CTV046 Hvac
CTV046 Hvac
CTV046 Hvac
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Preface
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Reducing energy use makes perfect business sense; it saves money, enhances corporate reputation and helps everyone in the ght against climate change. The Carbon Trust provides easiest effective advice to help businesses take action to reduce carbon emissions, and the easiest way to do this is to use energy more efciently. This overview of heating, ventilation and air conditioning introduces the main energy saving opportunities for businesses and demonstrates how simple actions save energy, cut costs and increase prot margins.
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Introduction
Heating, ventilation and air conditioning (HVAC) systems control the temperature, humidity and quality of air in buildings to a set of chosen conditions. To achieve this, the systems need to transfer heat and moisture into and out of the air as well as control the level of air pollutants, either by directly removing them or by diluting them to acceptable levels.
Heating systems increase the temperature in a space to compensate for heat losses between the internal space and outside. Ventilation systems supply air to the space and extract polluted air from it. Cooling is needed to bring the temperature down in spaces where heat gains have arisen from people, equipment or the sun and are causing discomfort. Heating, ventilation and air conditioning systems vary widely in terms of size and the functions they perform. Some systems are large and central to the building services these were probably designed when the building was originally commissioned and use ventilation to deliver heating and cooling. Other systems may provide heating through boilers and radiators, with some limited ventilation to provide fresh air or cooling to certain parts of the building such as meeting rooms. In some cases, individual comfort cooling units have been added to a building to overcome a specific overheating problem that had not been thought of at the time of the original design.
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So if heating, ventilation and air conditioning can be separate systems, why consider them holistically? The answer lies in the interaction of these services with each other and with the building. By considering HVAC systems as individual elements rather than as an interacting system, it would be easy to overlook a major area of energy wastage that one component might impact on another. For example, it would be wasteful to increase heating inside a building while the cooling system is fighting to reduce temperatures. It is therefore useful to look at how the elements of an HVAC system interact with each other and fine tune each part to save energy and money.
Energy consumption
Heating, ventilation and air conditioning can account for the majority of money spent by an organisation on energy. Even small adjustments to these systems can signicantly improve the working environment and at the same time, save money.
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Making savings
Reducing the need The design and specification of buildings and HVAC systems have a big impact on energy use and hence, energy spend. Sometimes natural ventilation provides the best solution to HVAC needs see page 7 to find out more. Changing staff behaviour The way occupants use a building and its HVAC systems plays a big role in how a building performs. See page 9 for tips on how staff can learn to control their environment efficiently. Understanding and using controls Most HVAC systems are fitted with controls. Learning how to set and regulate these can provide substantial savings and enhance comfort conditions for building occupants. See page 11 for more information. Maintaining existing systems Regular maintenance is vital for maximising energy savings and avoiding costly breakdowns, as explained on page 14.
Heating 46%
Hardware opportunities If you are considering upgrading or refurbishing your HVAC systems, there are some good opportunities for energy saving. Page 16 shows how new, efficient equipment can often pay back its costs very quickly. Total carbon emissions from energy use in public and commercial buildings 2008
Other Catering 6% 6%
Lighting 21%
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Technology overview
Identify your HVAC system
HVAC system components
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HVAC systems vary widely in terms of the individual components that make them up and how they are set up within a building. Most systems contain some common basic components: Boilers 1 produce hot water (or sometimes steam) for distribute to the working space. This is done either by heating coils 2 which heat air as part of the ventilation system, or through hot water pipes to radiators 3 Cooling equipment 4 chills water for pumping to cooling coils 5 . Treated air is then blown over the chilled water coils into the space to be cooled 6 through the ventilation system. As part of the refrigeration cycle in the chiller, heat must also be rejected from the system via a cooling tower or condenser 7 Pumps are used throughout the system to circulate the chilled and hot water to the required areas throughout the building Stale air is extracted, usually using a fan, via separate ducts and expelled outside 8
Controls are used to make components work together efficiently. They turn equipment on or off and adjust chillers and boilers, air and water flow rates, temperatures and pressures. A controller incorporating one or more temperature sensors 9 inside the workspace sends a signal to the heating or cooling coils to activate If there is a demand for heating or cooling then the controls may also send a signal to the chiller and boiler to operate as required. There are often other control panels on the chiller or boiler too, allowing users to have greater control.
Heat expelled 7
Boiler 1
Chiller 4
Panel
HVAC controller
Hot water
Inlet vent
Heating coils 2
Cooling coils 5
Fresh air in
Radiator 3
The more you understand your system, the better prepared you will be to make savings
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To avoid deterioration of stored products and materials. Temperature, humidity and air quality may vary greatly and fluctuate at different rates. It is therefore important to always identify core business requirements and use this to inform any proposed improvements to an HVAC system. Most businesses will have a variety of reasons for controlling the condition and quality of the air in their buildings and these should be prioritised. For instance, in a refrigerated cold store, it is probably more important to preserve the food than to maintain the comfort of workers. This is not to say that workers should be ignored they should be provided with suitable clothing to keep them comfortable while working.
If staff members occasionally work late and alter controls, dont forget to reset them or install a timer to automatically restore normal settings
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When cooling is required inside a building, and if it is cooler outside than in, simply open doors, vents and windows. This will increase airflow, reduce heat and perhaps provide all the ventilation that is needed. Be aware, however, that opening windows in air conditioned buildings may increase the energy used by the system. Some businesses use what is known as a mixed mode system, which uses a combination of both natural and mechanical systems. The building uses natural ventilation, heating and cooling where possible, with mechanical systems being used only when needed. There are various advantages to such a system: The building becomes more adaptable to a wide range of requirements The occupants have more control over their environment Businesses can cut down on energy spend and carbon emissions.
Myth
Turning air conditioning thermostats down as low as they can go cools the building more quickly.
Reality The temperature drops at the same rate but then overshoots, making it uncomfortable for the staff and using more energy than necessary. If controls are not coordinated, the temperature could even go low enough for the heating system to be switched on. Both systems then operate at the same time. Remedy Set thermostats correctly and educate staff to dispel this myth. As a last resort, protect thermostats to prevent tampering where possible.
Reduce overheating
Before installing cooling equipment, always identify where the excess heat is coming from sunlight, equipment, lighting and refrigeration are often the main sources. Consider shading windows on the outside or replacing window panes with special heat reflective glass to prevent heat build-up. Alternatively, internal blinds can be angled to redirect useful light onto the ceiling while cutting out much of the suns heat. Energy using equipment, lighting and refrigeration are also major heat emitters in a building. As a general rule of thumb, the more energy efficient equipment is, the less heat it produces. So installing low-energy lighting and keeping equipment operating at peak efficiency reduces cooling costs. Consider zoning to match building
Daylight blinds
Daylight blinds enable natural light to enter the space by re-directing it onto the ceiling, thereby alleviating any discomfort felt by the occupants from direct daylight. Many daylight blinds also have perforated blades to retain the employees view out of the window. For more information please refer to the Carbon Trusts How to Implement Solar Shading (CTL065) guide.
Night cooling
Night cooling is an established technique where cool night air is passed through the building to remove heat that has accumulated during the day. When the building fabric is cooled, it will absorb more heat the following day, meaning lower internal temperatures. The movement of cool night air may be natural or fan-assisted. This free cooling of the building reduces energy consumption otherwise used by mechanical cooling and ventilation, leading to cost savings.
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Protects from heat and glare Provides a view outside for staff
Direct sunlight Diffuse overhead light Maintains the natural daylight spectrum
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Train staff on how to operate air conditioning units and heating controls
Staff should receive guidance on recommended operating temperatures and how to set heating or cooling units correctly. Louvres (movable slats to guide the cool or heated air) are a feature on most air conditioning units and staff should be able to operate these to maintain a comfortable temperature. Display instructions on individual units and ensure that remote controls have accessible and obvious storage spaces.
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Ensure controls are in place and HVAC systems operate at times and levels to reflect demand
HVAC loads will vary at different times and in different parts of a building throughout the day. Well-set time controls should ensure that systems only operate when and where required, in order to match core business hours. It is also worth regularly checking settings. Many systems are set incorrectly because someone has made a short-term adjustment and then forgotten about it. For more information, please see the Carbon Trust Technology Guide on Heating Controls (CTG065).
The Carbon Trust has promotional materials which help encourage people to be energy efcient
Further information
For further information on raising awareness in your business see the Carbon Trusts pack, Creating an Awareness Campaign (CTG056).
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Building/room type Computer rooms Banks, building societies, post offices Offices
Temperature (C) 19-21 19-21 21-23 22-24 20-22 19-21 19-21 11-14 16-19 19-21 22-24 19-24 22-24 19-22 17-19 19-21 19-21 19-21 19-21 16-19 19-21 19-21 19-21 19-24 20-25 15 28-30*
Hospitality
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Public buildings
General building areas Law courts Libraries Exhibition halls Laundries Churches Museums and art galleries Prisons
Source: Adapted from Environmental Design CIBSE Guide A, 2006 *Depending on pool water temperature
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Consider upgrading or refurbishing controls if current controls are not providing comfortable conditions Consider installing modern seven day time switches which can be programmed for different daily schedules Consider interlocked control of the HVAC system to prevent fans, heating and cooling operating when not required Match ventilation flow rates to demand and control operating times using temperature, humidity and CO2 sensors Consider weather compensation and optimum start controls to adjust heating and cooling in line with the changeable UK climate Call our advice line on 0800 085 2005, or consult a qualified heating technician to discuss options available.
Further information
Investing in heating controls can save thousands of pounds and many will pay back their investment in just a couple of years. Energy efficiency financing is also available from the Carbon Trust to cover the costs of purchasing and installing them call 0800 085 2005 or visit www.energyefficiencyfinancing.co.uk for more information.
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0C
5C
10C
15C
20C
25C
30C
35C
40C
Heating and Cooling both off between 19C and 24C a dead band of 5 degrees
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Maintenance and energy management go hand in hand both have the common objectives of: Ensuring a building and its services continue to function reliably, efficiently and effectively. Ensuring the health, safety and comfort of occupants. Protecting and enhancing the value of investment in a building and its equipment. Checking that HVAC systems are working as intended will help to prevent them from using energy ineffectively and also lower the risk of breakdown and spiralling costs. In this way, regular maintenance of equipment and controls makes good business sense.
Maintain boilers
Have boilers serviced regularly by a reputable firm. Gas-fired boilers should be serviced once a year; oil boilers twice a year. A regularly serviced boiler can save as much as 10% on annual heating costs.
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Check condensers
Condensers are usually located on the outside of buildings and reject heat that has been removed from inside the building by the cooling system. Ensure condensing and evaporating devices are clean and well maintained. Check condensers are not obstructed, for example by equipment or vegetation.
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Stay safe
Heat exchangers and cooling tower water treatment processes should be spotless. This saves energy and prevents health problems such as Legionella.
Insulate to accumulate
Boilers, hot water tanks, pipes and valves should be insulated to prevent heat escaping. Payback can usually be expected within a few months of installation with continued savings in subsequent years. For more information please refer to the Carbon Trusts How to implement thermal insulation to HVAC services (CTL145) guide.
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Always:
Select the most appropriate HVAC system for your requirements. Prioritise energy efficiency in the design and installation stages. Implement and maintain good system controls. Set up and maintain the HVAC system effectively (this may be through a maintenance contractor).
Is close control of humidity needed?
Yes
No
Does the building have to be sealed against noise or pollution?
Yes
No
Are there high internal heat gains?
Yes
No
Will it be acceptable for the occupied space to exceed 28C for a few hours on a few days each year?
No
Remember:
The solutions outlined here dont just apply to refurbishment and new build they should be discussed when renting a building or moving premises. Some managers insist on a rent review to discuss these issues with the landlord. After all, you bear the costs of your landlords inefficient equipment so its up to you to choose carefully. Always seek expert guidance before investing in a new or upgraded system.
Yes
Options
Natural ventilation Mechanical ventilation Mixed mode (a combination of the above) Night cooling
Cost, complexity and maintenance all increase when mechanical cooling is installed
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As part of the Enhanced Capital Allowances (ECA) scheme, an Energy Technology List has been produced. The list details all energy-saving technologies and products that qualify for the ECA scheme and should be used as a guide when purchasing new HVAC system components. See the box on the right for more information.
Case study
What other organisations are doing?
A spectacle lens coating business discovered that the room where the lenses were coated had a much higher energy usage compared with the rest of the site. With the help of a Carbon Trust loan they installed a gas water heating system, new air conditioning and insulation and are set to save almost 5,000 a year as a result.
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Tax incentives
Enhanced Capital Allowances (ECAs) are a straightforward way for a business to improve its cash flow through accelerated tax relief. The ECA scheme for energy-saving technologies encourages businesses to invest in energysaving plant or machinery specified on the Energy Technology List (ETL) which is managed by the Carbon Trust on behalf of Government. The ECA scheme provides businesses with 100% first year tax relief on their qualifying capital expenditure. The ETL specifies the energy-saving technologies that are included in the ECA scheme. The scheme allows businesses to write off the whole cost of the equipment against taxable profits in the year of purchase. For further information please visit www.carbontrust.co.uk/eca or call the Carbon Trust on 0800 085 2005.
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Next steps
There are many easy low and no-cost options to help save money and improve the operation of your HVAC systems and your building.
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Appendices
Action checklist
HVAC 19
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Action checklist
Start saving energy today. The principles of reducing energy costs are essentially the same for all HVAC systems:
Action
Reduce the need. Turn off unnecessary equipment during the day and especially out of hours to reduce heat build-up in the space. Set higher switch-on temperatures for cooling and lower temperatures for heating. Set a gap or dead band between heating and air conditioning control temperatures of about 5C. This improves occupants comfort, cuts operating costs and reduces wear and tear on both systems. Turn HVAC systems off out of hours, unless the building is night-cooling. Consider installing automatic controls to ensure equipment stays off. Look into areas that appear too hot or cold and consider localised thermostatic controls. Look out for draughts especially around poorly-fitting windows and doors. Install draught proofing to reduce heat losses and increase staff comfort. Check insulation levels and increase wherever practical to reduce the need for heating. Walk around your site at different times of the day and during different seasons to see how and when heaters and coolers are working. Check time and temperature settings. Take advantage of free-cooling. Where external temperatures are colder than the required internal temperature, you can ventilate the building with fresh air. Night cooling is useful for cooling the building efficiently in summer.
Start saving energy today. The principles of reducing energy costs are essentially the same for all HVAC systems.
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Call us on 0800 085 2005 Our experts offer independent, authoritative advice. Lines open 8.30am-5.30pm, Monday to Friday. Website Visit us at www.carbontrust.co.uk for our full range
of advice and services.
Energy
Saving Plan The Carbon Trust Advice Line can work with you tohighlight areas for review within your organisation and can then provide you with astructured Energy Saving Plan. Call today on 0800 085 2005 and ask one of our advisors how an Energy Saving Plan could help your organisation cut carbon emissions and save money. Carbon, Cut Costs This tool gives you an introduction to energy
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saving and helps you create a personalised action plan for your site, estimating the cost and carbon savings you could make in your workplace.
www.carbontrust.co.uk/onlinetraining Case Studies Our case studies show that its often easier and less expensive
than you might think to bring about real change.
www.carbontrust.co.uk/carboncalculator
Publications We have a library of publications detailing energy saving techniques for a range of sectors and technologies.
www.carbontrust.co.uk/publications
Events and Workshops We offer a variety of events and workshops ranging from a high level introduction to our services through to detailed technical energy efficiency training.
www.carbontrust.co.uk/events
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The Carbon Trust is a not-for-profit company with the mission to accelerate the move to a low carbon economy. We provide specialist support to business and the public sector to help cut carbon emissions, save energy and commercialise low carbon technologies. By stimulating low carbon action we contribute to key UK goals of lower carbon emissions, the development of low carbon businesses, increased energy security and associated jobs. We help to cut carbon emissions now by: providing specialist advice and finance to help organisations cut carbon setting standards for carbon reduction. We reduce potential future carbon emissions by: opening markets for low carbon technologies leading industry collaborations to commercialise technologies investing in early-stage low carbon companies.
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The Carbon Trust receives funding from Government including the Department of Energy and Climate Change, the Department for Transport, the Scottish Government, the Welsh Assembly Government and Invest Northern Ireland. Whilst reasonable steps have been taken to ensure that the information contained within this publication is correct, the authors, the Carbon Trust, its agents, contractors and sub-contractors give no warranty and make no representation as to its accuracy and accept no liability for any errors or omissions. Any trademarks, service marks or logos used in this publication, and copyright in it, are the property of the Carbon Trust. Nothing in this publication shall be construed as granting any licence or right to use or reproduce any of the trademarks, service marks, logos, copyright or any proprietary information in any way without the Carbon Trusts prior written permission. The Carbon Trust enforces infringements of its intellectual property rights to the full extent permitted by law. The Carbon Trust is a company limited by guarantee and registered in England and Wales under Company number 4190230 with its Registered Office at: 6th Floor, 5 New Street Square, London EC4A 3BF. Published in the UK: October 2011. CTV046 The Carbon Trust 2011. All rights reserved.