D-357557 Manual
D-357557 Manual
D-357557 Manual
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0
ILLUSTRATED PARTS BREAKDOWN
5-3
MAG. PICKUP
(45020-0
4
5
rs-le x2t s.H c.s___t-:;'\
(8 REO'OI .-0
PLUGtN.P.T.(43195011
GREASELU.BRICATEDUNITSONLY
I 74' _fi_VENT(45339)
L
OILLUBRICATEOUNITSONLY
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SUPPORT, TRUNNION (4350611
12 REO'DI
Figure 5-I Model D-557 Dynamometer
(Exploded View l Sheetlof4
REDRAWN 10-2-84 R.O.
,t\1'
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Ntio\il-,.-....
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DU7
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22
BEARING
143510)
SET SCREW t-20 X f
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e d
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toO
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SEAL FAC145216 -01)
12 REO'Dl
Floure 5-I Model D-557 Dynamometer
(Exploded VIew) Sheet2of4
I
a ,-..... .FITTING, WATER INLET 0,0.
...........
....
bl'7
36
.o;+"'b\"''
\,...,.,
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<f-'o- "'
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'O'RING-0
1452121
.A
I432174)HANSON OR
1432172 I PARKER
I 2 REO'O.I
WATER OUTLET
o.;:::/ . (4319311 (2 REO'O.l
::.....
STATOR
PIPE PLUG t N.P.T.--@
I6REO'O.I .
Figure 51 Model 0557 Dynamometer
(ExplodedVIew) Sheet3of4
.. "... .. ... ,.. ...
....
.. .,,
PICKUP(4!1020-0IJ
NOTE !I
.l!.!l.!ll
i ACCEPTABLE BORE OIA.(TRUNNION SUPPORTil::::
2 (STATOR) um
3 DIMENSION TO INNER RACE 3.264 .01!1
"''
1.120.01!1
!I GAP SETTING(PICKUP TO GEAR).007 10,014
1-20 SETSCREW, SECURESI43507J EXTENDER INT0(43504 OJ) STATOR MUST BE REMOVED TO DISASSEMBLE EXTENDER FROM STATOR.
lJOD!1 !) ...
JlljliL-- .[' N.P.T. PIPE PLUG
I wr-- e (43195-u
I
-------------- 16.4 REF,
(43104 -03)2 Rri(d, ;-SEAL,MECHANICAL(431721
I John Crane typo 21. 2roq'd,
.;xzltOTTEAPIN
Zrtq'd
Zrtq'd
---- TOROUlSf'C,
2Nq'd ft
FLANGE (43!1!13)taptund tlla
FLANGE,SI'I\CER(435$4l2 Nq'W
'-SPACER(435!1!1 02)
'--SUPPORT PLATE(435B91
MOOEL LEGEND
3!1)( SINGLE ROTOR
5!1)( DOUBLE ROTOR
)( !12 SPLINE ON SHAFT END
)(56 S.A.E. TAPER ON SHAFT(ONEENOI
lC!I7 S.A.E. TAPER ON SHAFT(BOTHENDSI
W' * -r m:rn nm '"''-'''''if,, " .
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1450921
LINECROSSOVER-t.jg\
14358031
PLATE,SUPPORT -fs2\
1435891 -
/
r(
;--.__/ 'tTHEADSOCKET
4
-zoxt
\ 12 REO'OI
&IBXI!
IBREO'DI .
. _//-
.1
A -4-zox!sHcs --
ADAPTER -/-
SPAC[R,fLANG[_fsg\
In' 1435081
I PINCOT
" '"'
. "'
m:ffu'-@ /
i"l
1435541
.... i-"
BARI
1435131
SUPPORT,TRUNNION-'i4"
14350611 '\8/
/
rtANGE TAP
I435SJJ ERED
Floure 5-I Model 0557 Dynamometer .. :;" .. ''"-
(Exploded VIew) Sheet4of4 ,.,, __ , 1>-1.:.!, m
':"""-
u
g:ge =!E!!!!2f!!!! :-- rm.
ITEM
Ref.
I
2
3
4
5
6
7
8
9
10
II
12
13
14
-::-.=:.-==-:=.::=====-======----==========-====:.:=--=::=====:::=======::::=:::::::=:=::::::===.::.-:=:.--=.-- --
. -. -- :-_- :-..: --======--======::::==-..::..:.::.::::-:=.: .. --=--:::-.-:::::=--_====::=:::-:....--=====::===-=-=-=--=::
- -
LOAD CELL ASS'Y. ( P/N 43120)
For common usage with D-516 B D-557
Series Dynamometers.
' DOW CORNING 200 FLUID
(MIXTURE SO%
200
cs. VISCOSITY)
50%350cs.
DESCRIPTiON QTY PART No.
LOAD CELL
43120.
CAPSCREW, socket head 1032 X 1/2 4 COML.
CAP, Load cell
I 43121-1
DIAPHRAGM, Rubber I 43154
PISTON I 43123-1
STEM, Pislon I 43124-3
BUSHING,OIIile 2 43225
BODY, Load cell I 43122
TUBING,NJion.3/16 O.D. (D8DA3168 516 ONLY) 3ocs 41057
BLEED SCREW
.
2 45099
ADAPTER,Bieed screw
..
2 45092
BRANCH 'T'. Mole center 1/8 N.P.T.
.
2 45098
CONNECTOR, 3/16x 1/8 N.P.T.
.
3 41727
FITTING,Tee.3/16
.
I 43198
QUICK DISCONNECT, Female 1/8 N.P.T.
.
I 43192-2
---------
. --:::::::-::---:::::-:-::--------------
v y 10 /
ei! 12
I "
9
I
LENGTH ,16 inches
I o.
-------@
0 0
\:FOR USAGE WITH D,DA-316 8 D,DA-516 ONLY.
. / NOTE:FORD.3578D-557CROSSOVERLINE
.:::.1.:::;: ,' SEE DRAWING 43500,Figure 5-I, Page4
I i (//3
LENGTH ,16 inches
I I .,
I .
10 VI
I Ccp_J @
1 I
I I
I n. (o) , ..
I
I
METHODOFASS'Y.
I I .
PLACE DIAPHRAGM ON PISTON
(SHINYSIDEOUT)ANDFOLD BACK.
I I
1--!
Figure 5-2. Load Cell Assembly (Exploded View)
....
'
Mf1NI/RL &
COMMON TO MODELS D-516 S D-557 SERIES DYNAMOMETERS
ITEM DESCRIPTION PAR"T: Nq.
SEAL-MECHANICAL 43172 .. .
2 SPRING RETAINER 43234-'1
3 SEAL FACE 4321601
4 'o'RING,SEAL 45212
.... _
5 13/32 X 5/16 ROLL PIN
Fiaure 3-2. Mechanical Water Seal Assembly Detail
GO-POWER CORP.
R.O. 1-4:-85
li
_::_:__,_____;:__ .*=""jl!'. iii!I!!!!!SSI!... i!WIMWII--u-
I
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ITEM
I
2
3
4
5
6
7
8
9
10
II
12
13
14
15
DESCRIPTION OTY.
SPACER SPRING I"
I
TOP- LOAD CELL HOUSING I
SPACER SPRING 1;4
STRAIN GAUGE-I K
HOUSING-LOAD CELL
PUSHROD-LOADCELL
MOUNTING BOLT
ROD EN0-5/
16
-24
1;2-20 X21;2
l/2 SAE FLAT WASHER I
10-32 X 3;4 S.H.C.S. 4
lf2-20 JAM NUT 2
5;
16
- 24 JAt.l NUT
5;
16
-lax
lf4 -20 X If..; SET SCREW(NOMAR)
NOTE:SEEALSO DRAWINGS No.
43500- E ,43500-F, 45000-G
PART No.
43605
43606
43607
43608
43609
43610
43611
43'520
DIMENSIONAL DRAWINGS
5-4
I 1
SHAFT EXTENSION DETAIL
OIA.COTTER
PINHOLE
5t01A
-f I
SHAFTCOV[R
143585-001
v
c5'
I
STRAIN GAUGE
LOAD CELL ASS'Y. ---....._
(P/N 43604)
*
...,
.:J
..
I
NOTE 'A' Dlo.is Bell housing Pilot Adoplerdlometer.
.eos --++--11
0 .....
DYNAMOMETER
UTILIZING,. STR,.IN G,.UGE-IK-43604
LO"D CELL IINTERF,.CE "SSM-10001
Dl MENSIONAL OUTLINE
GO-POWER CORPORATION
R.Ouorlrrmoln 11+84
43500-J
SHAFT EXTENSION DETAIL
.002 TAPER PER FOOT
1-20 UNEF-2A
\ ' I ' 32 PIN HOLE 1.1-.r-
:::'
0
I
...
.;:
l
STRAIN GAUGE
LOAD CELLASS'Y.
1436041 ----.....
II
...
1,
'i
'!.\
<;
. OUTLET \
7t
DIA
!J .. 3:;i1
DYNAMOMETER
UTILIZING A STRAIN GAUGE-IK-43604 LOAD CELL
liNTER FACE ... SSM-10001
DIMENSIONAL OUTLINE
GO-POWER SYSTEMS 3 -3081
R.QllARrCRMAIN
DIA.
NOTE: 'A'dlmenslon Is Bell housing Pilot Adapterdlamrter
43500-F
Jlj()!).i!1 !)-ASS1
DIMENSIONAL OUTLINE
'
I' 1.2
I
.320
OIA. 'A'DIA.
'A' dimension is Bell housing Pilot Adopter diameter
GO-POWER SYSTEMS
R.Quarllrmaln
1
UPDATED R.O. I .
__
--:-::=;-----
GO ... POW3Il SYS13.MS
MODELS 56-57 SERIES DYNAMOMETERS
UTILIZING A STRAIN GAUGE-IK-43604
(INTERFACESSM-1000) LOAD CELL
DIMENSIONAL OUTLINE
.STRAIN GAUGE LOAD CELL CONFIGURATION
RATED CAPACITY: 1000 lbs.
INPUT RESISTANCE: 350:f:3.5ohms
OUTPUT RESISTANCE:350:1:3.5ohms
RECOMMENDED EXITATION: 10 VDC
RATED OUTPUT: 3 MV/V (TENSION) NOMINAL
ft DIA.CIO PLACES l
+Y
t
+
-Y
HOLE APPLICATION X
y
G.M. STANDARD . :1:4.125 +2.000
F.l FORD :1:2.625 +2.437
F.2 FORD'70429 4.250 -1.938 1
I. CH.l CHRYSLER4spd. 3.312 -1.700]
CH.2 CHRYSLER 2.625 -2.875 I
14----4.!562------.
-x-+--1 -+x
-x-1-+x
14f
t-28 UNFI8PLACESl
[QUALLY SPAC[D
ON A 2.2110 B.C.
~ S T R I N GAUGE
LOAD CELL ASS'Y.
143604)
sf
1of
+Y
t
l
-Y
8332
1e'*!REF)
1-435()0--E]
3-2481 R.OUART[RMAIN
HOLE
G.M.
F.l
F.2
CH.l
CH.2
}JOD.:H.S B
DIMENSIONAL OUTLINE
APPLICATION X
y
STANDARD :1:4.125 +2.000
FORD :1:2.625 +2.437
FORD'70429 :1:4.250 -1.938
CHRYSLER4spd. :1:3.312 -1.700 1
CHRYSLER :1:2.625 -2.875 1
1+-----------14-r(MAXIMUM)-------------
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2 ---------/i.
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2
(APPROXIMATELY)
GO-POWER SYSTEMS
10-10-79 R.Ouarltrmaln
--moo::c
--.. '"
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SEAL FEED ILLUSTRATIONS
5-5
...
SERIES DYNAMOMETERS
SEAL FEEDASS'Y.
ITEM DESCRIPTION PARTNo. QUANT
I FITTING t.; N.P.T. 43602 2
2 TUBING -J O.D.(6fLONG) 54332 2
3 t N.P.T X ;t TUBE, FITTING 54372 2
4 C.P. STREET'T' 45098
5 t COUPLER 44172
6 QUICK DISCONNECT 43191-2
7 QUICK DISCONNECT( MALE) 43191-1 I 191 TUBING ttO.O. ( 15'LONG)
6 FJTTI NG ,\- N.P.T. 43199 I I hoi FITTING-!- N.P.T.
.. .
.. . .
" ... .
\'' .... .
. . .
-- _ _j
i
GOPOWEA SYSTEMS
101679 A.Ouarlormaln
UPDATED 101584 R.Q.
LTO PRESSURE SIDE,DYNAMOMTER
CONTROl YALV
PORTING CONFIGURATIONS
5-6
l
NOTE:
ALL UNITS ARE FACTORY SET FOR
COUNTER-CLOCKWISE ROTATION.
Porting Configuration
(A)
WATER IN, CLOCKWISE ROTATION.
WATER IN,COUNTER-CLOCKWISE ROTATION.
NOTE:
Dynamometer rotation refers to the engine
rotation,asviewed from the bell housing side
of the engine.
Porting Configuration
(B)
NOTE:BOTTOM VIE'vVOFUNiT
. WATER OUT, CLOCKWISE ROTATION.
WATER OUT-COUNTER-CLOCKWISE ROTATION.
WATER OUT, CLOCKWISE ROTATION
l
I
Figure 2-7. Direction of Rotation
OWG.No. 43598-1 I R.o.II0-16-84 _ --1
TORQUE CALIBRATION ARM
ILLUSTRATION
5-7
(J.J
I
-..J
... --,----..,..--- _, wr._, _____ ... .,.,T' qn "UUPH MUiil!'l'tX'f'lflllii111MUWif1Pffl ; . ':"'"iliiJi111
ARKEO'T') ,/ '\ TOPBRACKET(M _/
/ ..
-18 X f S.H.C.S.
(4REQ'O.) .
ONLY
Method of Attachment.
SHAFT , \ '\
, d Y..
'- '
'"-.. \
/ / ''-....._../ o
,,/ ''\. '\ SCREWS. , lo , NORMALLY INS!
/o , -
3
570NLYl
TO 03070 \ '-t-28X2"S.H.C.S.(O
/ COMMON OBSTRUCTED, '-, '- ':> 0
__,. / LEAVE UN R ' . / '
"' / LEARANCE FO ,.._ '-._ \ ,. ' . . "': . _., .. \\. I 8 ALLEN NUT
ifC ARM -+i ;;;;,,., . "-;_, 4'
2
)
CALIBRATION ACKET / . . .,,,,,. . c: o : ( 0357 ONLY
CALIBRATION ARM TO DYNAMOMETER
I. REMOVE t-20 X It S.H.C.S. (TWO)
2.1NSERT STUB SHAFTS,AND SECURE
I 3
WITH:;r-20X24 S.H.C.S.(TWO)
I I
l4 S.H.C.S.(05570NLY)
BOTTOM BRD'B') o '-.. ' . . .,., W '' ' "' ..
(
MARKE ''1 \ .: :' .. : ... :"1 " -.. _-.. ,
I
I "".-. .. _. . ,,. , ..
- ' . . { ...... .; .
I II ' I ' ' . ... .. .. . .
R
M(MARKED'T'l ! j I \ .
Y<!>l 'v, a .... 1
Ml I , ... .. ... ..
i ! i .
i I ., / ONLY
., ent
v Method of
J. ALLEN NUT, AND 4
I REMOVE4 -28 SECURE WITH
STUB ALLEN NUT.t21
- I X3J. S.H.C.S. A 4
.if-28 2
f".,
I ,,
l.......... ........
..
CLEVIS ASS'Y.
INSTALL AS SHOWN FOR RIGHT HAND OPERATION
Figure 3-5 Torque Calibration Arm. Standard Installation Detail.
t
t
I
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ll -
I - -
I
I
IlLUSTRATIONS PNEUMATIC AND ELECTRIC
OILING SYSTEM
5-8
/. i
.... -;;o- 1 _... __ ,_,,,_,._. ,_u ____ :ro'n!li .._
NO TEo FIE PLACES SUPPLIED CAP.---....._
PNEUMATIC OILING ASSEMEBLY
OIL FLOW ADJUSTMENT
,,
l
I
L--TO AIR SUPPLY (Minimum Pre,.un25 P.S.I.I
IOioot
TYPICAL INSTALLATION COMMON TO ALL MODELS
'56-'57 SERIES DYNAMOMETERS
ITEMI DESCRIPTION
I lOll RESERVOIR
2 TIMER
3 SERVO METER
4
s
6
7
8
9
10
II
12 (10 loot long I
13 II loot long I
CITY I PART No.
I 143,6
I I 43S3T
I 2 43S3S
I 43S40
I 4319SI
Z 43S39
..!...
141721
I 43113
I 143567
I 144172
l 143191-Z
41041
z 1410411
t
1
,., O_I_L_R_E_T_U_R_N-TO RESERVOIR 1
)
14
15
IIOiootlongl 2 I410S7
(6 inchu long I
' 143766.
lootl21 D
SPACERSI41j
N.P.T. PLUG-
@-noot
!'
;'
--s -!)
I
16 16 loot long I I 143766
t7 I SUB PLATE,CROUZETT I I43S41
A tt N.P. T, PIPE Plt/G
11
4
-20 PHILLIPS HEAD SCREW 2 8
'}
4 143763 18 I COMPRESSION SLEEVE
\
NOTE: ITEMS A 6 B SUPPLI EO WITH SERVOIIETEII
\
r
----___ , ==-:=;::::;
!!ill_
(I) Wrop All Threods (N.P.T.)With Teflon Tape
SO ... POW:Hl SYS1.:U,J5
R.Ouortermofn 5-3-81
Model OS-56A Pneumatic Oiler Assembly I Drawing No.43530
: - .,-. =- ::;. ::.:":": '" ::i . -"""" J:1 -
r---:---- --OIL RETURN ---
. l
IlL IIPptl'n
TYPICAL INSTALLATION, COMMON TO ALL MODEL
'56-'57 SERIES DYNAMOMETERS
...._,o, ,.....t.:::\ oo,."'"ollo"' I
trcR
---l
I
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lifil' ...... \'
0/
l %0
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fJJ n
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C,\
'-...}
" ill f .. 1 h'n_ .. __ - -
. I
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ITEM DESCRIPTION on PART No.
BIJ UR TJPI LUBE SYSTEM I 43761
2 CORD SET I 1!1740
3 KILLARK,FITTING I 41731
4 KILLARK,NUT I 41732
FUSE HOLDER I 834006
6 2 omp FUSE,SLOW BLOW I 834002
FITTING 1!
2
N.P.T. I
Ita N.P.T. HOSE BARB I
ltg N.P.T. FITTING,ADAPTER I 43173
'!e N.P.T. COUPLER :s 44172
lt
8
N,P.T. STEET'T 2 45098
l/4 HOSEEND 2 441751
13 PRESSURE GAUGE I 43769
14 SENDER,OIL PESSURE I 44165
15 OUICK DISCONNECTIFEMALEI 2 43191-2
16 COMPRESSION NUT 2 43765
17 'T'HEADER I 43762
18 COMPRESSION SLEEVE 4 43763
19 COMPRESSION BUSHING 2 43764
20 'T'FITTING(NYLONJ I
21
I
22 I CONTROL UNIT,CSA-2 z 43767
23 TOGGLE SWITCH I 41171
24 '116 TUBING I I loollong I z 41046
25 '116 TUBING (10 lootlono I I 41046
26 V
32
HOSE (9"1nch long I 2 43766
27 If .a NYLON HOSE (10 loollongl I f44174
ITEM -0-PRESSURE CONTROL VALVE, ADJUST
CLOCKWISE TO INCREASE PRESSURE.
SET PRESSURE GAUGE @ro 3S45p.LI
121 WRAP ALL THREADS(N.P.T.JWITHTEFLONTAPE
L
.1! OIA,HOLE
32
1-----+-H
FUSE-SWITCH MOUNTING FACE DETAIL
!JO ... POWS;! SYSt:UJS
R.Ouortormoln 51481
Model OS-56 Lubrication System Drawl no No.43760
DYNAMOMETER No.I
FOR USE ON MODELS 35X SINGLE ROTOR
55 X DOUBLE ROTOR
X52 SPLINEONSHAFTEND
X 56 S.A.E.TAPERON SHAFT(ONE END I
X 57 S.A.E. TAPER ON SHAFT (BOTH ENDS)
l
OILFEEDCINJ
FROM PUMP
OIL RETURN TO PUMP
,____ -------IIIIPC5!!'!W!!!!Wffl:W .................... :i::MilDMIII!Iilil.i!OI - ...
DYNAMOMETER No,2
LINE
I
DYNAMOMETER No.3
t-
" I
'"'it-
@--PRESSURE CONTROL VALVE, ADJUSTING CLOCKWISE INCREASES
PRESSURE. SET PRESSURE GAUGE (i) TO 35-45 P.S.I,
DYNAMOMETER No.4
TYPICAL TOALLUNITS
--
I
-
SPLINE DATA
DIMENSIONAL DATA
5-9
,;
b.k
. ftEQ \tS'r FOAl"\ .... 18,
I
I
.. ------ ---=----------- ------ . .J, ... __., -. --- --...
4
M --
-L
MANUFACTURE PART NO / DESC MANUFACTURER
4
3 2_
1
REVISIONS
ZONE I SYM. E.C.O. NUMBER I DRAFT I DATE I APP.
Dt.';>IGN APPLICATION-------
MAKE. ___ _
'(EAR ___ _
ENGINE ___ _
TRAN5MISSION
P/N ___ _
3
MODEL ___ _
SERifl.l NO.---
A- DEPTII OF C>E.LL HOUSING PILOT BORE.
8 - BELL HOUSING- PILOT BORE DIA.
l - DISTANCE. FROM END OF PILOT TO BELL FACt.
--- M - DISTANCE:. FROM END OF SHAF1 5PUNE 10 BELL Hs&. FAC..
--- P- SHAFI PILOT DIA.
--- S- SHAfT 5Pl1NE DAII\
ALSO INCLUDE SIZE., LOCI-\liON AND_ NUMBE.R OF BOLT
HOLES ON THE FA<:t OF TilE BELL HOUSING FOR OOLI-
ING- THE. IRANSMISSION 10 "THE. BE.LL HOUSING-.
PART NAME II CHARACTERS
DRAFTS R. CI>.R!'EN"llR.
CHECKER
,..,,. ... 1 ENGR
BUCK ENGINEERING CO. INC.
'"
0
"
10
GO-POWER SYSTEMS CAUtol-
IN F0Rt1ATION REQUIRE.D 10 OE':l\GN
tNGINf.. ADAPTER TO DYNAMOI>-1E.TE.R
15
13
D
u C
II
10
7
s
3
2
B
REQUEST FORM 1g9 -
MATERIAL
PART NAME 18 CHARACTERS A
RELEASE FOR PROD
Y3305 -0/00/ooo
IDENTIFICATION NUMBER I REV
43305-RFS
SCALE
2
1
____ ,..._....,_,..,
....
.. ,-,
:I
I_ r - I .., : =:=J
I
'-
.. . . - . -.
....
-----,--- -------
- -
- -- -- -- ---- -- - - .... -- ----
-
------
4
3
2
1
REVISIONS
ZONE SYN. E.C.O. HUMBER DRAFT DATE APP.
R-'i A.
101'--t ((..,.>
1134};t
-
-
-
,,
-
t
IS
Q
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-
-
-(
-I'll 13
-
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J
12
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II
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