DIAGRAMS

RS45-27CH, RS45-31CH, RS46-36CH,

RS46-40CH, RS46-41S CH, RS46-41L CH,
RS46-41LS CH, RS45-24IH, RS45-28IH,
RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH (HR45-27, HR45-31,
HR45-36, HR45-40, HR45-41S, HR45-41L,
HR45-41LS) [B222]

PART NO. 1638193

8000 SRM 1261

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background.

Diagrams

Table of Contents

TABLE OF CONTENTS
Diagrams, Schematics, or Arrangements .........................................................................................................
Figure 1. Electrical Schematic .................................................................................................................
Figure 2. Hydraulic Schematic.................................................................................................................
Figure 3. Transmission Hydraulic Schematic .........................................................................................

1
2
34
40

This section is for the following models:

RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L
CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH,
RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36,
HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222]

2008 HYSTER COMPANY

"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS

8000 SRM 1261

Diagrams, Schematics, or Arrangements

NOTES
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8000 SRM 1261

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Figure 1. Electrical Schematic (Sheet 1 of 16)

Diagrams, Schematics, or Arrangements

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Figure 1. Electrical Schematic (Sheet 2 of 16)

Diagrams, Schematics, or Arrangements

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Figure 1. Electrical Schematic (Sheet 3 of 16)

Diagrams, Schematics, or Arrangements

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Figure 1. Electrical Schematic (Sheet 4 of 16)

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Figure 1. Electrical Schematic (Sheet 5 of 16)

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Figure 1. Electrical Schematic (Sheet 6 of 16)

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Figure 1. Electrical Schematic (Sheet 7 of 16)

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Figure 1. Electrical Schematic (Sheet 8 of 16)

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Figure 1. Electrical Schematic (Sheet 9 of 16)

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Figure 1. Electrical Schematic (Sheet 10 of 16)

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Figure 1. Electrical Schematic (Sheet 11 of 16)

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Figure 1. Electrical Schematic (Sheet 12 of 16)

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Figure 1. Electrical Schematic (Sheet 13 of 16)

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Figure 1. Electrical Schematic (Sheet 14 of 16)

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Figure 1. Electrical Schematic (Sheet 15 of 16)

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Figure 1. Electrical Schematic (Sheet 16 of 16)

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Figure 2. Hydraulic Schematic (Sheet 1 of 3)

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Figure 2. Hydraulic Schematic (Sheet 2 of 3)

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Figure 2. Hydraulic Schematic (Sheet 3 of 3)

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Figure 3. Transmission Hydraulic Schematic

41

NOTES
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TECHNICAL PUBLICATIONS
8000 SRM 1261

6/08 (7/07)(2/07)(1/07)(8/06)(5/06) Printed in United Kingdom