K3V
K3V
The operating conditions of the products shown in this catalog vary depending upon each application. Therefore, the decision of the products' suitab ility to the system considered m ust b e m ade b y the designer of the hydraulic system and/or the person in charge of determ ining the specification after m ak ing analysis and conducting tests, if necessary. The study of the specification shall b e done b ased on the latest catalog and technical docum ents, and the system m ust b e com posed tak ing into account situations regarding the possib ility of m achine failure. P rior to use of the products, descriptions given in the S A F E TY P R E C A U TIO N S m ust b e ob served for the proper use. The technical inform ation in this catalog represents typical characteristics and perform ance of the products, and is not guaranteed one. In case the products are used in the following conditions or environm ents, please consult us prior to the use. U nspecified conditions or environm ents U se for atom ic power, aviation, m edical treatm ent, and/or food U se lik ely to affect hum an b eings or assets significantly or req uiring particular safety The inform ation describ ed in this catalog is sub ject to change without notice. F or updated inform ation, please consult our cam pany.
SAFETY PRECAUTIONS
Before you use the product, you MUST read the operation or operators manual and MUST fully understand how to use the product. To use the product safely, you MUST carefully read all W arnings and C autions in this manual. Y ou MUST also observ e the related regulations and rules regarding safety.
CAUTION
P ay enough attention on h andling meth od to avoid pinc h ing h ands or bac k problems th at CAUTION may be c aused by h eavy weigh t of th e produc t or h andling posture. D o not step on th e produc t, h it it, drop it or give strong outside forc e to it, as one of th ese CAUTION ac tions may c ause th e failure of work , damage or oil leak age. W ipe th e oil on th e produc t or floor off c ompletely , as th e oil c reates slippery CAUTION c onditions th at may result in dropping th e produc t or injuring.
CAUTION
*C E R T IF IE D P E R S O N : a person wh o h as
enough k nowledge lik e a person wh o is trained by K awasak is h y draulic sc h ool. M ak e it sure th at th e power of th e h y draulic power unit is turned off and th at th e elec tric W ARNING motor or engine h as c ompletely stopped before starting installation or removal. Y ou must also c h ec k th e sy stem pressure h as dropped to z ero. T urn off th e power before starting wiring or oth er work s related to th e elec tric power, W ARNING oth erwise y ou may be stuc k by an elec tric sh oc k . C lean th e th reads and mounting surfac e c ompletely , oth erwise y ou may ex perienc e CAUTION damages or oil leak age c aused by insuffic ient tigh tening torq ue or brok en seal. U se th e spec ified bolts and k eep th e spec ified tigh tening torq ue wh en y ou install th e produc t. CAUTION U sage of unauth oriz ed bolts, lac k of torq ue or ex c ess of torq ue may c reate problems suc h as failure of work , damage and oil leak age.
CAUTION
D o not disassemble and assemble with out approval by K awasak i. It may c ause troubles CAUTION and failure, or it may not work as spec ified. If it is nec essary by all means to disassemble and assemble, it must be done by an auth oriz ed person. K eep th e produc t from dust and rust by pay ing attention to th e surrounding temperature and CAUTION h umidity wh en y ou transport or store th e produc t. R eplac ing th e seals may be req uired if y ou use th e produc t after long time storage.
CAUTION
Out of a Wide Variety of Our Swash Plate Type Axial Piston Pumps, We Introduce b elow Those M ost Suitab le for Construction M achines with Open Circuits.
KP M S w a s h P la te Ty p e A x ia l P is to n P u m p s P ro g r a m s fo r In d u s tr ia l Ve h ic le s
Displacement 60 cm3 K3V63DT K5 V8 0 DT 80 K3V63DTP K5 V8 0 DTP Double pump (Tandem type) Double pump (P arallel type) Single pump K3V63S K5 V8 0 S
110
K3V1 1 2 DT K5 V1 4 0 DT
K3V1 1 2 DP K5 V1 4 0 DP
K3V1 1 2 S K5 V1 4 0 S
2 00 K5 V2 0 0 DT K5 V2 0 0 DTP K5 V2 0 0 DP K5 V2 0 0 S
K5 V2 0 0 DTH
K5 V2 0 0 DP H
K5 V2 0 0 S H
280
K3V2 8 0 DTH
K3V2 8 0 S
K3V2 8 0 S H
3. L ong L ife
A long life is obtained by adopting main bearings of large capacity and th e piston-retu rn mech anism th at compensates for th e w ear of th e sh oe.
4. L ow N oise
E v en less noise h as been ach iev ed becau se of th e optimu m design of th e v alv e plate and th e casing rigidity.
SERIES
The N series pump, which was used widely as a piston pump especially for construction machines, has been modified to the K 3V series, meeting the present-day req uirements. This pump has optimum functuon design and is provided with further improved power density, efficiency, and reliability, attained from our many years of ex periences with the NV series.
ORDERING CODE
K 3V 280
K 3V series D isplacement 63 : 63 cm3 112 : 112 cm3 140 : 140 cm3 280 : 280 cm3 D T: D ouble pump (Tandem type) D P: D ouble pump (Parallel type) S : Single pump
DT H
100
2N 01
D esign code of regulator Regulator code D irection of rotation R : Clockwise L : Counterclockwise (viewed from shaft end) D esigh code Standard H : with Centrifugal pump P : with PTO
1M Pa =10.19 7 kgf/cm2 1Nm = 0.1019 7 kgfm
SPECIF ICATIONS
Siz e D isplacement Pressure (M Pa)
Speed (min-1)
1
140 140
280 280
63
1. Pressure to which guarantee of performance, functions or service life is applied. D urability is unlimited (ex cept for the bearing life). 2. At max . displacement. In case of engine driving, max . idling speed should be below this value. This suction pressure should be -0.01 M Pa and above. 3. Suction pressure should be above 0.1M Pa. 4. M ax . speed with centrifugal pump 5. W hen other kinds of fluid would be used, please consult with us.
1,600 4 (2,000)
2,000 1,9 50
M ass (kg)
68 125
5 Antiwear
140 27 0
Hydraulic fluid
- 20 ~ + 9 5 C
10 ~ 1,000 mm2/S (cSt) Suction line Return line 80 ~ 150 mesh nominal 10 micron meter
SERIES
With new technology the K5V series has enabled increased power density.
V a ria tio n o f p u m p d is p la c e m e n t
K 3V K 5V K 5V 80
0 50
63
112
140 180
280
K 5V 140
100 150
K 5V 200
200 250 300
Displacement (cm3)
ORDERING CODE
K5 V 200 DT H 100 R
K5V series Displacement 80 : 80cm3 140 : 140cm3 200 : 200cm3 DT: Double pump (Tandem type) DP: Double pump (Parallel type) S : Single pump
9 N 01
Design code of regulator Regulator code Direction of rotation Clockwise Counterclockwise (viewed from shaft end) Desigh code Standard H : with Centrifugal pump P : with PTO
SPECIFICATIONS
Size Displacement Pressure (MPa)
Speed (min-1)
1
200 200
80
1. Pressure to which guarantee of performance, functions or service life is applied. Durability is unlimited (except for the bearing life). 2. At max. displacement. In case of engine driving, max. idling speed should be below this value. This suction pressure should be -0.0 1MPa and above. 3. Suction pressure should be above 0.1MPa. 4. Max. speed with centrifugal pump 5. When other kinds of fluid would be used, please consult with us.
1,900 4 (2,200)
Mass (kg)
68 125
5 Antiwear
86 160
hydraulic fluid
Hydraulic fluid
- 20 ~ + 95 C
10 ~ 1,000 mm2/S (cSt) Suction line Return line 80 ~ 150 mesh nominal 10 micron meter 6
H orsepow er C ontrol
C ode C ontrol ty pe C ontrol curv e F unction & features
C ode C ontrol ty pe
C ontrol curv e
1 M
M anual flow control
S Lever stroke Q
According to the rise of delivery pressuer of a pump, the tilting angle of the pump is automatically decreased, and the constant torque control is achieved.
W ith the manual control, the outlet flow can be steplessly controlled.
2
Pi Pilot pressure
Total horsepower control Positive flow control 2.The total horsepower control can be achieved by decreasing the horsepower of a pump depending upon the pressure of its companion pump.
Q
P2
1.According to the rise of delivery pressure of a pump, the tilting angle of the pump is automatically decreased, and the constant torque control is achieved. (compensation control)
Positive flow control can be carried out by using the pilot pressure.
P1
Q Pi
Pressure cut-off
N
Negative flow control
Negative flow control can be carried out by using the pilot pressure.
P Q Pm
Q Pi
Two-stage max . flow control can be obtained by supplying ex ternal pilot pressure. (only in negative flow control)
If the pressure rises above the set value, the pump outlet flow is automatically decreased by the pressure cut-off control.
Q P
Pf
V ariable horsepower control V ariable horsepower control can be obtained by supplying pilot pressure or electric current.
C ode N o.
10
Total horsepower control + H igh-pressure cut-off Positive flow control + Total horsepower control
20
60
2P
2N
Negative flow control + Total horsepower control
9L
2C
9N
Control type
Negative flow control + Total horsepower control + Two-stage max . flow control
P2
P2 P2 P2
P2 Pf
P2
Circuit diagram
Pi1
Pi1
Flow cotrol and H orsepower control can be combined with each other. Ex amples of applied circuits are shown above. Please consult us about other kinds of control, if necessary.
Direction of rotation
: Clockwise : Counterclockwise (Viewed from shaft end)
Dr2
L2
Suction Delivery
L9 L10
4-
D1
L5 Flange mounting face L13
PTO )
L1 L18 L19
Dimensions of P T O unit
L22 L21 M Involute spline to SAE L20
Dr1
Involute spline to S A E
Number of teeth 10 13
Dr2
L2
D3 L23
Suction
L8 L10
L9
Rule
L7
L11 L12
D2
D1
L5
L6
L15
30
4- d
L14
L6
3 0
Dr2 Dr1
Dimensions
Size
K3V63 K3V1 1 2 K3V1 4 0 K3V2 8 0 K5 V8 0 K5 V1 4 0 K5 V2 0 0
D1
180 224 250 300 180 224 250
(mm)
D2
125 160 180 200 125 160 180
D3
82.55 82.55 101.6 82.55 82.55 101.6
d
18 22 22 26 18 22 22
L1
76 78 93 115 76 78 93
L2
70 80 92 150 70 80 92
L3
70 80 92 125 70 80 92
L4
142 142 142 142 142 142 142
L5
190 234 256 300 190 234 256
L6
89 100 112 127 89 100 112
(mm)
L7
98 110 123 140 98 110 123
L8
8 8 8 8 8 8 8
L9
228 265 305 356 228 265 305
L10
138 167 190 203 138 167 190
L11
37 41 53 70 37 41 53
L12
37 41 53 70 37 41 53
L13
464 538 618 792 464 538 618
L14
97 109 121 150 97 109 121
L15
195 220 245 286 195 220 245
Size
K3V63 K3V1 1 2 K3V1 4 0 K5 V8 0 K5 V1 4 0 K5 V2 0 0
L16
110 110 122 110 110 122
L17
213 213 292 213 213 292
L18
177 214 257 177 214 257
L19
268 305 361 268 305 361
L20
150 150 200 150 150 200
L21
2.4 2.4 2.4 2.4 2.4 2.4
L22
8 8 15 8 8 15
L23
106 106 127 106 106 127
M
2M1025 2M1025 4M1222 2M1025 2M1025 4M1222
Spec.
No. of teeth
14 14 17 18 12 17 17
Pressure angle
30 20 20 20 20 20 20
Module
12 / 24 2.5 2.5 3.0 2.5 2.5 2.5
Rule
SAE J IS B 1603 J IS B 1603 J IS B 1603 J IS B 1603 J IS B 1603 J IS B 1603
Flang e mounting
Size
K3V63 K3V1 1 2 K3V1 4 0 K3V2 8 0 K5 V8 0 K5 V1 4 0 K5 V2 0 0
(mm)
c
60 60 76 89 60 60 76
dScrew depth
M1218 M1218 M1624 M1624 M1218 M1218 M1624
L9
Flang e mounting
Size
K3V63 K3V1 1 2 K3V1 4 0 K3V2 8 0 K5 V8 0 K5 V1 4 0 K5 V2 0 0
(mm)
a
23.8 23.8 27.8 31.8 23.8 23.8 27.8
c
19 19 25 32 19 19 25
d
31.0 31.0 37.5 61.5 31.0 31.0 37.5
eScrew depth
M1016 M1016 M1222 M1220 M1016 M1016 M1222
a L9
Drain port (R
Size
K3V63 K3V1 1 2 K3V1 4 0 K3V2 8 0 K5 V8 0 K5 V1 4 0 K5 V2 0 0
ule: J IS B 2 35 1 )
a
G G G G G G G 1/2 3/4 3/4 3/4 1/2 3/4 3/4
(mm)
b
22.6 30.8 30.8 30.8 22.6 30.8 30.8
c
2.5 3.5 3.5 3.5 2.5 3.5 3.5
d
19 20 23 23 19 20 23
15
b c
a 45 d
10
12 d
L8
L6 L13 Delivery L1
15
30
D1
L3 Suction L12
Dimensions
Size
K3V112 K5V140 K5V200
D1
429 429 530
L2
D2
410 410 511
d
11 11 14
L1
235 235 272
L2
113 113 138
L3
163 163 206
L4
111 111 141
L5
256 256 301
L6
428 428 507
L7
493 493 570
L8
34 34 34
L9
5 5 5
L10
148 148 135
L11
522 522 625
L12
391 391 400
(mm) L13
Spec.
No. of teeth
14 17 15
Pressure angle
20 20 30
(mm)
Module
2.5 2.5 8/16
Rule
JIS B 1603 JIS B 1603 ANSI
b
88.9 88.9 120.7
c
60 60 83
dScrew depth
(mm) d d e
b
50.8 50.8 66.7
c
19 19 32
d
34.0 34.0 41.5
eScrew depth
a (mm)
a b c
b
30.8 30.8 30.8
c
3.5 3.5 3.5
d
20 20 23
15
a 45 d
11
Single Type
for K5V200S
Direction of rotation
: Clockwise : Counterclockwise (Viewed from shaft end) L3
L16
L6
Suction Delivery
Dr2 Dr1 L14 L13 Use Dr1 or Dr2 port for case drain.
D1
L5
Flange mounting face
Dimensions
Size
K3V63 K3V112 K3V140 K3V280 K5V80 K5V140 K5V200
D1
180 224 250 300 180 224
L2
30
D2
125 160 180 200 125 160 165
d
18 22 22 22 18 22 22
L1
76 78 93 115 76 78 75
L2
70 80 92 150 70 92 92
L3
70 80 92 125 70 92 92
L4
142 142 142 142 142 142 142
L5
190 234 256 300 190 234 265
L6
89 100 112 127 89 100 132
L7
98 110 123 140 98 110 132
L8
8 8 8 8 8 8 16
L9
210 250 292 343 210 264 300
L10
138 167 190 203 138 167 190
L11
37 41 53 70 37 41 53
L12
37 41 53 70 37 41 53
L13
277 309 366 433 277 338 389
L14
89 109 121 135 89 109 121
L15
195 220 245 286 195 220 245
(mm) L16
225
No. of teeth
14 14 17 18 12 17 13
(mm)
Pressure angle
30 20 20 20 20 20 30
Module
12/24 2.5 2.5 3.0 2.5 2.5 8/16
(mm)
Rule
SAE JIS B 1603 JIS B 1603 JIS B 1603 JIS B 1603 JIS B 1603 SAE
dScrew depth
M1218 M1218 M1218 M1220 M1218 M1218 M1624
Size
b
57.2 50.8 66.7 66.7 57.2 66.7 79.4
c
25 19 32 32 25 32 38
dScrew depth
M1216 M1016 M1218 M1220 M1216 M1218 M1624
L9
b
22.6 30.8 30.8 30.8 22.6 30.8 30.8
c
2.5 3.5 3.5 3.5 2.5 3.5 3.5
d
19 20 23 23 19 20 23
15
b c
a 45 d
12
Front pump
Rear pump
Tandem pump
Filtration
For satisfactory service life of these pumps in application, the operating fluid should be continuously fiitered to keep at least the cleanliness level of NAS 16 3 8 Class 9 . A 10 m filter must be used in the return line and a 80 ~ 15 0 mesh strainer in the suction lines.
10 m Air
10 m
15 0 mesh
15 0 mesh
13
Please use a flexible coupling for connection of the pump drive shaft with an engine flywheel or an electric motor shaft. Alignment should be so carried out that the parallel error may be held with in 0.03 mm. D o not put a radial or thrust load at the shaft end.
Starting
B efore starting-up, fill the pump case with system fluid through the case drain connection. Case must remain full of fluid to provide internal lubrication.
14
Tok yo Office
W orld T rade C enter Bldg., 4 -1, H am am atsu -c ho 2-c hom e, M inato-k u , T ok y o 105-6 116 , J ap an Phone: 81-3-34 35-6 86 2 Fax: 81-3-34 35-2023
Kob e Office
K ob e C ry stal T ow er, 1-3, H igashik aw asak i-c ho 1-c hom e, C hu o-k u , K ob e, 6 50-86 80, J ap an Phone: 81-78-36 0-86 08 Fax: 81-78-36 0-86 09
http://www.khi.co.jp/kpm/
http://www.kpm- e u .com
Flutek , Ltd.
192-11, Shinc hon-dong, C hangw on, K y u ngnam , 6 4 1-370 K orea Phone: 82-55-286 -5551 Fax: 82-55-286 -5553
OVERSEAS OFFICES
Seoul Office
c /o K aw asak i M ac hine Sy stem s K orea, L td. 3rd Floor (307), Indu strial C om p lex Su p p ort Bldg., 6 37, K ojan-D ong, N am dong-G u , Inc heon, 4 05-817, K orea Phone: 82-32-821-6 94 1 Fax: 82-32-821-6 94 7
Beijing Office
Room N o.26 02, C hina W orld T ow er 1, C hina W orld T rade C enter, N o.1 J ian G u o M en W ai A v enu e, Beijing 100004 , Peop le's Rep u b lic of C hina Phone: 86 -10-6 505-1350 Fax: 86 -10-6 505-1351
Shanghai Office
13th Floor, H SBC T ow er, 101 Y in C heng East Road, Pu dong N ew A rea, Shanghai 200120, Peop le's Rep u b lic of C hina Phone: 86 -21-6 84 1-3377 Fax: 86 -21-6 84 1-226 6
Taipei Office
15th Floor, Fu -K ey Bldg., 99 J en-A i Road Sec tion 2, T aip ei, T aiw an Phone: 886 -2-2322-1752 Fax: 886 -2-2322-5009
Bangk ok Office
17th Floor, Ram aland Bldg., 952 Ram a IV Road, Bangrak , Bangk ok 10500 T hailand Phone: 6 6 -2-6 32-9511 Fax: 6 6 -2-6 32-9515
OVERSEAS SUBSIDIARIES
Kawasak i Heavy Industries (U.S.A.), Inc. 599 L exington A v enu e, Su ite 3901, N ew Y ork , N Y 10022, U .S. A . Phone: 1-212-759-4 950 Fax: 1-212-759-6 4 21 Houston Branch
333 C lay Street, Su ite 4 310, H ou ston, T X 77002-4 103, U . S.A . Phone: 1-713-6 54 -8981 Fax: 1-713-6 54 -8187