Instruction Book

M-3425A Generator Protection

PROTECTION

Generator Protection M-3425A

Integrated Protection System for Generators of All Sizes

Unit shown with optional M-3925A Target Module and M-3931 HMI (Human-Machine Interface) Module

Exceeds IEEE C37.102 and Standard 242 requirements for generator protection Protects generators of any prime mover, grounding and connection type Provides all major protective functions for generator protection including Out-of-Step (78), Split-Phase Differential (50DT), Under Frequency Time Accumulation (81A), Inadvertent Energizing (50/27) and Turn-to-Turn Fault (59X) Expanded IPScom Communications Software provides simple and logical setting and programming, including logic schemes Simple application with Base and Comprehensive protection packages Load encroachment blinders and power swing blocking for system backup protection (21) to enhance security during system abnormal conditions Options: Ethernet Connection, Field Ground/Brush Lift-Off Protection (64F/B), Sync Check (25), 100% Stator Ground Fault Protection by low frequency injection (64S) and Expanded I/O (15 additional Output Contacts and 8 additional Control/Status Inputs)

M-3425A Generator Protection Relay

Protective Functions
Base Package
Overexcitation (V/Hz) (24) Phase Undervoltage (27) Directional power sensitive triple-setpoint Reverse Power, Low Forward Power or Overpower detection, one of which can be used for sequential tripping (32) Dual-zone, offset-mho Loss of Field (40), which may be applied with undervoltage controlled accelerated tripping Sensitive Negative Sequence Overcurrent protection and alarm (46) Instantaneous Phase Overcurrent (50) Inadvertent Energizing (50/27) Generator Breaker Failure (50BF) Instantaneous Neutral Overcurrent (50N) Inverse Time Neutral Overcurrent (51N) Three-phase Inverse Time Overcurrent (51V) with voltage control and voltage restraint. Phase Overvoltage (59) Neutral Overvoltage (59N) Multi-purpose Overvoltage (59X) VT Fuse-Loss Detection and blocking (60FL) Residual Directional Overcurrent (67N) Four-step Over/Underfrequency (81) Phase Differential Current (87) Ground (zero sequence) Differential Current (87GD) IPSlogic takes the contact input status and function status and generates outputs by employing (OR, AND, and NOT) boolean logic and a timer.

Optional Protective Functions

Sync Check with Phase Angle, V and F with dead line/dead bus options (25) Field Ground (64F) and Brush Lift Off (64B) (Includes M-3921 Field Ground Coupler) 100% Stator Ground protection by low frequency injection (64S). The following equipment is required with the 64S option: 20 Hz signal generator (430-00426) Band-pass Filter (430-00427) 400/5 A 20 Hz CT (430-00428) Eight programmable outputs and six programmable inputs Oscillographic recording with COMTRADE or BECO format Time-stamped target storage for 32 events Metering of all measured parameters and calculated values Three communications ports (two RS-232 and one RS-485) M-3820D IPScom Communications Software Includes MODBUS and BECO 2200 protocols Standard 19" rack-mount design (vertical mounting available) Removable printed circuit board and power supply 50 and 60 Hz models available Both 1A and 5 A rated CT inputs available Additional trip inputs for externally connected devices IRIG-B time synchronization Operating Temperature: 20 C to +70 C Sequence of Events Log Trip Circuit Monitoring Breaker Monitoring Four Setpoint Groups Redundant power supply M-3925A Target Module M-3931 Human-Machine Interface (HMI) Module RJ45 Ethernet port utilizing MODBUS over TCP/IP and BECO2200 over TCP/IP protocols RJ45 Ethernet port utilizing IEC 61850 Protocol M-3801D IPSplot PLUS Oscillograph Analysis Software Expanded I/O (15 additional outputs and 8 additional inputs) Standard and Expanded I/O Models available in vertical panel mount.

Standard Features

Protective Functions
Comprehensive Package
The Comprehensive Package includes all Base Package functions, as well as the following: Three-zone Phase Distance protection for phase fault backup protection (21). Zone three can be used for Out-of-Step Blocking. Load encroachment blinders can be applied. 100% Stator Ground Fault protection using Third Harmonic Neutral Undervoltage (27TN) or (59D) Third Harmonic Voltage Differential (ratio) Stator Overload (49) (Positive Sequence Overcurrent) Definite Time Overcurrent (50DT) can be used for split phase differential Out-of-Step (78) UnderFrequency Accumulation (81A) Rate of Change of Frequency (81R)
2

Optional Features

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS
Device Number Function Setpoint Ranges Increment Accuracy

Phase Distance (three-zone mho characteristic)

Circle Diameter #1,#2,#3 0.1 to 100.0 (0.5 to 500.0 ) 100.0 to 100.0 (500.0 to 500.0 ) 0 to 90 0.1 0.1 1 1 1 Cycle 1 Cycle 0.1 A 0.01 A &0.1 or 5% (&0.5 or 5%) &0.1 or 5% (&0.5 or 5%) &1 &1 &1 Cycle or &1% &1 Cycle or &1% &0.1 A or &2% &0.02 A or &2%

21

Offset #1,#2,#3 Impedance Angle #1,#2,#3

Load Encroachment Blinder #1,#2,#3 Angle 1 to 90 R Reach 0.1 to 100 Time Delay #1,#2,#3 Out-of-Step Delay Overcurrent Supervision 1 to 8160 Cycles 1 to 8160 Cycles 0.1 to 20 A (0.02 to 4 A)

When out-of-step blocking on Zone 1 or Zone 2 is enabled, Zone 3 will not trip and it will be used to detect the out-of-step condition for blocking Function 21 #1 and/or 21 #2.

Volts / Hz
Definite Time Pickup #1, #2 100 to 200% 30 to 8160 Cycles 1% 1 Cycle &1% &25 Cycles

24

Time Delay #1, #2 Inverse Time Pickup Characteristic Curves Time Dial: Curve #1 Time Dial: Curves #2#4 Reset Rate

100 to 200% Inverse Time #1#4 1 to 100 0.0 to 9.0 1 to 999 Sec. (from threshold of trip)

1% 1 0.1 1 Sec.

&1% &1% &1% &1 Second or &1%

The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings. The pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, 100 to 150% V/Hz and a nominal voltage setting of 120 V.

Phase Undervoltage
Pickup #1, #2, #3 5 to 180 V 1 to 8160 Cycles 1V 1 Cycle &0.5 V or &0.5% &0.8 V or &0.75%* &1 Cycle or &0.5%**

27
Time Delay #1, #2, #3

* When both RMS and Line-Ground to Line-Line VT connection is selected. **When RMS (total waveform) is selected, timing accuracy is O20 cycles or &1%.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

3

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Third-Harmonic Undervoltage, Neutral

Pickup #1, #2 Positive Sequence Voltage Block Forward Under Power Block 0.10 to 14.00 V 5 to 180 V 0.01 to 1.00 PU 1.00 to 0.01 PU 0.01 to 1.00 PU 0.01 to 1.00 0.01 to 1.00 0.01 to 1.00 PU 0.01 to 1.00 PU 1 to 8160 Cycles 0.01 V 1V 0.01 PU 0.01 PU 0.01 PU 0.01 PU 0.01 0.01 0.01 PU 0.01 PU 1 Cycle 0.1 V or 0.5 V or 0.01 PU or 0.01 PU or 0.01 PU or 0.01 PU or 0.03 PU or 0.03 PU or 0.01 PU or 0.01 PU or 1 to +5 Cycles or 1% 0.5% 2% 2% 2% 2% 3% 3% 2% 2% 1%

Reverse Under Power Block 1.00 to 0.01 PU

27 TN

Lead Under VAr Block Lag Under VAr Block Lead Power Factor Block Lag Power Factor Block High Band Forward Power Block Low Band Forward Power Block Time Delay #1, #2

Directional Power

32

Pickup #1, #2, #3 Time Delay #1, #2, #3

3.000 to +3.000 PU 1 to 8160 Cycles

0.001 PU 1 Cycle

0.002 PU or +16 Cycles or

2% 1%

The minimum Pickup limits are .002 and +.002 respectively. The per-unit pickup is based on nominal VT secondary voltage and nominal CT secondary current settings. This function can be selected as either overpower or underpower in the forward direction (positive setting) or reverse direction (negative setting). Element #3 can be set as real power or reactive power. This function includes a programmable target LED that may be disabled.

Loss of Field (dual-zone offset-mho characteristic)

Circle Diameter #1, #2 0.1 to 100.0 (0.5 to 500.0 ) 50.0 to 50.0 (250.0 to 250.0 ) 1 to 8160 Cycles 1 to 8160 Cycles 5 to 180 V 0 to 20 0.1 0.1 1 Cycle 1 Cycle 1V 1 0.1 or ( 0.5 or 0.1 or ( 0.5 or 1 Cycle or 1 Cycle or 0.5 V or 5% 5%) 5% 5%) 1% 1% 0.5%

40

Offset #1, #2 Time Delay #1, #2 Time Delay with Voltage Control #1, #2 Voltage Control (positive sequence) Directional Element

Time delay with voltage control for each zone can be individually enabled.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

4

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Negative Sequence Overcurrent

Definite Time Pickup Time Delay Inverse Time Pickup 3 to 100% 1 to 8160 Cycles 3 to 100% 1 to 95 1% 1 Cycle 1% 1 &0.5% of 5 A (&0.5% of 1 A) &1 Cycle or &1% &0.5 % of 5 A (&0.5% of 1 A) &3 Cycles or &3%

46
Time Dial Setting (K= I22t) Definite Maximum Time to Trip Definite Minimum Time Reset Time (Linear)

600 to 65,500 Cycles 12 Cycles 1 to 600 Seconds (from threshold of trip)

1 Cycle 1 Second

&1 Cycle or &1% fixed &1 Second or &1%

Pickup is based on the generator nominal current setting.

Stator Overload Protection

Time Constant #1, #2 1.0 to 999.9 minutes 0.1 minutes 0.01 A &0.1 A or &2%

49

Maximum Overload Current 1.00 to 10.00 A (0.20 to 2.00 A)

Instantaneous Phase Overcurrent

Pickup #1, #2

50
Time Delay #1, #2

0.1 to 240.0 A (0.1 to 48.0 A) 1 to 8160 Cycles

0.1 A 1 Cycle

&0.1 A or &3% (&0.02 A or &3%) &1 Cycle or &1%

When frequency f is < (fnom 5 ) Hz add an additional time of (1.5/f + 0.033) sec to the time delay accuracy.

Breaker Failure
50 BF-Ph

50 BF

Pickup Phase Current Neutral Current Time Delay

50 BF-N

0.10 to 10.00 A (0.02 to 2.00 A) 0.10 to 10.00 A (0.02 to 2.00 A) 1 to 8160 Cycles

0.01 A 0.01 A 1 Cycle

&0.1 A or &2% (&0.02 A or &2%) &0.1 A or &2% (&0.02 A or &2%) &1 Cycle or &1%

50BF can be initiated from designated M-3425A output contacts or programmable control/status inputs.

Definite Time Overcurrent

50 DT

Pickup Phase A #1, #2 Pickup Phase B #1, #2 Pickup Phase C #1, #2 Time Delay #1, #2

0.20 A to 240.00 A (0.04 A to 48.00 A) (same as above) (same as above) 1 to 8160 Cycles

0.01 A

&0.1 A or &3% (&0.02 A or &3%)

1 Cycle

&1 Cycle or &1%

This function uses generator line-side currents. When 50DT function is used for split-phase differential protection, 50BF, 87, and 87GD functions should not be used, and the IA, IB and IC inputs must be connected to the split phase differential currents.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

5

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Instantaneous Neutral Overcurrent

50N

Pickup Time Delay

0.1 to 240.0 A (0.1 to 48.0 A) 1 to 8160 Cycles

0.1 A 1 Cycle

0.1 A or 3% ( 0.02 A or 3%) 1 Cycle or 1%

When the frequency f is < (fnom 5) Hz add an additional time of (1.5/f + 0.033) sec to the time delay accuracy.

Inadvertent Energizing 50
Overcurrent Pickup

50/ 27

0.5 to 15.00 A (0.1 to 3.00 A) 5 to 130 V 1 to 8160 Cycles 1 to 8160 Cycles

0.01 A

0.1 A or 2% ( 0.02 A or 2%) 0.5 V 1 Cycle or 1 Cycle or 1% 1%

27 Undervoltage
Pickup Pick-up Time Delay Drop-out Time Delay 1V 1 Cycle 1 Cycle

When RMS (total Waveform) is selected, timing accuracy is O20 cycles or

1%.

Inverse Time Neutral Overcurrent

Pickup 0.25 to 12.00 A (0.05 to 2.40 A) 0.01 A 0.1 A or 1% ( 0.02 A or 1%)

51N
Characteristic Curve Time Dial

Definite Time/Inverse/Very Inverse/Extremely Inverse/IEC Curves Moderately Inverse/Very Inverse/Extremely Inverse/IEEE Curves 0.5 to 11.0 0.05 to 1.10 (IEC curves) 0.5 to 15.0 (IEEE curves) 0.1 0.01 0.01 3 Cycles or 3%*

* For IEC Curves the timing accuracy is

5%.

When the frequency f is < (fnom 5 )Hz add an additional time of (1.5/f + 0.033) sec to the time delay accuracy.

Inverse Time Phase Overcurrent, with Voltage Control or Voltage Restraint

Pickup 0.50 to 12.00 A (0.10 to 2.40 A) 0.01 A 0.1 A or 1% ( 0.02 A or 1%)

51V

Characteristic Curve Time Dial

Definite Time/Inverse/Very Inverse/Extremely Inverse/IEC Curves Moderately Inverse/Very Inverse/Extremely Inverse/IEEE Curves 0.5 to 11.0 0.05 to 1.10 (IEC curves) 0.5 to 15.0 (IEEE curves) 5 to 180 V Linear Restraint 0.1 0.01 0.01 1V 3 Cycles or 3%*

Voltage Control (VC) or Voltage Restraint (VR)

0.5 V or

0.5%

* For IEC Curves the timing accuracy is

5%.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

6

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Phase Overvoltage
Pickup #1, #2, #3 5 to 180 V 1 to 8160 Cycles 1V 1 Cycle 0.5 V or 0.5% 0.8 V or 0.75%* 1 Cycle or 1%**

59
Time Delay #1, #2, #3 Input Voltage Select Phase, Positive or Negative Sequence***

* When both RMS and Line-Ground to Line-Line is selected. ** When RMS (total waveform) is selected, timing accuracy is O20 cycles or 1%. *** When positive or negative sequence voltage is selected, the 59 Function uses the discrete Fourier transform (DFT) for magnitude calculation, irrespective of the RMS/DFT selection, and timing accuracy is 1 Cycle or 1%. Positive and negative sequence voltages are calculated in terms of line-to-line voltage when Line to Line is selected for V.T. Configuration.

Third-Harmonic Voltage Differential Ratio

Ratio (Vx/VN) 0.1 to 5.0 1 to 8160 Cycles 5 to 180 V VX or 3V0 (calculated) 0.1 1 Cycle 1V 1 Cycle or 0.5 V or 1% 0.5%

59D

Time Delay Positive Seq Voltage Block Line Side Voltage

The 59D function with VX cannot be enabled if the 25 function is enabled. The line side voltage can be selected as the third harmonic of 3V0 (equivalent to VA + VB + VC) or VX. 3V0 selection for line side voltage can only be used with line-ground VT configuration.

Neutral Overvoltage

59N

Pickup #1, #2, #3 Time Delay #1, #2, #3

5.0 to 180.0 V 1 to 8160 Cycles

0.1 V 1 Cycle

0.5 V or 1 Cycle or

0.5% 1%

When 64S is purchased, the 59N Time Delay Accuracy is 1 to +5 cycles.

Multi-purpose Overvoltage

59X

Pickup #1, #2 Time Delay #1, #2

5.0 to 180.0 V 1 to 8160 Cycles

0.1 V 1 Cycle

0.5 V or 1 Cycle or

0.5% 1%

Multi-purpose input that may be used for turn-to-turn stator ground protection, bus ground protection, or as an extra Phase-Phase, or Phase-Ground voltage input. When 64S is purchased, the 59N Time Delay accuracy is 1 to +5 cycles.

VT Fuse-Loss Detection

60 FL

A VT fuse-loss condition is detected by using the positive and negative sequence components of the voltages and currents. VT fuse-loss output can be initiated from internally generated logic, and/or from input contacts. Alarm Time Delay Three Phase VT Fuse Loss Detection 1 to 8160 Cycles Enable/Disable 1 Cycle 1 Cycle or 1%

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

7

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Residual Directional Overcurrent

Definite Time* Pickup Time Delay Inverse Time* Pickup Characteristic Curve Time Dial 0.5 to 240.0 A (0.1 to 48.0 A) 1 to 8160 Cycles 0.25 to 12.00 A (0.05 to 2.40 A) 0.1 A 1 Cycle 0.01 A 0.1 A or 3% ( 0.02 A or 3%) 1 to +3 Cycles or 1%

67N

0.1 A or 3% ( 0.02 A or 3%)

Definite Time/Inverse/Very Inverse/Extremely Inverse/IEC Curves Moderately Inverse/Very Inverse/Extremely Inverse/IEEE Curves 0.5 to 11.0 0.05 to 1.10 (IEC Curves) 0.5 to 15.0 (IEEE curves) 0.1 0.01 0.01 3 Cycles or 5%

Directional Element Max Sensitivity Angle (MSA) Polarizing Quantity

0 to 359

3Vo (calculated), VN or VX

*Directional control for 67NDT or 67NIT may be disabled. VX polarization cannot be used if 25 function is enabled. 3Vo polarization can only be used with line-ground VT configuration. Operating current for 67N can be selected as 3Io (calculated) or IN (Residual CT). If 87GD is enabled, 67N with IN (Residual CT) operating current will not be available.

Out of Step (mho characteristic)

Circle Diameter Offset Impedance Angle Blinder Time Delay Trip on mho Exit Pole Slip Counter Pole Slip Reset 0.1 to 100.0 (0.5 to 500.0 ) 100.0 to 100.0 (500.0 to 500.0 ) 0 to 90 0.1 to 50.0 (0.5 to 250.0 ) 1 to 8160 Cycles Enable/Disable 1 to 20 1 to 8160 Cycles 1 1 Cycle 1 Cycle or 1% 0.1 0.1 1 0.1 1 Cycle 0.1 or 5% ( 0.5 or 5%) 0.1 or 5% ( 0.5 or 5%) 1 0.1 or 5% ( 0.5 or 5%) 1 Cycle or 1%

78

Frequency
Pickup #1,#2,#3,#4 50.00 to 67.00 Hz 40.00 to 57.00 Hz* 3 to 65,500 Cycles 0.01 Hz 1 Cycle 0.02 Hz 2 Cycles or 1%

81

Time Delay #1#4

The pickup accuracy applies to 60 Hz models at a range of 57 to 63 Hz, and to 50 Hz models at a range of 47 to 53 Hz. Beyond these ranges, the accuracy is 0.1 Hz. * This range applies to 50 Hz nominal frequency models.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

8

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

Frequency Accumulation
Bands #1, #2, #3, #4, #5, #6 High Band #1 50.00 to 67.00 Hz 40.00 to 57.00 Hz* Low Band #1#6 50.00 to 67.00 Hz 40.00 to 57.00 Hz* Delay #1#6 3 to 360,000 Cycles

81A

0.01 Hz 0.01 Hz 1 Cycle

0.02 Hz 0.02 Hz 2 Cycles or 1%

When using multiple frequency bands, the lower limit of the previous band becomes the upper limit for the next band, i.e., Low Band #2 is the upper limit for Band #3, and so forth. Frequency bands must be used in sequential order, 1 to 6. Band #1 must be enabled to use Bands #2#6. If any band is disabled, all following bands are disabled. When frequency is within an enabled band limit, accumulation time starts (there is an internal ten cycle delay prior to accumulation) and allows the underfrequency blade resonance to be established to avoid unnecessary accumulation of time. When duration is greater than set delay, the alarm asserts and a target log entry is made. The pickup accuracy applies to 60 Hz models at a range of 57 to 63 Hz, and 50 Hz models at a range of 47 to 53 Hz. Beyond these ranges, the accuracy is 0.1 Hz. * This range applies to 50 Hz nominal frequency models.

Rate of Change of Frequency

81R

Pickup #1, #2 Time Delay #1, #2 Negative Sequence Voltage Inhibit

0.10 to 20.00 Hz/Sec. 3 to 8160 Cycles 0 to 99%

0.01 Hz/Sec. 1 Cycle 1%

0.05 Hz/Sec. or + 20 Cycles 0.5%

5%

Phase Differential Current

Pickup #1, #2 0.20 A to 3.00 A (0.04 to 0.60 A) 1 to 100% 1 to 8160 Cycles 0.50 to 2.00 0.01 A 1% 1 Cycle 0.01 0.1 A or 5% ( 0.02 A or 5%) 2% 1 Cycle or 1%

87

Percent Slope #1, #2 Time Delay* #1, #2 CT Correction**

*When a time delay of 1 cycle is selected, the response time is less than 11/2 cycles. **The CT Correction factor is multiplied by IA,IB,IC.

Ground (zero sequence) Differential Current

87 GD

Pickup Time Delay CT Ratio Correction (RC)

0.20 to 10.00 A (0.04 to 2.00 A) 1 to 8160 Cycles* 0.10 to 7.99

0.01 A 1 Cycle 0.01

0.1 A or 5% ( 0.02 A or 5%) +1 to -2 Cycles or 1%

*The Time Delay Setting should not be less than 2 Cycles. The 87GD function is provided primarily for low-impedance grounded generator applications. This function operates as a directional differential. If 3I0 or In is extremely small (less than 0.2 secondary Amps), the element becomes non-directional. If 67N function with IN (Residual) operating current is enabled, 87GD will not be available. Also, if 50DT is used for split-phase differential, 87GD function will not be available.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating.

9

M-3425A Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)

Device Number Function Setpoint Ranges Increment Accuracy

IPSlogicTM IPS
IPSlogic uses element pickups, element trip commands, control/status input state changes, output contact close signals to develop 6 programmable logic schemes. Time Delay #1#6 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%

Breaker Monitoring
Pickup 0 to 50,000 kA Cycles or kA2 Cycles 0.1 to 4095.9 Cycles IT or I2T 0 to 50,000 kA Cycles 1 kA Cycle 1 kA Cycles or kA2 Cycles 0.1 Cycles 1 kACycles or kA2 Cycles 1 Cycle or 1%

BM
Time Delay Timing Method Preset Accumulators Phase A, B, C

The Breaker Monitor feature calculates an estimate of the per-phase wear on the breaker contacts by measuring and integrating the current (or current squared) through the breaker contacts as an arc. The per-phase values are added to an accumulated total for each phase, and then compared to a user-programmed threshold value. When the threshold is exceeded in any phase, the relay can set a programmable output contact. The accumulated value for each phase can be displayed. The Breaker Monitoring feature requires an initiating contact to begin accumulation, and the accumulation begins after the set time delay.

Trip Circuit Monitoring TC

Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%

The AUX input is provided for monitoring the integrity of the trip circuit. This input can be used for nominal trip coil voltages of 24 V dc, 48 V dc, 125 V dc and 250 V dc.

Nominal Settings
Nominal Voltage Nominal Current VT Configuration Delta/Wye Unit Transformer Seal-In Delay 50.0 to 140.0 V 0.50 to 6.00 A Line-Line/Line-Ground/ Line-Ground to Line-Line* Disable/Delta AB/Delta AC 2 to 8160 Cycles 1 Cycle 1 Cycle or 1% 0.1 V 0.01 A

*When Line-Ground to Line-Line is selected, the relay internally calculates the line-line voltages from the line-ground voltages for all voltage-sensitive functions. This Line-Ground to Line-Line selection should only be used for a VT connected Line-Ground with a secondary voltage of 69 V (not 120 V).

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating. 10

M-3425A Generator Protection Relay

OPTIONAL PROTECTIVE FUNCTIONS

Device Number Function Setpoint Ranges Increment Accuracy

Sync Check
25D

Dead Check Dead Voltage Limit Dead Time Delay Sync Check Phase Angle Limit Upper Voltage Limit Lower Voltage Limit Delta Voltage Limit Delta Frequency Limit Sync Check Time Delay

0 to 60 V 1 to 8160 Cycles 0 to 90 60 to 140 V 40 to 120 V 1.0 to 50.0 V 0.001 to 0.500 Hz 1 to 8160 Cycles

1V 1 Cycle 1 1V 1V 0.1 V 0.001 Hz 1 Cycle

0.5 V or 0.5% 1 to +3 Cycles or 1% 1 0.5 V or 0.5% 0.5 V or 0.5% 0.5 V or 0.5% 0.0007 Hz or 5% 1 to +3 Cycles or 1%

25S

25

Various combinations of input supervised hot/dead closing schemes may be selected. The 25 function cannot be enabled if the 59D function with VX or 67N function with VX is enabled.

Field Ground Protection

64F
64B

Pickup #1, #2 Time Delay #1, #2 Injection Frequency (IF)

5 to 100 K 1 to 8160 Cycles 0.10 to 1.00 Hz

1 K 1 Cycle 0.01 Hz 1 mV 1 Cycle

10% or 1K 2 +1) Sec. ( IF

Brush Lift-Off Detection (measuring control circuit) Pickup 0 to 5000 mV Time Delay 1 to 8160 Cycles

2 ( IF +1) Sec.

When 64F is purchased, an external Coupler Module (M-3921) is provided for isolation from dc field voltages. Figure 10, Field Ground Protection Block Diagram, illustrates a typical connection utilizing the M-3921 Field Ground Coupler. Hardware dimensional and mounting information is shown in Figure 11, M-3921 Field Ground Coupler Mounting Dimensions.

100% Stator Ground Protection by low frequency injection

64S

Total Current Pickup Real Component of Total Current Pickup Time Delay

2 to 75 mA 2 to 75 mA 1 to 8160 Cycles

0.1 mA 0.1 mA 1 Cycle

2 mA or

10%

2 mA or 10% 1 Cycle* or 1%

An external Low Frequency Generator, Band Pass Filter and Current Transformer are required for this function. Figure 12, 64S Function Component Connection Diagram, illustrates a typical 100% Stator Ground Protection by Low Frequency Injection application. Hardware dimensional and mounting information is illustrated in Figures 13, 14 and 15. 59D and 27TN function should be disabled when the 64S function is enabled. 59N may be applied when this function is enabled. * Time Delay accuracy in cycles is based on 20 Hz frequency.

Select the greater of these accuracy values.

Values in parentheses apply to 1 A CT secondary rating. 11

M-3425A Generator Protection Relay

Description
The M-3425A Generator Protection Relay is suitable for all generator ratings and prime movers. Typical connection diagrams are illustrated in Figure 4, M-3425A One-Line Functional Diagram (configured for phase differential), and Figure 5, One-Line Functional Diagram (configured for split-phase differential).

Configuration Options
The M-3425A Generator Protection Relay is available in either a Base or Comprehensive package of protective functions. This provides the user with flexibility in selecting a protective system to best suit the application. Additional Optional Protective Functions may be added at the time of purchase at per-function pricing. The Human-Machine Interface (HMI) Module, Target Module, or redundant power supply can be selected at time of purchase. When the Field Ground (64F) Premium Protective Function is purchased, an external coupler module (M-3921) is provided for isolation from the dc field voltages. When 100% Stator Ground (64S) protection using low-frequency injection is purchased, an external band pass filter and frequency generator is provided.

Multiple Setpoint Profiles (Groups)

The relay supports four setpoint profiles. This feature allows multiple setpoint profiles to be defined for different power system configurations or generator operating modes. Profiles can be switched either manually using the Human-Machine Interface (HMI), by communications, programmable logic or by control/status inputs. Q NOTE: During profile switching, relay operation is disabled for approximately 1 second.

Metering
The relay provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral and sequence quantities), real power, reactive power, power factor and impedance measurements. Metering accuracies are: Voltage: 0.5 V or 0.8 V or selected) Current: Power: Frequency: Volts/Hz: 5 A rating, 1 A rating, 0.01 PU or 0.5%, whichever is greater 0.75%, whichever is greater (when both RMS and Line-Ground to Line-Line are 0.1 A or 3%, whichever is greater 0.02 A or 3%, whichever is greater 2% of VA applied, whichever is greater

0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models) 0.1 Hz beyond 63 Hz for 60 Hz models, and beyond 53 Hz for 50 Hz models 1%

Oscillographic Recorder
The oscillographic recorder provides comprehensive data recording of all monitored waveforms, storing up to 416 cycles of data. The total record length is user-configurable from 1 to 16 partitions. The sampling rate is 16 times the power system nominal frequency (50 or 60 Hz). The recorder may be triggered using either the designated control/status inputs, trip outputs, or using serial communications. When untriggered, the recorder continuously stores waveform data, thereby keeping the most recent data in memory. When triggered, the recorder stores pre-trigger data, then continues to store data in memory for a user-defined, post-trigger delay period. The data records can be stored in either Beckwith Electric format or COMTRADE format.

Target Storage
Information associated with the last 32 trips is stored. The information includes the function(s) operated, the functions picked up, input/output status, time stamp, and phase and neutral currents at the time of trip.

12

M-3425A Generator Protection Relay

Sequence of Events Log

The Sequence of Events Log records relay element status, I/O status, measured values and calculated values time stamped with 1 ms resolution at user-defined events. The Sequence of Events Log includes 512 of the most recently recorded relay events. The events and the associated data is available for viewing utilizing the M-3820D IPScom Communications Software.

Calculations
Current and Voltage RMS Values: Uses Discrete Fourier Transform algorithm on sampled voltage and current signals to extract fundamental frequency phasors for relay calculations. RMS calculation for the 50, 51N, 59 and 27 functions, and the 24 function are obtained using the time domain approach to obtain accuracy over a wide frequency band. When the RMS option is selected, the magnitude calculation for 59 and 27 functions is accurate over a wide frequency range (10 to 80 Hz). When the DFT option is selected, the magnitude calculation is accurate near nominal frequency (50 Hz/60 Hz) but will degrade outside the nominal frequency. For 50 and 51N functions the DFT is used when the frequency is 55 Hz to 65 Hz for 60 Hz (nominal) and 45 Hz to 55Hz for 50 Hz (nominal), outside of this range RMS calculation is used.

Power Input Options

Nominal 110/120/230/240 V ac, 50/60 Hz, or nominal 110/125/220/250 V dc. Operates properly from 85 V ac to 265 V ac and from 80 V dc to 312.5 V dc. Withstands 300 V ac or 315 V dc for 1 second. Nominal burden 40 VA at 120 V ac/125 V dc. Nominal 24/48 V dc, operates properly from 18 V dc to 56 V dc, withstands 65 V dc for 1 second. Burden 25 VA at 24 V dc and 30 VA at 48 V dc. An optional redundant power supply is available for units that are purchased without the expanded I/O. For those units purchased with the expanded I/O, the unit includes two power supplies which are required to power the relay. Burden (nominal) 46 VA @120 V ac.

Sensing Inputs
Five Voltage Inputs: Rated for a nominal voltage of 50 V ac to 140 V ac at 60 Hz or 50 Hz. Will withstand 240 V continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line connected. Phase sequence ABC or ACB is software selectable. Voltage transformer burden less than 0.2 VA at 120 V ac. Seven Current Inputs: Rated nominal current (IR) of 5.0 A or 1.0 A at 60 Hz or 50 Hz. Will withstand 3IR continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A, or 0.3 VA at 1 A.

Control/Status Inputs
The control/status inputs, INPUT1 through INPUT6, can be programmed to block any relay protective function, to trigger the oscillograph recorder, to operate one or more outputs or can be an input into IPSlogic. To provide breaker status LED indication on the front panel, the INPUT1 control/status input contact must be connected to the 52b breaker status contact. The optional expanded I/O includes an additional 8 programmable control/status inputs (INPUT7 through INPUT14). CAUTION: The control/status inputs should be connected to dry contacts only, and are internally connected (wetted) with a 24 V dc power supply.

Output Contacts
Any of the functions can be individually programmed to activate any one or more of the eight programmable output contacts OUTPUT1 through OUTPUT8. Any output contact can also be selected as pulsed or latched. IPSlogic can also be used to activate an output contact. The optional expanded I/O includes an additional 15 programmable output contacts (OUTPUT9 through OUTPUT23). These contacts are configurable only using IPScom software. The eight output contacts (six form a and two form c), the power supply alarm output contact (form b), the self-test alarm output contact (form c) and the optional 15 expanded I/O output contacts (form 'a') are all rated per ANSI/IEEE C37.90-1989 for tripping. Make 30 A for 0.2 seconds, carry 8 A, break 6 A at 120 V ac, break 0.5 A at 48 V dc; 0.3 A, 125 V dc; 0.2 A, 250 V dc with L/R=40 mSec.
13

M-3425A Generator Protection Relay

IPSlogic
This feature can be programmed utilizing the IPScom Communications Software. IPSlogic takes the contact input status and function status, and by employing (OR, AND, and NOT) boolean logic and a timer, can activate an output or change setting profiles.

Target/Status Indicators and Controls

The RELAY OK LED reveals proper cycling of the microcomputer. The BRKR CLOSED LED will illuminate when the breaker is closed (when the 52b contact input is open). The OSC TRIG LED indicates that oscillographic data has been recorded in the unit's memory. The TARGET LED will illuminate when any of the relay functions operate. Pressing and releasing the TARGET RESET button resets the target LED if the conditions causing the operation have been removed. Holding the TARGET RESET push button displays the present pickup status of the relay functions. The PS1 and PS2 LEDs will remain illuminated as long as power is applied to the unit and the power supply is operating properly. TIME SYNC LED illuminates when valid IRIG-B signal is applied and time synchronization has been established.

Communication
Communications ports include rear panel RS-232 and RS-485 ports, a front panel RS-232 port, a rear-panel IRIG-B port and an Ethernet port (optional). The communications protocol implements serial, byte-oriented, asynchronous communication, providing the following functions when used with the Windows-compatible M-3820D IPScom Communications Software. MODBUS and BECO 2200 protocols are supported providing: Interrogation and modification of setpoints Time-stamped information for the 32 most recent trips Real-time metering of all quantities measured Downloading of recorded oscillographic data and Sequence of Events Recorder data.

The optional Ethernet port can be purchased with MODBUS over TCP/IP and BECO2200 over TCP/IP protocols or with the IEC 61850 protocol.

IRIG-B
The M-3425A Generator Protection Relay can accept either modulated or demodulated IRIG-B time clock synchronization signal. The IRIG-B time synchronization information is used to correct the hour, minutes, seconds, and milliseconds information.

HMI Module (optional)

Local access to the relay is provided through an optional M-3931 HMI (Human-Machine Interface) Module, allowing for easy-to-use, menu-driven access to all functions utilizing six pushbuttons and a 2-line by 24 character alphanumeric vacuum florescent display. Features of the HMI Module include : User-definable access codes that allow three levels of security Interrogation and modification of setpoints Time-stamped information for the 32 most recent trips Real-time metering of all quantities measured

Target Module (optional)

An optional M-3925A Target Module provides 24 target and 8 output LEDs. Appropriate target LEDs will illuminate when the corresponding function operates. The targets can be reset with the TARGET RESET pushbutton. The OUTPUT LEDs indicate the status of the programmable output relays.

14

M-3425A Generator Protection Relay

Temperature Controller Monitoring

Any Temperature Controller equipped with a contact output may be connected to the M-3425A and controlled by the relay's programmable IPSlogic function. Figure 1 is an example of a typical Temperature Controller Monitoring application. The Omron E5C2 Temperature Controller is a DIN rail mounted RTD interface to the M-3425A Generator Protection relay. The E5C2 accepts type J or K thermocouples, platinum RTDs or thermistors as its input. Supply voltage for the E5C2 accepts 110/120 V ac, 50/60 Hz, or 220/240 V ac 50/60 Hz or 24 V dc.

Temperature Controller R1 C R2 Omron E5C2 P.D. 750 or equivalent IN X

M-3425A

Alarm/Trip IN RTN

IPSlogic

Figure 1 Typical Temperature Controller Monitoring Application

I/O Expansion (optional)

Optional I/O Expansion provides an additional 15 form 'a' output contacts and an additional 8 control/status inputs. Output LEDs indicate the status of the output relays.

Tests and Standards

The relay complies with the following type tests and standards:

Voltage Withstand
Dielectric Withstand
IEC 60255-5 3,500 V dc for 1 minute applied to each independent circuit to earth 3,500 V dc for 1 minute applied between each independent circuit 1,500 V dc for 1 minute applied to IRIG-B circuit to earth 1,500 V dc for 1 minute applied between IRIG-B to each independent circuit 1,500 V dc for 1 minute applied between RS-485 to each independent circuit

Impulse Voltage
IEC 60255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth 5,000 V pk, +/- polarity applied between each independent circuit 1.2 by 50 s, 500 ohms impedance, three surges at 1 every 5 seconds

Insulation Resistance
IEC 60255-5 > 100 Megaohms

15

M-3425A Generator Protection Relay

Electrical Environment
Electrostatic Discharge Test
EN 60255-22-2 Class 4 (8 kV)point contact discharge EN 60255-22-2 Class 4 (15kV)air discharge

Fast Transient Disturbance Test

EN 60255-22-4 Class A (4 kV, 2.5 kHz)

Surge Withstand Capability

ANSI/IEEE C37.90.11989 2,500 V pk-pk oscillatory applied to each independent circuit to earth 2,500 V pk-pk oscillatory applied between each independent circuit 5,000 V pk Fast Transient applied to each independent circuit to earth 5,000 V pk Fast Transient applied between each independent circuit 2,500 V pk-pk oscillatory applied to each independent circuit to earth 2,500 V pk-pk oscillatory applied between each independent circuit 4,000 V pk Fast Transient burst applied to each independent circuit to earth 4,000 V pk Fast Transient burst applied between each independent circuit

ANSI/IEEE C37.90.12002

Q NOTE: The signal is applied to the digital data circuits (RS-232, RS-485, IRIG-B, Ethernet communication port and field ground coupling port) through capacitive coupling clamp.

Radiated Susceptibility
ANSI/IEEE C37.90.2 25-1000 Mhz @ 35 V/m

Output Contacts
ANSI/IEEE C37.90.0 Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations, per Section 6.7.1, Tripping Output Performance Requirements

Atmospheric Environment
Temperature
IEC 60068-2-1 Cold, 20 C IEC 60068-2-2 Dry Heat, +70 C IEC 60068-2-3 Damp Heat, +40 C @ 93% RH

Mechanical Environment
Vibration
IEC 60255-21-1 Vibration response Class 1, 0.5 g Vibration endurance Class 1, 1.0 g IEC 60255-21-2 Shock Response Class 1, 5.0 g Shock Withstand Class 1, 15.0 g Bump Endurance Class 1, 10.0 g

16

M-3425A Generator Protection Relay

Compliance
UL-Listed per 508 Industrial Control Equipment UL-Listed Component per 508A Table SA1.1 Industrial Control Panels CSA-Certified per C22.2 No. 14-95 Industrial Control Equipment CE Safety Directive EN61010-1:2001, CAT II, Pollution Degree 2

Physical
Without Optional Expanded I/O Size: 19.00" wide x 5.21" high x 10.20" deep (48.3 cm x 13.2 cm x 25.9 cm) Mounting: The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are available. Approximate Weight: 17 lbs (7.7 kg) Approximate Shipping Weight: 25 lbs (11.3 kg) With Optional Expanded I/O Size: 19.00" wide x 6.96" high x 10.2" deep (48.3 cm x 17.7 cm x 25.9 cm) Mounting: The unit is a standard 19", semiflush, four-unit high, rack-mount panel design, conforming to ANSI/ EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are available. Approximate Weight: 19 lbs (8.6 kg) Approximate Shipping Weight: 26 lbs (11.8 kg)

Recommended Storage Parameters

Temperature: 5 C to 40 C Humidity: Maximum relative humidity 80% for temperatures up to 31 C, decreasing to 31 C linearly to 50% relative humidity at 40 C. Environment: Storage area to be free of dust, corrosive gases, flammable materials, dew, percolating water, rain and solar radiation. See M-3425A Instruction Book, Appendix E, Layup and Storage for additional information.

Patent & Warranty

The M-3425A Generator Protection Relay is covered by U.S. Patents 5,592,393 and 5,224,011. The M-3425A Generator Protection Relay is covered by a five year warranty from date of shipment.

Specification subject to change without notice.

External Connections
M-3425A external connection points are illustrated in Figures 2 and 3.

17

2
BECKW IT H ELECT RIC CO . INC.
MODEL: M-3425A 5 0 Hz 20 21 23 29 30 31 32 27 33 22 24 28 25 26 34 6 0 Hz S ERIA L NO . FIRMWARE: D-0150

US

8 3 F4 L IS T ED IND.CO NT .EQ

NRT L / C LR 8 9 4 6 4

6 19 0 118 t h AV E NO . 727- 5 4 4 - 23 26 L A RGO , FL 3 3 7 7 3

7 8 9 19 12 13 18 14 17 10 11 15 16

W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L U. S. PATENTS 5,592,393, 5,224,011

1 2 3 4

5 6

IRIG- B COM2 ETHERNET

COM 2 RS 2 3 2

!
A UX RS 4 8 5 COM 3

1
VA B VB C VC A

24 48 125 250

+
IN 6 IN 4 IN 3 IN 2 IN 5

+ INPUTS
VN IA IN Ib Ic Ia IB IC

IN 1 (5 2 b)

!
P/ S

IN RT N

A LA RMS

S ELF- T EST 8

OUT PUTS

4 3

M-3425A Generator Protection Relay

F IE L D G N D COUPLER

V V C B V

+
59 60
18 - 5 6 85 265

PS 2

+
62

PS 1

63

PS2 F1 F2

PS1

4
39 49
0 .0 1A NO M

35 40 42 43 64 47 48 64S 41 44

36 53

37

38

45 46 50 52 56 58 65

64F
RA T ED V O L T A GE 6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M RAT ED CURRENT 5 A ,NO M

VX

51

54

55

57

61

3 A MP,2 5 0 V ( 3 A B)
18 - 5 6 85 265

F3

F4

18

Figure 2

External Connections (Without Optional Expanded I/O)

Q NOTES: See M-3425A Instruction Book Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection. 1. Before making connections to the Trip Circuit Monitoring input, see M-3425A Instruction Book Section 5.5, Circuit Board Switches and 2. Jumpers, for the information regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is configured to may result in mis-operation or permanent damage to the unit. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common) because these contact 3. inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have been 4. made to the unit.

BECKW IT H ELECT RIC CO . INC.

MODEL: M-3425A 5 0 Hz 6 0 Hz S ERIA L NO . W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L U. S. PATENTS 5,592,393, 5,224,011 FIRMWARE: D-0150

6 19 0 118 t h AV E NO . 727- 5 4 4 - 23 26 L A RGO , FL 3 3 7 7 3

76 77 78 84 94 95 96 97 98 99 88 89 92 83 86 87 93 85 79 80 81 82 91 90 100 101 102

66 70 71 72 73 74 75

67

68

69

103

104

105

IN RT N

IN 14

IN 13

IN 12

IN 11

IN 10

IN 9

IN 8

IN 7

US

2
1 2 9 13 18 3 4 7 8 21 23 24 10 11 17 14 19 5 6 20 22 16 25 12 15 26

83F4 LIST ED IND. CONT . EQ .

INPUTS OUT PUTS

23 21 19 13 17 15

22

20 18

16 14

12
27 28 29

11
30 31

10
32 33

9
34

IRIG- B

1
24 48 125 250

COM 2 RS 2 3 2

COM 2 ETHERNET A UX VB C VC A RS 4 8 5 COM 3

!
A IN Ia V C VN IA IB IC B V

+
IN 6 IN 5 IN 4 IN 3 IN 2

+ INPUTS
Ib

IN 1 (5 2 b)

!
P/ S

IN RT N

F IE L D G N D COUPLER

VA B

A LA RMS

S ELF- T EST 8

7
Ic

OUT PUTS

4
PS 2 PS 1

2 PS2

1 PS1

19
39 64
0 .0 1A NO M

+
56 57 58 59

60
18 - 5 6 85 265

+
61

62 63
18 - 5 6 85 265

F1

F2
3 A MP,2 5 0 V ( 3 A B)

35 40 42 43 49 64S 48 41 44 47

36 53

37

38

45 46 50 52 65

64F

VX

51

54

55

F3
5 A ,NO M

F4

4
RA T ED V O L T A GE 6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M

RAT ED CURRENT

Figure 3 External Connections (With Optional Expanded I/O)

M-3425A Generator Protection Relay

Q NOTES: 1. See M-3425A Instruction Book Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection. 2. Before making connections to the Trip Circuit Monitoring input, see M-3425A Instruction Book Section 5.5, Circuit Board Switches and Jumpers, for the information regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is configured to may result in mis-operation or permanent damage to the unit. 3. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common and terminals 68 through 75 with 66 and 67 common) because these contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units. 4. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have been made to the unit.

M-3425A Generator Protection Relay

M-3425A Typical Connection Diagram

These functions are available in the Comprehensive Package. A subset of these functions are also available in a Base Package. This function is available as a optional protective function. This function provides control for the function to which it points.

Utility System
52 Unit

M-3425A
Targets (Optional) Integral HMI (Optional) Metering Waveform Capture IRIG-B Front RS232 Communication Rear RS232 Communication Rear Ethernet Port (Optional) Rear RS-485 Communication Multiple Setting Groups 81R 81A 81 87

BFPh

50

50 DT

CT

VT (Note 1)

CT (Residual) (Note 4)

25
VT

52 Gen

27

59

24

M
(Metering) VT (Note 1)

(Note 3)

59X

M-3921
+

Programmable I/O
27

64F

64B

Self Diagnostics Dual Power Supply (Optional) Breaker Monitoring Trip Circuit Monitoring Event Log
3VO (Calculated) 59D Line Side Voltage (Software Select) VX VN 67N Polarization (Software Select)

78

60 FL

51V

50/27

40

32

21

50

49

46

M
(Metering)

CT

3VO (Calculated)

67N Operating Current (Software Select) IN

67N
3IO

50 BFN

50N

51N

(Note 5) VX

27

59D
32

27 TN

64S

59N

87 GD
R

50 BFN

50N

51N
R

CT (Neutral) (Notes 2 & 5)

High-impedance Grounding with Third Harmonic 100% Ground Fault Protection

Low-impedance Grounding with Ground Differential and Overcurrent Stator Ground Fault Protection

Q NOTES: 1. When 25 function is enabled, 59X, 59D with VX and 67N with VX are not available, and vice versa. 2. When 67N function with IN (Residual) operating current is enabled, 87GD is not available, and vice versa. 3. When VT source is used as a turn-to-turn fault protection device (See M-3425A Instruction Book, Chapter 2, Application, for additional 59X applications.) 4. The current input IN can be connected either from neutral current or residual current. 5. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S function has been purchased. See the M-3425A Instruction Book for connection details.

Figure 4 One-Line Functional Diagram (Configured with Phase Differential)

20

M-3425A Generator Protection Relay

M-3425A Typical Connection Diagram

(Configured for Split-Phase Differential)

These functions are available in the Comprehensive Package. A subset of these functions are also available in a Base Package. This function is available as a optional protective function. This function provides control for the function to which it points.

Utility System
52 Unit

M-3425A
Targets (Optional) Integral HMI (Optional) Metering Waveform Capture 81R IRIG-B
(Metering)

VT (Note 1) CT (Residual) (Note 5)

25
VT

52 Gen

81A

81

59

27

24

M 50 DT
CT (Note 3)

Front RS232 Communication Rear RS232 Communication Rear Ethernet Port (Optional) Rear RS-485 Communication Multiple Setting Groups Programmable I/O Self Diagnostics Dual Power Supply (Optional) Breaker Monitoring Trip Circuit Monitoring Event Log
3V O (Calculated) VX VN 67N Polarization (Software Select) 27 (Note 2)

VT (Note 1)

59X

M-3921
+

64F

64B

78

60FL

51V

50/27

40

32

21

50

49

46

M
(Metering)

CT

(Note 4)

67N

VX 59D Line Side Voltage (Software Select)

3V O (Calculated)

27

50N 27 TN 64S 59N

R

51N

CT

CT (Neutral) (Note 5) R

59D
32

High-impedance Grounding with Third Harmonic 100% Ground Fault Protection

Low-impedance Grounding with Overcurrent Stator Ground Fault Protection

Q NOTES: 1. When 25 function is enabled, 59X, 59D with VX and 67N with VX are not available, and vice versa. 2. When used as a turn-turn fault protection device. 3. CTs are connected for split-phase differential current. 4. 67N operating current can only be selected to IN (Residual) for this configuration. 5. The current input (IN) can be connected either from neutral current or residual current. 6. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S function has been purchased. See the M-3425A Instruction Book for connection details.

Figure 5 One-Line Functional Diagram (configured for split-phase differential)

21

M-3425A Generator Protection Relay

17.50 [44.5] ACTUAL

5.21 [13.23] ACTUAL

17.50 [44.5]

10.20 [25.91]

19.00 [48.26]

19.00 [48.26] 18.34 [46.58] 0.33 [0.84] 0.40 [1.02] X 0.27 [0.68] Slot (4X) 2.25 [5.72] 1.48 [3.8]

Standard 19" Horizontal Mount Chassis

Q NOTES: 1. Dimensions in brackets are in centimeters. 2. See Instruction Book Chapter 5 for Mounting and Cutout information.

Figure 6

Horizontal Unit Dimensions Without Expanded I/O (H1)

22

M-3425A Generator Protection Relay

2.25 [5.72]

1.67 [4.24] 0.28 [0.71] Dia. (4X)

5.59 [14.20] 2.25 [5.72] 1.67 [4.24]

TARGETS

19.00 [48.26]

OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7

18.34 [46.58]

OUT 2

OUT 4

OUT 6

OUT 8

17.50 [44.5]
EXIT ENTER

TARGET RESET

PS 2

PS 1

TARGET

DIAG

BRKR CLOSED RELAY OK

OSC. TRIG

TIME SYNC

COM 1

M-3425A GENERATOR PROTECTION

17.50 [44.5]

10.20 [25.91]

19.00 [48.26]

Optional Vertical Mount Chassis

Q NOTES: 1. Dimensions in brackets are in centimeters. 2. See Instruction Book Chapter 5 for Mounting and Cutout information.

Figure 7

Vertical Unit Dimensions Without Expanded I/O (H2)

23

M-3425A Generator Protection Relay

!
35 64F

CO M 2 E T HE RNE T

IRIG - B

TARGETS

36

FIELD GROUND COUPLER

R

37

COM 2 RS 2 3 2

38 6 0 - 14 0 V A C ,5 0 / 6 0 Hz

NRTL /C LR 89464

B EC K W IT H E L ECT RIC C O . INC .

6 19 0 118 t h AV E NO . 727- 54 4- 23 26 L A RG O , FL 3 3 7 7 3

VA B 39 RA T E D V O L T A G E
24 48 125 250

40

VB C 41

A UX

2 3 4
5

42

VC A

RS 4 8 5 COM 3

OUTPUTS
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8
64

43

44

IN6 IN5

6 7 8 9 10

VX

VN INPUT S

IN4 IN3

W A RNING ! C O NT A C T W IT H T E RM INA L S M A Y C A US E E L E C T RIC S HO C K F O R C O NT A C T RA T ING S S E E INS T RUC T IO N M A NUA L U.S. PATENT 5,592,393, 5,224,011

65 45

IN2 IN1
46

(5 2 b)

IA
47

!
IN RT N
P/ S
11 12 13

48

IB
49 1A ,NO M RAT E D C URRE NT
0 .0 1A NO M

50

I C A LARMS
51 14

52 64S 53

SELFTEST

15 16 17

IN

EXIT

ENTER

54

Ia
55 5 A ,NO M

18 19 20

56

Ib
57

MODEL: M-3425A

21 5 0 Hz 22

TARGET RESET PS 2 PS 1

58

Ic
59

OUT PUT S
23

6
6 0 Hz 24

60

18 - 5 6 8 5 -26 5

TARGET

DIAG

PS 2
61

25

+
PS 1

5
26 27

FIRMWARE: D-0150

BRKR CLOSED RELAY OK

OSC. TRIG TIME SYNC

62

18 - 5 6 8 5- 265

4
28 29

S E RIA L NO .

63

30

F3
COM 1

F1
31

PS2

2
32 33

M-3425A GENERATOR PROTECTION

R

F4

3 A MP, 250V, (3A B)

F2 PS1

1
34

Figure 8

M-3425A Vertical Unit Layout

24

M-3425A Generator Protection Relay

17.50 [44.5]

9.97 [25.32]

19.00 [48.26] .25 X .45 SLOT [.64 X 1.14] 4 PLACES

OUTPUTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

4.00 [10.16] 6.96 [17.68]

COM 1

RELAY BRKR OK CLOSED TARGET

PS 2

TARGET RESET

TARGET

TIME SYNC

OSC. TRIG

DIAG

PS 1

M-3425A GENERATOR PROTECTION

R

B EC KWIT H E L EC T R IC

CO . INC .

1.48 3.76

Made in U.S.A.

EXIT

ENTER

OUTPUTS
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8

0.33 [0.84]

18.34 [46.58]

Q NOTES: 1. Dimensions in brackets are in centimeters. 2. See Instruction Book Chapter 5 for Mounting and Cutout information.

Figure 9 Horizontal and Vertical Unit Dimensions With Expanded I/O (H5 and H6)

25

M-3425A Generator Protection Relay

! IRIG-B 35 64F
F I E L D

B E C K W IT H E L E C T R IC C O . IN C . 72 7 - 5 4 4 - 2 3 2 6

TARGETS
23

36 37 38

C O U P L GE N R D

COM 2 ETHERNET

IN RTN COM 2 RS232 IN 14 IN 13 I IN 12 N P IN 11 U T IN 10 S IN 9 IN 8 IN 7

66 67 68 69 70 71 72 73 74

US

22
RATED VOLTAGE 60-140VAC 50/60Hz U.S. PATENT 5,592,393 5,224,011

39 40 41 42 43 44 64 VX 65

V A VAB

LIST ED IND. CONT . EQ. 83F4 24 48 125 250

21

VB V BC

AUX

1 2 3 4 5 6 7 8 9 10

+ +

20

RS485 V COM 3 C V CA

6 19 0 118 t h AVE NO. LA RGO, FL 3 3 77 3

75 76

OUTPUTS
19
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8

IN 6 IN 5 IN 4

23
77 78

18

17

45 46 IA 47 48

I N P U T S

IN 3 IN 2 IN 1 (52b) ! IN RT N

22
79 80

21
81

WARNING!CONTACTWITHTERMINALSMAYCAUSEELECTRICSHOCK FOR CONTACT RATINGS SEE INSTRUCTIONAL MANUAL

82

20
83

O U T P U T S

IB 49 50 IC 51 52 I N 53

11 19 12

84 85 86

64S 0.01A NOM

P/S A L A R S T M E E S L S F T

13 18 14 15 17 16 17 O U T P U T S 16

87 88 89

54 EXIT 16 ENTER Ia
RATED CURRENT 1A ,N O M 5 A, N O M

18 19 20

55 56 Ib 57 58 7

90 91

21 22 15
93 92 94

15 TARGET RESET

MODEL: M-3425A 50Hz 60Hz

Ic 59 PS 1
18 - 5 6 8 5 - 26 5

23 6 24 14

14

95 96

PS 2 13 TARGET 12

60 61 62

+
PS2

DIAG
18 - 5 6 8 5 - 26 5

+
PS1

BRKR CLOSED RELAY OK

OSC. TRIG TIME SYNC

63

O U T P U T S

25 5 26 27 4 28 29 3 12 13

97

98

FIRMWARE: D-0150 SERIAL NO.

99 100

11

F3 10

F1 PS 2 3AMP 250V (3AB) 2

30 31

11
101 102

COM 1 9

M-3425A GENERATOR PROTECTION

. R

32 33 1 34

10
103 104

F4

F2 PS 1

9
105

BECKWITH CO. INC ELECTRIC Made in U.S.A.

NOTES: 1. The M-3425A Expanded I/O vertical panel is the same physical size as the M-3425A Expanded I/O horizontal panel. See Figure 7 for dimennsions. 2. See Instruction Book Section 5 for Mounting and Cutout information.

Figure 10

M-3425A Expanded I/O Vertical Unit Layout

26

M-3425A Generator Protection Relay

M-3921 Field Ground Coupler

PROTECTION RELAY M-3425A

PROCESSOR

Excitation System Field Ground Detection Squarewave Generator

Brushes

Gen. Rotor

Signal Measurement and Processing

COUPLING NETWORK (M-3921)

Shaft Ground Brush

Ground/Machine Frame

Figure 11

Field Ground Protection Block Diagram

NOTES: 1. The above circuit measures insulation resistance (Rf) between rotor field winding and ground (64F). 2. Relay injects 15 V squarewave (Vout) and measures return signal (Vf) to calculate Rf. 3. The injection frequency can be set (0.1 to 1.0 Hz) based on the rotor capacitance, in order to improve accuracy. 4. The signal rise time is analyzed to determine if shaft brushes are lifting or open (64B). 5. May also be applied on generators with brushless excitation with a grounding brush and pilot ground fault detection brush.

Function Specification
Field/Exciter Supply Voltage Rating (Terminal (3) to (2)): 60 to 1200 V dc, continuous 1500 V dc, 1 minute Operating Temperature: 20 to +70, Centigrade

Patent & Warranty

The M-3921 Field Ground Coupler is covered by a five-year warranty from date of shipment.

Tests and Standards

M-3921 Field Ground Coupler complies with the following tests and standards:

27

M-3425A Generator Protection Relay

Voltage Withstand
Isolation
5 kV ac for 1 minute, all terminals to case

Impulse Voltage
IEC 602555, 5,000 V pk, 1.2 by 50 s, 0.5 J, 3 positive and 3 negative impulses at 5 second intervals per minute

Electrical Interference
Electrostatic Discharge Test
EN 60255-22-2 Class 4 (8 kV) point contact discharge Class 4 (15 kV) air discharge

Fast Transient Disturbance Tests

IEC 61000-4-4 Class 4 (4 kV, 2.5 kHz)

Surge Withstand Capability

ANSI/IEEE C37.90.11989 ANSI/IEEE C37.90.12002 2,500 V pk-pk oscillatory applied to each independent circuit to earth 2,500 V pk-pk applied between each independent circuit 5,000 V pk Fast Transient applied to each independent circuit to earth 5,000 V pk Fast Transient applied between each independent circuit 2,500 V pk-pk oscillatory applied to each independent circuit to earth 2,500 V pk-pk applied between each independent circuit 4,000 V pk Fast Transient applied to each independent circuit to earth 4,000 V pk Fast Transient applied between each independent circuit

Q NOTE: The signal is applied to the digital data circuits (RS-232, RS-485, IRIG-B, Ethernet communication port and field ground coupling port) through capacitive coupling clamp.

Radiated Susceptibility
ANSI/IEEE C37.90.2 25-1000 Mhz @ 35 V/m

Atmospheric Environment
IEC 6006821 Cold, 20 C IEC 6006822 Dry Heat, +70 C IEC 6006823 Damp Heat, +40 C @ 93% RH

Enclosure Protection
NEMA 1, IEC IPC-65

28

M-3425A Generator Protection Relay

7.87 [19.99]

2.96 REF [7.52]

3.54 [9.0] 4.72 [11.99]

M-3921
Field Ground Coupler
BECKWIT H EL ECT RIC CO. INC .

Made in U.S.A.

9.06 [23.01]

.18 DIA [0.46] 4 X

7.40 [18.79]

.18 DIA [0.46] 4 HOLES

3.54 [9.0]

MOUNTING PATTERN WITHOUT TABS

nNOTE: Dimensions in brackets are in centimeters.

Figure 12

M-3921 Field Ground Coupler Mounting Dimensions

29

M-3425A Generator Protection Relay

64S 100% Stator Ground Protection by Low Frequency Signal Injection

Q NOTE: The Stator Ground Protection function (64S) must be selected when the M-3425A is initially ordered. The 100% stator ground fault protection is provided by injecting an external 20 Hz signal into the neutral of the generator. The protection is provided when the machine is on-line as well as off-line (provided that the 20 Hz generator and relay are powered on.) This scheme requires the following external components in addition to M-3425A protection system: 20 Hz Signal-generator (BECO Surface/Flush Mount Part No. 430-00426) (Siemens 7XT33). For 220 V ac supply applications an M-0331 2:1 150 VA Control Transformer is available (BECO Part No. 410-00318). Band-pass filter (BECO Surface/Flush Mount Part No. 430-00427) (Siemens 7XT34) 20 Hz Measuring Current Transformer, 400/5 A CT (BECO Part No. 430-00428) (ITI-CTW3-60-T50-401) The voltage signal generated by the 20 Hz signal-generator is injected into the secondary of the generator neutral grounding transformer through a band-pass filter. The band-pass filter passes the 20 Hz signal and rejects out-of-band signals. The output of the 20 Hz band-pass filter is connected to the VN input of the M-3425A relay through a suitable voltage divider, that limits the M-3425A to O 200 V ac (the voltage generator may be bypassed if the expected 50/60 Hz voltage during a phase-to-ground fault of the generator is O 200 V.) The 20Hz current is also connected to the IN input of the M-3425A, through the 20Hz current transformer. When the generator is operating normally (no ground fault) only a small amount of 20 Hz current will flow as a result of the stator capacitance to ground. When a ground fault occurs anywhere on the generator stator windings the 20 Hz current will increase. The 64S function will issue a trip signal after a set time delay when the measured 20 Hz current exceeds the pickup current. For cases where the Load Resistor (RN) is small, the Undervoltage Inhibit should not be enabled, as the voltage will be small. The 59N function (90 to 95%) should also be used in conjunction with 64S protection to provide backup.
20 Hz Generator
Connection terminals for Model A00/CC shown.
1A1 [1] 1A2 [2] 1A3 [3] 2A1 [6] Bl 1A1 400A 5A L l K k 400/5 A 20 Hz CT Wiring Shielded High Voltage M-3425A Low Voltage
59N

DC UH+ UH-

Supply Voltage 120 V ac L1 L2 L3 L2 H2 220 V ac L5 H5

20 Hz Band Pass Filter

Neutral Grounding Transformer 1B1 1B4

Connection terminals for Model A00/DE shown in brackets [ ].

4A1 [11]

External Block

M-0331 2:1 Control Transformer

2A3 [8] 1A4 4A3 [12] 3A2 [7] 3A3 [9] 3A1 [5]

RN

1A3

Device Operative

Max. 200 V

44

45

VN

52

53

IN

* For applications with a transformer secondary rating that will result in 50/60 Hz phase ground fault voltages >200 V ac, use the "High Voltage" connection for the 59N Function.

Figure 13

64S Function Component Connection Diagram

30

M-3425A Generator Protection Relay

20 Hz Signal Generator Function Specifications

Auxiliary Voltage
Rated auxiliary voltage UH ac Permissible variations ac 3x (100/120 V ac), 50/60 Hz 1x (100 to 120 V ac), 50/60 Hz 88 to 130 V ac 110 to 220 V dc 88 to 250 V dc

OR
Rated auxiliary voltage UH dc Permissible Variations dc

Permissible consumption at 8 Ohm impendance O100 VA Q NOTE: 230 VAC is permissible for commissioning only, which is limited in time.

20 Hz Output Voltage
Connections (11 and 12) Output Voltage Power Output, permanently approx. 26 V 10 %, rectangular; 20 Hz 100 VA over all ranges 0.1 Hz

Q NOTE: Output is not resistant to short-circuits.

Binary Input for Blocking

Connections (6 and 8) Switching Threshold For control voltages 24 V 48 V 60 V For control voltages 110 V 125 V 220 V 250 V Permissible voltage, continuous DC 88 V: Uhigh P DC 88 V, Ulow O DC 44 V 300 V dc DC 19 V: Uhigh P DC 19 V, Ulow O DC 10 V Adjustable voltage range with jumper

Life Contact
Connections (5, 7 and 9) Switching capacity MAKE BREAK 30W/VA 20 VA 30 W resistance load 25 W @ L/R O 50 ms DC 24 V to DC 250 V AC 24 to AC 230 V 1 A permanent

Switching voltage Permissible current

Permissible Ambient Temperatures

RL describes the load resistance at the Band Pass output. with RL <5 Ohm with RL >5 Ohm O 550 C or O1310 F O 700 C or O1580 F

Q NOTE: The device may produce up to 20 W power losses during service. In order to prevent heat pockets, the dissipation of the losses must not be restricted. The minimum clearance above and below the device to other units or walls is 100 mm or 4 inches. In cubicles, the device shall be installed in the bottom area.
31

M-3425A Generator Protection Relay

Dimensions in mm Q NOTE: Detailed Mounting information is contained in the M-3425A Instruction Book Chapter 5, Installation Section 5.6.

Figure 14
4.0 [10.16] JUMPERS BETWEEN (2,3) AND (4,5)

20Hz Signal Generator Dimensions

4.94 [12.55]

2.75 [6.99] 3.81 [9.68]

Four Slots 0.22 X 0.75 [0.56 X 1.91] 3.38 [8.6]

JUMPERS BETWEEN (4,5) AND (2,3)

Figure 15

M-0331 2:1 Control Transformer

32

M-3425A Generator Protection Relay

Band-pass Filter Specifications

Load Capacity of the 20 Hz Band-pass Filter
Connections (1B1-1B4) Permissible voltage, continuous Permissible voltage for O30 s 55 V ac 550 V ac

Frequency of superimposed ac voltage P 45 Hz Overload capability, continuous Test Voltage 3.25 A ac 2.8 kV dc

Load Capability of the Voltage Divider Circuit

Connections (1A1-1A4): Permissible voltage, continuous Permissible voltage for O30 s Test Voltage 55 V ac 50 V ac 2.8 kV dc

Permissible Ambient Temperatures

with RL < 5 burden with RL > 5 burden O400 C or O 1040 F O550 C or O 1310 F

Q NOTE: The device may produce up to 75 W power losses during service. In order to prevent heat pockets, the dissipation of the losses must not be restricted. The minimum clearance above and below the device to other units or walls is 100 mm or 4 inches. In cubicles, the device shall be installed in the bottom area.

33

M-3425A Generator Protection Relay

Q NOTE: Detailed Mounting information is contained in the M-3425A Instruction Book Chapter 5, Installation Section 5.

Figure 16

Band-pass Filter Dimensions

34

M-3425A Generator Protection Relay

Figure 17

20 Hz Measuring Current Transformer 400-5 A CT

35

 2001 Beckwith Electric Co. Printed in U.S.A. (#01-67) (04.25.03)

800-3425A-SP-09MC2

02/10

injury, are present on the external terminals and inside the equipment. Use extreme caution and follow all safety rules when handling, testing or adjusting the equipment. However, these internal voltage levels are no greater than the voltages applied to the external terminals.

DANGEROUS VOLTAGES, capable of causing death or serious

WARNING

DANGER! HIGH VOLTAGE

This sign warns that the area is connected to a dangerous high voltage, and you must never touch it.

PERSONNEL SAFETY PRECAUTIONS

The following general rules and other specific warnings throughout the manual must be followed during application, test or repair of this equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended use of the product. Qualified personnel should be the only ones who operate and maintain this equipment. Beckwith Electric Co., Inc. assumes no liability for the customers failure to comply with these requirements.

This sign means that you should refer to the corresponding section of the operation manual for important information before proceeding.

Always Ground the Equipment

To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servicing equipment in a test area, the Protective Earth Terminal must be attached to a separate ground securely by use of a tool, since it is not grounded by external connectors.

Do NOT operate in an explosive environment

Do not operate this equipment in the presence of flammable or explosive gases or fumes. To do so would risk a possible fire or explosion.

Keep away from live circuits

Operating personnel must not remove the cover or expose the printed circuit board while power is applied. In no case may components be replaced with power applied. In some instances, dangerous voltages may exist even when power is disconnected. To avoid electrical shock, always disconnect power and discharge circuits before working on the unit.

Exercise care during installation, operation, & maintenance procedures

The equipment described in this manual contains voltages high enough to cause serious injury or death. Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that all personnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.

Do not modify equipment

Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow replacement procedures carefully to assure that safety features are maintained.

PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a component is found to be defective, always follow replacement procedures carefully to that assure safety features are maintained. Always replace components with those of equal or better quality as shown in the Parts List of the Instruction Book.

Avoid static charge

This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care should be taken to avoid static charge on work surfaces and service personnel.

Use caution when measuring resistances

Any attempt to measure resistances between points on the printed circuit board, unless otherwise noted in the Instruction Book, is likely to cause damage to the unit.

NOTE
The following features, described in this Instruction Book, are only available for firmware version D-0150-V01.00.34 and later: 59N 20 Hz Injection Mode (Page 2-58) IEEE curves for 51N, 51V, and 67N functions (Appendix D) Sequence of Events Recorder (Page 4-18) Dropout/Reset Time Delay added to IPSlogic (Page 2-91) Response Time Delay for Communications (Page 4-3) 25 Function (does not produce a target) (Page 2-21)

This Page Left Intentionally Blank

Table of Contents

TABLE OF CONTENTS
M-3425A Generator Protection Instruction Book
Chapter 1
1.1 1.2 1.3

Introduction
Instruction Book Contents ............................................................................... 11 M-3425A Generator Protection Relay ............................................................. 12 Accessories .....................................................................................................14

Chapter 2 Application
2.1 Configuration ..................................................................................................... 22 Profiles .............................................................................................................. 23 Functions .......................................................................................................... 23 Special Considerations ...................................................................................... 23 Relay System Setup ......................................................................................... 23 System Diagrams .............................................................................................. 28 Setpoints and Time Settings ........................................................................... 214 21 Phase Distance .......................................................................................... 214 24 Overexcitation Volts/Hz .............................................................................. 218 M-3425A Firmware Versions D-0114VXX.XX.XX and Earlier ........................... 219 M-3425A Firmware Version D-0150V 01.00.34 ................................................. 219 M-3425A Firmware Version D-0150V 01.04.00 ................................................. 219 25 Sync Check ................................................................................................ 221 Phase Angle Check ......................................................................................... 221 Delta Voltage and Delta Frequency Check ....................................................... 221 27 Phase Undervoltage ................................................................................... 225 27TN #2 Screens are identical to 27TN #1. ..................................................... 228 32 Directional Power ........................................................................................ 229 Protection from Generator Motoring ................................................................. 229 Protection from Generator Overload ................................................................ 229 Protection from Excessive Reactive Power ..................................................... 229 40 Loss of Field ............................................................................................... 233 46 Negative Sequence Overcurrent ................................................................. 237 49 Stator Overload Protection ......................................................................... 239 50/50N Instantaneous Overcurrent, Phase and Neutral Circuits ...................... 242 50BF Generator Breaker Failure/HV Breaker Flashover ................................... 244 50DT Definite Time Overcurrent (for split-phase differential) ............................ 246 50/27 Inadvertent Energizing ........................................................................... 247 51N Inverse Time Neutral Overcurrent ............................................................. 249 51V Inverse Time Phase Overcurrent with Voltage Control/Restraint ............... 250 59 Phase Overvoltage ..................................................................................... 252 59D Third Harmonic Voltage Differential (Ratio) ................................................ 253 59N Overvoltage, Neutral Circuit or Zero Sequence ......................................... 255 59X Multipurpose Overvoltage (Turn-to-Turn Stator Fault Protection or Bus Ground Protection) ............................................................................... 256 60FL VT Fuse Loss ......................................................................................... 258

2.2 2.3

M-3425A Instruction Book

Chapter 2 Application (Cont.'d)

Internal Fuse Loss Detection Logic ................................................................. 258 External Fuse-Loss Function ........................................................................... 258 60FL VT Fuse Loss Alarm Function ................................................................ 258 64B/F Field Ground Protection ........................................................................ 261 64F Field Ground Detection ............................................................................. 261 Factors Affecting 64F Performance ................................................................. 261 64B Brush Lift-Off Detection ........................................................................... 263 64S 100% Stator Ground Protection by low frequency injection ...................... 265 67N Residual Directional Overcurrent .............................................................. 268 78 Out-of-Step ................................................................................................. 271 81 Frequency ................................................................................................... 274 81A Frequency Accumulator ........................................................................... 276 81R Rate of Change of Frequency ................................................................... 278 87 Phase Differential ....................................................................................... 279 87GD Ground (Zero Sequence) Differential ...................................................... 281 Breaker Monitoring .......................................................................................... 282 Trip Circuit Monitoring ...................................................................................... 283 IPSlogic ....................................................................................................... 284 Settings and Logic Applicable when IPSlogic Function(s) programmed using IPScom .......................................................................... 286 DO/RST (Dropout/Reset) Timer Feature .......................................................... 288 Reset Delay Timer ........................................................................................... 288 Dropout Delay Timer ........................................................................................ 288

Chapter 3 Operation
3.1 Front Panel Controls ......................................................................................... 31 Alphanumeric Display ....................................................................................... 31 Screen Blanking ................................................................................................ 31 Arrow Pushbuttons ............................................................................................ 31 Exit Pushbutton ................................................................................................ 31 Enter Pushbutton .............................................................................................. 31 Target & Status Indicators and Controls ........................................................... 31 Power Supply #1 (#2) LED ................................................................................ 32 Relay OK LED .................................................................................................. 32 Oscillograph Recorded LED .............................................................................. 32 Breaker Closed LED .......................................................................................... 32 Target Indicators and Target Reset ................................................................... 32 Time Sync LED ................................................................................................. 32 Diagnostic LED ................................................................................................. 32 Accessing Screens ........................................................................................... 32 Default Message Screens ............................................................................... 32 Initial Setup Procedure/Settings ..................................................................... 35 Setup Unit Data ................................................................................................. 35 Setup Unit Data Entry ....................................................................................... 35 Setup Unit Features That Do Not Require Data Entry ....................................... 36 Setup System Data ........................................................................................... 36 Configure Relay Data ........................................................................................ 37 Setpoints and Time Settings ............................................................................. 37 Oscillograph Recorder Data .............................................................................. 38 Communications Settings ................................................................................. 38

3.2 3.3

3.4

ii

Table of Contents

Chapter 3 Operation (Cont.'d)

3.5 3.6 Status/Metering ................................................................................................. 39 Target History ................................................................................................. 310

Chapter 4 Remote Operation

4.1 Remote Operation ............................................................................................41 Serial Ports (RS-232) ....................................................................................... 41 Serial Port (RS-485) .......................................................................................... 41 Optional Ethernet Port ....................................................................................... 41 Direct Connection .............................................................................................. 42 Setting up the M-3425A Generator Protection Relay for Communication .................................................................................. 43 Serial Communication Settings ......................................................................... 43 Ethernet Communication Settings ..................................................................... 43 DHCP Protocol .................................................................................................. 43 Ethernet Protocols ............................................................................................ 43 Ethernet Port Setup .......................................................................................... 44 HMI Ethernet Port Setup ................................................................................... 44 Manual Configuration of Ethernet Board ............................................................ 45 IPSutil Ethernet Port Setup with DHCP ......................................................... 47 IPSutil Ethernet Port Setup without DHCP ........................................................ 47 Installing the Modems ..................................................................................... 47 Installation and Setup (IPScom) ...................................................................... 48 Operation .......................................................................................................... 49 Activating Communications .............................................................................49 Overview .......................................................................................................... 49 File Menu ......................................................................................................... 49 Comm Menu ................................................................................................... 410 Relay Menu .................................................................................................... 411 Sequence of Events ...................................................................................... 421 Oscillograph ................................................................................................... 423 Profile ............................................................................................................. 425 Window Menu/Help Menu .............................................................................. 426 Checkout Status/Metering ............................................................................. 427 Cautions ......................................................................................................... 435 Keyboard Shortcuts ....................................................................................... 436 IPSutil Communications Software ................................................................... 437 M-3890 IPSutil ............................................................................................... 437 Installation and Setup ..................................................................................... 437 Installation ...................................................................................................... 437 System Setup ................................................................................................. 437 Overview ......................................................................................................... 437 Comm Menu ................................................................................................... 438 Relay Comm Command .................................................................................. 438 Ethernet Command ......................................................................................... 438 Clock Command ............................................................................................. 438 Security Menu ................................................................................................. 438 Miscellaneous Menu ....................................................................................... 439 Help Menu ....................................................................................................... 439
iii

4.2 4.3

4.4 4.5 4.6 4.7

M-3425A Instruction Book

Chapter 5 Installation
5.1 5.2 5.3 5.4 5.5 5.6 General Information ......................................................................................... 51 Mechanical/Physical Dimensions .................................................................... 52 External Connections ....................................................................................... 58 Commissioning Checkout .............................................................................. 514 Circuit Board Switches and Jumpers ........................................................... 519 Low Frequency Signal Injection Equipment .................................................. 523

Chapter 6 Testing
6 6.1 Testing .............................................................................................................. 61 Equipment/Test Setup ....................................................................................... 62 Equipment Required .......................................................................................... 62 Setup ................................................................................................................ 62 Functional Test Procedures ............................................................................... 66 Power On Self Tests .......................................................................................... 67 21 Phase Distance (#1, #2 or #3) ...................................................................... 68 24 Volts/Hz Definite Time (#1 or #2) ................................................................... 69 24 Volts/Hz Inverse Time ................................................................................. 610 25D Dead Check ............................................................................................. 612 25S Sync Check ............................................................................................. 614 27 Phase Undervoltage, 3 Phase (#1, #2, #3) .................................................. 616 27TN Third-Harmonic Undervoltage, Neutral (#1 or #2) .................................... 617 32 Directional Power, 3 Phase (#1, #2, #3) ...................................................... 621 40 Loss of Field (#1 or #2, VC #1 or #2) .......................................................... 624 46 Negative Sequence Overcurrent Definite Time ............................................ 626 46 Negative Sequence Overcurrent Inverse Time ............................................ 627 49 Stator Overload Protection (#1, #2) ............................................................ 628 50 Instantaneous Phase Overcurrent (#1, #2) .................................................. 630 50BF/50BF-N Breaker Failure .......................................................................... 631 50/27 Inadvertent Energizing ........................................................................... 633 50DT Definite Time Overcurrent (for split-phase differential), #1 or #2 ............. 634 50N Instantaneous Neutral Overcurrent ........................................................... 635 51N Inverse Time Neutral Overcurrent ............................................................. 636 51V Inverse Time Phase Overcurrent with Voltage Control/Restraint ............... 637 59 Phase Overvoltage, 3-Phase (#1, #2, #3) ................................................... 639 59D Third-Harmonic Voltage Differential ........................................................... 640 59N Overvoltage, Neutral Circuit or Zero Sequence (#1, #2, #3) ...................... 641 59X Multi-purpose Overvoltage (#1 or #2) ........................................................ 642 60FL VT Fuse Loss Detection ......................................................................... 643 64F Field Ground Protection (#1 or #2) ............................................................ 644 64B Brush Lift-Off Detection ........................................................................... 646 64S 100% Stator Ground Protection by low frequency injection ...................... 647 67N Residual Directional Overcurrent, Definite Time ........................................ 650 67N Residual Directional Overcurrent, Inverse Time ........................................ 652 78 Out of Step ................................................................................................. 654 81 Frequency (#1, #2, #3, #4) .......................................................................... 656 81A Frequency Accumulator (Band #1, #2, #3, #4, #5, #6) .............................. 657

6.2

iv

Table of Contents

Chapter 6 Testing (Cont.'d)

81R Rate of Change of Frequency (#1, #2) ...................................................... 658 87 Phase Differential (#1 or #2) ....................................................................... 660 87GD Ground Differential ................................................................................. 662 BM Breaker Monitoring .................................................................................... 664 Trip Circuit Monitoring ...................................................................................... 666 IPSlogicTM (#1, #2, #3, #4, #5, #6) ................................................................. 667 6.3 Diagnostic Test Procedures ............................................................................. 668 Overview ......................................................................................................... 668 Entering Relay Diagnostic Mode ...................................................................... 668 Output Relay Test (Output Relays 123 and 25) .............................................. 669 Output Relay Test (Power Supply Relay 24) ..................................................... 670 Input Test (Control/Status) ............................................................................... 670 Status LED Test .............................................................................................. 671 Target LED Test ............................................................................................... 672 Button Test ...................................................................................................... 672 Display Test ..................................................................................................... 673 COM1/COM2 Loopback Test ........................................................................... 673 COM3 Test (2-Wire) ......................................................................................... 674 Clock ON/OFF ................................................................................................ 675 Relay OK LED Flash/Illuminated ..................................................................... 676 Auto Calibration ............................................................................................... 676 Factory Use Only ............................................................................................ 676 Auto Calibration ............................................................................................... 677 Phase and Neutral Fundamental Calibration .................................................... 677 Third Harmonic Calibration .............................................................................. 678 64S 100% Stator Ground by Low Frequency Injection Calibration .................... 678 Field Ground Calibration .................................................................................. 679

6.4

Appendices
Appendix A: Configuration Record Forms ..................................................... A1 Appendix B: Communications ........................................................................ B1 Appendix C: Self-Test Error Codes ............................................................... C1 Appendix D: Inverse Time Curves ................................................................. D1 Appendix E: Declaration of Conformity ......................................................... E1

M-3425A Instruction Book

Figures

Page

Chapter 1
1-1 1-2 M-3925A Target Module .......................................................................... 14 M-3931 Human-Machine Interface (HMI) Module ................................ 14

Chapter 2
2-1 2-2 2-3 2-4 2-5 2-6 Setup System Dialog Box ......................................................................... 26 Selection Screen for Expanded Input ........................................................ 27 Pulse Relay Expanded Output Screen ...................................................... 27 Latch Relay Expanded Output Screen ...................................................... 27 One-Line Functional Diagram .................................................................... 28 Alternative One-Line Functional Diagram (configured for split-phase differential) ....................................................... 29 2-7 Three-Line Connection Diagram .............................................................. 210 2-8 Function 25 Sync Check Three-Line Connection Diagram ....................... 211 2-9 Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram .. 212 2-10 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram ...... 213 2-11 Selection Screen for Expanded I/O Initiate ............................................ 214 2-12 Phase Distance (21) Coverage .............................................................. 216 2-13 Phase Distance (21) Function Applied for System Backup .................... 216 2-14 Phase Distance (21) Setpoint Ranges ................................................... 217 2-15 Example of Capability and Protection Curves (24) ................................. 219 2-16 Volts-Per-Hertz (24) Setpoint Ranges .................................................... 220 2-17 Sync Check Logic Diagrams ................................................................. 223 2-18 Sync Check (25) Setpoint Ranges ........................................................ 224 2-19 Phase Undervoltage (27) Setpoint Ranges ............................................ 225 2-20 Third Harmonic Undervoltage (27TN) Protection Characteristics ........... 226 2-21 27TN Blocking Regions ......................................................................... 227 2-22 Third Harmonic Undervoltage, Neutral Circuit (27TN) Setpoint Ranges .. 227 2-23 Tripping on Reverse Power Flow (Over Power with Negative Pickup) ..... 229 2-24 Tripping on Low Forward Power (Under Power with Positive Pickup) ...... 231 2-25 Tripping on Overpower (Over Power with Positive Pickup) ..................... 231 2-26 Tripping on Over Reactive Power with Element #3 (Over Power, Positive Pickup and Directional Power Sensing Set to Reactive) .......... 232 2-27 Directional Power, 3-Phase (32) Setpoint Ranges .................................. 232 2-28 Loss of Field (40)Protective Approach 1 ............................................ 235 2-29 Loss of Field (40)Protective Approach 2 ............................................ 235 2-30 Loss-of-Field (40) Setpoint Ranges ....................................................... 236 2-31 Negative Sequence Overcurrent Inverse Time Curves .......................... 238 2-32 Negative Sequence Overcurrent (46) Setpoint Ranges .......................... 238 2-33 Time Constant, Function 49 .................................................................. 239 2-34 49 Function Overload Curves ................................................................ 240 2-35 Stator Thermal Protection (49) Setpoint Ranges .................................... 241 2-36 Instantaneous Overcurrent (50) Setpoint Ranges .................................. 243 2-37 Instantaneous Neutral Overcurrent (50N) Setpoint Ranges .................... 243 2-38 Breaker Failure Logic Diagram ............................................................... 244 2-39 Breaker Failure (50BF) Setpoint Ranges ................................................ 245 2-40 Definite Time Overcurrent (50DT) Setpoint Ranges ............................... 246 2-41 Inadvertent Energizing Function Logic Diagram .................................... 248

vi

Table of Contents

Figures (Cont.'d)

Page

Chapter 2 (Cont.'d)
2-42 2-43 2-44 2-45 2-46 2-47 2-48 2-49 2-50 2-51 2-52 2-53 2-54 2-55 2-56 2-57 2-58 2-59 2-60 2-61 2-62 2-63 2-64 2-65 2-66 2-67 2-68 2-69 2-70 2-71 2-72 2-73 2-74 2-75 2-76 2-77 2-78 2-79 2-80 Inadvertent Energizing (50/27) Setpoint Ranges .................................... 248 Inverse Time Neutral Overcurrent (51N) Setpoint Ranges ...................... 249 Voltage Restraint (51VR) Characteristic ................................................ 251 Inverse Time Overcurrent with Voltage .................................................. 251 Phase Overvoltage (59) Setpoint Ranges .............................................. 252 Third Harmonic Voltage Differential (Ratio) Scheme .............................. 254 Third Harmonic Voltage Differential (59D) Setpoint Ranges .................... 254 Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges .. 255 Turn-to-Turn Stator Winding Fault Protection .......................................... 257 (59X) Multi-purpose Overvoltage Setpoint Ranges ................................ 257 Fuse Loss (60FL) Function Logic .......................................................... 259 Fuse Loss (60FL) Setpoint Ranges ....................................................... 260 M-3921 Field Ground Coupler ................................................................ 262 Field Ground Protection (64B/F) Setpoint Ranges ................................. 263 Figure 2-56 64S Function Component Connection Diagram ................... 266 Figure 2-57 64S Function Time Delay Pickup Current Correlation .......... 267 Figure 2-58 100% Stator Ground Protection (64S) Setpoint Ranges ...... 267 Residual Directional Overcurrent (67N) Trip Characteristics ................... 268 Residual Directional Overcurrent (67N) Setpoint Ranges ....................... 270 Out-of-Step Relay Characteristics ......................................................... 272 Out-of-Step Protection Settings ............................................................ 272 Out-of-Step (78) Setpoint Ranges .......................................................... 273 Example of Frequency (81) Trip Characteristics ..................................... 275 Frequency (81) Setpoint Ranges ........................................................... 275 Frequency Accumulator (81A) Example Bands ..................................... 277 Frequency Accumulator (81A) Setpoint Ranges .................................... 277 Rate of Change of Frequency (81R) Setpoint Ranges ............................ 278 Differential Relay (87) Operating Characteristics ................................... 280 Phase Differential (87) Setpoint Ranges ................................................ 280 Ground Differential (87GD) Setpoint Ranges ......................................... 281 Breaker Monitor (BM) Setpoint Ranges ................................................. 282 Trip Circuit Monitoring Input ................................................................... 283 Trip Circuit Monitor (TC) Setpoint Ranges .............................................. 283 IPSlogic Function Setup .................................................................... 285 IPSlogic Function Programing ............................................................... 286 Selection Screen for Initiating Function Timeout .................................... 287 Selection Screen for Initiating Function Pickup ..................................... 287 Dropout Delay Timer Logic Diagram ....................................................... 288 Reset Delay Timer Logic Diagram .......................................................... 288

Chapter 3
3-1 M-3425A Front Panel .............................................................................. 33 3-2 Screen Message Menu Flow .................................................................. 33 3-3 Main Menu Flow ......................................................................................34

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M-3425A Instruction Book

Figures (Cont.'d)

Page

Chapter 4
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-44 4-45 4-46 4-47
viii

Multiple System Addressing Using Communications Line Splitter ................................................................. 42 IPScom Menu Selections ..................................................................... 46 IPScom Program Icon ............................................................................ 48 System Type Dialog Box ...................................................................... 410 Communication Dialog Box ................................................................... 410 Setup System Dialog Box .................................................................... 412 Expanded Input Active State ............................................................... 413 Pulse Relay Expanded Output Screen ................................................ 413 Latch Relay Expanded Output Screen ................................................. 413 Relay Setpoints Dialog Box ................................................................ 414 Typical Setpoint Dialog Box ............................................................... 415 Expanded I/O Initiate .......................................................................... 415 All Setpoints Table Dialog Box (Partial) ............................................ 416 Configure Dialog Box (Partial) ............................................................ 417 Configure Dialog Box Partial (shown with Expanded Input/Outputs) ............................................... 418 Unit Date/Time Dialog Box ................................................................. 419 Target Dialog Box ................................................................................ 420 Trigger Events Screen with Expanded I/O ........................................ 422 Event Log Viewer ................................................................................ 422 Event Download Screen ...................................................................... 423 Setup Oscillograph Recorder .............................................................. 424 Retrieve Oscillograph Record Dialog .................................................. 424 Profile Switching Method Dialog ......................................................... 425 Select Active Profile ........................................................................... 425 Copy Active Profile ............................................................................. 425 About IPScom Dialog Box ................................................................ 426 Primary Status Dialog Box ................................................................. 427 Secondary Status Dialog Box ............................................................ 428 Accumulator Status Screen ................................................................ 428 Phase Distance Dialog Box ................................................................ 429 Loss of Field Dialog Box .................................................................... 430 Out of Step Dialog Box ...................................................................... 431 Phasor Dialog Box .............................................................................. 432 Sync Scope Screen ............................................................................ 433 Function Status Screen ...................................................................... 434 IPSutil Main Menu Flow .................................................................. 437 Warning Message ................................................................................ 437 IPSutility Reset Relay Message ........................................................ 438 Monitor Status Screen ........................................................................ 439 Calibration Dialog Box ......................................................................... 439 Communication Dialog Box ................................................................. 439 Relay Comm Port Settings ................................................................. 440 Ethernet Settings ................................................................................. 440 Set Unit Date/Time Dialog Box .......................................................... 440 Change Communication Access Code Dialog Box ............................ 440 Change User Access Code Dialog Box ............................................. 441 Setup Dialog Box .................................................................................. 441

Table of Contents

Figures (Cont.'d)

Page

Chapter 5
5-1 M-3425A Horizontal Chassis Mounting Dimensions Without Expanded I/O (H1) .... 52 5-2 M-3425A Vertical Chassis Mounting Dimensions Without Expanded I/O (H2) ..... 53 5-3 M-3425A Mounting Dimensions Horizontal andVertical ChassisWith Expanded I/O ..... 54 5-4 M-3425A Panel Mount Cutout Dimensions ................................................ 55 5-5 Mounting Dimensions for GE L-2 Cabinet (H3 and H4) .............................. 56 5-6 (H5) Mounting Dimensions ........................................................................ 57 5-7 Optional Dual Power Supply ...................................................................... 58 5-8 Expanded I/O Power Supply ..................................................................... 58 5-9 External Connections ................................................................................ 59 5-10 Three-Line Connection Diagram ............................................................ 510 5-11 Function 25 Sync Check Three-Line Connection Diagram ..................... 511 5-12 Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram ... 512 5-13 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram ... 513 5-14 M-3425A Circuit Board .......................................................................... 521 5-15 M-3425A Circuit Board (Expanded I/O) .................................................. 522 5-16 Low Frequency Signal Injection Equipment Typical Connections ........... 523 5-17 20 Hz Frequency Generator Housing Panel Surface Mount .................... 524 5-18 20 Hz Frequency Generator Housing Panel Flush Mount ....................... 525 5-19 20 Hz Band Pass Filter Housing Panel Surface Mount .......................... 526 5-20 20 Hz Band Pass Filter Housing Panel Flush Mount .............................. 527 5-21 20 Hz Measuring Current Transformer 400-5 A CT ................................. 528 5-22 M-0331 2:1 Control Transformer ........................................................... 528

Chapter 6
6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 Voltage Inputs: Configuration V1 ................................................................ 63 Voltage Inputs: Configuration V2 ................................................................ 63 Current Inputs: Configuration C1 .............................................................. 64 Current Inputs: Configuration C2 ................................................................ 64 Current Configuration C3 ........................................................................... 65 64S Test Configuration .............................................................................. 65 Field Ground Coupler .............................................................................. 645 Status LED Panel .................................................................................... 671 M-3925A Target Module Panel ................................................................. 672 M-3931 Human-Machine Interface Module ............................................ 672 COM1/COM2 Loopback Plug ................................................................ 673 RS-485 2-Wire Testing ........................................................................... 675 Current Input Configuration .................................................................... 680 Voltage Input Configuration ................................................................... 680 Voltage Input Configuration ................................................................... 680 Voltage Input Configuration ................................................................... 681

Appendix A
A-1 Human-Machine Interface (HMI) Module .............................................. A6 A-2 Communication Data & Unit Setup Record Form ................................ A7 A-3 Functional Configuration Record Form ............................................... A10 A-4 Setpoint & Timing Record Form ......................................................... A28

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M-3425A Instruction Book

Figures (Cont.'d)

Page

Appendix B
B-1 Null Modem Cable: M-0423 ................................................................... B2 B-2 RS-232 Fiber Optic Network ................................................................. B3 B-3 RS-485 Network ...................................................................................... B4 B-4 COM2 Pinout for Demodulated TTL Level Signal ................................ B4

Appendix D
D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8 D-9 D-10 D-11 D-12 D-13 D-14 D-15 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square) .......... D2 Volts/Hz (24) Inverse Time Family Curve #2 ...................................... D3 Volts/Hz (24IT) Inverse Time Curve Family #3 ................................... D4 Volts/Hz (24IT) Inverse Time Curve Family #4 ................................... D5 BECO Definite Time Overcurrent Curve ............................................... D8 BECO Inverse Time Overcurrent Curve ............................................... D9 BECO Very Inverse Time Overcurrent Curve .................................... D10 BECO Extremely Inverse Time Overcurrent Curve ........................... D11 IEC Curve #1 Inverse ..................................................................... D12 IEC Curve #2 Very Inverse .......................................................... D13 IEC Curve #3 Extremely Inverse .................................................. D14 IEC Curve #4 Long Time Inverse .................................................... D15 IEEE Inverse Time Overcurrent Curves .............................................. D16 IEEE Very Inverse Time Overcurrent Curves ...................................... D17 IEEE Extremely Inverse Time Overcurrent Curves ............................. D18

Tables

Page

Chapter 1
1-1 M-3425A Device Functions ..................................................................... 13

Chapter 2
2-1 2-2 2-3 2-4 2-5 2-6 2-7 Input Activated Profile ............................................................................... 23 Impedance Calculation ............................................................................ 217 Voltage Control Time Settings ................................................................. 234 Delta/Wye Transformer Voltage-Current Pairs ........................................... 251 Typical Frequency Settings ..................................................................... 263 Typical Brush Lift-Off Pickup Setting ....................................................... 264 Low Frequency Signal Injection Equipment Part Number Cross Reference ..... 266

Chapter 3
3-1 Recorder Partitions ................................................................................... 38

Table of Contents

Tables (Cont.'d)

Page

Chapter 4
4-1 Dead-Sync Time ....................................................................................... 43 4-2 Protective System Firmware Association ............................................... 410 4-3 Microsoft Windows Keyboard Shortcuts ................................................. 436

Chapter 5
5-1 Jumpers .................................................................................................. 519 5-2 Dip Switch SW-1 ..................................................................................... 520 5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration ................ 520

Chapter 6
6-1 Output Contacts ..................................................................................... 669 6-2 Input Contacts ........................................................................................ 670

Appendix A
A-1 Relay Configuration Table ....................................................................... A2

Appendix B
B-1 Communication Port Signals ................................................................... B2

Appendix C
C-1 Self-Test Error Codes .............................................................................. C1 C-2 IPScom Error Messages ....................................................................... C2

Appendix D
D-1A M-3425A Inverse Time Overcurrent Relay Characteristic Curves ......... D6

Appendix E
E-1 Declaration of Conformity ........................................................................ E2

xi

M-3425A Instruction Book

1998 Beckwith Electric Co. Printed in U.S.A. (9.21.01)

800-3425A-IB-07MC2

02/10

xii

Introduction 1

1
1.1 1.2 1.3

Introduction

Instruction Book Contents ......................................................... 11 M-3425A Generator Protection Relay ........................................ 12 Accessories ................................................................................ 14

1.1

Instruction Book Contents

This instruction book includes six chapters and five Appendices. Chapter 1: Introduction Chapter One summarizes relay capabilities, introduces the instruction book contents, and describes accessories. Chapter 2: Application Chapter Two is designed for the person or group responsible for the application of the M-3425A Generator Protection Relay. It includes functional and connection diagrams for a typical application of the relay; and describes the configuration process for the unit (choosing active functions), output contact assignment and input blocking designation. It also illustrates the definition of system quantities and equipment characteristics required by the protective relay, and describes the individual function settings. Chapter 3: Operation Chapter Three is designed for the person(s) responsible for the operation, direct setting, and configuration of the relay. Chapter Three provides information regarding the operation and interpretation of the unit's front panel controls and indicators, including operation of the optional M-3931, Human Machine Interface (HMI) and M-3925A Target Modules. It further describes the procedures for entering all required data to the relay. Included in this chapter is a description of the process necessary for review of setpoints and timing, monitoring function status and metering quantities, viewing the target history, and setup of the oscillograph recorder.

Chapter 4: Remote Operation Chapter 4 is designed for the person or group responsible for the remote operation and setting of the relay using the M-3820D IPScom Communications Software or other means. Chapter 5: Installation The person or group responsible for the installation of the relay will find herein all mechanical information required for physical installation, equipment ratings, and all external connections in this chapter. For reference, the Three-Line Connection Diagrams are repeated from Chapter 2, Application. Further, a commissioning checkout procedure is outlined using the HMI option to check the external CT and VT connections. Additional tests which may be desirable at the time of installation are described in Chapter 6, Testing. Chapter 6: Testing This chapter provides step-by-step test procedures for each function, as well as diagnostic mode and autocalibration procedures for HMI-equipped units. Appendix A: Configuration Record Forms This Appendix supplies a set of forms to record and document the settings required for the proper operation of the relay. Appendix B: Communications This Appendix describes port signals, protocols, and various topologies, and equipment required for remote communication.

11

M-3425A Instruction Book

Appendix C: Self-Test Error Codes This Appendix lists all the error codes and their definitions. Appendix D: Inverse Time Curves This Appendix contains a graph of the four families of Inverse Time Curves for V/Hz applications, the Inverse Time Overcurrent Curves, and the IEC curves. Appendix E: Layup and Storage This Appendix includes the recommended storage parameters, periodic surveillance activities and layup configuration for the M-3425A Generator Protection Relay. Appendix F: Index This Appendix includes the index for the M-3425A Instruction Book. Appendix G: Declaration of Conformity This Appendix contains the Beckwith Electric Co.s Declaration of Conformity required by ISO/IEC 170501:2004.

The control/status inputs can be programmed to block any relay function and/or to trigger the oscillograph recorder. Any of the functions or the control/status inputs can be individually programmed to activate any one or more of the programmable outputs, each with a contact. With the optional M-3931 HMI Module, all functions can be set or examined using a local, menu-driven, 2 line by 24 character alphanumeric display. OUT 923 and IN 714 for units purchased with expanded I/O can only be set utilizing M-3820D IPScom Communications Software. The module allows local metering of various quantities, including phase, neutral, and sequence voltages and currents, real and reactive power, power factor, and positive sequence impedance measurements. The relay stores time-tagged target information for the thirty-two most recent trips. For units equipped with the optional M-3925A Target Module, LEDs are used to provide a detailed visual indication of function operation for the most recent event. The unit retains up to 472 cycles of oscillograph waveform data. This data can be downloaded and analyzed using the M-3801D IPSplot PLUS Oscillograph Analysis Software. The unit is powered from a wide input range switch mode power supply. An optional redundant power supply is available for units without the Expanded I/O. When expanded I/O option is selected, the unit includes the second power supply. The relay includes self-test, auto calibration, and diagnostic capabilities, in addition to IRIG-B timesync capability for accurate time-tagging of events.

1.2

M-3425A Generator Protection Relay

The M-3425A Generator Protection Relay is a microprocessor-based unit that uses digital signal processing technology to provide up to thirty-four protective relaying functions for generator protection. The relay can protect a generator from internal winding faults, system faults, and other abnormal conditions. The available internal functions of the relay are listed in Table 1-1. The nomenclature follows the standards of ANSI/IEEE Std. C37.2, Standard Electric Power Systems Device Function Numbers.

12

Introduction 1

FUNCTION Prote ctive Functions 21 24 27 27TN 32 40 46 49 50 50BF 50DT 50N 50/27 51N 5 1V 59 59D 59N 59X 60F L 67N 78 81 81A 8 1R 87 87GD IPS BM TC

DESCRIPTION

Phase Distance (three- zone mho characteristic) Volts/Hz (Inverse & Definite Time) Phase Undervoltage Third Harmonic Undervoltage, Neutral Directional Power Loss of Field (dual- zone offset- mho characteristic) Negative Sequence Overcurrent Stator Overload Protection (Positive Sequence Overcurrent) Instantaneous Phase Overcurrent Breaker Failure Definite Time Overcurrent Instantaneous Neutral Overcurrent Inadvertant Energizing Inverse Time Neutral Overcurrent Inverse Time Overcurrent, with Voltage Control or Restraint Phase Overvoltage Third- Harmonic Voltage Differential Neutral Overvoltage Multi- purpose Overvoltage VT Fuse- Loss Detection Residual Directional Overcurrent Out of Step (mho characteristic) Frequency Frequency Accumulation Rate of Change of Frequency Phase Differential Current Ground (zero sequence) Differential IPSlogic Breaker Monitor Trip Circuit Monitoring

Communication Ports There are three physical communication ports provided on the M-3425A. If the optional RJ45 Ethernet port is purchased, then the relay includes four physical communication ports: COM1, located on the relay front panel, is a standard 9-pin RS-232 DTE-configured port. COM1 is used to locally set and interrogate the relay using a portable computer. COM2, located on the rear of the relay, is a standard 9-pin RS-232 DTE-configured port. When the optional RJ45 Ethernet Port is enabled, COM2 port is disabled for communications. The demodulated IRIG-B may still be used via the COM2 Port when ethernet is enabled. The RJ45 Ethernet port uses a 10Base-T type connection that accepts an RJ45 connector using CAT5 twisted pair cable. The Ethernet port can support MODBUS over TCP/IP and BECO2200 over TCP/IP or IEC 61850. The IP address can be obtained automatically when using the DHCP protocol if enabled, or a static IP address can be manually entered, using the HMI. COM3, located on the rear terminal block of the relay, is an RS-485 communications port.

The relay may be remotely set and interrogated utilizing either a hard-wired RS-232 serial connection or modem (COM2 when activated as RS-232, or COM3), or when purchased, the ethernet connection (RJ45 activated). M-3820D IPScom Communications Software IPScom is shipped standard with every relay. This software runs on a PC-compatible computer operating under Microsoft Windows 98 or later. When properly connected using either a direct serial connection, modem or ethernet network connection. IPScom can provide the following functions: Setpoint interrogation and modification Line status real-time monitoring Recorded oscillograph data downloading

Optional Prote ctive Functions 25 64F/64B 64S Sync Check Field Ground Protection/ Brush Lift- Off Detection 100% Stator Ground Protection by Injection

Table 1-1

M-3425A Device Functions

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M-3425A Instruction Book

1.3

Accessories

M-3925A Target Module The optional target module, shown below, includes 24 individually labelled TARGET LEDs to indicate operation of the functions on the front panel. Eight individually labelled OUTPUT LEDs will be lit as long as the corresponding output contact is picked up.

M-3931 HMI (Human-Machine Interface) Module The optional HMI module provides the means to interrogate the relay and to input settings, access data, etc. directly from the front of the relay. Its operation is described in detail in Section 3.1, Front Panel Controls.

TARGETS
24 VOLTS/Hz PHASE OVERCURRENT NEUTRAL O/C SPLIT PHASE DIFF STATOR OVERLOAD 50 27 PHASE UNDERVOLTAGE 59 PHASE OVERVOLTAGE 27TN/59D/64S STATOR GND 59N/59X NEUT/GND OVERVOLT 32 21 40 78 50BF 60FL DIRECTIONAL POWER PHASE DISTANCE LOSS OF FIELD OUT OF STEP BREAKER FAILURE V.T. FUSE LOSS PHASE OVERCURRENT 51V 50N/51N 50DT

BECKWITH ELECTRIC CO. M-3425A

NEG SEQ OVERCURRENT46 FIELD GND/BRUSH LIFT64F/B FREQUENCY 81/81R/81A 87 PHASE DIFF CURRENT

GND DIFF/DIR O/C 87GD/67N TRIP CIRCUIT MONITOR TC IPS LOGIC LOGIC

50/27INADVERTENT ENRGNG

EXIT

OUTPUTS
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8

Figure 1-2 M-3931 Human-Machine Interface (HMI) Module

M-3801D IPSplot PLUS Oscillograph Analysis Software Package The IPSplot PLUS Oscillograph Analysis Software runs in conjunction with the IPScom Communications Software on any IBM PC-compatible computer, enabling the plotting, printing, and analysis of waveform data downloaded from the M-3425A Generator Protection Relay.

Figure 1-1

M-3925A Target Module

M-3933/M-0423 Serial Communication Cables The M-3933 cable is a 10-foot RS-232 cable for use between the relays rear panel (COM2) port and a modem. This cable has a DB25 (25-pin) connector (modem) and a DB9 (9-pin) at the relay end. The M-0423 cable is a 10-foot null-modem RS-232 cable for direct connection between a PC and the relays front panel COM1 port, or the rear COM2 port. This cable has a DB9 (9-pin) connector at each end.

14

a
a

49

a
ENTER

Application 2

2
2.1 2.2 2.3

Application

Configuration ............................................................................... 22 System Diagrams ....................................................................... 28 Setpoints and Time Settings ................................................... 214

Chapter Two is designed for the person or group responsible for the application of the M-3425A Generator Protection Relay. It includes functional and connection diagrams for a typical application of the relay; and describes the configuration process for the unit (enabling functions), output contact assignment and input blocking designation. It also illustrates the definition of system quantities and equipment characteristics required by the protective relay, and describes the individual function settings.

Menu screens in the following examples are as they would appear on units equipped with the M-3931 Human Machine Interface (HMI) Module. The same setting may be entered remotely using M-3820D IPScom Communications Software (see Chapter 4, Remote Operation).

21

M-3425A Instruction Book

2.1

Configuration

Configuration of the relay consists of enabling the functions for use in a particular application, designating the output contacts each function will operate, and which control/status inputs will block the function. The choices include eight programmable output contacts (OUT1OUT8) and six control/status inputs (IN1IN6), or OUT923 and IN714 for units purchased with expanded I/O, plus a block choice for fuse loss logic operation (see Section 2.3, Setpoint and Time Settings, 60FL Fuse Loss subsection for details). The blocking control/status inputs and output contact assignments must be chosen before entering the settings for the individual functions. Both may be recorded on the Relay Configuration Table in Appendix A, Configuration Record Forms. Q NOTE: Uppercase text indicates selection. 27#1 PHASE UNDERVOLTAGE disable ENABLE 27#1 BLOCK INPUT fl i6 i5 i4 i3 i2 I1 27#1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 O1

Control/status input IN1 is preassigned to be the 52b breaker status contact. If a multiple breaker scheme is used, the control/status input IN1 must be the series combination of the 52b breaker contacts. Additional user-chosen control/status inputs may initiate actions such as breaker failure, initiate external fuse loss detection, or trigger the oscillograph recorder. The relay allows the user to designate up to six logic functions which perform similarly to internal relay functions, using IPSlogicTM. These external functions may be enabled or disabled, and output contacts and blocking control/status inputs are chosen the same as for the internal functions. The external functions are described in further detail in Section 2.3, Setpoint and Time Settings, IPSlogic subsection.

This menu designation is required for each relay function. After enabling the function, the user is presented with the two following screens: This submenu item assigns the blocking designations (up to six, plus fuse-loss logic) for the enabled function. OR logic is used if more than one input is selected. This submenu item assigns the output contacts (up to eight) for the particular relay function. If no output contacts are assigned, the function will not generate any output or targets even though the function is enabled.

Q NOTE: Units with expanded I/O can only set OUT9OUT23 and IN7IN14 using IPScom.

22

Application 2

Profiles Up to four setpoint profiles may be used. Each profile contains a complete set of function configuration and settings. One of the four profiles may be designated as the Active Profile, which will contain the settings that the relay will actively use. The Active Profile may be chosen manually or by contact input. When the profile Switching Method is set to Manual, the HMI, remote communications or one of the IPSlogic elements will select the Active Profile. When the Switching Method is set to Input Contact, the profile is selected by the input contacts. When Input Contact is selected, only the input contacts can switch the relays profile, and none of the Manual methods will switch the profile. A Copy Profile feature is available. This feature copies an image of the Active Profile to any one of the other three profiles. This feature can speed up the configuration process. Consider, for example, a situation where a breaker will be removed from service. Two profiles will be used: an In Service profile (Profile 1), and an Out of Service profile (Profile 2). Profile 2 will be identical to the In Service profile, with the exception of the overcurrent settings. Profile 1 is set to be the Active Profile, and all setpoints entered. An image of Profile 1 will then be copied to Profile 2 with the Copy Active Profile command. Profile 2 is then selected as the Active Profile, and the overcurrent setpoints modified. V CAUTION: During profile switching, relay operation is disabled for approximately 1 second. Functions Configuration of the relay consists of enabling the functions for use in a particular application, designating the output contacts each function will operate, and which control/status inputs will block the function. The choices include eight programmable output contacts (OUT1OUT8) and six control/status inputs (IN1IN6)/(OUT1OUT23 and IN1IN14 for expanded I/O units) plus a block choice for fuse loss logic operation (see Section 2.3, Setpoint and Time Settings, 60FL Fuse Loss subsection for details.)

Control/status inputs may also initiate actions, such as Breaker Failure Initiate, Trigger Oscillograph Recorder, Switch Setpoint Profile, or initiate an IPSlogic function. The control/status inputs and output contacts need to be chosen before configuring the individual functions. Both can be recorded on the Relay Configuration Table in Appendix A, Forms. Special Considerations Control/status input IN1 is preassigned to be the 52b breaker contact. IN5 and IN6 may be used to select setpoint profiles. Outputs 16 and 923 are form a contacts (normally open), and outputs 7 and 8 are form c contacts (center tapped a and b normally closed) contacts. Output contacts 14 contain special circuitry for high-speed operation and pick up 4 ms faster than outputs 58. Function 87 outputs are recommended to be directed to OUT1 through OUT4 contacts. Relay System Setup The system setup consists of defining all pertinent information regarding the system quantities. Setup screens shown here may be accessed through the SYSTEM SETUP menu. Regardless of the functions that are enabled or disabled, all System Setup values are required to be input. Several functions require proper setting of these values for correct operation. The Nominal Voltage and Nominal Current settings are needed for proper normalization of per unit quantities. CT and VT ratios are used only in monitoring and displaying system primary quantities.

Input 5 Open Closed Open Closed

Input 6 Open Open Closed Closed

Selection Profile 1 Profile 2 Profile 3 Profile 4

Table 2-1

Input Activated Profile

23

M-3425A Instruction Book

INPUT ACTIVATED PROFILES disable enable ACTIVE SETPOINT PROFILE ________________ COPY ACTIVE PROFILE TO_PROFILE_1 J NOMINAL VOLTAGE _____________ Volts

When Input Activated Profiles is disabled, the Active Profile can be selected using HMI or remote communication. When enabled, the Active Profile is selected by the state of Input 5 and 6 (see Table 2-1). This screen sets the active setpoint profile.

This screen initiates a copy of the Active Profile to any one of the other profiles. The secondary VT voltage when primary voltage is equal to the rated generator voltage. Vnominal=( V gen rated I VT ratio) for L-L VT connections. Vnominal=(Vgen rated I (S3 VT ratio)) for L-G VT connections. The secondary CT current of the phase CTs with rated generator current. I nom = (VA I (Vgen rated(S3) )(CT ratio) ) Indicates VT connection. (See Figure 2-7, Three-Line Connection Diagram.) When line-ground voltages are used, functions 24, 27, and 59 may operate for line-ground faults. If this is not desired, the line-gndto-line-line selection should be used to prevent operation of these functions for line-ground faults.When line-gnd-to-line-line is selected, the relay internally calculates line-line voltages from line-ground voltages for all voltage-sensitive functions. This line-gnd-to-line-line selection should be used only for a VT line-to-ground nominal secondary voltage of 69V (not for 120 V). For this selection, the nominal voltage setting entered should be line-line nominal voltage, which is S3 times line-ground nominal voltage, and voltage function pickup setpoints calculation should be made using line-to-line voltage. When the generator is connected through a Delta-Y (delta ab or delta ac) unit transformer, the relay will internally consider the 30 phase shift for 51V and 21 functions.It defines the connection of the Delta windings of the Delta /Y transformer. If the polarity of the A winding is connected to the non-polarity of the C winding, it is defined as Delta-AC and if the polarity of the A winding is connected to the nonpolarity of the B winding, then it is defined as Delta-AB. In the ABC phase rotation, delta lags Y by 30 degrees in Delta-AC and delta leads Y by 30 degrees in Delta-AB. This screen allows the user to select the phase rotation of the M-3425A to match the generator.

NOMINAL CURRENT ______________ Amps VT CONFIGURATION line-line line-groundJ Iline-gnd_to_line-line

DELTA-Y TRANSFORM dis delta_ab delta_ac

PHASE ROTATION a-c-b a-b-c

24

Application 2

59/27 MAGNITUDE SELECT rms dft

This screen allows the selection of RMS or DFT for the 59 and 27 functions. The magnitude can be selected as the RMS of the total waveform (including harmonics) or the RMS of the 60/50 Hz fundamental component of the waveform using the Discrete Fourier Transform (DFT). When the RMS option is selected, the magnitude calculation is accurate over a wide frequency range (10 to 80 Hz) and the accuracy of the time delay is +20 cycles. When the DFT option is selected, the magnitude calculation is accurate near 50 or 60 Hz and the timer accuracy is K1 cycle. When a wider frequency response is needed, select RMS. For generator protection applications, it is recommended to use the RMS selection. RMS is the default when shipped from the factory. For 59 function when positive sequence voltage is selected, the calculation uses DFT irrespective of DFT/RMS selection.
Q NOTE: If neither pulsed or latched output is enabled, then the output

contact will default to the Normal Mode. Normal Mode maintains the output contact energized as long as the condition that caused it to operate exists. After the actuating condition is cleared, the contact will reset after the programmed seal-in time has elapsed. 50DT SPLIT-PHASE DIFF disable enable If the 50DT function is to be used for split-phase differential protection, this selection should be enabled. If the 50DT function is to be used as a definite time overcurrent function, or if 50DT is not enabled, this selection should be disabled. If pulse relay operation is selected, output will dropout after the sealin delay expires, even if the condition which caused the relay to pick up is still out of band. When selected, latching outputs are not available.* If any of the outputs are selected as latched, then after tripping, this output will stay activated, even when the tripping condition is removed. The Latched Output can be reset using the TARGET RESET pushbutton. When selected, Pulse Relay is not available. * Minimum time the output contact will remain picked up to ensure proper seal-in, regardless of the subsequent state of the initiating function. Individual Seal-In settings are available for all outputs.* This designates the active state for the individual status input. Programming uppercase (see I6) causes the active or operated condition to be initiated by the external contact opening. Otherwise, external contact closure will activate the input.*

PULSE RELAY o8 o7 o6 o5 o4 o3 o2 o1

LATCHED OUTPUTS o8 o7 o6 o5 o4 o3 o2 o1

RELAY SEAL-IN TIME OUT1 _____________ Cycles ACTIVE INPUT OPEN/close I6 i5 i4 i3 i2 i1

*Q NOTE: Settings for expanded I/O must be made through IPScom.

V.T. PHASE RATIO ______________ : 1 V.T. NEUTRAL RATIO _______________ :1 V.T. VX RATIO _______________ :1 C.T. PHASE RATIO ______________ : 1 C.T. NEUTRAL RATIO ______________ : 1 Ratio of the phase VTs. Example: 13,800 V : 120 V =13,800/120=115:1

Ratio of the neutral VT. Example: 13,800 V : 120 V =13,800/120=115:1

Ratio of auxiliary VT. Example: 13,800 V : 120 V =13,800/120=115:1

Ratio of phase CTs. Example: 3,000:5 = 3000/5=600:1

Ratio of neutral CT. Example: 3,000:5 = 3000/5=600:1

25

M-3425A Instruction Book

Figure 2-1
Path:

Setup System Dialog Box

Relay menu / Setup submenu / Setup System command

COMMAND BUTTONS Input Active When the unit is equipped with expanded I/O, this command opens the Expanded Input Active State State screen (Figure 2-2), to allow the selection of Expanded Inputs 7 through 14. Expanded Pulse/Latch When the unit is equipped with expanded I/O, this command opens the Pulse/Latch Relay screen (Figures 2-3 and 2-4) to allow the selection of expanded outputs 9 through 23. Expanded Outputs Save Cancel When connected to a protection system, sends the currently displayed information to the unit. Otherwise, saves the currently displayed information. Returns you to the IPScom main window; any changes to the displayed information are lost.

Q NOTE: Checking the inputs for the Active Input Open parameter designates the operated state established by an opening rather than a closing external contact.

26

Application 2

Figure 2-2

Selection Screen for Expanded Input

Q NOTE: If neither pulsed or latched output is enabled, then the output contact will default to the Normal Mode.

Normal Mode maintains the output contact energized as long as the condition that caused it to operate exists. After the actuating condition is cleared, the contact will reset after the programmed seal-in time has elapsed.

Figure 2-3

Pulse Relay Expanded Output Screen

Figure 2-4

Latch Relay Expanded Output Screen

27

M-3425A Instruction Book

2.2

System Diagrams
These functions are available in the Comprehensive Package. A subset of these functions are also available in a Base Package. This function is available as a optional protective function. This function provides control for the function to which it points.
CT

Utility System
52 Unit

M-3425A Typical Connection Diagram

M-3425A
Targets (Optional) Integral HMI (Optional) Metering Waveform Capture IRIG-B Front RS232 Communication Rear RS232 Communication Rear Ethernet Port (Optional) Rear RS-485 Communication Multiple Setting Groups 81R 81A 81 87

BFPh

50

50 DT

VT (Note 1)

CT (Residual) (Note 4)

25
VT

52 Gen

27

59

24

M
(Metering) VT (Note 1)

(Note 3)

59X

M-3921
+

Programmable I/O
27

64F

64B

Self Diagnostics Dual Power Supply (Optional) Breaker Monitoring Trip Circuit Monitoring Event Log
3VO (Calculated) 59D Line Side Voltage (Software Select) VX VX VN 67N Polarization (Software Select)

78

60 FL

51V

50/27

40

32

21

50

49

46

M
(Metering)

CT

3VO (Calculated)

67N Operating Current (Software Select) IN

67N
3IO

50 BFN

50N

51N

(Note 5)

27

59D
32

27 TN

64S

59N

87 GD
R

50 BFN

50N

51N
R

CT (Neutral) (Notes 2 & 5)

High-impedance Grounding with Third Harmonic 100% Ground Fault Protection

Low-impedance Grounding with Ground Differential and Overcurrent Stator Ground Fault Protection

Q NOTES: 1. When 25 function is enabled, 59X, 59D with VX and 67N with VX are not available, and vice versa. 2. 3. 4. 5. 6. When 67N function with IN (Residual) operating current is enabled, 87GD is not available, and vice versa. The 50BFN, 50N, and 51N may utilize either the neutral current or the residual current. When used as a turn-to-turn fault protection device. The current input IN can be either from neutral current or residual current. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S function has been purchased. See the M-3425A Instruction Book for connection details.

Figure 2-5
28

One-Line Functional Diagram

Application 2

M-3425A Typical Connection Diagram

(Configured for Split-Phase Differential)

These functions are available in the Comprehensive Package. A subset of these functions are also available in a Base Package. This function is available as a optional protective function. This function provides control for the function to which it points.

Utility System
52 Unit

M-3425A
Targets (Optional) Integral HMI (Optional) Metering Waveform Capture 81R IRIG-B
(Metering)

VT (Note 1) CT (Residual) (Note 5)

25
VT

52 Gen

81A

81

59

27

24

M 50 DT
CT (Note 3)

Front RS232 Communication Rear RS232 Communication Rear Ethernet Port (Optional) Rear RS-485 Communication Multiple Setting Groups Programmable I/O Self Diagnostics Dual Power Supply (Optional) Breaker Monitoring Trip Circuit Monitoring Event Log
3VO (Calculated) VX VN 67N Polarization (Software Select) 27 (Note 2)

VT (Note 1)

59X

M-3921
+

64F

64B

78

60FL

51V

50/27

40

32

21

50

49

46

M
(Metering)

CT

(Note 4)

67N

VX 59D Line Side Voltage (Software Select)

3VO (Calculated)

27

50N 27 TN 64S 59N

R

51N

CT

CT (Neutral) (Note 5) R

59D
32

Q NOTES: 1. 2. 3. 4. 5. 6.

High-impedance Grounding with Third Harmonic 100% Ground Fault Protection

Low-impedance Grounding with Overcurrent Stator Ground Fault Protection

When 25 function is enabled, 59, 59X, 59D with VX and 67N with VX are not available, and vice versa. When used as a turn-to-turn fault protection device. CTs are connected as split-phase differential current. 67N operating current can only be selected to IN (Residual) for this configuration. The current input (IN) can be either from neutral current or residual current. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S function has been purchased. See the M-3425A Instruction Book for connection details.

Figure 2-6

Alternative One-Line Functional Diagram (configured for split-phase differential)

29

M-3425A Instruction Book

1 A B C Other Relays 1

2 M-3425A 50 51 3 1 48 49

Wire to split phase differential CTs for use with 50DT split phase function. Required generator breaker status input (52b). Contact is closed when generator breaker is open. Use unit breaker contact if no generator breaker present. Output contact pairs designated by user.
M-3425A

4 5

Alarm output can be grouped to a single alarm at the discretion of user. Available control output to service other relays for VT Fuse Loss can be designated. Input contact number is designated by user.

46

47 39 38 41 40 43 42

M-3425A 10 52b 11 A B C Three VT Wye-Wye Alternate Connection

52 Gen

WARNING: ONLY dry contact inputs must be connected because these contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units. NOTE : M-3425A current terminal polarity marks ( . ) indicate "entering" current direction when primary current is "from" the generator to the system. If CT connections differ from those shown, adjust input terminals.
A B C

42

43

40

41

38

39 Three VT Wye-Wye Connection

42

43

40

41

38

39 Two Vt Open-Delta Connection

M-3425A Generator M-3921 Field Ground Coupler Module a b c Other Relays M-3425A 58 59 a b c Other Relays

M-3425A

a M-3425A

c Other Relays M-3425A

59

58

59

58

56

57

OR

57

56

OR

57

56

55
54 55

54

55

54

M-3425A 45 44

M-3425A

OR
R

52

53

High Impedance Grounding

Low Impedance Grounding

Example of Control/Output Connections

+ DC: 24V 48V OR DC: 110V 125V 220V 250V AC: 110V 120V 230V 240V M-3425A Power Supply + -

60 62 61 63

6 11 10 2

16 15

12 13

5 52b BREAKER FAILURE INITIATE EXTERNAL INPUTS ALARM OUTPUTS 4 CONTROL OUTPUTS TRIP OUTPUT 60FL OSCILLOGRAPH RECORDER INITIATE TRIP ALARM SELFTEST FAILURE ALARM POWER OK STATUS ALARM VT FUSE LOSS
52G

52Ga

Figure 2-7

Three-Line Connection Diagram

210

Application 2

M-3425A 65 VX 64

Used when Generator Side VTs are connected Line-Ground.

OR
M-3425A 65 VX 64

V X Used for Sync Check (25)

Used when Generator Side VTs are connected Line-Line

M-3425A 10 52b 11

52 Gen

C M-3425A 39 38 41 40 43 42 Three VT Wye-Wye Connection

OR
M-3425A A B C 42 43 Two VT Open-Delta Connection

40 41

38 39

Generator

Q NOTE: When VX is connected for Sync Check function (25), turn-to-turn fault protection (59X) is not available.

Figure 2-8

Function 25 Sync Check Three-Line Connection Diagram

211

M-3425A Instruction Book

C 52b

M-3425A 10 11

52 Gen

A M-3425A VX 65 R 64

VX used for turn-to-turn fault protection (59X)

Generator

a Line to Neutral Voltage Rated Cable

M-3425A 52 53

M-3425A

OR

45 R

44

Low Impedance Grounding

High Impedance Grounding

Q NOTE: When VX is connected for turn-to-turn fault protection, 59X and 25 functions are not available.

Figure 2-9

Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram

212

Application 2

Bus Section A B C

M-3425A 53 R Residual CT 52 M-3425A 65 64 67N Connection

I N input can be connected either at Neutral or as Residual.

59X Bus Ground

M-3425A 10 52b 11

52 Gen

M-3425A VX 65 R 64 67N, 59D Connection VX can be used for both 67N and 59D if connected in this manner.

Generator

M-3425A 52 53
I N input can be connected either at Neutral or as Residual.

Low Impedance Grounding

OR
M-3425A 45 R 44

High Impedance Grounding

Q NOTE: When VX is connected for bus ground protection (59X, 67N, or 59D) , 25 function is not available.

Figure 2-10 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram

213

M-3425A Instruction Book

2.3

Setpoints and Time Settings

If Zone 1 is not set to see the transmission system, out-of-step blocking is not recommended. When Zone 3 is used for Out-of-step blocking, the out of step delay is used for the detection of the transit time of the swing between Zone 3 and Zone 2 impedances. The load encroachment blinder function can be set with a reach and an angle as shown in Figure 2-13. When enabled, this feature will block the 21 Function from misoperating during high load conditions. When the generator is connected to the system through a delta/wye transformer, proper voltages and currents (equivalent to the high side of the transformer) must be used in order for the relay to see correct impedances for system faults. By enabling the Delta-Y Transform feature (see Section 2.1, Configuration, Relay System Setup), the relay can internally consider the 30 phase shift (30 lead delta-ab or 30 lag delta-ac) through the delta/wye transformer, saving auxiliary VTs. Impedance calculations for various VT connections are shown in Table 2-2. All impedance settings are secondary relay quantities and can be derived from the following formula: Z SEC = ZPRI x (RC RV) where ZSEC = secondary reflected impedance, ZPRI = primary impedance, RC = current transformer ratio, and RV = voltage transformer ratio. The minimum current sensitivity depends on the programmed reach (diameter and offset). If the current is below the minimum sensitivity current, the impedance calculated will saturate, and not be accurate. This will not cause any relay misoperation. An overcurrent supervision feature can be enabled, which will block the 21 function when all three phase currents are below the pickup value.

The individual protective functions, along with their magnitude and timing settings are described in the following pages. Settings for disabled functions do not apply. Some menu and setting screens do not appear for functions that are disabled or not purchased. Menu screens are as they would appear on units equipped with the M-3931 HMI Module. The same setting may be entered using M-3820D IPScom Communications Software. For those units equipped with Expanded I/O, setting of Expanded Inputs and Outputs is accomplished by selecting Expanded I/O from the individual function screen. IPScom will display the Expanded I/O Initiate dialog screen (Figure 2-11). 21 Phase Distance The Phase Distance function (21) is designed for system phase fault backup protection and is implemented as a three-zone mho characteristic. Three separate distance elements are used to detect AB, BC, and CA fault types. The ranges and increments are shown in Figure 2-14. The diameter, offset, system impedance angle (relay characteristic angle), and definite time delay need to be selected for each zone for coordination with the system relaying in the specific application. Zone 1, Zone 2 and Zone 3 may be used for backup protection for unit transformer and transmission faults. Zone 3 in conjunction with Zone 2 can be used to detect an Out of Step condition and it can be programmed to block Function 21 #1 and/or 21 #2. If Zone 3 is being used for out-of-step blocking, it does not trip.

Figure 2-11
214

Selection Screen for Expanded I/O Initiate

Application 2

21 #1 DIAMETER ______________ Ohms

Typically the first zone of protection is set to an impedance value enough in excess of the first external protective section (typically the unit transformer) to assure operation for faults within that protective zone. See Figure 2-12, Phase Distance (21) Coverage. A negative or positive offset can be specified to offset the mho circle from the origin. This offset is usually set at zero. See Figure 2-13, Phase Distance (21) Function Applied For System Backup. The impedance angle should be set as closely as possible to the actual impedance angle of the zone being protected. When enabled the 21 Function is blocked when the impedance falls within the zone but above the R Reach and below the Load Encroachment angle.

21 #1 OFFSET ______________ Ohms 21 #1 IMPEDANCE ANGLE ____________ Degrees 21#1 LOAD ENCROACHMENT disable ENABLE 21 #1 LOAD ENCR ANGLE ____________ Degrees 21 #1 LOAD ENCR R REACH ______________ Ohms 21 #1 OC SUPERVISION disable enable 21 #1 OC SUPERVISION ______________ Amps 21 #1 OUT OF STEP BLOCK disable enable 21 #1 DELAY _____________ Cycles 21 #3 OUT OF STEP DELAY _____________ Cycles

Q NOTE: The 21 #2 and #3 zone settings can be set for an additional external section of protection on the system (typically transmission Zone 1 distance relays) plus adequate overreach. #2 and #3 screens are identical to those in #1. Element #3 also includes out-of-step time delay when out-of-step blocking is enabled for Zone #1 and/or Zone #2.
When enabled, the overcurrent supervision blocks the 21 Function when all three phase currents are below the pickup.

When enabled the 21 Function is blocked on the detection of an out-of-step condition. The time delays are set to coordinate with the primary protection of those overreached zones and, when applicable, with the breaker failure schemes associated with those protective zones. In Zone #3 when out-of-step blocking is enabled for Zone #1 or #2.

215

M-3425A Instruction Book

Protected Range Zone 3

+X

Protected Range Zone 2

Protected Range Zone 1

R X +R

52

52

52

Bus M-3425A
21

Figure 2-12 Phase Distance (21) Coverage

Q NOTE: The reach settings of the distance elements (21) should not include generator impedance since the distance measurement starts at the VT location. However, since the neutral side CTs are used for this function, backup protection for generator Phase-to-Phase faults is also provided

+jX

ZONE 3

Transmission Line Circle Diameters Unit Transformer

Q
R1

ZONE 2

ZONE 1

R2

Block Block

d2 d1

+R

jX
R1 R2 1 2 Zone 1 Load Encroachment Blinder R Reach Zone 2 Load Encroachment Blinder R Reach Zone 1 Load Encroachment Blinder Angle Zone 2 Load Encroachment Blinder Angle Impedance Angle Setting

Q NOTE: Zone #3 is used for power swing detection in this example.

Figure 2-13 Phase Distance (21) Function Applied for System Backup
216

Application 2

Figure 2-14

Phase Distance (21) Setpoint Ranges

Transformer Direct Connected VT Connection L-L or L-G to L-L AB Fault L-G

Transformer Delta-AC Connected VT Connection L-L or L-G to L-L L-G

Transformer Delta-AB Connected VT Connection L-L or L-G to L-L L-G

VAB I a Ib VBC IbIc VCA Ic Ia

VA VB I a Ib VB VC IbIc VC VA I c Ia

VBC V AB (3)I b VCAVBC (3)Ic VABVCA (3)Ia

VBV0 Ib VCV0 Ic VAV0 Ia

VAB V CA (3)I a VBC VAB (3)Ib VCA VBC (3)Ic

VaV0 Ia VbV0 Ib VcV0 Ic

BC Fault

CA Fault

Table 2-2

Impedance Calculation

217

M-3425A Instruction Book

24 Overexcitation Volts/Hz The Volts-Per-Hertz function (24) provides overexcitation protection for the generator and unitconnected transformers. This function incorporates two definite time elements which can be used to realize traditional two-step overexcitation protection. In addition, the relay includes an inverse time element that provides superior protection by closely approximating the combined generator/unit transformer overexcitation curve. Industry standard inverse time curves may be selected along with a linear reset rate which may be programmed to match specific machine cooling characteristics. The percent pickup is based on the Nominal Voltage setting and the nominal frequency. The V/Hz function provides reliable measurements of V/Hz up to 200% for a frequency range of 280 Hz. The ranges and increments are presented in Figure 2-16.

Setting this relay function involves determining the desired protection levels and operating times. The first step is to plot the combined generator and associated unit transformer overexcitation capability limits. This data is typically available from the manufacturer and should be plotted on the same voltage base. Depending on the resulting characteristic, one of the four families of inverse time curves (as shown in Appendix D, Inverse Time Curves) can be matched to provide the protection. The two definite time elements can be used to further shape the protection curve or provide an alarm. Figure 2-15 illustrates a composite graph of generator and transformer limits, a chosen inverse time curve and pickup, and a definite time pickup and delay.

24DT #1 PICKUP _______________ % 24DT #1 DELAY _____________ Cycles 24DT #2 PICKUP _______________ % 24DT #2 DELAY _____________ Cycles

Definite time setpoint #1 establishes the V/Hz level above which the protection operating time will be fixed at the definite time delay #1.

Delay time #1 establishes the operation time of the protection for all V/Hz values above the level set by definite time setpoint #1.

Definite time setpoint #2 could be programmed to alarm, alerting the operator to take proper control action to possibly avoid tripping. Time to operation at any V/Hz value exceeding Definite time setting #2.

24IT PICKUP _______________ % 24IT CURVE crv#1 crv#2 crv#3 crv#4

The pickup value is the V/Hz value at which the chosen inverse curve begins protective operation. Typical value is 105%.

Allows the user to designate the appropriate curve family for this protection application. These curves are shown in Appendix D, Inverse Time Curves. The appropriate curve in the family is designated by the associated K value of the curve.

24IT TIME DIAL ________________ 24IT RESET RATE ____________ Seconds

The value entered here should be the time needed for the unit to cool to normal operating temperature if the V/Hz excursion time was just under the trip time.

218

Application 2

M-3425A Firmware Versions D-0114VXX.XX.XX and Earlier Q NOTE: When the inverse time element is enabled, the definite time element #1 must be enabled which will provide definite minimum time setting for the inverse time curve. The following steps must be followed when setting the inverse time element and definite time element #1: 1. The pickup of the inverse time element must be less than the pickup of the definite time element #1 2. The operating time of the inverse time element at the definite time element #1 pickup should be greater than the definite time element #1 time delay setting (A2>A1 in Figure 2-15). When the inverse time element is enabled, definite time element #1 should not be used for alarm. Only definite time element #2 can be used for alarm.

After any V/Hz excursion, cooling time must also be taken into account. If the unit should again be subjected to high V/Hz before it has cooled to normal operating levels, damage could be caused before the V/Hz trip point is reached. For this reason, a linear reset characteristic, adjustable to take into account the cooling rate of the unit, is provided. If a subsequent V/Hz excursion occurs before the reset characteristic has timed out, the time delay will pick up from the equivalent point (as a %) on the curve. The Reset Rate setting entered should be time needed for the unit to cool to normal operating temperature if the V/Hz excursion time was just under the trip point. M-3425A Firmware Version D-0150V 01.00.34 The inverse time element has a definite minimum time of 30 cycles. Definite Time Element #1 is independent, and has no effect on inverse time elements. M-3425A Firmware Version D-0150V 01.04.00 The inverse time element has a definite minimum time of 60 cycles. Definite Time Element #1 is independent, and has no effect on inverse time elements.

3.

1000

Generator Limit Curve

100

Transformer Limit Curve on Generator Base Inverse Square Curve K=5 Inverse Time Delay at Definite Time Pickup #1 (A2) Combined Protection Curve

Time in Minutes

10

0.1

Definite Time Delay (A1) Definite Time Pickup

Inverse Time Pickup

A2

A1

0.01

100

105

110

115

120

125

130

135

140

145

150

Percentage Volts/Hz

Figure 2-15

Example of Capability and Protection Curves (24)

219

M-3425A Instruction Book

Figure 2-16 Volts-Per-Hertz (24) Setpoint Ranges

220

Application 2

25 Sync Check Q NOTE: The 25 function cannot be enabled under any one of the following conditions: 67N (Residual Directional Overcurrent) is enabled and the polarizing quantity has been set to VX. 59D is enabled and the line side voltage is set to VX. 59X is connected for turn-to-turn fault protection or bus ground protection.

The Synchronism (Sync) Check function (25) is used to ensure that the voltage magnitude, phase angle and frequency of the generator (V1) and the utility system (VX) are within acceptable limits before the generator is synchronized with the system. Generator voltage (V1) can be selected as A, B, or C (line-to-ground and line-ground to line-line) or AB, BC, or CA (line-to-line). The sync check function includes phase angle, delta frequency, and delta voltage checks. Phase Angle Check The phase angle is considered acceptable when the selected sync phase voltage (V1) and system voltage (VX) are within the Upper Volt Limit and Lower Volt Limit window and the measured phase angle is within the phase angle window. Phase Angle Limit is defined as twice the Phase Angle Limit setting. For example, if the Phase Angle Limit is set at 10 degrees, a phase angle window of 20 degrees exists between 10 degrees and +10 degrees. The logic diagram of the phase angle check is shown in Figure 2-17. Delta Voltage and Delta Frequency Check Delta Voltage and Delta Frequency elements may be individually enabled or disabled, as desired. The Delta Voltage check will compare the absolute difference between the selected sync phase voltage (V1) and the measured system voltage (VX) with the Delta Voltage Limit setting. Likewise, the Delta Frequency measures the frequency difference between V1 and VX voltage signals. The Phase Angle Check, Delta Voltage and Delta Frequency Check all combine through an appropriate timer with the output directed to the programmed 25S output contact. A logic diagram representing this logic is presented in Figure 2-17.

Dead Line/Dead Bus Check The Dead Volt Limit defines the Hot/Dead voltage level used in Deadline/Dead Bus closing schemes. When the measured VX voltage is equal to or below the Dead Volt Limit, VX is considered dead. When the measured VX is above the Dead Volt Limit, VX is considered hot. The opposite side of the breaker uses the positive sequence voltage measurement (V1) for 3-phase consideration in determining hot/ dead detection. Different combinations of hot line/ dead bus closings may be selected, depending on how the buses are referenced. A logic diagram of the Deadline/Dead Bus scheme is presented in Figure 2-17. The Dead V1, Dead VX, and Dead V1 & VX enable are software switches used to enable the dead line/ dead bus logic. Further conditioning can be performed on the dead detection logic by selecting one or more input contacts (Dead Input Enable) to control the enabled dead detection element. For example, if INPUT2 (I2) is selected under the Dead Input Enable screen, and both the Dead V1 and Dead VX elements are enabled, the dead check timer will start when INPUT2 is activated, and either V1 dead/VX hot or V1 hot/VX dead. This allows for external control of the desired dead closing scheme. Dead Input Enable selections are common to all dead detection elements. If no inputs are selected under the Dead Input Enable screen, and any dead element is enabled, the dead check timer will start immediately when the dead condition exists. The 25S and 25D can be programmed to be sent to two different contacts, if desired. Q NOTE: The 25 function does not produce a target or LED and is accompanied by the HMI message F25 Function Operated.

221

M-3425A Instruction Book

If this function is enabled, the following settings are applicable: 25S PHASE LIMIT Degrees 25S UPPER VOLT LIMIT Volts 25S LOWER VOLT LIMIT Volts 25S SYNC CHECK DELAY Cycles 25S DELTA VOLT disable ENABLE 25S DELTA VOLT LIMIT Volts 25S DELTA FREQUENCY disable ENABLE 25S DELTA FREQ LIMIT Hz 25S SYNC-CHECK PHASE a b c 25D DEAD VOLT LIMIT Volts 25D DEAD V1 HOT VX disable ENABLE 25D DEAD VX HOT V1 disable ENABLE 25D DEAD V1 & VX DISABLE enable 25D DEAD INPUT ENABLE i6 i5 i4 I3 i2 i1 25D DEAD DELAY Cycles Phase angle setting.

Upper voltage limit for voltage acceptance.

Lower voltage limit for voltage acceptance.

Sync check time delay.

Delta voltage element.

Delta voltage setting.

Delta frequency element.

Delta frequency setting.

Selects the phase voltage on the generator side for Sync Check functions (A, B, or C for line-to-ground and line-ground to line-line, and AB, BC, CA for line-to-line) Voltage less than this setting is defined as DEAD; above this setting as HOT. Enables Dead V1/Hot VX setting.

Enables Hot V1/Dead VX setting.

Enables Dead V1/Dead VX closing.

Externally controlled dead closing. Inputs IN7IN14 must be set using IPScom. Dead delay timer setting.

222

Application 2

Delta V and Delta F Check Logic With Delta V AND

|V1 - V X | < Delta V Limit
AND

Delta F Enabled

Delta V Is Enabled

Phase Angle Check Logic

V1 > Lower Voltage Limit
AND

Only one Delta V and Delta F Check Scheme may be active at a time.
AND

|F 1 - F X | < Delta F Limit

AND AND

V1 < Upper Voltage Limit VX > Lower Voltage Limit

AND AND

Delta F Is Enabled

Phase Angle OK

Sync Check Timer Output Seal-in Timer 25S Output Contact

VX < Upper Voltage Limit

Delta V and Delta F Check Logic

Phase Angle < Phase Limit

With Delta V OR Delta F Enabled

|V 1 - VX | < Delta V Limit
AND OR AND

Delta V Is Enabled |F 1 - F X | < Delta F Limit

AND

Delta F Is Enabled

Only one Delta V and Delta F Check Scheme may be active at a time.

Dead Line/ Dead Bus Check Logic

V1 pos < Dead Limit VX > Dead Limit Dead V1 Hot V
X

AND

Enabled

V1 pos > Dead Limit VX < Dead Limit Dead V X Hot V1 Enabled V1 pos < Dead Limit VX < Dead Limit Dead V1 V X Enabled
AND OR AND OR

Dead Check Timer Output Seal-in Timer 25D Output Contact

Dead Line/ Dead Bus Check Input Initiate Logic

V1 pos < Dead Limit VX > Dead Limit Dead V1 Hot V
X

AND OR

Enabled

AND

Dead Input Enable

Selected INPUT Is Activated Dead V X Hot V1 Enabled
AND

V1 pos > Dead Limit VX < Dead Limit

AND

User Software Setting Measured Variable

Figure 2-17

Sync Check Logic Diagrams

223

M-3425A Instruction Book

Figure 2-18

Sync Check (25) Setpoint Ranges

224

Application 2

27 Phase Undervoltage The Phase Undervoltage function (27) may be used to detect any condition causing long- or short-term undervoltage. This is a true three-phase function in that each phase has an independent timing element. The ranges and increments are presented in Figure 2-19. Magnitude measurement depends on the 59/27 Magnitude Select setting. (See Section 2.1, Configuration, Relay System Setup.) When the RMS calculation is selected, the magnitude calculation is accurate over a wide frequency range (10 to 80 Hz) and the accuracy of the time delay is +20 cycles. If DFT calculation is selected, the magnitude calculation is accurate near 50 or 60 Hz, and the timer accuracy is K1 cycle. 27 #1 PICKUP _____________ Volts 27 #1 DELAY _____________ Cycles 27 #2 and 27 #3 Screens are identical to 27 #1.

Figure 2-19

Phase Undervoltage (27) Setpoint Ranges

225

M-3425A Instruction Book

27TN Third Harmonic Undervoltage, Neutral For ground faults near the stator neutral, the Third Harmonic (180/150 Hz) Neutral undervoltage function (27TN) provides stator ground-fault protection for high-impedance-grounded generator applications (See Figure 2-20). When used in conjunction with the fundamental neutral overvoltage (60/50Hz) function (59N), 100% stator ground-fault protection can be provided. This is illustrated in Figure 2-20. The 27TN function can be supervised by the positive-sequence undervoltage element. Undervoltage supervision can prevent tripping when the generator field is not energized or the unit is not yet synchronized. In some generators, the third harmonic voltage can be very low, especially during light load conditions. It is also observed in some generator installations that the third harmonic voltage is considerably reduced for a specific range of power output (band). To prevent mis-operation during these conditions, the 27TN function can be programmed to be supervised (blocked) by low forward power, low reverse power, low Vars (lead and lag), low power factor (lead/lag), and when the forward power is inside a band. To properly handle pump storage operations, the M-3425A forward power blocking algorithm is enable from zero per unit to the forward power setpoint. During plant startup, after the field is flashed and

before the unit synchronized, small current measurement errors cause the measured power to fluctuate (typically <0.2%.) This may result in a measured power value that is negative (i.e., 0.001 pu.) If the reverse power blocking is not enabled, the 27TN may be momentarily unblocked, resulting in a relay operation and nuisance generator trip. It is highly recommended that if the Forward Power Blocking is used, both the Forward Power Blocking and Reverse Power Blocking be enabled and set. In the majority of the cases, these blocking functions will be disabled, except for those operating cases where the third harmonic neutral voltage magnitude is less than 0.5 V. The settings for the blocking functions should be set based on field measurements. Blocking regions are illustrated in Figure 2-21. The 27TN setting depends on the actual thirdharmonic neutral voltage level seen during normal operation of the generator. The setting should be about 50% of the minimum third-harmonic voltage observed during various loading conditions. This can be most conveniently measured during commissioning of the relay. Since the relay measures the third harmonic voltage levels and will display those values directly, no additional equipment is required. The undervoltage inhibit setting should be about 80% to 90% of the nominal voltage. The ranges and increments are presented in Figure 2-22.
Fundamental (60/50 Hz) neutral voltage during ground fault

Neutral Voltage

Third Harmonic (180/150 Hz) neutral voltage during ground fault

Pre-fault third harmonic voltage level

27TN Setpoint Pre-fault fundamental neutral voltage level

Neutral End of Generator

59N Setpoint (typically 5V)

0%

Protection provided by:

27TN

50% Fault Position (% of stator winding measured from neutral end of generator)
59N

100%

Terminal End of Generator

5% - 10%

0-30%

Figure 2-20
226

Third Harmonic Undervoltage (27TN) Protection Characteristics

Application 2

+Q
Lag VAr Block

Low Band Forward Power Block

-P
Reverse Power Block Lead VAr Block

+P
Block
Forward Power Block

Block

High Band Forward Power Bloc

-Q
Figure 2-21 27TN Blocking Regions

Figure 2-22

Third Harmonic Undervoltage, Neutral Circuit (27TN) Setpoint Ranges

227

M-3425A Instruction Book

27TN #2 Screens are identical to 27TN #1. Relay volts are equal to the primary neutral voltage divided by the grounding transformer ratio. Generally set for approximately 50% of the minimum third harmonic voltage observed during various loading conditions. 27TN #1 PICKUP _____________ Volts 27TN #1 POS SEQ VOLT BLK disable ENABLE 27TN #1 POS SEQ VOLT BLK Volts 27TN #1 FWD POWER BLK disable ENABLE 27TN #1 FWD POWER BLK PU 27TH #1 REV POWER BLK disable ENABLE 27TN #1 REV POWER BLK PU 27TN #1 LEAD VAR BLK disable ENABLE 27TN #1 LEAD VAR BLK PU 27TN #1 LAG VAR BLK disable ENABLE 27TN #1 LAG VAR BLK PU 27TN #1 LEAD PF BLK disable enable 27TN #1 LEAD PF BLK LEAD 27TN #1 LAG PF BLK disable enable 27TN #1 LAG PF BLK LAG 27TN #1 BAND FWD PWR BLK disable enable 27TN#1 LO B FWD PWR BLK PU 27TN#1 HI B FWD PWR BLK PU 27TN #1 DELAY Cycles

228

Application 2

32 Directional Power The Directional Power function (32) can provide protection against both generator motoring and overload. It provides three power setpoints, each with a magnitude setting and a time delay. The Forward Power direction (power flow to system) is automatically chosen when the pickup setting is positive and the Reverse Power direction (power flow to generator) is automatically chosen when the pickup setting is negative. The range, as shown is from 3.000 PU to 3.000 PU where 1.0 PU is equal to the generator MVA rating. Normalized PU power flow measurements are based on Nominal Voltage and Nominal Current setting, as shown in Section 2.1, Configuration, Relay System Setup. Protection from Generator Motoring Protection against motoring is provided by selecting a negative pickup with Over/Under power set to Over. The relay will operate when the measured real power is greater (more negative) than the pickup setting in the reverse direction. In some steam generator applications it is desirable to trip the generator when the forward power is less than a small value. This is due to the fact that the trapped steam will cause the generator to supply a small amount of power even though the steam

valves are closed. In this case the Over/Under power setting is set to Under and a positive pickup setting is chosen. The relay will trip when the measured forward power is less than the pickup value. The function should be blocked when the generator breaker is open (using contact input blocking) otherwise the function will trip and prevent the generator from being brought online. Protection from Generator Overload Protection from generator overload is provided by selecting a positive pickup setting with Over/Under Power setting set to Over. The relay will operate when the measured real power is greater than the pickup setting. Protection from Excessive Reactive Power The directional power element #3 can be set to operate on either real power or reactive power. When protection from excessive reactive power is required the element #3 can be set to operate on reactive power. The relay will operate when the measured reactive power exceeds the pickup setting. Figures 2-23 through 2-26 show reverse power, low forward power, over power, and over reactive power applications.

Reverse Power Flow

Forward Power Flow PU

1.0 PU

-1.0 PU

TRIP
Pickup

Figure 2-23

Tripping on Reverse Power Flow (Over Power with Negative Pickup)

229

M-3425A Instruction Book

32 #1 PICKUP _______________ PU

The reverse power pickup setting should be based on the type of prime mover and the losses when the generator is motoring.

32 #1 DELAY _____________ Cycles 32 #1 TARGET LED disable enable 32#1 UNDER/OVER POWER over under

Reverse power relays should always be applied with a time delay in order to prevent mis-operation during power swing conditions. Typical time delay settings are 20 to 30 seconds. Target LED for the 32 Function elements can be individually enabled or disabled.

When Low Forward Power protection is desired, set this to Under with a positive pickup setting. The relay will trip when the real power measurement is less than or equal to the pickup setpoint.

32 #2 PICKUP _______________ PU 32 #2 DELAY _____________ Cycles 32 #2 TARGET LED disable enable 32#2 UNDER/OVER POWER over under 32 #3 PICKUP _______________ PU 32 #3 DELAY _____________ Cycles 32 #3 TARGET LED disable enable 32#3 UNDER/OVER POWER over under 32 #3 DIR POWER SENSING real reactive

If used, positive direction power settings can be used for overload protection, providing either alarm or tripping or both, when power equals or exceeds the setting. The pickup and time delay settings should be based on the capability limit of the generator. A second reverse power setting can be used for sequential tripping of the generator in which case the associated time delay will be in the range of 2 to 3 seconds.

Directional Power Sensing for Element #3 can be selected as Real or Reactive.

230

Application 2

Reverse Power Flow

Forward Power Flow PU

-1.0 PU

1.0 PU

TRIP
Pickup

Figure 2-24

Tripping on Low Forward Power (Under Power with Positive Pickup)

Reverse Power Flow

Forward Power Flow PU

-1.0 PU

1.0 PU

TRIP
Pickup

Figure 2-25

Tripping on Overpower (Over Power with Positive Pickup)

231

M-3425A Instruction Book

Reactive Power Into System

TRIP
Pickup Reverse Power Flow Forward Power Flow PU
-1.0 PU 1.0 PU

Reactive Power Into Generator

Figure 2-26 Tripping on Over Reactive Power with Element #3 (Over Power, Positive Pickup and Directional Power Sensing Set to Reactive)

Figure 2-27
232

Directional Power, 3-Phase (32) Setpoint Ranges

Application 2

40 Loss of Field The Loss-of-Field function (40) provides protection for a partial or complete loss of field. A variety of possible settings make the M-3425A Generator Protection Relay very flexible when applied to lossof-field protection. Ranges and increments are presented in Figure 2-30. The loss-of-field function is implemented with two offset mho elements, an undervoltage element, and a directional element. The setting for each mho element, diameter, offset, and time delay, are adjusted individually. Each element has two time delay settings. The second time delay (delay with VC) is applicable with voltage control, and the timer only starts if the positive sequence voltage is below the voltage control setting. The function with voltage control and without voltage control can be programmed to send to two different output contacts, if desired. The delay with voltage control may be enabled on each element but the voltage level setting is common. The voltage control allows for faster tripping when low voltage may be caused by the VAr intake by the machine with loss of excitation. A common directional unit is provided to block the relay operation during slightly underexcited conditions (since approach #1 with negative offset is inherently directional, the directional element is not required). The directional units angle setting (QD) can be set from 0 to 20. The settings of the offset mho elements should be such that the relay detects the loss-of-field condition for any loading while not mis-operating during power swings and fault conditions. Two approaches are widely used in the industry, both of which are supported by the M-3425A relay. Both approaches require knowledge of the reactances and other parameters of the generator. They are described in Figure 2-28, Loss of Field (40) Protective Approach I and Figure 2-29, Loss of Field (40) Protective Approach II. Positive sequence impedance measurements are used for the loss of field functions. All impedance settings are secondary relay quantities and can be derived from the following formula: Z SEC = ZPRI x (RC RV) where ZSEC = secondary reflected impedance, ZPRI = primary impedance, RC = current transformer ratio, and RV = voltage transformer ratio.

The first approach is shown in Figure 2-28, Loss of Field (40) Protective Approach I. Here, both of the offset mho elements (#1 and #2) are set with an offset of Xld2, where Xld is the (saturated) direct axis transient reactance of the generator. The diameter of the smaller circle (#1) is set at 1.0 pu impedance on the machine base. This mho element detects loss-of-field from full load to about 30% load. A small time delay provides fast protection. The diameter of the larger circle (#2) is set equal to Xd, where Xd is the (unsaturated) direct axis synchronous reactance of the machine. This mho element can detect a loss-of-field condition from almost no load to full load. A time delay of 30 to 60 cycles (#2) should be used in order to prevent possible incorrect operation on stable swings. The time delay with voltage control is typically set shorter than the other time delay. The second approach is shown in Figure 2-29, Loss of Field (40) Protective Approach II. In this approach, one of the mho elements is set with an offset of Xld 2, a diameter of 1.1 Xd-(Xld 2), and a time delay of 10 to 30 cycles. The second element is set to coordinate with the generator minimum excitation limit and steady-state stability limit. In order to obtain proper coordination, the offset of this element must be adjusted to be positive. Typically, the offset is set equal to the unit transformer reactance (X T). The diameter is approximately equal to (1.1 Xd + XT). A time delay of 30 to 60 cycles would prevent mis-operation on stable swings. The following table provides suggested time settings when time delay with VC is used in addition to standard time delay. Typical setting is 13 (0.974 power factor). This setting is common to both element #1 and #2. Approach #1 can also be used for Zone #1, and approach #2 for Zone #2, where better coordination with AVR limiters, machine capability limits, and steady state stability limits can be obtained.

233

M-3425A Instruction Book

40 #1 DIAMETER Ohms 40 #1 OFFSET Ohms 40 #1 DELAY Cycles 40VC #1 DELAY WITH VC Cycles 40 #2 DIAMETER Ohms

40 #2 OFFSET Ohms 40 #2 DELAY Cycles 40VC #2 DELAY WITH VC Cycles 40 VOLTAGE CONTROL Volts 40 DIRECTIONAL ELEMENT Degrees

Zone 1 Voltage Control Setting Delay Delay with VC

Table 2-3

Zone 2
80 to 90% of Nominal Voltage 3,600 Cycles 60 Cycles

N/A 15 Cycles Disable

Voltage Control Time Settings

234

Application 2

+X

X'd 2

Heavy Load QD

Light Load

+R

1.0 pu Xd Loss of Excitation Final Impedance Locus

Underexcited

Steady-State Stability Limit Machine Capability Minimum Exciter Limit

Figure 2-28

Loss of Field (40)Protective Approach 1

Directional Element

+X

Block Direction Trip Direction Heavy Load QD X'd 2 Underexcited 1.1 Xd Loss of Excitation Final Impedance Locus Steady-State Stability Limit Machine Capability Minimum Exciter Limit Light Load XT

R
Directional Element Angle Setting

+R

Figure 2-29

Loss of Field (40)Protective Approach 2

235

M-3425A Instruction Book

Figure 2-30

Loss-of-Field (40) Setpoint Ranges

Q NOTE: Out of Step Block Enable is not available for this release, and will appear greyed-out in display.

236

Application 2

46 Negative Sequence Overcurrent The Negative Sequence Overcurrent function (46) provides protection against possible rotor overheating and damage due to unbalanced faults or other system conditions which can cause unbalanced three phase currents in the generator. Ranges and increments are presented in Figure 2-32. This function has a definite time element and an inverse time element. The definite time pickup value and definite operating time are normally associated with an alarm function. The inverse time element is usually associated with a trip function and has a pickup and an operating time defined by an (I2)2 t = K, where K is the Time Dial Setting and I2 is the per unit negative sequence current. The minimum delay for the inverse time function is factory set at 12 cycles to avoid nuisance tripping. A maximum time to trip can be set to reduce the operating times for modest imbalances. An important feature that helps protect the generator from damage due to recurring imbalances is a linear reset characteristic. When I2 decreases below the pickup value, the trip timer takes the reset time setting from its 100% trip level. Figure 2-31, Negative

Sequence Overcurrent Inverse Time Curves, illustrates the inverse time characteristic of the negative sequence overcurrent function. Operating times are lower than shown in Figure 2-31 when measured current values are greater than 15 A (3 A for 1 A rated circuit). The first task of setting this function is to determine the capabilities of the associated machine. As established by ANSI standards, the machine limits are expressed as (I2)2t = K. The value of K is established by the machine design and is generally provided on test sheets of the machine. The relay can accommodate any generator size because of the wide range of K settings from 1 to 95. Typical values can be found in ANSI C50.13-1977. The negative sequence pickup range is from 3% to 100% of the Nominal Current value input during system setup (see Section 2.1, Configuration). This protection must not operate for system faults that will be cleared by system relaying. This requires consideration of line protection, bus differential and breaker failure backup protections.

46DT PICKUP _______________ % 46DT DELAY _____________ Cycles 46IT PICKUP _______________ % 46IT MAX DELAY _____________ Cycles 46IT RESET TIME ____________ Seconds 46IT TIME DIAL ________________

The pickup setting is usually quite low (35%) and the output of this function is usually connected to alarm only. Time delay should be set high enough to avoid alarms on transients. The 46 Inverse Time pickup setting should coincide with the continuous negative sequence current capability of the generator operating at full output. The maximum trip time is used to reduce the longer trip times associated with low to moderate imbalances to a preset time. Emulates generator cool down time.

The time dial setting corresponds to the K provided by the generator manufacturer for the specific unit being protected. See Figure 2-31 for the negative sequence overcurrent inverse time curves.

237

M-3425A Instruction Book

1000 800 600 400

Pickup Setting Range

To 65,500 cycles

200

100 80 60 40

Definite Maximum Time Setting Range

Time (Seconds)

20

10 8 6 4

I22t=K

1 0.6 0.4

25 10 2 5

50

95

0.2

Definite Minimum Time

4 5 6 8 10 20 40 60 80 100

0.1
150 200 300 400 500 600 800 1000 1000 2000 3000 4000

Negative Sequence Current (% of Nominal Value)

Q NOTE: When the phase current exceeds 3X I nominal, the operating times will be greater than those shown. * 0.24 seconds for 50 Hz units.

Figure 2-31

Negative Sequence Overcurrent Inverse Time Curves

Figure 2-32

Negative Sequence Overcurrent (46) Setpoint Ranges

238

Application 2

49 Stator Overload Protection The Stator Thermal Overload function (49) provides protection against possible damage during overload conditions. The characteristic curves are based on IEC-255-8 standard, and represent both cold and hot curves. The function uses the thermal time constant of the generator and stator maximum allowable continuous overload current (Imax) in implementing the inverse time characteristic.

Example: If we consider that the generator was loaded with 80% of its rating power prior to overload, then the current goes up to 2.0 times the maximum current ((IL/Imax)=2.0). Selecting the curve P=0.8 (see Figure 2-34), we have t/=0.1133. If =30 minutes, then the time delay for this condition would be: t = 0.1133 x 30 = 3.3999 minutes.
The 49 function has two elements, one of which can be used for trip and the other for alarm.

t = t x In

IL2 w IPL2 IL2 w Imax2

Where: t = time to trip = thermal time constant IL = load current IPL = pre-load current Imax = maximum allowed continuous overload current
Current-Square

IL2 I2PL Imax2 IL2 IL2 I2PL t

Tripped Not Tripped

Figure 2-33 Time Constant, Function 49

49 #1 TIME CONSTANT Min 49#1 MAX OVERLOAD CURR Amps

Selects the time constant, Selects the maximum allowed continuous overload current.

49#2 Screens are identical to those for 49#1.

239

M-3425A Instruction Book

49 - Overload Curves
10

t/t

0.1

P=0.0 P=0.5 P=0.6 P=0.7 P=0.8 P=0.9

0.01

P=0.99 1 2 3 4

0.001 7 8 9

IL/Imax
IPL

where: P=

Imax

Figure 2-34

49 Function Overload Curves

240

Application 2

Figure 2-35

Stator Thermal Protection (49) Setpoint Ranges

241

M-3425A Instruction Book

50/50N Instantaneous Overcurrent, Phase and Neutral Circuits The Instantaneous Phase (50) and Instantaneous Neutral (50N) overcurrent functions provide fast tripping for high fault currents. The settings of both functions must be set such that they will not pickup for fault or conditions outside the immediate protective zone. If the neutral current input is connected to a step-up transformers neutral CT, the 50N function can be used as a breaker flashover protection when used in conjunction with external breaker failure protection. Ranges and Increments are presented in Figures 2-36 and 2-37. The function automatically selects fundamental RMS or total RMS calculation based on the input frequency. When the generator frequency is within &5 Hz from the nominal frequency, it uses fundamental RMS calculation. Outside of this range, it uses total RMS calculation, which will provide protection during offline down to a frequency of 8 Hz. For providing off-line protection, one of the elements can be supervised by a breaker b contact, and the element blocked when the breaker is closed. This allows the function to be set sensitively (below full load current).

50#1 PICKUP Amps 50#1 DELAY Cycles 50N PICKUP Amps 50N DELAY Cycles

The relay current (IR) is equal to the primary current (Ip) divided by the appropriate CT ratio. These screens are repeated for 50#2 element.

242

Application 2

Figure 2-36

Instantaneous Overcurrent (50) Setpoint Ranges

Figure 2-37

Instantaneous Neutral Overcurrent (50N) Setpoint Ranges

243

M-3425A Instruction Book

50BF Generator Breaker Failure/HV Breaker Flashover The Generator Breaker Failure/HV Breaker Flashover function (50BF) is applicable when a generator breaker is present and line side generator CTs are being used. The 50BF-Ph phase detector element (if enabled) is used for breaker failure and the 50BF-N (if enabled) provides breaker flashover protection by providing an additional breaker failure initiate which is only active when the breaker is open. For high impedance grounded applications, the 50BF-N function is inapplicable and must be disabled. Ranges and increments are presented in Figure 2-39. 50BF-Ph Generator Breaker Failure: When the M-3425A Generator Protection Relay detects an internal fault or an abnormal operating condition, it closes an output contact to trip the generator breaker or the unit HV breaker. When a generator breaker is used, protection is available for the instance where it fails to clear the fault or abnormal condition. Such generator breaker failure protection output contacts must be connected to trip the additional necessary breakers to isolate the generator from the system. The breaker-failure condition is usually detected by the continued presence of current in any one or more of the phases after a trip has been sent to the breaker. However, the current detector (50BF-Ph) may not always give the correct status of the breaker, especially for generator breakers. This is because faults and abnormal operating conditions such as ground faults, overexcitation, over/under frequency, and reverse power may not produce enough current to operate the current detectors. For this reason, the breaker status input 52b contact must be used, in addition to the 50BF-Ph, to provide adequate breaker status indication.
Overcurrent

Implementation of the generator breaker failure function is illustrated in Figure 2-38. The breaker failure timer will be started whenever any one of the designated output contacts or the external programmed breaker failure initiate status input are operated. The timer continues to time if any one of the phase currents are above the 50BF-Ph pickup setting or if the 52b contact indicates the breaker is still closed; otherwise, the timer is reset. Since current in the generator high side CT which energizes the 50BF protection (IA, IB, IC) might not extinguish concurrently with the breaker opening for faults between the CT location and the generator breaker, a possible area of mis-operation exists. Usually the risk of faults in this limited area is small enough to be ignored but should be considered. 50BF-Neutral Element : This instantaneous overcurrent relay is energized from the generator neutral CT (See Figure 2-5, One-Line Functional Diagram). This function is internally in series with a breaker b contact (IN1) to provide logic for the breaker flashover protection (see Figure 2-38). HV Breaker Failure (limited) The breaker failure function may be used for a unit breaker rather than a generator breaker. It is limited in that it has no fault detector associated with the unit breaker. Output contact operation would occur if any of the initiate contacts close and the 52b contact indicated a closed breaker after the set time delay. This operation is chosen by disabling the neutral element, disabling the phase element, and designating initiating inputs and outputs and a time delay setting.

50BF-Ph I>P.U.

AND

Phase Initiate Enable IN1 (52b)

Logic high when breaker open NOT

OR

Logic high when breaker closed

Overcurrent

50BF-N I>P.U.

AND
OR
Figure 2-38

Neutral Initiate Enable Output Initiate Input Initiate

AND

DELAY

TIME

Programmed Output Contacts

Breaker Failure Logic Diagram

244

Application 2

50BF PHASE ELEMENT disable enable 50BF PICKUP PHASE Amps 50BF NEUTRAL ELEMENT disable enable 50BF PICKUP NEUTRAL Amps 50BF INPUT INITIATE i6 i5 i4 i3 i2 i1 50BF OUTPUT INITIATE o8 o7 o6 o5 o4 o3 o2 o1 50BF DELAY Cycles

If generator breaker failure function is used in this application, ENABLE here. Set phase pickup amps.

If the breaker flashover protection is to be used with the generator breaker failure function of the relay, set ENABLE (enable phase element also for this application.) Set the neutral pickup amps.

Designate the status inputs which will initiate the breaker failure timer. Inputs IN7IN14 must be set using IPScom. Designate the outputs that will initiate the breaker failure timer. Outputs OUT9OUT23 must be set using IPScom. For generator breaker failure protection, the time delay should be set to allow for breaker operating time plus margin.

Figure 2-39

Breaker Failure (50BF) Setpoint Ranges

245

M-3425A Instruction Book

50DT Definite Time Overcurrent (for split-phase differential) The Definite Time Overcurrent (50DT) function can be applied in two different configurations based on the CT connections. When CT configuration shown in Figure 2-5, One Line Functional Diagram is used, the 50DT function is used as a definite time phase overcurrent function to provide protection for external and internal faults in the generator. When the CTs are connected to measure the split phase differential current (shown in Figure 2-6, Alternative One Line Functional Diagram), the 50DT function can be used as a split-phase differential relay.

Q NOTE: When 50DT function is used for splitphase differential, 50BF, 87 and 87GD functions must be disabled. Refer to Section 2.1, Configuration, Relay System Setup for a description of the 50DT Split-Phase Operate setting, and Section 2.2, System Diagrams. In some cases, the generators may be run with a faulted turn shorted until the generator winding is repaired. To prevent mis-operation under these conditions, the pickup setting of the faulted phase should be set higher than the other phases. To accommodate this function, individual pickup settings are available for each phase. Ranges and increments are presented in Figure 2-40

50DT #1 PICKUP PHASE A ______________ Amps 50DT #1 PICKUP PHASE B ______________ Amps 50DT #1 PICKUP PHASE C ______________ Amps 50DT #1 DELAY _____________ Cycles 50DT #2 screens are identical to 50DT #1.

Figure 2-40 Definite Time Overcurrent (50DT) Setpoint Ranges

246

Application 2

50/27 Inadvertent Energizing The Inadvertent Energizing function (50/27) of the relay is an overcurrent function supervised by generator terminal bus voltage. Inadvertent or accidental energizing of off-line generators has occurred frequently enough to warrant the use of dedicated protection logic to detect this condition. Operating errors, breaker flashovers, control circuit malfunctions or a combination of these causes have resulted in generators being accidentally energized while off-line. The problem is particularly prevalent on large generators connected through a high voltage disconnect switch to either a ring bus or breaker-and-a-half bus configuration. When a generator is accidentally energized from the power system, it will accelerate like an induction motor.

While the machine is accelerating, high currents induced into the rotor can cause significant damage in a matter of seconds. Voltage supervised overcurrent logic is designed to provide this protection. (See Figure 2-41, Inadvertent Energizing Function Logic Diagram) An undervoltage element (all three phase voltages must be below pickup) with adjustable pickup and dropout time delay supervises instantaneous overcurrent tripping. The undervoltage detectors automatically arm the overcurrent tripping when the generator is taken off-line. This undervoltage detector will disable or disarm the overcurrent operation when the machine is put back in service. Ranges and increments are presented in Figure 2-42.

50/27 PICKUP ______________ Amps 50/27 VOLTAGE CONTROL _____________ Volts

Typical pickup setting is 0.5 amps. No coordination is required with other protection since this function is only operational when the generator is off-line. The purpose of the undervoltage detector is to determine whether the unit is connected to the system. The voltage level during this accidental energization depends on the system strength. Typical setting is 50%70% of rated voltage (in some cases, it may be set as low as 20%.) The pickup time delay is the time for the undervoltage unit to operate to arm the protection. It must coordinate with other protection for conditions which cause low voltages (typically longer than 21 and 51V time delay settings.) The dropout time delay is the time for the unit to operate to disarm the protection when the voltage is increased above the pickup value or the generator is brought on-line.

50/27 PICKUP DELAY _____________ Cycles

50/27 DROPOUT DELAY _____________ Cycles

247

M-3425A Instruction Book

Overcurrent

50

I>PU

Timer
Undervoltage*

27

Pickup Delay Dropout Delay

AND

Programmed Output Contacts

V<PU

* On All Three Phases Simultaneously

Figure 2-41

Inadvertent Energizing Function Logic Diagram

Figure 2-42

Inadvertent Energizing (50/27) Setpoint Ranges

248

Application 2

51N Inverse Time Neutral Overcurrent The Inverse Time Neutral Overcurrent function (51N) provides protection against ground faults. Since no zero sequence or ground current is usually present during normal operation, this function can be set for greater sensitivity than the phase overcurrent protection. If the 51N and 50N functions are not used at the generator neutral, they can be used to detect system ground faults by being energized by the step-up transformer neutral CTs. Ranges and increments are presented in Figure 2-43. The curves available for use are shown in Appendix D, Inverse Time Curves. They cover a range from 1.5 to 20 times the pickup setting. An additional one

cycle time delay should be added to these curves in order to obtain the relay operating time. Inverse time curves saturate beyond 20 times pickup. For currents in excess of 20 times pickup, operating times are fixed at the 20 times pickup level. The function automatically selects fundamental RMS or total RMS calculation based on the input frequency. When the generator frequency is within & 5 Hz from the nominal frequency, it uses fundamental RMS calculation. Outside of this range, it uses total RMS calculation, which will provide protection during offline down to a frequency of 8 Hz.

51N PICKUP ______________ Amps 51N CURVE bedef beinv bevinv J 51N TIME DIAL ________________

The relay current (IR) is equal to the primary current (IP) divided by the appropriate CT ratio. IR = IP CT ratio Select one of the time curves shown in Appendix D, Inverse Time Curves. The appropriate curve in the selected family is designated here. Appropriate Time Dial for coordination with downstream relay protection chosen from the time curve above.

Figure 2-43 Inverse Time Neutral Overcurrent (51N) Setpoint Ranges

249

M-3425A Instruction Book

51V Inverse Time Phase Overcurrent with Voltage Control/Restraint Time-overcurrent relays, one per phase, are used to trip circuits selectively and to time-coordinate with other up- or downstream relays. For this function, eight complete series of inverse time tripping characteristics are included. The same descriptions and nomenclature which are traditionally used with electromechanical relays are used in the relay. Thus, user may choose from four BECO curves (BEDEF, BEINV, BEVINV, and BEEINV), four IEC curves (IECI, IECVI, IECEI, and IECLT), and three IEEE curves (MINV, VINV, EINV.) Within each family, the operator selects time dial setting and pickup (tap) setting, just as with electromechanical relays. Ranges and increments are presented in Figure 2-45. The curves available for use are shown in Appendix D, Inverse Time Curves. They cover a range from 1.5 to 20 times the pickup setting. An additional one cycle time delay should be added to these curves in order to obtain the relay operating time. Inverse time curves saturate beyond 20 times pickup. For currents in excess of 20 times pickup, operating times are fixed at the 20 time pickup level. The particular settings will be made by information from short-circuit fault studies and knowledge of the coordination requirements with other devices in the system that respond to time overcurrent. 51V is a true three-phase function, in that the relay incorporates separate integrating timers on each phase.

The inverse time overcurrent function can be voltage controlled (VC), voltage restrained (VR), or neither. For voltage-controlled operation, the function is not active unless the voltage is below the voltage control setpoint. This philosophy is used to confirm that the overcurrent is due to system fault. When applied, most users will set voltage control limits in the range of 0.7 to 0.9 per unit RMS voltage. When voltage restraint is selected (See Figure 2-44, Voltage Restraint (51VR) Characteristic), the pickup setting is continuously modified in proportion to the collapsing terminal voltage. The voltage restraint function is well-suited to small generators with relatively short time constants. Q NOTE: The 51V function should be blocked by fuse loss if in the voltage control mode only. Fuse loss blocking is not desirable for voltage restraint mode because the pickup is automatically held at 100% pickup during fuse loss conditions, and operation will continue as normal. The internally derived voltage used to realize the voltage control or restraint feature depends on the configured VT configuration and the Delta-Y Transform setting (see Section 2.1, Configuration, Relay System Setup). Table 2-4, Delta/Wye Transformer Voltage-Current Pairs describes the calculation for the various system VT configurations.

51V PICKUP Amps 51V CURVE bedef beinv bevinv J 51V TIME DIAL ________________ 51V VOLTAGE CONTROL disable V_CNTL v_rstrnt 51V VOLTAGE CONTROL Volts

The pickup of the 51V is set in relay amps. (Relay amps = primary amps CT ratio)

Selects one of the time curves as shown in Appendix D, Inverse Time Curves. The appropriate curve in the selected family of curves is designated here.

Disable if neither voltage control nor voltage restraint is desired. If voltage restraint is designated, the tap setting is modified as shown in Figure 2-43. If voltage control is designated, the 51V will only operate when the voltage is less than the 51V voltage control setting specified below. When applied, the voltage control is usually set in the range of 70% to 90% of the nominal voltage.

250

Application 2

100

75

Tap Setting as % of Tap Setting at Rated Voltage

50

25

25

50

75

100

Input Voltage (% of rated voltage)

Figure 2-44

Voltage Restraint (51VR) Characteristic

Generator Connected Through Delta AB/Wye or Delta AC/Wye Transformer Voltage Control or Restraint Current L-G Ia Ib Ic VA VB VC L-L or L-G to L-L (VAB " VCA)/S 3 (VBC " VAB)/S3 (VCA " VBC)/S 3

Generator Directly Connected Voltage Control or Restraint Current L-G Ia Ib Ic (VA " VC)/S 3 (VB " VA)/S3 (VC " VB)/S3 L-L or L-G to L-L VAB VBC VCA

Table 2-4

Delta/Wye Transformer Voltage-Current Pairs

Figure 2-45 Inverse Time Overcurrent with Voltage Control/Voltage Restraint (51VC/VR) Setpoint Ranges

251

M-3425A Instruction Book

59 Phase Overvoltage The Phase Overvoltage function (59) may be used to provide overvoltage protection for the generator. The relay provides overvoltage protection functions with three voltage levels and three definite-time setpoints, any one or more of which can be programmed to trip the unit or send an alarm. This is a true 3-phase function in that each phase has an independent timing element. The 59 function can be programmed to use phase voltage (any one of the three phases) or positive sequence voltage as input. Positive and negative sequence voltages are calculated in terms of line-to-line voltage when Line to Line is selected for V.T. Configuration. 59 #1 INPUT VOLTAGE SEL. phase_volt pos_seq_volt 59 #1 PICKUP _____________ Volts 59 #1 DELAY _____________ Cycles

V1 = 1/3 (Vab +aVbc + a2Vca) V2 = 1/3 (Vab +a2Vbc + aVca)

O O

Magnitude measurement depends on the 59/27 Magnitude Select setting (See Section 2.1, Configuration, Relay System Setup). When the RMS option is selected, the magnitude calculation is accurate over a wide frequency range (10 to 80 Hz) and the accuracy of the time delay is +20 cycles. If DFT option is selected, the magnitude calculation is accurate near 50 or 60 Hz, and the timer accuracy is K1 cycle. When the input voltage select is set to positive sequence voltage, the 59 functions uses DFT to measure the positive sequence voltage, irrespective of DFT/RMS selection. Ranges and increments are presented in Figure 2-46.

Generator capability is generally 105% of rated voltage. 59 #2 and 59 #3 screens are identical to 59 #1.

252

Figure 2-46

Phase Overvoltage (59) Setpoint Ranges

Application 2

59D Third Harmonic Voltage Differential (Ratio) This scheme, when used in conjunction with 59N function may provide 100% Stator Ground fault protection. Figure 2-47 illustrates a third harmonic voltage differential scheme. This scheme compares the third harmonic voltage appearing at the neutral to that which appears at the generator terminals. The ratio of these third harmonic voltages is relatively constant for all load conditions. A stator phase-toground fault will disrupt this balance, causing operation of the differential relay (see Figure 2-20). The generator terminal voltage (Line Side Voltage) can be selected as 3V0 (Calculated by the relay from VA, VB and VC) or VX (broken delta VT input connected at the VX input.) Positive sequence undervoltage blocking will prevent the function from misoperating when the generator is offline (the terminal voltage is below the set value).

59D RATIO ________________

The ratio (or third harmonic) voltage measured at the generator terminals to the third harmonic voltage measured at neutral. The 59D Ratio Pickup Setting can be calculated using field measurement of Third Harmonic Voltages as follows: 59D Ratio Pickup = 1.5 x

( ) ( )
OR

V3XM

3VOM V3NM

V3NM

59D LINE SIDE VOLTAGE 3v0 VX

3VOM V3XM V3NM OR V3NM is the maximum measured Ratio of the Third Harmonic Voltages at various loading conditions of the generator. Where:

) (

Selection of VX will give better accuracy and sensitivity than 3V0. If 3V0 is selected, VT configuration must be set to Line-Ground. If the nominal third harmonic voltage is <1 V, 3V0 line side voltage selection is not recommended, because noise in the 3V0 and VN can cause 59D misoperation. 59D POS SEQ VOLT BLK disable ENABLE 59D POS SEQ VOLT BLK _____________ Volts 59D DELAY _____________ Cycles This setting is typically enabled.

253

M-3425A Instruction Book

M-3425A V 3N V 3X

The ratio

( ) ( )>
OR

V3X

3Vo

Pickup

V3N

V3N

Where: V3x is the Third Harmonic Triple Zero Sequence voltage measured at the generator terminals. V3N is the Third Harmonic voltage measure at the neutral.

Figure 2-47 Third Harmonic Voltage Differential (Ratio) Scheme for Generator Ground Fault Protection

Figure 2-48 Third Harmonic Voltage Differential (59D) Setpoint Ranges

254

Application 2

59N Overvoltage, Neutral Circuit or Zero Sequence The Neutral Overvoltage function (59N) provides stator ground fault protection for high impedance grounded generators. The 59N function can provide ground fault protection for 9095% of the stator winding (measured from the terminal end). 59N #1 PICKUP Volts 59N #1 DELAY Cycles

The 59N function provides three setpoints, and responds only to the fundamental frequency component, rejecting all other harmonic components. Ranges and increments are presented in Figure 2-50.

With typical grounding transformer ratios and a typical minimum setting of 5 volts, this protection is capable of detecting ground faults in about 95% of the generator stator winding from the terminal end. If grounded-wye/grounded-wye VTs are connected at the machine terminals, the voltage relay must be time coordinated with VT fuses for faults on the transformer secondary winding. If relay time delay for coordination is not acceptable, the coordination problem can be alleviated by grounding one of the secondary phase conductors instead of the secondary neutral. When this technique is used, the coordination problem still exists for ground faults on the secondary neutral conductor. Thus, its usefulness is limited to those applications where the exposure to ground faults on the secondary neutral is small. Since system ground faults can induce zero sequence voltages at the generator due to transformer capacitance coupling, this relay must coordinate with the system ground fault relaying. It is possible to set 59N#1, 59N#2, and 59N#3 to coordinate with the PT secondary fuses, and also coordinate with worst case capacitive coupling interference voltage from system ground faults (high side of the GSU). For applications where the M-3425A relay (where the 64S function is purchased or not) is used with 100% Stator Ground protection with 20 Hz injection schemes, the 59N 20 Hz injection mode must be enabled in order to calculate the voltage magnitude accurately for the 59N function, due to the 20 Hz injection voltage. The time delay accuracy of the function is 1 to +5 cycles when the 20 Hz injection mode is enabled.

59N 20HZ INJECTION MODE disable ENABLE 59N #2 and 59N #3 screens are identical to 59N #1.

Figure 2-49 Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges
255

M-3425A Instruction Book

59X Multipurpose Overvoltage (Turn-to-Turn Stator Fault Protection or Bus Ground Protection) For generators where the stator-winding configuration does not allow the application of split-phase differential, a neutral voltage method can be used to detect turn-to-turn stator winding faults. Figure 2-50 illustrates this method. Three VTs are connected in wye and the primary ground lead is tied to the generator neutral. The secondary is connected in a broken delta with an overvoltage relay connected across its open delta to measure 3V0 voltage. In High Impedance grounded generators, connecting the primary ground lead to the generator neutral, makes this element insensitive to stator ground faults. The relay will, however, operate for turn-toturn faults, which increase the 3V0 voltage above low normal levels. Installation requires the cable from the neutral of the VT to generator neutral be insulated for the system line-to-ground voltage and the relay to be tuned to fundamental (60/50 Hz) frequency components of the voltage since some third-harmonic frequency component of the voltage will be present across the broken delta VT input. Alternatively, this function can be used to detect bus ground faults, when connected as shown in Figure 2-10. 59X #1 PICKUP _____________ Volts

When used for Turn-to-Turn fault protection the pickup should be set above the normal zero sequence voltage level. Typically the pickup is set to 5 V. When used for Bus Ground protection it is again set above the normal zero sequence voltage seen at the bus. Typical setting is between 10 and 20 Volts to provide sensitive protection.

59X #1 DELAY _____________ Cycles

The Time Delay for Turn-to-Turn faults should be set to approximately 5 cycles. For bus ground fault protection application the time delay should coordinate with other ground fault relaying and VT fuses. 59X #2 screens are identical to 59X #1.

256

Application 2

GENERATOR

See Note Below

VT

R R 3V0 59X

Q NOTE: Installation requires the cable from the neutral of the VT to generator neutral be insulated for the system line-to-ground voltage.

Figure 2-50

Turn-to-Turn Stator Winding Fault Protection

Figure 2-51

(59X) Multi-purpose Overvoltage Setpoint Ranges

257

M-3425A Instruction Book

60FL VT Fuse Loss Some functions may operate inadvertently when a VT fuse is blown or an event causes a loss of one, two, or all three potentials to the relay. Provisions are incorporated for both internal and external potential loss detection and blocking of user defined functions. The logic scheme and options are illustrated in Figure 2-52. Internal Fuse Loss Detection Logic The internal logic scheme available will detect a loss of one, two, and all three potentials. For the loss of one or two potentials, positive and negative sequence quantities are compared. The presence of negative sequence voltage in the absence of negative sequence current is considered to be a fuse loss condition. An additional supervising condition includes a minimum positive sequence voltage to assure voltage is being applied to the relay. For the loss of all three phase potentials, a comparison of the three phase voltages is made to the three phase currents. If all three potentials are under 0.05 Vnom, and all three currents are below 1.25 Inom combined with I1 > 0.33A, a three phase potential loss is declared. A seal in circuit is provided to ensure a three phase fuse loss condition is not declared during a three phase fault if the fault current decays below the 1.25 Inom pickup setting. Protection functions in the relay may be blocked by an assertion of the fuse failure logic (FL), in each functions respective setting screen. Typical functions to block on a loss of potential event are 21, 27, 32, 40, 51V (for Voltage Control only), 67, 67N, 78 and 81. The 60FL function does not have to be enabled in order to use the FL as a blocking input in the relay configuration menu.

A frequency check element is included in the fuse loss detection logic to avoid erroneous alarms when the generator is in a start up condition. For a 50Hz system, the 60FL alarm will be inhibited if the measured frequency is greater than 55.12 Hz FU or less than 44.88 Hz FL. For a 60 Hz system, the 60FL alarm will be inhibited if the measured frequency is greater than 65.12 Hz FU or less than 54.88 Hz FL. The Frequency Band Detector does not inhibit the 60FL three-phase loss of potential logic. External Fuse-Loss Function For the specific application where the preceding logic cannot be considered reliable (such as when current inputs to the relay are not connected, or sustained positive sequence current during fault conditions is minimal), an external fuse failure function can be used as an input to the relay. The external 60 FL Function contact is connected across any control/status input. The relay protection functions are then blocked by an assertion of the control/status input (INx), as a blocking function in each functions respective setting screen. 60FL VT Fuse Loss Alarm Function The 60FL alarm function is enabled by the internal logic by selecting the FL option in the 60 FL function setup screen. It is enable by the external logic by selecting the appropriate control/status input (INx) in the 60FL function setup screen. A timer associated with the fuse loss alarm logic is available. This timer is to assure proper coordination for conditions that may appear as a fuse loss, such as secondary VT circuit faults that will be cleared by local low voltage circuit action (fuses or circuit breakers). Ranges and increments are presented in Figure 2-53.

60FL INPUT INITIATE FL i6 i5 i4 i3 i2 i1 60FL 3 PHASE DETECT disable enable

The initiating control/status inputs are user-designated. The closing of any of the externally connected contacts (across these inputs) will start the associated time delay to the 60FL function operation. In order to use internal fuse loss logic for 60FL function, FL must be checked. Externally initiated fuse loss detection may be input to other status inputs. Inputs IN7IN14 must be set using IPScom. The time delay is set to coordinate for conditions which may appear as a fuse loss but will be corrected by other protection (such as a secondary VT circuit fault which will be cleared by local low voltage circuit action). This delay does not affect internal FL blocking option.

60FL DELAY Cycles

258

Frequency Checking
T

External "FL" Function Protection Function Block Signal by INx from External FL 60FL Alarm Signal Protection Function Block Signal by Internal FL Logic

INx

External Fuse Loss Function

F < FU
AND
Delay

60FL Alarm Function initiate by internal "FL" or Status Input Contact INx

F > FL FL
AND OR

Internal 60FL Logic: 1 & 2 Phase Loss of Potential

V1 > 12.8 V
AND

V1 Verifies VT voltage is applied. V2 Provides indication of blown fuse.

AND

Figure 2-52
OR

V2 > 0.33 V1

I2 Prevents operation during phase-phase faults. I1 Prevents output contacts from chattering where a fuse blows during no load operation.

I2 > 0.167 I1

I1 > 0.33 A

(.067 A)*

* Values in parentheses apply to a 1 A CT secondary rating.

Enable Disable AND

IA > 1.25 IN
OR OR AND

Software Select Enable/Disable 3 Phase Fuse Loss Detection

Fuse Loss (60FL) Function Logic

AND

IB > 1.25 IN

IC > 1.25 IN

VA < 0.05 VN

I1 VA,B,C IA,B,C

Verifies On-Line condition Indication of 3-phase loss of potential Prevents operation during faults Seal-in circuit ensures logic doesn't produce an output during 3-phase fault when current decays below 1.25 IN

VB < 0.05 VN

Application 2

VC < 0.05 VN

259

Internal 60FL Logic: 3 Phase Loss of Potential

M-3425A Instruction Book

Figure 2-53 Fuse Loss (60FL) Setpoint Ranges

260

Application 2

64B/F Field Ground Protection 64F Field Ground Detection Typical connections for Field Ground Protection applications (including hydro turbine-generator and brushless generators) is given in Figure 2-54. This function requires the connection of an external coupler (M-3921). To improve accuracy and minimize the effects of stray capacitance, the M-3921 Field Ground Coupler should be mounted close to the exciter. Connections from the coupler to the relay should use low capacitance shielded cable, and be as short as possible. Cable shield should be terminated at the relay end to the Relay Ground Stud (See Figure 5-9, External Connections). If cabling between the coupler and relay exceeds 100 feet, provisions should be made for in circuit calibration to nullify the effects of cabling capacitance. See Section 6.4, Auto Calibration, for calibration procedure. The Field Ground function provides detection of insulation breakdown between the excitation field winding and the ground. There are two pickup and time delay settings, and one adjustable injection frequency setting for the 64F function. The adjustable frequency is provided to compensate for the amount of capacitance across the field winding and the ground so that the function accuracy is improved. The minimum time delay should be set greater than (2/IF + 1) seconds. Where IF = Injection frequency. Ranges and increments are presented in Figure 2-55.

Table 2-5 gives typical frequency settings based on the rotor capacitance. The rotor capacitance can be measured with a capacitance meter by connecting the meter across the field winding to ground. Factors Affecting 64F Performance Some excitation systems include shaft voltage suppressors which include capacitors that are installed between the +/- field and ground. The effect of these capacitors is given by the following equation:

R J___1___ (2 IF C)
where: R = Parallel winding-ground resitance IF = Injection frequency setting C = Capacitance value To minimize this effect the following my be implemented: The injection frequency setting can be reduced, however accuracy decreases as a result. With the concurrence of the exciter manufacturer, surge capacitors rated at a lower value may be installed.

64F #1 PICKUP kOhm 64F #1 DELAY Cycles 64F #2 PICKUP kOhm 64F #2 DELAY Cycles

This setting should not exceed 80% of the ungrounded resitance value to prevent nuisance tripping. Typical setting for the 64F #1 pickup element for alarming is 20 Kohms. Typical delay setting for tripping is 800 cycles.

Typical setting for 64F #2 pickup element for tripping is 5 Kohms.

Typical delay setting for alarming is 180 cycles.

261

M-3425A Instruction Book

PROTECTION RELAY M-3425A

PROCESSOR Rear Terminal Block Pin No.

Detail A
Typical Field Ground Protection
Excitation System
Brushes

Field Ground Detection Squarewave Generator

37 35

Vout

TB5

TB3

TB4

Signal Measurement and Processing

Vf
36
TB1

Coupling TB2 Network M-3921

TB1

Gen. Rotor

Rf.Cf
Shaft Ground Brush

Relay Ground Stud Shield

Ground/Generator Frame

Detail B
64F Application for Hydro Turbine-Generators The application of the 64F Function requires a ground return path, either through a shaft ground brush (Figure 2-54 Detail A) or though an alternate ground path (i.e. water for some hydro machines.) Hydro Turbine-Generator unit shafts that extend into the water with no electrical isolation between the turbine shaft and the generator shaft can use the water as the alternate ground path (see Figure 2-54 Detail B). In this application, the water provides the alternate ground path and a shaft grounding brush is not required. Francis and Kaplan Turbine Generators usually meet this application requirement. If the unit can experience a low water condition, the low water may not provide a reliable ground return. For this condition, a shaft ground brush may be required. A shaft ground brush must be utilized for the 64F Function on Pelton Hydro Turbine-Generator applications. 64F Application for Brushless Generators The 64F Function can be implemented on brushless generators that employ a "measurement" brush (see Figure 2-54 Detail C) to verify the integrity of field. In this configuration generally only one field polarity is available. Therefore, a suitably sized jumper must be installed from TB2 to TB3 (Coupling Network box M-2931) and then to the positive or negative field lead. In some configurations the measurement brush is continuously applied. In others the measurement brush is applied periodically. In configurations that automatically lift the measurement brush, the 64B Function must be blocked by an input to the relay to prevent an alarm when the measurement brush is lifted. If the 64B Function is not desired, then the 64B Function should be disabled. The 64F Function can not be used on brushless generators utilizing LED coupling. Francis or Kaplan Turbine-Generator Application
Excitation System
Brushes TB3

Gen. Rotor
TB2

Rf.Cf
TB1 Water provides alternate ground path. Ground/Generator Frame

Detail C
Brushless Generator Application
Jumper TB2 to TB3 if only one brush is used TB3 Measurement Brush

Gen. Rotor
TB2

Rf.Cf
TB1 Shaft Ground Brush Ground/Generator Frame

Figure 2-54
262

M-3921 Field Ground Coupler

Application 2

8 WARNING: Machine should be off-line and field excitation should be off during the capacitance measurement. Q NOTE: Field breaker should be closed for the capacitance measurements.
Fie ld Winding to Ground Capacitance 1 to 2 F 2 to 3 F 3 to 4 F 4 to 5 F 5 to 6 F 6 to 7 F 7 to 8 F 8 to 9 F 9 to 10 F >10 F

64B Brush Lift-Off Detection Brush Lift-Off Detection (64B) provides detection of open brushes of the rotor shaft. This function works in conjunction with the 64F Field Ground Detection function, and requires the M-3921 Field Ground Coupler.
Typical Fre que ncy Se tting 0.52 Hz 0.49 Hz 0.46 Hz 0.43 Hz 0.39 Hz 0.35 Hz 0.32 Hz 0.30 Hz 0.28 Hz 0.26 Hz

Table 2-5

Typical Frequency Settings

Figure 2-55

Field Ground Protection (64B/F) Setpoint Ranges

263

M-3425A Instruction Book

When 64B operates, indicating open brush conditions, the 64F Function cannot detect a field ground. For most generators, when the brushes of the rotor shaft are lifted, the capacitance across the field winding and the ground significantly reduces to less than 0.15 F. The 64B Function analyzes this capacitance-related signal, and initiates an output contact when it detects an open brush condition. Typically, this output is used to alert operating personnel of an open brush condition. Ranges and increments are presented in Figure 2-58. The typical pickup setting is listed in Table 2-6, Typical Brush Lift-Off Pickup Settings. In order to assure correct setting, it is recommended that the actual operating value be predetermined during the final stage of the relay installation. By introducing a brush-open condition, the actual value can be easily obtained from the relay. The following procedure can be used to obtain the actual operating value of the 64B during an open brush condition: 8 WARNING: Machine should be off-line and field excitation should be off during the capacitance measurement. Q NOTE: Field breaker should be closed for the capacitance measurements.

1.

After installation has been completed, determine the rotor capacitance, as outlined for the 64F function. With the machine still off-line, apply power to the relay and set the 64B/F operating frequency in accordance with the value listed in Table 2-5, Typical Frequency Settings. Introduce a brush-open condition by disconnecting the rotor brushes or lifting the brushes from their ground. Observe the 64B voltage value displayed by IPScom or the relay. The displayed value is the actual measured operating value of the 64B function. To ensure correct operation and prevent erroneous trips, the Pickup Setting for the 64B Lift-off condition should be set at 8090% of the actual operating value.

2.

3.

4.

64B PICKUP _______________ mV 64B DELAY _____________ cycles 64B/F FREQUENCY _______________ Hz

The 64B/F Frequency is a shared setting common to both the 64B and 64F Functions. If either function is enabled, this setpoint is available, and should be set to compensate for the amount of capacitance across the field winding and ground, so that the measurement accuracy is improved. To minimize measurement errors, the 64B/F frequency should be set according to the amount of capacitance across the field winding and the ground. Table 2-5 includes typical settings of the frequency for capacitance, ranging from 1 F to 10 F.

Equivale nt Brus h Lift-Off Capacitance 0.05~0.25 F

Table 2-6

Typical Brus h Lift-Off Pickup Se tting 2500 mV

Typical Brush Lift-Off Pickup Setting

264

Application 2

64S 100% Stator Ground Protection by Low Frequency Signal Injection Q NOTE: The Stator Ground Protection function (64S) must be selected when the M-3425A is initially ordered. The 100% stator ground fault protection is provided by injecting an external 20 Hz signal into the neutral of the generator. The protection is provided when the machine is on-line as well as off-line (provided that the 20 Hz generator and relay are powered on.) This scheme requires the following external components in addition to M-3425A protection system (See Table 2-7 for details): 20 Hz Signal-generator Band-pass filter 20 Hz Measuring Current Transformer, 400/5 A CT Q NOTE: Chapter 5, Installation contains low frequency signal injection equipment installation information. The voltage signal generated by the 20 Hz signalgenerator is injected into the secondary of the generator neutral grounding transformer through a band-pass filter. The band-pass filter passes the 20 Hz signal and rejects out-of-band signals. The output of the 20 Hz band-pass filter is connected to the VN input of the M-3425A relay through a suitable voltage divider, that limits the M-3425A to O 200 V ac (the voltage generator may be bypassed if the expected 50/60 Hz voltage during a phase-to-ground fault of the generator is O 200 V.) The 20Hz current is also connected to the IN input of the M-3425A, through the 20Hz current transformer.

The expected 20 Hz current during no fault condition is given by: INF = V20 N2 XCS Where V20 is the 20 Hz voltage measured across the load resistor RL and XCS is the capacitive reactance of the generator stator winding and unit transformer referred to the grounding transformer secondary. N is the turn ratio of the grounded transformer. The pickup setting should be based on the required insulation resistance setting. In order to detect a fault of 5,000 Ohms on the generator stator, the pickup current should be set at:

IPICKUP =

V20 N2 50002 + XCS2 20 Hz CT Ratio

When the generator is operating normally (no ground fault) only a small amount of 20 Hz current will flow as a result of the stator capacitance to ground. When a ground fault occurs anywhere on the generator stator windings the 20 Hz current will increase. The 64S function will issue a trip signal after a set time delay when the measured 20 Hz current exceeds the pickup current as illustrated in Figure 2-57. The 64S protection can be blocked by Undervoltage Inhibit. If the 20 Hz voltage (nominal 25 V) is less than the Undervoltage Inhibit setting (and Undervoltage Inhibit is enabled), the 64S function will be blocked. For cases where the Load Resistor (RL) is small, the Undervoltage Inhibit should not be enabled, as the voltage will be small. The 59N function (90 to 95%) should also be used in conjunction with 64S protection to provide backup.

64S PICKUP mAmps 64S VOLT INHIBIT disable ENABLE 64S VOLT INHIBIT Volts 64S DELAY Cycles

CAUTION: Dangerous high voltages may be present at the generator terminals if the 20 Hz injection voltage is not removed when the generator is taken out of service. If the 20 Hz injection voltage generator receives power from the generator terminal voltage, then the 20 Hz injection voltage generator will be automatically switched off whenever the generator terminal voltage is not present.

265

M-3425A Instruction Book

20 Hz Generator
Connection terminals for Model A00/CC shown.
1A1 [1] 1A2 [2] 1A3 [3] 2A1 [6] Bl 1A1 Neutral Grounding Transformer 400A 5A L l K k 400/5 A 20 Hz CT High Voltage RN 1A3 1A4 Wiring Shielded 2A3 [8] 3A2 [7] 3A3 [9] 3A1 [5] M-3425A Low Voltage
59N

Supply Voltage DC AC +VAux VA(L1) -VAux VB(L2) VC(L3)

20 Hz Band Pass Filter

1B1 1B4

Connection terminals for Model A00/DD shown in brackets [ ].

4A1 [11]

External Block

4A3 [12]

Device Operative

Max. 200 V

44

45

VN

52

53

IN

* For applications with a transformer secondary rating that will result in 50/60 Hz phase ground fault voltages >200 V ac, use the "High Voltage" connection for the 59N Function.

Figure 2-56

64S Function Component Connection Diagram

Equipment Description

Surface/Flush Mount BECO Part No. 430-00426

OEM Part No. Siemens 7XT33 Siemens 7XT34 ITI CTWS-60-T50-401 PH150MQMJ

20 Hz Signal-Generator

20 Hz Band-pass Filter 20 Hz Measuring Current Transformer 400-5 A CT M-0331 2:1 Control Transformer

430-00427

430-00428

430-00318

Table 2-7

Low Frequency Signal Injection Equipment Part Number Cross Reference

266

Application 2

140 %
64S Pickup Current

TRIP

I20

60 %

0V

5V

10 V

15 V

20 V

25 V

30 V

35 V

40 V

45 V

20 Hz Injection Voltage

Figure 2-57 64S Function Time Delay Pickup Current Correlation

Figure 2-58

100% Stator Ground Protection (64S) Setpoint Ranges

267

M-3425A Instruction Book

67N Residual Directional Overcurrent The Residual Directional Overcurrent function (67N) provides protection from ground faults. The 67N function can provide generator ground fault protection. It can also provide directional discrimination when multiple generators are bused together. The 67N Function is subject to the following configuration limitations: VX polarization cannot be selected if 25 (Sync) function is enabled. 3V0 polarization can only be used with Line-Ground VT configuration. 67N Function is not available if 87GD is enabled.

calculated using VA, VB and VC inputs. The function provides both definite time and inverse time elements. The inverse time element provides several curves. The curves available for use are shown in Appendix D, Inverse Time Curves. They cover a range from 1.5 to 20 times the pickup setting. An additional one cycle time delay should be added to these curves in order to obtain the relay operating time. Inverse time curves saturate beyond 20 times pickup. For currents in excess of 20 times pickup, operating times are fixed at the 20 time pickup level. To obtain maximum sensitivity for fault currents, the directional element is provided with a maximum sensitivity angle adjustment (MSA). This setting is common to both the 67NDT and 67NIT elements. The pickup sensitivity of the relay remains constant for 90 either side of the so-called Maximum Sensitivity Angle (MSA). At angles over 90 from MSA, the relay operation is blocked. Typical MSA setting for a generator internal ground fault protector is approximately 150.

The 67N Function operates on the residual current either from internal calculation (3I0) using IA, IB and IC or using a residual current input from IN input of the relay (this is preferred compared to 3I0). The relay can be polarized with the neutral voltage (VN), broken delta voltage connected at VX input or 3V0

Figure 2-59
268

Residual Directional Overcurrent (67N) Trip Characteristics

Application 2

67NDT PICKUP ______________ Amps 67NDT DIR ELEMENT disable ENABLE 67NDT DELAY _____________ Cycles 67NIT PICKUP ______________ Amps 67NIT DIR ELEMENT disable ENABLE 67NIT CURVE bdef binv bvinv beinvJ 67NIT TIME DIAL ________________ 67N MAX SENSITIVITY ANGLE ____________ Degrees 67N OPERATING CURRENT 3I0 in 67N POLARIZING QUANTITY 3V0 vn vx

Pickup value for the 67N element.

Directional discrimination enable. When disabled, this function will work like a 50N. Time Delay setting.

Inverse Time Pickup

Directional discrimination enabled. When disabled, this function will operate like 51N. Select the inverse time curve.

Time dial setting

See Figure 2-60 for Max Sensitivity Angle (MSA) settings.

Select the operating current.

Select the polarization voltage. If 3V0 is selected, VT configuration must be set to Line-Ground.

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M-3425A Instruction Book

Figure 2-60

Residual Directional Overcurrent (67N) Setpoint Ranges

270

Application 2

78 Out-of-Step The Out-of-Step function (78) is used to protect the generator from out-of-step or pole slip conditions. This function uses one set of blinders, along with a supervisory MHO element. Ranges and increments are presented in Figure 2-63. The pickup area is restricted to the shaded area in Figure 2-58, Out-of-Step Relay Characteristics, defined by the inner region of the MHO circle, the region to the right of the blinder A and the region to the left of blinder B. For operation of the blinder scheme, the operating point (positive sequence impedance) must originate outside either blinder A or B, and swing through the pickup area for a time greater than or equal to the time delay setting and progress to the opposite blinder from where the swing had originated. When this scenario happens, the tripping logic is complete. The contact will remain closed for the amount of time set by the seal-in timer delay. XT = Transformer Reactance XS = System Reactance Xd= Transient Reactance of the Generator

Consider, for example, Figure 2-59. If the Out-ofstep swing progresses to impedance Z0(t0), the MHO element and the blinder A element will both pick up. As the swing proceeds and crosses blinder B at Z1(t1), blinder B will pick up. When the swing reaches Z2(t2), blinder A will drop out. If TRIP ON MHO EXIT option is disabled and the timer has expired (t2t1>time delay), then the trip circuit is complete. If the TRIP ON MHO EXIT option is enabled and the timer has expired, then for the trip to occur the swing must progress and cross the MHO circle at Z3(t3) where the MHO element drops out. Note the timer is active only in the pickup region (shaded area). If the TRIP ON MHO EXIT option is enabled, a more favorable tripping angle is achieved, which reduces the breaker tripping duty. The relay can also be set with a Pole Slip Counter. The relay will operate when the number of pole slips are equal to the setting, provided the Pole Slip Reset Time was not expired. Typically, the Pole Slip Counter is set to 1, in which case the Pole Slip Reset Time is not applicable.

78 DIAMETER ______________ Ohms 78 OFFSET ______________ Ohms 78 BLINDER IMPEDANCE ______________ Ohms 78 IMPEDANCE ANGLE ____________ Degrees 78 DELAY _____________ Cycles 78 TRIP ON MHO EXIT disable enable 78 POLE SLIP COUNT _____________ slips 78 POLE SLIP RESET TIME _____________ Cycles

Typical setting is (1.5XT+2Xd)

Typical setting is 2Xd .

Typical setting is (1/2) (Xd+ XT + XS) tan((/2)). Typical value for is 120. Typical setting for is 90.

The time delay should be set based on the stability study. In the absence of such a study, it can be set between 3 and 6 cycles. This setting is typically enabled.

Typical setting is 1 pole slip.

Typical setting is 120 cycles.

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M-3425A Instruction Book

Z3(t3) Z0(t0) Z1(t1) Z2(t2)

Figure 2-61

Out-of-Step Relay Characteristics

X D A B

SYSTEM XS

1.5 X T
TRANS XT P G

F H M

d
GEN (X 'd ) MHO ELEMENT

SWING LOCUS

' 2X d

BLINDER ELEMENTS

Figure 2-62

Out-of-Step Protection Settings

272

Application 2

Figure 2-63

Out-of-Step (78) Setpoint Ranges

273

M-3425A Instruction Book

81 Frequency The Frequency function (81) provides either overfrequency or underfrequency protection of the generator. It has four independent pickup and time delay settings. The overfrequency mode is automatically selected when the frequency setpoint is programmed higher than the base frequency (50 or 60 Hz), and the underfrequency mode selected when the setpoint is programmed below the base frequency. Ranges and increments are presented in Figure 2-65. The steam turbine is usually considered to be more restrictive than the generator at reduced frequencies because of possible natural mechanical resonance in the many stages of the turbine blades. If the generator speed is close to the natural frequency of any of the blades, there will be an increase in vibration. Cumulative damage due to this vibration can lead to cracking of the blade structure. Sample settings of the 81 function are shown in Figure 2-64. The frequency functions are

automatically disabled when the input voltage (positive sequence) is very low (typically between 2.5 V and 15 V, based on the frequency.) The 81 function should be disabled using breaker contact when the unit is offline. These magnitude and time settings describe a curve (as shown in Figure 2-64, Example of Frequency (81) Trip Characteristics) which is to be coordinated with the capability curves of the turbine and generator as well as the system underfrequency load-shedding program. These capabilities are given by a description of areas of prohibited operation, restricted time operation, and continuous allowable operation. The underfrequency function is usually connected to trip the machine whereas the overfrequency function is generally connected to an alarm. In order to prevent misoperation during switching transients, the time delay should be set to greater than five (5) cycles.

81 #1 PICKUP _______________ Hz 81 #1 DELAY _____________ Cycles 81 #2 PICKUP _______________ Hz 81 #2 DELAY _____________ Cycles 81 #3 PICKUP _______________ Hz 81 #3 DELAY _____________ Cycles 81 #4 PICKUP _______________ Hz 81 #4 DELAY _____________ Cycles

274

Application 2

Over Frequency Magnitude #1

81 Over Frequency (Hz)

61.0 60.8 60.6 60.4 60.2 60.0

Over Frequency Magnitude #2 Over Frequency Time Delay #1 Under Frequency Time Delay #4 Under Frequency Magnitude #3 Over Frequency Time Delay #2

Trip

81 Under Frequency (Hz)

59.8 59.6 59.4 59.2 59.0

Under Frequency Magnitude #4

Under Frequency Time Delay #3

Time (cycles)

Trip

Figure 2-64

Example of Frequency (81) Trip Characteristics

Figure 2-65

Frequency (81) Setpoint Ranges

275

M-3425A Instruction Book

81A Frequency Accumulator Frequency Accumulation feature (81A) provides an indication of the amount of off frequency operation accumulated. Turbine blades are designed and tuned to operate at rated frequencies, operating at frequencies different than rated can result in blade resonance and fatigue damage. In 60 Hz machines, the typical operating frequency range for 18 to 25 inch blades is 58.5 to 61.5 Hz and for 25 to 44 inch blades is between 59.5 and 60.5 Hz. Accumulated operation, for the life of the machine, of not more than 10 minutes for frequencies between 56 and 58.5 Hz and not more than 60 minutes for frequencies between 58.5 and 59.5 Hz is acceptable on typical machines. The 81A function can be configured to track off nominal frequency operation by either set point or when the frequency is within a frequency band. When using multiple frequency bands, the lower limit of the previous band becomes the upper limit

for the next band, i.e., Low Band #2 is the upper limit for Band #3, and so forth. Frequency bands must be used in sequential order, 1 to 6. Band #1 must be enabled to use Bands #2#6. If any band is disabled, all following bands are disabled. When frequency is within an enabled band limit, accumulation time starts (there is an internal ten cycle delay prior to accumulation), this allows the underfrequency blade resonance to be established to avoid unnecessary accumulation of time. When accumulated duration is greater than set delay, then the 81A function operated the programmed output contact. The contact can be used to alert the operator or trip the machine. The accumulator status can be set to preserve the accumulated information from previous devices. This allows the relay to begin accumulating information at a pre-defined value. This setpoint is only available through IPScom Communications Software.

81A #1 HIGH BAND PICKUP _______________ Hz 81A #1 LOW BAND PICKUP _______________ Hz 81A #1 DELAY _____________ Cycles 81A #2 LOW BAND PICKUP _______________ Hz 81A #2 DELAY _____________ Cycles 81A #3 LOW BAND PICKUP _______________ Hz 81A #3 DELAY _____________ Cycles

81A #4 LOW BAND PICKUP _______________ Hz 81A #4 DELAY _____________ Cycles 81A #5 LOW BAND PICKUP _______________ Hz 81A #5 DELAY _____________ Cycles 81A #6 LOW BAND PICKUP _______________ Hz 81A #6 DELAY _____________ Cycles

276

Application 2

Example- Band Fn 81-1 HB #1 Band 81-1 LB #2 Band 81-2 LB #3 Band 81-3 LB #4 Band 81-4 LB #5 Band

10 Time (mins)

15

Figure 2-66

Frequency Accumulator (81A) Example Bands

Figure 2-67

Frequency Accumulator (81A) Setpoint Ranges

277

M-3425A Instruction Book

81R Rate of Change of Frequency The Rate of Change of Frequency function (81R) can be used for load shedding or tripping applications. The function also has an automatic disable feature which disables 81R function during unbalanced faults and other system disturbances. This feature uses negative sequence voltage to block the 81R function. When the measured negative sequence voltage exceeds the inhibit setting, the function 81R and metering are blocked. The time delay and magnitude settings of 81R should be based on simulation studies. The ranges and increments are shown in Figure 2-68. 81R #1 PICKUP ______________ Hz/s 81R #1 DELAY _____________ Cycles 81R #2 PICKUP ______________ Hz/s 81R #2 DELAY _____________ Cycles 81R NEG SEQ VOLT INHIBIT _______________ %

Figure 2-68

Rate of Change of Frequency (81R) Setpoint Ranges

278

Application 2

87 Phase Differential The Phase Differential function (87) is a percentage differential with an adjustable slope of 1100%. Although this protection is used to protect the machine from all internal winding faults, singlephase to ground faults in machines with high impedance grounding may have currents less than the sensitivity of the differential relay (typically between 3 and 30 primary amps). Ranges and increments are presented in Figure 2-70. Turn-to-turn faults are not detected by differential relays because the current into the generator equals the current out (see functions 50DT and 59X for turn-to-turn fault protection.) Even though the percentage differential relay is more tolerant of CT errors, all CTs should have the same characteristics and accuracies.

To provide restraint for CT saturation at high offset currents, the slope is automatically adjusted (at a restraining current equal to two times nominal current) to four times the slope setting, see Figure 2-69. For very high currents in large generators, the proximity of CTs and leads in different phases can cause unbalanced currents to flow in the secondaries. These currents must be less than the minimum sensitivity of the relay. There are two elements in this function. Element #2 is intended to provide phase differential protection for SFC (Static Frequency Converter) starting gas turbine generator applications. Element #1 should be disabled with a contact blocking input during a converter start operation (generator off-line), since the current is carried by only neutral side CTs and the resulting differential current may mis-operate 87#1 function. The 87#2 element, which is set with a higher current pickup, will still provide protection for this condition.

87 #1 PICKUP ______________ Amps 87 #1 SLOPE _______________ % 87 #1 DELAY _____________ Cycles 87 #2 PICKUP ______________ Amps 87 #2 SLOPE _______________ % 87 #2 DELAY _____________ Cycles 87 PHASE CT CORRECTION ________________

A typical setting is 0.3 amps.

A typical setting is 10%.

A typical setting is one cycle. Typical settings given above assume matched current transformer performance, and that transformer inrush of the unit transformer does not cause dc saturation of the generator CTs. If there is a significant difference in current transformer ratings (C800 vs C200, for example), or if saturation of the generator CTs is expected during energizing of the step up transformer, more appropriate settings might be 0.5 A pick up, 20% slope, and a delay of 5 to 8 cycles.

If line side and neutral side CTs do not have the same ratio, the ratio error can be corrected (the line side measured current is multiplied by the phase CT correction settings.) Line Side CTR Phase CT Correction = Neutral Side CTR

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M-3425A Instruction Book

((IA x CTC)-Ia), ((IB x CTC)-Ib), ((IC x CTC)-Ic)

TRIP

SLOPE (4xset)

BLOCK SLOPE (set)

MIN PU

Restraint Current

@ IRES=2xINOM

((IA x CTC)+Ia)/2, ((IB x CTC)+Ib)/2, ((IC x CTC)+Ic)/2

Where IA and Ia are generator high side and neutral side currents respectively, and CTC is the CT Phase correction.

Figure 2-69

Differential Relay (87) Operating Characteristics

Figure 2-70

Phase Differential (87) Setpoint Ranges

280

Application 2

87GD Ground (Zero Sequence) Differential The Zero Sequence Differential function (87GD) provides ground fault protection for low impedance grounded generator applications. High sensitivity and fast operation can be obtained using this function. Ranges and increments are presented in Figure 2-71. The relay provides a CT Ratio Correction Factor (RC) which removes the need for auxiliary CTs when the phase and neutral CT ratios are different. When the system can supply zero sequence current to the ground fault (such as when several generators are bussed together), the 87GD function operates directionally. The directional element calculates the product (3I0INCos) for directional indication. The relay will operate only if I0 (Zero sequence current derived from phase CTs) and IN (Neutral current from Neutral CT) have the opposite polarity, which is the case for internal generator faults.

The advantage of directional supervision is the security against ratio errors and CT saturation during faults external to the protected generator. The directional element is inoperative if the residual current (3I0) is approximately less than 0.2 A, in which case the algorithm automatically disables the directional element and the 87GD function becomes non-directional differential. The pickup quantity is then calculated as the difference between the corrected triple zero-sequence current (RC3I0) and the neutral current (IN). The magnitude of the difference (RC3I0IN) is compared to the relay pickup. For security purposes during external high phasefault currents causing CT saturation, this function is disabled any time the value of IN is less than approximately 0.20 amps. Q NOTE: When 87GD is enabled, 67N function is not available.

87GD PICKUP ______________ Amps

A typical setting is 0.2 amps. (Relay amps = primary amps CT ratio.) For higher values of RC, noise may create substantial differential current making higher pickup settings desirable. CAUTION: Do NOT set the Delay to less than 2 Cycles. In order to prevent mis-operation during external faults with CT saturation conditions, a time delay of 6 cycles or higher is recommended. CT Ratio Correction Factor = (Phase CT Ratio)/(Neutral CT Ratio)

87GD DELAY _____________ Cycles

87GD C.T. RATIO CORRECT ________

Figure 2-71

Ground Differential (87GD) Setpoint Ranges

281

M-3425A Instruction Book

Breaker Monitoring The Breaker Monitoring feature calculates an estimate of the per-phase wear on the breaker contacts by measuring and integrating the current (IT) or current squared (I2T) passing through the breaker contacts during the interruption period. The per-phase values are added to an accumulated total for each phase, and then compared to a user-programmed threshold value. When the threshold is exceeded in any phase, the relay can operate a programmable output contact. The accumulated value for each phase can be displayed BM PICKUP ______ kA-cycles BM INPUT INITIATE i6 i5 i4 i3 i2 i1 BM OUTPUT INITIATE 08 07 06 05 04 03 02 01 BM DELAY ____________ Cycles BM TIMING METHOD it i2t

as an actual value. The accumulation starts after a set time delay from the trip initiate command to account for the time it takes for the breaker to start opening its contacts. The accumulation continues until the current drops below 10% of the nominal current setting or 10 cycles, whichever occurs first. Q NOTE: Preset Accumulator Setpoints are only available through IPScom.

Expanded Inputs IN7IN14 (if equipped) must be set using IPScom.

Expanded Outputs OUT9OUT23 (if equipped) must be set using IPScom.

Figure 2-72
282

Breaker Monitor (BM) Setpoint Ranges

Application 2

Trip Circuit Monitoring External connections for the Trip Circuit Monitoring function are shown in Figure 2-73. The default Trip Circuit Monitor input voltage is 250 V dc. See Section 5.5, Circuit Board Switches and Jumpers, Table 5-3 for other available trip circuit input voltage selections. This function should be programmed to block when the breaker is open, as indicated by 52b contact input (IN1). If the TCM is monitoring a lockout relay, a 86 contact input (INx) should be used to block when the lockout relay is tripped. When the Output Contact is open, and continuity exists in the Trip Circuit, a small current flows that activates the Trip Circuit Monitoring Input. If the Trip Circuit is open, and the output contact is open, no current flows and the Trip Circuit Monitoring Input is

deactivated. An Output Contact that is welded closed would also cause the Trip Circuit Monitoring Input to deactivate, indicating failure of the Output Contact. When the Output Contact is closed, no current flows in the Trip Circuit Monitoring Input. If the M-3425A has issued a trip command to close the Output Contact and Trip Circuit Monitoring Input remains activated, this is an indication that the Output Contact failed to close. The output of the Trip Circuit Monitoring function can be programmed as an alarm to alert maintenance personnel. TCM DELAY _____________ Cycles

M-3425A
52b or 86 Station Battery

2
Trip Circuit Monitoring Input

Aux Input

Output Contact

Other Contacts

52a 52 or 86 Trip Coil

Figure 2-73 Trip Circuit Monitoring Input

Figure 2-74 Trip Circuit Monitor (TC) Setpoint Ranges

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M-3425A Instruction Book

IPSlogic The relay provides six logic functions and associated IPSlogic. The logic functions can be used to allow external devices to trip through the relay, providing additional target information for the external device. More importantly, these functions can be used in conjunction with IPSlogic to expand the capability of the relay by allowing the user to define customized operating logic. Programming the IPSlogic can only be implemented through IPScom Communications Software. The IPSlogic cannot be programmed using the Human-Machine Interface (HMI). IPS LOGIC USE IPSCOM TO CONFIGURE

284

Initiating Outputs

This section of the IPSlogic is used to activate the desired Output This section of the IPSlogic initiates the Function Output
Programmed Profile Setting Group 1-4

Programmable Outputs 1-8 *Outputs 9-23 Selectable And/Or

Programmable Function(s) Selectable And/Or

Initiating Function Trip (includes external elements) Programmed Outputs 1-8 *Outputs 1-23

Timed Out

Picked Up Selectable And/Or/Nor/Nand Initiating Intputs Selectable And/Or Programmed Time Delay 1- 65,500 Cycles (1091 sec) IPSlogic Activated Log Target

Figure 2-75
Selectable And/Or Blocking Intputs

Programmable Inputs 1-6 *Inputs 7-14

Initiate Via Communication Point

IPSlogic Function Setup

This section of the IPSlogic is used to Block the Function Output
Selectable And/Or

Log Pickup

Programmable Inputs 1-6 *Inputs 7-14

Initiate Via Communication Point

Application 2

* For units with Expanded I/O

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M-3425A Instruction Book

Settings and Logic Applicable when IPSlogic Function(s) programmed using IPScom There are four initiating input sources: Initiating Outputs, Initiating Function Trips, Function Pickup (including the IPSlogic Functions themselves), Initiating Inputs, and initiation using the Communication Port. The only limitation is that an IPSlogic Function may not be used to initiate itself. There are two blocking input sources: Blocking Inputs and blocking using the Communication Port. The activation state of the input function selected in the Initiating Function can be either timeout (Trip) or pickup. The desired time delay for security considerations can be obtained in the IPSlogic Function time delay setting.

The IPSlogic Function can be programmed to perform any or all of the following tasks: Change the Active Setting Profile Close an Output Contact Be activated for use as an input to another External Function

Since there are six IPSlogic Functions per setting profile, depending on the number of different relay settings defined, the scheme may provide up to 24 different logic schemes. The IPScom IPSlogic Function programming screen is shown in Figure 2-76.

Notes: 1. 2.

This logic gate may be selected as either AND or OR. This logic gate may be selected as AND, OR, NOR, or NAND.

Figure 2-76

IPSlogic Function Programing

286

Application 2

Figure 2-77 Selection Screen for Initiating Function Timeout

Figure 2-78

Selection Screen for Initiating Function Pickup

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M-3425A Instruction Book

DO/RST (Dropout/Reset) Timer Feature The DO/RST timer can be set as either Dropout or Reset mode. The operation of the Dropout Delay Timer and the Reset Delay Timer are described below.

Dropout Delay Timer The Dropout Delay Timer logic is presented in Figure 2-79. The Dropout Delay Timer feature allows the user to affect an output time delay that starts when the IPSlogic PU Status drops out (A) and can hold the Output (D) status true beyound the Output Seal In Delay value (C). However, the Seal In Delay (E) may hold the Output (B) true if the time after IPSlogic PU Status dropout (A) and Dropout Delay Timer value (D) are less than the Seal In Delay time (E).

Dropout Delay Timer

25 35

Cycles IPSlogic Functions (1 - 6) PU Status PU Time Delay Setting (30) PU Time Delay Timing Output A C D

Seal in Delay Seal in Delay Dropout Delay

E B

Figure 2-79

Dropout Delay Timer Logic Diagram

Reset Delay Timer The Reset Delay Timer logic is presented in Figure 2-80. The Reset Delay Timer feature allows the user to delay the reset of the PU Time Delay Timer and hold the accumulated timer value (A) for the duration of the Reset Time Delay time period (B). The Reset Delay Timer starts when the IPSlogic PU Status drops out (C).
Reset Delay Timer
25 12

If the IPSlogic PU Status remains dropped out (D) after the reset delay has timed out, then the IPSlogic PU timer value will be reset to zero (E). If the IPSlogic PU Status reasserts (F) while the Reset Delay Timer is still timing, then the PU Timer Delay begins timing from the accumulated value (G).

25

10

Cycles IPSlogic Functions (1 - 6) C PU Status PU Time Delay Setting (30) PU Time Delay Timing E Output
Reset Delay 10 Cycles

F B
Reset Delay Reset Delay

G
Seal In Timer

Figure 2-80

Reset Delay Timer Logic Diagram

288

Operation 3

3
3.1 3.2 3.3 3.4 3.5 3.6

Operation

Front Panel Controls .................................................................. 31 Initial Setup Procedure/Settings ................................................ 35 Setup Unit Data .......................................................................... 35 Setup System Data .................................................................... 36 Status/Metering .......................................................................... 39 Target History ........................................................................... 310 Arrow Pushbuttons The left and right arrow pushbuttons are used to choose among the displayed menu selections. When entering values, the left and right arrow pushbuttons are used to select the digit (by moving the cursor) of the displayed setpoint that will be increased or decreased by the use of the up and down pushbuttons. The up and down arrow pushbuttons increase or decrease input values or change between upper and lower case inputs. If the up or down pushbutton is pressed when adjusting numerical values, the speed of increment or decrement is increased. EXIT Pushbutton The EXIT pushbutton is used to exit from a displayed screen and move up the menu tree. Any changed setpoint in the displayed screen will not be saved if the selection is aborted using the EXIT pushbutton. ENTER Pushbutton The ENTER pushbutton is used to choose a highlighted menu selection, to replace a setpoint or other programmable value with the currently displayed value, or to move down within the menu tree. Target & Status Indicators and Controls The target/status indicators and controls consist of the POWER SUPPLY (2) LEDs, RELAY OK LED, the OSCILLOGRAPH TRIG LED, BREAKER CLOSED LED, TARGET LED, DIAGNOSTIC LED and TIME SYNC LED.

This chapter contains information that describes the operation of the M-3931 Human Machine Interface Module (HMI) and the M-3925A Target module. It further describes the direct setting and configuration procedures for entering all required data to the relay. Included in this chapter is a description of the process necessary for review of setpoints and timing, monitoring function status and metering quantities, viewing the target history, and setup of the oscillograph recorder.

3.1

Front Panel Controls

The relay has been designed to be set and interrogated locally with the optional HMI panel. An integral part of this design is the layout and function of the front panel indicators and controls, illustrated in Figure 3-1. Alphanumeric Display To assist the operator in setting and interrogating the relay locally, the HMI displays menus which guide the operator to the desired function or setpoint value. These menus consist of two lines. The bottom line lists lower case abbreviations of each menu selection with the chosen menu selection shown in uppercase. The top menu line provides a description of the chosen menu selection. Screen Blanking The display will automatically blank after exiting from the Main Menu, or from any screen after five (5) minutes of unattended operation. To wake up the display, the user must press any key except EXIT.

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M-3425A Instruction Book

Power Supply #1 (#2) LED The green PS LED indicator will remain illuminated for the appropriate power supply whenever power is applied to the unit and the power supply is operating correctly. A second power supply is available as an option, for units without expanded I/O. Relay OK LED The green RELAY OK LED is controlled by the relay's microprocessor. A flashing RELAY OK LED indicates proper program cycling. The LED can also be programmed to be continuously illuminated. Oscillograph Triggered LED The red OSC TRIG LED will illuminate to indicate that oscillographic data has been recorded in the units memory and is available for download. Breaker Closed LED The red BRKR CLOSED LED will illuminate to indicate when the breaker status input IN1 (52b) is open. Target Indicators and Target Reset When a condition exists that causes the operation of outputs 1 through 8 (1 through 23 for units with expanded I/O), the TARGET LED will illuminate, indicating a relay operation. The TARGET LED will remain illuminated until the condition causing the trip is cleared, and the operator presses the TARGET RESET pushbutton. For units equipped with the optional M-3925A Target Module, additional targeting information is available. The Target module includes an additional 24 target LEDs, and 8 output status LEDs. LEDs corresponding to the particular operated function as well as the present state of the outputs are available. Pressing and holding the TARGET RESET pushbutton will display the present pickup status of all functions available on the target module. This is a valuable diagnostic tool which may be used during commissioning and testing. Time Sync LED The green TIME SYNC LED will illuminate to indicate that the IRIG-B time signal is received and the internal clock is synchronized with the IRIG-B time signal. IRIG-B time information is used to accurately tag target and oscillograph events. Diagnostic LED The diagnostic DIAG LED will flash when a self-test error is detected. The LED will flash the Error Code number; for example, for Error Code 32, the LED

will flash 3 times, followed by a short pause, and then flash 2 times, followed by a long pause, then repeat LED flash sequence. For units equipped with the HMI, the Error Code number is also displayed on the screen. Accessing Screens To prevent unauthorized access to relay functions, the unit includes a provision for assigning access codes. If access codes have been assigned, the access code entry screen will be displayed after ENTER is pressed from the default message screen. Default Message Screens When power is applied to the unit, the relay performs a number of self-tests to ensure that it is operating correctly. During the self-tests, the screen displays an X for each test successfully executed. If all self-tests are executed successfully, the relay will briefly display the word PASS and then a series of status screens that include: Model Number Software Version Number Serial Number Date and time as set in the system clock User Logo Screen

If a test fails, an error code will be displayed and the relay will not allow operation to proceed. In such a case, the error code should be noted and the factory contacted. A list of error codes and their descriptions are provided in Appendix C, Error Codes. When the relay has power applied and is unattended, the user logo lines are blanked. If a function has operated and the targets have not been reset, the screen will display the time and date of the operation and automatically cycle through screens for each applicable target (see Figure 3-2). Pressing the ENTER pushbutton will enter local mode operation, displaying the access code entry screen or, if access codes have been disabled, the first level menu. Figure 3-3 presents the software menu flow map for HMI-equipped units. This map can be used as a quick reference guide to aid in navigating the relay's menus.

32

Operation 3

Figure 3-1

M-3425A Front Panel

Self-Tests

POWER ON SELFTESTS XXXXXXXX

BECKWITH ELECTRIC CO. 53rd St. Substation

TARGET 01-Jan-2003 TARGET

01:05:20.000

LED Test
POWER ON SELFTESTS PASS
Model Number

Default Message Screens

03

01

TARGET 27 #1 Phase Undervoltage

Beckwith Electric Co. M-3425A

Trip Target Screens

Software Version

D - 0150V01.02.03
Serial Number

Beckwith Electric Co. 1269

ENTER ACCESS CODE 0

ACCESS DENIED!

Beckwith Electric Co. SERIAL NUMBER 137

System Date and Time

5-minute access lockout

LEVEL 1 ACCESS GRANTED!

Beckwith Electric Co. 01-Jan-2003 15:24:32

User Logo

Access Screens (optional)

Beckwith Electric Co.

53rd St. Substation

VOLTAGE RELAY VOLT curr freq v/hz pwr lof fuse...

Power-On Self-Test and Status Screens

Power-On

27 PHASE UNDERVOLTAGE PHASE_UNDER nutrl_under phase_over...

Local Mode

Main Menu Flow

27 #1 PICKUP 108 Volts

Figure 3-2

Screen Message Menu Flow

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M-3425A Instruction Book

VOLTAGE RELAY VOLT curr freq v/hz

27 Phase Undervoltage 59 Phase Overvoltage 27TN Neutrl Undervolt 59X Overvoltage 59N Neutral Overvoltage 59D Volt. Diff. 3rd Har.

SYNC CHECK RELAY field stator SYNC

25S Sync Check 25D Dead Volt

STATUS config sys STAT

Voltage Status Current Status Frequency Status V/Hz Status Power Status Impedance Status Sync Check Status Breaker Mon Acc Status 81A Accumulators Status In/Out Status Timer Status Relay Temperature Counters Time of Last Power Up Error Codes Checksums

BREAKER MONITOR BRKR trpckt ipslog

Set Breaker Monitoring Preset Accumulators Clear Accumulators

CURRENT RELAY volt CURR freq v/Hz

46 Neg Seq Overcurrent 50 Inst Overcurrent 50/27 Inadvertent Energing 50BF Breaker Failure 50DT Def. Time Overcurr 50N Inst Overcurrent 51N Inv Time Overcurrent 49 Stator Overload 51V Inv Time Overcurrent 87 Differential Overcurr 87GD Gnd Diff Overcurr 67N Res Dir Overcurr

TRIP CIRCUIT MONITOR brkr TRPCKT ipslog

Trip Circuit Monitor

IPS LOGIC brkr trpckt IPSLOG

IPS Logic

VIEW TARGET HISTORY TARGETS osc_rec comm

View Target History Clear Target History

CONFIGURE RELAY CONFIG sys stat

Voltage Relay Current Relay Frequency Relay Volts per Hertz Relay Power Relay Loss of Field Relay V.T. Fuse Loss Relay Phase Distance Relay Field Gnd Relay Stator Gnd Relay Sync Check Relay Breaker Mon Relay Trip Ckt Mon Relay IPSLogic Relay

FREQUENCY RELAY volt curr FREQ v/hz

81 Frequency 81R Rate of Change Freq 81A Frequency Accum.

OSCILLOGRAPH RECORDER targets OSC_REC comm

View Record Status Clear Records Recorder Setup

VOLTS PER HERTZ RELAY volt curr freq V/HZ

24 Def Time Volts/Hertz 24 Inv Time Volts/Hertz

COMMUNICATION targets osc_rec COMM

COM1 Setup COM2 Setup COM3 Setup Communication Address Response Time Delay Comm Access Code Ethernet Setup

POWER RELAY PWR lof fuse dist

32 Directional Power

SETUP SYSTEM config SYS stat

Input Activated Profiles Active Setpoint Profile Copy Active Profile Nominal Voltage Nominal Current V. T. Configuration Delta-Y Transform Phase Rotation 59/27 Magnitude Select 50DT Split-phase Diff. Pulse Relay Latched Outputs Relay Seal-in Time Active Input State V.T. Phase Ratio V.T. Neutral Ratio V.T. VX Ratio C.T. Phase Ratio C.T. Neutral Ratio

LOSS OF FIELD RELAY pwr LOF fuse dist

40 Loss of Field

Ethernet IP Address

SETUP UNIT SETUP exit

Software Version Serial Number Alter Access Codes User Control Number User Logo Line 1 User Logo Line 2 Clear Output Counters Clear Alarm Counter Date & Time Clear Error Codes Ethernet Firmware Ver. Diagnostic Mode

V. T. FUSE LOSS RELAY pwr los FUSE dist

60FL V. T. Fuse Loss

PHASE DISTANCE RELAY pwr lof fuse DIST

21 Phase Distance 78 Out of Step

FIELD GROUND RELAY FIELD stator sync

64B/F Field Ground

EXIT LOCAL MODE setup EXIT

STATOR GROUND RELAY field STATOR sync

64S Stator Ground

NOTE: Depending on which functions are purchased, some menus may not appear.

Figure 3-3
34

Main Menu Flow

Operation 3

3.2

Initial Setup Procedure/ Settings

3.3

Setup Unit Data

The M-3425A Generator Protection Relay is shipped from the factory with all functions disabled (user will only be able to enable purchased functions). The Setup Procedure provided below is a suggested setup procedure for initially entering settings into the relay. While it is written for HMI-equipped units, the same procedure is applicable when setting the relay through remote communication utilizing M-3820D IPScom Communications Software. Following the Setup Procedure are several sections which provide additional detail concerning the settings required for proper commissioning. Setup Procedure NOTE: Configuration Record forms are available in Appendix A, Configuration Record Forms, to record settings for future reference. 1. Enter the Setup Unit data. This is general information required including altering access codes, setting date and time, defining user logos, and other adjustments. See Section 3.3, Setup Unit Data. Configure the Setup System data. This is the general system and equipment information required for operation, including such items as CT and VT ratios, VT configuration, and Nominal values. See Section 3.4, Setup System Data subsection. Enable the desired functions and elements. See Section 3.4, Configure Relay Data subsection. Enter the desired setpoints for the enabled functions. See Section 3.4, Setpoints and Time Settings subsection. Enter configuration information for the oscillograph recorder. See Section 3.4, Oscillograph Recorder Data subsection. If remote communication is used, set the parameters as needed. See Section 3.4, Communications Settings subsection, or in Chapter 4, Remote Operation.

NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus associated with the SETUP UNIT menu. To access the SETUP UNIT menu proceed as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until SETUP UNIT is displayed on the top line of the screen. Press the ENTER pushbutton to access the SETUP UNIT menu. SETUP UNIT SETUP exit 4. Press the ENTER pushbutton to move down within the SETUP UNIT menu to the desired category. To exit a specific category and continue to the next menu category, press the EXIT pushbutton.

3.

2.

Setup Unit Data Entry The general information required to complete the entry of Setup Unit Data includes: Access Codes: The relay includes three levels of access codes. Depending on their assigned code, users have varying levels of access to the installed functions. 1. 2. Level 1 Access = Read setpoints, monitor status, view target history. Level 2 Access = All of level 1 privileges, plus read & change setpoints, target history, set time clock. Level 3 Access = All of level 2 privileges, plus access to all configuration functions and settings.

3.

4.

3.

5.

6.

Each access code is a user-defined one- to fourdigit number. Access codes can only be altered by a level 3 user. If the level 3 access code is set to 9999, the access code feature is disabled. When access codes are disabled, the access screens are bypassed, and all users have full access to all the relay menus. The relay is shipped from the factory with the access code feature disabled.

35

M-3425A Instruction Book

User Control Number: This is a user-defined value which can be used for inventory or identification. The relay does not use this value, but it can be accessed through the HMI or the communications interface, and can be read remotely. User Logo: The user logo is a programmable, twoline by 24-character string, which can be used to identify the relay, and which is displayed locally when the relay is idle. This information is also available remotely. Date and Time: This screen is used to view and set the relay's internal clock. The clock is used to time stamp system events such as trip and oscillograph operations. The clock is disabled when shipped from the factory (indicated by 80 seconds appearing on the clock) to preserve battery life. If the relay is to be unpowered for an extended length of time, the clock should be stopped (see Diagnostic Mode). If the IRIG-B interface is used, the hours, minutes, and seconds information in the clock will be synchronized with IRIG-B time information every hour. The relay can accept a modulated IRIG-B signal using the rear panel BNC connector, or a demodulated TTL level signal using extra pins on the rear panel COM2 RS-232 interface connector (see Figure B-4 for COM2 pinout.) If the TTL signal is to be used, then Jumper 5 will be required to be positioned (see Section 5.5, Circuit Board Switches and Jumpers). Setup Unit Features That Do Not Require Data Entry The Setup Unit menu categories that provide the user with read only information are Software Version, Serial Number and Ethernet Firmware Ver.. The Setup Unit menu also contains features that provide the user with the ability to Clear Output Counters, Clear Alarm Counter, Clear Error Codes and access the Diagnostic Mode. The error codes are described in Appendix C, Self Test Error Codes. Note that while the relay is in Diagnostic Mode, all protective functions are inoperative.

3.4

Setup System Data

NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus associated with the SETUP SYSTEM menu. To access the SETUP SYSTEM menu proceed as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until SETUP SYSTEM is displayed on the top line of the screen. Press the ENTER pushbutton to access the SETUP SYSTEM menu. SETUP SYSTEM config SYS stat To input the data, access the menu as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until SETUP SYSTEM is displayed on the top line of the screen. Press the ENTER pushbutton to access the SETUP SYSTEM menu and begin the data input.

3.

3.

System setup data is required for proper operation of the relay. Information needed to complete this section includes: Nominal Voltage, Nominal Current, VT Configuration, and other system-related information. See Section 2.1, Configuration, Relay System Setup subsection for a more detailed description of the settings required.

36

Operation 3

Configure Relay Data NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus associated with the CONFIGURE RELAY menu. To input the data, access the CONFIGURE RELAY menu as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until CONFIGURE RELAY is displayed on the top line of the screen. Press ENTER to access the CONFIGURE RELAY menu and begin the data input. CONFIGURE RELAY CONFIG sys stat The general information required to complete the input data in this section includes: enable/disable output choices (OUT1OUT8; for units with expanded I/O, OUT9OUT23 may only be set through IPScom) input blocking choices (IN1IN6; for units with expanded I/O, IN7IN14 may only be set through IPScom), plus fuse loss blocking

Setpoints and Time Settings NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus and specific elements associated with the Setpoints and Time Setting menus. To input the data, access these menus as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until VOLTAGE RELAY, the first of the setpoint and time setting menus, is displayed on the top line of the screen.

3.

NOTE: Some menus are dynamic, and do not appear if the function is not purchased or is unavailable. 3. Press ENTER to begin the data input for this menu, or continue pressing the right arrow pushbutton until the desired setpoint and time setting menu is displayed, then press ENTER to begin the data input.

The general information required to complete the input data in this section includes individual relay function: pickup settings (converted to relay quantities) time delay settings frequency settings time dials power level settings (in percent rated) impedance diameter in relay ohms for distance and offset settings

Each of the purchased functions within the relay may be individually enabled or disabled. In addition, many functions have more than one element which may also be enabled or disabled. Unused functions and elements should be disabled to avoid nuisance tripping and speed up HMI response time. After enabling a function/element, the user is presented with two additional screens for selection of input blocking and output contact designations. Any combination of the control/status inputs or the internally generated VT fuse loss logic can be selected to dynamically block the enabled function. OR logic is used if more than one input is selected. Outputs 16 (OUT9OUT23 for units with expanded I/O, set through IPScom only) are form a contacts (normally open) and outputs 7 and 8 are form c contacts (center tapped a and b contacts). Output contacts 14 contain special circuitry for high-speed operation and pick up approximately 4 ms faster than other contacts. See Section 2.1, Configuration, for more information.

Settings should be programmed based on system analysis as described in Chapter 2, Application. A complete description of the individual function as well as guidelines for settings are explained therein.

37

M-3425A Instruction Book

Oscillograph Recorder Data NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus associated with the OSCILLOGRAPH RECORDER menu. To input the data, access the OSCILLOGRAPH RECORDER menu as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until OSCILLOGRAPH RECORDER is displayed on the top line of the screen. Press the ENTER pushbutton to access the OSCILLOGRAPH RECORDER menu and begin the data input. OSCILLOGRAPH RECORDER targets OSC_REC comm The Oscillograph Recorder provides comprehensive data recording (voltage, current, and status input/ output signals) for all monitored waveforms (at 16 samples per cycle). Oscillograph data can be downloaded using the communications ports to any IBM compatible personal computer running the M-3820D IPScom Communications Software. Once downloaded, the waveform data can be examined and printed using the optional M-3801D IPSplot PLUS Oscillograph Data Analysis Software. CAUTION: Oscillograph records are not retained if power to the relay is interrupted. The general information required to complete the input data of this section includes: Recorder Partitions: When untriggered, the recorder continuously records waveform data, keeping the data in a buffer memory. The recorder's memory may be partitioned into 1 to 16 partitions. When triggered, the time stamp is recorded, and the recorder continues recording for a user-defined period. The snapshot of the waveform is stored in memory for later retrieval using IPScom Communications Software. The OSC TRIG LED on the front panel will indicate a recorder operation (data is available for downloading). Trigger Inputs and Outputs: The recorder can be triggered remotely through serial communications using IPScom, or automatically using programmed status inputs or outputs.

Post-Trigger Delay: A post-trigger delay of 5% to 95% must be specified. After triggering, the recorder will continue to store data for the programmed portion of the total record before re-arming for the next record. For example, a setting of 80% will result in a record with 20% pretrigger data, and 80% post-trigger data.

Numbe r of Partitions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Numbe r of Cycle s pe r Each Partition 416 Cycles 280 Cycles 208 Cycles 168 Cycles 136 Cycles 120 Cycles 104 Cycles 88 Cycles 80 Cycles 72 Cycles 64 Cycles 64 Cycles 56 Cycles 56 Cycles 48 Cycles 48 Cycles

3.

Table 3-1

Recorder Partitions

Communications Settings To enter the communications settings, access the COMMUNICATION menu as follows: 1. 2. Press the ENTER pushbutton to access the main menu. Press the right arrow pushbutton until COMMUNICATION is displayed on the top line of the screen.

38

Operation 3

3.

Press the ENTER pushbutton to access the COMMUNICATION menu and begin the data entry. COMMUNICATION targets osc_rec COMM

3.

Press the ENTER pushbutton to access the STATUS menu. STATUS config sys STAT

The general information required to complete the communications settings entry of this section include: Baud rate for COM1 and COM2 communication ports. The COM3 port does not have a separate baud rate setting but uses the setting of COM2 (or COM1: see Section 5.5 Circuit Board Switches and Jumpers). Communications address is used to access multiple relays using a multidrop or network communication line. Communications access code is used for communication system security (entering an access code of 9999 disables the communication security). Communication protocol and dead sync time for COM2 and COM3. Parity for COM2 or COM3 if MODBUS or MODBUS over TCP/IP protocol is used. Response Time Delay IP Address, Net Mask and Gateway Address are required if the ethernet port is utilized and the network does not support the DHCP protocol.

NOTE: Some menus are dynamic, and do not appear if the function is not purchased or is unavailable. 4. Press the ENTER pushbutton to move down within the STATUS menu to the desired category. To exit a specific category and continue to the next menu category, press the EXIT pushbutton.

The menu categories for monitored values are: Voltage Status: phase voltages, neutral voltage, positive sequence voltage, negative sequence voltage, zero sequence voltage, third harmonic neutral voltage, field ground measurement circuit, stator low frequency injection voltage Current Status: phase currents (ABC/ a-b-c), differential current, neutral current, ground differential current, positive sequence current, negative sequence current, zero sequence current, stator low frequency injection current Frequency Status: frequency, rate of change of frequency Volts/Hz Status: volts per hertz Power Status: real power, reactive power, apparent power, power factor Impedance Status: impedance (Zab, Zbc, Zca), positive sequence impedance, field ground resistance Sync Check Status: 25S Sync Check and 25D Dead Volt BRKR Monitor 81A Accum. Status IN/OUT Status: Status of input and output contacts Timer: 51V Delay Timer, 51N Delay Timer, 46IT Delay Timer, 24IT Delay Timer Relay Temperature Counters: output, alarm counter Time of Last Power up Error Codes Checksums: setpoints, calibration, ROM

Detailed information concerning setup and operation of the communication ports is described in Chapter 4, Remote Operation.

3.5

Status/Metering

Monitor Status/Metering NOTE: Please see Figure 3-3, Main Menu Flow, for a list of submenus associated with the STATUS menu. To access the STATUS menu and begin monitoring, proceed as follows: 1. 2. Press the ENTER pushbutton to display the main menu. Press the right arrow pushbutton until STATUS is displayed on the top line of the screen.

39

M-3425A Instruction Book

3.6

Target History

The M-3425A Generator Protection Relay includes the ability to store the last 32 target conditions in a nonvolatile memory. A target is triggered whenever an output is operated. A second function attempting to operate an output (which is already operated) will not trigger a new target, since no new output has been operated or closed. If the second function operation closes a different, unoperated output, a new target will be triggered. A target includes: An indication of which function(s) have operated, and timers expired (operated) Status information which indentifies any function that is timing (picked up) Individual phase element information at the time of the trigger, if the operating function was a three phase function Phase currents at the time of operation Neutral current at the time of operation Input and output status, and a date/time tag

When a target is triggered, the front panel TARGET LED will light, indicating a recent event. If the optional M-3925A Target Module is present, the corresponding function LED will be lit. If the optional M-3931 HMI module is available, a series of screens will be presented, describing the most recent operation. This information is also available remotely by using the IPScom Communication Software. To access the TARGET HISTORY menu perform the following: 1. 2. Press the ENTER pushbutton to access the main menu. Press the right arrow pushbutton until TARGET HISTORY is displayed on the top line of the screen.

To view Target History records proceed as follows: 1. Ensure that the View Target History Menu is selected to TRGT (upper case). VIEW TARGET HISTORY TRGT clear

If TRGT is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select TRGT. 2. Press ENTER, the following will be displayed: VIEW TARGET HISTORY 1 Target number Detailed descriptions for each View Target History screen are presented on the following page.

310

Operation 3

VIEW TARGET HISTORY TRGT clear VIEW TARGET HISTORY 1 Target number TARGET 1 01-JAN-2001 12:27:35.125 TARGET 1 08 TARGET 1 I3 TARGET 1 -OPERATE TARGETSTARGET 1 27#1 PHASE UNDERVOLTAGE TARGET 1 PHASE A=X B= C= TARGET 1 -PICKUP TARGETSTARGET 1 27#1 PHASE UNDERVOLTAGE TARGET 1 PHASE A=X B=X C=X TARGET 1 -CURRENT STATUSTARGET 1 a=0.02 b=0.03 c=0.04 TARGET 1 N=0.50 AMPS I1

This screen gives access to the target history, and also allows the user to clear the target history record from memory. Using up and down buttons, user may select which particular target to view from the last 24 recorded triggers. This screen gives the date and time tag of the selected target.

This screen displays operated outputs. 05 01 This screen displays operated inputs at time of trip.

The following screens display the timed out or operate functions. This screen displays the specific function which timed out and triggered the target. This screen displays the phase information for the displayed function at time out. The following screens display the timing on picked up functions when the target was recorded.

This display gives the phase pickup information for the specific function.

This screen displays the phase current at the time the target operated. This screen displays the neutral current at the time the target operated.

311

M-3425A Instruction Book

This Page Left Intentionally Blank

312

Remote Operation 4

4
4.1 4.2 4.3 4.4 4.5 4.6 4.7

Remote Operation

Remote Operation ...................................................................... 41 Installation and Setup (IPScom ) ............................................. 48 Operation .................................................................................... 48 Checkout Status/Metering (Windows) ..................................... 422 Cautions .................................................................................... 427 Keyboard Shortcuts ................................................................. 428 IPSutil

Communications Software ........................................ 429 Serial Port (RS-485) COM3 located on the rear terminal block of the M-3425A is an RS-485, 2-wire connection. Appendix B, Figure B-3 illustrates a 2-wire RS-485 network. Individual remote addressing also allows for communications through a serial multidrop network. Up to 32 relays can be connected using the same 2-wire RS-485 communications line. Optional Ethernet Port The M-3425A when equipped with the optional Ethernet Port can be accessed from a local network. When the ethernet port is enabled the COM2 serial port (RS-232) is unavailable for communications. Although the ethernet connection speed is faster than the RS-232 port (can be up to 10 Mbps), the ethernet module connects internally through the COM2 serial connection and is therefore limited to connection speeds up to 9600 bps. Either COM2, COM3 or Ethernet port may be used to remotely set and interrogate the relay using a local area network, modem or other direct serial connection. Equipment such as RTUs, data concentrators, modems, or computers can be interfaced for direct, on-line, real time data acquisition and control. Generally, all data available to the operator through the front panel of the relay with the optional M-3931 HMI module is accessible remotely through the BECO 2200, MODBUS, BECO 2200 over TCP/IP or MODBUS over TCP/IP data exchange protocols.

This chapter is designed for the person or group responsible for the remote operation and setting of the relay using the M-3820D IPScom Communications Software or other means.

4.1

Remote Operation

The M-3425A Generator Protection Relay provides three serial communication ports and one ethernet port. Serial Ports (RS-232) Two serial interface ports, COM1 and COM2, are standard 9-pin, RS-232, DTE-configured ports. The front-panel port, COM1, can be used to locally set and interrogate the relay using a temporary connection to a PC or laptop computer. The second RS-232 port, COM2, is provided at the rear of the unit. COM2 is unavailable for communications when the optional ethernet port is enabled. The demodulated IRIG-B may still be used via the COM2 Port when ethernet is enabled. The individual addressing capability of IPScom and the relay allows multiple systems to share a direct or modem connection when connected through COM2 using a communications-line splitter (see Figure 4-1). One such device enables 2 to 6 units to share one communications line. Appendix B, Figure B-2 illustrates a setup of RS-232 Fiber Optic network.

41

M-3425A Instruction Book

The communication protocols are used to fulfill the following communications functions: Real-time monitoring of line status Interrogation and modification of setpoints Downloading of recorded oscillograph data Reconfiguration of all relay functions Protocol documents are available directly from Beckwith Electric or from our website www.beckwithelectric.com. Direct Connection In order for IPScom to communicate with the relay using direct serial connection, a serial null modem cable is required, with a 9-pin connector (DB9P) for the system, and an applicable connector for the computer (usually DB9S or DB25S). Pin-outs for a null modem adapter are provided in Appendix B, Communications. An optional 10 foot null modem cable (M-0423) is available from the factory, for direct connection between a PC and the relays front panel COM port, or the rear COM2 port.

When fabricating communication cables, every effort should be made to keep cabling as short as possible. Low capacitance cable is recommended. The RS-232 standard specifies a maximum cable length of 50 feet for RS-232 connections. If over 50 feet of cable length is required, other technologies should be investigated. Other communication topologies are possible using the M-3425A Generator Protection Relay. An Application Note, Serial Communication with Beckwith Electrics Integrated Protection System Relays is available from the factory or from our website at www.beckwithelectric.com.

Null Modem Cable for Direct RS-232 Connection

A
IBM-Compatible PC Master Port

Communications-Line Splitter

Address 6 Address 5

Address 4 Address 1 Address 3 Address 2

Integrated Protection System

Up to six controls can be used with a communications-line splitter.

Figure 4-1 Multiple Systems Addressing Using Communications-Line Splitter

42

Remote Operation 4

Setting Up the M-3425A Generator Protection Relay for Communication The initial setup of the relay for communication must be completed by utilizing the optional M-3931 HMI Module or using direct serial connection. For units shipped without the optional HMI Module, the communication parameters may be altered by first establishing communication using the default parameters and the IPSutil program. IPSutil is an auxiliary program shipped on the same disk with the IPScom program. It is used exclusively for altering communication and setup parameters on units shipped without the M-3931 HMI Module. Serial Communication Settings The following parameters must be set for proper serial communication: COM1 Baud Rate: Standard baud rates from 300 to 9600 are available. COM2 Baud Rate: Standard baud rates from 300 to 9600 are available. COM2 and COM3 share the same baud rate (see Section 5.5, Circuit Board Switches and Jumpers). COM2 Dead Sync Time: This delay establishes the line idle time to re-sync packet communication. Dead sync time should be programmed based on the channels baud rate. COM2 Protocol: BECO 2200 or MODBUS protocol is supported on COM2. COM2 Parity: None, odd or even parity is available if MODBUS protocol is selected. COM2 Stop Bits: One or two stop bits available if MODBUS protocol is selected. COM3 Dead Sync Time: This delay establishes the line idle time to re-sync packet communication. Dead sync time should be programmed based on the channels baud rate. COM3 Protocol: BECO 2200 or MODBUS protocol is supported on COM3. COM3 Parity: None, odd or even parity is available if MODBUS protocol is selected. COM3 Stop Bits: One or two stop bits available if MODBUS protocol is selected. Communications Address: For multidrop networks, each device must have a unique address. Response Time Delay: The extra time delay may be added while the relay is sending the response. If set to 0, the response of the relay will be equal to the time required to process the incoming packet (usually 2080 ms.)

Communication Access Code: If additional link security is desired, a communication access code can be programmed. Like the user access codes, if the communication access code is set to 9999 (default), communication security is disabled. Individual relay communication addresses should be between 1 and 200. The dead sync time, while not critical for most communication networks, should be programmed to match the communications channels baud rate (see Table 4-1, below).

Baud Rate 9600 4800 2400 1200

Table 4-1

De ad-Sync Time 4 ms 8 ms 16 ms 32 ms
Dead-Sync Time

Ethernet Communication Settings The RJ45 ethernet port can be enabled utilizing either IPSutil from the Ethernet Settings menu or from the HMI Communication menu. When the ethernet port is enabled the COM2 Serial Port is not available for communications. The demodulated IRIG-B may still be used via the COM2 Port when ethernet is enabled. The following parameters must be set for proper ethernet communication: DHCP Protocol ENABLE: If the network server supports the DHCP protocol the network server will assign the IP Address, Net Mask and Gateway Address. DISABLE: If the network server does not support the DHCP protocol or the user chooses to manually input ethernet settings, then obtain the IP Address, Net Mask and Gateway address from the Network Administrator and enter the settings. ETHERNET Protocols SERCONV:To utilize the BECO2200 protocol over a TCP/IP connection select the SERCONV (BECO2200 TCP/IP) protocol. The IP Address of the relay must be entered in the IPScom Communication screen. Also, ensure that the COM2 protocol is selected to BECO2200 and the baud rate is set to 9600 bps.

43

M-3425A Instruction Book

The Standard Port Number for the BECO2200 over TCP/IP protocol is 8800. The master device may require the entry of the Standard Port Number. MODBUS: To utilize the MODBUS protocol over a TCP/IP connection select the MODBUS (MODBUS over TCP/IP) protocol. The IP Address of the relay must be entered in the IPScom Communication screen. Also, ensure that the COM2 protocol is selected to MODBUS, baud rate is set to 9600 bps, 1 stop bit and no parity selected. The Standard Port Number for the MODBUS over TCP/IP protocol is 502. The master device may require the entry of the Standard Port Number. IEC61850: When the Ethernet option is purchased with the IEC61850 protocol, no other protocol may be selected. Ethernet Port Setup Enabling the ethernet port and selecting the required support settings can be accomplished using either the HMI or IPSutil. Both methods are presented below.

6.

Ensure that TCP is selected (Upper Case). If TCP is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select TCP.

7.

Press ENTER , the following will be displayed: DHCP PROTOCOL DISABLE enable

8.

If the network does not support the DHCP protocol, then go to Manual Configuration of Ethernet Board (following page) to manually configure the ethernet board. If the DHCP Protocol is to be enabled, then use the Right/Left arrow pushbutton to select ENABLE (Upper Case), then press ENTER, the following will be displayed: TCP/IP SETTINGS TCP prot

9.

10.

Ensure that PROT is selected (Upper Case). If PROT is not selected (Upper Case), then use the Right arrow pushbutton to select PROT.

HMI Ethernet Port Setup 1. Ensure that the Communication Menu is selected to COMM (upper case). COMMUNICATION targets osc_rec COMM If COMM is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select COMM. 2. Press ENTER , the following will be displayed: COM1 SETUP COM1 com2 com3 com_adr 3. Use the Right arrow pushbutton to select ETH (Upper Case). ETHERNET SETUP access ETH 4. eth_ip 13. Press ENTER , the following will be displayed: ETHERNET DISABLE enable 12. 11.

Press ENTER, depending on the Ethernet board that is installed one of the following screens will be displayed: SELECT PROTOCOL modbus serconv SELECT PROTOCOL IEC 61850 Use the Right/Left arrow pushbuttons to select the desired protocol (Upper Case), then press ENTER, the following will be displayed: TCP/IP SETTINGS tcp PROT Press EXIT , the ethernet board will reconfigure and the following will be displayed: CONFIGURING ETH...

5.

Use the Right arrow pushbutton to select ENABLE (Upper Case), then press ENTER, the following will be displayed: TCP/IP SETTINGS TCP prot

If the ethernet board successfully obtains an IP Address the following will be displayed for approximately 2 seconds: ETHERNET IP ADDRESS XX.XX.XX.XX The ethernet board is now configured for use and may be accessed through a network.

44

Remote Operation 4

Then the display will return to the following: ETHERNET SETUP access ETH eth_ip 8. Use the Right/Left arrow pushbuttons to select the desired protocol (Upper Case), then press ENTER, the following will be displayed: TCP/IP SETTINGS tcp PROT 9. Press EXIT , the ethernet board will reconfigure and the following will be displayed: CONFIGURING ETH...

If the ethernet board fails to obtain an IP Address within 15 seconds the following will be displayed (for approximately 2 seconds): CONFIGURING ETH... ETH BOARD ERROR Contact the Network Administrator to determine the cause of the configuration failure. Manual Configuration of Ethernet Board 1. Ensure that DISABLE is selected (Upper Case) for DHCP Protocol. If DISABLE is not selected (Upper Case), then use the Left arrow pushbutton to select DISABLE. 2. Press ENTER , the following will be displayed: IP ADDRESS XX.XX.XX.XX 3. Enter the desired IP Address, then press ENTER, the following will be displayed: NET MASK XX.XX.XX.XX 4. Enter the desired Net Mask, then press ENTER, the following will be displayed: GATEWAY XX.XX.XX.XX 5. Enter the desired Gateway, then press ENTER, the following will be displayed: TCP/IP SETTINGS tcp prot 6. Ensure that PROT is selected (Upper Case). If PROT is not selected (Upper Case), then use the Right arrow pushbutton to select PROT. 7. Press ENTER, depending on the Ethernet board that is installed one of the following screens will be displayed: SELECT PROTOCOL modbus serconv SELECT PROTOCOL IEC 61850 7.

If the ethernet board is successfully configured, then the entered IP Address will be displayed for approximately 2 seconds: ETHERNET IP ADDRESS XX.XX.XX.XX The ethernet board is now configured for use and may be accessed through a network. IPSutilTM Ethernet Port Setup with DHCP 1. Connect the appropriate RS232 cable from the PC hosting IPSutil to the target relay. 2. Launch IPSutil, then select Ethernet from the menu bar. IPSutil will display the Ethernet Settings screen Figure 4-43. From the Ethernet Settings screen select Ethernet Enable. Select DHCP Protocol Enable. Select the desired protocol. Select Save, IPSutil will respond with the Advance Setup dialog box stating It will take about 15 seconds to reset Ethernet board to allow the menu of the unit to reflect the change. Select OK, IPSutil will configure the ethernet board, then close the Ethernet Settings screen. The ethernet board is now configured for use and may be accessed through a network.

3. 4. 5. 6.

IPSutilTM Ethernet Port Setup without DHCP 1. Connect the appropriate RS232 cable from the PC hosting IPSutil to the target relay. 2. Launch IPSutil, then select Ethernet from the menu bar. IPSutil will display the Ethernet Settings screen Figure 4-43.

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M-3425A Instruction Book

Unit Address User Logo Lines Unit Identifier

Relay Type

B
Figure 4-2 IPScom Menu Selections
Q NOTE: Greyed-out menu items are for future release, and are not currently available.

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Remote Operation 4

3. 4. 5. 6. 7.

From the Ethernet Settings screen select Ethernet Enable. Select DHCP Protocol Disable. Enter values for IP Address, Net Mask and Gateway. Select the desired protocol. Select Save, IPSutil will respond with the Advance Setup dialog box stating It will take about 15 seconds to reset Ethernet board to allow the menu of the unit to reflect the change. Select OK, IPSutil will configure the ethernet board, then close the Ethernet Settings screen. The ethernet board is now configured for use and may be accessed through a network.

b.

c. 2.

The modem must be attached to (if external) or assigned to (if internal) the same serial port as assigned in IPScom. While IPScom can use any of the four serial ports (COM1 through COM4), most computers support only COM1 and COM2. Connect the modem to the telephone line and power up.

8.

Connecting the Modem to the Relay: Setup of the modem attached to the relay may be slightly complicated. It involves programming the parameters (using the AT command set), and storing this profile in the modems nonvolatile memory. After programming, the modem will power up in the proper state for communicating with the relay. Programming may be accomplished by using Hyperterminal or other terminal software. Refer to your modem manual for further information.

Installing the Modems Using IPScom to interrogate, set or monitor the relay using a modem requires both a remote modem connected at the relay location and a local modem connected to the computer with IPScom installed. In order to use IPScom to communicate with the relay using a modem, the following must be provided with the unit: An external modem (1200 baud or higher), capable of understanding standard AT commands. Serial modem cable with 9-pin connector for the unit and the applicable connector for the modem. Q NOTE: Any compatible modem may be used; however, the unit only communicates at 1200 to 9600 baud. Similarly, the computer running IPScom must also have access to an internal or external compatible modem. The local modem can be initialized, using IPScom, by connecting the modem to the computer, and selecting the COMM menu in IPScom. Select MODEM, enter the required information, and finally select INITIALIZE from the expanded Communications dialog box. The following steps outline the initialized modem setup procedure. 1. Connecting the modem to the computer: a. If the computer has an external modem, use a standard straight-through RS-232 modem cable to connect the computer and modem (M-3933). If the computer has an internal modem, refer to the modems instruction book to determine which communications port should be selected.

Q NOTE: The relay does not issue or understand any modem commands. It will not adjust the baud rate and should be considered a dumb peripheral. It communicates with 1 start, 8 data, and 1 stop bit. a. Connect the unit to an external modem by attaching a standard RS-232 modem cable to the appropriate serial communications port on both the unit and the modem. Connect the modem to the telephone line and power up.

b.

The modem attached to the unit must have the following AT command configuration: E0 No Echo Q1 Dont return result code &D3 On to OFF DTR, hang-up and reset &S0 DSR always on &C1 DCD ON when detected S0=2 Answer on second ring The following commands may also be required at the modem: &Q6 Constant DTE to DCE N0 Answer only at specified speed W Disable serial data rate adjust \Q3 Bi-directional RTS/CTS relay &B1 Fixed serial port rate S37 Desired line connection speed There are some variations in the AT commands supported by modem manufacturers. Refer to the hardware user documentation for a list of supported AT commands and direction on issuing these commands.
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4.2

Installation and Setup (IPScom)

IPScom runs with the Microsoft Windows 95 operating system or later. IPScom only supports communication using the BECO 2200 protocol. IPScom is available on CD-ROM, or it my be downloaded from our website at www.beckwithelectric.com The M-3820D IPScom Communications Software package is not copy-protected and can be copied to a hard disk. For more information on your specific rights and responsibilities, see the licensing agreement enclosed with your software or contact Beckwith Electric. Hardware Requirements IPScom will run on any IBM PC-compatible computer that provides at least the following: 8 MB of RAM Microsoft Windows 95 or later CD-ROM drive one serial (RS-232) communication port pointing device (mouse)

Installing IPSutil IPSutil is utility software used to program systemlevel parameters for units shipped without the M-3931 HMI Module. The IPSutil.exe file is automatically installed in the Becoware folder, along with the IPScom files, and does not require separate installation.

4.3

Operation

Activating Communications After the relay has been set up, the modems initialized, and IPScom installed, communication is activated as follows: 1. Choose the IPScom icon from the Becoware folder. 2. The IPScom splash screen is displayed briefly, providing the software version number and copyright information. This information is also available by choosing the About... command from the Help menu. Choose the COMM menu selection. Complete the appropriate information on the window for the relay to be addressed. a. If communication is through a modem, choose the Modem command button to expand the communications dialog box. Choose the desired relay location and choose Dial button. This action establishes contact and automatically opens communication to the relay. b. If computer is connected through the front port, choose the Open COM button. This action establishes communications. Enter any valid IPScom command(s) as desired. To end communication when communicating by modem, choose the Hang Up command button from the expanded Communication dialog box. To close the communication channel when connected locally, choose the Close COM command button.

3.

Installing IPScom 1. Insert software CD-ROM into your drive. An Auto-Install program will establish a program folder (Becoware) and subdirectory (IPScom). After installation, the IPScom program item icon (see Figure 4-3) is located in Becoware. The default location for the application files is on drive C:, in the new subdirectory IPScom (C:\Becoware\Ipscom). 2. If the Auto-Install program does not launch when the CD-ROM is inserted into the drive then proceed as follows: a. b. Select Run from the Start Menu. In the Run dialog box, locate the installation file contained on the installation disk (sfi_m3425Acom_V______.exe). Select Run to start the installation process. 4. 5.

c.

Figure 4-3

IPScom Program Icon

Overview When IPScom is run, a menu and status bar is displayed, as shown in Figure 4-2. This section describes each IPScom menu selection and explains each IPScom command in the same order as they are displayed in the software program. For detailed information regarding each dialog box field (function), refer to Chapter 2, Application.

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When starting IPScom, the initial menu choices are the File menu or the Comm menu. The choice specifies whether the operator desires to write to a data file or to communicate directly with the relay. File Menu

The Save and Save As... commands allow resaving a file or renaming a file, respectively. The Open command allows opening a previously created data file. With an opened data file, use the Relay... Setup... menu items to access the setpoint windows. If communication can be established with a relay, it is always safer to use the Read Data From Relay command to update the PCs data file with the relay data. This file now contains the proper system type information, eliminating the need to set the information manually. The Print and Printer Setup commands allow user to select printer options and print out all setpoint data from the data file or directly from the relay, if a relay is communicating with the PC. The Exit command quits the IPScom program. Comm Menu
File Comm Relay Window Help

The File menu enables the user to create a new data file, open a previously created data file, close, print, and save the file. The IPScom program can also be exited through the File menu. Since IPScom can be used with several Beckwith protection systems in addition to the M-3425A Generator Protection Relay, the format and contents of a file must be established depending on which protective system is being addressed. When not connected to one of the protection systems, using the New command, a new file is established with the System Type dialog box (see Figure 4-4). Choices for Unit Type in the System Type Screen include M-3425, M-3425A, M-3425A(SOE) and M-3425A Expanded I/O. The selected Unit Type ensures that the New file is consistant with the protective system firmware version (Table 4-2). Choosing the OK command button allows the new data file to be opened. Selecting Save or Save As commands allows the file to be named and saved. Q NOTE: By choosing the NEW command, unit and setpoint configuration values are based on factory settings specified for the profiled protection system.

The Communication dialog box (see Figure 4-5) allows setup of the IPScom communication data to coordinate with the relay and by choosing the Modem button, to establish contact for remote locations. When communicating by way of a fiber optic loop network, echo cancelling is available by checking the Echo Cancel box. This command masks the senders returned echo. If the modem was not used to establish communication (direct connection), press the Open COM button to start. If the relay has a default communication access code of 9999, a message window will be displayed showing Access Level #3 was granted. Otherwise, another dialog box will appear to prompt the user to enter the access code in order to establish the communication. Close COM discontinues communication.
Protective System Unit Type M-3425 M-3425A M-3425A (SOE) M-3425A Expanded I/O Firmware Version D-0070XXX.XX.XX D-0114XXX.XX.XX D-0150XXX.XX.XX D-0150XXX.XX.XX

Figure 4-4
Path:

System Type Dialog Box

Table 4-2

File menu / New command

Protective System Firmware Association

COMMAND BUTTONS OK Cancel Allows the selected Unit Type File to be opened. Returns you to the IPScom main screen; any changes to the displayed information is lost.

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Edit

Displays the Add/Edit dialog box, allowing you to review and change the user lines (unit identifier), phone number, and communication address of a selected entry. Deletes a selected entry. Saves any changes to the displayed information Allows the user to send special setup or other AT commands directly to the modem. Dials the entry selected from the directory. Ends modem communication, allowing the user to dial again.

Delete Save Initialize

Dial Hang Up

Relay Menu

Figure 4-5
Path:

Communication Dialog Box

Comm menu

COMMAND BUTTONS Open COM Initiates contact withthe protective system, either by direct serial or modem communication. Breaks communication with the protective system, for both direct serial or modem communication. Opens the ethernet applicable communication screen selections to allow user to enter a TCP_IP address (if necessary), and opening and closing communication with the target relay. Displays the expanded Communication dialog box. Returns you to the IPScom main window; any changes to the displayed information are lost.

Close COM

TCP_IP

The Relay menu provides access to the windows used to set, monitor, or interrogate the relay. Six submenus are provided: Setup, Monitor, Target , Sequence of Events, Oscillograph and Profile as well as two commands, Write File to Relay, and Read Data From Relay.

Modem Cancel

Open TCP_IP Initiates contact with the protective system by ethernet connection. Close TCP_IP Closes Ethernet connection.

Bring Up Terminal Window After Dialing Add

When selected, following connection to the target modem, allows the user to send commands to the modem.

Displays the Add/Edit dialog box, allowing you to type a protective systems unit identifier, phone number, and communication address.

The Setup submenu provides three commands: Setup System, Setpoints, and Set Date/Time. The Setup System command displays the Setup System dialog box (Figure 4-6) allowing the input of the pertinent information regarding the system on which the protective relay is applied (see Section 2.1, Configuration, Relay System Setup).

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Remote Operation 4

Q NOTE: Pulse/Latched Relay Outputs should be selected in 2 steps. 1. Deselect Latched/Pulsed Relay Outputs and Save. 2. Select Pulse/Latched Outputs and Save

Figure 4-6
Path:

Setup System Dialog Box

Relay menu / Setup submenu / Setup System command

COMMAND BUTTONS Input Active When the unit is equipped with expanded I/O, this command opens the Expanded Input Active State State screen (Figure 4-7), to allow the selection of Expanded Inputs 7 through 14. Expanded Pulse/Latch When the unit is equipped with expanded I/O, this command opens the Pulse/Latch Relay screen (Figures 4-8 and 4-9) to allow the selection of expanded outputs 9 through 23. Expanded Outputs Save Cancel When connected to a protection system, sends the currently displayed information to the unit. Otherwise, saves the currently displayed information. Returns you to the IPScom main window; any changes to the displayed information are lost.

Q NOTE: Checking the inputs for the Active Input Open parameter designates the operated state established by an opening rather than a closing external contact.

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1
Figure 4-7 Expanded Input Active State

Figure 4-8

Pulse Relay Expanded Output Screen

C
Figure 4-9 Latch Relay Expanded Output Screen

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The Setpoints command displays the Relay Setpoints dialog box (see Figure 4-10) from which the individual relay function dialog boxes can be accessed. Choosing a Relay function button will display the corresponding function dialog box (see Figure 4-11 for example).

a scrolling dialog box to an individual relay function dialog box and return to the scrolling dialog box again. All available parameters can be reviewed or changed when jumping to a relay configuration dialog box from either scrolling dialog box.

Figure 4-11

Typical Setpoint Dialog Box

Path: Relay menu / Setup submenu / Setpoints window/ 46 command button OR 46 jump hotspot within All Setpoints Table or Configure dialog box

COMMAND BUTTONS Save When connected to a protection system, sends the currently displayed information to the unit. Otherwise, saves the currently displayed information and returns you to the Relay Setpoints, All Setpoints Table, or Configure dialog box. Returns the user to the Relay Setpoints, All Setpoints Table, or Configure dialog box; any changes to the displayed information are lost. When the unit is equipped with expanded I/O, this selection allows the user to select expanded outputs 923 and expanded inputs 714.

Figure 4-10
Path:

Relay Setpoints Dialog Box

Cancel

Relay menu / Setup submenu / Setpoints window

COMMAND BUTTONS Functions Configure Exit Opens the All Setpoints Table dialog box for the specified range of functions. Opens the Configure dialog box. Saves the currently displayed information and returns you to the IPScom main window.

Expanded I/Os

The Relay Setpoints dialog box gives access to two additional dialog boxes: All Setpoints Table and Configure. Choosing either of the Functions command buttons (either 2151V or 59TC) displays an All Setpoints Table dialog box for the specified range of setpoints (see Fig. 4-13). This dialog box contains a list of settings for each relay within a single window to allow scrolling through all relay setpoint configuration values. Choosing the Configure command button displays the Configure dialog box (see Fig. 4-14), which contains a chart of programmed input and output contacts, in order to allow scrolling through all relay output and blocking input configurations. Both dialog boxes (All Setpoint Table and Configure), feature hotspots which allows the user to jump from

C
Figure 4-12 Expanded I/O Dialog Box

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M-3425A Instruction Book

B
Figure 4-13 All Setpoints Table Dialog Box (partial)
Path: Relay menu / Setup submenu / Setpoints window/ Display All command button

JUMP HOTSPOTS

This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box and the Setup Relay dialog box. Exiting any of these dialog boxes will return you to the All Setpoints Table dialog box. CONTROL MENU Close Move Returns you to the Relay Setpoints dialog box. Allows you to reposition the dialog box.

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B
Figure 4-14
Path:

Configure Dialog Box (partial)

Relay menu / Setup submenu / Setpoints window/ Configure command button

JUMP HOTSPOTS This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box. Exiting any of these dialog boxes will return you to the Configure dialog box. CONTROL MENU Close Move Returns you to the Relay Setpoints dialog box. Allows you to reposition the dialog box.

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A
Figure 4-15
Path:

Configure Dialog Partial (Shown with Expanded Input/Outputs)

Relay menu / Setup submenu / Setpoints window/ Configure command button

JUMP HOTSPOTS

This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box. Exiting any of these dialog boxes will return you to the Configure dialog box. CONTROL MENU Close Move Returns you to the Relay Setpoints dialog box. Allows you to reposition the dialog box.

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The Set Date/Time command (see Figure 4-16) allows the system date and time to be set, or system clock to be stopped. This dialog box also displays an LED mimic to identify when the Time Sync is in use (preventing date/time from being changed by user).

The Monitor submenu provides access for reviewing the present status of the relay's measured and calculated values, other real-time parameters and conditions as well as examining real-time and historical demand metering information (see Section 4.4, Checkout Status/Metering). A cascading menu appears, providing several command options as shown below. Q NOTE: Displayed parameters in status screens will vary depending on unit configuration.

Figure 4-16

Unit Date/Time Dialog Box

Path: Relay menu/ Setup submenu/ Set Date/Time Command

3
The Targets submenu provides three command options: Display, Reset LED, and Clear History. The Display command displays the Target Dialog. This dialog box (see Figure 4-17) provides detailed data on target events, including time, date, function status, phase current values, and IN/OUT contact status at the time of trip. Individually recorded events may be selected within the dialog box and saved into a text file, or be printed out with optional added comments. The Reset LED is similar to pushing the Target Reset button on the relays front panel, resetting current target(s) displayed on the relay. This command does not reset any target history.

There is a blue Time Sync LED mimic in this dialog box (the LED is displayed as different shading on a monochrome monitor). When this LED is blue, the relay is synchronized with the IRIG-B signal and the Time field is grayed out, indicating that this field cant be changed. But the Date field can be changed (by editing and pressing Save). When the LED is not blue, the relay is not timesynchronized and therefore, both the Date and Time fields can be changed. The time field in the dialog box is not updated continuously. The time at which the dialog box was opened is the time that is displayed and remains as such. This is true whether the relay is synchronized with the IRIG-B signal or not.
COMMAND BUTTONS Stop Clock Save Cancel This toggles between start/stop, the relay clock. Stop pauses, Start resumes. Saves Time and Date settings to the relay when applicable. Returns you to the IPScom main window. Any changes to the displayed information is lost.

C
The Clear History command clears all stored target data.

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M-3425A Instruction Book

Figure 4-17

Target Dialog Box

Path:

Relay menu / Targets submenu / Display window

Time is displayed in milliseconds.

COMMAND BUTTONS Comment Print Save Close Opens comment dialog box for annotation. Prints out selected target information, with comment. Saves selected target information, with comment, as a text file. Exits the currently displayed dialog box.

Sequence of Events The Sequence of Events function provides a time stamped history of the Pickup (PU), Trip (TR) or Dropout (DR) for each element, input or output selected in the Event Trigger Setup screen. During each event the voltage, current, impedance, frequency, input and output status and Volts/Hz are recorded. Up to 512 events are logged before the buffer begins to write over the oldest event. If multiple events occur, then the log entries are recorded with one millisecond resolution within each event.

View the pararmeters captured at the time of the event and Clear the event recorder. The Setup menu item displays the Event Trigger Setup screen Figure 4-18. Protective function Pickup, Trip, Dropout and/or Output/Input Pickup or Dropout are selected to trigger the Sequence of Events Recorder. The Retrieve command downloads the events from the currently connected relay (events must be retrieved from the relay and stored in a file in order to view them.) View permits the user to see a detailed list of past events and their corresponding captured parameters (real power, reactive power, differential current, delta voltage, delta frequency, phase angle, 59D ratio, V brush (64B), field insulation resistance (64F), Vstator (20 Hz), and Istator (20 Hz) which are displayed in the Event Log Viewer screen Figure 4-19. The event log viewer screen includes the commands Open, Close, Print Summary, and Print Detail. Open opens a saved sequence of events file. Close closes the print file. Print Summary prints an event summary, and Print Detail prints the detailed event report. Clear deletes event history from the control.

C
The Sequence of Events submenu allows the user to Setup the events that trigger the Sequence of Events recorder, Retrieve events from the relay,
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Q NOTE: When in File Mode, selecting Send will result in a warning message stating, To send settings, IPScom needs to be connected to relay.
Elements trigger on Trip, Drop Out and Pickup

3
I/O triggers on Pickup, Dropout

Figure 4-18
Pickup, Dropout, Trip Event #, Date, Time

Trigger Events Screen with Expanded I/O

Impendance, Sync Information

Voltages, Currents and I/O Status

C
Event Log Viewer

Figure 4-19

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1
Figure 4-20 Event Download Screen Figure 4-22 Retrieve Oscillograph Record Dialog

The Oscillograph submenu allows storing data on selected parameters for review and plotting at a later time. The Setup command allows the user to set the number of partitions and triggering designations to be made (see Table 3-1, Recorder Particitions). The Retrieve command downloads and stores collected data to a file; Trigger allows the manual triggering of the recorder; Clear erases the existing records. Run the optional M-3801D IPSplot PLUS Oscillograph Analysis Software program to view the downloaded oscillograph files. CAUTION: Oscillograph records are not retained if power to the relay is interrupted. Q NOTE: Oscillograph Post Trigger Delay is set to 5% in File Mode.

The Profile submenu provides three command options: Switching Method, Active Profile, and Copy Profile. Switching Method command allows selection of either Manual or Input contact. Active Profile allows user to designate active profile. Copy Profile copies active profile to one of four profiles (user should allow approximately 2 minutes for copying.) CAUTION: Switching the active profile when the relay is on-line may cause unexpected operation if the wrong profile is selected.

B
Q NOTE: When in File Mode selecting OK to change Profile Switching Method will result in a warning message, To change Profile Switching Method, IPScom needs to be connected to relay.

Q NOTE: When in File Mode, selecting Send will result in a warning message stating, To send settings, IPScom needs to be connected to relay.

Figure 4-23

Profile Switching Method Dialog

Figure 4-21
420

Setup Oscillograph Recorder

Q NOTE: During Profile Switching, relay operation is disabled for approximately 1 second.

Remote Operation 4

Window Menu/Help Menu

1
Q NOTE: When in File Mode selecting OK to select the Active Profile will result in a warning message, To select the Active Profile, IPScom needs to be connected to Relay. The Window menu enables the positioning and arrangement of all IPScom windows so that there is better access to available functions. This feature allows the display of several windows at the same time. Clicking on an inactive window activates that window. Currently in revision, the Help menu will enable the user to look up information about any IPScom menus or commands. Though displaying (greyed-out) Help commands, this menu item is currently unavailable.

Figure 4-24

Select Active Profile

3
Q NOTE: When in File Mode selecting OK to copy the Active Profile will result in a warning message, To copy the Active Profile, IPScom needs to be connected to Relay. The Help menu provides three commands. The Contents command initiates a link to a PDF (Portable Document File) version of this instruction book for easy reference. An Adobe Acrobat reader is required to view this document. The M-3425A Instruction Book has been indexed to its table of contents. By selecting the Navigator pane in Adobe Acrobat Reader, the user can directly access selected topics. The About command displays IPScom version and development information. Profile Info displays user infromation for input and editing.

Figure 4-25

Copy Active Profile

The Write File To Relay command is used to write the data to the relay. The Read Data From Relay command is used to retrieve the data from the relay to the computer for display.

C
Figure 4-26 About IPScom Dialog Box

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4.4

Checkout Status/Metering

3
Figure 4-27 Primary Status Dialog Box
Path: Relay menu/ Monitor submenu/ Primary Status window

These are calculated values based on the VT and CT inputs.

C
Figure 4-28
Path:

Secondary Status Dialog Box

Relay menu/ Monitor submenu/ Secondary Status window

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Figure 4-29

Accumulator Status Screen

B
Figure 4-30 Phase Distance Dialog Box

Path: Relay menu / Monitor submenu / Phase Distance window Phase Distance window shows a graphic representation of phase distance settings.

CONTROL BUTTONS Move up the scope window Move down the scope window Move the scope window to the left

Move the scope window to the right Zoom In Zoom Out Refresh Scope 423

M-3425A Instruction Book

Figure 4-31

Loss of Field Dialog Box

Path: Relay menu / Monitor submenu / Loss of Field window Loss-of-Field window shows a graphic representation of loss-of-field settings, and also displays the positive sequence impedance.

CONTROL BUTTONS

Move the scope window to the right Zoom In Zoom Out Refresh Scope

Move up the scope window Move down the scope window Move the scope window to the left

B
Figure 4-32
Path: Relay menu / Monitor submenu / Out-of-Step window

Out-of-Step Dialog

CONTROL BUTTONS Move up the scope window Move down the scope window Move the scope window to the left Move the scope window to the right Zoom In Zoom Out Refresh Scope

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Figure 4-33
Path:

Phasor Dialog Box

Relay menu / Monitor submenu / Phasor Diagram window

CONTROL BUTTONS p Voltage p Freeze Toggle & display voltage channel information Toggle & display current channel information.

p Currents (A)

Toggle & update information

Figure 4-34

Sync Scope Screen

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A
Figure 4-35
Path:

Function Status Screen

Relay menu / Monitor submenu / Function Status window

Function Status window shows the status of various functions, with T representing the function which has tripped, and P representing the function which has picked up and is timing.

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4.5

Cautions
Echo Cancel The Echo Cancel check box, under the Comm menu, should only be used when several relays are connected using a fiber optic loop network. Otherwise, echo cancel must not be selected or communication will be prevented. Serial Port Connections If the serial port is connected to something other than a modem, and an IPScom modem command is executed, the results are unpredictable. In some cases, the computer may have to be reset. CAUTION: Oscillograph records are not retained if power to the relay is interrupted.

System and IPScom Compatibility Every attempt has been made to maintain compatibility with previous software versions. In some cases (most notably with older protection systems), compatibility cannot be maintained. If there is any question about compatibility, contact the factory. System Priority System conflicts will not occur, as local commands initiated from the front panel receive priority recognition. When the unit is in local mode, communication using the serial ports is suspended. IPScom displays an error message to indicate this fact. Time and Date Stamping Time and date stamping of events is only as useful as the validity of the units internal clock. Under the Relay menu, the Set Date/TIme command allows you to manually set the units clock.

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4.6

Keyboard Shortcuts

1
SYSTEM KEYS Alt-Tab Ctrl-Esc Ctrl-Tab Arrow Keys First Character of Name Enter

Keyboard Shortcuts
These keys can be used within Microsoft Windows and IPScom.
To switch between applications. To open Task List dialog box. Opens Start Menu (Win 95/98). To switch between windows within an application. To select an application or group icon. To select application or group icon. To open selected group or run selected application.

MENU KEYS

These keys enable you to select menus and choose commands.

Alt or F10 Left Arrow, Right Arrow Up Arrow, Down Arrow A character key To select or cancel selection of the Setup menu on the menu bar. To move between menus. To move between commands. To choose the menu or command. The underlined character matches the one you type. To choose the selected menu name or command. To cancel the selected menu name, or to close the open menu.

Enter Esc

DIALOG BOX KEYS

These keys are useful when working in a dialog box.

Alt-a character key To move to the option or group whose underlined letter or number matches the one you type. To move highlighted selections within list boxes. To open a list. To select an item or cancel a selection in a list. Also to select or clear a check box. To carry out a command. To close a dialog box without completing the command.

Arrow Keys Alt-Down Arrow Spacebar

Enter Esc or Alt-F4

Table 4-3

Microsoft Windows Keyboard Shortcuts

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4.7

IPSutil Communications Software

Figure 4-36

IPSutil Main Menu Flow

M-3890 IPSutil The M-3890 IPSutil Communication software package provides communication with the Beckwith Integrated Protection System (IPS) for setting up the relays. Its main purpose is to aid in setting up IPS relays that are ordered without the optional front panel HMI interface.

Installation and Setup IPSutil runs with the Microsoft Windows 95 operating system or above. Hardware requirements are the same as those stated for IPScom.

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M-3425A Instruction Book

Installation An installation utility has been provided as a part of IPScom and IPSutil programs. After installation, IPSutil can be run from the hard drive by choosing IPSUTIL.EXE. System Setup Connect a null modem cable from COM1 of the relay to the PC serial port. IPSutil supports COM1 port direct connection only. Modem connection is not supported. IPSutil is not supported through COM2 or COM3 ports of the relay. Overview IPSutil helps in setting up IPS relays which were ordered without the optional front panel HMI interface. Units delivered without HMIs are shipped with a set of factory default settings for various parameters that the end user may wish to change. While the utility program is directed to users that do not have HMI, users of HMI-provided relays can also use IPSutil to set various parameters. When IPSutil is started, a warning window appears:

The following message window will be displayed showing COM opened. Now, the title bar will display the relay model and the software version.

The Exit submenu allows you to quit IPSutil. If the relay was connected, this submenu disconnects the relay. When the relay was connected, if you have made any changes for some parameters (for example, baud rate, phase rotation) the following message window appears.

Figure 4-38

IPSutility Reset Relay Message

Figure 4-37

Warning Message

After the user accepts the warning, the user can access the IPSutil main menu. The following sections describe each IPSutil menu items. Comm Menu

Relay Comm Command When Relay Comm command is selected, the Relay Comm Port Settings dialog box appears (See Figure 4-42). It allows you to set the relay communication ports COM1 or COM2/COM3 baud rate. For COM2/COM3, it allows you to set the protocol and dead synch time. Additionally, for COM2 and COM3, if you select MODBUS protocol, the dialog box allows you to enable the parity option. Q NOTE: If COM1 baud rate is changed and the relay is reset, the new baud rate must be used to communicate with COM1 Ethernet Command When the Ethernet command is selected, the Ethernet Settings dialog box appears (see Figure 4-43.) This command allows the user to enable or disable the ethernet connection and enable/set protocols. Clock Command When the Clock command is selected, the Set Unit Date/Time dialog box appears (See Figure 4-44). Date and Time can be changed and sent to the relay. This dialog box allows you to start or stop the clock in the relay.

The Comm menu allows the user to make connections to the relay. This is the first command the user must use to access the unit. After the user selects the Connect submenu item, the Communications dialog box appears (See Figure 4-41). Select the correct PC communication port where the null modem cable is connected for the relay. Select the baud rate of the relay. Factory default is 9600 baud. Select the access code resident in the relay. Factory default is 9999. Select Open com.

430

Remote Operation 4

Security Menu

1
The Security Menu allows you to set the communication access code and the level access codes for the relay. The Change Comm Access Code allows you to assign new communication access code to the relay. The range of the access code is 1 to 9999. Note that the access code 9999 is a factory default (See Figure 4-45). Q NOTE: Setting the access code to 9999 disables security. The Change User Access Code allows you to assign three different levels of access code for the relay functions accessibility. The range of the level access code is 1 to 9999 (See Figure 4-46). CAUTION: This submenu allows you to change the relay level access codes. Miscellaneous Menu

Figure 4-39

Monitor Status Screen

The Calibration command provides the user with instructions to recalibrate Nominal Frequency, Third Harmonic, (64F) Field Ground, and (64S) Stator Protection.

A
The Miscellaneous menu allows you to set and monitor some of the relay parameters. The Setup command allows you to change the users Logo information, test outputs, assign communication address and user control number, phase rotation, OK LED flash mode in the relay. Note that the highest number used for the communication address is 255 and the highest control number allowed is 9999 (See Figure 4-47). The Monitor Status command allows you to monitor and clear the error code counters, monitor the check sums, and to view inputs test status. Note that powerloss counter cannot be cleared.

Figure 4-40
COMMAND BUTTONS Calibrate Cancel

Calibration Dialog

Sends the currently information to the relay.

displayed

Returns you to the IPSutil main window.

431

M-3425A Instruction Book

Help Menu

Under Help, the About... submenu provides you the information on the IPSUtil version numbers.

Figure 4-41

Communication Dialog

COMMAND BUTTONS

Open COM

Initiates communication with the protective system by direct serial communication. Discontinues communication with the protective system. Returns you to the IPSutil main window. Any changes to the displayed information are lost.

Figure 4-43
COMMAND BUTTONS

Ethernet Settings

Close COM Cancel

Ethernet Enable/Disable: Allows user to enable and disable the Ehternet Port. DHCP Protocol Enable/Disable: Allows the user to enable or disable the DHCP protocol. When DHCP protocol is enabled the the IP Address portion of the screen is grayed out. When DHCP protocol is disabled the IP Address can be manually entered.
EGD Protocol Enable/Disable: Not available.

Protocol Selection MODBUS/Serconv: Provides the user with the ability to select either MODBUS over TCP/IP or Serconv (BECO2200 over TCP\IP) protocol.
Save Saves values to the relay. Returns you to the IPSutil main window. Any changes to the displayed information are lost.

B
OK

Cancel

Figure 4-42

Relay Comm Port Settings

COMMAND BUTTONS Sends the currently information to the relay. displayed

Cancel

Returns you to the IPSutil main window. Any changes to the displayed information are lost.

Figure 4-44 Set Unit Date/Time Dialog Box

432

Remote Operation 4

COMMAND BUTTONS Stop Clock This toggles between start/stop the clock of the relay. The Stop stops the clock in the relay. The Start resumes the clock in the relay. When connected to the protection system, the date and time information on the display is sent to the relay. Returns you to the IPSutil main window. Any changes to the displayed information are lost.

Save

1
Figure 4-46 Change User Access Code Dialog Box

Cancel

There is a blue Time Sync LED mimic on the Set Date/ Time dialog box (the LED is displayed as different shading on a monochrome monitor). When this LED is blue, the relay is synchronized with the IRIG-B signal and the Time field is grayed out, indicating that this field cant be changed. But the Date field can be changed (by editing and pressing Save). When the LED is not blue, the relay is not time-synchronized and therefore, both the Date and Time fields can be changed. The time field in the dialog box is not updated continuously. The time at which the dialog box was opened is the time that is displayed and remains as such. This is true whether the relay is synchronized with the IRIG-B signal or not.

COMMAND BUTTONS OK Cancel Sends the currently information to the relay. displayed

Returns you to the IPSutil main window. Any changes to the displayed information are lost.

A
Figure 4-45 Change Communication Access Code Dialog Box Figure 4-47
COMMAND BUTTONS OK Cancel Sends the currently information to the relay. displayed COMMAND BUTTONS OK Cancel Sends the currently information to the relay. displayed

Setup Dialog Box

Returns you to the IPSutil main window. Any changes to the displayed information are lost.

Returns you to the IPSutil main window. Any changes to the displayed information are lost.

Q NOTE: Output Test is not available on some versions of the M-3425A Relay.

433

M-3425A Instruction Book

3
This Page Left Intentionally Blank

434

Installation 5

5
5.1 5.2 5.3 5.4 5.5 5.6

Installation

General Information .................................................................... 51 Mechanical/Physical Dimensions .............................................. 52 External Connections ................................................................. 58 Commissioning Checkout ........................................................ 514 Circuit Board Switches and Jumpers ...................................... 519 Low Frequency Signal Injection Equipment ............................ 523 This equipment will function properly, and at stated accuracies beyond the limits of this CE Standard, as per the equipment's specifications, stated in this Instruction Book. It is suggested the terminal connections illustrated here be transferred to station one-line wiring and three-line connection diagrams, station panel drawings and station DC wiring schematics. If during the commissioning of the M-3425A Generator Protection Relay, additional tests are desired, Chapter 6, Testing, may be consulted. The operation of the relay, including the initial setup procedure, is described in Chapter 3, Operation, for HMI front panel users and in Chapter 4, Remote Operation, when using a personal computer. Section 3.1, Front Panel Controls, details the front panel controls. Section 3.2, Initial Setup Procedure/Settings, details the HMI setup procedure. This includes details necessary for input of the communications data, unit setup data, configure relays data, the individual setpoints and time settings for each function, and oscillograph recorder setup information. Section 3.5, Status/Metering, guides the operator through the status and metering screens, including monitoring the status. Section 3.6 includes information on viewing the target history.

5.1

General Information

Q NOTE: Prior to installation of the equipment, it is essential to review the contents of this manual to locate data which may be of importance during installation procedures. The following is a quick review of the contents in the chapters of this manual. The person or group responsible for the installation of the relay will find herein all mechanical information required for physical installation, equipment ratings, and all external connections in this chapter. For reference, the Three-Line Connection Diagrams are repeated from Chapter 2, Application. Further, a commissioning checkout procedure is outlined using the HMI option to check the external CT and VT connections. Additional tests which may be desirable at the time of installation are described in Chapter 6, Testing. Service Conditions and Conformity to CE Standard Stating conformance to CE Standard EN 61010-1 2001, operation of this equipment within the following service conditions does not present any known personnel hazards outside of those stated herein: 5 to 40 Centigrade Maximum relative humidity 80% for temperatures up to 31 C, decreasing in a linear manner to 50% relative humidity at 40 C.

51

M-3425A Instruction Book

5.2

Mechanical/Physical Dimensions

Figures 5-1 through 5-6 contain physical dimensions of the relay that may be required for mounting the unit on a rack.
17.50 [44.5] ACTUAL

5.21 [13.23] ACTUAL

17.50 [44.5]

10.20 [25.91]

19.00 [48.26]

19.00 [48.26] 18.34 [46.58] 0.33 [0.84] 0.40 [1.02] X 0.27 [0.68] Slot (4X) 2.25 [5.72] 1.48 [3.8]

Standard 19" Horizontal Mount Chassis

Q NOTE: Dimensions in brackets are in centimeters.

Figure 5-1

M-3425A Horizontal Chassis Mounting Dimensions Without Expanded I/O (H1)

52

Installation 5

5.65 [14.40] 5.59 [14.20] Actual 2.25 [5.72]

2.25 [5.72]

1.67 [4.24] 0.28 [0.71] Dia. (4X)

1.70 [4.32]

TARGETS

19.00 [48.26]

OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7

18.34 [46.58]

OUT 2

OUT 4

OUT 6

OUT 8

17.5 [44.45] ACTUAL 17.68 [44.91]

EXIT ENTER

TARGET RESET

PS 2

PS 1

TARGET

DIAG

BRKR CLOSED

OSC. TRIG

RELAY OK

TIME SYNC

COM 1

M-3425A GENERATOR PROTECTION

Recommended cutout when relay is not used as standard rack mount and is panel cut out mounted.
17.50 [44.5]

10.20 [25.91]

19.00 [48.26]

Optional Vertical Mount Chassis

Q NOTE: Dimensions in brackets are in centimeters.

Figure 5-2

M-3425A Vertical Chassis Mounting Dimensions Without Expanded I/O (H2)

53

M-3425A Instruction Book

17.50 [44.5]

9.97 [25.32]

19.00 [48.26] .25 X .45 SLOT [.64 X 1.14] 4 PLACES

OUTPUTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

4.00 [10.16] 6.96 [17.68]

COM 1

RELAY BRKR OK CLOSED TARGET

PS 2

TARGET RESET

TARGET

TIME SYNC

OSC. TRIG

DIAG

PS 1

M-3425A GENERATOR PROTECTION

R

B EC KWIT H E L EC T R IC

CO . INC .

1.48 3.76

Made in U.S.A.

EXIT

ENTER

OUTPUTS
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8

0.33 [0.84]

18.34 [46.58]

Figure 5-3 M-3425A Mounting Dimensions Horizontal and Vertical Chassis With Expanded I/O

54

Installation 5

.33 [.84] 1.52 [3.76] 2.25 [5.72] 5.28 [13.40]

18.34 [46.6] 17.68 [44.91]

E .280 (4X) RECOMMENDED CUTOUT (H1) STANDARD 3 UNIT PANEL M-3425A (HORIZONTAL)

.33 [.84] 1.52 [3.76]

18.34 [46.6] 17.68 [44.91]

7.03 [17.86] 4.00 [10.16]

E .280 (4X) RECOMMENDED CUTOUT 4 UNIT PANEL M-3425A (EXPANDED I/O HORIZONTAL AND VERTICAL) TOLERANCE: .XX.015

Figure 5-4

M-3425A Panel Mount Cutout Dimensions

55

M-3425A Instruction Book

.75 1.04 [2.64]

6.13 [15.57] 5.56 [14.12]

.261 [0.66] Diameter 6 Holes

8.72 [22.15]

Recommended Panel Cutout Dimensions

18.50 [46.99] 2.90 [7.4] 20.78 [52.78] 2.90 [7.4]

15.56 [39.52]

8.72 [22.15]

7.78 [19.76]

Max. Depth of Unit:

10.50 [26.67]

1.14 7.63 [19.38]

2.60 [6.60]

Front View
n NOTE: Dimensions in brackets are in centimeters.

Figure 5-5

Mounting Dimensions for GE L-2 Cabinet (H3 and H4)

56

Installation 5

.28 [ 0.71] 10 HOLES

9.70 [24.64]

20.78 [52.78] 19.89 [50.52] 3.53 [8.97] 17.72 [45.00] 3.53 [8.97]

9.94 [25.24]

9.70 [24.64]

2.15 [5.47]

.45 [1.13]

.41 [1.04]

1.13 [2.87]

6.69 [16.99] 8.63 [21.92]

7.81 [19.84]

FRONT VIEW (H5)

Figure 5-6

(H5) Mounting Dimensions

57

M-3425A Instruction Book

5.3

External Connections
58

Ic

PS 2

PS 1

PS2 F1 F2

PS1

3 A MP,2 5 0 V ( 3 A B)

8 WARNING: The protective grounding terminal must be connected to an earthed ground anytime external connections have been made to the unit. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common and terminals 68 through 75 with 66 and 67 common) because these contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units. 8 WARNING: Do not open live CT circuits. Live CT circuits should be shorted prior to disconnecting CT wiring to the M-3425A. Death or severe electrical shock may result. CAUTION: Mis-operation or permanent damage may result to the unit if a voltage is applied to Terminals 1 and 2 (aux) that does not match the configured Trip Circuit Monitoring input voltage. To fulfill requirements for UL and CSA listings, terminal block connections must be made with No. 12 AWG solid or stranded copper wire inserted in an AMP #324915 (or equivalent) connector, and wire insulation used must be rated at 60 C minimum. Power Supply When the M-3425A without expanded I/O is equipped with the optional second power supply (Figure 5-7) , the power source may be the same or two different sources.
Ic PS 2 PS 1

59

60
18 - 5 6 85 265

61

62

63

18 - 5 6 85 265

F3

F4

+ Figure 5-8 Expanded I/O Power Supply

Grounding Requirements The M-3425A is designed to be mounted in an adequately grounded metal panel, using grounding techniques (metal-to-metal mounting) and hardware that assures a low impedance ground. Unit Isolation Sensing inputs should be equipped with test switches and shorting devices where necessary to isolate the unit from external potential or current sources. A switch or circuit breaker for the M-3425A's power shall be included in the building installation, and shall be in close proximity to the relay and within easy reach of the operator, and shall be plainly marked as being the power disconnect device for the relay. Insulation Coordination Sensing Inputs: 60 V to 140 V, Installation Category IV, Transient Voltages not to exceed 5,000 V. Torque Requirements Terminals 134 & 66105: 7.5 in-lbs, minimum, and 8.0 in-lbs, maximum Terminals 3565: 8.5 in-lbs, minimum, and 9.0 in-lbs, maximum

PS2 F1 F2

PS1

3 A MP,2 5 0 V ( 3 A B)

58

59

60
18 - 5 6 85 265

61

62

63

18 - 5 6 85 265

F3

F4

+ Figure 5-7

+Optional Dual Power Supply

When the M-3425A with expanded I/O is equipped with two (not redundant) power supplies, the power supplies must be powered from the same source.

Relay Outputs All outputs are shown in the de-energized state for standard reference. Relay standard reference is defined as protective elements in the non-trip, reconnection and sync logic in the non-asserted state, or power to the relay is removed. Output contacts #1 through #4 are high speed operation contacts. The power supply relay (P/S) is energized when the power supply is OK. The self-test relay is energized when the relay has performed all self-tests successfully. Replacement Fuses F1F4 replacement fuses must be fast-acting 3 Amp, 250 V (3AB) Beckwith Electric Part Number 420-00885.

58

BECKW IT H ELECT RIC CO . INC.

MODEL: M-3425A 5 0 Hz 6 0 Hz S ERIA L NO . W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L U. S. PATENTS 5,592,393, 5,224,011 FIRMWARE: D-0150

6 19 0 118 t h AV E NO . 727- 5 4 4 - 23 26 L A RGO , FL 3 3 7 7 3

76 77 78 84 94 95 96 97 98 99 88 89 92 102 83 86 87 93 85 79 80 81 82 91 101 90 100 103

66 69 73 74 70 71 72 75

67

68

104

105

IN RT N

IN 14

IN 13

IN 12

IN 11

IN 10

IN 9

IN 8

IN 7

US

2
1 2 3 9 13 18 23 4 8 21 24 7 14 10 11 17 19 5 6 20 22 26 16 25 12 15 27

83F4 LIST ED IND. CONT . EQ .

INPUTS OUT PUTS

23 21 19
28

22 17 13 15

20 18 12

16 14

11
29 30 31

10
32 33

9
34

IRIG- B

1
!
A UX VB C RS 4 8 5 COM 3 VA B VC A
24 48 125 250

COM 2 RS 2 3 2

COM 2 ETHERNET

+
IN 6 IN 5 IN 3 IN 4 IN 2
V VN IN Ia Ib IA IB IC V C

+ INPUTS
IN 1 (5 2 b)

!
P/ S

IN RT N

F IE L D G N D COUPLER

V B

A LA RMS

S ELF- T EST 8
Ic

OUT PUTS

4
PS 2 PS 1

2 PS2

1 PS1

+
57 58 59

60 61
18 - 5 6 85 265

62 63
18 - 5 6 85 265

F1

F2
3 A MP,2 5 0 V ( 3 A B)

35 38 39 64
0 .0 1A NO M

36 40 42 43 49 64S 44 48 41 47 53

37

45 46 50 52 65

64F

VX

51 54

55

56

F3
5 A ,NO M

F4

4
RA T ED V O L T A GE 6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M

RAT ED CURRENT

Figure 5-9

External Connections

Q NOTES:

1.

See Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection.

2.

Before making connections to the Trip Circuit Monitoring input, see Section 5.5, Circuit Board Switches and Jumpers, for the information regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is configured to may result in mis-operation or permanent damage to the unit.

3.

8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common and terminals 68 through 75 with 66 and 67 common) because these contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units.

Installation 5

59

4.

8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have been made to the unit.

M-3425A Instruction Book

1 A B C Other Relays 1 M-3425A 50 51 3 1 48 49 2

Wire to split phase differential CTs for use with 50DT split phase function. Required generator breaker status input (52b). Contact is closed when generator breaker is open. Use unit breaker contact if no generator breaker present. Output contact pairs designated by user.
M-3425A

4 5 6

Alarm output can be grouped to a single alarm at the discretion of user. Available control output to service other relays for VT Fuse Loss can be designated. Input contact number is designated by user.

46

47 39 38 41 40 43 42

C 52b

M-3425A 10 11 A B C Three VT Wye-Wye Alternate Connection

52 Gen

WARNING: ONLY dry contact inputs must be connected because these contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units. NOTE : M-3425A current terminal polarity marks ( . ) indicate "entering" current direction when primary current is "from" the generator to the system. If CT connections differ from those shown, adjust input terminals.
A B C

42

43

40

41

38

39 Three VT Wye-Wye Connection

42

43

40

41

38

39 Two Vt Open-Delta Connection

M-3425A Generator
M-3921 Field Ground Coupler Module

M-3425A

c Other Relays M-3425A

c Other Relays M-3425A

Other Relays

M-3425A 58 59

59

58

59

58

56

57

OR

57

56

OR

57

56

55
54 55

54

55

54

M-3425A 45 44

M-3425A

OR
R

52

53

High Impedance Grounding

Low Impedance Grounding

Example of Control/Output Connections

+
DC: 24V 48V OR DC: 110V 125V 220V 250V AC: 110V 120V 230V 240V

M-3425A
Power Supply

+ -

60 62 61 63

6
11 10

16 15

12 13

2 5
52b BREAKER FAILURE INITIATE 60FL OSCILLOGRAPH RECORDER INITIATE

TRIP ALARM

SELFTEST FAILURE ALARM

POWER OK STATUS ALARM

VT FUSE LOSS

52G

52Ga

EXTERNAL INPUTS ALARM OUTPUTS 4 CONTROL OUTPUTS TRIP OUTPUT

Figure 5-10

Three-Line Connection Diagram

510

Installation 5

M-3425A 65 VX 64

Used when Generator Side VTs are connected Line-Ground.

OR
M-3425A 65 VX 64

V X Used for Sync Check (25)

Used when Generator Side VTs are connected Line-Line

M-3425A 10 52b 11

52 Gen

C M-3425A 39 38 41 40 43 42 Three VT Wye-Wye Connection

OR
M-3425A A B C 42 43 Two VT Open-Delta Connection

40 41

38 39

Generator

Figure 5-11

Function 25 Sync Check Three-Line Connection Diagram

511

M-3425A Instruction Book

C 52b

M-3425A 10 11

52 Gen

A M-3425A VX 65 R 64

VX used for turn-to-turn fault protection (59X)

Generator

a Line to Neutral Voltage Rated Cable

M-3425A 52 53

M-3425A

OR

45 R

44

Low Impedance Grounding

High Impedance Grounding

Figure 5-12

Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram

512

Installation 5

Bus Section A B C

M-3425A 53 R Residual CT 52 M-3425A 65 64 67N Connection

I N input can be connected either at Neutral or as Residual.

59X Bus Ground

M-3425A 10 52b 11

52 Gen

A M-3425A VX 65 R 64 67N, 59D Connection VX can be used for both 67N and 59D if connected in this manner.

Generator

M-3425A 52 53
I N input can be connected either at Neutral or as Residual.

Low Impedance Grounding

OR
M-3425A 45 R 44

High Impedance Grounding

Figure 5-13 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram

513

M-3425A Instruction Book

5.4

Commissioning Checkout

7.

Press ENTER to display Third Harmonic Differential Ratio: 3RD HARMONIC DIFF RATIO __________ Press ENTER once more to display the line side Third Harmonic Voltage: 3RD HARMONIC 3V0 VOLT __________

During field commissioning, check the following to ensure that the CT and VT connections are correct. 1. Press ENTER. After a short delay, the unit should display VOLTAGE RELAY VOLT curr freq v/hz pwr J 2. Press the right arrow button until the unit displays: STATUS I config sys STAT J 3. Press ENTER. The unit should display: VOLTAGE STATUS VOLT curr freq v/hz J 4. Press ENTER. The unit should display either V A , V B , V C (line-to-ground connections) or VAB, VBC, VCA (line-to-line or line-ground to line-line connections). PHASE VOLTAGE A= B= C= 10. 9. 8.

Press ENTER to display Stator Low Frequency Injection (20 Hz) Voltage: STATOR LOW FREQUENCY INJECT. _____ Volts Display positive, negative and zero sequence voltages. Press ENTER until the unit displays: POS SEQUENCE VOLTAGE _____ Volts The positive sequence voltage should be VPOSy VA y VB y VC or VAB y VBC y VCA. Press ENTER until the unit displays: NEG SEQUENCE VOLTAGE ____ Volts The negative sequence voltage should be VNEGy 0.

Compare these voltages with actual measurements using a voltmeter. If there is a discrepancy, check for loose connections to the rear terminal block of the unit. If line-ground to line-line voltage selection is used, the voltages displayed are S3 times of the line-ground voltages applied. 5. Press ENTER to display the Neutral Voltage: NEUTRAL VOLTAGE _____ Volts The neutral voltage should be near zero volts. 6. Press ENTER to display VX Voltage: VX VOLTAGE _____ Volts

11.

Press ENTER until the unit displays: ZERO SEQUENCE VOLTAGE ____ Volts The zero sequence voltage should be VZEROy0. If the negative sequence voltage shows a high value and the positive sequence voltage is close to zero, the phase sequence is incorrect and proper phases must be reversed to obtain correct phase sequence. If the phase sequence is incorrect, frequency- and power-related functions will not operate properly and the Frequency Status menu will read DISABLE. If positive, negative and zero sequence voltages are all present, check the polarities of the VT connections and change connections to obtain proper polarities.

514

Installation 5

12.

Press ENTER until the unit displays: 3RD HARMONIC NTRL VOLT _____ Volts

19.

Press ENTER for the unit to display: NEUTRAL CURRENT ______ Amps

13.

Press ENTER until the unit displays: FIELD GND MEAS. CIRCUIT _______ mV

20.

Press ENTER for the unit to display: GND DIFFERENTIAL CURRENT ______ Amps

14.

Press EXIT until the unit displays: VOLTAGE STATUS VOLT curr freq v/hz J

21.

Press ENTER for the unit to display: STATOR LOW FREQ INJECT. I= ___ mAmps

22. 15. Press the right arrow to display: CURRENT STATUS volt CURR freq v/hz J

Press ENTER to display: POS SEQUENCE CURRENT ______ Amps The positive sequence current should be IPOS y Iay Ib y Ic.

16.

Press ENTER to display line currents (IA, IB, IC). The unit should display: PHASE CURRENT A= B= C= Compare these currents with the measured values using a meter. If there is a discrepancy, check the CT connections to the rear terminal block of the unit.

23.

Press ENTER to display: NEQ SEQUENCE CURRENT ______ Amps Negative sequence current should near zero amperes.

24.

Press ENTER to display: ZERO SEQUENCE CURRENT ______ Amps The zero sequence current should be IZEROy0 A. If a significant amount of negative or zero sequence current (greater than 25% of IA, IB, IC,) then either the phase sequence or the polarities are incorrect. Modify connections to obtain proper phase sequence and polarities.

17.

Press ENTER for the unit to display: PHASE CURRENT a= b= c= Compare these currents with the measured values using a meter. If there is a discrepancy, check the CT connections to the rear terminal block of the unit.

18.

Press ENTER for the unit to display: DIFFERENTIAL CURRENT A= B= C= Differential current should be near zero amps. If a significant amount of differential current is present, check the CT polarities.

25.

Press ENTER to display: F49 THERMAL CURRENT #1 ______ Amps Press ENTER once more to display: F49 THERMAL CURRENT #2 ______ Amps

515

M-3425A Instruction Book

26.

Press EXIT, then the Right arrow to display: FREQUENCY STATUS volt curr FREQ v/hz J

35.

Press ENTER to display: POWER FACTOR __ Lag/Lead

36. 27. Press ENTER to display: FREQUENCY ________ Hz 28. Press ENTER to display: RATE OF CHANGE FREQUENCY ___ Hz/Sec 29. Press EXIT, then right arrow to display: V/HZ STATUS volt curr freq V/HZ J 37.

Press EXIT and then right arrow to display: IMPEDANCE STATUS I powr IMPED sync brkr J Press ENTER to display: IMPEDANCE R= X= Zab (Ohms)

Press ENTER once more to display: IMPEDANCE R= X= Zbc (Ohms)

30.

Press ENTER to display: VOLTS PER HERTZ _________ %

Press ENTER once more to display: IMPEDANCE R= X= 38. Zca (Ohms)

31.

Press EXIT, then right arrow to display: POWER STATUS I POWR imped sync brkr J

Press ENTER to display: IMPEDANCE POS SEQ (Ohms) R= X=

32.

Press ENTER to display real power and check its sign. The unit should display: REAL POWER ________ PU _______ W The sign should be positive for forward power and negative for reverse power. If the sign does not agree with actual conditions, check the polarities of the three neutral-end CTs and/or the PTs.

39.

Press ENTER to display: FIELD GND RESISTANCE ______ Ohms

40.

Press EXIT and then right arrow to display: SYNC CHECK STATUS I powr imped SYNC brkr J

33.

Press ENTER for the unit to display: REACTIVE POWER ________ PU _____ VAr

41.

Press ENTER to display: PHASE ANGLE ___ DEGREES

34.

Press ENTER for the unit to display: APPARENT POWER ________ PU ______ VA

42.

Press ENTER to display: DELTA VOLTAGE _____ Volts LO

516

Installation 5

43.

Press ENTER to display: DELTA FREQUENCY _____ Hz HI

50.

Press ENTER to display: FL I6 I5 I4 I3 I2 I1

Press ENTER again to view outputs: 44. Press EXIT, then right arrow until unit displays: BREAKER MON ACC. STATUS I power imped sync BRKR J 51. 45. Press ENTER to display: BREAKER MON ACC. STATUS A= A-cycles Press ENTER to cycle through Acc. Status screens for B and C. 52. Press EXIT, then arrow button to display: TIMER STATUS I freq_acc i/o TIMER J O8 O7 O6 O5 O4 O3 O2 O1

Press ENTER to display: 51V DELAY TIMER A= B= C=

46.

Press EXIT, then right arrow until unit displays: 81A ACCUMULATORS STATUS I FREQ_ACC i/o timer J

53.

Press ENTER to display: 51N DELAY TIMER _________ %

47.

Press ENTER to display: 81A #1 ACCUMULATORS STAT ____ Cycles Pressing ENTER will display a status screen for each of the six elements.

54.

Press ENTER to display: 46IT DELAY TIMER _________ %

55.

Press ENTER to display: 24IT DELAY TIMER _________ %

48.

Press ENTER to display: 81A #1 ACC. STARTUP TIME 00-20XX 00:00:00:000 Pressing ENTER will display a status screen for each of the six elements. 56.

Press EXIT, then right arrow until unit displays: RELAY TEMPERATURE I TEMP count powerup J

49.

Press EXIT, then right arrow until unit displays: IN/OUT STATUS I freq_acc I/O timer J

57.

Press ENTER to display: RELAY TEMPERATURE ________ C

517

M-3425A Instruction Book

58.

Press EXIT, then right arrow until unit displays: COUNTERS I temp COUNT powerup J

66.

Press ENTER to display: COMM ERROR CODE (LAST) __________

67. 59. Press ENTER to display: OUTPUT COUNTER 1 __________ Pressing ENTER will display a status screen for each of the 23 outputs. 60. Press ENTER to display: ALARM COUNTER __________ 70. 61. Press EXIT, then right arrow until the unit displays: TIME OF LAST POWER UP I temp count POWERUP J 62. Press ENTER to display: TIME OF LAST POWER UP 05-Jan-2003 20:39:29 Q NOTE: The CT and VT polarities can be easily verified by looking at the oscillographic waveforms, using M-3801D IPSplot PLUS analysis software. 73. 63. Press EXIT, then right arrow until the unit displays: ERROR CODES I ERROR check 64. Press ENTER to display: ERROR CODES (LAST) __________ Pressing ENTER will display a status screen for three previous error codes. 65. Press ENTER to display: RST LOCATION 0000 CBR=___ BBR=___
518

Press ENTER to display: COMM PACKET COUNTER __________

68.

Press ENTER to display: COMM RX ERROR COUNTER __________

69.

Press ENTER to display: SELFTEST COUNTER __________ Press ENTER to display: RESET COUNTER __________

71.

Press ENTER to display: POWERLOSS COUNTER __________

72.

Press EXIT, then right arrow until the unit displays: CHECKSUMS I error CHECK Press ENTER to display: SETPOINTS CHECKSUM EECS= BBCS= CAL=

74.

Press ENTER to display: CALIBRATION CHECKSUM EECS= BBCS= CAL=

75.

Press ENTER to display: ROM CHECKSUM __________

Installation 5

5.5

Circuit Board Switches and Jumpers

1. 2. 3.

De-energize the M-3425A. Remove the screws that retain the front cover. Remove the "J" connectors from the corresponding plugs, P4, 5, 6, 7, 9 and 11. Loosen the two circuit board retention screws (captured). Remove the circuit board from the chassis. Jumpers J5, J18, J20, J21, J22, J46, J60, and J61 are now accessible. See Figure 5-13, M-3425A Circuit Board for locations. Dipswitch SW1 is now accessible. See Figure 5-13 for location. Insert circuit board into chassis guides and seat firmly. Tighten circuit board retention screws. Reconnect "J" connectors corresponding plugs. Reinstall cover plate. to

See Figure 5-14, M-3425A Circuit Board for Jumper and Switch locations. Accessing Switches and Jumpers 8 WARNING: Operating personnel must not remove the cover or expose the printed circuit board while power is applied. IN NO CASE may the circuit-based jumpers or switches be moved with power applied. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have been made to the unit. See Figure 5-9, Note #4. CAUTION: This unit contains MOS circuitry, which can be damaged by static discharge. Care should be taken to avoid static discharge on work surfaces and service personnel.

4. 5. 6.

7. 8. 9. 10. 11.

JUM PER

POSITION A to B

DESCRIPTION Demodulated IRIG- B TTL signal on pin 6 COM2 Modulated IRIG- B signal BNC (Default) COM3 200 ohm termination resistor inserted COM3 no termination (Default) COM3 shares Baud rate with COM1 COM3 shares Baud rate with COM2 (Default) Connects DCD signal to pin 1 of COM2 (Default) Connects +15V to pin 1 of COM2 Connects - 15V to pin 9 of COM2 COM2 pin 9 float (Default)

J5 B to C A to B J18 B to C A to B J46 B to C A to B J60 A to C B to C J61 A to B

Q NOTE: Short circuit protection (100 ma limit) is incorporated on pins 1 and 9 when used for +/- 15V.

Table 5-1

Jumpers

519

M-3425A Instruction Book

Dips witch SW1 1 2 X X 3 X 4 X Open (up) Closed (down)

Switches should not be changed while unit is energized.

3 up 3 up 3 down 3 down 2 up 2 down 1 up 1 down

4 up 4 down 4 up 4 down

Run Mode Initialize EEPROM to default* See Caution Below Initialize Access Codes and Communication* Factory Use Flash Update Disable (Factory Default) Flash Update Enable Dual Power Supply Unit Single Power Supply Unit

*Af t er power up, t he OK LED light remains of f and t he Diagnost ic LED will light when operat ion has been sat isf act orily complet ed..

CAUTION: A loss of calibration, setpoints, and configuration will occur when the EEPROM is initialized to default.

Table 5-2 Dip Switch SW-1

TRIP CIRCUIT M ONITOR INPUT VOLTAGE SELECT INPUT VOLTAGE JUM PER J20 POSITION JUM PER J21 POSITION JUM PER J22 POSITION

24 V dc 48 V dc 125 V dc 250 V dc*

A to B B to C B to C B to C

A to B A to B B to C B to C

A to B A to B A to B B to C

*Def ault as shipped f rom f act ory.

Table 5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration

520

SW1
LED4 LED3 LED2 LED1 P1

R21

R17

J52

SW2
C17

L14

L18

L15

L17

L16

L19

L20 R124

C45
R141

Q11

R19

+
C99 C98

R76 Q3 26 25 2 P11 C253 R75 1 U10 U9 C213 R14 20 19

J80

E158 E153 E154

R15

R16

E115

C13

R98

C199

E124

L32

E123

J82

C23

C22

E116

L33

C200

J1

R2

C219

CB

R131

J3

C201

C119

C30 C157 U45 U41 C113 J63 E178

R209

C29

D80 J56 U37 E183

E185

J74

1 C118 C212 C15 C35 E119 C32

C220 C24 C218 C148 D72

+
C265

U19

E161 E126

R142

R65

R53

R45

R32

R41

R36

R34

C123 C216

U15

C122

C225

R44

R52

R40

R35

R64

R37

R33

J62

R205

C112

E110

E132 E134

E166

E133

U51
E107

J16 C211 U25A C6

J17 R220 Q2

J102

D42

J45

J75

C66

C72

C62

C60

C56

C58

C54

C158 D5
U35A

R83 C305

U35 U36 C9 C217 R92 R146

D41

D3
R208

J76 U14

C300 U25 R20 U18

Q25

C301

C108 C303

C107 R91

D4 C159 E200 J48 C204 C160 C26 C202 J68 J67 C114 C115 C304
C307 C308

R206

R114

C19

R46

R58

R28

R54

R86

R30

J96

U23

C154

R115

C14

U5

E93

U22

C161 C75 U20

D32 R78

D38

D21 D36 D20

J46

+
C206 Q8 J54 Q10

B C

C48

E112

R49

R57

R60

R26

R6

C168

R11

R61

R56

R27

R5

R48

R132

R7

R121

R140

J51 C B A

C64 C68 C50

C70

C52

R31
C

C41 D75 D11 D9

R12

R122

C34

J5
C42

R133

+
R8
D12 C27 D76 R123 R4 R9

J50 C B A

R79

J5

R134

R118

R119

C40

J53

C25

C65
R256
C69 C51 A C B

J61
1 J79 2
C92 C145 C126
C165 C164 C163 C162

C71

C53

T1 U44 C167 C166 Q1

R257

RT2

J61 C223

R152

R150

R197

C94

R185

C93

R190

R194

R184

D90

L9 R155
A B C

J18 R130 D43 C74

R68 R69 R67

C97

C136

C134

C139

J21 J22 RT3 D18 R129 D44 C76 D69 D68 C78 C80 D67 D45 D46 R127 C47
R66

C250

R183

D92
B B B

R24

L28

C37

C36

L12

C146

C127

C135

C138

C132

C141

C142

L38

VR18

VR17

VR16

VR21

VR15

VR14

VR13

VR12

VR22

VR19

C133

VR11

P2 C79 VR1 L27 VR4 L26 VR5 L25

C83 C260

VR6

L24

VR7

L23

VR8

L22

VR9 P3

Installation 5

J20 J22 J18

J21

J46
Figure 5-14 M-3425A Circuit Board

C137

C144

R182

VR20

VR3

L6

L10 L11 1

VR25

C143

J20 L37 D71 D70

D66

C128

D96 D95
C C C

R70

L13 L5

L7 L8

L4 L3

C82

C149

R29
A A A

R1

C140

C130

D47

C131

C129

D91 R128 R126

C96

C151 R153 R154

D93

U34

C95

U27

U28

U29

U30 U31

C91

D94

B A E129

C39

+
J69

C43

1 2
C3 Y1 U8 D13

L36

J78

J49

E143 C203

U2

R23

J60

RT1

E142

J15

C16 R22

E113 E47 E48

U26

C11

E120 C147 R120 J19 IC,SMT,SO-44 R72

U12 R71 U13 R25

1
TP5 K10 D60 K9 K8 D59 D57 R117

E180 D61 D56 D55 K7 K6 K5 D54

J73 D62 C86 K4 K3

C85 D64 K2

C49 D63 K1

R151

C221

C222

U32

R125

D2

E145

C5

C207

J47

C208

C210

R10

J2

C21

C44 C170

BE#450-00226 P-1947 REV.

R210
E165

C81

C67

C73

C63 D48

C61

C57 C59 C55

J60
U16 TP6 C205 E30

C125

BECKWITH
+ 1
U11 J14 C209 U24 C4 C169

ELECTRIC
+ + + +

D6

R13

R143 E187 E105 C B A

D34 C224

D40

D30

D28

D25

D27

D23

E2 E1
E131 E160 E130 E164 E111

Q12

JP1

C77

E135

U38

C124

R181 R180

U33 U21

R3

C228

U4

CO.INC.
E127

U3 BT1

R100

A B C

R147

C117

E163

C120

R156 C266

J71

+
TP3 C116

C150

R50

R62

R42

R38

R88

R89

R87

TP2

R144

J72

C20

J4

C38

C121

L30 L31 L34 L35 6 C84 U1 E147 E122 JP3

C8

J6

R145

R18

16

P6 5

8 J95

P8 10

18 10

C31 C252

E162

P7

P4

TP4

J70

J57 C7 R149 U7 1 E181 E182 R148 C214

R201

Q20

C33

R200

E159

1 4 1 5

P9

2 1

10

C10

C102 C101

E150

TP1 P5 2

E149

U6

L21
C100

C46

SW1

+
+

+
E151 U17

C12

C251

+
+ +

521

522
+
71R 94D 15D 35D 22R 72R

1SD

+
53R
81R 36D 56D 76D 96D 32R 82R 63R

3SD

+
34R 2R 55D 45D 65D 85D 06D 26D 46D 66D 86D 07D
75D 16D 95D

5SD

+
7R 01R

7SD

9SD

11SD

31SD

51SD

2SD

4SD

6SD

8SD

01SD

21SD

41SD

1R

5R

9R

14D 84D 05D 25D

34D

54D

74D

24D

44D

64D

3P

2P

1P

32D

61D

61R

M-3425A Instruction Book

33C 7D 4E 1E 2E

93C 74C

7U

31R

91D

71D

5E

53C
51R 8D 23C 43C 2U 4U 5U 3U 11D 41R 1U 41D 51D

93R

52R

23R

04R

13R

02R

4R 01C

11R 22C

49C

04C

95C

69C

47C

67C

301C

6U

8U

9U

11U

31U

01U

21U

64R 74R 44R 54R

42D

92D

73D

82D

63D

81D

3D

9D

13C

.CNI .OC
3 VER 2891-P 23200-054 #EB

HTIWKCEB CIRTCELE
+
41VR
01BF 11BF

75C

85C

65C

83D

01D

02D

52D

23D

93D

13D

4D

6R

35C

24R

83C 12R

58C 14R

86C 33R

96C 43R

25C 62R

12C 21R 9C 3R

48C

1D

5D

21D

12D

62D

03D

43D

04D

2D

6D

31D

22D

72D

33D

53D

42C

44C

36C

38C

99C

28C

89C

83R

03R

92R

42R

73R

91R

8R

21C
5VR 8K 01K 21K 41K

1K

3K

5K

7K 11K

9K 31K 2K 6K

51K

4K

8VR

11VR

51VR

91VR

32VR

81VR

22VR

1BF 46C 87C 501C 7C 91C 601C 09C 63C 05C 66C 08C 29C

2BF

3BF

4BF

6BF

8BF

5BF

7BF

9BF

71C

92C

84C

5C 9VR 94C 97C 19C 56C 02VR 42VR 2VR 21VR 61VR 8C 4VR 02C 7VR 73C 01VR 15C 31VR 76C 71VR 18C 12VR 39C

1VR

6C

3VR

81C

6VR

03C

Figure 5-15

M-3425A Circuit Board (Expanded I/O)

Installation 5

5.6

Low Frequency Signal Injection Equipment

Figure 5-16 represents typical connections for the Low Frequency Signal Injection Equipment. Figures 5-16 through 5-22 illustrate equipment mounting dimensions.

20 Hz Generator
Connection terminals for Model A00/CC shown.
1A1 [1] 1A2 [2] 1A3 [3] 2A1 [6] Bl 1A1 400A 5A L l K k 400/5 A 20 Hz CT Wiring Shielded High Voltage M-3425A Low Voltage
59N

DC UH+ UH-

Supply Voltage 120 V ac L1 L2 L5 L3 H5 L2 H2 220 V ac

20 Hz Band Pass Filter

Neutral Grounding Transformer 1B1 1B4

Connection terminals for Model A00/DE shown in brackets [ ].

4A1 [11]

External Block

M-0331 2:1 Control Transformer

2A3 [8] 1A4 4A3 [12] 3A2 [7] 3A3 [9] 3A1 [5]

RN

1A3

Device Operative

Max. 200 V

44

45

VN

52

53

IN

* For applications with a transformer secondary rating that will result in 50/60 Hz phase ground fault voltages >200 V ac, use the "High Voltage" connection for the 59N Function.

Figure 5-16

Low Frequency Signal Injection Equipment Typical Connections

523

M-3425A Instruction Book

Figure 5-17

20 Hz Frequency Generator Housing Panel Surface Mount

524

Installation 5

Figure 5-18

20 Hz Frequency Generator Housing Panel Flush Mount

525

M-3425A Instruction Book

Figure 5-19

20 Hz Band Pass Filter Housing Panel Surface Mount

526

Installation 5

Figure 5-20 20 Hz Band Pass Filter Housing Panel Flush Mount

527

M-3425A Instruction Book

Figure 5-21 20 Hz Measuring Current Transformer 400-5 A CT

4.0 [10.16] JUMPERS BETWEEN (2,3) AND (4,5)

4.94 [12.55]

2.75 [6.99] 3.81 [9.68]

Four Slots 0.22 X 0.75 [0.56 X 1.91] 3.38 [8.6]

JUMPERS BETWEEN (4,5) AND (2,3)

Figure 5-22 M-0331 2:1 Control Transformer

528

Testing 6

6
6.1 6.2

Testing

Equipment/Test Setup ............................................................... 62 Functional Test Procedures ....................................................... 66 Power On Self Tests ................................................................. 67 21 Phase Distance ..................................................................... 68 24 Volts per Hertz ...................................................................... 69 25D/25S Sync Check .............................................................. 612 27 Phase Undervoltage ............................................................ 616 27TN Third-Harmonic Undervoltage, Neutral ........................... 617 32 Directional Power, 3-Phase ................................................ 621 40 Loss of Field ....................................................................... 624 46 Negative Sequence Overcurrent Definite Time ................. 626 46 Negative Sequence Overcurrent Inverse Time ................. 627 49 Stator Overload ................................................................... 628 50 Instantaneous Phase Overcurrent ...................................... 630 50BF/50BF-N Breaker Failure .................................................. 631 50/27 Inadvertent Energizing ................................................... 633 50DT Definite Time Overcurrent for Split-Phase Differential ... 634 50N Instantaneous Neutral Overcurrent .................................. 635 51N Inverse Time Neutral Overcurrent ................................... 636 51V Inverse Time Phase Overcurrent with Voltage Control/Restraint ......................................................... 637 59 Phase Overvoltage ............................................................. 639 59D Third Harmonic Voltage Differential ................................. 640 59N Overvoltage, Neutral Circuit or Zero Sequence .............. 641 59X Multipurpose Overvoltage ................................................. 642 60FL VT Fuse Loss Detection ................................................ 643 64F Field Ground Protection .................................................... 644 64B Brush Lift Off Detection ................................................... 646 64S 100% Stator Ground Protection by Injection .................. 647 67N Residual Directional Overcurrent ..................................... 650 78 Out of Step ......................................................................... 654 81 Frequency ............................................................................ 656 81A Frequency Accumulator .................................................... 657 81R Rate of Change of Frequency .......................................... 658 87 Phase Differential ................................................................ 660 87GD Ground Differential ......................................................... 662 Breaker Monitoring ................................................................... 664 Trip Circuit Monitoring .............................................................. 666 IPSLogic ................................................................................... 667 Diagnostic Test Procedures .................................................... 668 Auto-Calibration ........................................................................ 677

6.3 6.4

61

M-3425A Instruction Book

6.1

Equipment/Test Setup
6. For relays with the 64F/B option: a. Resistor decade box capable of 500 ohms to 150 kOhms, able to step in 100 ohm increments. b. Capacitors ranging from 0.15 mf to 10 mf. 7. For relays with the 64S option: a. 20 Hz Voltage Generator (variable) 0 to 40 V. b. 20 Hz Current Generator (variable) 0 to 40 mA. Setup 1. Connect system power to the power input terminals 62 (hot) and 63 (neutral). The relay can be ordered with a nominal input power supply of 110/120/230/240 Vac, 110/125/220/250 Vdc or 24/48 Vdc. An optional redundant power supply is available.

No calibration is necessary, as the M-3425A Generator Protection Relay is calibrated and fully tested at the factory. If calibration is necessary because of a component replacement, follow the auto calibration procedure detailed in Section 6.4, Auto Calibration (or see Section 4.7, Calibration subsection for units without an HMI). These test procedures are based on the prerequisite that the functions are enabled and have settings as described in Chapter 2, Application, and that the unit is fitted with the optional HMI module. Equipment Required The following equipment is required to carry out the test procedures: 1. 2. 3. Two Digital Multimeters (DMM) with 10 A current range. 120 V ac or 0 to 125 V dc variable supply for system power. Three-phase independent voltage sources (0 to 250 V) variable phase to simulate VT inputs. Three-phase independent current sources (0 to 25 A) variable phase to simulate CT inputs. Electronic timer accurate to at least 8 ms.

4.

NOTE: The proper voltage for the relay is clearly marked on the power supply label affixed to the rear panel. 2. For each test procedure, connect the voltage and current sources according to the configuration listed in the test procedure and follow the steps outlined.

5.

62

Testing 6

NOTE: The phase angles shown here use leading angles as positive and lagging angles as negative. Some manufacturers of test equipment have used lagging angles as positive, in which case VB=120 V a 120 and VC=120 V a 240. Similarly other voltages and currents phase angles should be adjusted. These test configurations are for ABC phase rotation. They must be adjusted appropriately for ACB phase rotation.
Voltage Input 1 Hot Neutral Hot Neutral Hot Neutral Voltage Input 3 Hot Neutral Hot Neutral 39 38 41 40 43 42 45 44 65 64 VX VN VC = 120 V ac 120 VB = 120 V ac 120 VA = 120 V ac 0

Voltage Input 2

Figure 6-1

Voltage Inputs: Configuration V1

39 38 41 VAB = 1200

Voltage Input 1 120 30

Hot Neutral

Voltage Input 2 120 90

Neutral Hot

40 43 42

VBC = 120120

VCA = 120120

Voltage Input 3 0 to 20 V ac 180 Hz

Hot Neutral

45 44 VN

Figure 6-2

Voltage Inputs: Configuration V2

63

M-3425A Instruction Book

Polarity 55 Current Input 1 54 57 Current Input 2 56 59 Current Input 3 58 Ic 120 Ib 120 Ia 0

Figure 6-3

Current Inputs: Configuration C1

Polarity 47 Current Input 1 46 49 Current Input 2 48 51 50 Current Input 3 53 52 IN IC 120 IB 120 IA 0

Figure 6-4

Current Inputs: Configuration C2

64

Testing 6

Polarity 55 Current Input 1 a 54

I a 0

57 b 56

I b 120

59 c 58

I c 240

Polarity 47 Current Input 2 A 46 49 B 48 51 C 50

Current Configuration C3

I 0 A

120

I C 240
o

Figure 6-5

45 20 Hz Voltage Source (Variable) 44 53 20 Hz Current Source (Variable) 52

Figure 6-6

64S Test Configuration

65

M-3425A Instruction Book

6.2

Functional Test Procedures

The tests are described in this section in ascending function number order as used in Chapter 2, Application. NOTE: User should disable all functions not currently being tested before beginning any function test. During the lifetime of the relay, testing of individual functions due to changes in application settings will be more likely than an overall testing routine. An index of the individual test procedures is illustrated at the beginning of this chapter. NOTE: Care must be taken to reset or enable any functions that have been changed from their intended application settings when the test procedures are complete. Many options for test sequences and methods are possible. As an example, the operation of the output contacts can be tested along with the operation of the LEDs in the Diagnostic Test Procedures. The operation of the output contacts may also be confirmed with the LED and function operation during Functional Test Procedures, if desired. If timer quantities are to be checked, the timer must be activated by the appropriate output contacts. The contact pin numbers are enumerated in Table 6-1, Output Contacts. It is suggested that copies of the following be made for easy referral during test procedures: Input Configurations pg 63 to 6-5 Output Contact Numbers pg 668 Relay Configuration Table pg A2 Setpoint & Timing Record Form pg A20

This section details test quantities, inputs and procedures for testing each relay function. The purpose is to confirm the functions designated output operation, the accuracy of the magnitude pickup settings, and the accuracy of time delay settings. Whereas the first test described, Power On Self Test, does not require electrical quantity inputs, all other functional tests do require inputs, and the necessary connection configurations are noted. In all test descriptions, a process for calculating input quantities to test the actual settings of the function will be given if needed. Disable all other functions not being tested at the time. This action is to prevent the operation of multiple functions with one set of input quantities, which could cause confusion of operation of outputs or timers. The complete description of the method to disable/enable functions may be found in detail in Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection or Chapter 4, Remote Operation. The complete description of the method to install setting quantities may be found in Section 3.4, System Data, Setpoints and Time Settings subsection. It is desirable to record and confirm the actual settings of the individual functions before beginning test procedures. Use Figure A-3, Functional Configuration Record Form and Figure A-4, Setpoint & Timing Record Form, found in Appendix A, Configuration Record Forms, to record settings. It is also possible to download the relay settings into a file using IPScom. It may be desirable to program all test settings in an alternate profile, or to save the relay settings in IPScom to preserve desired setup.

66

Testing 6

Power On Self Tests

VOLTAGE INPUTS: CURRENT INPUTS:

none none

1. 2.

Apply proper power to the power input terminals (60 HOT and 61 NEUTRAL). The following sequence of actions will take place in the following order: a. The unit will display the following:

POWER ON SELFTESTS XXXXXXxxxxxxxxxxx b. c. d. All LEDs will illuminate for approximately 1 second. The POWER and RELAY OK LEDs will remain illuminated, all other LEDs will extinguish. The unit will display the following:

POWER ON SELFTESTS PASS e. The unit will display the model number:

BECKWITH ELECTRIC CO. M-3425A Expanded f. The unit will display the firmware version.

BECKWITH ELECTRIC D-0150xx.xx.xx g. The unit will display the serial number.

BECKWITH ELECTRIC CO. SERIAL NUMBER xxx h. i. j. The POWER LED(s) will illuminate. The RELAY OK LED will flash (or stay on as programmed in the diagnostic menu). The BREAKER CLOSED LED will remain illuminated. If the relay breaker position contact IN1 is connected to a breaker position contact (52b) and the breaker is open the LED will be extinguished.

3. 4.

The power-on self-tests end with the unit displaying the system date, time and default logo. If there are any recorded targets they are then displayed.

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M-3425A Instruction Book

21 Phase Distance (#1, #2 or #3)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Diameter 1 Amp CT Rating Offset 1 Amp CT Rating Impedance Angle Time Delay Programmed Outputs VT Configuration P O A D Ohms Ohms Degrees Cycles (0.1 to 100) (0.5 to 500.0) (100 to 100) (500.0 to 500.0) (0 to 90) (1 to 8160) (1 to 8) (9 to 23)

Z Output Expanded I/O Line - Ground or Line-Line

NOTE: It would be efficient to disable the element with the higher reach (Diameter plus Offset) setting first (lower current), and test the lower reach setting operation, since the higher reach setting operation can be tested without disabling the lower setting.

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 21 Phase Distance settings to be tested. Enter the Function 21 Phase Distance settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1. The level of current at which pickup operation is to be expected for an individual setting is determined as follows: a. Define reach as R ohms = (P ohms + O ohms) [O, usually set at zero ohms]. b. For Line-Ground configuration, define current as I = ((Selected Voltage)I R ohms). The voltage level may be selected based on the desired test current level. For Line-Line configuration, define current as I = ((Selected Voltage/S3) I R ohms). Set the three-phase voltages to the Selected Voltage value from Step 6b above. Set the phase angle between the voltage and current inputs at (A) degrees from settings above (for Line-Line configuration, set the phase angle at (A30). Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase input currents until the 21 PHASE DISTANCE LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level at which the 21 PHASE DISTANCE actuates should be equal to I calculated in Step 6 with the resulting impedance 0.1 ohms or 5%. 4. 5. 1. 2.
68

Pickup Test:
1. 2. 3.

Release the TARGET RESET pushbutton, then decrease the three-phase input currents. The assigned OUTPUT LEDs will extinguish. Press the TARGET RESET pushbutton to reset targets. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of the current (I) found in Step 6, and start timing. The contacts will close after D cycles within 1 cycle or 1%.

Time Test:

Testing 6

24 Volts/Hz Definite Time (#1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Definite Time Pickup Time Delay Programmed Outputs P D % Cycles (100 to 200) (30 to 8160) (1 to 8) (9 to 23)

Z Output Expanded I/O

NOTE: It would be efficient to disable the 24 Definite Time element with the lower pickup setting first and test the higher setting operation, since the lower setting operation can be tested without disabling the higher setting.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 24 Voltz/Hz Definite Time settings to be tested. Enter the Function 24 Voltz/Hz Definite Time settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. The Volts per Hertz pickup level at a percentage setting at Nominal Frequency (50 or 60 Hz) is: Pickup voltage = (P% 100) x (Nominal Voltage) where the Nominal Values have been programmed in the system setup data described in Section 2.1, Configuration and are recorded on Figure A-3, Functional Configuration Record Form.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A until the 24 VOLTS/Hz LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level of operation will equal to P volts 1%. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

2. 3.

Time Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately (P + 10 volts) volts, and start timing. The contacts will close after D cycles 25 cycles. Repeat Pickup Test and Time Test for Phase B and C.

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M-3425A Instruction Book

24 Volts/Hz Inverse Time

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Inverse Time Pickup Inverse Time Curve Time Dial (Curve 1) Time Dial (Curves 2-4) Reset Rate Programmed Outputs R Seconds P C K % (100 to 200) (1 to 4) (1 to 100) (0.0 to 9.0) (1 to 999) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 24 Voltz/Hz Inverse Time settings to be tested. Enter the Function 24 Voltz/Hz Inverse Time settings to be tested utilizing either the HMI or IPScom Communications Software. Enter a Function 24 Voltz/Hz Definite Time Pickup #1 setting of 200%, with a Delay of 1200 cycles. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. The Volts/Hz pickup level of a percentage setting at nominal frequency (50 or 60 Hz) is: Pickup voltage = (P% 100) x (Nominal Voltage) where the Nominal Values have been programmed in the system setup data described in Section 2.1, Configuration and are recorded on Figure A-3, Functional Configuration Record Form. Test levels may be chosen at any percentages of Nominal Voltage which are a minimum of 5% higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in Step 6.)

7.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A until the 24 VOLTS/Hz LED light illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level of operation will equal P volts 1%. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

2. 3.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a voltage equal to the chosen test level calculated in Step 6 to Phase A and start timing. The operating time will be as read from the appropriate Inverse Curve Family and K (Time Dial) setting (refer to Appendix D, Inverse Time Curves). The measured time should be within the time corresponding to 1% of the pickup value.

610

Testing 6

3. 4.

Press and hold the TARGET RESET pushbutton. Reduce the applied voltage and start timing when the voltage drops below the pickup value, stop timing when the TARGET LED extinguishes. The time should be the reset time within 1 second or 1%. Repeat Pickup Test and Time Test for all chosen test levels. The curve portion extending to lower than P% V/Hz values are inactive and can be ignored. The tested points verify the operating times of the function.

5.

Q NOTE: If retesting is required, remove power from the unit or wait for the programmed reset time period before the next test to assure resetting of the timer.

611

M-3425A Instruction Book

25D Dead Check

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Dead V1 Dead VX Dead V1 & VX Dead Input Enable Dead Time Delay Dead Voltage Limit Programmed Outputs See Below See Below See Below DIN Input Expanded I/O DD DVL Cycles Volts (1 to 6) (7 to 14) (1 to 8160) (0 to 60) (1 to 8) (9 to 23)

Z Output Expanded I/O

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 25D Dead Check settings to be tested. Enter the Function 25D Dead Check settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. The 25D function requires positive sequence voltage and VX for testing. The following tests will reference the positive sequence voltage as V1. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set V1 and VX to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

Dead V1 Hot VX Test:

1. 2. 3. Enable Dead V1 Hot VX and disable Dead VX Hot V1 (if enabled) utilizing either the HMI or IPScom Communications Software.. Set V1 to DVL +5 V. Press and hold the TARGET RESET pushbutton, then slowly decrease the voltage applied to V1 until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to DVL 0.5 V or 0.5 %. Release the TARGET RESET pushbutton, then increase the voltage applied to V1. The OUTPUT LED will extinguish. Set V1 to the Nominal Voltage. Decrease VX to less than DVL, verify that the function does not operate.

4. 5. 6.

612

Testing 6

Dead VX Hot V1 Test:

1. 2. Enable Dead VX Hot V1 and disable Dead V1 Hot VX (if enabled) utilizing either the HMI or IPScom Communications Software. Set V1 to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 3. 4. Set VX to DVL +5 V. Press and hold the TARGET RESET pushbutton, then slowly decrease the voltage applied to VX until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to DVL 0.5 V or 0.5 %. Release the TARGET RESET pushbutton, then increase the voltage applied to VX. The OUTPUT LED will extinguish. Set VX to the Nominal Voltage. Decrease V1 to less than DVL, verify that the function does not operate.

5. 6. 7.

Dead V1 Dead VX Test:

1. 2. 3. 4. Enable Dead V1 Dead VX utilizing either the HMI or IPScom Communications Software. Disable Dead VX Hot V1 and Dead V1 Hot VX (if enabled). Set V1 and VX to DVL +5 V. Press and hold the TARGET RESET pushbutton, then slowly decrease the voltage applied to V1 and VX until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to DVL 0.5 V or 0.5 %. Release the TARGET RESET pushbutton, then increase the voltage applied to V1 and VX. The OUTPUT LED will extinguish. Set V1 to Nominal Voltage. Decrease VX to less than DVL, then verify that the function does not operate. Set VX to Nominal Voltage. Decrease V1 to less than DVL, then verify that the function does not operate.

5. 6. 7. 8. 9.

Dead Input Enable Test:

1. 2. 3. 4. Select one of the Dead Inputs (DIN) and activate it. Repeat the Dead VX Hot V1 Test and Dead V1 Hot VX Test, verify that the function operates as in Dead VX Hot V1 Test and Dead V1 Hot VX Testing. Deactivate the DIN and repeat the Dead VX Hot V1 Test and Dead V1 Hot VX Test once more. Verify that the function does not operate. Disable Dead Input feature.

Dead Timer Test:

1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Enable Dead V1 Dead VX , utilizing either the HMI or IPScom Communications Software. Set V1 and VX to DVL +5 V. Remove V1 and VX and start timing. The contacts will close within 1 to +3 cycles or 1%.

613

M-3425A Instruction Book

25S Sync Check

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Phase Angle Window Voltage Limits Upper Limit Lower Limit Sync Check Time Delay Delta Voltage Limit Delta Frequency Limit Phase Select Programmed Outputs Z Output Expanded I/O PA UL LL SD DV DF Degrees Volts Volts Cycles Volts Hz (0 to 90) (60 to 140) (40 to 120) (1 to 8160) (1.0 to 50.0) (0.001 to 0.500) (AB, BC, CA) (1 to 8) (9 to 23)

Test Setup:
1. 2. 3. 4. Determine the Function 25S Sync Check settings to be tested. Enter the Function 25S Sync Check settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. The 25 function requires only one phase voltage and VX for testing in the Line-to-Ground configuration. The phase voltage used for reference may be selected through the System Setup menu. The following tests will reference the phase voltage as V1, although any phase may be used for testing. Line-to-Line testing will follow the same procedures, with V1 representing the proper Line-to-Line phase input. Each test below can be performed using any of the three phases as a reference. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set V1 and VX to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

5. 6.

Phase Angle Limit Test:

1. 2. Establish a phase angle difference of more than PA +5. Press and hold the TARGET RESET pushbutton, then slowly decrease the phase angle difference until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The phase angle difference should be equal to PA 1. Release the TARGET RESET pushbutton, then increase the phase angle difference. The OUTPUT LED will extinguish.

3.

614

Testing 6

Upper Voltage Limit Test:

1. 2. Apply a voltage 5 V greater than UL to V1. Ensure VX voltage is less than UL but greater than LL. Slowly decrease the voltage applied to V1 until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage should be equal to UL 0.5 V or 0.5 %. Increase the voltage applied to V1. The OUTPUT LED will extinguish. If desired, repeat this test using VX.

3.

Lower Voltage Limit Test:

1. 2. Apply a voltage 5 V less than LL to V1. Ensure VX voltage is greater than LL but less than UL. Slowly increase the voltage applied to V1 until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to LL 0.5 V or 0.5 %. Decrease the voltage applied to V1. The OUTPUT LED will extinguish. If desired, repeat this test using VX.

3.

Sync Check Time Delay Test:

1. Set V1 and VX to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Establish a phase angle difference of more than PA +5. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Remove the phase angle difference and start timing. The contacts will close after SD cycles within 1 to +3 cycles or 1 %.

2. 3. 4.

Delta Voltage Test:

1. 2. 3. Set the Upper and Lower Voltage limits to their maximum and minimum values, respectively. Set VX to 140 V and V1 to 40 V. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage applied to V1 until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage difference should be equal to DV 0.5 V. Release the TARGET RESET pushbutton, then decrease the voltage applied to V1. The OUTPUT LED will extinguish. If desired, repeat the test using VX with V1 at 140 volts.

4.

Delta Frequency Test:

1. Set V1 and VX to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Set the frequency of V1 to 0.05 less than Nominal Frequency DF. Press and hold the TARGET RESET pushbutton, then slowly increase the frequency of V1 until Output Z LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The frequency difference value should be equal to DF 0.0007 Hz or 5 %. Release the TARGET RESET pushbutton, then decrease the frequency of V1. The OUTPUT LED will extinguish. If desired, repeat the test using VX with V1 at Nominal Frequency.

2. 3.

4.

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M-3425A Instruction Book

27 Phase Undervoltage, 3 Phase (#1, #2, #3)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Pickup Time Delay Programmed Outputs P D Z Expanded I/O Volts Cycles OUT (5 to 180) (1 to 8160) (1 to 8) (9 to 23)

NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable the one with the higher setting first and test the lower setting operation. The higher setting operation could then be tested without disabling the lower setting.

Test Setup:
1. 2. 3. 4. Determine the Function 27 Phase Undervoltage settings to be tested. Enter the Function 27 Phase Undervoltage settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the Phase A input voltage until the 27 PHASE UNDERVOLTAGE LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to P volts 0.5 V or 0.5%. When both RMS and Line-Ground to Line-Line is selected, the accuracy is 0.8V or 0.75%. 2. 3. Release the TARGET RESET pushbutton, then increase the Phase A input voltage to the nominal voltage, the OUTPUT LEDs will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately (P 1) volts and start timing. The contacts will close after D cycles 20 cycles or whichever is greater. 3. 1%(RMS), or 1 cycle or 0.5% (DFT),

Repeat Pickup Test and Time Test for Phase B and C.

616

Testing 6

27TN Third-Harmonic Undervoltage, Neutral (#1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V2 See Below Pickup Positive Sequence Volt Block Forward Power Block Reverse Power Block Lead VAR Block Lag VAR Block Lead Power Factor Block Lag Power Factor Block High Band Forward Power Block Low Band Forward Power Block Time Delay Programmed Outputs P PSV FP RP VAR +VAR PFLead PFLag HFP LFP D Z Expanded I/O Volts Volts PU PU PU PU PU PU PU PU Cycles OUT (0.10 to 14.0) (5 to 180) (0.01 to 1.00) (1.00 to 0.01) (1.00 to 0.01) (0.01 to 1.00) (0.01 to 1.00) (0.01 to 1.00) (0.01 to 1.00) (0.01 to 1.00) (1 to 8160) ( 1 to 8) (9 to 23)

NOTE: If 27TN #1 and 27 #2 have different pickup settings, it would be efficient to disable the one with the higher setting first and test the lower setting operation. The higher setting operation could then be tested without disabling the lower setting.

Test Setup:
1. 2. 3. 4. Determine the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested. Enter the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-2, Voltage Inputs: Configuration V2.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the neutral voltage input until the 27TN/59D 100% STATOR GND LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level should be equal to P volts 0.1 V or 1%. Release the TARGET RESET pushbutton, then increase the neutral voltage to nominal voltage. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

2. 3.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately (P 1) volts and start timing. The contacts will close after D cycles within 1 cycle or 1%.

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M-3425A Instruction Book

Positive Sequence Voltage Block Test:

1. 2. Decrease the neutral voltage input to less than P volts. Apply a three phase voltage input greater than PSV volts. The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate when the delay setting has timed out. 3. 4. 5. Enable the Positive Sequence Voltage Block utilizing either the HMI or IPScom Communications Software. Decrease the applied three phase voltage until the OUTPUT LED(s) extinguishes. The voltage level should be equal to PSV volts 0.5 V or 0.5%. Disable the Positive Sequence Voltage Block utilizing either the HMI or IPScom Communications Software.

Forward/Reverse Power Block Test:

1. Apply a three phase nominal voltage input. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 2. Apply a nominal current input consistent with Figure 6-3, Current Inputs: Configuration C1. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. NOTE: The POWER Real p.u. value can be obtained utilizing either the HMI (Status/ Power Status) or IPScom Communications Software (Relay/Monitor/Secondary Status). 3. 4. 5. 6. 7. 8. 9. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than FP. Enable the Forward Power Block utilizing either the HMI or IPScom Communications Software. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes. The Power Real p.u. value should be equal to FP 0.01 PU or 2%. Utilizing either the HMI or IPScom Communications Software disable the Forward Power Block and then enable the Reverse Power Block. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than RP. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes. The Power Real p.u. value should be equal to RP 0.01 PU or 2%. Enable the Reverse Power Block utilizing either the HMI or IPScom Communications Software.

Lead/Lag VAr Block Test:

1. Apply a three phase nominal voltage input. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 2. Apply a nominal current input consistent with Figure 6-3, Current Inputs: Configuration C1. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form.

618

Testing 6

NOTE: The POWER Reactive var value can be obtained utilizing either the HMI (Status/ Power Status) or IPScom Communications Software (Relay/Monitor/Secondary Status). 3. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than VAR. The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate when the delay setting has timed out. 4. 5. 6. 7. 8. 9. Enable the Lead VAR Block utilizing either the HMI or IPScom Communications Software. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes. The Power Reactive var value should be equal to VAR 0.01 PU or 2%. Utilizing either the HMI or IPScom Communications Software disable the Lead VAR Block and then enable the Lag VAR Block. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than +VAR. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes. The Power Reactive var value should be equal to +VAR 0.01 PU or 2%. Disable the Lag VAR Block utilizing either the HMI or IPScom Communications Software.

Lead/Lag Power Factor Block Test:

1. Apply a three phase nominal voltage input. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 2. Apply a nominal current input consistent with Figure 6-3, Current Inputs: Configuration C1. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. 3. Adjust three phase voltages and currents to obtain a Lead Power Factor Block value greater than PFLead. The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate when the delay setting has timed out. 4. 5. 6. 7. 8. Enable the Power Factor Lead Block utilizing either the HMI or IPScom Communications Software. Adjust three phase voltage phase angles until the OUTPUT LED(s) extinguishes. The Power Factor Lead Block value should be equal to PFLead 0.03 or 3%. Disable the Power Factor Lead Block. Enable the Power Factor Lag Block. Adjust three phase voltages and currents to obtain a Lag Power Factor Block value greater than PFLag. The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate when the delay setting has timed out. 9. 10. 11. Enable the Power Factor Lag Block utilizing either the HMI or IPScom Communications Software. Adjust three phase voltage phase angles until the OUTPUT LED(s) extinguishes. The Power Factor Lag Block value should be equal to PFLag 0.03 PU or 3%. Disable the Power Factor Lag Block.

619

M-3425A Instruction Book

Forward Power Block (Band) Test:

1. Apply a three phase nominal voltage input. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 2. Apply a nominal current input consistent with Figure 6-3, Current Inputs: Configuration C1. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. 3. 4. Enable the High/Low Band Forward Power Block utilizing either the HMI or IPScom Communications Software. Adjust three phase voltages and currents to obtain a High/Low Forward Power Block value either greater than the Low Band Forward Power Block LFP, or less than the High Band Forward Power Block HFP The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate when the delay setting has timed out. Adjust the three phase current until the OUTPUT LED(s) extinguishes. The Power Real p.u. value should be within the High Band and Low Band setpoint band 0.1 PU or 2%. 6. Disable the High/Low Band Forward Power Block.

5.

620

Testing 6

32 Directional Power, 3 Phase (#1, #2, #3)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Pickup Time Delay Programmed Outputs VT Configuration Power Sensing #3 Directional Power Sensing P D PU Cycles (3.000 to +3.000) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O Line-Ground

(Over/Under) (Real/Reactive)

NOTE: It would be efficient to disable the element with the lower pickup setting first and test the higher setting operation, since the lower setting operation can be tested without disabling the higher setting.

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 32 Directional Power settings to be tested. Enter the Function 32 Directional Power settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1. The level of current at which operation is to be expected for an individual power setting is given by multiplying the PU pickup value (P above) by the Nominal Current value previously input to the relay. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. Set the three phase voltages to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

7.

Pickup Test, Positive/Forward Over Power Flow:

1. Press and hold the TARGET RESET pushbutton, then slowly increase the three phase currents until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to that calculated in Step 6, 2% or 0.002 PU, whichever is greater. 2. 3. 4. Release the TARGET RESET pushbutton. Decrease the currents. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

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M-3425A Instruction Book

Pickup Test, Negative/Reverse Over Power Flow:

1. 2. Set the phase currents at 180 degrees from the respective phase voltages. Press and hold the TARGET RESET pushbutton, then slowly increase the three phase currents until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to that calculated in Step 6, 2% or 0.002 PU, whichever is greater. Release the TARGET RESET pushbutton. Decrease the three phase currents. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

3. 4. 5.

Pickup Test, Positive Forward Under Power Flow:

1. 2. 3. Set the phase currents in phase with the respective phase voltages. Select Underpower sensing utilizing either the HMI or IPScom Communications Software. Press and hold the TARGET RESET pushbutton, then slowly decrease the three phase currents until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to that calculated in Step 6, 2% or 0.002 PU, whichever is greater. Release the TARGET RESET pushbutton. Increase the three phase currents. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

4. 4. 5.

Pickup Test, Negative/Reverse Under Power Flow:

1. 2. Set the phase currents at 180 degrees from the respective phase voltages. Press and hold the TARGET RESET pushbutton, then slowly decrease the three phase currents until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to that calculated in Step 6, 2% or 0.002 PU, whichever is greater. Release the TARGET RESET pushbutton. Increase the three phase currents. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

3. 4. 5.

Pickup Test, Reactive Over Power (Element #3 Only):

1. 2. Set the Three phase voltages, current magnitudes and phase angles to less than the Reactive p.u. pickup level. Press and hold the TARGET RESET pushbutton, then slowly swing current angles until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to the Reactive Pickup 2% or 0.002 PU, whichever is greater. Release the TARGET RESET pushbutton. Adjust phase angles until the OUTPUT LED(s) extinguish. Press the TARGET RESET pushbutton to reset targets.

3. 4. 5.

622

Testing 6

Pickup Test, Reactive Under Power (Element #3 Only):

1. 2. Set the Three phase voltages, current magnitudes and phase angles to greater than the Reactive p.u. pickup level. Press and hold the TARGET RESET pushbutton, then slowly swing current angles until the 32 DIRECTIONAL POWER LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be equal to the Reactive Pickup 2% or 0.002 PU, whichever is greater. Release the TARGET RESET pushbutton. Adjust phase angles until the OUTPUT LED(s) extinguish. Press the TARGET RESET pushbutton to reset targets.

3. 4. 5.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of the pickup current and start timing. The contacts will close after D cycles within +16 cycles or 1%.

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M-3425A Instruction Book

40 Loss of Field (#1 or #2, VC #1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Circle Diameter 1 Amp CT Rating Offset 1 Amp CT Rating Time Delay Voltage Control Delay with VC Directional Element Programmed Outputs VT Configuration E P O D V Ohms Ohms Cycles Volts Cycles Degrees (0.1 to 100) (0.5 to 500) (50 to 50) (250 to 250) (1 to 8160) (5 to 180) (1 to 8160) (0 to 20) (1 to 8) (9 to 23)

Z OUT Expanded I/O Line-Ground

NOTE: It would be efficient to disable the function with the higher reach (diameter minus offset) setting first (lower current) and test the lower reach setting operation. Since the higher setting operation can be tested without disabling the lower setting, the 40 functions will be enabled when the tests are complete.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 40 Loss of Field settings to be tested. Enter the Function 40 Loss of Field settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.

NOTE: For proper testing, use I 3 x CT rating. 6. The level of current at which operation is to be expected for an individual setting is as follows: a. Define reach as R ohms = (P - O ohms) where O is usually negative. b. c. 7. Define trip current as I = (Selected Voltage R ohms). The voltage level may be selected based on the desired test current level. Define offset current as IO = (Selected Voltage O ohms).

Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and set the phase angle between the voltage and current inputs to 90 (current leading voltage).

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents until the 40 LOSS OF FIELD LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level will be equal to I calculated in Step 6 with the resulting impedance within 0.1 ohms or 5%.

624

Testing 6

2.

If the offset setting is negative, continue to increase the three-phase currents until the 40 LOSS OF FIELD LED light extinguishes, or the pickup indicator extinguishes on the IPScom Function Status screen. The level will be equal to IO calculated in Step 6 with the resulting offset impedance within 0.1 ohms or 5%. Release the TARGET RESET pushbutton. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

3. 4. 5.

Time Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and set the phase angle between the voltage and current inputs to 90 (current leading voltage). Apply I + 10% Amps and start timing. Contacts will close after D cycles K1 cycle or K1%.

Time Test With Voltage Control:

1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Enable the Voltage Control setting utilizing either the HMI or IPScom Communications Software. Set the three-phase voltages VA, VB, and VC to a voltage where the positive sequence voltage is less than the Voltage Control setting. Set phase currents and phase angles to establish the impedance value within the mho pickup and start timing. Contacts will close after D cycles 1 cycle or 1%.

625

M-3425A Instruction Book

46 Negative Sequence Overcurrent Definite Time

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C1 (MODIFIED) Pickup Def Time Time Delay Programmed Outputs P D % Cycles (3 to 100) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. 4. Determine the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested. Enter the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified). Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and Phase C current = Input 2).

NOTE: For proper testing, use I 3 x CT rating. 5. The level of current at which operation is to be expected for an individual setting is given by; Pickup current = (P% 100) x Nominal Current previously input to the relay. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents until the NEG SEQ OVERCURRENT 46 LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level will be equal to pickup current calculated in Step 5 0.5% of 5 A. Release the TARGET RESET pushbutton. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

Pickup Test:
1.

2. 3. 4.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply current of at least (1.1 x pickup) amps and start timing. The contacts will close after D cycles within 1 cycle or 1%.

626

Testing 6

46 Negative Sequence Overcurrent Inverse Time

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C1 (MODIFIED) Pickup Inv Time Time Dial Setting Maximum Trip Time Reset Time Programmed Outputs P K D R Cycles Seconds % (3 to 100) (1 to 95) (600 to 65,500) (1 to 600) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. 4. Determine the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested. Enter the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified). Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and Phase C current = Input 2).

NOTE: For proper testing, use I 3 x CT rating. 5. The current pickup level at a percentage setting is: Pickup current = (P% 100) x Nominal Current previously input to the relay. a. Test levels may be chosen at any percentages of Nominal Current which are a minimum of 5% higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in amps.) b. The Nominal Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3, Functional Configuration Record Form. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply currents equal to the chosen test levels calculated in Step 5 and start timing. The operating time will be as read from Figure 2-31, Negative Sequence Inverse Time Curves, negative sequence current in % of Nominal Current and appropriate K (Time Dial) setting, or the maximum trip time (whichever is faster).

Time Test:
1. 2.

NOTE: If retesting is required, power should be removed from the unit or wait R seconds before the next test to assure resetting of the timer. 3. 1. 2. Repeat Step 2 for all test levels chosen. Press and hold the TARGET RESET pushbutton. Reduce the applied voltage and start timing when the voltage decreases to less than the pickup value, stop timing when the TARGET LED extinguishes, or the pickup indicator extinguishes on the IPScom Function Status screen. The time should be approximately equal to the reset time setting R.

Reset Time Test:

NOTE: If retesting is required, power should be removed from the unit or wait for the reset time before the next test to assure resetting of the timer.
627

M-3425A Instruction Book

49 Stator Overload Protection (#1, #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C1 Time Constant Max Overload Current 1 Amp CT Rating Programmed Outputs

Imax

Minutes Amps

(1.0 to 999.9) (1 to 10) (.2 to 2) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. 5. Determine the Function 49 Stator Overload settings to be tested. This test requires that the values for the following elements (described in detail in Chapter 2, Application) be determined: = time constant I0 = pre-load current Imax = maximum allowed continuous overload current Enter the Function 49 Stator Overload settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1. Calculate t (time to trip in minutes) for the desired test settings as follows: Where:

t = t x In

IL2 w Imax2

IL2 w IPL2

Where: t = time to trip in minutes = time constant IL= relay current (applied) IPL = pre-load current Imax = maximum allowed continuous overload current

Pickup Test: 1. Press and hold the TARGET RESET pushbutton, then slowly increase the current until the STATOR OVERLOAD 49 LED illuminates or the pickup indicator illuminates on the IPScom Function Status screen.
The current level of operation will be (Imax) Amps 2. 3. 0.1 A ( 0.02 Amp for 1 A CT) or 3%. Release the TARGET RESET pushbutton, then decrease the current. The OUTPUT LED will extinguish. Press TARGET RESET button to remove targets.

628

Testing 6

Time Test (Cold Start): 1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
NOTE: The 49 Stator Overload 49 #1 and 49 #2 current values can be obtained utilizing either the HMI (Status/Current Status) or IPScom Communications Software (Relay/Monitor/Secondary Status). 2. 3. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater than 0.00 A, then remove power from the relay and then reapply power to reset the current values. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing. The time to trip should be t minutes 5 %.

Time Test (Preload): 1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
NOTE: The 49 Stator Overload 49 #1 and 49 #2 current values can be obtained utilizing either the HMI (Status/Current Status) or IPScom Communications Software (Relay/Monitor/Secondary Status). 2. 3. 4. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater than 0.00 A, then remove power from the relay and then reapply power to reset the current values. Apply a three phase preload current to the relay equal to (IO) Amps and allow current readings to stabilize. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing. The time to trip should be t minutes 5 %.

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M-3425A Instruction Book

50 Instantaneous Phase Overcurrent (#1, #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C1 Pickup 1 Amp CT Rating Delay Programmed Outputs Z Expanded I/O P Amps Cycles OUT (0.1 to 240.0) (0.1 to 48.0) (1 to 8160) (1 to 8) (9 to 23)

NOTE: Although no voltage input is required for the testing of the 50 function, it is suggested that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. 4. Determine the Function 50 Instantaneous Phase Overcurrent settings to be tested. Enter the Function 50 Instantaneous Phase Overcurrent settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.

Pickup Test:
1 Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 3 (Phase C) until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will be (P) amps 0.1 amps or 3%. 2. 3. 4. Release the TARGET RESET pushbutton. Decrease the current input. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of P amps and start timing. The operating time will be Reduce Current Input 3, to 0 amps. Test may be repeated using Current Inputs 1 (Phase A) and 2 (Phase B) individually. 1 cycle or 1%.

630

Testing 6

50BF/50BF-N Breaker Failure

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C3 50BF-Ph Pickup 1 Amp CT Rating 50BF-N Pickup 1 Amp CT Rating Time Delay Breaker Failure Initiate Input Initiate Programmed Outputs P N D Amps Amps Cycles (0.10 to 10.00) (0.02 to 2.00) (0.10 to 10.00) (.02 to 2.00) (1 to 8160) (1 to 8) (1 to 6) (7 to 14) (1 to 8) (9 to 23)

B OUT I IN Expanded I/O Z OUT Expanded I/O

Test Setup:
1. 2. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3. Current Input #2 only.

Test Setup for 50BF-Ph Generator Breaker Failure Operation:

1. 2. Determine the Function 50BF-Ph Generator Breaker Failure settings to be tested. Utilizing either the HMI or IPScom Communications Software enter the following settings: a. Enable the 50BF-Phase Element and disable the 50BF-Neutral Element b. 50BF-Ph Pickup Setting > P amps, Time delay setting = D cycles.

Testing 50BF-Ph Generator Breaker Failure Operation:

1. 2. 3. Externally short any ONE set of contacts (I) IN shown above. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Alternatively, the external contact may be operated if all connections are made. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 3 until the 50BF BREAKER FAILURE LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will be (P) amps 0.1 amps or 2%. 4. 5. 6. Release the TARGET RESET pushbutton. Decrease the current input. The OUTPUT LED(s) extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test 50BF-Ph Generator Breaker Failure Operation:

1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of P amps and start timing. The operating time will be D cycles within 1 cycle or 1%. Reduce Current Input 3, to 0 amps.

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M-3425A Instruction Book

Test Setup for 50BF-N Generator Breaker Failure Operation:

1. 2. Determine the Function 50BF-Ph Generator Breaker Failure settings to be tested. Utilizing either the HMI or IPScom Communications Software enter the following settings: a. Enable the 50BF-Neutral Element and the 50BF-Phase Element b. 50BF-N Pickup Setting > N amps, 50BF-Ph Pickup Setting < P amps, Time delay setting = D cycles.

Testing 50BF-N Generator Breaker Failure Operation:,

1. 3. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 3 until the 50BF BREAKER FAILURE LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will be (N) amps 0.1 amps or 2%. 4. 5. 6. Release the TARGET RESET pushbutton. Decrease the current input. The OUTPUT LED(s) extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test 50BF-N Generator Breaker Failure Operation:

1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of N amps and start timing. The operating time will be D cycles within 1 cycle or 1%. Reduce Current Input 3, to 0 amps.

Test Setup for HV Breaker Failure Operation:

1. Utilizing either the HMI or IPScom Communications Software enter the following settings: a. Disable the 50BF-Neutral Element and 50BF-Phase Element. b. Select 1 input initiate from #2 to #6, utilizing either the HMI or IPScom Communications Software. c. Time delay setting = D cycles d. Input 1 IN breaker closed state.

Testing HV Breaker Failure Operation:

1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Initiate operation by externally shorting any ONE set of contacts (I) IN except Input 1 above. Remove short from Input (1) IN. The operating time will be D cycles within 1 cycle or 1%.

632

Testing 6

50/27 Inadvertent Energizing

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 50 Pickup 1 Amp CT Rating 27 Pickup Pickup Delay Dropout Delay Programmed Outputs P V D T Amps Volts Cycles Cycles (0.50 to 15.00) (.01 to 3.00) (5 to 130) (1 to 8160) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. 5. Determine the Function 50/27 Inadvertent Energizing settings to be tested. Enter the Function 50/27 Inadvertent Energizing settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.

50 Overcurrent Test and 27 Undervoltage Test:

1. 2. Set Voltage inputs to zero volts, then verify the Pickup Time Delay times out after a minimum of D cycles. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A current (Input 1) until the 50/27 INADVERTENT ENRGNG LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The level of operation will be (P) amps 0.1 A or 2%. 3. 4. If desired, set the dropout time delay (T) to minimum setting. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage input in stages (waiting at least T cycles between each voltage change) until the 50/27 INADVERTENT ENRGNG LED extinguishes, or the pickup indicator extinguishes on the IPScom Function Status screen.. The level of operation will be V volts 0.5 Volts.

27 Pickup Delay and Dropout Delay Test:

1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Reduce voltage to 0 volts and start timing. The operating time to close will be D cycles within cycle or 1%. Increase current by one (1) amp. Input approximately 110% of V volts (pickup setting) and start timing. The operating time to open will be T cycles within 1 cycle or 1%. 1

633

M-3425A Instruction Book

50DT Definite Time Overcurrent (for split-phase differential), #1 or #2

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C2 Pickup A Phase 1 Amp CT Rating Pickup B Phase 1 Amp CT Rating Pickup C Phase 1 Amp CT Rating Delay Programmed Outputs A B C Amps Amps Amps Cycles Z OUT Expanded I/O (0.20 to 240.00) (0.04 to 48.00) (0.20 to 240.00) (0.04 to 48.00) (0.20 to 240.00) (0.04 to 48.00) (1 to 8160) (1 to 8) (9 to 23)

NOTE: Although no voltage input is required for the testing of the 50DT function, it is suggested that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for operation. If other functions operate during these tests they will need to also be disabled for the test and enabled after the tests are complete.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 50DT Definite Time Overcurrent settings to be tested. Enter the Function 50DT Definite Time Overcurrent settings to be tested utilizing either the HMI or IPScom Communications Software. Disable the functions listed above. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C2. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current Input until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will be (A) amps 0.1 amps or 3%. 2. 3. 4. 1. 2. 3. 4. 5. Release the TARGET RESET pushbutton. Decrease the Phase A Current Input. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of A amps and start timing. The operating time will be 1%, whichever is greater. Reduce Phase A Current Input to 0 amps. Repeat Steps 2 and 3 for Phase B & C. If testing is complete, enable any functions disabled for this test. 1 cycle or

Pickup Test:
1.

Time Test:

634

Testing 6

50N Instantaneous Neutral Overcurrent

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None As described Pickup 1 Amp CT Rating Time Delay Programmed Outputs P D Amps Cycles (0.1 to 240.0) (0.1 to 48.0) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: Although no voltage input is required for the testing of the 50N function, it is suggested that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. Determine the Function 50N Instantaneous Neutral Overcurrent settings to be tested. Enter the Function 50N Instantaneous Neutral Overcurrent settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input IN (terminals 53 and 52) until the NEUTRAL O/C 50N/51N LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will be (P) amps 0.1 amps or 3%. 2. 3. 4. Release the TARGET RESET pushbutton. Decrease Current Input IN. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Pickup Test:
1.

Time Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply approximately 110% of P amps to Current Input IN (terminals 53 and 52) and start timing. The operating time will be D cycles 1 Cycle or 1%. Reduce Current Input IN to 0 amps.

635

M-3425A Instruction Book

51N Inverse Time Neutral Overcurrent

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None As described Pickup 1 Amp CT Rating P Amps (0.25 to 12.00) (0.05 to 2.40)

BECO Time Curves (definite time/inverse/very inverse/extremely inverse) Time Dial Setting
1

(0.5 to 11.0)

IEC Inverse Time Curves: (inverse/very inverse/extremely inverse/long time inverse) IEE Curves (moderately inverse/very inverse/extremely inverse) Time Dial Setting Programmed Outputs
1

K Z OUT Expanded I/O

(0.5 to 15.0) (1 to 8) (9 to 23)

Either a standard curve or an IEC curve must be selected.

Q NOTE: Although no voltage input is required for the testing of the 51N function, it is suggested that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. 4. Determine the Function 51N Inverse Time Neutral Overcurrent settings to be tested. Enter the Function 51N Inverse Time Neutral Overcurrent settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Refer to Appendix D, Figures D5D12, or Tables D-1A and D-1B. Test levels may be chosen in terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels chosen and calculated in amps.)

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply current equal to the chosen test level calculated in Step 6 to Current Input IN (Terminals 53 and 52) and start timing. Operating time will be within 3 cycles or 3% whichever is greater. 3. Repeat Steps 2 and 3 for all test levels chosen. The tested points verify the operating times of the function.

636

Testing 6

51V Inverse Time Phase Overcurrent with Voltage Control/Restraint

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Pickup 1 Amp CT Rating BECO Time Curves (definite time/inverse/very inverse/extremely inverse) Time Dial Setting K (0.5 to 11.0) P Amps (0.50 to 12.00) (0.10 to 2.40)

IEC Inverse Time Curves:1 (inverse/very inverse/extremely inverse/long time inverse) IEE Curves (moderately inverse/very inverse/extremely inverse) Time Dial Setting Programmed Outputs
1

K Z OUT Expanded I/O

(0.5 to 15.0) (1 to 8) (9 to 23)

Either a standard curve or an IEC curve must be selected.

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 51V Inverse Time Phase Overcurrent settings to be tested. Enter the Function 51V Inverse Time Phase Overcurrent settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 Test levels may be chosen at any ampere values which are a minimum of 50% higher than the pickup amps, P Amps. It is suggested that the user select 4 or 5 test levels to verify curve.

Pickup Test:
1. 2. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint utilizing either the HMI or IPScom Communications Software. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current Input until the PHASE OVERCURRENT 51V LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The current level of operation will equal P Amps 0.1A or 1%. 3. 4. 5. Release the TARGET RESET pushbutton. Reduce the Phase A Current Input to 0 amps. The assigned OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint utilizing either the HMI or IPScom Communications Software.

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M-3425A Instruction Book

3.

Apply current equal to the chosen test level calculated in Step 6 to Phase A Current Input and start timing. The operating time will be as read from the appropriate Inverse Curve Family and K (Time Dial) setting in Appendix D, Figures D-5 through D-8, or Tables D-1A through D-1B. The accuracy specified is valid for currents above 1.5 times the pickup current. Reduce Phase A Current Input to 0 amps. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets. Repeat Steps 3, 4 and 5 for all test levels chosen.

4. 5. 6.

Voltage Control Test:

1. 2. If Voltage Control is disabled, then enable 51V Voltage Control utilizing either the HMI or IPScom Communications Software. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A (B,C) Current Input until the PHASE OVERCURRENT 51V LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. Release the TARGET RESET pushbutton. When the assigned OUTPUT LED(s) illuminates, then increase the Phase A(B,C) Input Voltage to at least 0.5 Volts greater than V Volts. The assigned OUTPUT LED(s) will extinguish at V Volts 0.5 V or 0.5%. 5. 6. 7. Press the TARGET RESET pushbutton to reset targets. Reduce Phase A (B,C) Current Input to 0 amps. Decrease the Phase A (B,C) Input Voltage to Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

3. 4.

Voltage Restraint Test:

1. 2. 3. 4. If Voltage Restraint is disabled, then enable 51V Voltage Restraint utilizing either the HMI or IPScom Communications Software. Set P Amps equal to 2 Amps utilizing either the HMI or IPScom Communications Software. Apply current equal to 1.5 Amps to the Phase Current Input. Increase the Phase A (B,C) Input Voltage to 75% of Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. The PHASE OVERCURRENT 51V LED will illuminate, or the pickup indicator illuminates on the IPScom Function Status screen. 5. Repeat Steps 2, 3 and 4 with reduced input voltage values and current reduced by the same percentage as value (see Figure 2-44).

638

Testing 6

59 Phase Overvoltage, 3-Phase (#1, #2, #3)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Pickup Time Delay Input Voltage Select Programmed Outputs P D Volts Cycles (5 to 180) (1 to 8160)

(Phase, Positive or Negative Sequence) Z OUT Expanded I/O (1 to 8) (9 to 23)

NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable the one with the lower setting first and test the higher setting operation. The lower setting operation could then be tested without disabling the higher setting.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 59 RMS Overvoltage settings to be tested. Enter the Function 59 RMS Overvoltage settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Voltage Input until the 59 PHASE OVERVOLTAGE LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level of operation should be equal to P Volts 0.5 V or 0.5%. When both RMS and Line-Ground to Line-Line is selected, the accuracy is 0.8V or 0.75% 2. 3. 4. Release the TARGET RESET pushbutton. Decrease the Phase A Voltage Input to Nominal Voltage. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply (P+1) Volts to the Phase A (B,C) Voltage Input and start timing. The contacts will close after D cycles 1 cycle or 1% (DFT) or within +20 cycles or 1% (RMS). Reduce Phase A (B,C) Voltage Input to Nominal Voltage. Repeat Steps 2 and 3 for Phase B & C.

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M-3425A Instruction Book

59D Third-Harmonic Voltage Differential

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: As described None Ratio Time Delay Line Side Voltage Programmed Outputs D LSV Z OUT Expanded I/O Cycles (0.1 to 5.0) (1 to 8160) (VX or 3VO Calculated) (1 to 8) (9 to 23)

Test Setup:
1. 2. 3. 4. Determine the Function 59D Third-Harmonic Voltage Differential settings to be tested. Enter the Function 59D Third-Harmonic Voltage Differential settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a voltage input to VN at 180 Hz (150 Hz for 50 Hz unit) terminal numbers 44 and 45.

Pickup Test:
NOTE: If 3VO is being used, then use anyone of the phase voltages or all three at zero sequence. 1. 2. Apply a voltage greater than VN to the selected line side voltage (VX or 3VO ) at 180 Hz (150 Hz for 50 Hz unit). Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the 59D THIRD HARM VOLT DIFF LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. Release the TARGET RESET pushbutton. Decrease the Voltage Input (VX or 3V0) to less than the ratio pickup level. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

2. 3. 4.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a voltage greater than the ratio pickup level and start timing. The contacts will close after D cycles within 1 cycle or 1%.

640

Testing 6

59N Overvoltage, Neutral Circuit or Zero Sequence (#1, #2, #3)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: As described None Pickup Time Delay Programmed Outputs P D Volts Cycles (5.0 to 180) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to disable the one with the lower setting first and test the higher setting operation. The lower setting operation could then be tested without disabling the higher setting.

Test Setup:
1. 2. 3. 4. Determine the Function 59N RMS Overvoltage settings to be tested. Enter the Function 59N RMS Overvoltage settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a voltage input to VN terminal numbers 44 and 45.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the 59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level of operation should be equal to P Volts 0.5 V or 0.5%. 2. 3. 4. Release the TARGET RESET pushbutton. Decrease the Voltage Input VN to 0 volts. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1%. When 64S is purchased, the time delay accuracy is 1 to +5 cycles. 1 cycle or

641

M-3425A Instruction Book

59X Multi-purpose Overvoltage (#1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: As described None Pickup Time Delay Programmed Outputs P D Volts Cycles (5.0 to 180.0) (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: If 59X #1 and 59X #2 have different pickup settings, it would be efficient to disable the one with the lower setting first and test the higher setting operation. The lower setting operation could then be tested without disabling the higher setting.

Test Setup:
1. 2. 3. 4. Determine the Function 59X Overvoltage settings to be tested. Enter the Function 59X Overvoltage settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a voltage input to VX terminal numbers 64 and 65.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VX until the 59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom Function Status screen. The voltage level of operation should be equal to P Volts 0.5 V or 0.5%. 2. 3. 4. Release the TARGET RESET pushbutton. Decrease the Voltage Input VX to 0 volts. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1%. 1 cycle or

642

Testing 6

60FL VT Fuse Loss Detection

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Time Delay Programmed Outputs D Cycles (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: It is necessary for FL to be designated as an initiating input (see Section 2.3, Setpoints and Time Settings) before this function can be tested. NOTE: Refer to Figure 2-52, Fuse Loss (60FL) Function Logic, for single phase and three phase fuse loss.

Test Setup:
1. 2. 3. 4. 5. 6. Determine the Function 60FL VT Fuse Loss Detection settings to be tested. Enter the Function 60FL VT Fuse Loss Detection settings to be tested utilizing either the HMI or IPScom Communications Software. (FL initiate must be selected for this test.) Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Disconnect the Phase A (B,C) Voltage Input and start timing. The 60FL V.T. FUSE LOSS LED and Output Z LEDs will illuminate, or the pickup indicator illuminates on the IPScom Function Status screen. The operating time will be D cycles within 3. 4. 5. Reconnect the Phase A (B,C) Voltage Input. Press the TARGET RESET pushbutton to reset targets. Repeat Steps 2, 3 and 4 for Phase B and C. 1 cycle or 1%.

Time Test - Three Phase Fuse Loss:

1. 2. 3. 4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Enable Three Phase Fuse Loss Detection utilizing either the HMI or IPScom Communications Software. Apply current to Phase A 1.25% greater than Nominal Current. Disconnect Phase A, B and C Voltage Inputs and start timing. The 60FL V.T. FUSE LOSS LED and Output Z LEDs will illuminate, or the pickup indicator illuminates on the IPScom Function Status screen. The operating time will be D cycles within 1 cycle or 1%. Reconnect the Phase A, B and C Voltage Inputs. Press the TARGET RESET pushbutton to reset targets.

5. 6.

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M-3425A Instruction Book

64F Field Ground Protection (#1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None None Pickup Time Delay Injection Frequency Programmed Outputs P D IF kOhms Cycles Hz (5 to 100) (1 to 8160) (0.10 to 1.00) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. 5. Determine the Function 64F Field Ground Protection settings to be tested. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect an M-3921 Field Ground Coupler and decade box as described in Figure 6-7, Field Ground Coupler. Set decade box resistance to 10% greater than pickup P kOhms.

Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the resistance on the decade box until the FIELD GND/BRUSH LIFT 64F/B LED illuminates or the pickup indicator on the IPScom Function Status screen illuminates. The level of operation will be P kOhms 1 kOhms or 10%. 2. 3. 4. Release the TARGET RESET pushbutton. Increase the resistance on the decade box. The OUTPUT LED(s) will extinguish. Press the TARGET RESET pushbutton to reset targets.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Set the resistance on the decade box to 90% of P and start timing. The operating time will be after D cycles, within (2/IF + 1).

644

Testing 6

When the capacitance value and the operating frequency have been determined, the actual insulation resistance can be verified by installing a variable resistor (5 to 100 K) and a discrete capacitor to the coupler module (M-3921). 8 WARNING: When auto-calibrating, the jumper used to short pins 2 & 3 must be removed when calibration is complete. Placing the M-3921 in service with this jumper installed will result in serious damage.
M-3425A
PROCESSOR 60 to 100 V dc source - simulates Exciter Supply Voltage

DC Supply Field Ground Detection Squarewave Generator 37 35 Signal Measurement and Processing 36 Vf 1
Rear Terminal Block Pin No.

Vout

5 4

Coupling Network M-3921

2 Rf Cf 1

Test Switch

Discrete Capacitor to simulate Field Winding Capacitance

Decade Box or Discrete Resistor to simulate Fault Resistance

*The value of Cf should approximate the rotor capacitance.

Figure 6-7

Field Ground Coupler

645

M-3425A Instruction Book

64B Brush Lift-Off Detection

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None None Pickup Time Delay Injection Frequency Programmed Outputs P D IF mV Cycles Hz (0 to 5000) (1 to 8160) (0.10 to 1.00) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. 5. Determine the Function 64F Field Ground Protection settings to be tested. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a M-3921 Field Ground Coupler and the test equipment described in Figure 6-7, Field Ground Coupler. Set Rf to open (infinity) and Cf to 1 F.

Pickup Test:
1. Access the FIELD GND MEAS. CIRCUIT display under the VOLTAGE menu in STATUS. Set the pickup (P) to 110% of the displayed value. Refer to Section 3.3, Status/Metering, for details that describe how to access the STATUS MENU which contains the FIELD GND MEAS. CIRCUIT value in mV. 2. Press and hold the TARGET RESET pushbutton, then Open the Test Switch. The FIELD GND/ BRUSH LIFT 64F/B LED will illuminate or the pickup indicator on the IPScom Function Status screen will illuminate. Close the Test Switch. The FIELD GND/BRUSH LIFT 64F/B LED will extinguish or the pickup indicator on the IPScom Function Status screen will extinguish.

3.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Remove the capacitance connected to the decade box and start timing. The operating time will be after D cycles, within (2/IF + 1) sec.

646

Testing 6

64S 100% Stator Ground Protection by low frequency injection

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Adjustable 20 Hz Voltage Source (0 to 40 V) Adjustable 20 Hz Current Source (0 to 100 mA) Total Current Pickup Real Component Pickup Time Delay Voltage Restraint Under Frequency Inhibit Programmed Outputs Z OUT Expanded I/O P
P

mA mA Cycles

(2 to 75) (2 to 75) (1 to 8160) (Enabled/Disabled) (Enabled/Disabled) (1 to 8) (9 to 23)

/2

Test Setup:
1. 2. 3. Determine settings for F64S to be tested. Enter the settings for F64S into the relay to be tested using either the HMI or IPScom Communications software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions.

Pickup Test (Voltage Restraint Disabled and Under Frequency Inhibit Disabled):
1. 2. 3. 4. Enable the Total Current Pickup. Disable the Real Component of Current Pickup. Adjust the 20 Hz voltage generator to apply 25 a0 volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current applied to terminals 52 and 53 until the 27TN/59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to P mA 5 6. 7. 8. 9. Release the TARGET RESET pushbutton. Disable the Total Current Pickup. Enable the Real Component of Current Pickup. Adjust the 20 Hz Voltage Generator to apply 25 a0 Volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current at an angle of 60 degrees leading the the 20 Hz voltage applied to terminals 52 and 53 until the 27TN/ 59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to P/2 mA 10. 11. Release the TARGET RESET pushbutton. Decrease the applied 20 Hz current to 0 mA and the applied 20 Hz voltage to 0 Volts. 2 mA or 10%. 2 mA or 10%.

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M-3425A Instruction Book

Pickup Test (Voltage Restraint Enabled and Under Frequency Inhibit Disabled):
1. 2. 3. 4. Enable the Total Current Pickup. Disable the Real Component of Current Pickup. Adjust the 20 Hz voltage generator to apply 25 a0 volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current applied to terminals 52 and 53 until the 27TN/59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to P mA 5 6. 7. Release the TARGET RESET pushbutton. Adjust the 20 Hz Voltage Generator to apply 35 a0 Volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current at an angle of 60 degrees leading the the 20 Hz voltage applied to terminals 52 and 53 until the 27TN/ 59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to 1.4 P mA 8. 9. 10. 11. 12. Release the TARGET RESET pushbutton. Disable the Total Current Pickup. Enable the Real Component of Current Pickup. Adjust the 20 Hz voltage generator to apply 25 a0 volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current applied to terminals 52 and 53 until the 27TN/59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to 2 P mA 13. 14. 15. Release the TARGET RESET pushbutton. Adjust the 20 Hz Voltage Generator to apply 35 a0 Volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current at an angle of 60 degrees leading the the 20 Hz voltage applied to terminals 52 and 53 until the 27TN/ 59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to 1.4 P mA 16. 17. Release the TARGET RESET pushbutton. Decrease the applied 20 Hz test voltage and current to zero. 2 mA or 10%. 2 mA or 10%. 2 mA or 10%. 2 mA or 10%.

648

Testing 6

Pickup Test (Voltage Restraint Disabled and Under Frequency Inhibit Enabled):
1. 2. 3. 4. 5. Apply balanced nominal three-phase voltage to VA (VAB), VB (VBC), and VC (VCA) at nominal frequency (that is, 50 or 60 Hz). Enable the Total Current Pickup. Disable the Real Component of Current Pickup. Adjust the 20 Hz voltage generator to apply 25 a0 volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current applied to terminals 52 and 53 until the 27TN/59D/64S STATOR GND LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The 20 Hz current level should be equal to P mA and close the trip contact output. 6. 7. 8. 9. 10. Release the TARGET RESET pushbutton. Decrease the applied 20 Hz test voltage and current to zero. Decrease the frequency of the balanced nominal three-phase voltage to VA (VAB), VB (VBC), and VC (VCA) to 30 Hz. Adjust the 20 Hz Voltage Generator to apply 25 a0 Volts across terminals 44 and 45. Press and hold the TARGET RESET pushbutton in, then slowly increase the 20 Hz current applied to terminals 52 and 53 until the the 20 Hz current level is equal to 1.2 P mA. This function should pick up but not close the trip contact output. Release the TARGET RESET pushbutton. Decrease the applied 20 Hz test voltage and current to zero. 2 mA or 10%. The functions should pickup

11. 12.

Timer Test:
1. 2. 3. 4. 5. 6. 7. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Enable the Total Current Pickup. Disable the Real Component of Current Pickup. Disable Voltage Restraint. Disable Under Frequency Inhibit. Adjust the 20 Hz Voltage Generator to apply 25 a0 Volts across terminals 44 and 45. Step the 20 Hz current applied to terminals 52 and 53 to a value greater than P and start timing. The contacts will close after D cycles within 1 cycle or 1%. Time delay accuracy in cycles is based on 20 Hz frequency.

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M-3425A Instruction Book

67N Residual Directional Overcurrent, Definite Time

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: See Below See Below Pickup 1 Amp Directional Element Time Delay Max Sensitivity Angle Operating Current Polarization Type* Programmed Outputs P See Below D MSA 3IO or IN VN, VX, 3VO (Calculated) Z Output Expanded I/O (1 to 8) (9 to 23) Cycles Degrees (1 to 8160) (0 to 359) Amps (0.50 to 240.0) (0.1 to 48.0)

* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 67NDT Residual Directional Overcurrent, Definite Time settings to be tested. Enter the Function 67N Residual Directional Overcurrent, Definite Time settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Disable the Directional Element. Connect inputs for the polarization type and operating current selected for testing.

Pickup Test (non-directional):

1. 2. Apply current 10% less than pickup P to the operating current. If 3I0, use any one of IA, IB, or IC, or all three in zero sequence. Press and hold the TARGET RESET pushbutton in, then slowly increase the current applied to the selected operating current until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The level should be equal to PI3 Amps 3 4. 0.1A or 3%. Release the TARGET RESET pushbutton. Decrease the current applied to all phases of the selected operating current. The OUTPUT LED will extinguish.

650

Testing 6

Directional Test:
1. 2. 3. Enable the Directional Element utilizing either the HMI or IPScom Communications Software. Press the TARGET RESET pushbutton to reset targets. Set the voltage of the selected polarization type to the Nominal Voltage (If 3V0 is selected, use any one of the phase voltages, or all three in zero sequence.) The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Set the current angle to an angle greater than 100 from MSA. Apply current 10% greater than P to the input of the selected operating current. Press and hold the TARGET RESET pushbutton, then slowly swing the angle of the selected operating current applied towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The angle should be equal to A 90 or +90, depending to which side of MSA the current has been set. 7. 8. Release the TARGET RESET pushbutton. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.

4. 5. 6.

Timer Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Disable the Directional Element utilizing either the HMI or IPScom Communications Software. Apply P +10% Amps to the input of the selected operating current, and start timing. The contacts will close after D cycles within 1 to +3 cycles or 1%.

651

M-3425A Instruction Book

67N Residual Directional Overcurrent, Inverse Time

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: See Below See Below Pickup 1 Amp CT Rating Directional P See Below Amps (0.25 to 12.0) (0.05 to 2.40)

BECO Inverse Time Curves Definite Time\Inverse\Very Inverse\Extremely Inverse Time Dial TD IEC Inverse Time Curves IECI / IECVI / IECEI / IECLTI Time Dial IEEE Inverse Time Curves IEEEI/IEEEVI/IEEEEI Time Dial Operating Current Max Sensitivity Angle Polarization Type Programmed Outputs

(0.5 to 11.0)

TD

(0.05 to 1.10)

TD 3IO or IN MSA Output

(0.5 to 15) (0 to 359)

VN, VX, 3VO (Calculated) Z Output Expanded I/O (1 to 8) (9 to 23)

* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.

Test Setup:
1. 2. 3. 4. 5. Determine the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested. Enter the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Disable Directional Element. Refer to Appendix D, Inverse Time Curves, and IEC equations below to calculate test times for levels represented on the graphs. It is suggested that 4 or 5 test levels be chosen.
IEC Class B Very Inverse t=TD x 13.5 [M-1 ] IEC Class C Extremely Inverse t=TD x 80 [M -1 ]
2

IEC Class A Standard Inverse t=TD x

IEC Class D Long Time Inverse t=TD x 120 [M-1 ]

[M

0.14
0.02

-1

Curve 5

Curve 6

Curve 7

Curve 8

t = time in seconds TD = Time Dial setting M = current in multiples of pickup

Time Delay Test:

1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply the input current used in the calculations from Step 5 to the input of the selected operating current, and start timing. The operating time will be 3 cycles or 5% of the calculated time. Repeat this step for each test level chosen. The points tested verify the operation of this function.
652

Testing 6

Directional Test:
1. 2. 3. Enable Directional Element. Press the TARGET RESET pushbutton to reset targets. Apply Nominal Voltage to the input of the selected Polarization Type. If 3V0, use any one of the phase voltages, or all three at zero sequence. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. 4. 5. 6. Set the current angle to an angle greater than 100 from MSA. Apply current 10% greater than PI3, (for type 3, use P) to all three phases. Press and hold the Target Reset pushbutton, then slowly swing the angle of the selected operating current towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The angle should be equal to A 90 or +90, depending to which side of MSA the current has been set. 7. 8. Release the TARGET RESET pushbutton. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.

653

M-3425A Instruction Book

78 Out of Step
VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 Configuration C1 Circle Diameter 1 Amp CT Rating Offset 1 Amp CT Rating Impedance Angle Time Delay Blinder Impedance 1 Amp CT Rating Pole Slip Counter Pole Slip Reset Trip on MHO Exit Programmed Output See Below Z OUT Expanded I/O (1 to 8) (9 to 23) Cycles P O A D B Ohms Ohms Degrees Cycles Ohms (0.1 to 100) (0.5 to 500) (100 to 100) (500 to 500) (0 to 90) (1 to 8160) (0.1 to 50.0) (0.5 to 250.0) (1 to 20) (1 to 8160)

Test Setup:
1. 2. 3. 4. 5. 6. 7. 8. An accurate stopwatch is required for this test. Determine the Function 78 Out of Step settings to be tested. Establish communications with the relay utilizing IPScom Communications Software. Enter the Function 78 Out of Step settings to be tested utilizing IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

Pickup Test:
1. 2. 3. 4. Disable the Function 78 Out of Step TRIP ON MHO EXIT setting, then set the delay, D, to a minimal setting (23 cycles). Open the IPScom Out-of-Step Dialog Box, Figure 4-32 (Relay/Monitor/Out of Step Dialog Box). While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the Input Currents to a point similar to point Z0 in Figure 2-61. Press and hold the TARGET RESET pushbutton, then sweep the current angle towards point Z1. When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up.

654

Testing 6

5.

Pause testing until the delay timer has time to expire, then continue to sweep the current angle to point Z2, and verify output Z operates as point Z2 is crossed, and resets after the seal-in time delay. If testing is complete, then reduce voltages and currents to zero.

6.

Blocking on Stable Swing Test:

1. 2. 3. While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the Input Currents to a point outside of the mho circle. While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the Input Currents to point Z0 in Figure 2-61. Press and hold the TARGET RESET pushbutton, then sweep past point Z1. When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. 4. Pause testing until the delay timer has time to expire, then reverse the sweep direction and sweep the current angle to point Z1. As point Z1 is crossed, verify output Z does not operate and the 78 OUT OF STEP LED extinguishes or the function status indicator on the Monitor Function Status screen indicates that the function has reset. 6. If testing is complete, then reduce voltages and currents to zero.

Pickup Test (Trip on mho Exit):

1. 2. 3. Enable the TRIP ON MHO EXIT setting. While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the Input Currents to point Z0 in Figure 2-61. Press and hold the TARGET RESET pushbutton, then sweep the current angle towards point Z1. When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED illuminates or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. 4. 5. 6. Pause testing until the delay timer has time to expire, then continue to sweep the current angle to beyond point Z2. Verify that output Z does not operate as point Z2 is crossed. Sweep the impedance further towards point Z3. Verify output Z operates as point Z3 is crossed, and resets after the seal-in time delay has timed out. If testing is complete, then reduce voltages and currents to zero.

655

M-3425A Instruction Book

81 Frequency (#1, #2, #3, #4)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Pickup 50 Hz Relay Time Delay 50 Hz Relay Programmed Outputs P D Hz Cycles (50.00 to 67.00) (40.00 to 57.00) (3 to 65,500) (1 to 8) (9 to 23)

Z OUT Expanded I/O

NOTE: It would be efficient to disable the elements with the settings nearest to nominal frequency first (testing over or underfrequency functions).

Test Setup:
1. 2. 3. 4. 5. Determine the Function 81 Frequency settings to be tested. Enter the Function 81 Frequency settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Press and hold the TARGET RESET pushbutton, then slowly increase/decrease the Input Voltage (VA, VB, and VC ) Frequency until the FREQUENCY/ROCOF 81/81R LED illuminates or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The frequency level will be equal to P Hz 0.02 Hz only if P is within 3 Hz of Fnom, otherwise, 0.1 Hz. 2. 3. Increase/decrease the Input Voltage (VA, VB, and VC ) Frequency to nominal input frequency. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

Pickup Test:
1.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply (P + or 0.5) Hz and start timing. The contacts will close after D cycles within or 1%, whichever is greater. 2 cycles

656

Testing 6

81A Frequency Accumulator (Band #1, #2, #3, #4, #5, #6)
VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: V1 None High Pickup (#1 only) 50 Hz Relay Low Pickup 50 Hz Relay Delay Acc Status Programmed Outputs P P D Hz Hz Cycles Cycles Z OUT Expanded I/O (50.00 to 67.00) (40.00 to 57.00) (50.00 to 67.00) (40.00 to 57.00) (3 to 360,000) (0 to 360,000) (1 to 8) (9 to 23)

Test Setup:
1. 2. 3. 4. 5. Determine the Function 81A Frequency Accumulator settings to be tested. Enter the Function 81A Frequency Accumulator settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

Output Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Set the frequency to a value between the upper and lower limits of the selected band under test and start timing. Utilizing either the HMI (Status/81A Accumulator Status) or IPScom Communications Software (Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for the band under test is incrementing. Output Contacts Z will close after D cycles within 4. 2 cycles or 1%. Repeat Steps 1 to 3 for the remaining bands if desired.

657

M-3425A Instruction Book

81R Rate of Change of Frequency (#1, #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: Configuration V1 None Pickup Time Delay Negative Sequence Voltage Inhibit Programmed Outputs P D N Hz/Sec Cycles % (0.10 to 20.00) (3 to 8160) (0 to 99) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. It is recommended that the 81 Function be used to establish a window of operation for the 81R Function which is smaller than the actual sweep range of the frequency applied. This is accomplished as follows:

NOTE: The frequencies given are suggested for testing rates below 10 Hz/Sec. Higher rates will require consideration of the capabilities of the test equipment involved. a. Enable the 81#1 with a unique Output assigned, a Pickup Setting of 1 Hz greater than the minimum frequency of the ramp and a time delay and seal-in time setting at minimum (This will result in an operational window that is free of erroneous Hz/Sec measurements when the voltage source begins or ends the sweep.). b. Enable the 81#2 with a unique Output assigned, a Pickup Setting of 1 Hz less than the maximum frequency of the ramp and a time delay and seal-in time setting at minimum (This will result in an operational window that is free of erroneous Hz/Sec measurements when the voltage source begins or ends the sweep.). NOTE: Using this setup, it is important to remember that the 81 elements being used will be operating in the 81R blocking regions, and the 81R contact operation must be distinguished from the 81 contacts.

F81#1 Block
56.5 Hz 57.5 Hz

81R Active Region

60 Hz

F81#2 Block
62.5 Hz 63.5 Hz

c. Utilizing a jumper, connect the 81#1 and 81#2 assigned Outputs to a unique Input. d. Set the 81R Function to block on this input. 2. 3. 4. Determine the Function 81R Rate of Change of Frequency settings to be tested. Enter the Function 81R Rate of Change of Frequency settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing with the exception of Function 81. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions.

NOTE: Testing of the 81R function requires a 3-phase voltage source capable of smoothly sweeping the frequency of all voltages at a variable rate, continuously. 5. 6. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form.

658

Testing 6

Pickup Test:
1. 2. Calculate the time for the pickup setting, then apply a sweep rate of 25% less than the Pickup (P) to all three phases. Press and hold the TARGET RESET pushbutton, then slowly decrease the sweep time until the FREQUENCY/ROCOF 81/81R LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The level should be equal to P 3. 0.05 Hz/Sec. or 5 %. Release the TARGET RESET pushbutton, then increase the sweep time. The OUTPUT LED will extinguish.

Negative Sequence Voltage Inhibit Test:

1. 2. Press the TARGET RESET pushbutton to reset targets. Apply Nominal Voltage to all three phases at a sweep rate 25% above P. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Verify that the FREQUENCY/ROCOF 81/81R LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. 3. Swing the phase angle of a Phase Voltage and monitor the Positive and Negative Sequence Voltage levels. The 81R OUTPUT should reset when the negative sequence voltage is N %, 0.5% of the positive sequence voltage.

Timer Test:
1. 2. Press the TARGET RESET pushbutton to reset targets. Apply Nominal Voltage to all three phases at a sweep rate 25% below P. The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional Configuration Record Form. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a sweep rate 25% above P and start timing. The contacts will close after D cycles within +20 cycles.

3. 4.

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M-3425A Instruction Book

87 Phase Differential (#1 or #2)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None Configuration C3 Minimum Pickup 1 Amp CT Rating Percent Slope Time Delay CT Correction Programmed Outputs Z OUT Expanded I/O P S D Amps % Cycles (0.20 to 3.00) (0.04 to 0.60) (1 to 100) (1 to 8160) (0.5 to 2.0) (1 to 8) (9 to 23)

Q NOTE: Although a voltage input is not required for the testing of the 87 function, it is suggested that Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for operation.

Test Setup:
1. 2. 3. 4. Determine the Function 87 Phase Differential settings to be tested. Enter the Function 87 Phase Differential settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3.

Minimum Pickup Test:

1. 2. Set Current Input 1( Ia ) to 0 Amps. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 2 (IA ) until the PHASE DIFF CURRENT 87 LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The current level of operation will be equal to P amps 0.1 A or 5%. 3. 4. 5. Release the TARGET RESET pushbutton, then decrease the Current Input 2 (IA ). The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets. Repeat Steps 1,2,3 and 4 for each remaining phase exchanging IA(B,C) and Ia(b,c) as appropriate.

Timer Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a current level to Current Input 2 (IA ) at least 10% greater than the minimum current pickup level and start timing. The contacts will close after D cycles within &1 cycle or 1%. When the Time Delay is set to 1 cycle, the relay operation is less than 1-1/2 cycles.

660

Testing 6

Slope Test:
1. 2. Define a representative number of testing points to verify the trip curve. For each Ia (Current Input 1) test point defined in Step 1, calculate the expected operating current IA (Current Input 2) as follows: (I A-Ia) Difference in currents > (IA +I a) x Slope/100 is greater than sum of the currents times the per unit slope 2 2

or IA = [(1+K) (1-K)] x Ia where K = S/200 and where S is % slope input above. Q NOTE: For tests above the restraint current {(IA+Ia)/2} value of 2X Nominal Current; use a slope % value equal to 4 times the input slope value (S) for these computations. 3. 4. Set Current Input 1 (Ia ) and Current Input 2 (IA ) to the values chosen in Step 1 and calculated in Step 2 respectively. Press and hold the TARGET RESET pushbutton, then slowly increase either Current Input 1 or 2 until the PHASE DIFF CURRENT 87 LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The current level of operation will be equal to IA 0.1 A or 2% slope calculation. The difference in current must be greater than minimum pickup current for proper operation. 5. 6. Release the TARGET RESET pushbutton, then decrease the larger CURRENT. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

661

M-3425A Instruction Book

87GD Ground Differential

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None As described Pickup 1 Amp CT Rating P Amps (0.20 to 10.00) (0.04 to 2.00)

CAUTION: Do NOT set the delay to less than 2 Cycles Time Delay CT Ratio Correction Programmed Outputs Z OUT Expanded I/O D Cycles (1 to 8160) (0.10 to 7.99) (1 to 8) (9 to 23)

Test Setup:
1. 2. 3. 4. 5. Determine the Function 87GD Ground Differential settings to be tested. Enter the Function 87GD Ground Differential settings to be tested utilizing either the HMI or IPScom Communications Software. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a current input to IN terminals 53 and 52. Connect a current input to IA terminals 46 and 47, or IB terminals 48 and 49.

NonDirectional Pickup Test:

1. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input IN (terminals 53 and 52) until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The current level of operation will be equal to P amps 0.1 A or &5%. 2. 3. Release the TARGET RESET pushbutton, then decrease the Current Input IN to 0 Amps. The OUTPUT LED(s) will extinguish. Press TARGET RESET pushbutton to reset targets.

Timer Test:
1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a current level to Current Input IN at least 10% greater than the minimum current pickup level and start timing. The contacts will close after D cycles within +1 to -2 cycles or 1%. Decrease the Current Input IN to 0 Amps.

Directional Time Test:

1. 2. 3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Apply a current of 1.0 Amp with a phase angle of 0 degrees to Current Input IN (terminals 53 and 52). Apply a current of P 0.9 amps with a phase angle of 180 degrees to either Current Input IA or IB and start timing. The contacts will close after D cycles within &1 cycle or &1%. 4.
662

Decrease the applied currents to 0 Amps.

Testing 6

5. 6. 7. 8.

Press the TARGET RESET pushbutton to reset targets. Set the phase angle of the Current Input selected in Step 3, to 0 degrees, the Current Inputs are now in phase. Reapply a current of 1.0 Amp to Current Input IN (terminals 53 and 52). Reapply a current of P 0.9 Amps to the Current Input selected in Step 3, and start timing. The relay will not operate. If the IA or IB current input value is reduced to 140 ma or less and the difference current exceeds the pickup value, the relay will operate regardless of polarities of the currents.

9.

Decrease the applied currents to 0 amps.

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M-3425A Instruction Book

BM Breaker Monitoring
VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: None As Described Pickup Delay Timing Method Preset Accumulators Phase A, B, or C Programmed Outputs Blocking Inputs Expanded I/O Output Initiate Expanded I/O Input Initiate Expanded I/O * kA/kA cycles or kA2/kA2 cycles is dependent on the Timing Method that is selected. Z kAmp (kA2) Cycles*(0 to 50,000) OUT (1 to 8) (1 to 6) (7 to 14) (1 to 8) (9 to 23) (1 to 6) (7 to 14) P D kAmps (kA2)* Cycles (0 to 50,000) (0.1 to 4095.9) ( IT or I2T)

Test Setup:
1. 2. 3. 4. Determine the Breaker Monitoring Function settings to be tested (Input Initiate or Output Initiate). Enter the Breaker Monitoring Function settings to be tested utilizing either the HMI or IPScom Communications Software. Connect a current input to IA terminals 46 and 47, IB terminals 48 and 49, and IC terminals 50 and 51. Connect inputs for the polarization type selected for testing.

Accumulator Test:
1. 2. 3. Apply a current value that considers Timing Method and Pickup Setting to current input IA. Place a jumper between the designated input and/or energize output contact selected as initiate. Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications Software (Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for Phase A increments in D cycles &1 cycles or &1%. De-energize the output and/or remove the jumper placed in Step 2. Decrease applied IA current to 0 amps. If desired, repeat test for IB and IC.

4. 5. 6.

Pickup Test:
1. Apply a current value that considers Timing Method and Pickup Setting to current input IA. Q NOTE: If the target pickup setting is a large value (0 to 50,000) the Preset Accumulator Settings feature can be used to pre-set the accumulator values to just below the target setting.

664

Testing 6

2.

Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications Software (Relay/Monitor/Accumulator Status) to monitor the accumulator value, place a jumper between the designated input or energize the output contact selected as initiate and then remove the jumper and/or de-energize the output. Following the time out of the Delay the accumulator will increment, repeat the placement and removal of the jumper as necessary to increment the accumulator to a point where the pickup setting is exceeded.

3.

When the accumulator value exceeds the pickup value the OUTPUT LED(s) will illuminate, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The output contacts Z will operate in D cycles &1 cycle or &1% from the last initiate. If desired, repeat test for IB and IC.

4.

665

M-3425A Instruction Book

Trip Circuit Monitoring

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: As Described None Delay Programmed Outputs D Cycles (1 to 8160) (1 to 8) (9 to 23)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. 4. Determine the Trip Circuit Monitoring function settings to be tested. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe disabling/enabling functions. Connect a DC voltage supply capable of supplying 24/48/125/250 V dc (marked on the rear of the relay) to terminals 1 () and 2 (+) on the relay. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.

Pickup Test:
1. 2. 3. Apply the applicable DC voltage (24/48/125/250 V dc marked on the rear of the relay) to terminals 1 and 2. Enable the Trip Circuit Monitoring function and then enter the settings to be tested utilizing either the HMI or IPScom Communications Software. Remove the DC voltage applied in Step 1. The OUTPUT LED will illuminate, or the function status indicator on the Monitor Function Status screen will indicate that the Trip Circuit Monitoring function has actuated. The contacts will close after D cycles within 4. 1 cycle or 1%. Simulate a 52b contact open by connecting a jumper between terminal 11 (INRTN) and terminal 10 (IN1) which. The BRKR CLOSED and OUTPUT LEDs on the front of the relay should extinguish. Also, the function status indicator on the Monitor Function Status screen will indicate that the Trip Circuit Monitoring function has cleared and the Secondary Status screen will indicate that the breaker is closed. 5. Remove the jumper installed in Step 4. The contacts will close after D cycles within 1 cycle or 1%.

666

Testing 6

IPSlogicTM (#1, #2, #3, #4, #5, #6)

VOLTAGE INPUTS: CURRENT INPUTS: TEST SETTINGS: As Needed As Needed Time Delay Programmed Outputs Blocking Inputs Expanded I/O Output Initiate Expanded I/O Function Initiate Pickup Function Initiate Time Out Initiate by Communication Input Initiate Expanded I/O Block from Communication (1 to 6) (7 to 14) D Cycles (1 to 8160) (1 to 8) (9 to 23) (1 to 6) (7 to 14) (1 to 8) (9 to 23) (All Available Functions)

Z OUT Expanded I/O

Test Setup:
1. 2. 3. Refer to Figure 2-75, IPSlogic Function Setup, for logic gate configurations. Select gate configuration (AND/OR/NAND/NOR) for Output Initiate, Function Initiate, Blocking Inputs and Inputs Main. Select Initiating Inputs for each gate (if AND gate is selected, ensure at least two outputs are chosen). It will be necessary to enable and operate other functions to provide inputs for the Function Initiate and Output Initiate gates.

Time Test:
1. 2. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close. Connect a jumper from IN RTN (Terminal 11) to the designated Inputs (Terminals 16) for the IPSlogic gates and start timing. The IPS LOGIC LED and the OUTPUT LED will illuminate, or the function status indicator on the Monitor Function Status screen indicates that the function has picked up. The operating time will be D cycles 1 cycle or 1%.

Blocking Input Test:

1. Press and hold the TARGET RESET pushbutton, then place a jumper from IN RTN (terminal 11) to the designated Blocking Inputs (terminals 1-6) to be tested. The EXTERNAL #1 EXT 1 LED will extinguish. Repeat Step 1 for each designated external triggering contact.

2.

667

M-3425A Instruction Book

6.3

Diagnostic Test Procedures

2.

Press the right arrow pushbutton until the following is displayed: SETUP UNIT SETUP exit

Overview The diagnostic test procedures perform basic functional relay tests to verify the operation of the front-panel controls, inputs, outputs, and communication ports. 8 WARNING: Do not enter DIAGNOSTIC MODE when protected equipment is in service. Entering DIAGNOSTIC MODE when protected equipment is in service removes all protective functions of the relay. The diagnostic menu includes the following tests: OUTPUT (Output Test Relay) INPUT (Input Test Status) LED (Status LED Test) TARGET (Target LED Test) EX_IO (Expanded I/O Test, Not Available at this time) BUTTON (Button Test) DISP (Display Test) COM1 (COM1 Loopback Test) COM2 (COM2 Loopback Test) COM3 (COM3 Echo Test 2-Wire)

3.

Press ENTER, the following will be displayed: SOFTWARE VERSION VERS sn access number

4.

Press the right arrow pushbutton until the following is displayed: DIAGNOSTIC MODE time error DIAG

5.

Press ENTER, the following warning will be displayed: PROCESSOR WILL RESET! ENTER KEY TO CONTINUE

Each test is described individually in this section. The diagnostic menu also provides access to the following relay feature settings: CLOCK (Clock On/Off) LED (Relay OK LED Flash/Solid) CAL (Auto Calibration) FACTORY (Factory Use Only)

8 WARNING: Do not enter DIAGNOSTIC MODE when protected equipment is in service. Entering DIAGNOSTIC MODE when protected equipment is in service removes all protective functions of the relay. 6. Press ENTER, the relay will reset and DIAGNOSTIC MODE will be temporarily displayed followed by: OUTPUT TEST (RELAY) OUTPUT input led target button disp com1 com2 com3 clock led cal factory

Auto Calibration is described in detail in Section 6.4, Auto Calibration. Entering Relay Diagnostic Mode 8 WARNING: Do not enter DIAGNOSTIC MODE when protected equipment is in service. Entering DIAGNOSTIC MODE when protected equipment is in service removes all protective functions of the relay. 1. Press ENTER to access the main menu.

This marks the beginning of the diagnostic menu. The left arrow and right arrow pushbuttons are used to navigate within the diagnostic menu. Exiting the diagnostic menu is accomplished by pressing EXIT, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then pressing EXIT a second time.

668

Testing 6

Output Relay Test (Output Relays 123 and 25) NOTE: This test does not include testing of Power Supply Relay (Output Relay 24). 1. Ensure the protected equipment is in a configuration/state that can support relay output testing. Confirm the positions of the outputs in the unoperated or OFF position. This can be accomplished by connecting a DMM (Digital Multimeter) across the appropriate contacts and confirming open or closed. The de-energized or OFF position for outputs 1 through 25 are listed in Table 6-1.
NORM ALLY OPEN CONTACT NORM ALLY CLOSED CONTACT*

3.

If the relay is already in the Diagnostic Mode, then go to Step 4. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 4.

2.

4.

Ensure that the Diagnostic Menu is selected to OUTPUT (Upper Case). OUTPUT TEST (RELAY) OUTPUT input led target button disp com1 com2 com3 clock led cal factory If OUTPUT is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select OUTPUT.

RELAY OUTPUT NUM BER 1

33- 34 31- 32 29- 30 27- 28 25- 26 23- 24 21- 20 17- 18 104- 105 10 2 - 10 3 100- 101 98- 99 96- 97 94- 95 92- 93 90- 91 88- 89 86- 87 84- 85 82- 83 80- 81 78- 79 76- 77 -14- 15

------21- 22 18- 19 ---------------12- 13 15- 16

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Powe r Supply (24) Se lf-Te s t (25)

5.

Press ENTER, the relay will display the following: RELAY NUMBER 1

6.

Select the Output Relay (from Table 6-1) to be tested, utilizing the Up/Down arrow pushbuttons. Press ENTER. The following will be displayed for the selected relay: RELAY NUMBER 1 OFF on

7.

8.

Select ON (Upper Case) utilizing the Right arrow pushbutton. The relay will respond as follows: a. Output relay energizes (On position) b. Appropriate red OUTPUT LED illuminates, if equipped. If testing all output relays, then press EXIT to return to the output relay selection menu, then repeat Steps 6, 7 and 8 for each output relay. The DMM can now be used to verify that the output relay contact is in the operated or ON position. The readings should be the opposite of the initial reading determined in Step 2. When output relay testing is complete then restore all output relays to their deenergized or OFF positions listed in Table 6-1 and press EXIT to return to the Diagnostic Menu.

9.

*" Normal" posit ion of t he cont act corresponds t o t he OFF (de-energized) st at e of t he relay.

Table 6-1

Output Contacts
10.

669

M-3425A Instruction Book

11.

If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

Input Test (Control/Status) The INPUT TEST menu enables the user to determine the status of the individual control/status inputs. Individual inputs can be selected by number using the up and down arrow pushbuttons. The status of the input will then be displayed.
INPUT NUMBER 1 (52b) 2 3 4 5 6 COMMON TERMINAL 11 11 11 11 11 11 Expanded I/O Inputs 7 8 9 10 11 12 13 14 66 or 67 66 or 67 66 or 67 66 or 67 66 or 67 66 or 67 66 or 67 66 or 67 75 74 73 72 71 70 69 68

Output Relay Test (Power Supply Relay 24) The power supply output relay can be tested by performing the following: NOTE: For this test the relay is not required to be in the Diagnostic Mode. 1. Ensure the protected equipment is in a configuration/state that can support relay output testing. Confirm the position of output relay 24 in the unoperated or OFF position. This can be accomplished by connecting a DMM (Digital Multimeter) across the appropriate contacts and confirming open or closed. The de-energized or OFF position for Output 24 is listed in Table 6-1. Remove power from the relay. The DMM can now be used to verify that output relay 24 contact is in the operated or ON position. The reading should be the opposite of the initial reading determined in Step 2. Restore power to the relay.

TERMINAL 10 9 8 7 6 5

2.

3.

4.

Table 6-2
1.

Input Contacts

Ensure the protected equipment is in a configuration/state that can support relay input testing. If the relay is already in the Diagnostic Mode, then go to Step 3. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 3.

2.

670

Testing 6

3.

Ensure that the Diagnostic Menu is selected to INPUT (Upper Case). INPUT TEST (RELAY) output INPUT led target button disp com1 com2 com3 clock led cal factory If INPUT is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select INPUT.

10.

When input testing is complete then insure all jumpers have been removed and press EXIT to return to the Diagnostic Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

11.

4.

Press ENTER. The following is displayed: INPUT NUMBER 1

Status LED Test The STATUS LED TEST menu enables the user to check the front-panel LEDs individually.

5.

Select the Input Relay (from Table 6-2) to be tested utilizing the Up/Down arrow pushbuttons. Press ENTER. The following is displayed for the selected relay: INPUT NUMBER 1 CIRCUIT OPEN

COM 1

RELAY BRKR OK CLOSED TARGET

PS 1

TARGET RESET

6.

TIME SYNC

OSC. TRIG

DIAG

PS 2

7.

If no external control/status inputs are connected to the relay, then place a jumper between the IN RTN terminal (terminal #11 for Inputs 16, and either terminal #66 or #67 for Inputs 714) and the IN1 terminal (terminal #10). See Table 6-2 for terminals for inputs 2 through 14. Alternatively, if this specific input is being used in this application and the external wiring is complete, the actual external control/status input contact can be manually closed. This will test the input contact operation and the external wiring to the input contacts. The following is immediately displayed: INPUT NUMBER 1 CIRCUIT CLOSED 2. 1.

M-3425A GENERATOR PROTECTION

BECKWITH ELECTRIC CO. INC.

Made in U.S.A.

Figure 6-8

Status LED Panel

If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2. Ensure that the Diagnostic Menu is selected to LED (Upper Case). STATUS LED TEST output input LED target button disp com1 com2 com3 clock led cal factory If LED is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select LED.

8.

Remove the jumper between the IN RTN terminal (terminal #11 for Inputs 16, and either terminal #66 or #67 for Inputs 714) and the IN1 terminal (terminal #10). The following is immediately displayed: INPUT NUMBER 1 CIRCUIT OPEN

9.

If testing all inputs, press EXIT to return to the input selection menu, then repeat Steps 5, 6, 7 and 8 for each input.

3.

Press ENTER. LED #1 (RELAY OK) illuminates and the following is displayed: STATUS LED TEST LED NUMBER 1 = ON
671

M-3425A Instruction Book

4.

If testing all Status LEDs, press the right arrow pushbutton to toggle through the remaining LEDs illustrated in Figure 6-8, with the exception of the PS1 & PS2 LEDs. When Status LED testing is complete press EXIT to return to the Diagnostic Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

3.

Press ENTER. Target LED #1 lights and the following is displayed: TARGET LED TEST LED NUMBER 1 = ON

5.

4.

6.

If testing all Target LEDs, press the right arrow pushbutton to toggle through the remaining Target LEDs illustrated in Figure 6-9. When Target LED testing is complete press EXIT to return to the Diagnostic Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

5.

6. Target LED Test The TARGET LED TEST menu allows the user to check the M-3925A Target Module LEDs individually.

TARGETS
24 VOLTS/Hz PHASE OVERCURRENT NEUTRAL O/C SPLIT PHASE DIFF STATOR OVERLOAD 50 27 PHASE UNDERVOLTAGE 59 PHASE OVERVOLTAGE 27TN/59D/64S STATOR GND 59N/59X NEUT/GND OVERVOLT 32 21 40 78 50BF 60FL DIRECTIONAL POWER PHASE DISTANCE LOSS OF FIELD OUT OF STEP BREAKER FAILURE V.T. FUSE LOSS PHASE OVERCURRENT 51V 50N/51N 50DT 49

Button Test The BUTTON TEST menu selection allows the user to check the M-3931 HMI Module buttons. As each pushbutton is pressed, its name is displayed.

NEG SEQ OVERCURRENT46 FIELD GND/BRUSH LIFT64F/B FREQUENCY 81/81R/81A 87 PHASE DIFF CURRENT

GND DIFF/DIR O/C 87GD/67N TRIP CIRCUIT MONITOR TC IPS LOGIC LOGIC

50/27INADVERTENT ENRGNG

BECKWITH ELECTRIC CO. M-3425A

OUT 1 OUT 2

OUT 3 OUT 4

OUT 5 OUT 6

OUT 7 OUT 8

a
EXIT

OUTPUTS

Figure 6-9
1.

M-3925A Target Module Panel

If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2.

Figure 6-10

2.

Ensure that the Diagnostic Menu is selected to TARGET (Upper Case). TARGET LED TEST output input led TARGET button disp com1 com2 com3 clock led cal factory If TARGET is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select TARGET.

1.

If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2.

672

a
a

a
ENTER

M-3931 Human-Machine Interface Module

Testing 6

2.

Ensure that the Diagnostic Menu is selected to BUTTON (Upper Case). BUTTON TEST output input led target BUTTON disp com1 com2 com3 clock led cal factory If BUTTON is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select BUTTON.

2.

Ensure that the Diagnostic Menu is selected to DISPLAY TEST (Upper Case). DISPLAY TEST output input led target button DISP com1 com2 com3 clock led cal factory If DISP is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select DISP.

3.

Press ENTER. The following is displayed: BUTTON TEST 0 3.

Press ENTER, the unit will display a sequence of test characters until EXIT is pushed. After the test has cycled through completely, press EXIT to return to the Diagnostic Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

NOTE: Pressing the EXIT pushbutton will exit from this test, and therefore should be last pushbutton tested. If it is pushed before this test sequence is completed, the test may be restarted by pushing ENTER. Notice that the word EXIT is displayed temporarily before the test sequence is exited. 4. Press each pushbutton for test. As each button is pressed, the display will briefly show the name for each key (RIGHT ARROW, UP ARROW, etc). When pushbutton testing is complete press EXIT to return to the Diagnostic Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

4.

5.

5.

COM1/COM2 Loopback Test The COM1 LOOPBACK TEST menu allows the user to test the front-panel RS-232 port. COM2 LOOPBACK TEST menu tests the rear panel RS-232 port. A loopback plug is required for this test. The required loopback plug consists of a DB9P connector (male) with pin 2 (RX) connected to pin 3 (TX) and pin 7 (RTS) connected to pin 8 (CTS). No other connections are necessary.

6.

Display Test The DISPLAY TEST menu selection enables the user to check the display. This test cycles through varying test patterns until EXIT is pressed. 1. If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2.

M-3425A COM1/COM2 DB9P

RX TX SGND RTS CTS 1 2 3 4 5 6 7 8 9

Figure 6-11

COM1/COM2 Loopback Plug

673

M-3425A Instruction Book

1.

If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2.

8.

Ensure that the Diagnostic Menu is selected to COM2 LOOPBACK TEST (Upper Case). COM2 LOOPBACK TEST output input led target button disp com1 COM2 com3 clock led cal factory If COM2 is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select COM2.

2.

Ensure that the Diagnostic Menu is selected to COM1 LOOPBACK TEST (Upper Case). COM1 LOOPBACK TEST output input led target button disp COM1 com2 com3 clock led cal factory If COM1 is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select COM1.

8.

Press ENTER, then repeat Steps 3 through 6 for COM2.

COM3 Test (2-Wire) The COM3 Echo Test 2-Wire allows the user to test the RS-485 rear terminal connections for proper operation. NOTE: This test requires a PC with an RS-485 converter and terminal emulator software installed. 1. If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to COM3 ECHO TEST 2 WIRE (Upper Case). COM3 ECHO TEST 2 WIRE output input led target button disp com1 com2 COM3 clock led cal factory If COM3 is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select COM3. 3. Press ENTER. The following is displayed: COM3 ECHO TEST 2WIRE IDLING...9600, N, 8, 1

3.

Press ENTER. The following is displayed: COM1 LOOPBACK TEST CONNECT LOOPBACK PLUG

4. 5.

Connect the loop-back plug to COM1, the front-panel RS-232C connector. Press ENTER, the relay will initiate the loopback test. If the COM Port passes the loopback test the following will be displayed: COM1 LOOPBACK TEST -DONEIf the COM Port fails the loopback test the following will be displayed: COM1 LOOPBACK TEST RXTX FAIL

6. 7.

Press EXIT to return to the DIAGNOSTIC Menu. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

674

Testing 6

4.

From the rear of the unit, connect a PC to the relay at terminals 3(-) and 4(+) using an RS-485 converter set for 2-wire operation. See Figure 6-12 for diagram.
4
RS-485

Clock ON/OFF This feature provides the user with the ability to either start or stop the clock. 1. If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to CLOCK ON/OFF (Upper Case). CLOCK START/STOP output input led target button disp com1 com2 com3 CLOCK led cal factory If CLOCK is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select CLOCK. NOTE: 80 will be displayed in the seconds place when the clock is stopped. 3. Press ENTER, the following is displayed: a. If the clock is already running the following will be displayed and will continue to update. CLOCK TEST 01-Jan-2003 01:01:01 b. If the clock was NOT running the following will be displayed: CLOCK TEST 01-Jan-2003 01:01:80 4. To start or stop the clock press ENTER, the following is displayed: a. If the clock is already running the following will be displayed: CLOCK TEST CLOCK STOP CLOCK TEST 01-Jan-2003 01:01:80

+ RS-232 to RS-485 -

RS-232

converter or PC card (2 wire)

RS-485 COM3

Computer

Figure 6-12
5.

RS-485 2-Wire Testing

Set the following PC communications parameters: Baud Rate Parity Data Bits Stop Bits Duplex 9600 None 8 1 Half

6.

Open the terminal emulator program on the PC, then open the COM port for the RS-485 converter. Press a key on the PC keyboard, then verify the following: a. The character pressed is displayed temporarily on the relay display. b. The character pressed is displayed on the PC monitor.

7.

8.

When communication has been verified, press EXIT, the following is displayed: COM3 ECHO TEST 2WIRE -DONE-

9. 10. 11.

Press EXIT to return to the DIAGNOSTIC Menu. Close the COM port on the PC, and exit the terminal program. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

675

M-3425A Instruction Book

b. If the clock was NOT running the following will be displayed: CLOCK TEST CLOCK START CLOCK TEST 01-Jan-2003 01:01:01 NOTE: To preserve battery life the clock should be OFF if the unit is to be left deenergized for a long period of time. 5. The clock can be toggled ON or OFF by pressing any arrow pushbutton or ENTER. To exit the Clock ON/OFF mode press EXIT, the following will be displayed: CLOCK TEST -DONE6. 7. To exit the CLOCK ON/OFF Diagnostic Menu press EXIT. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

3.

Press ENTER, the following will be displayed: FLASH RELAY OK LED OFF on

4.

Select (upper case) either ON (to flash) or OFF (to Illuminate) by pressing the right/left arrow pushbutton once. Press ENTER, the following will be displayed: FLASH RELAY OK LED -DONE-

5.

6. 7.

To exit the FLASH RELAY OK LED Diagnostic Menu press EXIT. If all Diagnostic Testing is complete, then exit the diagnostic menu by pressing EXIT , PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed, then press EXIT a second time.

Auto Calibration Refer to the following Section 6.4, Auto Calibration, for more information on that function. AUTO CALIBRATION clock led CAL factory Factory Use Only This function is provided to allow access by factory personnel. FACTORY USE ONLY clock led cal FACTORY

Relay OK LED Flash/Illuminated This feature provides the user with the ability to set the relay OK LED to either Flash or be Illuminated when the relay is working properly. 1. If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to FLASH RELAY OK LED (Upper Case). FLASH RELAY OK LED output input led target button disp com1 com2 com3 clock LED cal factory If LED (to the left of cal) is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select LED.

676

Testing 6

6.4

Auto Calibration

7.

Press ENTER, the following will be displayed: CONNECT REFERENCE INPUTS PRESS ENTER TO CALIBRATE

NOTE: The M-3425A Generator Protection Relay has been fully calibrated at the factory. There is no need to recalibrate the unit prior to initial installation. However, insystem calibration of the 64F function may be needed for units purchased with the 64F Field Ground option. Calibration can be initiated using the HMI or IPSutil program. Phase and Neutral Fundamental Calibration 1. If the relay is already in the Diagnostic Mode, then go to Step 2. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Diagnostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to CAL (upper case). FLASH RELAY OK LED output input led target button disp com1 com2 com3 clock led CAL factory If CAL is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select CAL. 3. Press ENTER, the following will be displayed: 60 HZ CALIBRATION 60_HZ field_gnd 4. Ensure that the 60 HZ Calibration Menu is selected to 60_HZ (Upper Case). If 60_HZ is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select 60_HZ. 5. Press ENTER, the following will be displayed: 60 HZ CALIBRATION NOM_F 3rdh_F 64s_f 6. Ensure that NOM_F is selected (Upper Case). If NOM_F is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select NOM_F.

8. 9.

Connect VA = VB = VC = VN = VX =120.0 (0.01) V at 0 phase. (See Figure 6-14.) Connect I a=I b=I c =I A =I B=I C =I N=5.00** Amps at 0 (see Figure 6-13). ** For a 1 A CT rating, use 1 A.

If 64S is purchased, do not put nominal current in the IN channel. The IN input is calibrated separately (see 64S procedure.)

The calibration can be verified by exiting from the Diagnostic menu and reading status: VA =VB=V C=VN=V X=120V V1=V2=0 IA=IB=IC=5 A** Ia=Ib=Ic=5 A** Real=1 pu Reactive=0.0 pu Power Factor = 1.0 Idiffa = Idiffb = Idiffc = 0 Where subscript 0, 1, and 2 represent zero, positive, and negative sequence quantities, respectively. ** For a 1 A CT rating, use 1 A. NOTE: The phase angle difference between voltage and current input source should be 0, 0.05, and an accurate lowdistortion source should be used. (THD less than 1%). 10. Press ENTER, the following will be displayed while the relay is being calibrated: CALIBRATING WAIT When the calibration is complete, the following will be displayed: CALIBRATING DONE 11. Remove the calibration source inputs. I1=I2=0 V0=120V I0=5 A**

677

M-3425A Instruction Book

Third Harmonic Calibration 1. If it is desired to calibrate the third harmonic only and the relay is already in the Diagnostic Mode, then go to Step 2. If it is desired to calibrate the third harmonic only and the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Daignostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to CAL (upper case). FLASH RELAY OK LED output input led target button disp com1 com2 com3 clock led CAL factory If CAL is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select CAL. 3. Press ENTER, the following will be displayed: 60 HZ CALIBRATION 60_HZ field_gnd 4. Ensure that the 60 HZ Calibration Menu is selected to 60_HZ (Upper Case). If 60_HZ is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select 60_HZ. 5. Press ENTER, the following will be displayed: 60 HZ CALIBRATION nom_f 3RDH_F 64s_f 6. Ensure that 3RDH_F is selected (Upper Case). If 3RDH_F is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select 3RDH_F. 7. Press ENTER, the following will be displayed: INPUT 180 HZ PRESS ENTER TO CALIBRATE (150 Hz for 50 Hz units) 8. Connect Voltage Inputs as follows: a. Connect VN= VX =10.0 V, 180 Hz (150 Hz for 50 Hz units). See Figure 6-15.

b. Connect VA=VB=VC=120.0 V, 180 Hz (150 Hz for 50 Hz units). See Figure 6-16. 9. Press ENTER, the following will be displayed while the Third Harmonic is calibrated: CALIBRATING WAIT When the calibration is complete, the following will be displayed: AUTO CALIBRATION DONE 10. 11. Remove the voltage from VN and VX. Remove the calibration source inputs.

64S 100% Stator Ground by Low Frequency Injection Calibration 1. If it is desired to calibrate the 64S 100% Stator Ground by Low Frequency Injection only and the relay is already in the Diagnostic Mode, then go to Step 2. If it is desired to calibrate the 64S 100% Stator Ground by Low Frequency Injection only and the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Daignostic Mode section of this chapter, then go to Step 2. 2. Ensure that the Diagnostic Menu is selected to CAL (upper case). FLASH RELAY OK LED output input led target button disp com1 com2 com3 clock led CAL factory If CAL is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select CAL. 3. Press ENTER, the following will be displayed: 60 HZ CALIBRATION 60_HZ field_gnd 4. Ensure that the 60 HZ Calibration Menu is selected to 60_HZ (Upper Case). If 60_HZ is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select 60_HZ.

678

Testing 6

5.

Press ENTER, the following will be displayed: 60 HZ CALIBRATION nom_f 3rdh_f 64S_F

3.

Ensure that the Diagnostic Menu is selected to CAL (upper case). FLASH RELAY OK LED output input led target button disp com1 com2 com3 clock led CAL factory If CAL is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select CAL.

6.

Ensure that 64S_F is selected (Upper Case). If 64S_F is not selected (Upper Case), then use the Right/Left arrow pushbuttons to select 64S_F.

7.

Press ENTER, the following will be displayed: INPUT 20 HZ PRESS ENTER TO CALIBRATE

4.

Press ENTER, the following will be displayed: 60 HZ CALIBRATION 60_HZ field_gnd

8.

Connect VN=10.0 V ( 0.01 V) 20 Hz, IN=10.0 mA ( 0.01 mA) 20 Hz. See Figure 6-6. Press ENTER, the following will be displayed while the 64S is calibrated: CALIBRATING WAIT When the calibration is complete, the following will be displayed: CALIBRATING DONE

5.

Ensure that the 60 HZ Calibration Menu is selected to FIELD_GND (Upper Case). If FIELD_GND is not selected (Upper Case), then use the Right arrow pushbutton to select FIELD_GND.

9.

6.

Press ENTER, the following will be displayed: CONNECT 1 KOHM REF. PRESS ENTER TO CALIBRATE Set the decade box for 1 k resistance, then press ENTER, the following will be displayed: CALIBRATING WAIT

7.

10. 11.

Remove the voltage from VN and IN. Remove the calibration source inputs.

Field Ground Calibration Field Ground Calibration only applies to units purchased with the 64F Field Ground option. Calibration is necessary for long cable lengths (greater than 100 feet) to compensate for cabling losses from the M-3425A and the M-3921 Coupler module, and therefore should be accomplished in system, after all wiring is complete. 1. Connect the M-3921 Field Ground Coupler box as shown in Figure 6-7, Field Ground Coupler. 2. If the relay is already in the Diagnostic Mode, then go to Step 3. If the relay is NOT in the Diagnostic Mode, then enter the relay diagnostic mode by performing the steps described in the Entering Relay Daignostic Mode section of this chapter, then go to Step 3.

8.

When the calibration is complete the following will be displayed: CALIBRATING DONE

9.

Press ENTER, the unit will display the next resistance in the calibration sequence to be tested. Set the decade box to the resistance specified by the HMI, then press ENTER. When the display shows DONE press ENTER. Repeat Step 10 until the calibration is complete for 100 k. Press EXIT twice to exit the Diagnostic Mode.

10.

11. 12.

679

M-3425A Instruction Book

Polarity

55 Ia 54 57 Ib 56 IB IA

47 46 49

48 51 Ic IC 50

Current Input

59 58 53 IN 52

Figure 6-13

Current Input Configuration

39 38 41 40 43 42 65 64 VX VC VB VA

Voltage Input

Hot Neutral

Voltage Input

Hot Neutral

45 44 VN

Figure 6-14
Hot Neutral Hot Neutral

Voltage Input Configuration

65 64 45 44 VN VX

Voltage Input

Figure 6-15

Voltage Input Configuration

680

Testing 6

Hot Voltage Input Neutral

39 38 41 VB 40 43 VC 42 VA

Figure 6-16

Voltage Input Configuration

681

M-3425A Instruction Book

This Page Left Intentionally Blank

682

Appendix A

Appendix A Configuration Record Forms

Figure A-3, Functional Configuration Record Form reproduces the Configure Relay menus. For each function or setpoint, refer to the configuration you have defined using the Relay Configuration Table, and circle whether it should be enabled or disabled, the output contacts it will activate, and the inputs that will block its operation. Figure A-4, Setpoint & Timing Record Form allows recording of the specific values entered for each enabled setpoint or function. The form follows the main menu selections of the relay. Unpurchased or unavailable functions will not be visible within the menus. If a function is DISABLED, the input/output screens for that function will not be displayed.

This Appendix contains photocopyready forms for recording the configuration and setting of the M-3425A Generator Protection Relay. The forms can be supplied to field service personnel for configuring the relay, and kept on file for future reference. A copy of the Relay Configuration Table (Table A-1) is provided to define and record the blocking inputs and output configuration. For each function; check the D (disabled) column or check the output contacts to be operated by the function, and check the inputs designated to block the function operation. Figure A-2, Communication Data & Unit Setup Record Form reproduces the Communication and Setup unit menus. This form records definition of the parameters necessary for communication with the relay, as well as access codes, user logo lines, date & time setting, and front panel display operation.

A1

M-3425A Instruction Book

FUNCTION 1 21 2 3 24 25 1 27 2 3 27TN 1 2 1 32 2 3 40 1 2 DEF 46 INV 1 2

D 8

O 7

U 6

T 5

P 4

U 3

T 2

S 1 FL

I 6

N 5

P 4

U 3

T 2

S 1

49 50 50BF 50N 50DT 50/27 5 1N 5 1V 1 1 2 1 2

59
59D

2 3

59N

2 3

Check each box applicable : (See page A-1 for information on using this table.) D Column = Function Disabled. OUTPUTS Columns =Designated function output(s) fl Column = Function blocked by fuse loss. INPUTS Columns =Designated function blocking input(s)

Table A-1 Relay Configuration Table (page 1 of 4)

A2

Appendix A

FUNCTION 59X 60FL 64B 64F 1 2 DEF INV

D 8

O 7

U 6

T 5

P 4

U 3

T 2

S 1 FL

I 6

N 5

P 4

U 3

T 2

S 1

67N 64S 78

1 81 2 3 4 1 2 81A 3 4 5 6 81R 1 2 1 2

87 87GD BM TCKT

1 2 IPS 3 4 5 6

Check each box applicable : (See page A-1 for information on using this table.) D Column = Function Disabled. OUTPUTS Columns =Designated function output(s) fl Column = Function blocked by fuse loss. INPUTS Columns =Designated function blocking input(s)

Table A-1

Relay Configuration Table (page 2 of 4)

A3

M-3425A Instruction Book

FUNCTION

D 23 1 22 21

EXPANDED OUTPUTS
20 19 18 17 16 15 14 13 12 11 10 9 14

EXPANDED INPUTS
13 12 11 10 9 8 7

21

2 3

24 25

1 2

1 27 2 3 27TN 1 2 1 32 2 3 40 1 2 DEF 46 INV

49 50 50BF 50N 50DT 50/27 51N 51V 1 1 2 1 2

59
59D

2 3

59N

2 3

Table A-1
A4

Relay Configuration Table (page 3 of 4)

Appendix A

FUNCTION 59X 60F L 64B 64F 1 2 DEF INV

D 23 22 21 20

EXPANDED OUTPUTS
19 18 17 16 15 14 13 12 11 10 9

EXPANDED INPUTS
14 13 12 11 10 9 8 7

67N 64S 78

1 81 2 3 4 1 2 81A 3 4 5 6 81R 1 2 1 2

87 87GD BM TCKT

1 2 IPS 3 4 5 6

Table A-1

Relay Configuration Table - Expanded I/O (page 4 of 4)

A5

M-3425A Instruction Book

KEY TO INPUT DATA RECORD FORMS A. B. All heavily bordered screens are either MENU screens which have horizontal choices (made with right - left arrows) or screens displaying a result of a choice previously made. Dashed boxes enclose screens which bound areas that pushbutton ENTER will move in. In order to move out of one of the dotted boxes it is necessary to either push EXIT or make a menu choice change using the Right - Left arrow. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move within the menus or between menu displays. The Right/Left arrows are used only to make horizontally displayed choices. These can be either menu choices or input value digit choices. The previous choice or location in a menu is highlighted immediately. The ENTER pushbutton records the setting change (whatever is in that screen when ENTER is pressed will be installed in memory) and moves down within a menu. The operator will notice that after the last menu item, ENTER moves to the top of the same menu but does not change menu positions. Pressing EXIT at any time will exit the display screen to the last screen containing a horizontal choice. (Return to the preceding menu).

C. D.

E.

F.

BECKWITH ELECTRIC CO. M-3425A

a
EXIT

Figure A-1
G.

Human-Machine Interface Module

The symbol or in a screen indicates additional horizontal menu choices are available in the indicated direction. As previously described, the Right and Left arrows will move the operator to those additional choices.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

A6

a
a

a
ENTER

Appendix A

COMMUNICATION targets osc_rec COMM COM1 SETUP COM1 com2 com3 com-adr COM1 BAUD RATE baud_300 baud_600 baud_1200 baud_4800 BAUD_9600 COM3 SETUP com1 com2 COM3 com_adr COM3 DEAD SYNC TIME ________ MS COM3 PROTOCOL beco2200 MODBUS COM2 SETUP com1 COM2 com3 com_adr COM2 BAUD RATE baud_300 baud_600 baud_1200 baud_4800 BAUD_9600 COM2 DEAD SYNC TIME ________ MS COM2 PROTOCOL beco2200 MODBUS COM2 PARITY none odd even COM2 STOP BITS ________ COM3 PARITY NONE odd even COM3 STOP BITS ________

COMMUNICATION ADDRESS com1 com2 com3 COM_ADR COMMUNICATION ADDRESS ________ RESPONSE TIME DELAY DLY accss eth eth_ip COMM ACCESS CODE dly ACCSS eth eth_ip COMM ACCESS CODE ________

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-2

Communication Data & Unit Setup Record Form (page 1 of 3)

A7

M-3425A Instruction Book

COMMUNICATION targets osc_rec COMM

ETHERNET dly accss ETH eth_ip ETHERNET disable ENABLE TCP/IP SETTINGS TCP prot DHCP PROTOCOL disable ENABLE DHCP PROTOCOL DISABLE enable IP ADDRESS ________ NET MASK ________ GATEWAY ________

ETHERNET PROTOCOL tcp PROT SELECT PROTOCOL modbus serconv ETHERNET ADDRESS accss eth ETH_IP ETHERNET IP ADDRESS XX.XX.XX.XX After EXIT to Comm menu, the following will be displayed (if any changes have been made in ETHERNET menu) CONFIGURING ETH...

ETHERNET IP ADDRESS XX.XX.XX.XX

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-2

Communication Data & Unit Setup Record Form (page 2 of 3)

A8

SETUP UNIT SETUP exit SOFTWARE VERSION VERS sn access number SOFTWARE VERSION D-XXXXV__.__.__ SERIAL NUMBER vers SN access number SERIAL NUMBER ________ ALTER ACCESS CODES vers sn ACCESS number ENTER ACCESS CODE LEVEL#1 level#2 level#3 LEVEL #1 ________ ENTER ACCESS CODE level#1 LEVEL#2 level#3 LEVEL #2 ________ ENTER ACCESS CODE level#1 level#2 LEVEL#3 LEVEL #3 ________ USER CONTROL NUMBER vers sn access NUMBER USER CONTROL NUMBER ________ USER LOGO LINE 1 LOGO1 logo2 out alrm USER LOGO LINE 1

Appendix A

CLEAR ALARM COUNTER logo1 logo2 out ALRM CLEAR ALARM COUNTER PRESS ENTER KEY TO CLEAR DATE & TIME TIME error eth_ver DATE & TIME 01-Jan-2001 12:00:00 DATE & TIME ________ YEAR DATE & TIME JAN feb mar apr may jun jul aug sep oct nov dec DATE & TIME ________ DATE DATE & TIME sun mon tue wed thu fri sat DATE & TIME ________ HOUR DATE & TIME ________ MINUTES DATE & TIME ________ SECONDS CLEAR ERROR CODES time ERROR eth_ver CLEAR ERROR CODES PRESS ENTER KEY TO CLEAR ETHERNET FIRMWARE VER time error ETH_VER ETHERNET FIRMWARE VER D-____V__.__.__ DIAGNOSTIC MODE DIAG PROCESSOR WILL RESET! ENTER KEY TO CONTINUE

USER LOGO LINE 2 logo1 LOGO2 out alrm USER LOGO LINE 2 CLEAR OUTPUT COUNTERS logo1 logo2 OUT alrm CLEAR OUTPUT COUNTERS PRESS ENTER KEY TO CLEAR

Figure A-2

Communication Data & Unit Setup Record Form (page 3 of 3)

A9

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY VOLTAGE_RELAY 27 #1 PHASE UNDERVOLTAGE disable ENABLE 27 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 27 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20 59 #1 PHASE OVERVOLTAGE disable ENABLE 59 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

27 #2 PHASE UNDERVOLTAGE disable ENABLE 27 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 27 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

59 #2 PHASE OVERVOLTAGE disable ENABLE 59 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

27 #3 PHASE UNDERVOLTAGE disable ENABLE 27 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 27 #3 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

59 #3 PHASE OVERVOLTAGE disable ENABLE 59 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59 #3 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom. Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A10

Functional Configuration Record Form (1 of 18)

Appendix A

CONFIGURE RELAY CONFIG sys stat

CONFIGURE RELAY VOLTAGE_RELAY 27TN #1 NEUTRL UNDERVOLT disable ENABLE 27TN #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 27TN #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 27TN #2 NEUTRL UNDERVOLT disable ENABLE 27TN #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 27TN #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 59X #1 OVERVOLTAGE disable ENABLE 59X #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59X #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom. 59X #2 OVERVOLTAGE disable ENABLE 59X #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59X #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 59N #1 NEUTRAL OVERVOLT disable ENABLE 59N #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59N #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (2 of 18)

A11

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY VOLTAGE_RELAY 59N #2 NEUTRAL OVERVOLT disable ENABLE 59N #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59N #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 59N #3 NEUTRAL OVERVOLT disable ENABLE 59N #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59N #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 59D VOLTAGE DIFF. disable ENABLE 59D BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 59D RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A12

Functional Configuration Record Form (3 of 18)

Appendix A

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY CURRENT_RELAY 46DT NEG SEQ CURRENT DEF disable ENABLE 46DT BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 46DT RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 46IT NEG SEQ CURRENT INV disable ENABLE 46IT BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 46IT RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 50 #1 INST OVERCURRENT disable ENABLE 50 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20 50 #2 INST OVERCURRENT disable enable 50 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

50/27 INADVERTANT ENRGNG disable ENABLE 50/27 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50/27 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

50BF BREAKER FAILURE disable ENABLE 50BF BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50BF RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (4 of 18)

A13

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY CURRENT_RELAY 50DT#1 DEF TIME OVERCURR disable ENABLE 50DT#1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50DT#1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 50DT#2 DEF TIME OVERCURR disable ENABLE 50DT#2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50DT#2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 50N NTRL INST OVERCURRNT disable ENABLE 50N BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50N RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 51N NTRL OVERCURRNT INV disable ENABLE 51N BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 51N RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 49#1 STATOR OVERLOAD disable ENABLE 49#1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 49#1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 49#2 STATOR OVERLOAD disable ENABLE 49#2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 49#2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Figure A-3
A14

Functional Configuration Record Form (5 of 18)

CONFIGURE RELAY CONFIG sys stat

Appendix A

CONFIGURE RELAY CURRENT_RELAY 51V OVERCURRENT INV disable ENABLE 51V BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 51V RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 87 #1 DIFF CURRENT disable ENABLE 87 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 87 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20 87GD GND DIFFERENTIAL disable ENABLE 87GD BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 87GD RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 67NDT RES DIR OVERCURR disable ENABLE 67NDT BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 67NDT RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

87 #2 DIFF CURRENT disable ENABLE 87 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 87 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

67NIT RES DIR OVERCURR disable ENABLE 67NIT BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 67NIT RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Figure A-3

Functional Configuration Record Form (6 of 18)

A15

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat

CONFIGURE RELAY FREQUENCY_RELAY 81 #1 FREQUENCY disable ENABLE 81 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

81 #4 FREQUENCY disable ENABLE 81 #4 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81 #4 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

81R #1 RATE OF CHNG FREQ disable ENABLE 81R #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81R #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 81R #2 RATE OF CHNG FREQ disable ENABLE 81R #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81R #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

81 #2 FREQUENCY disable ENABLE 81 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

81 #3 FREQUENCY disable ENABLE 81 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81 #3 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Figure A-3
A16

Functional Configuration Record Form (7 of 18)

CONFIGURE RELAY CONFIG sys stat

Appendix A

CONFIGURE RELAY FREQUENCY_RELAY 81A #1 FREQ ACCUMULATOR disable ENABLE 81A #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 81A #2 FREQ ACCUMULATOR disable ENABLE 81A #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 81A #3 FREQ ACCUMULATOR disable ENABLE 81A #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

81A #4 FREQ ACCUMULATOR disable ENABLE 81A #4 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #4 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 81A #5 FREQ ACCUMULATOR disable ENABLE 81A #5 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #5 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 81A #6 FREQ ACCUMULATOR disable ENABLE 81A #6 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 81A #6 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Figure A-3

Functional Configuration Record Form (8 of 18)

A17

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat

CONFIGURE RELAY VOLTS_PER_HERTZ_RELAY 24DT #1 VOLTS/HZ DEF disable ENABLE 24DT #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 24DT #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 24DT #2 VOLTS/HZ DEF disable ENABLE 24DT #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 24DT #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

24IT VOLTS/HZ INV disable ENABLE 24IT BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 24IT RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A18

Functional Configuration Record Form (9 of 18)

CONFIGURE RELAY CONFIG sys stat

Appendix A

CONFIGURE RELAY POWER_RELAY 32 #1 DIRECTIONAL POWER disable ENABLE 32 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 32 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

32 #2 DIRECTIONAL POWER disable ENABLE 32 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 32 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

32 #3 DIRECTIONAL POWER disable ENABLE 32 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 32 #3 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (10 of 18)

A19

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY LOSS_OF_FIELD_RELAY 40 #1 LOSS OF FIELD disable ENABLE 40 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 40 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20 40 #2 LOSS OF FIELD disable ENABLE 40 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 40 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

40VC #2 LOF WITH VC disable ENABLE 40VC #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 40VC #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

40VC #1 LOF WITH VC disable ENABLE 40VC #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 40VC #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

CONFIGURE RELAY V.T._FUSE_LOSS_RELAY 60FL V.T. FUSE LOSS disable enable 60FL BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 60FL RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE : Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A20

Functional Configuration Record Form (11 of 18)

Appendix A

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY PHASE DISTANCE_RELAY 21 #1 PHASE DISTANCE disable ENABLE 21 #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 21 #1 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20 21 #3 PHASE DISTANCE disable ENABLE 21 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 21 #3 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

78 OUT OF STEP disable ENABLE 78 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 78 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

21 #2 PHASE DISTANCE disable ENABLE 21 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 21 #2 RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 OUTPUT o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (12 of 18)

A21

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY FIELD_GND_RELAY 64F#1 FIELD GROUND disable ENABLE 64F #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 64F #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 64F #2 FIELD GROUND disable ENABLE 64F #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 64F #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 64B BRUSH LIFTOFF disable ENABLE 64B BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 64B RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 CONFIGURE RELAY STATOR_GND_RELAY 64S 100% STATOR GROUND disable ENABLE 64S BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 64S RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 CONFIGURE RELAY SYNC_CHECK_RELAY 25S SYNC CHECK disable ENABLE 25S BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 25S RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 25D DEAD CHECK disable ENABLE 25D BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 25D RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A22

Functional Configuration Record Form (13 of 18)

Appendix A

CONFIGURE RELAY CONFIG sys stat

CONFIGURE RELAY BREAKER_MON_RELAY BM BREAKER MONITOR disable ENABLE BM BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 BM RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

CONFIGURE RELAY TRIP_CKT_MON_RELAY TCM TRIP CIRCUIT MON disable ENABLE TCM BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 TCM RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (14 of 18)

A23

M-3425A Instruction Book

CONFIGURE RELAY CONFIG sys stat CONFIGURE RELAY IPS_LOGIC_RELAY IPSL #1 IPS LOGIC disable ENABLE IPSL #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 IPSL #2 IPS LOGIC disable ENABLE IPSL #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 IPSL #3 IPS LOGIC disable ENABLE IPSL #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

IPSL #4 IPS LOGIC disable ENABLE IPSL #4 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #4 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 IPSL #5 IPS LOGIC disable ENABLE IPSL #5 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #5 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 IPSL #6 IPS LOGIC disable ENABLE IPSL #6 BLOCK INPUT fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSL #6 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3 Functional Configuration Record Form (15 of 18)

A24

Appendix A

SETUP SYSTEM config SYS stat

INPUT ACTIVATED PROFILES IN ap cpy volt curr vt INPUT ACTIVATED PROFILES disable ENABLE ACTIVE SETPOINT PROFILE in AP cpy volt curr vt ACTIVE SETPOINT PROFILE ________ COPY ACTIVE PROFILE in ap CPY volt curr vt COPY ACTIVE PROFILE TO_PROFILE_1 NOMINAL VOLTAGE in ap cpy VOLT curr vt NOMINAL VOLTAGE ________ Volts NOMINAL CURRENT in ap cpy volt CURR vt NOMINAL CURRENT ________ Amps V.T. CONFIGURATION in ap cpy volt curr VT V.T. CONFIGURATION line_line line_ground line_gnd_to_line_line DELTA-Y TRANSFORM D_YTX rot mag splt DELTA-Y TRANSFORM dis delta_ab delta_ac

PHASE ROTATION d_ytx ROT mag splt PHASE ROTATION a-c-b a-b-c 59/27 MAGNITUDE SELECT d_ytx rot MAG splt 59/27 MAGNITUDE SELECT rms dft 50DT SPLIT-PHASE DIFF d_ytx rot mag SPLT 50DT SPLIT-PHASE DIFF disable enable PULSE RELAY PLSE latch seal in PULSE RELAY o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

LATCHED OUTPUTS plse LATCH seal in LATCHED OUTPUTS o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (16 of 18)

A25

M-3425A Instruction Book

SETUP SYSTEM config SYS stat

RELAY SEAL-IN TIME plse latch SEAL in RELAY SEAL-IN TIME OUT1 ________ Cycles RELAY SEAL-IN TIME OUT2 ________ Cycles RELAY SEAL-IN TIME OUT3 ________ Cycles RELAY SEAL-IN TIME OUT4 ________ Cycles RELAY SEAL-IN TIME OUT5 ________ Cycles RELAY SEAL-IN TIME OUT6 ________ Cycles RELAY SEAL-IN TIME OUT7 ________ Cycles RELAY SEAL-IN TIME OUT8 ________ Cycles RELAY SEAL-IN TIME OUT9 ________ Cycles RELAY SEAL-IN TIME OUT10 ________ Cycles RELAY SEAL-IN TIME OUT11 ________ Cycles

RELAY SEAL-IN TIME OUT12 ________ Cycles RELAY SEAL-IN TIME OUT13 ________ Cycles RELAY SEAL-IN TIME OUT14 ________ Cycles RELAY SEAL-IN TIME OUT15 ________ Cycles RELAY SEAL-IN TIME OUT16 ________ Cycles RELAY SEAL-IN TIME OUT17 ________ Cycles RELAY SEAL-IN TIME OUT18 ________ Cycles RELAY SEAL-IN TIME OUT19 ________ Cycles RELAY SEAL-IN TIME OUT20 ________ Cycles RELAY SEAL-IN TIME OUT21 ________ Cycles RELAY SEAL-IN TIME OUT22 ________ Cycles RELAY SEAL-IN TIME OUT23 ________ Cycles

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3
A26

Functional Configuration Record Form (17 of 18)

Appendix A

SETUP SYSTEM config SYS stat

ACTIVE INPUT STATE plse latch seal IN ACTIVE INPUT OPEN/close fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 V.T. PHASE RATIO VT vt_n vt_x ct ct_n V.T. PHASE RATIO ________ :1 V.T. NEUTRAL RATIO vt VT_N vt_x ct ct_n V.T. NEUTRAL RATIO ________ :1 V.T. VX RATIO vt vt_n VT_X ct ct_n V.T. VX RATIO ________ :1 C.T. PHASE RATIO vt vt_n vt_x CT ct_n C.T. PHASE RATIO ________ :1 C.T. NEUTRAL RATIO VT vt_n vt_x ct CT_N C.T. NEUTRAL RATIO ________ :1 Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-3

Functional Configuration Record Form (18 of 18)

A27

M-3425A Instruction Book

VOLTAGE RELAY VOLT curr freq v/hz 27 PHASE UNDERVOLTAGE PHASE_UNDER 27 #1 PICKUP ________ Volts 27 #1 DELAY ________ Cycles 27 #2 PICKUP ________ Volts 27 #2 DELAY ________ Cycles 27 #3 PICKUP ________ Volts 27 #3 DELAY ________ Cycles 59 PHASE OVERVOLTAGE PHASE_OVER 59 #1 INPUT VOLTAGE SEL phase_volt pos_seq_volt 59 #1 PICKUP ________ Volts 59 #1 DELAY ________ Cycles 59 #2 INPUT VOLTAGE SEL phase_volt pos_seq_volt 59 #2 PICKUP ________ Volts 59 #2 DELAY ________ Cycles 59 #3 INPUT VOLTAGE SEL phase_volt pos_seq_volt 59 #3 PICKUP ________ Volts 59 #3 DELAY ________ Cycles

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4
A28

Setpoint & Timing Record Form (1 of 15)

VOLTAGE RELAY VOLT curr freq v/hz 27TN NEUTRL UNDERVOLT NUTRL_UNDER vx_over 27TN #1 PICKUP ________ Volts 27TN #1 POS SEQ VOLT BLK disable ENABLE 27TN #1 POS SEQ VOLT BLK ________ Volts 27TN #1 FWD POWER BLK disable ENABLE 27TN #1 FWD POWER BLK ________ PU 27TN #1 REV POWER BLK disable ENABLE 27TN #1 REV POWER BLK ________ PU 27TN #1 LEAD VAR BLK disable ENABLE 27TN #1 LEAD VAR BLK ________ PU 27TN #1 LAG VAR BLK disable ENABLE 27TN #1 LAG VAR BLK ________ PU 27TN #1 LEAD PF BLK disable ENABLE 27TN #1 LEAD PF BLK ________ LEAD 27TN #1 LAG PF BLK disable ENABLE 27TN #1 LAG PF BLK ________ LAG 27TN #1 BAND FWD PWR BLK disable ENABLE 27TN #1 LO B FWD PWR BLK ________ PU 27TN #1 HI B FWD PWR BLK ________ PU 27TN #1 DELAY ________ CYCLES 27TN #2 PICKUP ________ VOLTS

Appendix A

27TN #2 POS SEQ VOLT BLK disable ENABLE 27TN #2 POS SEQ VOLT BLK ________ Volts 27TN #2 FWD POWER BLK disable ENABLE 27TN #2 FWD POWER BLK ________ PU 27TN #2 REV POWER BLK disable ENABLE 27TN #2 REV POWER BLK ________ PU 27TN #2 LEAD VAR BLK disable ENABLE 27TN #2 LEAD VAR BLK ________ PU 27TN #2 LAG VAR BLK disable ENABLE 27TN #2 LAG VAR BLK ________ PU 27TN #2 LEAD PF BLK disable ENABLE 27TN #2 LEAD PF BLK ________ LEAD 27TN #2 LAG PF BLK disable ENABLE 27TN #2 LAG PF BLK ________ LAG 27TN #2 BAND FWD PWR BLK disable ENABLE 27TN #2 LO B FWD PWR BLK ________ PU 27TN #2 HI B FWD PWR BLK ________ PU 27TN #2 DELAY ________ CYCLES

Figure A-4

Setpoint & Timing Record Form (2 of 15)

A29

M-3425A Instruction Book

VOLTAGE RELAY VOLT curr freq v/hz 59X OVERVOLTAGE nutrl_under VX_OVER 59X #1 PICKUP ________ Volts 59X #1 DELAY ________ Cycles 59X #2 PICKUP ________ Volts 59X #2 DELAY ________ Cycles 59N NEUTRAL OVERVOLTAGE NUTRL_OVER vol_diff 59N #1 PICKUP ________ Volts 59N #1 DELAY ________ Cycles 59N #2 PICKUP ________ Volts 59N #2 DELAY ________ Cycles 59N #3 PICKUP ________ Volts 59N #3 DELAY ________ Cycles 59N 20HZ INJECTION MODE disable ENABLE 59D VOLT DIFF 3RD HAR nutrl_over VOL_DIFF 59D RATIO ________ 59D LINE SIDE VOLTAGE 3vo vx 59D POS SEQ VOLT BLK disable ENABLE 59D POS SEQ VOLT BLK ________ VOLTS 59D DELAY ________ Cycles

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4
A30

Setpoint & Timing Record Form (3 of 15)

Appendix A

CURRENT RELAY volt CURR freq v/hz 46 NEG SEQ OVERCURRENT NEG_SEQ inst 46DT PICKUP ________ % 46DT DELAY ________ Cycles 46IT PICKUP ________ % 46IT MAX DELAY ________ Cycles 46IT RESET TIME ________ Seconds 46IT TIME DIAL ________ 50 INST OVERCURRENT neg_seq INST 50 #1 PICKUP ________ Amps 50 #1 DELAY ________ Cycles 50 #2 PICKUP ________ Amps 50 #2 DELAY ________ Cycles 50/27 INADVERTANT ENRGNG INADVTNT_ENG brk_fail 50/27 PICKUP ________ Amps 50/27 VOLTAGE CONTROL ________ Volts 50/27 PICKUP DELAY ________ Cycles 50/27 DROPOUT DELAY ________ Cycles 50BF BREAKER FAILURE inadvtnt_eng BRK_FAIL 50BF PHASE ELEMENT disable ENABLE 50BF PICKUP PHASE ________ Amps 50BF NEUTRAL ELEMENT disable ENABLE 50BF PICKUP NEUTRAL ________ Amps 50BF INPUT INITIATE fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 50BF OUTPUT o8 o7 o6 o5 o14 o13 o12 o19 o18 o17 o23 o22 o21 INITIATE o4 o3 o2 o1 o11 o10 o9 o16 o15 o20

Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

50BF DELAY ________ Cycles

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (4 of 15)

A31

M-3425A Instruction Book

CURRENT RELAY volt CURR freq v/hz

50DT DEF TIME OVERCURR P_INST n_inst n_inv 50DT #1 PICKUP PHASE A ________ Amps 50DT #1 PICKUP PHASE B ________ Amps 50DT #1 PICKUP PHASE C ________ Amps 50DT #1 DELAY ________ Cycles 50DT #2 PICKUP PHASE A ________ Amps 50DT #2 PICKUP PHASE B ________ Amps 50DT #2 PICKUP PHASE C ________ Amps 50DT #2 DELAY ________ Cycles 50N INST OVERCURRENT p_inst N_INST n_inv 50N PICKUP ________ Amps 50N DELAY ________ Cycles

51N INV TIME OVERCURRENT p_inst n_inst N_INV 51N PICKUP ________ Amps 51N CURVE bedef beinv bevinv beeinv ieci iecvi iecei ieclti minv vinv einv 51N TIME DIAL ________ 49 STATOR OVERLOAD ST_OVL v_inv diff 49#1 TIME CONSTANT ________ Min 49 #1 MAX OVERLOAD CURR ________ Amps 49 #2 TIME CONSTANT ________ Min 49 #2 MAX OVERLOAD CURR ________ Amps 51V INV TIME OVERCURRENT st_ovl V_INV diff 51V PICKUP ________ Amps 51V CURVE bedef beinv bevinv beeinv ieci iecvi iecei ieclti minv vinv einv 51V TIME DIAL ________ 51V VOLTAGE CONTROL disable V_CNTRL v_rstrnt

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

51V VOLTAGE CONTROL ________ Volts

Figure A-4
A32

Setpoint & Timing Record Form (5 of 15)

Appendix A

CURRENT RELAY volt CURR freq v/hz

87 DIFFERENTIAL OVERCURR st_ovl v_inv DIFF 87 #1 PICKUP ________ Amps 87 #1 SLOPE ________ % 87 #1 DELAY ________ Cycles 87 #2 PICKUP ________ Amps 87 #2 SLOPE ________ % 87 #2 DELAY ________ Cycles 87 PHASE CT CORRECTION ________ 87GD GND DIFF OVERCURR G_DIFF res_dir_oc 87GD PICKUP ________ Amps 87GD DELAY ________ Cycles 87GD C.T. RATIO CORRECT ________

67N RES DIR OVERCURR g_diff RES_DIR_OC 67NDT PICKUP ________ Amps 67NDT DIR ELEMENT disable ENABLE 67NDT DELAY ________ Cycles 67NIT PICKUP ________ Amps 67NIT DIR ELEMENT disable ENABLE 67NIT CURVE bedef beinv bevinv beeinv ieci iecvi iecei ieclti minv vinv einv 67NIT TIME DIAL ________ 67N MAX SENSITIVITY ANGL ________ Degrees 67N OPERATING CURRENT 3io in 67N POLARIZING QUANTITY 3vo vn vx

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (6 of 15)

A33

M-3425A Instruction Book

FREQUENCY RELAY volt curr FREQ v/hz 81 FREQUENCY FREQ rcfreq freq_acc 81 #1 PICKUP ________ Hz 81 #1 DELAY ________ Cycles 81 #2 PICKUP ________ Hz 81 #2 DELAY ________ Cycles 81 #3 PICKUP ________ Hz 81 #3 DELAY ________ Cycles 81 #4 PICKUP ________ Hz 81 #4 DELAY ________ Cycles 81R RATE OF CHANGE FREQ freq RCFREQ freq_acc 81R #1 PICKUP ________ Hz/s 81R #1 DELAY ________ Cycles 81R #2 PICKUP ________ Hz/s 81R #2 DELAY ________ Cycles 81R NEG SEG VOLT INHIBIT ________ % 81A FREQUENCY ACCUM. freq rcfreq FREQ_ACC 81A SET FREQUENCY ACC. SET reset 81A #1 HIGH BAND PICKUP ________ Hz 81A #1 LOW BAND PICKUP ________ Hz 81 #1 DELAY ________ Cycles 81A #2 LOW BAND PICKUP ________ Hz 81 #2 DELAY ________ Cycles 81A #3 LOW BAND PICKUP ________ Hz 81 #3 DELAY ________ Cycles 81A #4 LOW BAND PICKUP ________ Hz 81 #4 DELAY ________ Cycles 81A #5 LOW BAND PICKUP ________ Hz 81 #5 DELAY ________ Cycles 81A #6 LOW BAND PICKUP ________ Hz 81 #6 DELAY ________ Cycles

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4
A34

Setpoint & Timing Record Form (7 of 15)

Appendix A

FREQUENCY RELAY volt curr FREQ v/hz 81A RESET ACCUMULATORS set RESET 81A #1 ACCUMULATOR RESET yes no 81A #2 ACCUMULATOR RESET yes no 81A #3 ACCUMULATOR RESET yes no 81A #4 ACCUMULATOR RESET yes no 81A #5 ACCUMULATOR RESET yes no 81A #6 ACCUMULATOR RESET yes no

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (8 of 15)

A35

M-3425A Instruction Book

VOLTS PER HERTZ RELAY volt curr freq V/HZ 24 DEF TIME VOLTS/HERTZ DEF_V/HZ inv_v/hz 24DT #1 PICKUP ________ % 24DT #1 DELAY ________ Cycles 24DT #2 PICKUP ________ % 24DT #2 DELAY ________ Cycles 24 INV TIME VOLTS/HERTZ def_v/hz INV_V/HZ 24IT #1 PICKUP ________ % 24IT CURVE crv#1 crv#2 crv#3 crv#4 24IT TIME DIAL ________ 24IT RESET RATE ________ Seconds

POWER RELAY PWR lof fuse dist 32 DIRECTIONAL POWER PWR 32 #1 PICKUP ________ PU 32 #1 DELAY ________ Cycles 32 # 1 TARGET LED disable enable 32 #1 UNDER/OVER POWER over under 32 #2 PICKUP ________ PU 32 #2 DELAY ________ Cycles 32 # 2 TARGET LED disable ENABLE 32 #2 UNDER/OVER POWER over under Q NOTE: Unpurchased or unavailable functions will not be visible within the menus. 32 #3 PICKUP ________ PU 32 #3 DELAY ________ Cycles 32 # 3 TARGET LED disable ENABLE 32 #3 UNDER/OVER POWER over under 32#3 DIR POWER SENSING real reactive

Figure A-4
A36

Setpoint & Timing Record Form (9 of 15)

Appendix A

LOSS OF FIELD RELAY pwr LOF fuse dist 40 LOSS OF FIELD LOF 40 #1 DIAMETER ________ Ohms 40 #1 OFFSET ________ Ohms 40 #1 DELAY ________ Cycles 40VC #1 DELAY WITH VC ________ Cycles 40 #2 DIAMETER ________ Ohms 40 #2 OFFSET ________ Ohms 40 #2 DELAY ________ Cycles 40VC #2 DELAY WITH VC ________ Cycles 40 VOLTAGE CONTROL ________ Volts 40 DIRECTIONAL ELEMENT ________ Degrees

V.T. FUSE LOSS RELAY pwr lof FUSE dist 60FL V.T. FUSE LOSS FUSE 60FL INPUT INITIATE fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 IPSCOM INPUT INIT 60FL 3 PHASE DETECT disable enable 60FL DELAY ________ Cycles Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (10 of 15)

A37

M-3425A Instruction Book

PHASE DISTANCE RELAY pwr lof fuse DIST 21 PHASE DISTANCE DIST ostp 21#1 DIAMETER ________ Ohms 21#1 OFFSET ________ Ohms 21#1 IMPEDANCE ANGLE ________ Degrees 21#1 LOAD ENCROACHMENT disable ENABLE 21#1 LOAD ENCR ANGLE ________ Degrees 21#1 LOAD ENCR R REACH ________ Ohms 21#1 OC SUPERVISION disable ENABLE 21#1 OC SUPERVISION ________ Amps 21#1 OUT OF STEP BLOCK disable enable 21#1 DELAY ________ Cycles 21#2 DIAMETER ________ Ohms 21#2 OFFSET ________ Ohms 21#2 IMPEDANCE ANGLE ________ Degrees 21#2 LOAD ENCROACHMENT disable ENABLE 21#2 LOAD ENCR ANGLE ________ Degrees 21#2 LOAD ENCR R REACH ________ Ohms Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

21#2 OC SUPERVISION disable ENABLE 21#2 OC SUPERVISION ________ Amps 21#2 OUT OF STEP BLOCK disable enable 21#2 DELAY ________ Cycles 21#3 DIAMETER ________ Ohms 21#3 OFFSET ________ Ohms 21#3 IMPEDANCE ANGLE ________ Degrees 21#3 LOAD ENCROACHMENT disable ENABLE 21#3 LOAD ENCR ANGLE ________ Degrees 21#3 LOAD ENCR R REACH ________ Ohms 21#3 OC SUPERVISION disable ENABLE 21#3 OC SUPERVISION ________ Amps 21#3 DELAY ________ Cycles 21#3 OUT OF STEP DELAY ________ Cycles

Figure A-4
A38

Setpoint & Timing Record Form (11 of 15)

Appendix A

PHASE DISTANCE RELAY pwr lof fuse DIST 78 OUT OF STEP dist OSTP 78 DIAMETER ________ Ohms 78 OFFSET ________ Ohms 78 BLINDER IMPEDANCE ________ Ohms 78 IMPEDANCE ANGLE ________ Degrees 78 DELAY ________ CYCLES 78 TRIP ON MHO EXIT disable ENABLE 78 POLE SLIP COUNT ________ Slips 78 POLE SLIP RESET TIME ________ Cycles

FIELD GROUND RELAY FIELD stator sync 64B/F FIELD GROUND FIELD 64F #1 PICKUP ________ kOhm 64F #1 DELAY ________ Cycles 64F # 2 PICKUP ________ kOhm 64F # 2 DELAY ________ Cycles 64B PICKUP ________ mV 64B DELAY ________ Cycles 64B/F FREQUENCY ________ Hz

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (12 of 15)

A39

M-3425A Instruction Book

STATOR GROUND RELAY field STATOR sync 64S 100% STATOR GROUND STATOR 64S PICKUP mAmps 64S VOLT INHIBIT disable ENABLE 64S VOLT INHIBIT ________ Volts 64S DELAY ________ Cycles SYNC CHECK RELAY field stator SYNC 25S SYNC CHECK SYNC dead 25S PHASE LIMIT ________ Degrees 25S UPPER VOLT LIMIT ________ Volts 25S LOWER VOLT LIMIT ________ Volts 25S SYNC CHECK DELAY ________ Cycles 25S DELTA VOLT disable ENABLE 25S DELTA VOLT LIMIT ________ Volts 25S DELTA FREQUENCY disable ENABLE 25S DELTA FREQ LIMIT ________ Hz 25S SYNC-CHECK PHASE ab bc ca 25D DEAD VOLT sync DEAD 25D DEAD VOLT LIMIT ________ VOLTS 25D DEAD V1 HOT VX disable ENABLE 25D DEAD VX HOT V1 disable ENABLE 25D DEAD V1 & VX disable ENABLE 25D DEAD INPUT ENABLE fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 25D DEAD DELAY ________ Cycles Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4
A40

Setpoint & Timing Record Form (13 of 15)

Appendix A

BREAKER MONITOR BRKR trpckt ipslog SET BREAKER MONITORING BRKR prst clr BM PICKUP ________ kA-cycles BM INPUT INITIATE fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7 i14 i13 i12 BM OUTPUT INITIATE o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15 o23 o22 o21 o20 BM DELAY ________ Cycles BM TIMING METHOD it i2t PRESET ACCUMULATORS brkr PRST clr ACC. PHASE A SET PH_A ph_b ph_c BRKR. ACCUMULATOR ________ kA-cycles ACC. PHASE B SET ph_A PH_B ph_c BRKR. ACCUMULATOR ________ kA-cycles ACC. PHASE C SET ph_A ph_b PH_C BRKR. ACCUMULATOR ________ kA-cycles CLEAR ACCUMULATORS brkr prst CLR ACC. PHASE A CLEAR PH_A ph_b ph_c Inputs 7 to 14 and Outputs 9 to 23 must be set through IPScom. ACC. PHASE B CLEAR ph_a PH_B ph_c ACC. PHASE C CLEAR ph_a ph_b PH_C

TRIP CIRCUIT MONITOR brkr TRPCKT ipslog

TRIP CIRCUIT MONITOR TRIPCKT TCM DELAY ________ Cycles

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4

Setpoint & Timing Record Form (14 of 15)

A41

M-3425A Instruction Book

IPS LOGIC brkr trpckt IPSLOG IPS LOGIC USE IPSCOM TO CONFIGURE

Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.

Figure A-4
A42

Setpoint & Timing Record Form (15 of 15)

Communications: Appendix B

Appendix BCommunications
For detailed information on IPScom communications, refer to Chapter 4, Remote Operation. Serial Ports The relay has both front and rear panel RS-232 ports and a rear RS-485 port. The front and rear panel RS-232 ports are 9-pin (DB9S) connector configured as DTE (Data Terminal Equipment) per the EIA232D standard. Signals are defined in Table B-1, Communication Port Signals . The 2-wire RS-485 port is assigned to the rear panel terminal block pins 3 () and 4 (+). Each communication port may be configured to operate at any of the standard baud rates (300, 600, 1200, 2400, 4800, and 9600). The RS-485 port shares the same baud rate with COM 2 (for COM1 see Section 5.4, Circuit Board Switches and Jumpers). A null modem cable is also shown in Figure B-1, Null Modem Cable: M-0423, if direct connection to a PC (personal computer) is desired. Optional Ethernet Port The M-3425A, when equipped with the optional Ethernet port can be accessed from a local network. When the ethernet port is enabled, the COM2 serial port (RS-232) is unavailable for communications. The demodulated IRIG-B may still be used via the COM2 Port when ethernet is enabled. Although the ethernet connection speed is faster than the RS-232 port (can be up to 10 Mbps), the ethernet module connects internally through the COM2 serial connection and is therefore limited to connection speeds up to 9600 bps. Either port COM2 (Ethernet) or COM3 may be used to remotely set and interrogate the relay using a local area network, modem or other direct serial connection.

The M-3425A Generator Protection Relay incorporates three serial ports and an optional RJ45 Ethernet port for intelligent, digital communication with external devices. Equipment such as RTU's, data concentrators, modems, or computers can be interfaced for direct, on-line, real time data acquisition and control. Generally, all data available to the operator through the front panel of the relay with the optional M-3931 Human-Machine Interface module is accessible remotely through the BECO 2200 or MODBUS data exchange protocol. These protocol documents and the database-specific protocol document are available from the factory or from our website at www.beckwithelectric.com. The M-3820D IPScom Communication Software package has been supplied for communication to any IBM compatible computer running under Microsoft Windows 95 or higher. The communication protocols implement serial, byte oriented, asynchronous communication and can be used to fulfill the following communications functions: Real time monitoring of line status. Interrogation and modification of setpoints. Downloading of recorded oscillograph data. Reconfiguration of relay functions.

NOTE : The following restrictions apply for MODBUS protocol use: 1. MODBUS protocol is not supported on COM1. 2. Parity is supported on COM2 and COM3; valid selections are 8,N,2; 8,O,1; 8,E,1; 8,N,1; 8,O,2 or 8,E,2. 3. ASCII mode is not supported (RTU only). 4. Standard baud rates from 300 to 9600 are supported. 5. Only the following MODBUS commands are supported: a. read holding register (function 03) b. read input register (function 04) c. force single coil (function 05) d. preset single register (function 06)

B1

M-3425A Instruction Book

Signal RX TX RTS CTS DTR DCD GND +15 V -15 V TTL IRIG-B (+) Receive Data Transmit Data Request to Send Clear to Send Data Terminal Ready Data Carrier Detect Signal Ground

COM1 Pin 2 Pin 3 Pin 7

COM2 Pin 2 Pin 3 Pin 7 Pin 8

Pin 4

Pin 4 Pin 1*

Pin 5

Pin 5 Pin 1* Pin 9* Pin 6*

* Optional: See Section 5.5, Circuit Board Switches and Jumpers, &15V (&15%) @100 mA maximum.
Table B-1 Communication Port Signals

NOTE: Also see Tables 5-1, 5-2 and Figure 5-12.

M-3425A COM1/COM2 DB9P 1 RX 2 TX 3 4 SGND 5 6 RTS 7 CTS 8 9

Figure B-1

PC DB9S 1 DCD 2 RX 3 TX

4 DTR 5 SGND 6 DSR 7 RTS 8 CTS 9 RI

Null Modem Cable: M-0423

B2

Communications: Appendix B

PC Master

Echo Cancel On

25 pin or 9-25 pin Straight-Through Cable DYMEC Fiber Optic Link / Repeater
DCE DTE REP OFF

T
FOC

R
FOC

FOC

FOC

DCE DTE REP OFF

DCE DTE REP OFF

DCE DTE REP OFF

Slave #1 Address 1

Slave #2 Address 2

Slave #3 Address 3

RS-232

RS-232

RS-232

9-25 pin "Straight-Through" Cables

Figure B-2

RS-232 Fiber Optic Network

B3

M-3425A Instruction Book

RS-485 2-Wire Network

Slave #1 Address 6 Slave #2 Address 8 Slave #3 Address 1

- +

- +

PC Master

B(-) A(+)

200 *

Twisted RS-232 to RS-485 2-wire converter or RS-485 PC Card

CAUTION: Due to the possibility of ground potential difference between units, all units should be mounted in the same rack. If this is not possible, fiber optics with the appropriate converters should be used for isolation. NOTE: Each address on the network must be unique. Only the last physical slave on the network should have the termination resistor installed. This may be completed externally or using a jumper internal to the unit. See Section 5.5, Circuit Board Switches and Jumpers.

Figure B-3

RS-485 Network

IRIG-B TTL Source

COM2 Pin 6 Pin 5

Figure B-4

COM Pinout for Demodulated TTL Level Signal

B4

Self-Test Error Codes Appendix C

C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29 30

Appendix CSelf-test Error Codes

31 Unrecognized INT1 code Values update watchdog fail Abort Error Restart Error Interrupt Error Trap Error Calibration running check fail Ethernet Board not running (Warning) Not used Interrupt noise INT2 Interrupt noise INT1 Not used Not used Oscillograph buffer overflow Oscillograph buffer underflow Failure of DSP to calculate calibration phasors Unable to calibrate input (gain) Unable to calibrate input (phase) Not used Stack Overflow Setpoint Write Overflow Field Ground Error

Battery backed RAM test fail EEPROM write power-up fail EEPROM read back power-up fail Dual port RAM test fail EEPROM write calibration checksum fail EEPROM write setpoint checksum fail loss of power EEPROM write setpoint checksum fail loss of battery backed RAM DMA checksum/physical block fail Oscillograph Memory Test fail DSP external program RAM fail DSP A/D convert fail DSP ground channel fail DSP reference channel fail DSP PGA gain fail DSP DSP<-> HOST interrupt 1 fail DSP DSP -> HOST interrupt 2 set fail DSP DSP -> HOST interrupt 2 reset fail DSP program load fail DSP not running run mode code DSP not running primary boot code DSP DPRAM pattern test fail EEPROM write verify error WARNING calibration checksum mismatch warning WARNING setpoint checksum mismatch warning WARNING low battery (BBRAM) warning Supply/mux PGA running test fail External DSP RAM test fail

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Table C-1

Self-Test Error Codes

C1

M-3425A Instruction Book

Error Code Comm Channel Lock Control in Local Mode Echo Timeout Invalid Data Invalid ID Invalid Number of Points

De s cription An incorrect pass word supplied to the control will result in this message. This message indicates that the control is being operated locally and serial communication is suspended. This error results if there are problems with the communication link or if the echo cancel function is used incorrectly. This error results if incorrect or out- of- range data is entered. This message is displayed when attempting to communicate with a device other than the M- 3425 series. This error results if an incompatible version of IPScom software is used. This is a communication protocol error. Contact a Beckwith Electric Co. factory representative. This error results if an incompatible version of IPScom software is used. This is a communication protocol error. Contact a Beckwith Electric Co. factory representative. This error results if there are problems with the communication link or if the echo cancel function is used incorrectly. This error results when communication with the control is lost while attempting to read data to the control. This error results when communication with the control is lost while attempting to read data from the control. This error could be caused by a malfunction of the control. This message displays when the escape (ESC) key is pressed. This error results if there are problems with the communication link or if the echo cancel function is used incorrectly. This error results when communication with the control is lost while attempting to write data to the control.
Table C-2 IPScom Error Messages

Invalid Point Number

Read Invalid Checksum Read Packet Timeout Response Timeout Unknown System Error User Cancel Write Invalid Checksum Write Packet Timeout

C2

Inverse Time Curves: Appendix D

Appendix D Inverse Time Curves

This Appendix contains two sets of Inverse Time Curve Families. The first set is used for Volts per Hertz functions (Figures D-1 through D-4), and the second set is for the M-3425A functions which utilize the Inverse Time Overcurrent curves (Figures D-5 through D-12). Q NOTE: Table D-1A and D-1B on pages D6 and D7 contains a list of the data that characterizes Definite Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.

Expression for Time Delay Setting Operating time defined by IEC and ANSI/IEEE: A M -1 IEC Equation where t TD I Ip B p A Relay operating time in seconds Time dial, or time multiplier setting Fault current level in secondary amps Tap or pickup current selected Constant Slope constant Slope constant I M = Ip = = = = = = =
P

t = TD

t = TD 5

A M -1
P

+ B

IEEE Equation (IEEE equation constants are defined at TD of 5)

Setting Time Delay on Overcurrent Relays ANSI/ IEEE and IEC constants for overcurrent relays
IDMT Curve Description Moderately Inverse Very Inverse Extremely Inverse Standard Inverse Very Inverse Extremely Inverse Standard IEEE IEEE IEEE IEC IEC IEC p 0.02 2 2 0.02 1.0 2.0 A
0.0515

B 0.114 0.491 0.1217 -

19.61 28.2 0.14 13.5 80.0

D1

M-3425A Instruction Book

Figure D-1 Volts/Hz (24) Inverse Curve Family #1 (Inverse Square)

D2

Inverse Time Curves: Appendix D

Figure D-2

Volts/Hz (24) Inverse Family Curve #2

D3

M-3425A Instruction Book

Figure D-3

Volts/Hz (24IT) Inverse Curve Family #3

D4

Inverse Time Curves: Appendix D

Figure D-4

Volts/Hz (24IT) Inverse Curve Family #4

D5

M-3425A Instruction Book

M ultiple of Tap Se tting 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20 2.30 2.40 2.50 2.60 2.70 2.80 2.90 3.00 3.10 3.20 3.30 3.40 3.50 3.60 3.70 3.80 4.00 4.20 4.40 4.60 4.80

De finite Time 0.69899 0.64862 0.60539 0.56803 0.53558 0.50725 0.48245 0.46068 0.44156 0.42477 0.41006 0.39721 0.38606 0.37648 0.36554 0.35293 0.34115 0.33018 0.31999 0.31057 0.30189 0.29392 0.28666 0.28007 0.27415 0.26889 0.26427 0.26030 0.25697 0.25429 0.25229 0.24975 0.24572 0.24197 0.23852 0.23541

Inve rs e Time 4.53954 4.15533 3.81903 3.52265 3.25987 3.02558 2.81566 2.62673 2.45599 2.30111 2.16013 2 . 0 3 13 9 1.91348 1. 8 0 5 19 1.72257 1.54094 1.39104 1.26561 1.15945 1.06871 0.99049 0.92258 0.86325 0.81113 0.76514 0.72439 0.68818 0.65591 0.62710 0.60135 0.57832 0.53904 0.50641 0.47746 0.45176 0.42894

Ve ry Inve rs e Time 3.46578 3.11203 2 . 8 12 2 8 2.55654 2.33607 2.14431 1. 9 7 6 2 0 1.82779 1. 6 9 5 9 7 1. 5 7 8 2 3 1.47254 1.37723 1.29093 1.21249 1.12812 1.01626 0.92207 0.84190 0.77301 0.71334 0.66127 0 . 6 15 5 4 0 . 5 7 5 15 0.53930 0.50733 0.47870 0.45297 0.42977 0.40879 0.38977 0.37248 0 . 3 4 10 2 0 . 3 15 2 8 0.29332 0.27453 0.25841

Extre me ly Inve rs e Time 4.83520 4.28747 3.83562 3.45706 3 . 13 5 7 3 2.85994 2.62094 2 . 4 12 0 8 2.22822 2.06529 1.92006 1.78994 1.67278 1.56686 1. 4 7 8 2 0 1. 3 2 2 6 8 1. 19 2 5 0 1.08221 0.98780 0.90626 0.83527 0.77303 0.71811 0.66939 0.62593 0.58700 0.55196 0.52032 0 . 4 9 16 3 0.46554 0.44175 0.40129 0.36564 0.33460 0.30741 0.28346

Q NOTE: The above times are in seconds and are given for a time dial of 1.0. For other time dial values, multiply the above by the time dial value.

Table D-1A

M-3425A Inverse Time Overcurrent Relay Characteristic Curves (1 of 2)

D6

Inverse Time Curves: Appendix D

M ultiple of Tap Se tting 5.00 5.20 5.40 5.60 5.80 6.00 6.20 6.40 6.60 6.80 7.00 7.20 7.40 7.60 7.80 8.00 8.20 8.40 8.60 8.80 9.00 9.50 10 . 0 0 10 . 5 0 11.00 11.50 12 . 0 0 12.50 13 . 0 0 13 . 5 0 14 . 0 0 14 . 5 0 15.00 15.50 16.00 16.50 17 . 0 0 17 . 5 0 18.00 18.50 19.00 19.50 20.00

De finite Time 0.23266 0.23029 0.22834 0.22684 0.22583 0.22534 0.22526 0.22492 0.22360 0.22230 0.22102 0.21977 0.21855 0.21736 0.21621 0.21510 0.21403 0.21300 0.21203 0.21111 0.21025 0 . 2 0 8 13 0.20740 0.20667 0.20594 0.20521 0.20449 0.20378 0.20310 0.20243 0.20179 0.20119 0.20062 0.20009 0.19961 0.19918 0.19881 0.19851 0.19827 0.19811 0.19803 0.19803 0.19803

Inve rs e Time 0.40871 0.39078 0.37495 0 . 3 6 10 2 0.34884 0.33828 0.32771 0.31939 0.31150 0.30402 0.29695 0.29027 0.28398 0.27807 0.27253 0.26734 0.26251 0.25803 0.25388 0.25007 0.24660 0.23935 0.23422 0.22923 0.22442 0 . 2 19 7 9 0.21536 0.21115 0.20716 0.20341 0.19991 0.19666 0.19367 0.19095 0.18851 0.18635 0.18449 0.18294 0.18171 0.18082 0.18029 0.18014 0.18014

Ve ry Inve rs e Time 0.24456 0.23269 0.22254 0.21394 0.20673 0.20081 0.19511 0.19044 0.18602 0.18187 0.17797 0.17431 0.17090 0.16773 0.16479 0.16209 0.15961 0.15736 0.15534 0.15354 0.15197 0.14770 0.14473 0.14180 0.13894 0.13615 0.13345 0.13084 0.12833 0.12593 0.12364 0.12146 0.11941 0.11747 0.11566 0.11398 0.11243 0.11102 0.10974 0.10861 0.10762 0.10679 0.10611

Extre me ly Inve rs e Time 0.26227 0.24343 0.22660 0.21151 0.19793 0.18567 0.17531 0.16586 0.15731 0.14957 0.14253 0.13611 0.13027 0.12492 0.12003 0.11555 0.11144 0.10768 0.10422 0.10105 0.09814 0.09070 0.08474 0.07943 0.07469 0.07046 0.06667 0. 06329 0.06026 0.05755 0.05513 0.05297 0.05104 0.04934 0.0 4784 0.04652 0.04539 0.04442 0.04362 0.04298 0.04250 0.04219 0.04205

Q NOTE: The above times are in seconds and are given for a time dial of 1.0. For other time dial values, multiply the above by the time dial value.

Table D-1B

M-3425A Inverse Time Overcurrent Relay Characteristic Curves (2 of 2)

D7

M-3425A Instruction Book

Figure D-5

BECO Definite Time Overcurrent Curve

D8

Inverse Time Curves: Appendix D

Figure D-6

BECO Inverse Time Overcurrent Curve

D9

M-3425A Instruction Book

Figure D-7 BECO Very Inverse Time Overcurrent Curve

D10

Inverse Time Curves: Appendix D

Figure D-8

BECO Extremely Inverse Time Overcurrent Curve

D11

M-3425A Instruction Book

100

10

0.6

1.1 1 0.9 0.8

Time in Seconds

0.4

0.2

0.1

.05

0.01 1 10 Current in Multiples of Pickup 100

t=TD x

[M

0.14
0.02

-1

Figure D-9 IEC Curve #1 Inverse

D12

Inverse Time Curves: Appendix D

100

10

Time in Seconds

0.6 0.4

1.1 1 0.9 0.8

0.2

0.1

.05

0.01 1 10 Current in Multiples of Pickup 100

t=TD x

13.5 [M-1 ]

Figure D-10 IEC Curve #2 Very Inverse

D13

M-3425A Instruction Book

100

10

Time in Seconds

1.1 1 0.9 0.8

0.1

0.6 0.4

0.2

0.01 1 10 Current in Multiples of Pickup

.05

100

t=TD x
Figure D-11

80 [M -1 ]
2

IEC Curve #3 Extremely Inverse

D14

Inverse Time Curves: Appendix D

1000

100

Time in Seconds

10

0.6 0.4

1.1 1 0.9 0.8

0.2

.05

0.1 1 10 Current in Multiples of Pickup 100

t=TD x
Figure D-12

120 [M-1 ]

IEC Curve #4 Long-Time Inverse

D15

M-3425A Instruction Book

100

10

15 12 10 8

Time in Seconds

6 5 4 3

0.1

0.01 1
Current in Multiples of Pickup

10

100

t = TD 5

0.0515 M
0.02

-1

+ 0.114

Figure D-13

IEEE (Moderately) Inverse Time Overcurrent Curves

D16

Inverse Time Curves: Appendix D

100

10

Time in Seconds

15 12 10 8 5 6 5 4 3
2 1 0.5

0.1

0.01 1 Current in Multiples of Pickup

t = TD 5 19.61 M -1
2

10

100

+ 0.491

Figure D-14

IEEE Very Inverse Time Overcurrent Curves

D17

M-3425A Instruction Book

100

10

Time in Seconds

1 15 12 10 8 5
6 5 4

0.1

3 2

0.5

0.01 1 Multiple of Pickup

t = TD 5

10

100

28.2 M -1
2

+ 0.1217

Figure D-15 IEEE Extremely Inverse Time Overcurrent Curves

D18

Appendix E Layup and Storage

Appendix Layup and Storage

Appendix E includes the recommended storage parameters, periodic surveillance activities and layup configuration for the M-3425A Generator Protection Relay. Storage Requirements (Environment) The recommended storage environment parameters for the M-3425A are: The ambient temperature where the M-3425A is stored is within a range of 5 C to 40 C The maximum relative humidity is less than or equal to 80% for temperatures up to 31 C, decreasing to 31 C linearly to 50% for relative humidity at 40 C. The storage area environment is free of dust, corrosive gases, flammable materials, dew, percolating water, rain and solar radiation.

Layup of the M-3425A requires verifying that the system clock is stopped. The steps necessary to verify system clock status are as follows: CAUTION: Do not use the diagnostic mode in relays that are installed in an active protection scheme. For units with the optional HMI panel: 1. 2. Verify that the Power Supply (PS) fuses are installed. Determine the unit power supply rating by observing the check box below the PS terminals on the rear of the unit. Apply power to the unit consistant with the rating determined in Step 2 (see Section 5.3 , External Connections). The unit will enter the selftest mode. When the selftests are complete, then press ENTER to begin main menu. Press the right arrow pushbutton until SETUP UNIT is displayed. Press ENTER to access the SETUP UNIT menu. Press the right arrow pushbutton until DIAGNOSTIC MODE is displayed. Press ENTER. A reset warning will be displayed: PROCESSOR WILL RESET! ENTER KEY TO CONTINUE WARNING: All relay functions and protection will be inoperative while the relay is in diagnostic mode. 9. Press ENTER. Unit will now reset and DIAGNOSTIC MODE will be temporarily displayed, followed by OUTPUT TEST (RELAY). This is the beginning of the diagnostic menu.

3.

4. 5. 6. 7. 8.

Storage Requirements (Periodic Surveillance During Storage) The M-3425A power supply contains electrolytic capacitors. It is recommended that power be applied to the relay (PS1 and optional PS2 redundant power supply when installed and PS2 on extended output units) every three to five years for a period of not less than one hour to help prevent the electrolytic capacitors from drying out. Layup Configuration The M-3425A includes a removable lithium battery backed TIMEKEEPER module (Beckwith Electric component U25, Figure 5-17). The TIMEKEEPER module is the M-3425A real-time clock and also provides power to the units nonvolatile memory when power is not applied to the unit.

E1

M-3425A Instruction Book

10.

Press the right arrow pushbutton until the following is displayed: CLOCK TEST I com1 com2 com3 CLOCK

4.

Install IPScom TM Communications Software (see Section 4.2, Installation and Setup) on a PC that includes the following: Microsoft WindowsTM 95 Operating System or above Equipped with a serial port

11.

Press ENTER . The following is displayed: CLOCK TEST 03-JAN-1998 09:00:00.000 5. 6.

Connect a null modem cable from COM1 of the relay to the PC serial port. Open communications with the relay (see Section 4.3 Operation, Activating Connections). Select Relay/Setup/Set Date/Time from the menu bar. IPScom will display the Unit Date/Time Dialog Screen Figure 4-16. Verify that Start Clock is displayed, then proceed as follows: a. If Start Clock is displayed, then select Save and go to Step 9. b. If Stop Clock is displayed, then select Stop Clock and then select Save.

12.

If the clock is running, press ENTER to stop the clock. The following is displayed: CLOCK TEST -CLOCK STOP-

7.

NOTE: When the relay clock is stopped, the seconds will be displayed as 80. 13. Press ENTER and verify the relay clock is stopped. A display similar to the following is shown with the seconds stopped: CLOCK TEST 03-JAN-09:01:80.000 14. When the clock has been verified to be stopped, then press EXIT until the following message appears: PRESS EXIT TO EXIT DIAGNOSTIC MODE 15. Press EXIT again to exit DIAGNOSTIC MODE. The relay will reset and normal running mode will resume.

8.

9.

Close communications with the unit by selecting Comm from the menu bar and then select Exit. Disconnect the null modem cable and then remove power from the unit. The unit can now be placed in storage.

10.

Storage of the M-3425A greater than five years may require replacement of the lithium battery prior to placing the unit in service. Contact Beckwith Electric Customer Service for replacement procedure.

NOTE: Pressing any button other than EXIT will return the user to DIAGNOSTIC MODE. 16. Remove power from the unit. The unit can now be placed in storage.

For units without the optional HMI panel: 1. 2. Verify that the Power Supply (PS) fuses are installed. Determine the unit power supply rating by observing the check box(s) below the PS terminals on the rear of the unit. Apply power to the unit consistant with the rating determined in Step 2 (see Section 5.3 , External Connections). The unit will enter the selftest mode.

3.

E2

Declaration of Conformity: Appendix F

Appendix FDeclaration of Conformity

F1

DECLARATION OF CONFORMITY ( in accordance to ISO/IEC 17050-1:2004 ) No. M-3425A Manufacturers Name: Manufacturers Address: Beckwith Electric CO, INC. 6190 118th Avenue North Largo, FL 33773-3724

The manufacturer hereby declares under our sole responsibility that the M-3425A product conforms to the following product standard as of January 14th, 2004 in accordance to Directive 2004/108/EC for equipment incorporated into stationary installations: BS EN 50263:2000

Electromagnetic compatibility ( EMC ) Product standard for measuring relays and protection equipment
Electromagnetic Emissions: EN 60255-25:2000 Conducted 150 kHz to 30MHz Radiated 30MHz to 1000MHz Class A Limits Electromagnetic Immunity 1 MHz Disturbance EN 60255-22-1:1988 ( ANSI C37.90.1:2002 ) Electrostatic Discharge 8kV Contact; 15kV Air EN 60255-22-2:1997 Radiated RF 80MHz to 1000MHz 10V/m, 80% AM ( 1kHz ) EN 60255-22-3:2001 Fast Transients 5ns/50ns Bursts @ 5kHz for 15ms 300ms for 1 min. 2kV power supply lines and earth 2kV signal data and control lines EN 60255-22-4:2002 Surge 1Kv Line to Line coupling, 2Kv Line to Earth coupling power supply lines 12 source impedance

EN 61000-4-5:1995
Conducted RF 150KHz to 80MHz 10V emf EN 60255-22-6:2001 Power frequency magnetic field immunity test 30 A/m continuous EN 61000-4-8:1994 Voltage dips, short interruptions and voltage variations immunity tests EN 61000-4-11:1994 EN 61010-1: 2001 Safety requirements for electrical equipment for measurement, control, and laboratory use Part 1. General requirements European Safety Directive Manufacturers Contact: Engineering Manager 6190 118th Ave North Largo, FL 33773-3724 Tel ( 727 ) 544-2326

Legal Information
Patent
The units described in this manual are covered by U.S. Patents, with other patents pending. Buyer shall hold harmless and indemnify the Seller, its directors, officers, agents, and employees from any and all costs and expense, damage or loss, resulting from any alleged infringementof United States Letters Patent or rights accruing thereform or trademarks, whether federal, state, or common law, arising from the Sellers compliance with Buyers designs, specifications, or instructions.

Indemnification
The Seller shall not be liable for any property damages whatsoever or for any loss or damage arising out of, connected with, or resulting from this contract, or from the performance or breach thereof, or from all services covered by or furnished under this contract. In no event shall the Seller be liable for special, incidental, exemplary, or consequential damages, including but not limited to, loss of profits or revenue, loss of use of the equipment or any associated equipment, cost of capital, cost of purchased power, cost of substitute equipment, facilities or services, downtime costs, or claims or damages of customers or employees of the Buyer for such damages, regardless of whether said claim or damages is based on contract, warranty, tort including negligence, or otherwise. Under no circumstances shall the Seller be liable for any personal injury whatsoever. It is agreed that when the equipment furnished hereunder are to be used or performed in connection with any nuclear installation, facility, or activity, Seller shall have no liability for any nuclear damage, personal injury, property damage, or nuclear contamination to any property located at or near the site of the nuclear facility. Buyer agrees to indemnify and hold harmless the Seller against any and all liability associated therewith whatsoever whether based on contract, tort, or otherwise. Nuclear installation or facility means any nuclear reactor and includes the site on which any of the foregoing is located, all operations conducted on such site, and all premises used for such operations.

Warranty
Seller hereby warrants that the goods which are the subject matter of this contract will be manufactured in a good workmanlike manner and all materials used herein will be new and reasonably suitable for the equipment. Seller warrants that if, during a period of five years from date of shipment of the equipment, the equipment rendered shall be found by the Buyer to be faulty or shall fail to peform in accordance with Sellers specifications of the product, Seller shall at his expense correct the same, provided, however, that Buyers shall ship the equipment prepaid to Sellers facility. The Sellers responsibility hereunder shall be limited to replacement value of the equipment furnished under this contract. Seller makes no warranties expressed or implied other than those set out above. Seller specifically excludes the implied warranties of merchantibility and fitness for a particular purpose. There are no warranties which extend beyond the description contained herein. In no event shall Seller be liable for consequential, exemplary, or punitive damages of whatever nature. Any equipment returned for repair must be sent with transportation charges prepaid. The equipment must remain the property of the Buyer. The aforementioned warranties are void if the value of the unit is invoiced to the Seller at the time of return.

Notice:
Any illustrations and descriptions by Beckwith Electric Co., Inc. are for the sole purpose of identification. The drawings and/or specifications enclosed herein are the proprietary property of Beckwith Electric Co., Inc., and are issued in strict confidence; therefore, shall not be used as a basis of reproduction of the apparatus described therein without written permission of Beckwith Electric Co., Inc. No illustration or description contained herein shall be construed as an express warranty of affirmation, promise, description, or sample, and any and all such express warranties are specifically excluded nor shall such illustration or description imply a warranty that the product is merchantable or fit for a particular purpose. There shall be no warranties which extend beyond those contained in the Beckwith Electric Co., Inc. terms of sale.

All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval of the Company.

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BECKWITH ELECTRIC CO., INC.

6190 - 118th Avenue North Largo, Florida 33773-3724 U.S.A. PHONE (727) 544-2326 FAX (727) 546-0121 E-MAIL marketing@beckwithelectric.com WEB PAGE www.beckwithelectric.com ISO 9001:2008

2004 Beckwith Electric Co. Printed in USA

800-3425A-IB-07MC2

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