Reliability L.D. Arya
Reliability L.D. Arya
Reliability L.D. Arya
= cyclc timc
For different system there may be many more indices defined. Once the reliability indices are
obtained the planner may us these values for modification of the system by selecting a threshold
value of these indices.
1.3 Reliability enhancement
A simplest system whose reliability enhancement is required is non-redundant or series systems.
In such systems, system fails even if a single component fails. For reliability enhancement of a
system following general measures may be adopted.
(a)Redundancy: Component may be added to support one or more components.
(1)High level Redundancy (HLR): A series system may be duplicated itself known as HLR as
follows
Fig. 1.1
Reliability Engineering 7
Prof. L.D. Arya
(2)Low level Redundancy (LLR): In a low level redundancy, redundancy is added at component
level as shown in fig. below
Fig. 1.2
Usually LLR gives higher reliability than HLR i.e.
R
LL
= R
HL
But decision may not be simple because of common cause failures.
(b)Standby redundancy: In many situations active redundancy may not applied because of the
physical nature of the problem. In such situation standby redundancy may be applied. Such
system contains one or more component in idle mode and put to operation when main
component fails. Under ideal situation reliability of standby system is more than active parallel
system. This requires switch and switching perfects.
(c) Preventive maintenance of the system will enhance the reliability of the system. It should be
understood that imperfect maintenance may deteriorate the reliability of the system.
(d) Further reliability indices may be improved by increasing repair rate.
(e) Design margins: Higher design margins e.g. overload capacity of a conductor may be selected
which will reduce failure rate and will give rise to increased reliability.
For system reliability improvement sensitivity studies may be of great interest. In many
situations it is desired to modify the system with limited resources to give maximum increase in
reliability. This can be formulated as an optimization problem. In a simplified way a mono-
variable approach may be followed. It is assumed that system consists of n components in
complex situation (non series - parallel) in this approach the sensitivity of overall reliability with
respect to change in reliability of the each component is evaluated. Reliability of a component
with highest sensitivity is selected for improvements. Again sensitivities are evaluated and if
required another component may be selected for reliability enhancements.
Usually complexity of a system is owing to a desired performance of a system and hence
reliability evaluation and need of newer and newer indices are required. A simple configuration
of a system may not give desired performance but easier to evaluate reliability.
Reliability Engineering 8
Prof. L.D. Arya
Chapter 2
Review of Important Formulas of Probability Theory
2.1 Introduction
This chapter deals with some important formulas of basic probability theory which are used in
reliability engineering applications.
1. Probability of sample space (S) is unity i.e.
P(S) = 1
2. Probability of any event of a sample space is given as follows
u P(A
) 1
3. Frequency interpretation
An experiment is performed N times independently and let us assume number of times favorable
outcome occurs is n
i
, which is for even A
) is approximately
written as
P(A
)
n
N
True value of P(A
) will be obtained if N
4. Probability addition theorem
(a) If events A
1
, A
2
, . . . A
n
are mutually exclusive (non-compatible), then following relation is
written
P(A
1
+A
2
++A
n
) = P(A
1
) +P(A
2
)+ . . . +P(A
n
)
(b) If events A
1
, A
2
, . . . A
n
are not mutually exclusive (compatible), then following relation is
observed
Reliability Engineering 9
Prof. L.D. Arya
P(A
1
+A
2
++ A
n
) = P(A
P(A
. A
]
)
,]
+ +(1)
n-1
P(A
1
A
2
A
n
)
In all above expressions P(A
. Further when
events A
1
, A
2
, . . . A
n
are non-compatible and form a sample space S then
P(A
) = P(S) = 1
5. Probability multiplication theorem
(a) If the events are independent then
P(A
1
. A
2
A
n
) = P(A
1
). P(A
2
) . . . P(A
n
)
(b) If the events are not independent (dependent) then
P(A
1
. A
2
A
n
) = P(A
n
A
1
. A
2
A
n-1
)P(A
n-1
A
1
. A
2
A
n-2
) P(A
2
A
1
)P(A
1
)
Where P(A
2
A
1
) is the probability of occurrence of event A
2
under the assumption that A
1
has
occurred.
6. Total probability theorem
It is an important theorem usually applied in reliability engineering. Consider the following
sample space which is partitioned B
1
, B
2
, . . . B
m
.
Fig. 2.1
Event A is defined on the sample space as shown in Fig-2.1. Now the event A can be written
as follows
Reliability Engineering 10
Prof. L.D. Arya
A = A. B
Applying probability operator P
P(A) = P(A. B
P(A) = P(A B
)P(B
)
Ex. 2.1: A factory shop transformer feeds four motors with input powers as 10, 20, 20, 50 kVA
respectively. The operation of these motors is associated with the production process in such a
manner that when the first motor is running, the probability of switching on of the second motor
is 0.7, when the first and second motors are running, the probability of switching on of the third
motor is 0.6; when the first three motors are running; the probability of switching on of the
fourth motor is 0.3. Assume the probability of switching on of the first motor is 0.8. Determine
the probability of a load of 100 kVA on the factory shop of transformer.
Solution:
One is required to calculate the probability of all four motors running simultaneous i.e.
P(A
1
. A
2
. A
3
. A
4
) = P(A
4
A
1
. A
2
. A
3
) P(A
3
A
1
. A
2
) P(A
2
A
1
)P(A
1
)
Given
P(A
1
) = u.8
P(A
2
A
1
) = u.7
P(A
3
A
1
. A
2
) = u.6
P(A
4
A
1
. A
2
. A
3
) = u.S
Probability of load being 100 kVA = All the four motors are on = u.S u.6 u.7 u.8
= 0.1008
Reliability Engineering 11
Prof. L.D. Arya
Note: A
denotes i
th
line in up state.
I
denotes i
th
line in down state.
Following events will give rise to success of system
A
1
= I
1
I
2
I
3
A
2
= I
1
I
2
I
3
A
3
= I
1
I
2
I
3
A
4
= I
1
I
2
I
3
Probability of success P(S) is given as
P(S) = P(A
1
) +P(A
2
) +P(A
3
) +P(A
4
)
(Since events are mutually exclusive)
Reliability Engineering 14
Prof. L.D. Arya
P(A
1
) = u.96
3
P(A
2
) = u.96
2
u.u4
P(A
3
) = u.96
2
u.u4
P(A
4
) = u.96
2
u.u4
P(S) = u.96
3
+S u.96
2
u.u4
Note: At least two transmission lines are required in up state for system success.
2.2 Random Variable and associated density functions
Output of an experiment is events which may not be numbers. In application studies one requires
the output of experiments in a special order and in the form of numbers. Hence according to a
rule or function each event of sample space is mapped into a number space. Mapping is not
one to one. More than one events may be mapped into one number. The rule or function X(s
)
which maps sample space into number space (also known as range space) is defined as random
variable, which is illustrated with the help of following Fig. 2.5.
Fig. 2.5
Where s
1
, s
2
, s
3
, s
n
are the elements of sample space, and x
1
, x
2
, x
3
, x
m
are elements in
number space. According to the definition
X(s
) = x
; m n
Reliability Engineering 15
Prof. L.D. Arya
If there are finite or infinite countable events in sample space then random variable is discrete
random variable. If elements in sample space are uncountable by infinite then random variable is
continuous.
Ex.: A coin is tosses twice the sample space is written as
S = {EE , IE, EI, II]
It is obvious sample space has four elements and they are not numbers. H denotes head and T
denotes tail. One may define random variable as a rule as follows X
X: Number of tails as outcome.
As above rule is applied to sample space following range space is obtained
R
X
= {u, 1, 2]
Obviously elements in number space are three. The two elements of sample space i.e. HT, TH
are assigned number 1 according to rule X. This is an example of discrete random variable.
Ex.: A coin is tossed number of times. A random variable X is defined as
X: Number of trials / tossing required to get first head. In view of this the sample space can be
directly written as
S = {1, 2, S, 4 ]
= R
X
Since number of trials theoretically may range from one to infinity. This is again an example of
discrete random variable.
Ex.: An equipment is put to service and one measures its life length. The life length of the
component is a rule and is a random variable X. This is one of the most important random
variable in reliability studies. This is an example of continuous random variable.
Reliability Engineering 16
Prof. L.D. Arya
2.2.1 Probability density function of discrete random variable
A Probability is associated with each element of sample space. Hence an element of number
space will also be assigned a probability value. Hence one can write
P|X = x
] = ( x
)
Then following relations follows from the basic axioms of probability theory
u ( x
) 1
( x
)
]o uII
= 1
The discrete sequence satisfying above conditions is called probability distribution function
(pdf).
Cumulative distribution function (cdf) is defined as
P|X x
n
] = F( x
n
) = ( x
)
n
=-
Obvious it follows from the definition
F() = u, F() = 1
F( x
n
) is a non-decreasing function.
Mean and Variance:
The mean value or expected value of a random variable is defined as follows
p = E|X] = x
( x
=-
Variance of a random variable is defined as (dispersion around mean value)
o
2
= E|(x p)
2
] = (x
p)
2
( x
=-
Reliability Engineering 17
Prof. L.D. Arya
Large value of variance signifies large variation around mean value and signifies large
uncertainty.From relation (2.5) it follows
o
2
= E|(x p)
2
] = E|X
2
] + E|p
2
] E|2Xp]
o
2
= E|(x p)
2
] = E|X
2
] + p
2
2p
2
E|X
2
] = o
2
+ p
2
Since E|p
2
] = p
2
E|2Xp] = 2pE|X] = 2p
2
Ex. 2.4: A coin is tossed twice. Obtain probability distribution function of random variable as
number of tails. It is assumed an unbiased coins and P(H) = P(T) = 0.5 i.e. probability of
occurrence of H and T equals 0.5.
Solution:
P(EE) = 1 4
P(IE) = P(EI) = 1 4
P(II) = 1 4
According
(u) = P(EE) = 1 4 = u.2S
(1) = P(IE) +P(EI) = 1 2 = u.S
(2) = 1 4 = u.2S
The sequence 1 4 , 1 2 , 1 4 is pdf of random variable.
Its mean value
p = x
( x
)
= u. 1 4 +1. 1 2 + 2. 1 4
Reliability Engineering 18
Prof. L.D. Arya
= 1 2 + 1 2 = 1
o
2
= (u 1)
2
.
1
4
, +(1 1)
2
.
1
2
, + (1 2)
2
.
1
4
,
= 1
4
, + u +
1
4
, = u.S
If one recollects it is a binomial distribution.
Ex.: A coin is tossed till first tail occurs. Number of trials is as random variables. It is assumed
that point value of random variable is r. This means in (r 1) trials H occurs and in r
th
trial
T occurs. Trials are assumed to be independent. In general further it is assumed that probability
of occurrence of H is p and that of T is q .Then a sequence for r trials is written as
(r) = p. p. p p. q
_________
.
-1
(r) = q. p
-1
r = 1, 2,S,
Above is distribution function known as Geometric distribution. This is applicable for
independent trials and one is interested in the occurrence of the event for the first time. Further it
can be seen that
u < (r) < 1
(r) = q. p
-1
= q|1 +p + p
2
+ ]
= q.
1
1 p
= 1
Hence the function (r) qualifies to a probability density function.
Reliability Engineering 19
Prof. L.D. Arya
Binomial Distribution
Assume one perform n independent trials and in each trial probability of occurrence of an event
(success) and non-occurrence (failure) are p and q respectively. Then probability of
occurrence of r success in n trials is written as follows
(r) = C
n
q
n-
Since probability of r success in n trials and (n r) failure is written
p. p p
_________
.
q. q q
_________
n-
= p
q
n-
But these r success can occur C
n
q
n-
Ex. 2.5: A biased coin is tossed thrice. Probability of getting head is
S
4
, and that of tail is
1
4
, .
Obtain probability of getting two heads in three trials.
Solution:
p =
S
4
, q =
1
4
,
(r) = C
3
2
p
2
q
1
= C
3
2
(
S
4
, )
2
(
1
4
, )
= S
9
16
1
4
=
27
64
Reliability Engineering 20
Prof. L.D. Arya
Ex. 2.6: A power plant has ten generators each having probability of success as 0.94. Assume
independent failures. Determine probability of operating at least four generators.
Solution:
n = 1u
p = u.94
q = u.u6
probability of successful operation of r generators out of ten generators is given
P(r) = C
3
2
p
q
n-
Probability that at least four generators will be working as
P|X 4] = C
10
(u.94)
10
=4
(u.u6)
10-
Note: Mean of binomial is np and variance is npq
Poisson Distribution
This is another important distribution which is applicable when (i) Total trials are not known. (ii)
Probability of occurrence of the event is very small.
This distribution is written as follows
(r) =
c
-
p
r!
r = u, 1, 2,
p is parameter of distribution.
Poisson distribution can be viewed as an approximation to Binomial distribution (In reality
Poisson is an independent and an important distribution)
Reliability Engineering 21
Prof. L.D. Arya
Consider the following Binomial distribution
(r) = C
3
2
p
q
n-
Assume
n (large)
p u (very small)
np = p
Then above binomial distribution is expanded as
(r) =
n(n 1)(n 2) (n r 1)
r!
p
(1 p)
n-
=
(np)
(1 p)
n
r!
=
p
(1 p)
n
r!
=
c
-
p
r!
Since n is large and (1 p)
n
c
-np
= c
-
Note:
r = (1 p)
n
ln(r) = n ln(1 p)
np = p
Since ln(1 p) p |p 1]
Reliability Engineering 22
Prof. L.D. Arya
Ex. 2.7: Probability of failing a landing gear of an aircraft while landing is 1u
-5
. Determine the
probability of surviving the landing gear the designed landing 10000.
Solution:
n = 1u
4
p = 1u
-5
np = p = 1u
4
1u
-5
= u.1
r = u (none failure)
(r) =
c
-
p
r!
(u) = c
-0.1
= u.9uS
Exact answer may be obtained using Binomial distribution
(r) = C
1000
0
(1u
-5
)
0
(1 1u
-5
)
10000
u.9uS
Ex. 2.8: Assume X has distribution as Poisson if P|X = u] = u.1. Calculate P|X S]
Solution:
P|X = u] = u.1 =
c
-
p
0
u!
= c
-
p = ln u.1
p = ln u.1
P|X S] =
c
-
p
r!
=3
= 1
c
-
p
0
u!
c
-
p
1
1!
c
-
p
2
2!
Reliability Engineering 23
Prof. L.D. Arya
2.2.2 Distribution functions of continuous random variables
Probability density function (pdf) of random variable X is defined as follows
(x) = lim
x0
P|x X x + x]
x
According to basic axims of probability theory any function will qualify to be pdf if it satisfies
following conditions
(x) u for all x
_ (x)Jx
-
= 1
This means function always has non-negative values and total area under the curve is unity.
Further one writes
P|c X J] = _(x)Jx
c
This implies probability that random variable lies between |c, J] is area under the curve between
|c, J] as shown below in fig. 2.6
Fig 2.6
Reliability Engineering 24
Prof. L.D. Arya
It is stressed here that point probabilities are zero in case of continuous random variable
P|X = ] = _(x)Jx
= u
Cumulative distribution function (cdf) of the random variable is given as follows
F(x) = P|X x] = _(x)Jx
x
-
It is non-decreasing function and F() = u and F() = 1
A typical plot of cdf is given in Fig 2.7
Fig 2.7
Following relation follows
(x) =
JF(x)
Jx
Mean Value ():
Mean value of random variable is defined as
p = E|X] = _ x. (x)Jx
-
This is also known as expected value and denoted as E|X].
Reliability Engineering 25
Prof. L.D. Arya
Median Value:
x
mun
is defined as
P|X x
mun
] = u.S = _ (x)Jx
Mode (
):
x
mo
is most likely occurred value of random variable
x
mo
=
Hx
x
mo
(x)
Variance (
):
It shows dispersion around mean value. Larger variance shows larger uncertainty in the random
variable. It is defined as follows
o
2
= _(x p)
2
. (x)Jx
-
= E|(x p)
2
] = r|X]
Standard deviation is o = r|X]
By expansion of above relation it follows
E|x
2
] = o
2
+p
2
As earlier derived in discrete random variable case, above relation holds irrespective of
distribution function.
Note: Assume X is any random variable and with pdf (x) and (x) is any function of X then
expected value of (x) is
E|(x)] = _ (x). (x)Jx
-
Reliability Engineering 26
Prof. L.D. Arya
Ex. 2.9: Under what conditions following function is pdf
(x) = . x u < x < 1
= u otherwise
Solution:
> u
_x Jx
1
0
= 1 =
2
= 1
= 2
(x) = 2x u < x < 1
Mean value:
Mean value = 2x
2
Jx =
1
0
2
3
= u.67
r|X] = _(x
2
S
, )
2
2x Jx
1
0
= _x
2
+
4
S
4
S
x 2x Jx
1
0
_2x
3
+
8
S
x
8
S
x
2
Jx =
1
0
17
18
x
mun
:
_ 2xJx
x
0
= u.S
(x
mun
)
2
=
1
2
,
Reliability Engineering 27
Prof. L.D. Arya
x
mun
=
1
2
= u.7u7
x
mo
=
Hx
1
(2x) = 1
Following Fig 2.8 shows these values
Fig 2.8
2.2.3 Physical Interpretation of Probability distribution
Let us assume X is a continuous random variable. One has large observed value of this random
variable i.e. x
1
, x
2
, x
(x) =
(x, x +x)
N. x
Where
u
=
+b
2
Variance is given as follows
r|X] = o
2
= _x
+b
2
2
1
b
Jx
u
=
(b )
2
12
(b) Exponential distribution
It is one of the most important distributions used in reliability studies
(x) = zc
-xx
, x u
z is a parameter of distribution.
Cumulative distribution function is given as follows
F(x) = _zc
-xx
Jx
x
0
= 1 c
-xx
Sketching of these functions are shown in Fig 2.11
Reliability Engineering 30
Prof. L.D. Arya
Fig 2.11
Mean and variance of exponential distribution are given as follows
p = _ x. zc
-xx
Jx
0
=
1
z
o
2
= _(x
1
z
)
2
. zc
-xx
Jx
0
=
1
z
2
Median of this distribution is given as follows
_ zc
-xx
Jx =
x
0
u.S
1 c
-xx
= u.S
c
-xx
= u.S
x
mun
=
lnu.S
z
x
mo
=
Hx
u < x <
|zc
-xx
] = u
Reliability Engineering 31
Prof. L.D. Arya
(c) Normal or Gaussian distribution
This is another very important distribution. Error distribution of an instrument is normal
distribution with usually zero mean. Expression for this distribution is given as follows
(x) =
1
2no
c
-0.5[
x-
c
2
, x
It is bell shaped curve with two parameters. The parameters themselves are mean (p) and
variance(o
2
). A typical sketch of this function is shown in Fig 2.12
Fig. 2.12
Cumulative distribution is given as follows
F(x) = P|X x] = _N(p, o
2
)Jx
x
-
Where
N(p, o
2
) =
1
2no
c
-0.5[
x-
c
2
Analytical evaluation of above integral does not exist. Hence cumulative probabilities are
evaluated numerically. Define a new random variable
z =
x p
o
Reliability Engineering 32
Prof. L.D. Arya
Above integral become
F(x) = (z) = _N(u,1)Jz
z
-
Hence cumulative probabilities P|X x] is area under the standard N(u,1) curve from to z
as shown in Fig 2.13
Fig 2.13
Following facts are noted
() = 1
() = u
(u) = u.S
Tabulated values of (z) for various values of z in the range -4 to 4 are available. Since area
under the curve N(u,1) outside above range is negligible. Further following key points may be
remembered
P|p u.67o X p +u.67o] = u.Suu
P|p o X p +o] = u.68S
P|p 2o X p +2o] = u.94S
Reliability Engineering 33
Prof. L.D. Arya
P|p So X p +So] = u.997
P|p 4o X p +4o] = u.999
Following relation follows
P| X b] = _N(p, o
2
)Jx
u
= _ N(u,1)Jz
z
2
z
1
= (z
2
) (z
1
)
This probability is area under the N(u,1) curve between|z
2
, z
1
] .
Ex. 2.10: Load at substation is normal distribution with mean 1000 MW and standard deviation
100 MW. Obtain following
(i) P|I 11uu]
(ii) P|9uu I 11uu]
(iii) P|I 8uu]
Solution:
(l) =
1
2no
I
c
-0.5[
I-
c
2
=
1
2n. 1uu
c
-0.5[
I-1000
100
2
= N(1uuu, 1uu
2
)
Reliability Engineering 34
Prof. L.D. Arya
(i)
P|I 11uu] = _ N(1uuu, 1uu
2
)Jx
1100
= _ N(u,1) Jz
1
= () (1)
= 1 u.84 = u.16
(ii)
P|9uu I 11uu] = _ N(1uuu, 1uu
2
)Jx
1100
900
= _N(u,1) Jz
1
-1
= (1) (1) = u.68S
(iii)
P|I 8uu] = _ N(1uuu, 1uu
2
)Jx
800
-
= _ N(u,1) Jz
-2
-
= (2) () = u.u2S
Reliability Engineering 35
Prof. L.D. Arya
2.3 Truncated Distribution
At times truncation of standard probability density function is required due to physical
considerations. For example load at bus, one may approximate as Normal distribution. But load
cannot have a negative value. Hence one may require a truncated Normal distribution, truncated
left to origin, since area under the curve has to be zero left to zero. Let us consider in general a
pdf as follows
(x) x
If it is required to obtain truncated distribution between range|, b]. Then truncated distribution
(x) x b
Area under the curve
u
Hence truncated distribution is written as follows
(x) =
(x)
x b
For example a Normal distribution truncated left to and right to b is shown in Fig 2.14
Fig 2.14
Reliability Engineering 36
Prof. L.D. Arya
Similarly a truncated exponential distribution truncated to left of is shown in Fig 2.15
Fig 2.15
Ex. 2.11: A random variable X is normally distributed with mean value 1000 and standard
deviation 100. Obtain truncated distribution left to zero. Assuming that random variable has only
non-negative values.
Solution:
Note that in this example ratio of
c
= 1u.
Value of is obtained as follows
= _ N(1uuu, 1uu
2
)Jx
0
= _ N(u,1) Jz
-10
= 1
Hence
(x) = (x)
Reliability Engineering 37
Prof. L.D. Arya
No truncation is required. In fact it is obvious from the ratio of
c
. If this ratio is more than 3
then truncation is not required and area under the curve left to zero will be practically zero in
such case.
Ex. 2.12: A random variable X is normally distributed with mean value 1000 and standard
deviation 500. Obtain truncated distribution left to zero.
Solution:
(x) = N(1uuu, Suu
2
)
= _ N(1uuu, Suu
2
)Jx
0
= _ N(u,1) Jz
-2
u.9772
Hence
(x) =
N(1uuu, Suu
2
)
u.9772
Reliability Engineering 38
Prof. L.D. Arya
Exercise #1
Ex 1: A power plant contains 5 units of each of 100 MW and probability of successful working
of each unit is 0.94. Load on the plant is constant as 250 MW. Obtain probability of load
exceeding the capacity and calculate expected value of load not supplied.
Ex 2: A power plant contains 3 units of capacities 50, 100, 150 MW with probabilities of
successful operation as 0.90, 0.92, and 0.96 respectively. Load on the plant is Normally
distributed with mean 100 MW and standard deviation 20 MW. Obtain probability of load
exceeding the capacity and expected loss of load.
Ex 3: A random variable X has distribution N (5, 0.25).
Obtain (i) Mean value of 2X.
(ii) variance of 2X.
Ex 4: Mean and variance of a current flowing in a 2 ohm resistance are 1u A and 4 A
2
. Obtain
expected value of power consumed in the resistance.
Ex 5: Assume X has Poisson distribution with parameterp. Find the value of r for which
P|X = r] is maximum.
Ex 6: The number of particles emitted from a radioactive source during a period is a random
variable with Poisson distribution. If the probability of no emissions equals 0.80. What is the
probability that at least three emissions will occur.
Ex 7: X is a random variable with exponential distribution with parameter 0.1. Obtain from
physical consideration the value of a random variable lies between 0, 1. Obtain modified
exponential distribution.
Ex 8: Assume X has distribution N|p, o
2
]. Obtain the value of constant k such that
P|X ] = u.SSP|X ]
Ex 9: Assume X is a random variable with any distribution. Further P|X u.S1] = u.8u. If
= 1 X. Obtain the value of c such that P| c] = u.2u. The domain of X is [0 , 1].
Reliability Engineering 39
Prof. L.D. Arya
Ex 10: The characteristic equation of a system is given as
s
3
+Ss
2
+ 4s +1u + = u
is a random variable with uniform distribution between [0 , 5]. Determine probability of
system being unstable.
Ex 11: The diameter of a conductor X is a random variable with probability density function as
(x) = 6x(1 x) u x 1
Compute P|X
1
2
,
1
S
, < X <
2
S
, , ]
Ex 12: An anti aircraft gun system has probability of hitting an aircraft is 0.0095 for each shot.
Determine the number of shots required to be fired so that probability of hitting with two or more
shots is at least 0.96.
Solution: (Hint)
Let us assume number of shots required is n and since p = u.uu9S given. Parameters of
poisson distribution is p = np
P|X 2] = 1 P|X = u] P|X = 1] = u.96
Solve for n?
(r) =
c
-
p
r!
1 c
-
c
-
p = u.96
c
-
(1 + p) = u.u4
Reliability Engineering 40
Prof. L.D. Arya
Exercise # 2
Ex 1: Show following properties of variance
(i) :|X +c] = :(X)
(ii) :|cX] = c
2
:|X]
Where c is a constant.
Ex 2: Assume X is a random variable having distributionN|p, o
2
]. Obtain probability
distribution function of
= X +b
and b are constant.
Ex 3: Assume X has probability distribution function
(x) =
1
b
x b
Obtain pdf of
y =
x
b
Ex 4: Assume X is a random variable with distribution
(x) = u.S 1 < x < 1
Obtain pdf of
= 4 X
2
Ex 5: Assume X is uniformly distributed over |1,4]. Obtain pdf of
(i) = 2X +S
(ii) I = c
X
Reliability Engineering 41
Prof. L.D. Arya
Ex 6: A random variable is uniformly distributed between |
n
2
, ,
n
2
,
]. Obtain pdf of
(i) = sinX
(ii) = cos X
Ex 7: A random variable X is uniformly distributed between |4,4]. Obtain pdf of
= |X|
Ex 8: A random variable X is uniformly distributed between |2n, 2n]. Obtain pdf of
(i) = sinX
(ii) = cos X
Ex 9: Assume X
1
, X
2
, X
n
are random variables with pdf as
1
(x),
2
(x),
n
(x). Obtain pdf of
(a) = Hin{X
1
, X
2
, X
n
]
(b) = Hx{X
1
, X
2
, X
n
]
Reliability Engineering 42
Prof. L.D. Arya
Chapter 3
Functions of One Random Variable & Its Distribution Functions
3.1 Introduction
In many situations it is required to obtain distribution function of a random variable which is
function of a given random variable. Hence an event s from sample space S is mapped into
range space R
x
by a function X(s
as shown below
Fig. 3.1
Further if E is a real valued function and
= E(X)
Then for any probability associated with range space R
2
Jx = c
-2
3.2.1 Increasing function
Assume X is a random variable having probability function (x). Define as another random
variable
= E(X)
This function is assumed to be increasing as shown in Fig. 3.3
Reliability Engineering 44
Prof. L.D. Arya
Fig. 3.3
Now from Fig 3.3 following relation is observed
P| y] = P|E(X) y]
= P|X E
-1
(y)]
Since P| y] = 0(y) =cdf of
0(y) = F(x)
Hence
g(y) =
J0(y)
Jy
=
JF(x)
Jx
g(y) = f(x)
Jx
Jy
Where (y) is pdf of .
x = E
-1
(y)
Reliability Engineering 45
Prof. L.D. Arya
3.2.2 Decreasing function
Again the random variable Y is defined as decreasing function of X as shown in Fig. 3.4
= E(X)
Fig. 3.4
Cumulative distribution function of is given as
0(y) = P| < y] = P|X > x]
= 1 P|X x]
= 1 F(x)
Hence probability distribution function of is given as
g(y) =
J0(y)
Jy
= (x)
Jx
Jy
Since is a decreasing function
x
and
x
4
_
Jx
Jy
_
Reliability Engineering 47
Prof. L.D. Arya
Note: If the random variable is defined as
= F(x)
i.e. is cumulative distribution function of X . Then is uniformly distributed between |u , 1].
Now X can be written as
X = F
-1
()
Remember F(x) is an increasing function as shown in Fig. 3.6
Fig. 3.6
0(y) = P| y]
= P|X F
-1
(y)]
= F(F
-1
(y)) = y
(y) = 1 , u < y < 1
Hence the distribution is uniform in the range |u , 1].
This result is useful in generating random variates from distribution (x) if random variates are
known from uniform distribution |u , 1].
Reliability Engineering 48
Prof. L.D. Arya
Ex. 3.2 : A random variable X has distribution
(x) = Sx
2
, u < x < 1
Obtain distribution of
= SX +1
Solution:
X =
1
S
Jx
Jy
=
1
S
(y) =
S
9
(y 1)
2
1
S
=
1
9
(y 1)
2
1 y 4
Ex. 3.3: Current in a resistance of 1 is uniformly distributed between 8 to 1u ampere. Obtain
probability density function of power p.
Solution:
p = i
2
i = p
1
2
,
(i) =
1
2
8 < i < 1u
(p) = (i) _
Ji
Jp
_
=
1
2
.
1
2
p
-12
=
1
4p
64 < p < 1uu
Reliability Engineering 49
Prof. L.D. Arya
Ex. 3.4 : A random variable X is uniformly distributed |1 , 1] . Obtain probability density
function of = X
2
.
Solution:
Fig. 3.7
(x) =
1
2
, 1 < x < 1
x
1
= y , x
2=
y
According to general theorem
(y) = (x
1
) _
Jx
1
Jy
_ +(x
2
) _
Jx
2
Jy
_
=
1
2
_
1
2y
+
1
2y
_
=
1
2y
Reliability Engineering 50
Prof. L.D. Arya
Chapter 4
Basic Reliability Function
4.1 Introduction
A component is put to service. Its time to failure or life length T is a random variable. Then
reliability of the component is defined as
R (t) = P |I > t]
Hence reliability is the probability of survival of the component at time t i.e. it fails at time
greater than t .Assume f (t) is probability density function of T. It is popularly known as
failure density function or simply failure law. Then reliability function can be written as follows
R (t) = _ (t)
t
Jt
Probability of failure can be written as follows
P |I t] = 1 R (t) = _(t)
t
0
Jt
R (t) = 1 _(t)
t
0
Jt
Consider an arbitrary failure law shown in fig 4.1.
Fig 4.1
Reliability Engineering 51
Prof. L.D. Arya
Area under the curve right to the line at t
represents reliability R(t) and that of left to its
represents failure probability (t). As it increases R(t) decreases and F(t) increases. Ultimately
R() becomes zero and () becomes one.
In fact assume N
0
components are put to service and N
s
(t) are survivals at timet.
Then reliability function is approximated as
R
(t) =
s
(t)
c
(1)
Failure density function is approximated as
(t) =
A
]
0
A t
(2)
f (t) =
1
]
t
(S)
AN
]
is number of components failed in the interval (t, t+T). A curve can be plotted for different
interval (t, t+T) as shown in the figure 4.2.
Fig 4.2
Plotting it on a graph a standard failure law is identified and parameter can be identified e\with
estimation theory. Similarly the graph for R (t) may be plotted using (1).
Reliability Engineering 52
Prof. L.D. Arya
4.2 Hazard function and its relation with reliability function.
Hazard function also known as failure rate is defined as follows
(t) = lim
At0
P
t I t + At
I > t
(4)
It is failure rate denoted by probability of failing the component in the interval|t I t +t]
given that component is working at t divided by time interval and taking limit as t approaches
zero. Relation (4) for (t) is written as
(t) = lim
t0
P|t I t + At ]
At P|I < t]
=
(t). At
At R(t)
=
(t)
R(t)
(S)
Note: From equation (4) it is clear that (u) = (u) i.e. hazard function and failure density
function both are equal at t = u. Precisely (t) is also a rate but with reference to original
sample at t = u.
Physical interpretation for (t) is given as
(t) = lim
At0
AN
]
N
s
At
(t) =
1
N
s
At
JN
]
Jt
Above relation is obtained even using relation (5) and putting in it for (t) and R(t).
(t) will be defined in terms of N
s
, N
0
as
(t) = lim
At0
P|t t + At ]
= lim
t0
AN
]
N
0
At
Reliability Engineering 53
Prof. L.D. Arya
=
1
N
0
JN
]
Jt
Since R(t) = 1 F(t)
JR(t)
Jt
= (t) (6)
Putting (6) in (5) following relation is obtained
(t) =
1
R(t)
JR(t)
Jt
Above can be written as follows
J
Jt
ln R(t) = (t)
Integrating both sides,
ln R(t) = _(t) Jt
t
0
= E (t)
R(t) = c
-H(t)
(7)
H(t) is also known as cumulative hazard function function.
4.3 MTTF Calculation
Meantime to failure (MTTF) is expected value of life length of the component T and is given
as
HIIF = _ t. (t) Jt
0
= _ t
JR
Jt
0
Jt
= |t . R(t) ]
0
+ _ R(t) Jt
0
Reliability Engineering 54
Prof. L.D. Arya
Hence HIIF = R(t)
0
4.4 Hazard Model
Instantaneous failure rate i.e. hazard function may be (i) Decreasing (ii) Constant or (iii)
Increasing. Usually in the life of a component/device/system all three types of failure rates are
predominant in three stages of the system. Initial period where failure rate is decreasing is known
as debugging period or infant mortality period. Failure rate is decreasing in this period because
time passes its design/manufacturing defects are removed. Failure in this period is due to
indogenous reasons. That is internal regions are mainly responsible for the failure rate of the
system. Second stage is the useful period of the device where failure rate is fairly constant.
Failures in this region are also known as random failures. Here in this useful period failures are
by chance and reasons are exogenous. Reasons for failures are external e.g. overstressing,
accident etc. In the third region which is known as wear out region, ageing effect dominates and
increasing failure rate is observed due o wear out. These three failure rate are shown in fig. 4.3.
This curve also shows the combination of three known as -curve/bath-tub curve.
Fig 4.3
Region I is dominated by endogenous causes
Region II is dominated by random failures.
Region III is dominated by wear out failures.
Reliability Engineering 55
Prof. L.D. Arya
Curve (a),(b) and (c) represents endogenous failure rates, exogenous failure rate and wear out
failure rates respectively. Curve (d) represents total failure rate. Even in the initial period wear
out failure, will be present but may be very small hence in curve (c) is shown increasing becomes
dominant in the region III. Similarly even in debugging period random failures may be present.
A typical bath tub curve which accounts all three types of hazard rate is given as follows
(t) = C
0
+ C
1
t
n
1
+C
2
t
n
2
C
0
, C
1
nJ C
2
are constants
n
1
and n
2
are exponents.
n
1
< u and n
2
> u
Constants C
0
, C
1
& C
2
and exponents n
1
& n
2
are to be selected properly according to their
significance in respective regions.
4.5 Some important failures law
(a) Exponent Failure Law
This law is given as follows
(t) = z c
-xt
, t u
Reliability function corresponding to this is given as
R(t) = 1 _ z c
-xt
Jt
t
0
HIIF = _ c
-xt
Jt
0
=
1
z
& (t) = z
(t), R(t) nJ (t) are shown in fig 4.4.
Reliability Engineering 56
Prof. L.D. Arya
Fig 4.4
Hence the exponential failure law has constant failure rate. Hence if a component has constant
failure law it implies that it has exponential failure density function. All other distributions have
time dependent failure law. An important property of exponential failure law is that reliability of
the component for a period t , given that component is working at the beginning of the period is
independent of the beginning of the interval. Hence in a sense this law is memory less. Hence the
component failure probability in any interval is same if it is working at the starting of the
interval. This is illustrated as follows:
P|t
0
I t
0
+At I > t
0
] =
P|t
0
I t
0
+At]
P|I > t
0
]
=
z c
-xt
Jt
t
0
+t
t
0
c
-xt
=1 c
-xt
Hence the probability of failure of the component is independent of t
0
i.e. the starting of the
interval. Reliability for a period t given that component is working at t
0
is independent of t
0
and is given as
R(tt
0
) = P|I > t + t
0
I > t
0
] = c
-xt
Reliability Engineering 57
Prof. L.D. Arya
Ex. 4.1: A component having constant failure rate has reliability 0.96. Obtain (i) failure rate (ii)
MTTF (iii) Reliability for a period of two years (iv) Median time (v) mode.
Solution:
R(t) = c
-xt
= u.96 = c
-x
z = ln u.96 pcr ycr
R(2) = c
.2In0.96
t
median
:
e
-\t
= 0.5
z t
mun
= ln u.S
t
mun
=
ln u.S
ln u.96
t
mo
= Hx z c
-xt
= u u < t <
(b) Uniform failure law
This is given as follows
(t) =
1
u < t <
F(t) = _
1
Jt
t
0
=
t
R(t) = 1 F(t) = 1 t =
t
Failure rate is given as follows
(t) =
(t)
R(t)
=
1
t
The hazard rate function is increasing which increases from
1
k
at t=0 to at t=k.
Note: (t) nJ (t) are same at t = u i.e.
1
k
,
HIIF = _
t
0
Jt =
2
,
Reliability Engineering 58
Prof. L.D. Arya
The plot of (t), R (t) nJ (t) are shown in fig 4.5 below
Fig 4.5
Ex.4.2: A component has uniform failure law between [0,10].Determine its reliability for 1 Hr
period provided it is working at (i) the end of first hour (ii) the end of second hour.
Solution:
(t) =
1
1u
; u < t < 1u
R [
t
t
0
, = P|I > t
0
+ t I > t
0
]
=
_
1
1u
10
t
0
+t
Jt
1
1u
10
t
0
Jt
=
1u t
0
t
1u t
0
R(
1
1
, ) =
10-1-1
10-1
=
8
9
,
R(
1
u
, ) =
9
1u
= u.9
R(
1
2
, ) =
10-2-1
10-2
=
7
8
,
Reliability Engineering 59
Prof. L.D. Arya
(c) Normal failure law
A Normal failure law is written as follows
(t) =
1
2n o
c
-0.5 [
t-
c
2
HIIF = p
F(t) = P|I < t] = _ N(p, o
2
) Jt
t
-
= 1(z) = 1
t p
o
R(t) = 1 1
t p
o
Failure rate is observed as
h(t) = N(p, o
2
). 1 1
t p
o
-1
Sketches representing (t) , R(t) nJ (t) are shown in fig 4.6
Fig 4.6
Reliability Engineering 60
Prof. L.D. Arya
(d) Hypo-exponential Failure law
This distribution function is applicable when two random variables comes one after the other in
stages and each of them is having exponential distribution. Specifically this is a failure law of a
standby system when main component is in operation and other is in stand by mode having
failure rate
1
&
2
.This law is written as
1
2
2
1
|c
-\
1
t
c
-\
2
t
]
Cumulative of distribution function is given as
F(t) = 1
2
c
-\
1
t
1
c
-\
2
t
2
1
Hence R(t) is given as follows
R(t) = 1 F(t) =
2
c
-\
1
t
1
c
-\
2
t
1
HIIF = _
2
c
-\
1
t
1
c
-\
2
t
1
Jt
0
=
1
1
+
1
2
Hazard rate h(t) is given as follows
(t) =
1
2
2
c
-\
1
t
1
c
-\
2
t
|c
-\
1
t
c
-\
2
t
]
Plot of hazard function is shown in fig.4.7
Reliability Engineering 61
Prof. L.D. Arya
Fig 4.7
e) Erlang Failure Law
Let us reconsider the hypo exponential law when
1
=
2
= . It is shown that
(t) = lim
\2 \1
1
2
2
1
|c
-\
1
t
c
-\
2
t
]
= lim
\2 \1
1
2
c
-\
1
t
2
1
|1 c
( \
2
-\
1
) t
]
= lim
\2 ,\1 \
1
2
c
-\
1
t
2
1
_1 1 +(
2
1
)t
(
2
1
)
2
t
2
2!
+ . . _
(t) = z
2
t c
-\
t
This is known as Erlang distribution.
Reliability function R(t) is obtained as follows
R(t) = _ z
2
t c
-\
t
t
Jt
= (1 +zt)c
-\
t
HIIF = _ (1 + t)c
-\t
0
=
2
z
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Prof. L.D. Arya
Consider again following function
(t) =
z
3
t
2
2!
c
-\
t
, t > u
It is also a failure density function as
_
z
3
t
2
2!
c
-\
t
Jt
0
=
z
3
2!
2!
z
3
= 1
Also following function in general forms a series of failure law
z
4
t
3
S!
c
-\
t
,
z
5
t
4
4!
,
z
t
-1
(r 1)!
c
-\
t
General expression for Erlang distribution is
(t) =
z
t
-1
(r 1)!
c
-\
t
, t u
General expression for reliability
R (t) = _1 + zt +
(zt)
2
2!
+
(zt)
-1
(r 1)!
_c
-\
t
HIIF = _ _1 +zt +
(zt)
2
2!
+
(zt)
-1
(r 1)!
_c
-\
t
0
Jt
=
r
z
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Prof. L.D. Arya
General expression of hazard rate is given as
(t) =
z
t
-1
(r 1)!
c
-\
t
1 +zt +
(zt)
2
2!
+
(zt)
-1
(r 1)!
c
-\
t
=
z
t
-1
(r 1)!
1 + zt +
(zt)
2
2!
+
(zt)
-1
(r 1)!
The plot of (t) is given as
Fig 4.8
It is very simple to show that as t , (t) z.
f) Hyper Exponential failure law
It is a mixture failure law it represents the failure distribution of a group of devices which comes
from more than one brand. Each brand has different constant failure rates. It is represented as
(t) = o
1
z
1
c
-\
1
t
+o
2
z
2
c
-\
2
t
+o
3
z
3
c
-\
3
t
++o
z
c
-\
t
o
u & o
= 1
Reliability function of this distribution is given as
R(t) = _ o
t
z
c
-\
t
Jt
Reliability Engineering 64
Prof. L.D. Arya
=
_ o
t
z
c
-\
t
Jt
= _
o
c
-\
_
t
R(t) = o
c
-\
Hazard rate of this failure law is given by
(t) =
z
o
c
-\
t
o
c
-\
t
The hazard rate is decreasing and its plot is shown in fig 4.9
Fig 4.9
4.6 Effect of wear in period on reliability
Wear in period is the time period spent by the system before it is put to service. At times it is
desirable to put or operate the component at reduced stress and level so that its manufacturing
defects may be identified and removed and may give increased reliability for a specified period.
It is expected that it is desirable to put the component in wear in period under debugging period
when the hazard rate is decreasing. It is of no use putting a component in wear in period if failure
Reliability Engineering 65
Prof. L.D. Arya
is constant or increasing. Let us evaluate the reliability for a period t, given that component is
working at t
0
i.e.
R [
t
t
0
, = P|I > t
0
+ t I > t
0
]
=
P|I > t
0
+ t]
P| I > t
0
]
=
R(t
0
+ t)
t
0
Hence
R [
t
t
0
, =
c
- h(t) t
t
0
+ t
0
c
- h(t) t
t
0
0
= c
-__ h(t)t - h(t)t
t
0
+ t
0
t
0
+ t
0
_
= c
- h(t)
t
0+t
t
0
t
Taking logarithm of on both sides above relation is written as
ln R[
t
t
0
, = _ h(t)ut
t
0
+ t
t
0
Assuming t
0
as wear in period ,differentiating above with respect to t
0
1
R[
t
t
0
,
JR [
t
t
0
,
Jt
0
= |(t
0
) (t
0
+ t ) ]
JR[
t
t
0
,
Jt
0
= |(t
0
) (t
0
+ t )] R[
t
t
0
,
It is obvious from above relation that
R[
t
t
0
,
t
c
> u if failure rate is decreasing
R[
t
t
0
,
t
c
< u if failure rate is increasing
Reliability Engineering 66
Prof. L.D. Arya
R[
t
t
0
,
t
c
= u if failure rate is constant
Hence components should be if failure rate is high and decreasing this only happens under
debugging period.
Reliability Engineering 67
Prof. L.D. Arya
Exercise # 1
Ex:1 Reliability function of a component is given by
R(t) = c
-ut
2
, t u & is a positive constant.
Obtain
(i) Hazard rate.
(ii) Failure law.
(iii) MTTF.
NOTE: obtained failure law is known as Rayleigh failure law.
Ex:2 Hazard rate of a component is given by
(t) = u.1 + u.u1t t is in years
Design life reliability is 0.95. Obtain
(i) Determine the design life.
(ii) Determine the design life by putting the component in controlled environment there by
eliminating random failures.
(iii) If by proper preventive maintenance the wear out hazard is eliminated. Determine the design
life.
Ex:3 Reliability function for a cutting tool is given as follows
R(t) = (1 u.2 t)
2
, u < t < S & t is in hours
Obtain
(i) MTTF
(ii) Failure law.
(iii)Hazard Rate.
Reliability Engineering 68
Prof. L.D. Arya
Ex:4 A components have constant failure rate 0.4/year. Determine the warranty period to be set
by the manufacturer so that no more than 4% components are returned for service.
Ex:5 A computer manufacturers provide warranty for one year period . Determine the maximum
tolerable failure rate. Assume constant failure rate and the manufacturer does not expect more
than 5% sold computers to be returned for service during warranty period.
Ex: 6 Failure rate of a component is given as
(t) = C
0
, u < t < t
o
= C
1
, t > t
0
Determine pdf of T, Reliability function and MTTF.
Ex: 7 Failure rate of a component is given as
(t) = o [ t
[-1
where are constants
Obtain Failure density function and reliability function.
NOTE: 1) Failure law obtained is known as weibull failure law.
2) If [ = 1 then it represents constant failure rate.
3) If [ = 2 then it represents Rayleigh failure law.
4) If [ < 1 then it represents decreasing failure rate.
Ex :8 two components have same MTTF. One of them has constant failure z and other have
linearly increasing failure rate 2 o t.Obatin (i) o in terms of z. (ii) If for each component the
design life reliability is 0.9.Determine the ratio of design lives of two components.
Ex: 9 A software is known to have following failure rate
(t) = u.uS t
-0.5
, where t is in years
(i) If the design life is one year , what is reliability.
(ii) If the component undergoes wear in for one month before put in operation , determine
reliability for one year design life.
Reliability Engineering 69
Prof. L.D. Arya
Ex:10 A device has failure rate 0.5 per year. Determine
(i) Probability of failing it in third year provided that it survives for two years.
(ii) If upon failure the device is immediately replaced. Determine the probability that (a) No
failure will occur in two years (b) More than one failure will occur in two years.
4.7 Reliability Evaluation With Replacement : Poisson Process
It is assumed that the component is having a constant failure rate. Once the component fails it is
replaced by a similar component immediately having same failure rate. The following analysis is
applicable even if the component is repairable and repair time is negligible. Such that as the
component fails, repaired and put back to service.
Probability of zero failure in a small time (t , t +Jt) is given as
P
0
(t +Jt) = probability of zero failure at (t +Jt)
P
0
(t) = Probability of zero failure at t.
(1 zt) =probability of zero failure in time (t , t
0
+ Jt) given that zero failure at t.
P
0
(t +Jt) = P
0
(t) (1 zJt)
P
0
(t +ut) P
0
(t)
ut
= P
0
(t)
Taking limits as Jt u above equation is written as follows
p
0
(t) = P
0
(t) & P
0
(u) = 1
Hence the solution of above equation is written as
P
0
(t) = e
-\t
(1)
Similarly
P
1
(t +ut) = P
0
(t) . ut + P
1
(t). (1 ut)
Reliability Engineering 70
Prof. L.D. Arya
P
1
(t +ut) P
1
(t)
ut
= P
0
(t)
1
(t)
p
1
(t) = P
0
(t) P
1
(t) & P
0
(u) = 1, P
1
(u) = u
Taking Laplace transform
(s +z)P
1
(s) =
z
s +z
P
1
(s) =
(s +)
2
P
1
(t) = t e
-\t
Similarly following difference equation may be written
P
n
(t +ut) = P
n-1
(t) . ut +P
n
(t). (1 ut) n = 1,2,S
P
n
(t +Jt) = probability of n failures up to (t +Jt).
P
n-1
(t) = Probability of n-1 failures up to timet.
P
n
(t) = Probability of n failures up to timet.
Above difference equation may be written
P
n
(t +ut) P
n
(t)
ut
= P
n-1
(t) P
n
(t)
p
n
(t) = P
n-1
(t) P
n
(t)
Taking LT of the above expression
(s + z)P
n
(s) = P
n-1
(s)
P
n
(s) =
P
n-1
(s)
(s + z)
This equation has already been solved for n = 1
Reliability Engineering 71
Prof. L.D. Arya
Now for n = 2
P
2
(s) =
zP
1
(s)
(s + z)
P
2
(s) =
z .
(s +z)
2
& P
2
(t) =
2
t
2
2!
e
-\t
Proceeding in similar manner general solution of the general differential equation is written as
P
n
(t) =
n
t
n
n!
e
-\t
Above solution gives probability of n failures in time t.This solution describes Poisson process.
If for a specific time one defines
p = z t
P
n
=
p
n
e
-
n!
It is Poisson distribution.
Now if one has N spare components to be replaced than reliability of the system is written as
R =
n
t
n
n!
e
-\t
=
n=0
_1 +zt +
(zt)
2
2!
+
(zt)
N!
_ c
-\
t
Note: As N then R 1.
Further P|X r] i.e. probability of failures less than equal to r is given as
P|X r] =
n
t
n
n!
e
-\t
n=0
& P|X > r] = 1 P|X r]
Reliability Engineering 72
Prof. L.D. Arya
Ex : A component has failure rate 0.5 per year. Calculate number of spare components required
to get reliability 0.99 for two years of operations.
Solutions;
Let us assume the spare components required are n. The reliability with n spare is given by
_1 + zt +
(zt)
2
2!
+
(zt)
N!
_c
-\
t
= u.99
z t = u.S 2 = 1
n = u
c
-.10
=
1
c
= u.S678
n = 1
(1 +zt)c
-.10
=
2
c
= u.7SS7
n = 2
(1 +1 +u.S)c
-.10
=
2.S
c
= u.919S
n = S
2.S +
1
6
c
-1.0
= u.982u
n = 4
2.67 +
1
24
c
-1.0
= u.997u
Hence four spare components are required.
Reliability Engineering 73
Prof. L.D. Arya
4.7 Effect of preventive Maintenance on Reliability.
Effect of preventive maintenance on system reliability is to studied .In preventive maintenance
the system is maintained before failure occurs. For example parts are replaced, lubricants
changed or adjustments are made before failure occurs. The objective of such maintenance is to
increase reliability and reduce the ageing and wear effect. At first in this analysis ideal
maintenance is assumed i.e. the system is restored to an as good as new condition after each
maintenance. Further during preventive maintenance the system is in upstate or the down time is
negligible. It is assumed that R(t) is the reliability function of a component and maintenance is
carried after each t
0
period. Then reliability function is defined as follows
R
m
(t) = R(t) u < t < t
0
For a period t
0
to 2 t
0
the reliability function is given as product of reliability at t
0
(probability
of survival at t
0
) and reliability for time being greater than t
0
i.e.
R
m
(t) = R(t
0
). R(t t
0
) t
0
< t < 2t
0
Naturally R(t t
0
) is based on the assumption that component t
0
(after maintenence) is as good
as at t=0.reliability at t=2t
0
is given as
R
m
(2t
0
) = R(t
0
)
2
Reliability for t in the period (2t
0
, St
0
) is written as follows
R
m
(t) = R(t
0
). R(t 2t
0
) 2t
0
< t < St
0
Similarly general relation for reliability [nt
0
, (n + 1)t
0
] is given as a product of reliability at nt
0
and reliability for t
0
translated to time nt
0
i.e.
R
m
(t) = R(t
0
)
n
. R(t nt
0
) nt
0
< t < (n +1)t
0
wcrc n = u,1,2
It is expected in general that with increasing failure rate reliability will decrease with a lower rate
than what it would have been without maintenance as shown in figure below.
Reliability Engineering 74
Prof. L.D. Arya
Fig 4.10
The MTTF of the system is calculated as follows
HIIF = _ R
m
(t) Jt
0
= _R(t)Jt
t
0
+ _ R(t
0
). R(t 2t
0
)Jt +
2t
0
t
0
_ R(t
0
)
n
. R(t nt
0
) Jt +
(n+1)t
0
nt
0
.
= _ R(t
0
)
n
. R(t nt
0
) Jt
(n+1)t
0
nt
0
n=0
= _ R(t
0
)
n
. R(t
i
) Jt
i
t
0
0
n=0
= R(t
0
)
n
. _ R(t
i
) Jt
i
t
0
0
n=0
=
R(t
i
) Jt
i
t
0
0
1 R(t
0
)
Above has been obtained by letting t = t - nt
0
so
Reliability Engineering 75
Prof. L.D. Arya
R(t
0
)
n
=
1
1 R(t
0
)
n=0
Effect of preventive maintenance has desired and quite definite effect when failure rate is
increasing due to ageing or wear causes. It is of no use when hazard rate is constant or
decreasing. In such situation even reliability may be reduced due to imperfect maintenance.
Let us assume general expression for failure rate as described by weibull failure law
(t) = o [ t
[-1
The general expression for reliability is
R(t) = c
-ut
Reliability expression with maintenance is
R
m
(t) = c
-unt
0
. c
-u(t-nt
0
)
nt
0
< t < (n +1)t
0
wcrc n = u,1,2
The ratio of R
m
(t) R is evaluated at t = nt
0
R
m
(nt
0
)
R(nt
0
)
=
c
-unt
0
c
-u(nt
0
)
= c
u
t
0
[
n(n
[-1
1)
It is obvious from above that there will be improvement is reliability i.e.
R
m
(nt
0
) > R
(nt
0
) i n
[-1
1 > u
This implies that >1.This implies increasing failure rate. If =1, there is no improvement in
reliability . this implies constant failure rate .if < 1 (decreasing failure rate) then reliability
with maintenance will decrease. These aspects have been shown in fig 4.11
Reliability Engineering 76
Prof. L.D. Arya
Fig 4.11
In most devices encountered in electrical or electronics having moving or rotating devices and
may have slightly increasing failure rate. An excellent example of this is alternator due to wear it
may have increasing failure rate but due to proper preventive maintenance over an adequate
interval the hazard rate can be assumed constant. Assume the failure rate of the component due
to random failures and wear as follows
(t) = o
0
+ o[ t
[-1
, [ > 1
Reliability of this component without maintenance is given as
R(t) = c
-(u
0
t+ u t
)
If it assumed that preventive maintenance is carried out at an interval t
0
, then reliability with
maintenance is given as follows
R
m
(t) = c
-nu
0
t
c
. c
-nut
c
. c
-u
0
(t-nt
c
)
c
-u(t-nt
0
)
. . wcrc nt
0
< t < (n + 1)t
0
The hazard rate with maintenance is calculated as
m
(t) =
1
R
m
(t)
JR
m
Jt
0r
m
(t) = o
0
+ o[ (t nt
o
)
[-1
Now it is clear from relation that as time t increases from nt
o
towards (n +1)t
o
to
m
(t)
increases from o
0
If t
o
is selected such that the wear term never allowed become much higher
Reliability Engineering 77
Prof. L.D. Arya
than the first term than overall hazard rate can be approximated as a constant by averaging over
t
o
this is shown in figure below.
Fig 4.12
Average hazard rate is written from the relation as
avg
= o
0
+
o[
2
t
0
[-1
If the maintenance is not ideal i.e. imperfect. Assume p is the probability of unsatisfactory
maintenance. This means per repair reliability reduces by Factor (1 p). Then in n repair the
factor by which this reliability with preventive maintenance reduces is (1 p)
n
. Hence
reliability
R
m
(t
0
)
R(nt
0
)
= c
nut
c
p
_n
[-1
1
p
ot
0
[
_
If t
0
achieve the benefits of maintenance the exponent must be positive i.e.
n
[-1
1
p
ot
0
[
> u
o t
0
[
n
[-1
o t
0
[
p > u
p < o t
0
[
(n
[-1
1)
Reliability Engineering 78
Prof. L.D. Arya
Ex: A component has failure rate given as
(t) = u.2 t , t is in ycrs
(i) Determine its reliability for 5 years.
(ii) Determine its reliability for 5 years if preventive maintenance in 6 months interval.
(iii)Determine its reliability for 5 year period if the probability of unsatisfactory maintenance is
0.01.
(iv) Obtain average failure rate and obtain its reliability for 5 year period. Assume perfect
maintenance.
Solution:
(a) Cumulative hazard H(t) is written as
E(t) = _u.2 t Jt = u.1 t
2
t
0
Imperfect maintenance is given as
R
m
(t) = R(t
0
)
n
(1 p)
n
R(t nt
o
) , nt
0
< t < (n +1)t
0
Since p << 1
(1 p)
n
e
-np
Further (t) = o[ (t)
[-1
or [ > 1
R(t) = c
-ut
Ecncc R
m
(t) = c
-nut
c
. c
-np
. c
-u(t-nt
0
)
R
m
(t) t t = nt
0
R
m
(nt
0
) = c
-(ut
c
+ np)
The ratio of reliability with imperfect maintenance and without maintenance is given as
R
m
(nt
0
)
R(nt
0
)
=
c
(nut
c
+ np)
c
-(unt
c
)
= c
|un
t
c
n ut
c
-np]
Reliability Engineering 79
Prof. L.D. Arya
R(S) = c
-0.1 25
= c
-2.5
= .u821
(a) Reliability with maintenance is written as
R
m
(t) = R(t
0
).
n
R(t nt
0
) nt
0
< t < (n +1)t
0
wcrc n = u,1,2
R(t
0
) = c
-0.1 t
0
2
= c
-0.4 0.25
= c
-0.025
= u.97SS
Reliability is required for 5 years t
0
= S , n=10
R
m
(t) = c
-0.025 10
= c
-0.25
= .7788
(b)
R
m
(S) = (1 .u1)
10
c
-0.25
= u.7u4S
(c) Reliability function with maintenance is written as
R
m
(t) = R(t
0
)
n
(1 p)
n
R(t nt
o
) , nt
0
< t < (n +1)t
0
or c
-0.1 n t
0
2
(1 p)
n
. c
-0.1(t-nt
0
)
Hazard rate is given by
m
(t) =
1
R
m
(t)
JR
m
Jt
= u.2 (t nt
0
) , nt
0
< t < (n +1)t
0
m
(nt
0
) = u
m
((n+1)t
0
) = u.2(nt
0
+t
0
nt
0
) = u.2 t
0
= u.1
z =
m
(nt
0
) +
m
((n+1)t
0
)
2
= u.uS
R
m
= c
-0.5 5
= c
-0.25
= .7788
Reliability Engineering 80
Prof. L.D. Arya
The averaging is shown in the following figure below
Fig 4.13
Reliability Engineering 81
Prof. L.D. Arya
Chapter 5
Network Methods of Reliability Evaluation
5.1 General
This chapter presents reliability evaluation methodologies which are represented by reliability
network or logic diagram. The reliability network may be a series or parallel or series-parallel or
a complex configuration. It is to be stressed here that the reliability networks in no way
represents the connection of components in a physical system. For example two transmission
lines operating in electrically parallel will be considered in series configuration for reliability
calculation if successful operation of both is required to meet the demand. The relation used is
derived will be applicable for reliability evaluation without time factor or with time dependents
function under the assumption that all the component are put in service simultaneously(This will
not be the case in standby system). Generally it is assumed that components in system fail
independently.
5.2 Series Network
A series network is simplest and block diagram representation of it is shown in fig 5.1.
Fig. 5.1
I, O denote input and output nodes.
Physically a system configuration will be a series reliability network if system fails even if a
single component fails or system survives if all the components are working successfully. This is
also known as Non-redundant system.
If one assumes time independent reliability i
1
, i
2
, i
3
, i
n
. then reliability of series system is
given as
R
s
= _r
n
=1
(S.1)
Reliability Engineering 82
Prof. L.D. Arya
Sometimes this is also known as static reliability. Now assume T
1
, T
2
, T
3
, T
n
are life lengths of
these components and f
1
(t), f
2
(t), f
3
(t), f
n
(t) are the failure density function of respective
components. Life length T of the series system will be minimum of individual life lengths i.e.
I = min| T
1
, T
2
, T
3
, T
n
] (S.2)
Failure density function of T is calculated using following relation
(I t) = (T
1
t) (T
2
t) (T
n
t) (S.S)
The above relation implies that if (I t) then all T
1
, T
2
, T
3
, T
n
must be greater thant (if T is
minimum). Above relation can be written in terms of probability as follows
P(I t) = P(T
1
t) P(T
2
t) P(T
n
t) (S.4)
Above relation is written in terms of reliability function as
R
s
= _r
n
=1
(t) (S.S)
Failure density function of series system may also obtained using (5.4)
1 F(t) = _(1 F
(t))
n
=1
F(t) = 1 _(1 F
(t))
n
=1
Failure density function of series system
(t) =
J
Jt
_1 _(1 F
(t))
n
=1
_ =
J
Jt
__(1 F
(t))
n
=1
_
If f
1
(t) = f
2
(t) = = f
n
(t) = (t)
(t) =
J
Jt
_R
(t) =
J
Jt
R
n
(t)
Reliability Engineering 83
Prof. L.D. Arya
= nR
n-1
(t)(t)
Let us assume each component has constant failure rate
1
,
2
,
n
.
R
s
(t) = _c
-x
t
n
=1
R
s
(t) = c
-x
s
t
z
s
= z
Failure density function of series system
(t) = z
s
c
-x
s
t
Hence the series system has also exponential failure law. Failure rate is sum of individual failure
rates. Further MTTF of system
HIIF =
1
z
s
=
1
z
Reliability importance IR
k
of k
th
component is given as for a specified time
IR
=
oR
s
or
= _r
n
=1
=
It is obvious for series system the reliability importance is highest of weakest component.
Hence the component which has lowest reliability may be improved in design / quality /
strengthing if at all overall system reliability need to be improved.
Reliability Engineering 84
Prof. L.D. Arya
5.3 Parallel Network
A parallel network consisting of n component is shown in fig5.2.
Fig. 5.2
System fails if all components fail. System performs its function even if a single component is
working. Since all components are connected in the system thus this arrangement is also known
as active parallel. Probability of failure of the system i.e. un-reliability is given by (if there
reliability or independent time factor)
p
= _(1 r
)
n
=1
R
p
= 1 _(1 r
)
n
=1
Above relation is expanded and written as
R
p
= r
r
]
+r
r
]
r
+(1)
n-1
r
1
r
2
r
n
If component are are identical then
R
p
= 1 (1 r)
n
Now assume each component has f
1
(t), f
2
(t) f
n
(t) as failure density function and
corresponding i
1
(t), i
2
(t) i
n
(t) as reliability function. Life length of system is given as
Reliability Engineering 85
Prof. L.D. Arya
I = max | T
1
, T
2
, T
3
, T
n
]
Following is written
(I t) = (T
1
t) (T
2
t) (T
n
t)
P(I t) = P(T
1
t) P(T
2
t) P(T
n
t)
0(t) = F
1
(t)F
2
(t) F
n
(t)
0(t) Cumulative distribution function of parallel network
0(t) = _F
(t)
Failure law of parallel network
(t) =
J
Jt
_F
(t)
R(t) = 1 _F
(t)
R(t) = 1 _(1 r
(t))
If each component has identical failure law
(t) =
J
Jt
F
n
(t)
(t) = nF
n-1
(t)(t)
R(t) = 1 (1 r(t))
n
Let us assume each component has failure rate
1
,
2
,
n
. Then
r
(t) = c
-x
t
R
p
(t) = 1 _(1 c
-x
t
)
Failure density function of parallel system
(t) =
J
Jt
_(1 c
-x
t
)
Reliability Engineering 86
Prof. L.D. Arya
Hazard rate of the system
(t) =
J
Jt
(1 c
-x
t
)
1 (1 c
-x
t
)
It is noted that each component has constant failure rate but the failure rate is time dependent.
The plot of the hazard rate is given in fig 5.3 as increasing.
Fig. 5.3
z
= min {
1
,
2
,
n
]
HIIF of parallel system is given as
HIIF = _ _1 _(1 c
-x
t
)
0
Jt
HIIF = __ c
-x
c
-(x
+x
]
)t
+
]>
c
-(x
+x
]
+x
k
)t
+
>]>
+ (1)
n
c
-x
t
_
0
Jt
=
1
z
1
(z
+z
]
)
+
1
(z
+ z
]
+z
)
+
>]> ]>
+ (1)
n
1
z
For example n = 2
HIIF
2
=
1
1
+
1
1
+
2
Reliability Engineering 87
Prof. L.D. Arya
For n = S
HIIF
3
=
1
1
+
1
1
+
2
2
+
3
3
+
1
+
1
1
+
2
+
3
If n units are identical having each as constant failure rate than expression for MTTF is given
as
HIIF =
c
(1)
+1
n
z
n
=1
=
c
(1)
-1
n
z
n = 2
HIIF
2
=
1.S
z
It is true that reliability of parallel system increases as more number of components are
connected. But common failure may not permit to achieve ideal results. The cause of common
failure includes common operational environment, external catastrophic events, and operational
errors and common external power source etc.
The common cause failure effects is modeled by connecting a hypothetical unit in series with
parallel combination representing the reliability owing common cause failure as shown in fig 5.4
below.
Fig. 5.4
1
,
2
are failure rate of each unit independently and
c
is failure rate due to common cause. The
reliability of the system is written as
R = |c
-x
1
t
+ c
-x
2
t
+ c
(-x
1
+x
2
)t
]c
-x
c
t
Reliability Engineering 88
Prof. L.D. Arya
It is necessary that in physical consideration
c
should be small otherwise effect of redundancy
may be negated.
In other words total failure rate of each component may be written as
1T
=
1
+
c
,
2T
=
2
+
c
Putting in previous relation
R = |c
-(\
1T
-\
c
)t
+c
-(x
2T
-\
c
)t
+c
(-x
1T
+x
2T
-2x
c
)t
]c
-x
c
t
= | c
-x
1T
t
+ c
-x
2T
t
+ c
(-x
1T
+x
2T
-x
c
)t
]
If these units are identical then
1
=
2
=
1T
=
2T
=
T
Above relation will be written as
R = | 2c
-x
T
t
c
-(2x
T
-x
c
)t
]
At times a factor [ is defined as the ratio of common cause failure to total failure rate as
[ =
T
[- factor may be substituted in above relation and reliability expression is written as follows
R = | 2c
-x
T
t
c
-(2x
T
-[x
T
)t
]
R = | 2c
-x
T
t
c
-(2-[)x
T
t
]
= | 2 c
-(1-[)x
T
t
] c
-x
T
t
At times this technique is known [- factor technique. General expression for n component in
parallel accounting common cause failure is written as
R(t) = | 1 (1 c
-xt
)
n
]c
-x
c
t
Reliability Engineering 89
Prof. L.D. Arya
Ex. A system constitutes of three components each having constant failure rate . For system
success at least two units must be available. Obtain (a) Reliability (b) Hazard rate (c) MTTF of
the system.
Solution:
(1) Reliability of the system r = c
-xt
R2
3
,
= r
3
+Sr
2
(1 r)
= c
-3xt
+Sc
-2xt
Sc
-3xt
= Sc
-2xt
2c
-3xt
= Sr
2
2r
3
(2) Failure density function of the system is evaluated as follows
(t) =
JR
23
Jt
= 6zc
-2xt
6zc
-3xt
(t) =
6zc
-2xt
6zc
-3xt
Sc
-2xt
2c
-3xt
Plot of hazard rate will be as shown below.
Fig.5.5
Reliability Engineering 90
Prof. L.D. Arya
(3) MTTF calculation
HIIF = _ (Sc
-2xt
2c
-3xt
)
0
Jt
=
S
2z
2
Sz
=
S
Sz
5.4 Partially Redundant System
This arrangement is also known as k-out of n configuration. In this n units are operating in
parallel the success requires at least k unit in operation or in up states, where k is given as
1< k < n.
if k = 1 it is fully redundant system and k = n it is series system(Non-redundant system). k/n
system network is represented as shown in fig 5.6 below.
Fig.5.6
Assuming each component is identical and having reliability r for a specified duration. Using
Binomial distribution probability success of m success out of n unit is written as follows
p|X = m] = C
m
n
r
m
(1 r)
n-m
Since at least k units are required for system success. Reliability expression is written as
R
n
= C
m
n
r
m
(1 r)
n-m
n
m=
Reliability Engineering 91
Prof. L.D. Arya
= 1 C
m
n
r
m
(1 r)
n-m
-1
m=1
If each component has failure rate , then the reliability R
n
is given as
R
n
= C
m
n
c
-xmt
(1 c
-xt
)
n-m
n
m=
Using above failure density function, hazard rate and MTTF of partially redundant system may
be calculated.
If the units are not identical than Binomial distribution is not applicable. In this situation a
product in the following manner is formed and states where at least k units are available are
selected. There probabilities are calculated and added to give required results.
(p
1
+q
1
)(p
2
+q
2
)(p
3
+ q
3
) (p
n
+q
n
)
= p
1
p
2
p
3
p
n
+q
1
p
2
p
3
p
n
+ p
1
q
2
p
3
p
n
++ q
1
q
2
q
3
q
n
In above total events will be 2
n
.
Ex. A system of three components each having failure rate as z
1
, z
2
, z
3
. System success requires
at least two components in operation. Obtain
(1) Reliability function (2) Hazard function (3) MTTF.
Solution:
(1) From the product (r
1
+q
1
)(r
2
+q
2
)(r
3
+q
3
)
= r
1
r
2
r
3
+ q
1
r
2
r
3
+ r
1
q
2
r
3
+ r
1
r
2
q
3
+ q
1
q
2
r
3
+ q
1
r
2
q
3
+ r
1
q
2
q
3
+ q
1
q
2
q
3
Selecting the events which forms system success
R2
3
,
= r
1
r
2
r
3
+ q
1
r
2
r
3
+ r
1
q
2
r
3
+ r
1
r
2
q
3
= c
-(x
1
+x
2
+x
3
)t
+(1 c
-x
1
t
)c
-(x
2
+x
3
)t
+ (1 c
-x
2
t
)c
-(x
1
+x
3
)t
+(1 c
-x
3
t
)c
-(x
1
+x
2
)t
Reliability Engineering 92
Prof. L.D. Arya
= c
-(x
1
+x
2
+x
3
)t
+c
-(x
2
+x
3
)t
c
-(x
1
+x
2
+x
3
)t
+c
-(x
1
+x
3
)t
c
-(x
1
+x
2
+x
3
)t
+ c
-(x
1
+x
2
)t
c
-(x
1
+x
2
+x
3
)t
= c
-(x
1
+x
2
)t
+ c
-(x
2
+x
3
)t
+ c
-(x
1
+x
3
)t
2c
-(x
1
+x
2
+x
3
)t
= r
1
r
2
+r
2
r
3
+ r
1
r
3
2r
1
r
2
r
3
(2) MTTF
=
1
z
1
+z
2
+
1
z
2
+ z
3
+
1
z
1
+z
3
2
z
1
+ z
2
+z
3
5.5 Reliability evaluation of complex networks
This section deals with reliability evaluation of a non series parallel network. Following four
methods are discussed
1) Event space
2) Decomposition
3) Tie-set and
4) Cut- set
5.5.1 Event space method
This is one of the simplest techniques for evaluating reliability of a network. The method is
implemented in the following steps.
Step 1. Based on the total number of components, enumerate all possible states of the network.
Assuming each component has two states (up and down), total no. of states will 2
n
. n denotes
total no. of components. These events may be identified using a event-tree as shown in fig. 5.7
for three component namely a,b,c. The event tree will grow in size as the number of component
increases.
Reliability Engineering 93
Prof. L.D. Arya
Fig. 5.7 Event space tree for 3 components
Step 2. Looking at the network, partition the total number of states in two sets i.e. w success
set of event and f fail set of event.
Step 3. Evaluate the probabilities these events and obtain reliability of the system as follows
R = P(E
)
w
R
= 1 R = P(E
]
)
]]
E
I
anu E
j
are events.
P(E
) is probability of occurrence of i
th
event
Notc : Simple addition in above relation is due to the event enumerated being mutually
exclusive.
Ex. Evaluate the reliability of following network using event space method.
Fig. 5.8
Reliability Engineering 94
Prof. L.D. Arya
Assume i
a
, i
b
, i
c
, i
d
are the reliabilities of each component.
Solution:
The network will have sixteen states written as follows
E
1
= bcJ E
9
= b
cJ
E
2
= bcJ E
10
= b
cJ
E
3
= bcJ
E
11
= b
cJ
E
4
= bcJ
E
12
= b
cJ
E
5
= bcJ E
13
= b
cJ
E
6
= bcJ E
14
= b
cJ
E
7
= bcJ
E
15
= b
cJ
E
8
= bcJ
E
16
= b
cJ
Matching the event with the network following events are in w sets
W : [E
1
, E
2
, E
3
, E
4
, E
5
, E
7
, E
9
, E
13
]
R = P(E
1
) + P(E
2
) +P(E
3
) +P(E
4
) +P(E
5
) + P(E
7
) + P(E
9
) + P(E
13
)
= P(bcJ) +P(bcJ) +P(bcJ
) +P(bcJ
) +P(bcJ) +P(bcJ
) +P(b
cJ) +P(b
cJ)
R = r
u
r
r
c
r
+ r
u
r
(1 r
c
)r
+r
u
r
r
c
(1 r
) +r
u
r
(1 r
c
)(1 r
) +(1 r
u
)r
r
c
r
+(1 r
u
)r
r
c
(1 r
) + r
u
(1 r
)r
c
r
+(1 r
u
)(1 r
)r
c
r
If r
u
= r
= r
c
= r
2
Sz
=
9 4
6z
=
S
6z
Note: Sketch the functions R(t), (t)nJ (t) or z = u.4 per year.
The method is simple but as number of component increasing states also increases and thus
computational burden increases. Total number of states are 2
n
, if n denotes total no. of
component, but total number of states can be reduced by considering the failure of a small
number of components. Since failure of large number of components is unlikely i.e. probability
of such events/ states with failure of more than a specific number of component is negligible.
5.5.2 Decomposition Method
In this technique a key-stone component is selected as X and based on this components state
system success is written as follows
S = S. X +S. X
Probability of system success is given as follows
P(S) = P(S. X) +P(S. X)
Reliability Engineering 96
Prof. L.D. Arya
Decomposition is based on that system success will occur either in intersection with X working
or with intersection X has failed. From above relation reliability is written as follows
P(S) = R = P(S X )P(X) +P(S X )P(X)
Where
P(X)=Reliability of X component
P(S X )= Probability of system success provided X is working.
P(S X )= Probability of system success given that X has failed (X)
The above decomposition is shown in Fig. 5.9
Fig. 5.9
As shown in above Figure the network is decomposed into two networks A and B. In A
system success is represented when X is working which is shown as short-circuit and where as
in B system success is evaluated while X has failed whivh is shown as open-circuit
condition. The methodology is explained by evaluating the reliability of the following system
Fig. 5.10
Reliability Engineering 97
Prof. L.D. Arya
Let us assume X as key-stone which is component C
P(C) = P(X) = r
c
P(C) = P(X) = (1 r
c
)
Decomposed network corresponding to P(S X ) is shown as below
Fig. 5.11
It is easier to evaluate the P(S X ) from above network. Close observation of above network
reveals that reliability of above network is simply b and J in parallel combination i.e.
P(S X ) = r
+r
The original network for P(S X ) is evaluated as follows
Fig. 5.12
From above figure P(S X
) is evaluated as follows:
P(S X ) = r
u
r
Hence over all reliability of system is written as
P(S) = (r
+r
)r
c
+ r
u
r
(1 r
c
)
P(S) = r
r
c
+r
c
r
r
c
r
+r
u
r
r
u
r
r
c
Reliability Engineering 98
Prof. L.D. Arya
Note: If each component has reliability r then
P(S) = Sr
2
2r
3
as obtained using event space method.
Reliability importance of each component is given as follows
oP(S)
or
u
= r
r
c
= r
(1 r
c
)
oP(S)
or
= r
c
r
c
r
+ r
u
r
u
r
c
= r
c
(1 r
) +r
u
(1 r
c
)
oP(S)
or
c
= r
+r
r
u
r
oP(S)
or
= r
c
r
r
c
= r
c
(1 r
)
If each component has same reliability then
oP(S)
or
u
=
oP(S)
or
= r r
2
oP(S)
or
=
oP(S)
or
c
= 2(r r
2
)
Hence it is obvious if each component has reliability b and c has twice reliability importance
as compared to and J. Hence if system reliability is to be improved then it should be
improved by investing money in components b and c both or bor c.
5.5.3 Tie-Set method
This method is also known as path tracing method. A tie-set is a set of components which
provide path from input to output while all of the components in the set are in up state. Minimal
tie-set is a set of minimum number of components which while all of them in up state provides a
path (success). Even if a single component is removed from this minimal tie-set the remaining
set of component no longer provides a path (success) even if all of them are in up state. The
methodology is explained in following steps
Reliability Engineering 99
Prof. L.D. Arya
Step-1: Given a reliability network obtain all possible minimal tie-sets as
| I
1
, I
2
, I
3
I
]
Step-2: For system success at least one tie-set must be available. Thus equivalent network is
drawn as follows
Fig. 5.13
Hence reliability expression is written as follows
R = P _I
=1
_
R = P(
) P(
]>
I
I
]
) + P(
>]>
I
I
]
I
) + + (1)
-1
P(I
1
I
2
I
)
Consider the complex network used in previous sub-section. Looking at the network Tie-sets are
obtained as follows
I
1
= . b , I
2
= c. J , I
3
= b. c
R = P(I
1
) +P(I
2
) +P(I
3
) P(I
1
I
2
) P(I
1
I
3
) P(I
2
I
3
) + P(I
1
I
2
I
3
)
= P(b) +P(cJ) +P(bc) P(bcJ) P(bc) P(bcJ) + P(bcJ)
= r
u
r
+r
c
r
+ r
r
c
r
u
r
r
c
r
r
c
r
If r
u
= r
= r
c
= r
= r we obatin
R = Sr
2
2r
3
Reliability Engineering 100
Prof. L.D. Arya
5.5.4 Cut-set Method
A cut-set is defined as a set of component which fail system fails. A minimal cut-set is a set of
component which fail system fails; even if a single component is removed from minimal cut-set
the remaining components do not form a cut-set. The method is explained in following steps
Step-1: Identify all possible minimal cut-sets as C
1
, C
2
, . C
.
Step-2: For system failure at least one cut-set should occur i.e. system will fail even if all the
elements in any one of the minimal cut-set fails. The equivalent diagram is shown in following
Fig. 5.14.
Fig. 5.14
In view of this unreliability of the system is written as follows
= 1 R = P(C
1
+ C
2
+ . +C
)
= P(
) P(
]>
C
C
]
) + P(
>]>
C
C
]
C
) . . (1)
-1
P(C
1
C
2
C
)
Let us consider the following example
Fig. 5.15
Following cut-sets are identified
C
1
= c , C
2
= b J, C
3
= b c , C
4
= c J
Reliability Engineering 101
Prof. L.D. Arya
= P(C
1
) + P(C
2
) +P(C
3
) +P(C
4
) P(C
1
C
2
) P(C
1
C
3
) P(C
1
C
4
) P(C
2
C
3
)
P(C
2
C
4
) P(C
3
C
4
) + P(C
1
C
2
C
3
) + P(C
1
C
2
C
4
) + P(C
2
C
3
C
4
) + P(C
3
C
4
C
1
)
P(C
1
C
2
C
3
C
4
)
If each component has same reliability r then
= (1 r)
2
+ (1 r)
2
+(1 r)
2
+ (1 r)
3
(1 r)
4
(1 r)
3
(1 r)
4
(1 r)
3
(1 r)
4
(1 r)
5
+(1 r)
4
+(1 r)
5
+ (1 r)
5
+(1 r)
5
(1 r)
5
= S(1 r)
2
(1 r)
3
2(1 r)
4
+ (1 r)
5
The cut-set has following advantages
(i) The method can be programmed on a digital computer. No doubt tie-set method also can be
programmed.
(ii) While one identifies cut-set, various failure modes are directly available. This enables one to
strengthen the weak components or devices.
(iii) In cut-set method approximate evaluation of reliability is possible. This may be achieved in
one or two following ways
(a) Limiting the order of cut-sets i.e. neglecting the higher order cut-sets which contain more
than a specified number of elements. Since probabilities of occurrence of such cuts may be
negligible.
(b) By truncating the unreliability relation by retaining only first order terms as follows
P(C
)
R 1
Failure probability thus obtained will be on higher side and reliability will be on lower side.
Usually in engineering application each component is highly reliable and above approximations
are justified in practice
Reliability Engineering 102
Prof. L.D. Arya
No doubt decomposition method is very powerful but it cannot be programmed on computer.
More over it may not be used when large numbers of components are present in the system.
5.6 Determination of Tie-Sets
Method for obtaining tie-sets which are required in Tie-Set method of reliability evaluation.
(a) Connection Matrix method using node elimination
Assuming a reliability network is given, form a connection matrix N; defined as follows
N
= 1,
N
]
=Sum of the element connected between and directed from i
th
to j
th
node.
= u Otherwise
Eliminate one by one all intermediate nodes using following formula
N
i
]
= N
]
+N
N
]
Where is the node being eliminated. Ultimately after eliminating all intermediate nodes a
2 2 matric will result. All minimal tie-set can be obtained from this matrix from N
nputoutput
element. In this process at times a non-minimal tie-set may result which should be ignored and
identified
Ex.: Obtain tie-sets of the following network using Node elimination method
Fig. 5.16
Reliability Engineering 103
Prof. L.D. Arya
Solution: By inspection connection matrix is written as follows
N = _
1 u
u 1 1 J
u u 1 b
u u u 1
_
Node = 2 to be eliminated
N
i
11
= 1
N
i
13
= N
13
+ N
12
N
23
= + c. 1 = + c
N
i
14
= N
14
+N
12
N
24
= u +c. J
N
i
31
= u
N
i
33
= 1
N
i
34
= N
34
+ N
32
N
24
= b + u. J = b
N
i
41
= u
N
i
43
= u
N
i
44
= 1
The resulting matrix is written as
N
i
= _
1 ( + c) cJ
u 1 b
u u 1
_
= S
N
ii
11
= 1
N
ii
14
= N
i
14
+N
i
13
N
i
34
= cJ + ( + c)b
= cJ +b +bc
Reliability Engineering 104
Prof. L.D. Arya
N
ii
41
= u
N
ii
44
= 1
N
ii
= j
1 b + bc + cJ
u 1
[
Tie-sets are obtained as element of N
ii
14
i.e.
I
1
= b, I
2
= bc, I
3
= cJ
5.7 Method of obtaining cut-set
Once tie-set are obtained are obtained a matrix in the following format is prepared which exhibit
in a row (i) elements present in k
th
tie-set (k
th
column) i.e. A
Ik
represent an element present in
i
th
path and, k
th
column is considered for this element.
This means A
Ik
= 1, if i
th
tie-set contains k
th
element and 0 otherwise. Then if a specific column
contains all ones then the corresponding elements form a first order cut. Now examine sum of
two columns combinations (excluding the first order cut). Combinations giving one at every
place will form second order cut. Thus continuing the increased numbers of combinations higher
order cuts are obtained. It is stressed here that while looking at combinations the combinations of
lower order which forms cut should not be considered. The procedure is illustrated with the
following example shown in following fig. 5.17.
Fig. 5.17
Following three tie-sets are obtained
T
1
= ab , T
2
= cJ , T
3
= bcc
Following matrix is prepared
Prof. L.D. Arya
Elements
Tie-sets
a
T
1
1
T
2
0
T
3
0
It is obvious from the above table; there is no column which contains all ones. Hence there is no
first order cut-set.
Taking combination of two at a time following second order cut
C
Looking at three combinations following one minimal cut
5.8 Multistate model
It has been considered that the component has two states i.e. up and down. In many situations
the component may have more than two states. A generator may have up, down and a
derated states. A diode may function properly; fail by open circuit or short circuit. Thus diode
has two failure modes and one state of normal operation. Reliability of such
evaluated either by event-space or decomposition method.
5.8.1 Event-space method
Consider the example of two diodes operating in parallel for rectification purpose as shown in
fig. 5.18.
Reliability Engineering
b c d
1 0 0
0 1 1
1 1 0
It is obvious from the above table; there is no column which contains all ones. Hence there is no
Taking combination of two at a time following second order cut-sets are observed.
C
1
= c , C
2
= b c , C
3
= b J
Looking at three combinations following one minimal cut-set is observed
C
4
= . c. J
It has been considered that the component has two states i.e. up and down. In many situations
component may have more than two states. A generator may have up, down and a
derated states. A diode may function properly; fail by open circuit or short circuit. Thus diode
has two failure modes and one state of normal operation. Reliability of such
space or decomposition method.
Consider the example of two diodes operating in parallel for rectification purpose as shown in
Fig. 5.18
Reliability Engineering 105
e
0
0
1
It is obvious from the above table; there is no column which contains all ones. Hence there is no
observed.
It has been considered that the component has two states i.e. up and down. In many situations
component may have more than two states. A generator may have up, down and a
derated states. A diode may function properly; fail by open circuit or short circuit. Thus diode
has two failure modes and one state of normal operation. Reliability of such system may be
Consider the example of two diodes operating in parallel for rectification purpose as shown in
Reliability Engineering 106
Prof. L.D. Arya
Reliability of above configuration is required for rectification purpose. Assume p
n1
, p
o1
, p
s1
are the probabilities of normal, open circuit and short circuit for diode one and p
n2
, p
o2
, p
s2
are
the same probabilities of diode number two. Events may be obtained by product rule or by tree.
(p
o1
+ p
s1
+ p
n1
)(p
o2
+ p
s2
+p
n2
)
= p
o1
. p
o2
+p
o1
. p
s2
+ p
o1
. p
n2
+ p
s1
. p
o2
+p
s1
. p
s2
+ p
s1
. p
n2
+p
n1
. p
o2
+p
n1
. p
s2
+p
n1
. p
n2
In all there are nine states. States corresponding to system success are added and reliability is
evaluated as
p
i
n
= p
n1
. p
n2
+ p
o1
. p
n2
+p
o2
. p
n1
Probability of configuration failing by short circuit is given by
p
i
s
= p
s1
. p
s2
+ p
o1
. p
s2
+p
o2
. p
s1
+p
n1
. p
s2
+ p
n2
. p
s1
Probability of configuration failing by open circuit is given as
p
i
o
= p
o1
. p
o2
In view of this, above configuration is replaced by a single diode as follows
Fig. 5.19
The equivalent diode has p
i
n
, p
i
o
, p
i
s
as probabilities of normal, open and short circuit states.
If the diodes are identical i.e.
p
n1
= p
n2
= p
n
,
p
o1
= p
o2
= p
o
,
p
s1
= p
s2
= p
s
Reliability Engineering 107
Prof. L.D. Arya
Then reliability of the configuration is given as
p
i
n
= p
n
2
+2p
n
p
o
If configuration is in series as follows
Fig. 5.20
In this case total numbers of states are same i.e. nine as earlier but the equivalent three states are
identified as follows
p
ii
n
= p
n1
. p
n2
+p
n1
. p
s2
+ p
n2
. p
s1
p
ii
o
= p
o1
. p
o2
+p
o1
. p
n2
+p
o2
. p
n1
+p
o1
. p
s2
+ p
o2
. p
s1
p
ii
s
= p
s1
. p
s2
The equivalent diode has above three state probabilities
Again if each diode has same probabilities then
p
ii
n
= p
n
2
+2p
n
p
s
p
ii
o
= p
o
2
+2p
o
p
n
+2p
o
p
s
p
ii
s
= p
s
2
It is obvious from expressions of p
i
n
and p
ii
n
that for reliability enhancement two diodes should
be connected in series if probability of failure of diode by short circuit is more than that of
probability of failure by open circuit, other wise they should be connected in parallel.
Reliability Engineering 108
Prof. L.D. Arya
5.8.2 Decomposition Approach
Assume the two diodes have been connected in parallel as shown below
Fig. 5.21
Assume diode # 2 as key-stone as X. Then system success S is written as follows
S = S. X
0
+ S. X
+S. X
SC
Or P(S) = P(S X
0
). P(X
0
) +P(S X
). P(X
) +P(S X
SC
). P(X
SC
)
= p
n1
. p
o2
+ (p
n1
+ p
o1
)p
n2
+ u. p
s2
= p
n1
. p
o2
+p
n1
. p
n2
+p
o1
. p
n2
Assume again following configuration
Fig. 5.22
Parallel combination of diode may be assumed as a single component X. Then reliability
expression is written as
R = P(S X
). P(X
) +P(S X
SC
). P(X
SC
) +P(S X
0
). P(X
0
)
Reliability Engineering 109
Prof. L.D. Arya
= (p
s3
+p
n3
)(p
n1
. p
n2
+p
o1
. p
n2
+p
o2
. p
n1
) +p
n3
(p
s1
. p
s2
+p
o1
. p
s2
+p
o2
. p
s1
+ p
n1
. p
s2
+p
n2
. p
s1
) +u. (p
o1
. p
o2
)
If all diodes are identical then above reduces to
R = (p
s
+p
n
)(p
n
2
+ 2p
n
p
o
) + p
n
(p
s
2
+ 2p
o
p
s
+ 2p
n
p
s
)
Reliability Engineering 110
Prof. L.D. Arya
Exercise # 1
1. Determine (i) Reliability (ii) Hazard rate (iii) MTTF (iv) Failure Law for the following
network
Fig. 5.23
Assume each component has failure rate =0.2 per year.
2. Obtain reliability expression for the following network
Fig. 5.24
Each component has reliability r.
3. Obtain reliability expression for the following network
Each component has reliability r..
4. A non-redundant system is designed with 100 component and has design life reliability as
u.92. The system is redesigned with 8u component. Determine new design-life reliability.
Assuming same design-life. Assume each component has same constant failure rate.
Reliability Engineering 111
Prof. L.D. Arya
5. Thermocouples are used in a system each having failure rate u.uu9/hr. How many
thermocouples must be placed in parallel if the system is to run for 1uu hrs. with a system failure
probability not more than u.uS. Assume all failures are independent.
6. A disk drive has constant failure rate and an MTTF of Suuu hr. Determine
(i) Probability of failure for one year of operation if two of the drives are placed in parallel and
failures are independent.
(ii) Again determine the probability of failure for one year of operation if common mode
failures are characterized by [ = u.2.
7. A system consists of two sub-systems in parallel. Each sub-system has reliability function as
R(t) = c
-(
t
0
, )
2
0 is a constant.
Determine MTTF of the system.
8. A component has two failure modes and represented by a three state model. Failure rates to
mode one and two are z
1
= u.1 yr. , z
2
= u.uS yr. Obtain reliability of the component for one
year. Probability of other two failed states.
9. Obtain reliability of the following circuits used for rectification
(i)
Reliability Engineering 112
Prof. L.D. Arya
(ii)
Assume each diode has
p
n
= u.7 , p
0
= u.1 , p
s
= u.2
Reliability Engineering 113
Prof. L.D. Arya
Chapter 6
Standby & Load Sharing System Reliability Evaluation
6.1 Introduction
Reliability evaluation of a standby system needs different consideration. In previous chapter it
has been explained that, accounting preventive maintenance the hazard rate of a component may
be treated as constant as an average value during a period. Still non-repairable systems are being
considered. A standby system is one where one of the components is in operation and upon
failure of this component one of idle component is switched in for service. It is obvious as the
number of idle (standby) component increases reliability of standby system increases. This may
not always be true. Under ideal condition certainly reliability will increase but the magnitude of
increase in reliability may reduce owing to imperfect switch and switching. These aspects need
consideration. Further the standby component may fail under idle mode. The switch which puts
the idle component in operation may fail on demand.
6.2 Reliability Evaluation under ideal condition
This section discusses reliability evaluation of a standby system under the assumptions
1) Failure rate of switch is zero
2) Probability of failing the switch on demand is zero
3) Failure rate of idle component is zero while in standby mode
A standby system with r standby components is shown in fig. 6.1 below
Fig. 6.1
Reliability Engineering 114
Prof. L.D. Arya
Further assume that failure rates of each component as
1
,
2
,
3
. .
r+1.
A state transition
diagram of the system is shown below.
Fig 6.2
State 0 Represents none failure i.e. main component is in operation
State 1 Main failed and first standby is in operation
State 2 Second standby is in operation [main & first standby has failed]
State n n
th
standby is in operation [main & (n-1) standby component have failed]
State 0 equation
p
0
(t +ut) = p
o
(t)(1 z
1
Jt)
(Probability of system being in 0
th
state at t+dt)
= (Probability of system in 0
th
state att) (probability the component does not fail)
p
o
(t) = -
1
p
0
(t) (6.1)
Similarly equation for state 1 is written as
p
1
(t +ut) = p
0
(t) (
1
dt) + p
1
(t)(1-
2
dt)
p
1
(t +ut) p
1
(t)
ut
=
1
p
0
2
p
1
p
1
= z
1
p
u
z
2
p
1
(6.2)
Reliability Engineering 115
Prof. L.D. Arya
Equation for state 2
p
2
(t +ut) = p
1
(t) (
2
dt) + p
2
(t)(1-
3
dt)
p
2
(t +ut) p
2
(t)
ut
=
2
p
1
3
p
2
p
2
=
2
p
1
3
p
2
(6.S)
In general equation for n
th
state is written as follows
p
n
=
n
p
n-1
n+1
p
n
(6.4)
Above equation are written in matrix form as follows
p
1
= p
T
A (6.5)
p
T
= [
p
u
p
1
p
2
] , p
T
= |
p
0
p
1
p
2
]
Matrix A follows
_
1
1
u u u
u
2
2
u u
u u u
3
3
_
Matrix A may be formed as and elements are given
a
II
= - ( Total rate of departure from state i )
a
Ij
= (Total rate of departure from state i to state j)
In solving the above state equations initial condition vector is given as
|
1 u u u]
In sequence above equation are solved and if there are r standby then reliability of the system is
given by
Reliability Engineering 116
Prof. L.D. Arya
R(t) = p
(t)
=0
R
= 1 R(t)
Ex. Assume the system consists of one main component and one standby having failure rate as
1
and
2
respectively.
Reliability of the system is given as
R(t) = p
0
(t) +p
1
(t)
p
0
(t) = e
-\
1
t
p
1
(t) is obtained by solving
p
1
=
1
p
0
2
p
1
P
1
(s) =
1
(s +
1
)(s +
2
)
P
1
(s) =
2
1
,
(s +
1
)
2
1
,
(s +
2
)
p
1
(t) =
2
1
e
-\
1
t
2
1
e
-\
2
t
R(t) = e
-\
1
t
+
1
2
1
e
-\
1
t
2
1
e
-\
2
t
R(t) =
1
\
2
-\
1
[
2
e
-\
1
t
1
e
-\
2
t
]
Failure density function
(t) =
JR
Jt
=
1
2
1
|e
-
1
t
e
-
2
t
]
Note: it is Hypo-exponential failure law.
Reliability Engineering 117
Prof. L.D. Arya
Further if the two failure rates are equal
1
=
2
= then R(t), f(t) expression reduces to
R(t) = (1 +zt)e
-\t
(t) =
2
te
-\t
It is an Erlang distribution function.
In general for r standby system where each component has failure rate
p
n
=
(t)
n
n!
e
-\t
Given by a Poisson process. The reliability expression reduces to
R(t) =
(t)
n
n!
e
-\t
n=0
(As obtained in previous chapter)
6.3 Standby system reliability evaluation under non-ideal condition
(a)Assume switching is perfect
Assume that system consists of one main and one standby component each having same failure
rate. Further assume that p
s
is the probability of successful change-over. The state transition
diagram is shown in figure below
Fig. 6.3
q
s
= 1 p
s
Reliability Engineering 118
Prof. L.D. Arya
State 0 Represents the main component is in operation
State 1 Main component has failed and change-over has been successful and standby is
operating
State 2 is an absorbing state and either is reached by failure of standby component or
unsuccessful change-over when main component fails.
State- space equation is written as
|p
o
p
1
p
2
] = |
p
0
p
1
p
2
] _
p
s
q
s
u
u u u
_
p
o
= p
0
p
0
= e
-\t
p
1
= p
s
p
0
p
1
(s + z)p
1
=
p
s
(s +z)
p
1
(s) =
p
s
(s +z)
2
p
1
(t) = p
s
te
-\t
Reliability is given as
R(t) = p
0
+p
1
= (1 +p
s
t) e
-\t
HIIF =
1 +p
s
Hence MTTF will reduce depending on the value of p
s
.
Failure density function is given as
(t) =
JR
Jt
Reliability Engineering 119
Prof. L.D. Arya
=p
s
2
te
-\t
+e
-\t
(1 p
s
)
= e
-\t
|(1 p
s
) + p
s
t]
(b)Assume switching is imperfect and switch has a failure rate I
s
(imperfect switching)
In addition to unsuccessful change-over the switch while in connection having a failure rate
s
.
The state diagram is drawn as
Fig. 6.4
State 0 represents the main component is in operation and standby is in standing mode
State 1 main component has failed and standby is in operation (with successful) change-over
State 2 is an absorbing state and which is reached
I. By unsuccessful change-over
II. By failure of switch while main component is in operation
III. Failure of switch while standby is in operation
IV. Failure of standby component while in operation
State equation in matrix form is written as
|p
o
p
1
p
2
] = |
p
0
p
1
p
2
] _
( +
s
) p
s
q
s
+
s
u ( +
s
) ( +
s
)
u u u
_
p
o
= ( +
s
)p
0
p
0
= e
-(\+\
s
)t
Reliability Engineering 120
Prof. L.D. Arya
p
1
= p
s
p
0
( +
s
)p
1
(s + +
s
)p
1
=
p
s
(s + +
s
)
p
1
(s) =
p
s
(s + +
s
)
2
p
1
(t) = p
s
te
-(\+\
s
)t
Reliability is given as
R(t) = p
0
+ p
1
= (1 + p
s
t) e
-\t
e
-\
s
t
The result is expected. Previous result multiplied by reliability of switch (e
-\
s
t
). This is
equivalent to imperfect switch in series.
(c)Assume that the standby components may fail during idle mode and failure rate is I
t
.
State transition diagram is shown below
Fig. 6.5
State space equations are written as
|p
o
p
1
p
2
p
3
] = |
p
0
p
1
p
2
p
3
] _
( +
s
+
I
) p
s
I
q
s
+
s
u ( +
s
) u ( +
s
)
u u
s
s
u u u u
_
Reliability Engineering 121
Prof. L.D. Arya
Remember the states are defined as follows
State 0 represents the main component is in operation and standby is in idle mode
State 1 main component has failed, successful change-over has taken place and standby
component is in operation
State 2 main component is in operation but the standby component has failed in idle mode
State 3 is absorbing state which is reached via either unsuccessful change over, switch failure
or by standby component failure
Reliability is given by
R(t) = p
0
+ p
1
+p
2
p
o
= ( +
s
+
I
)p
0
p
0
= e
-(\+\
s
+\
)t
p
1
= p
s
p
0
( +
s
)p
1
(s + +
s
)p
1
=
p
s
(s + +
s
+
I
)
p
1
(s) =
p
s
(s + +
s
)(s + +
s
+
I
)
p
1
(t) =
p
s
I
|e
-(\+\
s
)t
e
-(\+\
s
+\
)t
]
p
2
=
I
p
0
s
p
2
P
2
(s) =
I
(s +
s
)(s + +
s
+
I
)
P
2
(s) =
I
( +
I
)
,
(s +
s
)
I
( +
I
)
,
(s + +
s
+
I
)
Reliability Engineering 122
Prof. L.D. Arya
p
2
(t) =
I
( +
I
)
|e
-\
s
t
e
-(\+\
s
+\
)t
]
Reliability is given as
R(t) = e
-(\+\
s
+\
)t
+
p
s
I
|e
-(\+\
s
)t
e
-(\+\
s
+\
)t
] +
I
( +
I
)
|e
-\
s
t
e
-(\+\
s
+\
)t
]
6.4 Reliability Evaluation of Load-Sharing system
Assume two systems are operating in active parallel and sharing the total load/demand. One of
the system fails, the other can meet the demand but operating under stressed condition and hence
its failure rate will increase. The reliability of such load sharing system is obtained using state
transition diagram. In earlier analysis of parallel system the two components were operating in
parallel and sharing the demand, but when one of them fails the other meets the demand but
failure rate remains same. The state transition diagram of load sharing system is given as
follows. Assume
1
,
2
are the failure rates of each component while both are in operation.
1
+
anu
2
+
are failure rates of these components while only one of them is working. The four
state model of the load-sharing system is given as
Fig. 6.6
State 1 both components are working
State 2 component -1 has failed, 2 is working
Reliability Engineering 123
Prof. L.D. Arya
State 3 component 1 is working and 2 has failed
State 4 1 and 2 both component has failed
State space equation of load sharing system is given as follows
|p
o
p
1
p
2
p
3
] = |
p
0
p
1
p
2
p
3
]
l
l
l
l
(
1
+
2
)
1
2
u
u
2
+
u
2
+
u u
1
+
1
+
u u u u
1
1
1
1
p
o
= (
1
+
2
)p
0
p
0
= e
-(\
1
+\
2
)t
p
1
=
1
p
0
2
+
p
1
(s +
2
+
)p
1
=
1
(s +
1
+
2
)
p
1
(s) =
1
(s +
1
+
2
)(s +
2
+
)
P
1
(s) =
1
(
2
+
1
2
)
_
(s +
1
+
2
)
1
(
2
+
1
2
)
_
(s +
2
+
)
p
1
(t) =
1
(
1
+
2
2
+
)
|e
-\
2
+
t
e
-(\
1
+\
2
)t
]
p
2
=
2
p
0
1
+
p
2
P
2
(s) =
2
(s +
1
+
)(s +
1
+
2
)
p
2
(t) =
1
(
1
+
2
1
+
)
|e
-\
1
+
t
e
-(\
1
+\
2
)t
]
Reliability R(t) = p
0
+p
1
+ p
2
Reliability Engineering 124
Prof. L.D. Arya
R(t) = e
-(\
1
+\
2
)t
+
1
(
1
+
2
2
+
)
je
-\
2
+
t
e
-(\
1
+\
2
)t
[ +
2
(
1
+
2
1
+
)
|e
-\
1
+
t
e
-(\
1
+\
2
)t
]
Note: if
1
+
=
1
,
2
+
=
2
Then the above expression reduces to expression of parallel system i.e.
R(t) = e
-\
1
t
+e
-\
2
t
e
-(\
1
+\
2
)t
Further if the component are identical i.e.
1
=
2
=
1
+
=
2
+
=
+
Then expression for reliability of load sharing system is given by
R(t) = e
-2\t
+
2
(2
+
)
|e
-\
+
t
e
-2\t
]
R(t) =
1
(2
+
)
|2e
-\
+
t
+
e
-2\t
]
If
+
= 2
Then show
R(t) = (1 + 2zt) e
-2\t
Hint: take limit as
+
2
Reliability Engineering 125
Prof. L.D. Arya
Exercise # 1
Ex. 1. A standby system consists of one main component and one standby having failure rate
1
= 0.4,
2
= 0.2. Probability of successful change over is 0.95. Failure rate of switch is 0.01 per
year. Also the standby components failure rate during idle period is 0.05 per year. Obtain
reliability for one year.
Ex. 2 A non-redundant system consists of 50 components each having failure rate 0.01 per year.
Obtain
1) Reliability for one year
2) Reliability of the system if one component is kept as spare having same failure rate and
replaced immediately upon failure of one component.
Ex. 3 Three components are operating in parallel and sharing a load. Each having same failure
rate = 0.2 per year. If one of the components fails the remaining two component can meet the
demand but then each one has failure rate 0.3. If again one component fails the remaining one
component can meet the demand but then failure rate become 0.4 per year. Obtain reliability for
one year.
Ex. 4 Calculate reliability of the following network for one year
Each component has failure rate = 0.5 per year.
Reliability Engineering 126
Prof. L.D. Arya
Chapter 7
Availability Function & State Enumeration
Method of Frequency & Duration
7.1 General
Concept of reliability function discussed in previous chapters is of great significance for non-
repairable or mission oriented systems. A repairable system once fails repaired and then again is
ready for service. In such situation one is interested in knowing the percentage of time the
system is in upstate and failure frequency of the system. Usually constant failure rate is assumed
in such analysis. Since repair time of the system is also a random variable. Repair rate of the
system is also treated as a constant i.e. repair density function is also assumed as exponential.
Usually it is expected that large number of failures in a system occurs which requires small
repair time whereas few failure will occur which requires long repair time. Hence plot of
estimate of repair density function will look as shown in fig 7.1.
Fig 7.1
To determine availability function Markov process is utilized. Precisely a repair density function
is defined as
(t
) = lim
t
r
0
P|t
+ t
]
t
Reliability Engineering 127
Prof. L.D. Arya
(t
, t
)
N
(t
, t
to t
+ t
.
N
(r + 1) = p
(r) +p
(r)
Reliability Engineering 130
Prof. L.D. Arya
This represents a discrete Markov process or chain and represented in matrix form as
p
T
(r+1) = p
T
(i) P (7.6)
P =
l
l
l
l
l
p
11
p
12
p
1n
p
21
p
22
p
2n
p
31
p
32
p
3n
p
n1
p
n2
p
nn
1
1
1
1
1
P is known as transition probability matrix.
p
II
= 1 (sum of tiansition piobabilities fiom state i)
p
Ij
= tiansition piobabilities fiom state i to state j
7.3 Solution of state equations
When one is interested in long term solution of reliability problem then steady state solution of
equations (5)and (6) is required.
A. Steady state solution : Continuous time case
Long run behavior of equation (5) is obtained by setting p
T
= u i.e. by solving the algebraic
matrix eqn.
p
T
A = u (7.7)
Since matrix A is singular (7) will have infinite solution. Hence (n-1) eqns are taken from (7) and
one more equation as follows
p
k
= 1 (7.8)
Reliability Engineering 131
Prof. L.D. Arya
Ex 1. Consider following two state continuous Markov process model. Obtain steady state
probabilities.
Fig 7.3
The matrix equation is written as follows
|p
1
p
2
] = |
p
1
p
2
] j
u.2 u.2
2 2
[
To get steady state solution
|
p
1
p
2
] j
u.2 u.2
2 2
[ = |
u u
]
u.2 p
1
+ 2 p
2
= u
u.2 p
1
2 p
2
= u
These two equations are not independent. Hence one of them is considered.
u.2 p
1
2 p
2
= u
p
1
+p
2
= 1
p
1
=
2
2.2
=
1u
11
p
2
=
u.2
2.2
=
1
11
Reliability Engineering 132
Prof. L.D. Arya
B. Complete solution : Continuous time case
The complete solution of the matrix equation is required
p
T
= p
T
A , p
T
(u) = |
1 u u
]
a) Laplace transform method
s p
T
(s) p
T
(u) = p
T
(s) A
p
T
(s)|s I A] = p
T
(u)
p
T
(s) = p
T
(u)|s I A]
-1
p
T
(t) = L
-1
{ p
T
(u)|s I A]
-1
]
b) Solution by computing e
At
The solution of state space equation is written as
p
T
(t) = p
T
(u) e
At
Matrix exponential can be expressed as
e
At
= |I + At +
(At)
2
2!
+ +
(At)
m
m!
+ ]
For a specific time t , m terms may be considered such that the probabilities do not
change significantly by considering (m+ 1) terms.
c) Discretization
One of the most powerful methods for solution of state equation is by discretization. The
matrix differential equation is discretized as
p
T
(t + t) p
T
(t)
t
= p
T
(t) A
p
T
(t +t) = p
T
(t) A t + p
T
(t)
p
T
(t +t) = p
T
(t)| I + A t]
p
T
(t +t) = p
T
(t) A
Putting t = r t and dropping t from argument of p
T
(. ), above is explained as
p
T
(r+1) = p
T
(i) A
Put r = u
p
T
(1) = p
T
(u) A
Put r = 1
p
T
(2) = p
T
(1) A
= p
T
(u) A
2
Reliability Engineering 133
Prof. L.D. Arya
Put r = 2
p
T
(3) = p
T
(2) A
= p
T
(u) A
3
The general solution is written as
p
T
(r) = p
T
(u) A
r
C. Steady state solution of discrete Markov process
p
T
(r+1) = p
T
(i) P
Long run solution of above is obtained by letting
p
T
(r+1) = p
T
(i) P = p
1
p
T
= p
T
P
p
T
| I P ] = u
D. Complete solution of discrete Markov chain is given as
p
T
(r) = p
T
(u) P
r
Ex. Consider a continuous Markov process as follows
Fig 7.4
Matrix equation
|p
1
p
2
] = |
p
1
p
2
] j
u.1 u.1
1u 1u
[
|s I A] = j
s o
u s
[ j
u.1 u.1
1u 1u
[
= j
s +u.1 u.1
1u s + 1u
[
Reliability Engineering 134
Prof. L.D. Arya
|s I A]
-1
= j
s +u.1 u.1
1u s +1u
[
-1
=
1
s(s + 1u.1)
j
s + 1u . 1
1u s + .1
[
|p
1
(s) p
2
(s)] =
1
s(s + 1u.1)
|p
1
(u) p
2
(u)] j
s +1u . 1
1u s +.1
[
Assume p
1
(u) = 1, p
2
(u) = u
p
1
(s) =
s + 1u
s(s + 1u.1)
p
1
(t) =
1u
1u.1
+
u.1
1u.1
c
-10.1t
p
2
(s) =
u.1
s(s + 1u.1)
p
2
(t) =
u.1
1u.1
u.1
1u.1
c
-10.1t
7.4 Availability function of a single component
Consider a single component having z nJ p as failure and repair rate respectively. The state
transition diagram of the system is shown in fig below
Fig. 7.5
The state -1 represents up and state -2 represents down state. The state space equations are
given in matrix form as follows
Reliability Engineering 135
Prof. L.D. Arya
|p
1
p
2
] = |
p
1
p
2
]
p
1
(u) = 1, p
2
(u) = u
|s I A] = j
s o
u s
[
=
s +
s +
|s I A]
-1
=
s +
s +
-1
=
1
s(s +p +z)
s +
s +
|p
1
(s) p
2
(s)] =
1
s(s +p + z)
|
1 u
]
s +
s +
p
1
(s) =
s +p
s(s +p + z)
p
2
(s) =
z
s(s +p + z)
p
1
(t) = I
-1
|
s + p
s(s +p + z)
]
=
p
z + p
+
z
z +p
c
-(x+)t
p
2
(t) = I
-1
z
s(s +p + z)
=
z
z + p
z
z +p
c
-(x+)t
The state probability p
1
(t) is known as availability and p
2
(t) is known as unavailability. Fig. 7.6
shows the plot of these functions.
Reliability Engineering 136
Prof. L.D. Arya
Fig. 7.6
It is observed the both availability and unavailability approaches to steady state values as given
p
1ss
=
p
z +p
, p
2ss
=
z
z + p
The same figure also shows the plot of reliability which is exponentially decreasing which does
not consider repair. No path of return from absorbing states.
7.5 Two component state model and state probabilities
Assume that two components a and b has failure and repair rate as
a
,
b
and
a ,
b
.
The system will have four states as shown in the diagram.
Fig 7.7
Reliability Engineering 137
Prof. L.D. Arya
State space equations are written as follows
|p
1
p
2
p
3
p
4
]
= |
p
1
p
2
p
3
p
4
] _
(
a
+
b
)
a
b
u
a
(
a
+
b
) u
b
b
u (
a
+
b
)
a
u
b
a
(
a
+
b
)
_
State probabilities may be easily evaluated by using the method of discretization. It requires a
suitable choice of t. If one does not have experience on the system initially any value of t
may be selected and state probabilities trajectories are obtained. Then a smaller value of t is
selected and then again state probabilities are obtained. The difference in two calculated state
probabilities showed be less than a tolerance value specified. Otherwise further reduce t and
repeat calculation of state probabilities till convergence.
State probabilities in long run are evaluated by solving following algebraic equations.
|
p
1
p
2
p
3
p
4
] _
(
a
+
b
)
a
b
u
a
(
a
+
b
) u
b
b
u (
a
+
b
)
a
u
b
a
(
a
+
b
)
_ = |
u u u u
]
p
1
+ p
2
+ p
3
+ p
4
= 1
The state probabilities are obtained as
p
1
=
a
b
B
, p
2
=
b
B
, p
3
=
a
b
B
, p
4
=
b
B
= (
a
+
a
)(
b
+
b
)
If the two components are identical i.e.
z
u
= z
= z , p
u
= p
= p
The state transition diagram will reduce to as shown in fig 7.6 below.
Reliability Engineering 138
Prof. L.D. Arya
Fig 7.8
State 1 both units are in up state
State 2 one unit is up and other is down
State 3 both units are down
State equations are written by inspection
|p
1
p
2
p
3
] = |
p
1
p
2
p
3
] _
2 2 u
( +)
u 2 2
_
Steady state probabilities are evaluated
|
p
1
p
2
p
3
] _
2 2 u
( +)
u 2 2
_ = |
u u u
]
p
1
+p
2
+ p
3
= 1
Solution gives
p
1
=
2
( +)
2
, p
2
=
2
( +)
2
, p
3
=
2
( + )
2
Note: Again Binomial law follows.
System availability is evaluated by applying system adequacy criterion. For example at least one
of the units is required for system success then system availability is given by
A
ss
= p
1
+ p
2
=
2
+ 2
( + )
2
Reliability Engineering 139
Prof. L.D. Arya
Unavailability is given as
A
ss
=
2
( +)
2
7.6 Three component state transition diagram
Three component state transition diagram is shown below.
Fig 7.9
If the units are identical then above state transition diagram reduces to
Fig 7.10
Steady state probabilities
State equations are written and solutions for eight states (different components case) is written
(long run).
Reliability Engineering 140
Prof. L.D. Arya
p
1
=
c
B
, p
2
=
c
B
, p
3
=
a
c
B
, p
4
=
a
c
B
p
5
=
c
B
, p
6
=
c
B
, p
7
=
a
c
B
, p
8
=
c
B
Where = (
a
+
a
)(
b
+
b
)(
c
+
c
)
If the components are identical then states are identical then states are reduced from eight to four
as shown in fig 7.8.
p
1
=
3
( +)
3
, p
2
=
S
2
( + )
3
, p
3
=
S
2
( + )
3
, p
4
=
3
( +)
3
If at least two units are required from adequacy view point the system availability is given as
A
ss
= p
1
+ p
2
=
3
+S
2
( +)
3
A
ss
= p
3
+ p
4
=
S
2
+
3
( + )
3
Ex. A power plant has three units each 100 MW. The failure rate and repair rate of each unit is
given as 0.4 and 9.6 per year respectively. Obtain capacity distribution of the plant.
Solution:
Availability of each unit =
9.6
9.6+0.4
= u.96
Unavailability of each unit =
0.4
9.6+0.4
= u.u4
The state transition diagram is given as
Fig 7.11
Reliability Engineering 141
Prof. L.D. Arya
The state probabilities and capacity available are given as
p
1
= u.96
3
c
1
= Suu thiee units aie woiking.
p
2
= S u.96
2
u.u4 c
2
= 2uu two units aie woiking.
p
3
= S u.96 u.u4
2
c
3
= 1uu two units aie woiking.
p
1
= u.u4
3
c
1
= u all thiee units have faileu.
If load on the plant is 150 MW constant .Then
P[load exceeding capacity]= p
]
p
I
= p
3
+ p
4
= u.u4
3
+S u.96 u.u4
2
= u.uu467
7.7 Concept of Frequency and Mean duration
Assume a component has failure rate and repair rate as and respectively. MTTF and MTTR
are given as
1
x
and
1
= q
]
]
Reliability Engineering 143
Prof. L.D. Arya
Then frequency of i
th
state i.e. state i one side and remaining states on other side is given as
number of transitions per unit time from i
th
state.
=
q
I
t
I
T
o
=
t
I
T
o
q
I
= p
I
q
I
= (probability of being in i
th
state)(total rate of departure from i
th
state)
7.8 Frequency of cumulated events
Individual frequency of a state is not of importance when large numbers of components are
involved in the systems. In such situation transitions per unit time (frequency) from a group of
states e.g. set of events which corresponds to system success is of significance. This frequency
corresponds to failure frequency. Consider a general state transition diagram as shown in figure
7.10. The total states are partitioned in two groups i.e. w and f. The states in w and f
correspond to working (up) and failed (down) state respectively. If system is in a state of w set
the system is up otherwise if system encountered a state in f the system is in down state.
Fig 7.13
Reliability Engineering 144
Prof. L.D. Arya
In such situations transition outside the group are considered. Transitions among states in a
group are not considered. Hence frequency of transitions from w to f is written as
= p
q
]
]] w
Frequency will be same as calculated as transitions from f to w and given
= p
]
q
]
w ]]
Ex. A system consists of two components having
1
= 9.6,
2
= 9.4,
1
= u.4 anu
2
= u.6.
Obtain (1)
1
,
2
,
3
,
4
(2)
12,
34
Solution:
The state transition diagram is shown
Fig 7.14
The probabilities in long run is given as
p
1
=
1
2
(
1
+
1
)(
2
+
2
)
= u.94 u.96
p
2
=
2
(
1
+
1
)(
2
+
2
)
= u.u4 u.94
Reliability Engineering 145
Prof. L.D. Arya
p
3
=
2
(
1
+
1
)(
2
+
2
)
= u.96 u.u6
p
4
=
2
(
1
+
1
)(
2
+
2
)
= u.u4 u.u6
f
1
= p
1
(
1
+
2
) = (u.94 u.96) (u.6 + u.6)
= u.94 u.96
f
2
= (u.u4 u.94)(
1
+
2
)
= (u.u4 .94)(9.6 +u.6)
= u.u4 u.94 1u.2
f
3
= p
3
(
1
+
2
) = (u.96 u.u6)(u.4 +9.4)
= u.96 u.u6 9.8
4
= p
4
(p
1
+ p
2
) = u.u4 u.u6 (9.4 + 9.6)
= u.u4 u.u6 19
12
= p
1
2
+p
2
2
=
2
(p
1
+p
2
)
= u.u6 | u.94 u.96 + u.u4 u.94]
34
= p
3
2
+p
4
2
=
2
(p
3
+ p
4
)
= 9.4 | u.96 u.u6 + u.u4 u.u6 ]
Note:
12
=
34
This is required since frequency balance must hold.
Reliability Engineering 146
Prof. L.D. Arya
7.9 State Enumeration technique for obtaining frequency- duration (FD)
A methodology has been summarized in following steps for calculating failure frequency, mean
up time (MUT), mean down time (MDT).
Step 1 It is assumed that failure and repair rate of each component present in the system is
provided. Based on this rates draw state transition diagram.
Step 2 obtain steady state probabilities by solving
p
1
A = u
p
= 1
Step 3 apply system adequacy criterion and partition the state space in two groups i.e. w and
f. Obtain steady state availability and unavailability as follows
p
up
= p
w
, p
n
= p
]
]]
Step 4 obtain failure frequency using following relation
= p
q
]
]] w
Step 5 The general state transition diagram is represented as two states, one component
equivalent as follows
Fig 7.15
Where
c
anu
c
is equivalent failure and repair rate. From above equivalent diagram frequency
is written as
Reliability Engineering 147
Prof. L.D. Arya
= p
up
z
= p
n
p
p
up
, , p
p
n
,
As for a single component
HuI =
1
z
=
p
up
= p
up
I
c
HI =
1
p
=
p
n
= p
n
I
c
Hence p
up
, p
n
, , HuI, HI are calculated as reliability index.
Ex. A system consists of three identical components having failure and repair rates as and
respectively. The system success requires at least two components in up state. Obtain (1)
(2) MUT (3) MDT.
Take = 9.8 per year and = 0.2 per year
Solution:
The system will have four states as shown below
State probabilities are given as
p
1
=
3
( +)
3
= u.98
3
p
2
=
S
2
( +)
3
= S u.98
2
u.u2
p
3
=
S
2
( + )
3
= S u.98 u.u2
2
p
4
=
3
( + )
3
= u.u2
3
Reliability Engineering 148
Prof. L.D. Arya
Adequacy criterion is applied and p
up
nJ p
n
are obtained as
p
up
= p
1
+ p
2
=
2
( +S)
( +)
3
p
n
= p
3
+ p
4
=
2
(S + )
( +)
3
Frequency f is calculated as follows
1
= p
1
u +p
2
2z
=
6
2
2
( +)
3
=
6 9.8
2
u.2
2
1uuu
Mean cycle time
I
c
=
( +)
3
6
2
2
=
1uuu
6 9.8
2
u.2
2
HuI =
p
up
=
2
( + S)
( +)
3
( +)
3
6
2
2
=
2
( +S)
6
2
2
=
9.8
2
(9.8 + u.6)
6 9.8
2
u.2
2
HI =
p
n
2
(S +)
( +)
3
( +)
3
6
2
2
=
2
(S +)
6
2
2
=
u.2
2
(29.4 +u.2)
6 9.8
2
u.2
2
Reliability Engineering 149
Prof. L.D. Arya
7.10 Frequency balance approach for calculating long run probabilities
In frequency calculation, a frequency is satisfied. Frequency calculated from a state to remaining
states can be calculated in two ways. One from state to remaining states and second from
remaining states to the states. Hence number of frequency balance equations are obtained and
solved for state probabilities. Consider a single component having failure and repair rate as and
respectively. The frequency balance equation is written as follows
p
1
z = p
2
p
p
1
=
p
z
p
2
Anu anothei equation
p
1
+p
2
= 1
p
z
p
2
+ p
2
= 1
p
2
=
z
z +p
p
1
= 1 p
2
= 1
z
z + p
=
p
z +p
Ex. Consider another example one component which has three states. , and r are failure, repair
and reinstallation rate. The state transition diagram is shown in fig 7.16.
Fig 7.16
Reliability Engineering 150
Prof. L.D. Arya
State 1 is up state. State 2 is the state where the component has failed. State - 3 is an
additional state where the component has been repaired but not put to service. Reinstallation
crew is a different term and this time is also a random variable assumed as exponential
distribution.
Following two frequency balance equations are written with respect to state -1 and state 2
f
1
= p
1
= p
3
i oi p
3
=
i
p
1
f
2
= p
2
= p
1
oi p
2
=
p
1
p
1
+ p
2
+p
3
= 1
p
1
+
p
1
+
i
p
1
= 1
p
1
=
i
i +i +
p
2
=
i
i +i +
p
3
=
i +i +
Note: as i
p
1
p
z +p
p
2
z
z +p
And p
3
u
Reliability Engineering 151
Prof. L.D. Arya
Exercise # 1
Ex 1. The state space equation of a system is described as
p
1
= p
1
A
, A = _
S S u u
1u 12 2 u
u 2u 21 1
u u Su Su
_
Draw state transition diagram and calculate long run probabilities.
Ex 2. A power plant contains 3 units of 100, 200 and 50 MW. Each having failure and repair
rate as follows
1
= u.1,
1
= 9.8,
2
= u.1,
2
= 9.9,
3
= u.S,
3
= 9.7. Calculate failure
frequency, MUT, MDT. If load on the plant is 150 MW. All rates are in per year.
Ex 3. The state space diagram of a Markov process is shown in fig below.
All transition rates are in per hr. calculate
a) steady state probabilities of each state.
b) Failure frequency, MUT, MDT.
If state 1 is operating state and state 2 and 3 are failed states.
Ex 4. A pattern is observed for a gambler as follows. If he wins a game, the probability of
winning next game is 0.9. If he loses a game the probability of losing the next game is 0.6. There
is even chance that he wins the first game.
i. What is the probability that he wins the second game?
ii. In the long run how often he wins.
Reliability Engineering 152
Prof. L.D. Arya
Ex 5. A system consists of two components having
1
,
2
as failuie iate anu
1
,
2
as repair
rate respectively. The system adequacy requires both components in up state. If one component
fails other can not fail while other is being repaired. Determine probability of failure, failure
frequency and MDT.
1
=
2
= u.1 pei yeai,
1
=
2
= SSu pei yeai.
Reliability Engineering 153
Prof. L.D. Arya
Chapter 8
Load Capacity & Reliability Evaluation
8.1 General
One important aspect of reliability evaluation concerns about meeting the load by a supply
system while the system is in operation. Depending on the type of system, such type of reliability
evaluation requires probability of capacity of the system more than the load or probability of
load exceeding the capacity. Important ingredients of such studies are suitable load model and
capacity model. Then probability theory is applied to merge these two models to evaluate
reliability or failure probability. Various loads may be encountered in practice. For electric
equipment voltage may be a load (stress). Depending on the magnitude of voltage applied the
probability of failure may vary. Depending upon the available generation capacity there is
associated risk of not meeting the load. In such case depending on the nature of study a suitable
model of load is required. Whereas generation capacity may be modeled using Markov analysis.
In many mechanical systems load may vary periodically. In many such situations reliability is
viewed as static and not as a function of time. In general load may be electrical, thermal,
mechanical or chemical. Load may be measured in terms of volts, power, degrees, kilograms,
operations per hour, Km per hour or any other unit. Let us assume that L and C are the random
variables representing Load and Capacity. Then depending upon the system and modeling aspect
both of them may be continuous random variable. Load and Capacity both may be discrete
random variable. One of them may be continuous and the other discrete random variable. It is
interesting many times to evaluate the probability density function of safety factors or surplus
capacity, both of them are functions of load and capacity.
Safety factor (S) and surplus capacity (R) is defined as:
S =
c
l
,
R = c l
Both are functions of two random variables.
Reliability Engineering 154
Prof. L.D. Arya
8.2 Load as continuous random variable and capacity is constant.
Assume f
l
(l) as probability distribution function which is met by a constant capacity c as
shown in fig. 8.1 below:
Fig 8.1
From fig 8.1 reliability P[C>L] or P [L<C] is calculated as shaded area i.e. area left to vertical
line at C.
P |L < C] = R = _ f
I
(l)ul (8.1)
c
0
Ex:1 Assume load is uniformly distributed between [0.8, 1.2] and capacity is fixed at 1.0. Obtain
reliability.
Solution:
The situation is depicted in fig. 8.2.
Reliability Engineering 155
Prof. L.D. Arya
Fig 8.2
I
(l) =
1
u.4
, u.8 < l < 1.2
Reliability is given as
R = _
1
u.4
=
1 u.8
u.4
1
0.8
= u.S
8.3 Capacity as continuous random Variable, Load as constant.
Assume f
c
(c) as probability density function of capacity, load as fixed L. The situation is
presented as in fig. 8.3
Fig 8.3
Reliability Engineering 156
Prof. L.D. Arya
The reliability in this case is the area under f
c
(c) right to vertical line at L
P|C > I] = R = _ f
c
(c)uc
L
Ex:2 The capacity of distribution substation is having Normal distribution N (100,100) and load
is fixed in an hourly operation 50 MW. Obtain reliability of the system.
Solution:
f
c
(c) =
1
2
c
e
-0.5j
c-100
10
[
2
c = 1uu (Mean Value)
c
= 1u
R = _
1
2 1u
e
-0.5j
c-100
10
[
2
uc
50
= _
1
2
e
-z
2
2
uz
-5
= () (S) 1
8.4 Load and capacity both as continuous random variable.
Assume f
l
(l) and f
c
(c) as probability density functions of load and capacity and arbitrary as
shown in fig. 8.4 as follows
Fig 8.4
Reliability Engineering 157
Prof. L.D. Arya
Now if one considers an arbitrary value of capacity c. Then reliability as a function of c is
written as
r(c) = _
l
(l)
c
u
Jl (8.2)
Now since c itself is a random variable and having a probability density function f
c
(c). The
overall reliability may be calculated as expected value of r(c).
R = _ r(c)
c
(c)
0
Jc (8.S)
\Putting the value of r(c) in (3) from (2), the value of R is obtained as
R = _ { _
I
(l)Jl]
c
(c) Jc
c
0
0
R = _ _
I
(l)
c
(c) Jl Jc
c
0
0
(8.4)
Hence this evaluation of reliability requires evaluating double integral.
One very important case observed in reliability is when load and capacity both are having
Normal distributions.
f
I
(l) = N(l
, o
I
2
) =
1
2
I
e
-0.5
I-I
o
I
2
f
c
(c) = N(c, o
c
2
) =
1
2
c
e
-0.5
c-c
o
c
2
The reliability expression follows
R = _ _
1
2
I
1
2
c
c
0
0
e
-0.5
I-I
o
I
2
e
-0.5
c-c
o
c
2
ul uc
Reliability Engineering 158
Prof. L.D. Arya
R =
1
2
c
I
_ _ e
-0.5
I-I
o
I
2
e
-0.5
c-c
o
c
2
ul uc
c
-
+
-
Following substitution is made in above
x =
c c
o
c
, y =
l l
o
I
Change of limits of inner integral will be as follows
l c
0r o
I
y +l
o
c
x +c
Or y
c
c
c
l
x +j
c-i
c
l
[
Then above double integral reduces to
R =
1
2
_ _ e
-0.5(x
2
+y
2
)
uy ux
o
c
o
I
x+
c-I
o
I
-
+
-
Then region of integral is shown in X-Y plane as follows
Fig 8.5
Reliability Engineering 159
Prof. L.D. Arya
The region of integration is right of plane of the line [y =
c
c
c
l
x + j
c-I
c
l
[.It is observed that x and
y both varies. If one rotates x and y axis anticlockwise by an angle = tn
-1
c
c
c
l
. Then the
limit of integration will become constant () independent of x. Then evaluation of integral
becomes simple. This means following substitution is made
x
y
= j
cos sin
sin cos
[ j
x
y
[
j
x
y
[ = j
cos sin
sin cos
[
x
y
Making the above substitution
Jx Jy = Jx Jy
x
2
+y
2
= x
2
+y
2
y
o
c
o
I
x + _
c l
o
I
_
y cos +xsin
o
c
o
I
|x cos ysin] +j
c-I
o
I
[
After simplification
y
=
c l
I
2
+
c
2
In view of the above the reliability expression may be written as follows
R =
1
2n
_ _ c
-0.5(xi
2
+i
2
)
Jy Jx
-
+
-
(8.S)
R =
1
2n
_ _
1
2n
_ c
-0.5i
2
Jy
-
_
+
-
c
-0.5xi
2
Jx (S)
Reliability Engineering 160
Prof. L.D. Arya
Now the inner integral is independent of x and can be evaluated from the standard tables of
Normal distribution. This is recognized as ().
R= ()
It is obvious from above expression that reliability depends on (i) Mean value of load and
capacity (ii) Standard deviation of load and capacity. The positive difference between
c & l
should be high for adequate reliability. In addition to this variances of load and capacity
should be small.
Ex: Load and capacity at a distribution substation are having Normal distribution:
f
I
(l) = N (100,100)
f
c
(c)= N (150,144)
Solution:
l
=100 MW,
I
= 10
c = 150 MW,
c
= 12
[ =
1Su 1uu
144 +1uu
=
Su
244
= S.uuS
(3.003) 0.9987 (from tables)
Let us define
: =
c
I
= Safety factoi.
p
I
=
I
l
c
c
, = Co-efficient of variation of capacity.
Reliability Engineering 161
Prof. L.D. Arya
Expression for safety index () is expressed in terms of v, p
I
and
p
c.
as
[ =
c l
I
2
+
c
2
=
l
(: 1)
_
l
2
p
I
2
+c
2
p
c
2
=
(: 1)
p
I
2
+p
c
2
:
2
8.5 Load and capacity both as discrete random variables
Assume l
0
,l
1
,l
2
l
k
are the discrete load levels with probability distribution
p(l
0
),p(l
1
),p(l
2
)p(l
k
). Capacity has discrete levels c
0,
c
1,
c
2
.c
m
with probability distribution
p(c
0
)
,
p(c
1
)
,
p(c
2
).p(c
m
).Further assuming load and capacity states as independent. Following
combined state diagram may be obtained.
Total number of states are (k+1)(m+1). The probabilities of each state, say p
ij
is calculated
p
Ij
= p(c
I
) . p(l
j
)
The states are partitioned in two groups one Positive Margin (PM) group and other Negative
Margin (NM) group. In PM group (c
i
l
j
) and in NM group each state has (c
i
< l
j
).The reliability
is obtained as
R = p
|j
|,jPM
R = p
|j
|,jNM
Reliability Engineering 162
Prof. L.D. Arya
Ex: A system load and capacity are modified as discrete random variable with pdf as follows
l
j
50 100 150
P(l
j
) 0.4 0.3 0.3
c
j
0 150 200
P(c
j
) 0.01 0.04 0.95
Obtain reliability of the system.
Solution:
The combined state diagram is drawn as:
NM GROUP
0,50 0,100 0,50
______________________________________________________________________________
PM GROUP
150,50 150,100 150,150
200,50 200,100 200,150
R = p
c
(u). p
I
(Su) + p
c
(u)p
I
(1uu) +p
c
(u)p
I
(1Su) = u.u1|1] = u.u1
Reliability Engineering 163
Prof. L.D. Arya
8.6 Capacity as continuous random variable and load as discrete random variable.
Assume that f
c
(c) is the probability density function of capacity and p(l
i
) for l
0
,l
1
,l
2
l
k
is the
distribution of discrete load model. Then reliability for load level l
i
is given as
p(Sl
i
) = j
c
(c)
l
i
Jc for i=0,1,2,3.k.
system success s can be written as
S = S. l
1
+ S. l
2
+. + S. l
R = p(S) = p(Sl
1
) +p( Sl
2
) +. + p(Sl
).
R = p [
S
l
, . p
(l
)
R = __ f
c
(c)
_ p
(l
)
Ex: The capacity of a distribution sub-station is uniformly distributed [0.5,1]. The load levels and
its pdf is given as follows:
l
i
0.4 0.6 0.8
p(l
i
) 0.05 0.92 0.03
Obtain reliability of the system.
Solution;
p(S/0.4)=1 (Since minimum capacity is 0.5)
p(Su.6) = _
1
u.S
1
0.6
Jc = u.4u.S = u.8
p(Su.8) = _
1
u.S
1
0.8
Jc =
. 2
. S
= u.4
Reliability Engineering 164
Prof. L.D. Arya
R = 1 u.4 + u.8 .92 +u.4 u.uS = u.778.
8.7 Capacity as discrete and load as continuous random variable.
Assume distribution of capacity as p(c
i
),for i=0,1,2,3..m and distribution function of load as
f
I
(l). Then reliability for a capacity state c
i
is written as
p(Sc
i
) = _
l
(l)
c
i
u
Jl
Then reliability expression is written using total probability theorem as in previous section.
R = p(s) = p(
S
c
, )
p(c
) = __
I
(l)
c
0
Jl_ p(c
)
Ex: A power plant has 3 generators each of 100 MW each having availability 0.95. The load is
having Normal distribution with N(100,100).Obtain availability of the system.
Solution:
The plant capacity states and associated probabilities are shown:
c
i
p(c
i
) p(c
i
)
300 0.95
3
0.85737
200 3.95
2
0.05 0.135375
100 30.950.05
2
0.007125
0 0.05
3
0.000125
p(
S
Suu
, ) = _
1
2 1u
300
-
e
-0.5
I-100
10
2
ul = _
1
2 1u
20
-
e
-
z
2
2
uz = 1 = (2u)
p(
S
2uu
, ) = (1u) = 1
p(
S
1uu
, ) = (u) = 0.5
Reliability Engineering 165
Prof. L.D. Arya
p(
S
u
, ) = _
1
2 10
-10
-
e
-
z
2
2
uz = (1u) = 0
R = p(
S
Suu
, ) p(Suu) + p(
S
2uu
, )p(2uu) +p(
S
1uu
, )p(1uu) + p(
S
u
, )p(u)
R = 1 u.8S7S7 +1 u.1SSS7S + u.uu712S u.S +u u.uuu12S = u.996S
8.8 Periodic Loads
It is assumed that load is periodically occurring at instants t
1
, t
, t
3
t
n
repeatedly at known
regular intervals. L
i
and C
i
denote Load and capacity as random variables for i
th
interval. Further
it is assumed that capacity does not change with respect to time. Then reliability expression can
be written from following
{C > I] = {C
1
> L
1
]{C
> L
]{C
3
> L
3
] {C
n
> L
n
]
R = P{C > I] = P{C
1
> L
1
]. P{C
> L
]. P{C
3
> L
3
] P{C
n
> L
n
]
R = r
1
. r
. r
3
r
n
R = _r
|
|
This is equivalent to series system reliability. If r
1
= r
= r
3
= r
n
= r
,
then R = r
n
.
Ex: The load on a system is exponentially distributed with parameters .The capacity of the
system is k a constant. The load is repeated periodically n times obtain reliability expression.
Solution:
r = e
(-uI)
0
Jl [Reliability for one interval]
= |c
(-uI)
]
0
= 1 c
(-u)
Hence reliability for n repeated loads
R = |1 c
(-u)
]
n
Reliability Engineering 166
Prof. L.D. Arya
Ex: The capacity of a plant is uniformly distributed between |u.8,1.u]. Load on the plant is
constant as 0.9 pu. Obtain reliability for the 24 repeated operations .
Solution:
Reliability for one occurrence of load:
r=_
1
0.2
1
0.9
dc = 0.5
R = (u.S)24
8.9 Random Occurrence of Loads
Assume that number of occurrences of a load in a specified time t is not known but given by
Poisson process as
P
n
(t) =
(zt)
n
. c
(-xt)
n!
Where P
n
(t) denotes probability of occurrence n times load in time t. denotes average
frequency of load occurrences. Further reliability for n-occurrences of load for identical load and
capacity distributions is r
n
. Then overall reliability for n-load occurrences is written as
r
n
P
n
(t) = (reliability with n random levels) ( probability of occurrence of n loads).
Then overall reliability is written as summing above for n = u,1,2
R = i
n
P
n
(t)
= i
n
j
(\t)
.
(-Zt)
n!
[
n=0
= c
(-xt)
(rzt)
n
n!
= c
(-xt)
. c
(xt)
=c
(-xt)(1-)
Reliability Engineering 167
Prof. L.D. Arya
Exercise # 1
Ex 1: An electrical design engineer observes that fifty percent of lightning load (in terms of
volts) on a surge protective device are of magnitude more than 1000 V. Pdf of such load has
been estimated as
(:) = o c
-u
v 0
Obtain:
(i) o
(ii) Mean load.
(iii) For what voltage the system should be designed if failure probability should be less
than or equal to 0.05.
Ex 2: Assume that cumulative distribution function for loading on a cable is
(l) = 1 c
-(
I
500
, )
3
Where l is in kg. Determine the capacity for which the cable must be designed if the
probability failure should not exceed 0.005.
Ex 3: Load and capacity are having probability density functions as follows.
I
(l) = o c
-uI
u < o <
c
(c) =
1
c 2
= u clscwcrc
Determine the reliability.
Reliability Engineering 168
Prof. L.D. Arya
Ex 4: Load and capacity at a distribution substation are uniformly distributed as follows
I
(l) = S u.S l 1.u pu Hw
c
(c) = 2.S u.8 c 1.2 pu Hw
Ex 5: A building is designed to withstand winds of speed up to 180 Kmph. Hurricane winds are
normally distributed with a mean 100 Kmph and standard deviation of 10 Kmph .occurrence of
hurricane is Poisson distributed at a mean rate of 2 per year.
Obtain:
(i) Reliability function.
(ii) If 0.99 reliability is desired, what is expected life of the building.
Ex 6: A generating system has four units each of 100 MW. Each having failure and repair rate as
0.1 per year and 20 per year respectively. The load is modeled as discrete random variable as
l
I
0 200 250 350
P(l
I
) 0.05 0.90 0.03 0.02
Obtain availability of the system.
Reliability Engineering 169
Prof. L.D. Arya
References
1. Reliability, Quality and Safety for Engineers B.S. Dillon, CRC press.
2. Introduction to Reliability Engineering E.E. Lewis, John Wiley and Sons.
3. Reliability Evaluation of Engineering Systems: Concepts and Techniques R. Billiton
and R. Allam
4. Probabilistic Reliability: An Engineering Approach M.L. Shooman, McGraw Hill.