SP 110
SP 110
SP 110
: TSP110AEF0
Service Manual
Model : DSP-4210GM CHASSIS : SP-110
TABLE OF CONTENTS
1. Safety precautions ........................................................................................................................... 2 2. Product specification ...................................................................................................................... 4 3. Block diagram .................................................................................................................................. 6 4. Adjustment (How to use service remote controller) ..................................................................... 7 5. When changing the new board ....................................................................................................... 9 6. Trouble shooting .............................................................................................................................. 10 7. Assembly list ....................................................................................................................................30 8. Circuit diagram .................................................................................................................................31 9. Exploded view ..................................................................................................................................35
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Region
Japan USA &Canada Europe Australia Latin America
Insulation Resistance
1M / 500V DC / 500V DC
Dielectric Strength
1kV AC 1min. 900V AC 1min 4kV AC 1min.
Clearance Distance(d),(d)
3 3.2 6(d) 8(d) (a : Power cord)
10M
NOTE
This table is unofficial and for reference only. Be sure to confirm the precise values for your particular.
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1-4. Leakage current test Confirm specified or lower leakage current between B(earth ground, power cord plug prongs) and externally exposed accessible parts (video and audio input terminals, speaker out, etc.) Measuring method:(Power ON) lnsert load Z between B(earth ground, power cord plug prongs) and exposed accessible parts. Use AC voltmeter to measure AC voltage across both terminals of load Z. See Fig.2 and following table. Leakage current ratings for selected are as Ac Line Voltage
100V 110 to 130V
Region
Japan USA & Canada Europe Australia
Load Z
1 1 2 50 15 F
NOTE
This table is unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
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2. PRODUCT SPECIFICATION
[ DSP-4210GM ] ITEM
1. GENERAL 1-1. MODEL NO 1-2. CHASSIS NO 1-3. SCREEN SIZE 1-4. COUNTRY 1-5. RESOLUTION 1-6. REMOCON TRANSMITTER TYPE 1-7. SAFETY STANDARD 2. MECHANICAL 2-1. DIMENSION 1) WITHOUT STAND 2) WITH STAND 3) BOX 2-2. WEIGHT 1) WITHOUT STAND 2) WITH STAND 3. ELECTRICAL & OPTICAL 3-1. COMPOSITE VIDEO INPUT SIGNAL
SPECIFICATION
DSP-4210GM SP-110 42 (16:9) WORLD WIDE 853(W) X 480(H) R-V2A(ENGLISH), R-V2AK(KOREAN) UL, CSA, CE, KE
REMARK
W X H X D = 1055 X 652 X 85 W X H X D = 1055 X 730 X 85 W X H X D = 1190 X 870 X 480 33kg 39kg NTSC,PAL,SECAM,PAL-M/N,NTSC4.43 1 INPUT ( 75 , 1Vp-p ) 50/60Hz, Super Jack 1 Input( 75 ,1Vp-p )
Y,Pb/Cb,Pr/Cr 1 Input ( 75 ,1Vp-p ) * DTV Resolution Mode ( Y, Pb, Pr ) : 1920X1080i, 1280X720p, 640X480p * DVD ( Y,Cb,Cr ) : 50/60Hz R,G,B,H,V 15Pin D-sub jack 1 Input ( 75 ,1Vp-p ) * Resolution Mode : VGA - UXGA
3-4. PC SIGNAL
Composite, Y/C : L/R Phone Jack 1Pair DTV/DVD : L/R Phone Jack 1Pair PC : L/R Phone Jack 1Pair * Input Impedance 47
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ITEM
3-6. Optical Chracteristics 1) Display Resolution 2) Peak Luminance 3) Contrast Ratio 4) Color Temperature 3-7. Scaling
SPECIFICATION
16:9 Wide 853 X 480 160cd/ m2 500:1 8000o K <Scaling Mode> PC, DTV : Fill to Aspect Ratio, Fill to Screen DVD, VIDEO : Normal, Wide, Panaroma, Letter Box, Letter Box with Sub Title <Scaling Adjust> PC,DTV (User Control) : H-Size, V-Size H-Position, V-Position + Zoom , 4Direction Paning Avaiable Video Window in DTV/PC Picture PIP Size, Position Changeable 8Language KOREAN,ENGLISH,NETHERLAND, FRENCH,SPANISH,GERMAN, PORTUGUESE,ITALIAN AC 90V-264V, 50/60Hz 350 WATTS L : 8Watts, R : 8Watts Option Option Freeze Picture, Video Rotation
REMARK
3-11. AC Power 3-12. Power Consumption 3-13. Sound Output 3-14. LAN Interface 3-15. Settop Box Interface 3-16. Others 4. USER CONTROL & ACCESSORIES 4-1.CONTROL 1) SET 2) REMOCON TRANSMITTER
4-2. ACCESSORIES
AC POWER, MENU, INPUT SELECT, UP, DOWN, LEFT, RIGHT INPUT SELECT,POWER,RECALL, ZOOM-, ZOOM+,MENU,UP,DOWN,LEFT,RIGHT, PICTURE MODE,FREEZE,SCREEN MODE, MUTE 1) REMOCON : R-V2A, R-V2AK 2) BATTERY : AAA 2EA 3) INSTRUCTION MANUAL 4) STAND (OPTION) 5) WALL HANGER (OPTION) 6) SPEAKER UNIT 2ASSY (OPTION)
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3. BLOCK DIAGRAM
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4. Adjustment
4-1. How to confirm the origianl data of VIDEO PCB (1) Input selection : You select video mode (2) You confirm the original data of user control - Brightness : 36 ( :20 in case of DTV/PC input mode ) - Contrast : 60 - Sharpness : 2 - Colour : 32 - Tint : 0 ( Center ) (3) You confirm the original data of SERVICE MODE (PW364) ( See 4-4 ) - Sub-Brightness : 60 - Sub-Contrast : 70 - R-Bias : 63 - G-Bias : 63 - B-Bias : 68 - R-Gain : 53 - G-Gain : 57 - B-Gain : 76 4-2. How to adjust POWER PCB (1) Devices for measurement : Digital volt meter, Pattern generator (2) Conditions : You adjust as follows after assembling set and inputting WHITE PATTERN. 1) VSUS(Sustain voltage) : Voltage sustaining electronic discharge TP : P12 Adjustment control : RV600 Standard voltage : 166V 2) VSCAN(Scan voltage) : Scan voltage when recording DATA TP : PA9 #6 PIN of Y PCB Adjustment control : RV14 Standard voltage : -160V 3) VADD(ADDRESS voltage) : Voltage recording DATA TP : P14 Adjustment control : VRS1 Standard voltage : 80V 4-3. X/Y PCB adjustment (1) Devices for measurement : Digital volt meter, Pattern generator (2) Previous adjustment voltage : You adjust as follows after assembling set and inputting BLUE PATTERN.
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1) VSHELF(SHELF voltage) : X-electrode sustain voltage when recording DATA TP : RCU25 Adjustment control : RU5 Standard voltage : +60V 2) VVH(SCAN VH voltage) : VH voltage of SCAN IC when scanning TP : RY7 voltage each side Adjustment control : RY6 Standard voltage : -70V (3) The final operation adjustment 1) Input a monochrome pattern of R,G,B. And then you check if there are abnormal OFF-state pixels (which must be in ON-state but are in OFF-state). If any, increase VSUS voltage slowly from 166V to remove abnormal OFF state pixels in that pattern. 2) If there is no abnormal OFF-state pixel in monochrome pattern of R,G,B, make sure if there is abnormal OFF-state in Magenta, Cyan, Yellow or not. If any, increase VSUS slowly in that pattern. 3) Increase VSUS, which is set as above, by 1V. 4) Make sure if there are abnormal ON-state pixels(which must be on OFF-state but are in ONstate, for example, R or G) in Blue pattern after aging Blue pattern 5 minutes. If any, set VSCAN slowly from - 160V to - 150V and decrease VSHELF slowly to remove wrong electronic discharge. 4-4. White balance adjustment (1) Feed grey scale signal to video input terminal. (2) Confirm the original data of user control (See 4-1). (3) Press Remote controller in order starting with UP => MUTE => RECALL => MUTE BUTTON to access Service adjustment mode and select PW364. And then confirm the original data of the Service mode PW364 register. (See 4-1). (4) Make sure you cant recognize any grey scale errors in the form of colour tint in this darker bands. (5) You attach the sensor of a White balance meter to the white part on the upper end of this grey scale pattern. (6) Set White balance changing R,G,B-Gain. You make sure that R,G,B-Gain must be set within the limit of 63 20. If it is over the limit, it is N.G. How to adjust temperature of colour X = 0.290 0.01, Y = 0.310 0.01 Temperature of colour : 8,300o K (7) You can set Luminance level changing Sub-contrast. If the set data of Sub-contrast is over the limit of 80, it is N.G. (8) Press Menu button, to escape from Service mode.
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6. Trouble shooting
6-1. Audio/video 6-2. Digital 6-3. X-SUSTAIN 6-4. Y-SUSTAIN 6-5. SCAN Board 6-6. DATA H/L, Connection(LU,CU,RU,LD,CD,RD) 6-7. Power
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6-1. Audio/Video
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1. Video signal processing is N.G 2. Change video PCB N 1. Inspect jack PCB 2. Inspect input jack
N Can you output Sync of TP V2 : 60Hz/ 1. Confirm if IC400 and IC401 50Hz H2 : 31.5KHz/KHz? are N.G 2. Change video PCB Y
CAUTION : 1.You must only remove PA603 after confirming that you switch off the power. 2. You must thoroughly understand instruction manual before removing Back cover.
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Is input selection in DTV/DVD mode? Confirm Y input selection Does the Video screen N appear after inputting signal 1. DTV signal processing is N.G to Video jack? 2. Change video PCB Y Can you see input to P502 No.10 YD1 of Video jack? Y Can you output DTV signal in TP R,G,B? Y N Can you output Sync of TP V1:Hz/ H1 : KHz/ Hz? Y N N 1. Inspect jack PCB 2. Inspect input jack
1. DTV S/W and DTV processor(IC505) circuit are N.G 2. DTV H/V Sync processing part is N.G 3. Change video PCB 1. DTV S/W and DTV processor (IC505) circiuit are N.G 2. Change video PCB
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NO PC screen
Check start N Does the Please check input signal or press input key. message appear? Y Is the signal input jack correctly connected? Y N Does the input source operate? Y N Is input selection in PC mode? Y Does the Video screen appear after inputting signal to Video jack? Y N Can you see input to P502 No.9,8,31,32,33 R,G,B,Hsync,Vsync of Video PCB? Y N Can you output PC signal in TP R,G,B? Y N Can you output Sync of TP V1 : Hz/ H1 : KHz/ Hz? Y 1. PC S/W is N.G 2.Change video PCB 1. PC S/W and DTV processor(IC505) are N.G 2. PC H/V Sync processing part is N.G 3. Change video PCB 1. Inspect jack PCB 2. Inspect input jack N 1. PC signal processing is N.G 2. Change video PCB Confirm input selection Operate A/V device, Which is used. N 1.Make sure of connection of Jack(PDP Monitor & PC) Is there a weak electronic discharge on the screen? Y N is PA603 properly connected? Y Does DVS,DHS,DCLK N of Video PCB P603 being output? Y Video PCB is N.G Change PCB Confirm Video to digital Connector PA603 N 1.Confirm AC connection 2.Confirm Power S/W on 3.Inspect Digital and X,Y
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NO Sound
Check start Does the screen appear? N 1. Confirm AC connection 2. Confirm power S/W on 3. Inspect video PCB and other blocks
Y N
N is the speaker properly connected? Y N Is sound signal output from P502? Y 1. Jack PCB is N.G 2. Video connection to jack PCB is N.G Connect speaker See: Siganl composition of P502 sound 1. RSPC, LSPC => PC sound 2. RSD1, LSD1 => DTV/DVD sound 3. RSV1, LSV1 => VIDEO, S-VHS sound
1. Sound S/W is N.G 2. Confirm IC404 3. Change video PCB 1. PA400 connector is N.G 2. Change audio PCB
is sound signal on PA400 No.2,4 N of audio PCB? Y is sound AMP on PA300 No.1,4 of audio PCB processing an output? Y Does sound AMP on PA300 No.1,4 and JP659 of audio PCB produce an output? Y 1. Speaker or sound cable is N.G 2. Change speaker or sound cable N
1. PA300 is N.G (Change audio PCB) or JP659 is N.G (Change jack PCB)
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1. Confirm AC connection 2. Confirm power S/W on 3. Inspect video PCB, LED PCB and other blocks
1. Connection with video PCB is N.G or video PCB N.G 2. Inspect video PCB and other blocks
Y Is there waveform when pressing remocon in IR NO.2 of P602 N 1. LED PCB is N.G 2. Change LED PCB
1. IR receipt block of video PCB is N.G 2. Inspect video PCB and other PCBs
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NO Key operation
Check start
1. Confirm AC connection 2. Confirm power S/W on 3. Inspect video PCB, LED PCB and other blocks
1. Connection with video PCB is N.G or Video PCB is N.G 2. Inspect video PCB and other blocks
Is connection between PA601 of key PCB and video PCB good? Y 1. Inspect video PCB and other PCBs
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6-2. DIGITAL Checking Order for normal operation of Digital Board and Check Points ( * Measure RMS voltage with a multi-meter, refer to the attached picture for position of check points ) 1. After make sure that the set turns off, turn off the High Voltage ON/OFF Switch of the Power Board and then turn on the set 2. Confirm whether there is an input of 5V, 3.3V into Power Connector ( PA5 ). - 5V input (pin No.1,2) : If 4.5V ~ 5.2V, O.K. - 3.3V input (pin No.7,8) : If 3.0V ~ 3.5V, O.K. 3. Confirm whether Power 2.5V, 3.3V_1, 3.3V_2, 3V_3, 5V_1, 5V_2 - 2.5V : If 2.2V ~ 2.7V, O.K. - 3.3V : If 3.0V ~ 3.5V, O.K. - 5V : If 4.5V ~ 5.2V, O,K. 4. Confirm Reset and V_MUTE - Reset : If 3.0V ~ 3.5V, O.K. - V_MUTE :If 3.0V ~ 3.5V, O.K. 5. Confirm CONF_DONE ( ID102, ID103 ) - CONF_DONE : If 3.0V ~ 3.5V, O.K.
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6-3. X-SUSTAIN BOARD 1. Separate PA7 and PA114 connector 2. Check the remaining electrical voltage of PA7 (1) Check the Voltage of Terminal 170V : If maintained beyond 10 volt, discharge (below 5 volt) with resistance of beyond 1K ohm 5 Watt 3. Confirm the value of series and parallel resistance of RU10//RU13-RU11//RU14-RU12//RU15 (1) Each value of resistance : 6.8 ohm 5 Watt (2) The total value of resistance : 10.2 +/- 0.5 ohm (3) In case of wrong value of resistance, replace (open) board and confirm each connector : the state of insertion ( installation ) 4. In case of normal value of resistance, measure the value as following table1. (1) Use a Diode Tester (2) If abnormal part is found, replace the board (3) In case of normal state, Inspect connectors and other boards
Table 1. PA7 The value of Diode Tester of each terminal * + : red, - : black NAME 1 170V GND 15V GND DIODE TESTER + + + MEASURE About 5 sec. Later, Open About 3 sec. Later, Open beyond 2V Beyond 1.43 DIODE TESTER + + + MEASURE 0.49
0.47
3 CU1(5V) GND
0.48
Table 2. PA114 The value of Diode Tester of each terminal * + : red, - : black The configuration of terminal ( top view, components side )
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2 3 4 5 6 7 8 9
10 11
QU4 QU13/QU14
0.5 0.48
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6-3. Y-SUSTAIN BOARD 1. Separate PA9, PA111 connector 2. Confirm the remaining electrical Voltage of PA9 (1) Confirm the Voltage of Terminal 170V : If maintained beyond 10 volt, discharge(below 5 volt) with resistance of beyond 1K ohm 5 Watt (2) Confirm the Voltage of Terminal -155V : If maintained beyond -10 volt, discharge(below -5 volt) with resistance of beyond 1K ohm 5Watt 3. Confirm the resistance of RY2 ( 470 ohm 5Watt ) (1) In case of wrong value, replace board and confirm each connector 4. In case of normal value of resistance, measure the value as following Table 1. (1) Use a Diode Tester (2) If abnormal part is found, replace the board (3) In case of normal state, Inspect connectors and other boards Table 1. PA9 The value of Diode Tester of each terminal * + : red, - : black NAME 1 170V GND 2 -155V GND 3 ON/OFF GND 4 15V GND DIODE TESTER + + + + MEASURE About 3 Sec. Later, Open Beyond 0.7 Open Beyon 0.7 DIODE TESTER + + + + MEASURE Beyond 0.8 Open Beyond 2.4 About 5 Sec. Later, beyond 0.4
Table 2. PA111 The value of Diode Tester of each terminal * + : red, -: black The configuration of terminal (top view, components side)
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2 3 4 5 6 7 8 9 10 11
QY9~QY12 QY1~QY2 QY3~QY4 QY25~QY28 QY20~QY23 QY15~QY16 QY19 QY14 QY13 QY2
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Open 0.4
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6-5. SCAN BOARD 1. Confirm the DIOED TESTER, PCB separately 2. The configuration (1) The Voltage Terminal of Scan (top view, components side)
A B
DIODE TESTER + -
DIODE TESTER +
MEASURE Open
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6-6. DATA H/L, CONNECTION(RU,CU,LU,RD,CD,LD) 1. Confirm the upper part and the lower part (1) Separate PA10 and PA11 (2) Confirm DIODE TESTER 2. Separate P112 (1) Confirm LU and two DATA H boards 3. Separate PA113 (1) Confirm CU and DATA H board (2) Confirm RU and two DATA H boards 4. Separate P115 (1) Confirm LD and two DATA L boards 5. Separate P116 (1) Confirm CD and DATA L board (2) Confirm RD and two DATA L boards Table 1. The value of Diode Tester of each terminal * + : red, - : black
1 2 NAME Vadd GND 5V GND DIODE TESTER + + MEASURE Open Beyond 1.3 DIODE TESTER + + MEASURE 0.6 0.5
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When the set is switched on, the power LED turns red?
YES
NO
Is 7PIN of CONNECTOR P2 0 V?
YES
Check R20, R21, R22 open Push the SW1 (Slide switch) of POWER MODULE in the opposite direction of Then, check LOW B+. Is each voltage (30V, 12V, 5V) of CONNECTOR P3 correct?
YES
NO
NO
Check Audio AMP PCB After P5 CONNECTOR is separated, is each voltage (5V, 3.3V) correct?
YES YES NO
NO
NO
YES
YES
YES
NO
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NO
YES
YES
Check After P11 CONNECTOR is YES CONNESeparated, is 15V CTION produced? PCB
Replace Power Module Push the SW1(Slide Switch) POWER Module in the direction of Then, check High Voltage And turn on the Power, Can Vsus(170V) be produced?
NO
YES
YES Is the
YES
NO
YES
YES
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7. Assembly List
NO PCB ASSY NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
ACCESSORY AS PACKING AS CABINET AS MASK FRONT AS VIDEO PCB AS PCB VIDEO MANUAL A PCB VIDEO CHIP B AS PCB VIDEO CHIP A AS DIGITAL PCB AS PCB DIGITAL MANUAL PCB DIITAL CHIP B PCB DIGITAL CHIP A A PCB DATA H AS PCB DATA H CHIP A A PCB DATA L MANUAL PCB DATA L CHIP A A SCAN PCB AS PCB SCAN MANUAL A PCB SCAN CHIP A AS X-SUS PCB AS PCB X-SUS MANUAL A PCB X-SUS RHU AS PCB X-SUS M-10 AS PCB X-SUS RADIAL AS PCB X-SUS CHIP A AS Y-SUS PCB AS PCB Y-SUS MANUAL A PCB Y-SUS RHU AS PCB Y-SUS M-10 AS PCB Y-SUS RADIAL AS PCB Y-SUS CHIP A AS AUDIO PCB AS PCB AUDIO MANUAL A PCB AUDIO RADIAL AS PCB AUDIO AXIAL AS JACK PCB AS PCB JACK MANUAL AS XSA PCB AS PCB XSA MANUAL AS CONN UNION PCB AS PCB UNION CHIP A AS PCB UNION AS PCB RIGHT-DO MANU PCB RIGHT-DO A AS
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ASSEMBLY CODE PEACPWD011 PEPKCPD011 PECACAD011 PEFMSJD011 PEVDMSD011 PEVDJ2D011 PEVDJ1D011 PEDGMSD011 PEDGJ2D011 PEDGJ1D011 PED1MSD011 PED1J1D011 PED2MSD011 PED2J1D011 PES1MSD011 PES1J1D011 PEXSMSD011 PEXSJ0D011 PEXSJBD011 PEXSJRD011 PEXSJ1D011 PEYSMSD011 PEYSJ0D011 PEYSJBD011 PEYSJRD011 PEYSJ1D011 PEAUMSD011 PEAUJRD011 PEAUJAD011 PEJAMSD011 PEXAMSD011 PEUNJ1D011 PEUNSWD011 PERWMSD011 PERWJ1D011
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8-2. Digital
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686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX : DWELEC K28177-8 CABLE : DAEWOOELEC E-mail :djkoo@web.dwe.co.kr TEL : 82-2-360-7806 FAX : 82-2-360-7877