LU
LU
LU
B ENGINE
SECTION
LU
LU
CONTENTS
CR
PRECAUTIONS ..................................................... ..... 3 Precautions For Liquid Gasket ............................ ..... 3 REMOVAL OF LIQUID GASKET SEALING ..... ..... 3 LIQUID GASKET APPLICATION PROCEDURE ..... 3 PREPARATION ...................................................... ..... 4 Special Service Tools .......................................... ..... 4 Commercial Service Tool .................................... ..... 4 LUBRICATION SYSTEM ....................................... ..... 5 Lubrication Circuit ............................................... ..... 5 ENGINE OIL .......................................................... ..... 6 Inspection ............................................................ ..... 6 OIL LEVEL AND CONTAMINATION ................ ..... 6 OIL LEAK ......................................................... ..... 6 OIL PRESSURE CHECK ................................. ..... 6 Changing Engine Oil ........................................... ..... 7 OIL FILTER ............................................................ ..... 9 Removal and Installation ..................................... ..... 9 REMOVAL ........................................................ ..... 9 INSTALLATION ................................................ ..... 9 INSPECTION AFTER INSTALLATION ............ ..... 9 OIL PUMP .............................................................. ... 10 Removal and Installation ..................................... ... 10 REMOVAL ........................................................ ... 10 INSTALLATION ................................................ ... 10 Disassembly and Assembly ................................ ... 10 DISASSEMBLY ................................................ ... 10 INSPECTION AFTER DISASSEMBLY ............ ... 10 ASSEMBLY ...................................................... ....11 SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 12 Standard and Limit .............................................. ... 12 OIL PRESSURE ............................................... ... 12 OIL PUMP ........................................................ ... 12 OIL CAPACITY ................................................. ... 12 TIGHTENING TORQUE ................................... ... 12
HR
PRECAUTIONS ..................................................... ... 13 Precautions for Liquid Gasket ............................. ... 13 REMOVAL OF LIQUID GASKET SEALING ..... ... 13 LIQUID GASKET APPLICATION PROCEDURE ... 13 PREPARATION ...................................................... ... 14 Special Service Tools .......................................... ... 14 Commercial Service Tool ..................................... ... 14 LUBRICATION SYSTEM ....................................... ... 15 Lubrication Circuit ................................................ ... 15 ENGINE OIL ........................................................... ... 16 Inspection ............................................................ ... 16 OIL LEVEL AND CONTAMINATION ................ ... 16 ENGINE OIL LEAKAGE ................................... ... 16 OIL PRESSURE CHECK ................................. ... 16 Changing Engine Oil ............................................ ... 17 OIL FILTER ............................................................ ... 19 Removal and Installation ..................................... ... 19 REMOVAL ........................................................ ... 19 INSTALLATION ................................................ ... 19 INSPECTION AFTER INSTALLATION ............. ... 19 SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 20 Standard and Limit ............................................... ... 20 OIL PRESSURE ............................................... ... 20 OIL CAPACITY (APPROXIMATE) .................... ... 20 TIGHTENING TORQUE ................................... ... 20
K9K
PRECAUTIONS ..................................................... ... 21 Precautions For Liquid Gasket ............................ ... 21 REMOVAL OF LIQUID GASKET ...................... ... 21 LIQUID GASKET APPLICATION PROCEDURE ... 21 PREPARATION ...................................................... ... 22 Special Service Tools .......................................... ... 22 ENGINE OIL ........................................................... ... 23 Inspection ............................................................ ... 23 OIL LEVEL AND MUDDINESS ........................ ... 23 OIL LEAKAGE .................................................. ... 23
LU-1
OIL PRESSURE CHECK ................................. ... 23 Changing Engine Oil ............................................ ... 24 OIL FILTER ............................................................ ... 25 Removal and Installation ..................................... ... 25 REMOVAL ........................................................ ... 25 INSTALLATION ................................................. ... 25 OIL PUMP .............................................................. ... 26 Removal and Installation ..................................... ... 26 REMOVAL ........................................................ ... 26 INSTALLATION ................................................. ... 26
OIL COOLER .......................................................... ...27 Removal and Installation ...................................... ...27 REMOVAL ......................................................... ...27 INSPECTION .................................................... ...27 INSTALLATION ................................................. ...27 SERVICE DATA AND SPECIFICATIONS (SDS) ... ...29 Standard and Limit ............................................... ...29 OIL PRESSURE ............................................... ...29 OIL CAPACITY (APPROXIMATE) .................... ...29 TIGHTENING TORQUE ................................... ...29
LU-2
PRECAUTIONS
[CR]
PFP:00001
A
BBS002R5
LU
2.
3.
Using a scraper, remove the old liquid gasket adhering to the gasket application surface and the mating surface. Remove the liquid gasket completely from the groove of the gasket application surface, mounting bolts and bolt holes. Wipe the gasket application surface and the mating surface with white gasoline (lighting and heating use) to remove adhering moisture, grease and foreign materials. Attach the liquid gasket to the tube presser. Use Genuine Liquid Gasket or equivalent.
PBIC0003E
4.
G
Apply the gasket without breaks to the specified location with the specified dimensions. If there is a groove for the liquid gasket application, apply the gasket to the groove.
L
EMA0622D
As for the bolt holes, normally apply the gasket inside the holes. Occasionally, it should be applied outside the holes. Make sure to read the instruction in this manual. G Within five minutes of gasket application, install the mating component. G If the liquid gasket protrudes, wipe it off immediately. G Do not retighten after the installation. G After 30 minutes or more have passed from the installation, fill the engine oil and coolant. CAUTION: If there are additional instructions in this manual, observe them.
G
SEM164F
LU-3
PREPARATION
[CR]
PFP:00002
BBS002R6
S-NT050
ST25052000 Hose
S-NT559
S-NT772
S-NT052
BBS002R7
PBIC2072E
LU-4
LUBRICATION SYSTEM
[CR]
PFP:15010
A
BBS002R8
LU
PBIC1465E
LU-5
ENGINE OIL
[CR]
PFP:KLA92
BBS002R9
G G G G
Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started, stop it and allow 10 minutes before checking. Check that the oil level is within the range shown in the figure. If oil level is outside the range, adjust level. Check the oil for white turbidity or remarkable contamination. If the oil becomes turbid and white, it is highly probable that it is contaminated with coolant. Find the cause and repair. When oil level gauge is inserted in guide, apply engine oil to rubber seal of grip.
PBIC1466E
OIL LEAK
Check the following parts for engine oil leaks. G Oil pan G Oil pan drain plug G Oil pressure switch G Oil filter G Front cover G Cylinder head front cover G Mating surfaces of cylinder block and cylinder head G Mating surfaces of cylinder head and rocker cover G Crankshaft oil seals (front and rear)
PBIC1467E
LU-6
ENGINE OIL
[CR]
4. 5. 6. Install oil pressure gauge and hose (SST). Install oil filter. Refer to LU-9, "OIL FILTER" . After warming up the engine, check that oil pressure corresponding to the engine speed is produced. NOTE: Low oil temperature creates high pressure.
A
LU
C
SLC926-A
If difference is extreme, check oil passage and oil pump for oil leaks.
7. a. b.
After checking the oil pressure, install oil pressure switch as follows: Remove old liquid gasket on the switch and engine. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Liquid Gasket or equivalent. : 18.7 - 20.5 Nm (1.9 - 2.0 kg-m, 14 - 15 ft-lb) CAUTION: Be careful not to get burned when engine or engine oil is heated.
BBS002RA
WARNING: G Be careful not to burn yourself, as the engine oil is hot. G Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Warm up engine, and check for oil leakage from engine components. Refer to LU-6, "OIL LEAK" . 2. Stop engine and wait for 10 minutes. 3. Remove oil filler cap, and remove drain plug. 4. Drain engine oil. 5. Install drain plug with new washer. Refer to EM-26, "OIL PAN AND OIL STRAINER" . CAUTION: G Be sure to clean drain plug and install with new washer. Oil pan drain plug: : 29.4 - 39.2 Nm (3.0 - 3.9 kg-m, 22 - 28 ft-lb) Engine oil specification and viscosity: Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS". Refill with new engine oil.
G
6.
LU-7
ENGINE OIL
[CR]
Oil capacity (Approximate):
Unit: Drain and refill With oil filter change Without oil filter change Dry engine (engine overhaul) 3.4 (3) 3.2 (2-7/8) 3.9 (3-3/8) (Imp qt)
CAUTION: G The refill capacity depends on the oil temperature and drain time. Use these specifications for reference only. G Always use oil level gauge to determine the proper amount of oil is in the engine. 7. Warm up engine and check area around drain plug and oil filter for oil leakage. 8. Stop engine and wait for 10 minutes. 9. Check oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION" .
LU-8
OIL FILTER
[CR]
PFP:15208
A
BBS002RB
LU
PBIC1469E
INSTALLATION
1. 2. Remove foreign materials adhering to the oil filter installation surface. Apply engine oil to the oil seal circumference of the new oil filter. CAUTION: G Use genuine NISSAN oil filter or the equivalent.
F
I
SMA010
3.
Screw the oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Oil filter: :11 - 14 Nm (1.2 - 1.4 kg-m, 9 - 10 ft-lb)
SMA229B
LU-9
OIL PUMP
[CR]
PFP:15010
BBS002RC
Remove front cover. Refer to EM-50, "TIMING CHAIN" . Install in the reverse order of removal.
BBS002RD
INSTALLATION
G
MBIB1233E
1. 4.
2.
Inner rotor
3. Outer rotor
CAUTION: Prior to installation, apply new engine oil to the parts marked in figure.
DISASSEMBLY
1. 2. Remove oil pump cover. Remove outer rotor and inner rotor from front cover.
Measure clearance with feeler gauge and straightedge. Side clearance between inner rotor and front cover (position 1). Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in) Side clearance between outer rotor and front cover (position 2). Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in)
PBIC1472E
Calculate the clearance from inner rotor to front cover socket with the following procedures.
LU-10
OIL PUMP
[CR]
1. Using a micrometer, measure the outer diameter of inner rotor protrusion (Position 3).
A
LU
C
PBIC1473E
2.
Using an inside micrometer, measure the inner diameter of front cover. (Position 4) (Clearance) = (Inner diameter of front cover) - (outer diameter of inner rotor protrusion) Standard : 0.045 - 0.095 mm (0.0011 - 0.0037 in)
G
PBIC1474E
ASSEMBLY
Install in the reverse order of disassembly.
H
LU-11
PFP:00030
BBS002RE
Approximate discharge pressure kPa (bar, kg/cm2 , psi) Approx. 44.1 (0.441, 0.45, 6.4) or more Approx. 265 (2.65, 2.7, 38) or more Approx. 373 (3.73, 3.8, 54) or more
OIL PUMP
Unit: mm (in) Body to inner rotor axial clearance Body to outer rotor axial clearance Inner rotor to brazed portion of housing clearance 0.025 - 0.075 (0.0010 - 0.0030) 0.025 - 0.075 (0.0010 - 0.0030) 0.045 - 0.095 (0.0018 - 0.0037)
OIL CAPACITY
Unit: With oil filter change Without oil filter change Dry engine (engine overhaul) Approximately 3.4 (3) Approximately 3.2 (2-7/8) Approximately 3.9 (3-3/8) (Imp qt)
TIGHTENING TORQUE
Oil pressure switch Oil pan drain plug Oil filter Oil pump cover Unit: Nm (kg-m, ft-lb) Unit: Nm (kg-m, in-lb)* 18.7 - 20.5 (1.9 - 2.0, 14 - 15) 29.4 - 39.2 (3.0 - 3.9, 22 - 28) 11 - 14 (1.2 - 1.4, 9 - 10) 6.3 - 8.3 (0.65 - 0.84, 56 - 73)*
LU-12
PRECAUTIONS
[HR]
PFP:00001
A
BBS002RF
LU
2.
3.
Using a scraper, remove the old liquid gasket adhering to the gasket application surface and the mating surface. Remove the liquid gasket completely from the groove of the gasket application surface, mounting bolts and bolt holes. Wipe the gasket application surface and the mating surface with white gasoline (lighting and heating use) to remove adhering moisture, grease and foreign materials. Attach the liquid gasket to the tube presser. Use Genuine Liquid Gasket or equivalent.
PBIC0003E
4.
G
Apply the gasket without breaks to the specified location with the specified dimensions. If there is a groove for the liquid gasket application, apply the gasket to the groove.
L
EMA0622D
As for the bolt holes, normally apply the gasket inside the holes. Occasionally, it should be applied outside the holes. Make sure to read the instruction in this manual. G Within five minutes of gasket application, install the mating component. G If the liquid gasket protrudes, wipe it off immediately. G Do not retighten after the installation. G After 30 minutes or more have passed from the installation, fill the engine oil and coolant. CAUTION: If there are additional instructions in this manual, observe them.
G
SEM164F
LU-13
PREPARATION
[HR]
PFP:00002
BBS002RG
S-NT050
ST25052000 Hose
S-NT559
S-NT375
S-NT052
BBS002RH
PBIC2072E
LU-14
LUBRICATION SYSTEM
[HR]
PFP:15010
A
BBS002RI
LU
PBIC3819E
LU-15
ENGINE OIL
[HR]
PFP:KLA92
BBS002RJ
G G G G
Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started, stop it and allow 10 minutes before checking. Check that the oil level is within the range shown in the figure. If oil level is outside the range, adjust level. Check the oil for white turbidity or remarkable contamination. If the oil becomes turbid and white, it is highly probable that it is contaminated with coolant. Find the cause and repair. When oil level gauge is inserted in guide, apply engine oil to rubber seal of grip.
PBIC1466E
MBIB1356E
LU-16
ENGINE OIL
[HR]
4. Install oil pressure gauge and hose (SST).
A
LU
C
SLC926-A
5. 6. 7. 8.
Install oil filter. Refer to LU-19, "OIL FILTER" . Check engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" . Start engine and warm it up to normal operating temperature. Check oil pressure with engine running under no-load. NOTE: When engine oil temperature is low, engine oil pressure becomes high. Engine oil pressure [Engine oil temperature at 80C (176F)]
Engine speed rpm Idle speed 2,000 Approximate discharge pressure kPa (bar, kg/cm2 , psi) More than 60 (0.60, 0.61, 9) More than 275 (2.7, 2.8, 40)
9. a. b. c.
If difference is extreme, check oil passage and oil pump for oil leaks. After the inspections, install oil pressure switch as follows: Remove oil filter. Refer to LU-19, "OIL FILTER" . Remove old liquid gasket adhering to oil pressure switch and engine. Apply liquid gasket and tighten oil pressure switch to specification. Use Genuine Liquid Gasket or equivalent. : 19.6 Nm (2.0 kg-m, 14 ft-lb)
d. e. f.
Install oil filter. Refer to LU-19, "OIL FILTER" . Check engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" . After warming up engine, make sure there is no leaks of engine oil with running engine.
BBS002RK
WARNING: G Be careful not to burn yourself, as engine oil may be hot. G Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer to LU-16, "ENGINE OIL LEAKAGE" . 2. Stop engine and wait for 10 minutes. 3. Loosen oil filler cap and then remove drain plug. 4. Drain engine oil. 5. Install drain plug with new washer. Refer to EM-127, "OIL PAN AND OIL STRAINER" . CAUTION: Be sure to clean drain plug and install with new washer. Oil pan drain plug: : 34.3 Nm (3.5 kg-m, 25 ft-lb)
LU-17
ENGINE OIL
[HR]
6. Refill with new engine oil. Engine oil specification and viscosity: Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS" . Engine oil capacity (Approximate):
Unit: With oil filter change Drain and refill Dry engine (Overhaul) Without oil filter change 4.6 (4) 4.4 (3-7/8) 4.8 (4-1/4) (lmp qt)
7. 8. 9.
CAUTION: G The refill capacity depends on the engine oil temperature and drain time. Use these specifications for reference only. G Always use oil level gauge to determine the proper amount of engine oil in the engine. Warm up engine and check area around drain plug and oil filter for engine oil leakage. Stop engine and wait for 10 minutes. Check the engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
LU-18
OIL FILTER
[HR]
PFP:15208
A
BBS002RL
LU
CAUTION: G Oil filter is provided with relief valve. Use Genuine NISSAN oil filter or equivalent. G Be careful not to get burned when engine and engine oil may be hot. G When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. G Do not allow engine oil to adhere to drive belt. G Completely wipe off any engine oil that adheres to engine and vehicle.
MBIB1357E
INSTALLATION
1. 2. Remove foreign materials adhering to the oil filter installation surface. Apply new engine oil to the oil seal contact surface of new oil filter. CAUTION: Use genuine NISSAN oil filter or the equivalent.
I
SMA010
3.
Screw oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Or tighten to specification. Oil filter: : 17.7 Nm (1.8 kg-m, 13 ft-lb)
M
SMA229B
LU-19
PFP:00030
BBS002RM
Approximate discharge pressure kPa (bar, kg/cm2 , psi) 60 (0.60, 0.61, 9) 275 (2.7, 2.8, 40)
TIGHTENING TORQUE
Unit: Nm (kg-m, ft-lb) Oil pressure switch Oil pan drain plug Oil filter 19.6 (2.0, 14) 34.3 (3.5, 25) 17.7 (1.8, 13)
LU-20
PRECAUTIONS
[K9K]
PFP:00001
A
BBS002RO
After removing the mounting bolts and nuts, separate the mating surface using a seal cutter and remove the liquid gasket. CAUTION: Be careful not to damage the mating surfaces. In areas where the cutter is difficult to use, use a plastic hammer to lightly tap the gasket applied area. CAUTION: If for some unavoidable reason a tool such as a flat-bladed screwdriver is used, be careful not to damage the mating surfaces.
PBIC0275E
LU
2.
3.
4.
Apply the gasket without breaks to the specified location with the specified dimensions. G If there is a groove for the liquid gasket application, apply the gasket to the groove.
L
EMA0622D
As for the bolt holes, normally apply the gasket inside the holes. If specified, it should be applied outside the holes. Make sure to read the instruction in this manual. G Within five minutes of gasket application, install the mating component. G If the liquid gasket protrudes, wipe it off immediately. G Do not retighten after the installation. G After 30 minutes or more have passed from the installation, fill the engine oil and coolant. CAUTION: If there are instructions in this manual, observe them.
G
SEM159F
LU-21
PREPARATION
[K9K]
PFP:00002
BBS002RP
MBIB0369E
MBIB0663E
S-NT052
LU-22
ENGINE OIL
[K9K]
PFP:KLA92
A
BBS002RQ
G G G G
Before starting the engine, check the oil level placing vehicle horizontally. If the engine is already started, stop it and allow 10 minutes before checking. Make sure the oil level is within the range shown in the figure. If it is out of range, adjust it. Check the oil for white turbidity or remarkable contamination. If the oil becomes turbid and white, it is highly probable that it is contaminated with coolant. Find the cause and repair.
MBIB0548E
LU
OIL LEAKAGE
Check for oil leakage around the following area. G Oil pan G Oil pan drain plug G Oil pressure switch G Oil filter bracket G Vacuum pump G Oil pump housing G Mating surface between cylinder block and cylinder head G Mating surface between cylinder head and rocker cover G Oil cooler G Crankshaft oil seals
F
After checking, install the oil pressure switch as follows. Remove old sealant adhering to the switch and engine. Apply thread sealant. Use Genuine Liquid Gasket or equivalent. Oil pressure switch: : 25 Nm (2.55 kg-m, 18.4 ft-lb)
6.
LU-23
ENGINE OIL
[K9K]
BBS002RR
WARNING: G Be careful not to burn yourself, as the engine oil is hot. G Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Put vehicle horizontally. 2. Warm up engine, and check for oil leakage from engine components. 3. Stop engine and wait for 10 minutes. 4. Remove drain plug and oil filler cap. 5. Drain oil and refill with new engine oil. G Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS" . Oil capacity (Approximate):
With oil filter change Drain and refill Without oil filter change Dry engine (overhaul)
G
6. 7. 8.
The refill capacity depends on the oil temperature and drain MBIB0548E time. Use these specifications for reference only. Always use the dipstick to the determine when the proper amount of oil is in the engine. CAUTION: G Be sure to clean drain plug and install with new washer. G The refill capacity depends on the oil temperature and drain time. Use these specifications for reference only. Always use the dipstick to the determine when the proper amount of oil is in the engine. Warm up engine and check area around drain plug and oil filter for oil leakage. Stop engine and wait for 10 minutes. Check oil level.
LU-24
OIL FILTER
[K9K]
PFP:15208
A
BBS002RS
LU
MBIA0089E
1. 4.
2.
O-ring
3.
REMOVAL
1. Using an oil filter wrench (special service tool), remove oil filter. CAUTION: G Be careful not to get burned when the engine and engine oil are hot. G When removing, prepare a shop cloth to absorb any oil leakage or spillage. G Do not allow engine oil to adhere to the drive belts. G Completely wipe off any oil that adhere to the engine and the vehicle.
MBIB0551E
INSTALLATION
1. 2. Remove foreign materials adhering to the oil filter installation surface. Install oil filter bracket to oil cooler. CAUTION: Install oil filter bracket, positioning lug in the hole of oil cooler. Apply engine oil to the oil seal contact surface of the new oil filter. Install the oil filter until it comes into contact with the oil seal on the engine bracket. Tighten the oil filter three-quarters of a turn by hand. After warming up the engine, check for engine oil leakage. Check oil level and add engine oil. Refer to LU-23, "ENGINE OIL" .
SMA010
3. 4. 5. 6. 7.
LU-25
OIL PUMP
[K9K]
PFP:15010
BBS002RT
MBIB0552E
1.
2.
Crankshaft sprocket
3.
REMOVAL
1. Remove the following parts. G Battery ground cable G Undercover G RH front wheel Remove right side splash cover. Remove drive belt. Refer to EM-242, "DRIVE BELTS" . Remove oil pan. Refer to EM-257, "OIL PAN" . Remove rear oil seal retainer. Refer to EM-272, "TIMING BELT" . Remove oil pump drive chain. Refer to EM-297, "Disassembly of The Bottom Engine" . Remove oil pump assembly.
2. 3. 4. 5. 6. 7.
INSTALLATION
Install in the reverse order of removal paying attention to the following.
Refer to EM-310, "INSTALLATION OF REAR OIL SEAL RETAINER AND OIL PUMP" .
LU-26
OIL COOLER
[K9K]
PFP:21305
A
BBS002RU
LU
I
MBIB9049E
1. 4. 7.
Cylinder block Oil cooler Oil filter Bracket : To radiator lower hose : To water pump
2. 5. 8. 11.
3. 6. 9.
12. O-ring
CAUTION: G Be careful not to get burned when the engine and engine oil are hot. G When removing, prepare a shop cloth to absorb any oil leakage or spillage. G Completely wipe off any oil that abhere to the engine and the vehicle.
REMOVAL
1. Drain engine coolant. Refer to CO-49, "DRAINING ENGINE COOLANT" . CAUTION: Perform when engine is cold. Remove oil filter and oil filter bracket. Refer to LU-25, "OIL FILTER" . Remove water hoses from oil cooler. Remove oil cooler.
2. 3. 4.
INSTALLATION
Installation is in reverse order of removal.
LU-27
OIL COOLER
[K9K]
G
Replace the O-ring (A) of the oil cooler, positioning the lip (B) of the seal behind the lug (C) of the oil cooler.
MBIB0458E
Confirm that no foreign objects are adhering to the installation planes of the oil cooler and block.
LU-28
PFP:00030
A
BBS005AO
Approximate discharge pressure kPa (bar, kg/cm2 , psi) 120 (1.2, 1.22, 17.4) 350 (3.5, 5.57, 50.8)
LU
TIGHTENING TORQUE
Unit: Nm (kg-m, ft-lb) Oil pressure switch 25 (2.55, 18.4)
LU-29
LU-30