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    Flu or Delayed Coking Experience

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    Leon Sanchez
    Fluor has been involved in the engineering, construction and innovation of delayed coking facilities for more than 40 years. Our experience includes over 80 projects ranging from feasibility studies to detailed project execution.

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    Flu or Delayed Coking Experience

    Uploaded by

    Leon Sanchez
    197 views5 pages
    Fluor has been involved in the engineering, construction and innovation of delayed coking facilities for more than 40 years. Our experience includes over 80 projects ranging from feasibility studies to detailed project execution.

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    Fluor has been involved in the engineering, construction and innovation of delayed coking facilities for more than 40 years. Our experience includes over 80 projects ranging from feasibility studies to detailed project execution.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    197 views5 pages

    Flu or Delayed Coking Experience

    Uploaded by

    Leon Sanchez
    Fluor has been involved in the engineering, construction and innovation of delayed coking facilities for more than 40 years. Our experience includes over 80 projects ranging from feasibility studies to detailed project execution.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    What What we we can can do do for for you! you!

    Fluors delayed coking experience spans more than 40 years. The coker unit has numerous safety issues and unique processing requirements with which our veteran personnel are intimately familiar. We have the experience to deal with these issues based on innovative designed solutions to safely address these requirements. The following is a list of some of Fluors innovations for delayed coking.

    Fluor Coke Drum Deheading System Patents


    Hinged Head (USP 5,098,524) Boltless Closure (USP 5,048,876) Drum Cover Handling Apparatus (USP 5,336,375) Low Headroom Hinged Head (USP 5,785,843) Automated Chute (USP 5,628,603) Automated Drill Stem Guide (USP 5,846,043) Moveable Platform (USP 6,113,745) Low Headroom Coke Drum Deheading Device (USP 6264829) Improved Coke Chute Systems & Methods (USP 7189310) Improved Vessel Closures & Methods Patent Pending Apparatus and Method for Shielding High Pressure Fluid Devices (USP 6926013) Safety Lock for Boltless Closures(USP 7108768) Low Headroom Coke Drum Deheading Device (USP 7169266) Conveyance System Patent Pending

    DELAYED COKER EXPERIENCE Fluor has a long history of involvement in the engineering, construction and innovation of delayed coker facilities. We provide veteran personnel with recent, relevant experience and an established knowledge base to quickly and competently execute such projects. In order to maintain and improve our knowledge base, we continually evaluate the operating data from delayed coking units that we have designed and constructed, reviewing the field for the latest developments that we can bring to future projects. Our extensive coker experience together with Fluors renowned world-class engineering talent combine to allow us to deliver integrated delayed coker unit designs with: Short cycle times Efficient operation throughout all stages of the coke drum cycle Reliability and safety in operation Fluors experience in the field of delayed coking includes over 80 projects, ranging from feasibility studies to detailed project execution encompassing feasibility, engineering, procurement, construction, commissioning and start-up. Revamp projects have emphasized debottlenecking, instrumentation modernization, and rebuilding of fire-damaged facilities. Fluor's experience in the design and construction of delayed cokers combined with our continuing program to stay in the forefront of coker technology enables us to bring proven engineering and the latest developments in the field to any project. Contacts Les Antalffy Les.Antalffy@Fluor.com, (281) 263-3056 Mike Knowles Mike.Knowles@Fluor.com, (281) 263-3713

    Fluor Delayed Coking Inovations


    First coker ball switch valve (1984) First coke drum deheading system (1988) First extensive finite element analysis to extend coke drum life (1993) First deheading system to throttle cave-ins developed for rail car discharge (1994) First automated switching system (1994) First promotion of state-of-the-art drum metallurgy (1995) Development of automated chute system (1995) First bird cage removable drum insulation system for inspection of drum seams (1997) First totally automated top head deheading system (1998) Engineering for first DeltaValve DeltaGuard installation (2001) Totally automated bottom head boltless closure (2002) Trolley support system for DeltaGuard deheading system (2003)

    www.fluor.com

    What What we we have have done done for for you! you!
    FLUOR DELAYED COKING EXPERIENCE

    Client / Location KNPC Kuwait Valero Port Arthur, Texas Valero Port Arthur, Texas Valero St. Charles, Louisiana Valero Wilmington, California Flint Hills Resources Pine Bend, Minnesota Marathon Petroleum Detroit, Michigan Total Port Arthur, Texas ConocoPhillips Roxana, Illinois

    Year of Completion 2015 2009

    Office Houston Houston

    Licensor ABB Lumus Foster Wheeler N/A

    Fluor Services E E, P

    Scope Replace New Drums Revamp Drums

    DeltaValve

    4
    E, P, CM

    2009

    Houston

    X
    2009 Houston N/A E, P, C CM E, P, CM

    6 4 2 2 (A&B)

    Exist 4 BUD 4 BUD Exist 2 BUD 2 TUD 4 BUD 4 TUD 4 BUD (Z&J) 4 TUD (Z&J) 2 BUD 2 TUD

    X
    Revamp 2 Drums

    2009

    Houston

    Fluor

    2010

    Houston

    N/A

    E, P

    X
    2010 Aliso Viejo ConocoPhillips E, P, CM

    2
    2010 Aliso Viejo Foster Wheeler ConocoPhillips E, P, CM

    4
    FEED, E, Pdrums

    2010

    Houston

    4
    Marathon Petroleum Garyville, Louisiana CITGO Coker 1 Lake Charles, La. CITGO Coker 1 Lake Charles, La. Sasol Secunda, S.Africa ENI Gela, Sicily, Italy ConocoPhillips Carson, CA CITGO Needle Coker Lemont, Illinois Fort Hills Energy Fort McMurray, Alberta, Canada Tesoro Martinez, California, USA 2009 Houston ConocoPhillips E, P, CM

    2
    2008 Houston N/A E, P

    X
    2007 Houston N/A FEED

    4 BUD 4 TUD 2 BUD 4 BUD 4 TUD 4 BUD 4 TUD 2 BUD

    X
    2007 Houston N/A E, P

    X
    2007 2006 2006 Houston Aliso Viejo Houston N/A N/A N/A FEED FEED FEED

    X X X

    2006

    Calgary

    Foster Wheeler

    FEED

    2006

    Aliso Viejo

    Conoco Phillips

    E, P

    4 BUD 4 TUD

    www.fluor.com

    What we have done for you!

    Client / Location Tesoro Anacortes, Washington, USA Flint Hills Resources Pine Bend, Minnesota Flint Hills Resources Pine Bend, Minnesota

    Year of Completion 2006

    Office Aliso Viejo

    Licensor ConocoPhillips

    Fluor Services E

    New Drums Revamp

    Scope Replace Drums

    DeltaValve

    2
    2005 2005 Houston Houston N/A N/A S E

    X (E&F) X (A, B, C, D) X X X

    2 BUD 4 BUD 4 BUD 6 BUD 4 BUD 4 TUD

    Petrozuata Jose, Venezuela CITGO Sponge Coker Lemont Illinois Hovensa St. Croix, Virgin Islands Conoco Humber North Lincolnshire, England Conoco Immingham, England CITGO Coker 2 Lake Charles, Louisiana Chevron Pascagoula, Mississippi BP Oil Company Toledo, Ohio Frontier El Dorado, Kansas Chevron Salt Lake, Utah Petrozuata Jose, Venezuela CITGO Coker 1 Lake Charles, Louisiana Flint Hills Resources Pine Bend, Minnesota Phillips Sweeny, Texas SASOL Secunda, South Africa Petrolera Ameriven Jose, Venezuela BP Oil Company Toledo, Ohio Cenco Santa Fe Springs, CA

    2005 2005 2004

    Houston Houston Houston

    N/A N/A N/A

    E E, P, CM FEED

    2004

    Haarlem

    ConocoPhillips

    2004

    Haarlem

    ConocoPhillips

    E, P, CM

    X
    2004 Houston N/A E, P

    4 4 BUD 6 6 BUD 6 TUD

    X
    2003 Houston N/A E, P, C

    X
    2003 2002 2001 2001 2001 Houston Aliso Viejo Houston Houston Houston N/A N/A N/A Conoco N/A S E, P E, P FEL E, P

    X X 2 BUD

    X
    2000 2000 2000 1999 Houston Houston Johannesburg Aliso Viejo N/A N/A N/A Foster Wheeler S FEED, CM E, P, C E ,P, C

    1 ABC X (E&F)

    X 4 4 FDHD 2 FDHD

    1999 1998

    Houston Aliso Viejo

    BP / Fluor N/A

    E, P, C S

    www.fluor.com

    What we have done for you!


    Scope Replace Drums

    Client / Location

    Year of Completion

    Office

    Licensor

    Fluor Services New Drums Revamp

    DeltaValve

    Equilon 1998 Aliso N/A S Wilmington, Viejo California CITGO Coker 2 1998 Houston N/A E, P Lake Charles, X 4 FDHD Louisiana Koch Refining 1998 Houston N/A E, P Pine Bend, X 2 4 HCDHD Minnesota CITGO Coker 1 1996 Houston N/A E, P Lake Charles, X 4 4 FDHD Louisiana ExxonMobil 1995 Houston N/A E, P, Baton Rouge, CM X 4 4 FDHD Louisiana Fluor Services: S = Study, FEED = Front-End Engineering & Design, FEL = Front-End Loading, E = Engineering, P = Procurement, C = Construction, CM = Construction Management, BUD = Bottom Unheading Device, TUD = Top Unheading Device, FDHD = Fluor Deheading Device, ABC = Fluor Automated Boltless Closure, HCDHD = Hahn & Clay Deheading Device, Z&J = Zimmerman & Jansen Deheading Device

    www.fluor.com

    What What we we have have done done for for you! you!
    FLUOR DEHEADING VALVE EXPERINECE
    Client Marathon Total Valero Valero Marathon COP CITGO (Coker Unit #1) COP ENI CITGO (Coker Unit #1) Tesoro Sasol Hovensa CITGO (Needle Unit) FHR CITGO (Sponge Unit) Petrozuata CITGO (Coker Unit #2) Chevron Chevron Location Detroit, MI Port Arthur, TX St. Charles, LA Wilmington, CA Garyville, LA Woodriver, IL Lake Charles, LA Carson, CA Gela, Sicily, Italy Lake Charles, LA Martinez, CA Secunda, S. Africa St. Croix Lemont, IL Pine Bend, MN Lemont, IL Jose, Venezuela Lake Charles, LA Pascagoula, MS Salt Lake City, UT Totals 4 2 4 2 4 6 4 4 6 2 70 38 6 4 BUD 2 4 4 4 2 4 4 4 4 4 4 4 4 2 4 TUD 2 4 Remark Engineering in Progress Engineering in Progress Engineering In Progress Engineering Complete Installation In Progress FEED Package Operating FEED Package FEED Package FEED Package Operating Operating FEED Package FEED Package Operating Operating Operating Operating Operating Operating 70 BUD + 38 TUD = 108 Total

    www.fluor.com

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