Catalogue Osung Ats
Catalogue Osung Ats
Catalogue Osung Ats
SMALL
STRONG
SAFETY
SMART
Safety Manual
Safety Notice
These safety notices are followed by important safety information. Be sure to read these notices, product instruction and other related information throughly to familiarize with product handling, safety information and all other precautions before installation or maintenance.
Emergency situation, which may cause death or serious disaster if there is mistake.
A potentially problematic situation, which may cause slight personal injury and/or damage.
These safety notices are devided as "Danger" and "Caution" according to the hazard level.
Do not enter the area under the Automatic Transfer Switches (ATS) when it is lifted or suspended using a lifter or chain block. The ATS may suddenly drop. The ATS is heavy. Entering such an area may cause serious injury.
Installation should be performed by qualified persons. Prior to commencing any installation, open the upstream circuit breaker to isolate all power/voltage sources. Otherwise, electric shock may occur. Tighten terminal screws securely according to the specified torque. Otherwise, a fire may occur. Fix the Drawout type ATS firmly on a flat level using mounting screws. Otherwise, drawout operation may cause the ATS to fall. Avoid blocking of ATS's arc gas vents to ensure the adequate arc space. Blocking of the arc gas vents could result in failure of ATS. Do not place the ATS in such area of high temperature, high humidity, dusty air, corrosive gas, strong vibration and shock or other unsual conditions. Installation in such areas could cause a fire or malfunction. Be careful to prevent foreign material of debris, concrete powder, iron powder, etc and rainwater from entering into the ATS. These materials inside the ATS could cause a fire or malfunction. For 4 pole ATS, connect the neutral wire of 3-phase, 4-wire cable to N-phase (on the right side).
Operation Precautions
Do not touch the live terminal parts. Otherwise, electric shock may occur. Do not leave the ATS in the drawout position. The ATS is heavy. Dropping the ATS could cause serious injury.
The cable size of control power should be selected considering operation current. Otherwise, a fire could occur. ATS should be operated by manual handle only under no-load condition. Operation by manual handle is strictly prohibited except emergency case. Otherwise, damage to the ATS may occur.
Maintenance, inspection or components replacement should be performed by qualified persons. Prior to commencing any work, open the upstream circuit breaker to isolate all power/voltage sources. Otherwise, electric shock may occur. Prior to commencing internal inspection for ATS, Be sure that main circuit and control source of ATS should be off. Otherwise, fingers or tools could be pinched in the internal mechanism, causing injury. Retighten the terminal screws periodically according to the specified torque. Otherwise, a fire may occur. Retighten the arcing contact mounting screws periodically according to the specified torque. Otherwise, a fire or malfunction may occur. Be sure to reinstall the arc chute if removed. Failure to do so or incorrect installation may result in a fire or cause of burns. Do not touch the live parts or structural parts close to live parts immediately after stop of power supply to ATS. Otherwise, remaining heat may cause burns. Do not approach near the arc gas vent of arc chute while ATS is under transfer. Otherwise, burns may result from high temperature of arc gas.
ompany History
Dec. 1986 Oct. 1987 Feb. 1990 Mar. 1990 Jan. 1993 Nov. 1993 Jun. 1995 Nov. 1995 Feb. 1999 Apr. 1999 Feb. 2000 May. 2000 Jul. 2002 Oct. 2005 Oct. 2005 Established O-Sung Industrial Become member of Korea Electrical Manufacturers Association Awarded honor of KOEMA for products development Awarded honor of KOEMA for excellent export records Nominated as Technology Intensive Enterprises by the Office of Industrial Advancement Administration Authenticated of Quality Product for Automatic Transfer Switch by the Office of industrial Advancement Administration Awarded the Presidential Prize at contest for Quality Control Team Become member of Korea International Trade Association(KITA) Awarded Certificate of Quality System by Korea Standards Association Quality Assurance (KSA 9001 :1998, ISO 9002 : 1994) Awarded Certificate of Quality System by Korea Management Association Quality Assurance (KSA 9001 : 1998, ISO 9001 : 1994) ASTA certified for 2000A 50KA Air Circuit Breaker ASTA certified for 1600A, 3200A & 5000A 65KA Air Circuit Breaker Certified by Taiwan Power Corporation(TPC) CE Marked for 200A ATS Passed CCC(Chinese Compulsory Certification) Test in China for ACB Registered as Venture Enterprise
ontents
Safety Manual ( OSS ) 2 6
- T, TB Type (60~400A) Ordering Information ( Feature ( Rated Specification ( Outline Dimension ( Circuit Diagram (
SS - TN, TBN Type (60~600A) Ordering Information ( Feature ( External View ( Application and Selection ( Rated Specification ( Outline Dimension ( Circuit Diagram ( OSS - PC Type (400~6300A) Ordering Information ( Feature ( Rated Specification ( Outline Dimension ( Circuit Diagram ( ATS Controller Specification & Function ( Wiring Diagram ( Technical Details ( )
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24
26
Automatic Transfer Switches I
OSS - T, TB Type
ATS(60~400A)
OSS - 6
- - PA B C D
A1 : AC 110V A2 : AC 220V D1 : DC 110V D2 : DC 125V
B Type
T : T-Type TB : TB-Type
C Number of Poles
2 : 2P 3 : 3P 4 : 4P
D Operating Voltage
Features
Sure operating latch mechanism. High current capacity with low operating current. Good closing performance. Compact and light weight. Suitable for emergency power supply facilities.
Rated Specification
TYPE
Rated Operational Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of poles Weight Rated Short-Time Withstand Current (1sec) Icw Short-Circuit Making Capacity Icm Switching Capacity Switching Frequency Operating Current DC 110V / 125V AC 100V / 110V AC 200V / 240V Operating Time Number of Operating Cycles Change - over time Opening time Without Current With Current 14A 7A / 14A 3.5A / 7A 2P 14kg 3P 16kg 5kA 7.65kA 4P 18kg Ue Ie 60A, 100A 60A, 100A
62 -T, 62 -TB
AC 600V, DC 125V 200A 200A Double Throw Front(T), Back(TB) 2P 16kg 3P 19kg 10kA 17kA 4P 22kg 2P
64 -T, 64 -TB
400A 400A
4P 22kg
16kg
AC - 33B (6Ie making / 6Ie breaking cos = 0.5 ) DC - 31B (1.5Ie making / 1.5Ie breaking L/R = 1ms ) 60Time / Hour 14A 7A / 14A 3.5A / 7A 80 ms 60 ms 10,000 5,000 14A 7A / 14A 3.5A / 7A
Cautions
1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 3. Control Relay should be selected considering sufficient contact capacity to withstand against more than control current. 1. 2. 3.
OSS - T, TB Type
ATS(60~400A)
Outline Dimension
OSS - T Type
Operating circuit terminal Manual handle inlet A Power source side main circuit terminal A Load side main circuit terminal B Power source side main circuit terminal B Change over indicator
OSS - TB Type
PANEL CUT
OSS - T, TB Type
ATS(60~400A)
Circuit Diagram
AC 110V, AC 220V
'A'-Power Source
ATS
DC 110V, DC 125V
'A'-Power Source
ATS
A1
B1
a1 b1 a3 b3
A1
B1
a1 b1 a3 b3
Xa
Xb
Xa
Xb
To Load
C1
Si Si
To Load
C1 C2
C2
A2
B2
a 2 b2 a 4 b4 'B'-Power Source
A2
B2
a2 b2 a4 b4 'B'-Power Source
A1 , A2 B1 , B2 C1 C2
A-Power Closing Terminal B-Power Closing Terminal A-Power Closing Coil B-Power Closing Coil
Control Switch A-Power Aux Switch B-Power Aux Switch Silicon Rectifier
MANU 27
AUTO
27 84
27 84
27
84
T1
T2
A1
B1
A1
B1
A1
B1
T - TYPE TB - TYPE
27 84 A2 B2
T - TYPE TB - TYPE
27 84 27 A2 B2
T - TYPE TB - TYPE
27 T1 84 T2 A2 B2
Wiring Diagram
AC Operating and Control DC Operating and Control
P
MANU
MANU 27X
MANU
27T
AUTO 84T
AUTO
C/S
27X
C/S
84X
ATS AUX
ATS AUX
27T
AUTO 84T
AUTO
C/S
27X
27T A1 B1
27X
27T A1 B1
T - TYPE TB - TYPE
27X 27T 84X 84T A2 B2
T - TYPE TB - TYPE
27X 27T 84X 84T A2 B2
DC control source N
ATS(60~600A)
OSS - 6
- - PA B C D
A1 : AC 110V A2 : AC 220V D1 : DC 110V D2 : DC 125V
B Type
TN : TN-Type TBN : TBN-Type
C Number of Poles
2 : 2P 3 : 3P 4 : 4P
D Operating Voltage
Features
Neutral Point Method
When transfer is accompanied by uninterrupted power to the load, it is recommended to transfer after checking circuit stability rather than instant transferring in case of power failure or restoration. In order to meet these requirements, positioning at neutral point(off-position) can be set by tripping mechanism as follows. A Off B, B Off A, and A Off A, B Off B And also, instantaneous transfer can be performed by operating signal.
One-Coil Application
One-coil is employed for the transfer of normal power source and emergency power source.
External View
Earthing Terminal Manual Operating Shaft (Anti-Clockwise) Circuit Diagram Name Plate Trip Button Selective Button for B Power-Closing On/Off Indicator Circuit Terminal for A Power Contacts Arc-Extinguishing Chamber Aux Switch Circuit Terminal for B Power Control Circuit Terminal Block Main Circuit Terminal for Load Amateur for Closing Coil
I9
ATS(60~600A)
Control Order Input and trip delayed operation is completed within 0.3 sec, However, sequence setting is required to control with more than 0.5 sec. Interlock Interlocking is required for control circuit so that control order should not suppy to both A power source side and B power source side simultaneously. For TN type ATS, Sequence setting is required so that closing or tripping order should not supply in the same direction. Control Circuit ATS is designed so that operation current should be off by internal switch after completion of operation. If operation current is off with auxiliary switch of the unit, it may cause a malfunction.
Rated Specification
TYPE
Rated Operational Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of poles Weight Rated Short-Time Withstand Current (1sec) Icw Short-Circuit Making Capacity Icm Switching Capacity Switching Frequency DC 110V / 125V Operating Current AC 100V / 110V AC 200V / 240V Trip Coil Current Operating Time A POWER B POWER Number of Operating Cycles Making Breaking Making Breaking 55 ms 20 ms 80 ms 20 ms 6A 3A / 6A 1.5A / 3A 2P 14kg 3P 16kg 5kA 7.65kA 4P 18kg Ue Ie 60A, 100A 60A, 100A
62 -TN, TBN
AC 600V, DC 125V 200A 200A Double Throw Front(TN), Back(TBN) 2P 16kg 3P 19kg 10kA 17kA 4P 22kg 2P
4P 22kg
16kg
AC - 33B (6Ie making / 6Ie breaking cos = 0.5 ) DC - 31B (1.5Ie making / 1.5Ie breaking L/R = 1ms ) 60Time / Hour 6A 3A / 6A 1.5A / 3A 55 ms 20 ms 80 ms 20 ms 10,000 5,000 DC 110V = 2.5A, AC 110A = 2.5A, AC 220V = 1.5A 60 ms 25 ms 90 ms 25 ms 7A 3.5A / 7A 2A / 3.5A
Cautions
1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 3. Control Relay should be selected considering sufficient contact capacity to withstand against more than control current. 1. 2. 3.
ATS(60~600A)
Outline Dimension
60A, 100A
606-TN, 61-TN
200A
62-TN
400A, 600A
64 -TN, 66-TN
* Arc space for main circuit - 30mm for AC 220V - 60mm for AC 660V
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ATS(60~600A)
Outline Dimension
606-TBN~66-TBN
* Arc space for main circuit - 30mm for AC 220V - 60mm for AC 600V
PANEL CUTTING
TERMINAL THICKNESS
ATS(60~600A)
Circuit Diagram
13
OSS - PC Type
ATS(400~6,300A)
OSS - 6
- - P- A B C D E
06
630A
08
800A
10
1000A
12
16
20
2000A
25
2500A
32
3200A
40
50
63
6300A
1250A 1600A
4000A 5000A
B Type
PC : Standard PCO : Overlapping contacts
Mounting System
F : Fixed D : Draw out
Features
One coil mechanism
One coil mechanism is applied.
This function is added as option on Neutral Contacts of PCtype ATS and enables followings. Overlapping of Neutral Contacts both to A side and B side. Opening of Neutral Contacts later than other 3-phase Contacts.
OSS - PC Type
ATS(400~6,300A)
General ATS
15
OSS - PC Type
ATS(400~6,300A)
Rated Specification
TYPE
Rated Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of Poles Weight Fixed Drawout Rated Short-Time Withstand Current (1sec) Icw Short-Circuit Making Capacity Icm Switching Capacity Switching Frequency Operating Current DC 110V / 125V AC 100V / 110V AC 200V / 240V Operating Time Number of Operating Cycles Change - over time Opening time Without Current With Current 1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 1. 2. 3P 50kg 75kg 4P 60kg 90kg 3P 55kg 80kg 4P 65kg 95kg Ue Ie 400A, 630A 400A, 630A 800A, 1000A 800A, 1000A
604-PC 606-PC
608-PC 610-PC
612-PC
AC 600V, DC 125V 1250A 1250A Double Throw Back 3P 60kg 90kg 4P 70kg 105kg
616-PC
620-PC
1600A 1600A
2000A 2000A
3P 65kg 95kg
4P 75kg 110kg
3P 75kg 110kg
4P 90kg 140kg
20kA 40kA
25kA 52.5kA
30kA 63kA
35kA 73.5kA
40kA 84kA
AC - 33B (6 Ie making / 6 Ie breaking cos = 0.5 ) DC - 31B (1.5 Ie making / 1.5 Ie breaking L/R = 1ms ) 60Time / Hour 45A 23A / 45A 15A / 30A 20Time / Hour 50A 25A / 50A 20A / 40A 120 ms 90 ms 10Time / Hour 65A 33A / 65A 25A / 50A
Cautions
TYPE
Rated Voltage Rated Current Neutral Phase Current Kind of Throw Connection Number of Poles Weight Fixed Drawout Rated Short-Time Withstand Current (1sec) Icw Short-Circuit Making Capacity Icm Switching Capacity Switching Frequency Operating Current DC 110V / 125V AC 100V / 110V AC 200V / 240V Operating Time Number of Operating Cycles Change - over time Opening time Without Current With Current Ue Ie
625-PC
632-PC
640-PC
AC 600V, DC 125V
650-PC
663-PC
2500A 2500A
3200A 3200A
5000A 5000A
6300A 6300A
3P 75kg 110kg
4P 90kg 140kg
3P 80kg 125kg
4P 100kg 155kg
3P 145kg 220kg
4P 180kg 275kg
3P 160kg 245kg
4P 200kg 305kg
3P 160kg 245kg
4P 200kg 305kg
50kA 105kA
50kA 105kA
65kA 143kA
65kA 143kA
65kA 143kA
AC - 33B (6 Ie making / 6 Ie breaking cos = 0.5 ) DC - 31B (1.5 Ie making / 1.5 Ie breaking L/R = 1ms ) 10Time / Hour 65A 33A / 65A 25A / 50A 120 ms 90 ms 80A 40A / 80A 33A / 65A
Cautions
1. For complete operation, Be sure to provide control source for more than 0.5sec. 2. When control source will be provided to A side and B side simultaneously, Coil may be damaged. 1. 2.
OSS - PC Type
ATS(400~6,300A)
Outline Dimension
400~1600A Fixed
unit : mm
OSS-604~610-PC
OSS-612-PC
OSS-616-PC
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OSS - PC Type
ATS(400~6,300A)
Outline Dimension
2000~3200A Fixed
unit : mm
OSS-620~625-PC
OSS-632-PC
OSS - PC Type
ATS(400~6,300A)
Outline Dimension
4000~6300A Fixed
unit : mm
OSS-640-PC
OSS-650~663-PC
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ATS Controller
ACD21 / ACSD
External View
B-power source indicating LED for Emergency A-power source indicating LED for Utility ATS A-power transfer status indicating LED SYC(In-phase Monitor) indicating LED Selection switch of A-power source Selection switch of B-power source ATS B-power transfer status indicating LED Selection switch of automatic or manual
Specification
Rated operating voltage : 220VAC Frequency : 50 / 60Hz Contacts capacity for ATS control : AC250V, 10A (No-load contacts) Contacts capacity for Abnormal power source : AC250V, 10A (No-load contacts) Fitment : Front Type
Basic Function
Automatic or manual ATS control Built-in indicator for A-power (Utility), B-power (Emergency) and ATS transfer status - Power source : Red LED (Displayed when voltage is above 85%) - Transfer status : Green LED Manual operation buttons - For A-power(Utility) : Green - For B-power(Emergency) : Red - Note : Built-in LED is on for selective button Setting for automatic transfer time - Time setting at rear side to avoid unnecessary setting change - Variable time settings (0~30sec) While timer is working, indicating lamp for transferable ATS is flickered Detection for open phase of Utility power source (For 3 4W, 220/380VAC only) Detection for power failure, and low voltage of Utility source and engine starting contacts provided against abnormal condition -
ion Opt
-
In-phase Monitor
ion Opt
On & Off of In-Phase Monitor can be selected by selection switch - When In-Phase Monitor is selected, Transfer is made manually or automatically when synchronized. - When In-phase Monitor is not selected, synchronizing indication lamp is not on. When synchronized, Yellow LED is flickered. When synchronized more than 3 cycles, Tranfer will be made. When button for Utility or Generator will be selected under manual mode, Built-in LED is flickered until synchronizing.
Ordering Information
ACD21 (ATS control device) : Basic Function ACSD (ATS control synchronizing device) : Built-in In-phase Monitor
ATS Controller
ACD21 / ACSD
Wiring Diagram
3 4W 380/220V 3 4W 220/127V 3 3W 220V
OSS
- T, TB Type
OSS - PC Type
PANEL CUTTING
unit : mm
25
Technical Details
Selection of TR Capacity
TR capacity should be selected more than the value calculated by the following formula. Operation Voltage x Operation Current x 0.5 = ( )VA e.g.) Operation Voltage AC 220V, Operation Current 4A 220 x 4 x 0.5 = 440VA, TR capacity of more than 440 VA is recommended.
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Tel : (031)944-3521/3, (02)332-6151 Fax : (031)944-3525, (02)332-6152 Website : http://www.osemco.com E-mail : osemco1@korea.com, ousung@chol.com