ/XS630NJ/XS630NE/XH630NE/XS800NJ/XS800NE/XH800PS/XH800 NE


3P H L 13 13 4P H L 80 A 32 Extension handle (removable) ASL 6 45 57

25 141 15 32 132 273 80

BREAKER TYPE
XE600NS
28 14 M8 Mounting screw A B (Neutral: N) 103 145

A
8 8 8 10 10

B
34 34 36 35 36

N
36 36 36 36

ASL

ASL

XS630CJ, XS630NJ, XH630PJ XS630NE, XH630NE, XH630PE XS800NJ, XH800PS XS800NE, XH800NE, XH800PE

40 140 240

70 70 70 105 175 280

Conductor overlap max.

7.5 80.5

1250 A Frame - XS 1250 NE


Mounting 3P 13 H hole L 13

4P H L 80

Extension handle (removable) 370 170

31 8

140

ASL 8 25 32 170 80

200

ASL

28 18

45 140 210

70 70 70 105 175 280

17 80

14 120 171

29

M8 Mounting screw

* For dimensions of 1600A, 2000A & 2500A Frames, contact our nearest Sales Office.

PD/MCCB/3000/AUG '04

RP/5000/Jan '08

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