Chapter 3: Angular Measurements: Definition of Angle

Chapter 3: ANGULAR MEASUREMENTS
Definition of Angle:
Angle is defined as the opening between two lines which meet at a point.
If a circle is divided into 360 parts, then each part is called a degree (
o
).
Each degree is subdivided into 60 parts called minutes(), and each minute is
further subdivided into 60 parts called seconds().
The unit Radian is defined as the angle subtended by an arc of a circle of length equal to
the radius.
If arc AB = radius OA, then the angle q = 1 radian.
Vernier Bevel Protractor (Universal Bevel Protractor):
It is a simplest instrument for measuring the angle between two faces of a component.
It consists of a base plate attached to a main body and an adjustable blade which is
attached to a circular plate containing vernier scale.
Groove
Blade clamp
Adjustable blade
Acute angle
attachment
Base plate
Vernier scale
Clamping knob
SCHEMATIC OF UNIVERSAL BEVEL PROTRACTOR

The adjustable blade is capable of sliding freely along the groove provided on it and can
be clamped at any convenient length. The adjustable blade along with the circular plate
containing the vernier can rotate freely about the center of the main scale engraved on
the body of the instrument and can be locked in any position with the help of a clamping
knob.
The adjustable blade along with the circular plate containing the vernier can rotate freely
about the center of the main scale engraved on the body of the instrument and can be
locked in any position with the help of a clamping knob.
The main scale is graduated in degrees. The vernier scale has 12 divisions on either side
of the center zero. They are marked 0-60 minutes of arc, so that each division is 1/12th
of 60 minutes, i.e. 5 minutes. These 12 divisions occupy same arc space as 23 degrees on
the main scale, such that each division of the vernier = (1/12)*23 = 1(11/12) degrees.

ACUTE ANGLE MEASUREMENT OBTUSE ANGLE MEASUREMENT
If the zero graduation on the vernier scale coincides with a graduation on main scale, the
reading is in exact degrees.
If some other graduation on the vernier scale coincides with a main scale graduation, the
number of vernier graduations multiplied by 5 minutes must be added to the main scale
reading.
Sine Bar
Sine bars are made from high carbon, high chromium, corrosion resistant steel which can
be hardened, ground & stabilized. Two cylinders of equal diameters are attached at the
ends as shown in fig. The distance between the axes can be 100, 200 & 300 mm.
The Sine bar is designated basically for the precise setting out of angles and is generally
used in conjunction with slip gauges & surface plate. The principle of operation relies
upon the application of Trigonometry.
100, 200 or 300 m m
Setting rollers
Relief holes
End face
End face
SIMPLE FORM OF SINE BAR
In the above fig, the standard length AB (L) can be used & by varying the slip gauge
stack (H), any desired angle can be obtained as, =sin-1(H/L)
Sine Bar
For checking unknown angles of a component, a dial indicator is moved along the surface
of work and any deviation is noted. The slip gauges are then adjusted such that the dial
reads zero as it moves from one end to the other.
Limitations of Sine bars:
The accuracy of sine bars is limited by measurement of center distance between the two
precision rollers & hence it cannot be used as a primary standard for angle measurements.
Sine principle is fairly reliable at angles less than 15
o
, but becomes inaccurate as the
angle increases.
For angles exceeding 45
o
, sine bars are not suitable for the following reasons:
C
H
L
A
B
Sine bar
Surface plate
Slip gauge s tack
Work piece
Angle plate
Dial indicator
Clamp
Clamp
Slip gauges
Sine bar
Work piece
Angle plate
Dial indicator
Clamp
Clamp
Slip gauges
Sine bar
Work piece
Angle plate
Dial indicator
Clamp
Clamp
Slip gauges
Sine bar
1. The sine bar is physically clumsy to hold in position.
2. The body of the sine bar obstructs the gauge block stack, even if relieved.
3. Slight errors of the sine bar cause large angular errors.
4. Long gauge stacks are not nearly as accurate as shorter gauge blocks.
5. A difference in deformation occurs at the point of roller contact supporting the
surface and to the gauge blocks, because at higher angles, the load is shifted more
towards the fulcrum roller.
Sine center:
L
H
S
in
e
b
a
r
Dial gauge
Clamp
Slip gauge stack
Roller pivot
Conical work piece Centre
Sine centers are used for mounting conical work pieces which cannot be held on a
conventional sine bar. Sine center consists of a self-contained sine bar hinged at one
roller and mounted on its own datum surface & the top surface of the bar is provided with
clamps & centers to hold the work. For the dial gauge to read zero, the accurate semi
cone angle ==sin
-1
(H/L).
Angle Gauges:
These were developed by Dr. Tomlinson in 1939. The angle gauges are hardened steel
blocks of 75 mm length and 16 mm wide which has lapped surfaces lying at a very
precise angle.
working
face
working
face
Included angle
The engraved symbol < indicates the direction of the included angle. Angle gauges are
available in a 13 piece set.
These gauges together with a square block enable any angle between 0
0
& 360
0
to be
built within an accuracy of 1.5 seconds of the nominal value. The wringing is similar to
that of slip gauges.
Numericals on building of angles:
The required angle may built by wringing suitable combination of angle gauges similar to
that of slip gauges. Each angle is a wedge and thus two gauges with narrow ends together
provide an angle which is equal to the sum of angles of individual gauges. Two gauges
when wrung together with opposing narrow ends give subtraction of the two angles.
Numerical 1:
Build an angle of 37
o
16 42 using angle gauges.
Solution:
Degree 27
o
+9
o
+1
o
=37
o
6"
18"
37 16' 42"
30"
1'
3'
9'
27'
1
27
Minutes = 27-9-3+1 = 16
Seconds = 30+ 18 -6= 42
Numerical 2:
Build an angle of 57
o
34 9
Solution:
Degree = 41
o
+27
o
-9
o
+1
o
-3
o
=57
o
Minutes = 27+9-3+1 = 34
Seconds = 6+ 3 =9
Numerical 3:
Give the combination of angle gauges required to build 102
o
8 42
Degree: 90
o
+9
o
+3
o
=102
o
Minutes: 9-1 = 8
Seconds 30+ 18- 6 =42
CLINOMETER
3"
6"
1'
3'
9'
27'
3
27
41
57 34' 9"
A Clinometer is a special case of application of spirit level, in which it is mounted on a

rotary member carried on housing. A semicircular scale is used to measure the angle of
inclination of the rotary member carrying the spirit level relative to its base.
Clinometer is mainly used to measure the included angle between two adjacent faces of
the workpiece.
The Clinometer is first placed on one face of the workpiece and the rotary member is
adjusted till the bubble is exactly at the center of the spirit level. The angle is noted on the
scale. A second reading is taken in a similar manner on the second face of the workpiece.
The included angle is then the difference between the two readings.
i.e. from fig, =180-(+).
Clinometers are used for checking face & relief angles on large cutting tools & milling
cutter inserts. Also they are used for setting jig boring machine tables & angular work on
grinding machines.
Rotary member
Horizontal
Vernier scale
Spiritlevel
*********

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Chapter 3: ANGULAR MEASUREMENTS

A Clinometer is a special case of application of spirit level, in which it is mounted on a

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