Mil-A-12560h G
Mil-A-12560h G
Mil-A-12560h G
com
INCH-POUND
MIL-A-12560H(MR)
28 November 1990
SUPERSEDING
MIL-A-12560G(MR)
15 August 1984
MILITARY sPECIFICATION
1. SCOPE
2. APPLICABLE DOCUMENTS
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“f41L-A-12560H(MR)
STANDARDS
MILITARY
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3. REQUIREMENTS
3.1 First article. When specified in the’ contract or purchase order (see”
4.2.1.1.2, 6.2, 6.9 and 6.11), a sample or samples of the specified item shall
be.made available to the contracting officer or his authOKized representative
for approval in accordance with 4.2.1.1. The approval of the first article
samples authorizes the commencement of shipment but does not relieve the
supplier of responsibility for compliance with all applicable provisions of
this specification. The. first article samples and test plates shall be
manufactured by the process proposed for use on production armor. The
manufacturer’s declared chemical analysis must be submitted to the contracting
agency and to the ballistic test agency. The ballistic test agency will
record tbe first article ballistic test plates submitted, showing the dates
tasted.
3.2.1 Materials.
3,2.3 Heat treatment. All plates in each lot, including sample6, shall
receive the same heat tceatment except for such variations in tempering
temperature as may be necessary to produce the prescribed hardness. The
austenitizing temperature for production plates may varY within a ran9e Of
50° above the temperature used for test plates, but in no case shall it
exceed 17000F (see 6.13) .
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NIL-A-12560 H(MR)
MAXIMUM MAXIMUM
RANGE LIMIT
ELEMENT PERCENT PERCENT
MANGANESE :
0.30 -.
Up to 1.00% incl.
0.40 --
Over 1.00%
PHOSPHORUS -- 0.025
-- O,(I15
sULFER
--
SILICON:
Up to 0.60% incl. 0,20
0.30 --
Over 0.60% to 1.00% incl.
Over 1.00% 0.40 --
0.50 _-
NICKEL
CHROMIUM:
0.30 --
Up to 1,25% incl.
Ovec 1.25% 0.4U --
MOLYBDENUM :
Up to 0.2U% incl. 0.07 --
0.15 --
Over U.20%
0.10 --
VANAD IUt4:
-- -- y
BORON
COPPER -- 0.25 ~/
TITANIUM -- 0.10 y
zIRCONIUM .- 0.10 y
ALUMINUM -- 0,10 y
LEAD -- 0.01
TIN -- 0.02 y
ANTIMONY -- 0,02 y
ARSENIC -- 0.02 y
&/ This table lists the maximum range for elements of the manufacturer’s
established chemical composition.
L33 When the amount of an element i6 less than 0.02 percent the analysis may be
reported as 0.02 percent+
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3.2.4.2 Repairing. Unless otherwise approved by the procuring activity,
weld repairs shall not be made on any plates.
3.2.5.3 Bend test. When specified in the contract or order a bend test
shall be performed. Bend test criteria shall be agreed upon by tbe supplier
and fabricator.
3.2.7.1 Dimensions. Classes 1 and 2 armor plate shall. comply with tbe
dimensions and tolerances specified on applicable drawings or in the contract
(see 6.2). Class 3 armor tolerances on length and width dimensions shall be
plug 1 1/2 inches and minus zero.
3.2.7.2 Thickness.
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Brinell Brinell
Specified nominal hardness indentation Rockwell C
thickness of plate Armor range (BHN) diameters hardness (HNC)
(inches) class (3000-Kq load) (millimeters) range
~ To and
i-nq
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a. Mark each class 3 plate with one foot square blocks showing thickness
at the center of each block. The acceptance of each plate will be based on
these measurements meeting the thickness requirements set forth in table V.
3.2.10 Workmanship.
3.2.10.1 Surface imperfections. Tbe top and bottom surface of each plate
shall be free from the following surface defects: slivers, laps, checks,
seams, blisters, snakes,” cold shuts, cracks, burning, and laminations (see
6.4). The surface of each plate shall be such that mill scale or oxidation
product shall not. interfere with determination of acceptability.
Imperfections listed above which are of such a nature as to affeCt the
fabrication of the material, are rejectable.
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MIL-A-12560H(MR)
TABLE IV, Thickness tolerances for Class 1 armor plates over 2“ thick.
Thickness tolerances in inches over and under ordered thickness for single plate
~ over 2 inches in thickness when ordered to thickness in inches.
Specified Tolerances over and under specified thickness for widthe qiven
thickness Under 60’ 60” to S4” 84” tO 120” 120’ to 132m 132” and
inches excl. excl. excl, excl. over
—From ~
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1“ 2
4
-
-
4,
6,
excl.
incl.
L/
~/
.060
.076
.068
.076
.06B
.083
.076
.091
6- S, incl. ~/ .091 .091 .098 .107
8 - 10, incl. ~/ .107 .107 .122 .138
10 - 12, incl. ~/ ,13s .138 .144 .160
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~ When plates under 60” are rolled double width, the equivalent wider plate
~ tolerances shall apply .
Permissible variation
Specified plate thickness plus nr minus
(Inches) (Inches)
g To and includinq
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Flatness
tolerance When number of waves in 12 ft is:
from 1 2 3 4 5 6 7
table VII
NoTE 1. Waviness denotes the deviation of the top or bottom surface from a
horizontal line, when the plate is resting on a flat surface, as measured in
an increment of.less than 12 ft of length. Tbe waviness tolerance is a
function of tbe flatness tolerance as obtained from table VII.
NOTE 2, When the flatneSs tolerance is l/2-inch or less for plates l/2-inch
or less in thickness, the waviness tolerance shall not apply.
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4.2 classification,
4.2.1 .1.1 First article tests. First article tests (see 6.2) shall consist
of all the tests specified in 4.6.
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4,3 —Lot. A lot shall consist of all production and ballistic test plates
of the same melt of steel, of the same thickness, having the mme treatment,
and heat-treated with the same thermal cycle in the same production
furnace in the seine facility. When Specified by the procuring activity
(see 4.3.1), production and ballistic test plates may be allowed to be
heat-treated separately. The test plate shall be heat-treated in a production
furnace.
4,3.1 Separately heat treated ballistic test plate. When the procuring
activity allows a ballistic test plate to be heat-treated separately from the
production plates it represents, (see 6.2) it will be so stated in the data to
be supplied in accordance with MIL-STD-367 (see 6 .13).
4.4 SamplinQ.
4.4.1.2 Impact samples. At least one impact test sample Ghan he taken
from each submitted test plate in accordance with 4.6.3.1 or 4.6.3.2 and each
ehall consist of enough material for four impact specimens.
4.4.1.4 Ballistic test plates. Three ballistic test plates for each
nOIIIiflal
thickness ranoe (see table Ix) shall be randomly selected and
submitted for ballistic test. Any thickness within the range may be chosen to
represent any other thickness in the range but the three plates submitted must
be of the same ordered thickness. Unless otherwise sPecified, the average
thickness of each test plate shall be determined at the teat site by the test
agency as indicated in 4.4.2.5,
4.4.2.1 For chemical analysis. At least One sample for chemical analysis
shall be taken from each heat in accordance with the applicable IIethod
specified in ASTM A751 (Bee 6.6).
4.4,2,2 For hardness test. The Brinell hardness of each plate as heat
treated in each lot up to 1 1/2” thick shall be measured in two places, one at
each end of a diagnal on one plate surface. The Brinell hardness of each
plate as beat-tzeated in each lot over 1 1/2” thick shall be measured in four
places, one at each end of a diagonal on both plate surfaces.
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4.4.2.3 For Charpy V-notch impact tests. At least one sample shall be
taken from a plate representing each lot for Charpy V-notch impact tests. The
sample shall be the same thickness as the plate they represent and large
enough to obtain at least two specimens, in each direction, from each sample
in accordance with 4.6.3.
4.5 Examination.
4.5.1 Visual. All steel plate shall be subject t~.visual inspection for
compliance -he requirements for surf ace conditions’ (see 3.2.10. 1), edge
quality (see 3.2.10.3 and 3.2.10.4) and identification marking (see 3.2.8).
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TABLE IX. Ballistic test plate sizes and corresponding test projectiles
for first article and acceptance testing.
NOTE: (a) Other sizes may be submitted for the convenience of the manufacturer
if approved by the ArmOK Vulnerability Divi8ion, USAcs!rA, Aberdeen Proving
Ground.
(b) No ballistic test required.
4,6,3 Charpy V-notch impact tests. At leaSt two Charpy V-notch impact
test specimens shall be taken in each direction from each sample as obtained
in accordance with 4.6.3.1 or 4.6.3.2, and shall be prepared and tested in
accordance with ASTM E23.
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5, PACKAGING.
5.2.1 Level c. All plates shall be packed for shipment in such a manner
‘as to ensure acceptance and safe delivery by tbe carrier for the mode of
transportation employed.
6. NOTES
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I MIL-A-12560H(MR)
6.1 Intended use. The armor specified herein is intended for use on
combat vehicles and proof and acceptance testing of armor defeating
ammunition. but mav also be applicable to armor for emplacements, shields,
pill boxes: testin~,, and the i~ke.
~ 6.1.1 Class 1, Class-1 wrought armor is intended for use in those areas
where maximum resistance to penetration by armor piercing types of ammunition
is required.
6.1.2 Class 2. Class-2 wrought armor. is intended for use in those areas
where maxim-stance .to failure under conditions of high rates of shock
loading is required and where resistance to penetration by armor piercing
ammunition is of secondary importance. It is intended for use as protection
against anti-tank land mines,. hand grenades, bursting shells, and otbec blast-
producing weapons,
6.1.3 Class 3. Class 3 wrought armor is intended for use in the proof
and acceptance testing of armor defeating ammunition. This class is not
intended for. use in combat vehicles. Lift hole requirements for class 3 armor
will be specified by the procuring activity.
~ MIL-A-12560H(MR)
Form” 1423 ) must be prepared to obtain the data, except where DOD FAR
Supplement 27.475-1 exempts the requirement Ear a DO Form 1423.
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I Reference Para. DID Number DID Title
Suggested
Tailorinq
6,4 Definitions.
6.4.2 Contracting officer. The term “contracting off icer” means the
person executing a contract on bebalf of the Government and any other officer
or civilian employee who is properly designated contracting officer; and the
term includes, except ae otherwise provided, the authorized representative of
a contracting officer acting within the limits of his authority.
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6.4.12 Cold shuts. Freezing of tbe top surface of an ingot before mold
is full.
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6.10 Metric units. When metric dimensions are required, units for inch,
foot, foot-pounds and feet Psr second may be converted to the metric
equivalent by multiplying them hy the following conversion factors:
To go from TO get
English Multiplv by Metric S1 unit
inch 0.0254 metre (m)
foot 0.3048 metre (m)
foot-lb 1.3558 joule (J)
feet/see 0.3048 metre per second (m/s)
NOTE: COnVer SiOn faCtOKS Can be associated with ASTM E380 entitled ‘Metric
Practice Guide. m
6.15 Changes from previous issue. Marginal notations are not used in this
revision to identify changes with respect to the previous issue due to the
extensiveness of the changes.
.,,,2.2
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(WP# ID-0186A/DISK-0207A. FOR MTL USE ONLY)
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APPENDIX
10. SCOPE
20. DEFINITIONS
20.2 witness plate. A witness plate is nDrmally a 0.014 inch thick sheet
of 5052 aluminum alloy (or a 0.020 inch thick sheet of 2024-T3 aluminum alloy
placed 6 inches (~ 1/2 inch) behind and parallel to tbe test plates or other
ballistic sample,
MIL-A-12560H(MR)
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APPENDIX
20.6.1 Caliber .30 AP, M2 caliber .50 AP M2, 20NN API-T M602 penetration
=. The BL(P) shall consist of an equal number of fair impact complete and
partial penetration velocities attained by the up-and-down firin9 method. All
EL(P) ‘s shall be computed using the highest partial penetration velocities and
the lowest complete penetration velocities. Firing shall continue until
either a 4 round BL(P) having a maximum velocity spread of 60 fps or a 6 round
BL(P) having a maximum .velocity spread of 90 fps has’been attained, whichever
comes first in the normal .vequence of firing. If both occur simultaneously,
the 6 round BL(P) will be reported. f.
20.6 .1.1 In the event that the zone of mixed results (difference between
the high partial penetration velocity and the low complete penetration
velocity, the PP(P) velocity being bigber. than the low CP(P ) VelOCitY) exceeds
90 fps, the firing data will be compared. with the specification minimum
~ ballistic requirements. If the lowest complete penetration VelOCitY iS eqUal
to or above the minimum specified ballistic limit velocity for the plate
thickness, the ballistic limit will be computed on the basis of 4 or 6 rounds
using the smallest possible velocity spread. If the lowest. complete
penetration velocity is below tbe m“inimum allowable ballistic limit velocity
then testing will continue until a ten round ballistic limit has been attained
using the smallest possible velocity spread.
20.6.2 57mm AP, M70 and larger caliber projectiles. For the purpose of
this specification, the protection ballistic limit is the average of four fair
protection criteria impact velocities comprising tbe first two lowest
velocities in the firing order resulting in complete penetrations and the
first two highest velocities in the firing order resulting in partial
penetrations which meet the condition that the velocitY spread fOr the 4
rounds shall not exceed 100 fps.
30. REQUIREMENTS
30,1.1 For class 3 armor plate, upper ballistic limit (maximum) values
shall be as specified in the applicable footnotes of tables X through XVII.
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. .
APPENDIX
30.2.2 Plates 3/4 inch and greater in thicknsss. Spalling shall not
exceed 2.0 tsst projectile diameters after proof firing at normal obliquity in
accordance with the appropriate table of the Appendix, and shall not exceed
2.5 test projectile diameters in the case of oblique psnstration tests.
30.3 Crackinq.
40. TESTS
a. Ballistic acceptance test plates far either class 1 or armo~ which are
less than 2.751 inches ordered thickness are to be supPlied without a lifting
hole.
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I MIL-A-12560H(MR)
APPENDIX
(1) At his Own expense submit two additional test plates from the same
lot for ballistic retest, or
(2 ) He may first re-beat treat (quenching. and tempering] the lot and
then submit a test plate from the re-treated lot, or
(3 ) He may scrap the lot and submit a plate representing a new lot for
acceptance.
If he chooses any one of these options and the ballistic. retest plate (or
plates) meet the requirements then the lot represented is acceptable. If he
, chooses option (1) and one or both of tbe retest plates fail, the manufacturer
may ce-heattreat the lot and submit a test plate from tbe retreated lot. If
this plate fails tbe lot is rejected. If he chooses option (3) and the test
plate fails, he may again resort to any one of the ‘three options.
40.1.4.1 First article test plates. upon request of the applicant within
15 days after ballistic testing, first’ article plates will be returned “as isn
to the applicant, at bis expense, unless the plates were destroyed in testing.
40,1.4,2 Acceptance test plates. Acceptance test plates that comply with
the requirements of this specification are considered as part of the lot of
steel they represent and ownership of them passes to tbe Government with tbe
acceptance of that lot. Acceptance test plates that fail to comply with the
requirements of this specification are considered as part of the lot they
represent and remain tbe property of the producer just as the rejectable lot
does. The failed plates will be returned, upon request, as in 40.1.4.1.
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APPENDIX
NOTE 2: For Class 3 armor the upper ballistic limit (maximum) shall not be
greater than 141 fps above tbe required lower ballistic limit
(minimum).
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APPENDIX
MIL-A-12560H(MR)
APPENDIX
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APPENDIX
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APPENDIx
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APPENDIx
TABLE XI IA. ‘~er ballistic limits for class 3 armor firing obliquity
~ O degrees, projectile 20 mm AP-T, M602. (Continued)
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APPENDIX
NOTE : For class 3 armor the upper ballistic limit (maximum) shall not be
greater than 293 fps ahove the required lower ballistic limit
(minimum).
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APPENDIX
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APPENDIX
NoTE 2: For Class 3 armor tbe upper ballistic limit (5% rejection) shall not
be greater than. 192 fps above the required lower ballistic limit.
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APPENDIX
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MIL-A-12560LI(MR)
APPENDIX
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MIL-A-12560H(MR)
-+
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4a~ .L,
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FIGURE 1. Lifting holes for ballistic acceptance test
plates 2.751 through 6.25 inches thick.
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