Repair Parts Manual: Engine Powered Diesel Gasoline LPG

Repair Parts
Manual
engine powered
diesel
gasoline
LPG
Manufactured 01-97 through 01-01
P/N 0191483
May 1997 - revised December 2001
General information
About this manual:

This repair parts manual covers current production ma- NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread
chines only. psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch
While Snorkel has attempted in every way to confirm qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity
that all information in this manual is correct, improve- UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
ments are being constantly made to the machine that
may not be reflected in this manual.
If you find information in this manual that is not correct, Electrical Hazard
or is confusing, you are urged to report your findings to
Snorkel for our evaluation.
DANGER
The aerial platform is not electrically insulated.
Your input is important to us and will be used in future Death or serious injury can result from contact with,
printings of this manual. or inadequate clearance from, an energized
Every person who repairs this machine must be quali- conductor.
fied and authorized to do so. Do not go closer than the minimum safe approach
distance as defined by the minimum Safe Approach
CAUTION Distance as defined by ANSI Standards.
DO NOT modify this aerial platform without prior
written consent of Snorkel Engineering Depart- Regard all conductors as energized.
ment. Modification may void the warranty, ad- Allow for electrical wire sag and aerial platform sway.
versely affect stability, or affect the operational
If the work platform, or any part of the aerial platform
characteristics of the aerial platform.
contacts a high-voltage electrical conductor, the entire
This machine is covered by a limited warranty that spe- machine can become electrically charged.
cifically identifies items warrantied by Snorkel and those
If that happens, remain on the machine and do not con-
items covered by original manufacturers warranty.
tact any other structure or object. This includes the
A copy of the Snorkel Limited Warranty is located on the ground, adjacent buildings, poles, and any other objects
inside of the back cover of this manual. that are not part of the aerial platform.
All correspondence relative to this machine, such as Such contact could make your body a conductor to the
field reports, discrepancy reports, requests for informa- other object, creating an electrical shock hazard result-
tion, etc., should be directed to: ing in death or serious injury.
Snorkel International, Inc. If an aerial platform is in contact with an energized con-
P.O. Box 1160 ductor the platform operator must warn ground person-
St. Joseph, MO 64502-1160 USA nel in the vicinity to stay away. Their bodies can conduct
Phone: (816)-364-0317 electricity creating an electrical shock hazard resulting
http://www.snorkelusa.com in death or serious injury.
Do not approach or leave the aerial platform until the
Abbreviations electricity has been turned off.
The following abbreviations may be used in this manual: Do not attempt to operate the lower controls when the
work platform or any part of the aerial platform is in con-
AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current tact with a high-voltage electrical conductor or if there is
ANSI . . . . . . . American National Standards Institute an immediate danger of such contact.
CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeter Personnel on or near an aerial platform must be continu-
DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct current ously aware of electrical hazards, recognizing that
EMS . . . . . . . . . . . . . envelope management system death or serious injury can result from contact with an
GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt energized conductor.
LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum
LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimeters
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feet
in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch
lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pounds
no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number
© Snorkel – all rights reserved Printed in USA

Table of Contents
Service and parts information Valve, proportional. . . . . . . . . . . . . . . . . . . . . . . . . 2-20

To order service or repair parts . . . . . . . . . . . . . . . . . . i Control valve, axle jacking . . . . . . . . . . . . . . . . . . 2-22
ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Drive control valve. . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Series parallel package, right hand. . . . . . . . . . . . 2-26
Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Series parallel package, left hand . . . . . . . . . . . . . 2-28
Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-30
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Section 1. - Repair parts AC generator valve . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Chassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Anti-cavitation valve . . . . . . . . . . . . . . . . . . . . . . . 2-34
Extendable axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Axle interlock valve . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Axle stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Blocking valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Cam valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Lift and swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-38
Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Check valve manifold . . . . . . . . . . . . . . . . . . . . . . 2-40
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Cylinder, axle extend - GBI . . . . . . . . . . . . . . . . . . 2-41
Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-15 Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-42
Booms, base end . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Booms and hose carrier . . . . . . . . . . . . . . . . . . . . 1-19 Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 Jacking cylinder before 12-4-2000 . . . . . . . . . . . . 2-45
Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 Jacking cylinder after 12-4-2000 . . . . . . . . . . . . . . 2-46
Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31 Cylinder, jacking - GBI. . . . . . . . . . . . . . . . . . . . . . 2-47
Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Cylinder, jacking - Rosenboom . . . . . . . . . . . . . . . 2-48
Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Cylinder, jacking - Seabee . . . . . . . . . . . . . . . . . . 2-49
Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 Cylinder, master level - GBI . . . . . . . . . . . . . . . . . 2-50
Engine mounting, Continental . . . . . . . . . . . . . . . . 1-40 Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-51
Engine, Continental . . . . . . . . . . . . . . . . . . . . . . . . 1-43 Cylinder, master level - Rosenboom . . . . . . . . . . . 2-52
Radiator mounting, Cummins 3.3 . . . . . . . . . . . . . 1-45 Cylinder, master level - Seabee . . . . . . . . . . . . . . 2-53
Engine mounting, Cummins 4B before 3-30-98 . . 1-46 Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Engine, Cummins 4B before 3-30-98 . . . . . . . . . . 1-49 Cylinder, slave level - GBI . . . . . . . . . . . . . . . . . . . 2-55
Engine mounting, Cummins 4B after 3-30-98. . . . 1-50 Cylinder, slave level - Prince . . . . . . . . . . . . . . . . . 2-56
Engine, Cummins 4B after 3-30-98. . . . . . . . . . . . 1-53 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-57
Engine mounting, Cummins 3.3 . . . . . . . . . . . . . . 1-54 Cylinder, slave level - Seabee. . . . . . . . . . . . . . . . 2-58
Engine, Cummins 3.3 . . . . . . . . . . . . . . . . . . . . . . 1-57 Cylinder, steering - GBI . . . . . . . . . . . . . . . . . . . . . 2-59
Exhaust and air cleaner, Continental . . . . . . . . . . 1-58 Cylinder, steering - Prince . . . . . . . . . . . . . . . . . . . 2-60
Exhaust and air cleaner, Cummins . . . . . . . . . . . . 1-60 Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-61
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62 Cylinder, steering - Seabee. . . . . . . . . . . . . . . . . . 2-62
Boom length sensor . . . . . . . . . . . . . . . . . . . . . . . 1-63 Dual holding valve, platform rotation. . . . . . . . . . . 2-63
Length transducer . . . . . . . . . . . . . . . . . . . . . . . . . 1-64 Dual sequence valve, left hand . . . . . . . . . . . . . . . 2-64
Metal cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66 Dual sequence valve, 4 wheel drive . . . . . . . . . . . 2-65
Plastic cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 Emergency power unit, left hand. . . . . . . . . . . . . . 2-66
Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-73 Emergency power unit, right hand . . . . . . . . . . . . 2-67
Gear hub, Auburn . . . . . . . . . . . . . . . . . . . . . . . . . 1-74 High range speed selector valve. . . . . . . . . . . . . . 2-68
Gear hub, Fairfield. . . . . . . . . . . . . . . . . . . . . . . . . 1-76 Hydraulic oil reservoir, metal cowling . . . . . . . . . . 2-69
Swing drive, Fairfield . . . . . . . . . . . . . . . . . . . . . . . 1-78 Hydraulic oil reservoir, plastic cowling . . . . . . . . . 2-70
Swing drive, Gear Products . . . . . . . . . . . . . . . . . 1-80 Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-71
Swing drive brake . . . . . . . . . . . . . . . . . . . . . . . . . 1-82 Hydraulic oil return filter . . . . . . . . . . . . . . . . . . . . 2-72
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84 Motion control valve, turntable swing . . . . . . . . . . 2-73
Platform rotator, Helac . . . . . . . . . . . . . . . . . . . . . 2-74
Section 2. - Hydraulics Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-75
Chassis hydraulic equipment . . . . . . . . . . . . . . . . . 2-2 Pressure manifold . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
Chassis hydraulic hoses . . . . . . . . . . . . . . . . . . . . . 2-5 Pump control valve . . . . . . . . . . . . . . . . . . . . . . . . 2-77
Turntable hydraulic equipment . . . . . . . . . . . . . . . . 2-6 Shuttle valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
Turntable hydraulic hoses . . . . . . . . . . . . . . . . . . . . 2-9 Steer cut-out valve, 2 wheel drive . . . . . . . . . . . . . 2-79
Control valve, non-proportional before 1-4-99 . . . 2-10 Steer cut-out valve, 4 wheel drive . . . . . . . . . . . . . 2-80
Valve, non-proportional before 1-4-99 . . . . . . . . . 2-12
Control valve, non-proportional after 1-4-99 . . . . . 2-14 Section 3. - Electrical
Valve, non-proportional after 1-4-99 . . . . . . . . . . . 2-16 Turntable electrical, Continental . . . . . . . . . . . . . . . 3-3
Control valve, proportional . . . . . . . . . . . . . . . . . . 2-18
TB 120 – 01-97 through 01-01

Table of contents
Turntable electrical, Cummins before 4-20-98 . . . . 3-9

Turntable electrical, Cummins after 4-20-98. . . . . 3-15
Boom electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Wiring box, lower controls - Continental . . . . . . . . 3-25
Wiring box, lower controls - Cummins . . . . . . . . . 3-31
Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Wiring box, lower controls - Cummins 3.3 . . . . . . 3-39
Wiring box panel, Cummins 3.3 . . . . . . . . . . . . . . 3-45
Junction wiring box . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Junction wiring box panel . . . . . . . . . . . . . . . . . . . 3-52
Upper control box . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-59
GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-60
Boom calibration switch . . . . . . . . . . . . . . . . . . . . 3-61
Boom lift cut-out switch . . . . . . . . . . . . . . . . . . . . . 3-62
Boom lift switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Boom speed switch . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Drive speed switch . . . . . . . . . . . . . . . . . . . . . . . . 3-65
Extend cut-out switch . . . . . . . . . . . . . . . . . . . . . . 3-66
Proximity switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Controller, drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-68
Controller, extend/retract. . . . . . . . . . . . . . . . . . . . 3-70
Controller, lift/swing . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Section 4. - Factory installed options

AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2
AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Coldstart, Cummins. . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Dual fuel, Continental . . . . . . . . . . . . . . . . . . . . . . 4-10
LP fuel, Continental . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Dual fuel engine, Continental . . . . . . . . . . . . . . . . 4-14
LP fuel engine, Continental . . . . . . . . . . . . . . . . . . 4-16
Headlights and tail lights . . . . . . . . . . . . . . . . . . . . 4-18
Hydraulic warm-up . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Beacon, dual amber . . . . . . . . . . . . . . . . . . . . . . . 4-22
Fuel empty indicator . . . . . . . . . . . . . . . . . . . . . . . 4-23
Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Oil pressure gauge, Cummins. . . . . . . . . . . . . . . . 4-30
Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-31
Upper control box lights . . . . . . . . . . . . . . . . . . . . 4-32
Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
TB 120 – 01-97 through 01-01

Service and parts information
To order service or repair parts Manuals

When placing an order for service or repair parts, please Manuals are available from Snorkel to support any of the
have the following information available for your ma- machines that we produce.
chine.
The specific manuals for TB 120 are as follows:
ü Machine model number
ü Operator’s Manual
ü Machine serial number Snorkel part number - 0191482
ü Snorkel part number ü Repair Parts Manual
Snorkel part number - 0191483
ü Description of part
ü Troubleshooting Guide
ü Quantity of parts required Snorkel part number - 0191681
ü Your purchase order number ü ANSI Manual of Responsibilities
ü Address for order to “Ship To” ANSI/SIA A92.5-1992
ü Your desired shipment method
The parts order form on the following page may be
mailed or faxed to the attention of Parts Worldwide at the
following location:
Snorkel International, Inc.
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: 1-(800)-255-0317
Parts Worldwide Fax: (816)-364-6312
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.omniquip.com
ANSI and OSHA compliance Record machine information here:

All owners and users of the aerial platform must read,
understand, and comply with all applicable regulations. Model number
Ultimate compliance to OSHA regulations is the respon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities of Serial number
all personnel who may be involved with the aerial plat-
form. A reprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIA A92.5-1992 Boom-Supported Ele- Date of purchase
vating Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Copies are also available from: Purchased from
Scaffold Industry Association
20335 Ventura Blvd. Suite 310
Woodland Hills, CA 91364-2471 USA
Snorkel dealer or distributor
TB 120 – 01-97 through 01-01 i

Parts order form
Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide
Date Model
Company Serial number
Address Optional equipment
Purchase order number
Contact name Ship to
Phone number
Fax number
Account number
Purchase order number Ship by
Part number Description Quantity Price
Note: Backordered parts will be shipped as soon as available by the same shipping method
as the original order unless indicated below:
Ship complete order only - do not backorder parts.
Ship all available parts and supply information of disposition of backordered parts.
Other instructions as specified
ii TB 120 – 01-97 through 01-01

Section 1. - Repair parts
TB 120 – 01-97 through 01-01 1-1

Chassis/turntable
item part no qty description
1 1 Chassis - (consult factory)
2 1 Turntable - (consult factory)
3 0110756 1 Rotation bearing gear
4 5038703 1 Male 45° elbow
5 5560236 24 Capscrew 3/4-10 self locking
6 5560170 24 Washer 3/4 hard flat ASTM-F436
9 5560224 3 Nut 3/4-10 self locking
10 3040295 1 Connector
11 0100491 1 1/4 inch hydraulic hose
12 986299 16 Washer 3/8 medium flat
13 987119 16 Washer 3/8 medium lock
14 970469 16 Capscrew 3/8-16 x 1 inch long hex head grade 5
15 0111911 2 Access cover, chassis ends
16 0111192 1 Access cover, steer
17 0111193 1 Access cover, drive
1-2 TB 120 – 01-97 through 01-01

Chassis/turntable
2 9
10
11
17
15 34
16
14
13
12
6
5
15
AW0110804
TB 120 – 01-97 through 01-01 1-3

Extendable axle
1 0110283 2 Gear hub
(see page 1-74 for Auburn gear hub parts breakdown)
(see page 1-76 for Fairfield gear hub parts breakdown)
2 6030037 2 Drive motor with brake - (see page 2-30 for parts breakdown)
3 0190969 2 Flange, right hand
4 0190968 2 Flange, left hand
5 0190713 2 Hose carrier tube
6 0190709 1 Cylinder, axle extend - (see hydraulics section for parts breakdown)
7 0110261 1 Pin, axle extend cylinder base end
8 0110260 1 Pin, axle extend cylinder rod end
9 0080293 4 Slide pad
10 0070030 1 Slide pad shim, .030 inch thick
13 5065707 2 Straight thread adapter
14 5035305 2 Straight thread 90° elbow
15 5037005 1 Swivel nut 90° elbow
16 0191362 1 Axle tube, right hand
17 0191363 1 Axle tube, left hand
18 0110731 8 Stop bar
21 7110159 2 O-ring
22 5560245 4 Capscrew 5/8-11 x 1-1/2 inch long socket head
23 5560099 16 Capscrew special 5/8-11 self locking
26 0111362 1 Lock pin
27 5580002 1 Snapper pin
28 0110594 1 Pin lock retainer
30 984069 2 Nut 1/4-20 hex
31 5560683 12 Capscrew 3/8-16 x 5/8 inch long hex head grade 5
34 5560676 16 Capscrew 3/4-10 x 3-1/2 inch long hex head grade 8
36 5560035 16 Nut 3/4-10 self locking
39 5560036 2 Nut 5/8-11 self locking
40 0111303 1 Scraper pad, right hand axle
41 0111304 1 Scraper pad, left hand axle
42 5093030 1 Clamp
45 0190972 4 Pad
46 5093013 1 Clamp
48 5560033 2 Nut 3/8-16 self locking
1-4 TB 120 – 01-97 through 01-01

5 5
2
37 38 39 4 FAR END
39 38 37
18 SHOWN 24
3
46 47 48 48 47 42
1 40 SHOWN
4 44 A 36 35 34
41 FAR END
1
2 23
45 21
TORQUE T0
120 FT.LB
23 25
B TORQUE TO
14
180 FT.LB
DETAIL "B"
4 2
A
20
3 VIEW A-A
19 43
30 29
28
30
29
26
27
28
AXLE PIN ASSEMBLY

12 11 10 9 (SHOWN IN EXTENDED POSITION)
33 32
31
12 11 10 9 7
33 32 41
8
31
40
16
17 15
AW0190782
13 13
SECTIONAL VIEW
AXLE TUBE INSTALLATION
Extendable axle
DWG. 0190782 Snorkel model TB 120 Page 1 - 5

Axle stop
1 0111270 2 Tray
4 984089 2 Nut 5/16 hex
5 0110926 2 Axle stop rod
7 984469 4 Nut 3/4-10 hex jam
1-6 TB 120 – 01-97 through 01-01

Axle stop
2
3 1
5
6
7
7
6
AW0111225
TB 120 – 01-97 through 01-01 1-7

Steering
1 0110283 2 Gear hub
(see page 1-74 for Auburn gear hub parts breakdown)
(see page 1-76 for Fairfield gear hub parts breakdown)
2 6030037 2 Drive motor with brake - (see page 2-30 for parts breakdown)
3 0191419 2 Yoke
4 0111135 1 Steering arm
5 0070007 1 Cylinder, steering - (see hydraulics section for parts breakdown)
6 0070442 2 Pin, master level cylinder base end
7 0110323 1 Pin, steering arm
8 0150094 2 Pin, tie rod
9 0110320 2 Lock pin
10 0070033 3 Pin lock
12 2690005 2 Tie rod end
13 0190786 2 Tie rod
14 0190715 4 Pin
15 5070026 2 Cap, wheel service
16 5570001 2 Grease fitting, 1/8 NPT straight
17 0080348 2 Spacer, tie rod mounting
18 2690001 2 Bearing, self aligning
19 7110159 2 O-ring
20 5560099 12 Capscrew special 5/8-11 self locking
21 5560717 6 Machine bushing 3-1/4 inch OD x 2-1/4 inch ID x 10 gauge thick
24 5569854 6 Machine bushing 3-1/4 inch OD x 2-1/4 inch ID x 14 gauge thick
26 5560232 4 Washer
27 5560241 4 Nut
28 2503620 4 Bearing
29 5560202 2 Tie rod hex jam nut for adjustable tie rod
31 5560040 4 Nut 5/8-11 self locking
32 0190788 2 Thrust washer
33 0111675 4 Wheel stud wedge
34 2502416 2 Bearing
35 988229 4 Cotter pin 1/4 inch diameter x 2-1/2 inch long
36 5560152 4 Roll pin 5/16 inch diameter x 1-3/4 inch long
37 0111136 1 Bearing spacer
38 5560688 3 Machine bushing 2-1/4 OD x 1-1/2 inch ID x 14 gauge thick
39 984469 2 Nut 3/4-10 hex jam
45 1 Tires and wheels - (see page 1-84 for parts breakdown)
46 5560689 2 Machine bushing 1-1/2 inch OD x 1 inch ID x 14 gauge thick
47 0090840 2 Thrust bearing
49 984449 16 Nut 5/8-11 hex jam
51 0111674 4 Wheel stud
1-8 TB 120 – 01-97 through 01-01

6 5 6
TORQUE TO 4
35 27 600 FT.LBS 34
7
24 21 38
26
8
37
46
3 5
14 28
38
12
36 47
10
10
14 34 10
15 28
43 42
43 42 42 43
SECTION A-A
3
51
51 49 33 31 20 41
9 16
26 2
32 41 30
31 13
TORQUE TO 49
27 35
600 FT.LBS 33 B
SECTION B-B 17 A
SECTION F-F
18 F
4 46
8 F
A SECTION C-C
43 42 10 7 36
12
FRONT
13
9 VIEW E-E
44 43 42
16
11 E
29
2
C
39 11
39
22
23
C 41
A
B B
TORQUE TO 30
120 FT.LBS
43 42 10 6 19
D 49
1 41
2 3
5 25
25
A 22 3 TORQUE TO
48 20
180 FT.LBS
6 10 42 43
50
E 45 DETAIL D
AW0191422
STEERING ASSEMBLY 14 26 27 35
Steering

5
4
33 32 37 18
36 15
29 28 27
13 16 A 15
17
4 21 20
45
48 47 46
14 37 12 36 19
29 35 34
30 31
22 23
43 42
TURNTABLE 44 43
44
43
39 43
11 38
41
7 8 9 40
VIEW A-A
10
24 25
25
26
2
AWA19044
Lift and swing
Page 1 - 10 Snorkel model TB 120

Lift and swing
1 1 Counterweight - (consult factory)
2 0191178 1 Centerpost and fittings - (see page 2-38 for parts breakdown)
3 0110837 1 Swing drive - (see page 1-12 for parts breakdown)
4 0190613 1 Lift cylinder - (see page 2-43 for parts breakdown)
5 0070007 1 Cylinder, master level - (see hydraulics section for parts breakdown)
6 0110942 1 Adjustment ring, Fairfield swing drive
7 7720302 1 Reducer bushing
9 5570008 1 Air vent
13 984449 6 Nut 5/8-11 hex jam
16 5560022 6 Adjustment bolt
17 0070472 1 Key
18 0070256 1 Adapter plate, centerpost
19 5590003 2 Retaining ring
20 0070033 1 Pin lock
21 0070442 1 Pin, master level cylinder base end
22 0110235 2 Pin lock
23 0190504 1 Pin
26 5560036 4 Nut 5/8-11 self locking
27 0070473 2 Capscrew 5/16-18 drilled head
29 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
32 5560100 4 Capscrew 3/4-10 self locking socket head
38 0191065 1 Link, 60° indicator
40 0191078 1 Rod, 60° indicator
41 5569875 1 Shoulder bolt 1/2-13 x 1-1/2 inch long
43 984109 4 Nut 3/8-16 hex
45 0191064 4 Mount plate
47 5560031 4 Nut 5/16-18 self locking
TB 120 – 01-97 through 01-01 1 - 11

Swing drive
0110837 1 Swing drive
1 0110805 1 Swing drive, Fairfield - (see page 1-78 for parts breakdown)
0110780 1 Swing drive, Gear Products - (see page 1-80 for parts breakdown)
2 0110985 1 Swing drive brake - (see page 1-82 for parts breakdown)
3 6030017-99 1 Motor, swing drive
0071089 1 Seal repair kit, TRW motor
8230073 1 Seal repair kit, White motor
4 6010216 1 Motion control valve, turntable swing - (see page 2-73 for parts breakdown)
5 0112272 1 Tube and fitting
6 0112418 2 Elbow 90°
8 0112422 2 Washer 1/2 split ring lock
10 0112424 4 Washer 5/16 medium lock plated
11 7190005 1 Gasket, swing drive motor
1 - 12 TB 120 – 01-97 through 01-01

Swing drive
6
87 4 10
2 5 9
11
TOP VIEW
AW0110837
TB 120 – 01-97 through 01-01 1 - 13

Fuel tank
1 0080030 1 Fuel tank, 40 gallon capacity - (includes cap and fuel gauge)
9940001 1 Replacement cap, fuel tank
2 0070483 1 Fuel gauge - (includes gauge lens)
8180014 1 Replacement gauge lens
3 7714202 1 Pipe plug 1/4 NPT square head
4 0071940 2 Fuel tank strap
5 0191002 2 Threaded rod
3
6
4
8 AW0190798
1 - 14 TB 120 – 01-97 through 01-01

Hydraulic oil reservoir mounting
Hydraulic reservoir mounting, metal cowling
1 0190795 1 Hydraulic oil reservoir, metal cowling - (see page 2-69 for parts breakdown)
Hydraulic reservoir mounting, plastic cowling

5 0191756 1 Hydraulic oil reservoir, plastic cowling - (see page 2-70 for parts breakdown)
6 0110356 2 Mount strap, hydraulic oil reservoir
10 5560033 2 Nut 3/8-16 self locking
4
3
8
7
3
2
9 5
1 10
Reservoir mounting, metal cowling Reservoir mounting, plastic cowling
AWM00228
TB 120 – 01-97 through 01-01 1 - 15

Booms, base end
1 0191556 1 Booms and hose carrier - (see page 1-19 for parts breakdown)
2 0190504 1 Pin
3 0190506 1 Pin
4 0080028 1 Pin, master level cylinder rod end
5 0110235 4 Pin lock
6 0070033 1 Pin lock
13 5560039 2 Nut 1/2-13 self locking
14 0191676 1 Boom angle sensor
15 0190704 1 Bracket
20 0090318 1 Battery wire
21 5093012 8 Clamp
22 5093002 2 Clamp
23 5093010 1 Clamp
24 5093014 3 Clamp
25 5093027 2 Clamp
26 5093008 1 Clamp
1 - 16 TB 120 – 01-97 through 01-01

26
21 17 18 19
24
24 25
21
21 23
20
21
22
TURNTABLE BACK PLATE
(INSIDE VIEW)
21 21 24 25
21
22
CLAMP INSTALLATION - BOOM
6 4
7 8 9
14
13 12
2 5
LEVEL
11 10 7 CYL
LIFT CYL 7 10 11
5 3
18 17 16
15
12 13
AW0191289
BOOM INSTALLATION
Booms, base end

32 27 11
10 32 31 25
6
25 31 32
MANIFOLD
13 22 31
EXT VB
25 31 32
EXTEND
CYLINDER RET VA
12 6
15 9
6
VB
14
VA
14
23 30 33
3 32 31 25
27 31 32
22 26 31
32 31 27
32 31 13
1 7
3
19
18
24 20
28 32
16
23 30 33
17
21 29
30 23 32 25
8
AW0191556
Booms and hose carrier
Page 1 - 18 Snorkel model TB 120 DWG. 0191556

Booms and hose carrier
0191556 1 Booms and hose carrier
1 0191553 1 Booms - (see page 1-21 for parts breakdown)
2 0191291 1 Hose carrier - (see page 1-31 for parts breakdown)
3 0190737 1 Support tube
4 0191090 1 Tube bracket
5 0190626 1 Bracket
6 0190624 3 Channel
7 0190657 1 Bracket
8 0190976 1 Cover
11 5560126 2 Threaded insert 3/8-16 thread
12 5063906 1 Fitting nut
14 5093009 2 Clamp
15 5064003 1 Tube end reducer
16 0110590 1 Tube clamp, upper
17 0150586 2 Spacer
18 0190736 1 End bracket
19 0101371 2 Slide pad
20 5560004 4 Nut 1/4-20 self locking
21 5560031 2 Nut 5/16-18 self locking
22 5560033 4 Nut 3/8-16 self locking
23 5560039 16 Nut 1/2-13 self locking
24 5560331 4 Capscrew 1/4-20 x 1 inch long socket flat head
TB 120 – 01-97 through 01-01 1 - 19

Booms
0191553 1 Booms, complete
1 0190423 1 Tip boom
2 0190424 1 Outer intermediate boom
3 0190590 1 Inner intermediate boom
4 0191550 1 Base boom
5 0190483 2 Wire rope, retract
6 0190449 2 Wire rope, inner retract
7 0190448 2 Wire rope, inner extend
8 0190762 1 Extension cylinder - (see page 1-28 for parts breakdown)
9 0080399 1 Slave level cylinder - (see hydraulics section for parts breakdown)
10 0190495 1 Wiffle, inner extend
11 0190479 2 Wiffle, outer
12 0190470 1 Support, inner retract wiffle
13 0190471 1 Wiffle, inner retract
15 0070438 1 Pin, extend sheave
16 0070033 7 Pin lock
17 9920014 2 Plastic track link
18 2500035 3 Bearing
19 0071494 2 Pin, steering arm
20 0110547 1 Conduit
21 0190631 1 Slide pad
22 0191003 1 Boom speed switch - (see page 3-64 for parts breakdown)
25 0190979 1 Extend manifold
27 3040262 2 Conduit coupler 1/2 inch
28 5074401 2 Bulkhead locknut
29 5034501 2 Bulkhead straight thread 90° elbow
31 0070440 4 Link pin
32 0180680 1 Pin guard
33 0080293 17 Slide pad
34 0080294 2 Slide pad
35 0190767 1 Slide pad
36 0110703 2 Slide pad
37 0190618 1 Tube
44 0111005 4 Spacer
45 0190849 2 Wire rope anchor
46 0190417 2 Lower retract cable anchor
47 0190418 2 Lower retract cable guide
48 0110670 1 Pin, cable retainer
49 0190404 2 Sheave cage
50 0111701 2 Sheave, extend cable
Parts list continued on next page
TB 120 – 01-97 through 01-01 1 - 21

Booms
51 0190494 2 Cable guide
52 0060089 2 Slide pad
53 2502028 2 Bearing
54 2502032 1 Bearing
55 0070639 6 Slide pad
56 0110671 1 Pin, retract sheave
57 0111317 1 Cable retainer
58 0110701 4 Slide pad spacer
59 0110190 2 Pin, cylinder anchor
60 0110191 2 Cylinder anchor
61 0190768 2 Spacer
62 5560717 1 Machine bushing 3-1/4 OD x 2-1/4 ID x 10 gauge thick
63 0190764 1 Pin
64 0190570 1 Extension cylinder bracket
65 0190769 4 Slide pad
66 0190595 2 Bracket
67 0190858 2 Sheave
68 2500044 2 Bearing
69 0080023 1 Pin lock
71 0190773 2 Spacer, short
72 0190772 2 Spacer, long
74 0110696 3 Slide pad
75 0110700 2 Pad plate
76 0070484 2 Spacer
77 0072682 3 Slide pad
78 0072681 3 Slide pad mount
79 0190591 6 Spacer
80 0072683 4 Slide pad spacer, 1/4 inch thick
82 0110661 1 Pin, slave level cylinder to tip boom
83 0190416 2 Sheave
84 0190770 1 Pad plate
85 0110695 1 Slide pad
86 0110699 1 Pad plate
88 5530015 14 Washer 1-1/2 inch curved spring
89 5530008 24 Washer 7/8 inch curved spring
90 5530014 14 Washer 1 inch curved spring
91 5560033 57 Nut 3/8-16 self locking
92 5560031 24 Nut 5/16-18 self locking
93 5560004 10 Nut 1/4-20 self locking
94 5560037 13 Nut 1/2-13 self locking
99 5560679 48 Capscrew 3/8-16 x 5/8 inch long socket flat head
1 - 22 TB 120 – 01-97 through 01-01

Booms
102 5560681 2 Capscrew 3/8-16 x 2-1/4 inch long socket flat head
110 5560243 18 Capscrew 3/8-16 x 1/2 inch long button head
120 5560242 8 Capscrew 1/2-13 x 1 inch long self locking
123 5560251 1 Eye bolt 1/4-20
126 5560232 2 Washer 1-1/2 inch hard flat ASTM-F436
127 5560172 2 Washer 1 inch medium flat
128 5560685 4 Nut 7/8-9 hex jam
129 5569870 2 Nut 1-1/2-6 hex jam
130 5569871 2 Nut 1-8 hex jam
131 984249 2 Nut 1-8 hex
132 5569872 2 Nut 1-1/2-6 hex
136 5560230 4 Nut 5/8-11 hex jam - drilled
137 5560231 2 Capscrew 5/8-11 x 1-3/4 inch long button head
138 988179 2 Cotter pin 1/8 inch diameter x 1 inch long
139 5560252 2 Machine bushing
140 5560688 1 Machine bushing 2-1/4 OD x 1-1/2 inch ID x 14 gauge thick
141 5560233 4 Spherical washer 7/8 inch
142 5560234 2 Spherical washer 1 inch
143 5560235 2 Spherical washer 1-1/2 inch
144 984229 4 Nut 7/8-9 hex
146 5560649 6 Machine screw #10-24 x 1 inch long truss head
147 986009 6 Washer #10 medium flat
148 984049 6 Nut #10-24 hex
149 0190813 1 Boom switch, extend cut-out - (see page 3-66 for parts breakdown)
150 0071216 2 Guard, boom switch
TB 120 – 01-97 through 01-01 1 - 23

Booms
151 2500046 2 Bearing
152 5560146 2 Anchor bolt
153 0190854 2 Washer retainer 3 inch
154 0190855 2 Washer retainer 2 inch
155 0190856 2 Washer retainer 1-3/4 inch
156 0090134 1 Pin
157 0191023 2 Track guide
158 0190876 1 Cam valve - (see page 2-37 for parts breakdown)
159 0190655 1 Cover
160 5510004 2 Rubber door latch
161 5560198 10 Nut #8-32 self locking
162 0073111 2 Slide pad spacer, 1/8 inch thick
164 5569843 10 Machine screw #8-32 x 1/2 inch long truss head
166 5560126 22 Threaded insert 3/8-16 thread
167 0190980 2 Pin
168 5093004 2 Clamp
170 0191054 1 Slide pad
171 984069 2 Nut 1/4-20 hex
172 0191055 1 Boom length sensor - (before 5-8-2000) - (see page1-63 for parts breakdown)
0191677 1 Length transducer - (after 5-8-2000) - (see page 1-64 for parts breakdown)
174 0241160 2 Wire rope crimp sleeve
177 0191518 4 Spacer
178 5560015 28 Thread insert 3/8-16
179 2504857 1 Bearing
182 5560053 4 Nut 1/2-13 hex jam
183 0191229 1 Spacer
184 0191230 1 Slide pad
186 0191172 2 Switch bracket
187 0072680 4 Slide pad shim
191 987079 10 Washer #8 medium lock
192 5560244 12 Nut T-weld
1 - 24 TB 120 – 01-97 through 01-01

91 111
186
103 97 91 158 150

148 147 146
149
124 94 14
19 97 98 107
D E F
145
134 15 93 163
6
11
12
13
18
J
FROM VB
TOP VIEW
I FROM VA
159
180 16
VB
VA
191 164 161 134
167
145 101
24 25 170
160
5 7 180
24 26 98 103
17 26 24
95 87
164 161
D E F
179
145
128 89
155
11 11
128
3 144
C 4 B A
30
29 28
2
1 125
30 141 141 144
DETAIL "J" DETAIL "G"
154 153
13 143
142 10 132
127
129
131
126
28 29 130 90
8 88
G
DETAIL "I" DETAIL "H"
11
H
156 10 19 97 98 107
AW0191553-1
32
A
C B
98 107
Booms
sheet 1
DWG. 0191553-1 Snorkel model TB 120 Page 1 - 25
104 91
78
98 107 104 91
2 189
105 91 78 98 107 189
3
33 76
166 107 98
78
81 135
162 80 34 151
171
97 98 111
77 99
77 80 162
77
99 16
82
40 41 190
87 95
83 33 188
87 95
9 31 3
16
187 43 42
1 133
101 182 181

55
4
97 98 119
58
98 108
85
98 107
58 74 71
178 86
110
42 43 75 178
79
2 55
103 98 97
SECTION A-A
42 43 73
178 84 100 98 55 72 98 109
SECTION B-B SECTION C-C
172
91 173
111 91
186 23 27 168 20 168
93 171
148 147 146
VIEW L-L
L
123
174 L
150 22
27
169 98 97
97 98 169
23
AW0191553-2
Booms
Sheet 2
Page 1 - 26 Snorkel model TB 120 DWG. 0191553-2
38 39
192 106 97 91
96 94 116 92 192 111 98 100 98 97 38 39
65 192 63
100 98 8
64 98 100 38 39
33 8 192 65 33
120 14 52 93 118
51
165
33
36 91 97 105
8
7
60
137
99 104 166
92 114 115
59
66 79 91 97 106 35 1
53
104 91 33 49 136
48
62 50
99
103 97 91
69 138 95
166 100 98
62 101
152
70
46 44 2
K K 54 139
87 95 6 37
21 47 18 18 45
3
4 94
166 100 98 39 38
92 122 117 95 87
31 91 97 103
16
96
47 33 5
56 104 97 91
140 2
92 113 114
61
3
183 SECTION F-F
68 101 97
184 57
39 2
173 172 185 111 98 97 91 102
33
7 110 SECTION K-K
16 99
67 17
157
SECTION E-E
87 95
SECTION D-D AW0191553-3
Booms
sheet 3
Extension cylinder
0190762 1 Extension cylinder, complete
1 0190761 1 Support bracket
2 0190688 1 Extension cylinder - (see hydraulics section for parts breakdown)
3 0190482 2 Wire rope, extend
4 0111701 2 Sheave, extend cable
5 2502028 2 Bearing
6 0191071 1 Slide pad
7 0110645 1 Pin, extend sheave
8 0070033 1 Pin lock
11 6010488 1 Cartridge counterbalance valve - (factory preset, do not reset)
6091190 1 Seal repair kit
12 6010882 1 Cartridge counterbalance valve - (preset by factory, do not reset)
13 5560037 3 Nut 1/2-13 self locking
15 0070141 3 Slide pad
20 5560033 4 Nut 3/8-16 self locking
21 0191070 1 Plate, slide pad mounting
23 5560005 2 Anchor bolt
1 - 28 TB 120 – 01-97 through 01-01

7 14
11
VA
VB
12
14
4 5 19
15 9 22
18 2
9 15
18
24 16
8
10
1 23
21 22
20
13
3
17 6
AW0190762
Extension cylinder

49 35 33 31 47 53 36
15 49 36 33 47 39 31
A
10 2
1 12 3 11
8 11 22 5
7 9
56
10
15
LEV
30
9 33 61 (DN)
21
48 37 32 LEV 29
(UP)
31 47 55 ROT
15 (V2) 28
48 37 32 ROT
59 (V1)
27
60 12/3
C 26
(110)
10 31 62 12/8
25
18/15
52 20/4
24
10 48 37 32
C 6 18/15
31 39 47
32 37 48 20/4
48 37 32 23
31 40 47 31 41 54
18/12
58
A 1
47
51 63 51 32
47
31
49
64 31 40 47
57
SECTION C-C
17 19 19
20 16
43
47 44 31
13
42
46 45 34
B
33 35 49
DETAIL B
14 AW0191291
47 43 31 12
18
18
SECTION A-A
14
Hose carrier

Hose carrier
0191291 1 Hose carrier, complete
1 0190740 1 Outer cover
2 0190747 1 Inner cover
3 0190734 1 Tube
5 0190735 1 Slide pad bracket
6 0190631 1 Slide pad
10 0080293 4 Slide pad
11 0101379 3 Slide pad
12 0060089 3 Slide pad
13 0110841 1 Slide pad
14 0110842 2 Slide pad
15 5093012 3 Clamp
16 0191597 1 Bar, inside mounting
17 0191599 1 Mounting bracket
18 0190756 2 Shim
19 0181270 2 Roller
20 0110227 1 Spacer
22 0190633 1 Spacer
23 3010014 1 Conductor, shielded 178 feet long
24 3010014 1 Conductor, shielded 178 feet long
25 3010006 1 Power wire, 12 gauge/8 conductor x 178 feet long - (terminals not included)
3044854 Replacement terminal
26 0191337 1 110 volt power wire, 12 gauge/3 conductor x 168 feet long - (terminals not included)
31 5560033 31 Nut 3/8-16 self locking
32 5560031 25 Nut 5/16-18 self locking
33 5560004 10 Nut 1/4-20 self locking
34 5560037 1 Nut 1/2-13 self locking
TB 120 – 01-97 through 01-01 1 - 31

Hose carrier
51 0191598 2 Bar
52 0190859 1 Channel
56 5090034 1 Hose guard x 48 inch long
58 3010009 1 Control wire #1, 18 gauge/19 conductor x 178 feet long - (terminals not included)
59 0110590 1 Tube clamp, upper
60 0150586 2 Spacer
63 0191596 1 Spacer
1 - 32 TB 120 – 01-97 through 01-01

Platform mounting
1 1 Platform - (consult factory)
2 0072552 1 Platform rotator - (see page 1-38 for parts breakdown)
3 1 Platform gate - (see page 1-36 for proper platform gate)
4 0070441 1 Pin, slave level cylinder to platform
5 0070446 1 Pin, platform to tip boom
6 0070033 1 Pin lock
7 0070132 1 Pin lock
11 5560039 4 Nut 1/2-13 self locking
15 0070874 1 Cover, platform rotator
17 2502832 2 Bearing
1 - 34 TB 120 – 01-97 through 01-01

Platform mounting
3
15
11
12
14 12
13 2
12
5
12
11
6
8
16
7 9 17
10
AW0074353
TB 120 – 01-97 through 01-01 1 - 35

Platform gate
Gravity gate for 5 ft and 8 ft steel platforms
1 0071951 1 Gravity gate, steel platform
2 0150509 2 Roller, steel gravity gate
3 0071953 2 Roller spacer, steel gravity gate
Gravity gate for 5 ft and 8 ft aluminum platforms

016117728 1 Gravity gate service kit - (kit includes items 6 through 10)
6 0161177 1 Gravity gate, aluminum platform
7 0161182 2 Roller, aluminum gravity gate
8 0161184 2 Roller spacer, aluminum gravity gate
10 5560039 2 Nut 1/2-13 self locking
Swinging gate for 5 ft and 8 ft steel platforms

11 0071834 1 Swinging gate, steel platform
12 0322724 1 Pin, gate hinge
13 988179 2 Cotter pin 1/8 inch diameter x 1 inch long
15 0071837 1 Spring, torsion
16 2570002 2 Bearing
17 2667500 1 Knob, gate hinge pin
Swinging gate for 5 ft and 8 ft aluminum platforms

18 0160970 1 Swinging gate, aluminum platform
19 0322724 1 Pin, gate hinge
20 5560056 1 Roll pin 1/8 inch diameter x 1 inch long
21 0071837 1 Spring, torsion
22 2570002 2 Bearing
23 2667500 1 Knob, gate hinge pin
24 0161472 1 Latch stop
26 984529 3 Nut sert 1/4-20
29 300891 1 Door latch
1 - 36 TB 120 – 01-97 through 01-01

Platform gate
5 10
4 9
1 6
2 7
3 8
Gravity gate, steel platform Gravity gate, aluminum platform
11
17
16
15
14
12 13
Swinging gate, steel platform
18
23
24
22
27
26
25
20
28
26
21 25
19 29
Gate pin Door latch
Rear view rear view
Swinging gate, aluminum platform

AWM00206
TB 120 – 01-97 through 01-01 1 - 37

Platform rotator
0072552 1 Platform rotator
1 0072553 1 Pylon, platform rotator
2 0070916 1 Key
3 0072555 1 Collar
5 2504856 2 Bearing
7 0072556 1 Mounting frame, platform rotator
11 0072818 1 Torque plate, platform rotator
12 0073783 1 Valve spacer
13 6010628 1 Dual holding valve, platform rotation - (see page 2-63 for parts breakdown)
17 7110157 1 O-ring - (used on Helac rotator only)
7110348 1 O-ring - (used on Parker rotator only)
18 0070570 1 Platform rotator, Helac - (see page 2-74 for parts breakdown)
0110771 1 Platform rotator, Parker - (see page 2-75 for parts breakdown)
19 0070132 1 Pin lock
22 0072508 1 Cover plate, platform rotator
23 7110157 1 O-ring - (used on Helac rotator only)
7110348 1 O-ring - (used on Parker rotator only)
24 984409 2 Nut 1/2-13 hex jam
1 - 38 TB 120 – 01-97 through 01-01

Platform rotator
10
22
21
20
15
19
17
16
18
15
14
13
23
12 5
11
6
10 5
9
8
4
24
AW0072552
TB 120 – 01-97 through 01-01 1 - 39

Engine mounting, Continental
1 0190807 1 Engine, Continental TM-27 - (see page 1-43 for parts breakdown)
2 7630242 1 Radiator - (does not include radiator cap)
3 0180441 2 Bracket, radiator support
4 0180444 2 Angle, radiator
5 0191894 1 Fan shield
6 7630080 1 Radiator hose
7 7630136 1 Radiator hose
8 5550038 4 Clamp
9 7630259 1 Radiator cap - 15 PSI
10 5010012 1 Radiator overflow hose 5/16 inch diameter x 36 inch long
11 7630180 4 Radiator cushion
12 5560179 8 Washer, snubbing
13 5560033 4 Nut 3/8-16 self locking
14 5560004 8 Nut 1/4-20 self locking
15 0180832 1 Mount plate, overflow reservoir
17 5550028 2 Clamp
18 7630227 1 Overflow reservoir
8060277 1 Replacement reservoir cap
19 7630117 6 Engine mount
20 0071599 12 Engine mount washer
22 5560036 6 Nut 5/8-11 self locking
24 7630181 1 Drain cock
25 5090032 1 Fitting, straight barbed
26 5010011 1 Fuel hose 5/16 inch diameter x 120 inch long
1 - 40 TB 120 – 01-97 through 01-01

ENGINE OIL
DRIAN
25
HOSE A
BULKHEAD
16
MOUNTING
PLATE
A
TIGHTEN JAM NUT

AGAINST MOUNTING
CAP PLATE
VIEW A-A 17 26
BOTTOM VIEW
11
9
2 14 37
8 8
4 4
1
27
12
7
28 5
6
13 18
36 35 34
17 23
10
3
FUEL PUMP 20
29 14
19
3
24
30 29 14
8
15
20
31 32 33
22 21
AW0190808
Engine mounting
Continental
54
50 49
64 56
65
OIL PAN
57 56
3
66 48
63 62
55
57 25
29 14 20
44 42 VIEW B-B 67 18
13
36 37 43
17
15
16
8 10
9
11
35 34 33 36 37
52 53
26
3 CARB
23 12
45
39 40
16
A 36 37 43
FUEL
17 PUMP 53 58
FAR
2 SIDE
39 38 A
24 41
B
31 51
39 38 19 42 44 39 30
B
60
32 59 27 1 47 6 NEAR
28 7 FAR
4 NEAR 61
SECTION A-A 21 46
5 FAR
22
AW0190807
Engine, Continental

Engine, Continental
0190807 1 Engine, Continental
1 7620025 1 Engine, Continental TM-27
2 0191326 1 Hydraulic pump and fittings - (see page 2-71 for parts breakdown)
3 0081226 1 Engine adapter
4 0180451 1 Motor mount, rear right hand
5 0180452 1 Motor mount, rear left hand
6 0180445 1 Motor mount, front right hand
7 0180446 1 Motor mount, front left hand
8 7630249 1 Flexible coupling
9 0111452 1 Mount angle
11 3040488 1 Solenoid
12 3040063 1 Solenoid
13 0111454 1 Bracket
14 3040494 1 Solenoid
15 0073638 1 Stud, jump size
16 2650001 2 Swivel, in-line
17 5560094 2 Coupler nut
18 0111484 1 Rod
20 2690004 1 Rod end
21 2610001 1 Yoke
22 2620001 1 Clevis pin
23 3040466 1 Return spring
24 0111495 1 Throttle arm
25 0151353 1 Control rod
26 0071959 1 Jumper wire
27 5090031 1 Street elbow 45°, 1/8 NPT
28 3020095 1 Switch, oil pressure
29 982129 8 Nut 1/4-28 hex
31 5560207 8 Capscrew metric M14-2.00 x 30mm long hex head
32 970469 6 Capscrew 3/8-16 x 1 inch long hex head grace 5
37 5560004 7 Nut 1/4-20 self locking
41 5560697 1 Nut 3/8-24 hex jam
42 5560136 2 Capscrew 1/2-13 self locking drilled head
45 7630260 1 Spacer
46 7630153 1 Fuel filter
47 5090006 1 Street 90° elbow, 1/8 NPT
48 7630256 1 Exhaust gasket
50 5560356 2 Washer metric M10 lock
TB 120 – 01-97 through 01-01 1 - 43

Engine, Continental
54 7630255 1 Muffler
55 0180983 1 Exhaust pipe
56 5550014 2 Clamp
57 0180982 1 Brace
59 0081365 1 Air intake tube
60 0181162 1 Air intake hose
61 5550030 2 Clamp
66 984479 1 Nut 3/4-16 hex jam
67 5063704 1 Cap
1 - 44 TB 120 – 01-97 through 01-01

Radiator mounting, Cummins 3.3
0191769 1 Radiator mounting, Cummins 3.3
1 0074630 2 Radiator bracket
2 0083153 2 Radiator mount angle
3 0191782 1 Overflow bottle mount bracket
14 5093001 2 Clamp
15 5560004 8 Nut 1/4-20 self locking
16 5560033 4 Nut 3/8-16 self locking
20 7630239 1 Radiator cap - 13 psi
21 7630756 1 Radiator
17 16
18
17 20 1
14
15 8
13 5
10 15 11
2
7
3 8
5 19
11
9 15 8 4
12 6
21 AW0191769
TB 120 – 01-97 through 01-01 1 - 45

Engine mounting, Cummins 4B before 3-30-98
1 0191183 1 Engine, Cummins 4B - (see page 1-49 for parts breakdown)
2 7630262 1 Radiator hose, lower
3 5550030 2 Clamp
4 7630259 1 Radiator cap - 15 PSI
5 7630247 1 Radiator
10 0180998 1 Angle, radiator mounting
12 7630181 1 Drain cock
16 5560004 8 Nut 1/4-20 self locking
22 7630263 1 Radiator hose, upper
23 5550050 2 Clamp
27 5560036 6 Nut 5/8-11 self locking
29 5033604 1 Male adapter
30 5010005 1 Hose 3/8 inch diameter x 96 inch long
31 5090030 1 Vacuum fitting
37 5550028 3 Clamp
39 0191894 1 Fan shield
1 - 46 TB 120 – 01-97 through 01-01

32 31
37
29
BULKHEAD
HOSE ENGINE OIL FUEL TANK
DRIAN
MOUNTING
PLATE
30
CAP
36
VIEW A-A BOTTOM VIEW
1
4
5 3
22
10
3
41 34 14 13
16 40
35
37
RETURN
39
23
8 7 37
2
24
38
9
25
16 15 FUEL PUMP
11
18
33 20 19
28
12
23
25
11
15 16 17 27 26
21
AW0191182
Engine mounting
Cummins before 3-30-98
30
BELT HOUSING
33
32
31
35
THROTTLE
LEVER 36 "B" 23
37
41 42
45 26 5
43 44
DETAIL "B"
16
51
17 24 18
17
13 12
39 40 27
17
14 38 25
12 19
33 27
15
9 8
27
28 29
12 11
5 26
34
11 12
10
7 20 21 22
4 5
A A 46
9 8 2 RH NEAR SIDE
13 12 14 3 LH FAR SIDE
6
1 -10 HOSE
END
SECTION A-A 5 4
47 -8 HOSE 48
END
49
50
AW0191183
Engine
Cummins before 3-30-98
Engine, Cummins 4B before 3-30-98
0191183 1 Engine, Cummins 4B before 3-30-98
1 7620026 1 Engine, Cummins 4B
2 0180458 1 Engine mount, front right hand
3 0180459 1 Engine mount, front left hand
6 0180467 2 Engine mount, rear
14 0080691 1 Plate, engine adapter
16 7630334 1 Muffler, standard
17 5550026 3 Clamp
18 0181287 1 Exhaust flange
19 971999 4 Capscrew M10-1.5 x 25mm long hex head
20 5090006 1 Street 90° elbow, 1/8 NPT
21 5090031 1 Street elbow 45°, 1/8 NPT
23 5093012 1 Clamp
24 7630264 1 Gasket
25 5093002 1 Clamp
27 0190694 2 Muffler support bracket
30 0080825 2 Spring - (included with actuator)
31 0181684 1 Spring retaining bracket
32 20082045 1 Throttle actuator
33 0191205 1 Bracket
34 7630323 1 Mounting block
35 0191204 1 Throttle plate
36 2690006 1 Rod end
37 5560697 1 Nut 3/8-24 hex jam
38 8060077 1 Shoulder bolt 3/8-16 x 3/8 inch long
40 5530017 1 Washer 3/8 curved spring
42 5560034 2 Nut #10-24 self locking
44 5560033 1 Nut 3/8-16 self locking
45 5560699 1 Washer metric M12 flat
49 984479 1 Nut 3/4-16 hex jam
50 5063704 1 Cap
51 0191269 1 Muffler support
TB 120 – 01-97 through 01-01 1 - 49

Engine mounting, Cummins 4B after 3-30-98
1 0191629 1 Engine, Cummins 4B - (see page 1-53 for parts breakdown)
2 7630262 1 Radiator hose, lower
3 5550030 2 Clamp
4 7630239 1 Radiator cap - 13 psi
5 7630247 1 Radiator
12 7630181 1 Drain cock
16 5560004 8 Nut 1/4-20 self locking
22 7630263 1 Radiator hose, upper
23 5550050 2 Clamp
27 5560036 6 Nut 5/8-11 self locking
29 5090032 1 Fitting, straight barbed
31 5090030 1 Vacuum fitting
37 5550028 4 Clamp
39 0181154 1 Shield - (before 7-24-2000)
1 - 50 TB 120 – 01-97 through 01-01

32 31
37
FUEL TANK 29
36
30
1
3
4
5 22
3
10
41
34 14 13
16 40
39
35
37
RETURN
37
23
38
2 8 7
24
15 16 17
9
25
FUEL PUMP
16 15
23
11
11
18
28
12 AW0191633
25
33 20 19
21 27 26
Engine mounting
Cummins after 3-30-98
13 12
14
36
37
15 33
32
9 8
44 43 39
23
"B"
35
41 42
7 45 26 5
DETAIL "B"
31 10
16 30
17
SECTION A-A 17
17
27
12 19
25 24 18
40 39
33
27
38
27 22 21 20 28 29
34
12 11
5 26
11 12 39
A A
7 46 4 5
9 8 6 2 RH NEAR SIDE
13 12
14
3 LH FAR SIDE
1
5 4
47 48
49
50
AW0191629
Engine
Cummins after 3-30-98
Engine, Cummins 4B after 3-30-98
0191629 1 Engine, Cummins after 3-30-98
1 7620026 1 Engine, Cummins 4B
2 0180458 1 Engine mount, front right hand
3 0180459 1 Engine mount, front left hand
6 0180467 2 Engine mount, rear
14 0080691 1 Plate, engine adapter
16 7630334 1 Muffler, standard
17 5550026 3 Clamp
18 0181297 1 Exhaust flange
20 5090006 1 Street 90° elbow, 1/8 NPT
21 5090031 1 Street elbow 45°, 1/8 NPT
23 5093012 1 Clamp
24 7630264 1 Gasket
25 5093002 1 Clamp
27 0190694 2 Muffler support bracket
30 0191269 1 Muffler support
33 0191635 1 Bracket
35 0191636 1 Throttle lever
36 2690006 1 Rod end
37 5560697 1 Nut 3/8-24 hex jam
38 8060077 1 Shoulder bolt 3/8-16 x 3/8 inch long
41 974639 2 Machine screw #10-24 x 3/8 inch long round head
42 5560034 2 Nut #10-24 self locking
44 5560033 1 Nut 3/8-16 self locking
49 984479 1 Nut 3/4-16 hex jam
50 5063704 1 Cap
TB 120 – 01-97 through 01-01 1 - 53

Engine mounting, Cummins 3.3
1 0074684 1 Lower radiator hose
2 0074685 1 Upper radiator hose
3 0083165 3 Clamp, T-bolt
5 0191762 1 Engine, Cummins 3.3 - (see page 1-57 for parts breakdown)
6 0191765 1 Heat shield
7 0191766 1 Mount, air cleaner
8 0191767 1 Tail pipe
9 0191768 1 Air cleaner elbow
10 0191769 1 Radiator mounting, Cummins 3.3 - (see page 1-45 for parts breakdown)
11 0191771 1 Exhaust pipe
12 0191772 1 Muffler
14 0191883 1 Clamp, T-bolt
16 984089 2 Nut 5/16-18 hex
17 984149 4 Nut 1/2-13 hex
21 5550026 2 Clamp
22 5550038 2 Clamp
23 5550040 2 Clamp
31 7630757 1 Air cleaner
32 7630760 1 Mounting bracket, air cleaner
33 7630761 1 Air cleaner reducer hose
37 5093044 1 Nylon tee
38 5550006 4 Clamp
39 5550028 2 Clamp
1 - 54 TB 120 – 01-97 through 01-01

32
14
33
34 3
36 31
16
39 6 21
11 8
35 9
38
13 19
7 18
15
22
12
29 27
5
37 2
DETAIL: FUEL LINE ROUTING 28

30
4
10
20
24
25
26
17 23
20
26 AW0191763
Engine mounting
Cummins 3.3
Snorkel model TB 120 Page 1 - 55
8
19
45
5 31
12
31
43 6
24 44
16
36
42 34
26 21 37
17 36
18 1 7 18
36
10 13
40
33
11
4 15
28 20 23
39 41
32 38 26
25 1 17
22
14
35 24
16
31
25
22
14 31
29
3 36
18
2
9
27
35
30
AW0191762
Engine
Cummins 3.3
Engine, Cummins 3.3
0191762 1 Engine, Cummins 3.3 complete
2 0074615 1 Engine tray
3 0074622 2 Front engine mount bracket
4 0074625 1 Rear engine mount bracket, left hand
5 0074628 1 Rear engine mount bracket, right hand
7 0083155 1 Throttle lever extension
8 0083437 1 Flywheel coupling
10 0083586 1 Throttle actuator coupler
11 0083587 1 Rod end
12 0191823 1 Mounting bracket, fuel filter
13 0191876 1 Throttle actuator bracket
21 984329 1 Nut 1/4-20 hex jam
28 3070038 1 Temperature sensor
29 5093000 1 Clamp
30 5093002 1 Clamp
31 5093021 5 Clamp
32 5093024 1 Clamp
34 5560004 2 Nut 1/4-20 self locking
35 5560033 8 Nut 3/8-16 self locking
38 5560598 2 Capscrew metric M12-1.75 x 25mm long socket flat head
40 5560615 1 Capscrew 1/4-20 x 5/8 inch long button head
41 5560618 1 Shoulder bolt 3/8 x 3/8 inch long
43 5560719 2 Nut metric M10-1.50 self locking
44 5569838 1 Washer metric M16 flat copper
45 7620063 1 Engine, Cummins 3.3
47 7630707 4 Engine isolator
TB 120 – 01-97 through 01-01 1 - 57

Exhaust and air cleaner, Continental
1 7630003 1 Air cleaner - (see page 1-62 for parts breakdown)
2 7630005 2 Air cleaner mounting band
3 7630004 1 Air inlet hood
8 7630197 3 Elbow, 2 inch 90° rubber
10 5550050 6 Clamp
11 5550040 6 Clamp
12 5550006 6 Clamp
13 0191043 1 Tail pipe
14 5010002 1 Hose x 24 inch long
16 5560004 2 Nut 1/4-20 self locking
18 5560033 4 Nut 3/8-16 self locking
1 - 58 TB 120 – 01-97 through 01-01

3
13
15 16
10 10
6
9
A
10
8 14 7
5
18 17
12
11
EXHAUST INSTALLATION
7 2
8 A
11
11
VIEW A-A
(TRUE ROTATION)
AIR CLEANER INSTALLATION AW0191038
Exhaust and air cleaner

Continental
Exhaust and air cleaner, Cummins
1 0190692 1 Tail pipe
2 7630004 1 Air inlet hood
3 7630003 1 Air cleaner - (see page 1-62 for parts breakdown)
4 7630005 2 Air cleaner mounting band
6 5550050 12 Clamp
8 0190805 2 Air inlet tube
10 5090027 1 Street 90° elbow 1/8 NPT brass
11 5090024 1 Vacuum fitting 1/8 NPT brass straight
12 5560033 4 Nut 3/8-16 self locking
16 0190689 1 Air inlet tube
1 - 60 TB 120 – 01-97 through 01-01

Exhaust and air cleaner, Cummins
12 7 6 6
6 8
13 7
7
10 6 6 2
4 6
3 11 15 5
17
9
6 6 15 6
1 16
7
14
AW0190804
TB 120 – 01-97 through 01-01 1 - 61

Air cleaner
7630003 1 Air cleaner
1 1 Housing - (not sold separately)
2 8040106 1 Primary filter element
3 8040107 1 Secondary filter element
4 8040112 1 Cleaner cap baffle
5 8040114 1 Clamp
6 8040111 1 Dust cap
7 8040118 1 Vacuator valve
1 6
2 3
AW7630003
1 - 62 TB 120 – 01-97 through 01-01

Boom length sensor
0191055 1 Boom length sensor - (before 5-8-2000)
5520109 1 Replacement cable, 34 feet long
1 3030076 1 Boom length sensor
2 0241160 2 Wire rope crimp sleeve
3 964989 1 Cable thimble
4 5560251 1 Eye bolt 1/4-20
4
2 AW0191055
TB 120 – 01-97 through 01-01 1 - 63

Length transducer
0191677 1 Length transducer - (after 5-8-2000)
1 0190842 2 Plastic roller
2 0190844 2 Spacer
3 0191673 1 Adapter harness, string pot
6 984069 4 Nut 1/4-20 hex
8 3030116 1 String pot length transducer
9 5098332 1 Split ring
10 5560033 2 Nut 3/8-16 self locking
9
8
5 10
12
7
6
4
AW0191677
1 - 64 TB 120 – 01-97 through 01-01

Metal cowling
1 0190547 1 Cowling, front right hand
2 0190548 1 Cowling, front left hand
3 0190523 1 Door, rear right hand
4 0190522 1 Door, rear left hand
5 0190513 1 Door, front right hand
6 0190514 1 Door, front left hand
7 0190695 1 Door post, right hand
8 0190696 1 Door post, left hand
9 0190697 1 Top rail, right hand
10 0190698 1 Top rial, left hand
11 0190549 1 Shroud
12 0070555 2 Air cleaner access door
13 0070548 2 Door spring
14 0070539 5 Door latch
15 5560135 3 Staple plate
16 0071441 4 Spacer, door striker
17 0170793 4 Striker
18 0190518 1 Engine access door
19 0190521 1 Front cover
20 5569012 12 Rubber bumper
21 0190546 1 Access door
22 5510003 1 Replacement latch and knob
23 991879 2 Pop rivet .188 diameter 1/4 domed aluminum
29 5560037 8 Nut 1/2-13 self locking
32 5560033 16 Nut 3/8-16 self locking
36 5560031 25 Nut 5/16-18 self locking
37 5560097 8 Speed nut 5/16-18
39 5560034 41 Nut #10-24 self locking
42 0070554 2 Hinge, air cleaner access door
43 984049 12 Nut #10-24 hex
44 0070549 1 Door striker
45 5560333 1 Rubber strip x 22 inch long
46 0191551 2 Spacer - (before 11-6-2000)
1 - 66 TB 120 – 01-97 through 01-01

A
10 N.S.
42
9 F.S.
30 31 32
39 38 6 N.S.
5 F.S.
8 N.S.
7 F.S.
13
C 4 N.S.
10
12 3 F.S. 24 25 26
C 4
33 34 35 37 34
20 34 33
41 43 48
E 36
25 28 29
N.S. 2 6
38 39
F.S. 1 B B D
D
14
14
15 8 25 28 29
VIEW C-C 6
8
20 33 34 36 17
17 E 39 38 16 SECTION D-D
16
33 34 35
11
A 47
32 31 30
19 18
20 2
9 38 39
1
2
20 13 42
33 34 36
23 RH TOP RAIL
46
38 39
22
25 26 27
14
21 37
39 38
34
11
20
33 35 SECTION E-E
SECTION B-B
44
VIEW A-A AW0190799
Metal cowling

Plastic cowling
1 0070548 1 Door spring
2 0074408 4 Door hinge
3 0074461 1 Gas spring
4 0074602 1 Record box mount bracket
5 5569012 2 Rubber bumper
6 0082321 4 Gas spring
7 0190549 1 Shroud
8 0191678 1 Cover, turntable rear
9 0191704 1 Front cowling
10 0191706 8 Door stop
11 0191710 10 Hinge
12 0191712 1 Door, mid left hand
13 0191714 1 Door, mid right hand
14 0191717 1 Door, rear right hand
15 0191718 1 Door, rear left hand
16 0191725 1 Cover, top right hand
17 0191726 1 Cover, top left hand
18 0191732 1 Door, front right hand
19 0191734 2 Cowling mount plate
20 0191735 1 Cover, top cowling
21 0191740 2 Gas spring mount
22 0191744 2 Cowling, side
23 0191780 2 Gas spring mount
24 0191815 1 Door, front left hand
26 0191821 1 Hinge
34 972439 24 Carriage bolt 3/8-16 x 1-1/4 inch long
36 984109 24 Nut 3/8-16 hex
43 5510022 7 Latch adjust lever
44 5560004 4 Nut 1/4-20 self locking
45 5560031 17 Nut 5/16-18 self locking
46 5560033 17 Nut 3/8-16 self locking
47 5560034 8 Nut #10-24 self locking
48 5560311 10 Ball stud
1 - 68 TB 120 – 01-97 through 01-01

9
19
44 20
48 46 38
45 49 40
32
11
50 40
11
25
21
43
34
48
42 39 33 3
28
49 40
4
31
32 38
34
46 38
36 38 41
33 42 39
45
33 39 42
23
48
6
10
34 AW019028A-1
41 38 36 38 46
2 41 38 36
Plastic cowling
sheet 1
6
17
22
12
38 30
45
15
16
48
11
49 40
40 49
39 42 33
43
8
14 48 13
46 38
46 38 45
38 30 46 38
46 38
AW019028A-2
38 30
Plastic cowling
sheet 2
27
35 5
26 18
24
B
1
47
29 37
43
37 45
49 40
SECTION B-B
AW019028A-3
Plastic cowling
sheet 3
24
24
35
14
48 46
24
47
50
34
6
38
36
10
14
37
30
41
53
20
15
33 8 49
39 43
43 16
9
52
45 51
44
PRO126 self-stowing platform
22 38
13
32
26 14
27
4
12 42
25
23
32
28
21 29
30
48 46 48 46
47 47 18
2 28
2
40
50
54 1
44
49 7
45
44
19
31
17 3
11
1 28
52
50
45
52 51
49 51
TB120 platform PRO100 & PRO126 non-stowing platform AW019032A
Placards and decals
Page 1 - 72 Snorkel model TB 120 DWG. A19032A

Placards and decals
1 0070540 3 Decal, yellow arrow
2 0070541 3 Decal, blue arrow
3 0070901 1 Placard, caution serial number
4 0070921 1 Placard, 125 volts 15 amps
5 0071926 1 Decal, diesel fuel
6 0071927 2 Decal, hydraulic oil
7 0072276 4 Placard, lug nut torque
8 0073043 1 Decal, operating manual enclosed
9 0073139 1 Crankcase oil tag - (used for shipping only)
10 0073224 1 Decal, notice manual reorder
11 0073298 2 Placard, danger foam filled tires
12 0073491 1 Decal, safe operation information
13 0073585 2 Decal, made in USA
14 0073667 3 Decal, inspect wire ropes
15 0074311 8 Decal, danger cylinder failure - (1 per cylinder)
16 0074372 1 Placard, engine rpm
17 0083427 4 Decal, lift/tie down
18 0110708 1 Placard, danger axle/jack
19 0111343 1 Decal, high range selector valve
20 0151410 2 Decal, danger rotating engine parts
21 0181562 1 Placard, ANSI standard
22 0190937 1 Decal, rear door
23 0190988 1 Decal, lower control instructions
24 0190989 3 Decal, danger do not reach
25 0191173 1 Placard, EMS operation
26 0191244 1 Decal, lower controls symbols
27 0191491 1 Decal, danger EMS tampering
28 0323896 5 Decal, danger electrical hazard
29 0323897 1 Decal, danger you must not operate
31 451986 1 Placard, danger do not alter switch
32 560239 3 Decal, Snorkel brand logo
33 562386 1 Record box
34 969249 408 Decal, warning stripes x 408 inch long
35 969449 22 Decal, stripe x 22 inch long
37 5560004 2 Nut 1/4-20 self locking
38 5560080 12 Bumper
39 7030003 1 Decal, lube recommendations
40 7030004 2 Decal, OmniQuip logo
41 7050004 1 Record pouch
42 0191440 2 Decal, TB 120 logo
43 0191887 1 Decal, lift/tie down
44 0070921 1 Placard, 125 volts 15 amps
45 0071425 1 Placard, platform identification
47 0073668 1 Decal, caution do not use boom
48 0111342 1 Decal, high range selector location
49 0150448 1 Decal, attach fall restraint
50 0191245 2 Decal, upper controls symbols
51 560239 2 Decal, Snorkel brand logo
52 1 Placard, platform capacity - (consult factory)
53 0191252 2 Decal, platform latches
TB 120 – 01-97 through 01-01 1 - 73

Gear hub, Auburn
0110283 1 Gear hub, Auburn
1 0112216 1 Spindle
2 8010027 1 Oil seal
3 8010030 1 Bearing cone
4 8010029 1 Bearing cup
8 8010276 1 Lock washer
9 8010277 1 Lock nut
10 8010021 1 Pipe plug
11 8010105 12 Flat washer
12 8010278 12 Capscrew, hex head
13 0112219 1 Cover
14 0112220 1 Primary Sun gear
17 8010149 1 O-ring
18 8010143 1 Plunger
19 8010080 1 Disengage cover
20 8010168 2 Capscrew, hex head
21 0112221 1 Primary carrier
22 0112222 1 Secondary carrier
23 0112223 1 Ring gear
25 0112224 1 Disengage spring
26 0112225 1 Hub
27 8010280 10 Wheel bolt
28 0112226 1 Input shaft
29 8010281 1 Shipping plug
30 8010138 1 Coupling
31 0112227 1 Pipe plug
32 8010028 1 Pipe plug
33 8010021 1 Magnetic plug
1 - 74 TB 120 – 01-97 through 01-01

Gear hub, Auburn
31 - Torque 15-45 ft lbs

WH
ER
EE
PO W
L
8
7 10
6
5 10 11
9
4
13
14
JM716610 JM515610
15
JM716649
JM515649
16 17
2
18
3
19
30 20 - Torque 10-20 ft lbs
29
21
28 22
25 24
23
27
26 AWV00218
TB 120 – 01-97 through 01-01 1 - 75

Gear hub, Fairfield
0110283 1 Gear hub, Fairfield
1 0112214 1 Cover
2 0112207 1 Ring gear
3 8060010 2 O-ring
4 0112203 1 Pipe plug
9 8060072 1 Housing
12 8060075 10 Stud
15 8060009 1 Lip seal
16 0112198 1 Spindle
17 8060077 4 Shoulder bolt 3/8-16
18 8060068 8 Capscrew 3/8-16
19 0112210 1 Coupling
22 0112211 1 Spring
25 0112206 1 Internal gear
26 0112204 1 Carrier
27 0112205 1 Sun gear
28 0112208 1 Input spacer
29 8060241 1 Pipe plug
30 8060013 1 U-ring
31 8060129 1 O-ring
32 8060034 1 Disengage rod
33 8060035 1 Disengage cap
34 0112215 1 Cap cover
35 8060038 4 Capscrew 1/4-20
36 8060244 1 Thrust spacer
1 - 76 TB 120 – 01-97 through 01-01

Gear hub, Fairfield
24 25
23 26
22
18
17
21
20
35
34
33
19
32
31
30
29
28
16
27
15
1
4
3 2
13 7
10
14 11 5
8 6
12
36
9 AWV00219
TB 120 – 01-97 through 01-01 1 - 77

Swing drive, Fairfield
0110805 1 Swing drive, Fairfield
0110688 1 Seal repair kit - (kit includes items 2 and 17)
1 8060105 1 Output shaft
2 Kit item 1 Seal - (not sold separately)
3 8060251 1 Hub
6 8060213 3 Magnetic pipe plug
9 8060243 1 Tanged washer
11 8060254 1 Lock nut
13 8060256 1 Internal gear
14 8060257 2 Plug
15 8060212 1 Pipe plug
16 8060259 1 Ring gear
17 Kit item 2 O-ring - (not sold separately)
18 8060260 1 Cover
19 8060212 1 Pipe plug
20 8060262 1 Carrier
24 8060008 1 Input gear
26 8060266 3 Roll pin
27 8060267 8 Bolt
28 8060268 4 Shoulder bolt
30 8060103 3 Spacer
31 8060084 4 Needle roller
32 8060101 3 Pinion shaft
34 8060272 3 Cluster gear
1 - 78 TB 120 – 01-97 through 01-01

Swing drive, Fairfield
26 25 23 22 20
28 24 21
27 19
29 18
33 17
16
34
14
15
30
13
31
32 12
10
11
87
6
4 5
3
2
1
AWV00220
TB 120 – 01-97 through 01-01 1 - 79

Swing drive, Gear Products
0110780 1 Swing drive, Gear Products
8070148 1 Seal repair kit - (kit includes items 2, 6, 7, 23, 29, 31, 32, 35 and 36)
2 Kit item 1 Seal - (not sold separately)
3 8070323 1 Base
6 Kit item 1 Base gasket - (not sold separately)
8 8070325 1 Main housing
12 8070326 1 Secondary planet carrier
13 8070327 1 Nut
14 8070328 1 Cotter pin
16 8070330 3 Secondary planet gear
17 8070331 3 Secondary planet shaft
18 8070332 3 Roll pin
19 8070333 3 Primary planet gear
20 8070351 1 Snap ring
21 8070334 1 Bronze spacer
22 8070335 1 Primary planet carrier
23 Kit item 1 Top ring gear gasket - (not sold separately)
24 8070337 1 Brake cylinder
25 8070355 3 Primary planet shaft
26 8070006 4 Friction disc
28 8070113 1 Brake piston
30 8070165 1 Back-up ring
32 Kit item 1 Back-up - (not sold separately)
33 8070338 1 Cover
34 8070004 16 Brake spring
35 Kit item 1 Top cover gasket - (not sold separately)
36 Kit item 1 Motor gasket - (not sold separately)
37 8070339 1 Mounting hole cover
38 8070340 2 Stud
39 8070352 1 O-ring
41 8070168 1 Back-up plate
42 8070341 1 Vent
43 8070342 3 Fill plug
44 8070343 1 Brake port plug
1 - 80 TB 120 – 01-97 through 01-01

Swing drive, Gear Products
40 39 38
35 37 36
34
33
26 27 31 32
41 29 30
25 28
19
24
18
17 23
22
16 21
20
11 15
10 9
7 14
6 13
12
45
3
1 AWV00221
TB 120 – 01-97 through 01-01 1 - 81

Swing drive brake
0110985 1 Swing drive brake
0111701 1 Seal repair kit - (kit includes items 2, 4, 15, 16, and 17)
1 8060261 1 Housing
2 Kit item 1 Gasket - (not sold separately)
3 8060184 1 Ball bearing
4 Kit item 1 Oil seal - (not sold separately)
5 8060252 1 Spring retainer
6 8060030 6 Compression spring
7 8060250 1 Splined shaft
8 8060246 2 Torque pin
9 8060181 1 Primary disc
10 8060031 2 Compression spring
11 8060182 1 Rotating disc
12 8060183 1 Stationary disc
13 8060247 1 Piston
14 8060245 1 Packing back-up ring
16 Kit item 1 Packing back-up ring - (not sold separately)
18 8060185 1 Ball bearing
19 8060218 1 Bleeder screw
20 8060219 1 Protective plug
21 8060220 1 Power plate
22 8060225 4 Capscrew, hex flanged
23 8060226 1 Pressure relief valve
1 - 82 TB 120 – 01-97 through 01-01

Swing drive brake
2
3
4
5
10
8
19
9
11
10
12
22
13
14
15 16
17
18
21
23
20
AWV00222
TB 120 – 01-97 through 01-01 1 - 83

Tires and wheels
1 0191736 2 Tire and wheel, right hand foam filled 18-22.5 bar lug
2 0191737 2 Tire and wheel, left hand foam filled 18-22.5 bar lug
3 7280010 40 Wheel nut
3
2
1
AWM00230
Do not mix tire sizes or brands on any one machine.
1 - 84 TB 120 – 01-97 through 01-01

Section 2. - Hydraulics
TB 120 – 01-97 through 01-01 2-1

Chassis hydraulic equipment
1 0111291 1 Control valve, axle jacking - (see page 2-22 for parts breakdown)
2 0111292 1 Jacking cylinder - (see hydraulic section for parts breakdown)
3 6010222 3 Cam valve, chassis
4 0111290 1 Shuttle valve - (see page 2-78 for parts breakdown)
5 0111273 1 Anti-cavitation valve - (see page 2-34 for parts breakdown)
6 0111344 1 High range speed selector valve - (see page 2-68 for parts breakdown)
7 0111264 1 Drive control valve, 4 wheel drive - (see page 2-24 for parts breakdown
8 0110495 3 Base plate, cam valve
9 0323310 1 Bar clamp
10 5034203 1 Union 90° elbow
11 5036705 2 Swivel nut run tee
13 5070026 2 Cap, wheel service
17 0111305 1 Guard
18 5035408 3 Bulkhead run tee
21 984089 2 Nut 5/16-18 hex
27 5560611 8 Nut 3/8-16 hex
31 0112030 4 Shim
32 5075203 5 Hex head plug
33 0111492 1 Steer cut-out valve, 4 wheel drive - (see page 2-80 for parts breakdown)
34 0111535 1 Series parallel package, right hand - (see page 2-26 for parts breakdown)
35 0111536 1 Series parallel package, left hand - (see page 2-28 for parts breakdown)
36 0111530 1 Dual sequence valve, 4 wheel drive - (see page 2-65 for parts breakdown)
37 0111528 1 Dual sequence valve, left hand - (see page 2-64 for parts breakdown)
2-2 TB 120 – 01-97 through 01-01

AW0111537-1
Chassis hydraulic equipment

26
2
39 38 37 36 1
34 23
19
13 5
22
18
3 26 30
21 24 6
26
17 20 26 7 6
33 7
17
21 12
20
26
16
17 8
10
3 11
34 20
12 9
14 14
32 14
32
27
17
28
19
21
4 5
25 13 23
39 38 37 35
1
1
17
15
31
31
26
20
29
3
3 AW0111537-2
Chassis hydraulic hoses

Chassis hydraulic hoses
31 5080015 8 Last chance filter
35 5093013 1 Clamp
36 5093014 1 Clamp
39 5560033 2 Nut 3/8-16 self locking
TB 120 – 01-97 through 01-01 2-5

Turntable hydraulic equipment
1 0190833 1 Control valve, non-proportional before 1-4-99 - (see page 2-10 for parts breakdown)
0191605 1 Control valve, non-proportional after 1-4-99 - (see page 2-14 for parts breakdown)
2 0191285 1 Control valve, proportional - (see page 2-18 for parts breakdown)
3 0190878 1 Axle interlock valve - (see page 2-35 for parts breakdown)
4 0190836 1 Check valve manifold - (see page 2-40 for parts breakdown)
5 0190837 1 Pump control valve - (see page 2-77 for parts breakdown)
6 0190879 1 Blocking valve - (see page 2-36 for parts breakdown)
7 0180870 1 Accumulator - (see page 2-32 for parts breakdown)
8 0190840 1 Emergency power unit, left hand - (see page 2-66 for parts breakdown)
9 0190839 1 Emergency power unit, right hand - (see page 2-67 for parts breakdown)
10 0191458 1 Hydraulic oil return filter - (see page 2-72 for parts breakdown)
11 5035403 4 Bulkhead run tee
14 5034601 2 Bulkhead 45° elbow
16 0191179 1 Pressure manifold - (see page 2-76 for parts breakdown)
17 5093010 1 Clamp
18 5560033 2 Nut 3/8-16 self locking
20 984109 4 Nut 3/8-16 hex
30 5093014 1 Clamp
32 5093030 2 Clamp
35 5070005 4 Diagnostic nipple
37 5093016 2 Clamp
38 5093012 3 Clamp
39 5093008 1 Clamp
2-6 TB 120 – 01-97 through 01-01

11
15
21 20 19
19 20 21
11
16
15
11
13
BULKHEAD FITTINGS 15
INSIDE TURNTABLE 18 12
15
15 35
23 22
38 2
33 26 25 25 26 33
14
21 25 36
35
28 29 34
38 4
3 DETAIL "A"
5 25 26 30 33
6 29 28 27
21 25 26
33 26 25 37 37
25 31 33 28 29 34
18 17
10
2
9
16 "A"
8
25 24 21
32 27 28 29
F.S. 32
33 31 25
N.S. 39
AW0191278-1
Turntable hydraulic equipment

BULKHEADS INSIDE
TURNTABLE (TOP VIEW)
DOWN
MASTER
UP
LEVEL CYL 21 29
21 29
SLAVE
LEVEL CYL 23 4-STAGE
BLOCKING
V3 V4
VALVE
V1 V2
T
C1 C2 C3 C4
15
15 AXLE
INTERLOCK
30 #2 EXT CYL (EXT)
VALVE
"P"PORT CAM VALVE
#1 EXT CYL (RET)
EP T
CHECK P
VALVE VP DV SV
MANIFOLD
12
LIFT CYL 11
NON-PROP.
17 CONTROL VALVE
1 25 8 (SIDE VIEW)
2
10 31
4 A
B EMER. POWER
22 ACCUMULATOR 9
NITS T
P
(END VIEW) VS
P PS
S
INLET
T SYS
AX
B2 LEVEL
A2
"B"PORT CAM VALVE 19 PUMP
24 ROTATE
CONTROL 25 32
B3
A3
STEER
V2 (PLAT ROT)
"T"PORT CAM VALVE VALVE B4
A4 V1 (PLAT ROT)
28 20
33
31 10
10
10 P C1 C1 C1 C1 C1
SWING
9
EXT/RET
LOW
DRIVE
DRIVE
4 9 3
LIFT
HIGH
2 1 T
5 7 BULKHEADS
C2
C2 C2 C2 C2 (UNDER PROP
LS PROP VALVE) 6
CONTROL
133 VALVE 4
(TOP VIEW) 22
13
HYD
FILTER
16
T HYD OIL
V1 V2 7 RESERVOIR
2 10
(END VIEW)
8
SWING
DRIVE
7 S
7 2 14 T
17 6 4 SUCT P
5 1
4 1
14 18
17 3 CENTERPOST
(TOP VIEW) PUMP
(END VIEW)
26 27
16 33 1
Turntable hydraulic hoses AW0191278-2

Turntable hydraulic hoses
3 0190596 1 1-1/4 inch hydraulic hose
18 0151861 1 1 inch hydraulic hose
26 0190915 1 1-1/2 inch suction hose
27 5058824 2 Clamp, suction hose
34 0191241 1 1 inch hydraulic hose
TB 120 – 01-97 through 01-01 2-9

Control valve, non-proportional before 1-4-99
0190833 1 Control valve, non-proportional before 1-4-99
1 6010669 1 Valve, non-proportional - (see page 2-12 for parts breakdown)
2 0190616 1 Angle
3 5065805 3 Long straight thread adapter
14 0082010 1 Decal set, non-proportional control valve
2 - 10 TB 120 – 01-97 through 01-01

Control valve, non-proportional before 1-4-99
12 11
6
2
6
7
T P
8 7 5
VS 3
S
4
B2 A2
8
LEVEL
9
B3 A3
5
ROT.
9 B4 A4
4
STEER
P2/T2 3
10
1 3
14 13 PORTS P2 AND T2
160 C
14 14
UP 13 PLATFORM 12 DOWN
LEVEL
CCW 27 PLATFORM 26 CW
ROTATE
LEFT 19 STEER 20 RIGHT
DECAL SET INSTALLATION AW0190833
TB 120 – 01-97 through 01-01 2 - 11

Valve, non-proportional before 1-4-99
6010669 1 Valve, non-proportional before 1-4-99
1 6010917 1 Manifold, 3 station
2 6010918 1 Manifold, single station
7110113 1 Face seal o-rings
3 6010906 1 4-way inlet section control valve
3040430 1 Replacement solenoid, 12 volt DC
4 6010419 1 Flow control cartridge valve, 3 GPM
5 6010531 1 Shuttle valve
6 6010746 1 Directional control valve, pilot operated - normally open
7 6010904 1 Level control valve
8 6010904 1 Rotation control valve
9 6010908 1 Steer control valve
10 6010584 1 Level sandwich valve
6010620 1 Replacement cartridge, pressure relief
6010426 1 Check valve
11 6010409 1 Steer sandwich valve
6010322 1 Replacement cartridge, pressure relief
12 8180030 1 Orifice, 1mm diameter
2 - 12 TB 120 – 01-97 through 01-01

Valve, non-proportional before 1-4-99
INLET LEVEL ROTATION STEER
3
4
9
7 8 7
10 12
3
8 9
CHECK
11
RELIEF
5
A2 A3 A4
B2 B3 B4
2 1 AW6010669
TB 120 – 01-97 through 01-01 2 - 13

Control valve, non-proportional after 1-4-99
0191605 1 Control valve, non-proportional after 1-4-99
1 6010974 1 Valve, non-proportional - (see page 2-16 for parts breakdown)
2 0191640 1 Angle
12 0082010 1 Decal set, non-proportional control valve
16 0191642 1 Step angle
17 5063701 2 Cap
2 - 14 TB 120 – 01-97 through 01-01

Control valve, non-proportional after 1-4-99
15 14 13
9 10
6
2
7 T P
VS
WECO
V
X-XXX-X
****R0
XXXXX
XXX-XXXXX
0
8
B2 3 4
5 3
4
A2
17 5
5
B3
4 A3
B4 5 17
4
3
A4
P2/T2
16 3
11
15 14 13
REXROTH
THE REXROTH CORPORTION
BETHLEHEM, PA.
A B
12 P T
160 C
PLATF LEVEL
REXROTH
BETHLEHEM, PA.
A B
a b
12 DN P T
13 UP
PLATFORM LEVEL
PLATF ROTATE
REXROTH
BETHLEHEM, PA.
A B
26 CW
a
P T
b
27 CCW 12
PLATFORM ROTATE
STEER
REXROTH
BETHLEHEM, PA.
A B
12 20 RT
a
P T
b
19 LT
STEER
AW0191605
TB 120 – 01-97 through 01-01 2 - 15

Valve, non-proportional after 1-4-99
6010974 1 Valve, non-proportional after 1-4-99
1 8230105 1 Manifold body, aluminum
2 8230106 4 Relief valve
3 8230107 2 Check valve
4 8230108 1 Flow control valve
6 8230110 1 Directional control valve section, inlet
7 6010904 1 Directional control valve section, level
8 6010904 1 Directional control valve section, rotate
9 6010908 1 Directional control valve section, steer
10 8230111 1 Orifice, 1.0 mm diameter orifice
2 - 16 TB 120 – 01-97 through 01-01

Valve, non-proportional after 1-4-99
2 2 2
3
4 - behind valve
INLET LEVEL
ROTATION STEER
b
b
b
AB
PT
AB
PT
AB
AB
PT
PT
a
a
5
10
6 7 8 9
B2 A2 B3 A3 B4 A4
VS S
AW6010974
TB 120 – 01-97 through 01-01 2 - 17

Control valve, proportional
0191285 1 Control valve, proportional
1 6010858 1 Valve, proportional - (see page 2-20 for parts breakdown)
2 - 18 TB 120 – 01-97 through 01-01

Control valve, proportional
2
3 7
4
2
8 1
9 C1 C1 C1 C1 C1
LS
LS
HIGH LIFT EXT/RET SWING LOW

P DRIVE DRIVE
P
5
T C2 C2 C2 C2 C2 T
6
10
6
2 2 7
AW0191285
TB 120 – 01-97 through 01-01 2 - 19

Valve, proportional
6010858 1 Valve, proportional
1 6010860 1 Inlet section
8010245 1 O-ring seal kit for valve section
2 6010861 1 Drive control valve, high drive
6010653 2 Solenoid cartridge, 12 volt DC - (black - 33 Hz)
(includes cartridge, o-ring and orifice disc - must be installed as complete unit)
3 6010867 1 Lift/lower control valve section
4 6010868 1 Extend/retract control valve section
5 6010869 1 Swing control valve section
6 6010862 1 Drive control valve, low drive
7 6010871 1 Outlet section
8 8010273 2 Nut/washer
9 8010274 2 Set screw
2 - 20 TB 120 – 01-97 through 01-01

Valve, proportional
1 2 3 4 5 6 7
1 INLET HIGH LIFT EXT/RET SWING LOW OUTLET

7
DRIVE LOWER DRIVE
C2 C1
T T
T
LS P
LS
8
9 Inlet section Outlet section AW6010858
TB 120 – 01-97 through 01-01 2 - 21

Control valve, axle jacking
0111291 1 Control valve, axle jacking
1 6010223 1 Valve, axle jacking
8060142 1 Replacement valve handle
6 5038805 1 Female adapter
7 5036805 1 Swivel nut branch tee
10 7110906 1 O-ring
11 6010159 1 Pressure relief valve - (factory preset, do not reset)
2 - 22 TB 120 – 01-97 through 01-01

Control valve, axle jacking
2
9
10
4 8
3
9
5
9
11
3
2
1
7 AW0111291
TB 120 – 01-97 through 01-01 2 - 23

Drive control valve
0111264 1 Drive control valve - 4 wheel drive
1 0111265 1 Mount plate
2 6010633 1 Dual counterbalance valve
8190157 1 Counterbalance cartridge - (factory preset, do not reset)
3 0080529 1 Selector valve
0080528 1 Valve end cap
4 6010231 1 Flow divider/combiner valve
5 0111267 1 3/4 inch hydraulic tube
11 5036708 2 Swivel nut run tee - (used on 4 wheel drive only)
16 5036108 2 Straight thread run tee
17 5037008 1 Swivel nut run tee - (used on 4 wheel drive only)
18 5036908 1 Swivel nut 45° elbow - (used on 4 wheel drive only)
22 984109 4 Nut 3/8-16 hex
26 984089 2 Nut 5/16-18 hex
2 - 24 TB 120 – 01-97 through 01-01

Drive control valve
17
10 11
29 11
28 28
29
16
16
18
2 wheel drive 4 wheel drive
3
9
27
13 13 13 27 9
8
15
D
E F
A B
C
15
15 14 15
12 14 14
14 8
7 27
12
5
14
12
2
28
29
23 19 19
4 27
24 20 20
25 21 22
26 22 30 AW0111264
TB 120 – 01-97 through 01-01 2 - 25

Series parallel package, right hand
0111535 1 Series parallel package, right hand
3 6010613 1 Dual sequence valve
6010614 1 Valve body, Fluid tech
6010624 1 Valve body, Weco
6010615 1 Cartridge sequence valve, Fluid Tech - (preset by factory, do not reset)
6010269 1 Cartridge sequence valve, Weco - (preset by factory, do not reset)
6 5025001 2 Swivel adapter
2 - 26 TB 120 – 01-97 through 01-01

Series parallel package, right hand
9 7
22 23
11
26 24
7 1 25
5
17
M1
M1 14
P P
11 M2
M2
21
C 20
17
B
3
A
8 F
E
6
18
8
D 18
19
10 18
6
16
2
9
12 22
13 15
4 AW0111535
TB 120 – 01-97 through 01-01 2 - 27

Series parallel package, left hand
0111536 1 Series parallel package, left hand
3 6010613 1 Dual sequence valve
6010614 1 Valve body, Fluid tech
6010615 1 Cartridge sequence valve, Fluid Tech - (preset by factory, do not reset)
6010269 1 Cartridge sequence valve, Weco - (preset by factory, do not reset)
2 - 28 TB 120 – 01-97 through 01-01

Series parallel package, left hand
19
25 18 23
24
4 27
26
13
27
2 20
C
A 20
B
6 E
22
6 17
F 8
D 19
18
7
M2 M2
8
P
P
16 M1 M1
11
17
9 10
5 12 15 3
13 16 AW0111536
TB 120 – 01-97 through 01-01 2 - 29

Drive motor with brake
6030037 1 Drive motor with brake
0111494 1 Seal repair kit - (kit includes items 10, 18, 19, 23, 30, 43, 44, 45, 46, 47 and 48)
1 8220126 3 Woodruff key
2 8220157 1 Drive pin
4 8220159 1 Gear drive
5 8220160 1 Spacer washer
7 8220162 2 Thrust bearing race
9 8220034 2 Needle bearing
10 Kit item 3 Oil seal - (not sold separately)
11 8220035 1 Rear end cap
12 8220165 3 Tip seal roller
13 8220167 1 Rotor
14 8220168 3 Seal plate
15 8220169 2 Abutment valve
16 8220036 4 Needle bearing
17 8220170 4 Step bearing
19 Kit item 4 Back-up ring - (not sold separately)
20 8220180 4 Dowel pin
21 8220173 18 Capscrew
22 8220166 18 Body seal roller
23 Kit item 1 Shaft seal - (not sold separately)
24 8220175 1 Front end cap
25 8220176 1 Displacement housing
27 8220177 2 Gear pinion (standard)
28 8220178 1 S-shaft for brake
31 8220019 1 Front sealing cap
32 8220182 1 Drive motor brake, 4 cubic inch - (includes items 33 through 48)
8220038 1 Brake replacement kit - (includes items 33, 40 and 45)
33 Kit item 1 Housing - (not sold separately)
34 6030038 1 Spacer ring
36 8220015 4 Driver plate
37 8220010 1 O-ring
38 8230077 7 Brass washer
39 8220016 7 Capscrew
40 Kit item 1 Adapter plate - (not sold separately)
41 8220025 8 Die spring
42 8220026 1 Pressure plate
45 Kit item 8 Capscrew - (not sold separately)
2 - 30 TB 120 – 01-97 through 01-01

Drive motor with brake
3 10
7
8 11
7
6
5
4
10
3
9
28
2
1
26
27
26
15 30
1 21 29
16
17
18
19
20
23
10 24
12 22
19
18
17 35
16 39
38 36
13 14 25 35
42
41
37
48
40
32
Brake
Assembly 45
33
47
46
44
43
34 AWV00223
TB 120 – 01-97 through 01-01 2 - 31

Accumulator
0180870 1 Accumulator - (shipped charged)
1 6070006 1 Accumulator - (shipped uncharged, charge to 450 psi with dry nitrogen before use)
2 7110906 1 O-ring
5 6010636 1 Check valve, orificed
7
6
4 2 5
8
3
1 AW0180870
2 - 32 TB 120 – 01-97 through 01-01

AC generator valve
0152831 1 AC generator valve
1 6010489 1 Valve, AC generator - (includes items 2, 3 and 4 — valve is not preset)
2 6010508 1 Cartridge valve with coil
6010509 1 Replacement cartridge valve
3040457 1 Replacement coil, 12 volt DC
3 6018901 1 Flow control valve cartridge
4 6010510 1 Shuttle valve cartridge
1
5
6
S
8
VS
M P
6
5
7
3
4
2
AW0152831
TB 120 – 01-97 through 01-01 2 - 33

Anti-cavitation valve
0111273 1 Anti-cavitation valve
1 6010492 1 Valve, anti-cavitation - (valve includes items 2 and 3)
2 8230099 1 Relief valve cartridge - (factory preset, do not reset)
3 6010563 1 Check valve cartridge
6 5036507 1 Straight thread branch tee
8 6
7 10
11 9
1
5
2
4 AW0111273
2 - 34 TB 120 – 01-97 through 01-01

Axle interlock valve
0190878 1 Axle interlock valve
1 6010723 1 Valve, axle interlock - (valve includes items 2 and 3)
2 6010735 1 Valve body, Fluid Tech
3 6010734 1 Flow control valve, Fluid Tech
6010914 1 Flow control valve, Weco
4 3020077 1 Pressure switch
6
5
6
2 AWM00231
TB 120 – 01-97 through 01-01 2 - 35

Blocking valve
0190879 1 Blocking valve, complete
1 6010721 1 Blocking valve - (includes items 2 and 3)
6010728 1 Replacement relief valve, Fluid Tech
6010732 1 Replacement relief valve, Weco
2 6010726 3 Solenoid, Fluid Tech
3040457 1 Solenoid coil, 12 volt DC
6010911 3 Solenoid, Weco
3 6010727 2 Solenoid, Fluid tech
6010912 1 Solenoid, Weco
4 4 4 4
V1 V2 V3
V4
2 3 3 2
7
10
1
11
4 4
5 11 59
9
12 12
5
6 AW0190879
2 - 36 TB 120 – 01-97 through 01-01

Cam valve
0190876 1 Cam valve
1 6010222 1 Cam valve
2 0110495 1 Base plate, cam valve
7 5569880 4 Machine screw #10-24 x 5/8 inch long socket head
3
6
7
8
4
5
1
2 5 AW0190876
TB 120 – 01-97 through 01-01 2 - 37

Centerpost and fittings
0191178 1 Centerpost and fittings
1 0110465 1 Centerpost and manifold - (includes centerpost, manifold and seals)
0110466 1 Centerpost
0110467 1 Manifold
0070991 1 Seal repair kit - (kit includes items 25 through 28)
10 5020001 1 Elbow, special swivel
15 0110502 1 Fitting bracket
17 984089 1 Nut 5/16-18 hex
25 Kit item 2 Parbak seal - (not sold separately)
27 Kit item 5 Seal ring - (not sold separately)
2 - 38 TB 120 – 01-97 through 01-01

Centerpost and fittings
Centerpost
25
24
Centerpost
manifold
26
27
28
19 22
23
23
Centerpost seals
4 1
2 7 3
6 5
14
14 5
5
20 20
19
1
7
21
21
2
2
6
2
3 5
18
4
17
2 16
3 9
8
2
2 1
3
4 7
11
7 10
15
9 6 12
8 13 AW0191178
TB 120 – 01-97 through 01-01 2 - 39

Check valve manifold
0190836 1 Check valve manifold
1 6010579 1 Pressure manifold valve
6010565 1 Check valve cartridge
12 11
10
1
EP T 2
VP DV SV
5
3
4
9 8 7 6 AW0190836
2 - 40 TB 120 – 01-97 through 01-01

Cylinder, axle extend - GBI
0190709 1 Cylinder, axle extend - GBI
1 1 Tube - (not sold separately)
2 8070827 1 Rod
3 8070357 1 Retainer
4 8070358 1 Piston
5 8070360 1 Nut
6 8070361 1 Set screw
7 8070362 1 Capscrew
9 Kit item 1 Nylon plug - (not sold separately)
13 Kit item 1 Teflon ring - (not sold separately)
14 Kit item 1 Bronze plug - (not sold separately)
16 Kit item 1 U-ring - (not sold separately)
17 Kit item 1 Wiper - (not sold separately)
11
13
2 10
12 4
6
5 9
17
14 7
15 3 16 8
1
AWV00261
TB 120 – 01-97 through 01-01 2 - 41

Cylinder, extension - GBI
0190688 1 Cylinder, extension - GBI
1 1 Case - (not sold separately)
2 8070817 1 Rod
3 8070387 1 Thread ring
4 8070395 1 Head gland
5 8070396 1 Piston
6 8070816 1 Spacer
7 8070815 1 Ring nut
8 8070368 3 Port plug
9 8070814 5 Port plug
10 8070367 2 Set screw
16 Kit item 1 Teflon seal - (not sold separately)
17 Kit item 2 Wear ring - (not sold separately)
20 Kit item 1 U-cup - (not sold separately)
15 4 3
14
10 17 5 6 1 13 21
7 16 2
8 11
12
18
9
19
20 AWV00265
2 - 42 TB 120 – 01-97 through 01-01

Lift cylinder
0190613 1 Lift cylinder
1 0190499 1 Cylinder, lift
3 6010292 1 Manual bleed down cartridge valve
4 6010663 1 Holding valve cartridge
9 6010508 1 Cartridge valve with coil
6010509 1 Replacement cartridge valve
3040457 1 Replacement coil, 12 volt DC
12 6010722 1 Lift cylinder add-on valve
6010731 1 Replacement valve body
6010469 1 Replacement counterbalance valve cartridge
6010514 1 Replacement check valve cartridge
7110013 1 O-ring
17 7110013 2 O-ring - (included with add-on valve item 12)
3 12
6
9 5 16
2 10
A 3
2 B 5
1
6
6
4 8 17
11
1
7 13 14 15
AW0190613
TB 120 – 01-97 through 01-01 2 - 43

Cylinder, lift - GBI
0190499 1 Cylinder, lift - GBI
2 8070708 1 Rod
3 8070707 1 Thread ring
5 8070706 1 Piston
6 8070705 1 Ring nut
7 8070012 1 Poppet
8 8070677 1 Pipe plug
9 8070542 1 Port plug
10 8070368 2 Port plug
11 8070369 1 Spring
13 8070371 1 Capscrew
14 8070671 4 Bushing
15 8070704 1 Snap ring
16 8070367 1 Set screw
22 Kit item 1 C. I. ring - (not sold separately)
23 Kit item 1 CST seal - (not sold separately)
9
24 23 8 18
17 7 4
6 16 22 11 10 21
20 19
15 5
3
29
14 14
25 28 12
26 13
1 2 27 AWV00271
2 - 44 TB 120 – 01-97 through 01-01

Jacking cylinder before 12-4-2000
0111292 1 Jacking cylinder
1 0112033 1 Cylinder, jacking
(see page 2-47 for GBI jacking cylinder)
(see page 2-49 for Seabee jacking cylinder)
4 6010221 1 Holding valve, jacking cylinder - (valve includes items 5, and 6)
5 6010488 1 Counterbalance cartridge - (factory preset, do not reset)
2 3
7
5
3
9
C1
V1
V2
5
8 4
9 6
1 AW0111292
TB 120 – 01-97 through 01-01 2 - 45

Jacking cylinder after 12-4-2000
0111292 1 Jacking cylinder
1 0112379 1 Cylinder, jacking - (see page 2-48 for parts breakdown)
AW0111292
2 - 46 TB 120 – 01-97 through 01-01

Cylinder, jacking - GBI
0112033 1 Cylinder, jacking - GBI
2 8070380 1 Rod
4 8070382 1 Bearing
5 8070383 1 Piston
6 8070384 1 Nut
7 8070385 1 Set screw
9 8070301 1 Capscrew
13 Kit item 1 PSP seal - (not sold separately)
14 Kit item 1 Bronze plug - (not sold separately)
18 Kit item 1 Wiper, AN - (not sold separately)
7 13 5 12 18
4 10
6 11
3
14 15 1 2 16 8
17 9 AWV00230
TB 120 – 01-97 through 01-01 2 - 47

Cylinder, jacking - Rosenboom
0112379 1 Cylinder, jacking - Rosenboom
2 6091354 1 Rod
4 6091350 1 Piston
5 6091362 1 Jack shoe
6 6091272 1 Locknut
7 6010488 1 Cartridge counterbalance valve - (factory preset, do not reset)
9 5569835 1 Set screw 5/16-18 x 1/4 inch long
10 Kit item 1 Snap ring - (not sold separately)
15 Kit item 1 Diso-pac - (not sold separately)
16 Kit item 1 Deep Z-seal - (not sold separately)
17 Kit item 1 Rod wiper - (not sold separately)
18 Kit item 1 Wearband - (not sold separately)
20 Kit item 2 Locking insert - (not sold separately)
2 5
10
15 19 9
3 18 17 21
6 4 11 1 12 20
14 13
8 16
7
Section A-A AWV00375
2 - 48 TB 120 – 01-97 through 01-01

Cylinder, jacking - Seabee
0112033 1 Cylinder, jacking - Seabee
2 8190146 1 Shaft
3 8190147 1 Piston
5 8190148 1 Piston nut
12 Kit item 1 Piston seal - (not sold separately)
14 Kit item 2 Cast iron piston ring - (not sold separately)
15 8190129 1 Set screw
16 8190149 1 Cotter key
9
8
13 3
5 12 14 4
7
15 6
16 10 2
11 1
AWV00231
TB 120 – 01-97 through 01-01 2 - 49

Cylinder, master level - GBI
0070007 1 Cylinder, master level - GBI
1 8070623 1 Rod
4 8070620 1 Bearing
5 8070619 1 Piston
6 8070618 1 Spacer
7 8070184 1 Spacer
8 8070616 4 Bushing
9 8070033 1 Nut
11 8070301 1 Capscrew
12 Kit item 1 Cotter pin - (not sold separately)
15
14
12 4
3
16 5 2 13 8
1 7
19
11
17 18
9
6 10
8 AWV00274
2 - 50 TB 120 – 01-97 through 01-01

Cylinder, master level - Prince
0070007 1 Cylinder, master level - Prince
1 8160207 1 Piston rod
2 1 Butt and tube - (not sold separately)
3 8160209 1 Piston
4 8160210 1 Gland
5 6091082 1 Locknut
6 8160212 1 Cotter pin
7 6091083 1 Set screw
8 8160131 2 Port plug
9 8160199 4 DU bushing
10 8160213 1 Spacer
11 8160214 1 Spacer
16 Kit item 1 BU-washer - (not sold separately)
19 8160219 1 Rod and wiper cover
6 5 8 3 12 1 2 4 15 17 7 9
13 16 18 10
14 19
11
9
AWV00246
TB 120 – 01-97 through 01-01 2 - 51

Cylinder, master level - Rosenboom
0070007 1 Cylinder, master level - Rosenboom
2 6091374 1 Rod
4 6091256 1 Piston
5 6091250 1 Head gland cap
6 6091259 1 Lock nut
7 5569835 1 Set screw
8 2502416 4 Bearing
13 Kit item 1 Capped T-seal - (not sold separately)
11 18
14
13 17 10 1 16 12 7 15
9 6 4 3 5
8
2
8
AWV00373
2 - 52 TB 120 – 01-97 through 01-01

Cylinder, master level - Seabee
0070007 1 Cylinder, master level - Seabee
2 8190060 1 Rod
3 8190038 1 Piston
6 8190124 1 Thrust plate
7 2502416 4 Bearing
10 8190129 1 Set screw
19 Kit item 2 Piston ring - (not sold separately)
2 14
18 13
17 6
3 19 10
20 4 11
7
9
5 15
16
1 12 7
8
AWV00206
TB 120 – 01-97 through 01-01 2 - 53

Slave level cylinder
0080399 1 Slave level cylinder
1 1 Cylinder, slave level
(see page 2-55 for GBI slave level cylinder)
(see page 2-56 for Prince slave level cylinder)
(see page 2-57 for Rosenboom slave level cylinder)
(see page 2-58 for Seabee slave level cylinder)
5 6010120 1 Cartridge holding valve - (preset by factory, do not reset)
4 4
4 5
2
4
2
3 5 1
3
3 3 Rosenboom cylinder AWM00267
2 - 54 TB 120 – 01-97 through 01-01

Cylinder, slave level - GBI
0071486 1 Cylinder, Slave level - GBI
2 8070032 1 Rod
4 8070620 1 Bearing
5 8070619 1 Piston
6 8070033 1 Nut
7 8070618 1 Spacer
8 8070184 1 Spacer
9 8070564 2 Port plug
10 8070616 4 Bushing
12 8070301 1 Capscrew
9 16
13 15
4
17 21
6 5 3
14
20
8 7
10 10
11
19 12
1 2
18 AWV00288
TB 120 – 01-97 through 01-01 2 - 55

Cylinder, slave level - Prince
0071486 1 Cylinder, slave level - Prince
8160206 1 Seal repair kit - (kit includes items 4 and 12 through 18)
2 8160196 1 Piston
3 6091104 1 Locknut
4 Kit item 1 Cotter pin
6 8160037 1 Gland
7 8160198 1 Gland cap
8 8160039 1 Nylon lock
9 8160038 1 Set screw
10 8160199 4 Bearing
11 8160131 6 Plug
13 Kit item 1 T-seal - (not sold separately)
19 28160205 2 Plug
5 4 12 11 15 17 7
14 1 6 16 18 8 9
13
10 3
2
AWV00248
2 - 56 TB 120 – 01-97 through 01-01

Cylinder, slave level - Rosenboom
0074713 1 Cylinder, slave level - Rosenboom
1 1 Cylinder tube - (not sold separately)
2 6091258 1 Rod
5 6091256 1 Piston
6 6091259 1 Lock nut
7 5569835 1 Set screw
8 2502416 4 Bushing
9 6010794 2 Cartridge holding valve - (factory preset, do not reset)
10 Kit item 1 External snap ring - (not sold separately)
14 Kit item 1 T-seal - (not sold separately)
6 14 18 13 19
10 14 5 4 12 7 3
16
8 8
1 17 15
2
11
9 AWV00290
TB 120 – 01-97 through 01-01 2 - 57

Cylinder, slave level - Seabee
0071486 1 Cylinder, slave level - Seabee
2 8190036 1 Shaft
3 8190038 1 Piston
7 8190125 1 Set screw
8 2502416 4 Bearing
9 8190066 1 Bearing spacer, rod end
10 8190067 1 Bearing spacer, base end
21 14
13
19 18 4
5 17 6 7
3 2
11
8
10 20 12 8
1 9
15
16 21
AWV00208
2 - 58 TB 120 – 01-97 through 01-01

Cylinder, steering - GBI
0070007 1 Cylinder, steering - GBI
1 8070623 1 Rod
4 8070620 1 Bearing
5 8070619 1 Piston
6 8070618 1 Spacer
7 8070184 1 Spacer
8 8070616 4 Bushing
9 8070033 1 Nut
11 8070301 1 Capscrew
15
14
12 4
3
16 5 2 13 8
1 7
19
11
17 18
9
6 10
8 AWV00274
TB 120 – 01-97 through 01-01 2 - 59

Cylinder, steering - Prince
0070007 1 Cylinder, steering - Prince
3 8160209 1 Piston
4 8160210 1 Gland
5 6091082 1 Locknut
6 8160212 1 Cotter pin
7 6091083 1 Set screw
8 8160131 2 Port plug
9 8160199 4 DU bushing
10 8160213 1 Spacer
11 8160214 1 Spacer
19 8160219 1 Rod and wiper cover
6 5 8 3 12 1 2 4 15 17 7 9
13 16 18 10
14 19
11
9
AWV00246
2 - 60 TB 120 – 01-97 through 01-01

Cylinder, steering - Rosenboom
0070007 1 Cylinder, steering - Rosenboom
2 6091374 1 Rod
4 6091256 1 Piston
6 6091259 1 Lock nut
7 5569835 1 Set screw
8 2502416 4 Bearing
13 Kit item 1 Capped T-seal - (not sold separately)
11 18
14
13 17 10 1 16 12 7 15
9 6 4 3 5
8
2
8
AWV00373
TB 120 – 01-97 through 01-01 2 - 61

Cylinder, steering - Seabee
0070007 1 Cylinder, steering - Seabee
2 8190060 1 Rod
3 8190038 1 Piston
7 2502416 4 Bearing
10 8190129 1 Set screw
2 14
18 13
17 6
3 19 10
20 4 11
7
9
5 15
16
1 12 7
8
AWV00206
2 - 62 TB 120 – 01-97 through 01-01

Dual holding valve, platform rotation
1 6010628 1 Dual holding valve, platform rotation
3 6010640 2 Flow control cartridge
2
2
V1 V2
C1 C2
3 3
1
AW6010628
TB 120 – 01-97 through 01-01 2 - 63

Dual sequence valve, left hand
0111528 1 Dual sequence valve, left hand
1 6010613 1 Dual sequence valve, Fluid Tech or Weco - (includes items 2 and 3)
3 6010615 2 Cartridge sequence valve, Fluid Tech- (preset at factory, do not reset)
6010269 2 Cartridge sequence valve, Weco- (preset at factory, do not reset)
5 6
4
M1 P M2
M1 P M2
3
8 6
2 4 AW0111528
2 - 64 TB 120 – 01-97 through 01-01

Dual sequence valve, 4 wheel drive
0111530 1 Dual sequence valve, 4 wheel drive
1 6010613 1 Dual sequence valve, Fluid Tech or Weco - (includes items 2 and 3)
3 6010615 2 Cartridge sequence valve, Fluid Tech- (preset at factory, do not reset)
6010269 2 Cartridge sequence valve, Weco - (preset at factory, do not reset)
M2 M1
P
3 2
M2 P M1
3
6 6
7 AW0111530
TB 120 – 01-97 through 01-01 2 - 65

Emergency power unit, left hand
0190840 1 Emergency power unit, left hand
1 6020058 1 Emergency power motor/pump
3
1
4 AW0190840
2 - 66 TB 120 – 01-97 through 01-01

Emergency power unit, right hand
0190839 1 Emergency power unit, right hand
1 6020058 1 Emergency power motor/pump
2
3
5 AW0190839
TB 120 – 01-97 through 01-01 2 - 67

High range speed selector valve
0111344 1 High range speed selector valve
1 6010493 1 High range speed valve - (valve includes knob)
2 8080110 1 Knob
3 4
3 AW0111344
2 - 68 TB 120 – 01-97 through 01-01

Hydraulic oil reservoir, metal cowling
0190795 1 Hydraulic oil reservoir, complete
1 0190733 1 Hydraulic oil reservoir
2 5080018 1 Filter, sump strainer
3 7714204 1 Plug, 1/2 inch NPT square head
4 5090007 1 Liquid level gauge with thermometer
10 5037305 1 Straight connector
12 0110368 1 Cover gasket
13 0110367 1 Cover plate
14 5090040 1 Filler breather cap, high neck
14
18 16 13
17 15 12
11
8
8
8 7 7
11 1
10
8
6 9
9 2
10 6 3 AW0190795
TB 120 – 01-97 through 01-01 2 - 69

Hydraulic oil reservoir, plastic cowling
0191756 1 Hydraulic oil reservoir, complete
1 0191755 1 Hydraulic oil reservoir
7 5080018 1 Filter, sump strainer
8 5090007 1 Liquid level gauge with thermometer
9 5090008 1 Filler/breather cap
13 0110368 1 Cover gasket
15 17
14 16
9
1
13
12
2 5
4 6
3
11 10
7 AW0191756
2 - 70 TB 120 – 01-97 through 01-01

Hydraulic pump and fittings
0191326 1 Hydraulic pump and fittings
1 6020065 1 Hydraulic pump - (pump compensator is not preset)
8220119 1 Seal repair kit - Vickers pump
8160100 1 Seal repair kit - Parker pump
8180021 1 Seal repair kit - Rexroth pump
8220120 1 Replacement compensator - Vickers pump
6090057 1 Replacement compensator - Parker pump
8180023 1 Replacement compensator - Rexroth pump
2 5038005 1 Beaded 90° elbow
7 3
6 SENSE
DRAIN
IN
OUT
4
4 AW0191326
TB 120 – 01-97 through 01-01 2 - 71

Hydraulic oil return filter
0191458 1 Hydraulic oil return filter
1 5080044 1 Filter - (includes gauge)
5 5090031 1 Street elbow 45°, 1/8 NPT
6 7630140 1 Filter condition indicator
7 5090006 1 Street 90° elbow, 1/8 NPT
7
5
6
3
3
IN OUT
4
2
AW0191458
2 - 72 TB 120 – 01-97 through 01-01

Motion control valve, turntable swing
1 6010216 1 Motion control valve, turntable swing - (valve includes items 2, 3 and 4)
2 6010255 2 Sequence valve cartridge - (factory preset, do not reset)
3 6010256 2 Counterbalance cartridge - (factory preset, do not reset)
2 2
V1 V2
4
3 3 AW6010216
TB 120 – 01-97 through 01-01 2 - 73

Platform rotator, Helac
0070570 1 Platform rotator, Helac
0074709 1 Bearing kit - (wear guides only, kit includes items 7, 9 and 11)
1 8080119 2 End cap
2 8080114 1 Housing, foot mounted
3 8080115 1 Pinion
4 8080099 2 Snap ring
6 8080116 2 Filler plug
7 Kit item 2 Wear guides - (not sold separately)
8 8080117 2 Shaft bearing
10 8080118 2 Rack
12 Kit item 2 Polypak seal - (not sold separately)
5
6
8 4
3
16
15
2
97
1
13
12 14
10 11
AWV00213
2 - 74 TB 120 – 01-97 through 01-01

Platform rotator, Parker
0110771 1 Platform rotator - (includes rotator and spacer)
0070570 1 Platform rotator, Parker
0140492 1 Spacer
1 8080018 2 Rack bolt
2 8080016 2 End cap
3 8080015 2 Piston
4 8080040 2 Cylinder
5 8080060 1 Rack
6 8080039 1 Housing
7 0073281 8 Tie rod
8 8080041 8 Lock nut
9 8080061 1 Pinion
10 8080038 2 Pinion bushing
11 8080062 2 Snap ring
14 Kit item 2 Parbat seal - (not sold separately)
11 12
20
19
10
21 2
9
4
16
18 3 17
TOP
7 1
6 15 5 13
8
14
AWV00214
TB 120 – 01-97 through 01-01 2 - 75

Pressure manifold
0191179 1 Pressure manifold, complete
1 0110156 1 Pressure manifold
2 5
4 3
2 7
6 10
2 1
7 6 5
8 3
11 1
4
9 8
9 AW0191179
2 - 76 TB 120 – 01-97 through 01-01

Pump control valve
0190837 1 Pump control valve, complete
1 6010672 1 Pump control valve
6010472 3 3-way solenoid valve
6010473 1 Replacement solenoid coil, 10 volt DC
6010736 1 Flow regulator
6010737 1 Shuttle valve
4
4
2
P PS
SYS
2
3
AX
2
3 1 AW0190837
TB 120 – 01-97 through 01-01 2 - 77

Shuttle valve
0111290 1 Shuttle valve
1 6010083 1 Valve, shuttle
3 7110906 1 O-ring
2 2
2 AW0111290
2 - 78 TB 120 – 01-97 through 01-01

Steer cut-out valve, 2 wheel drive
0111490 1 Steer cut-out valve, 2 wheel drive
1 6010607 1 Steer cut-out valve - (valve includes 3-way cartridge)
2 6010549 2 3-way cartridge valve
3 5
1
B1 B2
A2 A1
4
4
4 4
2 2 AW0111490
TB 120 – 01-97 through 01-01 2 - 79

Steer cut-out valve, 4 wheel drive
0111492 1 Steer cut-out valve, 4 wheel drive
1 6010607 1 Steer cut-out valve - (valve includes 3-way cartridge)
2 6010549 2 3-way cartridge valve
4
1
A2 A1
3 3
B1 B2
3 3
2 2 AW0111492
2 - 80 TB 120 – 01-97 through 01-01

Section 3. - Electrical
TB 120 – 01-97 through 01-01 3-1

Turntable electrical, Continental
1 0191300 1 Wiring box, lower controls - (see page 3-25 for parts breakdown)
2 0191144 1 Junction wiring box - (see page 3-47 for parts breakdown)
3 0190601 1 Bracket
4 0190600 1 Bracket
5 0191580 1 Boom lift cut-0ut switch - (4-14-97 to 5-5-2000) - (see page 3-62 for parts breakdown)
0191789 1 Boom lift switch - (after 5-5-2000) - (see page 3-63 for parts breakdown)
6 3040127 1 Horn, 12 volt DC
7 3020103 1 Tilt alarm sensor
8 3050002 3 Battery, 12 volt DC - 550 CCA
9 3050008 2 Battery hold down
10 3050004 4 Battery hold down bolt
12 0150810 1 Battery box
13 0150811 1 Insulator angle
14 0150813 1 Battery hold down angle
15 3020061 1 Battery disconnect switch
16 0073089 1 Placard, battery disconnect switch
17 3040506 3 Solenoid, 12 volt DC
18 3044162 1 Terminal 1/4 stud insulated 16/14 wire
19 3040082 2 Terminal .250 tab male slip-on fully insulated 16/14 wire
21 5560033 2 Nut 3/8-16 self locking
23 5093006 3 Clamp
32 5560004 14 Nut 1/4-20 self locking
36 984149 2 Nut 1/2-13 hex
40 0190081 1 Wire harness, turntable
41 0191255 1 Wire harness, Continental engine
42 3030120 1 Motionpac controller, primary
43 3030109 1 Motionpac controller, backup
46 5560034 8 Nut #10-24 self locking
47 0072951 1 Guide bar
48 3050021 1 Isolator, multi-battery
49 0191578 2 Proximity switch - (4-14-97 to 5-5-2000) - (see page 3-67 for parts breakdown)
0191793 1 Boom calibration switch - (after 5-5-2000) - (see page 3-61 for parts breakdown)
50 0191579 1 Wire harness, drive speed cut-out
TB 120 – 01-97 through 01-01 3-3

Turntable electrical, Continental
51 0191243 1 Wire harness, instrument panel
52 0191189 1 Wire harness, power wire
53 0191188 1 Wire harness, control #2
55 3030077 1 Wire harness, motionpac primary
56 3030085 1 Wire harness, motionpac backup
57 3044142 5 Terminal #6 stud insulated 22/18 wire
59 3040047 14 Terminal .250 tab female slip-on fully insulated 22/18 wire
60 3046972 18 Terminal .188 tab female slip-on insulated 22/18 wire
62 3040360 1 Terminal #10 stud insulated 2 gauge wire
66 0181026 1 Diode wire
67 0191489 1 Motionpac template
70 3040268 5 Insulator boot
74 978109 2 Drive screw #4 x 5/16 inch long PK type U
77 0070698 1 Battery ground wire
78 0191582 1 Wire harness, boom calibration
79 0191544 1 Angle proximity switch mount
80 3044721 1 Terminal strip, 6 circuit #10 stud
81 0191011 1 Decal, terminal strip
83 0191014 1 Wire harness, terminal strip
85 5560038 6 Nut #10-32 self locking
86 0191002 2 Rod
88 3090019 1 Flexgard tube, 110 inch long
90 3040504 8 Terminal .250 female locking type
93 0191649 6 Washer, boom switch mount
3-4 TB 120 – 01-97 through 01-01

24
30 29 27
46 45
47
AXLE INTERLOCK VALVE 20
48 176
27 30 PUMP
LIFT CONTROL VALVE
177
CYL
4-STATION BLOCKING VALVE
34A BATTERY
DISCONNECT
22A
21A
14A
15A
EMER POWER SWITCH
200
23 SOLENOIDS
BOTTOM
28 29 30 D
28B
25 205
117
26 6A
3
3C
TOP 24
D 3
200A 160C
18 29A
13 12
- + 200A
PROP CONTROL
3 HORN
AUXILIARY 27 26
3C
VALVE TILT ALARM
3
BATTERY
19 20
BLACK
WHITE
17A
RED
3
NON-PROP CONTROL VALVE

19
73A
1D
18
19
18A
3
22C
23
3
3
21C
17
3
3
TURNTABLE WIRE ASSY
FROM JUNCTION BOX
40
93 49
49 94
92 91
79
TURNTABLE HARNESS CONNECTIONS
5 94
14 13
38 39 44
42
37 38 39
81 17
80 15 16
4
82 31 32
29 22 21
12
7
32 31
31 32 39
11
TB-120
1 17
8 86
3
35 34 33 24
31 32
43 6
8 10 33 34 35 36
30 28 9 67 74
AW0191574-1
Turntable electrical
Continental, sheet 1
EMS LIGHT PANEL
GROUND CONTROLS INSTRUMENT PANEL
3D 3D 89 AE24
AUDIO
E22
ALARM GREEN 51
GRN
WHT
80A 8D
ORN
E
57
+ -
E14
E14
E16
E16
164 164
57 PRIMARY INST PANEL WIRE ASSY
164C 206
(FROM JUNCTION BOX)
57 126 126
CLEAR
BLK
C16 1C 4A 31 167 167 E22
BLK
C16 E22
RED 4 E18
C14 3C 3C AUDIO
E22B
RED ALARM
C14 RED E22B
5 28A
56 56 E22B
57 SELECTOR GROUND OPERATION
SWITCH 1A
BOOM SPEED + - A20
57 57
BACKUP
PRIMARY SECTION:
A20B IDEC = TWC10
TELEMECHANIQUE = ZB2BE201
12/8 (FROM JUNCTION BOX) BACKUP SECTION:

IDEC = TWC10
1C
26
27
1
3
52
1A 1B 1 2 5B 26 27 1C 164 55 3
164
3B
1A
58
3
41
85 MED
ENGINE WIRE ASSY - CONTINENTAL (TO ENGINE) 86
87
55A
30
87A
85 HIGH
11B
77B
77A
167
125A
164B
31
11
86
78
5
6
87
55B
30
87A
RUN
164B
125A
85
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
86
87
53 30
87A
4A
4
18/15 & 20/4 (FROM JUNCTION BOX)
22C
21C
25A
E18
126
126
21
22
12
23
15
13
24
14
MOTIONPAC WIRE ASSY - PRIMARY WIRE #3
160A
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
55
160A
28A
202
203
18/12 #1 (FROM JUNCTION BOX) 118
54 WIRING BOX
AW0191574-2
JUNCTION BOX
RED RED
A18B
ORANGE ORANGE 12/8
E24B
(TO GROUND
WHITE WHITE CONTROL)
A32B
BACKUP BLACK BLACK HORN RELAY
BASE DISPLAY UNIT C24B
52
1C
1D
26
27
E E
2
A22B
GREEN GREEN
A24B
3 1-2 6 11 26 27 28 160 1C 201 1D

BOOM SPEED
RELAY 12 12 12
E32B
87A
86
87
85
30
57 14D 13 13 13 GRN DRIVE
1 3
9 SPEED
6A
1D
1D
11
26
27
3
6
14 5
59 61 14B 14B 58 CUTOUT
E32
SWITCH
29A
SWITCH 21D 15 15
2
(TOP VIEW) 10
RED
21 6
WHITE
21B 21B 50
3
11 22 22
E20 7 BLACK
C18
4 23 23 23
12
E20B 8
C18B 24 24 24
WHITE
BLACK
B
21C 21C 21C 16 16
A 22C 22C 22C 17 17

LIFT LOWER 60
BLOCKING BLOCKING 178 18 18
RELAY RELAY
4 4 19 19
30 30 DIODES
AXLE DUMP 20 20
85 86 85 86 90 RELAY
87A 87A 73A
87A
86
87
85
30
87 87 RED 122
122
206 206
118
117
28A 28B
28B
A26B
C26B
C26B
E26B
73 73A
WHITE
E18 E18 E18 34A
#3 BLACK
#4 BLACK
34A 34A
#3 RED
#4 RED
25A 25A 160C 160C

160A
60
126 126 5 5
EXTEND RETRACT
BLOCKING BLOCKING 4A 4A AUXILIARY BATTERY 11B 11B 11B
RELAY RELAY CIRCUIT BREAKER
E
58 E16 E16 202 202
ORANGE
30 30 90
RED
E14 E14 31
85 86 85 86 BLACK 203 203
87A 87A C14 C14 177A 177 177
200
87 87 62 C16 C16 176 176
90
14A 14A
3
60 15A 15A
A28B
C26B
C26B
E28B
21A 21A
BROWN
BROWN
GREEN
MAGNETIC
BLACK
BLACK
22A 22A
SWITCH
#1 BLACK
#2 BLACK
RELAY
#1 RED
#2 RED
ORANGE
ORANGE
BROWN
ORG
WHT
BLK
87A
86
87
85
30
E22B
E22
E22A
1D
122A
125A
65
17A
18A
205
ORANGE
BROWN
GREEN
BLACK
WHITE
A20B
AE24
RED
A20
E
E22B
E22A
122A
125A
17A
18A
E22
205
125
1D
65
A14 54 78
A32
A24
A22
A18
E24
83
58 INTERNAL WIRE
18/12 #1 ASSEMBLY BOOM
(TO GRD CALIBRATION
60
E22B
E22
CONTROLS) SWITCH
61
A20B
AE24
87A
A32
A24
A22
A20
A18
E24
201
WIRE ASSEMBLY TO BOOM

WIRE #5
WIRE #4
WIRE #3
WIRE #6
WIRE #5
WIRE #4
WIRE #6
EXTEND CUTOUT & BOOM

LIFT CUTOUT SWITCHES
TERMINAL STRIP
60
A20B A20
COVER
56 55 53 40 51
MOTIONPAC MOTIONPAC 18/15 & 20/4 TURNTABLE INSTRUMENT

WIRE ASSY WIRE ASSY (TO GRD CONT) WIRE ASSY PANEL WIRE ASSY
(BACKUP) (PRIMARY) (TO INST PANEL) AW0191574-3
MOTIONPAC-PRIMARY
CONTINENTAL ENGINE
JUNCTION BOX TERMINAL STRIP
MOTIONPAC CONTROLLER-PRIMARY (TOP) (ON TURNTABLE)
85
83 11B 11B HIGH THROTTLE

DOOR SHOWN OPEN 3C
BLK 55B OIL PRESSURE SWITCH
1D 1D 1D BOOM LIFT
CUTOUT SWITCH 3B
RED
16E 16E (ON TURNTABLE)
MED THROTTLE
34 34 80B COIL
55 WHT
55A
16 16 16
WIRING BOX
ORG
34A 34A 34A 80A
GRN
3 ALTERNATOR(TOP VIEW)
WIRE #3 JUNCTION BOX STARTER 66
BAT
5A 164B
1
57 2
87
AMMETER
+ -
21
15
3
84
WIRE #5
WIRE #4
WIRE #6
ANTI-DIESEL
SOLENOID
71
65
WIRE #1
73 164C
CHOKE
CARBURETOR
3D
WIRE #7 5B
START SOLENOID
WIRE #2
5A
24
3
41
80B
PROPORTIONAL
CONTROL VALVE
22
14
3
68
26
CHARGING ISOLATOR
64 76
1 70
56
ANGLE TRANSDUCER-PRIMARY 71 2
(L.H. SIDE OF BOOM) STRING POT-PRIMARY A 65
(L.H. SIDE OF BOOM)
25
ENGINE
WIRE ASSEMBLY
(TO WIRING BOX)
EMERGENCY
MOTIONPAC-BACKUP 71 64 POWER
CONNECT TO BOTTOM STUD WITH WIRE #20 0 SOLENOIDS
MOTIONPAC CONTROLLER-BACKUP (BOTTOM)
88 72
63
STRING POT-BACKUP
77 63
(R.H. SIDE OF BOOM) 75
24
76
- +
BATTERY
56 DISCONNECT
75 SWITCH
70
JUNCTION BOX
24
WIRE #1
69
24
WIRE #2
24 70
WIRE #3
WIRE #6
WIRE #5
WIRE #4
- + - + EMERGENCY POWER UNITS
75
75
ANGLE TRANSDUCER-BACKUP
(R.H. SIDE OF BOOM)
BATTERIES
AW0191574-4
Turntable electrical, Cummins before 4-20-98
1 0191280 1 Wiring box, lower controls - (see page 3-31 for parts breakdown)
3 0190601 1 Bracket
4 0190600 1 Bracket
5 0191580 1 Boom lift cut-0ut switch - (see page 3-62 for parts breakdown)
6 3040127 1 Horn, 12 volt DC
21 5560033 2 Nut 3/8-16 self locking
23 5093006 3 Clamp
32 5560004 14 Nut 1/4-20 self locking
36 984149 2 Nut 1/2-13 hex
41 0191254 1 Wire harness, Cummins engine
46 5560034 8 Nut #10-24 self locking
47 0072951 1 Guide bar
49 0191578 2 Proximity switch - (see page 3-67 for parts breakdown)
TB 120 – 01-97 through 01-01 3-9

Turntable electrical, Cummins before 4-20-98
62 3040360 1 Terminal #10 stud
78 0191582 1 Wire harness, boom calibration
79 0191602 1 Angle proximity switch mount
85 5560038 6 Nut #10-32 self locking
87 0150951 1 Diode jumper wire - (includes 3040293 diode)
93 986709 6 Washer 1-3/4 OD x 1-1/4 ID x .063 inch thick
3 - 10 TB 120 – 01-97 through 01-01

24
46 45 27 29 30
20
AXLE INTERLOCK
47 VALVE
176
PUMP CONTROL
177
LIFT VALVE
48 CYL 4-STATION
27 30 34A
BTRY DISC BLOCKING VALVE
SWITCH
22A
21A
15A
14A
EMER POWER
200
SOLENOIDS BOTTOM STUD
28B
117
3C
205 6A
26 23 3
TOP STUD
24
25 200A
3
160C
HORN
PROP 18
13 12 29A
AUXILIARY - + 200A
CONT
3 TILT
27 26
3C
3
BATTERY VALVE ALARM
RED
19 20
WHT
BLK
17A
3
28 29 30
NON-PROP
CONTROL VALVE 19
73A
1D
18
19
18A
3
22C
23
3
3
21C
3
17
3
TURNTABLE WIRE ASSY
FROM JUNCTION BOX
40
49 79
92 84
79 TURNTABLE HARNESS CONNECTIONS

44 39 38
5 79
14 13 37 38 39
42
17
81
15
80 16
4
29 22 21 82 31 32
12
32 31
31 32 39
7
11
17 TB-120
8 2
3 6
35 34 33 24
31 32
9
8 10 86
33 34 35 36 AW0191575-1
28 30
66 67
43
Turntable electrical, Cummins

Before 4-20-98, sheet 1
EMS LIGHT PANEL
LOWER CONTROLS INSTRUMENT PANEL
3D 3D AE24
89
E22
AUDIO 51
ALARM GREEN
E16 BLUE
GRN
ORG
WHT
8D 8D
+ -
E16
E14
E14
57 164 164 INST PANEL WIRE ASSY
57 57 PRIMARY 206 (FROM JUNCTION BOX)
126 126 CLEAR
BLK
C16 1C 4A 31 167 167 E22
BLK
C16 E22
RED 4 E18
C14 3C 3C
E22B
RED AUDIO
C14 ALARM RED E22B
5 28A
GROUND 56 56 E22B
SELECTOR OPERATION
1A
BOOM SWITCH + - A20
SPEED 57 57 57
BACKUP PRIMARY SECTION:
IDEC = TWC10R
A20B
BACKUP SECTION:
IDEC = TWC10
12/8 (FROM JUNCTION BOX)
1C
26
27
1
3
52
1A 1B 1 2 5B 26 27 1C 164 55 3
164
5B
3B
1A
3
ENGINE WIRE ASSEMBLY MED
CUMMINS (TO ENGINE) 85
86
87
30
87A
41
85
HIGH
164B
125A
11B
167
31
11
86
6
87
30
87A
RUN
164B
125A
77B
77A
67A
11B
172
175
173
167
174
85
4A
31
11
78
5
4
6
86
87
53 30
87A
4A
4
22C
21C
25A
E18
126
126
21
22
23
24
12
15
13
14
MOTIONPAC WIRE ASSY-PRIMARY WIRE #3
22C
21C
28A
25A
E18
160A
202
203
126
118
21
22
23
24
12
15
13
14
55
160A
28A
202
203
118
18/12 #1 (FROM JUNCTION BOX)
WIRING BOX
54
AW0191575-2

JUNCTION BOX
RED RED
A18B
ORG
E24B
ORG 12/8
WHT WHT
(TO GROUND
A32B HORN CONTROL)
BACKUP BASE BLK BLK RELAY
DISPLAY UNIT C24B
1C
1D
26
27
BLUE BLUE
2
1
3
A22B
GRN GRN
A24B
52
BOOM SPEED 3 1-2 6 11 26 27 28 160 1C 201 1D
RELAY 12 12 12
E32B
86
87
DRIVE
85
30
57 1 14D 13 13 13 GRN
9 3
1D
6A
11
SPEED
26
27
1D
14
6
3
5
E32
59 61 14B 14B 58 CUTOUT
29A
BDU SWITCH 21D 15 15 SWITCH
WHT
(TOP VIEW) 10 2
21 6 RED
21B 21B
11 3
E20 BLK 22 22 50
7
C18
12 4 23 23 23
E20B 8 C18B 24 24 24
B
WHT
BLK
21C 21C 21C 16 16
LIFT LOWER A 22C 22C 22C 17 17
BLOCKING BLOCKING 60
RELAY RELAY 178 18 18
4 4 19 19
30 30 DIODES
AXLE DUMP 20 20
85 86 85 86
90 RELAY
87A 87A 73A
87A
86
87
85
30
87 87 RED 122
122
206 206
C26B
C26B
A26B
E26B
117
118
28A 28B 28B
#4 RED
#3 RED
73 73A
#3 BLK
#4 BLK
WHT
E18 E18 E18 34A 34A 34A
25A 25A 160C 160C
160A
126 126 5 5
EXTEND RETRACT 60 AUXILIARY
BLOCKING BLOCKING 4A 4A BATTERY 11B 11B 11B
RELAY RELAY BLUE CIRCUIT
58 E16 E16 BREAKER 202 202
30 30 91
85 85
E14 E14 31 203 203
86 86 ORG
87A 87A C14 C14 177A 177 177
RED
200
87 87 C16 C16 176 176
BLK
91
14A 14A
3
3
3
3
3
60 15A 15A
C26B
C26B
E28B
A28B
62
GRN
BRN
BRN
BLK
BLK
21A 21A MAGNETIC

#1 RED
#2 RED
#1 BLK
#2 BLK
22A 22A SWITCH

RELAY
BRN
WHT
ORG
ORG
ORG
BLK
BLU
87A
86
87
85
30
E22B
E22
122A
125A
E22A
17A
18A
205
1D
65
BLUE
A20B
AE24
BRN
A20
BLK
WHT
ORG
GRN
RED
E22B
E22A
17A
18A
E22
122A
125A
205
125
1D
65
A14 54 78
A32
A22
A24
A18
83
E24
INTERNAL
3
58
18/12 #1 WIRE ASSY
(TO GRD
E22B
E22
61 CONTROLS)
60 BOOM
WIRE #6
WIRE #5
WIRE #4
WIRE #3
WIRE #6
WIRE #5
WIRE #4
A32
A22
A24
A20
A18
87A
201
A20B
AE24
E24
CALIBRATION
SWITCH
87A
60 WIRE ASSY TO BOOM
A20B A20
LIFT CUTOUT SWITCHES
COVER TERMINAL STRIP
53
56 55 40 51
MOTIONPAC 18/15 & 20/4 TURNTABLE
WIRE ASSY (TO GRD CONT) WIRE ASSY AW0191575-3
(BACKUP) INSTRUMENT
MOTIONPAC PANEL WIRE ASSY
WIRE ASSY (TO INST PANEL)
(PRIMARY)

83
MOTIONPAC-PRIMARY
TERMINAL STRIP CUMMINS ENGINE
MOTIONPAC CONTROLLER
PRIMARY (TOP) (ON TURNTABLE)
85
3C OIL PRESSURE
11B SWITCH
11B
3B
BLK
1D 1D 1D BOOM LIFT 74 FUEL
RED CUTOUT SWITCH SOLENOID
16E
16E (ON TURNTABLE)
JUNCTION BOX BLU 8D
34 34
55 WHT ADDCO
16 16 16 ALTERNATOR
WIRING BOX ACTUATOR
ORG (TOP VIEW)
34A 34A 34A
B+
GRN
3
WIRE #3 JUNCTION BOX D+
W
FROM ADDCO
WIRE #4
ACTUATOR MODULE
WIRE #5 (ON INST PANEL)
WIRE #6 + - STARTER
21
15
3
3
5A
AMMETER ALTERNATOR
57
(END VIEW)
71
WIRE #1 65 D+ B+
3D
WIRE #7 5B
REGULATOR
WIRE #2
3
START REMOVED
SOLENOID
5A
41 24
PROPORTIONAL
CONTROL VALVE
22
14
3
24 68
164B
CHARGING
ISOLATOR
76
87 26
R 1
64
56 70
ANGLE TRANSDUCER-PRIMARY 2
(LH SIDE OF BOOM) STRING POT-PRIMARY A 65
(LH SIDE OF BOOM) 71
25
73 ENGINE
WIRE ASSEMBLY
(TO WIRING BOX)
EMERGENCY
MOTIONPAC-BACKUP POWER
64 SOLENOIDS
MOTIONPAC CONTROLLER 71
BACKUP (BOTTOM)
88 72
STRING POT-BACKUP
(RH SIDE OF BOOM) 77 63
68
75 76 63
- +
BATTERY
56 DISCONNECT
75 SWITCH
JUNCTION BOX
WIRE #1
24 70
69
WIRE #2
WIRE #3 24
WIRE #4
WIRE #5
WIRE #6
24
70
EMERGENCY
- + - + POWER UNITS
75
ANGLE TRANSDUCER-BACKUP
(RH SIDE OF BOOM)
75 BATTERIES AW0191575-4

Turntable electrical, Cummins after 4-20-98
1 0191280 1 Wiring box, lower controls Cummins 4B - (see page 3-31 for parts breakdown)
0191871 1 Wiring box, lower controls Cummins 3.3 - (see page 3-39 for parts breakdown)
3 0190601 1 Bracket
4 0190600 1 Bracket
5 0191789 1 Boom lift switch - (see page 3-63 for parts breakdown)
6 3040127 1 Horn, 12 volt DC
21 5560033 2 Nut 3/8-16 self locking
23 5093006 3 Clamp
32 5560004 14 Nut 1/4-20 self locking
36 984149 2 Nut 1/2-13 hex
41 0191254 1 Wire harness, Cummins engine
46 5560034 12 Nut #10-24 self locking
47 0072951 1 Guide bar
49 0191791 1 Drive speed switch - (see page 3-65 for parts breakdown)
TB 120 – 01-97 through 01-01 3 - 15

Turntable electrical, Cummins after 4-20-98
62 3040360 1 Terminal #10 stud
74 974749 6 Machine screw #10-24 x 1-3/4 inch long round head
78 0191582 1 Wire harness, boom calibration - (before 3-6-2000)
0191824 1 Wire harness, boom calibration - (after 3-6-2000)
79 0191787 1 Limit switch mount
85 5560038 6 Nut #10-32 self locking
93 0191649 6 Washer, boom switch mount
94 0191793 1 Boom calibration switch - (see page 3-61 for parts breakdown)
3 - 16 TB 120 – 01-97 through 01-01

24
46 45
47
AXLE INTERLOCK 20
27 29 30
VALVE
48 176
PUMP CONT
LIFT CYL 177
VALVE 4 STATION
27 30 BLOCKING VALVE
34A BTRY DISC
EMER POWER SWITCH
22A
21A
14A
15A
23 SOLENOIDS 200
BOTTOM STUD
25
28B
117
205 6A
3
3C
26 24
TOP STUD
3
200A 160C
HORN
PROP 18 13 12 29A
AUXILIARY - + 200A
CONT
3
TILT
3C
27 26
3
BATTERY VALVE 19 20
ALARM
17A
BLACK
WHITE
RED
3
28 29 30 NON PROP
CONT VALVE
73A
18
1D
18A
3
19 19
22C
23
3
3
21C
3
17
3
TURNTABLE WIRE ASSY
FROM JUNCTION BOX
40
84 92
49
94 79
TURNTABLE HARNESS CONNECTIONS
5 46 74 90
38 39 44
13 14 37 38 39
42
81 17 15
80 82
16
4
31 32
29 22 21
12
32 31 7
31 32 39
17 11 TB-120
1
66 67
8
35 34 33 3 24 2 6
31 32
8 86 43 9 33 34 35 36
30 28 10 AW0191631-1

After 4-20-98, sheet 1
EMS LIGHT PANEL
GROUND CONTROLS INSTRUMENT PANEL
3D 3D AE24
89
E22
AUDIO
GRN
BLU
WHT
ORG
ALARM GREEN
8F 8D
E14
E14
E16
E16
57
164 164 + - INST PANEL WIRE ASSY
57
164C PRIMARY 206 (FROM JUNCTION BOX)
57 126 126 CLEAR
BLK
C16 1C 4A 31 167 167 E22
BLK 51
C16 E22
RED 4 E18
C14
E22B
3C 3C AUDIO
RED
C14 ALARM RED E22B
5 28A
SELECTOR GROUND 56 56 E22B
57 SWITCH OPERATION 1A
BOOM + - A20
SPEED 57 57
BACKUP
PRIMARY SECTION:
A20B IDEC = TWC10R
12/8 (FROM JUNCTION BOX)

BACKUP SECTION:
1C
26
27
IDEC = TWC10
3
52
1A 1B 1 2 5B 26 27 1C 164 55 3
8D
164
5B
3B
1A
3
3
ENGINE WIRE ASSY MED
85
CUMMINS (TO ENGINE) 86
87
30
41 87A
85
HIGH
164B
125A
11B
167
31
11
86
6
87
30
87A
RUN
164B
125A
77B
77A
67A
11B
172
175
173
167
174
85
4A
31
11
78
5
4
6
86
87
30
53 87A
4A
4
22C
21C
25A
E18
126
126
21
22
23
24
12
15
13
14
MOTIONPAC WIRE ASSY PRIMARY WIRE #3
55
160A
22C
21C
28A
25A
E18
202
203
126
118
21
22
23
24
12
15
13
14
160A
28A
202
203
118
18/12 #1 (FROM JUNCTION BOX)
WIRING BOX
AW0191631-2
54

JUNCTION BOX
RED RED 52
A18B
ORG ORG 12/8
E24B
(TO GROUND
WHT WHT
A32B HORN CONTROL)
BACKUP BASE BLK BLK RELAY
C24B
DISPLAY UNIT
1C
1D
26
27
BLUE BLUE
1
2
3
A22B
GRN GRN
A24B
BOOM SPEED 3 1-2 6 11 26 27 28 160 1C 201 1D

RELAY 12 12 12
E32B
87A
57 DRIVE
86
87
85
30
1 14D 13 13 13 GRN
9 3 SPEED
6A
1D
1D
11
26
27
14
6
59 61 5 58
14B 14B
E32
CUTOUT
29A
BDU SWITCH SWITCH
21D 15 15
WHT
(TOP VIEW) 10 2
21 6 RED
21B 21B 50
11 3 22 22
E20 7 BLK
C18
12 4 23 23 23
E20B 8 C18B 24 24 24
WHT
BLK
B
21C 21C 21C 16 16
A 22C 22C 22C 17 17
LIFT LOWER
BLOCKING BLOCKING 178 18 18
RELAY RELAY 60
4 4 19 19
30 30 DIODES
85 86 85 86 90 AXLE DUMP 20 20
87A 87A
RELAY
73A
87A
86
87
85
30
87 87 RED 122
122
206 206
117
118
28A
A26B
C26B
C26B
28B 28B
E26B
73 73A
WHT
#3 RED
#4 RED
#3 BLK
#4 BLK
E18 E18 E18 34A 34A 34A

25A 25A 160C 160C
160A
126 126 AUXILIARY 5 5
EXTEND RETRACT 60
BLOCKING BLOCKING 4A 4A BATTERY
11B 11B 11B
RELAY RELAY 58 BLUE CIRCUIT
E16 E16 BREAKER 202 202
30 30 91
85 85 E14 E14 31 203 203
86 86 ORG
87A 87A C14 C14 177A 177 177
RED
200
87 87 C16 C16 176 176
BLK
62 91
14A 14A
3
3
3
3
3
15A 15A
A28B
C26B
C26B
E28B
60
GRN
BRN
BRN
BLK
BLK
21A 21A MAGNETIC

SWITCH
#1 RED
#2 RED
#1 BLK
#2 BLK
22A 22A RELAY
WHT
ORG
ORG
ORG
BRN
BLK
BLU
87A
86
87
85
30
E22B
E22
E22A
17A
18A
125A
122A
1D
205
65
BLUE
WHT
ORG
GRN
AE24
A20B
BRN
RED
BLK
A20
61
78
54
E22B
E22A
17A
18A
E22
122A
125A
205
125
1D
65
A14
A32
A22
A24
A18
E24
INTERNAL
3
58 18/12 #1 WIRE ASSY

(TO LOWER 83
E22B
BOOM
E22
CONTROLS) CALIBRATION
60 SWITCH
WIRE #6
WIRE #5
WIRE #4
WIRE #3
WIRE #6
WIRE #5
WIRE #4
A32
A22
A24
A20
A18
87A
201
A20B
AE24
E24
WIRE ASSY TO BOOM

A20B A20 LIFT CUTOUT SWITCHES
TERMINAL STRIP
53 40
60 55 51
56
MOTIONPAC MOTIONPAC 18/15 & 20/4 TURNTABLE INSTRUMENT AW0191631-3
WIRE ASSY WIRE ASSY (TO GRD CONT) WIRE ASSY PANEL WIRE ASSY
(BACKUP) (PRIMARY) (TO INST PANEL)

MOTIONPAC PRIMARY BOOM LIFT
CUTOUT SW
MOTIONPAC CONTROLLER (ON TURNTABLE)
PRIMARY (TOP)
TERMINAL STRIP CUMMINS ENGINE
83 (ON TURNTABLE)
DOOR 3C OIL PRESSURE

85
SHOWN SWITCH
OPEN 11B 11B
3B
BLK
1D 1D 1D
RED
TO FUEL
16E 16E SOLENOID
WIRING BOX JUNCTION
BLU
BOX 34 34
WIRE #3 WHT ADDCO
55 16 16 16 ACTUATOR ALTERNATOR
16
ORG (TOP VIEW)
34A 34A 34A
34A B+
JUNCTION BOX GRN
3
D+
W
21
15
3
3
3
FROM ADDCO
ACTUATOR MODULE STARTER
94 (ON INST PANEL)
+ 8E
WIRE #5
-
WIRE #6
WIRE #4
5A ALTERNATOR
AMMETER 57 (END VIEW)
WIRE #7 WIRE #1
WIRE #2
71
65 D+ B+
3D
5B
REGULATOR
3
START REMOVED
SOLENOID
5A
PROPORTIONAL
22
14
3
CONTROL VALVE
41
24
24 68
ANGLE TRANSDUCER PRIMARY 64
(LH SIDE OF BOOM) 164B
CHARGING
STRING POT PRIMARY ISOLATOR
(LH SIDE OF BOOM)
26 76
87 R 1 70
56
2
A
65
MOTIONPAC BACKUP MOTIONPAC CONTROLLER
BACKUP (BOTTOM) 71 25
73 ENGINE
WIRE ASSY
(TO WIRING BOX)
STRING POT BACKUP EMERGENCY
(RH SIDE OF BOOM) POWER
SOLENOIDS
64
71
88
72 63
56 75 63
77 68
JUNCTION BOX
WIRE #2
WIRE #1 76
- +
BATTERY
DISCONNECT
75 SWITCH
24
70
WIRE #3
WIRE #4
WIRE #6
WIRE #5
DOOR 24 69
SHOWN
OPEN
ANGLE TRANSDUCER BACKUP 24

(RH SIDE OF BOOM)
70
- + - + EMERGENCY
POWER UNITS
75
75
AW0191631-4
BATTERIES

Boom electrical
3 3040368 1 Plug male 125 volt AC
5 3040397 2 Terminal #8 spade 12/10 wire
6 3044854 17 Terminal ring tongue insulated 12/10 wire
10 0072759 1 Electrical outlet box
11 3045211 1 Outlet box cover
12 3045252 1 Duplex outlet
13 3040068 1 Circuit breaker, 20 amp capacity
14 0071800 1 Platform foot switch
19 5093004 1 Clamp
20 5569844 2 Machine screw #10-32 x 1 inch long hex head
21 984049 2 Nut #10-24 hex
23 0191281 1 Upper control box - (see page 3-55 for parts breakdown)
26 5560033 4 Nut 3/8-16 self locking
3 - 22 TB 120 – 01-97 through 01-01

23
18/15 & 20/4 #1 BOOM WIRE

(TO JUNCTION BOX)
(SEE SHEET 2)
A20B
AE24
21C
22C
C16
C14
A20
E16
E18
E14
126
12
13
23
24
4
24 25 26
A20B
C14A
C16A
122A
AE24
203A
21C
22C
C16
C14
A20
E16
E18
E14
126
125
203
206
139
12
13
23
24
3D
11
73
25
18
19
16
20
17
4
3
6
15 17 18
122A
125
203
206
18/12 BOOM WIRE
11
73
25
18
19
20
17
6
(TO JUNCTION BOX)
(SEE SHEET 2)
19
14
18/15 & 20/4 #2 BOOM WIRE
(TO JUNCTION BOX)
(SEE SHEET 2)
12/8 BOOM WIRE
204
(TO JUNCTION BOX)
(SEE SHEET 2)
160
16
26
28
27
3
3
3 8 8A 16 16B 9 10 1 2 29B 26 27 28 160 3 ELECTRIC BLEED
DOWN SWITCH
(R.H. SIDE)
E22B
10
8
9
AUDIO ALARM
FOOTSWITCH WIRE BACKUP
AUDIO ALARM
E22 PRIMARY + -
+ -
5
29
20 21 22
ST
BATT ANTI-RESTART
SWITCH 13
ACC
10 11 12
IGN
HORN
PLATFORM BOX
16
110 POWER TO
PLATFORM BOOM WIRE
110 POWER TO
PLATFORM BOOM WIRE
6 4 16
110 BOX
CIRCUIT BREAKER
10 11 12
DUPLEX
13
OUTLET
DUPLEX OUTLET
PLUG (ITEM 3) WIRING BRASS
WIRE COLOR TERMINAL
3
GREEN GREEN 20 21 22
CIRCUIT
BLACK BRASS BREAKER SILVER GREEN
WHITE SILVER
110 POWER TO PLATFORM BLACK

BOOM WIRE WHITE
GREEN
(TO TURNTABLE) 5
PLUG AT TURNTABLE 110 OUTLET ON PLATFORM FRAME
AW0191587-1
Boom electrical
sheet 1
JUNCTION BOX
18/15 & 20/4 #1 BOOM WIRE
12/8 BOOM WIRE
(FROM PLATFORM BOX) BRAND
SNORKEL
(SEE SHEET 1) WIRE BRAND REX REX
FUNCTION
TERMINAL TERMINAL
NO. WIRE COLOR WIRE JUNCTION BOX PLATFORM BOX
NO.
160
1D
26
27
28
1
2
3
3
4 BLUE/BLACK 8 IGNITION ITEM 8 ITEM 8
12 BLUE/RED 13 LEVEL-DOWN ITEM 8 ITEM 8
13 ORANGE/RED 14 LEVEL-UP ITEM 8 ITEM 8

3 1-2 6 11 26 27 28 160 1C 201 1D
C14 RED 2 +5 VOLTS ITEM 8 ITEM 8
E14 ORANGE 4 "X" EXTEND/RETRACT ITEM 8 ITEM 8
C16 BLACK 1 GROUND ITEM 8 ITEM 8

18/12 BOOM WIRE
11
(FROM PLATFORM BOX) BLUE "Y" LIFT/LOWER ITEM 8
6
E16 3 ITEM 8
11B
34A
1D
16
(SEE SHEET 1)
1D
E18 BLACK/BLUE 17 VALVE GROUNDING ITEM 8 ITEM 8
A20 BROWN 6 BDU ITEM 8 ITEM 8
A20B YELLOW 5 BDU ITEM 8 ITEM 8
21C ORANGE/BLACK 9 PLATFORM ROTATE-CW ITEM 8 ITEM 8

11B 1D 16E 34 16 34A
22C BROWN/RED 16 PLATFORM ROTATE-CCW ITEM 8 ITEM 8
12 12
23 RED/BLUE 18 SWING-CCW ITEM 8 ITEM 8
16 16 16
13 13 24 BROWN/BLACK 11 SWING-CW ITEM 8 ITEM 8
YELLOW/RED BDU ITEM 8
11B
HORN RELAY TERMINAL STRIP
16E
17 17 AE24 15 ITEM 8
1D
34
14B
(ON TURNTABLE) 126 BLACK/RED 12 ENGINE WARNING ITEM 8 ITEM 8
18 18
15 - RED/BLACK 7 SPARE NONE NONE
19 19 - ORANGE/BLUE 19 SPARE NONE NONE

21B
- YELLOW/BLACK 10 SPARE NONE NONE
20 20
87A
22
85
86
30
87
73A
23 23 18/15 & 20/4 #2 BOOM WIRE
122 122 BRAND
24 24 SNORKEL
WIRE BRAND REX REX TERMINAL TERMINAL
WIRE COLOR WIRE FUNCTION JUNCTION BOX PLATFORM BOX
206 206 NO.
21C 21C NO.
28B 17 RED/BLUE 18 DRIVE-FORWARD ITEM 8 ITEM 8

22C 22C
18 YELLOW/BLACK 10 DRIVE-REVERSE ITEM 8 ITEM 8
73 73
178 19 BROWN/RED 16 STEER-LEFT ITEM 8 ITEM 8
34A 34A 20 BLUE/BLACK 8 STEER-RIGHT ITEM 8 ITEM 8

4 4
E22 YELLOW/RED 15 AUDIO ALARM-PRIMARY ITEM 8 ITEM 7
160C
29
E22B BROWN/BLACK 11 AUDIO ALARM-BACKUP ITEM 8 ITEM 7
5 5 25 ORANGE/RED 14 MEDIUM THROTTLE ITEM 1 ITEM 8
29 BLACK/BLUE 17 HORN ITEM 2 ITEM 2

11B 11B
DIODES 73 BROWN 6 LEVEL SENSOR ITEM 8 ITEM 8
202 122A BLUE/RED 13 POWER TO "R" TERMINAL ITEM 8 ITEM 8
125 ORANGE/BLACK 9 HIGH THROTTLE ITEM 8 ITEM 8

E18 E18 203 203
203 RED/BLACK 7 BLEED DOWN FROM GROUND ITEM 8 ITEM 8
25A 25
177 204 YELLOW 5 BLEED DOWN SIGNAL ITEM 7 ITEM 7
206 BLACK/RED 12 EMS ENVELOPE LIGHT ITEM 8 ITEM 8

126 126 176
- ORANGE/BLUE 19 SPARE NONE NONE
4A - BLACK 1 SPARE SHIELDED NONE NONE
- RED 2 SPARE SHIELDED NONE NONE

E16 E16
- BLUE 3 SPARE SHIELDED NONE NONE
E14 E14 MAGNETIC - ORANGE 4 SPARE SHIELDED NONE NONE
SWITCH
C14 C14 RELAY
18/12 BOOM WIRE
C16 C16
SNORKEL BRAND
7 14A
NO. WIRE COLOR WIRE FUNCTION JUNCTION BOX PLATFORM BOX
NO.
87A
85
86
30
87
15A
5 BLACK/RED 12 START SIGNAL ITEM 8 ITEM 9
21A 6 BLUE/BLACK 8 EMERGENCY POWER ITEM 9 ITEM 8
11 YELLOW/BLACK 10 PLATFORM RANGE ITEM 9 ITEM 8

22A
16 BLUE 3 AXLE INTERLOCK TO PLAT. ITEM 8 ITEM 9
BOOM EXTEND CUTOUT SWITCH
(LH SIDE OF BOOM) - YELLOW 5 SPARE NONE NONE
- ORANGE 4 SPARE NONE NONE

E22B
E22
125
- RED 2 SPARE NONE NONE
- BLACK 1 SPARE NONE NONE
- BROWN 6 SPARE NONE NONE

E22B
E22A
122A
125A
- RED/BLACK 7 SPARE NONE NONE

17A
18A
E22
205
125
1D
65
- BLUE/BLACK 9 SPARE NONE NONE
- BROWN/BLACK 11 SPARE NONE NONE

E22B
E22A
122A
125A
125
1D
65
12/8 BOOM WIRE

A20B
AE24
A20
ELECTRIC BLEED DOWN SNORKEL BRAND

SWITCH (L.H. SIDE) WIRE COLOR WIRE FUNCTION JUNCTION BOX PLATFORM BOX
NO.
NO.
1 RED 2 POWER TO PLATFORM-12 VOLT ITEM 6 ITEM 6

A20B
AE24
A20
204 2 RED/BLACK 7 POWER TO PLATFORM-12 VOLT ITEM 6 ITEM 6
3 BLACK 1 GROUND ITEM 6 ITEM 6
3 BLUE 3 GROUND ITEM 6 ITEM 6
26 ORANGE 4 PLATFORM ROTATION-CW ITEM 6 ITEM 6

LID 27 BLUE/BLACK 8 PLATFORM ROTATION-CCW ITEM 6 ITEM 6
28 BROWN 6 SENSE LINE DUMP-SIGNAL ITEM 6 ITEM 6
160 YELLOW 5 NON-PROP. 3-WAY ITEM 6 ITEM 6
18/15 & 20/4 #1 BOOM WIRE BOOM BACK UP BOOM SPEED 18/15 & 20/4 #2 BOOM WIRE
(FROM UPPER CONTROL BOX) SWITCH SWITCH (FROM UPPER CONTROL BOX)
(RH SIDE OF BOOM) (RH SIDE OF BOOM)
(PRO-100 ONLY)
Boom electrical AW0191587-2
sheet 2
Wiring box, lower controls - Continental
0191300 1 Wiring box, lower controls - Continental
1 0190931 1 Wiring box
2 0191140 1 Wiring box panel - (see page 3-37 for parts breakdown)
3 0191132 1 Wire harness, wiring box internal
4 0191133 1 Instrument panel
5 3030086 2 Audio alarm
6 0191174 1 Decal, EMS lights
7 3030087 1 Resistor bridge and pot
8 3040534 1 PWM module
9 3020013 1 Switch, toggle
13 0191137 1 Placard, lower controls
14 3070001 1 Hour meter
15 3020087 1 Switch, keyed start
8030044 1 Replacement key
21 3020020 1 Switch, emergency stop push/pull
3040194 1 Replacement switch knob
22 3040185 2 Contact block
23 3020108 1 Light module
25 3040110 3 Connector locknut
29 0070967 1 Corrosion inhibitor
31 3070003 1 Ammeter
32 3020093 1 Switch, magnetic
33 0111623 1 Placard, engine protection system
34 5093008 1 Clamp
35 5560667 4 Machine screw #10-24 x 3/8 inch long pan head
36 3040348 1 Switch knob
37 5560034 16 Nut #10-24 self locking
39 984009 2 Nut #6-32 hex
43 5560033 2 Nut 3/8-16 self locking
45 5560703 2 Washer #10 star tooth lock
47 3070016 1 Temperature gauge
50 0191287 1 Placard, blank
TB 120 – 01-97 through 01-01 3 - 25

Wiring box, lower controls - Continental
55 0060373 3 Jumper strap
60 0073254 3 Diode jumper wire
69 5569849 6 Machine screw #10-32 x 5/8 inch long self tapping type T
72 0073492 1 Decal, rotate while greasing
73 5037102 1 Bulkhead connector
77 0191238 1 Diode wire
78 0111512 1 Jumper bar
80 3060099 1 EMS warning light, clear
81 3060100 1 EMS warning light, green
82 3060097 1 EMS warning light, red
89 5560038 8 Nut #10-32 self locking
3 - 26 TB 120 – 01-97 through 01-01

5
5
45 37 44
4
30
69
BACKUP PRIMARY
33
70
EMS
81 STATUS 84
32
31
EMS
6 ENVELOPE
88
26 64 80
EMS
WARNING
20 89
36 7 16 20 82 47
27 25
12/8
(TO JUNCTION BOX)
62 44 37
18
3
ENGINE WIRE ASSY. 50 29
48 37 45 46 42 43
ADDCO ACTUATOR 19
MODULE WIRE 34
71 74 27 25
20 44 37
73 23 22 21 79
72
17
20
ROTATE WHILE GREASING
75 38 39 40 41
18/15 & 20/4 8
(TO JUNCTION BOX) 15
MOTIONPAC WIRE 13
(PRIMARY)
16
18/12 44 37
(TO JUNCTION BOX)
14
35
12 11 10 9
2 1
26 28 24 25
AW0191300-1
Wiring box, lower controls

GROUND CONTROLS 52 83
BOOM SPEED 51
68 52
5C
14
15
SELECTOR
21
68 SWITCH BOOM MAIN BOOM
EXTENSION ELEVATION
49
1C 4A
52
68
4
54
83
175
174
173
52
22
172
21C
23
24
202
203
126
EMERGENCY EMERGENCY 22C
POWER STOP
6
TIE
51 T/T 49 BACK
57 SWING 52 WIRING BOX
60
76 49 1A 1B 1 2 5B 26 27 1C 164 55 3
55
PLATFORM MED
85
1B
1C
1A
ROTATION
55
26
27
1
3
86
12 87
30
56 87A
52
52 PLATFROM 85 HIGH
55
LEVEL
49 86
87
160A
26
27
5C
13
30
ANTI-RESTART 87A
49
A B 7 9 85 RUN
GROUND 91 90 86
87
OPERATION 30
87A
59
MASTER 118 6 3
4 1 ORANGE
3 31
BAT 11B
3
38
IGN ST
BOOMS/AXLES
53 PURPLE
28A
E18
YELLOW
58 83 55 1111 GRAY 66
1
BLUE
RED
11B
77B
77A
4A
31
11
BLACK
78
5
6
4
BLACK
67
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
68
HOURMETER 66
67A
172
175
173
174
67A
1A
57
1B
61
55
77B
77A
78
57 68
160A
22C
21C
28A
E18
202
203
126
118
21
22
12
23
15
13
24
14
DUAL FUEL
38
ENGINE (TIE BACK) PWM MODULE
160A
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
SYSTEM RUN THROTTLE SWING THROTTLE
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
BREAKER BREAKER BREAKER BREAKER
AW0191300-2
INSTRUMENT PANEL EMS LIGHT PANEL
52
GREEN
+ - + -
PRIMARY BACKUP
56
AUDIO ALARM AUDIO ALARM CLEAR 77
85
GRD RED
SWITCH
76
NO NC S B
66
PRIMARY SECTION:
3 IDEC = TWC10R
86 TELEMECHANIQUE = ZB2BE201
78
65
8D
164
BACKUP SECTION:
IDEC = TWC10
126
167
3C
60
56
BLACK
57
87
66
63
TEMPERATURE
GAUGE
76
RED
TIE BACK
AMMETER
WHITE
BLACK
AW0191300-3

Wiring box, lower controls - Cummins
0191280 1 Wiring box, lower controls - Cummins
2 0191140 1 Wiring box panel - (see page 3-37 for parts breakdown)
14 3070001 1 Hour meter
31 3070003 1 Ammeter
32 3020093 1 Switch, magnetic
34 5093008 1 Clamp
37 5560034 18 Nut #10-24 self locking
39 984009 2 Nut #6-32 hex
43 5560033 2 Nut 3/8-16 self locking
TB 120 – 01-97 through 01-01 3 - 31

Wiring box, lower controls - Cummins
64 0191238 8 Diode wire
65 5560038 1 Nut #10-32 self locking
78 0111512 1 Jumper bar
89 5560004 6 Nut 1/4-20 self locking
90 20082046 1 Actuator module - (included with engine)
91 0082029 1 Mount plate, actuator module
94 7630230 3 Sandwich mount
3 - 32 TB 120 – 01-97 through 01-01

89 91
5
95 37
5
45 37 44
4
30
69
BACKUP PRIMARY
90
33
70
EMS
81 STATUS 84
32
31
EMS
92 ENVELOPE
88
89
93 26 80
EMS
WARNING
20 65
36 7 16 20 82 47
94
27 25
12/8
(TO JUNCTION BOX)
62 44 37
18
3
ENGINE WIRE ASSY. 50 29
48 37 45 46 42 43
ADDCO ACTUATOR 19
MODULE WIRE 34
71 74 27 25
20 44 37
73 23 22 21 79
72
17
20
75 38 39 40 41
18/15 & 20/4 8
(TO JUNCTION BOX) 15
MOTIONPAC WIRE 13
(PRIMARY) 16
18/12 44 37
(TO JUNCTION BOX)
14
35
12 11 10 9
2 1
26 28 24 25
AW0191280-1

Cummins, sheet 1
GROUND CONTROLS 52 83
ADDCO ACTUATOR MODULE

(ON BACK OF INST. PANEL)
BOOM SPEED 51
68 52
15
14
21
5C
SELECTOR
EXTENSION ELEVATION
49
1C 4A
52
68
4
TO ADDCO
54 ACTUATOR
83 (ON ENGINE)
175
174
173
52
22
172
BLACK
23
24
21C
66
203
202
126
POWER STOP
6
TIE
51 T/T 49 BACK
57 SWING
52 WIRING BOX
60 77
76 49 1A 1B 1 2 5B 26 27 1C 164 55 3
85 MED
PLATFORM
55 RED
86
87
ROTATION
1B
1C
1A
30
55
26
27
1
3
12 87A
HIGH
56 85
52 86
WHITE
52 55 PLATFROM
87
30
LEVEL
49
160A
87A
26
27
5C
13
85 RUN
ANTI-RESTART
49 77 86
87
A B 7 9 30
6 87A
GROUND 77
OPERATION
59
MASTER 118 6 3
4 1 ORANGE
3 31
BAT 11B
3
38
IGN ST
BOOMS/AXLES
53 PURPLE
28A
E18
YELLOW
11
11
58 55 66
1
GRAY
83
BLUE
RED
11B
77B
77A
BLACK
4A
31
11
78
5
6
4
BLACK
67
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
68
HOURMETER 66
67A
172
175
173
174
67A
55
1A
57
1B
61
77B
77A
78
57 68
160A
22C
21C
28A
E18
202
203
126
118
21
22
12
23
15
13
24
14
DUAL FUEL
38
ENGINE (TIE BACK)
160A
PWM MODULE
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
AW0191280-2

Cummins, sheet 2
52
GREEN
+ - + -
PRIMARY BACKUP
56
85
MURPHY GRD RED

SWITCH
76
NO NC S B
66
PRIMARY SECTION:
3 IDEC = TWC10R
78
96
8D
164
BACKUP SECTION:
IDEC = TWC10
126
167
3C
60
56
BLACK
57
87
66 63
MURPHY
TEMPERATURE
GAUGE
76
RED
TIE BACK
AMMETER
WHITE
BLACK

Cummins, sheet 3
18
22 22
21
7 6
1A 1B 1 2 5B 26 27 1C 164 55 3 13 9
20
31
164
23
1B
5B
1C
1A
55
26
27
1
3
30
85
MED 2
28
17 86
7
87
30 30
87A 16 15 14 5
A B 7 9
ANTI- MED
HIGH RESTART THROTTLE
85 12 13
86
28 87
27 30 HIGH
87A THROTTLE
4 1 6 3 RUN
85
86 RUN
ANTI-RESTART 25 87
30 3
87A
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
31 7
29 31
8 15
160A
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
4
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
26
11
4 8 15
160A
1
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
19
10
24
AW0191140
Wiring box panel

Wiring box panel
0191140 1 Wiring box panel
1 0072950 1 Panel, drilled
2 3040469 3 Relay, 12 volt DC
3 3040214 1 Relay, 12 volt DC
4 3040057 2 Terminal strip, 18 circuit .188 tab slip-on
6 5560038 12 Nut #10-32 self locking
10 0071840 1 jumper wire
11 0170335 1 Diode wire
19 0181030 1 Diode wire
26 0181432 1 Diode wire
27 0181434 1 Diode wire - (used on machines before 11-09-1999)
TB 120 – 01-97 through 01-01 3 - 37

Wiring box, lower controls - Cummins 3.3
0191871 1 Wiring box, lower controls Cummins 3.3
2 0191893 1 Wiring box panel - (see page 3-45 for parts breakdown
6 0191829 1 Wire harness, EPS
14 3070001 1 Hour meter
31 3070003 1 Ammeter
32 3030122 1 EPS anti-restart module
34 5093008 1 Clamp
37 5560034 14 Nut #10-24 self locking
39 984009 2 Nut #6-32 hex
43 5560033 2 Nut 3/8-16 self locking
TB 120 – 01-97 through 01-01 3 - 39

Wiring box, lower controls - Cummins 3.3
65 5560038 12 Nut #10-32 self locking
78 0191238 1 Diode wire
8010191 1 Replacement lens, clear
8010193 1 Replacement lens, green
8010192 1 Replacement lens, red
90 20082046 1 Actuator module - (included with engine)
3 - 40 TB 120 – 01-97 through 01-01

5
44 45
37 44
5 37 86
37
4
30
69 BACKUP PRIMARY
70 90
33
EMS
81 STATUS
65 84
63
31
92 EMS
ENVELOPE
88
37
44
26 80
93 EMS
WARNING
36 65
7 16 20 20 82 47
25 27
12/8 (TO JUNCTION BOX)
37
18 62 44
3 29
ENGINE WIRE ASSY.
50 37
45 42
19 43
ADDCO ACTUATOR 46
MODULE WIRE 34 48
71 74 25 27 62
20 37
44
73 21 79
23 22
72 17
20
75 38
18/15 & 20/4 8 39
(TO JUNCTION BOX) 15 40
13 41
MOTIONPAC WIRE
(PRIMARY) 16
18/12 (TO JUNCTION BOX)

37
44
14
35
12 11 10 9
26 24
1 2 44 37
32
28 25
AW0191871-1
Wiring box/lower controls

Cummins 3.3, sheet 1
GROUND CONTROLS
52 83
ADDCO ACTUATOR MODULE

BOOM SPEED 51
68 52
5C
14
21
15
SELECTOR
EXTENSION ELEVATION
1C 4A 49
68 52
TO ADDCO
54
4
ACTUATOR
(ON ENGINE)
83
175
174
173
52
22
172
BLACK
21C
24
23
203
202
126
66
POWER STOP
6
51 T/T 49
57 SWING WIRING BOX
60 52 77
76 49 1A 1B 1 2 5B 26 27 1C 164 55 3
85 MED
55 RED
86
87
PLATFORM
1B
1C
1A
30
55
26
27
1
3
ROTATION 87A
12
56 85 HIGH
52 52 WHITE
86
87
55 PLATFROM 30
LEVEL 49 87A
26
27
160A
5C
RUN
13
85
49 ANTI-RESTART 77 86
87
A B 7 9 30
87A
GROUND 64 77
OPERATION
59
MASTER 118 6 3
4 1 ORANGE
3 31
BAT 11B
3
38
IGN ST
BOOMS/AXLES
PURPLE
28A
E18
YELLOW
58 53 55
11
11
66
1
GRAY
83 BLUE
RED
11B
77B
77A
4A
31
11
BLACK
78
5
6
4
BLACK
67
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
78
5
6
4
68 66
HOURMETER
67A
172
175
173
174
61
67A
1B
55
1A
57
77B
77A
78
57 68
160A
22C
21C
28A
E18
202
203
126
118
21
22
12
23
15
13
24
14
DUAL FUEL
ENGINE PWM MODULE
160A
22C
21C
28A
25A
E18
202
203
126
118
38
21
22
12
23
15
13
24
14
AW0191871-2

52
GREEN
+ - + -
PRIMARY BACKUP
56
76
85
RED
3 96
8D
8D
3
164 164 PRIMARY SECTION:
126
126
7
16
167
3C
BACKUP SECTION:
3C
6
56
57
87 76
164B
164B
TEMPERATURE
GAUGE TACH
TACH
S G IG
164
3 AMMETER
SENS
T3
T1
T2
32
AW0191871-3

22 22 18
21
7
20 13 6
1A 1B 1 2 5B 26 27 1C 164 55 3
9
26
23
164
1B
5B
1C
1A
26
55
27
1
3
27
MED
85 2
17 28 86
87 7
27 30 16
87A 15 5
A B 7 9 14
12 13
85
HIGH ANTI-RESTART MED THROTTLE
28 86
87
30
HIGH THROTTLE
87A
4 1 6 3 RUN
85
ANTI-RESTART 25 86 RUN
87
30
3
87A
164B
125A
11B
77B
77A
67A
175
173
172
167
174
4A
31
11
78
5
6
4
29 26 26 7
8 15
160A
22C
21C
28A
25A
E18
203
202
126
118
21
12
23
22
15
13
24
14
4
164B
125A
11B
77B
77A
67A
172
175
173
167
174
4A
31
11
7
78
5
6
4
11
4 8
1 15
160A
22C
21C
28A
25A
E18
202
203
126
118
21
22
12
23
15
13
24
14
19
10
24
AW0191893
Wiring box panel

Cummins 3.3
Wiring box panel, Cummins 3.3
0191893 1 Wiring box panel
2 3040469 3 Relay, 12 volt DC
3 3040214 1 Relay, 12 volt DC
6 5560038 12 Nut #10-32 self locking
11 0170335 1 Diode wire
19 0181030 1 Diode wire
TB 120 – 01-97 through 01-01 3 - 45

Junction wiring box
0191144 1 Junction wiring box
1 0191146 1 Junction box, drilled
2 0191145 1 Junction wiring box panel - (see page 3-52 for parts breakdown)
4 3040469 2 Relay, 12 volt DC
5 0191157 1 Wire harness, junction wiring box internal
6 0191000 1 Placard, backup EMS status
7 3040214 2 Relay, 12 volt DC
8 3030084 2 Basic display unit
9 0191233 1 Decal set, junction wiring box
10 0191162 2 Mount bracket, basic display unit
13 5093004 1 Clamp
14 0190995 1 Decal, electric/manual emergency bleed down
15 0190992 2 Decal, emergency bleed down
25 5560034 19 Nut #10-24 self locking
27 984049 3 Nut #10-24 hex
30 984009 11 Nut #6-32 hex
35 0191236 1 Decal, EMS CB location
37 5560004 1 Nut 1/4-20 self locking
38 5560610 1 Machine screw #10-24 x 1-1/4 inch long truss head
41 3040560 1 Circuit breaker, 2.5 amp capacity
TB 120 – 01-97 through 01-01 3 - 47

Junction wiring box
53 3040576 1 Relay with mounting tab
56 3030093 1 Light module, EMS
58 562326 8 Relay, 12 volt DC
59 584486 8 Relay socket
60 3040257 1 Terminal strip, 10 circuit slip-on
61 3060019 1 Flasher
62 3060018 1 Flasher base
65 0190999 1 Decal, EMS status
66 974269 2 Machine screw #6-32 x 1 inch long round head
67 0191228 1 Wire harness, BDU
74 0181030 1 Diode wire
3 - 48 TB 120 – 01-97 through 01-01

9
21 19
28 25
10 64 6 2
25 28 65 12
12/8 11 41
40
16 21
14 12/8
3
A
(FROM GRD CONT)
M
P BOOM
4 CALIBRATION
PRIMARY SWITCH
BACKUP 18/12
EMS STATUS MOTIONPAC (FROM GRD CONT)
EMS STATUS
34 22 INSTRUMENT
8 18/15 & 20/4 PANEL WIRE
9 (BOOM) 18/12
"HIGH DRIVE ASSEMBLY (BOOM)
DRIVE" 9 SPEED
"HORN" CUTOUT CUTOUT
25 21 16 21 16 21 17 34 22 18 22
SWITCH 16 21
28
25 28
28 25
30 29
9 31 32
9 7
"DRIVE
EMS LIFT LOWER EXTEND RETRACT AXLE EMER SPEED"
58 NORMAL FLASHER BLOCKING BLOCKING BLOCKING BLOCKING INTERLOCK BLEED DOWN
9
"AUXILIARY"
CIRCUIT
25 70
16 21
5 29 32 31 30
21 16
53
38 39 13 24 39 27 25
59 "BOOM"
9 SPEED 9
35 36 27 25
15 15
21 19 20 23 18 22
18 22
A20B
AE24
A32
A22
A24
A20
A18
87A
E24
200
4
3 18/15 & 20/4
13 BACKUP TURNTABLE
DRIVE (BOOM)
MOTIONPAC HARNESS
SPEED CUTOUT
SWITCH
9
18/15 & 20/4
"MAGNETIC (FROM GRD CONT) WIRE ASSEMBLY TO TERMINAL
60 SWITCH" STRIP FOR BOOM LIFT CUTOUT
& BOOM EXTEND CUTOUT SWITCHES
3
56 61 62 24 25 27 39
66 31 30
VIEW A-A
32 31 30 57
39 27 25 24 A A
32 31 30 29
AW0191144-1
Junction wiring box

sheet 1
JUNCTION BOX
BDU SWITCH 42 45 79
(TOP VIEW)
AUXILIARY
46 68 BATTERY
CIRCUIT
BREAKER
201
RED RED
A18
ORN 76 ORN 51
E18
E24 12 44
WHT WHT 3 1/2 6 11 26 27 28 160 1C 201 1D
A32 PRIMARY BACKUP 13
BLK BLK
GRD BASE DISPLAY UNIT BASE DISPLAY UNIT 74 14B
BLUE BLUE
A22
51 54
201
GRN GRN 15
A24
BRN BRN 21B
A20
MOTIONPAC
HORN RELAY 22
16 16 CIRCUIT
BREAKER
23
17
67 81
24 79
18
21C
19
SYSTEM 44
22C
ENABLE 20
178 178 RELAY

73A 3
9
87A
30
85
86
87
4 6
22A
21A
14A
15A
205
178
122
72 55 1
7
BLUE
206 206 4
B
28B
73 LIFT EXTEND AXLE 69
BLOCKING BLOCKING INTERLOCK 73
A
EMS 82 34A
NORMAL
87A
75
30
85
86
87
160C
30 30 30 30 30 30 30 30 54 AUXILIARY
TILT ALARM 5
A24
85 87A 85 87A 85 86 85 86 85 86 85 86 85 87A 85 86 CIRCUIT
9
3 RELAY RELAY
86 86 87A 87A 87A 87A 86 87A 6 11B
E18 E18
87 87 87 87 87 87 87 87 1
7 202
4 25A
LOWER RETRACT EMERGENCY B 203 203 BOOM SPEED
BLOCKING BLOCKING BLEED DOWN 126 RELAY
FLASHER
77 177A 177 69
4A
78 A 1
177A
176
203
204
176
176 9
16
5
52 E16
2
10
87A
E14
30
85
86
87
6
DRIVE SPEED C14 3
11
RELAY 7
C16
4
12
8
14A 14A
B
48 15A 15A
54
52 21A 21A A
22A 22A
72
GRD
A32
A22
A24
A20
A18
E24
63
E22B
122A
125A
17A
18A
E22
205
200
125
FLASHER 3
EMS ENVELOPE
BLACK
A20B
AE24
A32
A22
A24
A20
A18
87A
E24
200
LIGHT MODULE
205
48
49
54
50
71
200
54
A22
A24
82
200
200
ELECTRIC BLEED
YELLOW BLUE
DOWN SWITCH
WHITE
204
RED
ELECTRIC BLEED
DOWN SWITCH
87A
30
85
86
87
GREEN
A14
82 5
MAGNETIC
177A
68 33 SWITCH
RELAY
AW0191144-2
Junction wiring box

sheet 2
Junction wiring box panel
0191145 1 Junction wiring box panel
5 0191233 1 Decal set, junction wiring box
6 984049 1 Nut #10-24 hex
7 5560341 1 Washer 1/4 star tooth lock
8 5560610 1 Machine screw #10-24 x 1-1/4 inch long truss head
10 3040469 3 Relay, 12 volt DC
11 0150488 1 Diode holder
3040108 Replacement diode
12 5560034 5 Nut #10-24 self locking
13 5560038 18 Nut #10-32 self locking
26 0181110 4 Diode wire - (includes 3040108 diode)
30 0110471 1 Diode wire
31 0181030 2 Diode wire
35 0073631 2 Diode stand off
36 0170335 1 Diode wire
3 - 52 TB 120 – 01-97 through 01-01

37 37 24 23
33 12 4
17 18 19
18 16
5
3 1/2 6 11 26 27 28 160 1C 201 1D 20 22
12 19 18 17
36
13
31 AXLE A A
1D
3
14B SYSTEM 12
DUMP ENABLE
35 14 15 10
3
21B 16 5 13 14
11 10
22 28 17
23 18
5 16
87A
24
85
87
86
30
21 19
87A
85
87
86
30
21C 20 5
13 TILT 2 SYSTEM
AXLE DUMP
22C ALARM 1D ENABLE
27 4
178 122
VIEW B-B 4 1
206
28B E18
B B
12 9 21
6 73 19 18 17
87A
85
87
86
30
34A
E18 27 27 160C
25A TILT ALARM
5 10
22 126
11B
4A
202 16 18
E16 29
176
25 26 203 5
177A
E22A
125
E14
1D
65
30 177 2 22A
C14
176
C16
7 31
14A
VIEW A-A
15A 5
8 21A
122A
125A
E22B
17A
18A
E22
22A
205
125
1D
65
16 18 2 16 18
5
SCHEMATIC
100
15 32 34 34
AW0191145
Junction wiring box panel

Upper control box
0191281 1 Upper control box
1 0191147 1 Control box
2 3040492 1 Controller, drive/steer - (see page 3-68 for parts breakdown)
3 3040568 1 Controller, lift/swing - (see page 3-72 for parts breakdown)
4 3040526 1 Controller, Extend/retract - (see page 3-70 for parts breakdown)
5 0191138 1 Placard, upper control box top
6 0191139 1 Placard, EMS instructions
8 7190001 1 Gasket, weatherproof x 78 inch long
15 3060069 1 Warning light, tilt
18 562326 2 Relay, 12 volt DC
26 0191150 1 Placard, upper control box front
27 3026027 1 Switch, push button
28 7140092 1 Switch seal
31 480652 1 Siren, tilt alarm
32 3020090 1 Switch, anti-restart
36 0191238 1 Diode wire
37 5093004 1 Clamp
38 5569711 1 Grommet
41 0191152 1 Decal set, upper control box
42 5560034 28 Nut #10-24 self locking
43 5093009 1 Clamp
45 0191022 2 Resistor wire
46 5560341 10 Washer 1/4 star tooth lock
8010213 1 Replacement lens, green
48 5560004 6 Nut 1/4-20 self locking
TB 120 – 01-97 through 01-01 3 - 55

Upper control box
54 984009 4 Nut #6-32 hex
57 0191151 1 Wire harness, upper control box internal
67 3040015 2 Hole plug, 1/2 inch diameter
70 3040301 2 Hole plug 7/8 inch diameter
72 3061815 1 Light bulb
88 984049 4 Nut #10-24 hex
8010211 1 Replacement lens, clear
8010192 1 Replacement lens, red
93 584486 3 Relay socket
3 - 56 TB 120 – 01-97 through 01-01

3 63 4 2
5
35
14
SECTION A-A
35 9
9
51 42 46
14
RED
92
6
91
15 72
CLEAR
13 12 11
8
47 50 42 94
GREEN 20
67 20
54 53 52
93
VALVE TILT
GRNDG ALARM
18 41
12
6
22 43
24 83
52 53 54
18/15 & 20/4 #2 41 70
48 49 55 31 41
12/8
46 48 49 55
18/12 35
41 25
24 81
38
A A
1
3
A A 41
25
35 42 42 39
39 46 77
FOOTSWITCH 48 49 55
51 56 48
40
18/15 & 20/4 #1
40
37
24 23 34 33 32 26 30 67 29 27 28
AW0191281-1
Upper control box

sheet 1
64 ELECTRIC
16 BLEED DOWN
C C 3 TILT 86
ALARM
87A
30 87
NO NO
NC 19 NC 85 69
RANGE
11 HORN
80
19 VALVE 86 - 79
GRD
87A
30 7
62
87
3C +
NC 20 AUDIO
85
69 ALARM E22B
NO 66
58 68 DRIVE
C
DRIVE TILT
NO NC 3 69
C ALARM
85 66
B X - + A 59 160 160 59
25/139
28
122A
139
139
139 SWING
18
69
17
203A 203A 89
27 27
203 203 67
71
25 26 26
160
122A 122A
13 12 TILT
EMERGENCY 29B 29B
C14A
C16A
20 20
E14
16 WARNING
STOP TIE BACK
PLATFORM LIGHT 19 19
60
LEVEL 203A 1C 29B 18 18
73 + 76 68
T C L R - 17 17 2
126 206 206
73 71 1
73 203 10
SYSTEM
125 125
3D
61 90 1C
10 3
NC NO C 11 11
6 6
EXTEND/RETRACT 44
75 78
3C
26
9 21
10 10
27
PLATFORM 9 9
22C
21C
68
ROTATION
16B
59
60
TIE BACK
16
25/139
78
A20B A20B 8A
ORANGE
A20 A20
VIOLET
57
AE24 8
AE24
125 THROTTLE C16A C16A
3 3
C14A C14A
C16 75
GREEN C14
E14 E14
PRIMARY SECTION:
4C
3C
IDEC = TWC10R E16 - ACC

4
E18 ST
E22B
45 + BAT
E22
126 126 E22

C NO NC
R L C 6 4C
65 4 4 IGN
BOOM 82 AUDIO ALARM
71 BACKUP SECTION:
22C 22C
ENGINE EMER IDEC = TWC10 ANTI-RESTART
POWER 21C 21C SWITCH
24 24
23 23 ELECTRIC
36 BLEED DOWN
A20B
13 13
AE24
A20
206
12 12
74
122A
RED
84
A 23 EMS CLEAR GREEN
LIGHTS
+ 67
-
X
B 24
17
AW0191281-2
Upper control box

sheet 2
Platform foot switch
0071800 1 Platform foot switch
1 3020021 1 Foot switch
3020037 1 Replacement switch, Square D switch
3020038 1 Replacement switch, Linemaster switch
2 0070596 1 Wire harness, platform foot switch
4 3040110 1 Locknut
6 0060373 1 Jumper strap - (used on Square D switch only)
C NO NC
C NO NC
10
8
2
3
4
1
Foot switch wiring shown for
Linemaster switch
6
10
1B 1A 2A 2B
9
Foot switch wiring shown for

Square D switch
AW0071800
TB 120 – 01-97 through 01-01 3 - 59

GFCI 110 volt power
4 3040624 1 Receptacle, GFCI outlet - 20 amp
5 3040397 2 Terminal #8 spade 12/10 wire
7 978629 2 Capscrew 1/4-20 x 1/2 inch long hex head self tapping
8 0074379 1 Electrical outlet box
9 3040625 1 Cover, electrical outlet
10 3040368 1 Plug male 125 volt AC
11 3040272 1 Plug
ALUMINUM
PLATFORM
(REF)
10
1
7
11
4 8 9
6 110 POWER TO PLATF

BOOM WIRE, REF.
110 POWER TO PLATF.

BOOM WIRE, REF
4 8 9
1 7
11
10
STEEL
PLATFORM
(REF)
AWA07035D
3 - 60 TB 120 – 01-97 through 01-01

Boom calibration switch
0191793 1 Boom calibration switch
1 0191792 1 Wire harness, boom calibration switch
2 3020059 1 Switch
3 3020072 1 Switch roller
21D
21B
2 21 22
24 23 NC
NO
NO
14 13 NC
11 12
14B
4 14D
AW0191793
5
1
TB 120 – 01-97 through 01-01 3 - 61

Boom lift cut-out switch
0191580 1 Boom lift cut-out switch
1 3020120 1 Switch, proximity
ORG
34A
1
BLU
34
TO
TERMINAL RED
STRIP ON 16E
TURNTABLE
WHT
16
BLK
1D
GROUND GRN
3
2
AW0191580
3 - 62 TB 120 – 01-97 through 01-01

Boom lift switch
0191789 1 Boom lift switch
1 0190944 1 Wire harness, boom lift switch
2 3020059 1 Switch
16
16E
2 21 22
24 23 NC
NO
NO
4 14 13 NC
11 12
1 34
34A
AW0191789
5
TB 120 – 01-97 through 01-01 3 - 63

Boom speed switch
0191003 1 Boom speed switch
1 3020019 1 Switch
2 0191004 1 Wire harness, boom speed switch
122
1D
1D
122 NO C NC
125A NO C NC
125
125A
125
4 1 AW0191003
3 - 64 TB 120 – 01-97 through 01-01

Drive speed switch
0191791 1 Drive speed switch
1 0191790 1 Wire harness, drive speed switch
2 3020059 1 Switch
3
122A
122
2
21 22
24 23 NC
NO
NO
14 13 NC
1
11 12
1D
PR1
4 5 AW0191791
TB 120 – 01-97 through 01-01 3 - 65

Extend cut-out switch
0190813 1 Extend cut-out switch
1 3020019 1 Switch
2 0190814 1 Wire harness, extend cut-out switch
16E
1D
1D
16E NO C NC
34 NO C NC
11B
11B
34
4 1 AW0190813
3 - 66 TB 120 – 01-97 through 01-01

Proximity switch
0191578 1 Proximity switch
1 3020120 1 Switch, proximity
2 3049859 1 Connector, 6 pin plug
3 3049860 1 Lock wedge, 6 pin plug
4 3040342 6 Socket contact
4 1
3 ORG
SOCKET 1
2
BLU
SOCKET 2
RED
6 1
SOCKET 3
5 2
4 3 WHT
SOCKET 4
BLK
SOCKET 5
GRN
SOCKET 6 AW0191578
TB 120 – 01-97 through 01-01 3 - 67

Controller, drive/steer
3040492 1 Controller, drive/steer
1 2660002 1 Knob
2 3040086 1 Shaft
3 3040146 1 Boot
4 8150145 1 Ring
5 8150146 1 Tension clip
6 3040169 1 Boot clamp ring
7 8150147 2 Cam
8 8150009 1 Fixed cam
9 8150135 4 “E” clip
10 8150148 1 Modified bracket
11 8150138 4 Insulator
13 3020033 6 Microswitch
14 8150136 2 Cam spacer
15 8150149 1 Brass washer
16 8150005 2 Spring return with housing
17 8150004 2 Spring return bolt
18 8150150 2 Washer
19 8150144 2 Washer split 5M black
20 8150143 2 Nut 5M hex
21 8150003 1 Casting, modified
22 3040271 4 Bushing
23 8150094 1 Second axis
24 8150151 1 Bracket, right side
25 8150152 1 Bracket, left side
26 3040073 1 Drive gear
27 3040072 1 Slave gear
28 8150082 2 Blank cam shaft
29 8150013 4 Tension pin
30 8150153 1 Heat sink
31 8150140 4 Screw #4-40 x 1-1/4 inch long
32 8150137 4 Screw #4-40 x 3/4 inch long
33 3040392 1 Pot with bracket and connector
34 8150084 2 Fixed cam
35 8150154 2 Screw metric M4 x 6mm long din 85
36 8150155 2 Washer metric M4
37 8150141 2 Washer metric M3.5 x 16mm long din 85
38 8150156 4 Washer
39 8150142 1 Gate for drive/steer controller
40 3040518 1 Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
3 - 68 TB 120 – 01-97 through 01-01

Controller, drive/steer
2
3
5 4
31 6
38 24
37
25
35
36
} To P.C.
Board
7 8 10
32
40
} To P.C.
Board
13 15 7 28
14
11
34
25 36 39
12 35
A
16 26
27 28
A
+
-
X
B
R
30
17
18
19 2 A View A–A
20 29 33
21 23 24
22
AW3040492
TB 120 – 01-97 through 01-01 3 - 69

Controller, extend/retract
3040526 1 Controller, extend/retract
3040392 1 Replacement potentiometer
1 8150087 1 Knob
3 8150205 1 Washer
4 3040170 1 Gasket
5 8150090 1 Boot clamp
6 1 Circuit board assembly - (not sold separately)
7 8150102 1 Slave gear
8 8150211 2 Standoff
9 8150212 2 Mounting screw
10 8150213 2 Washer
11 3040359 1 Boot
14 1 Cam assembly - (not sold separately)
3 - 70 TB 120 – 01-97 through 01-01

Controller, extend/retract
2
3
5 A
4
A + – X B R A
8
11
10
9
5
Cam assembly
12
12
14
AWV00313
13 13
View A - A
TB 120 – 01-97 through 01-01 3 - 71

Controller, lift/swing
3040568 1 Controller, lift/swing
1 2660002 1 Knob
2 3040086 1 Shaft
3 3040146 1 Boot
4 8150145 1 Ring
6 3040169 1 Boot clamp ring
7 8150009 1 Fixed cam
8 8150135 4 “E” clip
9 8150148 2 Modified bracket
12 8150005 2 Spring return with housing
13 8150004 2 Spring return bolt
14 8150150 2 Washer
15 8150144 2 Washer split 5M black
16 8150143 2 Nut hex 5M
17 8150003 1 Casting, modified
18 3040271 4 Bushing
19 8150094 1 Second axis
20 8150151 1 Right side bracket
21 8150152 1 Left side bracket
22 3040073 2 Drive gear
23 3040072 2 Slave gear
24 8150214 4 Blank cam shaft
25 8150013 4 Tension pin
26 8150153 1 Heat sink
27 8150137 6 Screw #4-40 x 3/4 inch long
28 3040392 2 Pot with bracket and connector
29 8150154 4 Screw metric M4 x 6MM long din 85
30 8150155 4 Washer metric M4
31 5569883 2 Screw metric M3.5 x 14MM long din 85
32 8150156 4 Washer
33 3040518 1 Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
3 - 72 TB 120 – 01-97 through 01-01

Controller, lift/swing
2
3
5 4
6
27
32
31
11
10
29
30
7
9 33
23
24 22
11
10 25 21
22
12 24
23
26
13
14
15 2 28
17 16 19 20
18 AW3040568
TB 120 – 01-97 through 01-01 3 - 73

Section 4. - Factory installed options
TB 120 – 01-97 through 01-01 4-1

AC generator mounting
1 0191015 1 AC generator - (see page 4-5 for parts breakdown)
2 0151513 1 Bar
3 0073163 1 Guard, cable retention
4 0073077 1 Wire harness, AC generator 110 volt
7 0151459 1 Placard, AC generator
4-2 TB 120 – 01-97 through 01-01

ELECTRICAL SCHEMATIC
VALVE GROUNDING
RELAY
CHECK VALVE
MANIFOLD
VP 9
E18
4
9
87a
85
86
87
30
19
9
15
INTERNAL WIRE ASSY NON-PROP
T P CONTROL VALVE
9 28 (TOP
11 5 VIEW) VS
PROP
13 T
CONTROL VALVE
12 LS P
HYDRAULIC GENERATOR
14 20
16 6
HYDRAULIC SCHEMATIC S
PS
67 8
169
5 SWING CIRCUIT
BREAKER
14 (BOTTOM VIEW)
PLATFORM BOX
INNER RAIL OF TURNTABLE
18/19 BOOM WIRE
20 MACHINE
21 2
GENERATOR
0151459
BAR INSTALLATION
169 169
1 HYDRAULIC 5
GENERATOR
UPPER CONTROL
BOX ASSEMBLY
23 22 10
JUNCTION BOX
18 1
169
TURNTABLE WIRE ASSEMBLY 3
HYDRAULIC GENERATOR
INSTALLATION AW0190081
AC generator mounting

20 19 14
20 19 15
S PS M
20 19 15
21 18
13 22
7
1 10 12
20 19 16 6 11
M
3
8 S M P
PS
11
5
4 10
12
18
2 17 18 21
AW0191015
AC generator

AC generator
0191015 1 AC generator
1 3080001 1 Generator, AC hydraulic powered
2 0151457 1 Mounting plate
3 7240012 1 Coupling
4 0151458 1 Motor mounting angle
5 6030029 1 Hydraulic motor, AC generator
6 0151469 1 Bracket, valve mounting
7 6010489 1 Valve, AC generator - (see page 2-33 for parts breakdown)
8 0151484 1 Coupling cover
20 5560031 18 Nut 5/16-18 self locking
21 5560033 8 Nut 3/8-16 self locking
TB 120 – 01-97 through 01-01 4-5

Air line to platform
1 0181276 1 Bulkhead
2 0080759 1 Angle
3 5260013 2 Hose end 1/2 NPT - 1/2 barbed
4 5550010 2 Clamp
5 5010024 1 Air hose, 1/2 inch diameter - 198 ft
6 7714204 2 Plug, 1/2 inch NPT square head
7 7734504 1 Pipe 90° elbow, 1/2 inch NPT
8 7740420 1 Nipple, 1/2 NPT x 2-1/2 inch long
10 5560004 2 Nut 1/4-20 self locking
11 5093004 1 Clamp
4-6 TB 120 – 01-97 through 01-01

4
3
11 6
3
7
PLATFORM FRAME
10 9
MODIFICATION
5
8
6
AW0190097
Air line to platform

WIRING BOX
8 7
MASTER COLDSTART 9
SWITCH SWITCH
STR
GROUND TO
MOUNTING BOLT
6 8 7
10
COLDSTART
KIT
THERMOSTAT
(ON ENGINE)
4
11 2
WIRING BOX
CUMMINS ENGINE
12 13
AW0190098
Coldstart
Cummins engine
Coldstart, Cummins
1 7630014 1 Cold start kit
(kit includes all fittings, nylon tubing and atomizer nozzle - these parts not sold separately)
2 0073080 1 Decal, cold start
3 7630270 1 Thermostat
6 3011201 1 Wire 12 gauge single conductor x 180 inch long
11 5560655 2 Pop rivet #AD32-ABS
13 5560031 2 Nut 5/16-18 self locking
TB 120 – 01-97 through 01-01 4-9

Dual fuel, Continental
1 0191046 1 Dual fuel engine, Continental - (see page 4-14 for parts breakdown)
3 0090492 1 Placard, dual fuel switch
4 0090493 1 Decal, dual fuel instructions
5 0073649 1 Diode wire
6 Kit Item 1 Hydrostatic relief valve - (included in dual fuel kit 0073444)
7 Kit Item 1 Bulk head tee - (included in dual fuel kit 0073444)
8 Kit Item 1 Connector 1/4 NPT x 3/8 tube, brass - (included in dual fuel kit 0073444)
9 0072177 2 LP gas fuel hose
10 0081553 4 Bracket
11 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99)
9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99)
12 0070969 2 Bracket, LP gas cylinder - (includes left and right hand brackets)
13 0070974 1 Coupler, female LPG
14 0081441 1 Placard, caution liquid withdrawal
15 5093004 4 Clamp
16 0080668 1 Relief valve mount bracket
26 984109 8 Nut 3/8-16 hex
4 - 10 TB 120 – 01-97 through 01-01

10
8
7
BRACKET LOCATIONS
16
9 9
17 14 12 23 24 25 26
4
13
15
20 19 18 15 20 19 18 15 6 21 22
11
CONTINENTAL ENGINE WIRING BOX
VACUUM SWITCH
INTERNAL WIRE
78
SOL IGN ASSEMBLY

80 77A
STR
80A
COIL
77A
2
79
77B
77A
5A
80
78
79
77B
2
3
77B
77A
78 WIRING BOX
77B
STARTER
78
FUEL SHUT
OFF VALVE
FILTER LOCK
ENGINE WIRE ASSEMBLY AW0190082
Dual fuel
Continental engine
10
8
BRACKET LOCATIONS 7
16
9 9
17 14 12 23 2 3 4
13
15
20 19 18 15 20 19 18 15 6 21 22
11
CONTINENTAL ENGINE WIRING BOX
INTERNAL WIRE
VACUUM SWITCH
ASSEMBLY
IGN
80 77A
SOL
STR
COIL 80A
77B
77A
78
79
5A
80
24
79
164B
77B
77A
78
6
77B
77A
78
77B
STARTER
78
TIE BACK
FILTER LOCK
ENGINE WIRE ASSEMBLY AW0190094
LP fuel
Continental engine
LP fuel, Continental
1 0181249 1 LP fuel engine, Continental - (see page 4-16 for parts breakdown)
4 984109 8 Nut 3/8-16 hex
5 0073649 1 Diode wire
6 Kit Item 1 Hydrostatic relief valve - (included in dual fuel kit 0073444)
7 Kit Item 1 Bulk head tee - (included in dual fuel kit 0073444)
8 Kit Item 1 Connector 1/4 NPT x 3/8 tube, brass - (included in dual fuel kit 0073444)
9 0072177 2 LP gas fuel hose
11 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99)
9940018 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99)
12 0070969 2 Bracket, LP gas cylinder - (includes left and right hand brackets)
13 0070974 1 Coupler, female LPG
14 0081441 1 Placard, caution liquid withdrawal
15 5093004 4 Clamp
16 0080668 1 Relief valve mount bracket
TB 120 – 01-97 through 01-01 4 - 13

Dual fuel engine, Continental
0191046 1 Dual fuel engine, Continental
1 0190807 1 Engine, Continental - (see page 1-43 for parts breakdown)
2 0073444 1 Dual fuel kit, liquid cooled - (kit includes items 3 through 11)
3 Kit Item 1 Regulator - (not sold separately)
4 Kit Item 1 Filter lock - (not sold separately)
5 Kit Item 1 Hose adapter - (not sold separately)
6 Kit Item 1 LP hose 5/8 inch diameter x 24 inch long - (not sold separately)
7 Kit Item 1 Street 3/8 NPT 45° elbow, brass - (not sold separately)
8 Kit Item 1 Street tee 1/8 NPT, brass - (not sold separately)
12 5090021 1 Elbow 90° street 3/8 NPT brass
13 3020054 1 Vacuum switch - (included with engine)
8130005 1 Replacement switch
14 5230005 1 Gasoline fuel shut-off valve
15 0111515 1 Coolant line 3/8 inch diameter
16 5010006 1 Vacuum hose, 1/4 inch diameter x 13 inch long
18 5090026 2 Clamp
19 5090011 2 Nipple 1/8 NPT brass
21 5031815 1 Elbow 90° male 3/8 NPT
22 7720403 1 Reducer bushing 1/2NPT x 3/8 NPT
23 5033709 1 Male 90° elbow
24 0111513 1 Fuel line 1/4 inch diameter
25 5090013 2 Elbow 90° male 1/8 NPT brass
28 5054601 2 Adapter 1/4 NPT x 3/8 hose
29 5550010 4 Clamp
34 5090006 1 Street 90° elbow, 1/8 NPT
4 - 14 TB 120 – 01-97 through 01-01

Dual fuel engine, Continental
24
27
19
FUEL
PUMP
25
14
23
24
22
29 17
20 18
21
15
29 29
10
1
30
30 CARB
29
6
34
7
32 31 17
18
25
33 13
8
16
3
4 10
26
11 19
28 12 28 12
SHOWN OUT OF TRUE ROTATION
(ANGLE TOWARD BLOCK)
SHOWN OUT OF TRUE ROTATION

(POINT TOWARD BLOCK) AW0191046
TB 120 – 01-97 through 01-01 4 - 15

LP fuel engine, Continental
0181249 1 LP fuel engine, Continental
1 0190807 1 Engine, Continental - (see page 1-43 for parts breakdown)
2 0073444 1 Dual fuel kit, liquid cooled - (kit includes items 3 through 1)
3 Kit Item 1 Regulator - (not sold separately)
4 Kit Item 1 Filter lock - (not sold separately)
6 Kit Item 1 LP hose 5/8 inch diameter x 24 inch long - (not sold separately)
8 Kit Item 1 Street tee 1/8 NPT, brass - (not sold separately)
12 5090021 2 Elbow 90° street 3/8 NPT brass
13 3020054 1 Vacuum switch - (included with engine)
8130005 1 Replacement switch
15 0181250 1 Cover
16 5010006 1 Vacuum hose, 1/4 inch diameter x 13 inch long
18 5090026 2 Clamp
19 5090011 1 Nipple 1/8 NPT brass
21 5031815 1 Elbow 90° male 3/8 NPT
22 7720403 1 Reducer bushing 1/2NPT x 3/8 NPT
23 5033709 1 Male 90° elbow
28 5054601 2 Adapter 1/4 NPT x 3/8 hose
29 5550010 4 Clamp
4 - 16 TB 120 – 01-97 through 01-01

LP fuel engine, Continental
15
FUEL PUMP REMOVAL

(FAR SIDE OF ENGINE)
23
31
22
20
1
21
18 17
29
MANIFOLD
29
5
30
CARB 14
6
10
29
9
29
9
25 24
3
7 18
16
17
13
27
10
D 13 3
19
26 8
SIDE VIEW
28 12 11
SHOWN 90° OUT OF

TRUE ROTATION
(POINT TOWARD BLOCK) AW0181249
TB 120 – 01-97 through 01-01 4 - 17

Headlights and tail lights
1 3067619 2 Headlight, halogen flood
2 3060017 2 Light, turn signal
4 3060018 1 Flasher base
5 3060019 1 Flasher
6 0181376 1 Placard, light switch
7 3040469 1 Relay, 12 volt DC
12 3011201 1 Wire 12 gauge single conductor x 50 feet long
16 5560692 8 Machine screw #10-24 x 1 inch long pan head
17 5560034 11 Nut #10-24 self locking
20 3090006 1 Flexgard tube, 50 feet long
21 5093001 4 Clamp
4 - 18 TB 120 – 01-97 through 01-01

8 8
UPPER CONTROL BOX
17 18
9 7
LIGHT
SWITCH
14 13 IGN
25
START TAILIGHTS
SWITCH
15
SPARE 18/12
25
YELLOW WIRE
14
12
18/12 BOOM WIRE 13
JUNCTION WIRING BOX
FLASHER
HEADLIGHTS SPARE
20 18/12 LIGHTS
YELLOW 12
RELAY
WIRE
JUNCTION WIRING BOX
87
10
YELLOW
BROWN
85 86 30
BLUE
12 11 13
13 14
13
14 13 12 14 13 12 6
14
3 1C
16 17
UPPER CONTROL BOX
19 17 5 4
AW0190999
Headlights and tailights

HYDR OIL TANK
4
6
5
4
20 21 22
2
UPPER CONTROL BOX

3
1
LOWER CONTROL BOX

WIRING BOX
TEMPERATURE SWITCH
INSTALLATION
LOWER CONTROL WIRE TO RELAY

BOX
117
MDM
THROTTLE 10
PLATF/GROUND RELAY
SELECTOR 16
85
4A 12 TEMPERATURE 15 18
SWITCH
9
7 155A 155A 117 117
WARM-UP
SWITCH 11 PROPORTIONAL
15 16 13 CONTROL VALVE
14
78
8 12
JUNCTION
BOX
155
10 ORANGE/BLUE, RED BRAND #19

10 SPARE WIRE
(18")
16 155 155 155 14
WARM-UP
SWITCH
#1 WIRE ASSY
17
19 10
IGN
ANTI-RESTART
SWITCH
UPPER CONTROL
BOX AW0190124
Hydraulic warm-up

Hydraulic warm-up
1 3020078 1 Temperature switch
2 3040092 1 Terminal strip, 6 circuit slip-0n
3 0191435 1 Placard, warm-up at lower controls
5 0071793 1 Decal, hydraulic warm-up instructions
6 0191436 1 Placard, warm-up at upper controls
15 3090006 1 Flexgard tube, 23 feet long
TB 120 – 01-97 through 01-01 4 - 21

Beacon, dual amber
1 3060043 2 Beacon, amber lens
2 5569711 2 Grommet
4 3011601 1 Wire, 16 gauge single conductor x l20 feet long
9 3040038 1 Fuse holder, in-line
10 3040039 1 Fuse, 10 amp capacity
Wiring box
1
1
164
BLACK
BLACK
RED
RED
5
5
6 8
6
9
7
7
Butt connector
10
4 3 4
3
AW0190096
4 - 22 TB 120 – 01-97 through 01-01

Fuel empty indicator
1 3060079 1 Indicator light
2 3061815 1 Light bulb
3 0181571 1 Placard, fuel empty
4 5090043 1 Close nipple 1/4 NPT
5 5090042 1 Street tee 1/4 NPT
7 3020116 1 Pressure switch, 40 psi
2
1
Junction
wiring box
6
12
77D
Fuel empty
indicator light
10
11
77D
6
77D
11
6
3
10
Filterlock
Wiring box
9
8
77B
77A
77D
Vacuum switch 6
77D
77B
77A
77C
167
4A
4
77C
77D
Engine
8 5
9 7 AW0190093
TB 120 – 01-97 through 01-01 4 - 23

Isolation valve
1 6010495 4 Ball valve, 3/4 NPT
2 6010498 1 Ball valve, 1-1/2 NPT
3 5058824 2 Clamp, suction hose
5 5022903 4 Adapter union, 3/4 NPT
6 5060505 4 Male pipe nipple, 3/4 NPT
11
7 6
5
10 8 9
1
To hydraulic pump "T" To emergency power unit

Hydraulic
oil reservoir
To pump control valve "T" To emergency power unit
10
10
To hydraulic
pump suction
3 4 4
2
3 AW0190091
4 - 24 TB 120 – 01-97 through 01-01

Motion alarm, drive
1 3040129 1 Motion warning alarm, standard
PLATFORM BOX
139
3 SPARE
18/12
BOOM 1 1
WIRE
39
9
BLACK
18/12 BOOM
JUNCTION WIRE
BOX RED
MOTION ALARM
5
SPARE
18/12
39
BOOM
10 WIRE 10
39
4
39
2 11
6
7
8 AW0190095
TB 120 – 01-97 through 01-01 4 - 25

Sandblast kit
1 0191058 1 Bellows, lift cylinder
2 0071982 1 Bellows, slave level cylinder
3 0071982 1 Bellows, master level cylinder
4 0191059 1 Cover, turntable
5 0191060 1 Cover, turntable
6 0191061 20 Cover, base boom
7 0191062 28 Cover, inner boom
8 5550037 2 Clamp
9 5550060 2 Clamp
10 5550105 2 Clamp
11 5550152 1 Clamp
4 - 26 TB 120 – 01-97 through 01-01

12 13
12 13
12 13
5
4
10
SLAVE 1
LEVEL
CYL
LIFT CYL 10 11
MASTER
9 8 LEVEL
CYL
AW0190087
Sandblast kit

32
27 27 27
31
TO ROD END OF A2A1 TO BASE END OF
STEER CYLINDER STEER CYLINDER FROM DRIVE
36 MOTOR CASE
STEER CUT-OUT TO CENTER POST DRAIN
VALVE PORT #1 25
20 FROM DRIVE
24 23 MOTOR CASE
24 DRAIN
26
A
B
34 C
4 D
C 8 STEERING
23 FLOAT
A
31 33 VALVE
32
23
A
21 22
C 24
20 35
9
2
12 8
29 B
1 4
B
16
3
14
7
13 SECTION A-A
6
SCALE 1/2
5
14 4
SECTION B-B 30
COUNTER WEIGHT
37
15
SECTION C-C
19 17 10 DRAG LINK CRADLE
PLATFORM ROTATOR
COVER
28
38
28
33
AWA11037
11 TOW BAR CRADLE 6
6
18 19
Tow package

Tow package
1 0110831 1 Pin, tow bar
2 0110833 1 Pin, drag link
3 0110493 1 Pin, drag link - outer
4 0110463 1 Tow bar
5 0111130 1 Tie rod
6 0111464 1 Bracket, chassis
7 0080884 1 Steering lug
8 0111465 1 Tie rod
9 0111520 1 Rotator stop
10 0110836 2 Drag link storage cradle
11 0112032 2 Tow bar storage cradle
12 5550005 1 Clamp
13 2690001 1 Bearing, self aligning
14 5561550 2 Cotter pin
15 5580002 1 Snapper pin
16 5560189 2 Roll pin 3/16 inch diameter x 1-1/4 inch long
19 5560039 2 Nut 1/2-13 self locking
20 6010616 1 Steering float valve
28 0082171 2 Decal, towing instructions
29 0090760 1 Decal, float valve
30 0082203 1 Decal, danger crushing hazard
31 0111426 1 Mount angle
32 0111490 1 Steer cut out valve - (see page 2-79 for parts breakdown)
33 0111345 1 Mounting bar - (before 6-12-2000)
0181921 1 Mounting bar - (after 6-12-2000)
34 0181676 1 Chain/plate
35 0181675 2 Carriage bolt, special 3/4-16 x 5-1/2 inch long
36 5560287 2 Pin
37 0082164 1 Decal, danger do not ride
38 0082160 1 Decal, danger tow package
TB 120 – 01-97 through 01-01 4 - 29

Oil pressure gauge, Cummins
1 5210009 1 Oil pressure gauge
3 5090018 1 Pipe tee
4 5033703 1 Male 90° elbow
5 5038801 1 Female adapter
5
2 4
Engine oil filter

AW0190126
4 - 30 TB 120 – 01-97 through 01-01

Upper control box cover
1 0191315 1 Cover, upper control box
2 5560657 4 Pop rivet 1/8 inch aluminum #RVT-AD48 ABS
3 5560656 4 Pop rivet 1/8 inch aluminum #RVT-AD46 ABS
Position of cover
1 when not in use
2
Rear view — upper control box Secure cover with snaps
at rear when controls
are in use
1
1
3
Front view — upper control box AW0190100
TB 120 – 01-97 through 01-01 4 - 31

Upper control box lights
1 0072004 1 Light bracket
2 3060008 2 Light
4 5569003 1 Grommet
10 5560034 2 Nut #10-24 self locking
11 3011601 1 Wire, 16 gauge single conductor x 12 inch long
Upper control box 1

1
7
ENGINE
11 14
8
4C
EMER POWER BRACKET

MOUNTING
SCREW
12 4
14
13
GROUND
8
9
56 10
2 3 2
4
Light bracket
1
7 3
2 AW0190092
4 - 32 TB 120 – 01-97 through 01-01

Work lights
1 3064413 2 Light, incandescent with clamp bracket
3067620 2 Light, halogen with clamp bracket
2 5093019 7 Hose clamp
4 5569003 1 Grommet
9 3011601 1 Wire, 16 gauge single conductor x 80 inch long
10 3040114 1 Connector, in-line 16/14 wire
1 1
8 8
14 14
10
13 8
Light 4 14 Light
12
11
Upper control box
terminal strip
2
3
1
3
2
5
6
7
AW0080768
TB 120 – 01-97 through 01-01 4 - 33

index
A Cold start kit, 4-9
Collar, 1-38
AC generator valve, 2-33
Control rod, 1-43
Access cover, chassis ends, 1-2
Control valve, axle jacking, 2-2, 2-22
Access cover, drive, 1-2
Control valve, non-proportional, 2-14, 2-16
Access cover, steer, 1-2
Control wire #1, 1-32
Adapter plate, centerpost, 1-11
Controller, drive/steer, 3-55, 3-68
Adjustment bolt, 1-11
Controller, lift/swing, 3-72
Adjustment ring, Fairfield swing drive, 1-11
Corrosion inhibitor, 3-25, 3-31, 3-39, 3-47, 3-55
Air cleaner, 1-54, 1-58, 1-60, 1-62
Coupler, female LPG, 4-10, 4-13
Air cleaner access door, 1-66
Coupling cover, 4-5
Air cleaner mounting band, 1-58, 1-60
Cover gasket, 2-69, 2-70
Air cleaner reducer hose, 1-54
Cover plate, 2-69, 2-70
Air hose, 4-6
Cover, electrical outlet, 3-60
Air inlet hood, 1-58, 1-60
Cover, platform rotator, 1-34
Air inlet tube, 1-60
Cover, upper control box, 4-31
Air intake hose, 1-44, 1-54, 1-60
Cylinder anchor, 1-22
Air intake tube, 1-44, 1-58, 1-60
Cylinder, axle extend, 1-4, 2-41
Ammeter, 3-39
Cylinder, extension, 2-42
Anchor bolt, 1-24, 1-28
Cylinder, jacking, 2-47, 2-48, 2-49
Angle, radiator, 1-40
Cylinder, lift, 2-43
Angle, radiator mounting, 1-46, 1-50
Cylinder, master level, 1-8, 1-11, 2-50, 2-51, 2-52, 2-53
Anti-cavitation valve, 2-2, 2-34
Cylinder, slave level, 2-54, 2-58
Audio alarm, 3-25, 3-31, 3-39, 3-55
Cylinder, Slave level, 2-55
Axle interlock valve, 2-6, 2-35
Cylinder, steering, 2-59, 2-60, 2-61, 2-62
B D
Ball valve, 1-1/2 NPT, 4-24
Decal set, junction wiring box, 3-47, 3-52
Ball valve, 3/4 NPT, 4-24
Decal set, non-proportional control valve, 2-10, 2-14
Base plate, cam valve, 2-37
Decal set, upper control box, 3-55
Battery box, 3-3, 3-9, 3-15
Decal, attach fall restraint, 1-73
Battery disconnect switch, 3-3, 3-9, 3-15
Decal, blue arrow, 1-73
Battery ground wire, 3-4, 3-10, 3-16
Decal, caution do not use boom, 1-73
Battery hold down, 3-3, 3-9, 3-15
Decal, cold start, 4-9
Battery hold down angle, 3-3, 3-9, 3-15
Decal, danger crushing hazard, 4-29
Battery hold down bolt, 3-3, 3-9, 3-15
Decal, danger cylinder failure, 1-73
Battery, 12 volt DC - 550 CCA, 3-3, 3-9, 3-15
Decal, danger do not reach, 1-73
Beacon, amber lens, 4-22
Decal, danger do not ride, 4-29
Bearing spacer, 1-8, 1-34
Decal, danger electrical hazard, 1-73, 3-55
Bearing, self aligning, 1-8
Decal, danger EMS tampering, 1-73
Bellows, lift cylinder, 4-26
Decal, danger rotating engine parts, 1-73
Bellows, slave level cylinder, 4-26
Decal, danger tow package, 4-29
Boom angle sensor, 1-16
Decal, danger you must not operate, 1-73
Booms, 1-21
Decal, diesel fuel, 1-73
Boot, 3-72
Decal, dual fuel instructions, 4-10
Boot clamp ring, 3-72
Decal, electric/manual emergency bleed down, 3-47
Bracket, LP gas cylinder, 4-10, 4-13
Decal, emergency bleed down, 3-47, 3-55
Bracket, radiator support, 1-40, 1-46, 1-50
Decal, EMS CB location, 3-47
Bracket, valve mounting, 4-5
Decal, EMS lights, 3-25, 3-32, 3-40
Decal, EMS status, 3-48
C Decal, float valve, 4-29
Cable guide, 1-22, 1-24, 3-47 Decal, high range selector location, 1-73
Cable retainer, 1-22 Decal, high range selector valve, 1-73
Cam valve, 2-37 Decal, hydraulic oil, 1-73
Cap, wheel service, 1-8 Decal, hydraulic warm-up instructions, 4-21
Cartridge counterbalance valve, 1-28 Decal, inspect wire ropes, 1-73
Cartridge holding valve, 2-54, 2-57 Decal, lift/tie down, 1-73
Cartridge valve with coil, 2-43 Decal, lower control instructions, 1-73
Centerpost and manifold, 2-38 Decal, lower controls symbols, 1-73
Centerpost and manifold -, 2-38 Decal, lube recommendations, 1-73
Check valve, 2-48 Decal, made in USA, 1-73
Check valve, orificed, 2-32 Decal, notice manual reorder, 1-73
Circuit breaker, 15 amp capacity, 3-25, 3-31, 3-39, 3-60 Decal, OmniQuip logo, 1-73
Circuit breaker, 2.5 amp capacity, 3-47 Decal, operating manual enclosed, 1-73
Circuit breaker, 20 amp capacity, 3-22, 3-55 Decal, platform latches, 1-73
Circuit breaker, 25 amp capacity, 3-25, 3-31, 3-39 Decal, rear door, 1-73
Circuit breaker, 3 amp capacity, 3-25, 3-31, 3-39, 3-47, 3-55 Decal, rotate while greasing, 3-26, 3-32, 3-40
Clamp, T-bolt, 1-54 Decal, safe operation information, 1-73
Clevis pin, 1-43 Decal, Snorkel brand logo, 1-73
TB 120 – 01-97 through 01-01 index 1

Index
Decal, TB 120 logo, 1-73 Gasoline fuel shut-off valve, 4-14
Decal, terminal strip, 3-4, 3-10, 3-16 Gear hub, 1-4, 1-8, 1-74, 1-76
Decal, towing instructions, 4-29 Generator, AC hydraulic powered, 4-5
Decal, upper controls symbols, 1-73 Gravity gate, platform, 1-36
Decal, warning stripes, 1-73 Guard, boom switch, 1-23
Decal, yellow arrow, 1-73 Guard, cable retention, 4-2
Diagnostic nipple, 2-6 Guide bar, 3-3, 3-9, 3-15
Diode stand off, 3-52
Door latch, 1-36, 1-66 H
Door spring, 1-66, 1-68
Headlight, halogen flood, 4-18
Door striker, 1-66
High range speed selector valve, 2-2, 2-68
Drag link storage cradle, 4-29
Hinge, air cleaner access door, 1-66
Drive motor with brake, 1-4, 1-8, 2-30
Horn, 12 volt DC, 3-3, 3-9, 3-15
Drive valve, 4 wheel drive, 2-2, 2-24
Hose carrier, 1-31
Dual fuel kit, liquid cooled, 4-14, 4-16
Hour meter, 3-25, 3-31, 3-39
Dual holding valve, platform rotation, 1-38, 2-63
Hydraulic motor, AC generator, 4-5
Dual sequence valve, 2-26, 2-28
Hydraulic oil reservoir, 2-69, 2-70
Dual sequence valve, 4 wheel drive, 2-65
Hydraulic oil return filter, 2-72
Dual sequence valve, left hand, 2-64
Hydraulic pump, 2-71
Hydraulic pump and fittings, 1-43, 1-49, 1-53
E
Elbow, 2 inch 90° rubber, 1-58 I
Elbow, 3 inch 90° rubber, 1-58, 1-60
Instrument panel, 3-25, 3-31, 3-39
Electrical hazard
Insulator angle, 3-3, 3-9, 3-15
See inside front cover
Insulator boot, 3-4, 3-10, 3-16, 4-23
Electrical outlet box, 3-60
Isolator, multi-battery, 3-3, 3-9, 3-15
Emergency power motor/pump, 2-66, 2-67
EMS warning light, clear, 3-26, 3-32, 3-56 J
EMS warning light, green, 3-26, 3-32, 3-55
EMS warning light, red, 3-26, 3-32, 3-56 Jacking cylinder, 2-2, 2-45, 2-46
Engine adapter, 1-43 Jumper wire, 1-43
Engine isolator, 1-57
Engine mount, 1-40, 1-46, 1-50 K
Engine mount washer, 1-40, 1-46, 1-50, 1-57 Knob, gate hinge pin, 1-36
Engine mount, front left hand, 1-49, 1-53
Engine mount, front right hand, 1-49, 1-53
Engine mount, rear, 1-49, 1-53
L
Engine tray, 1-57 Latch adjust lever, 1-68
Engine, Continental TM-27, 1-43 Latch stop, 1-36
Engine, Cummins 3.3, 1-57 Length transducer, 1-64
Engine, Cummins 4B, 1-49, 1-53 Lift cylinder, 1-11, 2-43
EPS anti-restart module, 3-39 Light bracket, 4-32
Exhaust gasket, 1-43 Light module, EMS, 3-48
Exhaust pipe, 1-44, 1-54 Light, halogen with clamp bracket, 4-33
Extend manifold, 1-21 Light, incandescent with clamp bracket, 4-33
Extension cylinder, 1-21, 1-28 Light, turn signal, 4-18
Link pin, 1-21
F Link, 60° indicator, 1-11
Liquid level gauge with thermometer, 2-69, 2-70
Fan shield, 1-40, 1-46 Lock pin, 1-4, 1-8
Filler breather cap, high neck, 2-69 Lower radiator hose, 1-54
Filter, 2-72 Lower retract cable anchor, 1-21
Filter condition indicator, 3-25, 3-31, 3-39 Lower retract cable guide, 1-21
Filter, sump strainer, 2-69, 2-70 LP gas cylinder, liquid withdrawal, 4-10, 4-13
Flasher base, 3-48, 4-18 LP gas fuel hose, 4-10, 4-13
Flexible coupling, 1-43, 1-49, 1-53
Flow control cartridge valve, 3 GPM, 2-12
Flow divider/combiner valve, 2-26, 2-28
M
Foot switch, 3-59 Manual bleed down cartridge valve, 2-43
Front engine mount bracket, 1-57 Microswitch, 3-72
Fuel filter, 1-43 Motion warning alarm, standard, 4-25
Fuel gauge, 1-14 Motionpac controller, backup, 3-3, 3-9, 3-15
Fuel hose, 1-40, 1-45, 1-50 Motionpac controller, primary, 3-3, 3-9, 3-15
Fuel tank strap, 1-14 Motor mount, front left hand, 1-43
Fuel tank, 40 gallon capacity, 1-14 Motor mount, front right hand, 1-43
Fuse holder, in-line, 4-22, 4-32, 4-33 Motor mount, rear left hand, 1-43
Fuse, 10 amp capacity, 4-22, 4-32, 4-33 Motor mount, rear right hand, 1-43
Motor mounting angle, 4-5
G Motor, swing drive, 1-12
Mount angle, 1-43
Gas spring, 1-68
index 2 TB 120 – 01-97 through 01-01

Index
Mount plate, actuator module, 3-32 Platform rotator, 1-34, 1-38, 2-74, 2-75
Mount plate, overflow reservoir, 1-40, 1-46, 1-50 Power wire, 1-31
Mount strap, hydraulic oil reservoir, 1-15 Pressure manifold, 2-76
Mount, air cleaner, 1-54 Pressure manifold valve, 2-40
Mounting bracket, 1-43 Pressure relief valve , 2-22
Mounting bracket, air cleaner, 1-54 Pump control valve, 2-77
Mounting bracket, fuel filter, 1-57 PWM module, 3-25, 3-31, 3-39
Mounting frame, platform rotator, 1-38 Pylon, platform rotator, 1-38
Muffler, 1-54
Muffler, standard, 1-49, 1-53 R
Radiator, 1-40, 1-45
O Radiator bracket, 1-45
Oil pressure gauge, 4-30 Radiator cap, 1-45, 1-50
Overflow bottle mount bracket, 1-45 Radiator cap - 15 PSI, 1-40, 1-46
Overflow reservoir, 1-40, 1-46, 1-50 Radiator cushion, 1-40, 1-45, 1-46, 1-50
Radiator hose, 1-40
P Radiator hose, lower, 1-46, 1-50
Radiator hose, upper, 1-46, 1-50
Pad plate, 1-22
Radiator mount angle, 1-45
Panel, drilled, 3-52
Radiator overflow hose, 1-40, 1-46, 1-50
Pin guard, 1-21
Rear engine mount bracket, left hand, 1-57
Pin lock, 1-8, 1-11, 1-16, 1-21, 1-22, 1-28, 1-34
Rear engine mount bracket, right hand, 1-57
Pin lock retainer, 1-4
Receptacle, GFCI outlet - 20 amp, 3-60
Pin, axle extend cylinder base end, 1-4
Record box, 1-73
Pin, axle extend cylinder rod end, 1-4
Record pouch, 1-73
Pin, cable retainer, 1-21
Relay with mounting tab, 3-48
Pin, cylinder anchor, 1-22
Relay, 12 volt DC, 3-37, 3-45, 3-47, 3-52, 4-18
Pin, drag link, 4-29
Relief valve mount bracket, 4-10, 4-13
Pin, extend sheave, 1-21, 1-28
Rod, 60° indicator, 1-11
Pin, gate hinge, 1-36
Roller spacer, aluminum gravity gate, 1-36
Pin, master level cylinder base end, 1-8, 1-11
Roller spacer, steel gravity gate, 1-36
Pin, master level cylinder rod end, 1-16
Roller, aluminum gravity gate, 1-36
Pin, platform to tip boom, 1-34
Roller, steel gravity gate, 1-36
Pin, retract sheave, 1-22
Rotation bearing gear, 1-2
Pin, slave level cylinder to platform, 1-34
Rubber bumper, 1-66, 1-68
Pin, slave level cylinder to tip boom, 1-22
Rubber door latch, 1-24
Pin, steering arm, 1-8, 1-21
Pin, tie rod, 1-8
Pin, tow bar, 4-29
S
Placard, 125 volts 15 amps, 1-73 Scraper pad, left hand axle, 1-4
Placard, AC generator, 4-2 Scraper pad, right hand axle, 1-4
Placard, ANSI standard, 1-73 Selector valve, 2-26, 2-28
Placard, backup EMS status, 3-47 Series parallel package, left hand, 2-2, 2-28
Placard, battery disconnect switch, 3-3, 3-9, 3-15 Series parallel package, right hand, 2-2, 2-26
Placard, blank, 3-25, 3-31, 3-39, 3-56 Sheave, 1-22
Placard, caution liquid withdrawal, 4-10, 4-13 Sheave cage, 1-21
Placard, caution serial number, 1-73 Sheave, extend cable, 1-21, 1-28
Placard, danger axle/jack, 1-73 Shuttle valve, 2-2, 2-12, 2-78
Placard, danger do not alter switch, 1-73 Siren, tilt alarm, 3-55
Placard, danger foam filled tires, 1-73 Slave level cylinder, 1-21, 2-54
Placard, dual fuel switch, 4-10 Slide pad, 1-4, 1-19, 1-21, 1-22, 1-24, 1-28, 1-31
Placard, EMS instructions, 3-55 Slide pad mount, 1-22
Placard, EMS operation, 1-73 Slide pad shim, 1-4, 1-21, 1-24, 1-28
Placard, engine protection system, 3-25, 3-31, 3-39 Slide pad spacer, 1-22, 1-23, 1-24
Placard, engine rpm, 1-73 Solenoid, 1-43
Placard, fuel empty, 4-23 Spacer, door striker, 1-66
Placard, light switch, 4-18 Spacer, tie rod mounting, 1-8
Placard, lower controls, 3-25, 3-31, 3-39 Spring, torsion, 1-36
Placard, lug nut torque, 1-73 Steer cut-out valve, 2 wheel drive, 2-79
Placard, platform capacity 500 pounds, 1-73 Steer cut-out valve, 4 wheel drive, 2-2
Placard, platform identification, 1-73 Steering arm, 1-8
Placard, upper control box front, 3-55 Steering float valve, 4-29
Placard, upper control box top, 3-55 Support, inner retract wiffle, 1-21
Placard, warm-up at lower controls, 4-21 Swing drive, 1-11, 1-12, 1-78, 1-80
Placard, warm-up at upper controls, 4-21 Swing drive brake, 1-82
Plastic track link, 1-21, 1-31 Swinging gate, platform, 1-36
Plate, engine adapter, 1-49, 1-53 Switch, 3-64, 3-66
Plate, slide pad mounting, 1-28 Switch knob, 3-25, 3-31, 3-39
Platform, 1-34 Switch seal, 3-55
Platform foot switch, 3-22, 3-59 Switch, anti-restart, 3-55
TB 120 – 01-97 through 01-01 index 3

Index
Switch, emergency stop push/pull, 3-31, 3-39, 3-55 Wire harness, turntable, 3-3, 3-9, 3-15
Switch, keyed start, 3-25, 3-31, 3-39 Wire harness, upper control box internal, 3-56
Switch, magnetic, 3-25, 3-31 Wire harness, wiring box internal, 3-25, 3-31, 3-39
Switch, oil pressure, 1-43, 1-49, 1-53, 1-57 Wire rope anchor, 1-21
Switch, push button, 3-55 Wire rope crimp sleeve, 1-63
Switch, toggle, 3-25, 3-31, 3-39, 3-47, 3-48, 3-55, 4-2, 4-9, Wire rope, extend, 1-28
4-10, 4-18, 4-21, 4-32 Wire rope, inner extend, 1-21
Wire rope, inner retract, 1-21
T Wire rope, retract, 1-21
Wiring box panel, 3-45
Tail pipe, 1-54, 1-58, 1-60
Wiring box, lower controls, 3-25, 3-31
Temperature gauge, 3-25, 3-31, 3-39
Temperature sensor, 1-57
Temperature switch, 4-21
Terminal strip, 10 circuit slip-on, 3-48
Terminal strip, 12 circuit .188 tab slip-on, 3-52
Throttle actuator, 1-49, 1-53, 1-57
Throttle arm, 1-43
Throttle lever extension, 1-57
Thrust bearing, 1-8
Tie rod, 1-8
Tilt alarm sensor, 3-3, 3-9, 3-15
Tire and wheel, 1-84
Torque plate, platform rotator, 1-38
Tow bar, 4-29
Tow bar storage cradle, 4-29
Tube clamp, upper, 1-19, 1-32
U
Upper radiator hose, 1-54
V
Vacuum hose, 4-14, 4-16
Vacuum switch, 4-14, 4-16
Valve spacer, 1-38
Valve, AC generator, 4-5
Valve, axle jacking, 2-22
W
Warning light, tilt, 3-55
Warranty
See inside back cover
Wheel nut, 1-84
Wheel stud, 1-8
Wheel stud wedge, 1-8
Wiffle, inner extend, 1-21
Wiffle, inner retract, 1-21
Wiffle, outer, 1-21
Wire harness, AC generator 110 volt, 4-2
Wire harness, BDU, 3-48
Wire harness, boom calibration, 3-4, 3-10, 3-16
Wire harness, boom calibration switch, 3-61
Wire harness, boom lift switch, 3-63
Wire harness, boom speed switch, 3-64
Wire harness, Continental engine, 3-3
Wire harness, control #1, 3-4, 3-10, 3-16
Wire harness, control #2, 3-4, 3-10, 3-16
Wire harness, Cummins engine, 3-9, 3-15
Wire harness, drive speed cut-out, 3-3, 3-9, 3-15
Wire harness, drive speed switch, 3-65
Wire harness, EPS, 3-39
Wire harness, extend cut-out switch, 3-66
Wire harness, instrument panel, 3-4, 3-10, 3-16
Wire harness, junction wiring box internal, 3-47
Wire harness, motionpac backup, 3-4, 3-10, 3-16
Wire harness, motionpac primary, 3-4, 3-10, 3-16
Wire harness, platform foot switch, 3-59
Wire harness, power wire, 3-4, 3-10, 3-16
Wire harness, terminal strip, 3-4, 3-10, 3-16
index 4 TB 120 – 01-97 through 01-01

LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as
a result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s
Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the
normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.
Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if
such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely
affects the stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not
limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not
limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts
Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not
limited to hydraulic fluid, filters and lubrication.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or
type of environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not
limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost
orders, lost rental revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,
unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice
President-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.
SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT
LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom
the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service
Department for further assistance.
Effective July 1995

Maintenance and Schematics
Maintenance information
The parts drawings located in the repair parts sections, Parts should be thoroughly inspected before restoring to
are designed for use as a guide for proper disassembly service at the time of reassembly. Burrs, nicks or
of the machine and components as well as for parts re- scratches may be removed from machined surfaces by
placement. Always refer to the hydraulic system installa- honing or polishing with #600 crocus cloth, followed by a
tion drawings and the electrical wiring diagram before thorough cleaning in an approved cleaning solvent, and
removing or disassembling associated parts. blown dry with compressed air. Do not alter the contour
of any part. If this operation does not restore the part to a
CAUTION serviceable condition, replace the part. Replace all
Do not attempt to disconnect or remove any hydrau- O-rings, seals, and gaskets at reassembly. Use new roll
lic line before reading and understanding all text pins or cotter pins. Dip all packing rings and seals in hy-
concerning the system hydraulics. In most cases, draulic oil before reassembling in cylinder and manifold
disassembly of the machine will be obvious from the installations. Replace any part having imperfect threads.
illustration. In general, units that have been disassembled can be
reassembled by reversing the order of disassembly.
When disassembling or reassembling components,
complete the procedural steps in sequence. Do not par- Remember that the service life of a machine can be in-
tially disassemble or assemble one part, then start on creased by keeping dirt and foreign materials out of the
another. Always check your work to assure that nothing vital components. Precautions have been taken to safe-
has been overlooked. guard against this; shields, covers, seals and filters are
provided to keep air and oil supplies clean; however,
The following list is a gentle reminder when disassem-
these items must be maintained on a scheduled basis in
bling or assembling the machine.
order to function properly.
ü Always be conscious of weight. At any time air or oil lines are disconnected, clean sur-
ü Never attempt to lift heavy objects without the aid of rounding areas as well as the opening and fittings them-
a mechanical device. selves. As soon as a line or component is disconnected,
ü Do not allow heavy objects to rest in an unstable cap or cover all openings to prevent the entry of dirt or
foreign materials.
condition.
New parts should remain in their container until they are
ü Always make sure work platform is in stowed ready to be used.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the Clearly mark or tag hydraulic lines and electrical wiring
hydraulic hose from the motor/pump unit to the lift connections when disconnecting or removing them from
cylinder. unit. This will assure that they are correctly reinstalled.
ü When raising a portion of the machine, be sure that Proper assembly is critical to the successful rebuilding
of any unit. Carefully inspect any parts which are to be
adequate blocking is properly positioned - Do not
reused. If in doubt, replace.
depend on lifting device to hold and secure weight.
ü If a part resists removal, check to see if all “SAFETY FIRST” is a good slogan.
fasteners, electrical wiring, hydraulic lines, etc., Replace any guards and protective devices that have
have been removed or that other parts are not been removed to carry out maintenance and repair
interfering. work.
TB 120 – revised December 2001 1

Maintenance schedules
Snorkel has established a Preventive Maintenance They also require that all placards and decals on the unit
Schedule that includes Daily Maintenance (Operator's are to be inspected.
Inspection), 90 Day or 150 Hour (frequent) Maintenance
All placards and decals must be in place and legible. Use
and Yearly or 500 Hour (annual) Maintenance, to detect
the placards installation drawing and parts listing in the
any defective, damaged or improperly secured parts
repair parts section 1 of this manual to check these plac-
and provide information regarding lubrication and other
ards and decals.
minor maintenance items.
Snorkel recommends that you make additional copies of
The Maintenance Schedule following, outlines the re-
the Preventive Inspection Maintenance Checklist forms
quirements of these maintenance checks for each time
for your use in performing these inspections.
interval. The Operator's Daily Maintenance and inspec-
tion must be performed by a trained operator. All other DANGER
maintenance and inspections must be performed by a
Failure to perform the Preventive Maintenance at
trained service technician only.
the intervals outlined in the Maintenance Schedule
Note that the 90 Day or 150 hour (frequent) and yearly or may result in a unit being operated with a defect that
500 hour (annual) Maintenance, require use of the Pre- could result in INJURY or DEATH of the unit opera-
ventive Inspection Maintenance Checklist to pinpoint all tor. Do not allow a unit to be operated that has been
inspection items. Retain a copy of these forms for your found to be defective.
records.
Repair all defects before returning the unit to service.
Daily maintenance
(operator’s inspection)
Components Service Required
Axle/boom interlock Check operation
Emergency power motor/pump Check operation
Air filter Check condition
Engine oil Check oil level
Fuel leaks Visually inspect (hoses, connections, etc.)
Fuel tank cap Visually inspect (installation)
Engine coolant Check fluid level
Engine fuel level Check fuel gauge
Bolts and fasteners Visually inspect (looseness)
Platform gate Visually inspect (operation)
Slide pads Visually inspect (boom wear marks)
Structural damage and welds Visually inspect (weld cracks, dents)
Tires and wheels Visually inspect (condition)
Battery fluid level Check fluid level
Battery terminals Visually inspect (corrosion)
Charging system Visually inspect (belt, gauge)
Control switches Visually inspect (operation)
Wiring harnesses Visually inspect (installation, condition)
Hydraulic leaks Visually inspect (hoses, tubes, fittings)
Hydraulic oil Check fluid level
Platform rotator hydraulic power unit Check fluid level and operation
Envelope management system EMS Check operation as outlined on page 6
Placards and decals Visually inspect (installation, condition)
2 TB 120 – revised December 2001

Maintenance schedules
90 day or 150 hour maintenance
(trained service technician)
Components Service Required Recommended Lubricant or
Further Instructions
Daily maintenance Perform maintenance as per schedule
Preventive inspection mainte- Perform inspection, complete form Retain copy of checklist
nance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or unread-
in section 1 (repair parts) able decals/placards
Door hinges and latches Lubricate SAE 10W oil or spray lubricant
Rotation bearing Lubricate Conoco Super Sta #2
Above 32° Mobilgrease CM-P
Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC
Tie rods Lubricate Conoco Super Sta #2
Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90
Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90
Platform rotator Refill if disassembled for repairs Consult factory
Platform controller Check smooth operation & speeds
Batteries Check specific gravity 1.260/1.275 at 80° F.
Hydraulic return filter Check condition Replace if dirty
Engine RPM Check for proper engine RPM See engine manufactures
Engine oil and filter Replace per engine owners manual owner's manual
Engine fuel filter Check condition Replace every 6 months or if dirty
Yearly or 500 hour maintenance

(trained service technician
Components Service Required Recommended Lubricant or
Further Instructions
90 day or 150 hour maintenance Perform maintenance per schedule
Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13M
Below 10° Mobil DTE-11M
Hydraulic return filter Replace After 1st. 50 hours, thereafter
at recommended interval
Hydraulic reservoir suction filter Clean and reinstall
Hydraulic pressures Check pressures
Gear hubs Replace fluid Mobil Mobilube HD 80W-90
Swing drive Replace fluid Mobil Mobilube HD 80W-90
Engine coolant Check Condition See engine manufacturer's
owner's manual
Platform rotator hyd. power unit Replace fluid Mobil Mobilube HD 80W-90
Front wheel bearings Clean and repack Conoco Super Sta #2

Service information
Lubrication illustration
11
10
8 6
7
Slide pads 5 1 3
do not lubricate 2 5
4
The illustration locates the lubrication points of the TB 120.
Lubricants Tie rods

Specific lubricants as recommended by Snorkel, should Tie rods (item 3.): Lubricate at recommended interval
be used in maintaining your unit. If in doubt regarding the using lubricant as outlined in the maintenance schedule.
use of lubricants other than those listed, contact Snorkel
Customer Service Department, St. Joseph Missouri, for Swing drive
evaluation and recommendation.
Swing drive (item 4.): To check oil level, remove check
Refer to the above lubrication illustration for location of plug located on the side of the gear box. Unit is full if oil is
item numbers. level with bottom of fill hole or just starts to run out.
Pressure gun application Gear hubs

Service all fittings as indicated in the Maintenance Gear hubs (item 5.): To check and fill Gear hubs:
Schedule and lubrication illustration. Wipe away all ex- 1. Rotate wheel until bottom of filler/drain plug is
cess lubricant from exposed surfaces. Over lubrication about 1 inch above horizontal centerline.
can collect dirt and foreign matter which acts as an abra-
sive. Lubrication of accessory equipment should be in 2. Remove plug with drive ratchet and extension.
accordance with the manufacturer’s recommendations. 3. Fill until lubricant is level with bottom of fill hole.
Rotation bearing Note:

Do not overfill gear hubs as they are not vented and
Rotation bearing (item 1.): Pressure gun lubricate bear- need air space for expansion of oil to prevent damage
ing at recommended interval using lubricant as outlined to hubs.
in the maintenance schedule. Rotate while lubricating.
Lubrication fitting is located on the font plate of the turn- Hydraulic oil reservoir
table.
Hydraulic oil reservoir (item 6.): The fluid level should be
Rotation gear teeth and pinion kept between the low and full marks on the sight gauge
indicator and should be checked with all cylinders fully
Rotation gear teeth and pinion (item 2.): Gear teeth and retracted and the platform in stowed position.
gear box pinion should be lubricated with a spray-on
type open gear lubricant. The interior of the reservoir should be wiped out and
cleaned each time the hydraulic oil is changed.

Service information
The reservoir filler/breather cap should be removed and and in stowed position, drive range switch in “LO” posi-
the cap strainer cleaned with Kerosene, Fuel Oil, or tion, and drive controller fully forward. Oil temperature
other solvent at this time. should be at least 90 degrees.
It is absolutely necessary that only new, clean hydraulic Note:
oil is added. Use extreme caution while observing the condition
Note: indicator because of the motion of the drive wheels.
The condition indicator is best observed from outside
If it becomes necessary to add or use an oil other of the tract of the vehicle wheels to avoid possible
than the recommended fluid, it is important that it be personal injury or machine damage.
compatible and equivalent to the factory fill. Local oil
suppliers can generally furnish this information. When changing the filter element, the oil inside of the fil-
ter element, should be examined for deposits of metal
If questions still remain, contact Snorkel Customer Ser-
cuttings, which is present, could indicate excessive
vice Department, St. Joseph, Missouri, for further infor-
wear in some of the system components.
mation.
Suction strainer
Engines
Suction strainer (item 11.): A 100 mesh strainer is lo-
Engine (item 7.): Refer to the engine manufacturer’s in-
cated within the hydraulic oil reservoir and filters the
struction manual or consult your local engine service
pump suction flow.
representative if engine adjustments or repairs are
needed. The engine MUST be operated in accordance The strainer is cleanable and should be cleaned at the
with manufacturer’s instructions and serviced at recom- time interval shown in the maintenance schedule chart,
mended intervals. using Kerosene, Fuel oil or other solvent and a soft bris-
tled brush.
Door hinges and latches Inspect filter for damage to wire cloth. Holes in the filter
Door hinges and latches (item 8.): After lubricating, re- cloth leak dirt into the pump and other vital hydraulic
move any excess oil or over spray so it will not collect dirt components. If element is damaged, replace.
or debris. When filter has been thoroughly cleaned, reinstall filter
on suction line and tighten securely.
Platform rotator
Platform rotator (item 9.): Platform rotators will require Batteries
lubrication only if disassembled for repairs. Batteries (not shown): Batteries will have longer life if the
Consult factory for proper lubricant if replacement of water level is maintained and they are kept charged. The
platform rotator is required. unit will have better starting characteristics with a fully
charged battery.
Hydraulic oil return filter n cold weather the battery should be maintained at full
Return filter (item 10.): On TB 120 models, the hydraulic charge to keep from freezing. An extremely low or dead
oil return filter is located on the outside of the hydraulic battery can freeze in cold weather. Make sure connec-
oil reservoir. tions are clean and tight.
The filter element is a throw-away type filter and should Make sure charging equipment is operating properly.
be changed after the initial break-in period (approxi-
mately 50 hours operation time). DANGER
Lead-acid batteries produce flammable and explo-
The filter is equipped with a hydraulic pressure gauge to
sive gases. Never allow smoking, flames or sparks
indicate the filter element condition. A by-pass relief
around batteries.
within the filter base is provided and is set to by-pass at
15 PSI. If pressure readings are above 15 PSI, the filter Lead-acid batteries contain sulfuric acid which will
should be changed. damage eyes or skin on contact. When working
The filter condition should be checked at the 90 day or around batteries, always wear a face shield to avoid
150 hour Preventive Inspection Maintenance interval or acid in eyes.
more frequently under extreme working conditions. If acid contacts eyes, flush immediately with clear water
The filter condition indicator is accurate only when the and get medical attention.
engine is running at maximum RPM and pump is dis- Wear rubber gloves and protective clothing to keep acid
charging maximum flow, which occurs only during full off skin, if acid contacts skin, wash off immediately with
speed driving. This requires that the indicator be ob- clear water.
served while the unit is in motion, booms fully retracted

Service information
Boom/Axle Interlock System Inspection: Envelope Management System (EMS):
If following inspection of the unit revels the systems are Use the following procedures to assure that the EMS
not functioning properly, DO NOT allow personnel to op- system is operating properly prior to use of the unit by
erate the unit in an elevated position until the problem operating personnel.
has been located and corrected. DEATH or serious 1. Disconnect primary boom angle transducer, pri-
INJURY of personnel may occur, if the unit should be- mary EMS should error out. ONLY boom retract
come unstable and overturn. should function until inside boom speed switch,
Boom/axles Stowed Platform Interlock System: then ONLY boom lower should function.
2. Disconnect primary boom angle transducer, pri-
The Boom/Axle interlock system is designed to prevent
mary EMS should error out. ONLY boom retract
raising or extending the boom unless axle is extended should function until inside boom speed switch,
and lock pin is in place and to prevent retracting the axle then ONLY boom lower should function.
unless the boom is in the stowed (travel) position (re-
tracted and down). The Boom/Axle interlock system is to 3. Disconnect primary boom angle transducer, pri-
be checked as follows to confirm proper operation. If any mary EMS should error out. ONLY boom retract
should function until inside boom speed switch,
of the following tests are not successfully completed, the
then ONLY boom lower should function.
malfunction MUST be corrected before putting the ma-
chine in service. 4. Disconnect backup boom angle transducer,
backup EMS should error out then the primary
Limited lift and extend with axle retracted. EMS should error out. ONLY boom retract should
With axle retracted, boom down and retracted, function until inside boom speed switch, then
ONLY boom lower should function.
Boom/Axles switch on “BOOM”, Platform/Ground
switch in either position, raise boom and check for auto- 5. Pull out three (3) feet of primary boom length trans-
matic stop slightly above horizontal. Lower boom. Ex- ducer string, primary EMS should error out, boom
t e n d b o o m a n d c h e ck fo r a u t o m a t i c s t o p a t elevation and extension functions should not work.
approximately seven (7) feet of extension. Retract 6. With boom retracted and horizontal, open manual
boom. bleed down valve. Primary EMS should error out,
boom elevation and extension functions should not
Limited lift and extend with axle extended and not work.
pinned.
7. Power up EMS and let unit sit for ten (10) to fifteen
With axle extended, boom down and retracted, (15) minutes without operating booms; Backup
Boom/Axles switch on “Boom”, Platform/Ground switch EMS should give five (5) quick beeps once every
is either position, and lock pin not in place, raise boom minute.
and check for automatic stop slightly above horizontal. 8. Without depressing foot switch, hold Raise/Lower
Lower boom. Extend boom and check for automatic stop at or Extend/Retract controller full on; Boom should
approximately seven (7) feet of extension. Retract boom. not move and EMS should error out within thirty
Axle system inoperative with boom in working posi- (30) seconds.
tion. If the EMS system is not operating properly, follow the
With axle extended and locked, Boom horizontal and ex- procedures outlined in the ENVELOPE MANAGEMENT
tended approximately ten (10) feet, Boom/Axles switch SYSTEM (EMS) CALIBRATION MANUAL for your unit
on “Axles”, Platform/Ground switch on “Ground”, check to recalibrate the system to proper working order.
that you cannot raise or retract axle. Recalibration of your unit will require the following test
Boom/Axles switch operation. wire harnesses:
Axle and boom may be in any position. Platform/Ground Part no. 0191024 – 2 way test harness
switch on “Ground”, check that when switch is set on Part no. 0191025 – 3 way test harness
“Axles” the boom cannot be raised beyond horizontal or
extended beyond seven (7) feet and that no other boom
function operate. When the switch is set on “Boom” that
the axles system in inoperative (cannot lift or extend ax-
les).

Preventive inspection maintenance
90 day or 150 hour checklist
OK OK - No Service Required
Serial Number
✔ Corrective Action Required
X Corrected, (Record description of corrective action).
Inspection Procedures Codes Check OK ✔ X

Lower control station (continued)
(1) Weld cracks, dents and/or rust
Boom/axle selector switch - ground and platform
(2) Installation controls DO NOT work when in axle position (4)
(3) Leaks Emergency bleed down (4)
(4) Operation Emergency shutdown control (4)
(5) Condition
(6) Tightness Booms
(7) Residue buildup Structural (1)
(8) See placards and decals inspection chart Lift cylinder pin caps and tie wire (2,6)
Hydraulic hoses and tubes (3,5)
Extension cylinder pin caps and tie wire (2,6)
Check OK ✔ X Extension cylinder and holding valve (3,4)
Chassis Hose carrier tube (7)
Structural (1) Hose carrier support (7)
Steering cylinder pin caps and tie wire (2,6) Plastic hose track (5)
Steering linkage (4) Electrical wires (5)
Tires (5) Extend/retract wire ropes (2,5,6)
Hydraulic tubes and hoses (3,5) Decals and placards (2,8)
Decals and placards (2,8)
Axle lock pin (2) Platform
Axle interlock cam valve (4) Structural (1)
Jacking and axle extend cylinder (3,4,6) Decals and placards (2,8)
Jacking cylinder holding valve (4) Gravity gate (4)
Drive motor brake (4) Hydraulic hoses and tubes (3,5)
Torque drive wheel lug nuts per placard on wheel (6) Slave level cylinder pin caps and tie wire (2,6)
Right drive motors (3) Slave level cylinder and holding valve (3,4)
Left drive motors (3) Platform mounting bolts (2,6)
Lubrication points
Platform rotator
Turntable Structural (1)
Structural (1) Hydraulic rotator actuator (3)
Torque turntable top bolts @475 ft. lbs. (6) Platform rotation holding valve (4)
Torque turntable bottom bolts @475 ft. lbs. (6) Mounting bolts and pin caps (2,6)
Hydraulic tubes and hoses (3,5)
Centerpost (3) Envelope management system EMS
Centerpost securing bolts (6) Boom angle transducer (4,5)
Lift cylinder pin caps and tie wire (2,6) Boom length transducers (4,5)
Lift cylinder and holding valves (3,4) Primary EMS harness (5)
Emergency bleed down valve (4) Backup EMS harness (5)
Cowling (5,6)
Wire harness (2,5) Upper control station
Decals and placards (2,8) Foot switch, unit will not start when engaged (4)
Master level cylinder pin caps and tie wire (2,6) Foot switch, functions operate when engaged (4)
Master level cylinder and holding valves (3,4) Engine START-STOP (4)
Rotation brake (4) Electric throttle (4)
Rotation backlash (5) Turntable rotation (4)
Correct operators manual in document holder Boom UP - DOWN (4)
System pressure Boom extension IN-OUT (4)
Lubrication points Platform leveling UP-DOWN (4)
Platform rotation (4)
Lower control station Drive range HIGH-LOW (4)
Station selector switch - ground controls Emergency power, all functions (4)
platform controls DO NOT work (4)
Emergency shutdown control (4)
Station selector switch - platform controls
ground controls DO NOT work (4) Gradual start to stop, lift/swing/drive controls (4)
Ground control switches (4) Speed limit switch, 2 speed lift and swing (4)
Turntable rotation (4) Speed limit switch, drive (4)
Boom UP - DOWN (4) Auto retract of jacking cylinder when driving (4)
Boom extension IN - OUT (4) Boom/axle interlock system (4)
Platform leveling UP - DOWN (4) 3-1/2° tilt alarm (4)
Emergency power, all functions (4) 110 volt AC power to platform (2,4)
Platform rotation (4) Horn (4)

Preventive inspection maintenance
Check OK ✔ X Check OK ✔ X
Hydraulic reservoir Optional equipment
Filler./breather cap and tank (6) 110 volt AC hydraulic generator (2,4)
Hydraulic fluid level (5) Dual fuel system (2,4)
Hydraulic filter (3,4) LP gas system and control (2,4)
Motion warning alarm (2,4)
Engine Operation warning light (2,4,6)
Charging system (4) Cold weather start kit - diesel only (2,4)
Air filter (5) Hydraulic system cold weather warm-up kit (2,4)
Hour meter (4) Driving lights (2,4)
Belts and hoses (5) Platform work lights (2,4)
Hydraulic pump (4) Sandblast protection (2,4)
Engine oil (2,5) Air line to platform (2,4)
Battery terminals (6,7) Tow package (2,4)
Battery electrolyte level (5) Optional platform (2,4,6)
Indicator gauges (4,5)
Engine START-STOP (4)
Electric throttle (4)
Electric choke, if equipped (4)
Coolant level (5)
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.
Inspected By: Date

Capscrew torque chart
GRADE SAE GRADE SAE GRADE SAE GRADE SAE GRADE

BOLT 1 OR 2 5 6 8
MARKING
INDETERMINATE MINIMUM MEDIUM
DEFINITION QUALITY COMMERCIAL COMMERCIAL
QUALITY QUALITY
LOW MEDIUM MEDIUM MED. CARBON
MATERIAL CARBON CARBON CARBON ALLOY
STEEL STEEL STEEL STEEL
TEMPERED Q&T Q&T
MIN. TENSILE 64,000 P.S.I. 105,000 P.S.I. 133,000 P.S.I. 150,000 P.S.I.
STRENGTH
BOLT SIZE RECOMMENDED TORQUE VALUES (FT - LBS)
1/4 5 7 10 10.5
5/16 9 14 19 22
3/8 15 25 34 37
7/16 24 40 55 60
1/2 37 60 85 92
9/16 53 88 120 132
5/8 74 120 167 180
3/4 120 200 280 296
7/8 190 302 440 473
1 282 466 660 714
The following rules apply to the chart

1. Consult manufacturers' specific recommendations when available.
2. The chart may be used with both course and fine thread fasteners lightly lubricated.
3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
4. The torque values are given in foot-pounds.
5. Inch pound equivalent may be obtained by multiplying by 12.

Hydraulic schematic
chassis
Snorkel model TB 120 Page 11
Hydraulic schematic
turntable
Page 12 Snorkel model TB 120

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Repair Parts

Manufactured 01-97 through 01-01

About this manual:

© Snorkel – all rights reserved Printed in USA

Service and parts information Valve, proportional. . . . . . . . . . . . . . . . . . . . . . . . . 2-20

TB 120 – 01-97 through 01-01

Turntable electrical, Cummins before 4-20-98 . . . . 3-9

Section 4. - Factory installed options

TB 120 – 01-97 through 01-01

To order service or repair parts Manuals

ANSI and OSHA compliance Record machine information here:

TB 120 – 01-97 through 01-01 i

Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide

Part number Description Quantity Price

ii TB 120 – 01-97 through 01-01

TB 120 – 01-97 through 01-01 1-1

1-2 TB 120 – 01-97 through 01-01

TB 120 – 01-97 through 01-01 1-3

1-4 TB 120 – 01-97 through 01-01

AXLE PIN ASSEMBLY

DWG. 0190782 Snorkel model TB 120 Page 1 - 5

1-6 TB 120 – 01-97 through 01-01

TB 120 – 01-97 through 01-01 1-7

1-8 TB 120 – 01-97 through 01-01

DWG. 0191422 Snorkel model TB 120 Page 1 - 9

Lift and swing

Page 1 - 10 Snorkel model TB 120

TB 120 – 01-97 through 01-01 1 - 11

1 - 12 TB 120 – 01-97 through 01-01

TB 120 – 01-97 through 01-01 1 - 13

1 - 14 TB 120 – 01-97 through 01-01

Hydraulic reservoir mounting, plastic cowling

Reservoir mounting, metal cowling Reservoir mounting, plastic cowling

TB 120 – 01-97 through 01-01 1 - 15

1 - 16 TB 120 – 01-97 through 01-01

DWG. 0191289 Snorkel model TB 120 Page 1 - 17

Booms and hose carrier

Page 1 - 18 Snorkel model TB 120 DWG. 0191556

TB 120 – 01-97 through 01-01 1 - 19

Parts list continued on next page

TB 120 – 01-97 through 01-01 1 - 21

Parts list continued on next page

1 - 22 TB 120 – 01-97 through 01-01

Parts list continued on next page

TB 120 – 01-97 through 01-01 1 - 23

1 - 24 TB 120 – 01-97 through 01-01

103 97 91 158 150

DETAIL "J" DETAIL "G"

101 182 181

178 84 100 98 55 72 98 109

SECTION B-B SECTION C-C

SECTION D-D AW0191553-3

1 - 28 TB 120 – 01-97 through 01-01

DWG. 0190762 Snorkel model TB 120 Page 1 - 29

Page 1 - 30 Snorkel model TB 120 DWG. 0191291

Parts list continued on next page

TB 120 – 01-97 through 01-01 1 - 31