Gas Treating Technologies and Services
Gas Treating Technologies and Services
Gas Treating Technologies and Services
DOW
Gas Treating Technologies and Services UCARSOL and SELEXOL Solvents Alkyl Alkanolamines, Ethanolamines, and Isopropanolamines
Dow Gas Treating Products and Services offers you the broadest and most in-depth portfolio of gas treating products, services, and technologies in the world. For more than 60 years, our innovations have led the way in gas treating. Today, our UCARSOLTM solvents, specialty amines, and specialized technologies coupled with the unsurpassed knowledge and experience of Dow people bring you the most advanced solutions available for gas treatment.
produce Methyldiethanolamine (MDEA), a key raw material for servicing gas treating customers and applications globally in Europe, North America, South America,
Middle East, and Asia. We are your source for the industrys leading gas treating products and technologies, including UCARSOLTM amine solvents for gas treating amine systems UCARKLEANTM solutions for cleaning gas treatment systems SELEXOLTM physical solvents UCARSEPTM amine reclamation system
HS
2
Products You Know From a Familiar Name in Gas Treatment
The merger of The Dow Chemical Company (Dow) with Union Carbide Corporation (UCC) in 2001 marked the beginning of a new era in gas treatment. Dow is now the largest manufacturer of ethanolamines, isopropanolamines, and alkyl alkanolamines in the world. And the new gas treatment business that was formed offers the broadest and most in-depth portfolio of gas treating products, services, and technology available anywhere.
as well as the Dow family of Specialty Amines, ethanolamines, and isopropanolamines for gas sweetening; gas treating chelates for redox technology; Amine ManagementSM services; and much more.
With Dow Gas Treating Products and Services, you benefit from our unsurpassed application knowledge that helps you meet your gas treating requirements, and reduce your capital investment and operating costs. We offer advanced technical service support with simulation capabilities to model your current and future gas treating needs, access to a state-of-the-art pilot plant that can mimic your process, on-going analytical support from a laboratory in your geographic region, along with experienced technical service engineers for consultation on your amine applications. Youll receive expert technical service as well as support from a dedicated gas treating team in your geographic area. Dow can help you add value at every level of your operation.
CO2
But theres more to Dow Gas Treating Products and Services than the worlds leading business and market presence. Were applying global economies of scale to deliver high technology gas treating solutions at competitive cost.
Dow Gas Treating Products and Services, the recognized leader in gas treating
HS
2
technology, marries advanced gas treatment products and technology to the global power and products of Dow, one of the worlds largest chemical companies.
Dow is a leading science and technology company with annual sales of approximately $28 billion. Dow serves customers in more than 170 countries supplying innovative chemical, plastic, and agricultural products and services to a wide range of markets.
Dows Gas Treating Products and Services group has been at the forefront of gas treating technology for the past 60 years. Our amine chemicals, UCARSOL solvents, Specialty Amines, and specialized technologies including SELEXOL solvents and the UCARSEP process are recognized as the most advanced solutions available for gas treatment.
Dows financial strength coupled with the longstanding Dow commitment to research and development and environment, health, and safety contributes to the ongoing development of new generation products, technologies, and services to meet the emerging needs of the gas treating industry.
More than ever, we remain committed to working with customers individually to identify and implement cost-effective gas treating solutions tailored to meet specific requirements. This commitment starts with our portfolio of UCARSOL solvents and DOW Specialty Amine solvents.
CO2
4
Dow Ethanolamines is a global leader in its own right, offering you the broadest product portfolio, lowest cost products, most extensive customer service capabilities, and the broadest distribution network. Our ethanolamine products include:
Monoethanolamine (MEA) commonly used for treating synthesis gas streams formed in ammonia, hydrogen, carbon monoxide, and flue gas facilities. CO2 is the principal contaminant removed.
Diethanolamine (DEA) primarily used for treating natural and refinery gas and for liquid streams. CO2 and H2S are the principal contaminants removed.
HS
2
Methyldiethanolamine for Gas Treating Methyldiethanolamine has a unique capability of selectively absorbing H2S from CO2-H2S mixtures. Its high selectivity makes it superior in this respect to the current widely used traditional gas treating amines such as monoethanolamine, diethanolamine, triethanolamine, and diisopropanolamine.
UCARSOL AP 802 Solvent allows for energy efficient bulk removal of CO2 from gas streams, especially when coupled with enhanced flow schemes. UCARSOL AP 804 and AP 806 Solvents for Bulk CO2 Removal
These two high performance solvents are ideally suited for processing natural gas to meet pipeline specifications, or for the bulk removal of CO2 from gas streams, when energy and capacity are at a premium. UCARSOL AP 810 Solvent for Total CO2 Removal
UCARSOL AP 810 Solvent is specifically designed for CO2 removal in natural and synthesis gas processing down to 50 ppm or less. This solvent offers significant energy and capacity benefits. UCARSOL AP 814 Solvent for Total Acid Gas Removal
HS
2
Specifically designed for total CO2 removal in natural and synthesis gas processing, UCARSOL AP 814 Solvent is one of our series of advanced-performance gas treating solvents. Treated gas containing less than a 10 ppm CO2 can be achieved with UCARSOL AP 814 Solvent making it also ideal for LNG applications. This solvent offers significant energy and capacity benefits and the flexibility to treat effectively under demanding conditions. UCARSOL NH 608 Solvent for Ammonia Synthesis Gas Treating Specifically designed for CO2 removal in ammonia synthesis facilities, UCARSOL NH 608 Solvent provides significant operating cost benefits over solvents normally used in ammonia processing facilities. It is one of our series of advanced-performance gas treating solvents. UCARSOL DHM Neutralizer Specially designed for the safe and efficient neutralization of Heat Stable Amine Salts (HSAS). UCARSOL GT-8715 and GT-10 Antifoams for Gas Treating
Although antifoams have a wide range of applications in industry, many formulations are not suitable for gas treating uses, and can actually aggravate the situation. UCARSOL GT-8715 Antifoam, however, is one of the specialized products in this series. It provides foam control in amine solvent and dehydration systems and improves overall performance with greater durability of foam resistanceimproved foam control at low concentrationexcellent mass transfer while controlling foamand ease of use. UCARSOL GT-10 Antifoam, the latest addition to this series, is an effective agent in an even broader spectrum of foaming problems, and is also effective when used in physical solvent systems.
9
CO2
UCARKLEAN AC and DS Solutions have been developed to provide the gas treating
plant operator a cost-effective means for removing foulants from an amine unit. These solutions effectively remove scale, grease, and the hydrocarbon-agglomerated iron sulfide foulant common to amine systems. The two solutions are used together in varying ratios, depending on the nature of the foulant.
These solutions offer important special advantages over other cleaning methods: Ease-of-use. The solutions are easy to handle; they are mixed together and diluted with water in the system Superior cleaning properties for scale, sludge, and grease contaminants Can be employed by plant operators or with Dow assistance, thus avoiding the cost of a full service chemical cleaning Non-flammable and non-caustic unlike other cleaners Contain no heavy metals No need for neutralizing Equipment disassembly is not required After cleaning, system start-ups are smooth and uneventful Gas Treating Chelates for Redox Technology
When hydrogen sulfide is removed from gas streams through the use of amines, chelates can be required to convert the resulting concentrated H2S stream into elemental sulfur. This process for abatement of H2S by direct conversion requires special chelates, which are supplied by Dow. Alternatively, chelates can be used for the direct removal of low levels of H2S from varied gas streams again converting to elemental sulfur. Dows line of IC chelants and process conditioning agents is supported by the industrys only dedicated analytical lab and backed by technical service that only years of experience can create.
HS
2
When the gas treating demands are such that neither an amine solvent nor a physical solvent alone can provide the optimum solution, Dow has developed the UCARSOL LE 701, 702 and 703 family of hybrid solvents. These have been proven to be very effective for natural gas treating and offer distinct advantages over other hybrid solvents available.
CO2
10
Dow offers a series of specialty amines based on methyldiethanolamine (MDEA) for gas treating operations. Available in various formulations SS, SS-3, CS+, CS-1 and CS-3 our specialty amines provide outstanding performance and are tailored to meet specific gas treating needs. Existing amine units converted to DOW specialty amines can achieve reduced energy consumption, increased capacity and reduced maintenance costs.
In addition, DOW specialty amines can be used in higher concentrations to boost existing plant capacity without additional investment in new equipment.
Global Field Technical Services Customers who use UCARSOL, SELEXOL, and DOW Specialty Amines take advantage of routine technical service visits to check on operations and make recommendations to further improve performance. New evaluations are provided if conditions change. Solvent analyses are performed on a routine basis and the data are trended against past solvent analyses. With ongoing services, problems often can be identified and corrected before they become serious. Troubleshooting services are also provided. Periodic comprehensive amine unit surveys are performed, resulting in recommendations to reduce amine consumption, reduce contaminants and corrosion, improve operating reliability, minimize energy consumption, maximize treating capacity, and generally optimize the system.
world. To ensure good ongoing performance of the amine system, solvent analyses are conducted on a regular basis. These analyses include amine concentration, acid gas loadings, heat-stable salt concentration, foaming tendency, ion chromatography for heat-stable salt anions, ICP and atomic absorption metals analyses, and gas chromatography. Other specialized analyses, such as corrosion monitoring, can also be performed. Reports are made with recommendations for improvement and results are historically trended. Often minor problems are detected before they become serious.
HS
2
13
We have developed a program the Amine Management program that minimizes the problems associated with HSAS, maximizes solvent life and restores operational
HS
2
reliability. Our electrodialysis-based UCARSEP process for heat stable salt removal is a core element of this program a program that helps provide a low total cost approach to treating HSAS, helps reduce HSAS contamination and minimize the corrosion that can result from HSAS.
MEA is primarily used in synthesis gas treating and in treating refinery and natural gas. CO2 and H2S are the primary contaminants removed.
DEA is principally used in refinery and natural gas treating to remove H2S and CO2 contaminants.
TEA is used to a limited extent in gas treating for bulk CO2 removal in flash regeneration applications.
CO2
Supply of ethanolamines from Dow is assured by our high-output ethanolamines production facility at Seadrift, Texas. The worlds largest ethanolamines plant, the Seadrift facility is capable of producing ethanolamines to meet the most demanding specifications of the marketplace. We also operate plants in Taft, Louisiana, and with
our joint venture partner, OPTIMAL Chemicals, in Malaysia to meet global demand.
14
DOW isopropanolamines are intermediate alternatives of the same high quality as our ethanolamines.
Diisopropanolamine (DIPA) is a secondary amine. It is used in gas treating applications either alone or in physical-chemical solvent mixtures.
Dow is not only the worlds largest producer, but were also the only U.S. producer of isopropanolamines.
Free Gas Treating Evaluations If you wish to implement a new gas treating program in your operations, or want to fine-tune your existing program, were standing by to help. Take advantage of the Dow Gas Treating Products and Services free evaluation service to obtain an analysis of your operation and our recommendations for gas treatment. Simply call the Dow location serving your area or visit our website at www.dowgastreating.com and request a copy of our Amine Process Evaluation Form. Complete and submit the form to us. Dow will conduct the analysis immediately and contact you with the results.
Learn more about other Dow products for the Oil & Gas Industry at www.dow.com
Singapore: Tel: (65) 6830-4651 Fax: (65) 6834-0320 Japan: Tel: +81-3-5460-2193 Fax: +81-3-5460-6246 Northern Europe and Scandinavia: Tel: +32 89 51 1022 Fax:+32 89 51 1012 Southern and Eastern Europe, Middle East, Africa, India and Pakistan: Tel: +49 7227 91 3814 Fax: +49 7227 91 3808
South and Latin America: Tel: 55 11 5188 9555 Fax: 55 11 5188 9400 Mexico: Tel: 01 52 55 5201 4700 Fax: 01 52 5 201 4723 Other Global Areas: Tel: 989-832-1560 (USA) Fax: 989-832-1465
Or visit: www.dowgastreating.com
Disclaimer: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customers use and ensuring that Customers workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Seller assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. Published July 2003.
Printed in U.S.A.