Bondstrand Product Data

FIBERGLASS - COMPOSITE PIPE GROUP

Bondstrand PSXTML3 and PSX TMJF Polysiloxane-phenolic Fire-resistant Fiberglass Pipe and Fittings
For offshore platforms, marine and onshore service
Description
Bondstrand PSXJF and PSXL3 fiberglass reinforced polysiloxane-phenolic piping systems may be used for offshore platforms and onshore services where fire-resistant piping with low smoke emissions and low toxicity are required. Bondstrand PSXJF and PSXL3 products are designed for use in dry and wet deluge systems where low weight, corrosion resistance and fire-resistance are desired. The polysiloxane-phenolic (PSX) resin is a revolutionary technological breakthrough developed through extensive research and testing by Ameron. The product is designed to withstand hydrocarbon fire including jet fire at over 300 KW/m2 heat flux from 0.3 kg/sec., high velocity impinging propane flame. Low smoke and toxicity emission, and low flame spread make it suitable for use in enclosed space and critical service areas.

Uses and applications

Offshore fire water lines Piping in offshore living quarters Offshore general services

Onshore fire water lines Refinery and petrochemical general applications

Approvals

PSXL3 and PSXJF have Type Approval from ABS (Certificate No. 98-HS24317-X for Steel Vessel Rules (1997)) Section 4/6.14, MODU Rules (1997) Section 4/2.17, IMO Resolution A.753(18)-Level 3 Fire Endurance Test. PSXL3 and PSXL3C (conductive) have U.S. Coast Guard Type Approval per IMO Resolution A.753 (18) and PFM 1-98 (Certificates 164.141/5/0 and 164.141/6/0, respectively.)

Performance

PSXJF pipe has proved capable of maintaining rated service pressure with no leak after exposure to impinging jet fire for a period of 5 minutes with the pipe empty, followed by injection of water at 150 psi (10 bar) and a flow rate of less than 73 liters/minute for an additional 15 minutes. After the heat was removed, the piping was pressurized for an additional 60 minutes at 150 psi (10 bar), then 60 minutes at 225 psi (15 bar), followed by 5 minutes at 350 psi (24 bar). No passive fire protection is needed on the joints. PSXL3 pipe is capable of maintaining rated service pressure after 30 minutes stagnant wet exposure to 1100C fire and 113.5 kW/m2 heat flux. PSXL3 pipe and fittings meet IMO Level 3 fire test requirements even with the smallest diameter (1") pipe and QuickLock joint with no passive fire protection needed on the joint. Pipe and fittings are designed to operate at up to 225 psi system pressure.

ISO-9001

CERTIFICATED FIRM

FP721C (4/01)

Testing and standards

Bondstrand products are manufactured to meet the highest standard of quality in accordance with ISO 9001. The products are designed to meet ANSI and ASTM standards. Bondstrand PSXL3 and PSXJF piping meet all applicable requirements of ASTM F1173 for fiberglass-reinforced resin pipe and fittings. Testing for IMO Level 3 fire endurance has been performed by independent laboratories and witnessed by third parties. Det Norske Veritas has certified that PSXL3 pipe systems meet the requirements for IMO Level 3. The United States Coast Guard has accepted PSXL3 products for applications requiring IMO Level 3 performance in 8-inch and smaller diameters. PSXJF products have been tested by SINTEF Energy for performance in jet fire conditions in accordance with UKOOA guidelines. The PSXJF system meets the requirements for fire endurance in a hydrocarbon jet fire, certified by SINTEF.

Characteristics

Pipe PSXL3: Filament-wound fiberglass reinforced polysiloxane-phenolic resin with factoryprepared Quick-Lock spigot ends. PSXJF: Bondstrand PSXL3 pipe with layers of thermoplastic tape and filament-wound polysiloxane-phenolic resin to form an integral fire protection jacket. Fittings Filament-wound fiberglass-reinforced polysiloxane-phenolic resin with integral Quick-Lock bell ends. Flanges Filament-wound fiberglass-reinforced polysiloxane-phenolic resin QuickLock bell and flanged ends drilled to ANSI Class 150. Flanges conforming to other standards such as ANSI Class 300, JIS, DIN or ISO are available upon request. Joining systems Quick-Lock straight/taper adhesive bonded joint, with integral pipe stop in bell for predictable, precise laying lengths. The pipe is shipped with Quick-Lock bell x shaved spigot end configurations. Matching taper adhesive bonded joint available for 12- through 16-inch sizes for 225 psi (15 MPa) rating. Adhesive Bondstrand PSX34 epoxy siloxane adhesive for bonding joints. For more information, consult product data sheet FP698. It is available in 3 oz., 5 oz. or 8 oz. single kits or 6-packs. Pipe lengths Pipe is manufactured and shipped in the following standard lengths. Nominal Pipe Size (in) (mm) 1 - 112 25 - 40 2-8 50 - 200 10 - 16 250 - 400 Length (ft) (m) 10' 3.0 20' & 30' 6.1 & 9.1 20' 6.1

Installation

The installation procedures for Bondstrand PSX pipe are identical to those for Series 2000M. For complete instructions refer to Ameron installation guide, QUICK-LOCK ADHESIVE-BONDED BELL AND SPIGOT JOINTS FOR BONDSTRAND FIBERGLASS PIPING SYSTEMS, FP170.

Typical Physical Properties

Pipe Property Thermal Conductivity Pipe Wall Thermal Expansion, Linear Flow Coefficient Density Degree of Cure

Unit Btuin./(hr.ft.2F) W/mK 10-6 in./in./F 10-6 mm/mm/C Hazen-Williams lb./in.3 g/cm3 Tg

Value 2.3 0.33 8.0 18.0 150 .069 1.93 188C

Test Method Ameron ASTM D696

Typical Mechanical Properties

Pipe Property
Bi-axial Short term hoop tensile strength at weeping Circumferential Tensile strength Tensile Modulus Poisson's ratio * Longitudinal Tensile strength Tensile Modulus Poisson's ratio **

Unit
psi MPa psi MPa psi GPa

73F/21C
32,000 220 21,900 151 3.48 x 106 24.0 0.54 7,680 53 1.35 x 106 9.3 .39

200F/93C Test Method

psi MPa psi GPa

Note: Physical and Mechanical Properties shown above are for Bondstrand PSXL3. Since PSXL3 forms the core of PSXJF pipe, these properties will apply to both systems. * Circumferential change due to longitudinal applied stress. ** Longitudinal change due to circumferential applied stress.

Support Spacing for Bondstrand PSXL3

Recommended maximum support spacing for Bondstrand PSX L3 pipe when carrying liquid with a specific gravity of 1.0 at various operating temperatures. Nominal Pipe Size in. mm 25 1 40 112 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 150F ft. 9.7 10.9 11.8 13.5 15.3 17.2 19.8 22.1 24.1 25.0 26.7 66C m 3.0 3.3 3.6 4.1 4.7 5.1 6.0 6.7 7.3 7.6 8.1 200F ft. 8.2 9.2 10.0 11.4 13.0 14.6 16.8 18.7 20.4 21.2 22.6 93C m. 2.5 2.8 3.1 3.5 4.0 4.2 5.1 5.7 6.2 6.5 6.9

Support Spacing for Bondstrand PSXJF

Recommended maximum support spacing for Bondstrand PSX JF pipe when carrying liquid with a specific gravity of 1.0. Nominal Pipe Size in. mm 1 112 2 3 4 6 8 10 12 14 16 25 40 50 80 100 150 200 250 300 350 400 150F ft. 10.7 11.7 13.0 14.9 16.7 18.9 21.2 23.5 25.5 26.3 28.0 66C m 3.3 3.8 4.0 4.5 5.1 5.7 6.5 7.2 7.8 8.0 8.5 200F ft. 9.0 9.9 11.0 12.6 14.2 16.0 17.9 19.9 21.6 22.3 23.7 93C m. 2.8 3.0 3.4 3.8 4.3 4.9 5.5 6.1 6.6 6.8 7.2

Note: Do not bend pipe until adhesive has cured.

Allowable Bending Radius for Bondstrand PSXL3 at Rated Pressure

Nominal Pipe Size in. mm 1 112 2 3 4 6 8 10 12 14 16 25 40 50 80 100 150 200 250 300 350 400

Minimum Bending Radius ft. m 58 83 101 148 190 278 366 460 548 590 674 17.7 25.1 30.7 45.0 57.8 84.8 111.5 140.1 167.0 179.7 205.4

Maximum Deflection Turning for 100 ft. length Angle ft. m deg. 28.7 16.9 13.3 8.7 6.7 4.5 3.4 2.7 2.3 2.1 1.9 8.7 5.1 4.0 2.7 2.0 1.4 1.0 0.8 0.7 0.6 0.6 119 75 59 40 31 21 16 12 10 10 9

Note: Do not bend pipe until adhesive has cured.

Typical dimensions and weights for Bondstrand PSXL3 Jacketed pipe

Nominal Pipe Size (in) (mm) 1 25 112 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400

Pipe Inside Diameter (in) (mm) 1.07 27 1.66 42 2.10 53 3.22 82 4.14 105 6.27 159 8.23 209 10.35 263 12.35 314 13.56 344 15.50 394

Nominal Wall Thickness* (in) (mm) .143 3.6 .143 3.6 .147 3.7 .150 3.8 .197 5.0 .195 4.9 .216 5.5 .243 6.2 .287 7.3 .305 7.8 .351 8.9

Pipe O.D. (in) (mm) 1.61 41 2.20 56 2.64 67 3.77 96 4.78 121 6.92 176 8.91 226 11.09 282 13.17 335 14.42 366 16.45 418

Shipping Weight (approx) (lb/ft) (kg/m) 0.9 1.3 1.6 2.4 1.7 2.5 2.6 3.8 3.6 5.3 5.7 8.4 7.8 11.6 10.3 15.3 12.9 19.1 14.4 21.4 18.1 26.9

* Structural wall thickness of pipe. Does not include nominal .125 thick jacket.

Typical dimensions and weights for Bondstrand PSXJF pipe

Nominal Pipe Size (in) (mm) 1 25 112 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400

Pipe Inside Diameter (in) (mm) 1.07 27 1.66 42 2.10 53 3.22 82 4.14 105 6.27 159 8.23 209 10.35 263 12.35 314 13.56 344 15.50 394

Nominal Wall Thickness* (in) (mm) .143 3.6 .143 3.6 .147 3.7 .150 3.8 .197 5.0 .195 4.9 .216 5.5 .243 6.2 .287 7.3 .305 7.8 .351 8.9

Pipe O.D. Shipping Weight including jacket (approx) (in) (mm) (lb/ft) (kg/m) 1.86 47 1.3 2.0 2.45 62 2.4 3.6 2.89 74 2.5 3.8 4.02 102 3.7 5.5 5.03 128 4.9 7.3 7.17 182 7.8 11.5 9.16 233 11.1 16.5 11.34 288 13.8 20.5 13.42 341 17.0 25.4 14.67 373 18.9 28.1 16.70 424 23.2 34.5

* Structural wall thickness of pipe. Does not include nominal .250 thick jacket.

Technical support

Consult Ameron for further recommendations concerning the shoreside or offshore use of Bondstrand piping systems.

Important notice

This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the Please contact: information or recommendations it contains. Product specifications are subject to change.

Pipex px Pipex House Devon Enterprise Facility 1 Belliver Way FIBERGLASS - COMPOSITE PIPE GROUP - GROUP HEADQUARTERS Roborough P .O. Box 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com Plymouth PL6 7BP Email: sales@pipexpx.com Tel: 01752 581200 Fax: 01752 581209 Web: www.pipexpx.com
Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Singapore 639407 Tel: 65 861 6118 Fax: 65 862 1302/861 7834 Europe Ameron B.V. J.F. Kennedylaan 7 4191 MZ Geldermalsen The Netherlands Tel: +31 345 587 587 Fax: +31 345 587 561 Americas P .O. Box 878 Burkburnett, TX 76354 Tel: (940) 569-1471 Fax: (940) 569-2764

Centron International P .O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681

1997 Ameron FP721C (4/01) supercedes FP721B (4/00) Printed in U.S.A. 5M [186]