Focus

03.11.
2011 May 2011 Advanced Training BOGE KOMPRESSOREN 1

BOGE air. The air to work.
Focus Controller
03.11.2011 May 2011 Advanced Training BOGE KOMPRESSOREN 2
Focus Controller
Overview of Capabilities
Focus Hardware
Focus Interface
Parameters
Faults
Base Load Switching
Leak Detection
Software Updates
Modules
Focus Basics
General Capabilities
All Ratio Capabilities, Plus:
Control of 1-4 Compressors via Integrated ModBus
Control of VFD Setpoint in SF Machines
Efficiency Display
Leak Detection Mode
Clock/Sequencer Function
More User-Friendly Interface
Two Remote-Switchable Pressure Profiles
Multiple Add-On Modules to Expand Capabilities Further
Focus Basics
Focus Hardware
Focus TAN
Display Module
Focus Basics
Focus Hardware
Focus Base Module
Focus Basics
Focus Hardware
Additional Modules
Focus Controller
Focus Interface
Net/Line Pressure
Compressor Status
Air End
Temperature
Press Right Arrow for Next Screen
Focus Controller
Focus Interface
Net/Line Pressure
Sump/System
Pressure
Compressor Status
Focus Controller
Focus Interface
Hours Until Motor
Servicing Due
Hours Until
Compressor
Servicing Due
Load Cycles Until
Separator
Servicing Due
Battery Voltage
>2.8v is Normal
Focus Controller
Focus Interface
Right Arrow for Next Screen
Total Hours
Idle Hours
Efficiency
Load Cycles
Up Arrow for Leakage Monitor
Focus Controller
Focus Interface
ModBus Status
Key Switch Status
Release Type
Auto Restart
After Power Loss
Delay
Focus Controller
Focus Interface
Pressure Range
Net Pressure Timer Status
Sequencer Status
Focus Controller
Focus Interface
Hold Enter to
Change Date/Time
Focus Controller
Focus Interface
Software Version
Press Right Arrow
for Main Screen
Press Enter for
Code Entry
Focus Controller
Focus Interface
Use Navi Keys to
Enter Access Code
Press Enter
Focus Controller
Focus Interface
Parameter Access
Focus Controller
Focus Interface
Parameter Access
Focus Controller
Focus Parameters
Parameter List in Functional Description
Focus Controller
Focus Faults
Fault Table
FOCUS base load switch (BLS)
FOCUS base load switch
- Integrated BLS for up to 4 machines (via RS485 / optional relay module)
- Modular expendability (max. 5 additional modules)
Focus Controller
Base Load Switching
RS485 RS485 RS485
BLS is Intended to Sequence/Cycle 4 Machines of the Same or Similar Size
Focus Controller
Base Load Switching
51 GND
52 RS485 +
53 RS485 -
120ohm Termination Resistor Jumper
Wiring
Base load switch only by RS 485
FOCUS
Bus address
0
MASTER
FOCUS
Bus address
2
SLAVE
Bus address
3
SLAVE
Bus address
4
SLAVE
+ RS485 Interface
RATIO
+ RS485 Interface
RATIO
3 3 3
Contact
Base load switch only by contact (Relay module)
FOCUS
+ 3x Relay
module
RATIO BASIC
Relay address
2
SLAVE
Relay address
3
SLAVE
Relay address
4
SLAVE
Output release Output release Output release
22 2
Other
brand
22 3
Base load switch with combination of contact and RS 485
Contact
Bus address
0
MASTER
FOCUS
+ 2x Relay
module
FOCUS
RS 485
Bus address
2
SLAVE
Relay address
3
SLAVE
Relay address
4
SLAVE
Autotronic
Output release
Other
brand
Output release
- A differential pressure between pressure transducers of machines and BLS must be
- considered during adjustment of machine pressure settings
9.0 bar
8.0 bar
- The cut in and cut off pressures of the compressors must be above the values of the BLS
Pressure switch points
compressors
Pressure switch points
BLS
8.3 bar
9.5 bar
C 3
C 3
8.5 bar
9.6 bar
C 2
C 2
8.7 bar
9.7 bar
C 1
C 1
- The machine switching points of the machines should be cascaded
Example parameters for base load switch
8.0 bar
9.0 bar
Cut in and cut off characteristic of the BLS
Priority 1
Priority 2
Priority 3
Priority 4
Priority 1
Priority 4
Priority 2
Priority 3

FOCUS FOCUS
+ RS485 Interface
RATIO
+ RS485 Interface
RATIO
- The RATIO controller must be equipped with the RS 485 BUS Interface
RS485
- The machines need to be connected from controller to controller
- Connection sequence in any direction is possible - the Bus address defines the Compressor
- At great cable length a resistor (120 ) must be set on both ends of the line
Example with only bus-compatible controllers
3 3 3
- The pressure control must be active on all Slave-Machines (Bridge on X2:18/19)
BLS
(Priority change based on hours)
by only RS485 connection with FOCUS
Requirements:
- 4 Machines connected (2x FOCUS and 2x RATIO)
- all machines on the same or similar size
- 7 hours changeover
- Pressure range of installation 8bar - 9bar
Number of connected machines
base-change cycle in hours
P070 4
P071 7hrs
RS485
P050 0
P051 9600
P052 8E1
FOCUS
Cut off pressure Operating range of
Cut in pressure base load switch
Parameter settings of FOCUS Master machine
MASTER SLAVE SLAVE SLAVE
RATIO
+Interface
RATIO
+Interface
FOCUS
33 3
P012 9.0bar
P013 8.0bar
Modbus address MASTER = 0
Modbus baud rate MASTER = SLAVE
Modbus communication parameter MASTER = SLAVE
RS485
FOCUS
P063 2
P050 2
P051 9600
P052 8E1
P012 9.3bar
P013 8.3bar
Cut off pressure Operating range for
Cut in pressure failure of BLS
Modbus address SLAVE = 2
External release via Bus MASTER controls SLAVE
Parameter settings of FOCUS Slave machine
SLAVE
RATIO
+Interface
RATIO
+Interface
FOCUS
33
3
CODE 2
210
CODE 3
830 96
8E1
Parameter settings of RATIO Slave machine
SLAVE
RS485
FOCUS FOCUS RATIO
+Interface
RATIO
+ RS485 Interface
RATIO
3
3 3
CODE 9.5bar
360 8.5bar
CODE 2
210
CODE 4
830 96
8E1
SLAVE
RS485
RATIO
+Interface
FOCUS FOCUS
RATIO
+ RS485 Interface
RATIO
3
3
3
CODE 9.7bar
360 8.7bar
Code 360
9.5bar / 8.5bar
Code 830
3 / 96 / 8E1
Code 210
2
P012 9.3bar
P013 8.3bar
P050 2
P051 9600
P052 8E1
P063 2
P012 9.0bar
P013 8.0bar
P050 0
P051 9600
P052 8E1
P070 4
P071 7hrs
FOCUS FOCUS
+ RS485 Interface
RATIO
+ RS485 Interface
RATIO
Code 360
9.7bar / 8.7bar
Code 830
4 / 96 / 8E1
Code 210
2
RS485
33 3
- all machines on the same or similar size
- 23 hours changeover
- Pressure range of installation 8bar - 9bar
- 4 machines connected (1x FOCUS, 1x RATIO, 1x BASIC
and 1x Other brand controller)
BLS
(Priority change based on hours)
by only relay module connection with FOCUS
Requirements:
Contact
FOCUS
+ 3x Relay
module
RATIO BASIC Other
brand
Output release Output release
- The FOCUS Master machine must be equipped with the relay modules for the
- connected compressors
Output release
Signal line
- Every single relay module has to be connected to the output release of the machines
- Every single relay module must be configured with its own rotary switch
- The cable length should not be longer then 50m
22 2
MASTER
FOCUS
RATIO Other
brand
BASIC
22 2
Contact
P012 9.0bar
P013 8.0bar
P070 4
P071 23hrs
base-change cycle in hours
FOCUS
SLAVE
RATIO
BASIC
The Relay module in the switch cabinet of the master machine, has to be configured to 2.
CODE 9.3bar
360 8.3bar
CODE 1
210
External release via contact MASTER controls SLAVE
22
2
Contact
Other
brand
Parameter settings of BASIC Slave machine
SLAVE
RATIO FOCUS
BASIC
2
2 2
Contact
CODE 1
210
CODE 9.5bar
360 8.5bar
Other
brand
9.7bar
8.7bar
SLAVE
Parameter settings of other brand Slave machine
RATIO FOCUS BASIC
Other
brand
2
2
2
Contact
FOCUS
+ 3x Relay
module
RATIO BASIC Other
brand
Signal line
Code 360:
9.5bar / 8.5bar
Code 210:
1
Code 360:
9.3bar / 8.3bar
Code 210:
1
P012 9.0bar
P013 8.0bar
P070 4
P071 23hrs
Pressure settings:
9.7bar / 8.7bar
Output release:
active
22 2
Contact
FOCUS
+ 3x Relay
module
RATIO BASIC Other
brand
22 2
Contact
Settings of rotary
switches of relay
modules
BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
Requirements:
- 4 machines connected ( 1x FOCUS 55 kW, 1x FOCUS 37 kW,
- 1x Autotronic 22 kW und 1x other brand 37 kW
- Working time: 6.00Uhr to 19.30Uhr
- Pressure range of installation 10.5bar - 11.5bar
- The 55 kW machine is frequency controlled
- The 55 kW compressor is base load machine
- Both 37 kW compressors are peak load machines
- The 22 kW compressor is a reserve machine
BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
RS485
- The FOCUS must be equipped with two relay modules
FOCUS
+ 2x Relay
module
FOCUS
- The FOCUS machines are connected from controller to controller
- On great cable length resistor terminator (120 ) has to be set on the end of the bus
- Every single relay module must be configured with its own rotary switch
- Every single relay module has to be connected to the output release of the machines
- The cable length should not be longer then 50m from relay module to machine controller
22 3
Contact
Autotronic
Output release
Other
brand
Output release
- The pressure control must be active on all Slave-Machines (Bridge on X2:18/19)
RS485
MASTER
FOCUS
BASIC Auto-
tronic
Other
brand
FOCUS
FOCUS
22 3
Contact
base-change cycle = 0 deactivates BLS based on hours
P070 4
P071 0hrs
P050 0
P051 9600
P052 8E1
P012 11.5bar
P013 10,5bar

Canal A
MO 6:00
1243
Canal B
MO 19:30
3241
Channel A
MO 6:00
1243
Channel B
MO 19:30
3241
Canal D
DI 19:30
3421
Canal C
DI 6:00
1423
Channel C
TU 6:00
1423
Channel D
TU 19:30
3421
Canal I
FR 6:00
1423
Channel I
FR 6:00
1423
Canal J
FR 11:00
1243
Channel J
FR 11:00
1243
Clock switch settings of FOCUS Master machine
RS485
MASTER
FOCUS BASIC Auto-
tronic
Other
brand
FOCUS
FOCUS
22 3
Contact
Canal K
FR 16:00
3241
Channel K
FR 16:00
3241
Canal K
FR 16:00
0000
Channel K
FR 16:00
0000
SLAVE
Parameter settings of FOCUS Slave machine
FOCUS BASIC Auto-
tronic
Other
brand
RS485
FOCUS
22
3
Contact
External release via bus MASTER controls SLAVE P063 2
P050 2
P051 9600
P052 8E1
P012 11.5bar
P013 10,5bar
Contact to
pressure switch
External release via Contact MASTER controls SLAVE
SLAVE
Parameter settings of Autotronic Slave machine
FOCUS FOCUS Other
brand
RS485
Auto-
tronic
2
2 3
Contact
PS- 12bar
set. 11bar
FOCUS
External release via Contact MASTER controls SLAVE
SLAVE
Parameter settings of other brand Slave machine
BASIC Auto-
tronic
FOCUS
RS485
Other
brand
2
2
3
Contact
12.2bar
11.2bar
Autotronic
Output release
Pressure settings:
12.2bar / 11.2bar
Output release:
active
Pressure switch
12bar / 11bar
Contact to
pressure switch
P012 11.8bar
P013 10.8bar
P050 2
P051 9600
P052 8E1
P063 2
P012 11.5bar
P013 10.5bar
P050 0
P051 9600
P052 8E1
P070 4
P071 0hrs
Contact
RS485
FOCUS
+ 2x Relay
module
FOCUS
22 3
Other
brand
Output release
Contact
RS485
FOCUS
+ 2x Relay
module
FOCUS
Autotronic
Output release
Settings of rotary
switches of relay
modules
22 3
Other
brand
Output release
Focus Controller
Leak Detection (>v1.15 Only)
Single Measurement
Continuous
Measurement
Hours of Run Time
Used Only for Leaks
Focus Controller
Leak Detection (v1.15 Only)
Conditions:
All Plant Usage Must be Off
Compressors Must be Enabled / Green
These conditions must remain for 6 hours
Focus Controller
Starting a Test:
1. Navigate to the Leak Detection Screen
2. Hold Enter for 2 secs, until Le starts flashing, then release Enter
3. Hold Enter for another 2 secs to initiate a 6hr test
4. After 6 hours, values will appear showing calculated wasted run
hours
5. The system will monitor in 6hr intervals, and will update the values if
a lower load period is detected
Focus Controller
Faults:
9999 = Power Failure
9990 = Loss of Ready Status
Focus Controller
Software Updates
Potential Damage to Focus Controller and PC
Follow Directions Exactly
NEVER Disconnect Flashing Cables With the
Focus Energized
Focus Controller
Software Updates
Focus Flashing Device
and Serial Cable
Boge P/Ns:
659003101 & 681004805
CS Manager +
Laptop w/ Serial Port
Focus Controller
Software Updates
Remove Power from the Focus
the Screen Must Turn Off
Breaker 4F is Sufficient
Main Panel Disconnect is Safest
The E-Stop Will Not Power Down
the Focus
Focus Controller
Software Updates
Connect Flash Device
Ground to Term 32
Connect the Flash Device
Cable to the Software
Update Port and the
Serial Cable to your PC
Disconnect the Digital
Outputs
Focus Controller
Software Updates
Disconnect the
Transformer Ground
Power On the Focus
Controller
Focus Controller
1
2
3
4
5 1. Restrict Selection
2. Identify
3. Ensure Type Turns
Green Indicates Comm
4. Select Correct Program
and Version
5. Write to Flash
Focus Controller
Red Indicates a Comm
Problem
Check Cables, Port
Settings, and Power
Focus Controller
Software Updates
Wait for Flashing to Finish
Ignore Any Faults
De-energize the Focus
Wait 10 Seconds
Focus Controller
Software Updates
After Waiting 10 Seconds:
1. Disconnect the Flash
Cable from the Focus Base
2. Connect the Flash Cable to
the Focus TAN
3. Energize the Focus and
Repeat the CSM+ Process
4. De-Energize
5. Wait 10 Seconds
6. Disconnect All Flash
Cables, Reconnect
Transformer Ground

Focus

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03.11.

2011 May 2011 Advanced Training BOGE KOMPRESSOREN 1

Example parameters for base load switch

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