Ingersoll Rand

Oil-free Compressed Air Technology

Ingersoll Rand Industrial Technologies provides products, services, and solutions to enhance the efficiency and productivity of
our commercial, industrial, and process customers. Our innovative products include air compressors, air systems components,
tools, pumps, material and fluid handling systems, and microturbines.
ingersollrand.com
2007 Ingersoll-Rand Company CCN-38451787
Ingersoll Rand compressors are not designed, intended, or approved for breathing air applications. Ingersoll Rand
does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for
compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,
regarding the product described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand
standard terms and conditions of sale for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without
notice or obligation.
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More than air, a history of innovation
For more than 100 years, Ingersoll Rand has inspired progress by
driving innovation with revolutionary technology creating new
standards for how the world gets work done. We introduced our first
oil-free compressor in 1912, and over the decades weve continued to
develop rugged, reliable, industry-leading compressor technologies.
Ingersoll Rand is the technology leader in oil-free compressed air not only
because we develop class-leading products, but also because we know
our customers industries, understand the
demands placed on productivity and quality,
and then offer highly engineered system
solutions that make sense. No matter what
your product, process, or location,
Ingersoll Rand has the expertise, the
oil-free technology, and the unmatched
service to meet your needs.
1910 1920 1930 1940 1950 1960 1970 1980 1990 2000
1906
Ingersoll Rand becomes
publicly traded company
on NYSE
1912
Ingersoll Rand pioneers oil-free
centrifugal compressor technology 1952
The worlds first oil-free rotary
compressor is introduced 1968
First packaged centrifugal
compressor is introduced
(current model shown)
1993
The 37 300 kW packaged rotary-
screw compressor is introduced
featuring Intellisys

, UltraCoat

rotor
protectant, and115 F design
1933
Technologically advanced oil-free
reciprocating compressor goes
to market
2003
Ingersoll Rand offers industrys
first true variable-speed drive,
oil-free compressor featuring
HPM motor technology
When high air purity is a high priority
Theres a lot riding on the quality of your air. The
presence of particles, condensation, oil, and oil vapor in a
compressed air system can lead to downtime, product
spoilage and recall, damage to your brand reputation, or
worse, harmed consumers and product liability.
No matter what industry or critical application,
you can count on Ingersoll Rand to offer solutions
that mitigate risk and ensure delivery of the
highest air purity possible.
Chemical
Whether manufacturing
cleaning solutions, base
stock pharmaceuticals, or
anything in between, the
compressed air quality
must be of the highest
purity to minimize risk of
production interruption
or higher cost liability.
Pharmaceutical
The highly regulated
pharmaceutical industry
requires 100% total quality
built into manufacturing
processes. Compressed air
quality must be validated
as part of GMP.
Utilities
Compressed air quality
is too important to risk,
so when specifying
instrument air for
utilities, most
engineers request
oil-free compressors.
Electronics
High air quality
is critical in this
industry you
cant afford
downtime or
product spoilage
with wet or oily
compressed air.
Food and Beverage
Oil-free compressors
that deliver no oil into the
air stream and minimize
microbial content through
high-temperature
compression reduce
contamination risk for
food and beverage
manufacturers.
Textile
High-tech air jet looms
require super-clean, dry,
100% oil-free compressed
air, which is why Ingersoll
Rand has been a critical
supplier to this industry
for many years.
Oil-free, risk-free
How pure is your air? One of the keys to ensuring you achieve and
maintain acceptable air quality for your critical application is to know
industry air quality standards and their allowable levels of contaminants.
The lower the particular class rating, the purer the air should be.
ISO 8573-1:2001 Class 0 specifies air quality standards for critical
manufacturing processes within the food and beverage, pharmaceutical,
textile, and electronics industries. It is the most stringent class, covering
oil contamination in aerosol, vapor, and liquid forms.
Some compressor manufacturers have
marketed their units as being essentially
oil-free, but this isnt necessarily the case. If
you need guaranteed pure air for your critical
application, then you need Ingersoll Rand.
ISO 8573-1:2001 Air Quality Classes
SOLIDS WATER OIL & OIL VAPOR
Quality Max Number of Particles Per m
3
Pressure Dew Point Quality
Class 0.1 0.5 micron 0.5 1 micron 1 5 micron F C mg/m
3
Class
0 As specified by the end-user or manufacturer, and more stringent than Class 1 0
1 100 1 0 -100 -70 0.01 1
2 100,000 1,000 10 -40 -40 0.1 2
3 10,000 500 -4 -20 1 3
4 1,000 37.4 3 5 4
5 20,000 44.6 7 5
6 50 10 6
With an Ingersoll Rand oil-free compressor,
you dont have to worry about contaminated
air, regardless of the technology you choose.
Our oil-free rotary-screw
and centrifugal compressors
were rigorously tested by
TV Rheinland

a global
leader in independent testing
and assessment services and earned
ISO 8573-1:2001 Class 0 certification.
Only Ingersoll Rand delivers ISO Class 0
in both rotary-screw and centrifugal
technologies. Whether youre in food and
beverage, pharmaceuticals, electronics,
or any other critical application, count on
Ingersoll Rand oil-free technology to
deliver pure air and peace of mind.
Oil-free compressors
in a class by themselves
Unleashing the full potential
of variable-speed technology
If you have a critical oil-free application
requiring the lowest operating cost, you cant
afford to take chances with a compressor system
that delivers anything but the absolute highest
quality air, reliability, and efficiency. Not a
problem with an Ingersoll Rand Nirvana
the worlds first true variable-speed drive
(VSD) oil-free compressor system.
Purely better
While other VSD compressors
also deliver stable pressure,
soft-starting, and improved
part-load efficiency over fixed-
speed compressors, only Nirvana
enables you to reach the full
potential of variable-speed
technology. With a Nirvana
system, you get ultra-reliability
and efficiency, virtually
maintenance-free operation,
unlimited starts and stops, and
peace of mind knowing your
air is 100% pure.
Real savings,
real satisfaction
Energy costs can be as much as
60% of the lifecycle cost of an air
compressor. The Nirvana system
helps you reach the full potential
of variable speed through the
absolute lowest energy cost and
the highest efficiency possible.
Nirvana HPM Technology
Nirvana technology vs.
competitive VSD compressors
Nirvana technology
Competitive VSD
compressors
Soft-starting
Improved part-
load efficiency
Stable pressure
control
Maximized starts / stops
Constant motor
efficiency and higher
power factor
Long-lasting reliability
with thousands installed
worldwide
Maintenance-free,
bearingless motor design
Smooth soft-starting
starting amps always
below full-load amps
HPM has virtually no
degradation in specific
power at part-load
achieving full potential
of variable-speed control
Stable, constant
pressure control
Rotary 10-year Lifecycle Cost
Fixed-speed
Oil-free Rotary
Competitive
VSD Oil-free
Nirvana
Oil-free
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Energy
Maintenance
Installation
Purchase price
Rotary comparison
at 70% average
volume capacity;
4,000 hours per year
Theres never been a compressor system as advanced as Nirvana.
Its synergy in motion a combination of transcendent, inter-
dependent technologies including the revolutionary Hybrid
Permanent Magnet (HPM) motor, and more than a century of
proven engineering expertise and innovation.
Our advanced air system
controllers enable you to
stabilize air pressure,
reduce energy costs,
extend the life of system
components, and prevent
off-quality product.
Precision-wound
With its precision-wound design, the Nirvana HPM
motor eliminates inefficiencies and hot spots common
to conventional, random-wound induction motors.
These hot spots can cause insulation and motor failure.
Proven airends
Our rotary-screw airends deliver full potential through
unparalleled rotor profile accuracy and repeatability.
Stainless-steel rotors are used in the demanding second
stage for maximum corrosion resistance. UltraCoat surface
coating is also applied to the rotors and all housing
surfaces for unmatched durability and performance.
Achieve a higher plane of performance
A revolutionary motor coupled
with advanced controls and proven
compressor technologies
Simpler and more reliable
The Nirvana HPMmotor has fewer moving parts, and
flanges directly onto the compressor drive shaft, making
the motor more reliable and 100% maintenance-free. Its
bearing-free design eliminates the need for greasing or
replacing motor bearings. The HPMmotor is also designed to
operate continuously in temperatures up to 115 F (46 C).
Limitless starts and stops
Nirvana is designed to start and stop limitlessly to meet
your compressed air demands while never going above
full-load amps. HPMmotor technology also has unmatched
efficiency throughout the turn-down range, providing
savings no matter what your demand profile requires.
No wasted energy
The Nirvana HPMmotor requires less power at start-up,
never operates at more than full-load amps, and shuts down
immediately at minimum speed to avoid wasted energy.
Nirvana ensures constant pressure throughout the entire
operating range. At start-up, induction motors require a
power surge of up to twice full-load current in order to
overcome initial inertia. They also run unloaded when
demand is below minimum, reducing efficiency and
driving up energy costs.
Perfect solutions
for critical operations
Specific Power
Nirvana
Induction motor / VSD
cfm
k
W
/
1
0
0
cfm
60 Hz
FAD at FAD at FAD at Discharge
Model 100 psig 125 psig 150 psig Air NPT Nominal Width Length Height Weight
(HPM Style) cfm cfm cfm in hp in in in kg
IRN50H-OF 200 180 159 1.5 50 44 82 80 3590
IRN60H-OF 237 220 198 1.5 60 44 82 80 3590
IRN75H-OF 331 299 269 1.5 75 52 81.8 76.7 4500
IRN100H-OF 435 400 368 1.5 100 52 81.8 76.7 4500
IRN125H-OF 563 504 444 2 125 72 101 96.1 7088
IRN150H-OF 676 616 555 2 150 72 101 96.1 7088
IRN200H-OF 881 816 751 2 200 72 101 96.1 7088
Model FAD at FAD at FAD at Discharge
(Induction/ 100 psig 125 psig 150 psig ANSI Flg Nominal Length x Width x Height Weight
Inverter Style) cfm cfm cfm in hp in kg
350-VSD 1,600 1,501 1,330 4 350 10485
400-VSD 1,730 1,650 1,501 4 400 10785
Models 350 and 400-VSD include the inverter shipped loose for mounting in motor control room or location of customer preference.
Inverter unit is pre-engineered for plug-and-play and is 78.7" H x 23.6" W x 21.2" D.
50 Hz
FAD FAD FAD Discharge
Model (m3/min) at (m3/min) at (m3/min) at Air BSPT Nominal Width Length Height Weight
(HPM Style) 7 bar(g) 8.6 bar(g) 10.3 bar(g) in kW cm cm cm kg
IRN37K-OF 5.66 5.07 4.50 1.5 37 112 208 203 1632
IRN45K-OF 6.71 6.20 5.61 1.5 45 112 208 203 1632
IRN55K-OF 9.37 8.47 7.62 1.5 55 132 208 195 2045
IRN75K-OF 12.32 11.33 10.42 1.5 75 132 208 195 2045
IRN90K-OF 15.4 13.7 12.1 2 90 183 257 244 3222
IRN110K-OF 18.8 17.1 15.4 2 110 183 257 244 3222
IRN132K-OF 22.3 20.4 18.6 2 132 183 257 244 3222
IRN160K-OF 25.6 24.4 22.8 2 160 183 257 244 3222
Model FAD FAD FAD Discharge
(Induction/ (m3/min) at (m3/min) at (m3/min) at ANSI Flg Nominal Length x Width x Height Weight
Inverter Style) 7 bar(g) 8.6 bar(g) 10.3 bar(g) in kW cm kg
S250-VSD 45.2 40.5 35.5 4 250 4766
S300-VSD 49.0 46.7 43.3 4 300 4902
Models S250 and S300-VSD include the inverter shipped loose for mounting in motor control room or location of customer preference.
Inverter Unit is pre-engineered for plug-and-play and is 200 cm H x 60 cm W x 53.8 cm D.
120 x 76 x 96 (air-cooled)
120 x 76 x 80 (water-cooled)
305 x 193 x 244 (air-cooled)
305 x 193 x 203 (water-cooled)
Only Ingersoll Rand
combines more than a
century of proven
engineering and
compression
technologies with
the state-of-the-art
UltraCoat surface
protection for
unmatched performance
and durability.
Ultra-efficient and
reliable, the Nirvana
HPMmotor delivers
peerless performance,
including the ability to
start and stop limitlessly
to meet demand.
Two-stage, oil-free
rotary-screw air compressors
The reliable workhorse. Since its introduction in 1993,
the Ingersoll Rand oil-free rotary-screw compressor has
earned a reputation for being a highly reliable supplier of
pure air. Its rugged design sets the standard for efficiency
and durability. With an Ingersoll Rand oil-free rotary-
screw compressor in your operation, you benefit from
knowing you can run 24 / 7 with virtually
no downtime.
Superior technology
Our time-proven two-stage compression module features
precision-machined rotors and gearing, advanced
UltraCoat rotor protection, anti-friction bearings,
stainless-steel air seals, and a unique labyrinth
oil seal design all ensuring years of reliable,
trouble-free operation.
Oil-free heritage
Over the years, Ingersoll Rand has delivered more
than 100,000 sets of oil-free rotors to industries that rely
on high-purity products such as pharmaceuticals, food
and beverages, and electronics.
Stainless-steel rotors
Ingersoll Rand pioneered the use of stainless-steel
rotors in the demanding second stage to guarantee
longer airend life, and to safeguard the quality of
your compressed air.
Inlet valve superiority
Ingersoll Rand uses hydraulic valve actuation instead of
pneumatic controls. This eliminates the need for periodic
diaphragm replacement, preventing unnecessary
downtime and maintenance costs.
Dual-vented seals
Our stainless-steel ring seals and labyrinth oil seals
provide dual-vented, 100% guaranteed oil-free air.
UltraCoat

energy savings and longer life
Two-stage, oil-free
rotary-screw air compressors
The reliable workhorse. Since its introduction in 1993,
the Ingersoll Rand oil-free rotary-screw compressor has
earned a reputation for being a highly reliable supplier of
pure air. Its rugged design sets the standard for efficiency
and durability. With an Ingersoll Rand oil-free rotary-
screw compressor in your operation, you benefit from
knowing you can run 24 / 7 with virtually
no downtime.
UltraCoat
Competitive Coating
Energy Savings
Hours of Operation
P
e
rc
e
n
t
o
f
C
a
p
a
c
it
y
0 500 1,000 2,000 4,000 8,000 16,000 32,000
Compressor rotors take a beating. Over time their surfaces can
deteriorate, making rotors increasingly susceptible to compressed
air impurities and temperature fluctuation, which lead to reduced
efficiency, decreased air purity, and compressor failure.
Ingersoll Rand eliminates this problem with UltraCoat,
an advanced rotor and housing protection process that
ensures the most durable coating, with unmatched
adhesion and temperature resistance.
Every Ingersoll Rand oil-free rotor and housing is specially
prepared, creating a surface texture to which the UltraCoat
micro-coating bonds with the tightest, longest-lasting
grip possible.
We also use stainless-steel and aluminum piping to link the
compressors intercooler with the stainless-steel second stage
rotors. This way, condensation during the cooling process wont
cause corrosion or rust, further extending the life of the UltraCoat
coating and rotors.
Ultimately, UltraCoat delivers greater reliability in performance
and air quality, rotor longevity, increased uptime, and reduced
energy costs.
A smart choice for reliable,
repeatable processes
60 Hz (50 400 hp)
Model L Model H Model HH
FAD FAD FAD
Nominal at 100 psi(g) at 125 psi(g) at 150 psi(g) Width Length Height Weight
hp cfm cfm cfm in in in lb
50 214 179 54 88.5 75.4 5111
60 266 229 54 88.5 75.4 5364
75 333 288 268* 54 88.5 75.4 5364
100 419 407 378* 54 88.5 75.4 5500
125 585 523 477 62.5 106 93.3 / 72.5** 6,437 / 6,709**
150 690 690 565 62.5 106 93.3 / 72.5** 6,452 / 6,724**
200 911 854 759 62.5 106 93.3 / 72.5** 7,099 / 7,385**
250 1,182 1,070 905 76 120 96 / 80** 8,820
300 1,398 1,264 1,112 76 120 96 / 80** 9,090
350 1,600 1,501 1,330 76 120 96 / 80** 9,610
400 1,539 1,535 1,527 76 120 96 / 80** 9,610
50 Hz (37 300 kW)
Model SL Model SM Model SH
Nominal FAD (m3/min) FAD (m3/min) FAD (m3/min) Width Length Height Weight
kW at 7.0 bar(g) at 8.5 bar(g) at 10.0 bar(g) mm mm mm kg
37 6 5.1 1372 2248 1914 2387 / 2410**
45 7.6 6.5 1372 2248 1914 2497 / 2520**
55 9.6 8.6 7.7* 1372 2248 1914 2577 / 2600**
75 12.5 11.6 10.7* 1372 2248 1914 2682 / 2705**
90 15.9 13.6 13 1588 2692 2362 / 1841** 3040 / 3195**
110 19.4 18 15.3 1588 2692 2362 / 1841** 3095 / 3250**
132 22.8 21.4 18.8 1588 2692 2362 / 1841** 3274 / 3429**
150 25.9 24.6 22.1 1588 2692 2362 / 1841** 3275 / 3430**
200 35 32.6 27.4 1930 3048 2438 / 2032** 4186
250 45.2 41.5 35.5 1930 3048 2438 / 2032** 4306
300 43.6 43.5 43.3 1930 3048 2438 / 2032** 4366
FAD (Free Air Delivery) cfm and m
3
/min are full-package performance ratings in accordance with
CAGI / Pneurop acceptance test standard PN2CPTC2 or ISO 1217.
*Available in water-cooled configuration only.
**Specification given with air-cooled value first, then water-cooled.
If you have a multiple-compressor installation, then you probably
know that maintaining optimum average pressure along the entire
line can be challenging, inefficient, and costly. Load / unload
pressures are commonly offset to keep the compressors from
starting at the same time, but doing so limits the systems ability to
meet demand, and basic control settings can drift over time. This
causes wide pressure swings that result in off-quality product,
wasted energy, and shortened compressor life.
Ingersoll Rand advanced controllers when coupled with our
extensive system audit services enable you to optimize air
efficiency, deliver consistent flow and pressure, and extend the life
of system components. Ultimately, youll stabilize your pressure
and reduce energy costs.
Intelliflow

Air System
Pressure Controller
Intelliflow provides precise air pressure control of production
processes by separating supply-side air from demand-side air.
As a result, supply-side air is not affected by incidents on the
demand side. Intelliflow can lower demand pressure precisely
saving lost energy costs and better ensuring consistent
product quality.
Advanced controls
Intellisys Energy Optimizer
When incorporated into a Nirvana VSD-enhanced,
fixed-speed compressed air system, the IEO
provides the utmost in energy savings. The
controller designates the Nirvana as a trimming
or lead compressor. If only one compressor is
needed to satisfy demand, the more efficient
Nirvana will run. When demand exceeds the
capacity of the Nirvana, one or more of the fixed-
speed compressors will start at full capacity and
the Nirvana trims back in output to precisely and
efficiently satisfy demand in excess of the fixed-
speed capacity. As demand drops, the IEO turns
off the fixed-speed units, leaving the Nirvana
to run by itself again.
Enhance reliability
Control up to eight rotary-screw or reciprocating
compressors from any manufacturer, and
continuously monitor air system quality.
Save energy
Overcome the problems associated with compressor
trains and reduce the control pressure band.
Increase productivity
Automate compressor control and optimize
compressor scheduling to meet varying
plant demand.
Symptomdiagnosisprescription
Ingersoll Rand can improve the health of your air system
A doctor wouldnt write a prescription without first making a diagnosis.
Similarly, in terms of compressed air, fixing a troublesome system
without first diagnosing the true problem is a hit or miss proposition
based on guesswork. This can lead to production stoppages, extended
downtime, and even product spoilage. Ingersoll Rand eliminates the
guesswork by providing proven air system auditing services that
not only ensure air system efficiency, but reduce operating
costs to improve
bottom lines.
Using an innovative
tool known as
Intellisurvey
we non-intrusively
monitor a compressed air system
to determine the root causes of
symptoms. With Intellisurvey, our
experts analyze the many components of an air system, as well
as flow, pressure, supply utilization, and power costs, to determine
an optimized system that generates improvements in repeatability,
efficiency, and plant productivity.
Global reach, local service
No matter where your facility is located,
Ingersoll Rand is committed to serving you
24-hours a day, seven days a week. Our
worldwide network of certified, factory-
trained technicians and engineers are a
phone call away ready to support you
with innovative and cost-effective service
solutions that will keep you running at
peak performance.
AirCare Advantage
We understand that uptime is critical to your operation. Thats why we
offer AirCare Advantage a responsive, flexible contract maintenance
program custom-designed to provide factory-authorized scheduled
maintenance that ensures increased system reliability. AirCare Advantage
helps eliminate unscheduled downtime and relieves you of costly
investments in monitoring equipment and ongoing training. The
program also provides a thorough knowledge of compressor technology.
Even if you run an air compressor from
another manufacturer, you can count on
Ingersoll Rand to keep you up and running
without a hitch. No matter what the make
or model, Ingersoll Rand builds replacement
parts designed to the same specifications and
operational efficiencies youd expect from the
original equipment manufacturer (OEM).
Whether for parts, preventive maintenance,
or timely repairs, who better to maintain your
compressed air system than the company who
leads the world in building them
Ingersoll Rand.
No matter what, count
on Ingersoll Rand
Maximize uptime
with Ingersoll Rand
parts and service.