SS M 015 06 Wheel Flange Angle (16jan07)
SS M 015 06 Wheel Flange Angle (16jan07)
SS M 015 06 Wheel Flange Angle (16jan07)
Edited 1-16-07
15. APTA SS-M-015-06 Standard for Wheel Flange Angle for Passenger Equipment
Approved <<date>>
Abstract: This standard defines the minimum flange angle and the minimum length of surface on the flange, over which the angle must be maintained. These wheel flange parameters are important in reducing the risk of low speed wheel climb derailments. The standard also provides drawings of wheel profiles that are compliant with the requirements of this standard. Key Words: railroad wheel, flange angle, low speed wheel climb derailment, wheel profile, rail profile, Nadal.
Copyright 2006 by The American Public Transportation Association 1666 K Street, N. W. Washington, DC 20006-1215 All rights reserved. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of The American Public Transportation Association.
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Introduction
(This introduction is not part of APTA SS-M-015-06, Standard for Wheel Flange Angle for Passenger Equipment.) In November 1998, APTA issued Technical Bulletin 1998-1, on Commuter Car Safety Regarding: Wheel Running Surface Manufacture and Reprofiling Contour. The bulletin recommended a minimum flange angle of 72 (suggested tolerance +3 and -2) be achieved at the gage point, 3/8 inch above the standard base line. The 1998-1 Technical Bulletin is superseded by this standard which requires that on all new and reprofiled wheels, a flange angle of no less than 72 shall exist over a continuous length of at least 0.1 inches along the surface of the flange where it will contact the rail. The standard also provides drawings of narrow flange wheel profiles that are compliant with the requirements of this standard. Some wheel profiles currently in use such as the AAR S-621-79 can produce flange angles less than that required in this standard due to variation in tolerances. Railroads choosing to continue the use of the AAR S-621-79 wheel profile, should observe strict adherence to the railroads quality assurance plan to confirm that tolerance stack-ups do not cause non-compliance with the flange angle requirements of this standard.
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Participants
The American Public Transportation Association (APTA) greatly appreciates the contributions of the following individual(s), who provided the primary effort in the drafting of the Standard for Wheel Flange Angle for Passenger Equipment :
Steve Dedmon, Chair Susan Kristoff Cameron Lonsdale Brian Marquis David Schanoes Mark Stewart Brian Whitten
At the time this standard was completed, the Passenger Rail Equipment Safety Standards (PRESS) Mechanical Committee included the following members: Dave Carter, Chair
Steven Abramopaulos M. Andriani Gordon Bachinsky Jack Barnas Ken Barnish Al Bieber George Binns Brad Black Rick Brilz Chris Brockhoff Dick Bruss Dave Brooks Mark Campbell Gary Carr John Casale Al Cheren George A. Chipko Steve Chrismer Roger Collen Richard Conway Steve Costanzo Jack Coughlin Tim Cumbie Erik Curtis Graham Curtis Richard Curtis Steve Dedmon John M. Dermody Greg Dvorchak Ed Deitt Magdy El-Sibaie John Elkins Dave Elliott Owen Evans Gary Fairbanks Ronald L. Farrell Andrew F. Farilla Benoit Filion Chuck Florian Greg Gagarin John Goliber Jeff Gordon Thomas Grant Harry Haber Kevin Heidrich Francois Henri Ken Hesser Christopher Holliday Paul E. Jamieson James Jewell Richard Johnson Joe Kalousek Joe Kahr Bob Kells Larry Kelterborn Kevin Kesler Paul Kezmarsky Peter Klauser Sunil Kondapalli John P. Konrad Susan Kristoff Rick Laue Nicolas Lessard Jason Lipscomb Cameron Lonsdale Ben Lue William Lydon Susan Madigan Dan Magnus Eric Magel Frank Maldari George Manessis Jean Major John Mardente James Martin Brian Marquis Keith McCarrick Don Minini Heiner Moehren Donald Morrissey Dak Murthy Larry Niemond Thomas OBrien Frank Orioles George Payne Fernando Pascual Tom Peacock John Pearson, Jr. Jim Pilch Ian Pirie Richard Polley John Posterino Anand Prabhakaran Chuck Prehm John Punwani Russ Quimby James G. Rees Al Roman Carol Rose Tom Rowbottom Daniel Ruppert John Rutkowski Tom Rusin Michele Salvatore Radovan Sarunac Fred Schaerr Hans-Dieter Schaller David Schanoes Peter Schumacher Bill Sears Rebecca Sidelinger Kevin Simms Tom Simpson Albert C. Song Carlos Sosa Rex Springston Mark Stewart Monique Stewart Philip M. Strong Chris Studcart Dick Swaney Bob Swearingen Ali Tajaddini KI. Takeshita Joe Talafous Clive Thornes Richard Trail Mike Trosino Tom Tsai Bob Tuzik Richard Vadnal Arun Virginkar John Wagner David Warner Douglas Warner Charles Whalen Brian Whitten Gary Widell James Wilson Bruce Wigod Werner H. Wodtke Clifford Woodbury Bob Wright P. Yablonsky H. Yamamori Greg Yovich Allan Zarembski John Zolock Steve Zuiderveen
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Table of Contents
1. Overview ........................................................................................................................15.5 1.1 Scope .......................................................................................................................15.5 1.2 Purpose ....................................................................................................................15.5 2. References ......................................................................................................................15.5 3. Definitions, abbreviations, and acronyms............................................................................15.6 3.1 Definitions.................................................................................................................15.6 3.2 Abbreviations and acronyms........................................................................................15.6 4. Flange Angle Criteria ........................................................................................................15.7 5. Inspection and Maintenance..............................................................................................15.7 5.1 Inspection .................................................................................................................15.7 5.2 Maintenance..............................................................................................................15.7 Annex A (informative) Wheel Flange Angle............................................................................15.8 Annex B (normative) Wheel Profiles ................................................................................... 15.10 B.1 Purpose.................................................................................................................. 15.10 B.2 APTA 120 Wheel Profile........................................................................................... 15.11 B.3 APTA 140 Wheel Profile........................................................................................... 15.12 B.4 APTA 140M Wheel Profile........................................................................................ 15.13 B.5 APTA 220 Wheel Profile........................................................................................... 15.14 B.6 APTA 240 Wheel Profile........................................................................................... 15.15 B.7 APTA 320 Wheel Profile........................................................................................... 15.16 B.8 APTA 340 Wheel Profile........................................................................................... 15.17 Annex C (informative) Bibliography .................................................................................... 15.18
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APTA SS-M-015-06 Standard for Wheel Flange Angle for Passenger Equipment
1. Overview
1.1 Scope
This wheel flange angle standard applies to all new and reprofiled wheels u sed on railroad passenger equipment of all types, including non-passenger carrying cars and locomotives that are intended for use in passenger service on the general railway system of the United States. Other wheel parameters including tread taper are outside the scope of this standard. The passenger rail industry will phase this standard into practice over the 36 month period from June 30, 2007 to July 1, 2010.
1.2 Purpose
The purpose of this document is to provide minimum requirements for the wheel flange angle to reduce the risk of wheel climb derailments. See Annex A. This standard supersedes APTA Technical Bulletin 1998-1, on Commuter Car Safety Regarding: Wheel Running Surface Manufacture and Reprofiling Contour. The bulletin recommended a minimum flange angle of 72 (suggested tolerance +3 and -2) be achieved at the gage point, 3/8 inch above the standard base line.
2. References
This standard, where applicable, shall be used in conjunction with the following publications. If the following publications are superseded by an approved revision, the approved revision shall apply. AAR Manual of Standards and Recommended Practices, Section G-II, Figure 4.37 (Concluded), Narrow Flange Tapered Tread Contour Locomotive and Amtrak (former Standard S-621-79) AAR Manual of Standards and Recommended Practices, Section G, Figure B.12, AAR-1B Narrow Flange Contour for Freight Car Wheels (Standard S-669)
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72 (min)
5.2 Maintenance
This standard is not intended to establish guidelines for the inspection or rejection of wheel flange angles while in service. Typically, flange wear results in a steeper flange angle, so the need for verification applies more to new and reprofiled flange and tread contours. However, if a railroad has experience with flange angles that decrease with wear, APTA recommends that periodic maintenance inspections of the flange angle be established. Flange angles that decrease with wear can occur when introducing a new higher flange angle wheel on rail that has worn to the original, lower flange angle wheel.
1
New rail profiles used 100, 112, 115, 119, 132, 136 and 140 RE.
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(1)
The variables in (1) are illustrated in Figure A1. The variable delta is that angle which is formed when the wheel flange surface and rail gage face surface are in contact. A worn wheel and/or rail profile can greatly affect the wheel/rail interface contact angle. Managing the contact angle as outlined in this standard is an integral part of any wheel/rail interface management strategy. The flange angle is used as an approximation of the maximum contact angle. Figure A1 - Wheel/Rail Interaction Variables.
L N N
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Nadals formula provides an insight into the potential for wheel climb between a specific wheel and a specific rail under specific conditions. Nadals formula is an industry accepted approach and is utilized because it is simple and straightforward, appropriate for maintaining safety and the variables can be measured. Based on this formula, railroads have sought to optimize the wheel/rail interface by controlling the coefficient of friction through lubrication schemes, the rail gage face angle through grinding processes, and the wheel flange angle through periodic reprofiling. Some commuter railroads have adopted the AAR-1B profile (developed for freight wheels) as a wheel flange standard, because the profiled flange wears into a relatively optimal contour for maintaining a steep flange angle. The flange angle specification outlined in this standard requires that the maximum angle be maintained over a distance, rather than at a discrete point. This will increase the probability that a high interface or contact angle between the wheel and rail is maintained despite variations in wheel and rail profiles.
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Series
Designation
120
Description
Based on (former) AAR S-621-79, 1:20 taper
B.3
140
Based on (former) AAR S-621-79 with 1:40 taper Based on (former) AAR S-621-79 with 1:40 taper modified by NJT to provide flange angle of 72-75 Based on AAR-1B (AAR S-669), 1:20 taper, modified for 5.5 inch wheel width Based on AAR-1B (AAR S-669) modified for 1:40 taper and 5.5 inch wheel width NRCC-COM20 developed by CSTT [C8] and funded by FRA
B.4
140M
220
240
320
340
Compliance with requirements based on analysis of wheel-to-rail contact geometry using 1:40 tie plate, 56.5 inch track gage and 53-3/16 inch wheel back-to-back dimension.
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B.2
Gage Point
R5 8
E D C B A
Gage Point
+Y F G +X H I
J
Node Coordinates Point A B C D E F
Gage Point
X -1.1563 -1.1562 -1.1013 -1.0438 -0.5313 -0.0270 0.0000 0.0751 0.7188 3.7500 4.3438
Y -0.6250 -0.4583 -0.1476 -0.0019 0.3750 0.0465 0.0000 -0.1790 -0.6250 -0.7766 -1.4008
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J Beyond J
Segment Details X Radius Line - Center Line 90 0.9063 -0.2500 2.9688 1.6875 0.6250 -0.4688 0.6250 -0.5781 1.8750 -1.6805 0.6875 Line 1:20 0.6250 Line 90 0.7188 3.7188
G H I J
Note: All coordinates relative to 'Gage Point', and all dimensions are inches. Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.3
E D C B A
Gage Point
+Y F G +X H I
J
Node Coordinates Point A B C D E F
Gage Point
X -1.1563 -1.1562 -1.1013 -1.0438 -0.5313 -0.0270 0.0000 0.0751 0.7188 3.7344 4.3438
Y -0.6250 -0.4583 -0.1476 -0.0019 0.3750 0.0465 0.0000 -0.1790 -0.6250 -0.7004 -1.3252
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J Beyond J
Segment Details Radius X Line - Center Line 90 0.9063 -0.2500 2.9688 1.6875 0.6250 -0.4688 0.6250 -0.5781 1.8750 -1.6805 0.6875 Line 1:40 0.6250 Line 90 0.7188 3.7188
G H I J
Note: All coordinates relative to 'Gage Point', and all dimensions are inches. Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.4
3 +3/32 116 -1/32 R5 8 72 +3 -0 *Flange Angle R5 8 3 1/64 164 R29 32 R17 8 Gage Point 0.0280 1 16 227 32 Tape Line R231 32 Base Line R0.7030 +0.048 -0.078 5 8 Taper 1:40
5 8
R5 8
E D C B A
Gage Point
+Y F G +X H I
J
Node Coordinates Point A B C D E F
Gage Point
X -1.1875 -1.1875 -1.1326 -1.0750 -0.5625 0.0054 0.0000 0.0307 0.6929 3.7031 4.3125
Y -0.6250 -0.4114 -0.1007 0.0450 0.4219 -0.0141 0.0000 -0.1014 -0.6250 -0.7003 -1.3251
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K
Segment Details Radius X Line - Center Line 90 0.9063 -0.2813 2.9688 1.6563 0.625 -0.5000 0.625 -0.5905 1.875 -1.7824 0.703 Line 1:40 0.625 Line 90 0.7105 3.6875
G H I J
Note: All coordinates relative to 'Gage Point', and all dimensions are inches. *Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.5
*Flange Angle
0.0084 0.0370 75.0 R0.6875 R0.375 R1.5 0.0625 R0.5625 0.0625 0.375
R0.375
Base Line Gage Point R1.375 2.8438 Tape Line R0.6250 4.875
1.7921
D C
+Y E F G +X H I
B A
Gage Point
L
Node Coordinates Point A B C D E F
Gage Point
X -1.1563 -1.1563 -0.8501 -0.5625 -0.1403 -0.0084 0.0000 0.0286 0.2840 0.7485 0.9771 3.7499 4.3437
Y -0.6250 -0.4434 0.2407 0.3750 0.2301 0.0312 0.0000 -0.1069 -0.4445 -0.6250 -0.6542 -0.7927 -1.4169
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K K-L Beyond L
Segment Details Radius X Line - Center Line 90 1.375 0.2044 0.375 -0.5625 0.6875 -0.5625 0.375 -0.3706 Line 75 0.5625 1.5 1.5 Line 1:20 0.625 Line 90 0.5720 1.0520 1.0520 3.7187
G H I J K L
Note: All coordinates relative to 'Gage Point', and all dimensions are inches. *Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.6
*Flange Angle
0.0084 0.0370 75.0 R0.6875 R0.375 R1.5 0.0625 R0.5625 0.0625 0.375
R0.375
Base Line Gage Point R1.375 2.8438 Tape Line R0.625 4.875
1.7234
D C
+Y E F G +X H I
B A
Gage Point
L
Node Coordinates Point A B C D E F
Gage Point
X -1.1563 -1.1563 -0.8501 -0.5625 -0.1403 -0.0084 0.0000 0.0286 0.2840 0.7485 1.0148 3.7344 4.3437
Y -0.6250 -0.4434 0.2407 0.3750 0.2301 0.0312 0.0000 -0.1069 -0.4445 -0.6250 -0.6556 -0.7236 -1.3483
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K K-L Beyond L
Segment Details Radius X Line - Center Line 90 1.375 0.2044 0.375 -0.5625 0.6875 -0.5625 0.375 -0.3706 Line 75 0.5625 1.5 1.5 Line 1:40 0.625 Line 90 0.5720 1.0520 1.0520 3.7187
G H I J K L
Note: All coordinates relative to 'Gage Point', and all dimensions are inches. *Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.7
Gage Point
+Y D C E F G B A
Gage Point
45
+X I J K L M
Node Coordinates Point A B C D E F X Y -15.8750 -11.2780 6.2040 9.5250 5.8440 1.0800 0.0000 -4.0250 -7.8752 -12.6340 -15.3010 -17.0500 -20.0600 -24.6900 -28.6710 Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K K-L L-M M-N Beyond N
-29.2334 -29.2334 -21.3784 -14.1504 -3.4274 -0.2894 Gage Point 0.0000 G 1.0786 H 3.4066 I 10.4796 J 19.5616 K 36.5386 L 96.0526 M 106.4856 N 110.4666
Segment Details Radius X Y Line - Center - Center Line 90 34.925 9.525 17.463 9.525 Line 75 9 22 45 110 Line 1:20 15.875 Line 45 Line 90
Note: All coordinates relative to 'Gage Point' and all dimensions are millimeters. *Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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B.8
*Flange Angle 75
1.0786 R17.463
R9.525
R9.525 15.875
Taper 1:40
Base Line R9 1.5 Gage Point R34.925 R22 1.5 70 Tape Line R15.875 45
+Y D C E F G H B A
Gage Point
+X I J K L M N
Node Coordinates Point A B C D E F X Y -15.8750 -11.2780 6.2040 9.5250 5.8440 1.0800 0.0000 -4.0250 -7.8752 -12.6340 -15.3010 -16.9470 -18.5280 -23.1730 -27.1540 Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K K-L L-M M-N Beyond N
-29.2334 -29.2334 -21.3784 -14.1504 -3.4274 -0.2894 Gage Point 0.0000 G 1.0786 H 3.4066 I 10.4796 J 19.5616 K 33.7946 L 95.6566 M 106.4856 N 110.4666
Segment Details Radius X Y Line - Center - Center Line 90 34.925 9.525 17.463 9.525 Line 75 9 22 45 110 Line 1:40 15.875 Line 45 Line 90
Note: All coordinates relative to 'Gage Point' and all dimensions are millimeters. *Flange angle must be no less than 72 over a continuous length of at least 0.1 inch.
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