Brosura Franken

Milling Technology
Effective volume machining in steel Process-safe chip evacuation in roughing For conventional machining jobs Roughing and nishing in one work process Milling instead of polishing and grinding
Product extension:
with corner radius
with ball-nose
Setting new standards for milling tools
High-performance tools for highest economic efciency

FRANKEN, as a manufacturer of highly innovative HSS, solid carbide and insert milling tools, is prepared to meet the future demands of new machine and machining technologies. The prime target in this development is always the best advantage of our customers. The product family MULTI-Jet-Cut line is the latest state of the art, and unites highest economic efciency with a high degree of process safety. The tool families HPC-Jet-Cut line and HSC-Jet-Cut line are subject to continuous improvement and optimization. The MULTI-Jet-Cut line was designed for large-volume machining in a high variety of steel materials, all non-ferrous heavy metals, titanium and stainless materials. Its special geometry permits the combination of highest process safety with extra high machining volumes. With the latest version with internal coolant-lubricant supply, the MULTI-Jet-Cut IKZ, available in a diameter range from 3 to 20 mm, FRANKEN treads entirely new paths. Good chip evacuation is no longer a problem with the MULTI-Jet-Cut IKZ. The MULTI-Jet-Cut line exists in 3 different dimensional versions and is available in a diameter range from 1 to 20 mm. The Multi-Jet-Cut with ball-nose also opens up new possibilities in 2.5D and 3D machining. This tool permits not only the production of dies and molds, but also line-by-line strategies. The Multi-Jet-Cut IKZ with corner radius represents an alternative to the Multi-Jet-Cut IKZ. The corner radius serves for the production of radii for minimizing crack formation in mechanically stressed components on one hand, on the other hand it stabilizes and protects the cutting edge corner against chipping. The HPC-Jet-Cut line has established itself rmly in the market already. Due to this success, the product properties could be further optimized and ascertained. With the HPC-Jet-Cut line, highly efcient machining in the form of roughing and nishing in one work process has become possible in almost all materials! Three different geometries are available in a diameter range from 3 to 20 mm. With the HSC-Jet-Cut line, FRANKEN is now the only precision tool manufacturer to offer a comprehensive stock programme of milling cutters for HSC nish milling. With multiple effective cutting edges up to 8 cutting edges on ball-nose and torus cutters and up to 16 on end mills the dynamics of the machine tool can be put to the best use for achieving a high machining volume. The application range starts with construction steels and reaches up to hardened steels with 66 HRC and more. This proves not only the high exibility of the HSC-Jet-Cut line, but also its economic efciency. The end mills, ball-nose cutters and torus cutters from this line are available in a diameter range from 3 to 16 mm.
Table of contents
Page
MULTI-Jet-Cut line ..........................................................................................4 - 7 MULTI-Jet-Cut with ball-nose..........................................................................8 - 9 MULTI-Jet-Cut IKZ ........................................................................................10 - 13 MULTI-Jet-Cut IKZ with corner radius............................................................12 - 13 MULTI-Jet-Cut Base ......................................................................................14 - 15 HPC-Jet-Cut line ...........................................................................................16 - 19 HSC-Jet-Cut line ...........................................................................................20 - 25 Cold-air nozzle..................................................................................................... 11 Description of material groups ............................................................................. 27
3
Short description
One tool, many applications, to be used in different materials with a high degree of exibility. With three different constructional lengths, all of them designed for the highest possible stability, these tools open a new degree of exibility in roughing with solid carbide milling tools. With one single cutting geometry, stainless materials, long- and short-chipping steels can be machined. Even hardened steels up to 42 HRC, cast iron and other materials like copper or bronze can be machined with a high degree of process safety.
Advantages
maximum machining volumes due to high-performance carbide substrate short, light-weight chips due to a special roughing prole high degree of process safety due to stabilized cutting edge dynamic spacing of cutting edges for smooth, low-vibration machining neutral rake angle for maximum application exibility extra short chip contact due to chip former extra long tool life due to optimized geometry optimized cutting depth of tools due to relieved shank
What is the right application for the MULTI-Jet-Cut?

Application cases for the MULTI-Jet-Cut pocket milling jobs of any kind where there are no requirements as to surface quality or dimensional accuracy rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs relief milling jobs without dimensional or optical function milling jobs where time saving is essential (high machining volumes) Application example 1: Pocket milling: Length 80 mm x width 100 mm x depth 30 mm Material: Tool steel 1.1730 (850 N/mm2) Tool: Insert milling cutter dia. 25 mm vc 200 m/min fz 0.6 mm ap 1 mm ae 18 mm (Q = 82 cm3) Machining time: 14 minutes with cold-air nozzle 1) Tool: MULTI-Jet-Cut dia. 10 mm (art. no. 2869A.010) vc 160 m/min fz 0.085 mm ap 15 mm ae 8 mm (Q = 208 cm3) Machining time: 5 minutes with cold-air nozzle 1) Application example 2: Slot milling: Length 200 mm x width 25 mm x depth 20 mm Material: Tool steel 1.2312 (1050 N/mm2) Tool: Insert milling cutter dia. 25 mm vc 200 m/min fz 0.6 mm ap 1 mm ae 25 mm (Q = 115 cm3) Machining time: 2 minutes ramp-type slot milling with cold-air nozzle 1) Tool: MULTI-Jet-Cut dia. 10 (art. no. 2873A.010) vc 180 m/min fz 0.06 mm ap 20 mm ae 7 mm (Q = 192 cm3) Machining time: 1 minute trochoidal slot milling with cold-air nozzle 1)
1) Cold-air
nozzle, see page 11
MULTI-Jet-Cut line
maximum machining volume high degree of application exibility three different dimensional designs depth of cut up to 3.5 x d1 low machining forces no tendency to vibration highest degree of process safety high-performance roughing tool
End mills MULTI-Jet-Cut short design, for the roughing of slots

d1
h11
Internal standard
l4 9 d2
h6
Form A
l2 1.5
l3 3
l1 38
d3 0.9
lA
Z 3
Shank acc. DIN 6535 HA Art. no. 2869A.001 Shank acc. DIN 6535 HB Art. no. 2869A.002 2869A.003 2869A.004 2869A.005 2869A.006 2869A.008 2869A.010 2869A.012 2869A.014 2869A.016 2869A.020 Lubrication
Emulsion Emulsion Emulsion Emulsion
lA (DIN 6535 HB) d3 d2
Form A
d1
l2
d1
h11
Form A A A A B B B B B B B
l2 3 5 8 9 10 12 15 18 21 24 30
l3 8 14 18 19
l1 57 57 57 57 57 63 72 83 83 92 104
d3 1.9 2.9 3.8 4.8 5.8 7.7 9.5 11.5 13.5 15.5 19.5
l4 15 18 20 20 20 25 30 35 35 40 50
d2
h6
lA 21 21 21 21 21 27 32 38 38 44 54
Z 3 3 3 3 4 4 4 4 4 4 4
l3
l4
l1
lA (DIN 6535 HB)
Form B
l2
l4
l1
2 3 4 5 6 8 10 12 14 16 20
6 6 6 6 6 8 10 12 14 16 20
d1
d3
d2
Conventional cutting data

low speeds (rpm) no dynamics stable clamping conventional machine
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5
vc [m/min]
100 - 120 80 - 100 50 - 70 40 - 60 100 - 120 80 - 100 100 - 120 80 - 100
fz [mm]
0.005 x d1 0.004 x d1 0.004 x d1 0.004 x d1 0.006 x d1 0.005 x d1 0.004 x d1 0.004 x d1
ap [mm]
1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1
ae [mm]
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
HPC cutting data

normal speeds (rpm) dynamic machine stable clamping CNC machine
vc [m/min]
120 - 140 100 - 120 60 - 80 50 - 70 120 - 140 100 - 120 120 - 140 100 - 120
fz [mm]
ap [mm]
1.5 x d1 1.5 x d1 1 x d1 1 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1
ae [mm]
Cooling
Lubrication
HSC cutting data

high speeds (rpm) dynamic machine stable clamping HSC machine
vc [m/min]
180 - 220 140 - 160 60 - 80 50 - 70 180 - 220 140 - 180 140 - 160 120 - 140
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
End mills MULTI-Jet-Cut long design, for HPC roughing

d1
h11
DIN 6527 BL
l1 57 57 57 57 63 72 83 83 92 104 d3 2.9 3.8 4.8 5.8 7.7 9.5 11.5 13.5 15.5 19.5 l4 18 20 20 20 25 30 35 35 40 50 d2
h6
Form A A A B B B B B B B
l2 8 11 13 13 19 22 26 26 32 38
l3 14 18 19
lA 21 21 21 21 27 32 38 38 44 54
Z 3 3 3 4 4 4 4 4 4 4
Shank acc. DIN 6535 HB Art. no. 2873A.003 2873A.004 2873A.005 2873A.006 2873A.008 2873A.010 2873A.012 2873A.014 2873A.016 2873A.020
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
Form B
3 4 5 6 8 10 12 14 16 20
6 6 6 6 8 10 12 14 16 20
d1
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5
d2

vc [m/min]
100 - 120 80 - 100 50 - 70 40 - 60 100 - 120 80 - 100 100 - 120 80 - 100
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
HPC cutting data

vc [m/min]
120 - 140 100 - 120 60 - 80 50 - 70 120 - 140 100 - 120 120 - 140 100 - 120
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
HSC cutting data

vc [m/min]
180 - 220 140 - 160 60 - 80 50 - 70 180 - 220 140 - 180 140 - 160 120 - 140
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
Explanation of cutting data

Conventional cutting data machines on which high speeds are not possible stability of the machine and/or the workpiece clamping bad to moderate chip evacuation only moderate to bad (e.g. deep pocket machining with emulsion) HPC cutting data machines which provide high speeds and high spindle torque, stability and proper dynamics (optimum conditions) good to very good stability of machine and/or workpiece clamping reliable chip evacuation, increase of axial depth of cut also possible HSC cutting data machines with high speeds and proper dynamics, but low spindle torque and stability stable workpiece clamping is necessary, otherwise the spindle may be damaged (HSC spindle) chip evacuation good to very good Additional technical information: ramping angle in short-chipping materials 5-10; reduce feed speed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce feed speed (vf) by approx. 50% in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) all tool shanks are provided with a driving at and should be used in suitable holders with high feed values, tools may be extracted from holders without axial locking device 6
End mills MULTI-Jet-Cut extra long design, for HPC roughing

d1
h11
Internal standard
d3 2.9 3.8 4.8 5.8 7.7 9.5 11.5 13.5 15.5 19.5 l4 23 25 25 25 30 35 45 50 55 70 d2
h6
l2 5 8 9 10 12 15 18 21 24 30
l3 19 23 24
l1 62 62 62 62 68 80 93 99 108 126
lA 26 26 26 26 32 40 47 54 60 76
Z 3 3 3 4 4 4 4 4 4 4
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
Form B
3 4 5 6 8 10 12 14 16 20
6 6 6 6 8 10 12 14 16 20
d1
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5
d2

vc [m/min]
100 - 120 80 - 100 50 - 70 40 - 60 100 - 120 80 - 100 100 - 120 80 - 100
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
HPC cutting data

vc [m/min]
120 - 140 100 - 120 50 - 70 40 - 60 120 - 140 100 - 120 120 - 140 100 - 120
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
HSC cutting data

vc [m/min]
160 - 200 120 - 140 60 - 80 50 - 70 180 - 220 140 - 180 140 - 160 120 - 140
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
Explanation of cutting data

Conventional cutting data machines on which high speeds are not possible stability of the machine and/or the workpiece clamping bad to moderate chip evacuation only moderate to bad (e.g. deep pocket machining with emulsion) HPC cutting data machines which provide high speeds and high spindle torque, stability and proper dynamics (optimum conditions) good to very good stability of machine and/or workpiece clamping reliable chip evacuation, increase of axial depth of cut also possible HSC cutting data machines with high speeds and proper dynamics, but low spindle torque and stability stable workpiece clamping is necessary, otherwise the spindle may be damaged (HSC spindle) chip evacuation good to very good Additional technical information: ramping angle in short-chipping materials 5-10; reduce feed speed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce feed speed (vf) by approx. 50% in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) all tool shanks are provided with a driving at and should be used in suitable holders with high feed values, tools may be extracted from holders without axial locking device 7
MULTI-Jet-Cut line with ball-nose

from cutting dia. 3 mm available ex stock stabilized ball-nose open chip-space geometry for optimum chip evacuation high machining volumes suitable also for the machining of slots highest application exibility special diameters and lengths available upon request
What is the right application for the Multi-Jet-Cut with ball-nose?

Application cases for the MULTI-Jet-Cut with ball-nose pocket milling jobs of any kind where there are no requirements as to surface quality pocket milling jobs with radius in the pocket bottom for minimizing crack formation in mechanically stressed components slots with radius in the slot bottom, sealing slots relief milling jobs of any kind 3D machining applications in die-and-mold making preroughing of 3D contours machining of components exposed to vibrations due to unstable tool clamping Application example 1: Pocket milling: Length 50 mm x width 70 mm x depth 15 mm Material: Construction steel St 52 (500 N/mm2) cooling with cold-air nozzle 1) Tool: MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) fvc 200 m/min fz 0.04 mm ap 15 mm ae 5 mm Application example 2: Slot milling: Length 140 mm x width 10 mm x depth 10 mm Material: Tool steel 1.2085 (1100 N/mm2) cooling with cold-air nozzle 1) Tool: MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) vc 160 m/min fz 0.04 mm ap 15 mm ae 10 mm Application example 3: 3D machining: Length 150 mm x width 60 mm x depth 30 mm (component size) Material: Tool steel 1.2312 (1000 N/mm2) cooling with cold-air nozzle 1) Tool: MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) vc 160 m/min fz 0.05 mm ap 20 mm ae 5 mm Additional technical information: ramping angle in short-chipping materials 5-10; reduce feed speed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce feed speed (vf) by approx. 50% always provide good concentricity and tool holders with high holding force down-milling will lead to better tool life
1)
Cold-air nozzle, see page 11
For videos about the application examples, see our homepage www.emuge-franken.de under Media/downloads
End mills MULTI-Jet-Cut with ball-nose long design
DIN 6527 BL
d1
h11
r 1.5 2 2.5 3 4 5 6 7 8 10
l2 8 11 13 13 19 22 26 26 32 38
l3 14 18 19
l1 57 57 57 57 63 72 83 83 92 104
d3 2.9 3.8 4.8 5.8 7.7 9.5 11.5 13.5 15.5 19.5
l4 18 20 20 20 25 30 35 35 40 50
d2
h6
lA 21 21 21 21 27 32 38 38 44 54
Z 4 4 4 4 4 4 4 4 4 4
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
3 4 5 6 8 10 12 14 16 20
6 6 6 6 8 10 12 14 16 20
d1
Form B
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 - 1.12 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 3.6 - 3.7 4 4.1 - 4.2 4.3 7 7.1 7.2 8 8.1 9 9.2
d2
Cutting data
vc [m/min]
160 - 200 140 - 160 60 - 90 50 - 80 100 - 160 80 - 120 140 - 160 120 - 140 60 - 80 30 - 40 15 - 30 50 - 70 40 - 60 140 - 160 80 - 100
fz [mm]
0.004 0.004 0.003 0.003 x d1 x d1 x d1 x d1
ap [mm]
1.5 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1.5 x d1 1 x d1 1 x d1 1 x d1
ae [mm]
1 x d1 1 x d1 0.5 x d1 0.5 x d1 1 x d1 1 x d1 1 x d1 1 x d1 0.3 x d1 0.3 x d1 0.2 x d1 0.5 x d1 0.5 x d1 1 x d1 1 x d1
Cooling
Lubrication
Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion / Oil Emulsion / Oil Emulsion / Oil Emulsion / Oil Emulsion Emulsion
0.005 x d1 0.004 x d1 0.004 x d1 0.004 x d1 0.004 x d1 0.0025 x d1 0.002 x d1 0.003 x d1 0.0025 x d1 0.006 x d1 0.003 x d1
End mill MULTI-Jet-Cut with ball-nose at work
MULTI-Jet-Cut IKZ
from cutting dia. 3 mm available with internal coolant-lubricant supply high machining volumes very high degree of application exibility reliable chip evacuation increased process safety low machining forces no tendency to vibration longer tool life
End mills MULTI-Jet-Cut IKZ short design, for the roughing of slots
d1
h11
Internal standard
d2
h6
l2 5 8 9 10 12 15 18 21 24 30
l1 57 57 57 57 63 72 83 83 92 104
d3 2.9 3.8 4.8 5.8 7.7 9.5 11.5 13.5 15.5 19.5
l3 14 18 19
l4 16 20 20 20 25 30 35 35 40 50
lA 21 21 21 21 27 32 38 38 44 54
Z 3 3 3 4 4 4 4 4 4 4
Shank acc. DIN 6535 HB Art. no. 2869AZ.003 2869AZ.004 2869AZ.005 2869AZ.006 2869AZ.008 2869AZ.010 2869AZ.012 2869AZ.014 2869AZ.016 2869AZ.020
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
Form B
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 5 5.1 5.2 - 5.3 7 7.1 7.2 8 8.1 9 9.2
d2
3 4 5 6 8 10 12 14 16 20
6 6 6 6 8 10 12 14 16 20
d1
HPC cutting data

vc [m/min]
200 - 240 160 - 200 60 - 90 50 - 80 100 - 160 80 - 120 140 - 160 120 - 140 350 - 400 250 - 300 50 - 70 40 - 60 140 - 160 80 - 100
fz [mm]
0.0065 x d1 0.0055 x d1 0.005 x d1 0.005 x d1 0.008 x d1 0.006 x d1 0.006 x d1 0.005 x d1 0.007 x d1 0.007 x d1 0.0045 x d1 0.0045 x d1 0.007 x d1 0.005 x d1
ap [mm]
1.5 x d1 1.5 x d1 1 x d1 1 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1
ae [mm]
1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1
Cooling
ILZ / IMMS ILZ / IMMS ILZ / IMMS ILZ / IMMS
Lubrication
IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ IKZ
ILZ = internal air supply IMMS = internal MMS supply (minimum-quantity lubrication) IKZ = internal coolant-lubricant supply (with emulsion)
Tool life can be increased by up to 100% by the use of IKZ, ILZ or IMMS, especially in the machining of particularly difcult and tough materials. This will extend the application range of the MULTI-Jet-Cut IKZ dramatically. The application of our MULTI-Jet-Cut IKZ can increase process safety in roughing considerably, due to the optimized chip evacuation. For this, however, sufcient coolant or air pressure through the spindle is essential. Modern machines are equipped with optional ne lters, these are necessary for the use of tool diameters 3 to 5 mm. The lter particle size should not exceed 0.01 mm, because otherwise there is danger of the coolant hole of the tools becoming clogged; this in turn might impede chip evacuation which is essential for the machining process. Additional technical information: ramping angle in short-chipping materials 5-10; reduce feed speed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce feed speed (vf) by approx. 50% in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) all tool shanks are provided with a driving at and should be used in suitable holders with high feed values, tools may be extracted from holders without axial locking device 10
Cold-air nozzle increasing efciency

Principle of the cold-air nozzle The application of cooled air can help to reduce temperatures in the cutting area, which in turn permits higher cutting speeds and longer tool life. This type of cooling is necessary to bring out all the advantages of modern coatings, because the cutting edge can no longer be damaged by thermal shock. In addition, the cold-air nozzle will help to remove the tiny chips which are produced in copy milling even from deep recesses or cavities. The function of the cold-air nozzle is based on the principle of the vortex tube, in which two opposed, rotating air streams are generated (without using any moving components). The internal air stream exits from one end, in the form of useable cold air with a temperature down to -40 C. The only thing that is needed is a normal pressurized air connection.
Pressurized air, approx. 6 bar Adjustable valve Art. no. Cold-air nozzle 6910.15
Delivery: length (without hose) 225 mm, weight: 0.7 kg with exible hose (length approx. 300 mm) for cold air mufer (SN14) for hot exhaust air ball-valve with tting (1/4) for inlet hose (6 mm) with quick-change attachment (7.2 mm)
Available cold air
Hot exhaust air
Temperature, measured on the effective exit of the vortex tube (not the end of the nozzle!)
Pressure of incoming air bar 3 4 5 6 7 Temperature of usable air in C, with a cold air percentage of 25% 50% 75% -31 -22 - 6 -35 -35 - 8 -39 -28 -10 -42 -31 -11 -46 -34 -13
Air consumption, with an incoming air temperature of 21 C

Input pressure bar 6.9 Air consumption 7.08 l/s ; 25.5 m3/h Capacity 226 kcal/h ; 263 W
Accessories for cold-air nozzle

Spare hose Fixture complete
Weight Length 300 mm 400 mm 500 mm Art. no. 6910.20 6910.22 6910.21 0.4 kg Art. no. 6910.25
Magnetic shoe
Diameter 80 mm Art. no. 6910.26
Socket
Height 75 mm Art. no. 6910.27
11
MULTI-Jet-Cut IKZ with corner radius

from cutting dia. 6 mm available ex stock with up to 4 radius variants axial IKZ bore high process safety optimum chip evacuation with internal coolant-lubricant supply high machining volumes highest application exibility special radii available upon request
What is the right application for the Multi-Jet-Cut IKZ with corner radius?
Application cases for the MULTI-Jet-Cut IKZ with corner radius pocket milling jobs of any kind where there are no requirements as to surface quality pocket milling jobs with radius in the pocket bottom for minimizing crack formation in mechanically stressed components slots with radius in the slot bottom, sealing slots relief milling jobs of any kind milling jobs with tool life problems in the cutting edge corner area this can be stabilized by the radius machining of components exposed to vibrations due to unstable tool clamping Application example 1: Pocket milling: Length 50 mm x width 70 mm x depth 12 mm Material: Construction steel St 52 (500 N/mm2) cooling with ILZ and cold-air nozzle 1) Tool: MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 1 mm (art. no 2673AZ.010010) vc 200 m/min fz 0.05 mm ap 15 mm ae 7 mm Application example 2: Slot milling: Length 140 mm x width 10 mm x depth 10 mm Material: Tool steel 1.2085 (1100 N/mm2) cooling with ILZ and cold-air nozzle 1) Tool: MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 1.5 mm (art. no. 2673AZ.010015) vc 160 m/min fz 0.05 mm ap 15 mm ae 10 mm Application example 3: Circular slot milling: Length 150 mm x width 25 mm x depth 20 mm Material: Tool steel 1.2312 (1000 N/mm2) cooling with ILZ and cold-air nozzle 1) Tool: MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 2 mm (art. no. 2673AZ.010020) vc 160 m/min fz 0.05 mm ap 20 mm ae 5 mm Additional technical information: ramping angle in short-chipping materials 5-10; reduce feed speed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce feed speed (vf) by approx. 50% always provide good concentricity and tool holders with high holding force down-milling will lead to better tool life
1) Cold-air
nozzle, see page 11
For videos about the application examples, see our homepage www.emuge-franken.de under Media/downloads
12
End mills MULTI-Jet-Cut IKZ with corner radius long design
DIN 6527 BL
Shank acc. DIN 6535 HB Art. no. 2673AZ.006005 2673AZ.006010 2673AZ.006015 2673AZ.008005 2673AZ.008010 2673AZ.008015 2673AZ.008020 2673AZ.010010 2673AZ.010015 2673AZ.010020 2673AZ.012010 2673AZ.012015 2673AZ.012020 2673AZ.012030 2673AZ.014010 2673AZ.014015 2673AZ.014020 2673AZ.014030 2673AZ.016010 2673AZ.016015 2673AZ.016020 2673AZ.016030 2673AZ.020015 2673AZ.020020 2673AZ.020030 Lubrication
IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Emulsion IKZ / Oil IKZ / Oil IKZ / Oil IKZ / Oil IKZ / Emulsion IKZ / Emulsion
d1
h11
r 0.5 1 1.5 0.5 1 1.5 2 1 1.5 2 1 1.5 2 3 1 1.5 2 3 1 1.5 2 3 1.5 2 3
l2 13 13 13 19 19 19 19 22 22 22 26 26 26 26 26 26 26 26 32 32 32 32 38 38 38 fz [mm]
0.005 x d1 0.005 x d1 0.004 x d1 0.0035 x d1 0.005 x d1 0.004 x d1 0.005 x d1 0.005 x d1 0.005 x d1 0.003 x d1 0.002 x d1 0.004 x d1 0.0035 x d1 0.006 x d1 0.004 x d1
l1 57 57 57 63 63 63 63 72 72 72 83 83 83 83 83 83 83 83 92 92 92 92 104 104 104
d3 5.8 5.8 5.8 7.7 7.7 7.7 7.7 9.5 9.5 9.5 11.5 11.5 11.5 11.5 13.5 13.5 13.5 13.5 15.5 15.5 15.5 15.5 19.5 19.5 19.5 ap [mm]
1.5 x d1 1.5 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1 x d1 1.5 x d1 1 x d1 1 x d1 1 x d1
l4 20 20 20 25 25 25 25 30 30 30 35 35 35 35 35 35 35 35 40 40 40 40 50 50 50
d2
h6
lA 21 21 21 27 27 27 27 32 32 32 38 38 38 38 38 38 38 38 44 44 44 44 54 54 54
Z 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Cooling
ILZ / IMMS ILZ / IMMS ILZ / IMMS ILZ / IMMS
lA (DIN 6535 HB) d1 d3 d2
l2
l4
l1
6 6 6 8 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 20 20 20
6 6 6 8 8 8 8 10 10 10 12 12 12 12 14 14 14 14 16 16 16 16 20 20 20
Cutting data
ILZ = internal air supply IMMS = internal MMS supply (minimum-quantity lubrication) IKZ = internal coolant-lubricant supply (with emulsion)
1 1.1 - 1.3 1.4 - 1.5 1.10 - 1.12 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 3.6 - 3.7 4 4.1 - 4.2 4.3 7 7.1 7.2 8 8.1 9 9.2
vc [m/min]
160 - 200 140 - 160 60 - 90 50 - 80 100 - 160 80 - 120 140 - 160 120 - 140 60 - 80 30 - 40 15 - 30 50 - 70 40 - 60 140 - 160 80 - 100
ae [mm]
1 x d1 1 x d1 1 x d1 0.5 x d1 1 x d1 1 x d1 1 x d1 1 x d1 0.3 x d1 0.3 x d1 0.2 x d1 1 x d1 0.6 x d1 1 x d1 1 x d1
End mill MULTI-Jet-Cut IKZ with corner radius at work
13
Short description
conventional cutting edge design increased application exibility two different constructional lengths depth of cut 2.5 x d1 to 3 x d1 reduced machining forces reduced tendency to vibrations tough carbide substrate economically efcient solution
Advantages
maximum machining volumes due to high-performance carbide substrate short, light-weight chips due to a special roughing prole dynamic spacing of cutting edges for smooth, low-vibration machining positive rake angle for increased application exibility specially adjusted geometry for reduced machining forces optimized cutting depth of tools due to relieved shank
What is the right application for the MULTI-Jet-Cut Base?

Application cases for the MULTI-Jet-Cut Base The MULTI-Jet-Cut Base was developed especially for conventional CNC machines which are not built for working with a high dynamics level, and which offer only moderate spindle speeds. pocket milling jobs of any kind where there are no requirements as to surface quality or dimensional accuracy rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs relief milling jobs without dimensional or optical function high machining volumes for milling jobs where time saving is essential Application example: Pocket milling: Length 50 mm x width 70 mm x depth 20 mm Material: Tool: Material: Tool: Material: Tool: Material: Tool: Material: Tool: Material: Tool: Construction steel St52 (500 N/mm2) cooling with cold-air nozzle (see page 11) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 120 m/min fz 0.05 mm ap 10 mm ae 7.5 mm Tool steel 1.1730 (850 N/mm2) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 100 m/min fz 0.04 mm ap 10 mm ae 7.5 mm Tool steel 1.2379 (850 N/mm2) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 80 m/min fz 0.04 mm ap 10 mm ae 7.5 mm Tool steel 1.4301 (700 N/mm2) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 60 m/min fz 0.035 mm ap 10 mm ae 7.5 mm Titanium 3.7164 (800 N/mm2) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 40 m/min fz 0.03 mm ap 10 mm ae 7.5 mm Aluminium 3.4345 (500 N/mm2) MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) vc 350 m/min fz 0.07 mm ap 10 mm ae 7.5 mm
14
End mills MULTI-Jet-Cut Base short design

d1 Form
h11
DIN 6527 K
l2 5 8 9 10 12 14 16 18 22 26 l3 9 12 16 l1 50 54 54 54 58 66 73 75 82 92 d3 2.9 3.8 4.8 5.8 7.7 9.7 11.6 13.6 15.5 19.5 l4 14 18 18 16 20 24 26 28 32 40 d2
h6
lA 14 18 18 18 22 26 28 30 34 42
Z 3 3 3 4 4 4 4 4 4 4
Shank acc. DIN 6535 HA Art. no. 2896A.003 2896A.004 2896A.005 2896A.006 2896A.008 2896A.010 2896A.012 2896A.014 2896A.016 2896A.020
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
Form B
3 4 5 6 8 10 12 14 16 20
A A A B B B B B B B
6 6 6 6 8 10 12 14 16 20
d1
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 5 5.1 5.2 - 5.3 7 7.1 7.2 8 8.1 9 9.2
d2
Cutting data
vc [m/min]
100 - 120 80 - 100 50 - 70 40 - 60 100 - 120 80 - 100 100 - 120 80 - 100 350 - 400 250 - 300 30 - 50 25 - 40 140 - 160 80 - 100
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion
End mills MULTI-Jet-Cut Base long design

d1 Form
h11
DIN 6527 L
l2 8 11 13 13 19 22 26 26 32 38 l3 14 18 18 l1 57 57 57 57 63 72 83 83 92 104 d3 2.9 3.8 4.8 5.8 7.7 9.7 11.6 13.6 15.5 19.5 l4 20 20 20 20 25 30 35 35 40 50 d2
h6
lA 21 21 21 21 27 32 38 38 44 54
Z 3 3 3 4 4 4 4 4 4 4
Shank acc. DIN 6535 HA Art. no. 2892A.003 2892A.004 2892A.005 2892A.006 2892A.008 2892A.010 2892A.012 2892A.014 2892A.016 2892A.020
Form A
l2
l3
l4
l1
lA (DIN 6535 HB)
Form B
d1
3 4 5 6 8 10 12 14 16 20
A A A B B B B B B B
6 6 6 6 8 10 12 14 16 20
d1
d3
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.10 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.5 5 5.1 5.2 - 5.3 7 7.1 7.2 8 8.1 9 9.2
d2
Cutting data
vc [m/min]
100 - 120 80 - 100 50 - 70 40 - 60 100 - 120 80 - 100 100 - 120 80 - 100 350 - 400 250 - 300 30 - 50 25 - 40 140 - 160 80 - 100
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion
15
Short description
With only three geometries, nearly all workpiece materials can be machined with a high degree of process safety. Due to the redevelopment of our own successful cutting geometries, enormous increases of the machining volume could be achieved in a great variety of machining tasks. With the axial (ap) and radial (ae) depth-of-cut values which have become possible now, highly productive work can easily be done even on conventional machines. This means another big plus for our customers in the use of our milling tools.
Advantages
high-performance carbide substrate optimized cutting geometry, specially adjusted to HPC machining high-heat-resistant TIALN coating recessed neck shank tolerance h5 narrowed cutting diameter tolerance plane bevel and corner radius for increased stability of the cutting corner suitable for all materials up to 56 HRC tools for universal application
What is the right application for the HPC-Jet-Cut?

Application cases for the HPC-Jet-Cut pocket milling jobs of any kind with high requirements as to surface quality or dimensional accuracy rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs relief milling jobs without dimensional or optical function milling jobs where a high degree of process safety, combined with high machining volume, is essential Application example 1: Slot milling: Length 22 mm x width 10.5 mm x depth 18 mm (width of slot tolerated to H7, unstable workpiece clamping) Material: St 52-3 forged (600 N/mm2) Tool: Solid carbide drill (point drilling) solid carbide roughing cutter (roughing) solid carbide nishing cutter (nishing) Machining time: 3 minutes 25 seconds, with emulsion cooling Roughing: Tool: Finishing: Tool: Machining time: HPC-Jet-Cut dia. 10 mm (art. no. 2851A.010) vc 120 m/min fz 0.05 mm ap 9.5 mm ae 10 mm without tool change HPC-Jet-Cut dia. 10 mm (art. no. 2851A.010) vc 160 m/min fz 0.03 mm ap 19 mm ae 0.25 mm 40 seconds, with emulsion cooling
Application example 2: Slot milling: Milling components out of stainless sheet material (milling path per sheet approx. 16.5 m) Material: 1.4305 (750 N/mm2) Tool: Convent, solid carbide milling cutter dia. 5 mm, 3 cutting edges vc 60 m/min fz 0.025 mm ap 3 mm ae 5 mm Machining time: approx. 62 minutes per sheet, with emulsion cooling tool worn after nishing one single sheet Tool: Machining time: HPC-Jet-Cut dia. 5 mm (art. no. 2814A.005) vc 80 m/min fz 0.04 mm ap 3 mm ae 5 mm 25 minutes, with EKZ 40 bar 1) two sheets can be nished with one tool
1)
EKZ = external coolant-lubricant supply, emulsion along the shank
16
N-Cut end mills

suitable for all steels up to 56 HRC low-vibration machining due to irregular spacing of cutting edges short chip contact due to chip former extra deep chip ute to the length of 1 x d1 cutting length extremely long tool life due to optimized geometry 10 positive rake angle high application exibility rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to recessed shank cutting diameter 3-20 mm
+10
HRC STEEL STAINLESS TITANIUM ALUMINIUM
DIN 6527 L
Shank acc. DIN 6535 HB Art. no. 2814A.003 2814A.004 2814A.005 2814A.006 Shank acc. DIN 6535 HB Art. no. 2814A.008 2814A.010 2814A.012 2814A.014 2814A.016 2814A.020 Lubrication
MMS / Emulsion MMS / Emulsion MMS / Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion
End mills HPC-Jet-Cut long design

d1 0.02
lA (DIN 6535 HB) d2
Form A A A B
r 0.3 0.4 0.5 0.5
l2 8 11 13 13
l1 57 57 57 57
d3 5.9
l4 18 19 19 20
d2
h5
lA 21 21 21 21
Z 4 4 4 4
Shank acc. DIN 6535 HA Art. no. 2815A.003 2815A.004 2815A.005 2815A.006 Shank acc. DIN 6535 HA Art. no. 2815A.008 2815A.010 2815A.012 2815A.014 2815A.016 2815A.020
Form A
3 4 5 6
6 6 6 6
d1
l2
l4
l1
lA (DIN 6535 HB)
d1 0.04
Form B B B B B B
r 0.5 0.5 1 1 1 1
l2 19 22 26 26 32 38 fz [mm]
l1 63 72 83 83 92 104
d3 7.9 9.5 11.5 13.5 15.5 19.5 ap [mm]

1 x d1 1.5 x d1 2 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 2 x d1 2 x d1 1.5 x d1 1 x d1 2 x d1 2 x d1 2 x d1 1.5 x d1
l4 25 30 35 35 40 50
d2
h5
lA 27 32 38 38 44 54
Z 4 4 4 4 4 4
Form B
l2
l4
l1
1 1.1 - 1.3 1.4 - 1.5 1.6 1.10 - 1.12 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 4 4.1 - 4.3 5 5.1 - 5.2 6 6.1 - 6.2 7 7.1 - 7.2 8 8.1 - 8.2 9 9.2 1 1.1 - 1.3 1.4 - 1.5 1.6 1.10 - 1.12 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 4 4.1 - 4.3 5 5.1 - 5.2 6 6.1 - 6.2 7 7.1 - 7.2 8 8.1 - 8.2 9 9.2
8 10 12 14 16 20
8 10 12 14 16 20 ae [mm]
d1
d3
d2

stable clamping nish milling
vc [m/min]
180 - 220 120 - 160 80 - 100 60 - 80 40 - 60 140 - 200 120 - 160 160 - 200 80 - 120 20 - 40 250 - 400 160 - 250 60 - 100 160 - 200 80 - 120
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
HPC cutting data

stable clamping rough milling
vc [m/min]
100 - 140 80 - 120 60 - 80 40 - 60 120 - 140 80 - 120 120 - 140 80 - 120 15 - 30 200 - 300 120 - 160 30 - 50 100 - 140 60 - 100
fz [mm]
ap [mm]
1.5 x d1 1.5 x d1 1 x d1 1 x d1 1.5 x d1 1 x d1 2 x d1 2 x d1 1.5 x d1 1 x d1 2 x d1 2 x d1 2 x d1 1.5 x d1
ae [mm]
1 1 0.5 1 1 1 x d1 x d1 x d1 x d1 x d1 x d1
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
Lubrication
MMS / Emulsion MMS / Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion Emulsion
1 x d1 0.75 x d1 0.25 x d1 1 1 1 1 1 x d1 x d1 x d1 x d1 x d1
17
N-Cut end mills

suitable for all steels up to 56 HRC low-vibration machining due to irregular spacing of cutting edges short chip contact due to chip former extra deep chip ute to the length of 1 x d1 cutting length extremely long tool life due to optimized geometry 0 neutral rake angle high application exibility rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to recessed shank cutting diameter 3-20 mm
0
HRC STEEL CAST MATERIALS
DIN 6527 L
MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion

d1 0.02
lA (DIN 6535 HB) d2
Form A A A B
r 0.3 0.4 0.5 0.5
l2 8 11 13 13
l1 57 57 57 57
l4 20
d3 5.9
d2
h5
lA 21 21 21 21
Z 4 4 4 4
Shank acc. DIN 6535 HA Art. no. 2850A.003 2850A.004 2850A.005 2850A.006 Shank acc. DIN 6535 HA Art. no. 2850A.008 2850A.010 2850A.012 2850A.014 2850A.016 2850A.020
Form A
3 4 5 6
6 6 6 6
d1
l2
l4
l1
lA (DIN 6535 HB)
d1 0.04
Form B B B B B B
r 0.5 0.5 1 1 1 1
l2 19 22 26 26 32 38 fz [mm]
l1 63 72 83 83 92 104
l4 25 30 35 35 40 50 ap [mm]
2 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 2 x d1 2 x d1 1.5 x d1 2 x d1 1.5 x d1 2 x d1
d3 7.9 9.5 11.5 13.5 15.5 19.5
d2
h5
lA 27 32 38 38 44 54
Z 4 4 4 4 4 4
Form B
l2
l4
l1
1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 9 9.2 1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 9 9.2
8 10 12 14 16 20
8 10 12 14 16 20 ae [mm]
d1
d3
d2

vc [m/min]
200 - 220 180 - 200 160 - 180 140 - 160 120 - 140 100 - 120 140 - 200 120 - 160 160 - 200 120 - 160 80 - 120
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
HPC cutting data

vc [m/min]
140 - 160 120 - 140 100 - 120 80 - 100 80 - 100 80 - 70 120 - 140 80 - 120 120 - 140 80 - 120 60 - 100
fz [mm]
ap [mm]
1.5 x d1 1.5 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1 x d1
ae [mm]
1 1 1 1 0.5 0.3 1 1 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1
Cooling
Lubrication
MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion Emulsion Emulsion Emulsion
1 x d1 0.75 x d1 1 x d1
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system. In starting on a new machining task, always begin with the lower cutting data. These data have been established under optimal conditions, deviations are possible at any time. ramping angle in short-chipping materials 5-10; reduce work feed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce work feed (vf) by approx. 50% in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up work feed (vf) with high feed values, tools may be extracted from holders without axial locking device
18
N-Cut end mills

suitable for all steels up to 56 HRC low-vibration machining due to irregular spacing of cutting edges short chip contact due to chip former extra deep chip ute to the length of 1 x d1 cutting length extremely stable cutting edge -10 negative rake angle for short-chipping materials rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to recessed shank cutting diameter 3-20 mm
-10
HRC STEEL CAST MATERIALS
DIN 6527 L

d1 0.02
lA (DIN 6535 HB) d2
Form A A A B
r 0.3 0.4 0.5 0.5
l2 8 11 13 13
l1 57 57 57 57
l4 20
d3 5.9
d2
h5
lA 21 21 21 21
Z 4 4 4 4
Form A
3 4 5 6
6 6 6 6
d1
l2
l4
l1
lA (DIN 6535 HB)
d1 0.04
Form B B B B B B
r 0.5 0.5 1 1 1 1
l2 19 22 26 26 32 38
l1 63 72 83 83 92 104
l4 25 30 35 35 40 50
d3 7.9 9.5 11.5 13.5 15.5 19.5
d2
h5
lA 27 32 38 38 44 54
Z 4 4 4 4 4 4
Form B
l2
l4
l1
1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 9 9.2 1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 9 9.2
8 10 12 14 16 20
8 10 12 14 16 20
d1
d3
d2

vc [m/min]
200 - 220 180 - 200 160 - 180 140 - 160 120 - 140 100 - 120 140 - 200 120 - 160 160 - 200 120 - 160 80 - 120
fz [mm]
ap [mm]
2 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 2 x d1 2 x d1 1.5 x d1 2 x d1 1.5 x d1 2 x d1
ae [mm]
Cooling
HPC cutting data

vc [m/min]
140 - 160 120 - 140 100 - 120 80 - 100 80 - 100 50 - 70 120 - 140 80 - 120 120 - 140 80 - 120 60 - 100
fz [mm]
ap [mm]
1.5 x d1 1.5 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1.5 x d1 1 x d1 1 x d1
ae [mm]
1 1 1 1 0.5 0.3 1 1 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1
Cooling
Lubrication
1 x d1 0.75 x d1 1 x d1
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system. In starting on a new machining task, always begin with the lower cutting data. These data have been established under optimal conditions, deviations are possible at any time. ramping angle in short-chipping materials 5-10; reduce work feed (vf) by approx. 50% ramping angle in long-chipping materials 3-5; reduce work feed (vf) by approx. 50% in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up work feed (vf) with high feed values, tools may be extracted from holders without axial locking device
19
Short description
With their extraordinary performance, the newly developed solid carbide milling cutters of the HSC-Jet-Cut line make it possible to cut down on production costs in a way unheard of before. Due to the multiple effective cutting edges, the dynamics of the milling machine can be used to the limits. As a result, you will be able to achieve machining volumes which can be measured in drastic reductions of machining time.
Advantages
high-performance carbide substrate stable cutting geometry, specially adjusted to HSC machining high-heat-resistant TIALN coating recessed neck shank tolerance h5 extremely high accuracy of prole narrowed cutting diameter tolerance suitable for all materials up to 66 HRC tools for universal application
What is the right application for the HSC-Jet-Cut?

Application cases for the HPC-Jet-Cut pocket milling jobs of any kind with high requirements as to surface quality or dimensional accuracy rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs (trochoidal slot milling) relief milling jobs with dimensional or optical function milling jobs where a high degree of process safety, combined with high machining volume, is essential Application example: Slot milling: Length 38 mm x width 12 mm x depth 10 mm (stable workpiece clamping) Material: 1.2379, hardened to 62 HRC Tool: Conventional solid carbide milling cutter for hard milling dia. 12 mm, 6 cutting edges vc 80 m/min fz 0.03 mm ap 0.3 mm ae 12 mm Strategy: Z-constant, depth of cut 0.3 mm Machining time: 4 minutes 40 seconds, with cooling by pressurized air Roughing: Tool: Strategy: Machining time: HSC-Jet-Cut dia. 8 mm (art. no. 2887A.008) vc 80 m/min fz 0.03 mm ap 10 mm ae 0.3 mm Trochoidal slot milling in a down-milling process the cutting edge is effectively used to 100%! 2 minutes 40 seconds, with cold-air nozzle (see page 11)
Result: The conventional tool was strongly worn over a cutting length of 0.35 mm after producing one single slot! With the HSC-Jet-Cut end mill, 12 slots could be produced. Trochoidal slot milling will distribute wear over the whole working length, permitting effective 100% use of the tool. The actual tooling costs can be reduced accordingly.
Trochoidal slot milling, programmed with hyperMILL of OPEN MIND

vf
ae
20
N-Cut end mills
suitable for all steels up to 66 HRC low-vibration machining due to irregular spacing of cutting edges load compensation on cutting edges due to irregular rake angles extra long tool life due to optimized geometry specication rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to recessed shank
End mills HSC-Jet-Cut long design

d1 0.02
l4
DIN 6527 L
l2 13 l1 57 d3 5.9 l4 20 lA 21 d2
h5
Z 6
Shank acc. DIN 6535 HA Art. no. 2887A.006 Shank acc. DIN 6535 HA Art. no. 2887A.008 2887A.010 2887A.012 2887A.016 Lubrication
MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion Emulsion Emulsion Emulsion Emulsion
6
d2
d1
l2
d3
d1 0.04 8 10 12 16
1 1.1 - 1.2 1.3 - 1.4 1.5 1.6 1.7 1.8 1.9 1.10 - 1.12 1.13 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 4 4.1 - 4.3 7 7.1 - 7.2 1 1.1 - 1.2 1.3 - 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 7 7.1 - 7.2
l2 19 22 26 32
l1 63 72 83 92 fz [mm]
d3 7.9 9.5 11.5 15.5
l4 25 30 35 40
lA 27 32 38 44 ae [mm]
d2
h5
Z 8 10 12 16 Cooling
l1
8 10 12 16

vc [m/min]
120 - 140 100 - 120 100 - 120 80 - 100 60 - 80 50 - 60 50 - 60 60 - 80 60 - 80 120 - 140 100 - 120 140 - 160 120 - 140 20 - 30 50 - 70
ap [mm]
2 2 2 2 2 2 2 2 2 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air Cold air Cold air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
2 x d1 1.5 x d1 2 x d1 1.5 x d1 2 x d1 2 x d1
HSC cutting data

vc [m/min]
200 - 220 180 - 200 160 - 180 140 - 160 120 - 140 100 - 120 80 - 100 180 - 200 160 - 180 180 - 200 160 - 180 70 - 90
fz [mm]
0.007 0.007 0.007 0.007 0.006 0.006 0.005 x d1 x d1 x d1 x d1 x d1 x d1 x d1
ap [mm]
2 x d1 2 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 1.5 x d1 2 x d1 1.5 x d1 2 x d1 1.5 x d1 2 x d1
ae [mm]
0.05 x d1 0.05 x d1 0.05 x d1 0.04 x d1 0.03 x d1 0.02 x d1 0.015 x d1 0.05 x d1 0.05 x d1 0.05 x d1 0.05 x d1 0.03 x d1
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
Lubrication
0.008 x d1 0.006 x d1 0.005 x d1 0.004 x d1 0.004 x d1
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system. In starting on a new machining task, always begin with the lower cutting data. These data have been established under optimal conditions, deviations are possible at any time. the tool cannot start work in a ramping mode start drilling is always necessary in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip or thermal shrink-t technology) after use, it is possible to regrind and recoat the tools for this, the tools can be returned to FRANKEN
powRgrip is a registered trademark of REGO-FIX AG.
21
Hard-Cut torus cutters
developed for 3D HSC nish milling suitable for all steels up to 66 HRC up to 8 effective cutting edges extra long tool life due to optimized geometry specication rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to two dimensional series and recessed shank
Torus cutters HSC-Jet-Cut short design

d1 0.01
d1 d3 d2
Internal standard
r Form A A A B l2 2 2.5 3 4 l3 10 12 14 l1 57 57 57 57 d3 2.8 3.8 4.7 5.6 l4 20 20 20 20 d2
h5
0.005
11.5 11 10
5 3.5 2
Z 4 4 4 4
Shank acc. DIN 6535 HA Art. no. 1936A.003 1936A.004 1936A.005 1936A.006 Shank acc. DIN 6535 HA Art. no. 1936A.008 1936A.008010 1936A.010 1936.010010 1936A.012 1936A.012010 1936A.016 Shank acc. DIN 6535 HA Art. no. 2876A.010010 2876A.010 2876A.012010 2876A.012
Form A
l2 l3 l4
3 4 5 6
0.75 1 1.25 1.5
6 6 6 6
l1
d1 0.02 8 8 10 10 12 12 16
0.01
Form B B B B B B B
l2 5 5 6 6 7 7 8
l3
l1 63 63 72 72 83 83 92
d3 7.6 7.6 9.6 9.6 11.5 11.5 15.5
l4 25 25 30 30 35 35 40
d2
h5
Z 4 4 4 4 4 4 4
Form B
l2 l4
l1
2 1 2.5 1 3 1 4
8 8 10 10 12 12 16
d1
d3
d2
d1 0.02 10 10 12 12
0.01
Form B B B B
l2 6 6 7 7
l3
l1 72 72 83 83
d3 9.6 9.6 11.5 11.5
l4 30 30 35 35
d2
h5
Z 6 6 8 8
1 2.5 1 3
10 10 12 12
Torus cutters HSC-Jet-Cut long design

d1 0.02 r Form B B B B B B B B l2 4 5 5 6 6 7 7 8 l3 l1 d3 l4 30 35 35 45 45 50 50 60 d2
h5
Internal standard
Z 4 4 4 4 4 4 4 4 Shank acc. DIN 6535 HA Art. no. 2832A.006 2832A.008 2832A.008010 2832A.010 2832A.010010 2832A.012 2832A.012010 2832A.016 Shank acc. DIN 6535 HA Art. no. 2877A.010010 2877A.010 2877A.012010 2877A.012 2877A.016
0.01
Form B
l2 l4
l1
6 8 8 10 10 12 12 16
1.5 2 1 2.5 1 3 1 4
80 5.6 80 7.6 80 7.6 100 9.6 100 9.6 100 11.5 100 11.5 120 15.5
6 8 8 10 10 12 12 16
d1
d3
d2
d1 0.02 10 10 12 12 16
0.01
Form B B B B B
l2 6 6 7 7 8
l3
l1
d3
l4 45 45 50 50 60
d2
h5
Z 6 6 8 8 8
1 2.5 1 3 4
100 9.6 100 9.6 100 11.5 100 11.5 120 15.5
10 10 12 12 16
22

stable clamping nish milling normal surfaces
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6
vc [m/min]
160 - 180 140 - 160 120 - 140 100 - 120 100 - 120 80 - 100 60 - 80 50 - 60 50 - 60 120 - 140 100 - 120 140 - 160 120 - 140
fz [mm]
0.004 x d1 0.004 x d1 0.004 x d1 0.004 x d1 0.0035 x d1 0.0035 x d1 0.003 x d1 0.002 x d1 0.002 x d1 0.004 x d1 0.003 x d1 0.004 x d1 0.003 x d1
ap [mm]
ae [mm]
Cooling
Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air Cold air Cold air Cold air Cold air / Pressurized air Cold air / Pressurized air Cold air / Pressurized air
Lubrication
MMS / Emulsion MMS / Emulsion MMS / Emulsion MMS / Emulsion Emulsion Emulsion
HSC cutting data

stable clamping nish milling ne surfaces
vc [m/min]
260 - 280 240 - 260 220 - 240 200 - 220 160 - 180 140 - 160 120 - 140 100 - 120 80 - 100 180 - 200 160 - 180 180 - 200 160 - 180
fz [mm]
0.007 0.007 0.007 0.007 0.007 0.007 0.006 0.006 0.005 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1
ap [mm]
ae [mm]
Cooling
Lubrication
0.008 x d1 0.006 x d1 0.005 x d1 0.004 x d1
Additional technical information: ramping angle for tools with 4 cutting edges in short-chipping materials 2-4; reduce feed speed (vf) by approx. 50% for tools with 6 or 8 cutting edges, use a ramping angle of 1 max. all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip or thermal shrink-t technology) grinding a driving at or similar on the tools is not to be recommended, since it might lead to damages of the carbide substrate, and hence to uncontrolled tool breakage in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) HSC-Jet-Cut torus cutters were developed in order to achieve highest surface qualities; please store and handle these tools accordingly after use, it is possible to regrind and recoat the tools for this, the tools can be returned to FRANKEN
23
Hard-Cut ball nose cutters
developed for 3D HSC nish milling suitable for all steels up to 66 HRC up to 8 effective cutting edges extra long tool life due to optimized geometry specication rotation-symmetric cutting edge arrangement highest concentricity due to proper round grinding optimized depth of cut due to two dimensional series and recessed shank
Ball nose cutters HSC-Jet-Cut short design

d1 0.01 r Form A A A B l2 3.5 4 5 6 l3 10 12 14 l1 57 57 57 57 d3 2.8 3.8 4.7 5.6 l4 20 20 20 20 d2
h5
Internal standard
11.5 11 10 5 3.5 2 Z 4 4 4 4 Shank acc. DIN 6535 HA Art. no. 2834A.003 2834A.004 2834A.005 2834A.006 Shank acc. DIN 6535 HA Art. no. 2834A.008 2834A.010 2834A.012
0.005
Form A
d3
l3
l4 l1
l2
3 4 5 6
1.5 2 2.5 3
6 6 6 6
d1
d2
Form B
d3
d1 0.02 8 10 12
0.01
d1
d2
Form B B B
l2 7 8 10
l3
l1 63 72 83
d3 7.6 9.6 11.5
l4 25 30 35
d2
h5
Z 4 4 4
l2 l4 l1
4 5 6
8 10 12
d1
d3
d2
Form B
l2 l4
l1
d1 0.02 10 12
0.01
Form B B
l2 6 7
l3
l1 72 83
d3 9.6 11.5
l4 30 35
d2
h5
Z 6 8
Shank acc. DIN 6535 HA Art. no. 2836A.010 2836A.012
5 6
10 12
Ball nose cutters HSC-Jet-Cut long design

d1 0.01 6 r Form B l2 6 l3 l1 80 d3 5.6 l4 30 d2
h5
Internal standard
Z 4 Shank acc. DIN 6535 HA Art. no. 2842A.006 Shank acc. DIN 6535 HA Art. no. 2842A.008 2842A.010 2842A.012
l2 l4 l1
d3
d2
Form B
0.005
d1
d1 0.02 8 10 12
0.01
Form B B B
l2 7 8 10
l3
l1
d3
l4 35 45 50
d2
h5
Z 4 4 4
4 5 6
80 7.6 100 9.6 100 11.5
8 10 12
Form B
d1 0.02 10 12 16
d1
d3
d2
0.01
Form B B B
l2 6 7 8
l3
l1
d3
l4 45 50 60
d2
h5
Z 6 8 8
Shank acc. DIN 6535 HA Art. no. 2837A.010 2837A.012 2837A.016
l2 l4
l1
5 6 8
100 9.6 100 11.5 120 15.5
10 12 16
24

stable clamping nish milling normal surfaces
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 - 2.2 2.3 - 2.4 3 3.1 - 3.3 3.4 - 3.6
vc [m/min]
160 - 180 140 - 160 120 - 140 100 - 120 100 - 120 80 - 100 60 - 80 50 - 60 50 - 60 120 - 140 100 - 120 140 - 160 120 - 140
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
HSC cutting data

stable clamping nish milling ne surfaces
vc [m/min]
260 - 280 240 - 260 220 - 240 200 - 220 160 - 180 140 - 160 120 - 140 100 - 120 80 - 100 180 - 200 160 - 180 180 - 200 160 - 180
fz [mm]
0.007 0.007 0.007 0.007 0.007 0.007 0.006 0.006 0.005 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1 x d1
ap [mm]
ae [mm]
Cooling
Lubrication
0.008 x d1 0.006 x d1 0.005 x d1 0.004 x d1
Additional technical information: ramping angle for tools with 4 cutting edges in short-chipping materials 2-4; reduce feed speed (vf) by approx. 50% for tools with 6 or 8 cutting edges, use a ramping angle of 1 max. all HSC-Jet-Cut ball nose cutters are made with 2 cutting edges to the centre, accordingly the machining of plane surfaces with HSC-Jet-Cut ball nose cutters should be done with the milling axis tilted to a minimum of 20; this must be taken into account also in the calculation of cutting data; from a tilting angle of approx. 20, the 4, 6 or 8 effective cutting edges are effectively engaged all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip or thermal shrink-t technology) grinding a driving at or similar on the tools is not to be recommended, since it might lead to damages of the carbide substrate, and hence to uncontrolled tool breakage in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf) HSC-Jet-Cut ball nose cutters were developed in order to achieve highest surface qualities; please store and handle these tools accordingly after use, it is possible to regrind and recoat the tools for this, the tools can be returned to FRANKEN
25
Circular line-by-line milling - Slotting on an HSC machining centre

Method description A new method to produce slots on an HSC machining centre is circular line-by-line milling. The procedure is based on a semi circle cutting path which is moved several times repeatedly. Due to the use of the entire cutting edge length, the metal removal rate is many times higher than under conventional conditions.
Circular line-by-line milling (down milling)
For circular line-by-line milling, a pocket with a semi circle is programmed. When the end mill reaches the slot width, the zero offset will be moved in working direction. The end mill is used in a peripheral milling operation in a down milling process.
Trochoid slot milling (down milling)
Circular line-by-line milling (up and down milling)
vf
ae n
For trochoid line-by-line milling, a spiral semi circle is programmed. This is repeated in working direction for the complete slot length. For programming this method, a CAM system is required.
vf
ae n
The method with the highest efciency is circular line-by-line milling in an up and down milling process. This method is based on a programmed semi circle cutting path. The end mill is used on this cutting path in an up and down milling process. This procedure can increase productivity by 100% because the end mill is always in use.
vf
ae
For downloading our diverse parameter programmes, please see our Technology Homepage
www.frankentechnik.de
26
Description of material groups

Material group 1 1.1 1.2 1.3 1.4 1.5 Material type Steel materials Cold-extrusion steels, Magnetic soft iron Free-cutting steels, General construction steels Free-cutting steels, Construction steels, Alloyed steels, Steel castings Cementation steels, Heat-treatable steels, Nitriding steels, Cold work steels Heat-treatable steels, Nitriding steels, Hot work steels, Hardened steels up to 44 HRC Cold work steels Hardened steels > 44 - 55 HRC Hardened steels > 55 - 60 HRC Hardened steels > 60 - 63 HRC Hardened steels > 63 - 66 HRC Corrosion-proof steels, Acid-proof steels, Heat-resistant steels Corrosion-/Acid-proof steels, Heat-resistant steels Corrosion-/Acid-proof steels, Heat-resistant steels Special steel materials Cast materials Cast iron Cast iron with nodular graphite Cast iron with vermicular graphite Malleable cast iron Hard castings up to 400 HB Cooper, Cooper alloys, Bronze, Brass Pure copper and low alloyed copper Copper-zinc alloys (brass, long-chipping) Copper-zinc alloys (brass, short-chipping) Copper-aluminium alloys (alubronze, long-chipping) Copper-tin alloys (bronze, long-chipping) Copper-tin alloys (bronze, short-chipping) Special copper alloys, up to Q 18 Special copper alloys over Q 18 Nickel/Cobalt alloys Nickel/Cobalt alloys heat-resistant Nickel/Cobalt alloys high-heat resistant Nickel/Cobalt alloys high-heat resistent Aluminium alloys Aluminium wrought alloys Aluminium cast alloys Si 5% Aluminium cast alloys 5% < Si 12 % Aluminium cast alloys 12 % < Si 17% Magnesium alloys Magnesium wrought alloys Magnesium cast alloys Titanium, Titanium alloys Pure titanium, Titanium alloys Titanium alloys Synthetics Duroplastics (short-chipping) Thermoplastics (long-chipping) Fibre-reinforced synthetics Materials for special applications Graphite Tungsten-copper alloys Tensile strength range 400 N/mm2 600 N/mm2 850 N/mm2 1100 N/mm2 Q-St37-3 R-Fe80 9SMnPb28 St37-2 St70-2 GS-25CrMo4 16MnCr5 Ck45 100Cr6 42CrMo4V X30WCrV5-3 X38CrMoV5-3 X155CrVMo12-1 55NiCrMoV6 45WCrV7 X155CrVMo12-1 X210CrW12 X10NiCrAlTi32-20 [INCOLOY800] X12CrNiTi18-9 X6CrNiMoTi17-12-2 X45SiCr4 X5NiCrTi26-15 FerroTiC Hardox500 GG 20 GG 30 GGG 40 GGG 70 GGV (80% Perlit) GGV (100% Perlit) GTW 40 GTS 65 500 N/mm2 E-Cu CuZn40 [Ms60] CuZn37 [Ms63] CuZn39Pb2 [Ms58] CuAl10Ni GCuSn5ZnPb [Rg5] GCuSn7ZnPb [Rg7] Ampco16 Ampco20 850 N/mm2 850 - 1400 N/mm2 > 1400 N/mm2 NiCu30Fe [MONEL400] NiCr19NbMo [INCONEL718] Haynes 25 (L605) Al 99.5 [F13] AlCuMg1 [F39] G-AlMg3 GD-AlSi9Cu3 GD-AlSi12 G-AlSi17Cu4 MgAl6 GMgAl9Zn1 900 N/mm2 900 - 1250 N/mm2 Ti3 [Ti99.4] TiAl6V4 TiAl4Mo4Sn2 BAKELIT HOSTALEN CFK / GFK / AFK C-8000 W-Cu 80/20 Material examples 1.0123 1.1014 1.0718 1.0037 1.0070 1.7218 1.7131 1.1191 1.3505 1.7225 1.2567 1.2367 1.2379 1.2713 1.2542 1.2379 1.2436 1.4876 1.4878 1.4571 1.4704 1.4980
500-700 N/mm2 340-470 N/mm2 700-900 N/mm2 650-950 N/mm2 500-700 N/mm2 600-800 N/mm2 700-900 N/mm2 1200-1400 N/mm2 1100 N/mm2 900-1100 N/mm2 900-1100 N/mm2 47-52 HRC 56-57 HRC 60-63 HRC 63-64 HRC 610-850 N/mm2 500-700 N/mm2 500-730 N/mm2 900-1100 N/mm2 1200 N/mm2 800-900 N/mm2 1300-1400 N/mm2 120-220 HB 220-270 HB 400 N/mm2 700-1050 N/mm2 220 HB 230 HB 360-420 N/mm2 580-650 N/mm2 - 400 HB 250-350 N/mm2 340-490 N/mm2 310-550 N/mm2 380-500 N/mm2 500-800 N/mm2 150-300 N/mm2 150-300 N/mm2 630 N/mm2 600 N/mm2 420-610 N/mm2 850-1190 N/mm2 1550-2000 N/mm2 100-250 N/mm2 300-500 N/mm2 130-190 N/mm2 240-310 N/mm2 220-300 N/mm2 180-250 N/mm2 300-500 N/mm2 300-500 N/mm2 700 N/mm2 700-900 N/mm2 900-1250 N/mm2 110 N/mm2 80 N/mm2 800-1500 N/mm2 60 N/mm2 230-250 HV
1400 N/mm2
1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 8.3 9 9.1 9.2
850 N/mm2 1100 N/mm2 1400 N/mm2 1400 N/mm2
0.6020 0.6030 0.7040 0.7070 0.8040 0.8165 2.0060 2.0360 2.0321 2.0380 2.0966 2.1096 2.1090
2.4360 2.4668 3.0255 3.1325 3.3541 3.2163 3.2582 3.5662 3.5912 3.7055 3.7164 3.7185
27
AUSTRIA
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ZP20049 . GB 2T 102008 Ew Rev. C Printed in Germany
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FRANKEN GmbH & Co. KG Fabrik fr Przisionswerkzeuge

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Milling Technology

Setting new standards for milling tools

High-performance tools for highest economic efciency

What is the right application for the MULTI-Jet-Cut?

nozzle, see page 11

End mills MULTI-Jet-Cut short design, for the roughing of slots

lA (DIN 6535 HB) d3 d2

lA (DIN 6535 HB)

Conventional cutting data

HPC cutting data

HSC cutting data

End mills MULTI-Jet-Cut long design, for HPC roughing

lA (DIN 6535 HB)

Conventional cutting data

HPC cutting data

HSC cutting data

Explanation of cutting data

End mills MULTI-Jet-Cut extra long design, for HPC roughing

lA (DIN 6535 HB)

Conventional cutting data

HPC cutting data

HSC cutting data

Explanation of cutting data

MULTI-Jet-Cut line with ball-nose

What is the right application for the Multi-Jet-Cut with ball-nose?

Cold-air nozzle, see page 11

End mills MULTI-Jet-Cut with ball-nose long design

lA (DIN 6535 HB) d3 d2

lA (DIN 6535 HB)

End mill MULTI-Jet-Cut with ball-nose at work

lA (DIN 6535 HB) d3 d2

lA (DIN 6535 HB)

HPC cutting data

Cold-air nozzle increasing efciency

Available cold air

Hot exhaust air

Air consumption, with an incoming air temperature of 21 C

Accessories for cold-air nozzle

MULTI-Jet-Cut IKZ with corner radius

nozzle, see page 11

End mills MULTI-Jet-Cut IKZ with corner radius long design

r 0.5 1 1.5 0.5 1 1.5 2 1 1.5 2 1 1.5 2 3 1 1.5 2 3 1 1.5 2 3 1.5 2 3

l1 57 57 57 63 63 63 63 72 72 72 83 83 83 83 83 83 83 83 92 92 92 92 104 104 104

lA (DIN 6535 HB) d1 d3 d2

End mill MULTI-Jet-Cut IKZ with corner radius at work

What is the right application for the MULTI-Jet-Cut Base?

End mills MULTI-Jet-Cut Base short design

lA (DIN 6535 HB)

End mills MULTI-Jet-Cut Base long design

lA (DIN 6535 HB) d3 d2

lA (DIN 6535 HB)

What is the right application for the HPC-Jet-Cut?

EKZ = external coolant-lubricant supply, emulsion along the shank

N-Cut end mills

End mills HPC-Jet-Cut long design

r 0.3 0.4 0.5 0.5

lA (DIN 6535 HB)

d3 7.9 9.5 11.5 13.5 15.5 19.5 ap [mm]

Conventional cutting data

HPC cutting data