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Design Data - Bucket Elevators

This document provides design data for bucket elevators, including recommended densities and angles of repose for commonly conveyed materials, equations for calculating bucket elevator design parameters, and tables with factors and specifications for bucket selection and dimensions based on conveying capacity. Key parameters covered are bucket type and capacity, belt/chain speed and power requirements, and material properties.

Uploaded by

Mohammed Shafi Ahmed
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
407 views

Design Data - Bucket Elevators

This document provides design data for bucket elevators, including recommended densities and angles of repose for commonly conveyed materials, equations for calculating bucket elevator design parameters, and tables with factors and specifications for bucket selection and dimensions based on conveying capacity. Key parameters covered are bucket type and capacity, belt/chain speed and power requirements, and material properties.

Uploaded by

Mohammed Shafi Ahmed
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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9.

22
DESIGN DATA-PSGT
DENSITY & ANGLE OF REPOSE OF COMMONLY CONVEYED MATER1AI5
Recommended
max. angle of belt Density
Material
to horiz, deg. tonne/m'
6
anthracite, fine, dry
0.8 - 0.95 45
gypsum, small lump
1.2- 1.4 40
Clay, dry , lump
1.0 - 1.5 SO
gravel
12 1.5 - 1.9 45
earth, dry
1.2
45
foundrysand (shake out)
24-26 1.25 - 1.3 45
ash, dry
23 0.4 - 0.6 SO
lime stone, lump
20 1.2- 1.5 45
Coke 17 0.36 - 0.53 SO
Wheat flour 23 0.45 - 0.66 55
Oat 18 0.4 - 0.5 35
saw dust 27 0.16 - 0.32 39
dry sand
18 1.4- 1.65 4\
Wheat 18 0.65 - 0.83 3\
iron ore 18-25 2.1 - 2.5 SO
peat, dry lump
18 0.33 - 0.41 45
Coal (from mine)
18 0.65 - 0.78 SO
dry cement
20 1.0 - 1.3 SO
slag, anthracite
22 0.6 - 0.9 4S
DESIGN OF BUCKET ELEVATORS
./
Equation
Nomenclature
i. Q
a = -3.6 vp~-
A""a",.." m
Sm.." = 1.15 H (q+K1q.)
Q
q = 3.6 v
Power on the drive shaft:
QH
N = 367 (l.lS+K.Kav)
DESIGN DATA-PSG TECH
io Capacity of each bucket, litre
a, pitch of bucket, m
==(2.5 to 3) h
h, height of bucket at the belt or chain end, m
v, belt or chain velocity, m/s
p, bulk density of conveyed material, tonne/cll.rn
..y, bucket loading efficiency, table. I, p. 9.24
0, capacity of elevator, tonne/hr
i
; , values from table 2. p. 9.24
A, projection of bucket from belt face, mm
a",,,,, dimension of the largest lump of material conveyed, mm
m, = 2 to 2.5 if 20% of material is of size ilm""
=4.25 to 4.75 if 50 to 100% of the material is of size am""
SIIIU, max. static tension in the belt, kgf.
H, ht to which the load is elevated, m
q, wI. of load/ metre of elevator, kgf/m
Klo factor of resistance, see table 3, p. 9.25
qQ' wI. per meter of belt or chain with buckets, kgf/m
== K2 Q (For K2 see table 3)
N, power, kw
Ka,
factor, see table 3, p. 9.2)
9.23
PARAMETERS OF BUCKET ELEVATORS
v
Table I.
Range of Speed, v, mls
belt chain
D, d'C'ep; V, Vec; Sh, Sh:lIlow.
~.24
DESIGN DATA-PSG TECH
Typical loads Type of
Type of Loading
elevator
bucket
efficiency,
'
Coal dust
slow speed gravity
D 0.85
d is.:harge
Cement, chalk, high speed centrifugal
D 0.75
fert ilizer
dis.:harge
Saw dust, dry clay
D 0.7-0.8
in lumps, coal
Gravel, ore, slag. .Iow speed directed gr." ity
V 0.7-0.85
discharge
Sand, ash, earth, high speed centrifugal
D 0.7-0.8
rock discharge
Moist chemicals, high speed centrifugal
Sh 0.4-0.6
wet sand &c., dis.:harge
-
..
'-
slow speed gravity discharge
Sh
-..-
0.6-0.8
I}5-1.8
-
1.25-2 1.25-1.6
0.8-1 0.8-1
1.6-1.8
-
1.25-1.8 1.25-1.6
0.6-0.8
SELECTlO OF BUCKETS: based on io
a
Table 2.
Deep buckets
Shallow buckets
V buckets
bucket
.
io
io 10 .1
io
width,
B
a
a
.. mm
I/m
litre
-
2.5 0.75
- - - -
135
3.67 J.I 2.17 0.65 9.4 1.5 160
6.67 2.0
3.67 1 1
- -
200
8 3.2 6.5
2.6 18.0 3.6 250
15.6 7.8
14.0 7.0 31.2 7.8 350
24.2 R5
25.0 15.0 50.0 16.0 450
85.0 34 600
134 67 750
206 130 900
j
D,sh
v
T~bJi':3;
FACTORS
...
Conveying
capacity
Q
tonne/hr
~
Belt Do"bl" .cb;\iQ
D,sh
~
DESIGN DATA-PSG TECH
9.25
Kit Kit
Ka
-
Elevator type
Single Chain
Type of buckets.
D,sh
.y
-
K.
upto 10
0.6
-
1.1
10to 25 '0.5
-
0.8 1.1 1.2
.'
l5 to 50 0.45 ' 0.6 0.6 0.85 .1
50to 100 0.4 0.55 . 0.5 0.7 (). 1.1
Over100 0.35 0.5
- -
0.6 1),9
KI
2.5 2 1.5 1.25 1.5 I.2S
Ka
1.6 1.1 1.3 0.8 1.3 O.X
f
i DIMENSIONS & CAPACITY OF BUCKETS
Tolble 4.
.f
j
BUCKET
Type
width
height capacity
Slandard pih:h. a. 111111
-
of B h
io
bucItct
,
mtn mm litre
bucket o:hain
I
,
deep
135-400 100-240 0.75-14.5
300, 400. l
100, 115,
shaDow 160-450 100-285 (1.65-15
500, 600 J 160, 100.
Vee 160-%0 155-620 1.5-130
160, 200, 250. 250, .\1S.
.,
315, 400, 500, 400, 500,
630:
630

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