SMT & Area Array Rework: Solutions and Systems For Soldering, Rework and Repair of Electronics
SMT & Area Array Rework: Solutions and Systems For Soldering, Rework and Repair of Electronics
SMT & Area Array Rework: Solutions and Systems For Soldering, Rework and Repair of Electronics
worldwide
worldwide
advanced features found on these systems or are easier to use, ensuring operator acceptance and success! Designed for todays PCBs, ThermoFlo & IR Rework Systems can safely install and remove a wide variety of CSPs, FCs, PBGAs, CBGAs, MLFs, LCCs, and other SMDs. The PC based software is so advanced that creating proles has never been easier! The PC software guides the operator through an intuitive interface that virtually automates the process. All operations: component pickup, alignment, placement, and reow are completed in a single axis, eliminating the risk of component movement after placement. The software has been specically designed with the rework process in mind and integrates the inspection process and record keeping as well as the ability to generate reports in user friendly PDF les.
Table of Contents
Page
Area Array Rework Solutions IR Technology / IR 3000 Area Array Rework Solutions Software Area Array Rework System Specifications ThermoFlo Nozzle Chart
1 3 5 6 7 8 9 11 12 13 14 15 17 19 20 21 22
TF 1700
IR Technology / IR 1000 BGA / CSP Inspection Systems / XR 3700, XR 3500 Pre-heating Systems / ST 1600 Preheaters / ST 400 / ST 450 Convective SMT Rework Systems Convective Reflow Systems / ST 300 Convective Rework Systems / ST 325 Convective Rework Systems / ST 350 ST 300 / ST 325 / ST 350 Hot Air Nozzles Hot Air System Nozzles Fixtures & PCB Holders Product Page
Heating Technology
ThermoFlo systems are tted with a custom designed 1200 watt top-side heater and an incredibly efcient IR bottom-side heating platform that is adjustable when more power is required for challenging applications. They combine convective top-side heating with remarkably stable and powerful IR bottom-side heating for the most effective, repeatable heating process available today. The bottom-side heater(s) can be adjusted from its standard position up to 38mm (1.5") closer to the PCB for those challenging applications where additional heat is desired or needed! This is a unique PACE feature designed especially for use with Lead Free processes. The IR 3000 features medium/long wavelength heaters that respond faster with more power than any ceramic or carbon IR emitter currently available. The bottom heater features high power, quick response quartz IR emitters, and share the adjustability feature of the ThermoFlo units. Each process is controlled in real time using a specialized IR sensor. The PCB holder for all 3 units features ne micrometer adjustment for the most delicate X and Y axis alignments. Precise and accurate, within 25 m (.001"), Z axis movement is ensured through a twin rail, linear bearing motion control assembly that is similar to those used on automated pick and place equipment. The optical alignment system utilizes advanced digital, color cameras and the highest quality prism available for amazing image clarity. All systems are self-contained and do not require an external air supply or vacuum connections. Upgrade your area array rework capabilities and through-put with PACEs ThermoFlo or IR systems!
TF 2700
IRTechnology
IR 3000
The IR 3000 is the newest and most advanced component rework system available on the market. The IR 3000 is fully Area Array capable and can also remove or install most other SMT (and thru-hole components). Featuring a (patented) aperture system to control and precisely apply the heat to protect adjacent components. The IR 3000 features a 500 W long wave top heater and a 1000 W long wave bottom heater. The standard PC software is the most advanced available on any rework system. Custom developed PID algorithms control the heating to your exacting specications and make proling easier than ever! Using a high quality, specially developed IR thermal sensor, the process is completely controlled using non contact measuring methods. For added verication, the SODR-CAM is available to watch the entire reow process happen in real time. The process begins by loading your component into an adjustable nest which is then picked up using a vacuum pick. The part is lifted to the proper height above the optics and is now ready to be aligned to the PCB. Theta, X and Y adjustments are available to align the components. Precision micrometers are employed for adjusting the alignment in the X and Y directions. The system comes with four different size vacuum picks to handle a wide range of components. If ux dipping is needed, the part can be automatically dipped in ux prior to being aligned. Once the component is placed, the heating process begins. The system is unique in that it uses PACE Exclusive, custom developed, software based, PID controllers to control user determined ramp rates by selecting the time and the end temperature for each phase. Up to 3 additional data series plus the control sensor input can be stored with the prole or can be exported to a CSV le. The IR thermal sensor has a laser built in for easy alignment of the sensor to the part! The IR sensor is one of the most accurate available. If additional accuracy or verication is desired, a calibration method can be employed. As an option, a standard K type thermocouple input can be used in conjunction with a K-type thermocouple mounted to the PCB to control the process. If additional bottom side heat is needed for thermally massive or large PCBs, the bottom heater is adjustable up to 1.5". The optical alignment system within the IR 3000 features a high resolution, color digital camera with PC controlled zoom, focus, auto-focus, and lighting control. The system is robust and does not require routine calibration or maintenance. Standard and full screen viewing options are available as part of the software. The optics extend and retract from the system automatically. High power ultra-white LEDs are used to provide lighting to the component and PCB below while eliminating shadows and distortion. The vacuum pick can be set for each component so that when properly adjusted, the component is placed with almost zero force.
IR 3000
Component Alignment/Placement
High resolution Vision Overlay System (VOS) with Sony color camera and dichroic prism. VOS does not require routine calibration, eliminating costly errors and operator frustration. Images are viewed through the PC in standard or full screen viewing modes. 72 X magnication, color camera with auto-focus and manual capability. The automatically controlled, retractable optics housing protects VOS from dirt and contamination. Independent lighting controls for component and PCB to maximize overlay contrast. Ultra white, high power LED based lighting for PCB and component eliminates shadow and has wide dispersion angles to adequately illuminate large components. Precision Z axis movement ensures placement accuracy. Component is placed on PCB with minimal controlled pressure.
PBGA being held by Vacuum pik during Alignment procedure
Component Reow
Easy programmability ensures process control and successful installation! Proles are created and managed through the PC software. Creating the perfect 4 or 5 zone prole is easy with real time adjustment of prole parameters through the PC. Store and recall an innite number of proles using the PC. 2 pre-dened proles for use as baselines when developing proles are included. Both TF systems feature a 1200 Watt top-heater. With closed loop temperature control and unique vented nozzle design (TF systems only); uniform temperature distribution during reow is ensured! Fully integrated, powerful IR bottom heater(s) with closed loop temperature control ensures process integrity by delivering heat evenly, time after time. High power heaters allow for successful, safe and repeatable reow at safe, low temperatures. 4 thermocouple sensor inputs ensure accurate prole development and monitoring. The TF systems are N2 capable as standard.
Nozzle lowering over PBGA for reow
IR 3000
Production Screen
All Systems
Password lockout ensures process control by restricting operator access to prole parameters. Allows for process validation using up to two thermocouple inputs. Document operations for quality assurance. Record PCB/component serial numbers for job tracking. Operators can record comments and observations. Full system control functions. Print function allows for follow up documentation and component prole verication.
Alignment Screen
All Systems
View images from Vision Overlay System. Control zoom and focus. Auto focus On/Off. Store and manage images electronically. Full screen viewing mode. Reference image can be stored with prole for easy component identication.
Inspection Screen
All Systems
View, save, and manage images from internal vision system and up to two other inspection sources (NTSC). Integrated rework function with inspection function. Reference library for immediate operator feedback. Create inspection reports in PDF format. Verify process results immediately. Compatible with XR 3500/3700 and other NTSC video inspection systems.
Set Up Screen
Part Numbers Heater (top side)* Bottom Heater* with adjustable working height Max Component size Max PCB size Airow maximum N2 Option Resolution on Optics Adjustment Positioning Accuracy (Z axis) Vacuum Power Requirements Optics Video Inputs Temperature setting range
8007-0465 120 VAC Unit 8007-0466 230 VAC Unit Convective (air or N2), 1200 Watts IR, 400 Watts x 1 220mm (8.6") x 155mm (6.1")
8007-0467 120 VAC System 8007-0469 230 VAC System Convective (air or N2), 1200 Watts IR 1300 W total (400 Watts x 1 & 150 W x 6) 405mm (16") x 405mm (16") 65mm (2.5") x 65mm (2.5")
8007-0534 120 VAC 8007-0535 230 VAC Medium/Long wave IR, 500 W Medium/Long wave IR 1000 W 220mm (8.6") x 155mm (6.1")
305mm x 305mm (12" x 12") Self contained, manual adjust, 20 SLPM Standard
610mm (24") x 610mm (24") Self contained, PC controlled, adjust up to 20 SLPM Standard 0.52mm (0.02") per rotation 25 meters (0.001") 450 mm Hg
120 VAC, 60 Hz or 230 VAC, 50 Hz (2000 watts maximum) High resolution, Vision Overlay System 2 Composite Video, 1 S Video (for alignment optics)
120 VAC, 60 Hz or 230 VAC, 50 Hz (2800 watts maximum) High resolution, Vision Overlay System 2 Composite Video, 1 S Video (for alignment optics) Top Heater: 100 to 400 C (212 - 750 F) Bottom Heater: 100 to 221 C (212 - 430 F)
120 VAC, 60 Hz or 230 VAC, 50 Hz (2000 watts maximum) High resolution, Vision Overlay System with Color Camera 2 Composite (B/C) and 1 S Video (for alignment optics)
Dimensions Weight (Without Computer) Video Monitor Viewable Area Board Supports Optical Alignment Kit
737mm (29") H x 686mm (27") W x 737mm (29") D 45kg (100lbs) 482mm (19") Wide Screen LCD Flat Panel Monitor
737mm (29") H x 686mm (27") W x 737mm (29") D 37kg (82lbs) 482mm (19") Wide Screen LCD Flat Panel Monitor
91kg (200lbs) 482mm (19") Wide Screen LCD Flat Panel Monitor Included Included
Specications
TF 1700
TF 2700
IR 3000
Standard Pitch Component Removal Fine Pitch Component Removal Standard Pitch Area Array Component Removal Fine Pitch Area Array Component Removal Standard Pitch Component Installation Fine Pitch Component Installation Standard Pitch Area Array Component Installation Fine Pitch Area Array Component Installation
XR 3000
45mm (1.77") x 45mm (1.77") 19mm (0.75") x 16mm (0.63") 30mm (1.18") x 16mm (0.63") 33mm (1.3") x 15mm (0.59") 22mm (0.87") x 11mm (0.43") 59mm (2.32") x 20mm (0.79") 31mm (1.22") x 19mm (0.75") 16mm (0.63") x 13mm (0.51") 47mm (1.85") x 47mm (1.85") 33mm (1.3") x 33mm (1.3") 46mm (1.81") x 46mm (1.81") 49mm (1.93") x 49mm (1.93") 43mm (1.7") x 43mm (1.7") 31mm (1.22") x 31mm (1.22") 51mm (2") x 51mm (2") 14.4mm (0.56") x 8.1mm (0.31") 35.5mm (1.40") x 26mm (1.02") 20mm (0.79") x 14mm (0.55") 35mm (1.37") x 20mm (0.79") 45.5mm (1.80") x 35.5mm (1.39") 11.1mm (0.43") x 11.1mm (0.43") 35.5mm (1.40") x 28mm (1.1") 25mm (0.98") x 25mm (0.98") 23mm (0.90") x 11mm (0.43") 31.5mm (1.12") x 20mm (0.79") 24mm (0.94") x 15.75mm (0.62") 23mm (0.90") x 23mm (0.90") 18.6mm (0.73") x 8.1mm (0.31") 18.34mm (0.72") x 15.7mm (0.61") 47mm (1.85") x 36mm (1.41") 41.1mm (1.61") x 28.8mm (1.13") 1mm to 8mm square
4038-7032 4038-7033 4038-7034 4038-7035 4038-7036 4038-7037 4038-7038 4038-7039 4038-7043 4038-7044 4038-7045 4038-7046 4038-7047 4038-7048 4038-7049 4038-7050 4038-7051 4038-7052 4038-7053 4038-7054 4038-7055 4038-7056 4038-7057 4038-7058 4038-7059 4038-7060 4038-7061 4038-7062 4038-7063 4038-7064 4038-7066 6993-0244-P1
Connector 27mm (1.06") x 13mm (0.51") Connector, 30mm (1.18") x 12mm (0.47") Connector, 19mm (0.75") x 8mm (0.31") 56mm (2.2") x 17mm (0.67") 28mm (1.1") x 16mm (0.63") 13mm (0.51")x 10mm (0.40") 44mm (1.73") x 44mm (1.73") 30mm (1.18") x 30mm (1.18") 43mm (1.7") x 43mm (1.7") 46mm (1.81") x 46mm (1.81") 41mm (1.61") x 41mm (1.61") 28mm (1.1") x 28mm (1.1")
6mm (0.24") x 8mm (0.31") 8.2mm (0.32") x 12.7mm (0.50") 9mm (0.35") x 9mm (0.35") 10mm (0.39") x 10mm (0.39") 13mm (0.51") x 13mm (0.51") 15mm (0.59") x 15mm (0.59") 17mm (0.67") x 17mm (0.67") 23mm (0.90") x 23mm (0.90") 27mm (1.06") x 27mm (1.06") 35mm (1.37) x 35mm (1.37") 44.5mm (1.75") x 44.5mm (1.75") LQFP 22mm (0.87") x 22mm (0.87") LQFP 16mm (0.63") x 16mm (0.63") LQFP 30mm (1.18") x 30mm (1.18") LQFP 9mm (0.35") x 9mm (0.35") LQFP 12mm (0.47") x 12mm (0.47") LQFP 26mm (1.02") x 26mm (1.02") LQFP 16mm (0.63") x 22mm ( 0.87") LQFP 14mm (0.55") x 14mm (0.55") 14mm (0.55") x 22mm (0.87") 50mm (1.97) x 50mm (1.97") 60mm (0.75) x 60mm (0.75") 40mm (1.57") x 40mm (1.57") 25mm (0.98") x 25mm (0.98") 19mm (0.75") x 19mm (0.75") 16.5mm (0.65") x 8mm (0.31") 33mm (1.29") x 33mm (1.29") 21mm (0.83") x 25mm (0.98") 29mm (1.14") x 29mm (1.14") 31mm (1.22") x 31mm (1.22")
9mm (0.35") x 11mm (0.43") 11.2mm (0.44") x 15.7mm (0.62") 12mm (0.47") x 12mm (0.47") 13mm (0.51") x 13mm (0.51") 16mm (0.63") x 16mm (0.63") 18mm (0.71") x 18mm (0.71") 20mm (0.79") x 20mm (0.79") 26mm (1.02") x 26mm (1.02") 30mm (1.18") x 30mm (1.18") 38mm (1.5") x 38mm (1.5") 47.5mm (1.87") x 47.5mm (1.87") 25mm (0.98") x 25mm (0.98") 19mm (0.75") x 19mm (0.75") 33mm (1.29") x 33mm (1.29") 12mm (0.47") x 12mm (0.47") 15mm (0.59") x 15mm (0.59") 29mm (1.14") x 29mm (1.14") 19mm (0.75") x 25mm (0.99") 17mm (0.67") x 17mm (0.67") 17mm (0.67") x 25mm (0.99") 53mm (2.1") x 53mm (2.1") 63mm (2.5") x 63mm (2.5") 43mm (1.7") x 43mm (1.7") 28mm (1.1") x 28mm (1.1") 22mm (0.87") x 22mm (0.87") 19.5mm (0.77") x 11mm (0.43") 36mm (1.42") x 36mm (1.42") 23mm (0.91") x 28mm (1.1") 32mm (1.26") x 32mm (1.26") 33mm (1.3") x 33mm (1.3")
4038-7002 4038-7003 4038-7004 4038-7005 4038-7006 4038-7007 4038-7008 4038-7009 4038-7010 4038-7011 4038-7012 4038-7013 4038-7014 4038-7015 4038-7016 4038-7017 4038-7018 4038-7019 4038-7020 4038-7021 4038-7022 4038-7023 4038-7024 4038-7025 4038-7026 4038-7027 4038-7028 4038-7029 4038-7030 4038-7031
48mm (1.89") x 48mm (1.89") 11.4mm (0.49") x 5.1mm (0.20") 32.5mm (1.28") x 23mm (0.90") 17mm (0.67") x 11mm (0.43") 32mm (1.26") x 17mm (0.67") 42.5mm (1.67") x 32.5mm (1.40") 8.1mm (0.31") x 8.1mm (0.31") 7.3mm (0.29") x 7mm (0.28") 22mm (0.86") x 22mm (0.86") 20mm (0.79") x 8mm (0.31") 28.5mm (1.12") x 17mm (0.67") 21mm (0.83") x 12.75mm (0.50") 20mm (0.79") x 20mm (0.79") 15.6mm (0.61") x 5.1mm (0.20") 15.34mm (0.60") x 12.7mm (0.50") 44mm (1.73") x 33mm (1.29") 38.1mm (1.50") x 25.8mm x (1.01") Micro Nozzle Kit
Please visit www.paceworldwide.com for more information on the wide range of PACEs Nozzles and Component Stenciling.
IRTechnology
IR 1000
The IR 1000 is a remarkably exible and effective rework system at a price point that cant be beat! It is ideal for applications where variability in the work is common as well as for applications where the same work is being performed over and over and through-put is important. The IR 1000 is capable of installing and removing passives, QFPs, SOICs, PLCCs, MLFs, TSOPs, and coarse pitched BGAs. The IR 1000 incorporates a 500 W top heater and a 400 W pre-heater. The system allows for simple one zone proles up to more complicated multi zone proles. It features PACEs exclusive Learn Mode that assists the user with developing proles. The system features a spring loaded, adjustable vacuum pik, a cooling fan, and a built-in, spring loaded, board-holder. The distance between the top heater and PCB can be adjusted and its vertical position is saved in the prole to ensure repeatability. Optional PC software is available that allows for prole management and graphing of temperature data.
Features
The system has an automated cooling fan that is activated simply by moving it into place. The spring loaded vacuum pik can be used to automatically lift the component off the PCB upon complete reow. Laser centering indicator assists in positioning the PCB directly under the heaters and vacuum pik. Temperature probe is tted with a ball/yoke positioner that is held in place with a magnet for maximum exibility and to get to those hard to reach spots on the PCB. System is tted with a built in vacuum wand that allows for manual removal if required. Pre-heater monitoring prevents an operator from begin ning a prole when the heater is not ready. Pre-heater can be turned off or put into SetBack when system is not being used. Vacuum pik has built in theta adjustment for easy positioning of components.
Description
IR 1000
Part Number Dimensions Weight Power Requirements Pre-heater Main (Top) Heater Vaccuum Max PCB Size
8007-0536 (120 V System) 8007-0537 (230 V System) 508 mm (20") H x 483 mm (19") W x 457 mm (18") D 19.2 kgs (42.2 lbs) 115 VAC, 50/60 Hz (Domestic) or 230 VAC, 50/60 Hz (Export) 1000W 400 watts, 65 to 176C (150 to 350F) IR, 250 watts x 2 (500W Total) Power Levels 020 (20 = Full power) 5.9 inHg 305mm x 305mm, 12" x 12"
XR 3700 / XR 3500
The XR 3500 and XR 3700 are ideal for inspecting BGAs, CSPs, and other electronic components. The XR 3500/3700 provides immediate feedback on your process using real time images. Images can be viewed through PACEs ThermoFlo or IR software or through an optional, at screen, LCD monitor (P/N 7015-0010) when used as a stand-alone unit. The XR 3500/3700 has been designed with rework in mind so it is able to t easily on the benchtop and can be relocated quickly. Featuring patented camera technology and outstanding zoom capability, the XR 3500/3700 is able to identify a wide range of anomalies, as small as .025mm (.001"). When integrated with TF 1700, TF 2700 or IR 3000 software, the XR 3500/3700 systems can actually teach operators how to identify defects using the defect image library. Examples of common defects are included with the software that operators can refer to, to compare the live image of their work with the reference image. The library can be added to and modied so you can provide images of the actual work to the operator for immediate comparison. The images can be viewed, stored electronically, and managed. Defect analysis reports with images can be easily created.
Void at 50Kv
Solder voids.
Solder balls in the center of the package are oversized due to delamination and compression under die area.
Cold solder is signied by a jagged, irregular edge around the perimeter of the solder ball. Note that in this image only some of the balls show this signature.
Description
Part Number Power Requirements Color Camera Maximum PCB Size Focal Spot Focal Spot To Image Plane Distance Adjustments Spatial Resolution X-Ray Actuation Opening Clearance PCB Fixture Device Small PCB Carrier Dimensions Weight
8007-0540 (120 V System) 8007-0544 (230 V System) 115 VAC, 60 Hz 230 VAC, 60 Hz
High resolution with 7-40x zoom 760mm x unlimited mm (30" x unlimited) 0.2mm (0.008") 124mm (4.875") Live or Capture video signal, Frame averaging up to 32000 frames, & Video Gain adjustment 20lp/mmv Foot Pedal 40mm (1.5") 120VAC, 19mm (0.75") 230 VAC Standard Standard 394mm (15.5") H x 457mm (18") W x 585mm (23") D 39 Kg (86lbs.)
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Pre-heating Systems
ST 1600
The ST 1600 from PACE is the most powerful and exible pre-heating system available on the market today. The system features four 400 Watt IR (Infrared) heaters for a total power output of 1600 Watts. Each of the four heaters can be turned on or off independently and can be set to its own unique temperature giving the user complete control and exibility. The ST 1600 ts easily onto any electronics workbench. The system comes standard with an integrated PCB holder with a 305mm x 406mm (12" x 16") capacity. The ST 1600 is fully programmable and possesses the unique programming features that youd expect from PACE. These features include: password protection, auto-off timer, C/F and Scan Mode where the system will display the set and actual temperatures of the individual heaters. Additionally, the system can be put into a closed-loop control mode where the heater activity is controlled by a thermocouple placed on the PCB being worked on. High-mass, lead-free PCBs are no longer a problem when using the ST 1600! Using auxiliary heating or pre-heating allows the successful completion of soldering or desoldering operations without having to use dangerous, potentially damaging high temperatures. The ST 1600 improves productivity, allows for a safe process, and reduces operator frustration when working with challenging PCBs. The ST 1600 features a steel housing and frame for maximum durability and has four adjustable feet to elevate, lower, or angle the system.
Description
ST 1600
8007-0563 (120 V System) 8007-0564 (230 V System) 127mm (5") H x 381mm (15") W x 457.2mm (18") D 13.15kgs (29lbs) 120 VAC, (Domestic), 14 Amps (1600W) 230 VAC, (Export), 7 Amps (1600W) 4 Ceramic Infrared (IR) Heaters Each heater is 400 Watts for a total output of 1600 Watts. LED Digital Display & Keypad 305mm (12") x 406mm (16") Yes No 38C - 232C (100F - 450F)
Pre-heaters Control PC Board Size RoHS Compliant Calibration Required Temp Range
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Preheaters
ST 400
Preheating allows for the use of signicantly lower and safer temperatures when conductive or convective tools are used for component installation or removals. Preheating is also required when installing area array components and large leaded devices. The application of heat from the bottom side of the PCB serves several functions: 1) it keeps the PCB from twisting or warping, 2) it maintains the planarity of the rework site, 3) it warms the PCB so heat applied by the top heater is not drawn away from the rework site, and 4) it ensures that homogenous temperatures across the package and PCB are maintained, allowing the use of safe, low temperatures for the top heater. The ST 400 is an analog, closed loop, temperature controlled radiant 400 W pre heater. The heating area is 140mm (5.5") x 140mm (5.5"). This preheater is ideal for heavy PCBs and for area array applications as the medium wave IR delivers the most penetrating and even heating available. The ST 400 can be used as a stand-alone unit with either the ST 525/ST 550 PCB holder or can be used with the ST 300, ST 325, or ST 350.
Specications
ST 400
ST 400
Part Numbers
8007-0435 ST 400 8007-0436 ST 400E 97-127 VAC, 50/60 Hz or 425 Watts max. 197-253 VAC, 50/60 Hz 425 Watts max. 105mm (4.1") H x 178mm (7") W x 318mm (12.5") D 2.3Kg (5lbs.) 3C ( 5F) at idle tip temp. Meets or exceeds ANSI-J-STD 37-205C (100-400F)
Power Requirements
ST 450
The ST 450 is an analog, closed loop, temperature controlled convective 1500 W preheater. The heating area is 140mm (5.5") x 140mm (5.5"). This preheater is ideal for applications where focused hot air is desirable or where cooling air is required after the application of heat such as area array applications. Additionally, the nature of hot air allows heat to get into those hard to reach places all too common on todays electronics. The ST 450 can be used as is, or one of 3 air wash nozzles can be attached to focus the heat where it is needed. The ST 450 can be used as a standalone unit with either the ST 525/ST 550 PCB holder or can be used with the ST 300, ST 325, or ST 350. When used with the ST 325/ST 350 (with the optional software package) the heater activity of the ST 450 can be controlled through the ST 325 or ST 350. The ST 450 is completely self-contained and when in cooling mode, the airow is increased to 50 cfm.
Specications
ST 450
Part Numbers
8007-0433 ST 450 8007-0434 ST 450E 97-127 VAC, 50/60 Hz or 1000 Watts max. 197-253 VAC, 50/60 Hz 1500 Watts max. 105mm (4.1") H x 178mm (7") W x 318mm (12.5") D 2.4Kg (5.3lbs.) 3C ( 5F) at idle tip temp. Meets or exceeds ANSI-J-STD 37-205C (100-400F) 35 cfm 50 cfm 4058-0001-P1 1.5" Square Nozzle 4058-0002-P1 3" Square Nozzle 4058-0003-P1 4.5" Square Nozzle* (*Included with the system)
Power Requirements
Dimensions Weight Temperature Stability AbsoluteTemperature Stability Temperature Range Heating Airow Cooling Airow
ST 450
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Specications
ST 300
ST 325
ST 350
Standard Pitch Component Removal Fine Pitch Component Removal Standard Pitch Area Array Component Removal Fine Pitch Area Array Component Removal Standard Pitch Component Installation Fine Pitch Component Installation Standard Pitch Area Array Component Installation Fine Pitch Area Array Component Installation
XR 3000
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ST 300
The ST 300 can be used to remove any SMD and for installing components that can be positioned manually. The ST 300 is a self-contained system with analog (dial) controls for temperature and airow. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use. Other ST systems can be stacked on to the ST 300 to preserve bench space. Both cycle start and vacuum functions are activated with conveniently located switches on the handpiece. The ST 300 features the Quiet-Flo turbine for close to silent operation. Additionally, the system comes with the Lo-Flo pump and the vacuum wand (PV-65) for manipulating components manually. The capabilities of the ST 300 can be greatly enhanced when coupled with the ST 500, ST 525, or ST 550. Optional Nozzle Storage Rack 6019-0072-P1, holds 13 nozzles.
Specications
ST 300
Part Number Dimensions Weight Power Requirements Temperature Control Temperature Stability
8007-0427 ST 300 8007-0428 ST 300E 134mm (5.25") H x 245mm (10") W x 254mm (10.4") D 4.3kgs (9.5lbs) 97-127 VAC, 50/60 Hz, 575 Watts max. 197-253 VAC, 50/60 Hz, 575 Watts max. Closed loop temperature control 9C ( 15F) at idle tip temp. 149 to 482C (300 to 900F) nominal 5-22 slpm
Features
Lockable Temperature and Airow adjustment knobs. Automatic shut off for safety. Functional LED Indicator lights on front panel. Quiet-Flo turbine blower reduces operating noise. Hi-Flo Vacuum Pump for holding component securely. Lo-Flo Vacuum Pump for component wand.
See page 21 for universal stand work holders and pre-heaters.
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The ST 325 is a digital, self-contained system that is fully programmable and can be used to remove or install surface mount components when individual or multiple operations are to be run. From the front panel, the system can be used in either manual or timed modes. Manual mode means that the system generates heated airow when the cycle button is pressed; when it is pressed a second time the system shuts off. Timed modes allow the operator to create up to 20 Proles that consist of time and temperatures parameters to ensure process control and repeatability. Both cycle start and vacuum functions are activated with conveniently located switches on the handpiece. The ST 325 comes standard with one K-type thermo-couple input that can be used to monitor the thermal environment at the work site with optional software. The system also comes with the Lo-Flo pump and the vacuum wand (PV-65) for manipulating components manually. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use. Other ST systems can be stacked on to the ST 325 to preserve bench space. The capabilities of the ST 325 can be used to remove or install just about any type of standard pitch surface mount component when coupled with the ST 500, ST 525, or ST 550. When additional programming capability is required, such as 4 zone prole creation, an optional software package is available that can be used with a PC or laptop (1199-0019-P1). The optional software package further allows the ST 325 to control the ST 450 Preheater when bottom side heating of the PCB is required. Once the 4 zone proles have been created with the software, they can be downloaded to the ST 325 and can be run WITHOUT the PC or laptop being connected! The system can install standard BGA packages when tted with the ST 500, ST 525 or ST 550, ST 450 or ST 400, and the optional PC or laptop software. Course pitch area array components are aligned using a proven, reliable template method that is easy to use.
ST 325
Front Panel
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Patented, Adjustable, Spring Loaded Vacuum Pik The handpiece is tted with an adjustable, spring loaded vacuum pik to lift components from the PCB and to hold the component in the nozzle during alignment. The give in the spring loading is set, but the absolute position of the vacuum pik is adjustable over a 1.5" length.
Features
Multi-level password lock-out prevents unauthorized changes. User denable temperature zone. Audible countdown timer for end of cycle indication in the Timed and Program modes. On-screen display of parameters (temperature, time) during operation. Store and recall up to 20 proles (40 with optional software). Quiet-Flo turbine blower offers nearly silent operation. Hi-Flo Vacuum Pump for holding component securely. Lo-Flo Vacuum Pump for component wand.
ST 325
Specications ST 325
Part Number Dimensions Weight Power Requirements Temperature Control Temperature Stability Temperature Range Airow Range
8007-0429 ST 325 8007-0432 ST 325E 134mm (5.25") H x 245mm (10") W x 254mm (10.4") D 4.5kgs (9.9lbs) 97-127 VAC, 50/60 Hz, 575 Watts max. 197-253 VAC, 50/60 Hz, 575 Watts max. Closed loop, digital temperature control 9C (15F) at idle tip temp. 149 to 482C (300 to 900F) nominal 5-22 slpm
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access for board prep and clean up. for consistency of process.
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Features
Multi-level password lock-out prevents unauthorized changes. User denable temperature zone. Audible countdown timer for end of cycle indication in the Timed and Program modes. Store and recall up to 20 proles (40 with optional software). Quiet-Flo turbine blower offers nearly silent operation. On-screen display of parameters (temperature, time) during operation. Integrated PCB holder with micrometer adjustments.
ST 350
The reow head features Theta rotation for alignment, Z axis motion as well as Y axis motion so the reow head can be moved safely out of the way so it doesnt interfere with the operators ability to see while the component land site is being dressed, cleaned, or inspected. The standard PCB holder is capable of holding a PCB that is 457mm (18") x 457mm (18") and has micrometer adjustments in the X and Y directions for easy alignment.
Specications ST 350
Part Numbers Power Requirements Dimensions Weight Temperature Control Temperature Stability Temperature Range Airow Range
8007-0437 ST 350 8007-0438 ST 350E 97-127 VAC, 50/60 Hz, 575 Watts max. 197-253 VAC, 50/60 Hz, 575 Watts max. 578mm (22.75") H x 930mm (36.75") W x 665mm (26.25") D 26.4Kg (58lbs.) Closed loop, digital temperature control 9C (15F) at idle tip temp. 149 to 482C (300 to 900F) nominal 5-22 slpm
The ST 350 features the Quiet-Flo turbine and has one K-type thermocouple input that can be used to monitor the thermal environment at the work site with optional software. Additionally, the system comes standard with the Lo-Flo pump and the vacuum wand (PV-65) for manipulating components manually. When additional programming capability is required, such as 4 zone prole creation for area array components, an optional software package is available that can be used with a PC or laptop (1199-0019-P1). The optional software package further allows the ST 350 to control the ST 450 Preheater when bottom side heating of the PCB is required. Up to three preheaters (any combination of ST 400s and ST 450s) can be placed under the PCB holder. After 4 zone proles have been created with the optional software, they can be downloaded to the ST 350 and can be run WITHOUT the PC or laptop being connected! Area array components are aligned using a proven, reliable template method that is easy to use.
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BGA-204/225/256/272/292/320/324 BGA-169/168 BGA-313/352 BGA-144 BGA-121/196 BGA-86 BGA-68 BGA-32 BGA-40/44 BGA-18 BGA-421/432/736 BGA-560 BGA-240/304/432 BGA-256 BGA-252/255/256 BGA (Short Adpt.) BGA-479/493/584 BGA-96/121 BGA-240/324 BGA-256/400 BGA-100 BGA-119 BGA-169 BGA-196 BGA-240 BGA-256 BGA-475 BGA-521 BGA-540 BGA-625 BGA-169 BGA-361 BGA-720 BGA-303 BGA (Short Adpt.) BGA (Small Cup) Micro BGA-48 Micro BGA-48 Calibration Nozzle
27mm (1.1") H x 27mm (1.1") W 23mm (0.91") H x 23mm (.91") W 35mm (1.38") H x 35mm (1.38") W 13mm (0.51") H x 13mm (0.51") W 15mm (0.59") H x 15mm (0.59") W 16.25mm (0.64") H x 17.75mm (0.70") W 13.45mm (0.53") H x 14.97mm (0.59") W 10.42mm (0.41") H x 10.42mm (0.41") W 11.97mm (0.47") H x 13.21mm (0.52") W 8.64mm (0.34") H x 8.90mm (0.35") W 40mm (1.57") H x 40mm (.57") W 42.5mm (1.67") H x 42.5mm (1.67") W 31mm (1.22") H x 31mm (1.22") W 17mm (0.67") H x 17mm (0.67") W 21mm (0.83") H x 21mm (0.83") W 21mm (0.83") H x 21mm (0.83") W 37.5mm (1.48") H x 37.5mm (1.48") W 19mm (0.75") H x 19mm (0.75") W 32mm (1.26") H x 32mm (1.26") W 29mm (1.14") H x 29mm (1.14") W 16mm (0.63") H x 16mm (0.63") W 22mm (0.87") H x 14mm (0.55") W 19.25mm (0.76") H x 19.25mm (0.76") W 18.5mm (0.73") H x 18.5mm (0.73") W 26.4mm (1.04") H x 26.4mm (1.04") W 30mm (1.18") H x 30mm (1.18") W 25mm (0.98") H x 32.3mm (1.27") W 43mm (1.69") H x 43mm (1.69") W 44mm (1.73") H x 44mm (1.73") W 32.5mm (1.28") H x 32.5mm (1.28") W 22mm (0.87") H x 22mm (.87") W 33mm (1.29") H x 33mm (1.29") W 47.5mm (1.87") H x 47.5mm (1.87") W 21mm (0.83") H x 25mm (0.98") W 17mm (0.67") H x 17mm (0.67") W 21mm (0.83") H x 21mm (0.83") W 7.75mm (0.31") H x 5.6mm (0.22") W 7.85mm (0.31") H x 6.40mm (0.25") W 27mm (1.1") H x 27mm (1.1") W
4028-5001 4028-5002 4028-5003 4028-5004 4028-5005 4028-5006 4028-5007 4028-5008 4028-5009 4028-5010 4028-5012 4028-5013 4028-5014 4028-5015 4028-5016 4028-5017 4028-5018 4028-5019 4028-5020 4028-5021 4028-5022 4028-5023 4028-5024 4028-5025 4028-5026 4028-5027 4028-5028 4028-5029 4028-5030 4028-5031 4028-5032 4028-5033 4028-5034 4028-5035 4028-5036 4028-5037 4028-5501 4028-5502 4028-2010
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SOIC- 8 (JEDEC) SOIC-14/16 (JEDEC) SOICL-16 (JEDEC) SOICL-20 (JEDEC) SOICL-24 (JEDEC) SOICL-28 (JEDEC) SOICL-32 (JEDEC) TSOP-48 (Type I) TSOP-32/40/44/50 (Type II)
Single Jet Nozzles Shape of Jet Tube
4.1mm (0.16") 4.1mm (0.16") 7.9mm (0.31") 7.9mm (0.31") 7.9mm (0.31") 7.9mm (0.31") 11.68mm (0.46") 18.6mm (0.734") 10.4mm (0.41")
6.1mm (0.24") 10.9mm (0.43") 10.9mm (0.43") 13.5mm (0.53") 16mm (0.63") 18.5mm (0.73") 20.83mm (0.82") 13.5mm (0.53") 21.35mm (0.84")
Nozzle Size (Nominal)
Curved, Round Curved, Round Curved, Round Straight, Round Straight, Round Straight, Round Flat Jet Flat Jet
Box Nozzles Component Type
3.0mm diameter (0.1" diameter) 5.0mm diameter (0.2" diameter) 8.0mm diameter (0.3" diameter) 3.0mm diameter (0.01" diameter) 5.0mm diameter (0.2" diameter) 8.0mm diameter (0.3" diameter) 13.21mm length (0.52") 23.37mm length (0.92")
Nozzle Size (Nominal)
PLCC PLCC-18 (Non Bafed) PLCC-20 (Non Bafed) PLCC-28 (Non Bafed) PLCC-32 (Non Bafed) PLCC-44 (Non Bafed) PLCC-52 PLCC-68 PLCC-84 PLCC-100 QFP-80/100 QFP-64/80 (Non Bafed) QFP-132 QFP-160 QFP-208 QFP-240 BQFP-100 BQFP-84 BQFP-132 TQFP-32 (Non Bafed) TQFP-120 (Non Bafed) TQFP-48
32.5mm (1.28") H x 46.5mm (1.83") W 8.5mm (0.34") H x 12.1mm (0.48") W 10.2mm (0.40") H x 10.2mm (0.40") W 12.8mm (0.50") H x 12.8mm (0.50") W 12.8mm (0.50") H x 15.3mm (0.60") W 17.9mm (0.70") H x 17.9mm (0.70") W 20.4mm (0.80") H x 20.4mm (0.80") W 25.5mm (1.01") H x 25.5mm (1.01") W 30.6mm (1.20") H x 30.6mm (1.20") W 38.9mm (1.53") H x 38.9mm (1.53") W 18.1mm (0.71") H x 24.1mm (0.95") W 17.0mm (0.67") H x 17.0mm (0.67") W 26.9mm (1.06") H x 26.9mm (1.06") W 31.9mm (1.26") H x 31.9mm (1.26") W 31.5mm (1.24") H x 31.5mm (1.24") W 34.6mm (1.36") H x 34.6mm (1.36") W 23.5mm (0.925") H x 23.5mm (0.925") W 20.9mm (0.8") H x 20.9mm (0.8") W 27.1mm (1.07") H x 27.1mm (1.07") W 11.5mm (0.453") H x 11.5mm (0.453") W 15.5mm (0.610") H x 15.5mm (0.610") W 18.6mm (0.734") H x 18.6mm (0.734") W
4028-1501 4028-2001 4028-2002 4028-2003 4028-2004 4028-2005 4028-2006 4028-2007 4028-2008 4028-2009 4028-2501 4028-2502 4028-2503 4028-2504 4028-2505 4028-2506 4028-2507 4028-2508 4028-2602 4028-3002 4028-3004 4028-4505
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ST 500
If you prefer your work to be angled, use two long legs in the back and 2 short legs in the front! These xtures are ideal for prep-work, cutting leads, soldering, desoldering, inspection, and testing. Both feature spring loaded rails with cocking mechanism for easy PCB removal and insertion. A very exible system can be created by combining the ST 500 with either PCB holder and the ST 300/ST 325 and the ST 400/ST 450.
ST 500
ST 550
Specications
ST 325 ST 450
Free Standing PCB Holders Part Numbers ST 525 holds PCBs up to ST 550 holds PCBs up to
6993-0258-P1 ST 500 6993-0253-P1 ST 525 6993-0254-P1 ST 550 305mm (12") H x 305 mm (12") W 460mm (18") H x 460 mm (18") W Both come with short legs for bench-top use and with extended legs for use with either the ST 400 or ST 450 preheaters.
Capabilities
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worldwide
PACE provides innovative solutions, products and training for the assembly, rework, repair and testing of printed circuit boards. PACEs unique capabilities and evolving vision have provided universal solutions to thru-hole and surface-mount assembly and rework problems for the most advanced electronics. Our strong commitment and history of achievement has resulted in an unparalleled range of Assembly, Repair and Fume Extraction systems to meet your companys needs whether working to ISO-9001, industrial, military or your own internal specications. Whatever the challenge, PACE stands ready to provide the best, cost-effective solution for you.
Fume Extraction
Arm-Evac 50 Arm-Evac 105 Arm-Evac 200 Arm-Evac 250
The following are trademarks and/or service marks of PACE, Incorporated, Southern Pines, NC USA: Arm-Evac, Cir-Kit, ConducTweez, Flo-D-Sodr, HandiPik, IntelliHeat, LapFlo, Mini-Wave, MiniTweez, PACE, PACE EUROPE, PACE WORLDWIDE, PACENTER, Pik-Tip, PikVac, Redi-Rak, ResisTweez, SensaTemp, SMR, Snap-Vac, SodrTek, Sodr-X-Tractor, StripTweez, Thermo-Drive, ThermoFlo, ThermoJet, ThermoPik, ThermoTweez, and VisiFilter. PACE products meet or exceed all applicable military or civilian EOS/ESD, temperature stability and other specications, including MIL-STD-2000, ANSI/J-STD001, IPC 7711, IPC 7721 and IPC-A-610.
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