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Pulsar 200 NS OM

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REV.

01, MAY 12
Foreword
Welcome to the Pulsar family!
You are now the proud owner of the next generation Pulsar 200 NS, lndia's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market
leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged
both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 free services and
subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you
to avail all these services at any of our Bajaj Dealers or Authorised Service Centres, who are well
equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best
care for your Pulsar. Your 'Pu|sar 200 NS' comes with a warranty of 2 Years or 30,000 Kms
whichever occurs earlier from the date of sale. For details please refer to Warranty : Scope &
Limits" given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website
www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypu|sar
Rev up, shift gears and enjoy the Pulsar experience.
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Descr|pt|on
1. Technical Specifications 1
2. ldentification Data 3
3. Location of Parts 4
4. Steering cum lgnition lock 6
5. Fuel Tank Cap / Fuel Tap 7
6. Speedometer Details 8
7. Speedometer Setting 10
8. Control Switches 12
9. Rear seat / Tool kit 14
10. Front Seat / Battery 15
11. Fitment of Front & Rear Seat 16
12. Removal & Fitment of Side Cover LH & RH 17
13. Daily Safety Checks 18
14. How to ride your Bike 19
15. Safe Riding Tips 23
16. Engine Oil 24
17. Wheels - Tube less Tyre 25
18. Battery 26
19. Engine Cooling System / Coolant 27
20. Periodic Maintenance lnformation 29
21. Brake Fluid 31
22. Periodic Maintenance & Lubrication Chart 32
23. Warranty Certificate 37
24. Warranty Scope & Limit 38
2 .
26. Non Use Maintenance & Service Coupons
5 Battery Warranty Card
Not|ce:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warn|ng |nformat|on :
Table of Contents
Caut|on : This indicates that a potential
hazard that could result in vehicle
damage. Follow the Advice provided with
the caution.
Warn|ng : This indicates that a potential
hazard or injury to you or other persons &
to the vehicle can happen if advice
provided is not followed.
Engine : 4 Stroke, Single Cyl.
Bore x Stroke : 72.0 mm x 49.0 mm
Engine Displacement : 199.5 cc
Compression Ratio : 11 : 1
ldling Speed : 1350 ~ 1450 RPM
Max. Net Power : 23.5 PS at 9500 RPM
Max. Net Torque : 18.3 Nm at 8000 RPM
lgnition System : DC
Spark Plug : 3 Nos
Spark Plug Gap : 0.7 ~ 0.8 mm
Transmission : 6 speed constant
mesh
Gear Shifting Pattern : 1 Down 5 Up
Engine Lubrication : Pressurized oil supply
Engine Cooling : Water cooling
Starting Aid : Electric starter
Front Brake : Hydraulic Disc type
Rear Brake : Hydraulic Disc type
Fuel Tank Capacity
Full : 12 liters
Usable Reserve : 2.4 liters
Unusable Reserve : 0.2 liters
Dimensions :
Length : 2017 mm
Width : 804 mm
Height : 1195 mm
Wheel base : 1363 mm
Ground clearance : 167 mm
Tyre Size
Front : 100/80-17,52P tubeless
Rear : 130/70-17,61P tubeless
Tyre Pressure
2
Front : 1.75 kgf/cm (25 PSlj
2
Rear (Soloj : 2.00 kgf/cm (28 PSlj
2
Rear (with pillionj : 2.25 kgf/cm (32 PSlj
Technical Specifications
1
hcte :
AII dimensicns are under 0hLA0Eh ccnditicn.
Abcve infcrmaticn is subject tc change withcut
any nctice.
Electrical System : 12 volts DC
Head Lamp : H4, 55/60W
Position Lamp : 3W (2 nos.j
Tail /Stop Lamp : LED type
Side lndicator lamp : 10W
Neutral lndicator : Green LED
Hi Beam lndicator : Blue LED
Turn Signal lndicator : Green LED
Side Stand lndicator : LED
Speedometer Lamp : LED
Rear No. Plate Lamp : 3W
Horn : 12v DC
Battery : 12v - 8 Ah vRLA
vehicle Kerb Weight : 145 kg.
Gross vehicle Weight : 275 kg.
(lncluding rider & pillionj
Max. Speed : 136 km/hr.
2
Technical Specifications
ldentification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Locat|on
On RH Side of Steering Tube
(Alpha-Numeric - 17 Digitsj
Eng|ne Number Locat|on
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digitsj
3
Location of Parts
Front Fork
Clutch Lever
Fuel Tank Cap
Manual Choke
Lever
Pillion
Foot
Rest
Side
Stand
Gear Change
Lever
Digital
Speedometer
Disc
Brake
LED
Tail
Lamp
4
OFF ON
Location of Parts
Grab Handle Pillion Seat Rider Seat
Rear Disc Brake
Radiator
Coolant
Level
lndicator
Radiator
Expansion
Tank Cap
Rear Brake
Pedal
Paper oil
Filter
Front Brake Lever
Rear
Number
Plate
5
MAX
MlN
Nitrox Rear
Shock Absorber
Steering cum lgnition Lock
To Lock the Steer|ng : To lock the steering,
turn the handle bar to the left side. Push &
release the key. Turn the key to LOCK"
position and remove the key. Steer|ng |ock
can be done on |eft hand|e pos|t|on on|y.
To Un|ock the Steer|ng : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to OFF" or ON" position.
Key : A common key is used for 'Steering
cum lgnition lock', 'Fuel tank cap' & 'Rear
Seat'.
Steer|ng cum Ign|t|on Lock :
lt has three positions.
LOCK: Steering locked. lgnition OFF.
OFF: Steering unlock. lgnition OFF.
ON: Steering unlock. lgnition ON.
6
Fue| Tank Cap
To open the fuel tank cap, open the flap.
lnsert the key in the lock and turn it
clockwise and lift fuel tank cap.
'Fuel Tank Cap' gets locked when pushed
back into the place.
Fue| Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fue| Tap
Fue| Tar| Cap / Fue| Tap
Fue| Tank Cap
7
Speedometer Details
$peedometer d|sp|ay w||| work when both |gn|t|on
sw|tch 8 k||| sw|tch are |n '0N' pos|t|on.
1. Fue| Leve| |nd|cator: ll s|oWs lue| |eve| |r lue| lar|.
2. Tachometer 0|a|: ll s|oWs erg|re speed |r RPV.
3. Turn $|gna| |nd|cator (Lh 8 Ph): w|er Turr s|gra|
sW|lc| |s lurred lo Lell or R|g|l, Turr p||ol lrd|calor -
Ll or Rl W||| l|as|.
4. Neutra| |nd|cator: w|er l|e lrarsr|ss|or |s |r
|eulra|, |eulra| |rd|calor W||| g|oW.
5. h| eam |nd|cator: w|er lead||g|l |s '0|' & l|
oear |s se|ecled W|l| erg|re rurr|rg, l| oear
|rd|calor W||| g|oW.
. $|de $tand |nd|cator : w|er S|de slard |s '0|', l|e
S|de slard |rd|calor W||| ||l.
I. ajaj Logo : 6ajaj |ogo l|y|rg '6' corl|ruous|y g|oW.
8. Hode utton : Vode oullor used lor c|arg|rg l|e
rode W|||e se|ecl|rg & sell|rg Tr|p1, Tr|p2, 000,
C|oc| & Serv|ce rer|rder.
9. $et utton : Sel oullor used lor sell|rg C|oc| &
Serv|ce rer|rder.
10. Peserve| Eng| ne Pev | nd| cat or : l l g| oWs
corl|ruous|y W|er pelro| |eve| |r lar| reac|es
reserve |eve|. ll a|so o||r|s W|er erg|re RPV cross
10000 RPV rar|.
8
2
7
3
4
6
5
8
9
1
10
14. 0dometer : T|e 0doreler s|oWs l|e lola| d|slarce
l|al l|e ve||c|e |as covered. 0doreler car rol oe
resel lo 'Zero'.
15. 0|g|ta| 0|ock : ll |rd|cales t|me |n hP : HH
(AV/PV)
1. 0oo|ant Temperature |nd|cator ( ) : ll o||r|s
0
W|er erg|re coo|arl Terperalure |s rore l|ar 115
cerl|grade.
1I. Low attery |nd|cator : ll |rd|cales oallery reeds
c|arg|rg.
18. Tr|p Heter : Tr|p 1 & Tr|p 2 s|oWs l|e d|slarce
lrave|ed s|rce |l Was |asl resel lo zero.
11. $erv|ce Pem|nder ( ): 'wrerc|' syroo| g|oWs
W|er 000 reler read|rg reac|es lo sel Krs. lor
serv|ce. T||s lcor W||| l|as| al -
st nd
1 : 450 km 2 : 4950 km,
rd th
3 : 9950 km, 4 : 14950 km
ard suosequerl|y al eac| 5000 |rs. lcor W|||
corl|rue lo g|oW l||| |l |s resel. T||s |cor |s lo oe
resel aller serv|ce |s carr|ed oul.
12. Low 0|| Pressure |nd|cator ( ) : ll o||r|s W|er
erg|re o|| pressure |s |oW.
13. $peedometer: Ve||c|e speed W||| oe d|sp|ayed |r
d|g|la| lorr |r Kr / lr.
Speedometer Details
9
13
15
14
16
11
17
18
12
$
H
$et
Hode
TP|P 1|2
2. Serv|ce Rem|nder Reset ( | :
'wrerc|' syroo| g|oWs W|er 000 reler read|rg
reac|ed lo sel Krs.
1. Tr|p Meter Reset :
Vode & Sel pus| oullor |s prov|ded lor se|ecl|rg &
resell|rg '000/TRlP1/TRlP2'. LlS parl ol speedo
corso|e.
1. Press rode pus| oullor
lor |ess l|ar 2 sec.
Press sel pus| oullor
lor rore l|ar 15 sec.
Vode c|arges lror
'000/TRlP1/TRlP2'
Se|ecled rode
'TRlP1/TRlP2' W||| resel.
0l|er TRlP rode W|||
corl|rue updal|rg.
2.
1. Press rode pus| oullor
lor |ess l|ar 2 sec. &
se|ecl Tr|p2.
Press rode & sel oullor
lor rore l|ar 5 sec.
Corl|ruous|y.
Tr|p2 Vode se|ecled
Serv|ce rer|rder |cor W|||
oe reselled.
2.
Note : Erg|re & rolorcyc|e speed s|ou|d oe zero.
Speedometer Setting
10
$
H
$et
Hode
TP|P 1|2
3. C|ock Reset :
0|g|la| c|oc| |rd|cales l|re |r lR & VV separaled
oy co|or '.'
ll |s 12 |our c|oc|.
lr|l|a||y '.' W||| oe o||r||rg
C|oc| sell|rg |s poss|o|e |r TRlP 1 rode or|y.
1. Press rode pus| oullor
lor |ess l|ar 2 sec.
TRlP1 Vode se|ecled
2. Press rode & sel
pus| oullor logel|er
lor rore l|ar 2 sec.
Press rode oullor lor
|ess l|ar 1 sec.
Press sel oullor lor
|ess l|ar 1 sec.
Press rode & sel
oullor logel|er lor
rore l|ar 2 sec.
C|oc| sel rode |s
se|ecled & ro ed|l|rg
|s carr|ed oul lor
rore l|ar 5 sec.
'.' slops o||r||rg
0|g|ls slarls o||r||rg
lour d|g|ls W|||
|rcreases oy ore.
V|rules d|g|ls W|||
|rcreases. ll rode/sel
oullor |s pressed
corl|ruous|y l|er d|g|ls
W||| slop o||r||rg.
Sel va|ue W||| oe saved
Ex|l c|oc| sell|rg rode
0|g|ls slop o||r||rg
'.' slarl o||r||rg
Aulo ex|l W|l|oul sav|rg
sel va|ue.
ll erg|re/ve||c|e rpr |s
g|ver l|er sysler W|||
ex|l lror c|oc| sel rode
W|l|oul sav|rg sel va|ue.
3.
4.
5.
o.
Speedometer Setting
11
Control Switches
A
B
C
D
C. Horn Button : ( j Press button for
sounding horn.
D. Pass Sw|tch : Press the switch to flash
the head light. lt is used to give signal to
vehicles coming from opposite side while
overtaking.
Left Hand|e Bar Sw|tches
A. D|pper Sw|tch : When headlight is ON,
High or Low beam can be selected with
the dipper switch. Hi beam indicator light
located on Speedo console will light up
when high beam is selected.
: High Beam : Low beam
B. Turn S|gna| Sw|tch : When the turn signal
knob is turned to Left ( j or Right ( j
respective indicator will start blinking, to
stop blinking push the knob in & release.
12
E
G
F
Control Switches
R|ght Hand|e Bar Sw|tches
E. Head L|ght Sw|tch : lt has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp,
Meter lamp and Pilot lamp/s 'ON'.
: While engine running, Head lamp,
Pilot lamp/s, Tail lamp and Meter
lamps 'ON'.
F. Starter Button :
Starter button operates the electric starter
when clutch lever is depressed with
transmission in any gear.
lt is recommended to start the engine with
the transmission in neutral.
G. Eng|ne K||| Sw|tch :
The engine kill switch is for emergency
use. During emergency move the engine
kill switch to the 'OFF' ( j position.
$peedometer d|sp|ay w||| work when both |gn|t|on
sw|tch 8 k||| sw|tch are |n '0N' pos|t|on.
CAUTION : While starting ensure that
engine kill switch is in ON ( j position.
Keeping the kill switch in OFF position,
engine will not start.
13
Rear Seat / Tool Kit
Too| K|t
A
Too| K|t Locat|on
lt is located below the 'Rear seat'.
2 rubber straps are provided to hold the
tool kit.
Remova| of Rear Seat
lnsert Key into lock (Aj
Turn the key clock wise.
Pull upward front end of 'Rear seat'
Take out 'Rear seat'
CAUTION : Always fit rubber strap for
locking tool kit.
14
Front Seat / Battery
Battery
lt is located below 'Front seat'.
Battery details are given on 'Battery
Maintenance' page no. 26.
Remova| of Front Seat
First remove 'Rear seat'.
Remove 'Front seat' mounting bolts (Bj.
Pull backward rear end of 'Front seat'.
Take out 'Front seat'.
B
15
Fitment of Front & Rear Seat
F|tment of 'Front Seat'
Match the lugs of 'Front seat' (Aj with
chassis bracket (Bj.
Push 'Front seat' toward petrol tank.
Match 'Front seat' rear brackets (Cj with
the holes provided on chassis.
Tighten the bolts (Dj.
F|tment of 'Rear Seat'
First make sure 'Front seat' is fitted
properly.
Place 'Rear seat' on fitment location.
lnsert bracket (Ej of seat into hook (Fj.
Match the rod of 'Front seat' (Gj with seat
lock (Hj.
Press front portion of seat.
Front seat |ug & bracket
B
A
E
F
G
H
C
D
16
Removal & Fitment of Side Cover LH / RH
E
F
G
A
B
Remova| of S|de Cover LH or RH
Remove pillion & rider seat first.
Remove screw (Aj upper & (Bj lower of side
cover mounting.
Pull front portion of 'Side Cover' to release
its lug from hole (Cj provided on 'Fuel Tank'.
Pull rear portion of 'Side Cover' to release
its Lug from hole provided on 'Chassis'.
Take out side cover.
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
F|tment of S|de Cover LH or RH
Match Lug (Dj provided on front portion of
'Side Cover' with hole (Ej provided on
'Chassis' and press 'Side Cover' inside.
Match Lug (Fj provided on rear portion of
'Side Cover' with hole (Gj provided on
'Chassis' and press 'Side Cover' inside.
Tighten the upper (Aj & lower (Bj screw with
screw driver.
Fit pillion & rider seat.
CAUTION : Fit cover as described above
to ensure proper fitment.
17
Daily Safety Checks
Brake F| u| d l evel above Ml N mark
provided on reservior, applicable to disc
brake vehicle.
Dr|ve Cha|n slack of 25 to 35 mm
adequately lubricated.
Function of all ||ghts & horn
C|utch |ever play - 2 to 3 mm
Check Coo|ant level between MlN and
MAX mark in coolant reservoir tank.
Smooth steer|ng movement wi thout
restriction.
S|de stand return to their fully up position.
Correct |nf|at|on pressure in both tyres
Adequate tyre tread depth - no cracks /
cuts.
Correct rear v|ew|ng span adjustment of
mirror.
Before riding motorcycle be sure to check
following items. Please give proper importance
to these checks and perform all of them
before riding motorcycle.
lf any irregularities are found during these
checks, refer to the Maintenance chapter &
see your dealer for the action required to
return the motorcycle to a safe operating
condition.
Warn|ng : Failure to perform these
checks every day before you ride may
result in serious damage or severe
accident.
Enough fue| |eve| for planned distance of
journey. No fuel leakage in fuel lines.
Eng|ne o|| level (between upper and lower
level markj
Thrott|e cab|e play of 2 ~ 3 mm. Smooth
operation and positive return to closed
position,
18
How to Ride Your Bike
1. Start|ng The Eng|ne :
Turn the fuel tap knob to 'ON' or 'RES'
position.
Turn ignition switch key to 'ON' position.
Keep kill switch in 'ON' position.
Confirm that transmission is in neutral /
press the clutch lever.
lf the engine is cold or when starting for
first time, use manual choke for quick
starting. Choke lever is located on LH side
of carburettor.
Keep throttle completely closed, press
starter button,
Release starter button as soon as engine
starts.
When the engine is warmed up enough to
idle without using choke, return the manual
choke to OFF position.
Note : Do no| |e| ||e en|ne |d|e |one| ||an 3
m|n0e|s o||e|w|se || w||| o.e||ea|.
2. Sh|ft|ng Gears :
Close throttle & depress the clutch.
Shift into next higher or lower gear.
Open the throttle and release the clutch
lever slowly and simultaneously.
3. Mov|ng Off :
Check that side stand is up.
Depress the clutch lever.
st
Shift into 1 gear.
Open the throttle and release the clutch
lever slowly and simultaneously.
As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough rpm to keep it from stalling.
Caut|on : Do not operate the starter
continuously for more than 5 seconds
otherwise battery would get discharged.
Wait 15 sec. between each operation of the
starter which will facilitate battery to recover.
Note : 7|e mo|o|c,c|e |s eq0|ooed w||| a s|a||e|
|oc|o0| sw||c|. 7||s sw||c| ens0|es ||a| en|ne
does no| s|a|| |/ ||e ||ansm|ss|on |s |n ea|.
|owe.e|, ||e en|ne can oe s|a||ed |n an,
ea| |/ ||e c|0|c| |e.e| |s o|essed.
Note : |ncase o/ oa||e|, d|sc|a|ed cond|||on,
.e||c|e w||| s|a|| o, o0s| s|a||.
19
4. Brak|ng :
Close the throttle completely, leaving the
clutch engaged (except where shifting gearsj
so that the engine braking will help slow
down the motorcycle.
Shift down one gear at a time so that you
are in Neutral when you come to a complete
stop.
When stopping, always apply both brakes at
the same time. De-clutch as necessary to
avoid engine stalling.
Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes
judiciously and do not de-clutch. Reduce
your speed before you get into the corner.
For emer gency br aki ng, di sr egar d
downshifting, and concentrate on applying
brakes as hard as possible without skidding.
5. Stopp|ng the Veh|c|e :
Close the throttle completely.
Shift the transmission into neutral.
Bring the vehicle to complete stop.
Turn the ignition switch off.
th th
From 5 to 4 Gear
th th
From 6 to 5 Gear
th rd
From 4 to 3 Gear
rd nd
From 3 to 2 Gear
nd st
From 2 to 1 Gear
45 km/h
54 km/h
35 km/h
25 km/h
15 km/h
Recommended Speed for Sh|ft|ng Down
Gear shifting
pattern Gear shifting Lever
1
N
2
3
4
5

How to Ride Your Bike


Warn|ng : When shifting down to lower
gear, do not shift at such high speed
that engine rpm jumps excessively. This
may cause engine damage, & rear wheel
may skid. Downshifting should be done
at recommended speeds as shown in
table above.
20
6. Park|ng the Veh|c|e :
6.1 Park|ng us|ng center stand.
Center stand is available as accessories
at dealership.
Support the motorcycle on a firm level
surface with the center stand.
6.2 Park|ng us|ng s|de stand.
Support the motorcycle on a firm level
surface with the side stand.
Lock the steering.
7. Runn|ng IN
Proper running-in is important for the better
life & trouble free performance of the vehicle.
During first 2000 kms running-in period do
not exceed following speed limits.
Always keep the speed below the limits
mentioned in the table.
Do not race the engine excessively.
Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.
Kms 1st 2nd 3rd 4th 5th 6th
0 - 1000 10 18 24 32 40 48
1000 - 2000 16 24 30 38 46 54
CAUTION : Do not park on a soft or
steeply inclined surface or the motorcycle
may fall over.
How to Ride Your Bike
21
How to Ride Your Bike
Fue| Sav|ng T|ps :
A well maintained vehicle and good driving
can contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips.
Good R|d|ng Hab|ts :
Ride smoothly and steadily at an optimum
driving speed of 40 to 50 Km/h
Avoid harsh braking.
Change the gear judiciously according to
the speed and load requirement.
Don't overload the vehicle above the
specified payload.
Use the accelerator judiciously.
Cut off the engine if you want to stop for
more than two minutes.
How to check m||eage (Fue| eff|c|ency|
Best way to calculate mileage is by following
the full tank to full tank method.
Fill way tank full up to small mouth (brimj.
Run the bike for say 100 km.
Fill the tank full again in same fuel filling
station, probably with same fuel dispenser.
Divide kilometer run / fuel quantity filled.
Ensure fo||ow|ng ma|ntenance po|nts to get
opt|mum performance from your b|ke.
Fuel Check fuel lines & connections
for leakage.
Spark Plugs lnspect and clean spark plugs.
Adjust electrode gap. Replace
spark plugs as per P.M. Chart.
Air Filter Clean the air filter element
periodically. Replace as per
Periodic Maintenance Chart.
Engine Oil Check engine oil level. Always
use recommended grade and
quantity.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever
play.
Tyre Air Always maintain recommended
Pressure tyre pressure.
Carburettor Clean & adjust the carburettor.
Adjust idling speed.
22
Safe Riding Tips
0r|ve caul|ous|y. Slarl ear|y & reac| your desl|ral|or
sale|y.
A|Ways carry ve||c|e reg|slral|or & |rsurarce papers,
ard a va||d dr|v|rg ||cerce W|l| you.
Avo|d dr|v|rg or |oose sard or slores W|ere ve||c|e
|s |||e|y lo s||d.
Proper|y Wrap-up |oose c|ol|es W|||e dr|v|rg or r|d|rg
lo avo|d erlarg||rg |r W|ee| or ol|er oojecls or road.
A|Ways corcerlrale or r|d|rg lor salely.
Honsoon 0are :
ll |s suggesled lo cuslorer lo la|e appropr|ale care
|r area ol |eavy rorsoor or ||g| ra|rla|| area. T|e
appropr|ale surlace preverl|ve coal lo avo|d rusl|rg /
poor surlace l|r|s| or accourl ol adverse alrosp|er|c
cord|l|ors.
Ve||c|e c|ear|rg lo oe dore W|l| soll & c|ear Wel
c|ol| lo avo|d scralc|es or pa|rled parls.
C|ear & |uor|cale a|| l|e |rporlarl parls as dela||ed |r
a per|od|c ra|rlerarce c|arl.
0o rol app|y d|recl Waler jel or pa|rled, e|eclr|ca| /
e|eclror|c parls.
0o rol ooslrucl erg|re coo||rg oy add|rg rud
prolecl|or s|eel lror lrorl.
$afe P|d|ng T|ps
A|Ways Wear le|rel W|||e dr|v|rg or r|d|rg. Your
|e| rel s|ou| d corlorr lo appropr| ale lrd| ar
slardards.
Read l|oroug||y l|e |rslrucl|ors
g|ver |r l||s rarua| ard lo||oW
l|er carelu||y.
Avo|d urrecessary accessor|es
lor l|e salely ol ool| r|der ard
ol|er rolor|sls.
0el lar|||ar ard lo||oW lrall|c ru|es & regu|al|ors |r
your slales as We|| as gerera| lrall|c s|grs.
Far|||ar|se yourse|l We|| W|l| slarl|rg, acce|eral|or ard
ora||rg ol l|e ve||c|e.
w|er app|y|rg l|e ora|es, use ool| lrorl & rear
ora|es s|ru|lareous|y. App|y|rg or|y ore ora|e ray
cause l|e ve||c|e lo |oose corlro|.
R|d|rg al proper speed ard avo|d|rg urrecessary
acce|eral|or ard ora||rg are |rporlarl rol or|y lor
salely ard |oW lue| corsurpl|or, oul a|so lor |orger
||le ol l|e ve||c|e.
0ur|rg rorsoor dr|ve l|e ve||c|e rore caul|ous|y.
Rereroer ve||c|es s||d rore eas||y dur|rg ||g|l
s|oWers.
23
Engine Oil
A : O|| F|||er
Cap
B : O|| Leve|
Gauge
Eng|ne O|| Leve| Check|ng :
Check engine oil level every day. Park vehicle
perpendicular to the ground on level surface
as mentioned in page no. 21 (6.1j
Check oil level through oil level gauge 'B'.
Always maintain engine oil level between
upper (Cj and lower (Dj mark provided on
Cover RH. Top up with specified grade of
oil if the oil level is below lower level mark.
Eng|ne O|| Capac|ty :
Refill at servicing : 1200 ml.
During engine overhaul : 1400 ml.
Recommended Eng|ne O||:
Always insist on Bajaj Genuine
Engine Oil for optimum engine
performance and warranty
benefits. lt is a specially
formulated oil for vehicles with
DTS-i engines.
Model Recommended Grade
Engine oil
Pulsar Bajaj DTS-i SAE 20W50 APl
200 NS 10000 'SL' or JASO 'MA'
st
Eng|ne o|| rep|acement frequency : 1 serv|ce 8
then every 10,000 Km.
Eng|ne o|| |eve| top-up frequency : Every 5000 km.
CAUTION :
lt is most important to adhere to
recommended grade & frequency of oil
change for the purpose of long life of
critical engine components. For details
refer periodic maintenance chart.
Do not reuse drained oil.
A
B
C
D
24
Wheels - Tube Less Tyre
CAUTION : Tubeless tyres are fitted in this
motorcycle. The walls of the tyres in
contact with the wheel rim should not be
damaged in any way during fitment /
removal of tyre. The tyre side walls in
contact with wheel rim seals air.
Whee| Puncture :
visit nearest known tubeless tyre repair
shop to remove puncture.
Remove puncture by Filler or Plug method
only.
Do not use patch method to remove
puncture of tubeless tyre.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
Note : |ncase ||e mo|o|c,c|e |s /|||ed w|||
|moo||ed |,|es. como||ance |o |esoec||.e |nd|an
s|anda|d 8 cen||a| mo|o| .e||c|e |0|es |as oeen
ens0|ed.
Front 25 PSl
Pulsar 200 NS Rear (Soloj 28 PSl
Rear (with Pillionj 32 PSl
Front Whee|
Remov|ng Front Whee| :
Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1j
Remove speed sensor cable from case meter
assembly.
Remove front axle nut & take out.
Remove front wheel assembly from fork.
25
Battery
Battery :
Battery is located below front seat.
Battery Features :
No topping-up is required
Reduced self discharge, Enhance safety.
No vent tube open to atmosphere hence no
discharge of electrolyte through vent tube.
12V - 8 Ah VRLA
lt is always recommended to hand over
the same to the Authorised battery / Bajaj
dealer for proper disposal of the same.
When l ow bat t er y i con pop-up on
speedometer display, it is advised to reach
Bajaj dealer & get it charged immediately.
Warranty on battery is 18 months from the
date of purchase of vehicle.
How to keep battery hea|thy ?
Switch 'Off' ignition when engine is not
running.
Get battery checked/ charged during
periodic services.
Do not press starter button for more than
5 sec. After 3 successive cranking, wait for
15-20 sec. for battery to recover.
Do not add extra e|ectr|ca| accessor|es
such as - Remote, B|gger Horn, Mus|ca|
brake ||ght etc. Th|s w||| reduce ||fe of
battery
Disconnect battery +ve & -ve wires if
vehicle is to be stored for more than 2
weeks. This avoids self discharge.
CAUTION : Do not drive / run vehicle in
battery disconnected condition. lt may
lead to damage of electrical / electronic
components.
Envi ronment care must be taken to
dispose off the used battery.
26
Engine Cooling System
Coolant is provided for cooling of engine.
Water pump (Aj in the engine circulates
the coolant in cooling system.
The pressure resulting from the warming of
the cooling system is regulated by a valve
in radiator cap (Bj.
Heat expansion causes excess coolant to
flow into compensating tank (Cj.
When the temperature falls, this surplus
coolant is sucked back into the cooling
system.
Warn|ng : During motorcycle operation,
the coolant gets very hot & is under
pressure.
Do not remove the radiator cap, radi at or
hos ed or ot her cool i ng s y s t em
components when the engine is hot.
Allow the engine & cooling system to
cool down. ln case of scalding, rinse
immediately with lukewarm water.
C
A
B
Rad|ator
Coo||ng Fan
Cap
27
Coolant
MAX
Reservoir cap
(for coolant top upj
MlN
Warn|ng : Coolant is poisonous and
causes health hazard.
Avoid contact between coolant & skin,
eyes and clothing. lf it gets into your
eyes, rinse immediately with water and
contact a doctor.
Wash affected skin areas immediately
with soap and water. lf coolant is
swallowed, contact a doctor immediately.
Change clothes that have come into
contact with coolants. Keep coolant out
of the reach of children
Coo|ant Spec|f|cat|ons :
Antifreeze ready to mix (Recommended
Brand- Motul : Moto cool expert,
Castrol : Radicool
Total coolant quantity : 1000 ml. (750~780 ml
in radiator & 220~230 ml expansion tankj.
Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1j
Coo|ant Top up

Check coolant level in engine cold condition


only.
Ensure coolant level is between Min & Max
mark.
Always top up coolant through reservoir
cap.
Always replace coolant with recommended
brand only. (Radicool from Castrol, Moto
cool expert from Motulj.
Use nitrile rubber hand glows while draining
& topping up coolant.
Do not top up coolant through radiator cap.
28
Periodic Maintenance lnformation
Spark P|ug
Remove spark pl ugs by usi ng pl ug
spanner.
Clean the spark plugs.
Adjust the gaps if incorrect by bending
outer electrode carefully.
Spark P|ug Gap : 0.7 to 0.8 mm.
Spark P|ug (2 Nos.j : RG-6HCC
(LH 'A' + RH 'B'j
(1 No. j : BOSCH - vR5NE
(Center 'C'j
0.7 to
0.8 mm
Dr|ve Cha|n S|ackness
Chain slackness will have to be adjusted
whenever required.
Std. Chain slackness 25 ~ 35 mm.
Marking on chain adjusters should be
identically positioned on both sides.
29
C A
Periodic Maintenance lnformation
Drive chain must be cleaned & lubricated as
per periodic maintenance schedule.
Dr|ve Cha|n (O-r|ng typej
'O' rings must always be kept wet for
best performance hence lubricate every
500 Km.
O-r|ng cha|n |ubr|cat|on can eas||y be
done by owners us|ng Bajaj 'Cha|n Lube
Spray Can' ava||ab|e w|th Bajaj dea|ers.
Method of O-r|ng Cha|n Lubr|cat|on :

. Clean
the chain by using lint free cloth (lf excessive
mud / slush found approach Bajaj Service Center
for proper cleaningj
Shake the can vigorously by holding vertically
upright till the noise of steel ball inside heard
uniformly.
Hold spray can at the back of rear sprocket with
extension tube nose at 5~10 cm.
Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full
length of the chain.
Park vehicle perpendicular to the ground on level
surface as mentioned in page no. 21 (6.1j
Dr|ve
Cha|n
C|ean|ng
Dr|ve
Cha|n
Lubr|cat|on
30
Brake Fluid
Front & Rear Brake F|u|d Leve|
Front brake fluid reservior is located on RH
side of Handle bar.
Rear brake fluid reservior is located behind
RH pillion holder bracket.
To check oil level, Park vehicle
perpendicular to the ground on level surface
as mentioned in page no. 21 (6.1j with
handle bar in straight ahead condition
Always ensure that brake fluid level is above
'MlN' mark given on inspection Window.
Brake F|u|d Rep|acement
Check & Adjust brake fluid level in every
service.
Change the brake fluid of the front & rear
brake according to service schedule.
Use only DOT-3 ro DOT-4 brake fluid (from
sealed containerj for top up & replacement.
Front
Brake
F|u|d
Reserv|or
Rear
Brake
F|u|d
Reserv|or
31
Periodic Maintenance & Lubrication Chart
32
1sl - 500-750 Krs / 30-45
1. Serv|c|rg
days,2rd orWardC5000Krs
2. ld|e speed / C0 C, A C, A C, A C, A C, A C, A C, A C, A
3. Va|ve lappel c|eararce C, A C, A C, A C, A C, A C, A C, A C, A
4. Erg|re o|| (6ajaj 0TSl 10000 o||) C, A R Top-up R Top-up R Top-up R Top-upCevery 5000 Krs.
Rep|ace |r 1sl serv|ce & al
every 10000 Krs
5. 0|| slra|rer (6ajaj 0TS| 10000 o||) CL CL CL CL CL
o. Erg|re o|| l||ler (6ajaj 0TS| 10000 o||) R R R R R Rep|ace al every o|| c|arge
7. 6ody cerlr|luga| l||ler -- Pu|sar / P|al|ra CL CL CL
8. Spar| p|ug gap CL,A CL,A CL,A CL,A CL,A CL,A CL,A
9. Spar| p|ug R R Rep|ace al every 20000|rs
10. A|r c|earer e|ererl CL, R CL CL CL R CL CL R Rep|ace al every 15000|rs
11. A|r l||ler cover '0' r|rg R R R Rep|ace al every 15000|rs
12. lr ||re paper l||ler a|org W|l| |ose & c|arps R R R Rep|ace al every 15000|rs
13. Fue| coc| sed|rerl ooW| c|ear|rg CL CL CL CL CL CL CL
14. Fue| coc|-Paper l||ler e|ererl & sea| R R R Rep|ace al every 15000|rs
15. Carourellor CL,A CL,A CL,A
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st
500
-
I50
2nd
4500
-
5000
3rd
9500
-
10000
4th
14500
-
15000
5th
19500
-
20000
th
24500
-
25000
Ith
29500
-
30000
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
33
1o. Carourellor l|oal c|aroer c|ear|rg CL CL CL CL
17. Carourellor ruooer ducl C,R C,R C|ec| & rep|ace |l requ|red
18. Fue| p|pes C,R C C C R C C R Rep|ace al every 15000|rs
19. Coo|arl |eve| c|ec| |r expars|or lar| C,A C,A C,A C,A C,A C,A C,A Al every serv|ce
20. Coo|arl |r expars|or lar| R Rep|acererl al every 30000 Krs or 2 year (W||c|ever occurs ear||er)
21. Coo|arl |ose darage/c|arps/|ea|age C,R C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
22. Coo|arl |ose darage/c|arps/|ea|age R Rep|acererl al every 35000 Krs or 3 years (W||c|ever occurs ear||er)
23. Rad|alor l|rs C,A C,A C,A C,A C,A C,A C,A
24. 6allery e|eclro|yle |eve| & spec|l|c grav|ly C C C C C C C C
25. 6allery correcl|ors C,T C,T C,T C,T C,T C,T C,T
2o. C|ulc| p|ale C,R C,R C|ec| & rep|ace |l requ|red
27. C|ulc| p|ay C,A C,A C,A C,A C,A C,A C,A C,A
28. T|roll|e p|ay C,A C,A C,A C,A C,A C,A C,A C,A
29. 6ra|e p|ay C,A C,A C,A C,A C,A C,A C,A C,A
30. 6ra|e ||r|rg or pad Wear C,R C,R C,R C,R R C,R C,R C,R Rep|ace al every15000 Krs
31. 6ra|e l|u|d |eve| / lop up C,A C,A C,A C,A C,A C,A C,A C|ec| & Top up |l requ|red
|r every serv|ce
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
34
32. 6ra|e l|u|d R R
33. Frorl ora|e |ose R R
34. Vasler cy||rder p|slor ||l R R
35. Ca||per p|slor sea| ard 0usl sea| R R
3o. 6ra|e car & peda| p|vol p|r L L L L L L L
37. Rear sproc|el laslerers C,T C,T C,T C,T C,T C,T C,T C,T
38. Rear W|ee| ruooer s|oc| darper C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
39. S||ercer dra|r |o|e c|ear|rg CL CL CL CL CL CL CL
40. S||ercer la|| p|pe c|ear|rg-Pu|sar 150/180 CL CL CL CL CL CL CL
41. Erg|re corpress|or pressure C C C
42. Cy||rder |ead de-caroor|s|rg CL CL ll requ|red
43. Erg|re a|r oreal|er luoe R R Rep|ace al 20000 Krs
44. 0r|ve c|a|r s|ac|ress C,A C,A C,A C,A C,A C,A C,A C,A
45. 0r|ve c|a|r |uor|cal|or or ve||c|e C,L C,L
4o. 0r|ve c|a|r ||r| |oc| R R R R R R R w|erever dr|ve c|a|r opered.
47. 0r|ve c|a|r Wear -- Rerove & Luor|cale C,L C,L C,L C,L C,L C,L C,L
48. 0r|ve c|a|r ('0' r|rg des|gr) L Luor|cale al every 500 |r.(6y cuslorer)
49. w|ee| oear|rg C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
35
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
50. Spo|e l|g|ler|rg-Frorl & Rear C,T C,T C,T C,T C,T C,T C,T C,T
51. Tyre lread Wear C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
52. Frorl lor| o|| R R R R Rep|ace al every 10000|rs
53. Frorl lor| o|| sea| R R R R Rep|ace al every 10000|rs
54. Aulo c|o|e C C C C C C C
55. 0ap oelr Reed sW|lc| & TPS ragrel C,A C,A C,A C,A C,A C,A C,A C,A
5o. Rr. S|oc| Aosoroer- C|ec| gas pressure C,A C,A |ol requ|red lor reW des|gr
(F||||rg lror oollor)
57. Slarler C|ulc| (0ry App||cal|or) L L L L L L L
58. w|r|rg |arress C C C C
59. lgr|l|or sW|lc| corlacls c|ear|rg C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL
o0. C|ulc| sW|lc| & ora|e sW|lc|
(lor|zorla| oase) corlacls c|ear|rg C,CL,L C,CL,L C,CL,L C,CL,L
o1. C|ulc| sW|lc| (Verl|ca| oase) C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
o2. Rear ora|e sW|lc| C,A C,A C,A C,A C,A C,A C,A C,A
o3. Slarler rolor correcl|ors C,T C,T C,T C,T C,T C,T C,T
o4. Slarler re|ay correcl|ors C,T C,T C,T C,T C,T C,T C,T
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
36
Note : Per|od|c parls / |uor|carls lo oe rep|aced as per Per|od|c Va|rlerarce ard Luor|cal|or C|arl are rardalory ard
l|e sare are c|argeao|e lo cuslorer.
* |t |s strong|y recommended to use on|y ajaj 0T$-| 10000" Senu|ne eng|ne o||. |n case any other eng|ne o|| of
same spec|f|cat|ons |s used, the frequency of $r. No. 4, 5 8 w||| be every 5000 Kms.
** As app||cab|e to mode|
*** Hore frequent c|ean|ng may be requ|red when dr|v|ng |n dusty cond|t|on.
0 : 0heck, A : Adjust, 0L : 0|ean, P : Pep|ace, T : T|ghten, L : Lubr|cate
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
o5. lT co|| correcl|ors C,T C,T C,T C,T C,T C,T C,T
oo. 0|| pressure |rd|calor c|ec| or corso|e C C C C C C C C
o7. 0erera| |uor|cal|or L L L L L L L L
o8. Va|r slard & s|de slard p|r C,L C,L C,L C,L
o9. SW|rg arr p|vol p|r (lor ror s||erl ous|) L L L L L L L
70. Erg|re lourdal|or s||erl ous|es R R R Rep|ace al every 15000Krs
71. Sleer|rg p|ay C,A C,A C,A C,A C,A C,A C,A C,A
72. Sleer|rg sler oear|rg C,CL,L,R C,CL,L,R C,CL,L,R C,CL,L,R C|ec| & rep|ace |l requ|red
73. Cap sleer|rg oear|rg (P|asl|c) C,R C,R C,R C,R
74. Slep -P||||or Ll & Rl (6a|| & P|ale) C,CL C,CL C,CL C,CL C,CL C,CL C,CL
75. A|| laslerers l|g|lress C,T C,T C,T C,T C,T C,T C,T C,T
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Warranty Certificate
FRAME NO. :
ENGlNE NO. :
Registration No. :
Sold on (DD / MM / YYj
To the Customer's Mr/Mrs/Miss :
Address :
Contact No.:
By the Dealer M/s :
Address :
Contact No.:
SAP Code :
The vehicle is warranted for 2 Years or 30,000 Kms. whichever occur
earlier from the date of sale as per terms & conditions given in
Warranty : Scopes and Limits.
SEPvlCE DEPAPTMENT
BAJAJ AUTO LlMlTED
37
Warranty : Scope & Limit
6ajaj Aulo L|r|led g|ves l|e lo||oW|rg Warrarly |r respecl
ol l|e rolorcyc|e rarulaclured oy
l|er.
Every poss|o|e care ard precaul|or |as oeer la|er lo
ersure qua||ly |r respecl ol l|e raler|a| & Wor|rars||p |r
l|e ve||c|es rarulaclured oy us. 6ajaj Aulo L|r|led W|||
repa|r or rep|ace al l|e|r Aul|or|sed wor|s|ops, lree ol
c|arge, parl or parls l|ere ol as ray oe lourd, or
exar|ral|or, lo |ave rarulaclur|rg delecl W|l||r a per|od
ol 2 Years or 30,000 Krs., W||c|ever occurs ear||er lror
l|e dale ol sa|e suojecl lo lu|l|||rerl ol cord|l|or sl|pu|aled
|r parl A, 6 & C g|ver |ere urder
warranty |s app||cab|e for on|y f|rst owner of veh|c|e.
Part A:
warrarly c|a|rs |r respecl ol suc| |lers |||e s|oc|
aosoroers, speedorelers elc. l|oug| c|a|red l|roug| us,
are suojecl lo acceplarce ol l|e respecl|ve rarulaclurers.
lr a|| suc| cases l|e dec|s|or ol l|e respecl|ve
rarulaclurer W||| oe l|ra| ard o|rd|rg.
Propr|elory parls |||e lyres, luoes, oallery ard spar| p|ugs
are Warrarled oy l|e|r respecl|ve rarulaclurers (0r|y ore
year Warrarly lror l|e dale ol purc|ase/as app||cao|e)
ard s|ou|d oe c|a|red or l|er d|recl|y oy l|e cuslorer.
6ajaj Aulo L|r|led s|a|| rol oe L|ao|e lo rep|ace l|er
"Pu|sar 200 NS"
l|oug| l|e|r dea|er W||| g|ve lu|| ass|slarce |r prelerr|rg
suc| c|a|rs.
6ajaj Aulo L|r|led urderla|e ro ||ao|||ly |r l|e raller ol
corsequerl|a| |oss or darage caused due lo l|e la||ure ol
l|e parls. 0e|ay, |l ary, al l|e repa|r|rg Wor|s|op |r
carry|rg oul repa|r lo ve||c|e s|a|| rol oe a grourd lor
exlerd|rg l|e Warrarly per|od, ror s|a|| |l g|ve ary r|g|l lo
l|e cuslorer lor c|a|r|rg ary corpersal|or lor darages.
6ajaj Aulo L|r|led reserves l|e r|g|l e|l|er lo repa|r or
rep|ace l|e delecl|ve parls.
w|ere a delecl|ve parl car oe rep|aced oy parl/s ol
a|lerral|ve orard/s, W||c| are rorra||y used oy 6ajaj
Aulo L|r|led |r l|e course ol rarulaclure, 6ajaj Aulo
L|r|led reserves l|e r|g|l lo carry oul l|e rep|acererl
oy a parl or parls ol ary suc| a|lerral|ve orard/s.
T||s Warrarly ard ary c|a|r ar|s|rg l|ere lror |s suojecl
lo Pure jur|sd|cl|or or|y.
Part :
|o c|a|r lor exc|arge or repa|r car oe cors|dered
ur|ess l|e cuslorer .
a. Ersures l|al |rred|ale|y upor delecl|or ol l|e
delecl, |e approac|es ary rearesl Aul|or|sed 6ajaj
Ve||c|e 0ea|ers & Recorrerded Aul|or|sed Serv|ce
Cerlers W|l| l|e corcerred ve||c|e ard erao|es ||r
38
lo rerove ard despalc| l|e parl / parls allr|oul|rg lo
l|e rarulaclur|rg delecl lo l|e Corpary.
o. Produces l|e 0Wrer's Varua|, |r or|g|ra|, lo erao|e
l|al dea|er lo ver|ly l|e dela||s.
ll rusl oe express|y urderslood l|al c|a|rs lorWarded
d|recl|y lo us oy l|e oWrer / cuslorers W||| rol oe
erlerla|red al a|| ard suc| delecl|ve parl/parls l|us
lorWarded oy l|er W||| ||e al our laclory al l|e|r oWr
r|s|, ard l||s Warrarly s|a|| rol oe erlorceao|e.
To ava|| benef|ts of warranty, fo||ow|ng are
mandatory
1. Ava|||rg ol lr|l|a| 3 Free Serv|ces W|l|oul |apse.
2. Ava|||rg 4 pa|d serv|ces al every 5000 |rs. or 120
days W||c|ever occurs l|rsl W|l|oul ary |apse.
3. Ava|||rg ol a|| aoove serv|ces al l|e Aul|or|sed
Ve||c|e 0ea|ers & Recorrerded Aul|or|sed Serv|ce
Cerlers.
4. Va|rla|r|rg a|| serv|ce records du|y s|gred ard
slarped oy dea|ers.
Lsage ol or|y recorrerded erg|re o||
al spec|l|ed lrequercy lor dra|r
|rlerva| ol 10,000 |rs. & erg|re o|| |eve| lop-up al
5000 |rs.
5.
ajaj 0T$-| 10000"
o. Rep|ac|rg rardalory per|od|c parls suc| as a|r l||ler,
o|| l||ler elc. as per per|od|c ra|rlerarce sc|edu|e.
Part 0 :
Furl|er l||s Warrarly |s |0T app||cao|e lo .
1. |orra| ra|rlerarce operal|ors |||e ora|e & c|ulc|
adjuslrerls, c|ear|rg ol lue| sysler, erg|re lure-up
or suc| ol|er adjuslrerls.
2. Parls suojecled lo rorra| Wear & lear |||e C|ulc|
P|ales, 6ra|e S|oes, C|a|r, Sproc|els, For| 0|| Sea|,
Spar| P|ug, Corlro| Cao|es, 6ra|e Pads.
3. Rep|acererl ol e|eclr|ca| |lers |||e se|l-slarl's Wear
ard lear |lers (|l l|lled), ou|os & ruooer corporerls
|||e grorrels, '0' r|rgs, oe||oWs as We|| as l||lers,
pac||rgs, gas|els, laslerers elc.
4. Pa|rled parls. 0r|y o||sler|rg or pee||rg oll ol pa|rl l||r
are covered urder Warrarly. Ary delecl ar|s|rg oul ol
exlerra| darages or due lo usage ol prolecl|ve covers
/add|l|ora| prolecl|ve coal|rgs adverse alrosp|er|c
cord|l|or elc. |s rol a||oW |||e urder Warrarly.
5. A|| corsurao|es |||e Erg|re o||, For| o||, 6ra|e 0||,
0rease elc. are c|argeao|e lo cuslorer.
o. Ary delecl ar|s|rg due lo aoove corsurao|es rol
c|arged as per sc|edu|ed or |l used ol|er l|ar l|e
recorrerded ore.
Warranty : Scope & Limit
39
7. A|| c|rore p|aled parls are prore lo rusl or
corros|or |r coasla| area or |r ac|d|c erv|rorrerl or
due lo reg|ecled c|ear|rg elc. loWever c|rore l||r
pee||rg |s covered urder Warrarly |r gerera|
alrosp|er|c cord|l|ors. 6|ue/ Ye||oW co|oural|or ol
s||ercer rear ex|ausl porl |s perr|ss|o|e ard |erce
rol covered urder Warrarly.
8. 0x|dal|or ol urpa|rled/pa|rled crar|case, cy||rder
o|oc|, cy||rder |ead elc. |r ac|d|c erv|rorrerl or |r
a coasla| area.
9. Va|ve |app|rg (0e-caroor|z|rg) |l requ|red lo oe dore
al 20,000 |r, W||c| |s rorra| serv|c|rg requ|rererl.
10. Parls ol l|e ve||c|e l|al |ave oeer suojecled lo
r|suse, acc|derl, reg||gerl lrealrerl 0R W||c| |ave
oeer used |r corjurcl|or W|l| parls & ar equ|prerl
rol rarulaclured or recorrerded lor use oy 6ajaj
Aulo L|r|led, |l |r l|e so|e judgererl ol 6ajaj Aulo
L| r| l ed, suc| use pr eral ur e| y al l ecl s l |e
perlorrarce ard re||ao|||ly ol l|e ve||c|e.
11. Parls ol l|e ve||c|e l|al |ave oeer a|lered ard
rod|l|ed or rep|aced |r uraul|or|zed rarrer |||e use
ol W|der lyres, |oud s||ercers elc ard W||c| |r l|e
so|e judgererl ol l|e 6ajaj Aulo L|r|led allecls |ls
perlorrarce ard re||ao|||ly.

12. Veh|c|es wh|ch are not be|ng serv|ced at
recommended dea| ers as per the serv| ce
schedu|e descr|bed or wh|ch have not been
operated or ma|nta|ned |n accordance w|th the
|nstruct|ons ma|nta|ned |n the 0wner's Hanua|.
13. Ve||c|es used lor ary corpel|l|or or race ard/or lor
allerpl|rg lo sel up ary ||rd ol record.
14. Ary la||ure ar|s|rg due lo use ol adu|leraled or oad
qua||ly lue|.
Parls allecled due lo oad lue| qua||ly are rol
covered Lrder Warrarly.
15.ll additional e|eclr|ca| accessor|es suc| as -
Rerole, 6|gger lorr, Vus|ca| ora|e ||g|l elc. F|lled or
ve||c|e.
6ajaj Aulo L|r|led reserves l|e r|g|l lo ra|e ary
c|arges |r des|gr or lo add ary |rprovererls or l|e
ve||c|e al ary l|re W|l|oul |rcurr|rg ary oo||gal|or lo
|rsla|| l|e sare or a ve||c|e prev|ous|y supp||ed ard
so|d. A|so, l|e cord|l|ors ol l||s Warrarly are suojecl lo
a|leral|or W|l|oul ary rol|ce.
T||s Warrarly |s l|e erl|re Wr|ller Warrarly g|ver oy
6ajaj Aulo L|r|led lor rolorcyc|e'
ard ro ol|er ea|er or |ls or ||s agerl or erp|oyee |s
aul|or|sed lo exlerd or er|arge l||s Warrarly.
"Pu|sar 200 NS"
d
Warranty : Scope & Limit
40
BATTERY WARRANTY CARD
HAKE 0F ATTEPY : ........................
VF0. C00E 0F 6ATTERY : SR.|0.:
TYPE 0F 6ATTERY : 0ATE 0F SALE :
|AVE 0F 0w|ER A|0 A00RESS :
TYPE 0F VEllCLE : RE0. |0.:
FRAVE |0.: E|0l|E |0.:
* 0ode For Pemarks:
AE : E|eclr|ca| sysler reeds allerl|or.
|P : lrsull|c|erl rurr|rg ol ve||c|e.
0 : Cover oro|er.
0 : 6ro|er Corla|rer.
PH : Poor ra|rlerarce.
A : 6allery aoused.
|ole . Cuslorer s|ou|d |rs|sl l|al Serv|ce Record' rusl oe l|||ed oy respecl|ve aul|or|sed oallery dea|er as prool ol spec|l|ed
ra|rlerarce lor easy sell|ererl ol c|a|r, |l ary.
$EPVlCE PEC0P0
Sr.
|o.
0ale
Age
Vl|s.
Vo|lage
Rerar|s
0ea|er's Slarp
& S|gralure
Code
1
2
3
4
5
o
Details of Repair, if any____________________________________________________________________________
Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
# C|aim Accepted ## C|aim Re[ected
Fai|ure Mode (P|ease tick as app|icab|e}
Loose connection Overcharge / Undercharge
Interna| Short Reverse Charge
P|ate Shedding Does not Ho|d Charge
Wrong Assemb|y Left Lying Id|e
Wrong App|ication Termina| Corroded
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**j. The correct and careful non-
use maintenance carried out before storing
the vehicle will prevent the vehicle from
rusting and from such other non-operational
damages like fire hazards.
Clean the entire vehicle thoroughly.
Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettorj.
Remove spark plug & put several drops of
2T oil into the cylinder. Kick engine over
slowly a few times to coat cylinder wall
with oil & install back spark plug.
Set the vehicle on a box or a stand so that
both wheels are raised off the ground.
Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
Fill 10% excess air pressure in both
wheels.
Do not apply oil on front brake disc, to
prevent rusting. lf the front brake disc rusts
during storage, do not attempt to clean it
with soap water. The rust will go off
automatically during first few application of
brake.
** For Battery :
a. Remove battery and keep it on wooden
plank, in properly ventilated area.
b. Before taking the vehicle for use.
Get the battery recharged from the
Authorised Service Center / Battery Dealer.
Appl y pet r ol eum j el l y on t er mi nal s.
(applicable to certain modelsj.
Preparat|on for regu|ar use after storage :
Clean the vehicle
Make sure the spark plug is tight.
Fill the fuel tank with fuel.
Change the engine oil.
Check all the points listed in the Daily
Safety Checks section.
Check and inflate tyres to proper tyre
pressure.

Free Service
st
1
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement : Paper oil filter *
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j
Va||d for 500 to 750 Kms or 30-45 Days.
(From the Date of Sale whichever occurs earlierj
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.

This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil 'Bajaj DTS-| 10000' oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
FPEE

ST
* |f app||cab|e * |f app||cab|e
$erv|c|ng 0ea|er
0ate ----------------------------------
Kms. ----------------------------------
ajaj Senu|ne 0|| used
for Pep|acement
Yes No
Handatory Per|od|c Part
Pep|acement
Paper o|| l||ler
warranty : 0ont|nued

warranty : Term|nated
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced

Free Service
st
1
1st Free Service (500-750 Kms.j
1. was| l|e ve||c|e.
2. Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3. Rep|ace erg|re o|| l||ler.
4. C|ear o|| slra|rer / 6ody cerlr|luga| l||ler.
5. C|ear a|r l||ler e|ererl.
o. C|ec| a|| lue| p|pes.
7. C|ear & adjusl spar| p|ugs gap.
8. C|ec| & adjusl va|ve lappel c|eararce.
9. C|ec| ard lop up coo|arl |eve| |r expars|or
lar|.
10. C|ec| ard adjusl c|a|r s|ac|ress. Luor|cale
dr|ve c|a|r ('0' r|rg c|a|r al every 500 Kr)
11. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
12. C|ec| & lop up ora|e l|u|d |eve|.
13. C|ec| & adjusl c|ulc|, acce|eralor, ora|e
lree p|ay, sleer|rg p|ay.
14. C|ec| & adjusl rear ora|e sW|lc|.
15. C|ec| & l|g|ler l|e lrorl & rear spo|es
1o. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
17. Luor|cale spec|l|c po|rls.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
18. C|ec| 6allery vo|lage, roule cao|es & l|l
lerr|ra| caps proper|y, c|ear lerr|ra|s &
app|y Pelro|eur Je||y.
19. C|ec| e|eclro|yle |eve| ard lop up |l requ|red
W|l| d|sl|||ed Waler.
20. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls
lor proper lurcl|or|rg.
21. C|ec| o|| pressure |rd|calor or speedo
corso|e.
22. C|ec| & c|ear |gr|l|or sW|lc| corlacls.
23. C|ec| & adjusl gap oelWeer reed sW|lc| &
TPS ragrel.
24. C|ec| & adjusl |d||rg ard C0. Ture
erg|re & carourellor |l requ|red.
25. Carry oul ary add|l|ora| Wor| |l requ|red.
2o. C|ec| & Adjusl a|r pressures |r l|e lyres.
27. Tesl r|de l|e Ve||c|e.
28. C|ear l|e ve||c|e al l|e l|re ol de||very.
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement :
Drive chain link lock
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j

This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil 'Bajaj DTS-| 10000' oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
FPEE

ND
Va||d for 4500 to 5000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlierj
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.
0ate ----------------------------------
Kms. ----------------------------------
ajaj Cenu|ne 0|| used
for top up
Yes No
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Per|od|c Part
Rep|acement
0r|ve c|a|r ||r| |oc|
warranty : 6ont|nued

warranty : Term|nated

Free Service

Free Service
nd
2
nd
2
$erv|c|ng 0ea|er
* |f app||cab|e * |f app||cab|e
2nd Free Service (4500-5000 Kms.j
1. was| l|e ve||c|e.
2. C|ec| & lop up erg|re o|| (6ajaj 0TS-|
10000)
3. C|ear a|r l||ler e|ererl
4. C|ear lue| coc| sed|rerl ooW|.
5. C|ec| a|| lue| p|pes.
o. C|ear & adjusl spar| p|ugs gap.
7. C|ec| & adjusl va|ve lappel c|eararce.
8. C|ear s||ercer dra|r |o|e.
9. C|ear s||ercer la|| p|pe.
10. C|ec| & lop up coo|arl |eve| |r expars|or
lar|..
11. C|ec| coo|arl |ose & c|arps, rep|ace |l
requ|red.
12. C|ec| & adjusl rad|alor l|rs.
13. Rerove & Luor|cale dr|ve c|a|r ('0' r|rg
c|a|r al every 500 Kr)
14. Rep|ace c|a|r ||r| |oc| & adjusl c|a|r
s|ac|ress.
15. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
1o. C|ec| & lop up ora|e l|u|d |eve|.
17. C|ec| & adjusl c|ulc|, acce|eralor, ora|e lree
p|ay, sleer|rg p|ay.
18. C|ec| & adjusl rear ora|e sW|lc|.
19. C|ec| & l|g|ler l|e lrorl & rear spo|es
20. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
21. Luor|cale spec|l|c po|rls.(Slarler c|ulc| / SW|rg
arr p|vol p|r / 6ra|e car & peda| p|vol p|r)
22. C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard
p|ale)
23. C|ec| 6allery vo|lage, roule cao|es & l|l
lerr|ra| caps proper|y, c|ear lerr|ra|s &
app|y Pelro|eur Je||y
24. C|ec| e|eclro|yle |eve| & lop up |l requ|red
W|l| d|sl|||ed Waler.
25. C|ec| W|r|rg |arress lor rerova| / cul ol
p|asl|c oard / cao|e l|e, rela| c|arp lror
c|ass|s, ruoo|rg ol |arress proper & roul|rg.
2o. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls,
aulo c|o|e lor proper lurcl|or|rg.
27. C|ec| & T|g|ler Sl. Volor, Sl. Re|ay & l.T.
co|| correcl|ors.
28. C|ec| o|| pressure |rd|calor or speedo
corso|e.
29. C|ec| & c|ear |gr|l|or sW|lc| corlacls.
30. C|ec| & adjusl gap oelWeer reed sW|lc| &
TPS ragrel.
31. C|ec| & adjusl |d||rg ard C0. Ture erg|re
& carourellor |l requ|red.
32. Carry oul ary add|l|ora| Wor| |l requ|red.
33. C|ec| & Adjusl a|r pressures |r l|e lyres.
34. Tesl r|de l|e Ve||c|e & C|ear l|e ve||c|e al
l|e l|re ol de||very.
Va||d for 9500 to 10000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlierj
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil 'Bajaj DTS-| 10000' oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
0ate ----------------------------------
Kms. ----------------------------------
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement : Paper oil filter*
Drive chain link lock Fork oil
Fork oil seal
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j

FPEE

PD
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Handatory Per|od|c Part
Rep|acement
Paper o|| l||ler
0r|ve c|a|r ||r| |oc|
For| o||
For| o|| sea|
warranty : 6ont|nued
warranty : Term|nated

Free Service
rd
3

Free Service
rd
3
$erv|c|ng 0ea|er
* |f app||cab|e * |f app||cab|e
3rd Free Service (9500-10000 Kms.j
1. was| l|e ve||c|e.
2. Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3. Rep|ace erg|re o|| l||ler.
4. C|ear o|| slra|rer, a|r l||ler e|ererl, lue| coc|
sed|rerl ooW| & carourellor l|oal c|aroer.
5. C|ec| a|| lue| p|pes.
o. C|ear & adjusl spar| p|ugs gap.
7. C|ec| & adjusl va|ve lappel c|eararce.
8. C|ear s||ercer dra|r |o|e & la|| p|pe.
9. C|ec| & lop up coo|arl |eve| |r expars|or lar|..
10. C|ec| coo|arl |ose & c|arps, rep|ace |l
requ|red, C|ec| & adjusl rad|alor l|rs.
11. C|ec| rear W|ee| darper & W|ee| oear|rgs,
rep|ace |l requ|red.
12. 0r|ve c|a|r rerove & |uor|cale, rep|ace c|a|r
||r| |oc| & adjusl s|ac|ress.
13. Rep|ace lrorl lor| o|| & o|| sea|s.
14. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
15. C|ec| & lop up ora|e l|u|d |eve|. C|ec| ora|e
|ose p|pe, rep|ace |l requ|red.
1o. C|ec| & adjusl c|ulc|, acce|eralor, ora|e lree
p|ay, sleer|rg p|ay.
17. C|ec| Cap sleer|rg oear|rg(P|asl|c), rep|ace |l
requ|red.
18. C|ec| & adjusl rear ora|e sW|lc|.
19. C|ec| & l|g|ler l|e lrorl & rear spo|es
20. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
21. C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard
p|ale)
22. C|ec| 6allery vo|lage, roule cao|es & l|l lerr|ra|
caps proper|y, c|ear lerr|ra|s & app|y Pelro|eur
Je||y.
23. C|ec| e|eclro|yle |eve| & lop up |l requ|red W|l|
d|sl|||ed Waler.
24. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls,
aulo c|o|e lor proper lurcl|or|rg.
25. Luor|cale spec|l|c po|rls.(Slarler c|ulc| / Sleer|rg
sler oear|rg/ SW|rg arr p|vol p|r / 6ra|e car
& peda| p|vol p|r / ra|r & s|de slard p|r)
2o. C|ec| o|| pressure |rd|calor or speedo corso|e.
27. C|ec| & c|ear |gr|l|or sW|lc| corlacls |l
operal|or sl|c|y.
28. C|ec|, C|ear & |uor|cale C|ulc| sW|lc| & ora|e
sW|lc| (lor|zorla| oase) corlacls.
29. C|ec| & rep|ace c|ulc| sW|lc|-verl|ca| oase.
30. C|ec| & adjusl gap oelWeer reed sW|lc| & TPS
ragrel.
31. C|ec| & T|g|ler Sl. Volor , Sl. Re|ay & l.T. co||
correcl|ors.
32. C|ec| & adjusl |d||rg ard C0. Ture erg|re &
carourellor |l requ|red..
33. Carry oul ary add|l|ora| Wor| |l requ|red.
34. C|ec| lyre Wear & |rl|ale a|r pressures |r l|e
lyres.
35. Tesl r|de l|e Ve||c|e & C|ear l|e ve||c|e al l|e
l|re ol de||very. .
PAlD

ST
PAlD

ND
st
1 Paid Service
nd
2 Paid Service
valid for 19500 to 20000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
valid for 14500 to 15000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement
turn over|eaf
ajaj Cenu|ne 0|| used
for Top up
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
st
1 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
nd
2 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
Per|od|c Part Pep|acement
A|r l||ler cover '0' r|rg
A|r c|earer e|ererl
lr||re paper l||ler
Fue| coc| paper l||ler
e|ererl
Fue| p|pes
0r|ve c|a|r ||r| |oc|
Per|od|c Part Pep|acement
Paper o|| l||ler
Spar| P|ug
For| o||
Frorl lor| o||
Erg|re oreal|er luoe
0r|ve c|a|r ||r| |oc|
* |f app||cab|e * |f app||cab|e

A|r l||ler cover '0' r|rg
A|r c|earer e|ererl
lr||re paper l||ler
Fue| coc| paper l||ler
e|ererl
Fue| p|pes
0r|ve c|a|r ||r| |oc|
st
1 Pa|d $erv|ce Per|od|c
Part Pep|acement
nd
2 Pa|d $erv|ce Per|od|c
Part Pep|acement
Paper o|| l||ler
Spar| P|ug
For| o||
Frorl lor| o||
Erg|re oreal|er luoe
0r|ve c|a|r ||r| |oc|
* |f app||cab|e
PAlD

PD
PAlD

TH
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
th
4 Paid Service
valid for 29500 to 30000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
rd
3 Paid Service
valid for 24500 to 25000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement
turn over|eaf
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
ajaj Cenu|ne 0|| used
for Top up
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
th
4 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
rd
3 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
Per|od|c Part Rep|acement
0r|ve c|a|r ||r| |oc|
* |f app||cab|e * |f app||cab|e * |f app||cab|e
Per|od|c Part Pep|acement
Paper o|| l||ler
A|r c|earer cover '0'r|rg
A|r c|earer e|ererl
lr||re paper l||ler
0r|ve c|a|r ||r| |oc|
Fue| coc| paper l||ler
e|ererl
6ra|e l|u|d
6ra|e |ose p|pe
0l|er parls as per PV sc|edu|e
rd
3 Pa|d $erv|ce Per|od|c
Part Pep|acement
0r|ve c|a|r ||r| |oc|
Paper o|| l||ler
A|r c|earer cover '0'r|rg
A|r c|earer e|ererl
lr||re paper l||ler
0r|ve c|a|r ||r| |oc|
Fue| coc| paper l||ler
e|ererl
6ra|e l|u|d
6ra|e |ose p|pe
Fue| p|pes
Coo|arl
For| o|| & o|| sea|
Vasler cy||rder p|slor ||l
Ca||per p|slor sea| ||l
Erg|re lourdal|or ous|
th
4 Pa|d $erv|ce Per|od|c
Part Pep|acement
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Applicable to all Paid Services
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
1 was| l|e ve||c|e.
2 Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3 Rep|ace erg|re o|| l||ler
4 C|ear 0|| slra|rer (6ajaj 0TS-| 10000)
5 Top up erg|re o|| (6ajaj 0TS-| 10000).
o C|ear oody cerlr|luga| o|| l||ler
7 C|ear lue| coc| sed|rerl ooW|.
8 C|ear & adjusl carourellor
9 C|ear a|r l||ler e|ererl.
10 Rep|ace a|r l||ler e|ererl
11 Rep|ace a|r l||ler cover '0' r|rg
12 Rep|ace erg|re a|r oreal|er luoe
13 C|ear carourellor l|oal c|aroer
14 Rep|ace lue| coc| paper l||ler a|org W|l| sea| & |r ||re paper
l||ler a|org W|l| |ose
15 C|ec| a|| lue| p|pes.
1o Rep|ace lue| p|pes.
17 C|ear & adjusl spar| p|ugs gap.
Servicing
Kms
Applicable to all Paid Services
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
18 Rep|ace spar| p|ugs.
19 C|ec| & adjusl va|ve lappel c|eararce.
20 0e-caroor|se cy||rder |ead
21 C|ec| erg|re corpress|or pressure.
22 C|ear s||ercer dra|r |o|e & la|| p|pe.
23 C|ec| carourellor ruooer ducl, rep|ace |l requ|red.
24 C|ec| & lop up coo|arl |eve| |r expars|or lar|.
25 Rep|ace coo|arl |r expars|or lar|
2o C|ec| coo|arl |ose & c|arps, rep|ace |l requ|red,
C|ec| & adjusl rad|alor l|rs.
27 Rep|ace coo|arl |ose & c|arps. Rep|ace al every 3 years or 3o,000 Krs
28 C|ec| W|ee| oear|rgs, rep|ace |l requ|red.
29 C|ec| rear W|ee| darper, rep|ace |l requ|red.
30 C|ec| & adjusl dr|ve c|a|r s|ac|ress.
31 0r|ve c|a|r rerove & |uor|cale, rep|ace c|a|r ||r| |oc|
32 Rep|ace lrorl lor| o|| & o|| sea|s.
33 C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l requ|red.
34 C|ec| & lop up ora|e l|u|d |eve|.
35 C|ec| ora|e |ose p|pe, rep|ace |l requ|red.
Servicing
Kms
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
3o Rep|ace ora|e |ose, ora|e l|u|d, rasler cy||rder p|slor ||l,
Ca||per p|slor sea| ||l
37 C|ec| & adj. c|ulc|, acce|eralor, ora|e lree p|ay, sleer|rg p|ay
38 C|ec| & rep|ace c|ulc| p|ales.
39 C|ec| & adjusl rear ora|e sW|lc|.
40 C|ec| & l|g|ler l|e lrorl & rear spo|es
41 C|ec| & adjusl Rr. S|oc| aosoroer gas pressure
42 C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear W|ee|.
sproc|el lo l|e recorrerded lorque
43 0erera| |uor|cal|or
44 Luor|cale-SW|rg arr p|vol p|r / 6ra|e car & peda| p|vol p|r
45 Luor|cale-Slarler c|ulc|-0ry app||cal|or
4o Luor|cale-Sleer|rg sler oear|rg, ra|r slard & s|de slard p|r
47 Rep|ace Erg|re lourdal|or s||erl ous|es
48 C|ec| 6allery vo|lage, roule cao|es & l|l lerr|ra| caps proper|y
C|ear lerr|ra|s & app|y Pelro|eur Je||y
49 C|ec| W|r|rg |arress lor rerova|/cul ol p|asl|c oard/cao|e l|e,
rela| c|arp lror c|ass|s, ruoo|rg ol |arress proper & roul|rg.
50 C|ec| e|eclro|yle |eve| & lop up |l reqd W|l| d|sl|||ed Waler.
Servicing
Kms
Applicable to all Paid Services
Applicable to all Paid Services
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Servicing
Kms
* |t |s strong|y recommended to use on|y ajaj 0T$-| 10000" Senu|ne eng|ne o||. |n case any other eng|ne o|| of
same spec|f|cat|ons |s used, the frequency of $r. No. 2, 3 8 4 w||| be every 5000 Kms.
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
51
52
53 Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls, aulo c|o|e
lor proper lurcl|or|rg
52 C|ec| o|| pressure |rd|calor or speedo corso|e.
53 C|ec| & c|ear |gr|l|or sW|lc| corlacls |l operal|or sl|c|y.
54 C|ec|, C|ear & |uor|cale C|ulc| sW|lc| & ora|e sW|lc|
(lor|zorla| oase) corlacls.
55 C|ec| c|ulc| sW|lc| (verl|ca| oase)-rep|ace |l requ|red
5o C|ec| & adjusl gap oelWeer reed sW|lc| & TPS ragrel.
57 C|ec| & T|g|ler Sl. Volor , Sl. Re|ay & l.T. co|| correcl|ors.
58 C|ec| & adjusl |d||rg ard C0. Ture erg|re
& carourellor |l requ|red.
59 Carry oul ary add|l|ora| Wor| |l requ|red.
o0 C|ec| lyre Wear & |rl|ale a|r pressures |r l|e lyres.
o1 Tesl r|de l|e Ve||c|e & C|ear ve||c|e al l|e l|re ol de||very.
C|ec| Cap sleer|rg oear|rg(P|asl|c), rep|ace |l requ|red.
C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard p|ale)

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