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    En RailLok Weldable Clip General Specification 2012 02 Rev0

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    Ger Bos
    The document describes a new series of weldable rail clips called RailLok that have a double wedge design and square shank bolts. The clips are designed for mounting crane rails with or without pads. The document provides specifications of the clip series and details on component materials and installation instructions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    En RailLok Weldable Clip General Specification 2012 02 Rev0

    Uploaded by

    Ger Bos
    129 views2 pages
    The document describes a new series of weldable rail clips called RailLok that have a double wedge design and square shank bolts. The clips are designed for mounting crane rails with or without pads. The document provides specifications of the clip series and details on component materials and installation instructions.

    Original Description:

    gantrex

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    © © All Rights Reserved

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    The document describes a new series of weldable rail clips called RailLok that have a double wedge design and square shank bolts. The clips are designed for mounting crane rails with or without pads. The document provides specifications of the clip series and details on component materials and installation instructions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    129 views2 pages

    En RailLok Weldable Clip General Specification 2012 02 Rev0

    Uploaded by

    Ger Bos
    The document describes a new series of weldable rail clips called RailLok that have a double wedge design and square shank bolts. The clips are designed for mounting crane rails with or without pads. The document provides specifications of the clip series and details on component materials and installation instructions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    RailLok

    TM
    Series
    WELDABLE CLIP
    General Specification
    GANTREX S.A. Rue du Commerce 19 1400 Nivelles Belgium Tel +32(0)67.88.80.30
    This general specification describes the revolutionary, patent pending RailLok
    TM
    series of weldable rail clips which
    incorporate a double wedge design feature and bolts with a square shank base.
    It is an evolution of the GANTREX

    crane rail soft-mounting system which consists of a range of redesigned weldable


    crane rail clips and steel reinforced rubber pads to address todays unique problems. Individual data sheets on the
    various GANTREX

    clips and pad profiles provide details of the unique characteristics and geometry of each product.
    GENERAL CHARACTERISTICS
    All RailLok
    TM
    series clips are specifically designed for the mounting of crane rails, with or without pad.
    A full range of weldable clips is available to the designer, offering both cost efficiency and the very best technical
    solution for the installation.
    All RailLok
    TM
    clips consist of two interacting components which allow easy lateral rail adjustment and, once correctly
    installed, are self-locking and self-tightening. A controlled vertical force is applied to the rail foot through a synthetic
    rubber nose which is vulcanize-bonded to the clip upper component.
    The new double wedge design clip feature allows more efficient and rapid installation, as the upper component,
    by design, keeps a tight contact with the rail foot as the bolts are torqued and the nose compresses. Locating the
    rail by hammering is no longer required. In addition, impact wrenches can be used to accelerate the installation
    process because of the newly-designed screw type bolt with a square shank base.
    SPECIFICATIONS OF THE PRODUCT RANGE
    CLIP
    SERIES
    RailLok
    TM
    W10 65 kN 10mm 90 mm 0.438 kg
    RailLok
    TM
    W15 120 kN 12mm 100 mm 0.912 kg
    RailLok
    TM
    W20 165 kN 14mm 100 mm 1.410 kg
    RailLok
    TM
    W25 235 kN 20mm 150 mm 2.690 kg
    RailLok
    TM
    W30 300 kN 20mm 215 mm 2.850 kg
    Resistance to lateral force (*)
    Lateral
    adjustment
    Minimum support
    width
    Rail Foot +
    Maximum
    estimated
    weight
    (*) Contact GANTREX for application conditions
    See data sheet for specific clip series for details. All GANTREX

    clips are available in various heights, with optional


    nose thicknesses to accommodate all rail sizes with or without pad.
    Please contact GANTREX for more information on any GANTREX

    product or for clip specification if your rail size


    does not appear on the data sheet tables.
    COMPONENT MATERIAL
    Upper Component Lower Component Pressure Block (Nose) Bolt Nut
    Ductile Cast Iron
    GJS 500-7
    according to
    EN1563
    Weldable Forged
    Steel S355J2
    according to
    EN10025-2
    Synthetic Rubber
    vulcanized on the
    upper component
    8.8
    according to
    ISO898
    Cl.8
    according to
    ISO898
    Standard bolts and nuts are hot dip galvanized according to ISO1461.
    Upper component can be hot dip galvanized according to ISO1461 on request.
    Contact GANTREX for other protective coatings.
    02/2012 Rev. 0
    RailLok
    TM
    Series
    WELDABLE CLIP
    General Specification
    TECHNICAL ADVANTAGES OF THE NEW RailLok
    TM
    CLIPS
    New features
    Contact between the clip upper component and rail is enhanced during bolt tightening and nose compression
    because of the double wedge design.
    Does not require hammering of the clip to contact rail.
    Use of impact wrench speeds up the installation process.
    Larger lateral rail adjustments.
    Higher resistance to lateral loads using lighter components.
    Compact design for use with narrower supports and avoid guide roller interference.
    All old features have been maintained
    Simple and positive lateral rail adjustment of up to 20 mm depending on type of clip.
    Self-locking and self-tightening features through wedging action.
    Higher resistance to lateral loads through careful selection of clip component materials.
    Controlled vertical force applied to rail through synthetic rubber nose:
    Minimized crane runway maintenance and down time.
    CLIP SELECTION
    The following information must be available in order to select the correct GANTREX

    clip for your installation :


    Rail designation (e.g. 175 CR, A 120).
    Thickness of pad or wear plate under the rail.
    Maximum side thrust per wheel.
    Support width, namely girder top flange or soleplate.
    Lateral adjustment required.
    Vertical clearance tolerances where side rollers are used.
    Please consult GANTREX on any questions regarding selection.
    INSTALLATION INSTRUCTIONS
    See data sheet on specific clip for product details.
    Refer to Installation and Suggested Weld Instructions for detailed information on use.
    A standard option on all GANTREX

    clips is protection against corrosion in the form of electro or hot-dip galvanizing.


    The lower component is first welded to the plate or girder before the entire system is galvanized. The clip bolt
    assemblies should also be galvanized.
    If painting is required, please consult GANTREX before using mineral-based solvents, as they may adversely affect
    the coefficient of friction between components.
    Do not use cleaning fluids or protective coatings which contain ketones or similar chemicals, as they may seriously
    damage the rubber nose.
    rue du Commerce 19 1400 Nivelles Belgium
    Tel. : +32(0)67.88.80.30 Fax : +32(0)67.21.63.21 E-mail : info@be.gantry.com
    http: //www.gantrex.com
    We reserve the right to discontinue or change specifications or design at any time without prior notice
    and whithout incurring any obligation whatsoever.

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