Vaila Bility: Warning
Vaila Bility: Warning
Vaila Bility: Warning
GENERAL INFORMATION
WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
Description
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Operator control is by 4 front facia push keys, with a backlit liquid crystal display (LCD) for indication of plant status, measured parameters and fault conditions. All units feature an RS232 communication port, providing optional monitoring, control and programming from Murphy software (running on a local or remote PC). The AS730 is designed for front-of-panel mounting through a DIN standard aperture, 140mm (5) wide by 92mm (35/8) tall. Electrical connection is at the rear, via two-part type terminal blocks.
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CONTROL SYSTEMS & SERVICES DIVISION PO Box 1819, Rosenberg, Texas 77471, USA tel: +1 281 633 4500 fax: +1 281 633 4588 email: sales@fwmurphy.com FW Murphy PO Box 470248 Tulsa, Oklahoma 74147, USA tel: +1 918 317 4100 fax: +1 918 317 4266 email: sales@fwmurphy.com web: www.fwmurphy.com
MURPHY DE MEXICO S.A. DE C.V. Blvd. Antonio Rocha Cordero 300, Fraccin del FRANK W. MURPHY LTD. Aguaje San Luis Potos, S.L.P. Mxico 78384 Church Rd, Laverstock, Salisbury, SP1 1QZ, UK tel: +52 444 8206264 tel: +44 1722 410055 fax: +52 444 8206336 fax: +44 1722 410088 Villahermosa office tel: +52 993 3162117 email: sales@fwmurphy.co.uk email: ventasmex@murphymex.com.mx web: www.fwmurphy.co.uk web: www.murphymex.com.mx In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
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The Autostart AS730S is part of the AS7XX family of controls, designed for the automatic or manual control of a standby diesel generator. The unit features over 50 programmable settings timers, inputs, outputs, control options and fault protections allowing it to be used in a wide variety of generator applications.
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This document details the panel installation and electrical connection of the AS730S fitted with firmware versions V1.05 - V1.09(a), standard models as detailed opposite. Additional information on the operation, specification and programming of the AS730 and AS7xx family of controls may be found in the following documents:Title ms5261 AS730 bulletin and specification mi5265 AS7xx installation section B: programming mi5266 AS7xx and AS7CK PC software The above information is available on request from your Murphy representative, or from the products section of our website www.fwmurphy.co.uk.
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Disconnect all electrical power to the machine Make sure the machine cannot operate during installation Follow all safety warnings of the machine manufacturer Read and follow all installation instructions
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INDUSTRIAL PANEL DIVISION PO Box 470248 Tulsa, Oklahoma 74147, USA tel: +1 918 317 4100 fax: +1 918 317 4266 email: sales@fwmurphy.com web: www.fwmurphy.com
Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If in doubt, please contact your local Murphy representative.
Specifications
Power supply:
Operating voltage: steady state range crank brown-out Current consumption 5 40 V DC continuous to 0 V for >=100mS typically 200 mA
Inputs:
DC inputs:positive input defined as: negative input defined as: Input 1 (oil pressure) and Input 2 (engine temperature) Inputs 3 - 5
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Outputs:
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Generator AC inputs:operating voltage range 90 300 V AC rms LN gen. frequency measurement range 0 99 Hz. gen. frequency display accuracy <= 2% of full scale gen. frequency display resolution 1 Hz. Magnetic pickup: operating voltage range 7 80 V AC rms frequency measurement range 0 10 kHz. generator RPM display accuracy <= 2% of full scale generator RPM display resolution 10 RPM AC current sensing inputs: operating range designed for use with 5 Amp CT's primary ratings 10 to 5000 Amps (all ratings for resistive load) SPNO contacts (switched +ve) rated 16 A max. @ 24 V DC ve DC (open collector transistor) 250 mA max. @ 33 V DC ve DC (switched relay) 5 A max. @ 24 V DC + ve DC (switched relay) 5 A max. @ 24 V DC volt free SPNO relay 5 A max. @ 240 V AC 144 x 96 x 162 mm DIN standard 140 x 92 mm approx. 720 g o 10 to +55 C Start and fuel relays
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Communication port
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Mounting clamps x 2
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Model reference
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Rear Facia
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Physical:
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Programmable outputs 1 3 Programmable output 4 Programmable output 5 (default setting: Common Alarm) Programmable output 6 (default setting: Gen. Contactor) Overall dimensions (W x H x D) Panel cut-out size (W x H) Weight Operating ambient temperature
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80% to 100% of battery +ve 1V to +2V w.r.t. battery ve switch (open or closed) or analogue (Murphy, Datcon, VDO 5 or 7 bar), wired to ve DC switch (open or closed), wired to +ve or ve DC
2) Using Murphy PC software model AS7CK The PC software allows program profiles to be created, edited and downloaded to the AS710 over a communication link, quickly and error free. The PC communication link is made through the D-connector at the rear, and requires an RS232 interface unit and lead (supplied separately):-
140 92
(mm)
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150 D
Programming
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The AS730 has over 50 programmable options, including settings for timers, trip levels, alarms and control options. These MUST be programmed correctly before the Autostart can be tested or used to control an engine. WARNING: Failure to correctly program each unit can result in damage to Autostart, engine and other equipment.
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The AS730 may be programmed in one of two ways:1) Using the front facia keys
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A. Connect the DC power supply (negative to pin 1, positive to pin 3) B. Press the ON/MODE key. C. Immediately after the display lights, press and hold the SELECT key. D. If the display reads Enter PIN (personal identification number), use the , and keys to change the display to the correct PIN, then press . E. Once the correct PIN is entered (or if no PIN entry is required), Autostart displays the first programmable function (Start delay). F. Use the display and front facia keys (indicated by red arrows) to step through and edit each function in turn.
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With both clamps fitted, tighten the screwed pins (E) so that they move forward and secure the unit to the rear of the panel facia (F). The case design allows a panel thickness of up to 8mm.
General Electrical connection is through 3 screw terminal blocks at the rear of the unit; the 3 connectors are of a two-part construction, labelled 1 -15, 16 - 30 and 70 - 79. Use a 3mm (1/8) flat head screwdriver to loosen and tighten each screw terminal. Before connection or disconnection, ensure the unit is switched off and that all DC and AC power supplies are isolated.
WARNING: connection to or disconnection from live wiring can cause damage to internal components.
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FRONT
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Working behind the panel front, fit both mounting clamps to pairs of studs on each side of the case. Locate the clamp on to the front stud (B), compress the clamp by pushing on the screw (C) and push the clamp upwards to locate on to the rear stud (D).
For detailed information about program functions and options, please refer to document mi5265. For information about communication links and PC software, please see document mi5266.
Electrical Connection
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70 71 72 73 74 75 76 77 78 79 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Autostart 730
Software AS7CK
PC
COM
FRONT
charger
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battery
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b) Mains charger. Connect pin 2 to the 'charge fail' output of a Murphy BC700 series charger, or direct to negative DC via relay contacts which close on fault. c) Not used (or - -). Use this option if a charge fail alarm is not required, and leave pin 2 open circuit. 4 Positive DC (feed for relays)/Emergency stop This positive DC connection provides a feed for the Fuel and Start outputs (pins 22 and 23). If required, emergency stop switches (push to break, mechanically latching types) may wired between positive and pin 4: Autostart shuts down the engine and indicates emergency stop if pin 4 is made open circuit. Magnetic pickup Allows the optional use of a magnetic pickup (and engine flywheel) for sensing engine speed. Connect one pickup terminal to pin 5, the other terminal to pin 1 or negative DC. Use a two core and shield cable for inter-connection, with the shield grounded at one end only. Before use, the AS730 must be programmed with the correct number of flywheel teeth, and with correct trip levels (in engine RPM) for crank release, underspeed and overspeed. Programmable output 1 Programmable output 2 Programmable output 3 Programmable output 4 These outputs may be programmed to give a range of signalling and control actions, e.g. preheat, engine running, overspeed, etc. Please refer to programming literature mi5265 for full details. Electrically, all 4 terminals give a negative DC output when active. Outputs 1 to 3 are open collector transistor types, rated to a maximum current of 300mA. Output 4 is relay based, giving a switched negative output of up to 5 Amps. The connection of slave relays is recommended, as detailed above in general wiring recommendations. A800 enable output Pin 8 may be used to give a 'seam free' operation with the Murphy A800 alarm/annunciator unit. The output may be connected directly to the A800 enable input: the A800 fault/warning inputs are only then enabled once the Autostart detects that the engine is running. No attempt should be made to connect pin 8 to anything other than an A800 enable circuit.
charger
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Negative DC power supply Positive DC power supply Autostart will operate with any clean, noise-free supply in the range 5 to 40 V DC (normally the engine's 12V or 24V battery). Connect a 5 Amp anti-surge fuse in the positive DC line (pin 3). See also general wiring recommendations above regarding battery chargers. In normal operation, Autostart measures its own DC supply voltage and displays this on the front facia. Autostart also provides warnings if the supply falls outside programmed under and over DC voltage limits.
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Charge fail input A 'charge fail' warning may occur if pin 2 is switched to negative DC. The following program options are available:a) Charge alternator. Connect pin 2 to the charge alternator warning lamp (WL) terminal note that Autostart provides the necessary charge excitation current. The WL crank cut program settings allows the option of an automatic crank release above a pre-set charge alternator voltage.
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8 12 13 14 15
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A typical wiring diagram for the AS730 is shown on page 5 of this document. The functions of each connection are as follows:Terminal block 1 - 15 Pin Function
Terminal Functions
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External Slave Relays are a recommended connection on all outputs (as shown right), either to achieve the required load switching capability, or to reduce wear and tear on internal relay contacts. Slave relay and solenoid coils will naturally emit voltage spikes when de-energising. Suppress this interference at source using the relay manufacturers recommended suppression network. DC coiled relays can also be suppressed using a reversed biased flywheel diode as shown right.
Positive outputs
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Autostart RL1
Negative outputs:-
Autostart
RL1
11 Remote start/mains fail input Use this input to initiate an automatic engine start in AUTO mode. Connect the switch contact between pin 11 and battery positive, and program the unit to start on opening or closing contact as required. No connection No connection No connection No connection
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6 7 9 10
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D
mains contactor
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MCR1 70 71 Autostart 72 73 730 74 75 76 77 78 79 5A 16 1 17 2 18 3 19 4 20 5 21 6 22 7 23 8 24 9 25 10 26 11 27 12 28 13 29 14 30 15 GCR1 1A 1A 1A
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L1 L2 L3 N MCR 12 3456 fuse
Emergency RPO1 Stop
+ve DC
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RPO3 RPO4
inputs
WL magnetic pickup
ve DC
RPO2
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GCR
29 Generator Live 30 Generator Neutral Connect these terminals to one phase of the generator AC (50/60Hz). Line to neutral or line to line connections may be used, so long as the voltage does not exceed 300VAC. Connect a 1 Amp anti-surge fuse in series with the generator live terminal (pin 29). The AS730 uses these terminals to measure generator frequency, which is needed for the correct operation of automatic crank release, the generator contactor output and overspeed trip. 70 Generator volts L1 71 Generator volts L2 72 Generator volts L3 73 Generator Neutral The AS730 uses these inputs to sense generator AC voltage. The AS730 may be programmed for:- 3 phase and neutral systems (connect all terminals), - 2 phase and neutral (connect pins 70, 71 and 73), or - single phase (connect pins 70 and 73 only). An AC neutral must always be connected. The inputs can withstand a maximum phase to neutral voltage of 300 VAC rms. Use a 1 Amp anti-surge fuse in series with each connected phase (pins 70, 71 and 72). The AS730 may also be programmed to display voltage as phase to neutral (left to right, L1-N, L2-N, L3-N) or phase to phase (left to right L1-L2, L2-L3, L3-L1). Note: one (any) phase and neutral must also be connected to pins 29 and 30 (for measurement of AC frequency - see section above).
This unit is supplied with a 2 year warranty on parts and workmanship. Details are available on request and are supplied with each unit. The AS730 contains no user-serviceable parts. Maintenance is therefore limited to the following preventative checks: Check that the rear terminal blocks are pushed home fully, and that the wiring to screw terminals is secure. Check that the Autostart is securely clamped in the front of panel aperture, and kept free from ingress of water or build up of excessive dust/dirt. The front facia label and casing may be wiped with a clean, damp cloth. Do not use cleaning solvents. Fixing clamps and terminal blocks are available as spare components, as are the range of communication accessories:Stock code Model ref Description 76.70.0124 KEY/CLAMPS 1 pair of mounting clamps 76.70.0121 AS7TBA Terminal block 1 - 15 76.70.0122 AS7TBB Terminal block 16 - 30 76.70.0123 AS7TBD Terminal block 70 - 79 76.70.0018 AS7CA Comms lead (null modem), 9 way (interface) to 9 way (PC) 76.70.0019 AS7CB Comms lead (null modem), 9 way (interface) to 25 way (PC) 76.70.0020 AS7CC Interface, Autostart to RS232 local communication 76.70.0021 AS7CD Interface, Autostart to RS232 modem communication 76.70.0203 AS7CK PC comms software (also available free of charge from the Downloads section of www.fwmurphy.co.uk) In the event of a fault or technical query, please contact your Murphy representative for technical support. Technical documents are also available from the Products sections of our web-site www.fwmurphy.co.uk
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CONTROL SYSTEMS & SERVICES DIVISION PO Box 1819, Rosenberg, Texas 77471, USA tel: +1 281 633 4500 fax: +1 281 633 4588 email: sales@fwmurphy.com FW Murphy PO Box 470248 Tulsa, Oklahoma 74147, USA tel: +1 918 317 4100 fax: +1 918 317 4266 email: sales@fwmurphy.com web: www.fwmurphy.com
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MURPHY DE MEXICO S.A. DE C.V. Blvd. Antonio Rocha Cordero 300, Fraccin del FRANK W. MURPHY LTD. Aguaje San Luis Potos, S.L.P. Mxico 78384 Church Rd, Laverstock, Salisbury, SP1 1QZ, UK tel: +52 444 8206264 tel: +44 1722 410055 fax: +52 444 8206336 fax: +44 1722 410088 Villahermosa office tel: +52 993 3162117 email: sales@fwmurphy.co.uk email: ventasmex@murphymex.com.mx web: www.fwmurphy.co.uk web: www.murphymex.com.mx In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
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INDUSTRIAL PANEL DIVISION PO Box 470248 Tulsa, Oklahoma 74147, USA tel: +1 918 317 4100 fax: +1 918 317 4266 email: sales@fwmurphy.com web: www.fwmurphy.com
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CT L1 CT L1 return CT L2 CT L2 return CT L3 CT L3 return These inputs measure 3 phase generator current. Each input pair is designed for use with a 5 Amp full scale current transformer (CT). Before the AS730 can correctly measure and display generator current, it must be correctly programmed with the full scale primary rating of the CTs.