CONTENTS

Preface

Safety Information

Engine Specifications 1

Safety Label Location 2

Assembling 2

Engine Usage 3

Start the Engine 6

Electric Wiring Diagram 12

Run the Engine 13

Stop the Engine 14

PeriodicaI Check and Maintenance 15

Long-term Storage 18

Detail Diagram 19

Appendix 1.Overall and lnstallation Dimensions 36

Appendix 2.Performance Curve & Sizes Of Pto Flanges 36

Appendix 3.Sizes of PTO Flanges & Size of Output Shaft 36

Appendix 4.Malfunction and remedy of diesel engine 37

Limited Warranty 41

Product Registration Card 42

 !
To correctly operate your engine are for your own safety,be
sure to read this manual carefuIly,otherwise the accident will
result.
If you have problem about your engine,please contact with
sales company or the authorized agent.

PREFACE:
These manual guides you how to operate air-cooled diesel engine correctly,as well as
the warnings,Be sure to read this manual before operating,to keep your engine at the best
working condition.
This manual should be considered as the permanent part of the engine for easy checking
up.
Should this manual missing or destroyed,please make an order from your agent.If you
have anything unclear about this manuaI,please contact your agent.
air-cooled desel engine wiIl meet your requirement if you operate it according
to the manual instruction. Otherwise the fire,scald etc serious accident will result.
So reconfirm that you must to master this manual before operating the engine.

Indicates that the serious personal injury even death will resuIt if the in-
! DANGER
structions are not followed.

Indicates that the serious personaI injury even death will result if the in-
! WARNING
structions are not followed.

Indicates that the serious personaI injury or equipment damage will

! CAUTION
result if the instructions are not followed.

indicates that you must give special attention while op-

[OPERATING NOTICE]
erating the engine.Otherwise the engine performance
will decreased even the fault will result.Be sure to follow the [OPERATING NOTICE]
 S A F E T Y I N F O R M AT I O N
(To operate the engine safely,please follow these items strictly.)

! DANGER

To prevent the fire,please pay attention to the follwing items:

If the gasoline is filled into the engine,the fire will result,so identify the
fuel type and model before refilling.
Be sure to stop the engine before refilling.
Wipe off the overflowed fuel oil.
Keep the engine far away from other flammable oils and goods.

! DANGER

Be careful when use the battery:

The battery will exhaust hydrogen while charging.Do charge the battery
at the well ventilated place.Meanwhile,flame and spark are not allowed
while charging.
The electrolyte is heavy acid solution,be sure skin and eyes do not touch
it,otherwise,rings with water immediately.

! WARNING
The exhaust is poisonous,pay attention to the following:
The exhaust is harmful to the health ,do not run the engine at the con-
fined rooms or unventilated places.If you have to run the engine indoors,
be sure there is good ventilation equipment.

! WARNING
Be care no to be involved:
Do not touch the moving parts while the engine is running,meanwhile,
when the engine is linked to the load,please cover the coupler and belt
etc parts which have potential danger before running.

! CAUTION
Be care of the hot parts:
The muffler and the engine body will be very hot during running or just
after running,do not touch these parts.

! WARNING

Other safety information:

Do not operate the engine after drinking.
Be sure that the surrounding is safe before starting the engine.
Put on the uniform and anti-slippery shoes.
Main Items AHD186

Type Single-cylinder,4-stroke,vertical,air-cooled,
direct-injection diesel engine

Combustion System Direct injection combustion

Bore x Stroke(mm) 86 x 72
Piston Displacement(L) 0.418

Max.kW(PS) 9.0
Rated Power
Continue.kW(PS) 8.5

Rated Speed(rpm) 3600

Output Shaft
Rotation direction Unclockwise viewed from the output shaft

Spray Pressure kg/cm2(MPa) 200(19.6)

Applicable Fuel Oil Light diesel

Fuel Oil
Fuel Tank Capacity(L) 5.5

Lubricating Method Pressure plus splashing

Applicable Lube Oil SAE 10W30 beyond CC grade

Lubricating
Lube Oil Full(L) 1.65
System
Capacity Effective(L) 0.6

Starting System Recoil starter or Recoil/Electric starter

Cooling System Forced air-cooled

1
2.SAFETY LABEL LOCATION

This label guides you how to operate the engine safely.If the label comes off

or becomes hard to read,contact with your agent for replacement.

AMICO

3.ASSEMBLING

[OPERATING NOTICE]

Too much shock during the running will damage the engine and the load,be sure
to set the engine tightly.

1 Fix the engine base seat tightly to prevent the engine from offset and shock.
2 Be sure the PTO shaft centers are in line.

! CAUTION
If the pulley is too tight,the accident will result.Please select the applicable
size pulley.

3 If the puIley drives the engine,the pulley size must be in conformance with the load
speed.
The diameter of the pulley can be calculate by the following format:

Load side pulley X load speed

Engine side pulley=
Egine speed(rated speed)

2
4 Make sure that the bearing hole of the pulley,keyway size are in conformace with the PTO
shaft.Othewise the accident will result.Correctly tight the PTO shaft bolt.Do reselect the
appropriate diameter pulley,if the engine continually exhaust black smoke during the running.

5 Be sure the pulley tension is appropriate.If the belt is too tight,hard starting will result,
further more,the belt will worn quickly and the PTO shaft will be bent,so the accident
will result.
The torsion of the pulley:Press the central part of the pulley surface.Every 100mm of the
pulley,deflection is about 1.6mm.(For example:the clearance of the pulley is 500mm,the
deflection will be 8mm.)
6 Specified V-belt quantity:

If you have any question about the as-

Model Belt Model x Quantity, sembling of the engine and the connec-
AHD186 B type x 3 tion to the load,contact with your agent.

4.ENGINE USAGE

The first 20hrs are the break-in period of the engine,the operator must obey to following items:
Warm up the engine 5 minutes after the initial starting.
Run the engine at low speed and zero load before the engine becomes warm.Do not run
the engine at high speed and zero load.

Do not run the engine with overload,

Recommend to run the engine at 3600r/min with 50% load in break-in period.

Replace the engine oil on time. starting about 20hr

Replace the engine oil while the engine is warm about 20hr every 100hr in future
after 20-hours-running,the old engine oil will be
drained out completely.(Please see 8.1 Replace
the Engine Oil)
replace engine oil

4-1 Selection and Usage of the Fuel oil

1 Selection and Usage of the fuel oil
Please use the light diesel most applicable for the performance of the engine.

3
 2 Diesel usage:
If diesel is mixed with water and dirty,the abnormal running will result.Seal the diesel in
clean drums and store the drums in a dry place away from the rain and dirty.
If diesel has been stored for several hours,the water and dirty will deposit at the bottom of
the drum.You can pump the upper portion of the diesel for usage.

3 Refill the diesel

! DANGER
It is very dangerous to fill the gasoline into the diesel engine.Do identify the fuel oil
type and model before refilling.
do stop the engine before refilling.
Wipe off the overfiowed diesel.

! DANGER

Water and foreign matter will be sunk into the lower position in the
barrel.Put the suction pipe into the barrel at the place with a half
depth of the barrel,pump clean oil on the upper position in the
barrel.

FUEL OIL CAPACITY ! CAUTION

Cap
Model Fuel Oil Capacity
AHD186 5.5 Do not let fuel level be
higher than Red Mark
Red mark

4-2 Selection and Usage of the Engine Oil

1 Selection of the Engine Oil

It is very important to select the appropriate engine oil.If you use the improper diesel,the
piston rings will adhere together,the pistion will burn out,and the cylinder head gasket will
wear out quickly as well as bearings and other moving parts like that , so the engine life will
be shortened.
Recommend CC/CD oil classified by API in four seasons.
The viscosity of the engine oil is depended on the ambient temperature.
Ambient Temperature Above 20 C(summer) 10-20 C(spring,fall) Below10 C(winter)
SAE 30 SAE 20 SAE 10W-30

4
2 Check and Refill the Engine Oil

[OPERATING NOTICE]

Check the engine oil level with the engine on a level surface and the engine stopped.
Check the engine oil level before tightening the filler cap.

A.Be sure to check the engine oil level before starting the engine.
Check whether the engine oil level is between the upper level and the lower level.
wipe off the overflowed engine oil.
Screw on the oil filler cap after checking.
B.The engine oil level can not beyond the upper level.
C.The following is the oil capacity table:

AHD186
Engine Oil capacity 1.65L

High Limit(H)
Dipstick

Low Limit(L)

Oil drain screw plug Dipstick

4-3 Replace the Air cleaner

air cleaner cover
1 Screw off the wing nut and remove the air Wing nut
cleaner cover.If the engine is not
sufficient,the exhaust color will be abnormal,
then it is necessary to replace the element.

2 Reassemble the air cleaner cover and screw on

element
the wing nut after replacement.

5
4-4 The Exhaust Direction
muffler
To prevent the exhaust from flowing into the air
cleaner,assemble an exhaust syphon on the case
of the muffler

! NOTE
Prevent the water from accumulating on the
exhaust syphon form flowing into the muffler.

5.START THE ENGINE

fuel tank
5-1 Manual Starting:
Start the engine according to the following
procedures:
1 Open the fuel cock.

fuel cock ("OPEN")

2 Turn the governor lever to "STARTING"position

regulator handle

3 Hold the recoil starter handle

A. Pull the starter handle until you feel the resistance,
starter
then return the handle slowly. handle

recoil starter

6
B.Press the decompression lever to "Non-compres-
decompression lever
sion"position.The lever will return back automatically
after the engine started.

C.Hold the recoil starter handle with two hands and

pull it hardly.

starter
handle

recoil starter

D.It is difficult to start the engine at cold weather.

Remove the rubber plug on the cylinder head
and fill about 2CC engine oil before starting.

! NOTE

Always screw on the rubber plug on the cylinder head except filling,to prevent the rain
and dirty from flowing into the engine body.

7
 START THE DIESEL ENGINE

1 Start!
Open the fuel cock.

2 Put the engine speed lever

in the "RUN" position

If the engine doesn't start

try again from

Pull the rope hard and fast

Pull it all the way out.
Use two hands if necessary.
3

Hold the starting handle

loosely

Pull the starting

handle slowly......

Hold the starting

...... until you feel handle firmly.
resistance
4

Push the decompression

lever down and release
Then return it slowly.

8
 START THE DIESEL ENGINE

For3, don't pull the rope

too fast or hard.

Always pull the rope slowly.

For5,if you don't pull the rope For5,if you don't pull hard
all the way out ,the engine won't enough,the engine won't start
start

Always pull the rope all the

Always pull the rope hard
way out.
and fast.

9
 ASSEMBLY:
NO. Specification Quantity
1
1 Electric starting switch body 1 2
2 Electric starting switch panel 1
3 Long washer 2
4 Hexagonal bolt M6 x 70 2
3

PROCEDURES:
1 Remove the electric starting switch body from the

standard panel, then reassemble it to the installa-

tion panel of the cylinder head case.
2 Screw off the two bolts from the cylinder head case. standard panel
installation panel of the
3 Clip the reassembled panel with the long washer, cylinder head case
then tight it with hexagonal bolts.
hexagonal bolt
[OPERATING NOTICE] M6 x 70

If the wire harness touch the muffler

or the PTO shaft, the fire will result.
remove
two bolts
4 Set the earth terminal of the harness with M6 bolt. long
washer

ground
terminals

M6 bolt
wire harness
coupler

11
 ELECTRIC WIRING DIAGRAM

starting key of
diesel engine

blue red

black
gray
yellow

white
blue red
blue
generator

red

blue

regulator
yellow

red black

accumulator

12V
starting motor

12
6.Run the Engine

! WARNING

To prevent the exhaust toxication, be sure to run the engine at ventilated place.
To prevent personal injury, avoid hands, personal body and cloths from involving into
the output shaft, pulley and V pulley etc moving parts.
Check the moving parts and the surrounding parts after stop the engine. Be sure that
there is no tool or cloth inside the engine body.

! CAUTION
The muffler is very hot during running or just after running, do not touch the muffler.
The air cleaner will suck the surrounding airflow during the running. To prevent the
injury, avoid hands, personal body and cloths approach this part.

1 Warm up the engine for 5 minutes.

2 If the engine is very hot, set the governor lever to the expected position.

! NOTE

Be sure to regulate the engine speed with the governor lever.

! NOTE

Do not screw off the adjusting bolt and the fuel adjusting bolts, otherwise the abnormal
speed and output will result.

3 If the engine continually exhaust black smoke dur-

ing running, which indicates that the engine is run-
ning with overload, do adjust the engine pulley and
the load pulley.

speed limiter
F.O. limiter

13
 PLEASE PAY ATTENTION TO THE FOLLOWING ITEMS WHILE RUNNING:

1 Whether there is abnormal vibration and sound.

Whether the exhaust is normal.
2 Whether the engine continually exhausts white smoke or black smoke.
3 Be sure to shut off the engine when the abnormal phenomenon arouses,
and contact with agent.

7.STOP THE ENGINE

[OPERATING NOTICE]

If the engine is stopped in emergency, the

engine temperature will rise quickly, thus
the engine life will be shortened.

1
regulator handle
Set the governor lever to the low speed position,
then run the engine at zero load five minutes.
fuel tank
2 Set the governor lever to the *STOP*position. Do
not stop the engine with the decompression lever.
3 Set the fuel cock to*OFF*position.
4 Pull the recoil starter handle slowly, until you feel
resistance. (At this point, the decompression just
begins and intake/exhaust valves are both closed,
thus the cylinder can be prevented from rust.)
fuel cock("OPEN")
5 Concerning the electric starting engine, directly
turn the starting key to*OFF*position.

PREPARE FOR THE NEXT OPERATION:

1 Fill diesel to the tank.

2 Check all the bolts and nuts. Screw on them if necessary.

3 Clean the dirty on the surface of the engine body.

14
8.Periodical Check and Maintenance

Periodical Check and maintenance are very important for maintaining the performance
and life of the engine.The following is the maintenance intervals and items table.The
item with "." require technician or special tools,please contact with agent.Periodical
check and maintenance table:

Intervals
every day 20hrs 50hrs 100hrs 200hrs 500hrs 1000hrs
Items
Check all the bolts
and nuts
Check and refill
engine oil

Replace engine oil

(First time) (Second time)

Clean or replace
engine oil cleaner (Clean) (Clean) (Replace)

Check oil leakage

Replace air cleaner
Clean fuel oil
cleaner (Replace)

Check nozzle
Check fuel injec-
tion pump
Adjust the clearance of
the intake/exhaust valve
Check the intake/
exhaust valve
Replace the piston
ring
Check the electrolyte Check it every month,refill the distilled water if necessary.

15
Replace Engine Oil
Drain out the engine oil while the engine is warm
and refill the recommended engine oil.

Oil drain scew plug Dipstick

Ambient temperature Grade Viscosity

Above 20 C (Summer) Beyond CC grade SAE 30
10 C~20 C (Spring and fall) SAE20
Below 10 C (Winter) SAE10W-30

Replace Engine Oil Intervals

First time 20 hrs
Second time Every 100 hrs

Clean Engine Oil Cleaner

Screw off the bolt and take out the engine oil
cleaner

Clean Every 100 hrs

Replace Every 1000hrs
Screw off the bolt and take
out the engine oil cleaner.

oil filter

lock bolt LO suction pipe

O ring

186

16
1 Replace the air cleaner air cleaner cover
wing nut

A. Paper element:
Replace the element every 500 hrs.

! CAUTION
If the element is too dirty, the air flow will be blocked and starting will be hard, thus
insufficient output will result, further more, it will cost both fuel oil and engine oil, the
engine will exhaust black smoke.
Running engine with worn element or without element is not allowed.

B. Oil-soak Type Element

Check the engine oil level before run the engine.
2
Refill the engine oil until the upper level. Re- Oil filter

place if it is too dirty. Often clean the element with Oil-soak Type
Element
kerosene, then soak it in the engine oil and squeeze
out the excess engine oil. Oil level

4 Clean the Fuel Oil Cleaner

Remove the fuel oil cleaner from the tank and clean
it on time.

Clean Every 500 hrs

Replace Every 1000 hrs
Oil drain
screw
A. Completely drain out the fuel oil.
plug

B. Screw off two nuts of the fuel cock and take out Drain plug
fuel cock bolt
the fuel oil cleaner.

5 Screw on the bolts on the cylinder head. This operation requires special tools, please
contact with your agent.

17
6 The adjustment of fuel nozzle and fuel injection pump and the replacement of the valve
seats, parts require special technology, please contact with your agent.

7 Check the battery every month.

9.LONG-TERM STORAGE

Prepare the following items before long-term

storage:
1 Run the engine five minutes at low speed.

2 Drain out the engine oil while the engine is warm

and refill the fresh engine oil.
3 Remove the filler screw plug on the cylinder head Oil drain screw plug Dipstick

case and refill about 2cc engine oil.

decompression lever
4 Press down the decompression lever and pull the
recoil starter 2-3 times(Do not start the engine)

5 Return the decompression lever back to the de-

compression position, and pull the recoil starter
slowly until you feel the resistance.(At this point,
both intake/exhaust valves are closed to prevent
the engine from rust.)

6 Clean off the dirty on the engine surface, then store

the engine at the dry place. starter
handle

recoil starter

18
10.DETAIL DIAGRAM

19
20
 Ref No. Part No. Description Qty.
CAUTION 1 186F ~ 18003 Trade Marks Tag I 1
Do not wash the air cleaner element with detergent
Replacement cycle is every 500 hours
AIR-COOLED
Replace when output decreases or bad exhaust color is DIESEL 2 186F ~ 18004 Start Operation Tag 1
notired

6 3 186F ~ 18005 Caution Tag

7 1
5
4 186F ~ 18007 Model Tag 1
WARNING
Use light diesel fuel No.0 in summer, 5 186F ~ 18009 Warning Tag 1
No.-10 or No.-20 in winter.
DI

The engine must be used lube oil

6 186F ~ 18012 Air Cleaner Tag 1
EL

GRADE CC or CD.
ESE

At first 20 hours run the engine at tow

ES

speed and low load

7 186F ~ 18013 Air Cooled Diesel Engine Tag 1
L to keep your engine in best
DI working condition and make it

1 run longer.
Please read the operation manual Torque of Main Bolt & Nut
before running the engine. Unit:N. m
2 3 Ref No. Description Torque
HOW TO START CAUTION 1 Rod Bolt Nut
1 Open the fuel cock. 2 Put the lever in the
40~45
"START" position. FUEL OIL
USE DIESEL FUEL
CLEAN FILTER EVERY 300hrs.
2 Cyl Head Nut 54-58
LUBE OIL
3 Pull the starting
handle slowly. SAE IOW30 GRADE / CC.
CHANGE LUBE OIL EVERY 100hrs.
3 Flywheel Nut 120~135
4
Pull until you feel CLEAN FILTER EVERY 100hrs.
resistance.Then
return it slowly. STARTING
CHECK LUBE OIL LEVEL 4 4 Nozzle Retainer Nut 8 ~10
5 Push the decompression lever down and release. AND FUEL.
FOR EASY STARTING IN COLD
WARM UP WITHOUT LOAD.
186 Air Cooled Diesel
Max.Output 6.8kW
5 Rocker Arm Tighten Stud 20~22
STOPPING Cont.Output 6.3kW
Engine Speed
6
Pull the rope
hard and fast.
CLOSE FUEL COCK.
AFTER STOPPING ENGINE. Displacement
3600rpm
0.406L 6 Bolt M6 (Nut) 10~12
Serial No.
If the engine doesn't start.try again from. 3
7 Bolt M8 (Nut) 18~22 I

Full Gasket Sets Rings

Ref No. Part No. Description Qty. Ref No. Part No. Description Qty.
a 186F-01100 Oil Plug Gasket Assem. 2 m 186F-01007 O-RingZ 1
b 186F-10017 Fuel Injection Pump Shim Set 1 n GB3452.1-92 O-Ring 11 x 1.9G 1
c 186F-10016 Seal Gasket 1 o GB3452.1-92 O-Ring 24 x 2.4G 2
d 186F-01015 Crank Case Gasket 1 P GB3452.1-92 O-Ring 10 x 1.9G 1
e 186F-02014 Air Intake Gasket 1 q GB3452.1-92 O-Ring 25 x 2.4G 1
f 186F-02015 Exhaust Gasket 1 r GB3452.1-92 O-Ring 34.5 x 1.8G 1
g 186F-03003 Bonnet Gasket 1 s GB3452.1-92 O-Ring 13.2 x 1.9G 1
h 186F-07001 Air Cleaner Gasket 1 t GB3452.1-92 O-Ring 12 x 1.8G 1
i 186F-09002 Oil Filter Plate Gasket 1
J 186F-10007 Fuel Oil Filter Gasket 1 Bearings
k 186F-10013 Connecting Plate Gasket 1
Ref No. Part No. Description Qty.
Full Gasket Sets u GB ! T276-94 Ball Bearing 6308/P5 1
v GB/T276-94 Ball Bearing 6207/P5 1
Ref No. Part No. Description Qty.
w GB290-89 Needle Bearing HK081210 2
1 186F-11008 Lever shaft Seal 1 x GB290- 89 Needle Bearing HK1512 1
Y GB / T276- 94 Ball Bearing 6203 2
Easy Worn Parts

Ref No. Part(Type) No. Description Qty. Mounted to

A 186F-04100 Oil Ring Set 1 (4)Piston & Connecting Rod Assem.
B 186F-04001 First Gas Ring 1 (4)Piston & Connecting Rod Assem.
C 186F-04002 Second Gas Ring 1 (4)Piston & Connecting Rod Assem.
D 186F-04005 Crank Pin Bearing 2 (4)Piston & Connecting Rod Assem.
E GB9877 ~ 1-88 Oil Seal B355010D 1 (1)Cylinder Block Assem.
F 11.433 ~ 172.001 Nozzle 1 (13)Fuel Nozzle Assem.
G 186F-02007 Spacer 1 (2)Cylinder Head Assem.
H 186F-t0300 Filter Element Assem. 1 (ll)Fuel Tank & Pipe Assem.
I 186F-07100 Air Cleaner Element Assem. 1 (7)Air Cleaner Assem.
J 186F-0t012 Cyl. Head Gasket 1 (1)Cylinder Block Assem.
K GB9877 ~ 1-88 Oil Seal B355008D 1 (1)Cylinder Block Assem.
L 186F-14008 Starter Ratchet 1 (14)Recoil Starter Assem.

21
(1)Cylinder Block Assembly

22
Ref No. Part No. Description Qty.
1 186F-01017 Drain Plug 2
2 186F-01100 Oil Plug Seal Assem. 2
3 GB9877.1-88 Oil Seal B355010D 1
4 186F-01001 Cylinder Block 1
5 186F-11200 Fuel Controller Assem. 1
6 GB3452.1-92 O-Ring 24 x 2.4 2
7 186F-01002 Oil Depth Gauge 2
8 GB6173-86 Nut M10 x 1.25 1
9 186F-01012 Tighten Stud(Short) 1
10 186F-01001 Tighten Stud(Long) 2
11 186F-10017 Shim Set 2
12 GB6170-86 Nut M6 3
13 186F-10016 Seal Gasket 1
14 186F-10015 Seal Plate 1
15 GB/T276-94 Ball Bearing 6308 1
16 186F-01009 Retainer 1
17 GB5783-86 Bolt M8 x 12 1
18 GB290-89 Needle Bearing HK152015 1
19 186F-01003 Cylinder Head Bolt(Shortl 2
20 186F-01005 Washer 4
21 186F-01004 Cyl. Head Nut(Short) 2
22 186F-01013 Cyl. Head Gasket 1
23 186F-01007 Cyl.Head Nut(Long) 2
24 GB5787-86 Bolt M6 x 20 2
25 186F-01211 Air Cover 1
26 186F-01008 O-Ring 1
27 186F-01006 Cyl.head Bolt(Long) 2
28 186F-01015 Crank Case Gasket 1
28-1 GB/T276-94 Ball Bearing 6207-P5 1
29 186F-01014 Main Bearing 1
30 GB 119-86 Pin8 x 10 2
31 186F-01016 Crank Case Cover 1
32 GB9877.1-88 Oil Seal B355008D 1
33 GB5787-86 Bolt M8 x 30 2
34 186F-01019 Plug 1
35 GB5787-86 Bolt M8 x 33.5 13
36 186F-01021 Plunger 3
37 GB290-89 Needle Bearing HK081210 1

23
(2)Cylinder Head Assembly

Ref No. Part No. Description Qty.

1 186F-02014 Air Intake Gasket 1
2 186F-02202 Cylinder Head 1
3 186F- 02003 Intake Valve 1
4 186F-02004 Exhaust Valve 1
5 186F-02015 Exhaust Gasket 1
6 GBl19-86 Pin B4 x 8 1
7 186F-02007 Washer 2
8 186F-02019 Valve duct Seal 2
9 186F-02005 Valve Spring 2
10 186F- 02002 Valve Spring Retainer 2
11 186F-02008 Valve Screw 2
12 GB6177-88 Nut M6 2
13 186F-02017 Rocker Arm Screw 1
14 186F-02012 Exhaust Valve Rocker Arm 1
15 186F-02006 Rocker Arm Support 1
16 186F-02013 Intake Valve Rocker Arm 1
17 186F-02001 Cotter 4
18 GB6177-88 Nut M6 2
19 186F-02009 Nozzle Retainer 1
20 186F-02018 Spacer Washer 1
21 186F-02011 Spacer 1
22 GB900-88 StudAM6 x 50 2
23 GB900-88 Stud AM6 x 75 2
24 GB5787-86 Bolt AM6 x 25 3
25 GB899-88 Stud AM8 x 20 2

24
(3)Cyl. Head Bonnet Assembly

Ref No. Part No. Description Qty.

1 GB119-86 Pin B3 x 16 l
2 186F-03001 Cyl. Head Bonnet 1
3 186F-03006 Ball 1
4 186F-03007 Breather Seat 1
5 GB3452.1-92 O-Ringl2 x 1.9 1
6 186F-03003 Bonnet Gasket 1
7 186F-03014 Pin 1
8 186F-03015 Plunger8 1
9 186F-03004 Decompression Spring 1
10 GB3452.1-92 O-Ringl2 x 1.9 1
11 186F-03100 Decompression Shaft Assem. 1
12 GB5787-86 Blot M6 x 70 2
13 186F-03016 Oiling Screw Plug 1
186FG
1 186FG-03012 Decompression Wire Collar 2
2 186FG-03100 Decompression Shaft Assem 1
3 186FG- 03011 Decompression Wire 1
4 186FG- 03009 Outer Decompression Handle 1
5 186FG- 03008 Decompression Handle Suppor 1
6 GB97.1-85 Washer6 2
7 GB5783-86 Bolt M6 x 15 3
8 186FG-03013 Outer Decompression Handle Bushin 2
9 GB3452.1-92 O-Ringl2 x 1.9 1
10 GB6170-86 Nut M6 1

25
(4)Piston & Connecting Rod Assembly

Ref No. Part No. Description Qty.

1 186F-04100 Oil Ring Set 1
2 186F-04001 First Gas Ring 1
3 186F-04002 Second Gas Ring 1
4 186F-04003 Piston 1
5 186F-04004 Piston Pin 1
6 GB893.1-86 Washer 23 2
7 186F- 04008 Rod Bolt 2
8 186F-04007 Connecting Rod Body 1
9 186F-04005 Crank Pin Bearing 2
10 186F-04006 Crank Pin Box 1

(5)Fuel Nozzle Assembly

Ref No. Part No. Description Qty.

1 11.435.127.003 Nozzle Holder Assem. 1
2 11.430.100.240 Shim Pack
1
3 11.430.613.001 Nozzle Spring
1
4 11.433.120.000 Spring Retainer
5 11.430.136.000 1
Stop Plate
6 11.433.261.004 Pin 2
7 11.433.172.001 Nozzle Valve 1
8 11.433.314.009 Nozzle Case Nut 1

26
(6)Crank Shaft & Flywheel Assembly

Ref No. Part No. Description Qty.

1 GB / T276-94 Ball Bearing 6203/P5 2
2 186F-05301 Balancer Shaft 1
3 186F - 05006 Key 2
4 186F - 05004 Balancer Gear 2
5 186F-05007 Output End Tighten Stud 1
6 GB93-87 Washerl0 1
7 186F-05005 Output End Washer 1
8 186F-05203 Crank Shaft Timing Gear 1
9 GB1096-79 Key6 x 50 1
10 186F-05201 Crank Shaft 1
11 186F-05202 Plunger6 1
12 GB1096-79 Key5 x 12 1
12-1 GB1096-79 Key5 x 14 1
13 186F-05101 Flywheel 1
14 186F-05003 Flywheel Nut Washer 1
15 186F-05002 Flywheel Nut 1
16 186F-05001 Starter Pulley 1
17 GB5787-86 Bolt M6 x 12 3
186FG- 05006 Crank Shaft 1

27
(7)Air Cleaner Assembly

Ref No. Part No. Description Qty.

1 186F-07300 Air Cleaner Bottom Case Assem. 1
2 186F-07301 Bolt 1
3 GB6177-86 Wing Nut M6 3
4 186F-07100 Air Cleaner Element Assem. 1
5 186F-07200 Air Cleaner Cover Assem. 1
6 186F-07203 Shockproof Sealing Assem. 2
7 GB62-88 Nut M8 1
8 186F-07401 Intake Pipe 1
9 186F-07001 Air Cleaner Gasket 1
10 GB97.1-85 Washer 1

(8)Camshaft Assembly

Ref No. Part No. Description Qty.

1 186F-0610O Valve Rod Assem. 2
2 186F- 06003 Valve Tappet 2
3 186F- 06002 Camshaft Timing Gear 1
4 GB 1096-79 Key 5 x 12 1
5 186F- 06001 Camshaft 1

28
(9)Silencer Assembly

Ref No. Part No. Description Qty.

1 186F- 08100 Case Welded Assem. 1
2 GB5787-86 Bolt M6 x 8 6
3 GB97.1-85 Gasket 6 8
4 GB6170-86 Nut M8 2
5 GB859-87 Washer8 2
6 GB97.1-85 - Gasket 8 -- 2
7 186F- 08200 Silencer Welded Assem. 1
8 GB5787-86 Bolt M6 ~ 12 2
186FG
1 186FG- 08000 Silencer Assembly 1
2 GB5783-86 Bolt M8 x 15 1
3 GB97.1-85 Washer 8 1

(10)Lube Oil System

Ref No. Part No. Description Qty.

1 GB5787-86 Bolt M6 x 12 3
1-1 GB5787-86 Bolt H6 x 14 1
2 186F- 09001 Oil Pump Butt Plate 1
3 GB3452.1-92 O-Ring34.5 x 1.8 1
4 186F-09101 Inner Rotator 1
5 186F- 09103 Outer Rotator 1
6 186F- 09102 Oil Pump shaft 1
7 GB 119-86 Pin B3 x 16 1
8 186F- 09002 Oil Pump Gear 1
9 GB3452.1-92 O-Ring25 x 2.4 1
10 186F- 09200 Oil Filter Assem. 1

29
(11)Fuel Tank Fuel Pipe Assembly

30
Ref No. Part No. Description Qty.
1 GB5787-86 BoltM8 x 50 1
2 186F- 10003 Bolt 1
3 186F- 10001 Upper Stay 1
4 186F- 10002 Damper 4
5 186F- 10013 Clamp 2
6 186F- 10012 Fuel Oil Retum Pipe 1
7 186F- 10005 Clamp 1
8 186F- 10006 Gauge Pipe 1
9 186F- 10008 washer 1
10 GB5786-86 BoltMl2 x 1.25x 14 1
11 186F- 10600 Lower Stay Assem. 1
12 GB5787-86 BoltM6 ~ 14 2
13 GB6177-86 Nut M6 2
14 186F- 10400 Fuel Tank CockAssem. 1
15 GB3452-92 O-Ringl3.2 x 1.8 1
16 186F- 10011 Clamp 2
17 186F- 10009 Fuel Oil Pipe 1
18 186F- 10007 Fuel Oil Filter Gasket 1
19 186F- 10300 Filter Element Assem. 1
20 186F- 10500 Fuel Injection Pipe Assem !. 1
21 186F- 10200 Fuel Tank Welded Assem. 1
22 186F- 10004 Fuel Oil Filter 1
23 186F- 10102 Gasket 1
24 186F- 10100 Fuel Tank Cap Assem. 1
186FG 1
1 186FG- 10003 Adjusting Hole Cover 1
2 186FG- 10200 Fuel Tank Welded Assem. 4
3 186FG- 10004 Fuel Tank Damper 1
4 186FG- 10011 Connecting Plate 1
5 186FG- 10012 Connecting Plate Gasket 1
6 186FG- 10607 Circlip 1
7 GB97.1-85 Washer 2 1
8 186FG- 10601 Floater 2
9 GB869-76 Rivet 3 x 5 1
10 186FG- 10602 Swing Bar 1
11 186FG- 1060: Fuel Indicator 1
12 GB869-76 Rivet 2.5 x 24 1
13 186FG- 10604 Pointer Support 1
14 186FG- 10606 Sealing Bush 1
15 186FG- 10605 Pointer Window Support 1
16 186FG- 10001 Filter Cup 1
17 186FG- 10002 Filter Cup Supporting Ring 1
18 186FG- 10100 Fuel Tank Cap Assem. 3
19 GB97.1-85 Washer 5 3
20 GB5786-86 Bolt M5 x 14

31
(12)Fuel Injection Pump Assembly

Ref No. Part No. Description Qty.

1 11.413.372.001 Delivery Holder 1
2 11.414. 628.001 Delivery Spring 1
3 11.410.100.005 Delivery Seal Gasket 1
4 11.418.502.108 Delivery Valve Core 1
5 11.418.600.203 Delivery Seat 1
6 11.413.373.001 Joint 1
7 11.400 .210.004 O-Ring 1
8 11.415.101.001 F.I. Pump Body 1
9 11.418.205. 501 Plunger 1
10 11.410.050.001 Shim Set

11 GB879-86 Pin2 x 6 2
12 11. 415 .700.004 Packing 1
13 11.410.326.003 0il Control Muff Welded Assem. 1
14 11.410.224.001 Steel Wire Retainer 1
15 GB879-86 Pin3 x 8 1
16 11.410.506.001 Spring Seat 2
17 11.414.633.001 Plug Spring 1
18 11.410.330.003 Spring Seat 1
19 11. 418.731.001 Tappet 1

32
(13)Governor & Control System

33
Rcf No. Part No. Descnption Qty.
1 186F-11311 Control Handle 1
2 186F- 11006 Return Spring 1I 1
3 186F-11312 Pull Rod Head 1
4 186F-11401 Handle Bracket 1
5 186F- 11301 Handle 1
6 GB5787-86 Bolt M6 ~ 14 1
7 GB5787-86 Bolt M6 x 18 1
8 GB6172-86 Nut M6 2
9 186F- 11403 Pull Bolt 1
10 186F- 11402 High Speed Limit Screw 1
11 186F- 11005 Return Spring I 1
12 186F- 11007 Governor Spring 1
13 186F-11100 Lever Fork Part 1
14 GBl17-86 Pin B3 x 22 2
15 186F- 11003 Washer 2
16 186FG-11008 Lever Shaft Oil Seal 1
17 186F-11102 Lever shaft 1
18 186F- 11004 Tappet Speed Regulator 1
19 186F- 11001 Fly Block 2
20 186F- 11002 Fly Block Pin 2
21 186F-11101 Lever Fork 1
186FG
1 186FG- 11303 Handle Shaft 1
2 186FG- 11302 Handle shaft Gasket 2
3 186FG-11012 Governor Spring 1
4 186FG-11005 Return Spring 1
5 186FG- 11307 High Speed Limit Screw 1
6 GB97.1-85 Washer6 1
7 GB5783-86 Bolt M6 x 12 1
8 GB5782-86 Bolt M6 x 45 1
9 GB6173-86 Nut M10 x 1.25 1
10 186FG- 11306 Bowl Cap 1
11 186FG- 11305 Spring 1
12 186FG- 11302 Handle Bracket 1
13 186FG-11301 Handle 1

34
(14)Reeoil Starter Assembly

Ref No. Part No. Description Qty.

1 GB6170-86 Nut M8 1
2 GB93-87 Washer 8 1
3 186F- 14002 Friction Plate 1
4 186F- 14004 Starter Ratchet Gland 1
5 186F- 14011 Return Spring 1
6 186F- 14008 Starter Katchet 2
6-1 186F- 14001-01 Starter Ratchet Axle 2
7 186F- 14001 Reel 1
8 186F - 14006 Spiral Spring 1
9 186F- 14007 Starter Handle 1
10 186F- 14005 Starter Rope 1
11 186F- 14100 Case Assem. 1
12 GB5787-86 Bolt M6 x 12 4

(15)Cooling Device Assembly

Ref No. Part No. Description Qty.

1 186F- 17003 Shock Absorber Seat 1
2 186F- 17100 Fan Case Welded Assem 1
3 186F- 17002 Shock Absorber Bush 4
4 186F- 17001 Bush 4
5 GB96-85 Washer 6 5
6 GB5787-86 Bolt M6 x 22 5

35
APPENDIX 4.Malfunction and remedy of diesel engine

4-1

37
4-2

38
4-3

4-4

4-5

39
4-6

4-7

40
 Limited Warranty
AMICO provides a one-year limited warranty for AMICO generators. All products covered by this

limited warranty which are used in commercial applications are warranted to be free of defects in

material and workmanship for 90 days from the date of original purchase. AMICO warrants to the

original purchaser that the alternator and engine for its portable generator will be free from the

defects in materials or workmanship for the items and period set forth below from the date of original

purchase.

During warranty period, AMICO will repair or replace any part that, upon examination by AMICO,

is found to be defective under normal use and service. Starting batteries are not warranted by

AMICO. All transportation cost under warranty including return to the factory if necessary, are to

be prepaid by the purchaser. All decisions of AMICO with regard to this limited warranty shall be

final.

This warranty does not cover:

1.Merchandise sold as reconditioned, used as rental equipment, or floor or display models.

2.Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold,

heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident,

over loading, over speeding, improper maintenance, the use of accessories or attachments not

recommended by AMICO, or unauthorized repair or alterations.

3.Expendable parts or accessories supplied with the product which are expected to become

inoperative or unusable after a reasonable period of use.

4.Any incidental, indirect or consequential loss, damage, or expense thatmay result from any

defects, failure or malfunction of the products is not covered by this warranty.

For service, please e-mail to or fax to 562-908-1899, Warranty service can be performed only by

AMICO authorized service facility. This warranty will not apply to service at any other facility. At

the time of requesting warranty service, evidence of original purchase date must be presented.

41
PRODUCT REGISTRATION CARD

For more efficient customer service, please fill out the information below and mail to our
produce Warranty and Registration Division:
Amico International Corp.
4825 Gregg Road,
Pico Rivera, CA 90660, U.S.A
Tel: 562-908-0088 Fax: 562-908-1899
Website: www.amicousa.com

Model No. Engine Serial No. Purchase Date. / /

Purchased from: [ ] Retail location [ ] Private Consumer [ ] Other

Name
Address
Telephone w/area code Purchase Price

Purchased: [ ] NEW or [ ] USED

Consumer information :
Name Telephone w/area code
Address Suite or Apt No.
City State Zip Code
Country
Are you a: [ ] Business or [ ] Residence

Product Usage Information :

How often will you use this product?
[ ] Everyday [ ] Periodically
[ ] Emergency use only [ ]Other

What type of application will you use this produce in ?

[ ]Heavy Commercial [ ]Moderate Commercial
[ ]Light Commercial [ ] Tradeshows
[ ] Heavy residential [ ] Moderate Residential
[ ]Light Residential [ ]Camping, backpacking
[ ]Other

IMPORTANT I NFORIJAT I ON
It is critical to your warranty that the original point of sales receipt be retained by current
consumer, and in order to comply with our product Warranty Statement you must return this
registration card within 15 days of original purchase. Product warranty is valid from original
date of purchase.

42
List for comments from users

Date of Manufacture

Model Number
Name of user

Occupation
Address of user

Place of purchase

Packaging conditions

Operating conditions

Parts Conditions

Malfunction problem

Opinions or suggestions

Note: Please mail the above card to:

Amico International Corp.
4825 Gregg Road,
Pico Rivera, CA 90660, U.S.A
Tel: 562-908-0088 Fax: 562-908-1899
Website: www.amicousa.com