SKF Bearings
SKF Bearings
SKF Bearings
Technical Information
Date 2009-09-21 Publ.No. TI 0401/III/PDF
Application handbook
E/VA405 40 d 50 mm
E/VA405 50 < d 70 mm
Contents
Page
Bearing designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 223 series E/VA405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 223 series EJA/VA405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 223 series CCJA/VA405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 223 series variant with PTFE coated bore (suffix VA406). . . . . . . . . . . . . . . . 4 453 CCJA/W33VA405 (233) bearing kits for vibrating screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 222 series E and CC design bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bearings with tapered bore (K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bearing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dimensions and tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bearing radial internal clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Permissible angular misalignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Influence of operating temperature on bearing material . . . . . . . . . . . . . . . . 7 Axial load carrying capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Permissible acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Equivalent dynamic bearing load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Calculation of equivalent dynamic bearing load for different vibrating screen arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SKF rating life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Bearing arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Grease lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Oil lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Different vibratory applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SKF Copperhead system solutions for mineral processing equipment 25 Product table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SKF spherical roller bearings for vibratory applications are easily distinguished by their yellow-brown coloured cages
The spherical roller bearings for vibratory applications have two windowtype hardened steel cages and a floating guide ring between the row of rollers. This allows independent motion of the rollers to minimize friction. Larger size bearings, d > 70 mm, have an outer ring centred guide ring to support and guide the cages. This provides the lowest friction in the bearings and is demonstrated by more than ten years successful experience operating these bearings in vibratory applications. The bearings are manufactured to the E design in the bore diameter range 40 d 110 mm larger bearings are manufactured to the CC design. All bearings belong to the SKF Explorer performance class. The bearings with d > 85 mm are made from the patented SKF Xbite material for increased service life and increased wear and abrasion resistance. This feature is particularly important in the highly contaminated vibration screen, feeder and compacting equipment environment. They can replace vibratory bearings having special steels or surface treatments, and case hardened materials and other special heat treatments.
Bearing designs
The principal dimensions and other catalogue data for the spherical roller bearings for vibratory applications are the same as standard bearings of the same series. The common features of the 223 series bearings for vibratory applications are their wear-resistant, nitrocarburized surface-hardened, window-type steel cages and floating guide ring, higher precision class than Standard, and C4 radial internal clearance. Fig. 1 The small size bearings have an inner ring centred guide ring while the medium and larger size bearings have an outer ring centred guide ring (suffix JA). The dimensional accuracy of the bore and outside diameters of the bearings corresponds to P5 and P6 tolerances, respectively. Effective lubrication is essential to the long service life of bearings in vibratory machinery. This is why the SKF spherical roller bearings for vibratory applications are, as standard, supplied with a lubrication groove and three lubrication holes in the outer ring the W33 features.
E/VA405 d 50 mm
E/VA405 50 < d 70 mm
The E/VA405 bearings have nitrocarburized surface hardened, window type steel cages and a floating guide ring inside or outside the cages between the rows of rollers. Designation example: 22311 E/VA405
EJA/VA405
CCJA/W33VA405
Fig. 4
453 CCJA/W33VA405
Bearing data
Dimensions and tolerances
The principal dimensions of the SKF spherical roller bearings for vibratory machinery in the 223 series are in accordance with ISO 151998. The values of the tolerances are in accordance with ISO 492-2002. They are listed in the SKF General Catalogue (tables 3 to 5 starting on page 125). SKF Explorer spherical roller bearings for vibratory applications, however, are produced to higher precision than the ISO Normal tolerances: The dimensional accuracy of the bore and the outside diameter is within P5 and P6 tolerance class respectively ( Table 1). The running accuracy is to tolerance class P5 as standard. Table 1
Dimensional accuracy of bore and outside diameters of SKF spherical roller bearings
Bore diameter d mm 30 to 50 50 to 80 80 to 120 120 to 180 180 to 250 Tolerance class Normal High m 0 0 0 0 0 -12 -15 -20 -25 -30 Low P5 High m 0 0 0 0 0 -8 -9 -10 -13 -15 Low Outside diameter D mm 80 to 120 120 to 150 150 to 180 180 to 250 250 to 315 315 to 400 400 to 500 Tolerance class Normal High m 0 0 0 0 0 0 0 -15 -18 -25 -30 -35 -40 -45 Low P6 High Low -13 -15 -18 -20 -25 -28 -33
m
0 0 0 0 0 0 0
m 1
m2
Fig. 5
Permissible acceleration
SKF spherical roller bearings for vibratory applications can operate with considerably higher accelerations than the corresponding standard bearings. The permissible acceleration depends on the type of acceleration (rotating or linear) applied to the bearings ( Fig. 6) and how the bearings are lubricated (grease or oil). Higher accelerations are possible with oil lubrication and with greases having greater NLGI consistency. Values for individual bearings are found in Table 3 on page 9 and in the product table. Rotating acceleration The bearing is subjected to a rotating outer ring load and a rotating acceleration field. This generates cyclic loads on the cages by the unloaded rollers. Typical examples are vibrating screens and planetary gears. Linear acceleration The bearing is subjected to impact loads and thus linear accelerations. This causes hammering in the cage pockets by the unloaded rollers. A linear acceleration is generated, for example, when rail wheels are rolling over rail joints. An analogous application using bearings for vibratory applications is the road roller where the roller is vibrating against a relatively hard surface. Road rollers are subject to a mix of rotating and linear accelerations.
Typical linear acceleration (e.g. rail wheels) Cage strength vs L10mh life Note that cage strength is not considered in the L10mh equation. The equation is only a measure of the raceway fatigue life. In normal applications with standard bearings this is generally a good life indicator. However, in bearings for vibratory applications the cages often limit the service life. Consequently, in order touse the L10mh equation with no limitation the permissible acceleration limit must not be exceeded.
Appropriate values of the calculation factors e, Y1 and Y2 are found in the product table for each individual bearing ( pages 27 and 29). The equivalent bearing load P for vibratory applications depends on the type of vibratory mechanism used (circular, eccentric or linear) and the magnitude of the vibration (acceleration) forces. It is best to consult the equipment manufacturer for details. The loads within the bearings are, in part, dynamic loads induced by the circular, eccentric or linear motion of the bearing itself. If the selected bearing is too large in size, the induced loads, notably those from the rolling elements, will impair the performance of the bearing. It is best to select a bearing with sufficient rating life and with a robust but lightweight cage system having inherently low friction. It is recommended that bearings should be selected to give SKF rating life L10mh in the order of 2 000 to 15 000 hours. Suitable equations for determining the equivalent dynamic bearing load are given on pages 10 - 13.
Fig. 6
bearing. Therefore, linear acceleration has to be measured as close as possible to the bearing. Furthermore, it is important to take the frequency into consideration. Frequencies higher than 500 Hz make the linear acceleration more or less harmless to the bearing.
relubrication intervals listed in Table 8 on page 21. Higher accelerations can be permitted if shorter intervals are used.
Table 3
Calculation of equivalent dynamic bearing load for different vibrating screen arrangements Vibrating screens with free movement or two-bearing screens
The frame of this type of vibrating screen is supported by springs and has a single shaft supported by bearings ( Fig. 7). The axis of this shaft traditionally passes through the centre of gravity of the screen frame. The screen movement is achieved by means of rotating counterweights on the shaft. The counterweights can be positioned between the bearings or outside the bearings or both. The counterweights outside the bearings can usually be adjusted to obtain the desired vibration amplitude. When in operation, the screen frame moves in a circular or elliptical orbit around the common centre of gravity (denoted T in Fig. 7) of the screen frame and the counterweights. Pr = 10-3 Where Pr = equivalent radial load, kN f = application factor. Varies between 1 and 1,2 depending on screen manufacturer G = mass of the screen frame without material load, kg r = radius of vibration, m =
f G r w2 S
Eq. 1
In cases where the radius of vibration is not known it is possible to use the state of equilibrium as expressed in Eq. 2 to estimate the radii. Fig. 7
G1
r T
10
Eq. 2
R = distance between the common center of gravity of the counterweights and the shaft axis, m When this is solved for r and the result inserted in the Eq. 1 the following equation is obtained: Pr = 10-3 f G G1 R w2 Eq. 3
S (G + G1)
Fig. 8
Frame bearing
Eccentric bearing
11
where Pre = equivalent radial bearing load on eccentric bearings, kN f = application factor. Varies between 1 and 1,2 depending on screen manufacturer G = mass of the screen frame without material, kg r = eccentric radius, m = angular velocity, rad/s g = standard acceleration of free fall, m/s2 Se = number of eccentric bearings It is estimated that the frame bearings support 30% of the screen frame since optimal balance of the counterweights is seldom attained. Therefore, the equivalent radial load on the frame bearings, Prf, is calculated from the following equation: Prf = 10-3 f G (0,3 r w2 + 0,3 g) Sf Eq. 5
Fig. 9
G1 2 R
rmax
w
rmax
G w
G1 2
12
Where Pr = equivalent radial bearing load, kN G = mass of screen frame or shakeout unit without material, kg rmax = maximum displacement from axis of motion, m = angular velocity, rad/s S = number of bearings G1 = combined mass of counterweights, kg R = distance between counterweight centre and shaft axis, mm If either the radii rmax or R are not known, this can be calculated by means of the equilibrium equation G r = G1 (R - r) NB. Eq. 7
All the above calculations presume no or only small axial loads are applied to the bearings. Induced axial loads can substantially affect bearing service life. It is recommended that solutions such as the use of the spherical roller bearing with PTFE coating in the bore (suffix VA406) or CARB toroidal roller bearings (suffix VG114) be used to eliminate or minimize axial loads. CARB VG114 bearings are well suited for vibrating screens as they
can accomodate accelerations up to 10g.
( )( )
C 3 P
10
Eq. 8
Where L10mh = SKF rating life, hours aSKF = SKF life modification factor ( Diagram 1) aov = Adjustment factor for ovalized housings ( Diagram 2) P = Equivalent dynamic bearing load, kN C = Basic dynamic load rating, kN
13
Cleanliness is a prerequisite for long service life. The influence of contaminants on bearing life can be calculated by means of the SKF rating life equation. Use the SKF CADalog or the SKF Interactive Engineering Catalogue online at www.skf.com. Guideline values for the contamination level, hc , in vibratory applications are given in Table 4.
Contamination factor
Sealing design Simple labyrinth or garter spring seal Labyrinth with V-ring or garter spring seal Multi-stage labyrinth with V-ring seal and grease purge
Table 4
Depends on the filtration rate. Oil loss may occur with poor sealing
14
Diagram 1
Ovality D-d
0 0,510-3 110-3 1,510-3 210-3 2,510-3
mm mm
15
Bearing arrangement
The service life of the bearing is strongly affected by the design and manufacture of the associated components (shaft, housing and seals). For vibratory applications there are some aspects that are especially important to consider.
Shafts
Thermal expansion of the shaft and the frame must be taken by the bearing arrangement. Otherwise an axial load will be induced that can shorten bearing life substantially ( Fig. 10). If the arrangement consists of two spherical roller bearings, one of the bearings must be axially free on either the shaft or in the housing. In a vibrating application with rotating load, it is necessary to fit the bearing outer ring in the housing with an interference fit. Otherwise the outer ring will rotate in the housing causing housing bore wear and bearing overheating. Since it is necessary for the outer ring to have an interference fit in the housing, the inner ring is mounted with a loose fit on the shaft. The nonlocating bearing should have some axial clearance with the shaft shoulder as well. The recommended tolerances for shaft dimensions, form and surface roughness are listed in Table 6 on page 18. The risk of fretting corrosion between the inner ring and shaft can be minimized if the following measures are met: The recommended shaft diameter tolerance is used The shaft is as hard as possible. The harder the better. The shaft is carefully checked (surface errors, form errors etc.), repaired if needed and properly lubricated before mounting.
Fig. 10
The clearance fit is reduced Heat from seals and process material The clearance fit is reduced
Expansion
Expansion
16
Expansion
Spherical roller bearings with PTFE-coated bore (suffix VA406) or a CARB toroidal roller bearings are excellent alternatives in vibrating screens to minimize fretting corrosion. CARB VG114 bearings are well suited for vibrating screens as they can accomodate accelerations up to 10g.
Housings
SKF recommends bearing housings be made of steel or good quality ductile iron such as EIN-GJS-400-18. The wall thickness of the housing in the radial direction should correspond to about 40% of the bearing width (B) in order to minimize the risk of deformation. Housings should be relieved of residual stresses during manufacture. This will reduce the possibility of their gradual degradation over time and the pounding out and ovalization of the housing bore. Due to the rotating outer ring load, the bearing outer ring must have an interference fit in the housing as to avoid relative movement between the outer ring and housing seating. Table 5 Recommended gap widths for labyrinth seals
sa Oil seal
sr
The housing should be as symmetrical as possible with reference to the axis of the shaft and the center line of the bearing, otherwise the housing and the bearing outer ring could be deformed unevenly resulting in reduced service life. As a result of the interference fit, the outer form of the housing is copied by the bearing outer ring raceway. Deviations from the recommended dimensional and form accuracy (cylindricity) of the housing bore have a great effect on the geometry of the bearing raceways and the service life of the bearings. The recommended tolerances for housing dimensions, form and surface roughness are listed in Table 6 on page 18. See also section SKF rating life on page 13, that states the influence of housing ovality on bearing life. During assembly, it is important to consider the possibility of housing deformation when bolting down into position on the frame. A deformed frame can distort the bearing housing resulting in an ovalization of the housing bore and the pinching of the non-locating bearing. This can result in an increase in axial forces in the bearings, increased operating temperatures and reduced service life.
Seals
Since vibratory machinery usually operates in harsh environments (dust, dirt, moisture etc.), it is recommended to use effective labyrinth seals to prevent the entry of contaminants and reduction of bearing service life. Values for recommended gap openings of labyrinth seals (sr and sa ) are listed in Table 5. The labyrinth should always be filled with grease. A V-ring seal is recommended to prevent contaminants from entering the bearing and excess grease to escape. When oil lubrication is used, an extra V-ring seal can be fitted to prevent oil leakage ( fig. in Table 5).
17
18
Shaft seating Nominal tolerance
high mm 40/g6 45/g6 50/g6 55/g6 60/g6 65/g6 70/g6 75/g6 80/g6 85/f6 90/f6 95/f6 100/f6 110/f6 120/f6 130/f6 140/f6 150/f6 160/f6 170/f6 180/f6 190/f6 200/f6 220/f6 240/f6 -36 -43 -43 -43 -43 -43 -43 -50 -50 -50 -50 -58 -68 -68 -68 -68 -68 -68 -79 -79 -79 -79 7,5 9 9 9 9 9 9 10 10 10 10 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 260/P6 280/P6 300/P6 320/P6 340/P6 360/P6 380/P6 400/P6 420/P6 460/P6 500/P6 -47 -47 -47 -51 -51 -51 -51 -51 -55 -55 -55 -10 -10 -36 -36 -36 -36 -36 -29 -29 -58 -58 -58 -58 -58 6,5 6,5 7,5 7,5 7,5 7,5 7,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 160/P6 170/P6 180/P6 190/P6 200/P6 215/P6 240/P6 -36 -36 -36 -41 -41 -41 -41 -61 -61 -61 -70 -70 -70 -70 -79 -79 -79 -87 -87 -87 -87 -87 -95 -95 -95 6 6 6 7 7 7 7 8 8 8 9 9 9 9 9 10 10 10 -9 -9 -9 -10 -10 -10 -10 -25 -25 -25 -29 -29 -29 -29 5,5 5,5 5,5 6,5 6,5 6,5 6,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 90/N6 100/N6 110/N6 120/N6 130/N6 140/N6 150/N6 -16 -16 -16 -16 -20 -20 -20 -38 -38 -38 -38 -45 -45 -45 5 5 5 5 6 6 6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 m m m mm m m m low max Ra,max high low max Ra.max max m 40 50 50 65 65 65 75 75 75 95 95 95 95 115 115 140 140 160 160 175 175 195 195 220 220 70 90 90 105 105 105 130 120 120 150 150 150 150 175 175 205 205 240 240 265 265 290 290 315 315
Bearing designation
22308 E/VA405 22309 E/VA405 22310 E/VA405 22311 E/VA405 22312 E/VA405 22313 E/VA405 22314 E/VA405
22315 EJA/VA405 22316 EJA/VA405 22317 EJA/VA405 22318 EJA/VA405 22319 EJA/VA405 22320 EJA/VA405 22322 EJA/VA405
22324 CCJA/W33VA405 22326 CCJA/W33VA405 22328 CCJA/W33VA405 22330 CCJA/W33VA405 22332 CCJA/W33VA405 22334 CCJA/W33VA405 22336 CCJA/W33VA405 22338 CCJA/W33VA405 22340 CCJA/W33VA405 22344 CCJA/W33VA405 22348 CCJA/W33VA405
The values in the table are not valid for CARB toroidal roller bearings. This parameter is related to the radius and corresponds to the definition DIN-ISO 1101. Accordingly, the value can be doubled
when the measurement is related to the diameter. Note: The circularity tolerance is confined by the cylindricity tolerance
Table 6
Lubrication
Spherical roller bearings in vibratory machinery are subjected to much heavier vibration forces (g) than bearings in conventional machines. Therefore, the lubricants used must be of high quality when it comes to mechanical stability. Table 7 lists the generic recommendations for greases used in vibrating screens. Operating conditions, bearing size and machine user requirements dictate whether grease lubrication (manual or continuous), oil bath lubrication or circulating oil lubrication is used.
Grease lubrication
In many cases spherical roller bearings for vibratory machinery are lubricated with grease. Follow the recommendations of the screen or compactor manufacturer for the grease type, quantity and relubrication interval for a specific machine. SKF LGEP2 grease is recommended for operating temperatures up to 75 C and SKF LGHB2 grease for higher operating temperatures up to 95 C. Detailed information about SKF greases is given in the SKF General Catalogue and the SKF Interactive Engineering Catalogue online at www.skf.com. The following points should be considered with grease lubrication: Regreasing must be performed in such a way that grease really passes through the bearing. The most reliable way is to fill through the W33
Table 7
Stipulation
Generally mineral oil 100 - 220 mm2/s at 40 C
Test prodedure
IR analysis DIN 51 562
Shell roll stability V2F Drop point Water resistance Corrosion protection SKF EMCOR Test 4-ball Weld load Temperature range
DIN 51804/2 SKF method DIN-ISO 2176 DIN 51 807 to DIN 51802 to DIN 51350
19
holes during rotation. Use SKF LGEP2 grease or other well-proven greases based on Lithium thickeners, consistency class NLGI 2 or NLGI 3. A mineral base oil can normally be used. In some applications, e.g. screens for hot material, the bearing temperature may become too high because of the external heat. In these cases it is recommended to use the SKF LGHB2 grease or a synthetic oil grease. Do not switch from one brand/grade of grease to another without checking if the greases can be mixed. To avoid contamination use only grease guns with replaceable cartridges. Clean the grease nipple before applying the grease gun. Keep supply pipes to lubrication points as short as possible. Fill the pipes with grease as part of the mounting operation. Make sure that the supply pipes are not broken from the vibration. Make sure that the grease gun delivers the requested quantity of grease to the bearings. The rate of grease discharged from the grease gun can vary between brands and also deteriorate between applications. Relubricate bearings when they are rotating, never relubricate during standstill. Wait until the machine has reached its operating temperature before relubricating the bearings. To improve the corrosion protection, it is recommended to relubricate the bearings just before the machine is to be shut down. Generic regreasing intervals and charges for manual relubrication of bearings in vibrating screens are found in Table 8. The table is based on typical acceleration levels around 5g and operating temperatures up to 70 C. For other applications, accelerations and operating temperatures, intervals and grease quantities have to be estimated from case to case. Basically, higher temperatures and accelerations necessitate shorter intervals. Grease pockets on both sides of the bearing enhances lubrication. The vibrations make the grease move around and enter the bearing. On the other hand, if the grease pockets are too large there is a risk for churning of the grease and deterioration of the grease thickener. Grease lubrication of bearings mounted on a vertical shaft is generally more restrictive. The regreasing intervals must be shortened with at least a factor 2. The grease inlet should be positioned above the bearing and the outlet under the bearing. It is also recommended to use a grease with higher consistency, e.g. NLGI 3. When a centralized grease lubrication system is used, the recommended regreasing rate for each bearing with continuous relubrication can be calculated from the following equation: G = 310-5 D B where G = grease quantity to be continuously supplied, g/h D = bearing outside diameter, mm B = bearing width, mm Eq. 9
20
Table 8
Grease quantities and relubrication intervals when relubricating SKF spherical roller bearings in vibrating screens
Bearing size Grease quantity Initial Regreasing charge
22308 22309 22310 22311 22312 22313 22314 22315 22316 22317 22318 22319 22320 22322 22324 22326 22328 22330 22332 22334 22336 22338 22340 22344 22348 g 20 25 30 35 45 55 60 90 110 120 140 160 200 250 350 400 450 550 650 750 900 1000 1200 1400 1600 5 5 5 5 5 10 10 10 10 15 15 15 20 20 20 30 30 30 40 40 50 50 50 60 70 500 500 450 450 400 400 400 350 350 350 300 250 200 200 200 200 100 100 100 50 50 20 20 15 15
Operating hours 300 300 300 300 250 250 250 200 200 200 150 150 100 100 100 100 50 50 50 10 10 10 10 7 7 200 200 200 200 150 150 150 100 100 100 100 100 50 50 50 50 10 10 10 150 150 100 100 100 100 100 50 50 50 50 50 50 10 10 10 50 50 50 50 50 50 50 50 50 50 10 10 10 10
21
Fig. 11
22
Circulating oil
Circulating oil lubrication provides the bearings with a continuous flow of clean, cool oil at the correct quantity and viscosity. The oil should be filtered to remove contaminants. The oil drain connection and piping must be sufficiently large to prevent overflow and seal leakage. The bearing housing should have a passageway beneath the bearing to allow the oil to freely circulate in the housing ( Fig. 11 and Fig. 12). A lower viscosity grade (VG) mineral or synthetic oil can be used depending on the oil inlet temperature when entering the bearing housing. The oil must be efficiently filtered. It is recommended that the oil has the clean-liness code -/15/12, according to ISO 4406/1999. The oil inlet flow (pressure and rate), outlet flow and temperature should be monitored continuously. The use of the following guideline equation is recommended when calculating the oil flow rate. V = 310-5 D B Eq. 10
Fig. 12
Oil
23
Road rollers
Vibratory rollers are very demanding applications. Operational speed and temperature are relatively high and the heavy linear and rotating accelerations induce unfavourable forces in the bearings. The linear acceleration is especially demanding for the cages. Typical operating conditions are: Rotating acceleratios: 6g to 30g, Linear acceleration: peak levels up to 60g, Speed: 1500 r/min to 3000 r/min, Temperature: 100 C to 150 C Oil lubrication.
Planetary gears
Planetary gears induce heavy rotating accelerations in the bearings. The reason is the relatively long distance to the planetary centre and the comparatively high speeds involved. Typical operating conditions are: Rotating acceleration: 70g to 100g, Speed: approximately 3000 r/min, Temperature: 60 C to 100 C, Oil lubrication
24
25
D D1
d d2
stat. C0
140 183 224 280 335 360 430 475 540 620 620 695 765 950 950 1120 1120 1120 1120 1320 1320
Limiting speed
tapered bore
C kN
150 183 220 270 310 340 400 440 490 550 550 610 670 815 815 950 950 965 965 1120 1120
22308 22309 22310 22311 22312 22313 22314 22315 22316 22317 22317 22318 22319 E/VA405 E/VA405 E/VA405 E/VA405 E/VA405 E/VA405 E/VA405 EJA/VA405 EJA/VA405 EJA/VA405 EJA/VA406 EJA/VA405 EJA/VA405 22308 22309 22310 22311 22312 22313 22314 22315 22316 22317 22317 22318 22319 EK/VA405 EK/VA405 EK/VA405 EK/VA405 EK/VA405 EK/VA405 EK/VA405 EKJA/VA405 EKJA/VA405 EKJA/VA405 EKJA/VA406 EKJA/VA405 EKJA/VA405
22320 EJA/VA405 22320 EJA/VA406 22322 EJA/VA405 22322 EJA/VA406 22324 CCJA/W33VA405 22324 CCJA/W33VA406 22326 CCJA/W33VA405 22326 CCJA/W33VA406
22320 EKJA/VA405 22320 EKJA/VA406 22322 EKJA/VA405 22322 EKJA/VA406 22324 CCKJA/W33VA405 22324 CCKJA/W33VA406 22326 CCKJA/W33VA405 22326 CCKJA/W33VA406
26
Da
da
Dimensions
Calculation factors
d mm
40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130
d2
49,7 56,4 62,1 70,1 77,9 81,6 90,3 92,8 98,3 108 108 113 118 130 130 143 143 152 152 164 164
D1
74,3 83,4 91,9 102 110 118 128 135 143 154 154 161 168 184 184 204 204 216 216 233 233
r1,2,min b
1,5 1,5 2 2 2,1 2,1 2,1 2,1 2,1 3 3 3 3 3 3 3 3 3 3 4 4 5,5 5,5 5,5 5,5 8,3 8,3 8,3 8,3 8,3 8,3 8,3 11,1 11,1 11,1 11,1 13,9 13,9 13,9 13,9 16,7 16,7
K
3 3 3 3 4,5 4,5 4,5 4,5 4,5 4,5 4,5 6 6 6 6 7,5 7,5 7,5 7,5 9 9
da,min mm
49 54 61 66 72 77 82 87 92 99 99 104 109 114 114 124 124 134 134 147 147
Da,max
81 91 99 109 118 128 138 148 158 166 166 176 186 201 201 226 226 246 246 263 263
ra,max
1,5 1,5 2 2 2 2 2 2 2 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 3 3
e
0,37 0,37 0,37 0,35 0,35 0,35 0,33 0,35 0,35 0,33 0,33 0,33 0,33 0,33 0,33 0,33 0,33 0,35 0,35 0,35 0,35
Y1
1,8 1,8 1,8 1,9 1,9 1,9 2 1,9 1,9 2 2 2 2 2 2 2 2 1,9 1,9 1,9 1,9
Y2
2,7 2,7 2,7 2,9 2,9 2,9 3 2,9 2,9 3 3 3 3 3 3 3 3 2,9 2,9 2,9 2,9
rotational m/s2
115g 97g 85g 78g 70g 69g 61g 88g 80g 74g 74g 68g 64g 56g 56g 53g 53g 96g 96g 87g 87g
linear
31g 29g 28g 26g 25g 24g 23g 23g 22g 21g 21g 21g 20g 20g 20g 19g 19g 21g 21g 20g 20g
27
D D1
d d2
stat. C0
1560 1560 1760 1760 1960 1960 2160 2160 2450 2450 2650 2650 2900 2900 3450 4000
Limiting speed
tapered bore
C kN
1290 1290 1460 1460 1600 1600 1760 1760 2000 2000 2120 2120 2320 2320 2700 3100
22328 CCJA/W33VA405 22328 CCJA/W33VA405 22330 CCJA/W33VA405 22330 CCJA/W33VA405 22332 CCJA/W33VA405 22332 CCJA/W33VA405 22334 CCJA/W33VA405 22334 CCJA/W33VA405 22336 CCJA/W33VA405 22336 CCJA/W33VA405 22338 CCJA/W33VA405 22338 CCJA/W33VA405 22340 CCJA/W33VA405 22340 CCJA/W33VA405 22344 CCJA/W33VA405 22348 CCJA/W33VA405 22328 CCKJA/W33VA405 22328 CCKJA/W33VA405 22330 CCKJA/W33VA405 22330 CCKJA/W33VA405 22332 CCKJA/W33VA405 22332 CCKJA/W33VA405 22334 CCKJA/W33VA405 22334 CCKJA/W33VA405 22336 CCKJA/W33VA405 22336 CCKJA/W33VA405 22338 CCKJA/W33VA405 22338 CCKJA/W33VA405 22340 CCKJA/W33VA405 22340 CCKJA/W33VA405 22344 CCKJA/W33VA405 22348 CCKJA/W33VA405
Larger bearings can be supplied on special order All bearings are SKF Explorer bearings
28
Da
da
Dimensions
Calculation factors
d mm
140 150 160 170 180 190 200 220 240
d2
175 175 188 188 200 200 213 213 224 224 236 236 248 248 279 303
D1
247 247 266 266 282 282 300 300 317 317 333 333 351 351 389 423
r1,2,min b
4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 16,7 16,7 16,7 16,7 16,7 16,7 16,7 16,7 22,3 22,3 22,3 22,3 22,3 22,3 22,3 22,3
K
9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12
da,min mm
157 157 167 167 177 177 187 187 197 197 210 210 220 220 240 260
Da,max
283 283 303 303 323 323 343 343 363 363 380 380 400 400 440 480
ra,max
3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4
e
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,33 0,33 0,31 0,31
Y1
1,9 1,9 1,9 1,9 1,9 1,9 2 2 1,9 1,9 1,9 1,9 2 2 2,2 2,2
Y2
2,9 2,9 2,9 2,9 2,9 2,9 3 3 2,9 2,9 2,9 2,9 3 3 3,3 3,3
rotational m/s2
78g 78g 72g 72g 69g 69g 65g 65g 59g 59g 57g 57g 55g 55g 49g 45g
linear
20g 20g 19g 19g 18g 18g 18g 18g 17g 17g 17g 17g 17g 17g 16g 15g
29
d3
D3
Principal dimensions
Designations
D 190 215 240 240 260 260 280 280 300 300 320 320 340 340 400 400 420 420
B 64 73 80 80 86 86 93 93 102 102 108 108 114 114 132 132 138 138
170 190 220 220 235 235 255 255 270 270 290 290 310 310 350 350 375 375 453318 453320 453322 453322 453324 453324 453326 453326 453328 453328 453330 453330 453332 453332 453338 453338 453340 453340 EJA/VA405 EJA/VA405 EJA/VA405 EJA/VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406 CCJA/W33VA405 CCJA/W33VA406
30
31
32