Weld Tech Folder

05/2008
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WELD-TECH ApS
Hjortevaenget 6
DK-4130 Viby Sj. Denmark
Phone: +45 4619 4647 Fax: +45 4619 4642
E-mail: weld-tech@weld-tech.com
www.weld-tech.com
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Tools for Pipe Welding
03/2007
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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Company Profile
The philosophy of the company, founded in 1993, is to provide efficient and flexible tools
for pipe welding. The solutions offered by WELD-TECH are based on feasibility and on a
commitment always to work in close relation with the customers.
This has so far resulted in a product portfolio of 5 major product groups.
WELD-TECHs first line of products was pipe clamps. Today the clamps are ranging from
the smallest handheld pipe clamp to hydraulic clamping tools suitable for pipes up to 60
diameter or more. The introduction of Internal Hydraulic Pipe clamps in 1999 was a mile-
stone for WELD-TECH.
The second line of products became the Purge Gas Equipment. WELD-TECH has now 5
series of PGE, and a complete range of water soluble paper, film and tape. This has made
the company one of the leading manufacturers of PGE. The WELD-TECH PGE series rang-
es from 1 to 60 pipe diameter. The essential benefit using all WELD-TECH PGE is low
gas consumption, reduction of labour costs, whilst ensuring top welding quality.
The measuring tools represent the third product group in WELD-TECH. The monitoring of
oxygen and temperature is now another integrated part of the WELD-TECH offer to the
welding society.
Last but not least, the pipe fitter accessories represent the 4th product group. This is the
fastest growing product group in number of products. New products will enter this group in
the future, that is for sure.
A great demand for our products has lead to exports to many parts of the world. Our
products are used in all kinds of industries; Pipeline, oil & gas, refinery, petrochemical,
pharmaceutical industry etc.
WELD-TECH strives always to meet customer demands and requirements by offering a
solution to almost any challenge within our field. The activities of the R&D at WELD-TECH
prove this factor. More product innovations are surely to come in future.
For more information contact your WELD-TECH distributor:
06/2004
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Welding and Clamping
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Purge Gas Equipment (PGE)
Measuring Tools
Pipe Fitter Accessories
Clamps
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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WT Clamp
WT Steel Clamp
Manual Pipe Clamps, single
Manual Pipe Clamps, double
Hydraulic Pipe Clamp - HP Clamp
Internal Manual Clamp - IMC
Internal Manual Flange Clamp - IMF
Double Manual Clamp - DMC
Contents
Clamps
06/2008
WT Clamp
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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06/2008
Due to its unique design, WT Clamp ensures that the clamping forces are evenly spread
round the pipe to be welded, because the distance between clamping points are exactly
the same. This is true for all pipe dimensions within the range of the WT Clamp (1 to 14
inches).
The adjusting screws have stainless steel balls at their ends. This eliminates the scratching
of the objects to be welded, and no corrosion will occur.
The arms are made of casted aluminium which allows a clamping force to meet the require-
ments for all pipe dimensions within the range of the WT Clamp (27 355 mm) and with wall
thickness of up to 15 mm.
WT Clamp can be used for the welding of all kinds of materials such as carbon steel, stainless
steel, duplex, super duplex and titanium.
The welding of pipe to pipe and pipe to fittings are easily performed with WT Clamp.
Cat. No. Range (inch) Range (mm) Weight (Kg) Weight (lb)
WT 125 1 - 2,5 027 - 064 0.75 01,50
WT 026 2 - 60 060 - 168 2.60 05,20
WT 612 6 - 14 168 - 355 7.50 15,00
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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06/2008
WT Steel Clamp
Cat. No. Range (inch) Range (mm) Weight (kg) Weight (lbs) Stainless Sleeves
SC13 1-3 26-76 1,5 3 SC13SS
SC25 2-5 51-127 3,1 6,2 SC25SS
SC47 4-7 102-177 3,3 6,6 SC47SS
SC59 5-9 127-228 6,9 13,8 SC59SS
SC1014 10-14 254-355 8,8 17,6 SC1014SS
This series of robust forged Steel Clamps is designed for Pipe to Pipe or Pipe to Fittings.
The WT Steel Clamps are electro galvanized, and assure fast and effective clamping.
The Butterfly Screws are made with Stainless Steel Balls, this eliminates scratching of the
object to be welded and corrosion will not occur.
The Clamp is made of sink forged steel. This gives enough clamping force to comply with the
demands for all the pipe dimensions within the WT Steel Clamps range of 25-355 mm
(1-14).
WT Steel Clamp can be used for the welding of steel pipes. Stainless Sleeves can be mounted
on the WT Steel Clamp so it can be used for Stainless Steel, Duplex and other high alloy steel
types.
06/2008
Manual Pipe Clamps, single
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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Single chain clamp type 2500S is an easy tool for clamping pipe to pipe, pipe to bend, pipe
to tee or pipe to flange. The low weight make it very easy to operate in the workshop and
on site.
These clamps can adjust and align pipes with wall-thickness up to
1
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(12 mm), and has a
clamping force of 2500 kg.
The clamps can be used for several pipe dimensions, simply by removing the jack-bars.
The jack-bars are made of stainless steel on all our clamps.
Type 2500S can be used for stainless steel, as only stainless steel is in contact with the
pipe.
All clamps can be used for pipe dimensions from 5.
Type 2500S (single)
For stainless steel For carbon steel
Range Cat. No. No. jackbars Weight Cat. No. No. jackbars Weight
(kg/lb) (kg/lb)
5 - 12 2500SS512 4 6,3 12,6 2500SM512 4 6,3 12,6
5 - 16 2500SS516 5 7,3 14,6 2500SM516 4 6,7 13,4
5 - 20 2500SS520 6 8,3 16,6 2500SM520 5 7,7 15,4
5 - 24 2500SS524 7 9,1 18,2 2500SM524 6 8,5 17,0
5 - 32 2500SS532 10 11,7 23,4 2500SM532 8 10,5 21,0
5 - 36 2500SS536 11 12,8 25,6 2500SM536 9 11,5 23,0
5 - 42 2500SS542 13 14,2 28,4 2500SM542 11 13,2 26,4
5 - 48 2500SS548 14 16,1 32,2 2500SM548 13 15,4 30,8
5 - 54 2500SS554 15 17,8 35,6 2500SM554 14 17,1 34,2
5 - 60 2500SS560 16 19,5 39,0 2500SM560 15 18,8 37,6
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Choice of two differents alignment screws
Cylinder, plain
Ball-point
06/2008
Manual Pipe Clamps, double
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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Double chain clamp type 2500D is an easy tool for clamping pipe to pipe, pipe to bend,
pipe to tee or pipe to flange. The low weight make it very easy to operate in the workshop
and on site.
These clamps can adjust and align pipes with wall-thickness up to
1
/
2
(12 mm), and has a
clamping force of 2500 kg.
The clamps can be used for several pipe dimensions, simply by removing the jack-bars.
The jack-bars are made of stainless steel on all our clamps.
Type 2500D can be used for stainless steel, as only stainless steel is in contact with the
pipe.
All clamps can be used for pipe dimensions from 5.
Type 2500D (double)
For stainless steel For carbon steel
Range Cat. No. No. jackbars Weight Cat. No. No. jackbars Weight
(kg/lb) (kg/lb)
5 - 12 2500DS512 4 11,0 22,0 2500DM512 4 11,0 22,0
5 - 16 2500DS516 5 12,6 25,2 2500DM516 4 11,8 23,6
5 - 20 2500DS520 6 14,2 28,4 2500DM520 5 13,4 26,8
5 - 24 2500DS524 7 15,4 30,8 2500DM524 6 14,6 29,2
5 - 32 2500DS532 10 19,4 38,8 2500DM532 8 17,8 35,6
5 - 36 2500DS536 11 20,5 41,0 2500DM536 9 18,9 37,8
5 - 42 2500DS542 13 22,7 45,4 2500DM542 11 21,2 42,4
5 - 48 2500DS548 14 24,1 48,2 2500DM548 13 23,3 46,6
5 - 54 2500DS554 15 25,2 50,4 2500DM554 14 24,4 48,8
5 - 60 2500DS560 16 27,0 54,0 2500DM560 15 26,2 52,4
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Choice of two differents alignment screws
Cylinder, plain
Ball-point
06/2004
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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HP Clamp
Hydraulic Pipe Clamp
Save time and money - obtain better results with the HP Clamp
The easy-to-handle, flexible system to be used for pipe-to-pipe, pipe-to-bend and pipe-to-
tee or flange - align and adjust and ready to weld in less than 10 minutes!
The HP Clamp is the only hydraulic chain clamp in the world which can operate on pipe diam-
eters from 6 (168 mm) to 60 (1524 mm).The HP Clamp is able to align and adjust pipes and
fittings with wall thickness up to 1 (25 mm).
Only the length of the chain and the number of jack-bars varies according to pipe diameter -
the rest you buy only once.
The very low weight makes equipment such as cranes superfluous.
To meet the requirements from pipe manufacturers, nuclear, offshore and petrochemical
industries, all parts of the HP Clamp that makes contact with the pipes, are made of stainless
steel to avoid markings and contamination on the pipes.
The jack-bars are adjustable and removable. This makes the HP Clamp usable on smaller
pipe dimensions.
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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06/2004
The HP Clamp consists of:
1 Hydraulic cylinder
1 Clamping system
1,8 m hose
1 Hydraulic hand pump
Jack-bars (number according to size), mounted on two chains
1 Ratchet brace 10 mm
1 Ratchet brace 24 mm
1 Aluminium tool box
All HP Clamps are available with extra chain for all pipe-diameters and extra jack-bars.
Other sizes on request.

Cat.no. Range No. of Weight ex. pump Shipping weight Extra chain
(sets of 2) jack-bars kg lb kg lb (set of 2)
HP616 6-16 5 33 66 45 90 HP16
HP620 6-20 6 38 76 51 102 HP20
HP624 6-24 7 43 86 54 108 HP24
HP632 6-32 9 50 100 63 126 HP32
HP636 6-36 10 53 106 67 134 HP36
HP642 6-42 11 60 120 71 144 HP42
HP648 6-48 12 64 128 76 152 HP48
HP656 6-56 14 73 146 86 172 HP56
HP660 6-60 15 78 156 91 182 HP60
Choice of two different alignment screws
Cylinder, plain Ball-point
06/2004
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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IMC
Internal Manual Pipe Clamp (IMC) for
welding flanges to pipes. The clamp has
a range from 2,25 (56 mm) and up to 37
(940 mm). The IMC can be used for stain-
less steel and carbon steel pipes.
DMC
The Double Manual Clamp for Orbital welding or normal welding, is able to clamp pipes of
different dimensions. DMC can be used for stainless steel and carbon steel pipes.
Cat. no. Range I.D. Weight
mm inch kg lb
DMC 1070 10 - 070 0,4-2,7 2,2 04,4
DMC 40140 40 - 140 1,5-5,5 5,7 11,4
DMC 75330 75 - 330 2,9-12,9 24 48
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IMF
Internal Manual Flange Clamp suitable for
clamping flanges to bends. Fast and easy
tool.
Kat. Nr. IMC 56140 IMC 85220 IMC 120315 IMC 180520 IMC 400940 IMF56115 IMF85 195 IMF120 315 IMF180 520
Omrde I.D. mm 56 - 140 85 - 220 120 - 315 180 - 520 400 - 940 56 - 115 85 - 195 120 - 315 180 - 520
Omrde I.D. inch 2,2-5,5 3,3-8,6 4,7-12,4 7,0-20,4 19,2-37,0 2,2-4,5 3,3-7,6 4,7-12,4 7,0-20,4
kg 1,35 4 12 27 46 1 3 10 24
Step 1
Step 2
Step 3
Step 1
Step 2
Step 3
01/2007
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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Contents
Purge Gas Equipment (PGE)
EZ - Purge
EZ Dams
Type 200, Purge Finger
Type 180
Type 120
Type 210
WT Dams
Purge Paper
Water Soluble Foil
Backing Tape
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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02/2005
EZ - Purge
Patented
Basic unit
BASIC UNIT
Cat. No. Length Range in mm
EZ-XX 140mm 20-51
EZ-YY 180mm 52-219
EZ-XXL 250mm 20-51
EZ-YYL 250mm 52-219

COMPLETE
Cat. No. DIA. Range in mm
EZ026 26 20-25
EZ032 32 26-31
EZ043 43 32-40
EZ054 54 41-50
EZ064 64 52-61
EZ078 78 62-74
EZ091 91 75-87
EZ106 106 85-100
EZ116 116 101-110
EZ142 142 120-135
EZ166 166 140-155
EZ175 175 145-165
EZ215 215 190-205
EZ225 225 195-215
The new patented Purge Gas Equipment EZ-Purge is used from 20mm ID up to 215mm ID.
The unique design of the Silicone Ball ensures that the EZ-Purge always makes a perfect
seal. It is very user friendly and easy to push, pull and position in any Pipe or Fitting.
The Basic Unit comes in two different sizes. The small unit goes from 20mm to 51mm. The
standard length is 140mm but also can be supplied in 250mm. The large unit goes from
52mm to 219mm with a standard length of 180mm and this can also be supplied in 250mm.
This is especially important if welding with a gap, since it helps cool the Basic Unit to
prevent burn/damage from the arc. The Basic Unit can stand up to 450C.
The Purge time is under 2 minutes for all dimensions.
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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02/2005
Entrance disc
Exhaust disc
EZ - Purge
ENTRANCE DISC
EZ002025-01 26 20-25
EZ002631-01 32 26-31
EZ003240-01 43 32-40
EZ004150-01 54 41-50
EZ005261-01 64 52-61
EZ006272-01 78 62-74
EZ007585-01 91 75-87
EZ085100-01 106 85-100
EZ100110-01 116 101-110
EZ120135-01 142 120-135
EZ140155-01 166 140-155
EZ145165-01 175 145-165
EZ145165-01 215 190-205
EZ195215-01 225 195-215
EXHAUST DISC
EZ002025-02 26 20-25
EZ002631-02 32 26-31
EZ003240-02 43 32-40
EZ004150-02 54 41-50
EZ005261-02 64 52-61
EZ006272-02 78 62-74
EZ007585-02 91 75-87
EZ085100-01 106 85-100
EZ100110-01 116 101-110
EZ120135-02 142 120-135
EZ140155-02 166 140-155
EZ145165-02 175 145-165
EZ190205-02 215 190-205
EZ195215-02 225 195-215
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WELD-TECH ApS
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Phone: +45 4619 4647 Fax: +45 4619 4642
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01/2007
Pre-formed , self-adhesive purge dams
Your purge dam is completed in less than a minute
The EZ Dams for TIG welding with purge gas like Argon and Helium, are made of carboxy
methyl cellulose. They dissolve quickly in water. After welding just flush with water or steam
and no residue is left in the pipeline.
Ready to use
Economical
Convenient
Time-saving
EZ-Dams
EZ Dams
Cat. No. QTY Fits
EZDAMS02 24 2
EZDAMS03 24 3
EZDAMS04 24 4
EZDAMS05 24 5
EZDAMS06 24 6
EZDAMS08 24 8
EZDAMS10 24 10
EZDAMS12 24 12
EZDAMS14 12 14
EZDAMS16 12 16
EZDAMS18 12 18
EZDAMS20 12 20
EZDAMS24 12 24
1. Peel liner to
expose adhesive.
2. Insert EZ DAM
inside pipe.
3. Press tape along
circumference of pipe wall.
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WELD-TECH ApS
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Phone: +45 4619 4647 Fax: +45 4619 4642
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06/2004
PGE Type 200
PGE Type 180
PGE Type 120
Basic unit
Assembled
Assembled
Assembled
Assembbled
Basic unit
Basic unit
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WELD-TECH ApS
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01/2007
Sealing and support discs for WELD-TECH PGE

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WELD-TECH PGE Type 210
For pipe diameters between 8 and 36 (200 mm - 900 mm)
The bigger the pipe, the longer it takes to fill a chamber with gas. Weld Tech has developed
a cylinder that will save on gas consumption.
The time to place PGE Type 210 and filling the chamber with gas, ensuring max. content of
oxygen of 25 ppm (0,0025%) is carried out between 5 and 15 minutes, depending on the pipe
size.
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Cat no. Min. I.D. Max I.D. Sealing discs
mm inch mm inch Cat. No.
210-200 195 7,6 215 8,4 210-250 A
210-250 245 9,6 265 10,4 210-250 A
210-300 290 11,4 310 12,2 210-300 A
210-350 330 12,9 350 13,7 210-350 A
210-400 380 14,9 400 15,7 210-400 A
210-450 430 16,9 450 17,7 210-450 A
210-500 180 18,8 500 19,6 210-500 A
210-550 530 20,8 550 21,6 210-550 A
210-600 580 22,8 600 23,6 210-600 A
210-650 630 24,8 650 25,5 210-650 A
210-700 680 26,7 700 27,5 210-700 A
210-750 730 28,7 750 29,5 210-750 A
210-800 780 30,7 800 31,4 210-800 A
210-850 830 32,6 850 33,4 210-850 A
210-900 880 34,6 900 35,4 210-900 A
Other sizes on request.
size.
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01/2007
WT Dams
WT Dams are used where it is not possible to use standard Purge Gas Equipment (PGE).
Using the water soluble dams is a low cost way to purge a pipe, a tee or a bend.
The WT Dams are placed in the open ends, a new piece is attached, rinse and weld. The WT
Dams will dissolve when water is flowing through the pipes again.
Cat. No. Fits
WT 2
WT 3
WT 4
WT 5
WT 6
WT 8
WT 10
WT 12
WT 14
WT 16
WT 18
WT 20
WT 24
2
3
4
5
6
8
10
12
14
16
18
20
24
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05/2008
Purge Paper
Purge paper in sheets and rolls
The Purge paper for TIG welding with purge gas like Argon and Helium, is made of carboxy
methyl cellulose. It dissolves quickly in water. After welding just flush with water or steam and
no residue is left in the pipeline.
EZ Purge Paper 100 sheets
Cat. No Size in mm Size in Inches
PP35216280 216 x 280mm 8.5 x 11
PP35216355 216 x 355mm 8.5 x 14
PP35430560 430 x 560mm 17 x 22
PP60390560 390 x 560mm 15.5 x 22
Water Soluble Tape
Cat. No. Size in mm Size in Inches
WTTAPE 25,4mm x 91m 1 x 300
WTTAPE-2 50,8mm x 91m 2 x 300
EZ Purge Rolls for Pipes less than 4- 35 mic.
PR3523050 230mm x 50m 9 x 165
PR3539050 390mm x 50m 15,5 x 165
EZ Purge Rolls for Pipes more than 4- 60 mic.
PR6039050 390mm x 50m 15.5 x 165
PR6078050 780mm x 50m 31 x 165
Water Soluble Foil
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Description Cat. No Range
Roll with 2x250 mm adhesive WSFRL 1m x 20m
Block format without adhesive WSFBL 1m x 20m
Adhesive WTADH250 250ml
Adhesive WTADH500 500ml
Water Soluble Foil
Clean pipe with
EZ Wipes
Apply Water
Soluble Foil
Adhesive to pipe
Press glossy
surface of Water
Soluble Foil to
tacky adhesive
inside pipe
Cut Water
Soluble Foil in
a circle 3 greater
than pipe
circumference
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03/2007
Backing Tape
WT Backing Tape
WTRT50 50,8mm x 12,5m 2 x 39
WTRT100 101,6mm x 12,5m 4 x 39
Step 1:
Peel away backing tape cover from one side. Gently coil the adhesive
tape edge back and push the woven fibreglass strip outwards
Step 2:
Center and apply the woven fibreglass strip firmly to the backside of the
root gap. Peel away tape cover from the other side
Step 3:
Beginning from the center and slowly moving outward, apply the adhe-
sive aluminium tape to the area surrounding the root gap, providing a
smooth, air-free seal
Backing Tape is a heat resistant aluminium tape with a woven fiberglass center strip, designed
to eliminate or reduce the need for purging and create a weld pool enclosure.
Backing Tape also:
reduces setup time
eliminates/minimizes need for back purging
reduces post-weld grinding
cuts down on post-weld grinding
increases weld productivity, reduces costs
heat resistant
Backing Tape can be used with carbon steel (left photo) or stainless steel (right photo), for
sheet to sheet or pipe to pipe welding. The 1/4 gap between the sheet metal has been welded
with .045 flux core. Notice that the fibreglass has not burned away and there is no appear-
ance of oxidation
Backing Tape consists of two outer adhesive strips separated by a woven fibreglass center
strip. The adhesive edges stick to the area surrounding the root gap with the woven fibreglass
strip being positioned to the backside of the root gap.
Carbon steel Stainless steel
Adhesive
Woven Fiberglass Strip
Adhesive
06/2008
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GM 1
OM 1
WT Temp
Contents
Measuring Tools
06/2004
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Handheld Oxygen Monitor GM1
Purge Monitor GM1 is a small hand-held instrument which facilitate welding of stainless steel
by oxygen concentration monitoring down to 0.01% (100 ppm).
GM1 is breast pocket portable (with pump and tubing slung over the shoulder).
Range: 0.01- 25.00 % oxygen concentration.
Calibration: 20.9 % (oxygen concentration in air)
Temperature range: 0C to 50C
Dimensions: 6,496 x 3,149 x 1,377
Sensor: Thermo-electric
0,787 x 1,181
AAA batteries 1.5V, 2pcs.
Advantages:
Robust battery cover
Long battery life
Easy replacement of sensor
min. one year life
Semi-automatic calibration.
Handy instrument casing (for breast pocket)
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OM1
OM1 is the state of the art, easy to use Oxygen Monitor for weld gas. It has an extremely fast
response and a very high accuracy.
This analyzer is the preferred standard for monitoring oxygen in Arc welding gas, whether work-
ing with Stainless Steel, Duplex, Titanium or other high alloy steel. The OM1 achieves this with-
out compromising on simplicity or sturdiness.
Technical specications:
Range Down to 1ppm
Battery: up to 30 hours before recharging is needed
Accuracy: +/- 1ppm or 1% of range in Argon and Formier
Data: Collected data coded and therefore secured
Display: Digital
Alarm: At high and low Oxygen content
Sensor: Electro Chemical
Advantages:
Battery powered
No preheating time
Weld and Welders Numbers can be stored and transferred to a computer-le (excel)
Weight:
Instrument: 6,1 kg
Suitcase: 2,7 kg
Shipping Weight: 8,9 kg
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WT Temp
TM949:
Infrared Thermometer, range 20
o
C - 650
o
C,
Precision for none contact temperature measurement
Red laser target guide easy for the target identification.
Build-in
o
C or
o
F select button on the front panel.
Auto power shut off saves battery life.
Build-in low battery indicator.
Powered by 006P DC 9V battery.
P 1 P 2
TM926:
Thermocouple Thermometer incl.
Thermocouple Probe type P1, range 50
o
C - 450
o
C
or Thermocouple Probe type P2, range 50
o
C - 1000
o
C
Microcomputer circuit with excellent performance.
Build-in
o
C or
o
F select button on the Front Panel.
Auto power off saves battery life.
Build-in low battery indicator.
Powered by 006P DC 9V battery.
06/2004
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Power Point
WT Centering Head
WT High / Low
FMT
Flange Leveler
Pipe Stand
WT Alu Tape
WT Zone Tape
Pipe Fitter Accessories
Contents
03/2007
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Standard features:
Motor with aluminium head
CE approved
2-sided diamond wheel with adjustable
collet for longer wheel life
220/110 Volt var. speed motor (20.000 RPM)
Collets for 1.6, 2.4 and 3.2 mm tungsten
Sharpens point in 12
Sharpens point Flattens Cuts
The diamond wheel grinds the tungsten longitudinally. This prevents arc flicker or wander
caused by circumferential lines or ridges found on electrodes which have been ground
circumferentially. With tungsten electrodes ground and polished, mechanized welding can
produce identical, repeatable results every time. With manual welding the shape of the
tungsten is just as important.
With a correctly-shaped tip, the arc can be precisely positioned with none of the preferential
arcing experienced when using poorly shaped manually ground tips.
Optional features:
Adjustable collet for various angles (7-20)
Premium diamond wheel
Collets for 1.0, 2.0 and 3.0 mm tungsten
WT POWER POINT
The WT High/Low is designed to quickly and accurately measure inside High/Low pipe alignment.
WT High / Low
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01/2007
FMT is the unique Foldable Marking Tool for pipes and bends. In less than 5 minutes pipes
and bends are marked up for cutting in any particular angle.
WT Flange Leveler
WT Flange Leveler is always a good tool to have. The WT Flange Leveler can be used for
flanges with bolt holes from 16 mm and larger. With this design you avoid the chance of mis-
placing loose parts, and you will have no need of using adjusting tools.
Cat. No. Range mm. Range inches Weight (Kg) Weight (lb)
FMT 1 033-90 1,2-3,5 2 4
FMT 2 100-219 3,9-8,6 8 16
FMT 3 244-508 9,6-20 26 52
FMT
WT Centering Head
Finding the exact top of a pipe has always been a
problem. The WT Centering Head solves this problem
in an easy manner. It can also be used to find
any given points at angles from the top of the pipe.
Can be used on all pipes from 12 mm (1/2)
ticular angle.
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Pipe Stand
All pipe stands are delivered with a standard V-head and safety ring to prevent sudden
collaps and hand injuries.
The foldable type allows easy storage and transportation.
Choice of interchangeable head styles. (Roller kits)
Description Cat. No. Weight Minimum Height Maximum Height
Kg Lbs cm inches cm inches
Pipe Stand, Foldable WT-Fold 12 26,5 85 33,5 125 49,2
Pipe Stand, Fixed WT-Fix 11,5 25,4 85 33,5 125 49,2
Roller kits:
Description Cat. No. Capacity Pipe Size Weight (1 pc.)
Kg Lbs. mm inches Kg Lbs.
Stainless Steel Balls SSB 925 2.040 12-610 1/2-24 1,8 3,9
Steel Rollers SR 450 992 10-610 3/8-24 1,3 2,8
Polyethylene Rollers PR 450 992 12-610 1/2-24 1,1 2,4
Foldable Fixed
Polyethylene rollers Stainless steel balls Steel rollers
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03/2007
WT EZ Tape
WT EZ Tape is a traditional aluminium welding
tape that can be used to seal root gaps while
purging, and seal pipe ends for transporting.
EZ Tape is a 3 mill (75 microns thick) alumini-
um foil coated with a high shear, heat-resistant
acrylic adhesive system. The soft foil conforms
well to irregular surfaces.
WT EZ Tape
Alu Tape 50mm x 22m 2 x 75
WT Zone Tape
(Pat. Pending)
WT Zone tape is a purge gas retaining tape used to seal the root gap between pipes and
ensure minimal gas loss during purging. Designed with an adhesive-free center zone creates
a contaminant free weld.
Clean Contaminant-Free Welding
High temperature resistant
Reduces pipe clean up time
Reduces amount of gas used
Improves the safety of your workplace
Adhesive
Adhesive
free zone
WT Zone Tape
Cat. No. Size in mm Size in Inches Free zone area
EZ60 63 mm x 22 m 2.5 x 75 25 mm
EZ100 101 mm x 22 m 4 x 75 50 mm
Heat Resistancet: Adhesive 425F 219C
Aluminium Tape 595F 313C
Minimum Application Temperature 10F -12,5C
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Contents
06/2008
Welding and Clamping
Ekonor
Panther
Panther Junior
OrbiWeld
EZ-Weld
EKOTRON control unit
Purge Clamp for Flanges
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06/2008
EKONOR
Your all-round solution for economical connections
Ekonor is a process especially developed for welding of pipes and fittings. The extended concept
for orbital welding of pipe connections is highly suitable for turning or fixed pipe/pipe or pipe/form
part connections.
The Ekonor process comprises a total of four components; entirely depending on the particular
need, they may be used singly or as a system solution.
Part Seam Welding
Elimination of the critical area with fell seam on account of division into two
overlapping weld seams
Welding of material thicknesses of up to 5 mm without seam preparation and
Fillers in one layer
Secure inclusion of displaced edges and different root heights
Higher melting capacity in welding of several layers
Inside Attaching Device
Radial and axial attaching of pipe ends allows for simple centring and fixation of the pipes,
better closing of gaps, and for escaping preceding gapping.
Attaching, ready forming, and welding all in one work routine
Optimal root protection, thus roots without discolouration
Appreciable reduction of preparation time
Available for pipe diameters of DN 25 to DN 400
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This concept has materialized on account of the high requirements made on the pigging tech-
nique. Welding, on one hand, higher wall thicknesses, while also placing high requirements on
the weld seam quality. This applies particularly to the root sagging and the root suck back. Nor-
mally used pipe diameters in chemistry building construction will be at DN 150 and a material
thickness of 2.6 mm.
Taking the comparable nominal pipe width, in pipeline construction, to which pigging technique
may be applied, a material thickness of 4.5 mm will in fact apply. At normal orbital welding,
these material thicknesses may no longer be handled without weld filler. This is because all
welding positions will be run through during the welding process. Particularly critical in this con-
text is the fell seam position for which the preceding melting charge will have a negative effect
on the arc tension, and the slightest displacement of the edges will cause root defect(s).
Also, the fell seam position has poor degassing conditions, a fact which may well cause the
occurrence of pores in this connection.
A further drawback of the traditional orbital welding system is that starting in 9.00 hours posi-
tion will generate a root suck back of the preceding heat. The limit for normal orbital welding is
thus at appr. 3.2 mm.
Application of the part seam welding patented by Westfalen AG will divide the orbital weld
seam normally welded round 360, in two part seams. At this procedure, the first part seam will
start in 6.00 hours position and will be welded until the 13.00 hours position on one side. The
second part seam will then be welded, after being subjected to a certain amount of heating in
6.00 hours position, and a certain overlapping in 12.00 hours position (picture 1).
The critical fell seam area is thus avoided. Applying this process technique enables the welding
of material thicknesses of up to 5 mm without filler. Also an edge displacement or gap which
may always occur on a building site may be worked safely.
Picture 1: Part Seam Welding Principle

Overlapping
1
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Overlapping
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06/2008
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Possible System Conguration:
EKONOR
Innovative solutions for mechanized pipe welding
STATIONARY
(ange joints)
STATIONARY
(ange joints)
MOBILE
(pipe joints)
ORBIWELD EZ-WELD
Including patented
partial seam welding process
Fixing the pipe/formed part over pneumatic
internal clamping device (ICD)
PANTHER JUN.
PANTHER
ROTATING
NOT ROTATING
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Components:
Control
Simple and user-friendly menu navigation
All relevant welding parameters can be
programmed and stored
Data documentation and transmission
possible.
Internal Clamping Device
Optimal setup, centring and forming
Quick change to other nominal diameters
No tacking and gas pre-ow required
TIG Power Source
Modern inverter power source with
pulse technology
Power can be selected as required
Options
Automatic torch height adjustment
Cold wire feed
Mechanical torch swinging
Further system components for pipe
handling
Area of Application
Standard: ND 25 ND 200
Other sizes on request
PANTHER
for stationary welding of ange-/formed part joints
(pipe rotating)
The PANTHER pipe welding system drastically reduces overall manufacturing times,
with improved seam quality and a root free of tempering discoloration.
Up to 5 mm wall thickness in one layer, without seam preparation
System Construction of a PANTHER pipe welding system
with internal clamping device
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WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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06/2008
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Control
User-friendly and simple menu
navigation
All relevant welding parameters can
be programmed and stored
possible.
Internal Clamping Device
Optimal setup, centring and forming
Quick change to other nominal
diameters
No tacking and gas pre-ow required
TIG Power Source
Modern inverter power source with pulse
technology
Options
Cold wire feed
Additional aids for pipe handling
Areas of Application
Stationary system: ND 25 ND 200
PANTHER JUNIOR
Orbital System / Welding Gun for Welding Fixed
Pipe and Formed Part Joints (Welding Gun rotating)
The patented partial seam welding process extends the area of application of classical orbital
welding to wall thicknesses up to 5 mm at a point without seam preparation and ller wire.
Reduced setup times, high seam quality and a root free of tempering discoloration are the
outstanding features of this system technology.
PANTHER JUNIOR complete system PANTHER JUNIOR Welding Gun
Components:
Mobile system for versatile applications and
cold wire feed (optional)
Stationary system for joining ange / formed
parts such as bends, reductions, etc.
W
WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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06/2008
Components:
OrbiWeld
For welding of various pipe and
form part connections (burner turner)
Orbital welding using our mobile orbital tongs is economical, and will produce a reproducible
high seam quality.
The patented part seam welding process widens the fields of application for the classic orbital
welding to material thicknesses of up to 5 mm in one layer without seam preparation and extra
wire.
Mobile system for versatile
applications
Control
navigation
possible.
TIG Power Source
technology
Options
Cold wire feed
handling
Mobile system: ND 25 ND 170
W
WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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W E L D T E C H
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06/2008
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EZ-Weld
For welding of various pipe and
form part connections (burner turner)
For ring technique, the same welding head may be used for all generally used pipe diameters.
Particularly for big diameters from DN 200, this technique offers significant benefits. Also, a
reproducible high seam quality is attained.
The patented part seam welding process widens the fields of application for the classic orbital
welding to material thicknesses of up to 5 mm in one layer without seam preparation and extra
wire.
Components:
Control
navigation
possible.
TIG Power Source
technology
Options
Cold wire feed
handling
Mobile system: ND 25 ND 1000
Other sizes on request
W
WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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W E L D T E C H
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06/2008
EKOTRON CONTROL UNIT
Control based on Windows for
Orbital Welding with/without turning device
Integrated part seam welding
10.4 colour monitor with touch screen
Stationary or mobile version available in suitcase
Simple and smooth operation incl. programming help with automatic program creation
Graphic display of weld seam process
Enabling change of various parameters during the welding
Unlimited saving potential for welding programs, as well as data transmission of parameters
and programs using a memory card
Process parameters may be integrated in Excel program (WPS)
Allowing for connection of remote control the unit may also be operated without remote
control from the display
OrbiWeld
PANTHER
JUNIOR
PANTHER
EZ-Weld
W
WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
W
06/2008
W E L D T E C H
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No tacking
Optimal setup of the pipe parts via separate clamping (double cylinder)
Gap-free abutment of the pipe parts to be welded together
Automatic centring of the pipe formed parts
Minimizes ovality tolerances
No subsequent handling of the workpieces (root free of tempering discoloration)
Greatly reduced consumption of forming gas (small forming gas chamber/no gas pre-ow
time)
Can be used exibly as a mobile building site tool or in pipe manufacture
Clamping range of 25 200 mm internal diameter
Clamping Cylinders closed
Clamping 1:
Clamping Cylinder 1 open
Clamping 2:
Clamping Cylinder 1 and 2 open and pressed together
Clamping Cylinder 1 Clamping Cylinder 2
Holes for passage of Argon/Formier gas
Clamping device with double cylinder
and bend jaw
Double Pneumatic Cylinder Internal Clamping Device
for Pipes and Formed Parts
W
WELD-TECH ApS
Hjortevaenget 6
Phone: +45 4619 4647 Fax: +45 4619 4642
www.weld-tech.com
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W E L D T E C H
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06/2008
(suitcase)
The practical help for aligning, fixation, and
welding of flange connections with pipe form parts.
Complete in suitcase for the nominal widths of DN 25/40/50/65/80/100 each with three tray sets
and handle pieces for DN 25, 40, 50/65, and 80/100.
Per diameter, there are three tray sets for flange/pipe or flange/arch connection
Components are aligned simultaneously and fixed.
Exact tacking and welding device with or without gap; depending entirely on the work
material, welding without tacking may also be performed.
No discolouration on account of exact and uniform inside shaping
Using constructive measures, clamping first a tray set, for easy handling.
Available with ISO or DIN trays (please specify when ordering)
The device may be extended (to be specifically agreed)

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