7650 Ed
7650 Ed
7650 Ed
Cold Shrink
Silicone Rubber Termination
(With High-K Stress Relief)
Kit Contents:
1 Hi-K, Tracking Resistant, Silicone Rubber Termination
2 Strips Sealing Mastic
(black with white release liners, bagged)
1 Instruction Sheet
(Pg. 2-4)
Instruction Sheet
(Pg. 5-6)
Primary Insulation
O. D. Range
Jacket
O. D. Range
7652-S-4-CON ED
0.64"1.08"
0.97"1.48"
4/0, 350
7653-S-4-CON ED
0.72"1.29"
1.04"1.60"
500
7654-S-4-CON ED
0.83"1.53"
1.12"1.87"
N/A
750 Cmp
3M QT-III
Jacketed Concentric Neutral (JCN)
78-8124-4559-7
Conductor
Size
A
(in.)
B
(in.)
C
(in.)
No. of
Indents
C/S
1/0 Al
2/0
2/0
4/0
4/0
4/0 Al
300
350 Cmp
500 Cmp
750 Cmp
13
1234
1234
1234
1234
14
1334
1334
1334
1418
1012
1014
1014
1014
1014
1112
1114
1114
1114
1158
2
134
134
134
134
3
234
234
234
318
P27D
P26D
P29D*
P28D
P31D*
P31D
P31D
P31D
P34D
P39D
P34PR-5
P34PR
P34PR
P34PR
P34PR
P34PR-5
P34PR
P34PR
P44PR
P44PR
2
1
1
1
1
2
2
2
2
2
Included in kit
570-4085
571-9190
570-3475
571-9182
570-4093
570-4283
570-4283
571-9208
571-9216
78-8124-4559-7
1.4 Select one of two mastic strips from kit and remove white release liners. Using light tension apply a single wrap of
sealing mastic around the cable jacket 14" from cut edge (Figure 3). Cut off excess mastic.
Figure 3
yy
,,
yy
,,
yy
,,
1.5 Bend neutral wires back over applied sealing mastic and secure to cable jacket 412", below cable semi-con edge using
vinyl tape (Figure 4).
Note: Position vinyl tape with care, it also serves as a marker for positioning the termination.
1.6 Select second sealing mastic strip from kit and remove white release liners. Apply a second mastic band over the
neutral wires and previously applied mastic (Figure 4). Cut off excess mastic.
1.7 Compress neutral wires into mastic by over-wrapping seal strips with two highly stretched layers electrical grade
vinyl tape (Figure 4). Be sure to cover all exposed mastic.
Figure 4
y
,
y
,
2.0 Install Lug or Connector
2.1 Check to insure QTIII termination assembly fits over the selected lug pad. If lug pad (Figure 5) will not fit through
the termination core, clean the insulation (per Step 3.0) and slide termination on cable before installing lug.
Do not remove core at this time.
Figure 5
2.2 Position connector/lug and crimp. Remove excess oxide inhibitor and sharp crimp flashings following crimping.
78-8124-4559-7
3.0 Clean Cable Insulation and Lug Barrel Using Standard Practice
3.1 Wipe the cable insulation with an approved solvent. Do not allow solvent to touch semi-con insulation shield!
3.2 If abrasive must be used:
a. Use on insulation only. Do not use abrasive on semi-con insulation shield!
b. Use only aluminum oxide abrasive; grit 150 or finer.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
4.2 When using a short barrel lug or connector on smaller size cable it may be necessary to trim any excess termination
insulator from the lug or connector.
4.3 Collect all concentric neutral wires together (Figure 7) and connect to system ground according to standard practice.
Figure 7
78-8124-4559-7
Conductor
Size
A
(in.)
B
(in.)
C
(in.)
No. of
Indents
C/S
2/0
2/0
4/0
4/0
300
350 Cmp
500 Cmp
750 Cmp
1234
1234
1234
1234
1334
1334
1334
1418
1014
1014
1014
1014
1114
1114
1114
1158
134
134
134
134
234
234
234
318
P26D
P29D*
P28D
P31D*
P31D
P31D
P34D
P39D
P34PR
P34PR
P34PR
P34PR
P34PR
P34PR
P44PR
P44PR
1
1
1
1
2
2
2
2
570-4085
571-9190
570-3475
571-9182
570-4283
570-4283
571-9208
571-9216
1.4 Place a marker tape 112" back from the jacket cut edge (Figure 9).
1.5 Select one of two mastic strips from kit and remove white release liners. Using light tension, wrap a band of mastic
around the lead jacket 1/4" from cut edge (Figure 9). Cut off excess mastic.
1.6 Over-wrap mastic seal strip with two highly stretched layers electrical grade vinyl tape (Figure 9).
Note: Do not extend vinyl tape wrapping more than 1/4" beyond mastic strip.
78-8124-4559-7
Marker Tape
2.2 Position connector/lug and crimp according to manufacturers directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
3.0 Clean Cable Insulation and Lug Barrel Using Standard Practice
3.1 Wipe the cable insulation with an approved solvent. Do not allow solvent to touch semi-con insulation shield!
3.2 If abrasive must be used:
a. Use on insulation only. Do not use abrasive on semi-con insulation shield!
b. Use only aluminum oxide abrasive; grit 150 or finer.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
78-8124-4559-7
EW
I
V
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78-8124-4559-7
Y
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3M is a trademark of 3M.
IMPORTANT NOTICE
All statements, technical information and recommendations related to the Sellers products are based on information believed to be reliable,
but the accuracy or completeness thereof is not guaranteed. Before utilizing the product, the user should determine the suitability of the
product for its intended use. The user assumes all risks and liability whatsoever in connection with such use.
Any statements or recommendations of the Seller which are not contained in the Sellers current publications shall have no force or effect
unless contained in an agreement signed by an authorized officer of the Seller. The statements contained herein are made in lieu of all
warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose
which warranties are hereby expressly disclaimed.
SELLER SHALL NOT BE LIABLE TO THE USER OR ANY OTHER PERSON UNDER ANY LEGAL THEORY, INCLUDING BUT NOT
LIMITED TO NEGLIGENCE OR STRICT LIABILITY, FOR ANY INJURY OR FOR ANY DIRECT, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES SUSTAINED OR INCURRED BY REASON OF THE USE OF ANY OF THE SELLERS PRODUCTS.
Litho in USA
3M 1999 78-8124-4559-7