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DEC OSS Business Introduction

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Overview of OSS*

* Offshore Structures & Subsea

Mecatec BG Doosan Engineering & Construction

Table of contents

1. QHSE Policy & Certificates


2. Doosan Group

3. Business Portfolio of OSS


4. Yard Facilities and Capabilities 5. Major Experience

6
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1. QHSE Policy & Certificates


We are committed to protecting the safety and health of each employee as well as the environment and promoting sustainable development as the overriding priority of the Mecatec BG.

All incidents are preventable. There will be no compromise of an individuals safety and health in
anything we do. The implementation of actions to help our employees for realizing a healthy, injury-free environment is a leadership responsibility. Persistent support of this efforts is the responsibility of everyone. We will lead the Mecatec BG to ensure protecting the safety of each member is our first priority. We have achieved top tier international Quality & HSE certificates in our business areas such as AISC, ISO series, OHSAS and series of ASME stamps including ASME Nuclear stamp, and from ExxonMobil, Petronas, BP, Chevron, Saudi Aramco, Petrobras, Inpex and Shell.

OHSAS18001 (Korea & Vietnam)

ISO14001 (Korea & Vietnam)

ISO9001 (Korea & Vietnam)

ASME - U, U2, S, A, PP, H, Nuclear (Korea & Vietnam)

AISC

Table of contents

1. QHSE Policy & Certificates


2. Doosan Group

3. Business Portfolio of OSS


4. Yard Facilities and Capabilities 5. Major Experience

6
3

2. Doosan Group Value Chain, Energy related


vertically integrated portfolio from raw materials to plant-wise systems in energy industries. Materials Mining Power Nuclear Maritime
2) 4) 5) 11) 1)

Equipment

Systems
6) 7)

Construction
8)

3)

9)

10)

Oil & Gas Renewable

1)

12)

1) Casting & Forging 2) Forging Shell 3) Bulk material handling equipment 4) Hydrocracking Reactor 5) Crankshaft 6) Steam & Gas Turbine 7) Generator 8) Power plant (inclduing IGCC, IPP) 9) Nuclear Reactor 10) Nuclear Power Plant 11) HRSG 12) Wind power system 4

2. Doosan Group at a glance


Major companies Sales Major business portfolio Holding company of Doosan Group Hydraulic Components Publishing Power plant: nuclear/thermal Desalination plant Casting/forging Construction equipment Industrial vehicles Machine tools Defense products Housing & Civil CPE1 OSS2 HRSG3 Global Market position Electro-Material CCL global No. 5 and No. 1 in Korea Publishing No.1 in Korea Desalination global No.1 Stern Frame Casting global No. 2 Crankshaft global No.3

Doosan Corp

$3.9B

Doosan Heavy Industries

$9.0B

Doosan Infracore

$7.6B

Skid steer loader/ Compact track loader global No.1 Excavator No.1 in China Portable air compressor global No.1 Machine tools No.4 in US; global No. 5 Housing/Civil E&C Domestic Top tier CPE1 Global Top Tier On/Offshore Module HRSG3 global No.2 2-stroke low speed marine engine global No.2

Doosan E&C

$2.2B

Doosan Engine

$1.3B

Marine diesel engine

$24B sales in 2012

Note: 1) CPE: Chemical Process Equipment, 2) OSS: Offshore Structures & Subsea 3) HRSG : Heat Recovery Steam Generator 5

2. Doosan E&C Corporate Organization


CEO Financial Management Management Support Procurement Sub-contracting

Infrastructure BG

Building/Housing BG

HRSG BG

Mecatec BG

EHS Strategic Planning

Doosan VINA

CPE Business

OSS Business
Controller OSS Sales & Marketing OSS Proposal QA/QC OSS Engineering OSS PMT Materials Management GTM

Facilities Management
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Fabrication & Construction Management

Table of contents

1. QHSE Policy & Certificates


2. Doosan Group

3. Business Portfolio of OSS


4. Yard Facilities and Capabilities 5. Major Experience

6
7

3. Business Portfolio Offshore Structures & Subsea


Port Structures Steel bridge FPSO topside package Heat exchanger skid Forged vanadium reactor vessel

Jackets

Stacker & Reclaimer

CCR module package

Desalination Module

Super Duplex heat exchanger

Based on its strong fabrication experiences and Integrated EPC management capacity

Steel Structures
Bridges, Jetty & Dolphin Jackets for WHP & Wind farm Jack-up Structures Deck Machineries (Reel etc.) Material Handling System Offshore Structures

Modular Plants
Modular Plants - Modularized Gen-Sets - Offshore Topside Modules - Onshore Modules (incl. PAU/PAR) - Oil sands (Pre-assembly )

Subsea Structures & Equipment


Mooring System - Buoy, Turret, SPM - Suction Anchor (Driven Pile), Tendons Caisson & Pontoon Subsea Facilities - Manifold / Separator
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Table of contents

1. QHSE Policy & Certificates


2. Doosan Group

3. Business Portfolio of OSS


4. Yard Facilities and Capabilities 5. Major Experience

6
9

4. Yard Facility & Capabilities


Plant No. 1* Engineering & Management Fabrication Oversea office

Plant No. 2

Doosan E&C Moscow Representative office Doosan E&C HQ (Seoul) Plant #1~#2 (Changwon) Fabrication Yard(Changwon) Available Yard (Geoje) Vina Plant (Doosan Vina) Vina Plant* Doosan E&C America (Houston)

Fabrication Yard*

Available Yard* Doosan E&C Brazil (Rio de Janeiro)

10

4. Yard Facility Plant No.1 in Changwon


Total Area : 198,000 m2 (Shop 30,750 m2) Quay Length: 1,020 m Water depth: 10.5 m

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4. Yard Facility Plant No.2 in Changwon


Total Area : 205,204 m2 (Shop 76,104 m2)

12

4. Yard Facility Fabrication Yard in Changwon


Total Area : 210,000 m2 Quay Length: 168 m Water depth: 11 m

Move to Quay side

B
Doosan Port (Quay 168m)

13

4. Yard Facility Sector

&

at Fabrication Yard

Airview

Total Area : 33,000 m2 Quay Length: 1,300 m (Quay of Masan Pier #5) Water depth: 11 m Bearing Force: 20 ton/m2 Paint Shop ( ): 30m(L) x 18m(W) x 12m(H) x 3 sets

Total Area : 177,000 m2 Quay Length: 168 m Water depth: 11 m Bearing Force: 50 ton/m2 Assembly Area: 385m(L) x 460m(W)

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4. Yard Facility Major Facilities


Bending Roller roller Press Weld Overay

Floating Crane

THK : Max. 150mm/ 5.9 in.(COLD) THK : Max. 300mm/ 11.8 in.(HOT) Width : 4,000mm

10,000 TON Size : L10,750mm x W7,150mm x H15,165mm THK : 200mm/7.8 in.(COLD)

Power source : 3,000A Strip cladding head : 30~120mm (1.1~4.7 in.) Magnetic device control Process : ESW, SAW Min. diameter : 300mm (11.8 in.)

SAMHO4000 - 110m X 48.7m X 7.5m - Lifting Capa : 3,600 tons - Angle : 62~30 - Lifting Height : 97~45m

Furnace

Temporary Furnace

Blasting & Painting

Radiographic Test

Multi Transporter

Size : 7m(W) x 7m(H) x 17m(L) [Temporary] 12m(W) x 12m(H) x 20m(L) Max PWHT temp. : 900 15 , AUTO Temp. Control Weight Limit : Max. 400 Ton

Size : 20m(W) x 35m(L) x 16m(H) Door size : 20m(W) x 13m(H) Total 6 Rooms

Size : 16.4m(W) x 20m(H) x 33m(L) Capacity: Gamma Ray-MAX. 100mm X Ray-MAX. 30mm

SEBANG Kamag - 30 tons per axle - Total Axle : 168 axles - Total Lifting Capacity : 5,040 tons

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4. Yard Facility Vina Plant in Vietnam


Dung Quat Economic Zone, QN, Vietnam Total Area : 1,106,000 m2 Quay Length: 250 m Bearing Force : 40 ton/m2 Water depth: 12 m
Ha Noi

Da Nang

Ho Chi Minh

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4. Yard Capabilities Qualified Welders


Classification Mecatec BG Korea Engineering PM Fabrication Procurement QA/QC HSE Admin Staffs 144 82 1,337 59 197 27 228 Doosan VINA _ Total 104 44 1,819 41 195 46 79 Doosan VINA_ Korean,
included in Total Figures

Total * Approved welder status (Korea)


Category ESW Flat 1G 41 1G~3G 280 532 4G 5 5G, 6G -

14 12 42 4 15 2 16

248 126 3,156 100 392 73 307

SMAW FCAW

GTAW
SAW

172

135
-

5
-

90
-

* Approved welder status (Vietnam)


Category ESW SMAW FCAW GTAW SAW Flat 1G 9 9 13 48 1G~3G 133 318 71 4G 8 100 3 5G, 6G 26 75 341 -

Total

2,074

2,328

105

4,402

( ) : Korean supervisor *; ASME Qualified welder

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4. Yard Capabilities Design & Engineering Program


Process Part (Simulation) PRO-II, Aspen HYSIS, Proma2000 E&I Design (Calculation) Powertools, INtool, CAS (Modeling & Analysis) Staad-Pro, SAP 2000, iAFES, MIDAS Gen, MIDAS Civil, SACS CAD & Modeling AUTOCAD 2012, Micro-Station Inventor PDMS, SynerGEE Gas

Mechanical Part (Design & Stress Analysis) Stationary Equipment(Tower, P/V, H/E)
1) Design & Strength Calculation : Compress, PV-Elite, Aspen B-JAC, Finglow Visual Vessel Design, HTRI Xchanger Suite, Aspen HTFS Tasc & Fran, Rules, Tosca-TW, ANSYS 2) Fluid Flow Analysis : Ansys CFD-Flo

Piping Design (Modeling & Analysis)


SPS(Stoner Pipeline Simulator), Caesar II, PSA5, Autorouter

Project Planner Primavera , MS-Project

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4. Yard Capabilities Heavy wall & Overlay & TKY Joint


SKC/ BDO Project (2007) Heavy Wall Thickness Welding
Head Side Nozzle Weld Overlay Government R&D (2009) 2.25 Cr - 1 Mo-V Steel

265(SA226) + 6(SS304L) x 1,750mD x 8,500mL Tandem SAW

Nozzle Inside Weld Overlay

Forged 340(SA336) + 6(SS347) x 4,100mD Tandem SAW

UOP / Co2 Removal Package Strip O/L

Circle Welder (SAW)

Jacket for Hadong Thermal Power Plant

SA516 Gr70 + Inconel 625, ESW Strip Overlay

D-Joint / Head to Nozzle

TKY Joint Welding

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4. Yard Capabilities Technologies, Special Materials


Experienced the high tensile steel, corrosion & heat resistant steel and alloys of every kind, which are needed in the oil & gas market industries and nuclear as well.

Carbon Steel
SA516-70, SA266 CI4 High Tensile Strength Steel SA517-E, SA508-4N, SA302-B,C, SA204-B

Stainless Steel - incl. Super Duplex


304L, 316L, 904L, S31254, S31803, S32750, S31253 Clad Ni and Ni-Base - Corrosion resistant - Alloy Inconel 600, 625, Incoloy 825, Monel 400, Hastelloy C-276 Cu and Cu-base Alloy C71500, C70600

Low Alloy - Heat resistant - Steel


SA387-11CL2, SA387-22CL2

Vanadium Alloy SA336-F22V, SA542-D Cl4a

Others - Titanium-cladding etc. SA240-316L+B265, SA516-60+B265

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Table of contents

1. QHSE Policy & Certificates


2. Doosan Group

3. Business Portfolio of OSS


4. Yard Facilities and Capabilities 5. Major Experience

6
21

5. Major Experience Steel Structure


Steel structures for onshore & offshore: - delivered over 17,000 tons
NCIG-1
Shiploader Hadong Power plant Incheon Reservoir Sandvik Mining & Construction Sandvik Mining & Construction KEPCO GS Caltex Stacker & Reclaimer (2,504 ton) Shiploader (1,321 ton) Offshore jacket & structure (9,383 ton) Jacket for 500 DWT Dolphin Australia Australia Korea Korea

Steel bridge: - delivered over 256,000 tons


Youngjong Gwangan
Machang Myungji New Airport Highway Corporation Suspension Bridge (19,400 ton) Korea Korea Korea Korea

Busan Metropolitan City Suspension Bridge (24,400 ton) Hyundai Bouygues JV Cable Stayed Bridge (16,740 ton)

Busan Metropolitan City Steel Deck Bridge (21,494 ton)

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5. Major Experience - Skid Module


Modular Plants: - maximum single unit load-out - 3,000 tons
LTS-3
Nodco Recovery Madero Dalia FPSO BP / Parsons HE(8) & Module Alaska Mexico Mexico

Pemex Refinacion / UOP Module(15), PV(17), HE(5) Mexico National Oil Distri Module(8) bution / SK Total / US Filter

SRU Package & other 6 Angola units

Desalination Plants: - delivered over 17 projects


Rabigh Power No.2 Saudi ElectricityCo mpany Evapora-tor, Deaerator, Brine Heater Evapora-tor, Deaerator, Brine Heater RO Rack, Vessels, Piping Evapora-tor, Deaerator, Brine Heater Saudi Arabia Saudi Arabia Kuwait UAE

Qurayyah Add- Saudi ElectricityCo mpany on CCPP Shuwaikh RO Shuweihat S2 Ministry of Elec-tricit y and Water Abu Dhabi Water & Electricity Authority

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5. Major Experience - Process Plant


- Gas Separation Plant - Chemical Plant
CO, H2, and CH4 Separation Plant in the offgas from PSA of the Hydrogen Plant Capacity : CO 7,500 Nm3/hr Air separation unit in the IGCC power plant Capacity : O2 93,000 kg/hr HP N2 54,720 kg/hr LP N2 15,950 kg/hr Plant Composition 1) Reaction Unit 2) Distillation Unit 3) Crystallization Unit 4) Drying and Packing Unit Marine paint plant Capacity : 300 KLPY PTMEG Plant, which is used for Polyurethane, Elastomer, Polyester and Spandex Capacity : 1,200 MTPY

CMP Plant / H-Plus SGS / Yeosu, Korea / EPC

ASU Plant / Korea Western Power Co. Ltd. / Taean, Korea / EPC Pigment Plant / Hubei Chemical Group / Hubei, China / EPS Paint Plant / ChucokuSamhwa Paint / Kimhae, Korea / EPC PTMEG Plant / Hyosung / Anyang, Korea / EPC

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5. Major Experience - Tank & Tank Terminal


- Chemicals & Fuel storage - Low Temperature Tank & Terminal - Cryogenic Storage Tank & Terminal
Ammonia terminal to receive, store and supply for Ni/Cr refinery Plant Composition 1) Ammonia Tank 2) Diesel Generator 3) Ammonia Transfer System 4) BOG recovery & Flaring System 5) Loading Arm 6) Utility System Tank farm to produce polycarbonate Raw Material Storage Tank - 20 sets, 767 ton(A283-C/304) Product Storage Tank - 14 sets, 450 ton(A283-C/304) LPG Storage and supply depot Empty weight : 844 ton Material : A516-70N Capacity : 140,000 m3 (70,000m3 x 2 sets) Tank Dimension : 69m I.D X 19m H Material : A573-70

Ammonia Terminal Project / SNC Lavalin / Toamasina, Madagascar / EPC

SKPC Tank Farm Project / Kayan(Sabic Group) Chemical / Jubail, KSA / EPC

LPG Tankage Project / SOPET Gas JV Co. / Dong Nai, Vietnam / EPC
Crude Oil Tankage / Petrovietnam / Dong Quat, Vietnam / EPC

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5. Major Experience - CPE


Chemical Process Equipment : - delivered over 7,500 units - 540,000 tons
Essar Refinery / India VGO & DHDT Reactor ERC / Egypt (On-going) GS E&C / Refining & Cracking Reactor Ruwais Refinery / UAE GS E&C / C3 Splitter A542D CL4a+SS347A336-F22V 1,313 tons 178+3 X 5,000 X 42,600 SA336-f22V + SS347 W/O 245+4.5 X 4,900 X 27,910 SA537-1 54~58 X 8,500 X 107,550 A516-70 + 304L 61+3 x 8,100 x 86,500 SA516-70N 48~57 x 6,600 x 125,000 SA516-70N + S5+SS308W.O 245+3 x 4,115 x 6,558 SA240-304/304L 49 x 4,700 x 22,000 1,186 tons

1,683 tons 1,500 tons

Yanbu / Saudi Arabia Foster Wheeler / Wash Tower


OPaL (ONGC) / India SECL / C3 Splitter Motiva Crude / USA Jacobs / HP Separator Nigeria LNG KBR / HP,MP,LP Evaporator

1,450 tons 290 tons 203 tons

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Contact points
Mr. Dave Hwang / VP, Business Development OSS & Plant E-mail: dave.hwang@doosan.com Tel.: + 82-2-510-3266 / Fax: +82-2-510-3567 Mob.: +82-10-7455-8896

Mr. Byounggon Kim/ General Manager, OSS Sales & Marketing Team E-mail: kdwknk@doosan.com Tel.: + 82-55-279-5709 / Fax: +82-55-279-5801 Mob.: +82-10-8512-7874

Doosan Group website : www.doosan.com/en/ Doosan E&C website : www.doosanenc.com/en/ Doosan VINA website : www.doosan-vina.com

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