C Section (Switchrack)
C Section (Switchrack)
C Section (Switchrack)
Section C
Innovative, intelligent NEC and IEC solutions safely and efficiently control power and protect circuits in explosive, wet, and corrosive environments worldwide.
Section
5C 5C 6C
Section C of the Cooper Crouse-Hinds Product Catalog lists motor control, circuit breakers, variable frequency drives, and switchracks. Information on application, features, standard materials, standard finishes, size ranges, compliances, options, and accessories are presented for ease of product selection. Information relating to product families in Section C is grouped as follows:
Section 1C
Combination Motor Starters
(for hazardous and non-hazardous areas) Combination magnetic line starters and enclosures for across-theline motor starting, motor disconnect, motor and line protection, and start-stop operations. For hazardous areas EBMC EPC For non-hazardous areas NMC
Section 5C
Specialty Control Stations
(for hazardous and non-hazardous areas) For means of remote and local motor control, visual indicators and circuit control and selection. Offers a selection of push buttons, pilot lights, selector switches. EJB Custom Control Panels EMP / EMPS EGL AFU / AFUX AFA / AFAX D2X EGF
Section 2C
Motor Starters
(for hazardous and non-hazardous areas) Line starters and enclosures for manual and magnetic across-theline starting of motors, motor protection, and remote and manual starting and stopping. Magnetic starters EBMS EPC NMG Manual starters EFD EDS EMN MC GHG NSSC NFSC NMN
Section 6C
Explosionproof Variable Frequency Drives
(for hazardous areas) Highly flexible AC drives designed specifically for hazardous area locations. These drives can be mounted next to the motor in the classified area, providing significant installation cost savings - along with the traditional VFD benefits of energy savings, speed and torque control, and system diagnostics. ACE
Section 7C
Rack Assemblies
(for hazardous and non-hazardous areas) For motor control centers in outdoor and/or hazardous areas. For hazardous areas ERK DRK For non-hazardous areas WRK
Section 3C
Circuit Breakers
(for hazardous and non-hazardous areas) For use in conjunction with variety of heating, lighting, and power circuits to provide disconnect means and short circuit protection. For hazardous areas EBMB EFD EPC EIB FLB For non-hazardous areas NCB
Section 4C
Traditional Control Stations
(for hazardous and non-hazardous areas) For means of remote and local motor control, visual indicators and circuit control and selection. Offers a selection of push buttons, pilot lights, selector switches. For hazardous areas FlexStation MC / MCC EDS / EDSC OAC EDSCM GHG43 DSD / DSD-SR N2SU / N2SCU EDS N2FA / N2FAC EDSCM N2S / N2SC EFS MC / MCC OAC For non-hazardous areas MC
436
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1C
Description
Application/Selection Combination Line Starters and Enclosures Single speed, non-reversing, with circuit breakers & disconnect switches
EBMC Series EPC Series EBMC Series with Advantage* Starter NMC Nonmetallic Series
see page 439 see page 448 see page 446 see page 452
1C
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437
1C
Applications:
Combination line starters are housed in enclosures suitable for specific environments, and are used for: Across-the-line starting of polyphase AC induction motors Providing disconnect means Branch circuit protection Motor running protection Remote starting and stopping
1C
Manufacturers Equipment Enclosed Starter Allen-Bradley G.E. Square D Cutler-Hammer Allen-Bradley G.E. Square D Cutler-Hammer Allen-Bradley G.E. Square D Cutler-Hammer Breaker/Switch G.E. Square D Cutler-Hammer G.E. Square D Cutler-Hammer G.E. Square D Cutler-Hammer Cover Type Bolted/Ground Joint/Gasketed
EPC
3, 4, 7CD, 9EFG, 12
03
Threaded
NMC
3, 4X, 12
04
Gasketed
438
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
1C
Applications:
Spectrum EBM hinged cover motor control enclosures are used: For general motor control and circuit protection indoors and outdoors in damp, wet, dirty, dusty hazardous locations without the need for a protective shelter In areas where frequent washdowns are necessary or where heavy rain or water spray is prevalent For across-the-line starting, stopping, speed changing and reversing of polyphase AC induction motors To provide line disconnect means and short circuit protection To provide motor overload and undervoltage protection For service entrance, feeder or branch circuit protection for lighting, heating, appliance and motor circuits On switchracks or other assemblies where it's desired that motor control be centrally located
1C
Features:
Rugged, corrosion resistant, cast copper-free aluminum construction (less than 0.4 of 1%) Component operating handles located through the right side wall of the body permits visual confirmation of correct component assembly and operation Total compliance to the wiring end room requirements of the National Electrical Code*/Canadian Electrical Code Semi-clamshell enclosure design, with an external flanged ground joint between body and cover makes interior components more accessible Minimum enclosure-to-enclosure spacing with little interference between the opened cover and an adjacent enclosure Stainless steel hinges allow the cover to swing well out of the way Stainless steel, quick release, captive, hex head cover bolts. Stainless steel springs provide clear indication cover bolts are fully retracted from body Versatile, internal operating mechanisms allow for field adjustment to accommodate popular manufacturers' starters and breakers Simple, straightforward installation of breaker and starter on predrilled mounting plate within enclosure. Mounting plate also field removable. Circuit breaker motor circuit protector external operating handle can be padlocked in either "ON" or "OFF" positions Neoprene cover gasket permanently attached to the cover seals out moisture Bodies have top and bottom drilled and tapped entrances for power conduits plus one at the bottom for control conduit. Removable reducers are supplied, as standard, to accommodate smaller size conduits. All conduit entrances are plugged. Tap-on mounting feet Optional EMPS control devices may be added to enclosure cover Steel bracket for lifting larger enclosures during installation supplied as standard
*National Electrical Code is a Registered Trademark of the National Fire Protection Association.
Interior components are readily accessible with ample end room for wiring
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shafts and bushings stainless steel Cover bolts, hinges, washer and retractile springs stainless steel Interior parts sheet steel, electrogalvanized
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439
1C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Options:
The following options are available from the factory by adding suffix to catalog number suffixes are added alphanumerically. Catalog Number System Example EBMC1FB--DT30FAL36-W643- Options in this position are additions to the enclosure itself and should be listed alphanumerically. Options in this position are modifications to the starter and/or circuit breaker and should be listed alphanumerically.
EBMC Series motor control enclosures with combination line starters. When specifying any one of the following options with Spectrum EBM Motor Controls (J1, J3, PB23, RR2, RR3) it is necessary to order DSL Legend Plates for identification and marking of the device(s) being used.
Position Description in Cat. # Suffix Ambient compensated circuit breaker trip setting ........................................................................ AC Less overload relays (lighting contactor).................... CL Less overload relays (motor contactor)...................... CM Control Circuit Transformer, 100VA for NEMA/EEMAC sizes 02, 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not provided) .............................................................. FTPS100 Control Circuit Transformer, 200VA for NEMA/EEMAC size 3, 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not provided) .............................................................. FTPS200 Control Circuit Transformer, 300VA for NEMA/EEMAC size 4, 5 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not provided) .............................................................. FTPS300 Pilot light, 120VAC, red jewel, w/blank indicating plate .......................................................... J1 Pilot light, 120VAC, green jewel, w/blank indicating plate .......................................................... J3 LED pilot lights (in place of standard incandescent lamps) .................................................. LED Less heaters in starter overload relay........................... 0 Start-Stop pushbuttons (requires 2 spaces)................ PB23 On-Off selector switch ................................................ RR2 Hand-Off-Auto selector switch ................................... RR3 Space heater, 120 Volt, 25 Watts ................................ R11 Space heater, 240 Volt, 25 Watts ................................ R22 Space heater, 480 Volt, 25 Watts ................................ R44 Automatic reset overload relay .................................... S1 Insulated neutral w/2 connectors ................................ S146 Std. drain, Class I, B,C & D; Class II, E, F & G; Class III ...................................................................... S756 Std. breather & drain, Class I, B,C & D; Class II, E, F & G; Class III ..................................................... S756V External epoxy finish ................................................... S752 Internal and external epoxy finish ................................ S753 Additional control contacts, N.O. or N.C. for single speed, non-reversing starters only (number limited by design of starter. Details on specific makes and sizes on request.) Auxiliary contacts on starter 1 N.O. & 1 N.C................ S781 Auxiliary contacts on starter 2 N.O. & 2 N.C................ S782 Auxiliary contacts on starter 3 N.O. & 3 N.C................ S783 Auxiliary switch on Circuit Breaker 1A and 1B contacts ..................................................................... S784 Auxiliary switch on Circuit Breaker 2A and 2B contacts ..................................................................... S785 12 Point term. block 30 Amp, 300V............................ S786 General purpose control relay, 4 pole N.O., contacts rated 10A@600V, coil 120VAC, 50 / 60 hertz ............................................................... S787*
*Use of this option with NEMA/EEMAC Size 0, or 1 starters necessitates using the larger "D" size enclosure. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. Breather and drain entries must be plugged for NEMA 4 rating. With S752 or S753.
1C
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
1C
Options:
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below. Insert Legend Plate(s) Catalog Number (i.e. DSL16) immediately after optional device in the EBM Catalog Number. If EMP devices are to be added in the field, DSL Legend Plates must be ordered separately as they are not furnished with the EMP/EMPS devices.
Example:
EBMC1FB-J1-DSL14-J3-DSL09-DT30FAL36-W643 Use the charts below to select the appropriate legend plate(s) for your application. Markings shown in bold print are etched; all others are stamped.
Background color for all legend plates is black with the following exceptions: Marking Start Stop Emerg. Stop Plate Color Green Red Red
1C
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753.
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441
1C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Dimensions
In Inches:
1C
*1" Conduit entrance for control conductors (top & bottom).
**Conduit entrance for power conductors (top & bottom). (All conduit entrances supplied with RE reducer and PLG plug.)
Enclosure Enclosure Only Size Cat. # Symbol A B C D Size 0, 1 FVNR combination line starter EBMCFB B 25.75 24.75 26.90 6.00 Size 2 FVNR combination line starter EBMCFD D 28.25 27.25 29.40 6.00 Size 3 FVNR combination line starter EBMCFG G 38.13 36.50 39.28 6.00 EBMCFH H 37.50 36.50 38.65 6.00
J** Conduit Entry Trade Size D&T w/RE 1.5" 2.5" 2.5" 2.5" (2) 2.5" (2) 3.5" (2) 3.5"
13.03 14.78 12.13 2" 13.03 14.67 12.13 3" 13.03 14.78 12.13 3" 14.65 16.65 13.54 3"
3.25 3.13 10.25 3.25 3.13 10.25 3.25 3.13 10.25 3.25 3.94 11.66
Size 4 FVNR combination line starter EBMCFK K 43.12 41.50 42.65 12.00 17.65 20.46 12.80 (2) 3" EBMCFL L 53.47 51.50 53.28 12.00 17.90 20.58 15.00 (2) 4" Size 5 FVNR combination line starter EBMCFM M 64.22 62.50 64.03 12.00 17.90 21.08 15.00 (2) 4"
Dimensions are approximate, not for construction purposes. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. Use EBMCFD enclosure when LVR1 or S787 options are ordered with Size 0 or 1 combination starters. For Cutler-Hammer W200 Advantage starters. Drilled & Tapped.
3.25 3.00 10.78 19.97 4.00 3.50 13.03 41.50 18.40 29.88 4.00 3.50 13.03 41.50 18.40 34.46
442
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
1C
Select the complete Cat. No. below and specify HP, voltage, frequency, RPM, type and full load ampere rating of motor or specify ampere rating of heaters. Enclosures only can be ordered. Select from listings below. Enclosure Without Breaker & Starter Cat. # EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFH EBMCFH EBMCFH EBMCFH EBMCFH EBMCFH
Instantaneous magnetic trip circuit breakers (magnetic circuit interrupters) can be supplied. Consult factory. For combination starters with motor circuit protectors for single speed, non-reversing motors see page 445.
Motor Starter Max. HP Polyphase 2 2 2 3 3 3 5 5 5 5 5 5 71/2 71/2 71/2 10 10 10 10 10 10 15 15 15 15 15 15 20 20 20 25 25 25 20 25 30 Line Volts 120 120 120 240 240 240 480 480 600 240 240 240 240 240 240 480 480 600 240 240 240 240 240 240 480 480 600 480 480 600 480 480 600 240 240 240 NEMA Size 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3
Circuit Breaker Amp Rating 30 30 30 20 20 20 15 15 15 30 30 30 50 50 50 30 30 30 50 50 50 70 70 70 40 40 40 50 50 50 70 70 70 90 100 125 Frame Volts 240 480 600 240 480 600 480 600 600 240 480 600 240 480 600 480 600 600 240 480 600 240 480 600 480 600 600 480 600 600 480 600 600 240 240 480 480 600 600 Frame Types FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TEB FAL, TED, EHD FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TEB FAL, TEB TED FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB
With Breaker & Starter Cat. # EBMC0FB 3032 613 EBMC0FB 3034 613 EBMC0FB 3036 613 EBMC0FB 2032 623 EBMC0FB 2034 623 EBMC0FB 2036 623 EBMC0FB 1534 643 EBMC0FB 1536 643 EBMC0FB 1536 663 EBMC1FB 3032 623 EBMC1FB 3034 623 EBMC1FB 3036 623 EBMC1FB 5032 623 EBMC1FB 5034 623 EBMC1FB 5036 623 EBMC1FB 3034 643 EBMC1FB 3036 643 EBMC1FB 3036 663 EBMC2FD 5032 623 EBMC2FD 5034 623 EBMC2FD 5036 623 EBMC2FD 7032 623 EBMC2FD 7034 623 EBMC2FD 7036 623 EBMC2FD 4034 643 EBMC2FD 4036 643 EBMC2FD 4036 663 EBMC2FD 5034 643 EBMC2FD 5036 643 EBMC2FD 5036 663 EBMC2FD 7034 643 EBMC2FD 7036 643 EBMC2FD 7036 663 EBMC3FH 9032 623 EBMC3FH 10032 623 EBMC3FH 12534 623 EBMC3FH 7034 643 EBMC3FH 7036 643 EBMC3FH 7036 663
1C
To include a 120V coil, insert a "1" between second to last and last character in catalog number. 120V coil standard with FTPS option. Ex. EBMC0FB-3032-613 becomes EBMC0FB-3032-6113 Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. Starters are furnished with 3 heaters, when heater ratings are fully specified.
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443
1C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Enclosure Without Breaker & Starter Cat. # EBMCFH EBMCFH EBMCFH EBMCFH EBMCFH EBMCFH JDB JDB JDB JDB JDB JDB EBMCFL EBMCFL EBMCFL EBMCFL EBMCFL EBMCFL With Breaker & Starter Cat. #
Motor Starter Max. HP Polyphase 40 40 40 50 50 50 40 50 60 60 75 75 100 100 125 150 Motor Starter Max. HP Polyphase 5 10 25 30 Circuit Breakers: Manufacturer Cutler-Hammer General Electric Square D Max. Line Volts 600 600 600 600 NEMA Size 0 1 2 3 Symbol WT TT DT Line Volts 480 480 600 480 480 600 240 240 480 600 480 600 480 600 480 480 NEMA Size 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5
Circuit Breaker Amp Rating 90 90 90 100 100 100 175 200 125 100 150 125 200 150 300 400 Frame Volts 480 600 600 480 600 600 600 600 600 600 600 600 600 600 600 600 Frame Types FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB FAL, TED, EHD FAL, TED, FDB FAL, TED, FDB TFK/ TFK/ TFK/ TFK/ TFK/ TFK/ JD/ JD/ JD/ JD/ JD/ JD/ KAL, KAL, KAL, KAL, KAL, KAL, TFJ, TFJ, TFJ, TFJ, TFJ, TFJ,
EBMC3FH 9034 643 EBMC3FH 9036 643 EBMC3FH 9036 663 EBMC3FH 10034 643 EBMC3FH 10036 643 EBMC3FH 10036 663 EBMC4FL EBMC4FL EBMC4FL EBMC4FL EBMC4FL EBMC4FL 17536 20036 12536 10036 15036 12536 623 623 643 663 643 663
1C
TFK/ JD/ KAL, TFJ, JDB EBMCFL TFK/ JD/ KAL, TFJ, JDB EBMCFL TJK/ KD/ LAL, TJJ, KDB EBMCFM TJK/ KD/ LAL, TJJ, KDB EBMCFM
EBMC4FL 20036 643 EBMC4FL 15036 663 EBMC5FM 30036 643 EBMC5FM 40036 643
Fusible Disconnect Switch Amp Rating 30 30 60 100 Max. Volts 600 600 600 600 Switch Type DS161R DS161R DS262R DS363R With Disconnect Switch & Starter Cat. # EBMC0FD EBMC1FD EBMC2FD EBMC3FH WFD30J36 W643 WFD30J36 W643 WFD60J36 W643 WFD100J36 W643
NEMA Size Without Switch & Starter Cat. # 0 1 2 3 EBMCFD EBMCFD EBMCFD EBMCFH FD FD FD FD
Select Circuit Breaker Frame Type based on Frame Size, Voltage, and Manufacturer desired: 100 Amp. Frame 225 Amp. Frame and and 150 Amp. Frame 250 Amp. Frame 240V 480V 600V Manufacturer AC AC AC 600VAC Cutler-Hammer General Electric Square D Motor Starters: Manufacturer Allen Bradley Square D General Electric Cutler-Hammer TEB FAL EHD TED FAL FDB TED FAL JD Interchangeable Trip Unit JDB Non-Interchangeable Trip Unit TFK Interchangeable Trip Unit TFJ Non-Interchangeable Trip Unit KAL
400 Amp. Frame 600VAC KD Interchangeable Trip Unit KDB Non-Interchangeable Trip Unit TJK Interchangeable Trip Unit TJJ Non-Interchangeable Trip Unit LAL
Symbol AB D G W
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. Starters are furnished with 3 heaters, when heater ratings are fully specified.
444
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
1C
Select the complete Catalog No. below and specify HP, voltage, frequency, RPM, type and full load ampere rating of motors or specify ampere rating of heaters. Motor Starter Max. HP Polyphase 3 3 3 5 5 71/2 71/2 10 10 10 15 15 20 25 25 30 30 50 50 50 100 100 60 100 125 150 200 200 NEMA Size 0 0 0 0 0 1 1 1 1 2 2 2 2 2 2 3 3 3 3 4 4 4 5 5 5 5 5 5 MCP Amp Rating 15 7 7 15 15 30 15 30 15 50 100 30 30 50 50 100 50 100 100 250* 250* 250* 250* 400 250* 250* 400 400 Enclosure without Starter & MCP Cat. # EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFB EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFD EBMCFH EBMCFH EBMCFH EBMCFH EBMCFL EBMCFL EBMCFL EBMCFM EBMCFM EBMCFM EBMCFM EBMCFM EBMCFM Enclosure with Starter & MCP Cat. # EBMC0FB EBMC0FB EBMC0FB EBMC0FB EBMC0FB EBMC1FB EBMC1FB EBMC1FB EBMC1FB EBMC2FD EBMC2FD EBMC2FD EBMC2FD EBMC2FD EBMC2FD EBMC3FH EBMC3FH EBMC3FH EBMC3FH 15A36 623 7A36 643 7A36 663 15A36 643 15A36 663 30A36 15A36 30A36 15A36 623 643 643 663
Volts 240 480 600 480 600 240 480 480 600 240 240 480 600 480 600 240 600 480 600 240 480 600 240 240 480 600 480 600
1C
50A36 623 100A36 623 30A36 643 30A36 663 50A36 643 50A36 663 100A36 623 50A36 663 100A36 643 100A36 663
EBMC4FL 25036 623 EBMC4FL 25036 643 EBMC4FL 25036 663 EBMC5FM EBMC5FM EBMC5FM EBMC5FM EBMC5FM EBMC5FM 25036 40036 25036 25036 40036 40036 623 623 643 663 643 663
Symbol WP TP DP
Select Motor Circuit Protector Frame Type based on Frame Size and Manufacturer desired: 150 Amp. 250 Amp. 400 Amp. Frame Frame Frame Cutler-Hammer General Electric Square D Motor Starters: Manufacturer Allen Bradley Square D General Electric Cutler-Hammer HMCP (F-Frame) TEC FAL Symbol AB D G W HMCP (J-Frame) TFC KAL HMCP (K-Frame) TJC LAL
After the MCP amp rating the following character symbol must be entered to designate the trip range. Consult factory for other trip ranges available. MCP Amp Rating Symbol Trip Range Cutler-Hammer (WP) 21 to 70 7 A 45 to 150 15 A 90 to 300 30 A 150 to 500 50 B 300 to 1000 100 B 1250 to 2500 250 J 1250 to 2500 400 G General Electric (TP) 7 15 30 50 100 225 400 Square D (DP) 7 15 30 50 100 250 400 A A A A A B C A A A A A H E 18 to 90 42 to 198 90 to 390 180 to 660 300 to 1308 1000 to 2250 1000 to 3300 18 to 70 50 to 180 100 to 350 150 to 580 300 to 1100 1250 to 2500 1250 to 2500 445
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. *General Electric motor circuit protectors are 225 Amp. Rated. Starters are furnished with three heaters when heater ratings are fully specified.
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1C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III Type 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Applications:
Spectrum EBM-E series of hinged cover motor control enclosures are used: For general motor control and circuit protection indoors and outdoors in damp, wet, dirty, dusty hazardous locations without the need for protective shelter. In areas where frequent washdowns are necessary or where heavy rain or water spray is prevalent. For across-the-line starting and stopping of polyphase AC induction motors. To provide line disconnect means and short circuit protection (EBMC). To provide motor overload and undervoltage protection. For feeder or branch circuit protection for lighting, heating, appliance, and motor circuits (EBMC). On switchracks or other assemblies where it's desired that motor control be centrally located.
1C
Features:
Total compliance to the wiring end room requirements of the National Electrical Code. Solid state electronic Cutler-Hammer Advantage starter. Smaller enclosures required than for conventional starter applications. Elimination of heater elements, contact chatter, and welding due to low voltage supply. Precise overcurrent protection and constant coil power. Same performance and labor-saving benefits from the versatile Spectrum EBM Enclosure product line. Universal mounting plates and hardware for all major manufacturers' components. Mercury switch electronic overload reset. Optional EMPS control devices may be added to enclosure cover.
Options:
See page 447 for options for the EBM enclosures supplied with Cutler-Hammer Advantage starters. The following suffixes cannot be ordered with this style equipment: C, LVR1, O, S.
Dimensions
In Inches:
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shafts and bushings stainless steel Interior parts sheet steel, electrogalvanized Cover bolts, washers, and retractile springs stainless steel
EBMCFM-E
EBMCFK-E
See page 447 for dimensions of different enclosure sizes. *Advantage is a trademark of Cutler-Hammer Products. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753.
446
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III Type 3, 3R, 4, 4X, 7BCD, 9EFG, 12
1C
**J Conduit Entry Trade Size D&T w/RE 2" 3" (2) 3" (2) 4" 1.5" 2.5" (2) 2.5" (2) 3.5"
"H" Use 1/ 2" diameter bolts for all enclosures listed above. *1" D&T conduit entry for control conductors supplied with PLG plug (top and bottom). **Conduit entrance for power conductors (top & bottom). (All conduit entrances supplied with RE reducer and PLG plug.)
1C
With Breaker (or Motor Circuit Protector) & Cutler-Hammer Advantage Starter Cat. # EBMC1FB EBMC1FB EBMC1FB EBMC1FB EBMC1FB EBMC1FB EBMC2FB EBMC2FB EBMC2FB EBMC2FB EBMC2FB EBMC2FB EBMC3FG EBMC3FG EBMC3FG EBMC3FG EBMC3FG EBMC3FG 5032 5034 5036 3034 3036 3036 7032 7034 7036 7034 7036 5036 W6213 W6213 W6213 W6413 W6413 W6613 W6213 W6213 W6213 W6413 W6413 W6413 E E E E E E E E E E E E
12532 W6213 E 12534 W6213 E 12536 W6213 E 10034 W6413 E 10036 W6413 E 9036 W6613 E
TFK, JD, KAL, TFJ, JDB TFK, JD, KAL, TFJ, JDB TFK, JD, KAL, TFJ, JDB TJK, KD, LAL, TJJ, KDB TJK, KD, LAL, TJJ, KDB TJK, KD, LAL, TJJ, KDB
Note:
EBMC4FK 200W36 W6213 E EBMC4FK 20036 W6413 E EBMC4FK 15036 W6613 E EBMC5FM 40036 W6213 E EBMC5FM 40036 W6413 E EBMC5FM 40036 W6613 E
Symbol WP TP DP 400 Amp Frame 600VAC KD Interchangeable Trip Unit KDB Non-Interchangeable Trip Unit TJK Interchangeable Trip Unit TJJ Non-Interchangeable Trip Unit LAL
Select Circuit Breaker Frame Type based on Frame Size, Voltage, and Manufacturer desired. 100 Amp Frame and 150 Amp Frame 225 Amp Frame and 250 Amp Frame Manufacturer 240VAC 480VAC 600VAC 600VAC Cutler-Hammer EHD TED FAL FDB TED FAL JD Interchangeable Trip Unit JDB Non-Interchangeable Trip Unit TFK Interchangeable Trip Unit TFJ Non-Interchangeable Trip Unit KAL
Select Motor Circuit Protector Frame Type based on Frame Size and Manufacturer desired. Before the frame type a character symbol must be entered to designate the trip range. See page 445 for appropriate symbol. Manufacturer 150 Amp Frame (600 V) 250 Amp Frame (600 V) 400 Amp Frame (600 V) Cutler-Hammer HMCP (F-Frame) HMCP (J-Frame) HMCP (K-Frame) General Electric TEC TFC TJC Square D FAL KAL LAL
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Note: "Enclosures only" are supplied with necessary operators, linkages, and mercury switch electronic overload resets. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753.
447
1C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12
Applications:
EPC combination line starters and enclosures are used:
For across-the-line starting of polyphase AC induction motors In locations which are hazardous due to the presence of flammable vapors, gases or highly combustible dusts In damp, wet or corrosive locations For installation indoors or outdoors at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To provide disconnecting means, motor branch circuit protection, motor running protection, undervoltage protection and remote starting and stopping due to the combination of thermal-magnetic circuit breaker and magnetic motor starter
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shafts stainless steel Interior parts sheet steel
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Features:
Quick-opening covers less than two turns to remove or install Three section design for ease of installation Water-shedding construction with female threads on top cover, male threads on bottom cover, and top cover skirted Specially located stops and locks insure adequate thread engagement and prevent overtightening Separate replaceable mounting bracket attached to the rear of the body provides three-point suspension for quick installation and leveling one keyhole slot at top and two open slots at bottom Bodies have two taper-tapped conduit hubs with integral bushings on the top, and two more directly below Universal mounting plate and reset mechanism will accommodate any of the motor starters and circuit breakers in catalog listing When interior mounting plate is removed, feeder and branch circuit conductors are easily pulled into the wiring chamber. The interior assembly, with breaker and starter attached, is then replaced, final connections made, and covers assembled External handle, which operates breaker can be padlocked in either "ON" or "OFF" positions Breaker is trip-free of the handle, therefore it will open under short circuit or overload, even if the external handle is locked in the "ON" position Furnished with third overload relay as standard
Standard Finishes:
Copper-free aluminum natural Stainless steel natural Sheet steel electrogalvanized with chromate finish
Assembled unit
Description
Options:
The following special options are available from factory by adding suffix to Cat. No. and many are available in kit form or for field addition to existing units: See page 467 for listing of kits
Description
Control circuit transformer 600/480/240120 volts, 50 or 60 hertz (Sizes 0 and 1 10050 VA) Fusible Secondary............................ Fusible Primary and secondary........ Auxiliary Contacts on Starter or Contactor* 1 N.O./1 N.C. ................................. 2 N.O./2 N.C. ................................. 3 N.O./3 N.C. ................................. Auxiliary Switch on Circuit Breaker or Motor Circuit Protector* 1A/1B (1P2T) .................................. 2A/2B (2P2T) .................................. Side bosses drilled and tapped same size as standard hubs (except 15" dia. 1" size)..................... Back boss drilled and tapped same size as standard hubs (except 15" dia. 1" size)..................... Pushbuttons (heavy duty): START-STOP .................................
Suffix
Selector switches (standard duty): ON-OFF.......................................... RR2 HAND-OFF-AUTO.......................... RR3 Pilot lights: Red, 120 volt.................................. J1 Green, 120 volt .............................. J3 LED pilot lights, in place of standard incandescent lamps.............................. LED Pilot light transformers: 240 volt ........................................ T2 480 volt ........................................ T4 600 volt ........................................ T5 Space heaters: 120 volt .......................................... R11 240 volt .......................................... R22 480 volt .......................................... R44 Automatic reset overload relay............. S1 Less overload relays (lighting contactor).............................................. CL Less overload relays (motor contactor) CM Separate AC control circuit .................. Specify Insulated neutral with 2 connectors (50, 100 & 225 amp) ............................. S146 Grounded neutral stud with 3 connectors (50, 100 & 225 amp) .......... S178 Pilot light holes drilled, tapped and plugged for future addition of pilot lights One hole......................................... S541 Two holes....................................... S542 Standard Breather (Class I, Groups C, D, Class II, Groups E, F, G, Class III) ... S219 Standard Drain (Class I, Groups C, D, Class II, Groups E, F, G, Class III) ........ S198 Standard Breather and Drain (Class I, Groups C, D, Class II, Groups E, F, G, Class III) ................................................ S198V Universal Breather Drain (Class I, Groups C, D, Class II, Groups F, G) ..... S454 (2) Universal Breather Drains (Class I, Groups C, D, Class II, Groups F, G) ..... S454V Less heaters.......................................... 0
*Application is limited by starter, contactor, circuit breaker or motor circuit protector design Consult Factory Required for pilot lights on other than 120 volt control circuits. One required for each lamp. Not suitable for NEMA 4.
448
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12
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*Dimensions are approximate, not for construction purposes. For units with Control Circuit Transformer (suffix FT or FTPS).
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449
1C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12
Ordering Information:
To order an enclosure complete with starter and breaker, insert the manufacturer's symbols in the designated positions of the catalog number. Symbols are shown in the footnotes below. Select the complete Cat. No. below and specify HP, voltage, frequency, RPM, type and full load ampere rating of motor or specify ampere rating of heaters.
Enclosures only can be ordered. Select from listings below. Instantaneous magnetic trip circuit breakers (magnetic circuit interrupters) can be supplied. Consult factory. For combination starters with motor circuit protectors or single speed, non-reversing motors see page 451.
Motor Starter
Circuit Breaker
Enclosure Without Starter & Circuit Breaker Cat. # EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 EPC87 With Starter & Circuit Breaker Cat. # EPC870 30ED 613 EPC870 EPC870 EPC870 EPC870 EPC871 EPC870 EPC870 EPC870 EPC871 EPC871 EPC871 EPC871 20EHD 623 15EHD 643 15FD 643 15FD 653 30EHD 623 15EHD 643 15FD 643 15FD 653 50EHD 623 30EHD 643 30FD 643 30FD 653
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Max. HP Polyphase 2 3 3 3 3 5 5 5 5 71/2 71/2 71/2 71/2 10 10 10 Circuit Breakers: Manufacturer General Electric Square D Cutler-Hammer
*Specify Voltage
Volts 120 240 480 480 600 240 480 480 600 240 480 480 600 480 480 600
NEMA Size 0 0 0 0 0 1 0 0 0 1 1 1 1 1 1 1
Amp Rating 30 20 15 15 15 30 15 15 15 50 30 30 30 30 30 30
Frame EB EHD EHD FDB FD EHD EHD FDB FDB EHD EHD FDB FDB EHD FDB FDB
11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4
Motor Starters: Symbol TT DT WT Frames 100/150AMP 240V 480V 600V TEB FAL* EHD TED* FAL* EHD TED* FAL* FB, FDB Manufacturer Allen-Bradley General Electric Square D Cutler-Hammer Symbol AB G D W
Starters are furnished with three heaters when heater ratings are fully specified.
450
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12
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Select the complete Catalog No. below and specify HP, voltage, frequency, RPM, type and full load ampere rating of motors or specify ampere rating of heaters. Current limiters may be ordered by specification*. Motor Starter Max. HP NEMA Polyphase Volts Size 3 3 3 5 5 71/2 71/2 10 10 240 480 600 480 600 240 480 600 480 0 0 0 0 0 1 1 1 1 Enclosure with Motor Circuit Protector and Starter Amp Rating Cat. # 15 7 7 15 15 30 15 15 30 EPC870 EPC870 EPC870 EPC870 EPC870 EPC871 EPC871 EPC871 EPC871 Symbol TP DP WP Symbol AB G D W 15HMCP 623 7HMCP 643 7HMCP 653 15HMCP 643 15HMCP 653 30HMCP 15HMCP 15HMCP 30HMCP 623 643 653 643
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Motor Circuit Protectors Manufacturer General Electric Square D Cutler-Hammer Motor Starters: Manufacturer Allen-Bradley General Electric Square D Cutler-Hammer
*General Electric or Cutler-Hammer MCPs only.
Starters are furnished with three heaters when heater ratings are fully specified.
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451
1C
Applications:
NMC combination magnetic line starters are for use in across-the-line motor starting, motor disconnect, motor and line protection and start-stop operations.
Features:
Enclosures are made of Krydon high impact strength fiberglass-reinforced polyester material having excellent corrosion resistance and stability to heat. Unitized, strong and durable enclosure construction provides longer service life for equipment. Provided with top and bottom mounting feet. Enclosure has hinged access door which opens 160 for easy wiring and maintenance. Three screws for door frame are hidden behind access door. Access door may be padlocked to prevent unauthorized access.
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Combination line starter with optional START-STOP pushbuttons closed view Description Suffix Pilot lights, 120 V primary specify other primary voltages as required: Red pilot light.................................. J1 Green pilot light............................... J3 LED pilot lights in place of standard incandescent pilot lamps LED Pushbutton (heavy duty, uses two device holes): START-STOP................................... PB13 Selector Switch (heavy duty) ONOFF........................................... RR17 HANDOFFAUTO.......................... RR18 JOGRUNOFF............................... RR19 Padlock attachment for: Pushbutton...................................... S708 Automatic reset overload relay....... S1 Less overload relays (contactor)..... C Separate AC control circuit............. Specify Insulated, groundable type terminal block for grounded or ungrounded neutral can be supplied................... S618 Hubs (see "NOTE ON HUBS") see page 658 Grounding plate or bushing see page 658
*Application limited by Size 5 starter, contactor or circuit breaker design consult factory. Option not available on NMC1024B.
Options:
Description Suffix Control circuit transformer 480/240-120 volts, 50 or 60 hertz, (Sizes 0 and 1 50VA, Size 2 100VA, Size 3 150VA, Size 4 300VA) Fusible Secondary.................................... FT Primary and secondary................ FTPS Auxiliary Contact on Starter or Contactor* 1NO/1NC..................................... S781 2 NO/2 NC................................... S782 3 NO/3 NC................................... S783 Auxiliary Switch on Circuit Breaker or Motor Circuit Protector* 1A/1B .......................................... S784 2A/2B .......................................... S785 Time delay low voltage release for 3-wire control with 2, 4 or 6second adjustment. For singlespeed, non-reversing starters only. Control circuit voltage: 120 volt, 60 hertz.............................. LVR1 240 volt, 60 hertz.............................. LVR2 480 volt, 60 hertz.............................. LVR4
NOTE ON HUBS: The following number and sizes of hubs (not mounted) are included when combination starters are ordered complete. If enclosures only are ordered, hubs must be ordered separately (see "Options").
Starter Size 0 1 2 3 4
Number Included 3 1 2 1 2 1 2 1 2
Hub Size
3 3
/4
/4 1 /4 11/2 /4 2 /4 21/2
452
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To order an enclosure complete with starter and breaker, insert the manufacturers symbols in the designated positions of the catalog number. Symbols are shown in the footnotes. Select the complete Cat. No. below and specify HP, voltage, frequency, RPM, type and full load ampere rating of motor or specify ampere rating of heaters. Starters are furnished with three heaters. Enclosures only can be ordered. Select from listings below. Specific reference table is shown in the listings below. Instantaneous magnetic trip circuit breakers (magnetic circuit interrupters) can be supplied. Motor Starter Circuit Breaker Enclosure Trip With Starter & Without Starter & Max. HP Volts NEMA Setting Circuit Breaker Circuit Breaker Polyphase (A-C) Size Amps Frame Cat. # Cat. # 2 2 3 5 5 5 71/2 71/2 71/2 10 10 10 15 15 15 20 20 20 25 25 25 30 30 30 40 40 40 50 50 50 60 60 75 75 100 100 120 240 240 240 480 600 240 480 600 240 480 600 240 480 600 240 480 600 240 480 600 240 480 600 240 480 600 240 480 600 480 600 480 600 480 600 0 0 0 1 0 0 1 1 1 2 1 1 2 2 1 3 2 2 3 2 2 4 3 3 4 3 3 4 3 3 4 4 4 4 4 4 30 15 20 30 15 15 50 20 20 60 30 30 80 40 40 80 60 50 80 70 60 125 80 60 150 80 80 200 100 100 125 100 150 125 175 150 EB EB EB EB EHD FDB EB EHD FDB EB EHD FDB EB EHD FDB EB EHD FDB EB EHD FDB JDB EHD FDB JDB EHD FDB JDB EHD FDB JDB JDB JDB JDB JDB JDB NMC1024B 30EB 6130 NMC1024B 15EB 6230 NMC1024B 20EB 6230 NMC1024B 30EB 6231 NMC1024B 15EHB 6430 NMC1024B 15FB 6530 NMC1024B 50EB 6231 NMC1024B 20EHB 6431 NMC1024B 20FB 6531 NMC1024B2 60EB 6232 NMC1024B 30EHB 6431 NMC1024B 30FB 6531 NMC1024B2 80EB 6232 NMC1024B2 40EHB 6432 NMC1024B 40FB 6531 NMC1426B 80EB 6233 NMC1024B2 60EHB 6432 NMC1024B2 50FB 6532 NMC1426B 80EB 6233 NMC1024B2 70EHB 6432 NMC1024B2 60FB 6532 NMC2426B 125JB 6234 NMC1426B 80EHB 6433 NMC1426B 60FB 6533 NMC2426B 150JB 6234 NMC1426B 80EHB 6433 NMC1426B 80FB 6533 NMC2426B 200JB 6234 NMC1426B 100EHB 6433 NMC1426B 100FB 6533 NMC2426B 125JB 6434 NMC2426B 100JB 6534 NMC2426B 150JB 6434 NMC2426B 125JB 6534 NMC2426B 175JB 6434 NMC2426B 150JB 6534 Motor Starters: Frames 100/150A Symbol 240V 480V TT DT WT TEB FAL EB 600V 225/250A 600V Manufacturer Allen-Bradley General Electric Square D Cutler-Hammer Symbol AB G D W NMC1024B NMC1024B NMC1024B
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NMC1024B NMC1024B NMC1024B NMC1024B NMC1024B NMC1024B NMC1024B2 NMC1024B NMC1024B NMC1024B2 NMC1024B2 NMC1024B NMC1426B NMC1024B2 NMC1024B2 NMC1426B NMC1024B2 NMC1024B2 NMC2426B NMC1426B NMC1426B NMC2426B NMC1426B NMC1426B NMC2426B NMC1426B NMC1426B NMC2426B NMC2426B NMC2426B NMC2426B NMC2426B NMC2426B
TED TED TFJ FAL FAL KAL EHB, EHD FB, FDB JB, JDB
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453
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30 50 50 50 100 100
Volts (AC) 240 480 600 240 480 600 240 480 600 240 480 600
NEMA Size 0 0 0 1 1 1 2 2 2 3 3 3
Enclosure With Starter & Disconnect Switch Cat. # NMC1024D 30 6230 NMC1024D 30 6430 NMC1024D 30 6530 NMC1024D 30 6231 NMC1024D 30 6431 NMC1024D 30 6531 NMC1426D 60 6232 NMC1426D 60 6432 NMC1426D 60 6532 NMC2426D 100 6233 NMC2426D 100 6433 NMC2426D 100 6533 Motor Starters: Manufacturer Allen-Bradley Square D General Electric Cutler-Hammer
Without Starter & Disconnect Switch Cat. # NMC1024D NMC1024D NMC1024D NMC1024D NMC1024D NMC1024D NMC1426D NMC1426D NMC1426D NMC2426D NMC2426D NMC2426D Symbol AB D G W
454
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NOTE ON HUBS: See page 452. Fuse clips are arranged for Class H fuses and field modifiable for Class J fuses. For Class
R fuses, consult Cooper Crouse-Hinds.
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455
1C
Dimensions
In Inches:
1C
NMC
456
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2C
Description
Application/Selection Magnetic Line Starters & Enclosures Single speed, non-reversing
EBMS Series EPC Series EBMC Series with Advantage* Starter NMG Series
see page 468 see page 479 see page 469 pages 475476 pages 470472 pages 473474 pages 477478 see page 467
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457
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Motor Starters
Application and Selection Quick Selector Chart
Applications:
Line starters are housed in enclosures suitable for specific environments, and are used for: Across-the-line starting of motors Motor running protection Undervoltage protection Remote or manual starting and stopping
Selection:
Considerations for selection of proper enclosure: The environment of the enclosure location in accordance with NEC/CEC and NEMA/EEMAC requirements The characteristics of the starter to be enclosed See "Quick-Selector" below for guidance
Options:
Many options are available on: Material and finishes where special atmospheric conditions prevail Special features for specific applications. See individual listings for available options, many of which are available in kit form for field addition to existing units.
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Enclosures MC EPC
NEC/CEC Hazardous Area Compliance None Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. I, Div. 1 & 2, Groups C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups B*, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III
EBMS
3, 4, 7BCD, 9EFG, 12
Magnetic
0-5
Poly-AC
EMN
3, 7CD, 9EFG, 12
Manual
0-1P
EDS, EDSC
3, 7CD, 9EFG, 12
Manual
DC and Single AC
EFD
3, 7BCD, 9EFG, 12
Manual
DC and Single and Poly-AC DC and Single and Poly-AC 0-1P Single AC
NSSC / NFSC
None
3, 4X, 12
Manual
Allen-Bradley G.E. Square D Cutler-Hammer Allen-Bradley G.E. Square D Allen-Bradley G.E. Square D Cutler-Hammer Westinghouse
NMN
None
3, 4X, 12
Manual
NMG
None
3, 4X, 12
Manual
0-4
Poly-AC
*Check listings for Group B suitability. For factory sealed units see pages 530531.
458
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
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Applications:
Spectrum EBM hinged cover motor control enclosures are used: For general motor control indoors or outdoors in damp, wet, dirty, dusty hazardous locations, without the need for a protective shelter. In areas where frequent washdowns are necessary or where heavy rain or water spray is prevalent. For across-the-line starting, stopping, speed changing and reversing of polyphase AC induction motors. To provide motor overload and undervoltage protection. On switchracks or other assemblies where it's desired that motor control be centrally located.
Features:
Rugged, corrosion resistant, cast copper-free aluminum construction (less than 0.4 of 1%). Motor starter operating handle located through the right side wall of the body permits visual confirmation of correct component assembly and operation. Total compliance to the wiring end room requirements of the National Electrical Code and Canadian Electrical Code. Semi-clamshell enclosure design, with an external flanged ground joint between body and cover makes interior components more accessible. Minimum enclosure-to-enclosure spacing with little interference between the opened cover and an adjacent enclosure. Copper-free aluminum hinges allow the cover to swing well out of the way. Stainless steel, quick release, captive, hex head cover bolts. Stainless steel springs provide clear indication cover bolts are fully retracted from body. Versatile, internal operating mechanisms allow for field adjustment to accommodate popular manufacturers' starters. Simple, straightforward installation of starter on pre-drilled mounting plate within enclosure. Mounting plate also field removable. Neoprene cover gasket permanently attached to the cover seals out moisture. Bodies have top and bottom drilled and tapped entrances for power conduits plus one at the bottom for control conduit. Removable reducers are supplied as standard, to accommodate smaller size conduits. All conduit entrances are plugged. Tap-on mounting feet. Optional EMPS control devices may be added to enclosure cover. Steel bracket for lifting larger enclosures during installation supplied as standard.
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Spectrum EBM motor control enclosures accommodate popular makes of starters.
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shaft and bushing stainless steel Interior parts sheet steel, electrogalvanized Cover bolts, washers and retractile springs stainless steel
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. National Electrical Code is a Registered Trademark of the National Fire Protection Association.
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459
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Options:
The following options are available from the factory by adding suffix to catalog number. Suffixes are added alphanumerically. Catalog Number System Example EBMS1FB--W6413- Options in this position are additions to the enclosures and should be listed alphanumerically. Options in this position are modifications to the motor starter and should be listed alphanumerically. Description Position in Cat. # Less Overload Relays (lighting contactor) ......................................................................................................................... Less Overload Relays (motor contactor) ............................................................................................................................. Control Circuit Transformer, 100VA for NEMA/EEMAC sizes 02, 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not included) .................................................... Control Circuit Transformer, 200VA for NEMA/EEMAC size 3, 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not included) .................................................... Control Circuit Transformer, 300VA for NEMA/EEMAC size 4, 5 600/480/240120, 50 / 60 Hertz, with provision for fusing both primary leads and one secondary lead (fuses not included) .................................................... Pilot Light, 120VAC, Red Jewel, w/blank indicating plate .................................................................................................... Pilot Light, 120VAC, Green Jewel, w/blank indicating plate ................................................................................................. Less Heaters in Starter Overload Relay ............................................................................................................................... Start-Stop Pushbuttons (requires 2 spaces) ....................................................................................................................... On-Off Selector Switch ....................................................................................................................................................... Hand-Off-Auto Selector Switch .......................................................................................................................................... Space Heater, 120 Volt, 25 Watts ........................................................................................................................................ Space Heater, 240 Volt, 25 Watts ........................................................................................................................................ Space Heater, 480 Volt, 25 Watts ........................................................................................................................................ Automatic Reset Overload Relay ........................................................................................................................................ Std. Drain, Class I, B, C&D; Class II, EF&G; Class III ............................................................................................................. Std. Breather & Drain, Class I, B, C&D; Class II, EF&G; Class III ........................................................................................... External Epoxy Finish .......................................................................................................................................................... Internal and External Epoxy Finish ...................................................................................................................................... Additional control contacts, N.O. or N.C. for single speed, non-reversing starters only (number limited by design of starter. Details on specific makes and sizes on request.) Aux. Contacts on starter 1 N.O. & 1 N.C.............................................................................................................................. Aux. Contacts on starter 2 N.O. & 2 C............................................................................................................................... Aux. Contacts on starter 3 N.O. & 3 N.C............................................................................................................................ 12 Point Term. Block 30 Amp, 300V ............................................................................................................................... General Purpose Control Relay, 4 Pole N.O., contacts rated 10A @ 600V, coil 120VAC, 5060 Hz ............................... Suffix CL CM FTPS100 FTPS200 FTPS300 J1 J3 0 PB23 RR2 RR3 R11 R22 R44 S1 S756 S756V S752 S753
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Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. When specifying non-standard markings on any one of the following options with Spectrum EBM Motor Controls (J1, J3, PB23, RR2, RR3) it is necessary to order DSL Legend Plates for identification and marking of the device(s) being used. See page 441 for DSL Legend Plate listings. * Use of this option with NEMA/EEMAC Size 0 or 1 starters necessitates a larger enclosure. Use "B" size enclosures.
Example:
Enclosure Without Starter Cat. # EBMSFA Enclosure for S787 EBMSFB
460
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
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To order an enclosure complete with motor starter, insert the manufacturer's symbol in the designated position (see ) of the catalog number. Symbols are shown in the footnotes. Also specify HP, voltage, frequency, RPM, type and full load ampere rating of motor or specify ampere rating of heaters. Enclosures without starters may be ordered. Select from the listings below.
EBMS Series Enclosures for Magnetic Line Starters Single Speed Non-Reversing
Motor Starter Max. HP Polyphase 2 3 3 5 5 71/2 71/2 10 10 15 15 25 25 30 50 50 50 100 100 100 200 200 Volts 120 120 240 480 600 120 240 480 600 120 240 480 600 240 480 600 240 480 600 240 480 600 NEMA Size 0 1 0 0 0 2 1 1 1 3 2 2 2 3 3 3 4 4 4 5 5 5 Enclosure Without Starter Cat. # EBMSFA EBMSFA EBMSFA EBMSFA EBMSFA EBMSFB EBMSFA EBMSFA EBMSFA EBMSFH EBMSFB EBMSFB EBMSFB EBMSFH EBMSFH EBMSFH EBMSFH EBMSFH EBMSFH EBMSFL EBMSFL EBMSFL With Starter Cat. # EBMS0FA 613
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EBMS1FA 613 EBMS0FA 623 EBMS0FA 643 EBMS0FA 663 EBMS2FB 613 EBMS1FA 623 EBMS1FA 643 EBMS1FA 663 EBMS3FH 613 EBMS2FB 623 EBMS2FB 643 EBMS2FB 663 EBMS3FH 623 EBMS3FH 643 EBMS3FH 663 EBMS4FH 623 EBMS4FH 643 EBMS4FH 663 EBMS5FL 623 EBMS5FL 643 EBMS5FL 663
EBMS Series starter enclosures are available with magnetic line starters. NEMA sizes 05. Motor starters: Manufacturer Allen Bradley Square D General Electric Cutler-Hammer
Symbol AB D G W
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. Motor starters are furnished with three heaters when heater ratings are fully specified.
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461
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
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Dimensions are approximate, not for construction purposes.
N 41.50
O 18.00
Use EBMSFB enclosure when S787 option is ordered with size 0 or 1 starter. *1" Drilled & Tapped conduit entry for control conductors supplied with PLG plug (top & bottom) **Conduit entrance for power conductors (top and bottom). (All conduit entrances supplied with RE reducer and PLG plug.) For Cutler-Hammer W200 Advantage starters. Drilled & Tapped. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753.
462
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
2C
Spectrum EBM-E series of hinged cover motor control enclosures are used: For general motor control indoors and outdoors in damp, wet, dirty, dusty hazardous locations without the need for a protective shelter. In areas where frequent washdowns are necessary or where heavy rain or water spray is prevalent. For across-the-line starting and stopping of polyphase AC induction motors. To provide motor overload and undervoltage protection. On switchracks or other assemblies where it's desired that motor control be centrally located.
Features:
Total compliance to the wiring end room requirements of the National Electrical Code Solid state electronic Cutler-Hammer Advantage starter. Smaller enclosures required than for conventional starter applications. Elimination of heater elements, contact chatter, and welding due to low voltage supply. Precise overcurrent protection and constant coil power. Same performance and labor-saving benefits from the versatile Spectrum EBM Enclosure product line. Universal mounting plates and hardware for all major manufacturers' components. Mercury switch electronic overload reset. Optional EMPS control devices may be added to enclosure cover.
2C
Spectrum EBM-E Series Combination Line Starter with Advantage Starter shown. Circuit breakers not provided in EBMS series.
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shaft and bushing stainless steel Interior parts sheet steel, electrogalvanized Cover bolts, washers and retractile springs stainless steel
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. Breather and drain entries must be plugged for NEMA 4 rating.
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463
2C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Dimensions
In Inches:
Volts 240 480 600 240 480 600 240 240 480 600 240 480 600 480 600
2C
EBMCFM-E
EBMCFK-E
**J Conduit Entry Trade Size D&T w/RE 2" 3" (2) 3" 1.5" 2.5" (2) 2.5"
"H" - Use /2" diameter bolts for all enclosures listed above. *"1" Drilled & Tapped conduit entry for control conductors supplied with PLG plug (top & bottom). **Conduit entrance for power conductors (top & bottom). (All conduit entrances supplied with RE reducer and PLG plug.) Dilled & Tapped. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. Breather and drain entries must be plugged for NEMA 4 rating. With S752 or S753. Note: "Enclosures only" are supplied with necessary operators, linkages, and mercury switch electronic overload resets. Dimensions are approximate, not for construction purposes.
464
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12 Standard Finishes:
Copper-free aluminum natural Stainless steel natural Sheet steel electrogalvanized with chromate finish
2C
Applications:
EPC magnetic line starters and enclosures are used: For across-the-line starting of polyphase AC induction motors In locations made hazardous due to the presence of flammable vapors, gases or highly combustible dusts In damp, wet or corrosive locations Indoors or outdoors at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To provide motor running protection, undervoltage protection, and remote starting and stopping
2C
Features:
Quick-opening covers less than two turns to remove or install Three section design for ease of installation Water-shedding construction with female threads on top cover, male threads on bottom cover, and top cover skirted Specially located stops and locks ensure adequate thread engagement and prevent overtightening Separate replaceable mounting bracket attached to the rear of the body provides three-point suspension for quick installation and leveling one keyhole slot at top and two open slots at bottom Bodies have two taper tapped conduit hubs with integral bushings on the top, and two more directly below Universal mounting plate and reset mechanism will accommodate any of the motor starters in catalog listing When interior mounting plate is removed, line and load conductors are easily pulled into the wiring chamber. The interior assembly with starter attached is then replaced, final connections made, and covers assembled Furnished with third overload relay as standard
Options:
The following special options are available from factory by adding suffix to Cat. No. and many are available in kit form for field addition to existing units: See page 467 for listing of kits Description Suffix Control circuit transformer 600/480/240120 volts, 50 or 60 hertz (Sizes 0 and 1 50VA, 100VA) Fusible Secondary ..................................................... FT Primary and secondary ............................................................................................. FTPS Automatic reset overload relay ....................................................................................... S1 Less overload relays (lighting contactor) ........................................................................ CL Less overload relays (motor contactor) .......................................................................... CM Auxiliary Contacts:* 1NO/1NC ................................................................................................................... S781 2NO/2NC ................................................................................................................... S782 3NO/3NC ................................................................................................................... S783 Pilot light holes drilled, tapped and plugged for future addition of pilot lights one hole ..................................................................................................................... S541 two holes ................................................................................................................... S542 Side bosses drilled and tapped same size as standard hubs ....................................... S366 Back boss drilled and tapped same size as standard hubs .......................................... S367 Standard Breather (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) .............................. S219 Standard Drain (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) ........................................ S198 Standard Breather and Drain (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) ................... S198V Universal Breather-Drain (Cl. I, Groups C, D; Cl. II, Groups F, G) ................................... S454 (2) Universal-Breather Drains (Cl. I, Groups C, D; Cl. II, Groups F, G) ............................S454V Pushbuttons (heavy duty): START-STOP ............................................................................................................. PB3 Selector switches (standard duty): ON-OFF ..................................................................................................................... RR2 HAND-OFF-AUTO...................................................................................................... RR3 Pilot lights: Red, 120 volt .............................................................................................................. J1 Green, 120 volt ........................................................................................................... J3 Pilot light transformers: 240 volt .................................................................................................................... T2 480 volt .................................................................................................................... T4 600 volt .................................................................................................................... T5 Space heaters: 120 volt ...................................................................................................................... R11 240 volt ...................................................................................................................... R22 480 volt ...................................................................................................................... R44
*Application limited by starter or contactor design consult factory. Required for pilot lights on other than 120 volt control circuits. One required for each lamp. Not suitable for NEMA 4.
Standard Materials:
Bodies and covers copper-free aluminum Reset handle copper-free aluminum Reset shaft stainless steel Interior parts stainless steel
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465
2C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG, 12
Ordering Information:
To order an enclosure complete with starter, insert the manufacturer's symbol in the designated position of the catalog number. Symbols are shown in the footnote at the bottom of this page. Specify HP, voltage, frequency, RPM, type and full load ampere rating of motor or specify ampere rating of heaters. Enclosures only can be ordered. Select from listings. Motor Starter Enclosure Without With Int. Starter Starter Dia. in. Cat. # Cat. # 7 7 7 7 7 7 7 7 EPC97 EPC97 EPC97 EPC97 EPC97 EPC97 EPC97 EPC97 EPC970 EPC971 EPC970 EPC970 EPC970 EPC971 EPC971 EPC971 613 613 623 643 653 623 643 653 Motor Starters: Manufacturer Allen-Bradley General Electric Square D Cutler-Hammer Symbol AB G D W
Max. HP NEMA/EEMAC Hub Polyphase Volts Size Size in. 2 3 3 5 5 71/2 10 10 120 120 240 480 600 240 480 600 0 1 0 0 0 1 1 1 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4
2C
Dimensions
In Inches*: Single-Speed Non-Reversing Sizes 0, 1, Starters
EPC97 Int. Dia. a b c d e f g h j k l m n p 7" Dimensions 105/ 8 1913/ 16 2513/ 16 1411/ 16 63/ 4 711/ 16 53/ 8 2 4 73/ 8 21/ 16 93/ 8 51/ 4 11/ 4 EPC97-FT EPC97-FTPS 7" Dimensions 105/ 8 2413/ 16 3713/ 16 1411/ 16 113/ 4 711/ 16 53/ 8 9 4 73/ 8 21/ 16 93/ 8 51/ 4 11/ 4
*Dimensions are approximate, not for construction. For units with Control Circuit Transformer (suffix FT or FTPS). Starters are furnished with three heaters when heater ratings are fully specified.
466
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2C
Pilot light assemblies with 7" EPC only transformer and transformer mounting strap (for single pilot light) suffix S541 11" EPC only 2 pilot light assemblies with 2 transformers and transformer mounting strap (for double pilot light) suffix S542 7" EPC only
2C
11" EPC only Replacement pilot light transformer only (240V primary) Replacement pilot light transformer only (480V primary) Replacement pilot light transformer only (600V primary) All units All units All units
Insert color symbol from table below and add primary voltage symbol Example: EPC87----KIT with red and green pilot lights for 480 volts is EPC-J1-J3-T4-KIT. Color Red Green Amber Voltage 240 480 600 Symbol J1 J3 J6 Symbol T2 T4 T5 Color Clear Blue Symbol J10 J11
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467
2C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7CD, 9EFG, 12
Applications:
EMN manual line starters and enclosures are used: For manual across-the-line starting of single and polyphase AC motors To provide motor running protection and manual starting and stopping In locations made hazardous due to the presence of flammable vapors, gases, or high combustible dusts For installation in petroleum refineries, chemical and petrochemical plants, and other process industry facilities In damp, wet, or corrosive locations
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix Standard Breather (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) ........ S219 Standard Drain (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) ............ S198 Standard Breather and Drain (Cl. I, Groups C, D; Cl. II, Groups E, F, G; Cl. III) ................................................ S198V Universal Breather-Drain (Cl. I, Groups C, D; Cl. II, Groups F, G) .... S454 (2) Universal Breather-Drains (Cl. I, Groups C, D; Cl. II, Groups F, G) .... S454V
2C
Features:
Compact, rectangular enclosure makes optimum use of internal space Operating handle may be padlocked in either "ON" or "OFF" position Compact design allows installation in area where space is limited Furnished with drilled and tapped conduit openings Polyphase manual starters are furnished with third overload relay as standard
Ordering Information:
Specify HP, voltage, frequency, number of phases, RPM, type and full load ampere rating of motor or specify ampere rating of heaters. Two pole starters require one heater; three pole starters have three heaters.
Motor Starter
NEMA Size M-0 M-1 M-1P M-0 M-1 Poles (Phase) 2 2 2 3 3 3 (1PH) (1PH) (1PH) (3PH) (1PH) (3PH) Max. AC HP Ratings 208/ 115V 240V 1 2 3 2 2 3 2 3 5 3 3 71/2 480/ 600V Enclosure With Starter Cat. # EMN24 W20 EMN24 W21 EMN24 W21P 5 10 EMN24 W30 EMN24 W31
Standard Materials:
Bodies, covers and toggle operator copper-free aluminum Operating shaft stainless steel Internal operating bail sheet steel or aluminum
Dimensions*
In Inches:
Standard Finishes:
Copper-free aluminum natural Stainless steel natural Sheet steel electrogalvanized with chromate finish
Enclosures are furnished with two 11/ 4" drilled and tapped openings with 11/4" to 1" reducers. *Dimensions are approximate, not for construction purposes.
468
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG, 12
2C
Applications:
EFD manual motor starting and stopping switch enclosures are used: For manual starting of small AC or DC motors In locations made hazardous due to the presence of flammable vapors, gases or highly combustible dusts For installation at petroleum refineries, chemical and petrochemical plants and in other process industry facilities where similar hazards exist
Features:
Enclosure is small and compact Accurately ground flange on both body and cover for flame-tight joint Switch can be padlocked in either "ON" or "OFF" positions Dead end (EFD) or through feed (EFDC) hubs in 3/4" to 1" size
2C
Electrical Ratings
Without Overload Protection With Switches
Poles Cat. # Switch Ratings Amps 250VAC 30 600VAC 20 HP 115VAC 1 230VAC 2 460575VAC 3 Square D Class 2510 Type KO-1 GE TC2368S
2 3
Ordering Information
Dead end
Poles Hub Size in. With Switch Cat. #
3
Through feed
Poles Hub Size in. With Switch Cat. #
3
2 3
/4 1 /4 1
2 3
/4 1 /4 1
Standard Materials:
Bodies and covers Feraloy iron alloy Operating handle type 6 / 6 nylon Operating shaft stainless steel
Dimensions
In Inches:
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Type 6 / 6 nylon natural (black) Stainless steel natural
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix For use in Group B hazardous areas GB*
Dimensions are approximate, not for construction purposes Hub Size 3 /4 1 Dim. "h" /8 1
7
Dim."a"
13 15
/16 /16
*Add GB suffix. Seals must be installed within 11/2" of each conduit opening for Group B usage.
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469
2C
EDS Series Factory Sealed Manual Motor Starting Switches and Enclosures
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Applications:
Factory sealed enclosures are installed in a rigid metallic conduit system for surface mounting adjacent to or remote from equipment being controlled and are used: To prevent arcing of enclosed device from causing ignition of a specific hazardous atmosphere or atmospheres external to the enclosure In industrial areas such as chemical plants, oil and gas refineries, paint and varnish manufacturing plants, gasoline bulk loading terminals, grain elevators, grain processing industries, coal processing or handling areas, or metal handling or finishing areas where atmosphere may contain hazardous gases and/or dust In non-hazardous areas where sturdy, durable enclosures are required In conjunction with magnetic starters or contactors for remote control of motors Manual motor starting switch enclosures are used: For manual starting of small AC or DC motors To provide manual starting and stopping and, in the case of units with heaters, motor running protection
2C
EDSC2199
EDS2299
Standard Materials:
Bodies Feraloy iron alloy (U.S.); copper-free aluminum (Canada) Shafts & bushings stainless steel Sealing enclosures copper-free aluminum
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural Type 6 / 6 nylon black Stainless steel natural
Dimensions
In Inches: Side View
Options:
Description Suffix For use in Group B hazardous areas GB* Bodies and covers (single and two gang units) copper-free aluminum SA
Features:
Factory sealed devices have many distinct advantages: Reduce installation problems Eliminate external seals Lower installation costs Improve safety Mounting lugs and taper tapped hubs with integral bushings Large machine screws for fastening covers to bodies Lockout hole for padlock having 1/ 4" hasp is provided Close tolerances in machining of wide, mating flanges and journalled shafts and bearings produce flametightness of enclosure joints Dead end (EDS) or through feed (EDSC) hubs 3/4" or 1" sizes
Hub Size 3 /4 1
Dim. "h"
7 /8 1
Dim. "i"
13 15
/16 /16
Front View
Single gang Two gang
Surface covers have same length and width as single & 2 gang bodies. Dimensions are approximate, not for construction purposes.
470
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EDS Series Factory Sealed Manual Motor Starting Switches and Enclosures
Ordering Information With Allen-Bradley Bulletin 600 Switches
Maximum HP Ratings 115230 Poles Volts AC 1 2 1 hp 1 hp 115230 Votts DC
3
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
2C
Cat. # A B BUL 600 TOX4 A B BUL 600 TOX5 Through feed Cat. # EDSC2199 EDSC3199 EDSC21100 EDSC31100 EDSC2299 EDSC3299 EDSC22100 EDSC32100
/4 hp
Dead end Cat. # EDS2199 EDS3199 EDS21100 EDS31100 EDS2299 EDS3299 EDS22100 EDS32100
Dead end Cat. # EDS21093 EDS31093 EDS21094 EDS31094 EDS22093 EDS32093 EDS22094 EDS32094
Through feed Cat. # EDSC21093 EDSC31093 EDSC21094 EDSC31094 EDSC22093 EDSC32093 EDSC22094 EDSC32094
2C
Includes one interchangeable heater. Select heater from the table below individual listings and use symbol number as second section of the Cat. No. Example: EDS2199-P5. Insert symbol 0 (zero) to omit heater. These heaters are for motors rated 40C continuously. For motors rated 50C or 55C, multiply full load motor current by 0.9 and use this value to select heaters. Symbol 0 (zero) must be used to indicate heater omitted.
*Add GB suffix. Seals must be installed within 11/ 2" of each conduit opening for Group B usage.
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471
2C
EDS Series Factory Sealed Manual Motor Starting Switches and Enclosures
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
120 Volts DC
1
/4 hp /4 hp
/4 hp 1 hp
/4 hp /4 hp
Dead end Cat. # EDS21101 EDS31101 EDS21102 EDS31102 EDS22101 EDS32101 EDS22102 EDS32102
Through feed Cat. # EDSC21101 EDSC31101 EDSC21102 EDSC31102 EDSC22101 EDSC32101 EDSC22102 EDSC32102
/4 1
Two Gang 3 /4 1 1
3
2C
/4 1
Includes one interchangeable heater. Select heater from the table below individual listings and use symbol number as second section of the Cat. No. Example: EDS2199-P5. Insert symbol 0 (zero) to omit heater. These heaters are for motors rated 40C continuously. For motors rated 50C or 55C, multiply full load motor current by 0.9 and use this value to select heaters. Symbol 0 (zero) must be used to indicate heater omitted.
*Add GB suffix. Seals must be installed within 11/ 2" of each conduit opening for Group B usage.
472
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UL/cUL Listed Cl. I, Div. 2, Groups A, B, C, D Cl. I, Zones 1 and 2, AEx de IIB + H2, T5, T6 Cl. II, Div. 1, Groups E, F, G (cUL) 25 Amp, 690 VAC Non-metallic Enclosure
CENELEC - PTB 99 ATEX 1162 Certified Ex de IIC, T6, Zones 1 and 2 Ex de IIC, T6 Zones 21 and 22 IP66, NEMA 4X
2C
Explosion protected manual motor starters are used in a metallic conduit or cable system for surface mounting to protect motors against overload and phase failure.
Features:
Explosion protected factory sealed circuit breaker and manual motor starter Innovative break-line in cover allows full wiring access, making installation quick and easy Switch handle provides clear indication of switch position Lockable handle meets OSHA lockout/tagout requirements, provision for 3 padlocks Large rotary handle provides easy gripping with gloved hands Captive cover screws
2C
Technical Data
Type of Protection Rated Voltage Rated Current Rated Current, Aux. Contact Short Circuit Under Voltage Trip Connection Terminals Connection Terminals, Aux. Contact Conduit or Cable Entries Weight (A)Ex ed IIC T5, T6 Up to 690 VAC Up to 25 A 2A See table on next page Tripping at 15% 75% V-rated Switching - on when V> 80% V-rated Up to 10mm2 2 x 2.5 mm2 2 x 3/4" Myers hubs 5.5 Ibs./2.5 Kg.
Standard Materials:
Enclosure - Fiberglass-reinforced polyester Nonmetallic, corrosion resistant Increased safety Ex-e protection Impact Resistant NEMA 4X, IP66 Protection Enclosure meets UL 94-VO UV rated Enclosure Gasket - Silicon Handle - Impact-resistant thermoplastic Cover Screws - Stainless steel Conduit Entries - Zinc Myers Hubs Brass Mounting plate - Ground continuity
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473
2C
UL/cUL Listed Cl. I, Div. 2, Groups A, B, C, D Cl. I, Zones 1 and 2, AEx de IIB + H2, T5, T6 Cl. II, Div. 1, Groups E, F, G (cUL)
CENELEC - PTB 99 ATEX 1162 Certified Ex de IIC, T6, Zones 1 and 2 Ex de IIC, T6 Zones 21 and 22 IP66, NEMA 4X
Ordering Information
Setting Range or rated current 0.1 0.16 A 0.16 0.25 A 0.25 0.40 A 0.40 0.63 A 0.63 1.0 A 1.0 1.6 A 1.6 2.5 A 2.5 4.0 A 4.0 6.3 A 6.3 9.0 A 9.0 12.5 A 12.5 16 A 16 20 A 20 25 A Cat. # GHG GHG GHG GHG GHG GHG GHG GHG GHG GHG GHG GHG GHG GHG 635 635 635 635 635 635 635 635 635 635 635 635 635 635 1101 1101 1101 1101 1101 1101 1101 1101 1101 1101 1101 1101 1101 1101 L0101 L0102 L0103 L0104 L0105 L0106 L0107 L0108 L0109 L0110 L0111 L0112 L0113 L0114
2C
Accessory Options
1 = without aux. contact 2 = with aux. contact 1 NO + 1NC 3 = with aux. contact 2 NO
Catalog numbers on this page are shown without auxiliary contacts. To add aux. contacts, change last number in "1101" to a 2 or 3. Ex. 1102.
Wiring Diagram
Dimensions
In Inches:
474
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2C
Applications:
MC manual motor starting switches and enclosures are used: For manual starting of small AC and DC motors of one horsepower or less (see next page for ratings) In damp, wet or corrosive locations such as dairies, meat packing plants, chemical plants and outdoor locations To provide motor running protection and manual starting and stopping
Features:
Enclosure is compact and gasketed to meet NEMA/EEMAC 4 requirements for watertightness Switch can be padlocked in either the "ON" or "OFF" positions Provided with dead end (MC) or throughfeed (MCC) hubs 1/2" and 3/4" sizes with mounting feet
2C
MC dead end
Dimensions
In Inches*:
Standard Materials:
Body and cover Feraloy iron alloy Operating handle copper-free aluminum Operating shaft stainless steel
Standard Finishes:
Feraloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural Stainless steel natural
Hub Size a b
1 7
/2
3 7 3
/4 /8 /4
/8 5 /8
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475
2C
Heater Table
Full Load Motor Current .40 .43 .44 .48 .49 .53 .54 .58 .59 .64 .65 .71 .72 .78 .79 .87 .88 .95 .96 1.03 1.04 1.15 1.16 1.27 1.28 1.35 1.36 1.51 1.52 1.67 1.68 1.83 1.84 1.99 2.00 2.23 2.24 2.47 2.48 2.71 2.72 2.95 2.96 3.27 3.28 3.59 3.60 3.99 4.00 4.39 4.40 4.79 4.80 5.26 5.27 5.83 5.84 6.39 6.40 7.03 7.04 7.74 7.75 8.46 8.47 9.35 9.36 10.30 10.31 11.35 11.36 12.47 12.48 13.67 13.68 15.12 15.13 16.00 Heater Rating .50 .55 .61 .67 .74 .81 .89 .98 1.10 1.20 1.30 1.45 1.60 1.70 1.90 2.10 2.30 2.50 2.80 3.10 3.40 3.70 4.10 4.50 5.00 5.50 6.00 6.60 7.30 8.00 8.80 9.70 10.60 11.70 12.90 14.20 15.60 17.10 18.60 Cooper Crouse-Hinds Symbol Number W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39
2-Pole 1 1 /4 1
/4
Ordering Information - MC
2C Single Gang (Dead End)
Enclosure With Switch Cat. # MC1211 MC2211 MC1212 MC2212 Without Switch Cat. # MC1212B MC2212B MC1212B MC2212B
Poles 1 1 2 2
Poles 1 1 2 2
Includes one interchangeable heater. Select heater from table above and use symbol number as second section of the Cat. No. Example: MC1211-W5. Symbol 0 (zero) may be used to indicate heater omitted. These heaters are for motors rated 40C continuously. For motors rated 50C or 55C, multiply full load motor current by 0.9 and use this value to select heaters. 476
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NSSC Series Manual Motor Starting Switches and NFS Series Fractional HP Starters and Enclosures
Applications:
Motor Starting Switches are used in manual "ON" and "OFF" control of DC and single-phase or three-phase AC motors where overload protection is not required or is provided separately NFSC Fractional Horsepower Starters are used in manual "ON" and "OFF" control and overload protection of small single phase motors Both are suitable for use in wet and/or corrosive environments
2C
Features:
Enclosures are made of Cooper CrouseHinds high-impact strength Krydon fiberglass-reinforced polyester material which has excellent corrosion resistance and stability to heat Provided with a toggle lever with a molded-in stainless steel shaft Factory installed through feed (NSSC, NFSC) hubs, 1/2" or 3/4" size Indicating plate is made of stainless steel
2C
Ordering Information NSSC Series Manual Motor Starting Switch Without Overload Protection
With Square D Switches
Poles 2 3 Max. HP Rating 115 VAC 200230 VAC 460575 VAC 1 2 2 71/2 3 10 Max. Amp. Ratings 250 VDC 600 VDC 30 30 20 20
Poles
Options:
Grounding plate or bushing see page 658
2 3
/2 /4 /2 /4
NSSC D12 NSSC D22 NSSC D13 NSSC D23 Hub Size
1 3
Enclosures Only
Enclosure Type Manual Motor Starting Switch Fractional HP Starter Through Feed Cat. # NSSC1 NSSC2 NFSC1 NFSC2
/2 /4 /2 /4
1 3
Dimensions*
In Inches:
*Dimensions are approximate. Not to be used for construction purposes unless approved. www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright 2011 Cooper Crouse-Hinds
477
2C
NSSC Series Manual Motor Starting Switches and NFS Series Fractional HP Starters and Enclosures
115 VDC 1 hp 1 hp
230 VDC
1
/4 hp
/4 hp /4 hp
/4 hp 1 hp
Poles
Poles 1 2
1 2
/2 /4
/2 /4
2C
/4 hp
Poles 1 2
Poles 1 2
/2 /4 /2 /4
NFSC D11 NFSC D21 NFSC D12 NFSC D22 Cooper Crouse-Hinds Symbol Number A3.95 A4.32 A4.79 A5.30 A5.78 A6.20 A6.99 A7.65 A8.38 A9.25 A9.85 A11.0 A11.9 A13.2 A14.1 A14.8 A16.2 A17.9 A19.8 A21.3 A25.2
/2 /4
Includes one interchangeable heater. Select heater suffix from table and add to catalog number. Example: NFSC-D11A.49
478
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2C
Options:
Description Suffix Undervoltage protection. Available with toggle operator only ................................................ U Grounding plate see page 658. Insulated, groundable type terminal block for grounded or ungrounded neutral can be supplied ......................................... S618
Features:
Enclosures are made of Cooper CrouseHinds high-impact strength Krydon fiberglass-reinforced polyester material which has excellent corrosion resistance and stability to heat. Factory installed dead end (NMN) or through feed (NMNC) hubs, 3/4" and 1" sizes.
2C
Ordering Information
Starter Enclosure with Starter 3 /4" Hubs Poles 2 2 2 3 3 3 (1 (1 (1 (3 (1 (3 PH) PH) PH) PH) PH) PH) Max. HP 115V 230V 1 2 3 2 2 3 2 3 5 3 3 71/2 460/575V Dead End Cat # NMN NMN NMN NMN 220 221 221P 230 Through Feed Cat # NMNC NMNC NMNC NMNC 220 221 221P 230 Dead End Cat # NMN NMN NMN NMN 320 321 321P 330 1" Hubs Through Feed Cat # NMNC NMNC NMNC NMNC 320 321 321P 330
NEMA
Size M-0 M-1 M-1P M-0 M-1
5 10
NMN 231
NMNC 231
Enclosure Only* NMN 200 NMNC 200 Motor Starters: Insert appropriate symbol in Cat. No. Manufacturer Symbol Allen-Bradley AB General Electric G Square D D
Dimensions
In Inches:
NMN
*Furnished with mounting plate and operator installed.
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479
2C
Applications:
NMG magnetic line starters are used: For magnetic across-the-line starting of motors and remote starting and stopping For across-the-line starting of polyphase AC induction motors To provide motor running protection, undervoltage protection and remote starting and stopping
Features:
Enclosures are made of Cooper CrouseHinds high-impact strength Krydon fiberglass-reinforced polyester material which has excellent corrosion resistance and stability to heat. Unitized, strong and durable enclosure construction provides longer service life for equipment. Exterior parts of RESET button made of Krydon material.
2C
Magnetic line starter with optional hinged cover with START-STOP pushbuttons.
Options:
Description Hinged cover..................................... Pilot lights, 120 V primary specify other primary voltages as required: Red pilot light............................... Green pilot light............................ LED pilot lights in place of standard incandescent pilot lamps................. Pushbutton (heavy duty, uses two device holes): START-STOP.............................. Selector switches (heavy duty): ON-OFF........................................ HAND-OFF-AUTO........................ JOG-RUN-OFF............................. Padlock attachment for: Pushbutton.................................. Control circuit transformer 480 / 240-120 volts, 50 or 60 hertz, (sizes 0 and 150VA, size 2100VA, size 3150VA, size 4300VA): Fusible Secondary................................... Primary and Secondary............... Automatic reset overload relay.......... Less overload relays (contactor)........ Auxiliary Contact on Starter or Contactor: 1NO/1NC..................................... 2NO/2NC..................................... 3NO/3NC..................................... Suffix NH J1* J3* LED PB13* RR17* RR18* RR19* S708
Description Suffix Time delay low voltage release for 3-wire control with 2, 4 or 6-second adjustment. For single-speed, nonreversing starters only. Control circuit voltage: 120 volt, 60 hertz............................ LVR1 240 volt, 60 hertz............................ LVR2 480 volt, 60 hertz............................ LVR3 Hubs (see "Note on Hubs") see page 658 Grounding plate or bushing see page 658 Insulated, groundable type terminal block for a grounded or ungrounded neutral can be supplied..................... S618 Information on other options or combination of options for a specific enclosure size is available on request.
Type GP grounding plate only in NMG0710 enclosure. *For optional devices or control circuit transformer, use next larger enclosure size. For NMG0714, two device holes maximum.
480
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Without Starter Cat. # NMG0710 NMG0710 NMG0710 NMG0710 NMG0710 NMG0714 NMG0710 NMG0710 NMG0710 NMG1018 NMG0714 NMG0714 NMG0714 NMG1018 NMG1024 NMG1018 NMG1018 NMG1024 NMG1024 NMG0710 & 0714
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NMG1018 & 1024 Mounting Dimensions ml mw 93/8 133/8 193/8 253/8 63/8 63/8 77/8 77/8
Symbol AB D C G W Enclosure Cat. # NMG0710 NMG0714 NMG1018 NMG1024 Outside Dimensions l w d 101/2 141/2 1913/32 2513/32 71/2 71/2 1113/32 1113/32 7 7 823/32 823/32
Starter Size 0 1 2 3 4
/4
/4 1 /4 11/2 /4 2 /4 21/2
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481
2C
2C
482
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3C
Description
Application/Selection Auxiliary Circuit Breakers & Enclosures
EFD, EFDC Series
Thermal Magnetic Circuit Breakers & Enclosures General Information and Dimensions
EPC Series FLB Series EBMB Series
3C
see page 500 see page 488 see page 488 see page 503 see page 488 see page 488
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483
3C
Circuit Breakers
Application and Selection Quick Selector Chart
Applications:
Circuit breakers and their appropriate enclosures are used: In conjunction with service entrance, lighting, heating, appliance and motor protection circuits To provide disconnect means For short circuit protection and thermal time delay overload protection In various types of damp, wet, corrosive and hazardous areas
Options:
Many options are available on: Material and finishes where special atmospheric conditions prevail Special features for specific applications. See individual listings for available options
Type ThermalMagnetic
No. of Poles 1
EBMB
ThermalMagnetic
15800
G.E. TEB, TED, TFJ, TFK, TJJ, TJK, TKMA Sq. D FAL, KAL, LAL, MAL Cut.-Ham. EHD, FD, FDB, JD, JDB, KD, KDB, G.E. TEB, TED, TFJ Sq. D FAL, KAL Cut.-Ham. EHD, FD, FDB, JD, JDB
1, 2, 3
Yes
EPC
3, 4, 7CD, 9EFG
ThermalMagnetic
15250
1, 2, 3
Yes
Threaded
FLB
3, 7CD, 9EFG
ThermalMagnetic
15225
G.E. TEB, TED, TFJ, TFK Sq. D FAL, KAL Cut.-Ham. EHD, FD, FDB, JD, JDB
1, 2, 3
Yes
Threaded
EIB
Magnetic
15100
480AC to 600AC
Cut. Ham. EG
No
NCB
3, 4X, 12
ThermalMagnetic
15-400
G.E. TEB, TED, TFJ Sq. D FAL, KAL, LAL Cut.-Ham. EB, EHB, EHD, FD, FDB, JD, JDB
2, 3
Yes
484
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EIB Series
Compact Circuit Breaker Assemblies With Covers
The EIB Series Compact Circuit Breaker Assemblies are an innovative line of explosionproof motor control now being offered by Cooper Crouse-Hinds. The EIB series utilizes the EJB style D enclosure with its bolted construction, NEMA 4 environmental protection and Class I, Division 1, Group B, C and D hazardous area ratings. The EIB series is a costeffective solution for circuit breaker protection and utilizes the Cutler-Hammer Type EG circuit breakers. Circuit breaker protection is available from 15 to 100 amps.
Cl. I, Div. 1 & 2, Groups B, C, D Cl. I, Zones 1 & 2 Cl. II, Div. 1, Groups E, F, G Cl. III NEMA 3, 3R, 4, 7BCD, 9EFG UL Standard: 1203 cUL to CSA C22.2 No. 30 Options:
Description Suffix Insulated Neutral Lug ....................... S146 Grounded Neutral Lug Kit with Connectors for 50, 100 & 225 Amps ................................................ S178 External Ground Stud ...................... S214 Breather and Drain .......................... S756V Epoxy Powder Coat Finish (exterior only) ................................... S752 Epoxy Powder Coat Finish (exterior and interior) ........................ S753
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Electrical Ratings:
480 volts, 600 volts 3 poles 10,000 AIC max.
Features:
Small compact footprint requires less mounting space and reduces enclosure cost Rotary handle operator mounted on cover assembly provides clear indication of on, off and trip positions No internal fork operator, eliminating potential damage to breaker toggle Trip position easily identified from a distance Neoprene cover gasket provides UL Type 4 (hosetight) environmental rating Detachable mounting feet offer flexible mounting alternatives - no need to replace the entire enclosure if a mounting foot is broken Stainless steel hinges provide extreme durability and easy access to inside of enclosure for wiring and maintenance (2) 11/2" NPT conduit entries, one on top and one on bottom for easy top or bottom feed of conductors. For field addition of breather and/or drain; holes come plugged
Weights:
EIBA EIBB 39 lbs. 58 lbs.
3C
Ordering Information
Circuit Breaker Rating (amps) 15 20 25 30 35 40 45 50 60 70 80 90 100 Enclosure Enclosure with Only Circuit Breaker EIBA EIBA EIBA EIBA EIBA EIBB EIBB EIBB EIBB EIBB EIBB EIBB EIBB EIBA3015 EIBA3020 EIBA3025 EIBA3030 EIBA3035 EIBB3040 EIBB3045 EIBB3050 EIBB3060 EIBB3070 EIBB3080 EIBB3090 EIBB3100
Dimensions
In Inches:
Standard Materials:
Body and Cover Copper-free aluminum Gasket Neoprene Cover Bolts Steel Hinges Stainless Steel Mounting Plate Sheet Aluminum Dimension aa bb xx yy zz Mounting Holes Size A 10.47" 12.47" 11.13" 5.0" 9.6" 7 /16" Size B 12.53" 16.53" 15.13" 7.0" 11.66" 7 /16"
Finishes:
Copper-free Aluminum Natural Steel Electrogalvanized
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485
3C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Applications:
Spectrum EBM hinged cover motor control enclosures are used: For general motor control and circuit protection indoors and outdoors in damp, wet, dirty, dusty hazardous locations without the need for a protective shelter. In areas where frequent washdowns are necessary or where heavy rain or water spray is prevalent. To provide line disconnect means and short circuit protection. For service entrance, feeder or branch circuit protection for lighting, heating, appliance and motor circuits. On switchracks or other assemblies where its desired that motor control be centrally located.
Features:
Rugged, corrosion resistant, cast copper-free aluminum construction (less than 0.4 of 1%). Circuit breaker operating handle located through the right side wall of the body permits visual confirmation of correct component assembly and operation. Total compliance to the wiring end room requirements of the National Electrical Code. Semi-clamshell enclosure design, with an external flanged ground joint between body and cover makes interior components more accessible. Minimum enclosure-to-enclosure spacing with little interference between the opened cover and an adjacent enclosure. Copper-free aluminum hinges allow the cover to swing well out of the way. Stainless steel, quick release, captive, hex head cover bolts. Stainless steel springs provide clear indication cover bolts are fully retracted from body. Versatile, internal operating mechanisms allow for field adjustment to accommodate popular manufacturers' breakers. Simple, straightforward installation of breaker on pre-drilled mounting plate within enclosure. Mounting plate also field removable. Circuit breaker external operating handle can be padlocked in either "ON" or "OFF" positions. Neoprene cover gasket permanently attached to the cover seals out moisture. Bodies have top and bottom drilled and tapped entrances for power conduits and control conduits. Removable reducers are supplied, as standard, to accommodate smaller size conduits. All conduit entrances are plugged. Tap-on mounting feet. Optional EMPS control devices may be added to enclosure cover. Steel bracket for lifting larger enclosures during installation supplied as standard.
3C
Spectrum EBM motor control enclosures accommodate popular makes of circuit breakers.
Standard Materials:
Body and cover copper-free aluminum Operating handle copper-free aluminum Operating shaft and bushing stainless steel Interior parts sheet steel, electrogalvanized Cover bolts, washers and retractile springs stainless steel
Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753. *1000 Ampere Frame (max. 800 ampere trip) National Electrical Code is a Registered Trademark of The National Fire Protection Association.
486
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
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Options:
The following options are available from factory by adding suffix to catalog number. Suffixes are added alphanumerically. Catalog Number System EBMBB--WT30FDB36- Options in this position are additions to the enclosure and should be listed alphanumerically. Options in this position are modifications to the circuit breaker and should be listed alphanumerically. Description Position in Cat. # Suffix AC J1 J3 LED PB23 R11 R22 R44 S146 S178 S756 S756V S752 S753 S784 S785 S786
Ambient compensated circuit breaker trip setting...................................................................... Pilot light, 120VAC, red jewel, w/blank indicating plate......................................................................... Pilot light, 120VAC, green jewel, w/blank indicating plate......................................................... LED pilot lights in place of standard incandescent pilot lamps................................................................ Start-stop pushbuttons (requires 2 spaces).............. Space heater, 120 volt, 25 watts............................... Space heater, 240 volt, 25 watts............................... Space heater, 480 volt, 25 watts............................... Insulated neutral w/2 connectors.............................. Grounded neutral stud w/3 connectors (50, 100, 225 amp)................................................... Std. drain, Class I, B, C & D; Class II, E F & G, Class III..................................................................... Std. breather & drain, Class I, B, C & D; Class II, E, F & G; Class III..................................................... External epoxy finish................................................. Internal and external epoxy finish.............................. Aux. switch on circuit breaker, 1A & 1B contacts................................................................... Aux. switch on circuit breaker, 2A & 2B contacts................................................................... 12 point term. block 30 amp, 300 V..................... General purpose control relay, 4 pole N.O., contacts rated 10A @ 600V, coil 120VAC, 5060 Hertz.........................................................................
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EBMB Series circuit breaker enclosures are available with breakers from 100 to 1000* amp frame sizes.
S787
*1000 Ampere Frame (max. 800 ampere trip.) If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings and DSL Legend Plate listings see page 441. Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. With S752 or S753.
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487
3C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
Ordering Information:
To order an enclosure complete with circuit breaker, insert the manufacturer's symbols in the designated positions of the catalog number. Symbols are shown below. Enclosures can be ordered without circuit breakers. Select from listings below.
Enclosures
Without Circuit Breaker Cat. # EBMBA EBMBA EBMBA EBMBA EBMBA EBMBA EBMBB EBMBB EBMBB EBMBB EBMBB EBMBB EBMBG EBMBK EBMBL EBMBL EBMBL * * * * * * Circuit Breaker Amp Rating 15A through 70A 10A through 70A 15A through 70A 10A through 70A 15A through 70A 10A through 70A 15A through 100A 10A through 150A 15A through 100A 10A through 150A 15A through 100A 15A through 150A 70A through 250A 100A through 400A 250A through 600A 300A through 800A 125A through 800A (max.) With Circuit Breaker Cat. # EBMBA DTFAL32 EBMBA TTTEB32 EBMBA 34 EBMBA TTTED34 EBMBA DTFAL36 EBMBA 36 EBMBB DTFAL32 EBMBB TTTEB32 EBMBB 34 EBMBB TTTED34 EBMBB DTFAL36 EBMBB 36 EBMBG 36 EBMBK 36 EBMBL WT36 EBMBL WT36 EBMBL DT36
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or or or or
Select Circuit Breaker Frame Type based on frame size, voltage, and manufacturer desired: 100 Amp. Frame 240VAC 480VAC TEB FAL EHD FAL 250 Amp. 400 Amp. 600 Amp. 800 Amp. 1000 Amp. 150 Amp. Frame Frame Frame Frame Frame Frame 600VAC 240VAC 480VAC 600VAC 600VAC 600VAC 600VAC 600VAC 600VAC FAL TED FDB TED JD JDB TFK TFJ KAL KD KDB TJK TJJ LAL LD TJK MD TKMA MAL
488
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 3R, 4, 4X, 7BCD, 9EFG, 12
3C
Dimensions
In Inches:
3C
Enclosure Enclosure Only Size Cat. # Symbol 100 Amp Frame EBMBA A
J** Conduit Entry Trade Size D&T w/RE 2" 2" 3.0" (2)3" (2)4" 1.5" 1.5" 2.5" (2)2.5" (2)3.5"
Dimensions K L M 3.25 3.13 10.25 3.25 3.13 10.25 3.25 3.13 10.25 3.25 3.00 10.92 4.00 3.50 13.13
N 41.50
O 18.40
100 and 150 Amp Frame EBMBB B 25.75 225 and 250 Amp Frame EBMBG G 37.50 400 Amp Frame EBMBK K 43.12
1000 Ampere Frame (max. 800 ampere trip) Enclosure not suitable for NEMA 4 or 4X with cover mounted operators. Breather and drain entries must be plugged for NEMA 4 rating. With S752 or S753. Drilled & Tapped.
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489
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
Applications:
EPC Circuit Breakers and Enclosures are used: For service entrance*, feeder or branch circuit protection for lighting, heating, appliance and motor circuits In areas made hazardous due to the presence of flammable vapors, gases or combustible dusts In damp, wet or corrosive locations Indoors or outdoors at petroleum refineries, chemical or petrochemical plants and other process industry facilities where similar hazards exist To provide disconnect means, short circuit protection and thermal time delay overload protection
Features:
Quick-opening covers less than two turns to remove or install Three section design for ease of installation Water-shedding construction with female threads on top cover, male threads on bottom cover, and top cover skirted Specially located stops and locks insure adequate thread engagement and prevent overtightening Separate replaceable mounting bracket attached to the rear of the body provides three-point suspension for quick installation and leveling one keyhole slot at top and two open slots at bottom Bodies have two taper-tapped conduit hubs with integral bushings on the top, and two more directly below Mounting plates are supplied with all necessary holes and hardware to attach any of the circuit breakers shown in the catalog listings. Breaker and interior mounting frames are easily removed as a unit, providing free access to the wiring chamber Breaker is operated by an external handle which can be padlocked in either "ON" or "OFF" positions by as many as three padlocks. Breaker is trip-free of the handle and will open under short circuit or overload, even if the handle is locked in the "ON" position
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Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix Auxiliary Switch 1A/1B (1P2T).......................................................................... S784 2A/2B (2P2T).......................................................................... S785 Insulated neutral with 2 connectors (100, 150 and 225 amp.) S146 Grounded neutral stud with 3 connectors (100, 150 and 225 amp.)........................................................................................ S178 Side bosses drilled and tapped same size as standard hubs. S366 Back boss drilled and tapped same size as standard hubs... S367 Standard Breather (Class I, Groups C, D; Class II, Groups E, F, G; Class III)........................................................................... S219 Standard Drain (Class I, Groups C, D; Class II, Groups E, F, G; Class III)............................................................................... S198 Standard Breather and Drain (Class I, Groups C, D; Class II, Groups E, F, G; Class III)......................................................... S198V Universal Breather-Drain (Class I, Groups C, D; Class II, Groups F, G)............................................................................. S454 (2) Universal Breather-Drains (Class I, Groups C, D; Class II, Groups F, G)............................................................................. S454V
Standard Materials:
Bodies and covers copper-free aluminum Operating handles copper-free aluminum Operating shafts stainless steel Interior parts sheet steel
Standard Finishes:
Copper-free aluminum natural Stainless steel natural Sheet steel electrogalvanized
*Suffix S146 insulated material must be used to comply with NEC requirements for service entrance. Application is limited by circuit breaker design Consult Factory. Not suitable for NEMA 4.
490
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
3C
Dimensions
In Inches*
3C
Int. Dia. a b c d e f g h j k l m n p
EPC377 7" 105/8 1913/16 2313/16 143/8 63/4 711/16 53/8 2 2 73/8 21/16 93/8 51/4 11/4
EPC387 7"W 1213/16 1913/16 2313/16 143/8 63/4 711/16 53/8 2 2 91/4 21/16 93/8 51/4 2
EPC317 11" 161/8 251/2 351/2 201/4 91/8 85/8 73/4 41/2 51/2 12 25/8 11 51/2 21/2
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491
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
Ordering Information:
To order an enclosure complete with circuit breaker where there is a choice of manufacturer, insert the manufacturer's symbol in the designated position of the catalog number. Enclosures only can be ordered. Select from listings.
Non-Interchangeable Trip
Circuit Breaker Poles Voltage Rating Enclosure Int. Dia. Hub Size Circuit Bkr. Amp Rating 15 20 30 40 50 70 90 100 70 90 100 15 20 30 40 50 70 90 100 70 90 100 Without Circuit Bkr. Cat. # With Circuit Bkr. Cat. # EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 15EB 2 20EB 2 30EB 2 40EB 2 50EB 2 70EB 2 90EB 2 100EB 2
3C
7 2 240VAC or 125-250VDC
11/4
EPC377
7W
EPC387
EPC387 70EB 2 EPC387 90EB 2 EPC387 100EB 2 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 15EB 3 20EB 3 30EB 3 40EB 3 50EB 3 70EB 3 99EB 3 100EB 3
7 3 240VAC*
11/4
EPC377
7W
*Square D 240VAC/125250VDC
EPC387
Symbol TT DT WT
492
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
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Circuit Bkr. Amp Rating 15 20 30 40 50 70 90 100 70 90 100 15 20 30 40 50 70 90 100 70 90 100 15 20 30 40 50 70 90 100 70 90 100 110* 125* 150* 15 20 30 40 50 70 90 100 70 90 100 100* 125* 150* Circuit Breakers Manufacturer General Electric Square D Cutler-Hammer
With Circuit Bkr. Cat. # EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 15EHD 2 20EHD 2 30EHD 2 40EHD 2 50EHD 2 70EHD 2 90EHD 2 100EHD 2
7 2 480VAC or 250VDC
11/4
EPC377
7W
EPC387
EPC387 70EHD 2 EPC387 90EHD 2 EPC387 100EHD 2 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 15EHD 3 20EHD 3 30EHD 3 40EHD 3 50EHD 3 70EHD 3 90EHD 3 100EHD 3
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7 3 480VAC
11/4
EPC377
7W
EPC387
EPC387 70EHD 3 EPC387 90EHD 3 EPC387 100EHD 3 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC387 EPC387 EPC387 EPC387 EPC387 EPC387 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC377 EPC387 EPC387 EPC387 EPC387 EPC387 EPC387 15FDB 2 20FDB 2 30FDB 2 40FDB 2 50FDB 2 70FDB 2 90FDB 2 100FDB 2 70FDB 2 90FDB 2 100FDB 2 110FDB 2 125FDB 2 150FDB 2 15FDB 3 20FDB 3 30FDB 3 40FDB 3 50FDB 3 70FDB 3 90FDB 3 100FDB 3 70FDB 3 90FDB 3 100FDB 3 110FDB 3 125FDB 3 150FDB 3
7 600VAC or 250VDC
11/4
EPC377
7W
EPC387
11/4
EPC377
600VAC
7W
EPC387
Symbol TT DT WT
Symbol TT DT WT
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493
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
Non-Interchangeable Trip
Circuit Breaker Poles Voltage Rating 600VAC or 250VDC Enclosure Int. Dia. Hub Size Circuit Bkr. Amp Rating 125 150 175 200 225 250* 125 150 175 200 225 250* Without Circuit Bkr. Cat. # With Circuit Bkr. Cat. # EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 EPC317 125JB 150JB 175JB 200JB 225JB 250JB 125JB 150JB 175JB 200JB 225JB 250JB 2 2 2 2 2 2 3 3 3 3 3 3
11
21/ 2
EPC317
600VAC
11
21/ 2
EPC317
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Circuit Breakers Manufacturer Cutler-Hammer General Electric Square D
Symbol WT TT DT
494
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
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Applications:
FLB circuit breakers and enclosures are used: For service entrance, feeder or branch circuit protection for lighting, heating, appliance and motor circuits In areas made hazardous due to the presence of flammable vapors, gases or combustible dusts In damp, wet or corrosive locations Indoors or outdoors at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To provide disconnect means, short circuit protection and thermal time delay overload protection
3C
Features:
Semi-cylindrical body shape for maximum strength at lowest practical weight Round threaded covers at each end, set at an angle to provide ready access to interior for ease of wiring Breaker is operated by an external handle which can be padlocked in either "ON" or "OFF" positions. Breaker is tripfree of the handle and will open under short circuit or overload even if the handle is locked in the "ON" position Bodies have vertical through feed conduit hubs of sizes given in the listings
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix 2 lugs for neutral connections (50, 100 and 225 amp.) ............................................... S146 Ground neutral stud with 3 connectors (50, 100 and 225 amp.) ................................. S168 Standard Breather (Class I, Groups C, D; Class II, Groups E, F, G; Class III) ............ S219 Standard Drain (Class I, Groups C, D; Class II, Groups E, F, G; Class III) .................. S198 Standard Breather and Drain (Class I, Groups C, D; Class II, Groups E, F, G; Class III) ... S198V Universal Breather Drain (Class I, Groups C, D; Class II, Groups F, G) ................... S454* (2) Universal Breather Drains (Class I, Groups C, D; Class II, Groups F, G) ............ S454V* Specify Auxiliary Switch 1A/1B (1P2T) ........................................................................................................... S784 2A/2B (2P2T) ........................................................................................................... S785
Dimensions
In Inches:
Standard Materials:
Bodies, covers and operating handles copper-free aluminum Operating shafts stainless steel Interior parts sheet steel
Standard Finishes:
Copper-free aluminum natural Stainless steel natural Sheet steel zinc electroplate with chromate finish
Cat. # FLB140, 220, 221 FLB115, 141, 147, 148, 171, 172, 173, 175, 222, 361, 116, 142, 149, 174, 177, 223, 362 FLB224, 225, 264, 265, 267, 346
*Not suitable for NEMA 4/EEMAC. With two mounting feet, one at upper right and one at lower left. Application is limited by circuit breaker design Consult Factory. Dimensions are approximate, not for construction purposes.
a 5 /4
1
b 10 /4
1
c 6 /4
1
d
1
f
7
g 11/8 13/4
/16 /16
71/2 133/4
133/8 221/2
81/2 161/4
21
/32 27/16
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495
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
Ordering Information:
To order an enclosure complete with circuit breaker where there is a choice of manufacturer, insert the manufacturer's symbol in the designated position of the catalog number. Enclosures only can be ordered. Select from listings.
/4
FLB220
3C
FLB221
FLB223
FLB223 TT70 2 FLB223 TT90 2 FLB223 TT100 2 FLB222 FLB222 FLB222 FLB222 FLB222 TT15 TT20 TT30 TT40 TT50 3 3 3 3 3
1 /4
1
FLB222
240VAC 11/2
FLB223
496
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
3C
/4
FLB171
FLB172
3C
FLB174
FLB174 DT70 2 FLB174 DT90 2 FLB174 DT100 2 FLB173 FLB173 FLB173 FLB173 FLB173 DT15 DT20 DT30 DT40 DT50 3 3 3 3 3
1 /4
1
FLB173
FLB174
FLB140
FLB142
FLB142 WT70 2 FLB142 WT90 2 FLB142 WT100 2 FLB141 FLB141 FLB141 FLB141 FLB141 WT15 WT20 WT30 WT40 WT50 3 3 3 3 3
FLB142 TT70 2 FLB142 TT90 2 FLB142 TT100 2 FLB141 FLB141 FLB141 FLB141 FLB141 TT15 TT20 TT30 TT40 TT50 3 3 3 3 3
1 /4
1
FLB141
480VAC 11/ 2
FLB142
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497
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
FLB147
FLB149
FLB149 DT70 2 FLB149 DT90 2 FLB149 DT100 2 FLB148 FLB148 FLB148 FLB148 FLB148 DT15 DT20 DT30 DT40 DT50 3 3 3 3 3
3C
FLB148
FLB149
498
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
3C
FLB115
FLB116
FLB116 WT70 2 FLB116 WT90 2 FLB116 WT100 2 FLB115 FLB115 FLB115 FLB115 FLB115 WT15 WT20 WT30 WT40 WT50 3 3 3 3 3
3C
11/4 3 600VAC 11/2 Circuit Breaker Poles Voltage Rating Enclosure Hub Size
FLB115
FLB116
With Circuit Bkr. General Electric "TED" Cat. # FLB361 FLB361 FLB361 FLB361 FLB361 TT15 TT20 TT30 TT40 TT50 3 3 3 3 3
11/4 3 600VAC 11/2 Circuit Breaker Poles Voltage Rating Enclosure Hub Size
FLB361
FLB362
FLB362 TT70 3 FLB362 TT90 3 FLB362 TT100 3 With Circuit Bkr. Square D "FAL" Cat. # FLB175 FLB175 FLB175 FLB175 FLB175 DT15 DT20 DT30 DT40 DT50 2 2 2 2 2
1 /4
1
FLB175
FLB177
FLB177 DT70 2 FLB177 DT90 2 FLB177 DT100 2 FLB175 FLB175 FLB175 FLB175 FLB175 DT15 DT20 DT30 DT40 DT50 3 3 3 3 3
FLB175
FLB177
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499
3C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
21/ 2
FLB264
600VAC
21/ 2
FLB264
3C
Poles
Hub Size
With Circuit Bkr. Square D "KAL" Cat. # FLB346 FLB346 FLB346 FLB346 FLB346 DT125 DT150 DT175 DT200 DT225 DT125 DT150 DT175 DT200 DT225 2 2 2 2 2 3 3 3 3 3
21/2
FLB346
600VAC
21/2
FLB224 or FLB346
3 3 3 3 3
FLB267
600VAC
FLB267 or FLB225
500
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG, 12
3C
EFD circuit breakers and enclosures are used: For branch circuit protection for lighting, appliance, and motor circuits In areas made hazardous due to the presence of flammable vapors, gases or combustible dusts In corrosive locations For installation at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To provide disconnect means, short circuit protection and thermal time delay overload protection
Features:
Small, compact enclosures with accurately ground, wide flange on both body and cover for flametight joint Dead-end (EFD) or through feed (EFDC) hubs 3/4" to 1" sizes Breaker mounted on cover and back wired for ease of installation Breaker can be padlocked in "ON" or "OFF" positions with trip-free handle mechanism
3C
Electrical Ratings:
Single pole 120 / 240 VAC max. Trip ratings 15, 20 and 30 amp.
Options:
Description For use in Group B hazardous areas* Suffix GB
Standard Materials:
Bodies and covers Feraloy iron alloy Operating handles type 6 / 6 nylon Operating shafts stainless steel
30 Amp Cat. # EFD21106 EFD31106 EFDC21106 EFDC31106 EFD22106 EFD32106 EFDC22106 EFDC32106
Standard Finishes:
Feraloy electrogalvanized and aluminum acrylic paint Type 6 / 6 nylon black Stainless steel natural
EFDC Single Gang (Through Feed) /4 EFDC21104 EFDC21105 1 EFDC31104 EFDC31105 EFD Two Gang (Dead End) /4 EFD22104 1 EFD32104 EFD22105 EFD32105
Dimensions
In Inches:
Hub Size 3 /4 1 Dim. "h" /8 1
7
Dim. "l"
13 15
/16 /16
*Seals must be installed within 11/ 2" of each conduit opening, for Group B use. Dimensions are approximate, not for construction purposes.
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501
3C
Applications:
NCB circuit breakers are for use in conjunction with a variety of heating, lighting and power circuits to provide disconnect means and short circuit protection.
Features:
Enclosures are made of Krydon , Cooper Crouse-Hinds' high impact strength fiberglass-reinforced polyester material having excellent corrosion resistance and stability to heat Unitized, strong and durable enclosure construction provides longer service life for equipment Enclosure has hinged access door which opens 160 for easy wiring and maintenance. Three screws for door frame are hidden behind access door Access door may be padlocked to prevent unauthorized access
Options:
Description Insulated, groundable type terminal block for grounded or ungrounded neutral can be supplied Hubs (see "Note on Hubs") see listing on page 658 Grounding plate or bushing see listing on page 658 Suffix
3C
Ordering Information
To order an enclosure complete with circuit breaker, insert the manufacturers symbol in the designated position of the catalog number. Enclosures only can be ordered. Select from listings. Circuit Breaker Voltage Poles Rating Amps 100A Frame (Non-Interchangeable Trip) 15 20 25 30 35 40 240 VAC/ 2 50 250 VDC 60 70 80 90 100 15 20 25 30 35 40 50 60 70 80 90 100 Enclosure With Circuit Breaker Cat. # NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F NCB1018F 15EB 22 20EB 22 25EB 22 30EB 22 35EB 22 40EB 22 50EB 22 60EB 22 70EB 22 80EB 22 90EB 22 100EB 22 15EHB 24 20EHB 24 25EHB 24 30EHB 24 35EHB 24 40EHB 24 50EHB 24 60EHB 24 70EHB 24 80EHB 24 90EHB 24 100EHB 24 Without Circuit Breaker Cat. #
NCB1018F
NCB1018F
Circuit Breakers: Frames 100/ 150A 240V 480V TEB FAL EB TED FAL EHB, EHD 225/ 250A 600V TFJ KAL JB, JDB LAL 400A 600V
NOTE ON HUBS: The following number and sizes of hubs (not mounted) are included when circuit breakers are ordered complete. If enclosures only are ordered, hubs must be ordered separately (see "Options")
Symbol TT DT WT
Circuit Breaker Frame EB, EHD*, FDB EB, EHD*, FDB JDB KDB
*Formerly EHB. Formerly FB. Formerly LB. Formerly JB.
Number Included 2 2 2 2
Specify voltage.
502
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3C
NCB1024F
600 VDC
NCB1024F
3C
240 VDC
NCB1018F
400A Frame (Interchangeable Trip)* 250 NCB1426F 300 NCB1426F 600 VAC/ 2 350 NCB1426F 250 VDC 400 NCB1426F 3 600 VAC 250 300 350 400 NCB1426F NCB1426F NCB1426F NCB1426F
NCB1426F
NCB1426F
Circuit Breakers: Frames 100/ 150A 240V 480V TEB FAL EB TED FAL EHB, EHD 225/ 250A 600V TFJ KAL JB, JDB LAL
480 VAC
NCB1018F
Symbol TT DT WT
400A 600V
Note on Hubs: The following number and sizes of hubs (not mounted) are included when circuit breakers are ordered complete. If enclosures only are ordered, hubs must be ordered separately (see "Options").
600 VAC
NCB1018F
Circuit Breaker Frame EB, EHD, FDB EB, EHD, FDB JDB Formerly JB Formerly EHB Formerly FB
Number Included 2 2 2
Specify voltage. 2-pole, 600 VAC/250 VDC for Square D circuit breakers only. *For Square D circuit breakers only. Also available with interchangeable trip breakers. Specify on order.
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503
3C
Dimensions
In Inches*
3C
Outside Dimensions Cat. # NCB1018 NCB1024 NCB1426 l 1913/32 2513/32 2713/32 w 1113/32 1113/32 1513/32 d 823/32 823/32 923/32
504
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4C
Description
Application/Selection EDS / EFS Series Control Stations
FlexStation Control Station Components EDSCM Modular Series Bodies DSD Cover and Device Sub-assemblies DSD-SR HP Rated Selector Switch Fully Assembled EDS and EFS Control Stations EDS Pushbutton Stations EFS Pilot Light Stations EDS Combination Pushbutton and Pilot Light Stations EDS Selector Switches EFS Selector Switches EDS Snap Switches EDS Manual Motor Starting Switches EFS Fire Alarm Station EDS / EFS Control Stations Sub-assembly Reference Guide
Page No. see pages 506507 see see see see page page page page 508 513 515 518
see page 521 see pages 524525 see page 526 see page 527 see page 528 see page 529 see pages 530531 see page 532 see pages 533534 see page 535 see page 538 see page 545 see page 549 see page 550 see page 561 see page 564 see page 565
4C
MC / MCC Pushbutton, Selector Switch, and Pilot Light Stations N2S / N2SC Control Stations N2SU / N2SCU Control Stations N2FA / N2FAC Fire Alarm Control Stations GHG43 Control Stations OAC Pushbutton Stations and Selector Switches Control Station Covers Replacements for Pushbutton and Selector Switch Control Stations
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505
4C
Control Stations
Application and Selection Quick Selector Chart
Applications:
Control stations are used as a remote means of: Motor control Visual indication of equipment performance On-off control of circuits Circuit selection
Options:
Many options are available on: Material and finishes where special atmospheric conditions prevail Special features for specific applications. See individual control station listings for available options
4C
EDS, EDSC
Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl. Cl.
I, Div. 1, Groups C, D I, Div. 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1, Groups C, D I, Div. 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III I, Div. 1 & 2, Groups B, C, D II, Div. 1, Groups E, F, G II, Div. 2, Groups F, G III
1-2*
Ground joint
3, 7B, 9EFG
Surface 1 gang
Ground joint
3, 5, 7CD, 9EFG, 12
Surface 1 gang
Ground joint
EDSCM
3, 7CD, 9EFG
1-15*
Ground joint
EFS
3, 7BCD, 9EFG
1-2*
Surface 1 gang
Ground joint
506
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Control Stations
Application and Selection Quick Selector Chart
Quick Selector Chart (continued)
Control NEC/CEC Hazardous Area Station Compliances FlexStation Cl. I, Div. 1, Groups C, D Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III GHG43 NEMA/EEMAC Type 3, 7B (Div. 2) CD, 9EFG Function Pilot light Pushbutton Factory Sealed Pilot light Pushbutton
4C
No. of Devices Type of Cover or Units Mounting Style 1-2-3 Surface Ground joint 1-2 gang
Cl. I, Div. 2, Groups A, B, C, D 4X, IP66 Cl. I, Zones 1 and 2, (A)Ex de IIB + H2, T6 Cl. II, Div. 1, Groups E, F, G PTB ATEX Certified 3117 CENELEC EEx de IIC, T6, Zones 1 and 2 Eex de IIC, T6 Zones 21 and 22 Cl. I, Div. 2, Groups B, C, D 3, 7BCD, 12
Pushbutton Signal Lamp Potentiometer Ammeter Selector Switch Terminal Blocks Fire Alarm Pushbutton Selector switch Pilot light Pushbutton Selector switch Combination Pushbutton Selector switch
1-4*
Surface 1 gang
4C
3, 4X, 7BCD, 12
1-4*
Cl. I, Div. 1, Groups A, B, C, D Cl. I, Div. 2, Groups A, B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III
3, 7ABCD, 9EFG, 12
1-2*
Surface 1 gang
Threaded
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507
4C
Cl. I, Div. 1 & 2, Groups B (Div. 2 only) C, D Cl. II, Div. 1 & 2, Groups E, F, G Cl. III Zone 1 & 2 Group IIB NEMA 3R, 7B* (Div. 2) CD, 9 EFG, 12
Applications:
Five modular components operators, contact blocks, covers, legend plates, and bodies are combined to provide a variety of control stations which are: For use indoors or outdoors, in areas which are hazardous due to the presence of flammable gases and vapors, or combustible dust. Used in conjunction with magnetic starters or contactors for remote control of motors and other electrical apparatus. For installation in petroleum refineries, chemical, petrochemical, and other industrial process facilities; grain processing and storage facilities; and other heavy industrial applications where Class I, Class II, or Class III hazards are present.
4C
Features:
Momentary contact pushbuttons, maintained contact pushbuttons, and pilots lights offer a choice of functions. Selector switches in 2 or 3 position configurations including keyed and spring return options. Single-hole, two-hole, and three-hole covers for one, two, or three devices respectively per station. Rugged control devices for safe, reliable operation in industrial applications. Bodies, with extra room for wire pulling and termination, also include two integral mounting feet for fast, secure installation. Bodies have 1/2", 3/4", or 1" dead-end or through-feed conduit hubs with integral bushing for protection of wire insulation. Covers and bodies are available in Feraloy or copper-free aluminum for light weight and corrosion resistance. DL legend plates have large lettering to give clear indication of device function. Space is available for field markings.
Standard Materials:
Bodies, covers Feraloy or copper-free aluminum. Pushbuttons and guards Type 6 / 6 nylon. Operating shafts, bearings stainless steel.
Options:
Description Suffix Copper-free aluminum bodies and covers SA Corro-free epoxy finish for use in severely corrosive environments. FlexStation covers and bodies. S752
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint. Copper-free aluminum natural. Stainless steel natural.
Electrical Ratings:
Pushbuttons and selector switches 600 VAC heavy duty (NEMA A600). Pilot lights 120 VAC.
Dimensions
In Inches:
Covers have same length and width as back boxes. *For Class I, Division 1, Group B or Zone 1 Hydrogen applications, use the EFS(C) complete control station catalog numbers see page 522.
508
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Cl. I, Div. 1 & 2, Groups B (Div. 2 only) C, D Cl. II, Div. 1 & 2, Groups E, F, G Cl. III Zone 1 & 2 Group IIB NEMA 3R, 7B* (Div. 2) CD, 9 EFG, 12
4C
Options
Suffix
Specify color for each pushbutton button (ex: DEV11G, DEV22GR). Color is black if unspecified. Green button - unmarked G Red button - unmarked R Momentary red mushroom head style (not available with lockout or with DEV22) S111 Lockout with bar and chain (available on DEV11 and DEV12) S153 Maintained red mushroom head style (lockout comes standard, do not specify S153; not available S769 on DEV22)
4C
Options LED lamps (standard clear jewel with colored lamp) 24 V lamp (not available with transformer feature) 240 / 120 V pilot light transformer 480 / 120 V pilot light transformer 600 / 120 V pilot light transformer
K1 K2 K3 K4
STEP 2 Select Contact Block (if required). For product details see page 565.
Contact Block
Description Contact block, 1 NO and 1 NC, 10A, 600VAC, A600 rating For additional technical information see page 565. Note - Each control station will accept a maximum of three contact blocks. Select device operators accordingly. DEV12, DEV22 and DEV44 may not be used on a three-operator (DS443-SA) cover. DEV42 and DEV43 may not be used on a three-operator cover when using them with two contact blocks. Cat. # ESWP126
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509
4C
Cl. I, Div. 1 & 2, Groups B (Div. 2 only) C, D Cl. II, Div. 1 & 2, Groups E, F, G Cl. III Zone 1 & 2 Group IIB NEMA 3R, 7B* (Div. 2) CD, 9 EFG, 12
Inscription Blank Run-Jog Hand-Auto Forward-Reverse Open-Close Up-Down In-Out Raise-Lower Start-Stop Run-Off-Jog Hand-Off-Auto For-Off-Rev Fast-Off-Slow 1-Off-2 Open-Off-Close Up-Off-Down Off-On Auto-Off-Hand Slow-Fast Safe-Run Raise-Off-Lower Slow-Off-Fast Odd-Off-Even Stop-Start On-Off Fast-Slow Local-Remote Trip-Reset Auto-Manual Start-Emer Stop Alarm-Silence Maint-Manual Test-Reset
4C
Options: Aluminum body (mandatory suffix on DS443 must be included in catalog number) Exterior epoxy powder coat finish Interior & exterior epoxy powder coat finish. Not available on three operator cover (DS443-SA)
510
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Cl. I, Div. 1 & 2, Groups B (Div. 2 only) C, D Cl. II, Div. 1 & 2, Groups E, F, G Cl. III Zone 1 & 2 Group IIB NEMA 3R, 7B* (Div. 2) CD, 9 EFG, 12
4C
Back Boxes - for use with DS441 and DS442 covers or with 1 gang and 2 gang DS/DSD Series covers
Dead End EDS171 EDS271 EDS371 EDS172 EDS272 EDS372 Through Feed EDSC171 EDSC271 EDSC371 EDSC172 EDSC272 EDSC372 Hub Size /2" 3 /4" 1" 1 /2" 3 /4" 1"
1
Back Box Arrangement Single gang back box Single gang back box Single gang back box Double gang back box Double gang back box Double gang back box
Options: Aluminum body Exterior epoxy powder coat finish Interior & exterior epoxy powder coat finish
4C
Back Boxes for use with DS443-SA cover or with 11/2 gang DS511 (3-operator) Series covers
Dead End EFD1491 SA EFD2491 SA EFD3491 SA Options Exterior epoxy powder coat finish Interior & exterior epoxy powder coat finish Through Feed EFDC1491 SA EFDC2491 SA EFDC3491 SA Hub Size /2" 3 /4" 1"
1
Back Box Arrangement 11/2 gang back box 11/2 gang back box 11/2 gang back box Suffix S752 S753
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511
4C
Cl. I, Div. 1 & 2, Groups B (Div. 2 only) C, D Cl. II, Div. 1 & 2, Groups E, F, G Cl. III Zone 1 & 2 Group IIB NEMA 3R, 7B* (Div. 2) CD, 9 EFG, 12
Common Cover Assemblies Cat. # DS455 DS476 DS456 DS429 DS454 DS510 Description With one pilot light With one pilot light and transformer With two pilot lights With one pushbutton With two pushbuttons With one pushbutton and one pilot light
4C
Add color symbol for each pilot light from table below. Color Symbol Color Red Green J1 J3 Amber Clear
Symbol J6 J10
Color Blue
Symbol J11
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: OFF RESET START RUN TRIP STOP JOG TEST ON OPEN DOWN EMERGENCY CLOSE IN FORWARD UP OUT REVERSE
512
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Cl. I, Div. 1, Groups C, D* Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B (Div. 2) CD, 9EFG
4C
For use with DSD device cover sub-assemblies see page 515.
Modular control device bodies are for surface mounting combinations of control device equipment for use in: Industrial areas such as chemical plants, oil and gas refineries, paint and varnish manufacturing plants, gasoline bulk loading terminals, grain elevators, grain processing industries, coal processing or handling areas where atmospheres may contain hazardous gases or dusts, and arcing of enclosed devices must not ignite the surrounding atmosphere. Conjunction with magnetic starters or contactors for remote control and monitoring motors. Manual starting and stopping of small AC or DC motors. Controlling and supplying energy to portable electrical devices such as motor generator sets, compressors, conveyors, portable tools, etc.
4C
Features:
EDSCM Modular Control Stations have many distinct advantages over multiple individual units: Reduce installation costs. A multi-gang device assembly can be installed in less time than several single-gang units. Seals not required between gangs. Improved appearance. No exposed conduit runs between devices. Lightweight. Fifteen-gang aluminum device body can be installed by one person. Mounting feet are provided on the top and bottom of every gang to facilitate installation. Two and three gang tandem bodies have 11/4" through feed inward horizontal hubs and 1" or 2" vertical through feed hubs. Pipe plugs are installed in one horizontal hub and both vertical hubs. Single-gang device bodies have 1" through feed inward horizontal hubs and 3/4" through feed vertical hubs. Pipe plugs are installed in one horizontal hub and both vertical hubs. All hubs are taper tapped and have integral bushings. Close nipples, which are used to join two or more device bodies together, are furnished with EDSCM 21, 32, 33, 62 and 63 units. Any combination of bodies can be joined together horizontally.
Ordering Information
Standard Materials:
Copper-free aluminum
* When a CPS receptacle cover device is used, the assembly meets requirements for Class I, Groups C and D areas only. EDSCM32 and EDSCM62 will not accept covers with S697 or S701 suffixes. Bottom gang opening will accept covers with S697 or S701 suffixes. In Class I areas all conduit runs entering bodies must be sealed. As many as five bodies can be joined horizontally without an intervening seal.
Finish:
Natural
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513
4C
Cl. I, Div. 1, Groups C, D* Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B (Div. 2) CD, 9EFG
Dimensions
In Inches:
4C
EDSCM21
EDSCM32
EDSCM62
EDSCM33
* When a CPS receptacle cover device is used, the assembly meets requirements for Class I, Groups C and D areas only. Dimensions are approximate. Not for construction purposes.
EDSCM63
514
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Cl. I. Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG Standard Finishes:
Feraloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural
4C
Features:
Large machine screws for fastening covers to bodies Lockout hole for padlock having 1/4" hasp is provided when used with covers for front lever and side rocker type operation Lockout provisions on front operated pushbutton (marked "STOP" and "OFF") and all selector switch covers For covers with front lever and side rocker type operating handles, threaded type shafts and bushings are used to ensure flametightness Accurately ground flange for flametight joint when mated with ground flange on back box
Options:
The following special options are available by adding suffix to Cat. #: Description Suffix Lockout provision on front operated pushbutton cover (standard on buttons marked "STOP" and "OFF")....................................................................................... S153 Three-position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counter-clockwise operation....................................................................... S634 Momentary contact counter-clockwise operation, spring return to center, maintained contact clockwise operation.................................................................. S635 Emergency "STOP" button momentary front operated mushroom button breaks normally closed contacts (DL02 legend plate included - must specify legend text) S111 Bodies and covers copper-free aluminum.............................................................. SA For 24 VDC operation on pilot lights......................................................................... S300 Maintained contact mushroom head with lockout and guard (Will not fit with a pilot light if transformer is required)........................................................................... S769 Spring return to center from right and left (For DEV43 or DEV44 only).................... S842 Key Operated removable from all positions........................................................... S847 K1 Key Operated removable from left position for DEV42 or from center for DEV43 and DEV44................................................................................................................. S847 K2 Key Operated removable from right position for DEV42 or from left for DEV43 and DEV44................................................................................................................. S847 K3 Key Operated removable from right position for DEV43 and DEV44..................... S847 K4
4C
Standard Materials:
Covers, front operated Feraloy iron alloy and copper-free aluminum Covers, side operated copper-free aluminum Shafts and shaft bushings stainless steel Rocker handles, pushbuttons and guards type 6 / 6 nylon Sealing enclosures copper-free aluminum CPS delayed action receptacle cover: Receptacle housing copper-free aluminum Insulation diallyl phthalate (DAP) Contacts brass
When a CPS receptacle cover device is used, the assembly meets requirements for Class I, Groups C and D areas only. * For pushbuttons, pilot lights, & selector switches, use EFS back box with required external conduit seal for 1 inch hub size, within 5 feet for Class I, Division 1, Group B applications. A comparable factory sealed cover will fit on the EDSCM21 body, EDS and EDSC bodies and in bottom gang of EDSCM33 and EDSCM63 bodies. To order, add suffix S701 to catalog number.
Includes one interchangeable heater. To select heater see pages 471472. Symbol 0 (zero) may be used to indicate heater omitted.
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515
4C
Cl. I. Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
DSD918
DSD922
DSD933
DSD962
DSD970
CPS152R
ENR5201
For use with EDSCM modular control device bodies see page 513 & EFS/EDS back boxes.
Ordering Information
4C
DSD922
20 A, 125 VAC
2 3 (2-operator) 3 (3-operator)
20 A, 250 VAC
ENR6202 6-20R
3 (3-operator)
DS513 SA
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: OFF RESET LIGHT ON START RUN TRIP HAND STOP JOG TEST AUTOMATIC ON OPEN DOWN RAISE EMERGENCY CLOSE IN LOWER FORWARD UP OUT REVERSE
* For pushbuttons, pilot lights, & selector switches, use EFS back box with required external conduit seal for 1 inch hub size, within 5 feet for Class I, Division 1, Group B applications. When a CPS receptacle cover device is used, the assembly meets requirements for Class I, Groups C and D areas only. Two universal contact blocks, must be wired as two circuits with one normally open and one normally closed. 1 green button, 1 red button, and lockout provision provided as standard. 16 Amp., 125V. 10 Amp., 250V. To order a comparable factory sealed cover for EDS, EDSC, EDSCM21 and the bottom gang of EDSCM33 and EDSCM63 bodies, add suffix S697. Cannot be factory sealed. Can only be used with EFD Series 11/ 2 gang back boxes. Pushbuttons include contact blocks. Standard pushbutton color is black. For optional colors - red, green - write in color. Example: DS511 GREEN BLACK RED-SA. First color is for uppermost button. For optional legend markings write in marking after device operator color. Example: DS513-J3 JOG-J1 STOP GREEN-SA.
3 (3-operator)
DS514 SA
516
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Cl. I. Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
4C
DSD947 DSD948 DSD958 DSD961
4C
Blank Cover
Description Blank Cover Cat. # DSD957
Add color symbol for each pilot light from table below. Color Symbol Color Symbol Color Symbol Red Green J1 J3 Amber Clear J6 J10 Blue J11
DSD951
Selector Switches
Maintained Contact 600 VAC Heavy Duty, Factory Sealed
Style Two Circuit Two Position Four Circuit Position 1 Position 2 Position 3 Cat. # DSD923
DSD924
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: OFF RESET LIGHT ON START RUN TRIP HAND STOP JOG TEST AUTOMATIC ON OPEN DOWN RAISE EMERGENCY CLOSE IN LOWER FORWARD UP OUT REVERSE Specify indicating plate markings. Standard indicating plate markings available are as follows: Two-Position FAST, SLOW IN, OUT RUN, JOG OPEN, CLOSE RAISE, LOWER HAND, AUTOMATIC UP, DOWN START, STOP FORWARD, REVERSE ON, OFF Three-Position JOG, OFF, RUN 1, OFF, 2 AUTOMATIC, OFF, HAND OPEN, OFF, CLOSE FORWARD, OFF, REVERSE UP, OFF, DOWN FAST, OFF, SLOW
DSD927
* For pushbuttons, pilot lights, & selector switches, use EFS back box with required external conduit seal for 1 inch hub size, within 5 feet for Class I, Division 1, Group B applications. LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED to Cat. No. after last color symbol.
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517
4C
Cl. I, Groups C & D Cl. II, Groups E, F & G Cl. III Enclosure 3, 5 & 12
Ordering Information
Switch Function Cat. # DSD DSD DSD DSD DSD DSD SR30120 SR30220 SR30320 SR30420 SR30520 SR30620 Number of Poles 1 2 3 4 5 6 1 2 3 Number of Positions 2 2 2 2 2 2 2 2 2 1-3 Pole Connecting Diagram
ON/OFF
1-6 Pole
4C
1 2 3
2 2 2 1-3 Pole
1 2 3
3 3 3 1-3 Pole
1 2 3
3 3 3 1-3 Pole
Electrical Specification
Horsepower Rating Voltage 3PH 1PH 120 3 1.5 240 7.5 3 480 10 5 600 10 5 Maximum Current: 30 A Heavy-duty A600 rating
Options:
Description Lockout for 2 position switch, handle in either position Lockout for 3 position switch, handle in either position Suffix SX178 S349 DSD-SR cover assembly shown mounted to an EDS back box
518
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Factory sealed enclosures are installed in a rigid metallic conduit system for surface mounting adjacent to or remote from equipment being controlled and are used: To prevent arcing of enclosed device from causing ignition of a specific hazardous atmosphere or atmospheres external to the enclosure In industrial areas such as chemical plants, oil and gas refineries, paint and varnish manufacturing plants, gasoline bulk loading terminals, grain elevators, grain processing industries, coal processing or handling areas, or metal handling or finishing areas where atmosphere may contain hazardous gases and/or dust In non-hazardous areas where sturdy, durable enclosures are required In conjunction with magnetic starters or contactors for remote control of motors Manual motor starting switch enclosures are used: For manual starting of small AC or DC motors To provide manual starting and stopping and, in the case of units with heaters, motor running protection
Standard Materials:
Bodies Feraloy iron alloy; copper-free aluminum Front operated pushbutton and pilot light covers Feraloy iron alloy Side operated type pushbutton covers copper-free aluminum Shafts stainless steel Shaft bushings stainless steel Rocker handle and pushbutton guards type 6 / 6 nylon Sealing enclosures copper-free aluminum
4C
Features:
Factory sealed devices have many distinct advantages: Reduce installation problems Eliminate external seals Lower installation costs Improve safety Are used with general purpose snap and pushbutton type switches Standard neoprene covers for front operated pushbuttons. Prevents accumulation of dirt and entrance of water around operating shafts Mounting lugs and taper tapped hubs with integral bushings Large machine screws for fastening covers to bodies Lockout provisions on front operated pushbutton (marked "STOP" and "OFF") and selector switch covers Lockout hole for padlock having 1/ 4" hasp is provided when used with covers for front lever and side rocker type operation Close tolerances in machining of wide, mating flanges and journalled shafts and bearings for front button operation, produces flametightness of enclosure joints On enclosures with front lever and side rocker type operating handles, threaded type shafts and bushings are used to ensure flametightness Dead end (EFS or EDS) or through feed (EFSC or EDSC) hubs 1/2" to 1" sizes When STOP is indicated, button is automatically red. When START is indicated, button is automatically green. Otherwise, black buttons are standard.
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural Type 6 / 6 nylon black Stainless steel natural
Options:
The following special options are available from the factory by adding suffix to Cat. #: Description Suffix Emergency "Stop" button (momentary) front operated red mushroom button..................................................................... S111 Lockout provision on front operated pushbutton cover (standard on buttons marked "OFF" and "STOP").................. S153 For 24 VDC operation on pilot lights....................................... S300 Three-position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counter-clockwise operation...... S634 Momentary contact counter-clockwise operation, spring return to center, maintained contact clockwise operation.... S635 Bodies and covers (single and two gang units) copper-free aluminum.................................................................................. SA Where indicated in the catalog listings, EDS units suitable for Class I, Division 1, Group B usage can be supplied, add suffix -GB, EFS units are suitable for Class I, Division 1, Group B as standard............................................................... GB Maintained contact mushroom head with lockout and guard. May not be combined with a pilot light if a transformer is required.................................................................................... S769 Spring return to center from right and left (For DEV43 or DEV44 only).............................................................................. S842 EDS bodies and factory sealed cover and device sub-assemblies are available for field assembly (see page 515).
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519
4C
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Factory sealed EDS and EFS pilot light, pushbutton and selector switch control stations do not need external sealing. Device contacts are factory sealed in explosionproof ESWP contact blocks. Small, compact enclosures have accurately ground wide flanges on both the body and cover for a flame-tight joint.
Dimensions (Inches)
Bodies
EDS factory sealed snap switches or manual motor starting switches do not need external sealing. The switches are enclosed in a unique sealing well with double flanges which mate with the cover and the body. Small, compact enclosures have accurately ground wide flanges on body, cover and sealing well for flame-tight joints. Wiring pigtails are factory sealed from under the sealing well. Reliable pouring of seals at the factory ensures safe sealing. Covers
Hub Size 1 /2 3 /4 1
/4 /8 1
13 13
15
Side View
General use snap switch front operated and manual motor starting switch
Selector switch
*See suffix GB in Options section. Dimensions are approximate, not for construction purposes. Surface covers have same length and width as bodies.
520
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
2 Circuits Universal
2 Circuits
Marking
Specify
Specify
Specify
Specify
Diagram Replacement Pushbuttons ED11 ED12 ED12 ED12 ED12 EDS2184 START Standard black pushbutton EDS215
Cat. # Dead End EDS1184 EDS2184 EDS3184 Through Feed EDSC1184 EDSC2184 EDSC3184
Cat. #
Cat. #
EDS2192 EDS3192
/2 3 /4 1
1
EDSC225
Dimensions
see page 520
/4 1
Cat. # Dead End EDS2284 EDS3284 Through Feed EDSC1284 EDSC2284 EDSC3284
OFF RUN JOG RESET TRIP TEST
/2 3 /4 1
1
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below:
START STOP ON
* Class I, Group B: Consider using EFS series pushbuttons, see page 522. All enclosures listed above can be modified for Class I, Group B, Div. 1 usage. Add suffix GB to the Cat. No. Seals must be installed within 11/ 2" of each conduit opening in Division 1. These products are suitable for Group B, Div. 2 as listed, without external seals. In Canada, for Group B applications consult factory. Two universal contact blocks, must be wired as two circuits, with one normally open and one normally closed. Single external button operates both inner buttons simultaneously. For replacement contact blocks, see page 565.
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521
4C
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Ordering Information
Normal Pos. Marking Specify Specify 1 Circuit Universal 2 Circuits Universal 2 Circuits STARTSTOP unless otherwise specified 2 Circuits Universal 2 Circuits
Specify
Specify
Diagram
Replacement Pushbuttons
ED11
ED12
ED12
ED12
ED12
4C
EFS215
/2 /4 1
Cat. #
Cat. #
EFS2190 EFS3190
EFS2192 EFS3192
Dimensions
see page 520
/2 3 /4 1
1
Through Feed EFSC1184 EFSC1190 EFSC115 EFSC1192 EFSC1155 EFSC2184 EFSC2190 EFSC215 EFSC2192 EFSC2155 EFSC3184 EFSC3190 EFSC315 EFSC3192 EFSC3155
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: START STOP ON OFF RUN JOG RESET TRIP TEST LIGHT ON HAND AUTOMATIC EMERGENCY FORWARD REVERSE OPEN CLOSE UP DOWN IN OUT RAISE LOWER
*Class I, Group B: All enclosures listed above are suitable for Class I, Group B, Div. 1 usage. Seals only have to be installed on 1 inch conduit within 5 ft. in Division 1. For replacement contact blocks, see page 565. Two universal contact blocks, must be wired as two circuits, with one normally open and one normally closed. Single external button operates both inner buttons simultaneously.
522
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Dimensions
EDSC2162 EDS2696 see page 520
Two Gang
Normal Pos. 1 Circuit Universal Specify 2 Circuits Universal Specify 2 Circuits
4C
Marking
Marking
Cat. #
EDS2194 EDS3194
/2 /4 1
/2 3 /4 1
1
Through Feed EDSC1696 EDSC1294 EDSC1262 EDSC2696 EDSC2294 EDSC2262 EDSC3696 EDSC3294 EDSC3262
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: START STOP ON OFF RUN JOG RESET TRIP TEST LIGHT ON HAND AUTOMATIC EMERGENCY FORWARD REVERSE OPEN CLOSE UP DOWN IN OUT RAISE LOWER
*Class I, Group B: All enclosures listed above can be modified for Class I, Group B, Div. 1 usage. Add suffix GB to the Cat. No. Seals must be installed within 11/ 2" of each conduit opening in Division 1. These products are suitable for Group B, Div. 2 as listed, without external seals. For replacement contact blocks, see page 565. Two universal contact blocks, must be wired as two circuits, with one normally open and one normally closed.
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523
4C
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Applications:
EFS pilot lights are used: In areas which are hazardous due to the presence of flammable vapors, gases or highly combustible dusts For installation at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To visually indicate at a remote location that the desired function is being performed
Features:
Small, compact enclosures with accurately ground flange on both body and cover for flame-tight joint Pilot lights are factory sealed. Conventional external seals are not required Dead end (EFS) or through feed (EFSC) hubs 1/2" to 1" sizes
4C
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix Pilot lights for circuit voltages up to 600 volts maximum (standard voltage range 110125) See Listings LED pilot lights in place of standard incandescent pilot lamps Bodies and covers copper-free aluminum 24 VDC operation on pilot lights LED SA S300
Standard Materials:
Bodies Feraloy iron alloy (U.S.) and copper-free aluminum (Canada) Pilot light covers Feraloy iron alloy Operating shafts stainless steel
Standard Finishes:
Feraloy iron alloy electrogalvanized with aluminum acrylic paint Copper-free aluminum natural Stainless steel natural
524
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Pilot lights listed below are factory sealed and do not require external seals*. Lamps are 6 watt, type S6, candelabra base for use on 110125 volt circuits. LED pilot lights can be provided in place of standard incandescent lamps by adding suffix LED after the color symbols. For Options see pages 524525. Enclosures with single pilot covers only can be equipped with a transformer for each lamp for high voltages as shown.
Ordering Information
Enclosure with Single Pilot Light Hub Size Dead End Cat. # /2 EFS11524 3 /4 EFS21524 1 EFS31524 Enclosure with Double Pilot Lights Hub Size Dead End Cat. #
1
Through Feed Cat. # EFSC11524 EFSC21524 EFSC31524 Through Feed Cat. # EFSC11561 EFSC21561 EFSC31561
4C
/2 3 /4 1
1
Add color symbol for each pilot light from table below. Example: EFS11561 with red and green lights is EFS11561-J1-J3 Color Symbol Color Symbol Color Symbol Red Green J1 J3 Amber Clear J6 J10 Blue J11
Dimensions
In Inches:
Front view
Cover
Hub Size 1 /2 3 /4 1
Dim. "h" /4 7 /8 1
3
Dim. "i"
13 13 15
* External conduit seal required for 1 inch hub size in Division 1, Group B within 5 feet (1.5 meters) of enclosure. LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED to catalog number after color symbol. Surface covers have same length and width dimensions as bodies.
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525
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Two gang units with single pilot light covers can be furnished with transformers. Specify markings for each button. See table below listings.
Dimensions
see page 520
4C
Diagram
Hub Size /2 3 /4 1
1
Hub Size Cat. # Cat. # EDS11473 EDSC11473 1/2 EDS21473 EDSC21473 3/4 EDS31473 EDSC31473 1
Cat. #
Cat. #
Add color symbol for each pilot light from table below. Example: EDS21473 with a red light is EDS21473-J1 Color Red Green Symbol J1 J3 Color Amber Clear Symbol J6 J10 Color Blue Symbol J11
If desired, markings on indicating plates may be added to catalog number. Select from the list of stardard markings below: START STOP RESET LIGHT ON EMERGENCY OPEN DOWN RAISE STOP RUN TRIP HAND FORWARD CLOSE IN LOWER ON JOG TEST AUTOMATIC REVERSE UP OUT
* All enclosures listed above can be modified for Class I, Group B, Division 1 usage. Add suffix GB to the Cat. No. Example: EDS11473-J1-GB. Conduit seal(s) must be installed within 11/2" of each conduit opening. These products are suitable for Group B, Div. 2 as listed, without external conduit seals. LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED to catalog number after color symbol. For 24 VDC operation on pilot lights add suffix S300.
526
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Furnished with pushbuttons, cam actuated by a maintained contact selector mechanism to operate in the sequences shown in the diagrams below. Specify indicating plate markings. See table below listings.
Dimensions
see page 520
4C
EDS11273
Dead End Cat. # EDS11271 EDS21271 EDS31271 EDS11272 EDS21272 EDS31272 EDS11273 EDS21273 EDS31273 EDS11274 EDS21274 EDS31274 EDS11275 EDS21275 EDS31275
Through Feed Cat. # EDSC11271 EDSC21271 EDSC31271 EDSC11272 EDSC21272 EDSC31272 EDSC11273 EDSC21273 EDSC31273 EDSC11274 EDSC21274 EDSC31274 EDSC11275 EDSC21275 EDSC31275
Two-Position, Two-Circuit
ED11
Two-Position, Four-Circuit
ED12
/2 /4 1
1 3
Three-Position, Two-Circuit
ED11
/2 /4 1
1 3
/2 /4 1
1 3
/2 /4 1
1 3
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Two-Position RUN, JOG HAND, AUTOMATIC FORWARD, REVERSE FAST, SLOW OPEN, CLOSE UP, DOWN ON, OFF IN, OUT RAISE, LOWER START, STOP Three-Position RUN, OFF, JOG HAND, OFF, AUTOMATIC FORWARD, OFF, REVERSE FAST, OFF, SLOW 1, OFF, 2 OPEN, OFF, CLOSE UP, OFF, DOWN
*For Class I, Group B: Consider using EFS series selector switches, see page 528. All enclosures listed above can be modified for Class I, Group B, Div. 1 usage. Add suffix GB to the Cat. No. Seals must be installed within 11/ 2" of each conduit opening in Division 1. These products are suitable for Group B, Div. 2 as listed, without external seals. In Canada, for Group B applications consult factory. For replacement contact blocks, see page 565. Suffixes S634 or S635 may be used on these catalog numbers. see page 519 for explanation of options.
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527
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Furnished with pushbuttons, cam actuated by a maintained contact selector mechanism to operate in the sequences shown in the diagrams below. Specify indicating plate markings. See table below listings.
Dimensions
see page 520
4C
EFS11273
Dead End Cat. # EFS11271 EFS21271 EFS31271 EFS11272 EFS21272 EFS31272 EFS11273 EFS21273 EFS31273 EFS11274 EFS21274 EFS31274 EFS11275 EFS21275 EFS31275
Through Feed Cat. # EFSC11271 EFSC21271 EFSC31271 EFSC11272 EFSC21272 EFSC31272 EFSC11273 EFSC21273 EFSC31273 EFSC11274 EFSC21274 EFSC31274 EFSC11275 EFSC21275 EFSC31275
Two-Position, Four-Circuit
ED12
/2 /4 1
1 3
Three-Position, Two-Circuit
ED11
/2 /4 1
1 3
/2 /4 1
1 3
/2 /4 1
1 3
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Two-Position FAST, SLOW IN, OUT RUN, JOG OPEN, CLOSE RAISE, LOWER HAND, AUTOMATIC UP, DOWN START, STOP FORWARD, REVERSE ON, OFF
Three-Position RUN, OFF, JOG 1, OFF, 2 HAND, OFF, AUTOMATIC OPEN, OFF, CLOSE FORWARD, OFF, REVERSE UP, OFF, DOWN FAST, OFF, SLOW
*Class I, Group B: All enclosures listed above are suitable for Class I, Group B, Div. 1 usage. Seals only have to be installed on 1 inch conduit within 5 ft. in Division 1. For replacement contact blocks, see page 565. Suffixes S634 or S635 may be used on these catalog numbers. See page 519 for explanation of options.
528
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
4C
Dimensions
see page 520
EDSC2129
EDS2229
Two Gang
Dead End Cat. # EDS2229 EDS2230 Through Feed Cat. # EDSC2229 EDSC228 EDSC2230 EDSC2240 EDS3229 EDS328 EDS3230 EDS3240 EDSC3229 EDSC328 EDSC3230 EDSC3240
1
120VAC 20 20 20 20 20 20 20 20
277VAC 20 20 20 20 20 20 20 20
Dead End Cat. # EDS2129 EDS218 EDS2130 EDS2140 EDS3129 EDS318 EDS3130 EDS3140
Through Feed Cat. # EDSC2129 EDSC218 EDSC2130 EDSC2140 EDSC3129 EDSC318 EDSC3130 EDSC3140
Factory Sealed Replacement Switch SW5 SW6 SW7 SW8 SW5 SW6 SW7 SW8
/4 /4 /4
3 /4 1
1 1 1
*Class I, Group B: All units on this page can be modified for Class I, Group B usage. Add suffix GB to the Cat. No. Seals must be installed within 1 /2" of each conduit opening in Division 1. In Canada, for Group B applications consult factory. ON-OFF standard marking for 1-pole and 2-pole units. Combinations of switches can be furnished. AC rated switches are tested for resistive, inductive and tungsten filament loads up to the full current rating and for motor loads up to 80% of the ampere rating.
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529
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
EDSC2199
EDS2229 Heater Max. Motor Full-Load Amps 0.17 0.21 0.25 0.32 0.39 0.46 0.57 0.71 0.79 0.87 0.98 1.08 1.19 1.30 1.43 1.58 1.75 1.88 2.13
4C
Ordering Information
With Allen-Bradley Bulletin 600 Switches
Maximum HP Ratings Poles 1 2 115230 Volts AC 1 hp 1 hp Dead End Cat. # EDS2199 EDS3199 EDS21100 EDS31100 EDS2299 EDS3299 EDS22100 EDS32100 115230 Volts DC
3
Allen-Bradley Switch Cat. # A B BUL 600 T0X4 A B BUL 600 T0X5 Through Feed Cat. # EDSC2199 EDSC3199 EDSC21100 EDSC31100 EDSC2299 EDSC3299 EDSC22100 EDSC32100 Factory Sealed Replacement Switch SW9 SW9 SW10 SW10 SW9 SW9 SW10 SW10
/4 hp
Two Gang 3 /4 1 1 2
3 /4 1
These heaters are for motors rated 40C continuously. For motors rated 50C or 55C, multiply full load motor current by 0.9 and use this value to select heaters. Symbol 0 (zero) must be used to indicate heater omitted. Includes one interchangeable heater. Select heater from the table below individual listings and use symbol number as second section of the Cat. No. Example: EDS21101-W5. Insert symbol 0 (zero) to omit heater.
* Class I, Group B: All units on this page can be modified for Class I, Group B usage. Add suffix GB to the Cat. No. Seals must be installed within 11/2" of each conduit opening in Division 1. In Canada, for Group B applications consult factory. Includes one interchangeable heater. Select from the heater table and use symbol number as second section of the Cat. No. Example: EDS2199-P5. Insert symbol 0 (zero) to omit heater.
530
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Cl. I, Div. 1 & 2, Groups B*, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG Ordering Information
4C
/4 hp 1 hp
/4 hp /4 hp
1 hp
/4 hp 1 hp
MST01 MST02
Poles
Single Gang 3 /4 1 1
3
EDS21093 EDSC21093 EDS31093 EDSC31093 EDS21094 EDSC21094 EDS31094 EDSC31094 EDS22093 EDSC22093 EDS32093 EDSC32093 EDS22094 EDSC22094 EDS32094 EDSC32094
Hub Dead Through Factory Sealed Size End Feed Replacement Poles in. Cat. # Cat. # Switch Single Gang 3 /4 EDS21101 EDSC21101 SW13 1 1 EDS31101 EDSC31101 SW13 2
3 /4 1
4C
/4 1
EDS21102 EDSC21102 SW14 EDS31102 EDSC31102 SW14 EDS22101 EDSC22101 SW13 EDS32101 EDSC32101 SW13 EDS22102 EDSC22102 SW14 EDS32102 EDSC32102 SW14
Two Gang 3 /4 1 1
3
Two Gang 3 /4 1 1 2 /4 1
3
/4 1
Heater Max. Motor Full-Load Amps .48 .53 .58 .65 .71 .78 .86 .95 1.04 1.14 1.25 1.37 1.49 1.63 1.78 1.95 2.13 2.32 2.53 2.76
Heater Max. Motor Full-Load Amps .43 .48 .53 .58 .64 .71 .78 .87 .95 1.03 1.15 1.27 1.35 1.51 1.67 1.83 1.99 2.23 2.47 2.71
Table (Cutler-Hammer)
CrouseHinds Symbol Number W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 Max. Motor Full-Load Amps 2.95 3.27 3.59 3.99 4.39 4.79 5.26 5.83 6.39 7.03 7.74 8.46 9.35 10.30 11.35 12.47 13.67 15.12 16.00 CrouseHinds Symbol Number W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39
Dimensions
see page 520 These heaters are for motors rated 40C continuously. For motors rated 50C or 55C, multiply full load motor current by 0.9 and use this value to select heaters. Symbol 0 (zero) must be used to indicate heater omitted. Includes one interchangeable heater. Select heater from the table below individual listings and use symbol number as second section of the Cat. No. Example: EDS21101-W5. Insert symbol 0 (zero) to omit heater.
*Class I, Group B: All units on this page can be modified for Class I, Group B usage. Add suffix GB to the Cat. No. Seals must be installed within 11/2" of each conduit opening in Division 1. In Canada, for Group B applications consult factory. Includes one interchangeable heater. Select from the heater table and use symbol number as second section of the Cat. No. Example: EDS2199-P5. Insert symbol 0 (zero) to omit heater.
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531
4C
Cl. I, Div. 1, Groups B*, C, D Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7B*CD, 9EFG
Applications:
EFS Fire Alarm Stations are used: In areas which are hazardous due to the presence of flammable vapors, gases or highly combustible dusts For installation at petroleum refineries, chemical and petrochemical plants and other process industry facilities where similar hazards exist To indicate at a remote location that a fire exists in the area
Features:
Small, compact enclosures with accurately ground flange on both body and cover for flame-tight joint EFS21095
/4
Dimensions
In Inches:
Standard Materials:
Bodies Feraloy iron alloy (U.S.) and copper-free aluminum (Canada)
Standard Finishes:
Feraloy iron alloy electrogalvanized with aluminum acrylic paint Copper-free aluminum natural Stainless steel natural
Options:
The following special option is available from factory by adding suffix to Cat. #: Description Suffix Where indicated in the catalog listings, units suitable for Class I, Division 1, Group B usage can be supplied................. GB*
Front view
Cover
Dim."h" /4 7 /8 1
3
Dim."i"
13 13
Dimensions are approximate, not for construction purposes. Surface covers have same length and width dimensions as bodies. *Class I, Group B option: Units listed above can be modified for Class I, Division 1, Group B usage. Add suffix GB to the Cat. No. Example: EFS21095-GB. Seals must be installed within 11/2" of each conduit opening.
532
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For a complete list of components for EDS & EFS Control Stations, see page 508 for FlexStation Series
4C
4C
* Insert pilot light color When using the EFS Series pilot light in Cl. I, Div. 2 applications, the EFS back box is required in place of the EDS.
PUSHBUTTON / PILOT LIGHT COMBINATIONS EDS21473-J* DSD958-J* EDSC21473-J* DSD958-J* EDS22471-J* DSD948-J* & DSD921 EDSC22471-J* DSD948-J* & DSD921 EDS22868-J*-J* DSD947-J*-J* & DSD921 EDSC22868-J*-J* DSD947-J*-J* & DSD921 SELECTOR SWITCHES EDS21271 EDSC21271 EDS21272 EDSC21272 EDS21273 EDSC21273 EDS21274 EDSC21274 EDS21275 EDSC21275 DSD923 DSD923 DSD924 DSD924 DSD925 DSD925 DSD926 DSD926 DSD927 DSD927
* * * * * *
MANUAL MOTOR STARTER WITH O/L EDS21101 DS415A & SW13 EDSC21101 DS415A & SW13 EDS21102 DS415A & SW14 EDSC21102 DS415A & SW14 EDS21093 DS415A & SW11 EDSC21093 DS415A & SW11 EDS21094 DS415A & SW12 EDSC21094 DS415A & SW12 EDS2199 DS415A & SW9 EDSC2199 DS415A & SW9 EDS21100 DS415A & SW10 EDSC21100 DS415A & SW10
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533
4C
For a complete list of components for EDS & EFS Control Stations, see page 508 for FlexStation Series
SQ D switch provided by distributor SQ D switch provided by distributor GE switch provided by distributor GE switch provided by distributor
DS652 & SW5 DSD933 DS652 & SW5 DSD933 DS652 & SW6 DSD634 DS652 & SW6 DSD634 DS652 & SW7 DSD936 DS652 & SW7 DSD936 DS652 & SW8 DSD937 DS652 & SW8 DSD937 (2) DS652 & (2) (2) DSD933 (2) DS652 & (2) (2) DSD933 (2) DS652 & (2) (2) DSD634 (2) DS652 & (2) (2) DSD936 (2) DS652 & (2) (2) DSD936 (2) DS652 & (2) (2) DSD937 DSD949 DSD949 DSD951 DSD951 DSD950 DSD950 (2) DSD949 (2) DSD949 (2) DSD951 (2) DSD951 (2) DSD950 (2) DSD950
4C
External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required External Sealing Fitting Required
Start/ Stop Legend included Start/ Stop Legend included Start/ Stop Legend included Start/ Stop Legend included
Additional notes: See Cooper Crouse-Hinds installation instructions for any possible additional sealing requirements. Part numbers listed with 3/4" hub in back box (Ex. EDS2184). For 1/2" hub change the "2" to "1" (EDS1184). For 1" hub change the "2" to "3" (EDS3184). Control Stations with "Stop" legend have Lockout provided as standard. Pilot Light Colors J*-- J1= Red, J3= Green, J6= Amber, J10= Clear, J11= Blue. LED Pilot Lights are available with LED Suffix. Pilot Light Transformers for voltages over 125V. Suffix T2= 240/220 - 110V, T4= 480/440 - 110V, T5= 600/550 - 110V (Not available on double pilot cover). Standard Legend Plate markings are available by adding nomenclature after the part number (EDS2184-Run). Selector Switch Nameplate kits available. 2-Pos = "SS2KIT", 3-Pos = "SS3KIT". See Replacement Parts book for additional information. Copper-Free Aluminum Bodies and Covers available with SA Suffix. Additional Control Station Options may be found in section 4C. Group B ratings may be achieved by adding the GB suffix or using the EFS back box. See part number instructions for the item required. Group B ratings may already be achieved when used in Class I, Division 2 applications. See Certifications and Compliances for item required. Additional Control Station configurations available through the FlexStation Component series.
534
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NEMA 3, 4 Watertight
4C
Options:
The following special options are available by adding suffix to Cat. #: Description Suffix Lockout provision on front operated pushbutton (standard on buttons marked "OFF" and "STOP")........................................................................................................ S153 Neoprene covers for front operated pushbuttons. Meets NEMA 4 requirements and prevents accumulation of dirt around operating shafts................................................. S323 Three-position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counter-clockwise operation....................................................................... S634 Momentary contact counter-clockwise operation, spring return to center, maintained contact clockwise operation.................................................................. S635 Multiple gang bodies. Two gang, two gang tandem and three, four or five gang bodies can be supplied with combinations of single gang devices.............................. Specify LED pilot lights in place of standard incandescent pilot lamps..................................... LED
Features:
Enclosures are compact in design, and gasketed to meet NEMA/EEMAC 3 or 4 requirements as noted in catalog listings Pushbutton stations with side rocker handle are furnished with a lockout arrangement on "STOP" position as standard Dead end (MC) or through feed (MCC) hubs 1/2" and 3/4" sizes with mounting feet Standard lockout on "STOP" and "OFF" button on front operated pushbutton covers Standard lockout on selector switch covers. Locks two or three position switch handle in any position.
Dimensions
In Inches*:
4C
Standard Materials:
Bodies Feraloy iron alloy Cover with side rocker handle copperfree aluminum Front pushbutton, selector switch and pilot light covers Feraloy iron alloy Rocker handle and pushbutton guards type 6 / 6 nylon Selector switch handle copper-free aluminum Operating shafts stainless steel
Hub size 1 /2 3 /4
a /8 3 /4
5
Type of Cover Side Rocker Handle Front Pushbutton Selector Switch Pilot Light
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural Type 6 / 6 nylon black Stainless steel natural
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535
4C
/2 /4 /2 /4
MC1810U1 MCC1810U1 MC2810U1 MCC2810U1 MC1810U MC2810U MC1810 MC2810 MCC1810U MCC2810U MCC1810 MCC2810
ED12*
/2 /4
4C
/2 /4 /2 /4
MC1910U1 MCC1910U1 MC2910U1 MCC2910U1 MC1910U MC2910U MC1910 MC2910 MCC1910U MCC2910U MCC1910 MCC2910
ED12*
/2 /4
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: START MC dead end front pushbutton STOP ON EMERGENCY FORWARD REVERSE OFF RUN JOG OPEN CLOSE UP RESET TRIP TEST DOWN IN OUT LIGHT ON HAND AUTOMATIC RAISE LOWER
*Two universal contact blocks, must be wired as two circuits, with one normally open and one normally closed. For Watertight NEMA 4 rating, use suffix S323 (Neoprene button covers). See Options section. For replacement pushbuttons see page 565.
536
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Watertight NEMA 3, 4
4C
/2 /4
ED12
/2 /4
4C
ED11
/2 /4
/2 /4
ED12
/2 /4
MC11275 MC21275
MCC11275 MCC21275
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: START STOP ON EMERGENCY FORWARD REVERSE OFF RUN JOG OPEN CLOSE UP RESET TRIP TEST DOWN IN OUT LIGHT ON HAND AUTOMATIC RAISE LOWER
/2 /4 /2 /4 /2 /4
1 3
1 3
* For replacement contact blocks see page 565. Suffixes S634 or S635 may be used on these catalog numbers. See explanation in Options section. LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED after color symbol (J1).
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537
4C
Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
Applications:
N2S and N2SC pushbutton stations, selector switches and pilot lights are suitable for use: In Class I, Groups B, C, D; Division 2 hazardous areas where flammable vapors or gases may be present due to accidental or abnormal operation In damp, wet, or corrosive locations Indoors or outdoors in Division 2 areas of petroleum refineries, chemical plants and other process industry facilities where similar hazards exist N2S and N2SC pushbutton stations and selector switches are used: In conjunction with magnetic starters or contactors for remote control of motors N2S and N2SC pilot lights are used: To visually indicate at a remote location that the desired function is being performed Optional maintained stop pushbutton(s) are used: As emergency or normal stop button(s) in motor control circuits for positive shutdown.
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Padlock attachments for all pushbuttons. For "START-STOP" stations, only "STOP" button provided with lockout (lockout standard with STOP)............................................ Three position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counterclockwise operation .............................................................................................. Momentary contact counterclockwise operation, spring return to center, maintained contact clockwise operation ............................................................................................. Control station with maintained stop pushbutton (requires NCD type enclosure): One maintained stop pushbutton ..................................................................................... Two maintained stop pushbuttons ...................................................................................
Maintained stop pushbuttons are installed at bottom position(s) of control station unless otherwise specified.
4C
Suffix S708
Features:
Pushbutton stations, pilot lights, and selector switch devices are factory sealed. External seals are not required. Enclosures are made of Krydon fiberglass-reinforced polyester material having excellent corrosion resistance and stability to heat and sunlight. Optional maintained stop feature operates by depressing the mushroom head pushbutton. Pushbutton must be manually pulled before start button can be actuated. Lockout is standard on selector switch devices. Factory installed dead end (N2S) or through feed (N2SC) hubs 1/2", 3/4", and 1" sizes. Indicating plates are available with a choice of 40 standard markings. Grounding plate included with each hub.
Dimensions
In Inches:
Dimensions are approximate, not for construction purposes. N2S(C) Body Style 1 or 2 devices 3 or 4 devices Outside Dims. I w 71/4 113/4 313/16 313/16 Mounting (NCS)* (NCD)* Dims. d e ml mw 43/8 43/8 53/8 53/8 63/8 107/8 215/16 215/16
1 /2" & 3/4" Hubs a b
11/8 11/8
11/16 11/16
*NCS box is supplied with units using 1/2" and 3/4" hubs. NCD box is supplied with units using 1" hubs or MSR option. NCD 4 device box used with 1" hubs or MSR option.
538
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Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
4C
Diagram
Volts 120 240 480 600 120 240 480 600 120 240 480 600 120 240 480 600
Through Feed Cat. # N2SC2131 N2SC2132 N2SC2134 N2SC2135 N2SC2231 N2SC2232 N2SC2234 N2SC2235 N2SC2331 N2SC2332 N2SC2334 N2SC2335 N2SC2431 N2SC2432 N2SC2434 N2SC2435
1" Hubs Dead End Cat. # N2S3131 N2S3132 N2S3134 N2S3135 N2S3231 N2S3232 N2S3234 N2S3235 N2S3331 N2S3332 N2S3334 N2S3335 N2S3431 N2S3432 N2S3434 N2S3435
Through Feed Cat. # N2SC3131 N2SC3132 N2SC3134 N2SC3135 N2SC3231 N2SC3232 N2SC3234 N2SC3235 N2SC3331 N2SC3332 N2SC3334 N2SC3335 N2SC3431 N2SC3432 N2SC3434 N2SC3435
N2S2131 N2S2132 N2S2134 N2S2135 N2S2231 N2S2232 N2S2234 N2S2235 N2S2331 N2S2332 N2S2334 N2S2335 N2S2431 N2S2432 N2S2434 N2S2435
4C
Dead End Cat. # N2S1121 N2S2121 N2S3121 N2S1122 N2S2122 N2S3122 N2S1123 N2S2123 N2S3123 N2S1124 N2S2124 N2S3124 N2S1125 N2S2125 N2S3125
Through Feed Cat. # N2SC1121 N2SC2121 N2SC3121 N2SC1122 N2SC2122 N2SC3122 N2SC1123 N2SC2123 N2SC3123 N2SC1124 N2SC2124 N2SC3124 N2SC1125 N2SC2125 N2SC3125
/2 /4 1
1 3
Specify
/2 /4 1
1 3
Specify
/2 /4 1
1 3
Three-Position, Four-Circuit
Specify
/2 /4 1
1 3
Specify lens color for each pilot light. As an example, N2S1231 with one red and one green would be ordered as N2S1231-J1-J3. Color Symbol Color Symbol Red Green Amber J1 J3 J6 Clear Blue J10 J11
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Marking Pushbuttons: REVERSE Selector Switches Two-Position: Selector Switches Three-Position: OPEN START CLOSE RUN-JOG RUN-OFF-JOG STOP UP HAND-AUTO HAND-OFF-AUTO ON DOWN FOR-REV FOR-OFF-REV OFF IN FAST-SLOW FAST-OFF-SLOW RUN OUT OPEN-CLOSE 1-OFF-2 JOG RAISE UP-DOWN OPEN-OFF-CLOSE TRIP LOWER ON-OFF UP-OFF-DOWN RESET IN-OUT TEST RAISE-LOWER LIGHT ON START-STOP HAND AUTOMATIC EMERGENCY FORWARD
Pilot lights are transformer type except those rated 120 volts. Lamp type is 120MB, 120 volts, 3 watts. * LED pilot lights are available. Add suffix LED after last color symbol. See Options Sections for more information. Suffixes S634 or S635 may be used on these catalog numbers. See explanation in Options section.
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539
4C
Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
Through Feed Cat. # N2SC1110 N2SC2110 N2SC3110 N2SC1210 N2SC2210 N2SC3210 N2SC1310 N2SC2310 N2SC3310 N2SC1410 N2SC2410 N2SC3410
N2S1110 N2S2110 N2S3110 N2S1210 N2S2210 N2S3210 N2S1310 N2S2310 N2S3310 N2S1410 N2S2410 N2S3410
/2 /4 1
1 3
/2 /4 1
1 3
4C
Specify
/2 /4 1
1 3
Volts 120
N2S12411 N2SC12411 N2S22411 N2SC22411 N2S32411 N2SC32411 N2S12412 N2SC12412 N2S22412 N2SC22412 N2S32412 N2SC32412 N2S13421 N2SC13421 N2S23421 N2SC23421 N2S33421 N2SC33421 N2S13422 N2SC13422 N2S23422 N2SC23422 N2S33422 N2SC33422 N2S13411 N2SC13411 N2S23411 N2SC23411 N2S33411 N2SC33411 N2S13412 N2SC13412 N2S23412 N2SC23412 N2S33412 N2SC33412 N2S14421 N2SC14421 N2S24421 N2SC24421 N2S34421 N2SC34421 N2S14422 N2SC14422 N2S24422 N2SC24422 N2S34422 N2SC34422
N2S12414 N2SC12414 N2S22414 N2SC22414 N2S32414 N2SC32414 N2S12415 N2SC12415 N2S22415 N2SC22415 N2S32415 N2SC32415 N2S13424 N2SC13424 N2S23424 N2SC23424 N2S33424 N2SC33424 N2S13425 N2SC13425 N2S23425 N2SC23425 N2S33425 N2SC33425 N2S13414 N2SC13414 N2S23414 N2SC23414 N2S33414 N2SC33414 N2S13415 N2SC13415 N2S23415 N2SC23415 N2S33415 N2SC33415 N2S14424 N2SC14424 N2S24424 N2SC24424 N2S34424 N2SC34424 N2S14425 N2SC14425 N2S24425 N2SC24425 N2S34425 N2SC34425
Specify /2 /4 1
1 3
240
600
Specify
/2 /4 1
1 3
120
480
/2 /4 1
1 3
240
600
/2 /4 1
1 3
120
480
Specify /2 /4 1
1 3
240
600
Specify
/2 /4 1
1 3
120
480
/2 /4 1
1 3
240
600
See page 541. See page 541. * LED pilot lights are available. Add suffix LED after last color symbol. See Options Sections for more information.
540
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Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
4C
120
N2S145211 N2SC145211 N2S245211 N2SC245211 480 N2S345211 N2SC345211 N2S145212 N2SC145212 N2S245212 N2SC245212 600 N2S345212 N2SC345212 N2S145231 N2SC145231 N2S245231 N2SC245231 480 N2S345231 N2SC345231 N2S145232 N2SC145232 N2S245232 N2SC245232 600 N2S345232 N2SC345232
N2S145214 N2SC145214 N2S245214 N2SC245214 N2S345214 N2SC345214 N2S145215 N2SC145215 N2S245215 N2SC245215 N2S345215 N2SC345215 N2S145234 N2SC145234 N2S245234 N2SC245234 N2S345234 N2SC345234 N2S145235 N2SC145235 N2S245235 N2SC245235 N2S345235 N2SC345235
/2 /4 1
1 3
240
/2 /4 1
1 3
120
4C
/2 /4 1
1 3
240
Specify lens color for each pilot light. As an example, N2S1231 with one red and one green would be ordered as N2S1231-J1-J3. Color Symbol Color Symbol Red Green Amber J1 J3 J6 Clear Blue J10 J11
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Marking Pushbuttons: REVERSE Selector Switches Two-Position: Selector Switches Three-Position: OPEN START CLOSE RUN-JOG RUN-OFF-JOG STOP UP HAND-AUTO HAND-OFF-AUTO ON DOWN FOR-REV FOR-OFF-REV OFF IN FAST-SLOW FAST-OFF-SLOW RUN OUT OPEN-CLOSE 1-OFF-2 JOG RAISE UP-DOWN OPEN-OFF-CLOSE TRIP LOWER ON-OFF UP-OFF-DOWN RESET IN-OUT TEST RAISE-LOWER LIGHT ON START-STOP HAND AUTOMATIC EMERGENCY FORWARD
Pilot lights are transformer type except those rated 120 volts. Lamp type is 120MB, 120 volts, 3 watts. * LED pilot lights are available. Add suffix LED after last color symbol. See Options Sections for more information. Suffixes S634 or S635 may be used on these catalog numbers. See explanation in Options section.
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541
4C
Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
4C
Pilot Lights*
Transformer Type
Volts 120 240 480 600 Cat. # N2PL10 N2PL20 N2PL40 N2PL50
Pilot lights are transformer type except those rated 120 volts. Lamp type is 120MB, 120 volts, 3 watts. * LED pilot lights are available. Add suffix LED after last color symbol. See Options Sections for more information.
542
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Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight Closure Plug
4C
Cat. # NP2
4C
Selector Switches
Style Two Position Two Circuit Two Position Four Circuit Three Position Two Circuit Three Position Four Circuit Position 1 Position 2 Position 3 Cat. # N2SW11211
N2SW12221
N2SW11311
N2SW12321
N2SW12322
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Marking Pushbuttons: REVERSE Selector Switches Selector Switches START OPEN Two-Positions: Three-Position: STOP CLOSE RUN-JOG RUN-OFF-JOG ON UP HAND-AUTO HAND-OFF-AUTO OFF DOWN FOR-REV FOR-OFF-REV RUN IN FAST-SLOW FAST-OFF-SLOW JOG OUT OPEN-CLOSE 1-OFF-2 TRIP RAISE UP-DOWN OPEN-OFF-CLOSE RESET LOWER ON-OFF UP-OFF-DOWN TEST IN-OUT LIGHT ON RAISE-LOWER HAND START-STOP AUTOMATIC EMERGENCY FORWARD
Suffixes S634 or S635 may be used on these catalog numbers. See explanation in Options section.
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543
4C
Cl. I, Div. 2, Groups B, C, D NEMA 3, 4X, 7BCD (Div. 2), 12 Watertight Weatherproof Dust-tight
Dimensions
In Inches:
4C
N2S For 1/ 2" and 3/ 4" hub sizes (for 1" hub and/or MSR option, see page 538). Mounting Dimensions ml mw 63/8 63/8 85/8 107/8 215/16 215/16 215/16 215/16
Outside Dimensions w d 313/16 313/16 313/16 313/16 43/8 43/8 43/8 43/8
544
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Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 2, Groups F, G 4C Corrosion-Resistant Cl. I, Zones 1 and 2, Ex de IIB + H2 Dust-tight IP66 Watertight Weatherproof NEMA 3, 4X, 7BCD (Div. 2), 12 Size Ranges:
1, 2, 3 and 4-device units
Options:
Description Padlock attachments for all pushbuttons. For "START-STOP" stations, only "STOP" button provided with lockout (lockout standard with STOP)........................................... Three-position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counterclockwise operation............................................................................................. Momentary contact counterclockwise operation, spring return to center, maintained contact clockwise operation............................................................................................ One maintained stop pushbutton.....................................................................................
Note:
Suffix S708
4C
In addition to hub arrangements shown, the following can be obtained by inserting these codes for the 4th and 5th character in the catalog number: D = Double 1/ 2" hubs at bottom CD = Single hub at top, double 1/ 2" hubs at bottom DD = Double 1/ 2" hubs at each end
Dimensions
In Inches:
Features:
Compact, strong, durable enclosures are made of Vestamid a black molded high impact strength, polyester material having excellent corrosion resistance and stability to heat. Exterior parts of pushbuttons, pilot lights, and selector switches are made of Krydon material. See pages 546547 for device part numbers Pushbutton design uses a unique internal neoprene boot which completely encloses all internal parts. A wiping gasket around the pushbutton cleans the wall of the pushbutton guard of any foreign material accumulation as the button is operated. Formed-in-place gasket, and stainless steel screws for added corrosion resistance. Pushbutton and pilot light guards are fluted for no-slip installation. Factory installed dead end (N2SU) or through feed (N2SCU) hubs 1 /2" and 3/4" sizes. Legend plates are available with 40 standard markings. Lockout is standard on selector switch devices. LED lamps are standard to provide longer life.
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545
4C
Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 2, Groups F, G Corrosion-Resistant Cl. I, Zones 1 and 2, Ex de IIB + H2 Dust-tight IP66 Watertight Factory Sealed, Corrosion-Resistant Weatherproof 600VAC Heavy Duty NEMA 3, 4X, 7BCD (Div. 2), 12
Dead End Cat. # N2S1110U N2S2110U N2S1210U N2S2210U N2S1310U N2S2310U N2S1410U N2S2410U
Through Feed Cat. # N2SC1110U N2SC2110U N2SC1210U N2SC2210U N2SC1310U N2SC2310U N2SC1410U N2SC2410U Maintained pushbutton with pilot light control station
/2 /4 /2 /4 /2 /4 /2 /4
4C
Dead End Cat. # N2S1121U N2S2121U N2S1122U N2S2122U N2S1123U N2S2123U N2S1124U N2S2124U N2S1125U N2S2125U
Through Feed Cat. # N2SC1121U N2SC2121U N2SC1122U N2SC2122U N2SC1123U N2SC2123U N2SC1124U N2SC2124U N2SC1125U N2SC2125U
/2 /4 /2 /4
1 3 1 3
/2 /4 /2 /4
Specify
Three-Position, Four-Circuit
Specify
/2 /4
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Marking Push Buttons: REVERSE Selector Switches Selector Switches START OPEN Two-Position: Three-Position STOP CLOSE RUN-JOG RUN-OFF-JOG ON UP HAND-AUTO HAND-OFF-AUTO OFF DOWN FOR-REV FOR-OFF-REV RUN IN FAST-SLOW FAST-OFF-SLOW JOG OUT OPEN-CLOSE 1-OFF-2 TRIP RAISE UP-DOWN OPEN-OFF-CLOSE RESET LOWER ON-OFF UP-OFF-DOWN TEST IN-OUT LIGHT ON RAISE-LOWER HAND START-STOP AUTOMATIC EMERGENCY FORWARD
546
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Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 2, Groups F, G 4C Corrosion-Resistant Cl. I, Zones 1 and 2, Ex de IIB + H2 Dust-tight IP66 Watertight Weatherproof NEMA 3, 4X, 7BCD (Div. 2), 12
/2" Hubs Through Feed Cat. # N2SC1131U N2SC1132U N2SC1231U N2SC1232U N2SC1331U N2SC1332U N2SC1431U N2SC1432U
/4" Hubs Through Feed Cat. # N2SC2131U N2SC2132U N2SC2231U N2SC2232U N2SC2331U N2SC2332U N2SC2431U N2SC2432U
No. Units 1 2 3 4
Diagram
Dead End Cat. # N2S1131U N2S1132U N2S1231U N2S1232U N2S1331U N2S1332U N2S1431U N2S1432U
Dead End Cat. # N2S2131U N2S2132U N2S2231U N2S2232U N2S2331U N2S2332U N2S2431U N2S2432U
4C
Specify lens color for each pilot light. As an example, N2S1231U with one red and one green would be ordered as N2S1231U-J1-J3 Color Symbol Color Symbol Red Green Amber J1 J3 J6 Clear Blue J10 J11
Pilot lights are transformer type except those rated 120 volts.
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547
4C
Cl. I, Div. 2, Groups B, C, D Cl. II, Div. 2, Groups F, G Corrosion-Resistant Cl. I, Zones 1 and 2, Ex de IIB + H2 Dust-tight IP66 Watertight Factory Sealed, Corrosion-Resistant Weatherproof 600VAC Heavy Duty NEMA 3, 4X, 7BCD (Div. 2), 12
Diagram
Specify
N2S12411U N2S12412U
N2SC12411U N2SC12412U
N2S22411U N2S22412U
120 240
N2S13421U N2S13422U
N2SC13421U N2SC13422U
N2S23421U N2S23422U
N2SC23421U N2SC23422U
4C
Specify
120 240
N2S13411U N2S13412U
N2SC13411U N2SC13412U
N2S23411U N2S23412U
N2SC23411U N2SC23412U
120 240
N2S14421U N2S14422U
N2SC14421U N2SC14422U
N2S24421U N2S24422U
N2SC24421U N2SC24422U
Enclosure With Pilot Light, Pushbuttons and Selector Switch Hub Dead End Through Feed Size in. Volts Cat. # Cat. #
1 3
/2 /4 /2 /4 /2 /4 /2 /4
1 3
1 3
1 3
Specify lens color for each pilot light. As an example, N2S1231U with one red and one green would be ordered as N2S1231U-J1-J3 Color Symbol Color Symbol Red Green Amber J1 J3 J6 Clear Blue J10 J11
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Marking Push Buttons: Selector Switches Selector Switches Two-Position: Three-Position: START FORWARD RUN-JOG RUN-OFF-JOG STOP REVERSE HAND-AUTO HAND-OFF-AUTO ON OPEN FOR-REV FOR-OFF-REV OFF CLOSE FAST-SLOW FAST-OFF-SLOW RUN UP OPEN-CLOSE 1-OFF-2 JOG DOWN UP-DOWN OPEN-OFF-CLOSE TRIP IN ON-OFF UP-OFF-DOWN RESET OUT IN-OUT TEST RAISE RAISE-LOWER LIGHT ON LOWER START-STOP HAND AUTOMATIC EMERGENCY
*Replacement switch for selector switches is Cat. No. ESWP126. Pilot lights are transformer type except those rated 120 volts.
548
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Cl. I, Div. 2, Groups B, C, D NEMA 3, 7BCD (Div. 2), 12 Raintight Wet Locations
4C
4C
Features:
Factory sealed. External seals are not required. Enclosures are made of Krydon fiberglass-reinforced polyester material having excellent corrosion resistance and stability to heat and sunlight. Highly visible molded-in red color for quick identification. Break-glass rod is attached to station with a chain for ready access during an emergency. Factory installed dead end (N2FA) or through feed (N2FAC) hubs 1/2", 3/4" and 1" sizes.
Ordering Information
Hub Size /2 3 /4 1
1
Dimensions*
In Inches:
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549
UL/cUL listed Cl. I, Div. 2, Groups A, B, C, D Cl. I, Zones 1 and 2, (A) Ex de IIB + H2 T6 Cl. II, Div. 1, Groups E, F, G (cUL)
PTB ATEX CERTIFIED 3117 Ex de IIC, T6, Zones 1 and 2 Ex de IIC,T6 Zones 21 and 22 IP 66, NEMA 4X
4C
Features:
NEMA 4X, IP66 enclosure with formedin-place gasket Available with all operators: indicator lights, potentiometers, control switches, pushbuttons, terminal blocks and meters Base-mounted contact blocks Easy change-out components snap in place on DIN rail Enclosure meets UL 94-VO. Also available in anti-static Ex e materials Inserts for mounting DIN rails Available with a maximum of 2 entries top and bottom for conduit fittings or cable glands Suitable for universal mounting plates on pipes, conduit, wall or channels Mounting dimensions data molded on back Captive, corrosion-resistant cover screws Built-in mounting slots for wall installation Available in 316L stainless steel
Options:
Description Cooper Crouse-Hinds GHG43 Series control stations are now available with 316L stainless steel enclosures, making them ideal for corrosive and adverse locations especially offshore platform applications. Suffix
S860
550
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4C
4C
Pushbutton DRT
Mounting Area*
Double Pushbutton
Mushroom-Head Pushbutton
Mounting Area*
Signal Lamp
For a GHG43 control station with 316L stainless steel enclosure, add suffix "S860" to end of catalog number. *Unoccupied spaces must be filled in with KLM for correct positioning of devices.
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551
4C
Cable Entries
NPT Codes see page 555 No entries No entries Metric
4C
2 x 3/4" Myers Hub, 2 x M20 STGK2 Zinc Gland Threaded entries plate Gland plate (Stainless Steel Control Stations only) 2 x 1/2" Myers Hub, SSTGK1 Stainless steel Gland plate 2 x M25 Threaded entries Gland plate
Switch
2 x 3/4" Myers Hub, 1 x M32 Plastic SSTGK2 Stainless Cable gland steel Gland plate (Stainless Steel Control Stations only) Codes see pages 557558 Requires 2 spaces 1 x 3/4" Myers Hub, STGK2, Zone 1 Gland plate 1 x M25 Threaded Entry, Blanking plug and Gland plate 2 x M25 Threaded Entry, 1 blanking plug and Gland plate
1 x 1/2" Myers Hub, 1 x M20 SSTGK1 Stainless st. Threaded entry Gland plate Blanking plug and Gland plate 1 x 3/4" Myers Hub, 1 x 3/ 4" SSTGK2 Stainless st. Myers Hub Gland plate SSTGK2 stainless steel, Gland plate
For a GHG43 control station with 316L stainless steel enclosure, add suffix "S860" to end of catalog number. *Unoccupied spaces must be filled in with KLM for correct positioning of devices.
552
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4C
Type of Protection Certificate of Conformity Approvals Rated Voltage Rated Current Terminal Wiring Mechanical and Electrical Life
Pushbutton Ex de IIC T6 PTB No. Ex-87.B.1007U PTB, UL, cUL Up to 400V NEC/CEC 10A IEC 16 A 2 x 2.5mm2 / 14AWG >105 Operations
Pushbutton DRT
D Code R A T O B C D
4C
Inscription ALL * 0 I II Stop Code C 01 02 03 04 06 Lockout see page 559 Code D (leave blank if no lockout required)
Contact System Code B Inscription Code C, D Left/Right 43 ALL * 01 0 I II 44 Stop Start 07 45 Special-Text on Order 99
02 03 04 06
Contact System Code B Pushbutton Not Depressed 23 Key Lockable Key Removable Lockable Key Removable Yes Yes Yes No 1 Yes Yes No No 2 Yes No Yes Yes 3 No No Yes Yes 4 No Yes Auto Yes 5 Yes Yes Yes Yes 6 24 25
Depressed Code C
* 01 - Includes the following discs - Start, stop, I, O, and red, green, yellow, white and black blank discs. For Marking Guide for Pushbuttons see page 559.
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553
4C
Contact System
4C
Signal Lamp
Used for positive feedback indication High intensity with special reflector and optical lens Accomodates most input voltages Base mounting Type of Protection Certificate of Conformity Approvals Lamp Life Rated Voltages Rated Current Power Consumption Terminal Wiring Colors
Lamp Ex de IIC T6 PTB No. Ex-88.B.2106U PTB, UL, cUL >100,000 Hours (11.5 Years) Up to 240VAC, 50 / 60 Hz Up to 110VDC Max. 15 mA <1.2W 2 x 2.5mm2 / 14AWG Red, Green, Yellow, Clear & Blue
Yellow 2 01
Red 3
Blue 6
20-250VAC/DC
554
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4C
Type of Protection Certificate of Conformity Rated Voltages Rated Current Conductor Size
4C
Potentiometers
Used to adjust resistance to vary motor speed or light levels Scale 0 to 100% Base mounting Type of Protection Certificate of Conformity Approvals Rated Voltages Power Consumption Resistance Angle of Rotation Scale Connection Terminals
Potentiometers Ex de IIC T6 PTB No. Ex-87.B.1007U PTB, UL, cUL >250V 1.0W 10010,000W 270 0100% 2 x 2.5mm2 / 14AWG
Potentiometer POT
P Code O A T B 1W 1,000 4 2,200 7 4,700 5 10,000 6
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555
4C
Ammeters
Used to measure motor current draw for efficiencies and maintenance Slide in scales to accommodate any amperage range Red indicator for quick visual indication to compare set points and actual values Ammeters Ex e II T6 PTB No. Ex-87.B.2016U PTB, UL, cUL Moving iron (core) 2.5% of range (class 2.5) 0-16A direct, C.T. n/1 A Vertical Interchangeable for C.T. n/1 A At instrument 2 x 2.5 mm2 / 14 AWG Red indicator
Type of Protection Certificate of Conformity Approvals Movement Accuracy Measuring Range Operating Position Scale Zero Adjustment Terminal Wiring Rated Current Marking
4C
C 4-20 mA 6
Movement Direct n/1 A 0 - 2 mA Code B 1 2 3 Movements 0-20 mA and 4-20 mA are only available with 0 - 100 / 120% scale
Interchangeable Scale for C.T. n/1A Code C Scale Code C 02 03 04 05 06 08 0 0 0 0 0 0 -1/1.5A - 2.5/3.75A -5/7.5A - 10/15A -15/22.5A - 20/30A 09 10 11 12 13 14 15
Code C 16 17 18 19 20 21 22
* Requires 2 spaces.
556
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4C
Type of Protection Certificate of Conformity Approvals Rated Votage Rated Current Terminal Wiring Mechanical Life Electrical Life Switching Capacity
SCT Ex de IIC T6 Ex.87.B.1007U PTB, UL, cUL 400 V NEC 10 A IEC 16 A 2 x 2.5mm2 / 14 AWG >105 Operations >105 Operations AC II: 20V/6A 400V/4A DC II: 24V/6A 60V/0.8A 110V/.5A 220V/.2A
Ex 23 Ex de IIC T6 PTB no. Ex-88.B.1047U PTB, UL, cUL Up to 500 V NEC 10 A IEC 16 A 2 x 2.5mm2 / 14 AWG >105 Operations >105 Operations AC I: 500G/10A AC II: 230V/6A 500V/6A DC II: 24V/6A 48V/4A 60V/0.8A 110V/0.5A 220V/0.4A
4C
Switch Mechanism Code B Code C 01 03 04 06 29 Same as SCT above except up to 4 independent contacts Inscription 0 STOP HAND REMOTE OFF I START AUTO LOCAL ON Code C 07 13 14 15 99 Inscription I LOCAL STOP HAND Special text 0 II REMOTE AUTO 0 START 0 AUTO to be given on order
Code B 01 03 04 06 07 13 14 23 24 27 29 32 99
* Requires 2 spaces in cover.
Inscription 0 I STOP START HAND AUTO remote local I 0 LOCAL REMOTE STOP 0 OFF 0 HAND OFF START STOP OFF ON ON OFF Special text to be given on order
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557
4C
Code C 00
Contact System
Type 2 Position
Contact System
Type 3 Position
01
2 Position
10
3 Position
02
2 Position
12
3 Position
03
4C
13
2 Position
05
HOA
14
2 Position
07
15
Contact Configurations
Normally Closed Normally Open
558
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4C
4C
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559
4C
Dimensions
4C
Box Type A 1 Operator Control Station 2 Operator Control Station 3 Operator Control Station 4 Operator Control Station 4.72 6.69 8.66 10.63 B 4.72 4.72 4.72 4.72 C 4.96 6.93 8.90 10.87 D 4.96 4.96 4.96 4.96 E 3.60 3.60 3.60 3.60
Dimension (inches) F 3.94 5.90 7.87 9.84 G 3.94 3.94 3.94 3.94 H 3.15 5.12 7.09 9.06 J 2.76 2.76 2.76 2.76 K 0.79 0.79 0.79 0.79 L 2.36 4.33 6.30 8.27 M 2.36 2.36 2.36 2.36
560
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Cl. I, Div. 1 & 2, Groups A, B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7ABCD, 9EFG, 12
4C
4C
Features:
Water-shedding construction with female threaded bottom opening and male threaded cover Threaded cover is deep dome type, which surrounds the enclosed device All enclosures are suitable for hazardous area use Pushbutton stations have a guarded rocker type operating handle at the front arranged for padlocking to prevent unauthorized operation Selector switches have a lever type operating handle at the top Provided with vertical through feed conduit hubs of sizes indicated in the listings Units are factory sealed for Cl. I, Div. 1 and 2, Groups B, C, D Standard lockout on selector switches. Locks two or three-position switch handle in any position.
Options:
The following special options are available from factory by adding suffix to Cat. #: Description Suffix Back boss drilled and tapped for 3/4" and 1" sizes........................................................ Specify Three-position selector switches with modified operation: Momentary contact clockwise operation, spring return to center, maintained contact counter-clockwise operation.................................................. S634 Momentary contact counter-clockwise operation, spring return to center, maintained contact clockwise operation............................................................... S635
Dimensions
In Inches*:
Standard Materials:
Bodies Feraloy iron alloy Covers and operating handle copper-free aluminum Operating shafts stainless steel
OAC
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Copper-free aluminum natural Stainless steel natural
Factory sealed for Class I, Div. 1 & 2, Groups B, C, D. *Dimensions are approximate, not for construction purposes. For cover removal, add 21/2" to dimension.
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561
4C
Cl. I, Div. 1 & 2, Groups A, B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7ABCD, 9EFG, 12
With momentary left handle and maintained right handle. For momentary "START", maintained "STOP" and similar applications. Normal Pos. Diagram 2 Circuit Universal
/4 1
OAC2291 OAC3291
Hub Size
3
Cat. #
Cat. #
Cat. #
Cat. #
/4 1
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: OFF RESET LIGHT ON START RUN TRIP HAND STOP JOG TEST AUTOMATIC ON OPEN DOWN RAISE EMERGENCY CLOSE IN LOWER FORWARD UP OUT REVERSE
Factory sealed for Class I, Div. 1 & 2, Groups B, C, D *Two universal contact blocks, must be wired as two circuits, one normally open and one normally closed.
562
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Cl. I, Div. 1 & 2, Groups A, B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7ABCD, 9EFG, 12
4C
/4 1
OAC2471 OAC3471 OAC2472 OAC3472 OAC Selector Switches are furnished with pushbutton contact blocks, cam actuated by a maintained contact selector mechanism to operate in the sequences shown in the diagrams below.
ED22
/4 1
ED21
/4 1
4C
/4 1
ED22
/4 1
OAC2475 OAC3475
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: Two-Position FAST, SLOW IN-OUT RUN, JOG OPEN, CLOSE RAISE-LOWER HAND, AUTOMATIC UP,DOWN START-STOP FORWARD, REVERSE ON, OFF Three-Position RUN, OFF, JOG HAND, OFF, AUTOMATIC FORWARD, OFF, REVERSE FAST, OFF, SLOW
Dimensions*
In Inches:
Factory sealed for Class I, Div. 1 & 2, Groups B, C, D Suffixes S634 or S635 may be used on these catalog numbers. See page 561 for explanation of options. *Dimensions are approximate. Not for construction purposes. For cover removal, add 21/ 2" to dimension.
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563
4C
4C
Hinged Cover
Applications:
Added environmental protection for Cooper Crouse-Hinds control stations is now available from a patented "slip on" series of covers. Easy to install, these enclosures are available in hinged and open front styles, and are ideal for corrosive and adverse areas where product endurance is essential. Secured Access Hinged Cover High moisture areas due to weather, steam, or wash down procedures. Areas where dirt, dust, mud, sand, etc. interferes with equipment operation. Prevention of accidental equipment operation. Instances requiring equipment lock out/tag out. Quick Access Open Front Cover Areas requiring quick access to control device. Areas of high moisture from weather or dripping liquid. Prevention of accidental equipment operation. Areas with possible damage from bumping or banging.
Hinged Covers
Single Gang Application EDS(C) and EFD(C) control stations EFS(C) control stations MC(C) control stations FS(C) back box with cover assembly FD(C) back box with cover assembly EGF11 and EGF12 (Ground Fault) N2S(C) Krydon: 1 & 2 devices N2D(C) Krydon: 1 & 2 devices GHG432 control station Single Gang (Long) Application EFD(C) (3 device) N2S(C) Krydon: 3 devices N2S(C) Krydon: 4 devices Double Gang Application EDS(C) control stations EDSCM32: 2 gang tandem EDSCM33: 3 gang tandem FS(C) back box with cover FD(C) back box with cover EDSC378 - 3 gang tandem assembly Cat. # NC CH1 NC CH1 NC CH1 NC CH1 NC CH1 NC CH1 NC CH1 NC CH1 NC CH1 EFS MC FS FD EGF 11 N2S N2D GHG
Cat. # NC CH1 3L NC CH1 N2S 3L NC CH1 N2S 4L Cat. # NC CH2 NC CH2L NC CH3L NC CH2 FS NC CH2 FD NC CH1 MC3
Cat. # NC CH1 3L QA NC CH1 N2S 3L QA NC CH1 N2S 4L QA Cat. # NC CH2 QA NC CH2L QA NC CH3L QA NC CH2 FS QA NC CH2 FD QA
Custom covers can be supplied but must be accompanied by either a sample of the device to be covered or a copy of a drawing with all actual measurements of the device to be covered. Covers can also be color-coded. Consult factory. 564
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4C
4C
1 Circuit Universal
2 Circuits Universal
3 Circuits Universal
Where Used MC, EDS and EFS pushbutton stations and selector switches OAC pushbutton stations and selector switches EWC pushbutton stations EMP pushbutton stations EMP selector switches EFD factory sealed pushbutton stations and selector switches (M90) DSD962 pushbutton cover
Contact Ratings
Max. Current (Amperes) Volts Make Break 600 VAC Heavy Duty (NEMA 120 60 6.0 240 30 3.0 480 15 1.5 600 12 1.2 Direct Current (NEMA P150) 125 1.1 1.1 Voltamperes Make Break A600) 7200 720 7200 720 7200 720 7200 720 138 138 Continuous Current (Amperes) 10 10 10 10 5
CF859 Where Used MC, EFS, and EFD current design with nylon guards EMPS019, EMP019, EMPS029 and EMP029 single operator FS, EFS, and EFD previous design with aluminum guards
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below: OFF RESET LIGHT ON START RUN TRIP HAND STOP JOG TEST AUTOMATIC ON EMERGENCY OPEN FORWARD CLOSE REVERSE UP DOWN IN OUT RAISE LOWER
* ESWP126 is the contact block without the mounting strap. Two universal contact blocks, must be wired as two circuits, with one normally open and one normally closed. Use CF705-K1 for DEV11 and DEV12. To order DL legend plates see page 510 for markings.
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565
4C
4C
566
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5C
Description
Controls for Bulk Solids Handling
AFA / AFAX Conveyor Alignment Switches AFU / AFUX Conveyor Control Safety Switches
Page No. see page 581 see page 580 see pages 568575 see page 587 see page 579
5C
see page 582 see pages 585586 see pages 583584 see pages 576578
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567
5C
Cl. I, Div. 1 & 2, Groups B*, C, D Cl. I, Zones 1 & 2 Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III
UL and cUL approved Ex d IIB + H2 T6 Certified to ATEX Directive NEMA 3, 7B*CD, 9EFG IP66
The following pages will assist you in choosing the combination of features suited to your needs and requirements. The easy, five-step process will take you through the specification of cover openings, specifying devices, drilled and tapped conduit openings, device locations, and legend and nameplate selection. After filling out your separate order form for each panel, fax it to your local Cooper Crouse-Hinds Distributor. Please consult the factory for alternatives not detailed in these pages, such as other conduit arrangements, terminal blocks, or circuit breaker operating handles.
Applications:
Manufactured for hazardous environments, the EJB Custom-Built Control Panel is an explosionproof enclosure built to customer specific requirements Available in a variety of sizes with an unlimited combination of devices, windows, and markings, these panels are designed to maximize the efficiency of each unique process
Features:
The foundation of the Custom-Built Control Panel is our tried and tested copper-free aluminum EJB enclosure. This corrosion resistant, heavy-duty enclosure features bolted construction, stainless steel hinges, and flexible tap-in mounting feet.
Tap-in mounting feet offer a simple and secure way to mount enclosure, and are replaceable if broken or lost Captive, quick-release stainless steel triple-lead cover bolts make it easier to get in and out of the enclosure
5C
Neoprene cover gasketbetween body and coverprovides NEMA 4, IP66 watertight seal
Optional GUB explosionproof glass window is available when you need to see inside Stainless steel hinges
EMP Series the most complete line of devices in the industry pilot lights pushbuttons selector switches potentiometers
Copper-free aluminum construction available with Corro-free epoxy powder coat for additional protection in corrosive atmospheres Optional engraved nameplates
Optional individual device markings to clearly indicate the function of each device May be added in the eld
ATEX Certifications
EJB Enclosure with Conduit Entries & Device Holes II 2 G Ex d IIB + H2 EMP Devices II 2 G Ex d IIB + H2 GUB0108 ATEX Window II 2 G Ex d IIB + H2 ECD Breather/Drain II 2 G Ex d IIB + H2 Certificate #: ITS07ATEX15639U Certificate #: ITS07ATEX15638U Certificate #: ITS07ATEX15652U Certificate #: ITS08ATEX15797U
568
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5C
5C
Step 1
Specify the openings required for the cover of the enclosure.
Indicate in Section 1 of the order form the combination of devices, openings without devices, and windows required.
Total the number of device openings required based on the devices, openings and windows specied in Section 1.
Using Table 1, you can determine the smallest size enclosure required based upon the total number of devices/openings and the number of devices a window requires. (NOTE: The actual size of your custom panel enclosure may change based on the number and size of your entry requirements.)
TABLE
1
= = = = = = = = = = = = = = = = = =
Device Layout
3 4 4 4 6 6 6 6 9 9 9 9 9 9 13 13 13 13 X X X X X X X X X X X X X X X X X X 3 4 4 4 6 6 4 4 4 4 6 6 9 9 4 6 6 9
SIZE REQUIREMENTS
EJB Size
121204 to 181208 241208 to 362408
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569
5C
5C
570
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5C
5C
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571
5C
5C
572
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Order Form
5C
5C
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573
5C
Order Form
5C
574
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Order Form
5C
Section 2 Completed Catalog Number: Specify the complete catalog number including conduit designations.
Distributor: Customer:
EJB__________________________________
All Cooper Crouse-Hinds Custom-Built Control Panels are provided with a mounting plate and hinges. Hinges are on left side of enclosure. If you desire hinges on one of the other sides, circle choice here: TOP RIGHT BOTTOM
OPTIONS For any of the following options, check here: ____ ATEX Certied (ATEX) ____ Breather and Drain (S756V) ____ Epoxy nish, external (S752) ____ Epoxy nish, internal and external (S753)
size
1 2 3 4 5 A B C Top (column) 6 7 8 9 10 11 12 13
5C
Location of Devices and Windows in Cover: Outline the cover space available, beginning in the upper left corner of the grid, based upon the EJB selected. See Table 1 for device layout.
size
Left Side (Hinge Side) (row)
D E
Section 4
F G H I
Right Side
Device Markings: Indicate by row and column position markings/legends for each device. Engraved Plate: Specify markings for each nameplate based upon the following:
Maximum Number of Characters/Line
Marking Size Number of Characters
Specify Row Column
J K L
1/8"
3/16"
1/4"
1/2"
M Bottom
Note: All device openings are spaced 2.62" center to center.
36
24
18
Marking Size
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575
5C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III II 2 G Ex d IIB + H2, T5
As indicated in the listings, certain barrel assemblies are the same as those used in complete EMP units and may be utilized as replacements. The remainder are primarily for use with hazardous area boxes to assemble special control stations. For additional information, see pages 568575 describing custombuilt control panels.
Diagram
Standard Cat. # EMP019 Diagram EMP029 Short Assembly Cat. # EMPS039 Standard Assembly Cat. # EMP039
5C
Ordering Information:
Select the Cat. No. from the listings. For pilot lights and illuminated pushbuttons, specify color of jewel using symbols from the table below. For pushbuttons and selector switches, optional markings may be specified in the tables below. Diagram Position 1 Position 2
Group 1:
Standard assemblies are for replacement in complete EMP units or for custom-built control panels. Short assemblies are for custom-built control panels only. Both assemblies may be used with System 4 Control Stations.
Pilot light
Add color symbol for each pilot light from table below. Color Symbol Color Symbol Red J1 Clear J10 Green J3 Blue J11 Amber J6 Diagram (120V)* Standard Assembly Cat. # EMP009
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below:
LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED to end of catalog number after last color symbol. * Other voltages available. Consult factory. For 24 VDC operation, add suffix S300. The following suffixes may be used with these catalog numbers: S634 - Momentary contact clockwise, spring return to center; S635 - Momentary contact counter-clockwise, spring return to center.
576
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III II 2 G Ex d IIB + H2, T5 Maintained Contact Pushbutton
5C
Up Long Assembly Cat. # 120V pilot light 120V pilot light EMP0090 EMP0098
Diagram Down
Diagram
symbol for each pilot light from table below. Symbol Color Symbol J1 J3 J6 Clear Blue J10 J11
5C
If desired, markings on indicating plates may be added to catalog number. Select from the list of standard markings below:
Diagram Position 1 Position 2 Key Removal Both positions Left only Right only Both positions Left only Right only
LED pilot lights can be furnished in place of standard incandescent pilot lamps. Add suffix LED to end of catalog number after last color symbol. The following suffixes may be used with these catalog numbers: S634 - Momentary contact clockwise, spring return to center; S635 - Momentary contact counter-clockwise, spring return to center.
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577
5C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III II 2 G Ex d IIB + H2, T5
Dimensions*
In Inches:
5C
EMP-EMPS029 EMP009
EMP-EMPS019
EMP-EMPS039
EMP098
EMP0090
EMP0098
*Dimensions are approximate, not for construction purposes. All barrel assemblies are 3/4"-14 NPSM thread size.
578
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. I, Zone 1 & 2 IIB + H2 Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III
UL/cUL Listed NEMA 3, 4X, 7BCD, 9FG, 12 Explosionproof Dust-Ignitionproof Raintight / Wet Locations
5C
EGL Static Grounding Indicator is the ideal product for safe loading/unloading of ethanol, biofuel, petroleum, chemicals, plastics and other combustible materials. The EGL is mounted adjacent to loading/unloading areas and connected to transportation tank vehicles, railcars, drums or other portable containers to prevent explosions due to static discharge during product transfer by providing: A ground path for static build-up Automatic pump shutdown when static grounding circuit is broken Visual indication of safe, static grounding before, during and after loading and unloading operations
5C
Ordering Information:
Description Indicator with two pilot lights*
*Includes one red and one green pilot light.
Options:
Description Internal space heaters to limit condensation build-up Transformer suitable for both 220/240VAC or 440/480VAC applications 50 foot cord Suffix R11 S883 50FC
Standard Materials:
Enclosure: Copper-free aluminum with interior and exterior epoxy powder coat Clamp: Stainless steel Clamp Grips: Polyvinylchloride dipped Gasket: Neoprene
12.80 (32.51)
11.13 (28.27)
5.00 (12.70)
1.75 (4.45)
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579
5C
Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
Applications:
AFU and AFUX conveyor control switches are used: As emergency or normal "STOP" switch for conveyor lines, cranes, unloaders, bulk handling systems and similar equipment In steel mills, mining and ore and coal handling operations, automotive and other assembly lines, warehouses, loading docks and various process industry facilities In the control circuit of magnetic motor starters to shut down motor-driven conveyors or other machinery when switch is actuated AFU series complies with requirements for use in Class II areas having combustible dusts that may or may not be electrically conductive. AFU series are also gasketed for use in hosedown areas even when combustible dusts are present. AFUX series complies with requirements for use in NEC Class I areas which are hazardous due to the presence of flammable vapors or gases. AFUX series also complies with requirements for use in NEC Class I areas which are hazardous due to the presence of flammable vapors or gases. AFUX series also complies with NEC requirements for use in Class II hazardous areas, or for use in NEC hazardous areas classified simultaneously as Class I and Class II.
Standard Finishes:
Feraloy iron alloy electrogalvanized and aluminum acrylic paint Steel electrogalvanized with chromate finish (red acrylic paint on indicating arm) Bronze natural
Options:
Description Finish: Corro-free epoxy powder coat for coating outside only. Suffix S752
Electrical Rating:
Control circuit switch 15 AMP, 600 VAC max.
5C
Standard Materials:
Enclosure Feraloy iron alloy Plunger stainless steel Loop bronze Indicating arm steel
Features:
Furnished with one or two end units, each containing 2-NO and 2-NC contact arrangements. Precision switches provide maintained contact (switches have a snap action mechanism). Enclosure has three 1" conduit hubs two for horizontal through feed and one at the bottom. Cast mounting lugs on 11/ 2" centers permit attachment to the web of a standard 3" angle iron. In installation, the actuating line or cable is connected from a fixed point to the loop on the end unit. A pull on the line of the required operating force and with a total movement of 1/2" actuates the plunger, opens the switch and trips the red painted indicating arm forward, which locks the plunger in the actuated (switch open) position. Returning the indicating arm to its normal position resets the mechanism. A typical installation would include single end switch units at each end of the conveyor with double end switch units between. Depending on the size and length of line, supports at properly spaced intervals may be necessary to ensure that the line or cable weight alone will not actuate switch.
Ordering Information
Maximum Weight of Unsupported Line or Cable Without Actuating Switch (lbs.) 15 25 15 25 15 25 Total Operating Force Required (lbs.) 25 50 25 50 25 50
Description Single end left Single end left Single end right Single end right Double end Double end
Contact Arrangements With 2-NO, 2-NC in Each End Unit Cat. # Cat. # AFU0333 AFU0333 AFU0333 AFU0333 AFU0333 AFU0333 50 60 05 06 55 66 AFUX0333 AFUX0333 AFUX0333 AFUX0333 AFUX0333 AFUX0333 50 60 05 06 55 66
Dimensions
In Inches*:
580
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4, 7CD, 9EFG
5C
Applications:
AFA, AFAX conveyor belt alignment switches are used: As emergency or normal "STOP" switch for conveyor belts whenever they become misaligned or run off their tracks due to excessive speed, uneven load, leveling, breakage and/or other problems. In steel mills, mining and ore and coal handling operations, automotive and other assembly lines, warehouses, loading docks, grain loading and handling facilities, and various other bulk handling operations. In the control circuit of magnetic motor starters to shut down motor-driven conveyors in case of abnormal belt misalignment or run-off. AFA series complies with requirements for use in Class II areas having combustible dusts that may or may not be electrically conductive. AFA series are also gasketed for use in hosedown areas even when combustible dusts are present. AFAX series complies with requirements for use in NEC Class I areas which are hazardous due to the presence of flammable vapors or gases. AFAX series also complies with NEC requirements for use in Class II hazardous areas, or for use in NEC hazardous areas classified simultaneously as Class I and Class II.
5C
Electrical Rating:
Control circuit switches 15 AMP, 600 VAC max.
Standard Finishes:
Feraloy electrogalvanized and aluminum acrylic paint Stainless steel natural
AFAX20
Features:
Furnished with precision switches that provide normally open and normally closed contacts (switches have a snap action mechanism). Housing consists of a center section which can be mounted either vertically or horizontally, and a switch housing with an attached switch operating arm. Enclosure has three 1" conduit hubs. Cast mounting lugs on 11/2" center permit attachment to the web of a standard 3" angle iron. Operating arm has 31/2" long stainless steel protective roller. Approximately 3/4" lateral movement of operating arm actuates switch. Spring loaded operating arm will automatically return switch to normal position when belt interference is removed. A severe conveyor belt run-off can rotate the operating arm counter-clockwise up to 85 degrees without damage to the switch mechanism. Installation of AFA or AFAX unit on either side of a conveyor belt allows approximately 1" or a predetermined allowable belt misalignment before switch is actuated. A typical installation would include a pair of AFA or AFAX units at each end of the conveyor belt where belt returns.
Options:
Description Suffix Finish: Corro-free epoxy powder coat for coating outside only. S752
Dimensions
In Inches*:
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581
5C
Applications:
AFU mine signal switches are used: For signalling circuits or remote control of magnetic motor starters In non-hazardous areas of mines or process industry facilities where a rugged enclosure is needed for protection from falling ore and other material or dripping water Mounted on walls or in shaft ways and actuated by pulling line or cable attached to the loop at the bottom
Features:
Sturdy raintight enclosure with heavy mounting lugs Wires enter enclosure through clearance holes in the underside Switches are actuated by a springloaded plunger which returns to the normal position when the operating force is removed Units are furnished with heavy duty motor control push buttons. Several of these may be interconnected electrically for remote control of a magnetic motor starter from more than one location
5C
Ordering Information
Maximum Wt. of Line or Total Operating Cable Without Actuating Force Required Switch (lbs.) (lbs.) 25 15 50 25 With Pushbutton Heavy Duty 600 VAC Max. Cat. # AFU254 AFU154
Standard Materials:
Enclosure Feraloy iron alloy Plunger steel Loop bronze
Dimensions
In Inches*:
Standard Finishes:
Feraloy electrogalvanized and aluminum acrylic paint Steel electrogalvanized Bronze natural
582
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NEMA 3, 4X, 5, 6, 7BCD (Div. 2), 9FG (Div. 2), 12 Watertight Raintight Dust-tight Wet Locations
5C
Standard Materials:
Body and cover steel reinforced neoprene Strain relief and reinforcement plates stainless steel Exterior hardware stainless steel
Standard Finishes:
Neoprene safety yellow Stainless steel natural
5C
Features:
Safety cushioned neoprene encapsulation protects internal switches and connectors from impact damage and provides extra protection for personnel. Stress relief for your cable is built-in. A separate cable grip is not needed. Uses Cooper Crouse-Hinds ESWP factory sealed contacts suitable for use in Class I, Division 2, Groups B, C and D Switches are rated for 10 amps 600 VAC (NEMA A600). Indicator plates meet OSHA requirements for clear identification of functions. A full set of plates is included with each station. Jam resistant operator buttons are raised flexible diaphragms an integral part of the molded one-piece cover. Compact design Safety yellow finish.
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583
5C
NEMA 3, 4X, 5, 6, 7BCD (Div. 2), 9FG (Div. 2), 12 Watertight Raintight Dust-tight Wet Locations
Ordering Information
Pendant Pushbutton Stations
Description 2-Button 4-Button 6-Button 8-Button Cable Dia. .31 .75 .50 .75 .59 .81 .59 .92 Cat. # D2X8635 210 D2X8635410 D2X8635 610 D2X8635 810
Replacement Indicator Plates (A full set is included with each control station)
2-Button Cat. # 315116 315116 315116 315116 315116 315116 1 2 3 4 5 6 Description Down/West Start/North Stop/South Off/In On/Out Fwd/Right Cat. # 315116 7 315116 8 Description Rev/Left Up/East
Replacement Switch
Description Replacement Switch Cat. # ESWP126
5C
4, 6 and 8-Button Cat. # 314850 1 314850 2 314850 3 314850 4 314850 5 Description Bridge Trolley Hoist In/Out Up/Down Right/Left East/West Cat. # 314850 6 314850 9 Description Fwd/Rev North/South On/Off Start/Stop
Dimensions
In Inches:
2-Button
4-Button
6-Button
8-Button
584
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NEMA 3, 4X, 5, 6, 12
5C
Applications:
FLEXITITE attachable pendant pushbutton stations are used: For safe, multi-function motor circuit control of: Hoists Cranes Machine Tools Electromagnets Non-hazardous control environments requiring from 2 to 8 functions. Where washdowns are necessary in damp, wet, dirty, or corrosive locations.
A cable grip is used with pilot light option, and is included with kit.
Features:
Safety insulated to meet OSHA requirements for enclosing live parts. The entire unit except the strain relief is insulated with neoprene. Safety cushioned neoprene encapsulation protects internal switches and connectors from impact damage and provides extra protection for personnel. Stress relief for your cable is built-in. A separate cable grip is not needed unless the optional pilot light kit is used. Positive action long life momentary contact switches. Maintained Off-On toggle switch is optionally available on 4, 6, and 8 button units. Jam resistant operator buttons are raised flexible diaphragms an integral part of the molded one-piece cover. Compact 3" x 3" enclosure easily fits your hand. Indicator plates meet OSHA requirements for clear identification of functions. A full set of plates is provided with each station.
5C
1. BODY SEAL Compresses against mating half to form a positive seal. 2. REDUCING GROMMETS Permit use of five different cable sizes while sealing cable entrance. 3. CABLE CLAMP Secures conductors inside switch. Transfers strain to inner steel core of switch. (Not used with pilot light.) 4. TOGGLE SWITCH (OPTIONAL) Maintained off-on switch to control power to pendant stations. 5. GREEN GROUNDING SCREW Makes positive contact between inner steel core and ground wire. 6. INSULATION BARRIERS On 4- and 6-button models. Position switches and separate N.O. and N.C. switch contacts for added safety. 7. SEPARATOR For 4- and 6-button models. Tough polypropylene sheet retains switches and forms an insulated wiring channel. STRAIN RELIEF Integral part of the inner steel core provides tie-off point for strain chain to relieve tension from electrical cable. ELECTRICAL INTERLOCK Schematic furnished to wire switches against opposed operations. LOW COST, EASILY INSTALLED Despite their many advantages, Cooper Crouse-Hinds pendant stations generally cost less than similar metal units. RAISED BUMPER protects lens against damage caused by impact.
Standard Materials:
Body and cover steel reinforced neoprene Strain relief and reinforcement plates stainless steel Exterior hardware stainless steel
Standard Finishes:
Neoprene safety yellow Steel stainless steel
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585
5C
NEMA 3, 4X, 5, 6, 12
None 4-Button
X8635 21
X8635 22
X8635 20
21/2
83/4"
21/4"
3"
3316317 X8635 41B X8635 42B 6-Button 3316317 X8635 61B X8635 62B
X8635 40B
131/2"
3"
35/8"
X8635 60B
61/ 2
17"
3"
35/8"
5C
X8635 82
X8635 80
211/2"
3"
37/16"
Shoulder Bolts for Fastening Front to Back Cover 2-Button (P/N 1316311-2); 4- & 6-Button (P/N 1316311-1); 8 button (P/N 1316311-3). NOTE: Refer to price list for identification of stock items.
Replacement Parts
Cat. # Front Cover Back Cover Toggle Switch Kit Switch Element Part Numbers 1 Speed 20A, 460V 2hp, 230V DC Toggle 2 speed 10A, 230V 10A, 125V Off/On 1 /2 hp. 230V 1/8 hp. 125V Element Barrier 314896 314896 314896 314896 314903 314903 314903 314903 314849 1 1316313 (4 Req'd) 314849 1 1316313 (6 Req'd) 335616 (1 Req'd) 335571 (1 Req'd) Parts Separator Kit RX8635 21 RX8635 41 See Above RX8635 61 Chart Pilot Light Kit
Style
2-Button A335578
4-Button 3335848 1 3335829 1 3316317 6-Button 3335845 1 3335830 1 3316317 8-Button 3344153 3344154 3316317
Toggle switch kit includes: toggle switch, guard, assembly and screws. Parts kit includes cable grommets, legend plates and assembly screws.
586
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Cl. I, Div. 1 & 2, Groups C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 7CD, 9EFG, 12
5C
Applications:
EGF Series of control stations are used: For the additional safety of personnel, and for equipment protection in remote areas.
Features:
Copper-free aluminum construction offers lightweight, corrosion resistance and a long, maintenance-free service life. 11/4" throughfeed conduit hubs with 11/4"1" reducers for ease of installation. Compact, internally flanged enclosure requires minimum installation area. Steel mounting feet with electroplate finish for fast, secure, and corrosionresistant mounting. Accepts #14#10 copper wire sizes for application flexibility. Push-to-test button and pilot light (with 10,000 hour incandescent lamp) for easy and constant operational monitoring of unit. Cast aluminum circuit breaker operating handle for durability during use. EPD breakers for protection of heat tracing circuits.
5C
Ordering Information
Number of Breakers Number of Poles Milliamp Trip 5 5 5 30 30 30 Cat. # EGF11 EGF12 EGF21 EGF11EPD EGF12EPD EGF21EPD 1 1 2 1 1 2 1 1 2 1 1 2 Add 15, 20, 25, or 30 amp breaker rating.
Dimensions
In Inches:
Standard Materials:
Bodies, covers, threaded barrels, guards, collars, and toggle operator copperfree aluminum Pushbuttons type 6 / 6 nylon Operating shafts stainless steel
Standard Finishes:
Copper-free aluminum natural Sheet steel zinc electroplate with chromate finish Stainless steel natural
Electrical Rating:
GFI, EPD breakers 120 VAC (single pole), 120 / 240 VAC for two pole (10,000 AIC)
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587
5C
5C
588
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CAN: 1-800-265-0502
6C
Description
Explosionproof VFDs - Class I, Division 1 & 2
ACE Series
Page No.
6C
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US: 1-866-764-5454
CAN: 1-800-265-0502
589
6C
6C
590
US: 1-866-764-5454
CAN: 1-800-265-0502
6C
6C
Applications:
For speed control of pumps, compressors, fans, conveyors, separators, mixers, and other process equipment Designed to meet the high reliability and safety requirements of process industries such as oil and gas, chemical and mining
Horsepower Ratings:
Available up to 60HP Higher horsepower ratings coming soon
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591
6C
Cl. I, Div. 1 and 2, Groups B, C, D NEMA 3, 4X, 7BCD UL Listed Raintight Wet locations
System Design
Variable Frequency Drive (VFD) in explosionproof enclosure allows installation in classied area, providing signicant installation savings.
6C
592
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CAN: 1-800-265-0502
Cl. I, Div. 1 and 2, Groups B, C, D NEMA 3, 4X, 7BCD UL Listed Raintight Wet Locations
6C
Stainless steel, captive, triple lead quick release spring loaded bolts install faster and provide clear indication that the cover bolts are fully retracted from the body.
6C
Stainless steel hinges provide convenient and easy access to enclosure interior.
Explosionproof window allows for viewing of the VFD interface module LCD screen.
Explosionproof keypad allows operation of VFD interface module without opening the enclosure door.
Heavy duty blower creates airow through the enclosure, allowing VFD to operate in ambient temperatures up to 50C.
Filters in top and bottom of enclosure allow airow into and out of the enclosure, cooling the VFD and eliminating risk of overheating. Pre-lter screens (not shown) eliminate clogging of the primary lters, ensuring reliable and consistent airow. Pre-lter screens can be easily removed and cleaned without shutting down operations.
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CAN: 1-800-265-0502
593
6C
Ordering Information:
Step 1 Select VFD Horsepower Rating
Max. Disconnect Disconnect Rating Fuse Enclosure (Amps) Type Size J J J J J J J J J J J J J 1 1 1 1 1 1 2 2 2 2 2 2 2 Input Rating (Amps) 2.3 3.1 4.0 6.6 12.0 16.0 20.0 26.0 30.0 36.0 55.0 65.0 82.0 Max. Output Rating (Amps)* 3.0 3.6 4.8 8.0 12.2 15.6 23.0 30.0 35.0 44.0 58.0 72.0 81.0 Power Loss (Watts)** 106 112 132 178 606 674 737 737 847 903 1217 1397 1577
Nominal Horsepower 1.5 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0
Temp. Rating T6 T6 T6 T6 T4A T4A T4A T4A T4A T4A T4A T4A T4A
30
6C
60
100
*De-rating may be required to account for specific environmental conditions (high ambient temperature, altitude, etc). Consult factory for de-rating information. **When not installed in a well ventilated environment, provisions must be made to account for heat generation to ensure proper operation of the device.
ACE10 60
ABB VFD With 60 HP Rating
CE
PT
Potentiometer
FJ90
Fuse (81A requirement + 5A for blower, rounded up to 90)
Ethernet Communications
594
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6C
15.08
22.38
31.98 17.25
9.38
4.40 9.09
9.22
6C
8.00
Enclosure Size 1
25.15
15.59
21.88
44.31
28.25
22.02
9.48
9.00
Enclosure Size 2
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595
6C
6C
596
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CAN: 1-800-265-0502
7C
Description
Switch Racks
General Information Bus Duct Assemblies Selection Guide
Page No.
see pages 598601 see pages 602603 see pages 604606
7C
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CAN: 1-800-265-0502
597
7C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4X, 7BCD, 9EFG, 12
Applications:
Free-standing switch rack assemblies are used: To provide a complete motor control center in one integrated package Outdoors and indoors In damp, wet or corrosive locations such as sewage treatment plants, lumber mills, marine installations, and food preparation areas In areas made hazardous due to the presence of flammable vapors or gases, such as petroleum refineries, chemical and petrochemical plants, gas gathering plants, pipeline compressor stations, and drilling rigs, both onshore and offshore In areas where hazardous dusts are present, such as coal handling facilities, grain processing and handling plants, and certain food process industries
7C
Standard Finishes:
Rack frame hot dip galvanized steel or natural aluminum Components see sections A & C for finishes
Features:
Complete factory assembled and wired switch racks Pre-drilled bus boxes allow for quick and easy changing or adding of components Complete assembly covered under one order, eliminates engineering costs, additional costs of placing separate orders with several vendors for various components, and assembly and scheduling problems at job site Wiring is simple. After switch rack is in place, feeders are connected to the main bus and connections made from starters motors. No other field wiring is necessary Maintenance time and costs are reduced by having controls grouped. Work is performed in one location instead of moving from one control to another in various locations Major components are standard EBM, EPC, NMC, NMG, NCB, FLB, D2PB, EXD, D2D, EPL, and D2L enclosures featuring ready access to starters and breakers for inspection and maintenance Custom built racks to meet your exact requirements are a Cooper CrouseHinds specialty. Complete quotations will be supplied for any job, large or small (38' length max)
Options:
Rack frame finish corrosion resistant primer with air dry epoxy Options listed for individual components can be incorporated in complete switch racks
Standard Materials:
Rack frames structural steel or aluminum channel members, bolted and welded Components see sections A & C for material
598
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4X, 7BCD, 9EFG, 12 Rack Frame Design:
Structure:
7C
Construction:
General:
All construction to be in accordance with current National Electrical Code (NEC), National Electrical Manufacturers' Association (NEMA), state and local standards as designated by the purchaser. All hazardous area enclosures for motor starters, combination motor starters, circuit breakers, motor circuit protectors, instrument enclosures, panelboards, main bus, fittings, receptacles, and lighting fixtures shall be made and supplied by the manufacturer. All explosionproof threaded enclosures for combination starters, circuit breakers, motor circuit protectors, and starters shall be UL classified. All other standard hazardous area enclosures shall be UL listed or UL classified. Motor control racks shall be constructed by an approved union shop. Manufacturer shall retain permanent records of all motor control racks and shall have the capability of duplicating, or replacing, any fully-assembled rack or rack component. Manufacturer to assume responsibility for construction, purchase/manufacturer of components, complete circuit continuity testing, and testing of mechanical functions of components.
Switch rack, either single or double face as required, shall be rigid, free-standing structures. Racks shall be factorywelded, assembled and fabricated from standard rolled structural steel or aluminum shapes. Vertical risers will be 6" I-beam and horizontal members shall be 6-inch channel. Mounting feet shall be 6-inch channel. Width of such feet for single-sided racks shall be 41 inches. End mounting feet will be braced (welded) to the upright with 6" T member. Mounting feet shall be anchored at the job site with 1-inch diameter bolts. Anchor bolts and mounting pads will be the responsibility of the user. Maximum horizontal spacing between mounting legs shall not exceed 6 feet. (Specific dimensions to be determined by the manufacturer.) Racks longer than 20 feet will be supplied as bolt-together sections. (Specific section dimensions to be determined by the manufacturer.)
Grounding:
A pressure-type grounding lug with appropriate wire capacity will be provided at each end of frame. Finish: Rack frame shall be hot-dip galvanized after fabrication or natural aluminum.
Class I, Division 1: Main bus material shall be copper only and capable of withstanding up to 65K amps fault current. Cable bus will be wired to terminal blocks enclosed in cast, copper-free aluminum, explosionproof junction boxes, Cooper Crouse-Hinds type EJB. Such junction boxes for incoming power and distribution wiring shall be provided at either the top or bottom of the rack. Enclosures shall be connected by rigid conduit with conduit seals installed in accordance with the NEC. Load conduit or cable will leave rack either below or above. Manufacturer shall provide conduit layouts. Class I, Division 2: Main bus material shall be copper only and capable of withstanding up to 65K amps fault current. Cable bus will be wired to terminal blocks enclosed in cast, copper-free aluminum weathertight junction boxes, Cooper Crouse-Hinds type WJB. Such junction boxes for incoming power and distribution wiring shall be provided at either the top or bottom of the rack. Enclosures shall be connected by rigid conduit with conduit seals installed as required by the NEC. Load conduit or cable will leave rack either below or above. Manufacturer shall provide conduit layouts.
7C
Canopy (Optional):
Single- or double-pitched canopy shall have minimum 15-degree pitch with a minimum 7'6" ground clearance, and 2foot overhang. Roofing material shall be corrugated aluminum. Canopy roof trusses, cross channels, roof material, and mounting hardware shall be shipped unassembled for quick assembly at the job site. All holes in structure shall be provided except for roof mounting holes which will be drilled in the field. Manufacturer will supply drawings and material for complete field assembly of canopy.
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599
7C
All enclosures shall be fitted, as standard, with adjustable, extended, corrosion-resistant, copper-free aluminum hinges that shall allow the cover to swing away from the body when opened and shall permit unobstructed working space for maintenance, adjustment or replacement of the internal apparatus. Additionally these hinges shall allow minimum enclosure-to-enclosure spacing with little interference between an open cover and an adjacent enclosure. Enclosures with hinges fabricated from steel or aluminum stampings shall not be permitted. All enclosures shall be provided with drilled, tapped and plugged conduit entrances suitably sized for the electrical application. Power conduit entrances shall be located 1 (or 2) each on (or equally spaced from) the enclosure vertical centerline at top and bottom. A single, plugged 1" entrance for a control conduit shall be provided at the bottom of the enclosure. (Some enclosures can also be provided with a plugged 1" entrance for control conduit at the top.) All conduit entrances shall be furnished with removable copper-free aluminum reducers, each with integral wire pulling bushing. All conduit entrances shall be located the same distance from the enclosure mounting surface to facilitate conduit run layout and/or stub up construction. All enclosures shall have rugged, cast copper-free aluminum circuit breaker and motor starter overload reset operating handles located on the right side of the enclosure. These handles shall operate the internal mechanisms via stainless steel, gasketed shafts and bearings through the side wall of the body. Correct circuit breaker and overload reset operation shall be visually confirmed with the cover open. Circuit breaker handles shall be padlockable in either the "OFF" or "ON" position, and shall be trip-free of the circuit breaker itself. An attached indicating plate shall give clear, visual confirmation of the circuit breaker status. Adjustable circuit breaker handle stops shall be provided to ensure full operation of the circuit breaker and to prevent handle overthrow that could damage the circuit breaker toggle.
Motor starter overload reset operating mechanisms shall be field adjustable. Threaded construction enclosures shall be Cooper Crouse-Hinds type EPC, Underwriters Laboratories, Inc. classified for use in Class I, Groups C, D, Divisions 1 and 2, Class II, Groups E, F, G Divisions 1 and 2 and Class III hazardous locations and shall also be suitable for Type 3, 3R and/or Type 4 (NEMA 3, 3R and 4) areas. All enclosures shall be cast of a corrosion-resistant copper-free aluminum alloy (less than 0.4% copper) and shall be of a three section design. Multiple-start straight buttress threads between the covers and the body shall ensure quick access to the interior in less than two full turns of the covers. A system of stops shall prevent overtightening and thread seizing. A system of locks shall prevent covers from loosening due to external vibration. Female threads on the top cover with male threads on the bottom cover shall ensure inherent water and rain shedding. All exposed screws, bolts and hardware shall be stainless steel. The external circuit breaker operating handle affixed to a stainless steel shaft, shall be padlockable in either the "ON" or "OFF" position with up to three padlocks. Circuit breaker mechanisms shall be trip-free of the circuit breaker itself to allow the circuit breaker to open under overload conditions even if it is locked in the "ON" position. The mounting bracket shall provide a three-point suspension system for quick installation and adjustment. Conduit entrances shall have integral wire pulling bushings and conduit stops. These openings shall be arranged two at the top and two at the bottom and shall be sized for power and control requirements.
7C
General:
All enclosures shall be bolted to the horizontal frame members on either the front or back or both front and back. Enclosures shall be connected to the main bus via conduit seals. (To be field poured). All hardware used to mount the enclosures shall be stainless steel.
600
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7C
Lighting Panelboards:
Class I, Division 1: Panelboards shall be Cooper CrouseHinds type, factory-sealed EXD or EPL as specified and shall meet the following electrical ratings: EPL 1, 2 or 3 pole, 240 volt maximum, 100 amp maximum branch trip rating, 10,000 AIC. EXD 1, 2 or 3 pole, 600 volt maximum, 100 amp maximum branch trip rating. Class I, Division 2: Lighting panelboard shall be Cooper Crouse-Hinds type D2L factory-sealed, 120 / 240 volt panelboards and be provided with single-pole, two-pole, or three-pole branch circuit breakers with up to 100 amp trip rating; main breaker ranging to 225 amp. Similarly, lighting panelboard shall be type D2PB factorysealed, 120 / 240 volt panelboards and be provided with single-pole or two-pole factory sealed circuit breakers with 15, 20 or 30 amp trip ratings and maximum 10,000 AIC. Power panelboards type D2D factory-sealed, up to 600 volt are provided with single-pole, two-pole, or three-pole branch circuit breakers with up to 100 amp trip ratings; main breaker rating to 225 amp.
Wiring:
Standard wire shall be copper only, 600 volt, 75C minimum rating, UL listed. No power wire less than 12AWG shall be used. Control wire shall be 14AWG minimum, 7 strands, THW minimum. Wiring shall be sized in accordance with the NEC requirements.
Drawings:
Standard drawings supplied for customer approval shall include complete rack wiring diagram, component data, nominal weight of the rack, and overall rack dimensions.
7C
NEMA 4X Option:
All bus boxes, control enclosures and lighting panelboards will be made of KRYDON material to meet NEMA 4X requirements.
Fittings:
All fittings shall be made and provided by the manufacturer. Seals and unions will be provided for each incoming and outgoing conduit as required. All interconnections between components shall be done by the manufacturer with galvanized rigid conduit, and conduit fittings as required to meet the hazardous classification. Interconnecting conduits to be provided with conduit seals as required. All incoming and outgoing rack conduit entrances shall include conduit seals as required by the hazardous location specified. Such seals will be provided by the manufacturer and will not be filled where field wiring is to be introduced.
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601
7C
Applications:
Cooper Crouse-Hinds is now offering NEMA 3R, UL Listed Bus Duct (Termination Box) Assemblies as standard product. Up to 600V, three-phase, 3 or 4 wire, 400Amp or 600Amp service with short circuit ratings of 25K or 50K. Bus ducts or termination boxes provide a means of tapping feeder circuits for power distribution on outdoor switchrack assemblies or indoor wall-mounted applications. Typical application is primarily for bus replacements on existing switchrack installations. New applications may include on-site construction of switchracks or indoor feeder distribution points due to space confinements making local installation more practical.
Features:
UL Listed. NEMA 3R. Maximum voltage rating 600V. 400Amp or 600Amp @ 25KAIC or 50KAIC. External flange on bus duct enclosure and lip on covers prevents water leakage and allows covers to hang freely for ease of installation and maintenance. 3 degree pitch at top, for water run-off, on all flush mounted bottom entry designs. Chorosulfonated polyethlene (Hypalon) gasket material at all bus box section joints, covers and end plates. Standoff (Glastic) insulators moulded of (UL) recognized flameresistant fiberglass-reinforced thermoset polyester moulding compound. Bus bar sizing and bracing complies to UL857 requirements. All welded construction - sheet aluminum, sheet steel (galvanized), or stainless steel. Stainless steel hardware throughout. Two hole compression lugs at all power phase connectors attatched with stainless steel hardware. One (1) drain is standard per bus duct section (typical 4 foot sections). Solid copper bus bars (tin, silver plated and/or insulated optional per customer request). Solid copper ground bar standard. Incoming main lugs supplied size and location specified with customer. Space heaters optional per customer request. Pre-drilled copper bars (when specified by customer). Conduit entries for Myers hubs optional per customer request.
7C
602
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7C
7C
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603
7C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4X, 7BCD, 9EFG, 12
7C
604
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Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4X, 7BCD, 9EFG, 12
7C
7C
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605
7C
Cl. I, Div. 1 & 2, Groups B, C, D Cl. II, Div. 1, Groups E, F, G Cl. II, Div. 2, Groups F, G Cl. III NEMA 3, 4X, 7BCD, 9EFG, 12
7C
606
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