Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 1 E E R R A A P P R R E E S S S S E E P P 2 2 5 5 - - V V S S Hardware ver.: 0.0.A Software ver.: EP102 Man.Rel.: 2:1 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 2 CONTENTS 1. GENERAL SAFETY WARNINGS ........................................................................................................ 3 2. ELECTRONIC CARD ............................................................................................................................. 5 3. CONTROL PANEL .................................................................................................................................. 6 4. EMERGENCY STOP AND RESET ....................................................................................................... 7 5. START UP OF MACHINE ...................................................................................................................... 8 6. OPERATION MODE SELECTION ...................................................................................................... 8 7. TOOLING SELECTION ......................................................................................................................... 9 8. PROGRAMME SELECTION ............................................................................................................... 10 9. HOW TO SET UP PARAMETERS ...................................................................................................... 11 10. WORKING SPEED SELECTION ...................................................................................................... 13 11. HOW TO ZERO JOB CYCLE COUNTER ....................................................................................... 14 12. HOW TO CHANGE HOLDING JAWS ............................................................................................. 15 13. PRESSURE REGULATION ................................................................................................................ 15 14. ELECTRICAL DRAWINGS ............................................................................................................... 16 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 3 1. GENERAL SAFETY WARNINGS BEFORE MACHINE USE WARNINGS AND PRECAUTIONS This symbol is a danger sign and warns you FOR YOUR SAFETY, that there is high and dangerous tension in the machine. WARNING! This signal is a danger sign and warns you FOR YOUR SAFETY that there are fundamental instructions to be followed. This signal is a danger sign and warns you FOR YOUR SAFETY that there are fundamental instructions to be followed in order to avoid injury, and damage to objects. INSTRUCTIONS To avoid injury, and damage to objects CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 4 GENERAL SAFETY NORMS WARNING The ERAPRESS EP25H2-VS has been manufactured according to state-of-the-art technology and in compliance with safety regulations officially accepted. Nevertheless the machine can be dangerous for the operator or a third person if used in a improper manner. It is important therefore to read the following safety norms. WARNING Use the machine only and specifically for the use which it has been manufactured for and with full respect of the general safety norms. The Manufacturer will not be liable for any injury or damage to objects due to an incorrect use of the machine. Verify that the line voltage is always compatible with the power supply for which the machine has been manufactured for. Make sure that only trained personnel operates the machine. Do not use the machine in an environment containing explosive material. Do not use the machine in a humid or wet environment. Do not expose the machine to the rain. Store the machine in a dry and safe place. Keep away unauthorised personnel when the machine is both in motion and switched off. Do not touch parts in motion. Do not operate on mechanisms in motion. Do not remove or tamper with safety devices. Do not wear loose clothing. Non authorised persons should be prohibited from entering the machines working area. Go to a safe position when the machine is in use. Never stand next to the machine on the opposite side to the controls. Avoid accidental start of the machine. Electrical repair on the electrical panel of the machine is to be effected only by qualified personnel. Switch off power supply when operating on the electrical system. Fix the machine to the ground by using the appropriate fixing points. Do not tamper with electrical and electronic circuits in any way for safety reasons and in order not to invalidate the warranty conditions. Disconnect main power cable prior to transporting the machine. Do not modify the machine structure. Use only era accessories. Any alterations will cause the invalidation of the warranty. The Manufacturer reserves the right to not supply accessories or replacement parts in case the machine has been altered. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 5 2. ELECTRONIC CARD The ERAPRESS EP25H2-VS machine has an electronic card (Fig. 1) which is easy to use and ensures better and safer work. OPEN : Vice opening CLOSE : Vice closure FORWARD : Tool forward RETURN : Tool return MENU/ESC : Menu / Esc scroll ENTER : Confirmation Figure 1 Electronic card. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 6 3. CONTROL PANEL EMERGENCY : Mushroom head button R : Reset button CHANGE : Vice jaw change selector. START 1 : Start button 1 START 2 : Start button 2 EMERGENCY R CHANGE OFF ON START 2 START 1 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 7 4. EMERGENCY STOP AND RESET In dangerous situations for the operators health or if there is risk of breakage of any mechanical component of the machine, press immediately the emergency mushroom head button. Such operation interrupts immediately the electrical power supply to the machine and any motion in course. When danger has ceased, reset the mushroom head button by turning it in the same direction of the arrow, in order to reset the normal working conditions of the machine and then press reset button R. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 8 5. START UP OF MACHINE The plug of the main power cable can be inserted, after checking the exact correspondence between the voltage of the machine and the line voltage. Select 1 (ON) on the main switch near the door of the electrical cabinet for electrical supply of the machine (each time a working cycle ends, switch off the machine selecting 0 (OFF) on the main switch). Check that the mushroom head emergency button has not been pressed. In case the emergency button is pressed, turn it in the opposite sense to the direction of the arrow until resetting it. Press button R ( machine reset ) to supply power to the electrical devices of the machine. 6. OPERATION MODE SELECTION You can select the operation mode of the machine (press or expander / reducer) by pressing ENTER button for 4 seconds. The mode selected is indicated by the first letter on the left side of the display (Fig. 2 , 3) P1 -010.0 061.7 < < Press mode I2 -067.0 032.0 < < Exp./red. mode Fig.2 Press mode Fig.3 Expander/reducer mode CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 9 The press mode selection allows only the horizontal cylinder to move. If expander/reducer mode is selected, vice opening / closure is allowed too. 7. TOOLING SELECTION It is possible to effect a working cycle in assist mode or in manual mode. The assist mode allows a complete working cycle according to the selected machine operation mode ( press or expander/reducer ) by simply pressing at the same time the two START 1 e START 2 buttons, placed on the side of the control panel. (ref. par. 2). The working cycle can be interrupted by releasing one of the two buttons. The manual operation mode allows the individual movement of each function with full respect of the safety standards. 1. TOOL FORWARD: press forward button + START 2 (before FORWARD BUTTON) 2. TOOL RETURN: press return button + START 1 (before RETURN BUTTON) 3. VICE CLOSURE: press close button + START 1 + START 2 (before CLOSE BUTTON) 4. VICE OPENING: press open button + START 1 + START 2 (before OPEN BUTTON) NB: A complete vice opening and closure under manual mode, can require more operations. NOTE: use the cylinder tool in manual operation mode only for position references during programming and not for job cycles. WARNING: FOR SAFETY REASONS, keep the protection cover closed during expanding / reducing operation mode. If protection casing is open during expanding / reducing mode, vice is enabled to open and / or close. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 10 P1 -010.0 061.7 < < Program no. 8. PROGRAMME SELECTION Once you have set the operating mode of the machine (press or expander/reducer), follow these procedures to select one of the 8 working programs: Press once menu / esc button in order to evidence the program number which you need to recall or modify for a new working cycle (Fig. 4): With forward and return buttons set the required program number and press enter to confirm. Fig.4 Working program selction. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 11 9. HOW TO SET UP PARAMETERS Before starting a work cycle, it is necessary to set the work parameters , the zero reference and material reference with the tool. The zero reference is the starting point from which the tool starts and stops at the end of a job cycle. The material zero is the point in which the tool comes into contact with the material . The penetration level is the distance along which the tool penetrates into the material. The machine is pre-set by the factory in order that tool moves from zero reference to material zero with high speed, and in order to penetrate into the material with low speed according to the programmed level. When the penetration level is reached, the tool goes back to zero reference with high speed. Select working programme and bring the cylinder to the desired position as zero reference. Such position is stored by pressing the buttons + (press first RETURN BUTTON). The flashing display confirms position memorisation. The Material zero point is effected by bringing the tool to the required position and + by pressing buttons + (FORWARD BUTTON FIRST) for memorisation. The figure on the right hand of the display should show 000.0 to confirm memorisation has taken place. In order to set penetration level, press twice menu / esc button until the following is displayed as evidenced in fig. 5: zero reference Material zero Penetration level P1 -010.0 061.7 < < Penetration level Fig.5 Penetration level selection. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 12 By using + buttons set the desired value and confirm by pressing ENTER. Carry out a working cycle with no material to verify that set parameters are correct. The penetration level must always be negative. The first value on the right side of the display (Fig. 6) indicates the current position of the tool in relation to zero reference. P1 -010.0 061.7 < < Tool position Fig.6 Tool position CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 13 10. WORKING SPEED SELECTION By default the machine is set in order to carry out the working cycle with low speed during penetration/ folding phase. However, it is possible to vary such set up so as that tool can move with high speed even during penetration/folding phase. Therefore it is important to press the two buttons + The high or low speed set up is displayed by the message FAST or SLOW as showed in fig. 7 and 8: P1 -010.0 FAST < < High speed Fig.7 High speed setting P1 -010.0 SLOW < < Low speed Fig.8 Low speed selection CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 14 11. HOW TO ZERO JOB CYCLE COUNTER The machine is provided with a job cycle counter indicating the number of work cycles effected. The registered values are displayed on the right side at the end of each cycle (fig.9). When a new working cycle is started it is possible to zero the counter by pressing
P1 -010.0 1 < < Job cycle counter Fig.9 job cycle counter display. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 15 12. HOW TO CHANGE HOLDING JAWS In order to change the type of vice jaws, proceed in the following manner: 1. Close vice 2. Select CHANGE for the holding jaws through position ON and extract key for extra safety. 3. Open vice until it is in position and no motion is possible. 4. Change vice jaws . 5. Insert key into selector and set OFF position. 6. Start working cycle. When holding jaws are changed, a particular configuration of the electrical circuit blocks tool movement and allows the vice to move until change position is reached. After such change, any motion of the machine is not enabled until CHANGE selector is set on OFF position. 13. PRESSURE REGULATION It is possible to regulate the tool and vice pressure through the pressure regulators of the machine. On the left side of the electrical panel there is a pressure regulator for the cylinder tool. On the right side there is the pressure regulator for the vice. It is possible to regulate the pressure regulations through the appropriate knobs to optimise work process. CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 16 14. ELECTRICAL DRAWINGS CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 17 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 18 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 19 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 20 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 21 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 22 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 23 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 24 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 25 CML International S.p.A. Piedimonte S. Germano (FR) Italy EP25 ENGLISH INSTRUCTIONS MANUAL R2.1 27 02 03 26
