Solid state equipment has operational characteristics differing from those of electromechanical devices. Rockwell automation, Inc. Cannot assume responsibility or liability for actual use. The examples and diagrams in this manual are included solely for illustrative purposes.
Solid state equipment has operational characteristics differing from those of electromechanical devices. Rockwell automation, Inc. Cannot assume responsibility or liability for actual use. The examples and diagrams in this manual are included solely for illustrative purposes.
Solid state equipment has operational characteristics differing from those of electromechanical devices. Rockwell automation, Inc. Cannot assume responsibility or liability for actual use. The examples and diagrams in this manual are included solely for illustrative purposes.
Solid state equipment has operational characteristics differing from those of electromechanical devices. Rockwell automation, Inc. Cannot assume responsibility or liability for actual use. The examples and diagrams in this manual are included solely for illustrative purposes.
Guard I/O EtherNet/IP Safety Modules Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard- wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. Allen-Bradley, ArmorBlock, CompactBlock, CompactBlock Guard I/O, GuardLogix, GuardPLC, Logix5000, Rockwell Automation, RSLogix 5000, RSLogix Guard Plus!, RSNetWorx, SmartGuard, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. IMPORTANT Identifies information that is critical for successful application and understanding of the product. ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. 3Publication 1791ES-UM001C-EN-P - April 2009 3 Summary of Changes This publication contains revised information not in the last release. Revised Information See the table for a summary of the major revisions to this manual. Change Bars Change bars (as shown in this paragraph) show the areas in this manual that are different from previous editions and indicate the addition of revised information. For Revised See Safety Inputs Typical Pulse Width and Period 21 Test Pulse in a Cycle 21 Safety Outputs Typical Pulse Width and Period 29 Test Pulse in a Cycle 29 Dual-load Bipolar Safety Output Important Statement 47 Updated important statement about the values and states of tags 57 4 Publication 1791ES-UM001C-EN-P - April 2009 Summary of Changes Notes: 5 Publication 1791ES-UM001C-EN-P - April 2009 Table of Contents Preface What This Preface Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Who Should Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Common Techniques Used in This Manual . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 About the Specifications and Dimensions in This Manual . . . . . . . . . 10 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Chapter 1 About the Modules What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Understand Suitability for Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Follow Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Precautions to Mount, Wire, and Clean . . . . . . . . . . . . . . . . . . . . . . . . 14 I/O Module Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 About Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 About CIP Safety in EtherNet/IP Safety Architectures . . . . . . . . . . . 16 Identify Major Parts of the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 2 Understand the Operation of Safety Functions What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Self-diagnostic Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Safety Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Using a Test Output with a Safety Input . . . . . . . . . . . . . . . . . . . . 21 Set Dual-channel Mode and Discrepancy Time. . . . . . . . . . . . . . . 24 Dual-channels, Equivalent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Dual-channels, Complementary . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Safety Input Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Input Delays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Safety Output with Test Pulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Dual-channel Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Safety Output Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Controlling Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Legislation and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Japan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Compliance with EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Publication 1791ES-UM001C-EN-P - April 2009 6 Table of Contents Chapter 3 Install and Connect Your Modules What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Install the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Connect the Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Set Network (IP) Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Connect I/O Power and I/O Cables . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Chapter 4 Wiring Examples What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Examples of Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Chapter 5 Configure Modules with RSLogix 5000 Software What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Use Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Add Modules to the I/O Configuration Tree. . . . . . . . . . . . . . . . . . . . 49 Use the Module Properties and General Dialogs . . . . . . . . . . . . . . . . . 51 Input Data Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Input Status Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Output Data Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Values and States of Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Work with the Safety Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Configuration Ownership - Reset Ownership . . . . . . . . . . . . . . . . 60 Configuration Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Work with the Input Configuration Dialog . . . . . . . . . . . . . . . . . . . . . 62 Work with Test Output Configuration Dialog . . . . . . . . . . . . . . . . . . . 65 Work with the Output Configuration Dialog . . . . . . . . . . . . . . . . . . . . 66 Save and Download the Module Configuration . . . . . . . . . . . . . . . . . . 68 Chapter 6 Interpret Module Indicators What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Module Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Configuration Lock Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Work with 1791ES-IB8XOBV4 Modules . . . . . . . . . . . . . . . . . . . . . . 74 Work with 1791ES-IB16 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 I/O Data Supported by Each Module . . . . . . . . . . . . . . . . . . . . . . . . . 85 I/O Assembly and Reference Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Publication 1791ES-UM001C-EN-P - April 2009 Table of Contents 7 Appendix B Probability of Failure on Demand (PFD), Probability of Failure per Hour (PFH), and Mean Time Between (MTBF) Data What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Calculated Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Appendix C Configuration Reference Information What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Understand Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Index Publication 1791ES-UM001C-EN-P - April 2009 8 Table of Contents Notes: 9 Publication 1791ES-UM001C-EN-P - April 2009 Preface What This Preface Contains This preface includes introductory information for this manual. Who Should Use This Manual This manual is intended for users of Guard I/O modules. Common Techniques Used in This Manual The following conventions are used throughout this manual. Numbered lists provide sequential steps. Bulleted lists provide information, not sequential steps. Additional Resources Refer to the following as needed for additional help when setting up and using your modules. For specifications refer to the relevant installation instructions. You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. How To Use This Manual Read and understand this manual before using the described products. Consult your Rockwell Automation representative if you have any questions or comments. This manual describes how to use Guard I/O modules. Resource Description CompactBlock Guard I/O EtherNet/IP Safety Modules Installation Instructions, publication 1791ES-IN001 Provides detailed specifications and information related to installation of Guard I/O modules. GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093 Provides safety reference information and describes the GuardLogix controller system. GuardLogix Controllers User Manual, publication 1756-UM020 Provides general information about using GuardLogix contollers. GuardLogix Safety Application Instructions Safety Reference Manual, publication 1756-RM095 Provides reference information describing the GuardLogix Safety Application Instruction Set. ODVA Media Planning and Installation Guide 00148-BR001 Describes the required media components and how to plan for and install these required components. Publication 1791ES-UM001C-EN-P - April 2009 10 Preface About the Specifications and Dimensions in This Manual Product specifications and accessories can change at any time based on improvements and other reasons. Consult with your Rockwell Automation representative to confirm actual specifications of purchased product. Dimensions and weights are nominal and are not for use for manufacturing purposes, even when tolerances are shown. Terminology Refer to the table for the meaning of common terms. This Term Means Connection Logical communication channel for communication between nodes. Connections are maintained and controlled between masters and slaves. EDS Acronym for electronic data sheet, a template that RSNetWorx software uses to display the configuration parameters, I/O data profile, and connection-type support for a given I/O module. These are simple text files used by RSNetWorx software for you to identify products and commission them on a network. L- Output +24V dc common. M Sinking output common channel, output switches to the common voltage. MTBF Acronym for mean time between failure, the average time between failure occurrences. ODVA Acronym for Open DeviceNet Vendor Association, a nonprofit association of vendors established for the promotion of CIP networks. P Sourcing output channel, output switches to the plus voltage. PFD Acronym for probability of failure on demand, the average probability of a system to fail to perform its design function on demand. PFH Acronym for probability of failure per hour, the probability of a system to have a dangerous failure occur per hour. Proof test Periodic test performed to detect failures in a safety-related system so that, if necessary, the system can be restored to an as-new condition or as close as practical to this condition. S+ Output +24V dc. SNN Acronym for safety network number, which uniquely identifies a network across all networks in the safety system. You are responsible for assigning a unique number for each safety network or safety sub-net within a system. Standard Devices or portions of devices that do not participate in the safety function. 11 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 1 About the Modules What This Chapter Contains This chapter includes important overview information and precautions for use of the Guard I/O modules that implement the EtherNet/IP safety protocol. Also included is an overview on how these I/O modules are used within a safety system. Before You Begin Always observe the following when using a module, noting that in this manual we use safety administrator to mean a person qualified, authorized, and responsible to secure safety in the design, installation, operation, maintenance, and disposal of the machine. Thoroughly read and understand this manual before installing and operating the module. Keep this manual in a safe place where personnel can refer to it when necessary. Use the module properly according to the installation environment, performance, and functions of the machine. Verify that a safety administrator conducts a risk assessment on the machine and determines module suitability before installation. Verify for CE LVD compliance, the external power supply that provides power to the modules is safety extra-low voltage (SELV) rated. Some Rockwell Automation Bulletin 1606 power supplies are SELV-compliant. Verify Bulletin 1606 Installation Instructions. Verify that the Guard I/O firmware version is correct prior to commissioning the safety system, noting that firmware information related to safety controllers is available at: http://www.rockwellautomation.com/products/certification/safety Understand Suitability for Use Rockwell Automation is not responsible for conformity with any standards, codes, or regulations that apply to the combination of the products in your application or use of the product. Take all necessary steps to determine the suitability of the product for the systems, machine, and equipment with which it is used. Know and observe all prohibitions of use applicable to this product. Publication 1791ES-UM001C-EN-P - April 2009 12 About the Modules Never use the products for an application involving serious risk to life or property without making sure that the system as a whole was designed to address the risks and that the Rockwell Automation product is properly rated and installed for the intended use within the overall equipment or system. Follow Precautions for Use
ATTENTION Safety state of the inputs and outputs is defined as the off state. Safety state of the module and its data is defined as the off state. Use the Guard I/O module only in applications where the off state is the safety state. Serious injury may occur due to breakdown of safety outputs. Do not connect loads beyond the rated value to the safety outputs. Serious injury may occur due to loss of required safety functions. Wire the module properly so that supply voltages or voltages for loads do not touch the safety outputs accidentally or inadvertently. ATTENTION Use dc supply satisfying the following requirements to prevent electric shock: A dc power supply with double or reinforced insulation, for example, according to IED/EN 60950 or EN 50178 or a transformer according to IEC/EN 61558 A dc supply satisfies requirement for class 2 circuits or limited voltage/current circuit stated in UL 508 Use an external power supply that is safety extra-low voltage (SELV) rated Publication 1791ES-UM001C-EN-P - April 2009 About the Modules 13
ATTENTION Follow these precautions for safe use. Wire conductors correctly and verify operation of the module before placing the system into operation. Incorrect wiring may lead to loss of safety function. Do not apply dc voltages exceeding the rated voltages to the module. Apply properly specified voltages to the module inputs. Applying inappropriate voltages causes the module to fail to perform its specified function, which leads to loss of safety functions or damage to the module. Never use test outputs as safety outputs. Test outputs are not safety outputs. Note that after installation of the module, a safety administrator must confirm the installation and conduct trial operation and maintenance. Do not disassemble, repair, or modify the module. This may result in loss of safety functions. Use only appropriate components or devices complying with relevant safety standards corresponding to the required safety category and safety integrity level. Conformity to requirements of the safety category and safety integrity level must be determined for the entire system. We recommend you consult a certification body regarding assessment of conformity to the required safety integrity level or safety category. Note that you must confirm compliance with the applicable standards for the entire system. Disconnect the module from the power supply before wiring. Devices connected to the module may operate unexpectedly if wiring is performed while power is supplied. Publication 1791ES-UM001C-EN-P - April 2009 14 About the Modules Precautions to Mount, Wire, and Clean Observe these precautions to prevent operation failure, malfunctions, or undesirable effects on product performance. Follow these precautions when mounting modules. Use DIN rail that is 35 mm (1.38 in.) wide to mount the module into the control panel. Mount modules to DIN rail securely. Leave at least 15 mm (0.6 in.) around the module to allow adequate ventilation and room for wiring. Follow these instructions when wiring modules. Do not place communication lines and I/O lines in the same wiring duct or track as high voltage lines. Wire correctly after confirming the signal names of all terminals. Follow torquing specifications as indicated in the installation instructions. When cleaning modules, do not use the following: Thinner Benzene Acetone I/O Module Overview The Guard I/O modules implement the CIP-safety protocol extensions over EtherNet/IP networks and provide various features for a safety system. Use the modules to construct a safety-control network system that meets the requirements up to Safety Integrity Level 3 (SIL 3) as defined in IEC 61508, Functional Safety of Electrical, Electronic, and Programmable Electronic Safety-related Systems, and the requirements for Safety Category 4 of the EN 954-1 standard, Safety of machinery - Safety related parts of control systems. Remote I/O communication for safety I/O data are performed through safety connections supporting CIP safety over an EtherNet/IP network, and data processing is performed in the safety controller. The status and fault diagnostics of the I/O modules are monitored by a safety controller through a safety connection using a new or existing EtherNet/IP network. Publication 1791ES-UM001C-EN-P - April 2009 About the Modules 15 The following is a list of features common to Guard I/O modules: CIP-safety and EtherNet/IP protocol conformance Safety inputs Safety devices, such as emergency stop push buttons, gate switches, and safety light curtains, can be connected. Dual-channel mode evaluates consistency between two input signals (channels), which allows use of the module for Safety Category 3 and 4. The time of a logical discrepancy between two channels can be monitored using a discrepancy time setting. An external wiring short-circuit check is possible when inputs are wired in combination with test outputs. Independently adjustable on and off delay is available per channel. Test outputs Separate test outputs are provided for short circuit detection of a safety input (or inputs). Power (24V) can be supplied to devices, such as safety sensors. Test outputs can be configured as standard outputs. All Guard I/O modules have numerous test outputs, of which some can be used for broken wire detection of a muting lamp. Safety outputs Dual-channel mode evaluates consistency between two output signals (channels). Safety outputs can be pulse tested to detect field wiring shorts to 24V dc and 0V dc. I/O status data - In addition to I/O data, the module includes status data for monitoring I/O circuits. Removable I/O connectors - I/O connectors support mechanical keying. About Catalog Numbers See the table for a listing of the types of Guard I/O modules. Types of Guard I/O Modules Catalog Number Description Enclosure Type Rating Safety Inputs Test Outputs (1) Safety Outputs Solid State 1791ES-IB16 Safety input module Meets IP20 16 16 - 1791ES-IB8XOBV4 Safety I/O module with solid state outputs 8 8 4 bipolar pairs (1) Broken wires can be detected on the muting outputs. Publication 1791ES-UM001C-EN-P - April 2009 16 About the Modules About CIP Safety in EtherNet/IP Safety Architectures Use Guard I/O modules in EtherNet/IP safety architectures as shown in the figure. The Guard I/O family is a set of I/O modules that when connected to an EtherNet/IP safety network are suitable for applications up to SIL3, as defined in the IEC 61508 standard, and Safety Category 4, as defined in the EN 954-1 standard. Safety Interlocking and Control via CIP Safety Safety controllers control the safety outputs. Safety or standard controllers can control the standard outputs. EtherNet/IP Network ControlNet Network DeviceNet Network DeviceNet Network EtherNet EtherNet RSLogix Software RSView Software ControlNet Network DeviceNet Network DeviceNet Network Standard Communication Safety Communication Publication 1791ES-UM001C-EN-P - April 2009 About the Modules 17 Identify Major Parts of the Module See the figure for module identification. For pin-out information refer to the relevant installation instructions. I/O Connectors I/O Connectors Power Connector LED Status Indicators IP Address Switch EtherNet IP Address Label EtherNet Connector Network Activity Indicator Publication 1791ES-UM001C-EN-P - April 2009 18 About the Modules Notes: 19 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 2 Understand the Operation of Safety Functions What This Chapter Contains Read this chapter for information related to the safety functions of the modules. Also included is a brief overview on international standards and directives that you should be familiar with. The following status is the safety state of the Guard I/O modules. Safety outputs: off Safety input data to network: off
Safety Status The module is designed for use in applications where the safety state is the off state. Self-diagnostic Functions Self-diagnostics are performed when the power is turned on and periodically during operation. If a fatal internal module error occurs, the red module status (MS) indicator is illuminated, and the safety outputs and input data and status to the network turn off. Output Off Input Inputs to Network Off EtherNet/IP Network Safety Status 44076 Publication 1791ES-UM001C-EN-P - April 2009 20 Understand the Operation of Safety Functions Configuration Lock After configuration data has been downloaded and verified, the configuration data within the module can be protected. For GuardLogix systems, the LED indicator is not used. Reference information about safety signatures in the GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093. I/O Status Data In addition to I/O data, the module provides status data for monitoring the I/O circuits. The status data includes the following data, which can be read by the controllers. Note that 1 = ON/Normal and 0 = OFF/Fault/Alarm. Individual Point Input Status Combined Input Status Individual Point Output Status Combined Output Status Individual Test Output Status Individual Output Readback (actual ON/OFF state of the outputs) Status data indicate whether each safety input, safety output, or test output is normal (normal status: ON, faulted status: OFF). For fatal errors, communication connections may be broken, so the status data cannot be read. Combined status is provided by an AND of the status of all safety inputs or all safety outputs. When all inputs or outputs are normal the respective combined status is ON. When one or more of them has an error the respective combined status is OFF. This is known as the combined safety input status or combined safety output status. Safety Inputs Read this section for information about safety inputs and their associated test outputs. A safety input may be used with test outputs. Safety inputs are used to monitor safety input devices. Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 21 Using a Test Output with a Safety Input A test output can be used in combination with a safety input for short circuit detection. Configure the test output as a pulse test source and associate it to a specific safety input. The test output can also be used as a power supply to source 24V dc for an external input circuit. Example Use of a 1791ES-IB16 Module Test Pulse in a Cycle I8 I9 T8 T9 I10 I11 T10 T11M I12 I13 T12 T13 I14 I15 T14 T15M I0 I1 T0 T1 I2 I3 T2 T3M I4 I5 T4 T5 I6 I7 T6 T7M IN+ IN- 24V dc 24V dc Output with Test Pulse External Contact Safety Input Typical Pulse Width and Period Attribute 1791ES-IB8XOBV4 1791ES-IB16 Pulse width 500 s 500 s Period 150 ms 150 ms 44295 OUT On Off Typical 500 s Typical 150 ms Publication 1791ES-UM001C-EN-P - April 2009 22 Understand the Operation of Safety Functions When the external input contact is closed, a test pulse is output from the test output terminal to diagnose the field wiring and input circuitry. Using this function, short-circuits between input signal lines and the power supply (positive side), and short-circuits between input signal lines can be detected. Short-circuit Between Input Signal Lines
T0
IN0
24V 0V 24V
T1
IN1
IN+
IN-
External Contact Short-circuit Between Input Signal Lines and Power Supply (Positive Side) External Contact Short-circuit Between Input Signal Lines 44079 Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 23 If an error is detected, safety input data and safety input status turns off. Normal Operation and Fault Detection (not to scale) 24V 0V T0 Input Terminal 0 External Device Fault Detected Remote I/O Data ON OFF ON OFF ON OFF ON OFF 24V 0V ON OFF T0 Safety Input Status 0 Fault Detection Remote I/O Data ON OFF ON OFF ON OFF Safety Input Status 0 Safety Input 0 Safety Input 0 Input Terminal 0 Normal Operation External Device Publication 1791ES-UM001C-EN-P - April 2009 24 Understand the Operation of Safety Functions Set Dual-channel Mode and Discrepancy Time To support redundant channel safety devices, the consistency between signals on two channels can be evaluated. Either equivalent or complementary can be selected. This function monitors the time during which there is a discrepancy between the two channels. If the length of the discrepancy exceeds the configured discrepancy time (065,530 ms in increments of 10 ms), the safety input data and the individual-safety input status turns off for both channels. IMPORTANT The dual-channel function is used with two consecutive inputs that are paired together, starting at an even input number, such as inputs 0 and 1, 2 and 3, ... IMPORTANT Do not set the discrepancy time longer than necessary. The purpose of the discrepancy time is to allow for normal differences between contact switching when demands are placed on safety inputs. For this testing to operate correctly, only a single demand on the safety input is expected during the discrepancy time. If the discrepancy time is set too high, and multiple demands occur during this time, then both safety input channels will fault. Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 25 The following table shows the relation between input terminal states and controller input data and status. Dual-channels, Equivalent In Equivalent mode, both inputs of a pair should typically be in the same (equivalent) state. When a transition occurs in one channel of the pair, prior to the transition of the second channel of the pair, a discrepancy occurs. If the second channel transitions to the appropriate state prior to the discrepancy time elapsing, the inputs are considered equivalent. If the second transition does not occur before the discrepancy time elapses, the channels will fault. In the fault state the input and status for both channels are set low (off). When configured as an equivalent dual pair, the data bits for both channels will always be sent to the controller as equivalent, both high or both low. Terminal Input Status and Controller I/O Data Dual-channel Mode Input Terminal Controller Input Data and Status Dual- channel Resultant Data Dual- channel Resultant Status IN0 IN1 Safety Input 0 Data Safety Input 1 Data Safety Input 0 Status Safety Input 1 Status Dual-channels, Equivalent OFF OFF OFF OFF ON ON OFF Normal OFF ON OFF OFF OFF OFF OFF Fault ON OFF OFF OFF OFF OFF OFF Fault ON ON ON ON ON ON ON Normal Dual-channels, Complementary OFF OFF OFF ON OFF OFF OFF Fault OFF ON OFF ON ON ON OFF Normal ON OFF ON OFF ON ON ON Normal ON ON OFF ON OFF OFF OFF Fault Publication 1791ES-UM001C-EN-P - April 2009 26 Understand the Operation of Safety Functions Equivalent, Normal Operation and Fault Detection (not to scale) Dual-channels, Complementary In Complementary mode, the inputs of a pair should typically be in the opposite (complementary) state. When a transition occurs in one channel of the pair prior to the transition of the second channel of the pair, a discrepancy occurs. If the second channel transitions to the appropriate state prior to the discrepancy time elapsing, the inputs are considered complementary. ON OFF IN0 Safety Input 0 IN1 Fault Detected Discrepancy Time Remote I/O Data ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF IN0 Safety Input Status 0, 1 IN1 Fault Detection Remote I/O Data ON OFF ON OFF ON OFF Discrepancy Time Safety Input Status 0, 1 Safety Input 1 Safety Input 1 Safety Input 0 Normal Operation Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 27 If the second transition does not occur before the discrepancy time elapses, the channels will fault. The fault state of complementary inputs is the even numbered input turned off and the odd numbered input turned on. Note that if faulted, both channel status bits are set low. When configured as a complementary dual channel pair, the data bits for both channels will always be sent to the controller in complementary, or opposite states. Complementary, Normal Operation and Fault Detection (not to scale) ON OFF IN0 Safety Input 0 IN1 Fault Detected Discrepancy Time Remote I/O Data ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF IN0 Safety Input Status 0, 1 IN1 Fault Detection Remote I/O Data ON OFF ON OFF ON OFF Discrepancy Time Safety Input Status 0, 1 Safety Input 1 Safety Input 1 Safety Input 0 Normal Operation Publication 1791ES-UM001C-EN-P - April 2009 28 Understand the Operation of Safety Functions Safety Input Fault Recovery If an error is detected, the safety input data remains in the off state. The procedure for activating the safety input data again is as follows. 1. Remove the cause of the error. 2. Place the safety input (or safety inputs) into the safety state. The safety input status turns on (fault cleared) after the input-error latch time has elapsed. The I/O indicator (red) turns off. The input data can now be controlled. Input Delays On-delay - An input signal is treated as logic 0 during the on-delay time (0126 ms, in increments of 6 ms) after the input contacts rising edge. The input turns on only if the input contact remains on after the on-delay time has elapsed. This helps prevent rapid changes of the input data due to contact bounce. On-delay Off-delay - An input signal is treated as logic 1 during the off-delay time (0126 ms, in increments of 6 ms) after the input contacts falling edge. The input turns off only if the input contact remains off after the off delay time has elapsed. This helps prevent rapid changes of the input data due to contact bounce. Off-delay 44094 ON OFF ON OFF Remote I/O Data Safety Input Input Signal ON-delay On-delay ON OFF ON OFF Input Signal Remote I/O Data Safety Input 44094 OFF ON OFF Safety Input Input Signal OFF-delay Remote I/O Data 44095 Remote I/O Data Safety Input Off-delay Input Signal ON OFF ON OFF Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 29 Safety Outputs Read this section for information about safety outputs. Safety Output with Test Pulse When the safety output is on, the safety output can be test pulsed, as shown in the figure and table. Using this function, short-circuits between output signal lines and the power supply (positive side) and short-circuits between output signal lines can be detected. If an error is detected, the safety output data and individual-safety output status turns off. Test Pulse in a Cycle
Typical Pulse Width and Period Attribute 1791ES-IB8XOBV4 Pulse width 700 s Period 600 ms IMPORTANT To prevent the test pulse from causing the connected device to malfunction, pay careful attention to the input response time of the device. 44096 OUT On Off Typical 700 s Typical 600 ms Publication 1791ES-UM001C-EN-P - April 2009 30 Understand the Operation of Safety Functions Dual-channel Setting When the data of both channels is in the on state, and neither channel has a fault, the outputs are turned on. The status is normal. If a fault is detected on one channel, the safety output data and individual safety output status turn off for both channels. Dual-channel Setting (not to scale) Safety Output Fault Recovery If a fault is detected, the safety outputs are switched off and remain in the off state. The procedure for activating the safety output data again is as follows. 1. Remove the cause of the error. 2. Place the safety output (or safety outputs) into the safety state. The safety output status turns on (fault cleared) when the output-error latch time has elapsed. The I/O indicator (red) turns off. The output data can now be controlled. ON OFF OUT0 Safety Output Status 0, 1 OUT0 OUT1 OUT1 Safety Output Status 0, 1 Fault Detection Error Detected Remote I/O Data Remote I/O Data ON OFF ON OFF ON OFF ON OFF ON OFF Normal Operation Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 31 Controlling Devices See the table for information about controlling devices. ATTENTION Use appropriate devices as indicated in the Controlling Device Requirements table. Serious injury may occur due to loss of safety functions. Controlling Device Requirements Device Requirement Allen-Bradley Bulletin Safety Components Emergency stop switches Use approved devices with direct opening mechanisms complying with IEC/EN 60947-5-1. Bulletin 800F, 800T Door interlocking switches, limit switches Use approved devices with direct opening mechanisms complying with IEC/EN 60947-5-1 and capable of switching microloads of 24V dc 5 mA. Bulletin 440K, 440G, 440H for interlock switch Bulletin 440P, 802T for limit switch Safety sensors Use approved devices complying with the relevant product standards, regulations, and rules in the country where used. Any Guardmaster product Relays with forcibly- guided contacts, contactors Use approved devices with forcibly-guided contacts complying with EN 50205. For feedback purposes, use devices with contacts capable of switching micro loads of 24V dc 5 mA. Bulletin 700S, 100S Other devices Evaluate whether devices used are appropriate to satisfy the requirements of safety category levels. - Publication 1791ES-UM001C-EN-P - April 2009 32 Understand the Operation of Safety Functions Safety Precautions Legislation and Standards Read this section to familiarize yourself with related legislation and standards information. Relevant international standards include the following: IEC 61508 (SIL 1-3) IEC 61131-2 IEC 60204-1 IEC 61000-6-2 IEC 61000-6-4 The modules received the following certification from ODVA, when product is marked. EtherNet/IP Conformance EtherNet/IP Safety Conformance ATTENTION As serious injury may occur due to loss of required safety function, follow these safety precautions: Do not use test outputs of the modules as safety outputs. Do not use EtherNet/IP standard I/O data or explicit message data as safety data. Do not use LED indicators on the I/O modules for safety operations. Do not connect loads beyond the rated value to the safety outputs. Wire the Guard I/O modules properly so that 24V dc line does not touch the safety outputs accidentally or unintentionally. Clear previous configuration data before connecting devices to the network. Set suitable IP addresses before connecting devices to the network. Perform testing to confirm that all of the device configuration data and operation is correct before starting system operation. When replacing a device, configure the replacement device suitably and confirm that it operates correctly. When installing or replacing modules, clear any previous configuration before connecting input or output power to the device. Publication 1791ES-UM001C-EN-P - April 2009 Understand the Operation of Safety Functions 33 Europe In Europe, the modules are subject to the European Union (EU) Machinery Directive Annex IV, B, Safety Components, items 1 and 2. The type approval of TUV-Rheinland addresses compliance to applicable requirements of the following directives and standards: EU legislation Machinery Directive 98/37/EC Low-voltage Directive 73/23/EEC EMC Directive 89/336/EEC European standards EN 61508 (SIL1-3) EN 954-1 (Category 4, 3, 2, 1, B) EN 61131-2 EN 418 EN 60204-1 IEC 61000-6-2 IEC 61000-6-4 North America In North America, the TUV-Rheinland type approval includes Guard I/O compliance to the relevant standards and related information including the following: U.S. standards - ANSI RIA15.06, ANSI B11.19, NFPA 79 The modules are UL-certified functionally safe and carry the NRGF label, when product is marked. The modules received UL Listing to standards of U.S. and Canada including the following, when product is marked. Japan In Japan, type test requirements are provided in Article 44 of the Industrial Safety and Health Law. These requirements apply to complete systems and cannot be applied to a module by itself. Accordingly, to use the module in Japan as a safety device for press machine or shearing tool pursuant to Article 42 of the above-mentioned law, it is necessary to apply for testing of the entire system. Publication 1791ES-UM001C-EN-P - April 2009 34 Understand the Operation of Safety Functions EC Directives These products conform to the EMC Directive and Low-voltage Directive. For additional information refer to the relevant installation instructions. EMC Directive Rockwell Automation devices that comply with EC directives also conform to the related EMC standards so that they can more easily be built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards. Whether they conform to the standards in the system used by the customer, however, must be confirmed by the customer. EMC-related performance of Rockwell Automation devices that comply with EC directives vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the Rockwell Automation devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards. Compliance with EC Directives EtherNet/IP products that comply with EC directives must be installed as follows: All Type IP20 EtherNet/IP units must be installed within control panels. Use reinforced insulation or double insulation for the dc power supplies used for the communication power supply, internal- circuit power supply, and the I/O power supplies. EtherNet/IP products that comply with EC directives also conform to the Common Emission Standard (EN 50081-2). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must confirm that the overall machine or equipment complies with EC directives. 35 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 3 Install and Connect Your Modules What This Chapter Contains This chapter explains the general procedures for installing the module and setting the IP address. ATTENTION You can configure Test Outputs to be used as standard outputs. You can connect actuators to Test Output points that are expecting a Standard configuration. Test Output points configured as Pulse Test or Power Supply become active whenever you apply input power to the module. These configured functions are independent of the I/O connections to the module. If a module with Test Outputs configured as Pulse Test or Power Supply is incorrectly installed in an application where actuators are connected to these Test Output points, the actuators will be activated when input power is applied. To prevent this possibility, follow these procedures. When installing a module, be sure that the module is correctly configured for the application or in the out-of-box condition before applying input power. When replacing a module, be sure that the module is correctly configured for the application or in the out-of-box condition before applying input power. Reset modules to their out-of-box condition when removing them from an application. Be sure that all modules in replacement stock are in their out-of-box condition. Publication 1791ES-UM001C-EN-P - April 2009 36 Install and Connect Your Modules Install the Module IMPORTANT Follow these instructions when installing a module. Use the module in an environment that is within the general specifications. Use the module in an enclosure rated IP54 (IEC60529) or higher. Use DIN rail that is 35 mm (1.38 in.) wide to mount the module in the control panel. Always use an end plate on each end of the module to secure it. Place other heat sources an appropriate distance away from the module to maintain ambient temperatures around the module below specified maximums. A 1791ES module can be installed either horizontally or vertically. Publication 1791ES-UM001C-EN-P - April 2009 Install and Connect Your Modules 37 Use DIN rail that is 35 mm (1.38 in.) wide to install the module in the control panel. See the figure that shows required spacing. Connect the Ethernet Cable See the ODVA Media Planning and Installation Guide, publication 00148-BR001, for information about Ethernet cable. Set Network (IP) Address The module ships with the rotary switches set to 999 and DHCP enabled. W i r i n g
D u c t 1 5
m m
( 0 . 6
i n . )
M i n 35 mm (1.38 in.) DIN Rail Use horizontal or vertical mounting. End Plate W i r i n g
D u c t 1 5
m m
( 0 . 6
i n . )
M i n 44407 End Plate Publication 1791ES-UM001C-EN-P - April 2009 38 Install and Connect Your Modules To set the network address, you can: adjust the switches on the front of the module. use a Dynamic Host Configuration Protocol (DHCP) server, such as Rockwell Automation BootP/DHCP Server Utility. retrieve the IP address from nonvolatile memory. The module reads the switches first to determine if the switches are set to a valid number. You set the network address by adjusting the three switches on the front of the module. Use a small-blade screwdriver to rotate the switches. Line up the small notch on the switch with the number setting you wish to use. Valid settings range from 001254. When the switches are set to a valid number, the modules IP address is 192.168.1.xxx (where xxx represents the number set on the switches). The modules subnet mask is 255.255.255.0 and the gateway address is set to 0.0.0.0. When the module is reading the network address set on the switches, the module does not have a host name assigned to it or use any Domain Name System. If the switches are set to an invalid number (such as 000 or a value greater than 254), the module checks to see if DHCP is enabled. If DHCP is enabled, the module asks for an address from a DHCP server. The DHCP server also assigns other transport control protocol (TCP) parameters. If DHCP is not enabled, the module uses the IP address (along with other TCP configurable parameters) stored in nonvolatile memory. Example Network Address Connect I/O Power and I/O Cables See installation instructions for specifications on wire type and size. 4 2 6 8 0 X100 X1 X10 4 2 6 8 0 4 2 6 8 0 This example shows the switches set at 163 with a network address being 192.168.1.163. IMPORTANT Note that I/O connectors are detachable. Tighten the screws on the I/O connector to the specified torque settings as shown in the installation instructions. Since the I/O connector has a structure that helps prevent incorrect wiring, make connections at the specified locations corresponding to the terminal numbers. 39 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 4 Wiring Examples What This Chapter Contains Read this chapter for information about wiring and safety categories. See the tables that show input device connection methods and their safety categories. Connected Device and Safety Category Connected Device Test Pulse from Test Output Connection Schematic Diagram Safety Category Reset Switch No Connect the switch between I0 and T0. T0 must be configured as 24V power supply. N/A Connect the switch between 24V dc and I0. N/A I0 I1 T0 T1 44275 I0 I1 T0 T1 24V dc 44276 Publication 1791ES-UM001C-EN-P - April 2009 40 Wiring Examples Emergency stop switch Door monitor Yes Connect the switches between I0 and T0, and I1 and T1. 4 No Connect the switches between T0 and I0 and I1, noting that T0 is configured for 24V power supply. 3 Connect the switches between 24V dc and I0 and I1. Light Curtain Yes Connect the OSSD1 and OSSD2 to I0 and I1, respectively. Connect the 24V power supply commons. 3 or 4 based on light curtain being used Connected Device and Safety Category Connected Device Test Pulse from Test Output Connection Schematic Diagram Safety Category I0 I1 T0 T1 I0 I1 T0 T1 I0 I1 T0 T1 24V dc O S S D 2 O S S D 1 I0 I1 T0 T1 In - 24V dc Com O S S D 2 O S S D 1 44277 44278 44279 44280 Publication 1791ES-UM001C-EN-P - April 2009 Wiring Examples 41 Examples of Wiring Read this section for examples of wiring by application. See catalog number details for appropriate module. Emergency Stop Switch Dual-channel Inputs with Manual Reset This example shows wiring and controller configuration when using the Guard I/O module. If used in combination with the programs in a safety controller, this wiring is Safety Category 4 in accordance with EN 954-1 wiring requirements. Emergency Stop Switch Dual-channel Inputs with Manual Reset Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual-channel Safety Input 0/1 Mode Dual-channel Equivalent Dual-channel Safety Input 0/1 Discrepancy Time 100 ms (application dependent) Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Used as standard input Safety Input 2 Test Source Not Used Dual-channel Safety Input 2/3 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Test Output 2 Test Output 2 Mode Power Supply Output In + In - FE I0 I1 T0 T1 I2 I3 T2 T3M S2 PS1 PS1: User 24Vdc power supply S1: Emergency Stop Switch (Positive Opening Mechanism) S2: Reset Switch S1 44281 Publication 1791ES-UM001C-EN-P - April 2009 42 Wiring Examples Two-hand Monitor
This example shows wiring and controller configuration when using the Guard I/O module. If used in combination with the programs of a safety controller, the wiring is Category 4 in accordance with EN 954-1 wiring requirements. I0 I2 I1 I3 IN+ IN- T0 T1 E1 T1 T2 T1 T3 S11 31803-M S12 - + FE Two-hand Monitor Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual Channel Safety Input 0/1 Mode Dual Channel Complementary Dual Channel Safety Input 0/1 Discrepancy Time 100 ms (application dependent) Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Test Pulse from Test Output Safety Input 2 Test Source Test Output 0 Dual Channel Safety Input 2/3 Mode Dual Channel Complementary Dual Channel Safety Input 2/3 Discrepancy Time 100 ms (application dependent) Safety Input 3 Safety Input 3 Channel Mode Test Pulse from Test Output Safety Input 3 Test Source Test Output 1 Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Publication 1791ES-UM001C-EN-P - April 2009 Wiring Examples 43 Mode Select Switch In + In - T3M PS1 PS1: User 24Vdc power supply S1-S5: Switch FE I0 I1 T0 T1 I2 I3 T2 T7M I4 I5 T4 T5 I6 I7 T6 S1 S2 S3 S4 S5 44283 Mode Select Switch Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Safety Input Safety Input 0 Test Source None Dual Channel Safety Input 0/1 Mode Single Channel Safety Input 1 Safety Input 1 Channel Mode Safety Input Safety Input 1 Test Source None Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety Input 2 Test Source None Dual Channel Safety Input 2/3 Mode Single Channel Safety Input 3 Safety Input 3 Channel Mode Safety Input Safety Input 3 Test Source None Safety Input 4 Safety Input 4 Channel Mode Safety Input Safety Input 4 Test Source None Dual Channel Safety Input 4/5 Mode Single Channel Publication 1791ES-UM001C-EN-P - April 2009 44 Wiring Examples Muting Lamp Output
In + In - FE I0 I1 T0 T1 I2 I3 T2 T3M PS1 PS1: User 24Vdc power supply L1: External Muting Lamp L1 44284 Muting Lamp Output Controller Configuration Parameter Name Configuration Setting Test Output 3 Test Output 3 Mode Muting Lamp Output Publication 1791ES-UM001C-EN-P - April 2009 Wiring Examples 45 Limit Switch Dual-channel Inputs and a Manual Reset This example shows wiring and controller configuration when using the Guard I/O module with limit switch dual-channel inputs and a manual reset. If used in combination with the programs of a safety controller, the wiring is Category 4 in accordance with EN 954-1 wiring requirements. Limit Switch Dual-channel Inputs and a Manual Reset Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual-channel Safety Input 0/1 Mode Dual-channel Equivalent Dual-channel Safety Input 0/1 Discrepancy Time 1000 ms (application dependent) Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Used as Standard Input Safety Input 2 Test Source Not Used Dual-channel Safety Input 2/3 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Test Output 1 Test Output 1 Mode Pulse Test Output Test Output 2 Test Output 2 Mode Power Supply Output In + In - FE I0 I1 T0 T1 I2 I3 T2 T3M S2 (N.O.) S1 (N.C.) PS1 PS1: User 24Vdc power supply S1: Safety Limit Switch (Positive Opening Mechanism) S2: Safety Limit Switch S3: Reset Switch Safety Guard Close S3 44285 Publication 1791ES-UM001C-EN-P - April 2009 46 Wiring Examples Standard Inputs and Outputs In + In - FE I0 I1 T0 T1 I2 I3 T2 T3M PS1 PS1: User 24Vdc power supply L1: Lamp S1: Switch S1 L1 Standard Inputs and Outputs Controller Configuration Parameter Name Configuration Setting Safety Input 1 Safety Input 1 Channel Mode Standard Input Safety Input 1 Test Source None Dual-channel Safety Input 0/1 Mode Single Channel Test Pulse 0 Test Output 0 Mode 1 Standard Output 44287 Publication 1791ES-UM001C-EN-P - April 2009 Wiring Examples 47 Dual-load Bipolar Outputs
The example shows wiring and configuration when using the Guard I/O module with solid state outputs in Dual-channel mode. Note that all safety outputs of this Guard I/O module are permanently configured for use as Dual-channel mode only. When used in combination with the programs of the safety controller, this circuit configuration is Safety Category 4 in accordance with EN 954-1 requirements. IMPORTANT In order for the bipolar safety outputs to work correctly, you must connect the devices that are being controlled as shown in this figure. Connection of devices directly to 24V DC, 0V DC, or Ground is strictly prohibited. In + In - FE I0 I1 T0 T1 I2 I3 T2 T3M PS1 PS1, PS2: User 24Vdc power supply (A single power supply can be used for both input and output power) FE O0 P O1 M L- S+ O2 P O3 M L- S+ Out + Out - PS2 K2 K1 K1 K2 M k2 K1 44288 Dual-load Bipolar Outputs Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual-channel Safety Input 0/1 Mode Single Channel Test Output 0 Test Output 0 Mode Pulse Test Output Safety Output 0 Safety Output 0 Channel Mode Safety Pulse Test Safety Output 1 Safety Output 1 Channel Mode Safety Pulse Test Publication 1791ES-UM001C-EN-P - April 2009 48 Wiring Examples Notes: 49 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 5 Configure Modules with RSLogix 5000 Software What This Chapter Contains This chapter provides information about how to configure your modules with RSLogix 5000 software. Use Help At the bottom of a dialog, click Help for information about how to complete entries in the dialog. At the bottom of a warning dialog, click Help to get information about that specific error. Add Modules to the I/O Configuration Tree To add a module to the I/O configuration tree, follow these guidelines. 1. From the I/O Configuration tree, right-click the EtherNet Bridge module, as shown in the figure, and choose New Module. Publication 1791ES-UM001C-EN-P - April 2009 50 Configure Modules with RSLogix 5000 Software The Select Module dialog is displayed with a list that includes Safety. 2. From the Select Module dialog, click the + next to Safety to see a list of safety modules. 3. From the Select Module dialog, click the appropriate module, such as 1791ES-IB16, and OK at the bottom of the dialog. A list of safety modules appears here. Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 51 Use the Module Properties and General Dialogs To use the Module Properties and General dialogs to configure a module, follow these guidelines. 1. From the I/O configuration tree, double-click the module, such as the 1791ES-IB8XOBV4 module, to see the Module Properties dialog. 2. From the Module Properties dialog, complete entries for the General dialog. A. For Name, type a unique name. B. For IP Address, enter the IP address of the Guard I/O module. C. For Description, if desired, type a description. For a detailed explanation of the safety network number (SNN), see the GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093, noting that in most cases, you use the default provided by the RSLogix 5000 software. Publication 1791ES-UM001C-EN-P - April 2009 52 Configure Modules with RSLogix 5000 Software D. Click Change to see the Module Definition dialog. E. From the Module Definition dialog, select values to configure what data and status tags to generate implicitly for the safety module, noting that you can configure Input Data, Input Status, and Output Data. Input Data Options Choose from these options: Safety - Selecting Safety creates these tags for the target module: RunMode: Module mode ConnectionFaulted: Communication status Safety Data: Safety inputs from module Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 53 Safety-Readback - This selection is not available for input-only safety modules. Selecting Safety-Readback creates both safety and readback tags, with readback indicating the presence of 24V on the output terminal. Input Status Options Choose from these options. None - No status tags, only data for the inputs Point Status-Muting - A muting status tag for test output T3/T7 with point status for each input and output point IMPORTANT Status data is not SIL 3 data. Do not use status data to directly control a SIL 3 safety output. Publication 1791ES-UM001C-EN-P - April 2009 54 Configure Modules with RSLogix 5000 Software Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 55 Combined Status-Muting A single BOOL tag represents an AND of the status bits for all the input points. For example, if any input channel has a fault, this bit goes LO. (1) A single BOOL tag represents an AND of the status bits for all the output points. (1) A muting status tag for test output T3/T7. Output Data Options Choose from these options. (1) When using combined status, use explicit messaging to read individual point status for diagnostic purposes. IMPORTANT The standard outputs on the module must not be used for safety purposes. Publication 1791ES-UM001C-EN-P - April 2009 56 Configure Modules with RSLogix 5000 Software None - Selecting None results in an input only connection to the module. Inputs and status are read, but no outputs are written. Safety - Selecting Safety creates these safety tags and enables these outputs for use in the safety task. Test - Selecting Test creates these tags and enables the test outputs on the module. These outputs are standard outputs and must not be used for safety purposes. Combined - Selecting Combined creates these tags and enables all module outputs - safety and test.
Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 57 Values and States of Tags This table shows the values and states of the tags. Data Description Input data Safety Input Data SAFETY Indicates the ON/OFF status of each input circuit. ON: 1 OFF: 0 Combined Safety Input Status SAFETY An AND of the status of all input circuits. All circuits are normal: 1 An error was detected in one or more input circuits: 0 Individual Safety Input Status SAFETY Indicates the status of each input circuit. Normal: 1 Fault (Alarm): 0 Combined Safety Output Status SAFETY An AND of the status of all safety output circuits. All circuits are normal: 1 An error has been detected in one or more output circuits: 0 Individual Safety Output Status SAFETY Indicates the status of each safety output circuit. Normal: 1 Fault (Alarm): 0 Muting Lamp Status SAFETY Indicates the status when circuit T3 is configured as the muting lamp output. Normal: 1 Fault (Alarm): 0 Output Readback STANDARD Monitors the presence of 24V on the output circuit. Readback is ON (1) if 24V is on output terminal. ON: 1 OFF: 0 Individual Test Output Status STANDARD Indicates the status of each of the test output circuits. Normal: 1 Fault (Alarm): 0 Output data Safety Output Data SAFETY Controls the safety output. ON: 1 OFF: 0 Standard Output Data STANDARD Controls the test output when Test Output mode is set to a standard output. ON: 1 OFF: 0 IMPORTANT Safety denotes information the controller can use in safety-related functions. Standard denotes additional information that must not be relied on for safety functions. Publication 1791ES-UM001C-EN-P - April 2009 58 Configure Modules with RSLogix 5000 Software Work with the Safety Dialog Read this for information about how to complete entries when you click the Safety tab. 1. From the Module Properties dialog, click the Safety tab to see the Safety dialog. 2. Configure Requested Packet Interval (RPI) and Configure Connection Reaction Time Limit (CRTL) by following step 3. Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 59 3. From the Safety dialog, click Advanced to see the Advanced Connection Reaction Time Limit Configuration dialog. Make sure that input RPI is set to match the need. The smallest input RPI allowed is 6 ms. Selecting small RPI's consumes network bandwidth and may cause nuisance trips because other devices can't get access to the network. As an example, a safety input module with only ESTOP switches connected to it generally may work well with settings of 50100 ms. An input module with a light curtain guarding a hazard may need the fastest response that is possible. Selecting appropriate RPI's will result in a system with maximum (best) performance. IMPORTANT Analyze each safety channel to determine what is appropriate. The default timeout multiplier of 2 and network delay multiplier of 200 will create an input connection reaction time limit of four times the RPI and an output connection reaction limit of three times the RPI. Changes to these parameters should be approved by a safety administrator. We suggest that you keep the Time-out Multiplier and Network Delay Multiplier at their default values of 2 and 200. See GuardLogix Controllers User Manual, publication number 1756-UM020, for more information about the CRTL. Publication 1791ES-UM001C-EN-P - April 2009 60 Configure Modules with RSLogix 5000 Software A connection status tag exists for every connection. If the RPI and CRTL for the network are set appropriately, then this status tag should always remain HI. Monitor all connection status bits to verify that they are not going LO intermittently due to timeouts. Configuration Ownership - Reset Ownership The connection between the owner and the Guard I/O module is based on the following: Guard I/O EtherNet IP address Guard I/O safety network number GuardLogix slot number GuardLogix safety network number Path from GuardLogix controller to Guard I/O module Configuration signature If any of these change, the connection between the GuardLogix controller and the Guard I/O module is lost, and the yellow yield in the RSLogix 5000 tree appears. Reset ownership to reestablish the connection using this procedure. 1. From within RSLogix 5000 software, open the safety I/O module properties. 2. Click the Safety tab. 3. From the dialog, click Reset ownership. Connection Faulted Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 61 Configuration Signature The configuration signature is created by RSLogix 5000 software and verified by the safety module. The configuration signature provides SIL 3 integrity of the configuration of a Guard I/O module. When a GuardLogix controller first connects to an unconfigured Guard I/O module, the complete configuration is downloaded to the I/O module. Any time the GuardLogix controller attempts to connect to a Guard I/O module, if the configuration signatures are the same, then the configuration does not need to be downloaded, because they already match. Any time the GuardLogix controller attempts to connect to a Guard I/O module and the signatures do not match, the module checks the IP address and safety network number. If these are all correct, the controller will attempt to configure the module. Publication 1791ES-UM001C-EN-P - April 2009 62 Configure Modules with RSLogix 5000 Software Work with the Input Configuration Dialog See the table that shows typical safety input parameters, referring to Chapter 2 for related information. Typical Safety Input Parameters Parameter Name Value Description Input Point Operation Type Single Channel Inputs are treated as single channel. Dual-channel Equivalent Inputs are treated as a dual-channel pair. The channels must match (be equal) within the discrepancy time or a fault is generated. Dual-channel Complementary Inputs are treated as a dual-channel pair. The channels must disagree (be opposite) within the discrepancy time or a fault is generated. Input Point Mode Not Used The input is disabled. It remains logic 0 if 24V is applied to the input terminal. Safety Test Pulse Pulse testing is performed on this input circuit. A test source on the 1791ES module must be used as the 24V source for this circuit. The test source is configured using the test source pulldown. The pulse test will detect shorts to 24V and channel-to-channel shorts to other inputs. Safety A safety input is connected but there is no requirement for the 1791ES module to perform a pulse test on this circuit. An example is a safety device that performs its own pulse tests on the input wires, such as a light curtain. Standard A standard device, such as a reset switch, is connected. This point cannot be used in dual channel operation. Safety Input Test Source None If pulse testing is being performed on an input point, then the test source that is sourcing the 24V for the input circuit must be selected. If the incorrect test source is entered, the result is pulse test failures on that input circuit. Test Output 0 Test Output 1 Test Output 2 Test Output 3 Test Output 415 (1) Input Delay Time Off -> On 0126 ms (in increments of 6 ms) Filter time is for OFF to ON transition. Input must be high after input delay has elapsed before it is set logic 1. Input Delay Time On -> Off 0126 ms (in increments of 6 ms) Filter time is ON to OFF transition. Input must be low after input delay has elapsed before it is set logic 0. Safety Input Error Latch Time 065,530 ms (in increments of 10 ms) Default is 1000 ms. The purpose for latching input errors is to make sure that intermittent faults that may only exist for a few milliseconds are latched long enough to be read by the controller. The amount of time to latch the error should be based on the RPI, the safety task watchdog, and other application-specific variables. (1) There are eight test outputs on 1791ES-IB8XOBV4 modules. Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 63 Follow this procedure to complete entries from the Input Configuration Dialog that you see when, from the top of the Module Properties dialog, you click Input Configuration. 1. For Point Operation Type, choose one of these values and a value for Discrepancy Time if set to Equivalent or Complementary: Single Inputs are treated as single channels. Note that in many cases, dual-channel safety inputs are configured as two individual single channels. This does not affect pulse testing because it is handled on an individual channel basis. Equivalent (1)
Inputs are treated as a dual-channel pair. The channels must match within the discrepancy time or an error is generated. Complementary (1) Inputs are treated as a dual-channel pair. They must be in opposite states within the discrepancy time or an error is generated. (1) Be aware that configuring discrepancy time on safety I/O modules masks input inconsistent faults from the GuardLogix safety instructions. Status can be read by GuardLogix to obtain this fault information. Publication 1791ES-UM001C-EN-P - April 2009 64 Configure Modules with RSLogix 5000 Software 2. For Point Mode, choose one of these values for each point, referring to the Safety Input Parameters table for additional information: Not Used - Safety input channel is disabled Safety Pulse Test - Safety input is configured for pulse test operation Safety - The safety input is used with a safety field device Standard - Safety input has a standard field device wired to it 3. Complete entries, noting the following: For each safety input on the module, you can define if the input will be pulse tested. If the inputs will be pulse tested, select which test source to use. Off -> On and On -> Off delay times can be configured per channel with each channel specifically tuned to match the characteristics of the field device for maximum performance. Input Error Latch Time is the time the module holds an error to make sure the controller can detect it. This provides you more reliable diagnostics and enhances the chances that a nuisance error is detected. 4. Click OK at the bottom of the dialog or a tab at the top of the dialog. Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 65 Work with Test Output Configuration Dialog Read this for information about how to work with the Test Output Configuration dialog, referring to the table that provides information on configuring test outputs. Complete entries on the Test Output dialog, referring to the figure. Test Output Parameters Parameter Name Value Description Default Test Output Mode Not Used The test output is disabled. Not Used Standard The output point is enabled for use by the GuardLogix controller. Pulse Test The test output is being used as a pulse test source. Power Supply A constant 24V is placed on the output terminal. It can be used to provide power to a field device. Muting Lamp Output (Terminal T3/T7 only) An indicator lamp is connected to the output. When this lamp is energized, a burned-out bulb, broken wire, or short to GND error condition can be detected. Typically, the lamp is an indicator used in light curtain applications. Publication 1791ES-UM001C-EN-P - April 2009 66 Configure Modules with RSLogix 5000 Software Work with the Output Configuration Dialog Read this for a guideline on how to configure safety outputs by using the information in the table and completing the entries referring to the figure. Safety Output Parameters Parameter Name Value Description Default Point Operation Type Dual The 1791ES module treats the outputs as a pair. It always sets them HI to LO as a matched pair. Safety logic must set both of these outputs ON or OFF at the same time or the module will declare a channel fault. Dual-channel Point Mode Not Used The output is disabled. Not Used Safety The output point is enabled, and it does not perform a pulse test on the output. Safety Pulse Test The output point is enabled and performs a pulse test on the output. When the output is energized, the output pulses LO briefly. The pulse test detects if 24V remains on the output terminal during this LO pulse due to a short to 24V or if the output is shorted to another output terminal. Output Error Latch Time 065,530 ms (in increments of 10 ms) The purpose for latching output errors is to make sure that intermittent faults that may only exist for a few milliseconds are latched long enough to be read by the controller. The amount of time to latch the errors will be based on the RPI, the safety task watchdog, and other application-specific variables. 1000 ms Publication 1791ES-UM001C-EN-P - April 2009 Configure Modules with RSLogix 5000 Software 67 Follow this procedure to complete entries from the Output Configuration dialog. 1. For Point Operation, all safety outputs are Dual mode only. The Guard I/O module always sets them high or low as a pair. You must always match the two outputs as a pair in software as well. 2. For Point Mode, select Not Used, Safety, or Safety Pulse Test, referring to the Safety Output Parameters table for additional information. 3. Select a value for Output Error Latch Time. Output Error Latch Time is the time the module holds an error to make sure the controller can detect it. This provides you more reliable diagnostics and enhances the changes that a nuisance error is detected. 4. Click Apply from the bottom of the dialog. Publication 1791ES-UM001C-EN-P - April 2009 68 Configure Modules with RSLogix 5000 Software Save and Download the Module Configuration We recommend that after a module is configured you save your work. If after downloading the program the MS and NS LED indicators on the Guard I/O module are not both solid green, this may be due to loss of ownership. The ownership is based on the following: Guard I/O EtherNet IP address Guard I/O safety network number GuardLogix slot number GuardLogix safety network number Path from GuardLogix controller to Guard I/O module Configuration signature If any of these change, the connection between the GuardLogix controller and the Guard I/O module is lost, and the yellow yield in the RSLogix 5000 tree appears. Reset ownership to reestablish the connection using this procedure. 1. From within RSLogix 5000 software, open the safety I/O module properties. 2. Click the Safety tab. 3. From the dialog, click Reset ownership. 69 Publication 1791ES-UM001C-EN-P - April 2009 Chapter 6 Interpret Module Indicators What This Chapter Contains This chapter includes an explanation of the meaning of module indicators. Module Indicators See the figure and tables for information on how to interpret LED module indicators.
24V dc Input Power Indicator Module Status Indicator Configuration Lock Indicator 24V dc Output Power Indicator (1791ES-IB8XOBV4 modules only) I0I15 - Safety Input Status Indicator T0T15 - Test Output Status indicator 0007 - Safety Output Status Indicator (1791ES-IB8XOBV4 module) Network Status Indicator Network Activity Indicator 24V dc Input Power Indicator State Status Description Recommended Action Off No power No power is applied. Apply power to this section. Solid green Normal operation The applied voltage is within specifications. None. Solid yellow Input power out of specification The input power is out of specification. Check your connectors, wiring, and voltages. Publication 1791ES-UM001C-EN-P - April 2009 70 Interpret Module Indicators
24V dc Output Power Indicator State Status Description Recommended Action Off No power No power is applied. Apply power to this section. Solid green Normal operation The applied voltage is within specifications. None. Solid yellow Output power out of specification The output power is out of specification. Check your connectors, wiring, and voltages. Module Status Indicator State Status Description Recommended Action Off No power No power is applied to the power connector. Apply power to this connector. Solid green Normal operation The module is operating normally. None. Solid red Unrecoverable fault The module detected an unrecoverable fault. Cycle power to the module. If problem persists, replace the module. Flashing red and green Module is unconfigured Module needs commissioning due to missing, incomplete, or incorrect configuration. Reconfigure the module. For additional information, inspect Network Status indicator. Device in self test The module is performing its power-cycle diagnostic tests. Wait for the module to complete its power-cycle diagnostics. Flashing green Idle Idle, waiting for connection from scanner. Establish connection. Flashing red Recoverable fault The module has detected a recoverable fault. Cycle power to the module or reset the module. User-initiated firmware update in progress User-initiated firmware update is in progress. Wait for firmware update to complete. Network Status Indicator State Status Description Recommended Action Off Module not online The module does not have an IP address. Verify your network is working properly. Flashing green Module online with no connections in established state The module has acquired an IP address, but no connections are established. Verify your network and module configuration. Solid green Module online with connections in established state The module is operating normally. None. Flashing red One or more I/O connections in timed-out state The module detected a recoverable network fault. Verify your network and module configuration. User-initiated firmware update User-initiated firmware update is in progress. Wait for firmware update to complete. Solid red Critical link failure The module detected an error that prevents it from communicating on the network, such as duplicate IP address has been detected. Cycle power to the module. Check network IP addressing. Flashing red and green Self test The module is performing its power-cycle diagnostic test. Wait for the module to complete its power-cycle diagnostics. Publication 1791ES-UM001C-EN-P - April 2009 Interpret Module Indicators 71
Network Activity Indicator State Status Recommended Action Off No link established Establish link. Flashing Green Transmit or receive activity None. Steady Green Link established None. Safety Input Status Indicator State Status Description Recommended Action Off Safety input off The safety input is off or the channel is configured for not used. Turn the safety input on or reconfigure the channel, if desired. Solid yellow Safety input on The safety input is on. None. Solid red Fault detected A fault in the external wiring or input circuit detected. Check configuration, field wiring, and devices. If no problem found, replace module. Flashing red Partner fault detected A fault in the partner input circuit of a dual-input configuration detected. Check the field wiring and verify your configuration for the partner circuit. If no problem found, replace module. Test Output Status Indicator State Status Description Recommended Action Off Test output off The test output is off or the channel is configured for not used. Turn the test output on or reconfigure the channel, if desired. Solid yellow Output on Output is on. None. Solid red Fault detected A fault in the external wiring or input circuit detected. Check field wiring. If no problem found, replace module. For outputs configured for muting could indicate undercurrent or burned-out lamp. Safety Output Status Indicator (1791ES-IB8XOBV4 only) State Status Description Recommended Action Off Safety output off The safety output is off or the channel is configured for not used. Turn the safety output on or reconfigure the channel, if desired. Solid yellow Safety output on The safety output is on. None. Solid red Fault detected A fault in the output circuit was detected. Check the circuit wiring and end device. If no problem found, replace module. Both tags in a dual channel circuit do not have the same value. Make sure logic is driving tag values to the same state (off or on). Flashing red Partner fault detected A fault in the partner output circuit of a dual output configuration was detected. Check the circuit wiring and end device of the partner. If no problem found, replace module. Publication 1791ES-UM001C-EN-P - April 2009 72 Interpret Module Indicators Configuration Lock Indicator Configuration lock indicator is not supported by RSLogix 5000 software.
73 Publication 1791ES-UM001C-EN-P - April 2009 Appendix A Get Diagnostic Status from Modules by Using Explicit Messaging What This Appendix Contains This appendix provides information about how to use CIP Generic Message instructions (sometimes called explicit messaging) to get diagnostic status information from the modules. You can implicitly obtain individual point status of the Guard I/O module from the Module Definition dialog by choosing Pt. Status from the Input Status pull-down menu. Publication 1791ES-UM001C-EN-P - April 2009 74 Get Diagnostic Status from Modules by Using Explicit Messaging Another choice is to obtain overall status implicitly from the Module Definition dialog by choosing Combined Status from the Input Status pull-down menu. If the Combined Status changes, use explicit messaging to obtain the point level status. Work with 1791ES-IB8XOBV4 Modules To work with 1791ES-IB8XOBV4 modules, follow this procedure. 1. In the Module Definition dialog, from the Input Status pull-down menu, choose Combined Status. Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 75 This creates a two-byte input assembly, as shown for the 1791ES-IB8XOBV4 module. 2. Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I/O points on the module have a fault. If any input or output status bit goes to a value of 0 (0=error, 1=no error), use the InputStatus and OutputStatus bits to condition your msg rungs as follows. Note that the second rung can be used to read the status on mode transition and once a fault is detected, continue reading until the fault is corrected. Place these rungs in the standard task. Publication 1791ES-UM001C-EN-P - April 2009 76 Get Diagnostic Status from Modules by Using Explicit Messaging Reference the figures below that show the MSG instruction parameters for reading Instance 852 from the 1791ES-IB8XOBV4 module. Instance 852 (354 Hex) is 5 bytes in length, so the Destination Tag MSGdata must be at least 5 bytes in length to hold this data. The size is DINT[2] or 8 bytes. See the figure that shows the layout of Instance 852 (354 Hex). 354 (852) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 3 Safety Output 7 Monitor Safety Output 6 Monitor Safety Output 5 Monitor Safety Output 4 Monitor Safety Output 3 Monitor Safety Output 2 Monitor Safety Output 1 Monitor Safety Output 0 Monitor 4 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 77 From the top of the Message Configuration dialog, click the Communication tab. This dialog requires the path to the module. Click Browse to browse to the module that the MSG will read. From the top of the Message Configuration dialog, click Tag to see this dialog. Publication 1791ES-UM001C-EN-P - April 2009 78 Get Diagnostic Status from Modules by Using Explicit Messaging When the explicit message reads the data from the 1791ES-IB8XOBV4 module, the data appears in the MSGdata tags as shown. Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 79 The first 32 bits of the instance are in MSGdata[0].031, and the final 8 bits are in MSGdata[1].07. These 40 bits must be mapped according to Instance 852. An easy method to do this mapping is to create a user defined tag (UDT) for Instance 852. Once complete, it appears as follows. Publication 1791ES-UM001C-EN-P - April 2009 80 Get Diagnostic Status from Modules by Using Explicit Messaging Work with 1791ES-IB16 Modules To work with 1791ES-IB16 modules, follow this procedure. 1. In the Module Definition dialog, from the Input Status pull-down menu, choose Combined Status. Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 81 This creates a three-byte input assembly, as shown, for the 1791ES-IB16 module. 2. Use the CombinedInputStatus bit to detect if one or more of the I/O points on the module have a fault. If any input status bits go to a value of 0 (0 = bad; 1 = good) use an explicit message to determine which individual data points have faulted. Note that you can use the second rung to read the status on mode transition and once a fault is detected, continue reading until the fault is corrected. Publication 1791ES-UM001C-EN-P - April 2009 82 Get Diagnostic Status from Modules by Using Explicit Messaging Place these rungs in the standard task. See the figures that show the MSG instruction parameters for reading Instance 869 from the 1791ES-IB16 module. See Appendix D of this manual for a layout of possible instances. Instance 869 (365 Hex) is 7 bytes in length, so the Destination Tag IB16MSGdata must be at least 7 bytes in length to hold this data. The size is DINT[2] or 8 bytes. Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 83 The layout of Instance 869 (365 Hex) is as follows. From the top of the Message Configuration dialog, click the Communication tab. This dialog requires the path to the module. Click Browse to browse to the module that the MSG will read. . 365 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 Status Safety Input 8 Status 4 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 5 Safety Output 15 Status Safety Output 14 Status Safety Output 13 Status Safety Output 12 Status Safety Output 11 Status Safety Output 10 Status Safety Output 9 Status Safety Output 8 Status 6 Reserved Reserved Input Power Error (1) Output Power Error (1) Muting Lamp 15 Status Muting Lamp 11 Status Muting Lamp 7 Status Muting Lamp 3 Status Publication 1791ES-UM001C-EN-P - April 2009 84 Get Diagnostic Status from Modules by Using Explicit Messaging From the top of the Message Configuration dialog, click Tag to see this dialog. When the explicit message reads the data from the 1791ES-IB16 module, the data appears in the MSGdata tags as shown. Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 85 The first 32 bits of the instance are in IB16MSGdata[0].031, and the final 24 bits are in IB16MSGdata[1].023. Map these 56 bits according to Instance 869. An easy method to do this mapping is to create a user defined tag (UDT) for Instance 869. Once you complete this, it appears as follows. I/O Data Supported by Each Module See the table that shows a summary of default I/O data by module. The tables show the I/O data supported by each module. Refer to I/O Assembly Data for data arrangements. Default I/O Data Module RSLogix 5000 Software Safety Connection Assembly Instance (Hex) 1791ES-IB16 Safety 225 and 23 1791ES-IB8XOBV4 Safety 204 and 234 Publication 1791ES-UM001C-EN-P - April 2009 86 Get Diagnostic Status from Modules by Using Explicit Messaging For I/O data, safety connections for up to four items, including one output, can be allocated for the master unit. Also, standard connections for up to two items can be allocated for the master unit.
1791ES-IB8XOBV4 Modules Input Data Input Status Assembly Instance Safety None 204 (2) (2) Default for input data. Point Status - Muting 334 Combined Status - Muting 324 Safety - Readback Point Status - Muting 354 Point Status - Muting - Test Output 374 Output Data Assembly Instance Safety 234 (1) (1) Default for output data. Test 22 Combined 2C4 None C7 1791ES-IB16 Modules Input Data Input Status Assembly Instance Safety None 205 Point Status - Muting 335 Point Status - Muting - Test Output 365 Combined Status - Muting 315 Point Status 225 Output Data Assembly Instance Test 23 None C7 Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 87 I/O Assembly and Reference Data See the tables for I/O assembly and reference data. The bits in the tag definitions of RSLogix 5000 software are different than those shown in the following section. The following defines the name associations for clarification with the programming software. See these tables for reference data concerning input and output data. Bit Definitions and RSLogix 5000 Tag Names Bit Definitions RSLogix 5000 Tag Name Safety Input 0 Pt00Data Safety Input 15 Pt15Data Safety Input 0 Status Pt00InputStatus Safety Input 15 Status Pt15InputStatus Safety In Status InputStatus Muting Lamp Status MutingStatus Safety Output 0 Pt00Data Safety Output 7 Pt07Data Standard Output 0 Test00Data Standard Output 15 Test15Data Safety Output 0 Status Pt00OutputStatus Safety Output 7 Status Pt07OutputStatus Safety Out Status OutputStatus Safety Output 0 Monitor Pt00Readback Safety Output 7 Monitor Pt07Readback Test Output 0 Status Pt00TestOutputStatus Test Output 15 Status Pt15TestOutputStatus Input Data Instance Hex(De- cimal) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 204 (516) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 205 (517) 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 224 (548) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status Publication 1791ES-UM001C-EN-P - April 2009 88 Get Diagnostic Status from Modules by Using Explicit Messaging 225 (549) 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 Status Safety Input 8 Status 300 (768) 1791ES- IB16 Standard Only 0 Reserved Reserved Reserved Reserved Reserved Reserved Reser- ved Input Power Error 301 (769) 1791ES- IB8XOBV4 Standard Only 0 Reserved Reserved Reserved Reserved Reserved Reserved Output Power Error Input Power Error 315 (789) 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 Status Safety Input 8 Status 2 Combined Safety In Status Reserved Input Power Error (1) Reserved Muting Lamp 15 Status Muting Lamp 11 Status Muting Lamp 7 Status Muting Lamp 3 Status 324 (804) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Combined Safety In Status Combined Safety Out Status Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status 334 (820) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status Input Data Instance Hex(De- cimal) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 89 335 (821) 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 Status Safety Input 8 Status 4 Reserved Reserved Input Power Error (1) Reserved Muting Lamp 15 Status Muting Lamp 11 Status Muting Lamp 7 Status Muting Lamp 3 Status 344 (836) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 3 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status 354 (852) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 3 Safety Output 7 Monitor Safety Output 6 Monitor Safety Output 5 Monitor Safety Output 4 Monitor Safety Output 3 Monitor Safety Output 2 Monitor Safety Output 1 Monitor Safety Output 0 Monitor 4 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status Input Data Instance Hex(De- cimal) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Publication 1791ES-UM001C-EN-P - April 2009 90 Get Diagnostic Status from Modules by Using Explicit Messaging 364 (868) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 1 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 2 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 3 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status 365 (869) 1791ES- IB16 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 Status Safety Input 8 Status 4 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 5 Test Output 15 Status Test Output 14 Status Test Output 13 Status Test Output 12 Status Test Output 11 Status Test Output 10 Status Test Output 9 Status Test Output 8 Status 6 Reserved Reserved Input Power Error (1) Output Power Error (1) Muting Lamp 15 Status Muting Lamp 11 Status Muting Lamp 7 Status Muting Lamp 3 Status 374 (884) 1791ES- IB8XOBV4 Safety and Standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 3 Safety Output 7 Monitor Safety Output 6 Monitor Safety Output 5 Monitor Safety Output 4 Monitor Safety Output 3 Monitor Safety Output 2 Monitor Safety Output 1 Monitor Safety Output 0 Monitor 4 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 5 Reserved Reserved Input Power Error (1) Output Power Error (1) Reserved Reserved Muting Lamp 7 Status Muting Lamp 3 Status Input Data Instance Hex(De- cimal) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 91 385 (901) 1791ES- IB16 Standard Only 0 Reserved Reserved Reserved Reserved Reserved Reserved Reser- ved Input Power Error 1 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 2 Test Output 15 Status Test Output 14 Status Test Output 13 Status Test Output 12 Status Test Output 11 Status Test Output 10 Status Test Output 9 Status Test Output 8 Status 394 (916) 1791ES- IB8XOBV4 Standard Only 0 Reserved Reserved Reserved Reserved Reserved Reserved Output Power Error Input Power Error 1 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 3A4 (932) 1791ES- IB8XOBV4 Standard Only 0 Reserved Reserved Reserved Reserved Reserved Reserved Output Power Error Input Power Error 1 Safety Output 7 Monitor Safety Output 6 Monitor Safety Output 5 Monitor Safety Output 4 Monitor Safety Output 3 Monitor Safety Output 2 Monitor Safety Output 1 Monitor Safety Output 0 Monitor 2 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status (1) This data is diagnostic data only and does not have safety integrity. Output Data Instance (hex) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 22 (34) 1791ES- IB8XOBV4 Safety and Standard 0 Standard Output 7 (1)
Standard Output 6 Standard Output 5 Standard Output 4 Standard Output 3 Standard Output 2 Standard Output 1 Standard Output 0 23 (35) 1791ES- IB16 Safety and Standard 0 Standard Output 7 Standard Output 6 Standard Output 5 Standard Output 4 Standard Output 3 Standard Output 2 Standard Output 1 Standard Output 0 1 Standard Output 15 Standard Output 14 Standard Output 13 Standard Output 12 Standard Output 11 Standard Output 10 Standard Output 9 Standard Output 8 234 (564) 1791ES-I B8XOBV4 Safety Only 0 Safety Output 7 Safety Output 6 Safety Output 5 Safety Output 4 Safety Output 3 Safety Output 2 Safety Output 1 Safety Output 0 2C4 (708) 1791ES- IB8XOBV4 Safety Only 0 Safety Output 7 Safety Output 6 Safety Output 5 Safety Output 4 Safety Output 3 Safety Output 2 Safety Output 1 Safety Output 0 1 Standard Output 7 Standard Output 6 Standard Output 5 Standard Output 4 Standard Output 3 Standard Output 2 Standard Output 1 Standard Output 0 (1) Standard output signifies a Test Output configured as a standard output. Input Data Instance Hex(De- cimal) Module Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Publication 1791ES-UM001C-EN-P - April 2009 92 Get Diagnostic Status from Modules by Using Explicit Messaging Explicit Messages Explicit messaging can also be used to read individual channel status for safety inputs, safety outputs, test outputs, and power status. Communication error settings can also be configured and monitored for test outputs as well. Reading the Cause of the Safety Input Error Explicit Message Service Function Command (hex) Response (hex) Service Code Class ID Instance ID Attribute ID Data Size Safety Input Cause of Error (Fault) Information Read Get Attribute Single Reads the cause for the status bit (1n), specified by the Instance ID, turning OFF. 0E 3D 01n 6E - 0: No error 01: Configuration invalid 02: External test signal error 03:Internal input error 04: Discrepancy error 05: Error in the other dual channel input Reading the Cause of the Safety Output Error Explicit Message Service Function Command (hex) Response (hex) Service Code Class ID Instance ID Attribute ID Data Size Safety Output Cause of Error (Fault) Information Get Attribute Single Reads the cause for the status bit (1n) , specified by the Instance ID, turning OFF. 0E 3B 01n 6E - 0: No error 01: Configuration invalid 02: Over current detected 03: Short circuit detected 04: Output ON error 05: Error in the other dual channel output 08: Output data error 09: Short circuit detected at safety output Publication 1791ES-UM001C-EN-P - April 2009 Get Diagnostic Status from Modules by Using Explicit Messaging 93
Monitoring the Test Output Point Explicit Message Service Function Command (hex) Response (hex) Service Code Class ID Instance ID Attribute ID Data Size Test Output Cause of Error (Fault) Information Get Attribute Single Reads the cause for the status bit (1n), specified by the Instance ID, turning OFF. 0E 09 01n 76 - 0 = No error 01: Configuration invalid 02: Overload detected 05: Output ON error 06: Undercurrent detected for muting lamp Setting Hold/Clear for Communication Errors (Test Output) Explicit Message Service Function Command (hex) Response (hex) Service Code Class ID Instance ID Attribute ID Data Size Setting for Output State (Hold or Clear) after Communication Error Get Attribute Single Reads whether hold or clear is set as the output state after a communication error for a test output specified by the instance ID. The setting can be read for a specified number of points. 0E 09 0108 05 - 1 byte 00: Clear 01: Hold Setting for Output State (Hold or Clear) after Communication Error Set Attribute Single Sets whether hold or clear as the output status after a communication error for an output specified by the instance ID. Sets whether a test output should hold its state or clear (turn off) after a communication error. 10 09 0108 05 1 byte 00: Clear 01: Hold Publication 1791ES-UM001C-EN-P - April 2009 94 Get Diagnostic Status from Modules by Using Explicit Messaging Notes: 95 Publication 1791ES-UM001C-EN-P - April 2009 Appendix B Probability of Failure on Demand (PFD), Probability of Failure per Hour (PFH), and Mean Time Between (MTBF) Data What This Appendix Contains This appendix lists calculated values for probability of failure on demand, probability of failure per hour, and mean time between failure. Calculated Values See the table that shows the values. Reference information in the GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093. Calculated values of probability of failure on demand and probability of failure per hour appear in the table and must be calculated for the devices within the system to comply with the SIL level required for application. Within the proof test interval, every I/O module must be functionally tested by individually toggling each input point and verifying that it is detected by the controller. Additionally, each output point must be individually toggled by the controller and user-verified that the output point changes state. Publication 1791ES-UM001C-EN-P - April 2009 96 Probability of Failure on Demand (PFD), Probability of Failure per Hour (PFH), and Mean Time Between (MTBF) Data Calculated Values for Probability of Failure on Demand (PFD), Probability of Failure per Hour (PFH), and Mean Time Between Failure (MTBF)
PFD vs Proof Test Interval 1.00E-07 1.00E-06 1.00E-05 1.00E-04 1.00E-03 1.00E-02 0 1 2 3 4 5 6 7 8 9 10 11 Proof Test Interval [years] PFD 1% of SIL 3 Limit 10% of SIL 3 Limit SIL 3 Limit 1% of SIL 2 Limit Model Proof Test Interval PFD (1/hour) PFH (1/hour) MTBF (hour) Year Hour 1791ES-IB16 1 8760 8.27E-07 1.89E-10 2.76E+06 2 17520 1.65E-06 5 43800 4.14E-06 10 87600 8.27E-06 1791ES-IB8XOBV4 1 8760 8.51E-07 1.94E-10 2.55E+06 2 17520 1.70E-06 5 43800 4.26E-06 10 87600 8.51E-06 97 Publication 1791ES-UM001C-EN-P - April 2009 Appendix C Configuration Reference Information What This Appendix Contains This appendix provides information about configuration settings. Understand Parameter Groups The modules have these parameter groups: general parameters, safety input, test output, safety output. See the tables for the settings in each parameter group. All parameters are set using RSLogix 5000 software. General Parameters Parameter Name Value Description Default Safety Output Error Latch Time 065,530 ms (in increments of 10 ms) Safety output errors are latched for this time. 1000 ms Safety Input Error Latch Time 065,530 ms (in increments of 10 ms) Safety input or test output errors are latched for this time. 1000 ms Safety Input Parameters Parameter Name Value Description Input Point Operation Type Single Channel Use as single channel. Dual-channel Equivalent Use as dual-channel. Normal when both channels are ON or OFF. Dual-channel Complementary Use as dual-channel. Normal when one channel is ON and the other channel is OFF. Input Point Mode Not Used External input device is not connected. Safety Test Pulse Use with a contact output device and in combination with a test output. Using this setting, short-circuits between input signal lines and the power supply (positive side) and short-circuits between input signal lines can be detected. Safety A solid-state output safety sensor is connected. Standard A standard device, such as a reset switch, is connected. Safety Input Test Source Not Used The test output that is used with the input. n is dependent on the module catalog number. Test Output 0 to n Input Delay Time Off -> On 0126 ms (in increments of 6 ms) Filter time for OFF to ON transition Input Delay Time On -> Off 0126 ms (in increments of 6 ms) Filter time for ON to OFF transition IMPORTANT When configuring a test output for Pulse Test mode, verify the corresponding safety input is configured for safety pulse test. Publication 1791ES-UM001C-EN-P - April 2009 98 Configuration Reference Information Test Output Parameters Parameter Name Value Description Default Test Output Mode Not Used An external device is not connected. Not Used Standard The output is connected to a standard device. Pulse Test A contact output device is connected. Use in combination with a safety input. Power Supply The power supply of a Safety Sensor is connected. The voltage supplied to I/O power (V, G) is output from the test output terminal. Muting Lamp Output (Terminal T3 or T7 only) An indicator is connected and turned ON to detect broken lines in an external indicator. Safety Output Parameters Parameter Name Value Description Default Output Point Mode Not Used An external output devices is not connected. Not Used Safety When the output is ON, the test pulse is not output (remains ON). Safety Pulse Test Using this function, short-circuits between output signal lines and the power supply (positive side) and short-circuits between output signal lines can be detected. Output Point Operation Type Single Channel Use as single channel. Dual-channel Dual-channel Use as dual-channel. When both channels are normal, outputs can be turned ON. Publication 1791ES-UM001C-EN-P - April 2009 Configuration Reference Information 99
Safety and Standard Data Data Description Input data Safety Input Data Safety Indicates the ON/OFF status of each input circuit. ON: 1 OFF: 0 Combined Safety Input Status Safety An AND of the status of all input circuits. All circuits are normal: 1 An error was detected in one or more input circuits: 0 Individual Safety Input Status Safety Indicates the status of each input circuit. Normal: 1 Fault (Alarm): 0 Combined Safety Output Status Safety An AND of the status of all safety output circuits. All circuits are normal: 1 An error has been detected in one or more output circuits: 0 Individual Safety Output Status Safety Indicates the status of each safety output circuit. Normal: 1 Fault (Alarm): 0 Muting Lamp Status Safety Indicates the status when circuit T3 is configured as the muting lamp output. Normal: 1 Fault (Alarm): 0 Safety Output Monitor Standard Monitors the outputs of the safety output circuits. ON: 1 OFF: 0 Individual Test Output Status Standard Indicates the status of each of the test output circuits. Normal: 1 Fault (Alarm): 0 Output data Safety Output Data Safety Controls the safety output. ON: 1 OFF: 0 Standard Output Data Standard Controls the test output when test output mode is set to a standard output. ON: 1 OFF: 0 Publication 1791ES-UM001C-EN-P - April 2009 100 Configuration Reference Information Notes: Publication 1791ES-UM001C-EN-P - April 2009 Index A about catalog numbers 15 additional resources 9 administrator, safety 11 architectures, safety 16 B before you begin 11 BootP/DHCP 38 C catalog numbers 15 certification 32 cleaning 14 common terms 10 compliance with EC directive 34 configuration reference information 97 settings 97 configure the module 49 conformity codes 11 regulations 11 standards 11 controlling devices 31 conventions used in this manual 9 D dialog General 51 Input Configuration 62 Output Configuration 66 Safety 58 Test Output Configuration 65 DIN rail 14 directives 33 discrepancy time 24 door interlocking switches 31 dual-load bipolar outputs 47 dynamic host configuration protocol 38 E EC directives 14 electronic data sheet 10 EMC directives 34 emergency stop switch 31, 41 Europe 33 F fault recovery 28, 30 forcibly-guided contacts 31 G get point status information 73 glossary 10 Guardmaster product 31 H help button 49 how to use this manual 9 I I/O configuration tree 49 module overview 14 input configuration dialog 62 international standards 32 IP address 38 J Japan 33 L legislation 32 limit switches 31 M mean time between failure 10, 95 model types 15 module properties dialog 51 mounting 14 MTBF See mean time between failure. muting lamp output wiring 44 N network (IP) address 37 node address setting 37 North America 33 Publication 1791ES-UM001C-EN-P - April 2009 102 Index O ODVA 10, 32 off-delay function 28 on-delay function 28 out-of-box condition 35 output configuration dialog 66 P parameter groups 97 PFD See probability of failure on demand. PFH See probability of failure per hour. point status information 73 precautions for use 12 probability of failure on demand 10, 95 probability of failure per hour 10, 95 publications, related 9 R related publications 9 replace units 32 replacement stock 35 rotary switches 37 RSLogix 5000 software 49 S safety architectures 16 safety dialog 58 safety functions safety input 20 safety output 29 safety network number 10, 51 safety precautions 32 self-diagnostics 19 set network (IP) address 37 SNN See safety network number. standards 33 T terminology 10 test output configuration dialog 65 transport control protocol 38 two-hand monitor 42 U understand the operation of safety functions 19 V ventilation 14 W who should use this manual 9 wire the module 14 wiring examples 39 Publication 1791ES-UM001C-EN-P - April 2009 Index 103 Notes: Publication 1791ES-UM001C-EN-P - April 2009 108 Supersedes Publication 1791DS-UM001B-EN-P - June 2008 Copyright 2009 Rockwell Automation, Inc. 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