MFH Raptor W
MFH Raptor W
MFH Raptor W
MFH Series
Reduces Cutting Forces at Initial Impact with a Convex Helical Edge Design
Cutting Force and Vibration when Approaching the Workpiece (D.O.C. = Half of Cutter Diameter)
Convex Edge Design
MFH
Slotting
Ramping
Helical Milling
Pocketing
Application Range
MFH Mini
Contouring
MFH Mini
High Quality
Surface Finish
Chip Biting in
the Workpiece
Cutting Conditions: Cutter Dia. Dc = 0.625" , Vc = 490 sfm, fz = 0.024 ipt, D.O.C. = 0.020" (20 Passes): Total 0.394" 0.630", Dry Workpiece: Stainless Steel
MFH Mini
5 Inserts
MFH1000-W100-03-5T47
MFH
2 Inserts
MFH1000-W100-10-2T
MFH
GM (General Milling)
LD (Large D.O.C.)
FL (Wiper Edge)
Wiper Edge
LD Chipbreaker Can Be Used for Both Large D.O.C. and High Feed Machining
Large D.O.C. for Scale Removal
D.O.C. : 0.158"
MFH2500R-14-5T
Conventional 45 Cutter
Roughing (4 Passes):
Constant D.O.C. and Feed Rate
Vc = 660 sfm, fz = 0.010 ipt
D.O.C. ae = 0.118" 1.575", Vf = 50 in/min
Workpiece: Structural Steel
fz = 0.059 ipt
PR1535
1
MEGACOAT NANO
Stability Improvement
23%
Conventional Material
Fracture
Toughness*
Shock
Resistance
Long Cracks
MEGACOAT NANO
Short Cracks
(High Impact Improvement)
MEGACOAT NANO
MEGACOAT NANO
CA6535
PR1535
PR1525
PR1510
Wear Resistance
Oriented
For Steel
Case Studies
MFH Mini
MFH
Aircraft Parts
Precipitation Hardened
Stainless Steel
Vc = 390 sfm
fz = 0.024 ipt
D.O.C. ae = 0.028" 0.984" Dry
MFH1000-W100-03-4T47 (4 Inserts)
LOGU030310ER-GM (PR1535)
Efficiency
Tool Life
100 pcs
PR1535
Competitor B
x1.8
55 pcs
PR1535
Competitor C
PR1535 maintained good edge condition and stable machining after 100 pcs.
(User Evaluation)
Efficiency
58 cc/min
x1.6
36 cc/min
(Inch Size)
Standard (Cylindrical)
(Inch Size)
No. of
Inserts
Coolant
Hole
Drawing
Weight
(kg)
Max. Rev.
(min-1)
Standard Shank
(Weldon)
Rake Angle
()
MFH 0625-W625-03-2T-3
0.625
0.310
0.625
3.196
1.250
0.039
2.8
-10
-15
0.1
18,800
0750-W750-03-3T-4
0.750
0.435
0.750
4.070
2.000
0.039
1.7
-10
-15
0.2
15,700
1000-W100-03-4T47
1.000
0.685
1.000
4.820
2.500
0.039
1.2
-10
-15
0.4
13,400
1000-W100-03-5T47
1.000
0.685
1.000
4.820
2.500
0.039
1.2
-10
-15
0.4
13,400
1250-W125-03-5T-5
1.250
0.935
1.250
5.070
2.750
0.039
0.8
-10
-15
0.7
11,400
1250-W125-03-6T-5
1.250
0.935
1.250
5.070
2.750
0.039
0.8
-10
-15
0.7
11,400
0.625
0.310
0.625
6.000
2.000
0.039
2.8
-10
-15
0.2
18,800
0750-S750-03-3T65
0.750
0.435
0.750
6.500
3.000
0.039
1.7
-10
-15
0.3
15,700
1000-S100-03-4T-7
1.000
0.685
1.000
7.000
4.000
0.039
1.2
-10
-15
0.6
13,400
1250-S125-03-5T-8
1.250
0.935
1.250
8.000
4.750
0.039
0.8
-10
-15
1.1
11,400
Description
MFH 0625-S625-03-2T-6
Long Shank
(Cylindrical)
Ramping
Angle
Stock
Toolholder Dimensions
Dimensions (in)
D
D1
A.R.
R.R.
: U.S. Stock
(Inch Size)
Spare Parts
Description
MFH-03-
Clamp Screw
SB-3065TRP
Wrench
DTPM-8
Recommended Torque
for Insert Clamp 1.2 Nm
Pre-Set
Torque Wrench*
PST-IP8
Anti-Seize
Compound
MP-1
Applicable Inserts
P9
LOGU030310ER-GM
(Metric Size)
Standard (Cylindrical)
D1
A.R.
R.R.
16
20
20
25
25
32
32
17
18
22
22
28
28
16
20
20
25
25
32
32
16
20
25
32
8
12
12
17
17
24
24
9
10
14
14
20
20
8
12
12
17
17
24
24
8
12
17
24
16
20
20
25
25
32
32
16
16
20
20
25
25
16
20
20
25
25
32
32
16
20
25
32
100
130
130
140
140
150
150
100
100
130
130
140
140
79
101
101
117
117
131
131
150
160
180
200
30
50
50
60
60
70
70
20
20
30
30
40
40
30
50
50
60
60
70
70
50
80
100
120
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2.8
1.7
1.7
1.2
1.2
0.8
0.8
2.5
2.1
1.4
1.4
1.0
1.0
2.8
1.7
1.7
1.2
1.2
0.8
0.8
2.8
1.7
1.2
0.8
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
Max. Rev.
(min-1)
2
3
4
4
5
5
6
2
2
3
4
4
5
2
3
4
4
5
5
6
2
3
4
5
Weight
(kg)
Rake Angle
()
Drawing
MFH 16-S16-03-2T
20-S20-03-3T
20-S20-03-4T
25-S25-03-4T
25-S25-03-5T
32-S32-03-5T
32-S32-03-6T
MFH 17-S16-03-2T
18-S16-03-2T
22-S20-03-3T
22-S20-03-4T
28-S25-03-4T
28-S25-03-5T
MFH 16-W16-03-2T
20-W20-03-3T
20-W20-03-4T
25-W25-03-4T
25-W25-03-5T
32-W32-03-5T
32-W32-03-6T
MFH 16-S16-03-2T-150
20-S20-03-3T-160
25-S25-03-4T-180
32-S32-03-5T-200
Ramping
Angle
Dimensions (mm)
Coolant
Hole
Long Shank
(Cylindrical)
Standard Shank
(Weldon)
Over Size
(Cylindrical)
Standard Shank
(Cylindrical)
Description
No. of
Inserts
(Metric Size)
Stock
Toolholder Dimensions
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
4
4
4
4
0.1
0.3
0.3
0.5
0.5
0.8
0.8
0.1
0.1
0.3
0.3
0.5
0.5
0.1
0.2
0.2
0.4
0.4
0.7
0.7
0.2
0.3
0.6
1.1
18,800
15,700
15,700
13,400
13,400
11,400
11,400
17,900
17,000
14,700
14,700
12,400
12,400
18,800
15,700
15,700
13,400
13,400
11,400
11,400
18,800
15,700
13,400
11,400
(Inch Size)
Spare Parts
Description
MFH-03-
Clamp Screw
SB-3065TRP
Wrench
DTPM-8
Recommended Torque
for Insert Clamp 1.2 Nm
Pre-Set
Torque Wrench*
PST-IP8
Anti-Seize
Compound
MP-1
Applicable Inserts
P9
LOGU030310ER-GM
1500R-03-6T
2000R-03-8T
D1
D2
d1
d2
A.R.
R.R.
Max. Rev.
(min-1)
Rake Angle
()
Weight
(kg)
MFH 1500R-03-5T
Description
Coolant
Hole
No. of
Inserts
(Inch Size)
Stock
Toolholder Dimensions
(Inch Size)
1.500
1.185
1.400
0.500
0.433
0.276
1.575
0.709
0.156
0.250
0.039
-10
-15
0.2
10,200
2.000
1.685
1.750
0.750
0.669
0.433
1.968
0.947
0.188
0.312
0.039
-10
-15
0.5
8,600
Dimensions (in)
Multiple step slot milling is NOT recommended for MFH-Mini face mill diameters above 1.3" due to a danger of re-cutting chips
(Inch Size)
Spare Parts
Description
Clamp Screw
Wrench
SB-3065TRP
Recommended Torque
for Insert Clamp 1.2 Nm
Pre-Set
Torque Wrench*
Anti-Seize
Compound
PST-IP8
MP-1
MFH1500-03-5T
MFH1500-03-6T
DTPM-8
MFH2000-03-8T
Arbor Bolt
HH1/4-0.75
Applicable Inserts
P9
LOGU030310ER-GM
HH3/8-1.25
: U.S. Stock
inch
mm
2
3
4
5
5
6
2
2
2
3
4
3
4
4
5
4
5
5
6
D1 D2
M1
(mm)
A.R.
R.R.
0.625
0.750
1.000
1.000
1.250
1.250
16
17
18
20
20
22
22
25
25
28
28
32
32
0.310
0.435
0.685
0.685
0.935
0.935
8
9
10
12
12
14
14
17
17
20
20
24
24
0.625
0.750
1.000
1.000
1.250
1.250
8.5
8.5
8.5
10.5
10.5
10.5
10.5
12.5
12.5
12.5
12.5
17
17
3.196
4.070
4.820
4.820
5.070
5.070
43
43
43
49
49
49
49
57
57
57
57
63
63
1.250
2.000
2.500
2.500
2.750
2.750
25
25
25
30
30
30
30
35
35
35
35
40
40
M8xP1.25
M10xP1.5
M12xP1.75
M12xP1.75
M16xP2
M16xP2
M8xP1.25
M8xP1.25
M8xP1.25
M10xP1.5
M10xP1.5
M10xP1.5
M10xP1.5
M12xP1.75
M12xP1.75
M12xP1.75
M12xP1.75
M16xP2
M16xP2
0.472
0.591
0.748
0.748
0.945
0.945
12
12
12
15
15
15
15
19
19
19
19
24
24
0.315
0.354
0.394
0.394
0.472
0.472
8
8
8
9
9
9
9
10
10
10
10
12
12
0.039
0.039
0.039
0.039
0.039
0.039
1
1
1
1
1
1
1
1
1
1
1
1
1
2.8
1.7
1.2
1.2
0.8
0.8
2.8
2.5
2.1
1.7
1.7
1.4
1.4
1.2
1.2
1.0
1.0
0.8
0.8
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-10
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
0.579
0.728
0.906
0.906
1.181
1.181
14.7
14.7
14.7
18.7
18.7
18.7
18.7
23
23
23
23
30
30
MFH-03-
SB-3065TRP
Pre-Set
Torque Wrench*
Wrench
DTPM-8
Recommended Torque
for Insert Clamp 1.2 Nm
Anti-Seize
Compound
PST-IP8
Applicable Inserts
Below
MP-1
LOGU030310ER-GM
Applicable Inserts
Insert
18,800
15,700
13,400
13,400
11,400
11,400
18,880
17,900
17,000
15,700
15,700
14,700
14,700
13,400
13,400
12,400
12,400
11,400
11,400
Spare Parts
Clamp Screw
Description
Max. Rev.
(min-1)
Dimensions
Coolant
Hole
MFH 0625-M8-03-2T
MFH 0750-M10-03-3T
MFH 1000-M12-03-4T
1000-M12-03-5T
MFH 1250-M16-03-5T
1250-M16-03-6T
MFH 16-M08-03-2T
MFH 17-M08-03-2T
MFH 18-M08-03-2T
MFH 20-M10-03-3T
20-M10-03-4T
MFH 22-M10-03-3T
22-M10-03-4T
MFH 25-M12-03-4T
25-M12-03-5T
MFH 28-M12-03-4T
28-M12-03-5T
MFH 32-M16-03-5T
32-M16-03-6T
No. of
Inserts
Description
Unit
Stock
Toolholder Dimensions
Dimension (in)
Description
LOGU030310ER-GM
MEGACOAT NANO
CVD
PR1535
PR1525
PR1510
CA6535
0.244
0.156
0.136
0.469
0.039
General Purpose
: U.S. Stock
(GM Chipbreaker)
Caution:
When using fine pitch, reduce the cutting conditions compared with standard type
Chipbreaker
GM
Workpiece
Material
1st Recommendation
2nd Recommendation
Recommended Insert Grade (Vc: sfm)
Holder Description and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.020" Reference Value
MFH0625...2T MFH0750...3T
(MFH16...2T) (MFH20...3T)
N/A
(MFH20...4T)
MFH1000...4T
(MFH25...4T)
MFH1000...5T
(MFH25...5T)
MFH1250...5T
(MFH32...5T)
MFH1250...6T
(MFH32...6T)
MFH1500...5T/6T
MFH2000...8T
MEGACOAT NANO
PR1535 PR1525 PR1510
CVD
CA6535
Carbon Steel
0.008-0.028-0.047
390-590-820 390-590-820
Alloy Steel
0.008-0.028-0.047
330-520-720 330-520-720
Mold Steel
( ~40 HRc)
0.008-0.020-0.035
260-460-590 260-460-590
Mold Steel
( 40~50 HRc)
0.008-0.012-0.020
200-330-430 200-330-430
Austenitic
Stainless Steel
0.008-0.020-0.035
330-520-660 330-520-660
Martensitic
Stainless Steel
0.008-0.020-0.035
490-660-820
590-790-980
Precipitation Hardened
Stainless Steel
0.008-0.020-0.035
300-390-490
0.008-0.028-0.047
390-590-820
0.008-0.020-0.035
330-490-660
Ni-base
Heat-Resistant Alloy
0.008-0.012-0.024
70-100-160
70-100-160
Titanium Alloy
0.008-0.012-0.024
130-200-260
100-160-230
10
Holder
Chipbreaker
Cutting Edge
Angle ()
Programmable
(R)
Unmachined Part
(K)
MFH-03-
GM
12
0.063"
0.015"
90
Ramping
Inch Size Standard and Modular End Mills and Mini Face Mills
Holder
Cutter Dia.
0.625"
0.750"
1.000"
1.250"
1.500"
2.000"
MFH-03-
Max. Ramping
Angle
2.8
1.7
1.2
0.8
0.5
0.4
tan max.
0.049
0.030
0.021
0.014
0.009
0.007
Cutter Dia.
16mm
17mm
18mm
20mm
22mm
25mm
28mm
32mm
MFH-03-
Max. Ramping
Angle
2.8
2.5
2.1
1.7
1.4
1.2
1.0
0.8
tan max.
0.049
0.042
0.037
0.030
0.024
0.021
0.017
0.014
Recommended ramping angle is max (see chart above for recommended ramp angle)
Reduce recommended feed rate by 70%
Multiple step slot milling is NOT recommended
for MFH-Mini face mill diameters above 1.3"
due to a danger of re-cutting chips
Plunging Formulas
Helical Milling
L =
D.O.C.
tan max
Helical Milling
Min. & Max. Machining Diameter
Exceeding Max.
Machining Dia.
Under Min.
Machining Dia.
Holder
MFH-03-
2xD-0.315"
2xD-0.079"
Keep machine depth per rotation less than max D.O.C. (0.039)
Use climb milling. (Refer to detail on right)
Feed rate should be reduced to 50% of recommended cutting condition (Page 10)
Use caution to eliminate incidences caused by producing long chips
Drilling
Holder
MFH-03-
0.039"
D-0.354"
Plunging
Insert Description
LOGU03...
0.138"
11
(Inch Size)
D1
LD
GM
FL
d1
d2
*SL
A.R.
R.R.
2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313
+10
-5
0.4
10,000
2000R-10-5T
2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313
+10
-5
0.4
10,000
MFH 2500R-10-5T
0.75
-4
0.7
8,800
2500R-10-6T
0.75
0.187 0.313
+10
-4
0.7
8,800
MFH 3000R-10-7T
+10
-4
1.3
7,600
2.48
FL
D2
d1
d2
Rake Angle ()
H
*SL
A.R.
R.R.
+10
-10
Fig.2
MFH 2000R-14-4T
MFH 2500R-14-4T
+10
2500R-14-5T
2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313
+10
MFH 3000R-14-5T
3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382
3000R-14-6T
MFH 4000R-14-6T
Weight
(kg)
Max. Rev.
(min-1)
D1
LD
GM
Fig.1
(Inch Size)
Dimensions (in)
D
Drawing
Description
No. of Inserts
Stock
Bore Dia.
MFH 2000R-10-4T
Inch Spec
D2
Rake Angle ()
Weight
(kg)
Max. Rev.
(min-1)
Dimensions (in)
Drawing
No. of Inserts
Stock
Description
(Inch Size)
Coolant Hole
Inch Spec
Bore Dia.
Coolant Hole
0.4
8,800
-10
0.6
7,400
-10
0.6
7,400
+10
-9
1.2
6,400
3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 0.079 0.197 +10
-9
1.2
6,400
2.48
+10
-7
2.3
5,600
4000R-14-7T
2.48
+10
-7
2.3
5,600
MFH 5000R-14-7T
2.48
+10
-7
Fig.3
2.9
4,800
MFH 6000R-14-8T
2.48
+10
-6
Fig.4
4.5
4,200
Fig.1
(Inch Size)
: U.S. Stock
Spare Parts
Description
MFH2000R-10-4T
MFH2000R-10-5T
MFH2500R-10-5T
MFH2500R-10-6T
MFH3000R-10-7T
MFH2000R-14-4T
MFH2500R-14-4T
MFH2500R-14-5T
MFH3000R-14-5T
MFH3000R-14-6T
MFH4000R-14-6T
MFH4000R-14-7T
MFH5000R-14-7T
MFH6000R-14-8T
Clamp Screw
Wrench
DTPM
SB-4090TRPN
Anti-Seize
Compound
PST-IP15
MP-1
Mounting
Bolt
TTP
DTPM-15
Recommended Torque
for Insert Clamp 3.5 Nm
HH3/8-1.25(H)
Applicable Inserts
P19
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
Caution with Max. Revolution
When running an end mill or a cutter at the
maximum revolution, the insert or cutter
may be damaged by centrifugal force.
HH1/2-1.25(H)
XNS610*2
HH3/8-1.25(H)
SB-50120TRP
TTP-20
Recommended Torque
for Insert Clamp 4.5 Nm
12
Pre-Set
Torque Wrench*1
PST-IP20
MP-1
HH1/2-1.25(H)
SOMT140520ER-GM
SOMT140520ER-LD
SOMT140514ER-FL
(Metric Size)
GM
D1
LD
FL
d1
d2
*1 SL
A.R.
R.R.
50
33
37.5
36.5
47
(0.875")
22.225
19
11
50
19
8.4
+10
-5
0.4
10,000
050R-10-5T
50
33
37.5
36.5
47
(0.875")
22.225
19
11
50
19
8.4
+10
-5
0.4
10,000
22.225
0.7
8,800
MFH 063R-10-5T
63
46
50.5
49.5
60
(0.875")
19
11
50
19
8.4
+10
-4
063R-10-6T
63
46
50.5
49.5
60
(0.875")
22.225
19
11
50
19
8.4
+10
-4
0.7
8,800
31.75
12.7 21.5
* (1.2)
10.4
10.4
10.4
10.4
12.4
12.4
12.4
+10
-4
1.3
7,600
+10
+10
+10
+10
+10
+10
+10
-5
-5
-4
-4
-4
-4
-4
0.4
0.4
0.7
0.7
0.7
0.7
1.6
10,000
10,000
8,800
8,800
8,800
8,800
7,600
MFH 080R-10-7T
80
63
67.5
66.5
76
(1.250")
26
17
63
32
MFH 050R-10-4T-M
050R-10-5T-M
MFH 063R-10-5T-22M
063R-10-6T-22M
063R-10-5T-27M
063R-10-6T-27M
MFH 080R-10-7T-M
4
5
5
6
5
6
7
50
50
63
63
63
63
80
33
33
46
46
46
46
63
37.5
37.5
50.5
50.5
50.5
50.5
67.5
36.5
36.5
49.5
49.5
49.5
49.5
66.5
47
47
60
60
60
60
76
22
22
22
22
27
27
27
19
19
19
19
20
20
20
11
11
11
11
13
13
13
50
50
50
50
50
50
63
21
21
21
21
24
24
24
6.3
6.3
6.3
6.3
7
7
7
No. of Inserts
Description
Fig.1
(Metric Size)
Dimensions (mm)
D
Fig.1
GM
D1
LD
FL
Rake Angle ()
D2
d1
d2
*1 SL
A.R.
R.R.
Weight
(kg)
Max. Rev.
(min-1)
3.5
Drawing
Stock
Bore Dia.
Inch Spec
D2
MFH 050R-10-4T
Metric Spec
Rake Angle ()
Weight
(kg)
Max. Rev.
(min-1)
Dimensions (mm)
Drawing
No. of Inserts
Stock
Description
(Metric Size)
Coolant Hole
Metric Spec
Inch Spec
Bore Dia.
Coolant Hole
MFH 063R-14-4T
63
40
46
45
60
(0.875")
22.225
19
11
50
19
8.4
-10
Fig.1
0.6
7,400
063R-14-5T
63
40
46
45
60
(0.875")
22.225
19
11
50
19
8.4
-10
Fig.1
0.6
7,400
31.75
-8
Fig.1
1.3
6,400
Fig.1
1.3
6,400
MFH 080R-14-5T
80
57
63
62
76
(1.250")
26
17
63
32
12.7
080R-14-6T
80
57
63
62
76
(1.250")
31.75
26
17
63
32
12.7
31.75
-8
2
+10
MFH 100R-14-6T
100
77
83
82
96
(1.250")
26
17
63
32
12.7
-7
Fig.1
2.4
5,600
100R-14-7T
100
77
83
82
96
(1.250")
31.75
26
17
63
32
12.7
-7
Fig.1
2.4
5,600
38.1
63
38
10
15.9
-7
Fig.2
2.9
4,800
Fig.2
3.9
4,200
Fig.1
Fig.1
Fig.1
Fig.1
Fig.1
Fig.1
Fig.2
Fig.2
Fig.2
Fig.3
0.6
0.6
0.6
0.6
1.4
1.4
2.4
2.4
2.8
3.7
7,400
7,400
7,400
7,400
6,400
6,400
5,600
5,600
4,800
4,200
MFH 125R-14-7T
125
102
108
107
100 (1.500")
55
MFH 160R-14-8T
160
137
143
142
72
63
38
11
19.1
-6
MFH 063R-14-4T-22M
063R-14-5T-22M
063R-14-4T-27M
063R-14-5T-27M
MFH 080R-14-5T-M
080R-14-6T-M
MFH 100R-14-6T-M
100R-14-7T-M
MFH 125R-14-7T-M
MFH 160R-14-8T-M
4
5
4
5
5
6
6
7
7
8
63
63
63
63
80
80
100
100
125
160
40
40
40
40
57
57
77
77
102
137
46
46
46
46
63
63
83
83
108
143
45
45
45
45
62
62
82
82
107
142
50.8
100 (2.000")
60
22
60
22
60
27
60
27
76
27
76
27
96
32
96
32
100
40
100
40
19
19
20
20
20
20
26
26
55
68
11
11
13
13
13
13
17
17
66.7
50
50
50
50
63
63
63
63
63
63
21
21
24
24
24
24
28
28
33
32
6.3
6.3
7
7
7
7
8
8
9
9
10.4
10.4
12.4
12.4
12.4
12.4
14.4
14.4
16.4
16.4
-10
-10
-10
-10
-8
-8
-7
-7
-7
-6
+10
13
(Metric Size)
Spare Parts
Description
Clamp Screw
Pre-Set
Torque Wrench*
Wrench
DTPM
Anti-Seize
Compound
TTP
HH1030
MFH063R-10-(-22M)
SB-4090TRPN
DTPM-15
Recommended Torque
for Insert Clamp 3.5 Nm
PST-IP15
MP-1
HH1640
MFH080R-10--M
HH1235
MFH063R-14-(-22M)
HH1030
MFH063R-14--27M
HH1235
MFH080R-14-
HH1640
MFH100R-14-
SB-50120TRP
TTP-20
Recommended Torque
for Insert Clamp 3.5 Nm
PST-IP20
MP-1
HH1235
HH1640
MFH100R-14--M
MFH125R-14-
MFH160R-14-
14
HH1235
MFH080R-10-
MFH080R-14--M
Applicable Inserts
P19
HH1030
MFH050R-10-(-M)
MFH063R-10--27M
Mounting
Bolt
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
SOMT140520ER-GM
SOMT140520ER-LD
SOMT140514ER-FL
(Inch Size)
Standard (Cylindrical)
Weight
(kg)
Max. Rev.
(min-1)
1.000
0.331
0.508
0.469
1.000
5.500
3.173
Fig.4
0.4
17,000
MFH 1250-W125-10-2T
1.250
0.581
0.758
0.719
1.250
6.000
2.750
Fig.4
0.8
14,000
1250-W125-10-3T
1.250
0.581
0.758
0.719
1.250
6.000
2.750
Fig.4
0.8
14,000
MFH 1500-W150-10-3T
1.500
0.831
1.008
0.969
1.500
6.000
2.000
Fig.4
0.8
11,500
1500-W150-10-4T
1.500
0.831
1.008
0.969
1.500
6.000
2.000
Fig.4
0.8
11,500
MFH 1000-S100-10-2T-8
1.000
0.331
0.508
0.469
1.000
8.000
4.750
Fig.3
0.8
17,000
MFH 1250-S125-10-2T-8
1.250
0.581
0.758
0.719
1.250
8.000
4.750
Fig.3
0.8
14,000
MFH 1500-S125-10-4T10
1.500
0.831
1.008
0.969
1.250
10.000
2.000
Fig.1
0.8
11,500
Stock
Drawing
No. of Inserts
Rake Angle ()
Bore Dia.
Standard Shank
(Weldon)
Dimensions (in)
MFH 1000-W100-10-2T
Description
Long Shank
(Cylindrical)
(Inch Size)
Coolant Hole
D1
GM
LD
FL
0.059
SL
A.R.
0.138
+10
R.R.
-5
: U.S. Stock
(Inch Size)
Spare Parts
Description
Clamp Screw
Wrench
Pre-Set
Torque Wrench*
Anti-Seize
Compound
Applicable Inserts
P19
MFH-10-
SB-4075TRP
DTPM-15
Recommended Torque
for Insert Clamp 3.5 Nm
PST-IP15
MP-1
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
15
(Metric Size)
Standard (Cylindrical)
2
2
2
3
2
3
3
4
2
3
3
4
2
2
2
2
4
2
2
2
2
4
25
28
32
32
35
35
40
40
25
32
40
40
25
28
32
35
40
25
28
32
35
40
GM
D1
LD
FL
8
11
15
15
18
18
23
23
8
15
23
23
8
11
15
18
23
8
11
15
18
23
12.5
15.5
19.5
19.5
22.5
22.5
27.5
27.5
12.5
19.5
27.5
27.5
12.5
15.5
19.5
22.5
27.5
12.5
15.5
19.5
22.5
27.5
11.5
14.5
18.5
18.5
21.5
21.5
26.5
26.5
11.5
18.5
26.5
26.5
11.5
14.5
18.5
21.5
26.5
11.5
14.5
18.5
21.5
26.5
25
25
32
32
32
32
32
32
25
32
32
32
25
25
32
32
32
25
25
32
32
32
140
140
150
150
150
150
150
150
117
131
112
112
200
200
200
200
250
300
300
300
300
300
60
40
70
70
50
50
50
50
60
70
50
50
120
40
120
50
50
180
40
180
50
50
SL
3.5
+10
-5
1.5
*(1.2)
3.5
+10
-5
1.5
*(1.2)
3.5
+10
-5
1.5
*(1.2)
3.5
+10
-5
Clamp Screw
Fig.3
Fig.1
Fig.3
Fig.3
Fig.1
Fig.1
Fig.1
Fig.1
Fig.4
Fig.4
Fig.2
Fig.2
Fig.3
Fig.1
Fig.3
Fig.1
Fig.1
Fig.3
Fig.1
Fig.3
Fig.1
Fig.1
0.4
0.5
0.8
0.8
0.8
0.8
0.9
0.9
0.4
0.7
0.7
0.7
0.6
0.7
1.0
1.4
1.5
1.0
1.1
1.6
1.7
1.8
17,000
15,500
14,000
14,000
13,000
13,000
11,500
11,500
17,000
14,000
11,500
11,500
17,000
15,500
14,000
13,000
11,500
17,000
15,500
14,000
13,000
11,500
(Inch Size)
Spare Parts
Description
R.R.
1.5
*(1.2)
A.R.
Coolant Hole
Rake Angle ()
Max. Rev.
(min-1)
Dimensions (mm)
Weight
(kg)
(Metric Size)
Drawing
MFH 25-S25-10-2T
MFH 28-S25-10-2T
MFH 32-S32-10-2T
32-S32-10-3T
MFH 35-S32-10-2T
35-S32-10-3T
MFH 40-S32-10-3T
40-S32-10-4T
MFH 25-W25-10-2T
MFH 32-W32-10-3T
MFH 40-W32-10-3T
40-W32-10-4T
MFH 25-S25-10-2T-200
MFH 28-S25-10-2T-200
MFH 32-S32-10-2T-200
MFH 35-S32-10-2T-200
MFH 40-S32-10-4T-250
MFH 25-S25-10-2T-300
MFH 28-S25-10-2T-300
MFH 32-S32-10-2T-300
MFH 35-S32-10-2T-300
MFH 40-S32-10-4T-300
Stock
Description
No. of Inserts
Long Shank
(Cylindrical)
Standard Shank
(Weldon)
Standard Shank
(Cylindrical)
Bore Dia.
Wrench
Pre-Set
Torque Wrench*
Anti-Seize
Compound
Applicable Inserts
P19
MFH-10-
SB-4075TRP
DTPM-15
Recommended Torque
for Insert Clamp 3.5 Nm
16
PST-IP15
MP-1
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
(Metric Size)
(Metric Size)
Drawing
Weight
(kg)
Max. Rev.
(min-1)
MFH 50-S42-14-3T
50
27
33
32
42
150
50
+10
-10
Fig.1
1.4
8,800
MFH 63-S42-14-4T
63
40
46
45
42
150
50
+10
-10
Fig.2
1.7
7,400
MFH 80-S42-14-5T
80
57
63
62
42
150
50
+10
-8
Fig.2
2.3
6,400
Stock
Coolant Hole
Rake Angle ()
No. of Inserts
Dimensions (mm)
D
Description
GM
D1
LD
FL
SL
A.R.
R.R.
(Inch Size)
Spare Parts
Description
Clamp Screw
Wrench
Pre-Set
Torque Wrench*
Anti-Seize
Compound
Applicable Inserts
P19
MFH-14-
SB-50120TRP
TTP-20
Recommended Torque
for Insert Clamp 4.5 Nm
PST-IP20
MP-1
SOMT140520ER-GM
SOMT140520ER-LD
SOMT140514ER-FL
17
(Metric Size)
25
12.5
11.5
23
12.5
57
35
M12P1.75
19
10
17,000
MFH 28-M12-10-2T
28
11
15.5
14.5
23
12.5
57
35
M12P1.75
19
10
15,500
MFH 32-M16-10-2T
32
15
19.5
18.5
30
17
63
40
M16P2.0
24
12
14,000
32-M16-10-3T
32
15
19.5
18.5
30
17
63
40
M16P2.0
24
12
MFH 35-M16-10-2T
35
18
22.5
21.5
30
17
63
40
M16P2.0
24
12
35-M16-10-3T
35
18
22.5
21.5
30
17
63
40
M16P2.0
24
12
13,000
MFH 40-M16-10-3T
40
23
27.5
26.5
30
17
63
40
M16P2.0
24
12
11,500
40-M16-10-4T
40
23
27.5
26.5
30
17
63
40
M16P2.0
24
12
11,500
FL
D2
L1
M1
1.5
*(1.2)
SL
A.R.
R.R.
14,000
3.5
+10
-5
13,000
(Inch Size)
Spare Parts
Description
Max. Rev.
(min-1)
GM
D1
LD
Coolant Hole
MFH 25-M12-10-2T
Stock
No. of Inserts
Dimensions (mm)
D
Description
Wrench
Pre-Set
Torque Wrench*
Anti-Seize
Compound
Applicable Inserts
P19
MFH-10-
SB-4075TRP
DTPM-15
Recommended Torque
for Insert Clamp 3.5 Nm
18
PST-IP15
MP-1
SOMT100420ER-GM
SOMT100420ER-LD
SOMT100420ER-FL
Mold Steel
Austenitic Stainless Steel
Titanium Alloy
Insert
Hardened Materials
Dimension (in)
Description
A
General Purpose
Usage Classification
MEGACOAT NANO
CVD
CA6535
0.079
16
0.079
16
16
SOMT 100420ER-LD
Angle
()
P12
P18
Large D.O.C.
Wiper Edge
SOMT 140520ER-LD
16
SOMT 100420ER-FL
16
SOMT 140514ER-FL
16
: U.S. Stock
Cutting Performance
MFH1000-W100-10-2T
MFH2000R ~ 3000R-10-
(GM, FL Chipbreakers)
MFH1250-W125-10-
MFH . . -14-
MFH1500-W150-10-
T
LD Chipbreaker:
MAX D.O.C. for LD chipbreaker is 0.197 (0.138 for SOMT10)
Please refer to P20 for feed rate
End Mill:
Please refer to the application map above
Face Mill:
MAX feed rate (inches per tooth) fz = 0.079ipt
19
1st Recommendation
2nd Recommendation
Chipbreaker
MEGACOAT NANO
MFH1000
MFH25-
MFH1250
MFH32-
MFH1500
MFH40-
Carbon Steel
Alloy Steel
Mold Steel
(~40HRc)
Mold Steel
(40~50HRc)
Austenitic
Stainless Steel
Martensitic
Titanium Alloy
Carbon Steel
Alloy Steel
Mold Steel
(~40HRc)
Mold Steel
(40~50HRc)
Austenitic
Stainless Steel
Martensitic
70 - 100 - 160
Titanium Alloy
GM Stainless Steel
LD Stainless Steel
20
Workpiece
MFHR-10
MFH-14
PR1535
PR1525
70 - 100 - 160
CVD
PR1510
CA6535
70 - 100 - 160
-
70 - 100 - 160
Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Feed rate should be reduced to 25% of recommended cutting conditions
Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
Internal coolant is recommended for slotting applications
For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type
1st Recommendation
2nd Recommendation
Chipbreaker
Workpiece
MEGACOAT NANO
MFH1000
MFH25-
MFH1250
MFH32-
MFH1500
MFH40-
Carbon Steel
Alloy Steel
Mold Steel
(~40HRc)
Mold Steel
(40~50HRc)
Austenitic
Stainless Steel
Martensitic
Titanium Alloy
FL Stainless Steel
MFHR-10
MFH-14
PR1535
PR1525
70 - 100 - 160
CVD
PR1510
CA6535
70 - 100 - 160
Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Feed rate should be reduced to 25% of recommended cutting conditions
Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
Internal coolant is recommended for slotting applications
For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type
21
Holder
Chipbreaker
Approx. R
(in)
Unmachined Part
K (in)
GM
10
0.118
0.034
90
LD
14
0.148
0.027
65
FL
14
0.118
0.035
80
GM
10
0.148
0.054
90
LD
16
0.197
0.042
65
FL
13
0.118
0.054
80
MFH-10-
MFH-14-
Ramping
MFH-10-
MFH-14-
1.00"
1.25"
1.50"
2.00"
2.50"
3.00"
2.00"
2.50"
3.00"
4.00"
5.00"
6.00"
25mm
28mm
32mm
35mm
40mm
50mm
63mm
80mm
50mm
63mm
4.5
3.5
2.5
1.8
0.5
0.4
0.2
tan max
0.087
0.078
0.070
0.061
0.052
0.043
0.035
0.017
tan max
0.035
0.031
0.017
0.009
0.007
0.003
Ramping angle should be under max (maximum ramping angle) in the above cutting conditions
Reduce recommended feed rate in cutting conditions above by 70%
L=
D.O.C.
tan max
Helical Milling
For Helical milling, use between Min. drilling dia. and Max. drilling dia.
22
Exceeding Max.
Machining Dia.
Under Min.
Machining Dia.
Holder
MFH-10-
2D 0.709"
2D 0.079"
MFH-14-
2D 0.984"
2D 0.079"
Keep machine depth per rotation less than max D.O.C. (S) in the cutter dimensions chart
Use climb milling. (Refer to detail on right)
Feed rates should be reduced to 50% of recommended cutting condition (Page 20-21)
Use caution to eliminate incidences caused by producing long chips
Drilling
GM
Holder
LD
FL
MFH-10-
0.059"
D0.709"
0.059"
D0.551"
0.059"
D0.591"
MFH-14-
0.079"
D0.945"
0.079"
D0.709"
0.079"
D0.748"
[Drilling Depth]
See Max. Drilling Depth (Pd) in the above cutting conditions
Traversing after Drilling
I t is recommended to reduce feed by 25% of recommendation on Page 20-21
until Center Core is removed
Axial feed rate recommendation per revolution is 0.008 ipr while drilling
Plunging
Insert Description
SOMT10 Type
0.315"
SOMT14 Type
0.453"
3D Machining
Insert
Ramping
Contouring
(Rising Wall Angle)
Plunging
Helical Milling
Pocketing
GM
(90)
LD
Limit (65)
FL
Limit (80)
23