WINCH FORE

WIRE CAPACITY CALULATION OF WINCHDRUM

Date:

06/06/14

Project/yardno:
Wire type:
INPUT:
Wire diameter (dw)
=
Drum diameter (D)
=
Drum length (L)
=
Extra space on drum (for stretchers)
=
Pull 1st layer
=
Speed 1st layer
=
Hold.force 2nd layer
=
OUTPUT:
Layer

Layer
diam.
mm

First
Second
Third
Fourth
Fifth
Sixth
Seventh
Eighth

446
515
585
654
723
792
862
931

40
406
500
100
50.0
10.0

mm Type:
mm
10.2 x dw
mm
12.5 x dw
mm
2.5 x dw
Ton (1)
Ton (2)
m/min (1)
m/min (2)
Ton
rpm. speed 1:
Mom necesar toba=

Store-Length
Shield
lengthon drm diameter
wire Total Minimal
m
m
mm
16
19
21
24
26
29
31
34

16
35
56
79
106
134
165
199

686
755
825
894
963
1032
1102
1171

7.14
111500 Nm

Pull Speed
(1)
(1)

Pull
(2)

Speed
(2)

ton m/min

ton

m/min

50.0
43.3
38.1
34.1
30.8
28.1
25.9
24.0

10.0
11.6
13.1
14.7
16.2
17.8
19.3
20.9

Holding Brake holding torque

force
ton N*m
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

i=

h=

151.22
0.86

Q=
Dp=
Vg1=
hv=
hmh=

35 l/min
195.0 bar

11.375 KW

19.6 cm3

0.95
0.97

n1=
M1intrare=

1696 rpm
59 Nm

P=

10.49 Kw

0.92

With brake FL350

Mom fr.

89 Nm

89

N1ap=
M1ap=

11.22 rpm
7677 Nm

V1

15.72
18.2
20.6
23.0
25.5
27.9
30
33

m/min
m/min
m/min
m/min
m/min
m/min
m/min
m/min

e holding torque

F1

3.4
3.0
2.6
2.3
2.1
1.9

tons
tons

tons
tons
tons
tons
1.8 tons
1.6 tons

34428 N

REDUCTION GEAR CALCULATION

dwg.
Step 1

1. Basic input parameters

1.1 Transferred power
1.2 Rotational speed
1.3 Torsional moment
1.4 Gear ratio (necessary)
2. Options of material, loading conditions,
operational and production parameters
Material
Normalized low carbon steels/ cast steels

n2=n1/u
M1(2)=30000 P/(p n1(2))

Cast iron materials

Through-hardened wrought steels

Through-hardened cast steels
Case-hardened wrought steels
Flame or induction hardened wrought or cast steels
Nitrided wrought steels/ nitriding steels/ through-hardening steels, nitrided
Wrought steels, nitrocarburized
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13

Material of the pinion

Treatment
Material of the wheel
Treatment
Tooth hardness -Side
Tooth hardness -Core
Accuracy grade - ISO 1328
Coeffficient of one-off overloading
Nominal number of hours sevice
Factor of safety from pittings
Factor of safety from tooth breakage
Application factor KA
Load distribution factor Kg

3. Parameters of the cutting tool and tooth profile

Step 2
Step 2
Pinion
Wheel
Pinion
Wheel
P=
10.49
10.4866067
10.4866067
n1(2)= 1696.4286 298.44577 298.44577 57.861934 57.861934 11.21813
M1(2)= 59.029728 335.5374 335.5374 1730.6666 1730.6666 8926.5962
uneedful= 6.3759514 6.375951 5.3132928 5.313293
4.427744 4.427744
Pinion

Wheel

Type
Wrought normalized low carbon steels
Cast steels
Black malleable cast iron (perlitic structure)
Nodular cast iron (perlitic, bainitic, ferritic structure)
Grey cast iron
Carbon steels, alloy steels
Carbon steels, alloy steels

Nitriding steels
Through hardening steels
Through hardening steels

Abbreviation
St
St (cast)
GTS (perl)
GGG (perl., bai., ferr.)
GG
V
V (cast)
Eh
IF
NT (nitr.)
NV (nitr.)
NV (nitrocar.)

Pinion
Wheel
HB=
Kas=
hL=
SH=
SF=
KA=
Kg=

52HRC
240

48HRC
220
7
1
1000
1.2
1.4
1
1.1

52HRC
260

48HRC
240
7
1
1000
1.2
1.4
1
1.1

52HRC
260

48HRC
240
7
1
1000
1.2
1.4
1
1.1

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9

Basic rack tooth profiles for involute teeth of cylindrical gears according =>
Pressure angle
Addendum of tool
Dedendum of tool
Fillet radius of tool
Root fillet radius of tool
Chamfer of root
Chamfer of root
Protuberance hight

ha*=
c*=

Number of teeth Pinion

Number of teeth Wheel
Actual gear ratio
Module in normal section
Addendum of basic rack of cylindrical gear
Dedendum of basic rack of cylindrical gear

u=z2/z1
haP=m ha*
hfP=m (ha*+c*)

4.7 Normal pressure angle of the basic rack for cylindrical gear
4.8
4.9
4.10
4.11
4.9

Pressure angle in normal section

Helix angle
Module in transverse section
Circular pitch
Transverse circular pitch

4.10
4.11
4.12
4.13

Base circular pitch

Reference center distance
Production center distance
Working center distance

4.14 Pressure angle in transverse section

4.15

ha0*=
hf0*=
ra0*=
rf0*=
cha*=
chb*=
d0*=

anp*=

3.10 Unit head clearance

3.11 Addendum-Coefficient of the height of the tooth head
3.12 Unit head clearance
4. Basic dimensions of gearing

4.1
4.2
4.3
4.4
4.5
4.6

a=

mt=mn/cos b
p=p mn
pt=p mt

ptb=pt cosat
a=[(z1+z2)/2]*[mn/cosb]

at=arctg[tgan/cosb]
invat=tgat-at

ISO/R 53-1974
20
1.25
1.25
1
1
0.38
0.38
0.38
0.38
0
0
0
0
0
0

ISO/R 53-1974
20
1.25
1.25
1
1
0.38
0.38
0.38
0.38
0
0
0
0
0
0

ISO/R 53-1974
20
1.25
1.25
1
1
0.38
0.38
0.38
0.38
0
0
0
0
0
0

0
1
0.25

0
1
0.25

0
1
0.25

0
1
0.25

z1=
19
z2= znec=121,1
108
u=
5.684210526
mn=
3
haP=
3
3.75
hfP=
3.75
3.75

aPn=
an=

b=
mt=
p=
pt=

ptb=
a=
av =
aw =

at=
invat=

20

20

0
1
0.25

19

0
1
0.25

19

98
5.157894737
5
5
5
6.25
6.25

znec=101

20

20

98
5.157894737
7
7
7
8.75
8.75

znec=84,1

20

20

20
16
3.120898308
9.424777961
9.804591196

20
0
5
15.70796327
15.70796327

20
0
7
21.99114858
21.99114858

9.16931114
198.177

14.76065717
292.500

20.66492004
409.500

199.000
20.73857148

292.500
20

409.500
20

0.016681675

0.014904384

0.014904384

4.16 Pressure angle at the pitch cylinder

4.17 Transverse pressure angle at the pitch cylinder
4.18
4.19
4.20
4.21
4.22
4.23
4.24

Base helix angle

Addendum modification coefficient
Sum of addendum modification coefficient
Pitch circle diameter
Work pitch diameter

atw=arccos[(a/aw)*cosat]
invatw=tgatw-atw
bb=arcsin(sinb cosan)

bw=arctg[dw/d tgb]
xS=[(invatw-invat)*(z2+z1)]/[2tgan]
x2=xS-x1
d1(2)=mt z1(2)
dw1(2)=2awz1(2)/[z2+z1]

4.25 Base circle diameter

db1(2)=d1(2) cosat
4.26 Root circle diameter of gear wheel
df1(2)=d1(2)-2mn(ha*+c*-x1(2))
4.27 Tooth depth without shortening
href=[2ha*+c*]mn
4.28 Tooth depth shortened
hsh=aw-0,5(df1+df2)-mnc*
4.29 Tooth shortening
Dh=h-hsh
4.30 Tip diameter of gear wheel (without shortening of tooth)
da ref1(2)=df1(2)+2href
4.31 Tip diameter of gear wheel (with shortening of tooth)
da sh1(2)=df1(2)+2hsh
4.32 Tip diameter of gear wheel
4.33 Addendum
ha1(2)=(da1(2)-d1(2))/2
4.34 Dedendum
hf1(2)=(d1(2)-df1(2))/2
4.35 Width of Pinion/Wheel
4.36 Working face width
bw=min(b1;b2)
4.37 The ratio of the pinion width to its diameter
yd=bw/d1(2)
4.38 Face width ratio
ya=bw/aw
5. Chek dimensions of gearing
5.1 Pressure angle ax1(2) from the measuring point of the
length over teeth (on the cilinder of diameter dx1(2)=d1(2)+2x1(2) mn)
cosax1(2)=z1(2)cosat/[z1(2)+2x1(2)cosb]
5.2 Theoretical number of measured teeth
Nc1(2)=(tgax1(2)/cos2bb-2x1(2)tgan/z1(2)-invat) z1(2)/p
N1(2)=INTEGER (Nc1(2)+0,5)
5.3 Number of measured teeth
5.4 Base tangent length
Wn1(2)=mn[p (N1(2)-0,5)+2 x1(2)tgan+z1(2)invat] cosan
5.5 Minimum face width needful for measuring
bw nec=Wn1(2)sinbb
6. Supplement parameters of gearing
6.1 Virtual number of teeth of a helical gear
zn1(2)=z1(2)/[cos2bbcosb]
6.2 Virtual reference diameter
dn1(2)=d1(2)/ cos2bb
6.3 Virtual tip diameter
dan1(2)=dn1(2)+da1(2)-d1(2)
6.4 Virtual base diameter
dbn1(2)=dn1(2) cosan
7. Qualitative indices of gearing

anw=
atw=
invatw=

21.35559052

20

20

0.018276486

0.014904384

0.014904384

b b=
b w=
x S=
x1(2)=
d1(2)=
dw1(2)=

15.01158754
16.063022 16.063022
0.278238369
0.2782384
0
59.29707 337.057
59.543307 338.45669

db1(2)=
df1(2)=
href=
hsh=
Dh=
da ref1(2)=
da sh1(2)=
da1(2)=
ha=
hf=
b1(2)=
bw=
y d=
ya=

0
0

-0.25
490
490

0.25
133
133

0
0.25
95
95

0
0
-0.25
686
686

55.454965 315.2177 89.270799 460.44938 124.97912 644.62914

53.4665 329.557
85
475
119
665
6.750
11.250
15.750
6.7382424 6.7382424
11.25
11.25
15.75
15.75
0.0117576 0.0117576
0
0
0
0
66.966498 343.05702
107.5
497.5
150.5
696.5
66.942983 343.0335
107.5
497.5
150.5
696.5
66.94298 343.0335
107.5
497.5
150.5
696.5
3.8229575 2.9882424
6.25
3.75
8.75
5.25
2.9152849
3.75
5
7.5
7
10.5
56
52
64
60
96
90
52
60
90
0.8769405 0.1542766 0.6315789 0.122449 0.6766917 0.1311953
0.261306533
0.205128205
0.21978022

ax1(2)= 24.550232 20.738571 23.709215 19.176434 23.709215 19.176434

Nc1(2)= 2.7958935 13.379207 2.5079296 10.441639 2.5079296 10.441639
N1(2)=
3
14
3
11
3
11
Wn1(2)= 23.605476 124.64023 39.08722 160.99456 54.722107 225.39239
0
0
0
0
bw nec= 6.1141581 32.283614
zn1(2)= 21.187099 120.43193
dn1(2)= 63.561
361.296
dan1(2)= 71.207
367.272

19
95.000
107.500

98
490.000
497.500

19
133.000
150.500

98
686.000
696.500

dbn1(2)=

89.271

460.449

124.979

644.629

59.728

339.507

7.1 Transverse contact ratio

7.2 Overlap ratio

ea={[(da12-db12)1/2+(da22-db22)1/2]-2awsinatw}/[2pmtcosat]

7.3 Total contact ratio

7.4 Virtual transverse contact ratio

eb=bwsinb/[pmn]

ea=
eb=

1.520184625
1.520793653

1.632867967
0

1.632867967
0

eg=ea+eb

eg=

3.040978277
1.629505638

1.632867967
1.632867967

1.632867967
1.632867967

ean=ea /cos bb

7.5 Single pitch deviation acc. ISO 1328-1:1995

7.6 Total cumulative pitch deviation acc. ISO 1328-1:1995
7.7 Total profile deviation acc. ISO 1328-1:1995
7.8 Total helix deviation acc. ISO 1328-1:1996
Profile form deviation, acc. ISO 1328-1:1996
Profile slope deviation, acc. ISO 1328-1:1997
Helix form deviation, acc. ISO 1328-1:1996
Helix slope deviation, acc. ISO 1328-1:1997
7.6 Limit deviation of axis parallelity
7.7 Limit deviation of axis parallelity
7.9 Base pitch deviation of pinion, wheel

Fp=
Fa=
Fb=
ffa=
fHa=

fx=Fb2
fy=0,5 Fb2

fpb=fpt cos at

7.10 Efficiency of the gearing ha=1-[pmaea/(fcosb)][1/z1+1/z2] ma= 0.1 f= 2

8. Force conditions ( forces acting on the toothing)
8.1 Torsional moment
M1(2)=30000 P/(p n1(2))
8.2 Maximum torque
Mmax1(2)=M1(2)Kas
8.3 Nominal transverse force
Ft=M12000/d1
8.4 Nominal axial force
Fa=Fttgbw
8.5 Nominal radial force
8.6 Peripheral speed on the pitch diameter
8.7 Number of cycles
9. Parameters of the chosen material
9.1 Density of pinion, wheel materials
9.2 Young's modulus of elasticity
9.3 Poisson's ratio
9.4 Endurance limit for Hertzian contact stress
9.5 Endurance limit for bending stress
9.6 Static number of load cycles in contact
9.7 Base number of load cycles in contact
9.8 Wohler curve exponent for contact
9.9 Static number of load cycles in bending
9.10 Base number of load cycles in bending
9.11 Wohler curve exponent for bending
9.12 Nominal kinematic viscosity of the oil at 40

ean=
fpt=

Fr=Fttgan/cosbw
v1=pd1n1 / 60000
NHE1(2)=60hLn1(2)

ffb=
fHb=
fx =
f y=
fpb=
ha=

12

14

13

16

16

19

38
16
20
12
10
14
14

65
21
22
16
13
16
16

39
19
20
15
12
14
14

66
24
22
18
15
16
16

53
25
25
20
16
17
17

87
31
27
24
20
19
19

22
11
11

22
11
13

0.984625502

12

27
13.5
15

0.983883263

15

18

0.983883263

M1(2)= 59.029728 335.5374

Mmax1(2)= 59.029728 335.5374
Ft=
1990.983041
Fa=
573.2759625

335.5374 1730.6666 1730.6666 8926.5962

335.5374 1730.6666 1730.6666 8926.5962
7063.945316
26025.06169
0
0

Fr=
778.4780603
v=
5.267049735
NHE1(2)= 101785714 17906746

2571.065832
9472.347801
1.484525464
0.402942626
17906746 3471716.1 3471716.1 673087.81

r1,2=
7850
7850
E1(2)= 206000
206000
n1(2)=
0.3
0.3
sHlim b1(2)= 1181.5
1139
sFE1(2)=
700
700
NHst= 100000
100000
NHB= 5.00E+07 5.00E+07
qH=
10
10
NFst=
1000
1000
NFB= 3.00E+06 3.00E+06
qF=
6
6
n40=
150

7850
7850
206000
206000
0.3
0.3
1181.5
1139
700
700
100000
100000
5.00E+07 5.00E+07
10
10
1000
1000
3.00E+06 3.00E+06
6
6
150

7850
7850
206000
206000
0.3
0.3
1181.5
1139
700
700
100000
100000
5.00E+07 5.00E+07
10
10
1000
1000
3.00E+06 3.00E+06
6
6
150

10. Coeficient for safety calculation

10.1 Mesh stiffness, cga
10.1 Mesh stiffness, cgb
10.2 Stiffness of a tooth pair
10.3 Theoretical stiffness of a tooth pair
10.4 Minimum value for the flexibility of a pair of teeth

cga=c'(0,75ea+0,25)

cga=

19.48669132

19.41671067

18.55412895

cgb=0,85cga
c '=c'thCMCRCBcosb
c'th=1/q'

cgb=

16.56368762
14.01780597
18.57919306

16.50420407
13.16698731
17.70868516

15.7710096
12.58204772
17.70868516

q'=0,04723+0,15551/zn1+0,25791/zn2 -

-0,00635xn1 -0,11654xn1/zn1 -0,00193xn2 -0,24188xn2/zn2+0,00529xn12+0,00182xn22

10.5 Correction factor

10.6 Gear blank factor
Web thickness
The real value for bs/b
The adopted value for bs/b
If bs/b<0,2 use 0,2 for bs/b

CR=1+ln(bs/b)/[5e(sR/(5mn))]

If bs/b>1,2 use 1,2 for bs/b

The internal diameter of rim

Rim thickness
The real value for SR/mn
The adopted value for SR/mn

SR1(2)=(df1(2)-di1(2))/2
If sR/mn<1 use 1 for sR/mn

CB1(2)=[1+0,5(1,25-hfP/mn)][1-0,02 (20-aPn)]
CB=0,5 (CB1+CB2)
Relative reduced mass of the gear pair
mred=(p/8) (dm1/db1)2 {dm12/[1/((1-q14)r1)+1/((1-q24)r2u2)]}

dm1,m2=(da1,a2+df1,f2)/2

q1,2=di1,2/dm1,2
3
1/2
Resonance speed
nE1=30 10 (Cga/mred) /(p z1)
Resonance ratio
N=n1/nE1
Lower limit of resonance ratio
NS=0,5+0,35[(FtKA)/(100bw)]1/2 if (FtKA)/bw<100[N/mm]

10.3 Basic rack factor

10.6

10.7
10.9
10.8

c'=
c'th=
q'=
CM=
CR=
bs=
bs/b=

0.053823651
0.8
0.9431119
56
24
1
0.4615385

bs/b=
di1,2=

1
0.4615385
0
299.55702
SR1(2)= 26.733249
15
SR/mn= 8.911083
5
SR/mn= 8.911083
5
CB1(2)=
CB =

1
1

0.056469466
0.8
0.9294159
64
30
1
0.5

0.056469466
0.8
0.8881269
96
30
1
0.3333333

1
0
42.5
8.5
8.5

0.5
441.25
16.875
3.375
3.375

1
0
59.5
8.5
8.5

0.3333333
617.75
23.625
3.375
3.375

mred=
0.012
0.030
0.058
dm1,m2= 60.20474 336.29526
96.25
486.25
134.75
680.75
q1,2=
0
0.890756
0
0.907455
0
0.907455
nE1= 20124.509 20124.51 12844.924 12844.92 8968.8334 8968.833
N=
0.084296646
0.02323453
0.006451445
NS=
2.665709257
0.85
0.85

NS=0,85 if (FtKA)/bw100[N/mm]
10.10 Dynamic factor Kv

In the subcritical range (NNS)

Kv=(N K)+1
K=(Cv1 Bp)+(Cv2 Bf)+(Cv3 Bk)
Kv=(Cv1 Bp)+(Cv2 Bf)+(Cv4 Bk)+1
Kv=(Cv5 Bp)+(Cv6 Bf)+Cv7

KV-B=

1.220910651
1.2209107
KV= 2.6206339
K= 3.8168717
3.5869447
KV=

In the main resonance range (NS<N1,15)

In the supercritical range (N1,5)
In the intermediate range (1,15<N<1,5)
Kv=Kv(N=1,5)+(1,5-N)[Kv(N=1,15)-Kv(N=1,5)]/0,35
Cv1=0,32
Determination of factors Cv1Cv7

Cv1=

Cv2=0,34 for eg2 and Cv2=0,57/[eg-0,3] for eg>2

Cv3=0,23 for eg2 and Cv3=0,096/[eg-1,56] for eg>2
Cv4=0,90 for eg2 and Cv4=[0,57-0,05eg]/[eg-1,44] for eg>2

Cv2=
Cv3=
Cv4=

0.32
0.20795495
0.064822018
0.261059811

1.029133941
1.0291339
1.2539071
2.9239071
2.2193829

0.32
0.34
0.23
0.9

1.004740919
1.0047409
0.7348616
2.4048616
1.4787942

0.32
0.34
0.23
0.9

Cv5=0,47
Cv6=0,47 for eg2 and Cv6=0,12/[eg-1,74] for eg>2

Cv7=0,75 for 1<eg1,5 and Cv7=0,125 sin[p(eg-2)] +0,875 for 1,5<eg2,5 and Cv7=1 for eg>2,5

Determination of factor Bp

Determination of yp
Running-in allowance ya
Material & treatment
Relation
-for St, St(cast), V,
V(cast), GTS(perl.)
ya=160 fpb/sHlim
GGG(perl., bai.)

-for Eh, IF, NT(nitr.)

and NV(nitrocar)

ya=0,075 fpb

Bp=c' fpb eff /[Ft KA /bw]

fpb eff=fpb2-yp
yp=ya
ya=0,5 (ya1+ya2)
Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
yamax=12800/sHlim and fpbmax=80mm
-for v>10 m/s
yamax=6400/sHlim and fpbmax=40mm
for all velocities but with
the restriction
yamax=3 and fpbmax=40mm

Determination of factor Bf
Bf=c' ffa eff /[Ft KA /bw]

ffa eff=ffa2-yf
yf determined in the same way as ya when the profile deviation ffa
is used instead of the base pitch deviation fpb
yf=0,5 (yf1+yf2)
Determination of factors Bk
Bk=1-for gears quality grades in range 6 to 12
Bk=1-c'Ca/[KA(Ft/b)]-for gears quality grades in range 0 to 5

Ca=0,5 (Ca1+Ca2)

Ca1(2)=Cay1(2)
2

Cay1(2)=1/18 [sHlim1(2)/97-18,45] +1,5

10.10 Face load factor (contact stress) KHb
KHb=[(2Fbycgb)/(Fm/b)]1/22 , for (Fbycgb)/(2Fm/bw)1
KHb=1+(Fbycgb)/(2Fm/b)<2 , for (Fbycgb)/(2Fm/bw)<1
Mean transverse tangential load at the reference circle
Fm=FtKAKV
Actual longitudinal tooth flank deviation after running
Fby=Fbx-Yb
Actual longitudinal tooth flank deviation before running
Fbx=1,33 B1 fSh+B2fma
Tooth flank misalignment due to wheel and pinion deflections
fSh=fShoFm/bw
fSh0-Intermediary factor for the determination of fSh
Tooth flank misalignment due to manufacturing errors
fma=0,5 Fb2

Yb-running in allowance

Yb=0,5 (Yb1+Yb2)

Cv5=
Cv6=
Cv7=
Bp =
fpb eff=
yp =
ya=

0.47
0.092238281
1
4.429974206
12.1
0.9

0.47
0.47
0.760732609
1.564337435
13.9875
1.0125

0.47
0.47
0.760732609
0.729358185
16.7625
1.2375

0.9

1.0125

1.2375

ya1(2)=

0.825
0.975
5.473397882
14.95
0.9
1.2
1.05

0.9
1.125
1.53917383
13.7625
1.125
1.35
1.2375

1.125
1.35
0.798432375
18.35
1.5
1.8
1.65

1
3.841705512
3.6837627 3.9996483
3.6837627 3.9996483
1.34172629
method B
1.3417263
method D2 1.0306122
7269.745886
5.017435322
5.902865085
0.605812157
0.005
11

1
3.841705512
3.6837627 3.9996483
3.6837627 3.9996483
1.178008006
method B
1.178008
method D2 1.0327988
26148.44441
6.558633789
7.716039752
1.452691356
0.005
13.5

0.885429763

1.157405963

Bf =
ffa eff=
yf1(2)=
yf =

Bk =
1
Ca=
3.841705512
Ca1(2)= 3.6837627 3.9996483
Cay1(2)= 3.6837627 3.9996483
KHb=
1.851654858
method B
1.8516549
method D2 1.0385691
Fm=
2430.8124
Fby=
4.807116991
Fbx=
5.655431754
fSh=
0.233731962
fSh0=
0.005
fma=
11

Yb =

0.848314763

Material & treatment

-for St, St(cast), V,
V(cast), GTS(perl.)
GGG(perl., bai.)

Relation
Yb=320 Fbx/sHlim

-for Eh, IF, NT(nitr.)

and NV(nitrocar)

Yb=0,15 Fbx

10.11 Face load factor (root stress) KFb

Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
ybmax=25600/sHlim
-for v>10 m/s
ybmax=12800/sHlim
for all velocities but with
the restriction
ybmax=6
2

Yb1(2)= 0.8483148 0.8483148 0.8854298 0.8854298

1.157406

1.157406

KFb=POWER{KHb;(b/h) /[1+b/h+(b/h) ]}

where b/h=min(b1/h1;b2/h2)

KFb=

1.711579291

1.271789476

1.145548749

10.12 Transverse load factor (contact stress) KHa

KHa=(eg/2)[0,9+0,4 cga (fpb-ya) b/(FtKAKvKHb)] for eg2
KHa=0,9+0,4[2(eg-1)/eg]

1/2

cga (fpb-ya) b/(FtKAKvKHb) for eg>2

temporar

2.1624171

1.2803787

1.031553

2
KHa=eg/(ea Ze )

KHa=

2.162417072

1.267356429

1.031552959

KFa=KHa
if KFa<1 KFa=1 if KFa>eg/(0,25ea +0,75) KFa=eg/(0,25ea +0,75)
10.14 Single pair mesh factor for pinion
If eb=0
ZB=max{M1;1}
If 0<eb<1 ZB=M1-eb (M1-1) ZB1
If eb1
ZB=1

KFa=

2.162417072

1.280378717

1.031552959

ZB=

1.000

1.028

1.028

M1=tgatw/[(((da1/db1) -1) -(2p/z1))(((da2/db2) -1) -(ea-1)(2p/z2))]

10.15 Single pair mesh factor for wheel
If eb=0
ZD=max{M2;1}
If 0<eb<1 ZD=M2-eb (M2-1) ZD1
If eb1
ZD=1

1/2

M1=

1.053

1.028

1.028

M2=tgatw/[(((da2/db2) -1) -(2p/z2))(((da1/db1) -1) -(ea-1)(2p/z1))]

1/2

M2=

ZH=[2 cosbb/(cos2at tgatw)]1/2

ZE={1/[p((1-n12)/E1+(1-n22)/E2)]}1/2

Z H=
Z E=

2.376722552
189.8117004

2.494573171
189.8117004

2.494573171
189.8117004

Z e=
Zb =

0.81105785
0.980439542

0.888281493
1

0.888281493
1

when KHa<1, use KHa=1 & when

2
KHa>eg/(ea Ze ),

use

10.13 Transverse load factor (root stress) KFa

10.16 Zone factor

10.17 Elasticity factor
10.18 Contact ratio factor

1/2

1/2

1/2

1/2

ZD=

10.21

10.22

0.904

1.000
0.912

1.000
0.912

for eb<1 =>Ze=[(4-ea)(1-eb)/3+eb/ea]1/2

1/2

10.19
10.20

1.000

for eb1 =>Ze=(1/ea)

Helix angle factor
Zb=(cosb)1/2
Life factor for contact stress
NHE NHst
ZN=1,6
1.6
NHst< NHE <NHB ZN=(NHB/NHE)1/qH
NHENHB
ZN=1
Lubrication factor
ZL=CZL+4(1,0-CZL)/[1,2+134/n40]2
Determination of factor CZL
for sHlim<850[N/mm2] =>CZL=0,83
2
for 850sHlim1200[N/mm ] => CZL=0,83+0,08 (sHlim-850)/350
2
for sHlim>1200[N/mm ] => CZL=0,91
Speed factor
ZV=CZV+2(1,0-CZV)/[0,8+32/v]1/2

ZNst=
ZN1(2)=
Z L=

CZL=
ZV=

1.6
1

1.6
1.6
1.6
1.6
1.6
1.1081418 1.1081418 1.3056975 1.3056975 1.5384728
0.991
0.991
0.991

0.896057141
0.980083878

0.896057141
0.951564594

0.896057141
0.934802073

Determination of factor CZV

for sHlim<850[N/mm ] =>CZV=0,85
2
for 850sHlim1200[N/mm ] => CZV=0,85+0,08 (sHlim-850)/350
for sHlim>1200[N/mm2] => CZV=0,93
CZR
10.23 Roughness factor
ZR=[3 / RZ10]

RZ10=RZ [10/rred]1/3
Teeth roughness
RZ=0,5 (RZ1+RZ2)
Teeth roughness
Relative radius of curvature
rred=r1r2/(r1+r2)
Radius of curvature
r1(2)=0,5 db1(2)tgatw
Determination of factor CZR
for sHlim<850[N/mm2] =>CZR=0,15
for 850sHlim1200[N/mm2] => CZR=0,32-sHlim/5000
2
for sHlim>1200[N/mm ] => CZR=0,08
10.24 Hardness ratio factor
care duritate side sau core?
for HB 130 =>ZW=1,2
for 130<HB<470 =>ZW=1,2-[HB-130]/1700
for HB470 =>ZW=1
10.25 Size factor
10.26 Tooth form factor

YFa=[6(hF/mn)cosaFen]/[(sFn/mn)2cosan]
2

ean=ea/cos bb
den1(2)=(2zn1(2)/z1(2)){{[(dan1(2)/2)2-(dbn1(2)/2)2]1/2-[(pd1(2)cosbcosan)/z1(2)](ean-1)}2+(dbn1(2)/2)2}1/2
Pressure angle at the highest point of single tooth contact
aen1(2)=arccos(dbn1(2)/den1(2))

ge1(2)=[(1/zn1(2))(p/2+2x1(2)tgan)+invan-invaen1(2)](180/p)
Angle for application of load at the highest point of single tooth contact
aFen1(2)=aen1(2)-ge1(2)

Tip radius of tool

ra0=mn ra0*
Basic rack addendum of tool
ha0=mn ha0*
Determination of factor G
G=ra0/mn-ha0/mn+x1(2)
Protuberance of tool
d0=mn d0*
Material allowances for finish machining
Residual undercut left by protuberance
Spr=d0-q
Determination of factor E
E=(p/4)mn-ha0tgan+Spr/cosan-(1-sinan)ra0/cosan
Determination of factor H
H=(2/zn)(p/2-E/mn)-p/3
Determination of factor n
n=(2G/zn)tgn-H

hF=(mn/2)[(cosge-singetgaFen)(den/mn)-zncos(p/3-n)-G/cosn+ra0/mn]

sFn=mnznsin(p/3-n)+31/2(G/cosn-rao/mn)
2
2

rF=mn{ra0/mn+2G /[cosn (zncos n-2G)]}

1/[1,21+2,3/L1(2)]
10.27 Stress concentration factor
YS1(2)=(1,2+0,13L1(2))qs1(2)

L1(2)=sFn1(2)/hF1(2)

CZV=
Z R=
RZ10=
RZ=
RZ1(2)=
rred=

0.916057141
0.931551307
6.47297781
6.3
6.3
6.3
9.219540866

0.916057141
0.885048662
11.28014919
12.5
12.5
12.5
13.60772451

r1(2)= 10.841497 61.625352 16.245957 83.794935

0.916057141
0.894248359
10.08336524
12.5
12.5
12.5
19.05081431
22.74434

117.31291

CZR=

0.092200002

0.092200002

0.092200002

ZW=
ZX=

1
1

1
1

1
1

YFa1(2)= 1.2236289 1.3033323 1.2696992 1.3960105 1.2696992 1.3960105

ean=
1.629505638
1.632867967
1.632867967
den1(2)= 65.804466 363.16562 98.322919 490.72977 137.65209 687.02168

aen1(2)= 24.816042 20.795358 24.778502 20.232802 24.778502 20.232802

ge1(2)= 3.9717588 0.6373131 4.4698072 0.7807374 4.4698072 0.7807374

aFen1(2)=
ra0=
ha0=
G1(2)=
d0=
q=
Spr=
E=
H1(2)=
n1(2)=
hF1(2)=
sFn1(2)=
rF1(2)=
YS1(2)=
L1(2)=

20.8443
20.1580
20.3087
19.4521
20.3087
19.4521
1.14
1.14
1.9
1.9
2.66
2.66
3.75
3.75
6.25
6.25
8.75
8.75
-0.591762
-0.87
-0.62
-1.12
-0.62
-1.12
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.1930695 0.1930695 0.3217825 0.3217825 0.4504955 0.4504955
-0.904994 -1.02218 -0.888625 -1.016454 -0.888625 -1.016454
0.8423755 0.999694 0.8188435 0.9822114 0.8188435 0.9822114
2.7425672
6.3342997
1.4385341
2.1455901
2.3096242

3.3701871
6.8189379
1.3674874
2.1593481
2.0233113

4.5462857
10.354024
2.4569082
2.0929827
2.2774689

5.6718411
11.05918
2.5963543
1.9943843
1.9498395

6.3648
14.495634
3.4396715
2.0929827
2.2774689

7.9405776
15.482852
3.634896
1.9943843
1.9498395

10.28
10.29
10.30
10.31

10.32
10.33

qs1(2)=sFn1(2)/(2 rF1(2))
Yb=1-eb b/120 where if b>1 take b=1
Ye=0,25+0,75/ean
ABS cazuri cu valori
NFE NFst
YN=2,5
NFst< NFE <NFB YN=(NFB/NFE)1/qF
NFENFB
YN=1
Relative notch sensitive factor YdrelT
if qs<1,5 =>YdrelT=0,95
if 1,5qs<4 =>YdrelT=1
Relative surface factor YRrelT
YRrelT=f(Rz, material, treatment)
Ra<0,17
0,17Ra6,67
Material & treatment

Helix angle factor

Load sharing factor
Design factor
Life factor YN

Normalised steels
Case-hardenedor or
through-hardened steels
Nitrided steels
Size
factor
YX
10.34
Material & treatment
All types of steel
Normalised
through-hardened steels
Surface-hardened
steels
11. Contact stress checking
Basic value of contact stress
Contact stress
Permissible contact stress
12. Bending stress checking

1,070

5,3-4,2(6Ra+1)0,01

1,120

1,675-0,53(6Ra+1)0,1

4,3-3,26(6Ra+1)0,005
Yx=f(mn, material, treatment)
Value of Yx
Normal module
mn5
1
5<mn<30
1,03-0,006mn
mn30
0,85
5<mn<25
1,05-0,01mn
mn25
0,80
1,025

1/2

sH01=ZBZHZEZeZb[Ft(u+1)/(d1bwu)]
sH02=ZDZHZEZeZb[Ft(u+1)/(d1bwu)]1/2
sH1=sH01[KAKgKVKHbKHa]1/2sHP1
sH2=sH02[KAKgKVKHbKHa]1/2sHP2
sHP1(2)=sHlim1(2)ZN1(2)ZLZVZRZWZX / SH

Tooth root bending stress

sF1(2)=Ftmax/(bmn)YFYSYeYbKAKgKVKFbKFasFP1(2)
Permissible tooth root bending stress
sFP1(2)=(sFE / SF)YdYNYdrelTYRrelTYX

qs1(2)= 2.2016509 2.4932361 2.1071247 2.1297517 2.1071247 2.1297517

Yb=
0.866666667
1
1
Ye=
0.710262292
0.709314541
0.709314541
Yd=
1
1
1

YN1(2)=

1.282847

YdrelT=

YRrelT= 1.028441 1.028441 0.987442 0.987442 0.987442 0.987442

YX=

sH01= 312.593
sH02=
sH1= 724.883
sH2=
sHP1(2)= 890.777
sF1(2)=
sFG1(2)=
SH=
SF=

102.523
514.221
1.4746
7.0219

525.858
312.593

0.988
696.517

511.606
729.596

724.883
951.600

910.541

109.902
514.221
1.5753
6.5505

81.818
493.721
1.4976
8.4481

0.988

677.639

807.188
709.822
785.311
1034.277 1064.926 1209.641
85.720
493.721
1.7485
8.0636

101.697
487.796
1.5832
6.7152

106.547
625.768
1.8484
8.2225

GL

STAS

[kW]
[min-1]
[Nm]
150

HV=

[h]

1
GL
ISO-ML
ISO-MQ
ISO-ME
1
1B
2D
1
2
3
4

545
12.5

484.2857

545

484.2857

545 484

1181.5
1139
1181.5
1139
1005.3 960.37142
1005.3 960.3714
1176.845 1143.9986 1176.845 1143.999
1288.225 1257.5643 1288.225 1257.564

1182 1139
1005 960
1177 ###
1288 ###

[]

19-132-21-120-23-110
151.222
[mm]
[mm]
[mm]
[]
[]
[]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[]

[]
[]
[]
[]

[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]

[]

[mm]
[mm]

[mm]
[mm]
[mm]

[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]

[Nm]
[Nm]
[N]
[N]
[N]
[m/s]

[kg/m ]
[N/mm2]
[N/mm2]
[N/mm2]
[cycles]
[cycles]
[cycles]
[cycles]
[mm2/s]

1159

[N/mm-mm]

1-80

c '=0,8 cosb CBS CR/q'

q'=(0,04723+0,15551/zn1+0,25791/zn2 -0,00635xn1 -0,11654xn1/zn1 -0,00193xn2 -0,24188xn2/zn2+0,00529xn12+0,00182xn22)

[mm]

[mm]

[kg/mm]
[mm]
[r.p.m.]

299.557

441.25 618

1-30
1-31
1-32
1-6
1-9

alege
1-13
1-14

tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27

[mm]

tb4/pg27
tb4/pg27
tb4/pg27
1-15
1-18

[mm]

1-78

1-75

[mm]
[mm]
[mm]
[mm]

1-77
intra si la k ha temporar
1-16
1-19

1-17
[mm]
[mm]
[mm]

tb4/pg27
7 pg39
1-39
1-40

[N]
[mm]
[mm]
[mm]
[mm-mm/N]
[mm]

1-43
1-52
1-56

[mm]

1-50

1.845703
0.8516549
0.0714945
8

1.075167

500
100
-0.48

-17.9229

110

18.2229 19.59266

1-44

[mm]

1-48
1-69
1-70
1-71
1-72
1-73
1-74

2-17

2-18
2-16
2-19

300

2-25

3E+09

2-26
2-36

11.299416
0.2388668
0.0885001
1.3491032

2-37
2-39
2-38
2-40
2-42

11.29942 10.33699 10.3

0.238867 0.261106 0.26
0.0885 0.09674 0.1
1.57338 1.641193 1.92

[mm]
[mm]
[mm]
[mm]

[]
[]
[]
[mm]
[mm]
[mm]
[mm]
[mm]

[mm]

2-48
2-45
2-44
2-46
2-47
2-50
2-49
2-51

RZH= 7.9959346

21.19029
HB~HV~U/3,6 unalloyed steel
HB~HV~U/34 alloyed steel

intra la khalfa

1.2990465
1.2990465

0.635714

#### ### # #
#### ### # #
#### ### # #
#### ### # #

Incarcare numai cu moment de torsiune

Date:

Momentul necesar de transmis

Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

Mt=
d2=
l=
d=
d1=
m=

4
6922.6664
475
50
400
350
0.14

E1= 2200000
E2= 2200000

0.04
0.08
[Nm]
[mm]
[mm]
[mm]
[mm]

Sn = 1,2 R
R

2max
1max

435.8
396.6

11.25

25.313
28.125

424.38
418.75

[daN/cm2]
[daN/cm2]

bronz = 1 1,1 10

p= 3.9349

[N/mm2]

S= 0.0959

[mm]

K1= 7.2333

K2= 6.1762

Sc= 0.3359
Sn= 0.24

fonta = 1,2 1,6 10 6 daN / cm 2

Strangerea necesara

Strangerea corectata
S c = S Sn

19.6
39.2

otel = 2,1 2,2 10 6 daN / cm 2

n1= 0.3
n2= 0.3

K
K
S = p 1 2 d 10 4 m
E
E
2
1
d2 d2
1 n
K =
1 d2 d2
1
1
d2 d2
K = 2
n
2 d2 d2
2
2

490
490

daN / cm
2

37.5
25

coroana
obada


Sn = 1,2 R
R

2max
1max

strunjire

Rmax=

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
diametru
400 arbore
0.471
0.435
fretare
alezaj
0.057
0
H7/u6
strangere extrem de mare
Smax=
0.471
Smin=
0.378
Presiunile critice de contact
d2 d2
1
1
p
=
cr1 2 c1
2
d

cr2

BUN

d2 d2
1

2
2 c2
d2
2

OL52
34Cr Mo4

sc1=
sc2=

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1=

38.672 [N/mm]

pcr2=

79.986 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

cr1

cr2

p
= S cr1 Sn
p
= S

cr2 S
n
p

Scr1= 1.1828571
Scr2= 2.1901385

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

H8/s7
H8/u7

Incarcare numai cu moment de torsiune

Date:

Momentul necesar de transmis

Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

Mt=
d2=
l=
d=
d1=
m=

4
35706.385
665
80
570
510
0.14

E1= 2200000
E2= 2200000

0.04
0.08
[Nm]
[mm]
[mm]
[mm]
[mm]

Sn = 1,2 R
R

2max
1max

610.12
555.24

15.75

35.438
39.375

594.13
586.25

[daN/cm2]
[daN/cm2]

bronz = 1 1,1 10

p= 6.2468

[N/mm2]

S= 0.2519

[mm]

K1= 8.7278

K2= 6.8385

Sc= 0.4919
Sn= 0.24

fonta = 1,2 1,6 10 6 daN / cm 2

Strangerea necesara

Strangerea corectata
S c = S Sn

27.44
54.88

otel = 2,1 2,2 10 6 daN / cm 2

n1= 0.3
n2= 0.3

K
K
S = p 1 2 d 10 4 m
E
E
2
1
d2 d2
1 n
K =
1 d2 d2
1
1
d2 d2
K = 2
n
2 d2 d2
2
2

686
686

daN / cm
2

47.5
30

coroana
obada


Sn = 1,2 R
R

2max
1max

strunjire

Rmax=

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
diametru
570 arbore
0.704
0.660
fretare
alezaj
0.070
0
H7/u6
strangere extrem de mare
Smax=
0.704
Smin=
0.590
Presiunile critice de contact
d2 d2
1
1
p
=
cr1 2 c1
2
d

cr2

BUN

d2 d2
1

2
2 c2
d2
2

OL52
34Cr Mo4

sc1=
sc2=

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1=

32.909 [N/mm]

pcr2=

72.959 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

cr1

cr2

p
= S cr1 Sn
p
= S

cr2 S
n
p

Scr1= 1.5672267
Scr2= 3.1824957

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

H8/s7
H8/u7

C45

s= 340
taf=

[N/mm2]

129.2 [N/mm2]

z=
6 nr stifturi
l=
20 lungime stift
dsitft=
8 mm
2*Mt/dfre*dstift*l*z

tf=
M=
Dia=

4.3013 BUN

735 Nm
356 mm

C45

s= 340
taf=

[N/mm2]

129.2 [N/mm2]

z=
6 nr stifturi
l=
20 lungime stift
dsitft=
8 mm
2*Mt/dfre*dstift*l*z

tf=
M=
Dia=

3920 Nm
465 mm

17.563 BUN

GL
Diametru interior arbore
Diametru exterior arbore
Puterea transmisa
Turatia
Coeficient F

Rupere material
Factor de material Cw

Coeficient k (1,1-la pinion; 1,15 arb)

GL
Diametru interior arbore
Diametru exterior arbore
Puterea transmisa
Turatia
Coeficient F

Rupere material
Factor de material Cw

Coeficient k (1,1-la pinion; 1,15 arb)

0 [mm]
85 [mm]

10.49 [kW]
11.21813 [r.p.m.]

DIAMETRUL MINIM

100
2

750 [N/mm ]
0.6154

95.64264

1.15

0 [mm]
85 [mm]

10.48661 [kW]
11.21813 [r.p.m.]

DIAMETRUL MINIM
750 [N/mm ]
614125.00
0.6154
100

1.15

874892.4

42CrMo4

C45 N

sr=

(t=8)
(d=16)
1100

N/mm2

sc=

900

N/mm2

(d;t=16)
2
620
N/mm
sc=
340
N/mm2
sr=

C45 +QT
sr=
LLOYDS REGISTER

arborele 1

TREAPTA 1

P=
F=
K=

sc=
490
#REF! KW
100
1.1

N/mm

N/mm

a1=
b1=
Fr1p=

50.5
53.5

mm
mm

778.5

Ft1p=
R1a=
R1b=
Mi1=
Mred1=
F1p=
Mt11=

1991.0
1099.7
1038.0
55.5
116.4
2137.8
59.0

n1=

#REF!

N
N
N
Nxm
Nxm
N
Nxm
rot/min

Mt12=
n12=

335.5

Nxm

298.4

rot/min

carcasa
p-r
carcasa
roata

a2=
c2=
b2=
Fr2r=

52
118
66

pinion

motor
carcasa
pinion

Pinion

Roata

arborele 2

(t=8)
(d=16)
700

ap1=

mm
mm
mm
ar2=

Ft2r=

778.5 N
-1991.0 N

Fr2p=

2571.1

ap2=

roata
pinion
roata
pinion
roata
pinion
TREAPTA 2

Pinion

Roata

carcasa
r-p
carcasa
roata

Ft2p=
R2a=
R2b=
Mi2a=
Mi2b=
Mred2a=
Mred2b=

7063.9
1884.4
5185.5
98.0
342.2
589.4
674.5

N
N
N
Nxm
Nxm
Nxm
Nxm

Mt21=

335.5

Nxm

n21=

298.4

rot/min

Mt22=
n22=

1730.7

Nxm

a2=
c2=
b2=
Fr3r=

79.5
92.5
68
2571.1

Ft3r=
arborele 3

pinion
pinion
roata
pinion
roata
pinion
roata

TREAPTA 3

Pinion

Roata

arborele 4 (A.P.)

motor
carcasa

Fr3p=

57.9

rot/min

mm
mm
mm

N
-7063.9 N
9472.3 N

Ft3p= 26025.1 N
R3a= 19007.2 N
R3b= 11417.2 N
Mi3a= 1511.1 Nxm
Mi3b=
776.4 Nxm
Mred3a= 3356.9 Nxm
Mred3b= 3096.5 Nxm
Mt31= 1730.7 Nxm
n31=

57.9

Mt32=
n32=

8926.6
11.2

rot/min

a4=
b4=

75
155

mm
mm

rot/min

Nxm

ar3=
ap3=

roata

Fr4r=
Ft4r=
R4a=
R4b=
Mi4=
Mred4=
F1p=

9472.3
26025.06
18664.2
9031.1
1399.8
15524.6
27695.3

N
N
N
N
Nxm
Nxm
N

ar4=

sr=

(8<t=20)
(16<d=40)
1000

N/mm2

sc=

750

N/mm2

(20<t=60)
(40<d=100)
sr=
900
N/mm2
sc=
650
N/mm2

(16<d;t=100)
2
580
N/mm
sc=
305
N/mm2
sr=

-50

sc=

430

N/mm

2
2

Cosap1=

0.64

Sinap1=

-0.77

683.4

H1P=

-2025.6 N

V1a=
V1b=

351.6
331.9

N
N

H1a=
H1b=

-1042.0 N
-983.6 N

sai=

195

tat=

117

Predimensionare

C45 +QT

N/mm2
N/mm2

Teoretic
Registru

sai=

111

tat=

66.6

Predimensionare

50

N/mm

V1P=

42CrMo4

-50

sr=

(8<t=20)
(16<d=40)
650

Teoretic
Registru

d11min=
d11min=

18
#REF!

mm
mm

d12min=
d12min=

38
#REF!

mm
mm

N/mm
N/mm2

Cosar2=

0.64

Sinar2=

-0.77

Cosap2=

0.64

Sinap2=
V2r=
V2P=

-1876.1
6510.2

N
N

H2r=
H2P=

1024.8
3758.6

N
N

V2a=
V2b=

357.9
4276.1

N
N

H2a=
H2b=

1850.1
2933.3

N
N

d12min=
d12min=

40
#REF!

mm
mm

d12min=
d12min=

66
#REF!

mm
mm

C45 +QT

sai=

111

tat=

66.6

Predimensionare

C45 +QT

111

tat=

66.6

-10

Cosar3=

0.64

Sinar3=

0.77

Cosap3=

0.98

Sinap3=

-0.17

V3r=
V3P=

-2571.1
23984.8

N
N

H3r= -7063.9 N
H3P= -13847.6 N

V3a=
V3b=

15311.4
6102.4

N
N

H3a= -11262.1 N
H3b= -9649.5 N

sai=

111

tat=

66.6

Predimensionare

42CrMo4

N/mm
N/mm2

Teoretic
Registru

50

N/mm2
2
N/mm

Teoretic
Registru

sai=

Predimensionare

C45 +QT

0.77

Teoretic
Registru

sai=

165

tat=

99

Predimensionare

N/mm
N/mm2

Teoretic
Registru

d12min=
d12min=

68
#REF!

mm
mm

d12min=
d12min=

99
#REF!

mm
mm

N/mm
N/mm2

-10

Cosar4=

0.98

Sinar4=

-0.17

V4r=

23984.8

H4r= -13847.6 N

V4a=
V4b=

16163.7
7821.1

N
N

H4a=
H4b=

-9332.1 N
-4515.5 N

(60<t=100)
(100<d=160)
sr=
800
N/mm2
sc=
550
N/mm2

(100<t=160)
(160<d=250)
sr=
750
N/mm2
sc=
500
N/mm2

(100<d;t=250)
2
560
N/mm
sc=
275
N/mm2
sr=

Pana

D2pana=
b=
h=

52
16
10

mm
mm
mm

l=

52

mm

Pc2=
t2=

49.6
15.5

sr=

(20<t=60)
(40<d=100)
630

N/mm

sc=

370

N/mm

N/mm2
N/mm2

2
2

Pca2=
ta2=

129.5
129.5

N/mm2
N/mm2

Pana

D3pana=
b=
h=

67
20
12

mm
mm
mm

l=

60

mm

Pc2=
t2=

Pana

143.5
43.1

N/mm2
N/mm2

D4pana=
b=
h=

112
32
18

mm
mm
mm

l=

88

mm

Pc2=
t2=

201.3
56.6

N/mm2
N/mm2

Pca2=
ta2=

129.5
129.5

N/mm2
N/mm2

Pca2=
ta2=

129.5
129.5

N/mm2
N/mm2

Aw
270.000
270.100
269.900
232.000
232.090
231.910
199.000
199.090
198.910
258.000
258.100
257.900
191.647
191.737
191.557

Abatere
0.100
-0.100
0.090
-0.090
0.090
-0.090
0.100
-0.100
0.090
-0.090

X
266.000
266.090
265.910
150.000
150.050
149.950
128.000
128.050
127.950
203.000
203.080
202.920
21.432
21.442
21.422

Abatere
0.090
-0.090
0.050
-0.050
0.050
-0.050
0.080
-0.080
0.010
-0.010

Y
46.303
46.369
46.237
176.986
177.061
176.910
152.371
152.447
152.296
159.233
159.293
159.172
190.445
190.534
190.355

Abatere
0.066
-0.066
0.076
-0.076
0.076
-0.076
0.060
-0.060
0.089
-0.089

alfa
x=
52.914
0.923524 0.060301

0.06

30.631
0.534612 0.077442

0.08

9.184
0.160291 0.088846

0.09

38.111
0.665162 0.078682

0.08

83.579
1.458729 0.010065

0.01

Coeficientul de siguranta
Arbore principal CUPLAJ
Momentul de transmis
Diametrul arborelui
Latimea penei
Inaltimea penei
Rezistenta materialului
Presiunea admisibila
Lungime pana (strivire)
(forfecare)

c= 2.5
1.75

M=
D=
b=
h=
s=
Pa=
taf=
l>
l>

Coeficientul de siguranta
c=
Arbore principal ROATA
Momentul de transmis
M=
Diametrul arborelui
D=
Latimea penei
b=
Inaltimea penei
h=
Rezistenta materialului
s=
Presiunea admisibila
Pa=
taf=
Lungime pana (strivire)
l>
(forfecare)
l>
Coeficientul de siguranta
Arbore 2
Momentul de transmis
Diametrul arborelui
Latimea penei
Inaltimea penei
Rezistenta materialului
Presiunea admisibila
Lungime pana (strivire)
(forfecare)
Coeficientul de siguranta

xxxx
xxxx
xxxx
xxxx
340
323
129.2
#VALUE!
#VALUE!

[Nm]
[mm]
[mm]
[mm]
[N/mm2]
[N/mm2]
[N/mm2]
[mm]
#####
[mm]

2.5
8926.60
110
28
16
340
323
129.2
157.026
112.161

[Nm]
[mm]
[mm]
[mm]
[N/mm2]
[N/mm2]
[N/mm2]
[mm]
78.51
[mm]

80

c= 2.5
M=
D=
b=
h=
s=
Pa=
taf=
l>
l>

1730.67
102
28
16
340
323
129.2
32.8315
23.4511

c= 2.5

[Nm]
[mm]
[mm]
[mm]
[N/mm2]
[N/mm2]
[N/mm2]
[mm]
16.42
[mm]

35

Arbore 3
Momentul de transmis
Diametrul arborelui
Latimea penei
Inaltimea penei
Rezistenta materialului
Presiunea admisibila
Lungime pana (strivire)
(forfecare)
Coeficientul de siguranta
Arbore motor
Momentul de transmis
Diametrul arborelui
Latimea penei
Inaltimea penei
Rezistenta materialului
Presiunea admisibila
Lungime pana (strivire)
(forfecare)

M=
D=
b=
h=
s=
Pa=
taf=
l>
l>

335.54
62
16
10
340
323
129.2
16.7551
13.0899

[Nm]
[mm]
[mm]
[mm]
[N/mm2]
[N/mm2]
[N/mm2]
[mm]
8.378
[mm]

25

c= 2.5
M=
D=
b=
h=
s=
Pa=
taf=
l>
l>

59.03
28
8
7
340
323
129.2
9.32421
10.1984

[Nm]
[mm]
[mm]
[mm]
[N/mm2]
[N/mm2]
[N/mm2]
[mm]
4.662
[mm]

33