SM06FEN - 0908 VibrationDevice
SM06FEN - 0908 VibrationDevice
SM06FEN - 0908 VibrationDevice
Liquiphant M / Liquiphant S
Level limit switch FTL50, FTL51, FTL51C, FTL50H, FTL51H FTL70, FTL71
FTL50/ FTL50H
FTL71
SM06F/00/en/09.08 Release: 5
SM06F/00/en/09.08
Liquiphant M/S
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Exchange of assemblies
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Disassembly of Liquiphant M/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Assembly of Liquiphant M/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Exchange of electronic insert for housing T13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation
Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Sensor signals at the plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spare parts
Spare parts Liquiphant M/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Endress+Hauser Maulburg
SM06F/00/en/09.08
Liquiphant M/S
Safety hints
For measuring systems used in hazardous areas, the legal requirements have to be observed! Ensure that all personnel are suitably qualified. Observe the specifications in the certificate as well as national and local standards and regulations. ATTENTION: To avoid electrostatic discharge damage to the device, make sure you are well grounded before touching the electronics.
0
Advice for repair Spare parts
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous area.
The instrument may only be maintained and repaired by qualified personnel. The device documentation, applicable standards and legal requirements as well as any certificates have to be observed!
Only modular assemblies may be exchanged against identical, original Endress+Hauser spare parts! Cable glands for Ex-devices may only be replaced with the same type (observe marking on packaging and permissible temperature range, T>75 C).
Test
Ex d-devices:
Attention has to be paid not to damage the threads. In other case, the part has to be exchanged. The repair has to be performed such, that the voltage isolation of the Ex ia circuits against ground is maintained. If required, a test can be performed with 500 Veff over a time period of 60 s.
Ex i-devices:
Documentation
Any repair of a certified device has to be documented! This includes stating the device serial number, date of repair, type of repair and name of the repair technician.
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Housing F15
Housing F16
Housing F17
Housing F13
Housing T13
FTL50
Compact design as example with thread
FTL50
Compact design as example with thread
FTL50/51H
Compact and extension pipe with hygienic process connections
FTL51/51C
Extension pipe without/ with coating as example with flange
FTL50/51H
Compact and extension pipe with hygienic process connections
FTL51/51C
Extension pipe without/ with coating as example with flange
Endress+Hauser Maulburg
SM06F/00/en/09.08
Liquiphant M/S
Housing F16
Housing F17
Housing F13
Housing T13
FTL70
Compact design as example with thread
FTL70
Compact design as example with thread
FTL71
Extension pipe as example with flange
FTL71
Extension pipe as example with flange
-60 ... +280 C -1 ... +100 bar 0,5 g/cm3 max. 10.000 mm2/s max. 5 mm
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
DC DC
+5 V
L1
Oscillation circuitry
CPU
2 Min/ Max Density Diagnostic Output Oscillation frequency Switch signal w/o delay Identifier GND This part is different for electronics FEL52 FEL54 FEL55 FEL56 FEL57 FEL58
EEPROM (inside)
Tuning fork
Endress+Hauser Maulburg
SM06F/00/en/09.08
Liquiphant M/S
FEL51
1 2
*
min. 19 V
1A
*
R
L1
PE (Ground)
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
FEL52
1 2
(+)
Connection data (load) FEL52 Load switched via the transistor and separate PNP connection, max. 55 V DC Current consumption max.15 mA Load current max. 350 mA (pulsed overload and short-circuit protection) Residual current <100 A (with transistor blocked) Capacitive load max. 0.5 F at 55 V, max. 1.0 F at 24 V Residual voltage <3 V (with transistor switched through) Prefereable used with programmable logic controllers (PLC).
L+ L
... 1055 V DC U
FEL54
1 2
3 4 56 7 8
Connection data (load) FEL54 Loads switched via 2 floating change-over contacts (DPDT) Power consumption 1.3 W I~ max. 6 A (EEx d 4 A) U~ max. 253 V AC P~ max. 1500 VA, cos = 1 P~ max. 750 VA, cos > 0.7 I% max. 6 A (EEx d 4 A) to 30 V I% max. 0.2 A bis 125 V * When jumpered, the relay output works with NPN logic.
*
0.5 A
NO C a u L1 N L+ L PE (Ground)
NC r
NO C a u
NC r
**
**
Endress+Hauser Maulburg
SM06F/00/en/09.08
Liquiphant M/S
FEL55
1 2
Connection data (load) FEL55 For connection to programmable logic controllers (PLC) AI module 4...20 mA to EN 61131-2 Output signal jump from high to low current on limit Load current 16.8 mA Connection voltage 11...36 V DC)
EEx ia
EX
EX
FEL56
1 2
Connection data (load) FEL56 For connecting to isolating amplifiers according to NAMUR (IEC 609475-6) or Commutec AI module 4...20 mA according to EN 61131-2 Output signal jump from low to high current on limit Power consumption <6 mW at I < 1 mA; <38 mW at I = 2.2 ...4 mA
EEx ia
EX
H
I
L
EX
10
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
FEL58
1 2
Connection data (load) FEL58 For connecting to isolating amplifiers according to NAMUR (IEC 60947-5-6) or Commutec AI module 4...20 mA according to EN 61131-2 Output signal jump from high to low current on limit Power consumption <6 mW at I < 1 mA; <38 mW at I = 2.2 ...4 mA See technical data of connected isolating amplifier.
EEx ia
EX
H
I
L
EX
FEL57
1 2
Connection data (load) FEL57 For connecting to different switching units of Endress+Hauser Output signal jump of PFM signal from high to low frequency when sensor is covered Switching between minimum/maximum safety in the Supply voltage 9.5...12.5 V DC Current consumption 10...13 mA Power consumption <150 mW
EEx ia
EX
PFM 50 / 150 Hz
EX
7 33 37 + 8 34 38 FTL370/372 FTL375P 1CH Input 1 FTL372 FTL375P 2CH Input 2 FTL375P 3CH Input 3 Commutec S SIF101, SIF111 Nivotester FTL320 FTL325P 1CH FTL325P 3CH
d4
d2
z4
z2
z6
d6
Endress+Hauser Maulburg
11
SM06F/00/en/09.08
Liquiphant M/S
FEL50A
Address
Address ON OFF 1 2 3 4 5 6 7 8 SW HW
ON OFF
SW HW
1 2 3 4 5 6 7 8
1 2
FEL50A For the connection to PROFIBUS PA Supply voltage 9.5 to 12.5 V DC The current consumption has been changed with hardware version 02.00. Please observe hardware version printed on the electronics!
Hardware version 01.00 02.00 Software Current consumption version 01.03.00 10.5 mA 0.5 mA 01.03.00 12.5 mA 1.0 mA
EX
Settings for density and Min./Max. are done by the software. Addresses are setted at the DIP switch of the electronic insert.
EX
PA PA+
PROFIBUS PA
... 932 V DC U
Segment coupler
12
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
FEL57
Supply current approx. 11 mA
E+H-Nivotester
1 2
10 W test resistor
Fork covered
Endress+Hauser Maulburg
13
SM06F/00/en/09.08
Liquiphant M/S
Tooling
Philips screwdriver size 1 Screwdriver for M3/M4 Allen wrench AF3 mm Circlip pliers for external circlips Tweezers
14
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Disassembly 1 2 Unscrew lid. If available, loosen cover lock. Disconnect cables. Loosen two mounting screws and pull out electronic insert. Loosen screw from mounting adapter (for stainless steel housing F15 only). Loosen external circlip from sensor head using circlip pliers. Then remove mounting parts. Disconnect ground cable from external circlip. Separate sensor from housing (also at extended version) for devices with housing F15/16/17, the sensor must be pulled down out of the housing. for devices with housing F13, the sensor must be screwed out of the housing (12 turns).
3 4 5
2
6
The electronic exchange at Liquiphant M with housing T13 (EEx de) is described separately.
Endress+Hauser Maulburg
15
SM06F/00/en/09.08
Liquiphant M/S
Housing F13
Lightly grease the O-ring and thread (for housing type F15/ F16/ F17). Lightly grease the O-rings and slide them over the sensorhead in the positions shown (for housing type F13).
8
NOTE: Lubrication grease "Syntheso Glep 1; Manufacturer: Klber Lubrication). 2 3 Slide housing over the sensor head respectively screw it onto the sensor head. Place the circlip in the adapter and put both onto the sensor head. Position circlip in the top-most groove of the sensor head using the pliers. All parts (sensor, adapter and housing) should be approx. positioned as shown in the picture below. All parts are now connected and can be turned together (approx. 300 from stop to stop). Secure mounting adapter with screw (for stainless steel housing F15 only). Plug potential ground cable onto the ground connection of the circlip.
3
5 6
5
7
Place electronic insert onto sensor head and tighten the two mounting screws. Screw on cover. If available, fasten cover lock.
16
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Disassembly
1 2 3 4
Loosen cover lock and unscrew cover. Disconnect cable. Loosen the two mounting screws at the electronic insert. Pull out electronic insert using the removal tool.
4
Removal tool
2 3
Endress+Hauser Maulburg
17
SM06F/00/en/09.08
Liquiphant M/S
Human interface
With electronic inserts FEL51, FEL51, FEL54, FEL55: 2 switches with safety mode and density change, green LED to indicate operational status, red LED to indicate the switching status, flashes in the event of corrosion damage on sensor or if the electronics are defect
1 2
FEL5x
1 2 Min >0,5 Max >0,7
I max : 350mA
With electronic insert FEL56: 2 switches with safety mode and density change, green LED flashes to indicate operational status, red LED to indicate the switching status, flashes in the event of corrosion damage on sensor or if the electronics is defect
LEDs
Switches
FEL57
With electronic insert FEL57: 2 switches with density change and cyclical checking, green LED to indicate operational status, yellow LED to indicate the covered status, flashes in the event of corrosion damage on sensor or if the electronics is defect
STD
>0,7
EXT
>0,5
I max : 350mA
LEDs
Switches
With electronic insert FEL58: 2 switches with safety mode and density change green LED - flashes quickly to indicate operational status, - flashes slowly to indicate corrosion damage on sensor or if the electronics is defect yellow LED to indicate the switching status, test key - breaks the cable connection
FEL50A
Address ON OFF 1 2 3 4 5 6 7 8 SW HW
PA PA+
With electronic insert FEL50A: 8 switches for configuring the device address, green LED to indicate operational status, pulsing to indicate communication yellow LED to indicate the switching status, flashes in the event of corrosion damage on sensor or if the electronics is defect
LEDs
Switches
18
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Connection
FEL5x
W
3 4 1 2
The most important operating signals can be checked at the socket via a diagnostics plug, using the appropriate measuring instruments. socket 1 = identification, resistance value over GND socket 2 = switch signal L/H over GND socket 3 = GND socket 4 = fork frequency over GND
approx. 2 Vss
approx. 4 Voffset 0V
Endress+Hauser Maulburg
19
SM06F/00/en/09.08
Liquiphant M/S
GND
+5 V
SCL
SDA
approx. second
With the sensor removed from the instrument, the "Signal In" and "Signal Out" can be checked against ground with an oscilloscope connected to the socket. Signal Out Signal In The sensor is momentarily excited by carefully tapping the fork. If the piezo and the connecting flexible conductor strip are in order, a dampened sine wave can be measured at the respective test points. This test is only a function test, it does not allow a statement about the quality of the sensor. A check of the data stored in the EEPROM or an exchange of the EEPROM is not possible. ATTENTION: For the coated sensors of the Liquiphant M and the sensors of Liquiphant S, the Signal Out is approx. 4 times higher than the Signal In!
ATTENTION! The socket can be turned, there is no stop. There is a risk of twisting off the flexible conductor strip!
+ +
Piezo of sensor
Signals at the sensor plug of the electronic insert FEL5x At the disassembled electronic insert without fork, the following signals can be diagnosed over an adapter:
GND +5V
+5 V
SDA
SCL 0
+5 V power supply for the EEPROMs against GND
approx. 2.5 ms
0
SCL and SDA, Clock- and data line for the EEPROM
Signal IN
GND
Signal OUT
+6 V...+9 V
20
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Trouble-shooting
Fault Does not switch Reason No power Faulty signal line Faulty electronic insert - FEL51 connected directly to L1 and N Density of liquid too low Fork encrusted Fork corroded (Indication on FEL: red/yellow flashes, FEL58: green flashes 0.3 Hz) FEL51: Internal resistance of connected relay too large FEL51: Holding current of connected relay too low FEL54: Contacts welded together (after short-circuit) Switches incorrectly Sporadic faulty switching Min-/Max- fail-safe mode set wrongly Thick heavy foam, very turbulent conditions, foaming liquid Extreme RFI Extreme vibration Water in housing FEL52: Output overload Switches incorrectly after power failure FEL57, behaviour during switch-on test (functional test) Remedy Check power Check signal line Exchange - always connect FEL51 via external load Set density to >0.5 at electronic insert Clean fork For Liquiphant M: Exchange fork and process connection For Liquiphant S: Exchange instrument Connect suitable relay
Connected resistor in parallel with relay Exchange FEL54; put pulse in contact circuit Set correct mode at electronic insert Mount Liquiphant in bypass
Use screened cable Decouple, damp, turn fork 90 Screw cover and cable gland tight Reduce load, (cable) capacitance Observe switching behaviour of FEL57; after power failure blockplant control for up to 45 s
Endress+Hauser Maulburg
21
SM06F/00/en/09.08
Liquiphant M/S
Spare parts Liquiphant M FTL5x and Liquiphant S FTL7x with polyester housing F16
20 21
30
12
21 20
10
15
11
50
57
22
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Spare parts Liquiphant M FTL5x and Liquiphant S FTL7x with aluminum housing F13 (EEx d)
20 21
30
12
20, 21
10
11
Sensor complete with O-ring and process seal Sensor komplett mit O-Ring und Prozessdichtung
FTL50X- / FTL50HX- ... FTL51X- / FTL51HX-
50
57
Endress+Hauser Maulburg
23
SM06F/00/en/09.08
Liquiphant M/S
Spare parts Liquiphant M FTL5x and Liquiphant S FTL7x with aluminum housing F17 (EEx ia)
20
21
30
12
20, 21
10
11
50
57
24
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Spare parts Liquiphant M FTL5x with housing F15 out of 316L (Ex ia II T6, WHG)
20
20
30
12 20
21
10
15 11
50
Sensor complete with O-ring and process seal Sensor komplett mit O-Ring und Prozessdichtung
FTL50X- / FTL50HX- ... FTL51X- / FTL51HX-
57
Endress+Hauser Maulburg
25
SM06F/00/en/09.08
Liquiphant M/S
Spare parts Liquiphant M FTL5x and Liquiphant S FTL7x with aluminum housing T13 (EEx de)
20
21
30
12
21
Housing T13 is not available as a spare part Gehuse T13 ist nicht als Ersatzteil lieferbar
25
Sensors mounted on housing T13 are not available as a spare part Sensoren zum Anbau an Gehuse T13 sind nicht als Ersatzteil lieferbar
57
26
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Endress+Hauser Maulburg
27
SM06F/00/en/09.08
Liquiphant M/S
Supplementary documentation
Technical Information Technical Information Technical Information Liquiphant M FTL50(H), FTL51(H) Liquiphant M FTL51C Liquiphant S FTL70, FTL71 TI328F TI347F TI354F
Operating Instructions Operating Instructions Operating Instructions Operating Instructions Operating Instructions
Liquiphant M/S with FEL50A PROFIBUS PA Liquiphant M FTL50, FTL51 Liquiphant M FTL50(H), FTL51(H) Liquiphant M FTL51C Liquiphant S FTL70, FTL71
Above mentioned list is only a short abstract of available documentations, further documents (e.g. Operating Instructions) can be downloaded under www.endress.com.
28
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Endress+Hauser Maulburg
29
SM06F/00/en/09.08
Liquiphant M/S
30
Endress+Hauser Maulburg
Liquiphant M/S
SM06F/00/en/09.08
Endress+Hauser Maulburg
31
Instruments International
Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel. +41 61 715 81 00 Fax +41 61 715 25 00 www.endress.com info@ii.endress.com
SM06F/en/09.08