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MANUFACTURING INDUSTRIES
CONCEPT
1. Manufacturing is production of goods in large quantities after processing raw materials to more valuable products. 2. Classification of Industries is done on the basis of their main role, capital investment, ownership, source of raw materials and the bulk and weight of raw material and finished goods. 3. Large Scale Industries employ a large number of labourers. 4. Small Scale Industries employ a small number of labourers. 5. Heavy Industries use heavy and bulky raw materials. 6. Light Industries use light raw materials. 7. Manufacturing is considered as the backbone of development in general and economic development in particular. 8. The NMCC (National Manufacturing Competitiveness Council) was set up when it was felt that, with appropriate policy interventions by the government and renewed efforts by the industry to improve productivity, manufacturing can achieve its target over the next decade. 9. Industrial locations are influenced by availability of raw materials, labour, capital, power and market. It is rarely possible to find all these factors available at one place. 10. Agro-based industries : Industries based on agricultural raw materials. For example, cotton textiles, jute textiles, woollen textiles, silk textiles, synthetic textiles, sugar industry. 11. Cotton textiles : It occupies an unique position in Indian economy, contributes 14% of industtrial production. Provides employment to 35 million persons directly. Earlier the cotton textile industries were located in Maharashtra and Gujarat. Today, they are spread over 80 towns and cities of India. Scarcity of goodquality cotton, obsolete machinery, erratic power supply, low productivity of labour and stiff competition are some of the problems faced by the cotton textiles industry. 12. Jute textiles : There are about 70 jute mills in India and most of the jute is produced in West Bengal. Mainly in the Hugli basin produced in Andhra Pradesh, Bihar, Uttar Pradesh, Madhya Pradesh, Orissa, Assam and Tripura. 13. Sugar : There are 460 sugar mills in the country. 50% of them are found in Uttar Pradesh and Maharashtra. Karnataka, Tamil Nadu, Andhra Pradesh and Gujarat are also important producers of sugar in the country. 14. Mineral-based Industries : Industries using minerals as their raw materials iron and steel, cement, chemical industries, aluminium smelting, copper smelting, fertiliser industry, etc. Iron and Steel Industry : (i) The iron works of Kulti, Burnpur started local production in 1870. (ii) The first modern steel plant was set up at Jamshedpur in 1907. (iii) Today there are 10 primary integrated iron and steel plants and around 200 mini steel plants in the country. (iv) Raw materials used in this industry are iron ore, coal, limestone and manganese ore. (v) The location of this industry is decided by the availability of raw materials. All the important iron and steel plants are located in the north-eastern and southern parts of the Indian Peninsula. (vi) Only Visakhapatnam has a coastal location. (vii) These plants are managed by the Steel Authority of India Ltd. (SAIL) (viii) India produces about 32.8 million tonne of steel and ranks ninth among the world crude steel producers. Aluminium Smelting : (i) Aluminium is a good conductor of heat and electricity. (ii) It is used as a substitute of steel, copper, zinc and lead. (iii) In the production of one tonne of aluminium, 6 tonnes of bauxite and 18,600 kwh of electricity are required. (iv) The availability of electricity and bauxite decides the location of this industry. (v) The 8 aluminium plants in the country are located in Orissa, West Bengal, Kerala, Uttar Pradesh, Chhattisgarh, Maharashtra and Tamil Nadu.
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(vi) India produces over 600 million tonnes of aluminium per annum. Chemical Industry : (i) Heavy inorganic chemicals include sulphuric acid, nitric acid, alkalis, caustic soda and soda ash. They are widely spread around the country. Sulphuric acid is used in the manufacture of fertilisers, synthetic fibres, plastics, paints and dyes. Soda ash is used in the manufacture of glass, paper, soap and detergents. (ii) Heavy organic chemicals include petrochemicals which are used in the manufacture of synthetic fibres, synthetic rubber, plastics, dyestuffs, drugs and pharmaceuticals. These chemical plants are located near oil refineries and petrochemical plants. (iii) The chemical industries contribute 14% of the production of entire manufacturing sector. Fertiliser Industry : (i) The first plant was set up at Ranipet in Tamil Nadu. (ii) With the setting up of a plant at Sindri by the Fertiliser Corporation of India (FCI) in 1951, the production of fertilisers increased. (iii) With the onset of the Green Revolution, this industry was set up in Gujarat, Tamil Nadu, Uttar Pradesh, Punjab and Kerala. (iv) Other important producers are Andhra Pradesh, Orissa, Rajasthan, Bihar, Maharashtra, Assam, West Bengal, Goa, Delhi, Madhya Pradesh and Karnataka. (v) There are 57 fertiliser units manufacturing nitrogenous fertilisers, 29 for urea and 9 for ammonium sulphate as a by-product, 68 other small units produce single super phosphate. Cement Industry : (i) Cement is used for the construction of buildings, houses, factories, roads and dams. (ii) The raw materials used are limestone, silica, alumina and gypsum, coal and electric power are also used. (iii) The first cement plant was set up at Chennai in 1904. At present, there are 119 large and over 300 mini cement plants in India. (iv) Indian cement is in great demand in South and East Asia, Middle East and Africa because of
its superior quality. 15. Automobiles : Commercial vehicles like trucks, passenger buses, cars, motor cycles, scooters, etc., are manufactured in large numbers. India is the second largest producer of three wheelers. The industries producing bicycles, scooters and bicycles are distributed around Delhi, Gurgaon, Mumbai, Pune, Chennai, Kolkata, Lucknow, Indore, Hyderabad, Jamshedpur and Bengaluru. 16. Electronic Industry : Bengaluru has emerged as the electronic capital of India. Other major electronic goods producing centres are Hyderabad, Delhi, Mumbai, Chennai, Kolkata, Kanpur, Pune, Lucknow and Coimbatore. Many Software Technology Parks have also developed. 17. Industries create four types of pollution, namely of air, water, land and noise. 18. Air pollution is caused due to the presence of carbon monoxide and sulphur dioxide. Dust, fume, mist spray and smoke contain both types of particles. 19. Water pollution : Coal, dyes, soaps, pesticides, fertilisers, plastics and rubber are some common pollutants. The principal industries which create water pollution are paper pulp, textiles, chemical, petroleum, refinery, tannery and electroplating. 20. Thermal pollution of water occurs when hot-water from factories and thermal plants is drained into rivers and ponds before cooling. 21. Noise pollution means unwanted, extra, noise created due to industrial machineries etc. 22. Measures to Control Environmental Degradation : (i) Proper fuel selection and utilisation. (ii) Use of oil instead of coal in the industries. (iii) Treatment of liquids in three phases : (a)Primary treatment by mechanical process. (b)Secondary treatment by biological process. (c)Tertiary treatment by biological, chemical and physical processes. (iv) Pollution of land and soil can be controlled by three activities : (a) Collection of wastes from different places. (b) Dumping and disposing the wastes by land-filling. (c) Recycling of wastes for further use.
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17. Which of the following public sector steel plants of India is located near a port? (a) Durgapur (b) Vijaynagar (c) Bhadravati (d) Vishakhapatnam 18. Which of the following is the effect of Liberalisation and Foreign Direct Investment on iron and steel industry of India? (a) Lower productivity of labour (b) High costs and limited availability of coking coal (c) Irregular supply of energy (d) Boost to the industry 19. Which of the following is the second most important metallurgical industry in India? (a) Iron and Steel (b) Petrochemicals (c) Copper industry (d) Aluminium smelting industry 20. Which of the following is not an inorganic chemical? (a) Sulphuric acid (b) Petrochemicals (c) Nitric acid (d) Alkalies 21. Which of the following inorganic chemicals is used for the making of glass, soaps, detergents and paper? (a) Soda ash (b) Sulphuric acid (c) Nitric acid (d) Alkalies 22. Which of the following industries is the largest consumer of chemicals? (a) Fertilisers (b) Textiles (c) Chemicals (d) Paper 23. Which of the following led to expansion of the fertiliser industry? (a) Liberalisation and Foreign Direct Investment (b) MNCs (Multinational Corporations) (c) The Green Revolution (d) All of the above
24. When and where was the first cement plant set up in India? (a) Chennai in 1904 (b) Porbander in 1924 (c) Dalmianagar in 1937 (d) Kottayam in 1967 25. Which of the following cities is one of the centres around which automobile industry is located? (a) Gurgaon (b) Jaipur (c) Itanagar (d) Ahmedabad 26. Which of the following cities is the electronic capital of India? (a) Delhi (b) Mumbai (c) Bengaluru (d) Hyderabad 27. Which one of the following industries manufacture telephones, computer, etc? (a) Steel (b) Electronics (c) Aluminium (d) Information Technology 28. Which of the following is an electronics industry? (a) HMT, Bengaluru (b) TISCO, Jamshedpur (c) BHEL, Hyderabad (d) BALCO, Korba 29. Which of the following industries has been a major foreign exchange earner in the last few years? (a) Electronics Industry (b) Information Technology Industry (c) Engineering Industry (d) Tourism Industry 30. Which of the following is a negative effect of industrialisation? (a) Economic growth (b) Pollution (c) Foreign exchange earnings (d) Rapid urbanisation
1. The economic strength of the country is measured by which of the following developments ? [2011 (T-2)] (a) The development of the manufacturing industries. (b) The development of the literacy ratio. (c) The development of the health status. (d) The development of the population growth. 2. What is the correct meaning of agglomeration economies ? [2011 (T-2)] (a) Many industries set up in rural centres
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(b) Lower productivity of labour. (c) Irregular supply of energy. (d) Liberalisation and foreign investment. 4. Which one of the following is not true regarding the Iron and Steel industry in India?
[2011 (T-2)]
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14.
15.
16.
[2011 (T-2)]
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9.
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(a) Indian Airlines (b) Air India (c) Pawanhans Helicopters LTD (d) Alliance Regular supply of electricity and an assured source of raw material at minimum cost are the two prime factors for the location of which one of the following industries : [2011 (T-2)] (a) Iron and Steel (b) Automobile (c) Aluminium smelting (d) Electronics Where was the first Cement Plant set up in India ? [2011 (T-2)] (a) Mumbai (b) Kolkata (c) Chennai (d) Delhi Manufacturing Industries are placed in : (a) Primary sector (b) Secondary sector (c) Teritiary sector (d) Service sector The first successful textile mill was established in : [2011 (T-2)] (a) Delhi (b) Vishakhapattnam (c) Chennai (d) Mumbai (Bombay) Textile industry is an example of: [2011 (T-2)] (a) Agro based industry (b) Co-operative sector industry (c) Mineral based industry (d) Marine based industry Which one of the following is not true regarding the National Jute Policy of 2005 ?
[2011 (T-2)]
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17. 18. 19. 20. 21.
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(a) India is the largest producer of sponge iron. (b) Most of the public sector undertakings market their steel through the Steel Authority of India. (c) Chhotanagpur Plateau region has the maximum concentration of iron and steel industries. (d) As a leading iron and steel producing country, India does not need to import steel from other countries. 5. Which one of the following industries, due to its seasonal nature, is ideally suited to the cooperative sector ? [2011 (T-2)] (a) Sugar (b) Jute textile (c) Automobile (d) Cotton textile 6. Which one of the following air services provides services to Oil and Natural Gas Commission in its off-shore operations ?
(a) Creating awareness about the use of biodegradable materials (b) Ensuring good prices to the jute farmers (c) Increasing productivity (d) Improving quality of Jute Which one of the following factors has once again opened the opportunity for jute product? [2011 (T-2)] (a) Increasing concern for the use of biodegradable materials (b) Increasing productivity (c) Enhancing the yield per hectare (d) Improving quality Which one of the following steel plants is located in Chhattisgarh ? [2011 (T-2)] (a) Bokaro (b) Durgapur (c) Bhilai (d) Rourkela Most of the sugar industries are ideally suited to : [2011 (T-2)] (a) Private sector (b) Joint sector (c) Cooperative sector (d) Public sector Which one of the following agencies, market steel for the public sector plants ?[2011 (T-2)] (a) HAIL (b) SIAL (c) TATA STEEL (d) MNCC Which of the following group of factors is a prime group for the location of aluminium smelting plant ? [2011 (T-2)] (a) Capital and Market (b) Raw material and Electricity (c) Labour and Raw material (d) Capital and Transport Small scale and large scale industries are classified on which basis ? [2011 (T-2)] (a) Capital investment (b) Ownership (c) Main role (d) Source of raw materials Which one of the following factors is considered as the most prominent one in industrial location in a region ? [2011 (T-2)] (a) Availability of raw materials (b) Market (c) Cheap Labour (d) None of these Which one of the following cities is known as electronic capital of India ? [2011 (T-2)] (a) Shrinagar (b) Noida (c) Bengaluru (d) Pune Which one of the following groups of states have the largest number of cotton textile centres ? [2011 (T-2)]
(a) Gujarat and Maharashtra (b) Karnataka and Tamil Nadu (c) Maharashtra and Madhya Pradesh (d) Uttar Pradesh and Gujarat 22. Which one of the following countries has the largest installed capacity of spindles in the world ? [2011 (T-2)]
(a) India (b) China (c) USA (d) Britain 23. The National Jute Policy with an objective to improve the production for the Indian farmers was formulated in the year :
[2011 (T-2)]
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of sugar mills to southern and western states? 6. Why does the north-eastern part of the Peninsular Plateau region have the maximum concentration of iron and steel industries? 7. What are the prime factors in location of aluminium smelting industries? Where are the main aluminium smelting plants of the country located? 8. What is the ideal location for setting up a cement factory? In which state does cement industry have strategically located plants? Write about the present position of cement industry in India.
12. Mention any six factors responsible for the location of jute mills in the Hugli basin.
[2011 (T-2)]
[2011 (T-2)]
5. Mention any two challenges faced by the jute industry in India. State any one step taken by the government to stimulate its demand.[2011 (T-2)] 6. Mention any two factors that have contributed to a healthy growth of the automobile industry in India ? Name two centres where this industry is located. [2011 (T-2)] 7. What are the three main reasons for shifting of the sugar mills to Maharashtra in recent years.
[2011 (T-2)]
13. Why is there a tendency for the sugar mills to shift and concentrate in the southern and western states in India ? Explain any three reasons.
[2011 (T-2)]
8. What is natural gas ? What is its advantages ? Name one region of India where its reserves are found. [2011 (T-2)]
14. Distinguish between an integrated steel plant and a mini steel plants stating three points of distinction. [2011 (T-2)] 15. Explain any three problems faced by cotton [2010 (T-2)] textile industries in India. 16. Explain any three ways to control environmental degradation caused by industries. [2011 (T-2)] 17. How are agriculture and industries interdependent on each other ? Explain any three points. [2011 (T-2)]
18. How do industries create thermal and noise pollution ? Mention their consequences.
[2011 (T-2)]
Total Finished Steel Production in India. PRODUCTION (in million tons per annum) 1950-51 1.04 1960-61 2.39 1970-71 4.64 1980-81 6.82 1990-91 13.53 1997-98 23.40 2004-05 32.60 (a) What was the total finished steel production in India in 1950-51 ? (b) How much and steel production increase in 2004-2005 as compared to the production in 1950-51 ? (c) Why is the per capita consumption of steel [2011 (T-2)] low in India ? What is the meaning of manufacturing industry ? Why is it considered the backbone of economic development ? Give two reasons. [2011 (T-2)] Mention any three objectives of National Jute Policy, 2005. [2011 (T-2)] India is an important iron and steel, producing country in the world, yet we are not able to perform to our full potential Give any three [2011 (T-2)] reasons. Where was the first cement plant set up in India? Explain any two reasons for the fast expansion of cement industry in India. [2011 (T-2)] The economic strength of a country is measured by the development of manufacturing industries. Elaborate the statement. [2011 (T-2)] Explain any three factors which are responsible for decentralisation of cotton industry in India.
[2011 (T-2)]
YEAR
19. Distinguish between agro based and mineral based industries. Also give two examples of [2011 (T-2)] each. 20. Why is iron and steel industry called as the basic and heavy industry ? [2011 (T-2)] 21. Agriculture and industry are not exclusive of each other. They move hand in hand. Justify the statement with any three suitable arguments.
[2011 (T-2)]
22. Why is cotton textile industry the largest industry in India today ? Give any three resons.
[2011 (T-2)]
23. How does the industrial pollution degrade the environment ? Explain with three examples.
[2011 (T-2)]
30. Explain any three factors responsible for the location of cotton textile industry in Mumbai and Ahmedabad. [2011 (T-2)] 31. Study the table given below and answer questions that follow :
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34. 35.
[2011 (T-2)]
24. Explain any three factors which influence [2011 (T-2)] industrial locations. 25. Explain three major challenges faced by sugar industry in India. [2011 (T-2)] 26. Describe any three types of pollution caused by [2011 (T-2)] industries. 27. Explain any three types of pollution caused by [2011 (T-2)] industries. 28. Why are most of the Iron and steel plants of India concentrated in Chota Nagpur plateau region ? Give three reasons. [2011 (T-2)] 29. Why is fertiliser industry almost wide spread through out the country ? Give three reasons.
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region in early years. What factors were responsible for decentralisation of the industry? Mention three main problems faced by the industry. What is the contribution of textile industry to Indian economy? 4. How are integrated steel plants different from mini steel plants? Name the integrated steel plants of India. What are the problems faced by this industry? What is Indias present position
with regards to manufacturing and consumption of iron and steel? 5. In which region are most of the jute mills of India concentrated? Why? What are the challenges faced by this industry? What step has resulted in the increase of internal demands of jute in recent years? 6. Write about the role of Information Technology Industry in modern India. What are software technology parks and where in India are they located?
7. How do industries pollute the environment? Briefly describe any four measures of controlling industrial pollution. OR How does industrial pollution affect the environment? Discuss the steps to be taken to minimise environmental degradation by industries. 8. Discuss the role of NTPC in paving the way to control environmental degradation.
1. Agriculture and industry are complementary to each other. Justify the statement.
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[2010]
(4 marks)
I. PROJECT WORKS
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(d) Bhilai Steel Plant (e) Salem Iron and Steel Plant (f) Rourkela Iron and Steel Plant (g) Indian Iron and Steel Company, Burnpur (h) Visakhapatnam Steel Plant 3. On an outline map of India, locate, label and name the following software technology parks : (a) Software Technology Park of Rajasthan (b) Software Technology Park of Uttar Pradesh. (c) Software Technology Park of Orissa. (d) Software Technology Park of Jammu and Kashmir (e) Software Technology Park of Assam (f) Software Technology Park of Karnataka (g) Software Technology Park of Andhra Pradesh (h) Software Technology Park of Punjab
1. Field Work. Visit any industry located in your locality. Find out the following informations. (i) Type of raw materials used (ii) Number of labourers employed. (iii) Whether machineries are used (iv) Whether power is required to run the machines. (v) Market for the products made (vi) Benefits of the industry Prepare a report on the above mentioned points. Take pictures of workers, machineries raw materials to support your answer. Identify
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whether it is an agro-based or mineral-based industry, a basic industry or consumer goods industry, a large scale or medium or small scale industry, a heavy or light industry. 2. Visit a nearby industry. Find out what types of environmental pollution is caused by the industry. What measures are taken by the industry to prevent such pollution? If the industry is not following pollution norms, move to the civic bodies to complain about it. Mobilise public support to prevent environmental degradation in your area.
II. ACTIVITIES
1. Value addition. Given below is a flow chart on value addition in the textile industry. Complete the chart by filling up the blank spaces.
III. ASSIGNMENTS 1. Factorisation. Given below are some factors of production and inputs required for ideal location of industries. Categorise them into human and physical factors ideal for location of industries. Labour, Raw material, Power resources, Transport facilities, Capital, water, Favourable climate, banking and insurance, Market, Land, Entrepreneur.
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Physical Factors
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Industries Heavy Industry
2. Industry Search. Given below are names of certain types of industries. Place them under their correct categories: Knitting needles, Sugar, Iron and Steel, Cycle parts, Edible Oil, Fuse wires, Cotton textile, Rubber, Jute textiles, Cement, Watches, Shipbuilding, Electric bulbs, Tea, Petrochemical, Locomotives, Silk, Automobiles, Sewing machines, Woollen textiles.
Light Industry
2. Complete the following chart by filling up the blank spaces. PROCESSES OF MANUFACTURE OF STEEL
IV. QUIZZES
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Across 1. Place where the product is sold (6) 2. Degradation of land, water and air (9) 3. The only public sector Fertiliser plant of India is located here (6) 4. Things produced in industries (7) 5. A person who sells good in retail (8)
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1. Word Jumble (a) ANAVRISA ________ A place in Uttar Pradesh where railway diesel engines are manufactured. (b) ICSOT _________ A private sector steel plant of India. (c) IHAILB ________ Public sector steel plant located in Chhattisgarh. (d) LMIAIUUNM _______ (Mineral used for manufacturing of aircraft) (e) OADIN __________ (A software technology park located in the National Capital Region around Delhi) 2. Crossword Puzzle : Fill in the puzzle by using words pertaining to industry.
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Down 1. To make or produce (11)
2. People who work in a factory (9) 3. A product manufactured at HCL in Rupnarayanpur, West Bengal (5) 4. Used to drive machinery (5) 5. Raw material for sugar industry (9)