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Bajaj Platina 100 Es

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Foreword

Dear Customer,
Congratulations on becoming the proud owner of a “Platina”, one of the most value for money
motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or
Authorised Service Centers as per the schedule contained in this booklet
Your “Platina” comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier from
the date of sale. For details please refer to “Warranty: Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers
only. They are well equipped with all necessary facilities / genuine parts / oil and trained
manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact
us on our toll free no. / e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a Bajaj “Platina” & wish you unlimited miles of happy riding!!

SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description Safety and Warning information :
1. Technical Specifications....................................... 1
2. Identification Data................................................. 3 Warning : This indicates that a potential
3. Location of Parts.................................................. 4 hazard or injury to you or other persons &
4. Steering cum Ignition lock................................... 5 to the vehicle can happen if advice
5. Fuel Tank Cap / Fuel Tap................................... 6 provided is not followed.
6. Speedometer Details............................................ 7
7. Control Switches.................................................. 8 Caution : This indicates that a potential
8. Removal & Fitment of Side Cover..................... 10 hazard that could result in vehicle
9. Removal & Fitment of Seat................................ 11 damage. Follow the Advice provided with
10. Location of Battery / Tool kit / First Aid Kit.....12 the caution.
11. Daily Safety Checks............................................ 13
12. How to ride your Bike........................................ 14
Notice:
13. Safe Riding Tips................................................. 18
14. Engine Oil............................................................ 19 The description and illustration in this booklet
15. Wheels - Tyre..................................................... 20 are not to be taken as binding on the
manufacturers. The essential features of the
16. Periodic Maintenance Information..................... 21
type described and illustrated herein remaining
17. Free Service Guidelines...................................... 24
unaltered. Bajaj Auto Limited reserves the
18. Periodic Maintenance & Lubrication Chart....... 25
right to carry out at any moment without
19. Non Use Maintenance........................................ 30 being obliged to bring this booklet upto-date
20. Delivery Certificate.............................................. 31 & to do modifications on the vehicle, parts or
21. Warranty Scope & Limit..................................... 32 accessories as may be convenient and
22. Battery Warranty Card necessary.
Technical Specifications
Engine : 4 stroke, Natural air Front Brake : Drum type
cooled.
Rear Brake : Drum type
Bore x Stroke : 47 mm x 58.8 mm
Fuel Tank Capacity :
Eng. Displacement : 102 cc
Full : 11.5 liters
Compression Ration : 9.8 +/- 0.5 : 1
Usable Reserve : 1.5 liters
Idling RPM : 1400 +/- 100 RPM
Unusable Reserve : 0.5 liters
Max. Net Power : 7.9 PS @ 7500 RPM
Dimensions :
Max. Net Torque : 8.34 N.m @ 5500 RPM
Length : 2003 mm
Ignition System : Digital CDI
Width : 704 mm
Spark Plug : CHAMPION PRZ9HC, Height : 1069 mm
BOSCH UR4AC
Wheel base : 1255 mm
Spark Plug Gap : 0.7 to 0.8 mm
Ground clearance : 200 mm
Starting Aid : Electric / Kick
Tyre Size
Transmission : 4 speed constant mesh
Front : 2.75 X 17”, 41 P
Gear Shifting Pattern : All down
Rear : 3 X 17”, 50 P
Lubrication : Force Lubrication

1
Technical Specifications
Tyre Pressure Neutral Indicator Lamp : 2W (Green)
Front 2
: 1.75 kg/cm (25 PSI) Turn Signal Indicator : 2W (Green)

Rear (Solo) 2
: 2.00 kg/cm (28 PSI) Hi-Beam Indicator Lamp : 2W (Blue)

Rear (Pillion) : 2.25 kg/cm2 (32 PSI) Speedometer Lamp : 2W

Electrical System : DC (12 Volts) Battery : 12V 3 Ah VRLA


Vehicle Kerb Weight : 111 kg.
Head Lamp : 35/35W
Gross Vehicle Weight : 241 kg.
Tail Lamp/Stop Lamp : 10/5W
Turn Signal Lamp : 10W
Horn : 12V, 2A

Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.
• This vehicle complies to BS IV standards.
• AHO is government regulation.
2
Identification Data- (Frame Number & Engine Number)
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Engine Number Location


On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

Frame Number Location


On Side of Steering Tube
(Alpha-Numeric - 17 Digits)

3
Location of Parts

Grab Handle Rear Shock Fuel Tank Cap Speedometer


absorber

Brake Lever
Kick Lever

Tail Lamp

Manual Choke

Silencer

Engine Oil Level


Window
Brake Pedal

4
Steering cum Ignition Lock

Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
It has three positions.
the key inside & turn toward ‘LOCK’ position.
Match the lock position & turn key to ‘LOCK
LOCK: Steering locked. Ignition OFF. position. Lock the steering & remove the key.
To Unlock the Steering : To unlock steering,
OFF: Steering unlock. Ignition OFF. insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
ON: Steering unlock. Ignition ON. cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover RH lock’.
5
Fuel Tank Cap / Fuel Tap

Fuel Tank Cap Fuel Tap

Fuel Tap
Fuel Tank Cap
Fuel tap lever has following positions.
• To open the fuel tank cap, Insert the key in
the lock and turn it clockwise and lift fuel ON : When fuel level is above
tank cap. reserve position.
• ‘Fuel Tank Cap’ gets locked when pushed RES : When fuel level is below
back into the place. reserve position.

Precaution : Dont attach metallic ‘Key OFF : When fuel supply is to be


cut off.
chain’ as it may damage paint of petrol
tank cover.

6
Speedometer Details

Blue

Green

1. Odometer : The Odometer shows the total 5. Hi Beam Indicator : When Headlight is
distance that the vehicle has accumulated. ‘ON’ & Hi beam is selected, Hi beam
indicator will get ‘ON’.
2. Speedometer : The Speedometer pointer
shows the speed of vehicle. 6. Turn Signal Indicator (LH & RH) : When
Turn signal switch is turned to Left or
3. Neutral Indicator : When the transmission
Right, Turn pilot indicator - LH or RH will
is in Neutral & Ignition switch ‘ON’, the
flash.
Neutral indicator will get ‘ON’.
4. Fuel Level Indicator : Fuel level indicator
shows available fuel in fuel tank.

7
Control Switches (LH)

D
A

Left Handle Bar Switches To stop flashing, press the switch IN.
A. Hi / Lo Beam Switch : When headlight is C. Horn Switch : ( ) Press horn switch for
ON, High or Low beam can be selected sounding horn.
with the Hi / Lo switch. Hi beam indicator
light in speedo console will glow when D. Pass Switch : ( ) Press the switch to
high beam is selected. flash the head light in hi beam mode. It is
used to give signal to vehicles coming
: High Beam : Low beam from opposite side while overtaking.
B. Turn Signal Switch: When the turn signal
switch is turned to Left ( ) or Right ( ),
corresponding turn signals flash on & off.

8
Control Switches (RH)

AHO Feature
AHO (Automatic Headlight ON) feature is
provided.
There is no ‘Light switch’ on RH control
switch.

Ignition switch ‘ON’ Speedometer lamp


E
Engine ‘OFF’ Tail lamp, Number
Plate Lamp, Pilot
Lamp in Headlamp
will get ‘ON’.
Right Handle Bar Switch
E. Starter Button : It operates the electric Ignition switch ‘ON’ Headlamp will get
starter when clutch lever is depressed Engine Running ‘ON’ as per Low/High
with transmission in any gear. It is Beam selector switch
recommended to start engine with position.
transmission in neutral. : Hi Beam

: Low Beam

9
Removal & Fitment of Side Cover RH

E
D
B
C

A F
I G
H

Removal of Side Cover RH Fitment of Side Cover RH


• Insert the key into the cover lock (A) and • Match rear side (D) of ‘Side Cover’ lug
turn the key clockwise. with hole (E) provided on ‘Seat Cowl’ &
slide ‘Side Cover’.
• Hold cover with both hands & pull front
• Match Lug (F) provided on front side of
side first (B) & Slide rear side (C) towards
‘Side Cover’ with hole provided on ‘Fuel
front wheel side.
Tank’ (G) and press ‘Side Cover’ inside.
• Take out ‘Side cover’. • Match the ‘Side Cover’ lock (H) properly
with hole provided on ‘Chassis’ (I) & Lock
(A) the ‘Side Cover’.
CAUTION : Remove cover as described CAUTION : Fit cover as described above
above, Otherwise the lugs may break. to ensure proper fitment.
10
Removal & Fitment of Seat

3
A 1

Fig. A Fig. B Fig. C

Removal of Seat Fitment of Seat


• Remove ‘Side Cover’ RH. • Match & insert the bracket ('1' of Fig. 'B')
• Pull the ‘Seat Release Cable’ (A) to release of seat with slot ('2' of Fig. 'B') provided
seat lock. below fuel tank rear mounting on chassis.
• Keeping cable pulled, lift the seat from • Push seat towards fuel tank and align lock
rear end and slide it towards tail lamp to rod ('3’ of Fig.'C') & seat lock ('4' of Fig.
remove it. ‘C').
• Then press the seat in middle from top to
lock it.

11
Location of Battery / Tool Kit / First Aid Kit

Tool Kit

First Aid Kit


Battery

Battery Tool Kit


• It is located below seat assembly. • It is clamped below seat by rubber strap.
• Make of battery may be differ from vehicle • A rubber strap is provided to hold tool kit.
to vehicle. First Aid Kit
• It is located below seat on rear fender as
shown in figure.

CAUTION : Do not drive/run vehicle in


battery disconnected condition. It may CAUTION : Always fit rubber strap to
lead to damage of electrical / electronic hold the tool kit securely.
components. Loose tool kit would cause rattling noise.
12
Daily Safety Checks
Before riding motorcycle be sure to check • Rear brake pedal free play- 20 to 30 mm.
following items. Please give proper importance
• Wear lining Indicator within usable range.
to these checks and perform all of them
No brake dragging, applicable to drum
before riding motorcycle.
brake vehicles.
If any irregularities are found during these
checks, refer to the Maintenance chapter & • Drive Chain slack of 20 to 30 mm
see your dealer for the action required to adequately lubricated.
return the motorcycle to a safe operating • Function of all lights & horn
condition.
• Clutch lever free play - 2 to 3 mm
Warning : Failure to perform these • Smooth steering movement without
checks every day before you ride may restriction.
result in serious damage or severe
• Both stand return to their fully up position.
accident.
• Correct inflation pressure in both tyres
• Enough fuel level for planned distance of Adequate tyre tread depth - no cracks /
journey. No fuel leakage in fuel lines. cuts.
• Engine oil level (between upper and lower • Correct rear viewing span adjustment of
level mark) mirror.
• Throttle cable free play of 2 ~ 3 mm.
Smooth operation and positive return to
closed position.
• Front brake lever free play of 4 ~ 5 mm.

13
How to Ride Your Bike
Starting The Engine : Note : Do not let the engine idle longer than 3
• Turn the fuel tap knob to ‘ ’ or ‘ ’ position. minuets otherwise it will overheat.
• Turn ignition switch key to ‘ ’ position. Caution : Do not operate the starter
• Confirm that transmission is in neutral (must continuously for more than 5 seconds
for Kick start)/press the clutch lever if otherwise battery would get discharged.
transmission is in gear. Wait 15 sec. between each operation of
• If the engine is cold or when starting for first, the starter which will facilitate battery to
use choke ( ) for quick starting. recover.

Note : 1. The motorcycle is equipped with a


clutch switch. The engine can be started in any
OFF
Choke gear if the clutch lever is pressed.
Lever ON
2. Before starting the engine, in ignition key
off condition, press the clutch lever &
operate kick starter lever all the way down
for 5-6 times. Then release the clutch lever.
This practice ensures lubrication of clutch
• Keep throttle completely closed, press starter components for their longer life.
button “ ” / apply kick to start engine.
3. Do not start vehicle without battery
• Release starter button / kick lever as soon as
engine starts. (battery disconnected.)

14
How to Ride Your Bike
Shifting Gears : Warning : When shifting down to lower
• Close throttle & depress the clutch. gear, do not shift at such high speed that
engine rpm jumps excessively. This may
• Shift into next higher or lower gear. cause engine damage, & rear wheel may
• Open the throttle and release the clutch skid. Downshifting should be done at
lever slowly and simultaneously. recommended speeds as shown in table.

Gear Shifting Pattern Gear Shifting Lever Braking :


• Close the throttle completely, leaving the
clutch engaged (except where shifting gears)
N
N
1
so that the engine braking will help slow
down the motorcycle.
2
3

1
4

2 • Shift down one gear at a time so that you


3
4 are in Neutral when you come to a complete
stop.
• When stopping, always apply both brakes at
the same time. De-clutch as necessary to
Recommended Speed for Shifting Down avoid engine stalling.
• Never lock the brakes, or it will cause the
Gear Speed tyres to skid. When cornering, use brakes
th
From 4 to 3 Gear rd
24 ~ 30 km/hr judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For
rd
From 3 to 2 Gear nd
18 ~ 23 km/hr emergency braking, disregard downshifting,
and concentrate on applying brakes as hard
From 2 nd st
to 1 Gear 13 ~ 16 km/hr as possible without skidding.
15
How to Ride Your Bike
Stopping the Vehicle : Running IN
• Close the throttle completely. Proper running-in is important for the better
• Shift the transmission into neutral. life & trouble free performance of the vehicle.
• Bring the vehicle to complete stop. • During first 2000 kms running-in period do
not exceed following speed limits.
• Turn the ignition switch off.
Kms 1st 2nd 3rd 4th
Parking the Vehicle :
0 - 1000 15 25 30 40
• Support the motorcycle on a firm level
surface with the center or side stand. 1000 - 2000 20 30 40 45
• Lock the steering. • Always keep the speed below the limits
mentioned in the table.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over.
• Do not race the engine excessively.
• Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.

16
How to Ride Your Bike
Fuel Saving Tips : Optimum shifting speeds for best mileage
1st gear : 0 Km/hr
A well maintained vehicle and good driving
2nd gear : 16 ~ 19 Km/hr
can contribute a lot to the saving of petrol.
3rd gear : 28 ~ 34 Km/hr
Following are a few simple fuel saving tips.
4th gear : 40 ~ 48 Km/hr
Good Riding Habits : Ensure following maintenance points to get
• Ride smoothly and steadily at an optimum optimum performance from your bike.
driving speed of 40 to 50 Km/hr
• Avoid harsh braking. Fuel Check fuel lines & connections for
• Change the gear judiciously according to leakage.
the speed and load requirement. Spark Plug Inspect and clean spark plug.
• Don’t overload the vehicle above the Adjust electrode gap. Replace
specified payload. spark plug as per P.M. Chart.
• Use the accelerator judiciously. Air Filter Clean the air filter element
periodically. Replace as per
• Cut off the engine if you want to stop for Periodic Maintenance Chart.
more than two minutes.
Engine Oil Check engine oil level. Always use
How to check mileage (Fuel efficiency) recommended grade and quantity.
Best way to calculate mileage is by following Brakes Ensure that the brakes are not
the full tank to full tank method. dragging / binding.
• Fill way tank full up to small mouth (brim). Clutch Ensure correct clutch lever play.
• Run the bike for say 100 km. Tyre Air Always maintain recommended
• Fill the tank full again in same fuel filling Pressure tyre pressure.
station, probably with same fuel dispenser. Carburettor Clean & adjust the carburettor.
• Divide kilometer run / fuel quantity filled. Adjust idling speed.

17
Safe Riding Tips
Safe Riding Tips • Drive cautiously. Start early & reach your destination
• Always wear Helmet while driving or riding. Your safely.
helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers,
standards. and a valid driving licence with you.
• Read thoroughly the instructions • Avoid driving on loose sand or stones where vehicle
given in this manual and follow is likely to skid.
them carefully. • Properly wrap-up loose clothes while driving or riding
• Avoid unnecessary accessories to avoid entangling in wheel or other objects on road.
for the safety of both rider and • Always concentrate on riding for safety.
other motorists.
• Get familiar and follow traffic rules & regulations in Monsoon Care :
your states as well as general traffic signs. • It is suggested to customer to take appropriate care
• Familiarise yourself well with starting, acceleration and in area of heavy monsoon or high rainfall area. The
braking of the vehicle. appropriate surface preventive coat to avoid rusting /
• When applying the brakes, use both front & rear poor surface finish on account of adverse atmospheric
conditions.
brakes simultaneously. Applying only one brake may
cause the vehicle to loose control. • Vehicle cleaning to be done with soft & clean wet
• Riding at proper speed and avoiding unnecessary cloth to avoid scratches on painted parts.
acceleration and braking are important not only for • Clean & lubricate all the important parts as detailed in
safety and low fuel consumption, but also for longer a periodic maintenance chart.
life of the vehicle. • Do not apply direct water jet on painted, electrical /
• During monsoon drive the vehicle more cautiously. electronic parts.
Remember vehicles skid more easily during light • Do not obstruct engine cooling by adding mud
showers. protection sheet from front.
18
Engine Oil
A: Oil Recommended Engine Oil:
Filler Cap
Always insist on Bajaj Genuine Engine Oil
for optimum engine performance and
B: Oil Level
Inspection
warranty benefits. It is a specially
Window formulated oil for vehicles with DTS-i
A
engines.
C

B Model Recommended Grade


D Engine oil
Platina Bajaj DTS-i 10000 10W30
Engine Oil Level Checking :
• Check engine oil level every day. Park
vehicle on level surface on center stand. • Engine oil replacement frequency : 1st service &
• Check oil level through oil level gauge ‘B’. then every 10,000 Km.
• Always maintain engine oil level between • Engine oil level top-up frequency : Every 5000 km.
upper (C) and lower (D) mark provided on
Cover RH. Top up with specified grade of
oil if the oil level is below lower level mark. CAUTION :
• It is most important to adhere to
Engine Oil Capacity recommended grade & frequency of oil
Model Platina change for the purpose of long life of
critical engine components. For details
Refill 1000 ml refer periodic maintenance chart.
During Overhaul 1100 ml • Do not reuse drained oil.
19
Wheels - Tyre Pressure
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.

Front 25 PSI

Platina Rear (Solo) 28 PSI

Rear (with Pillion) 32 PSI

Use the recommended levers while removing Note : Incase the motorcycle is fitted with
the Tyre / Tube for puncture work. This will imported tyres. compliance to respective indian
avoid any damages to the edges / scratches standard & central motor vehicle rules has been
on paint of the wheel. ensured.

20
Periodic Maintenance Information-Battery
• When battery is found discharged, it is
advised to get it charged immediately.
• Environment care must be taken to dispose
off used battery. It is always recommended
to hand over the same to Authorised
battery/Bajaj dealer for proper disposal.
How to keep battery healthy ?
• Switch ‘Off’ ignition when engine is not
3 Ah VRLA-Electric Start & Kick Start running. Get battery checked / charged
during periodic services.
• Do not add extra electrical accessories
Battery : such as-Remote, bigger horn, musical
• Battery is located below seat assembly. brake light etc. This will reduce the life of
• Warranty on Battery from the date of battery
purchase of vehicle. • If vehicle is to be stored for more than 2
12V 3 Ah VRLA : 18 months weeks disconnect battery to avoids self
• Battery make may be differ on vehicle to
discharge.
vehicle.
12V 3Ah VRLA - Battery Features CAUTION : While disconnecting always
• No topping-up is required disconnect negative (-ve) cable first. While
refitting always connect positive (+ve) cable first.
• Reduced self discharge, Enhance safety.
• No vent tube open to atmosphere hence no
discharge of electrolyte through vent tube.

21
Periodic Maintenance Information-Spark Plug, Drive Chain
Spark Plug Drive Chain Slackness
• Remove spark plug by using plug spanner. • Chain top edge to be kept between the
• Clean the spark plug. two marks during chain slackness
• Adjust the gaps if incorrect by bending adjustment.
outer electrode carefully. • Chain slackness will have to be adjusted
whenever required.
Spark Plug Details : • Std. Chain slackness : 20 ~ 30 mm
• Marking on chain adjusters should be
Spark Plug Make Spark Plug Gap
identically positioned on both sides.
CHAMPION PRZ9HC
0.7 ~ 0.8 mm
BOSCH UR4AC

Std. Chain slackness :


20~30 mm

0.7 to
0.8 mm

22
Periodic Maintenance Information-Drive Chain Lubrication

Drive Chain Cleaning Drive Chain Lubrication

Drive chain must be cleaned & lubricated as


per periodic maintenance schedule.
Drive Chain (Non sealed type)
• Non sealed type chain should be removed
& cleaned by Nylon brush & Kerosene /
diesel in chain cleaning stand.
• It should be lubricated by SAE 90 grade
oil.

23
Free Service Guidelines Customer ID :

Instruction to avail Free Service through


Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer
at the time of buying of new Bajaj Vehicle. 1st Free
Service 30~45 500~750
• In case of change in mobile number, please
update to Dealer / ASC. 2nd Free

whichever occurs earlier


• You will receive the Customer ID through SMS Service 240 4500~5000
at the time of buying of new vehicle. 3rd Free
• Please note the Customer ID in Owner’s Service 360 9500~10000
Manual for your reference.
1st Paid
• During Free Service, please provide your Service
Customer ID to Dealer / ASC workshop.
2nd Paid 120 Days Every
• When you are at Dealership / ASC workshop Service from 5000 Km
for Free Service, you will receive the ‘Unique
3rd Paid last Service after previous
Coupon Number’ (UCN) through SMS in your
mobile. Service service
• Please inform the UCN to Dealer / ASC at the 4th Paid
time of Free Service. Service

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

24
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
1. Water wash & dry the vehicle Ensure to prevent water
completely        entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.

2. Engine oil (Bajaj DTSi 10000 oil) C,R R Top R Top R Top R BGO DTSi 10W30 for
Up Up Up 100cc models.
BGO DTSi 20W50 for
Models above 125cc.

3. Engine oil filter C,R R R R R

4. Oil strainer CL CL CL CL CL

5. Body centrifugal filter** CL CL CL CL

6. Starter Clutch (Dry Type)** L L L L L L L Use recommended


Molycote grease.

7. Spark plug CL,A,R CL,A CL,A R

8. Air cleaner element *** CL,R CL CL CL R CL CL R

 Tick in the box after replacing the periodic parts. 25


Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
9. Air filter cover ‘O’ ring CL,R CL CL CL R CL CL R

10. In line paper filter R R R

11. Fuel cock paper filter. R R R

12. Fuel cock sediment bowl cleaning CL CL CL

13. Carburettor rubber duct C,R C,R

14. Fuel pipe C,R C C C R C C R

15. Valve tappet clearance C,A C,A C,A C,A C,A C,A C,A C,A

16. Non-Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
cleaning & lubrication

17. Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
cleaning & lubrication chain lub spray at every
500 kms.

18. Engine air breather tube C C C C C C C C

19. Silencer drain hole cleaning CL CL CL CL CL CL CL

 Tick in the box after replacing the periodic parts. 26


Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
20. Silencer tail pipe cleaning** CL CL CL CL CL CL CL

21. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.

22. Brake lining or pad - C,R C,R C,R R C,R C,R R


Check wear indicator

23. Brake fluid level **- top up / replace C,A,R C,A R Use recommended
brake fluid
(DOT3/DOT4)

24. Disc brake assly -- Check functionality, C C C C


leakage or any other damage.

25. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A

26. Battery electrolyte level, specific gravity C,A C,A C,A C,A C,A C,A C,A C,A Not applicable for
VRLA battery

27. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.

28. Ignition switch barrel cleaning C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray

 Tick in the box after replacing the periodic parts. 27


Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray
contacts cleaning

30. Steering play C,A C,A C,A C,A C,A C,A C,A C,A

31. Steering stem bearing*** & C,CL,L,R C,CL, C,CL, C,CL, Check & replace if
Cap steering bearing (Plastic)** L,R L,R L,R Damaged. Use HP
Lithon RR3 grease for
lubrication.

32. Main stand & side stand pin** CL,L CL,L CL,L CL,L Use AP grease.

33. Swing arm pivot pin L L L L L L L


(for non silent bush)**

34. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T

35. Engine foundation silent bushes** C C C

36. General lubrication-Clutch lever, L L L L L L L L Use AP grease.


front brake lever, kick lever.

37. Idle speed / CO% C,A C,A C,A C,A C,A C,A C,A C,A

 Tick in the box after replacing the periodic parts. 28


Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
38. Coolant level in expansion tank** C,A C,A C,A C,A C,A C,A C,A C,A Use recommended
'Ready to use coolant'.

39. Coolant hose damage/clamps/leakage** C C C C C C C

40. Radiator fins** C C C C C C C

41. Spoke tightening**-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T

42. Front fork dust seal & Rubber bellow** CL CL CL CL CL CL CL

43. SAI, EVAP hoses - Check functionality, C,R C,R C,R C,R C,R C,R C,R C,R Replace if cut / damaged
leakage or any other damage**
44. EVAP drain tube cleaning** CL CL CL CL CL CL CL CL

 Tick in the box after replacing the periodic parts.


** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’
rings / oil seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
29
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on terminals.
over slowly a few times to coat cylinder (applicable to certain models).
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Clean the vehicle
both wheels are raised off the ground. • Make sure the spark plug is tight.
• Spray oil on all unpainted metal surfaces to • Fill the fuel tank with fuel.
prevent rusting. Avoid getting oil on rubber • Change the engine oil.
parts or brake liners. • Check all the points listed in the Daily
• Cover entire vehicle neatly. Make sure that Safety Checks section.
storage area is well ventilated & free from • Check and inflate tyres to proper tyre
any source of flames or spark. pressure.
• Fill 10% excess air pressure in both
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Delivery Certificate
FRAME NO. :

ENGINE NO. : Sold on.:

Customer’s Name Mr/Mrs/Miss :

Address : Contact No.:

I have taken possesion of motorcycle along with the following items.

1. Owner's Manual 5. Standard Accessories


2. 2 nos of key 6. Battery Make ___________ Sr. No. ____________
3. Set of tools 7. Tyre Fr Make ___________ Sr. No. ____________
4. First Aid Kit Rr Make ___________ Sr. No. ____________
The Vehicle has been delivered to my satisfaction & I have understood all terms and conditions of
warranty, service schedules & maintenance tips and shall abide by them.

Dealer Code :
Dealer Name :
Address :
Contact No. :
Customer's Signature (To be filled in by the dealer)
Imp - "Do not detach this page from Owner's Manual" 31
Warranty : Scope & Limit
Bajaj Auto Limited gives the following warranty in respect though their dealer will give full assistance in preferring
of the “Platina” motorcycle manufactured by them. such claims.
Every possible care and precaution has been taken to Bajaj Auto Limited undertake no liability in the matter of
ensure quality in respect of the material & workmanship in consequential loss or damage caused due to the failure of
the vehicles manufactured by us. Bajaj Auto Limited will the parts. Delay, if any, at the repairing workshop in
repair or replace at their Authorised Workshops, free of carrying out repair to vehicle shall not be a ground for
charge, part or parts there of as may be found, on extending the warranty period, nor shall it give any right to
examination, to have manufacturing defect within a period the customer for claiming any compensation for damages.
of 2 Years or 30,000 Kms., whichever occurs earlier from Bajaj Auto Limited reserves the right either to repair or
the date of sale subject to fulfillment of condition stipulated replace the defective parts.
in part A, B & C given here under Where a defective part can be replaced by part/s of
Warranty is applicable for only first owner of vehicle. alternative brand/s, which are normally used by Bajaj
Auto Limited in the course of manufacture, Bajaj Auto
Part A:
Limited reserves the right to carry out the replacement
Warranty claims in respect of such items like shock by a part or parts of any such alternative brand/s.
absorbers, speedometers etc. though claimed through us,
This warranty and any claim arising there from is subject
are subject to acceptance of the respective manufacturers.
to Pune jurisdiction only.
In all such cases the decision of the respective
manufacturer will be final and binding. Part B:
Proprietory parts like tyres, tubes, battery and spark plugs No claim for exchange or repair can be considered
are warranted by their respective manufacturers (Only one unless the customer :
year warranty from the date of purchase/as applicable) a. Ensures that immediately upon detection of the
and should be claimed on them directly by the customer. defect, he approaches any nearest Authorised Bajaj
Bajaj Auto Limited shall not be Liable to replace them Vehicle Dealers & Recommended Authorised Service
Centers with the concerned vehicle and enables him
32
Warranty : Scope & Limit
to remove and despatch the part / parts attributing to Part C :
the manufacturing defect to the Company. Further this warranty is NOT applicable to :
b. Produces the Owner's Manual, in original, to enable 1. Normal maintenance operations like brake & clutch
that dealer to verify the details. adjustments, cleaning of fuel system, engine tune-up
It must be expressly understood that claims forwarded or such other adjustments.
directly to us by the owner / customers will not be
2. Parts subjected to normal wear & tear like Clutch
entertained at all and such defective part/parts thus
Plates, Brake Shoes, Chain, Sprockets, Fork Oil
forwarded by them will lie at our factory at their own
Seal, Spark Plug, Control Cables, Brake Pads.
risk, and this warranty shall not be enforceable.
To avail benefits of warranty, following are 3. Replacement of electrical items like self-start’s wear
mandatory and tear items (if fitted), bulbs & rubber components
1. Availing of Initial 3 Free Services without lapse. like grommets, ‘O’ rings, bellows as well as filters,
packings, gaskets, fasteners etc.
2. Availing 4 paid services at every 5000 kms. or 120
days whichever occurs first without any lapse. 4. Painted parts. Only blistering or peeling off of paint
3. Availing of all above services at the Authorised film are covered under warranty. Any defect arising
Vehicle Dealers & Recommended Authorised Service out of external damages or due to usage of
Centers. protective covers /additional protective coatings
4. Maintaining all service records duly signed and adverse atmospheric condition etc. is not allow like
stamped by dealers. under warranty.
5. Usage of only recommended engine oil 5. All consumables like Engine oil, Fork oil, Brake Oil,
“Bajaj DTS-i 10000” at specified frequency for drain Grease etc. are chargeable to customer.
interval of 10,000 kms. & engine oil level top-up at 6. Any defect arising due to above consumables not
5000 kms. changed as per scheduled or if used other than the
6. Replacing mandatory periodic parts such as air filter, recommended one.
oil filter etc. as per periodic maintenance schedule.
33
Warranty : Scope & Limit
7. All chrome plated parts are prone to rust or 12. Vehicles which are not being serviced at
corrosion in coastal area or in acidic environment or recommended dealers as per the service schedule
due to neglected cleaning etc. However chrome film described or which have not been operated or
peeling is covered under warranty in general maintained in accordance with the instructions
atmospheric conditions. Blue/ Yellow colouration of maintained in the Owner’s Manual.
silencer near exhaust port is permissible and hence 13. Vehicles used for any competition or race and/or for
not covered under warranty. attempting to set up any kind of record.
8. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad
block, cylinder head etc. in acidic environment or in quality fuel.
a coastal area. Parts affected due to bad fuel quality are not covered
Under warranty.
9. Valve lapping (De-carbonizing) is to be carried out if 15. If additional electrical accessories such as - Remote,
required. Bigger Horn, Musical brake light etc. Fitted on vehicle.
10. Parts of the vehicle that have been subjected to 16. If the vehicle has been used for commercial purpose like
misuse, accident, negligent treatment OR which have Taxi or any other means of commercial transportation.
been used in conjunction with parts & an equipment Bajaj Auto Limited reserves the right to make any changes
not manufactured or recommended for use by Bajaj in design or to add any improvements on the vehicle at
Auto Limited, if in the sole judgement of Bajaj Auto any time without incurring any obligation to install the
Limited, such use prematurely affects the same on a vehicle previously supplied and sold. Also, the
performance and reliability of the vehicle. conditions of this warranty are subject to alteration without
11. Parts of the vehicle that have been altered and any notice.
modified or replaced in unauthorized manner like use This warranty is the entire written warranty given by Bajaj
of wider tyres, loud silencers etc and which in the Auto Limited for “Platina” motorcycle’ and no other
sole judgement of the Bajaj Auto Limited affects its dealer or its or his agent or employee is authorised to
extend or enlarge this warranty.
performance and reliability.
34
BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................ MFG. CODE OF BATTERY :
BATTERY SR. NO.: BATTERY CHARGING DATE :
TYPE OF BATTERY : VEHICLE SALE DATE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:


FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :____________________________________________________________________
____________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_________________
Serial No. :__________________________________________________Date of Fitment :________________

Failure Mode (Please tick as applicable)


• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • High Specific Gravity Electrolyte
• Intercell Connection • Electrolyte Contamination
• Does not Hold Charge • Electrolyte Level not Maintained
• Wrong Assembly • Left Lying Idle
• Wrong Application
• Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any_____________________________________________________________________________


Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.

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