groove weld shall be Definition The thickness of the thinner part joined
Term When welding lengthwise connecting two round bars, the proper symbol would be Definition Flare V Groove weld
Term Fillet welds may be used to connect skewed T joints provided the plates are set at an angle of not less than Definition 30
Term The minimum thickness for a plug weld in material 1" thick shall be Definition 5/8"
Term Welding shall not be done when: Definition When ambient temperature is lower than 0F or Surfaces are wet or exposed to rain, snow, or high wind or When welders are exposed to in- clement conditions.
Term When ambient temperature is lower than 0F or Surfaces are wet or exposed to rain, snow, or high wind or When welders are exposed to in- clement conditions. Definition AWSA5.17 & A5.23
Term When welding 5/16" plate in the field, a welder must be certified for Definition Structural
Term Re-entrant copes shall have a minimum radius of: Definition 1"
Term Where tight fit of intermediate stiffeners is specified, it shall be defined as allowing a gap of up to Definition 1/16"
Term Spatter is caused by Definition Welding current too high or arc length too long
Term In order to insure sound welds at the ends of a joint. The following shall be used Definition Extension bars & runoff plates
Term Definition In repairing cracks in a weld, remove the crack and sound weld metal how far beyond each end of the crack 2"
Term The removal of slag from a deposited weld bead is: Definition Mandatory
Term What electrodes have low hydrogen coating? Definition Electrodes ending 5, 6, or 8.
Term With which process would an ER70S-X electrode be used Definition GMAW
Term Oven storage of low hydrogen electrodes is: Definition To avoid damage by atmospheric moisture
Term Welded joints not pre-qualified shall be: Definition Qualified
Term Welder certification may be waived by Definition No one
Term Peening is not permitted on Definition Root and surface layers of welds 5.27
Term The suggested minimum nominal thickness of backing bars for SMAW process is Definition 3/16
Term Pre-heat and interpass temperatures must be sufficient to Definition Prevent crack formation
Term Low hydrogen electrodes exposed to the atmosphere for longer periods then that permitted by codes shall be redried no more than Definition One time
Term The minimum effective length of a fillet weld shall be: Definition Overall length of full size fillet including boxing
Term Caulking of welds; What is it and is it permitted Definition Caulking of welds is to plastically deform weld or base metal surfaces to seal or obscure discontinuities as undercut, piping porosity, pin holes, cracks, etc. Caulking is not permitted on most metals.
Term In gas metal arc welding the electrode is: Definition Consumable
Term The effective area of a fillet weld is: Definition The effective weld length X the effective throat.
Term The minimum length of an intermittent fillet weld shall be: Definition 1 1/2"
Term The 'U' in joint designation TC-U9a refers to: Definition Metal thickness, U = Unlimited
Term Arc strikes outside the area of permanent welds should be: Definition Avoided
Term Base metal specification may be found in: Definition ASTM
Term Information regarding back gouging of roots in a single bevel groove weld without backing is found in footnote section: Definition Note 4
Term What is the required root opening for the SMA welded CJP single-U-groove weld: Definition 0 to 1/8"
Term When spacers are used in the double-bevel groove weld, the weld is not to be complete until: Definition Spacer removed by gouging to sound metal be- fore welding second side.
Term The size of the spacer for double-V groove weld using a 30 bevel and welded in the overhead position shall be: Definition 1/8" X 3/8"
Term What is the required root opening for a single-V- groove weld to a back-up strip welded in the vertical position Definition 1/2" at 20 angle:
Term A single J-groove weld preparation in the horizontal position shall be made with SMAW & groove angle of: Definition 45
Term What is the root opening for a partial joint penetration square groove weld butt joint of material 1/4" thick: Definition 1/8"
Term A break in the arrow shaft in the symbol in the single bevel groove weld indicates: Definition Which plate to chamfer
Term What is the maximum base metal thickness in a single bevel groove weld: Definition U = Unlimited
Term What is the included angle of preparation for the double-V-groove weld. Using a spacer and a 1/2" root Definition 20
Term In an E70 1 8 electrode, what does the E designate Definition Electrode
Term Before welding a joint, the surfaces to be welded shall be free of what? Definition Scale, slag, rust, moisture, grease, etc.
Term If a welder is qualified by testing in 3/8 inch thick tubular structural steel in the 6-GR position CJP using a E701 8 electrode, is the welder qualified to weld a PJP on 1 inch thick Structural Steel plate in the vertical down position? Definition NO
Term It is usually good practice to oscillate which of the mild steel SMAW electrodes Definition E6010 & E6011
Term The E7024 electrode may be used in what positions? Definition Flat and horizontal
Term Which of the SMAW electrodes has an iron powder covering? Definition Electrodes with last digit "4"
Term Which of the SMAW electrodes has an iron powder and low-hydrogen covering? Definition Electrodes with last digit "8"
Term Which welding process would an E7018 electrode be used with? Definition SMAW
Term Which welding process would an E70T-X electrode be used with? Definition FCAW
Term Single bevel groove, with 45 angle and backing, the root opening must be what? Definition 1/4"
Term The maximum size of a fillet weld in the flat position, and in one pass shall be how much? Definition 3/8"
Term Continuous solid wire electrode ( E70S-X ) used in semi-automatic welding would be used in which process? Definition GMAW
Term Members distorted by welding may be straightened by application of limited amounts of localized heat. The temperature of heated areas as measured by approved methods shall not exceed how much for Quenched and tempered ( Q. & T.) steel nor how much for other steels.? Definition Q&T1100F, Other 1200F
Term What is the minimum thickness of material to be used for weld washers? Definition 0.05"
Term When parts are to be fillet welded, in a lap joint of material under 3" thick the allowable separation of faying surfaces shall not exceed how much? Definition 3/16" Max
Term The maximum size electrode allowed for the root pass of an overhead fillet weld is what diameter? Definition 5/32"
Term What is the maximum permitted carbon equivalent for reinforcing steel that may be welded without prior qualification tests? Definition 0.65 %
Term The first 7 in the E71T-7 designates what? Definition The tensile strength in 10,000's of psi
Term The last digit "7" in E7027 designates what? Definition Type of flux coating on electrode - Iron powder / Iron oxide; & type of current used - AC or DCEN.
Term When welding a flat fillet root pass, the largest allowable electrode is what diameter? Definition 3/16"
Term The "S" in E70S-3 designates what? Definition GMAW - Solid wire electrode
Term The digit "1" in E7018 indicates that welding is to be in what positions? Definition All positions
Term Which of the SMAW electrodes has an iron powder and iron oxide covering? Definition SMAW mild steel electrodes where last digit is "7", ie. E6027
Term The E6011 electrode will give more penetration than all other SMAW electrodes except what? Definition E6010only
Term The "60" in E6011 indicates what Definition 60,000 psi Tensile strength
Term The effective throat thickness of a fillet weld is computed by measuring the shortest distance between what two points? {AW Definition The root to the face
Term Low hydrogen shielded metal arc electrodes shall Definition 4 hours be protected from moisture. The E70XX low hydrogen electrodes shall be returned to an oven within what period of time?
Term In butt weld root pass in the horizontal position,the thickness of weld metal that may be built up behind the ad- vancing arc shall be how large? Definition 5/16"
Term Between "Structural Welding Code - Steel" Dl.l and "Structural Welding Code - Sheet Steel" D1.3, there is M a metal thickness overlap of the minimum for Dl.l and the maximum for D1.3. How much overlap of metal thickness is there? Definition 0.055 = approx. 1/16 inch.
Term Even if prior qualification is made, what is the maximum permitted carbon equivalent for reinforcing steel that is to be welded? Definition 0.75%
Term In which positions is 1/2" the maximum size allowed for a fillet weld made in one pass? Definition Vertical
Term Using DC straight polarity, the electrode is which; . . . . positive, negative or neutral Definition Negative
Term The minimum preheat and interpass temperature for ASTM A572 grade 60 structural steel 2" thick welded with SMAW process is how much? Definition 225F
Term The minimum preheat and interpass temperature for structural steel 1/2" welded with the SMAW process and an electrode other than Low Hydrogen is how much? Definition 32F
Term The largest electrode permitted when welding in Definition 5/16" the flat position is what diameter
Term E7018 electrodes are used with what type of welding current Definition AC & DCEP
Term Should back-up strips or bars be removed from all welds? Explain Definition No; Not mandatory but permissible
Term Shielded metal arc electrodes with low hydrogen covering shall be kept dry in storage ovens. Low hydrogen electrodes of the E80XX series when taken from the oven shall be used within what period of time? Definition 2 hours
Term Except for root pass, the largest electrode permitted for out of position welding is what diameter Definition 1/4
Term Reverse polarity means that the electrode is which; .. . positive, negative or netural ? Definition Positive
Term What does "CJP" in the tail specifications part of a weld symbol mean? Definition Complete Joint Penetration
Term What kind of metal is classified as 6061-T6? Definition Aluminum
Term Safety precautions shall conform to the latest edition of what specification published by the American Welding Society? Definition ANSI/AWSZ49.1
Term If the tensile strength of a single pass weld made with an E6010 electrode is 60,000 p.s.i. what would the tensile strength of a six pass weld be? Definition 60,000 psi
Term The amount of lap required for a fillet welded lap joint shall be at least five times the thickness of the thinner Definition 1 inch plate not less than how much?
Term Backing strips are used to prevent melting through roots of grooves welds by using what for backing material? Definition Metal, weld metal, carbon,flux, gas, glass tape, etc.
Term The minimum angle of the plates in a skewed T joint, to be welded with fillet weld, shall not be less than how many degrees to be considered as effective in transmitting applied force? Definition 30
Term The minimum thickness of a plug or slot weld in 3/8" plate is how much? Definition 3/8"
Term The largest size of crater permitted and left at the end of a weld is how much? Definition No crater of any size is allowed
Term A fillet weld when measured for size shall be measured how? Definition Leg length of the largest inscribed isosceles rt. triangle
Term what are the education and experience requirements for a CWI? CAWI? Definition CWI: 5 years experience, or 3 years & a technical degree; CAWI: 2 years experience, or 6 months & a technical degree
Term welding inspectors can be categorized how? Definition 1) code or governing body; 2) purchaser's, customer's, or owner's (QA); 3) fabricator's, manufacturer's, or contractor's (QC); 4) architect's or engineer's
Term what document(s) cover(s) safety in welding and cutting? Definition ANSI Z49.1
Term which is most general of the following terms: code, standard, specification? Definition standard
Term ASME B31.1 & B31.3 cover what subjects? Definition B31.1 covers pressure vessels and power piping, B31.3 covers chemical process piping
Term Interpass temperatures are measured what distance from the joint? Definition 1"
Term What topics are covered by ASME Boiler and Pressure Vessel Code sections V, VIII, & IX? Definition V covers nondestructive examination; VIII covers Unfired Pressure Vessels, and IX covers Welding and Brazing Qualifications
Term In structural applications, when the metal thickness is less than 1/8", what AWS code applies? Definition AWS D1.3 - sheet metal
Term Fillet welds may be measured using a tolerance of :____ Definition -1/32"
Term is the name of the document that prescribes the details of how a weld must be performed. Definition WPS - Welding Procedure Specification
Term When it is impractical for the welding inspector t witness all tests and observe all welds during production, what kind of inspection results? Definition random-partial
Term the welding inspector is responsible for judging acceptability of a product in accord with what? Definition a written document
Term which code choices are available for taking AWS QC1 CWI/CAWI exams? Definition AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX, B31.1, & B31.3
Term AWS D1.1 specifies that nondestructive testing must be performed by an individual qualified in accordance with what document? Definition SNT-TC-1a
Term ASME B31.1 & B31.3 cover what subjects? Definition B31.1 covers pressure vessels and power piping, B31.3 covers chemical process piping
Term Interpass temperatures are measured what distance from the joint? Definition 1"
Term welding symbols are defined in what publication? Definition AWS A2.4
Term What topics are covered by ASME Boiler and Pressure Vessel Code sections V, VIII, & IX? Definition V covers nondestructive examination; VIII covers Unfired Pressure Vessels, and IX covers Welding and Brazing Qualifications
Term In structural applications, when the metal thickness is less than 1/8", what AWS code applies? Definition AWS D1.3 - sheet metal
Term which code choices are available for taking AWS QC1 CWI/CAWI exams? Definition AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX, B31.1, & B31.3
Term for fillet welds on material greater than 1" thick or greater, what is the allowable undercut? Are there exceptions? Definition 1/16", no exceptions
Term in cases of dispute over welding terms, what document prevails? Definition AWS A3.0
Term the standard describing the requirements for welding cross-country pipeline is: Definition API 1104
Term acetylene becomes unstable above what pressure? Definition 15psi
Term safety training is mandated under the provisions of what agency? Definition OSHA
Term Name the ending numbers in the classification E- 70XX for low hydrogen SMAW electrodes Definition 70X5, 70X6, 70X8
Term Name the position numbers in the classification of E-70XX SMAW electrodes Definition 701X is all positions, 702X is flat and horizontal only
Term Definition T or F: according to AWS D1.1, steel backing on groove welds must be continuous. TRUE
Term At what level are currents considered "primary shock currents" and hence dangerous? Definition 6mA
Term what is the most common ASTM structural steel? What is its minimum yield strength? What is its minimum Ultimate Tensile Strength (UTS)? Definition A-36, 36ksi (36,000 psi), and 58ksi
Term AWS D1.1 states that all surfaces to be welded and surfaces adjacent must be free from what elements? Definition thick scale, slag, moisture, rust, grease, and other foreign material. Paint & mill scale (not loose or thick) are acceptable
Term what is the numerical designation for the AWS filler metal specification "Carbon Steel Covered Arc Welding Electrodes"? Definition A5.1
Term what is the numerical designation for the AWS filler metal specification "Low Alloy Steel Covered Arc Welding Electrodes"? Definition A5.5
Term The American Welding Society certifies welding inspectors according to what document? Definition AWS QC1
Term what topics do the sections of AWS D1.1 cover? Definition 1) General Requirements; 2) Design of Welded Connections; 3) Prequalification of WPSs; 4)Qualification; 5) Fabrication; 6) Inspection; 7) Stud Welding; 8) Strengthening and Repair of Existing Structures
Term what are the two kinds of welding inspectors defined by the AWS D1.1? What are their roles? Definition Fabrication/Erection (QC), and Verification (QA)
Term "Authorized Inspector" is a term associated with what? By what organization are they certified? Definition an "Authorized Inspector" is one who has bottom-line QC responsibility; they are certified by the National Board of Boiler and Pressure Vessel Inspectors
Term Definition How often are new editions of the AWS AD1.1 published? every 2 years
Term what does the "Code of Ethics" of the AWS QC1 consider to be the most important obligation of a welding inspector Definition public safety
Term what is a MTR? Definition Material Test Report
Term For material less than 1" thick what is the maximum allowable undercut in a fillet weld? Are there exceptions? Definition 1/32" exception: up to 1/16" for any accumulated length up to 2" in 12"
Term the term "Contract Documents" refers to what? Definition 1) all applicable codes; 2) the (structural) plans; 3) the specifications
Term what is a specification? Definition a document that describes the requirements for a particular object or component
Term what is a weld discontinuity? Definition an interruption in the typical structure of the material
Term what is a weld defect? Definition a discontinuity or discontinuities that render a product unacceptable
Term what is an RFI? Definition Request For Information
Term the maximum atmospheric exposure time allowed by AWS D1.1 for E-7018 electrodes is what? Definition 4 hours
Term According to AWS D1.1, the separation between faying surfaces of butt joints landing on a backing bar cannot exceed what amount? Definition 1/16"
Term what is the national organization for concrete and soils technicians? Definition ASCET
Term Definition under the provisions of AWS D1.1, who is ultimately and legally responsible for assuring that the welders are certified? the contractor
Term most often, preheat and interpass temperatures are measured using what? Definition temperature-indicating crayons (also contact pyrometer)
Term when the base metal must be preheated prior to welding, AWS D1.1 specifies that the arts must be heated to the required minimum for at least how far in all directions prior to welding? Definition 3" (or thickness of material, whichever is greater))
Term ASTM is an abbreviation for what? Definition American Society for Testing and Materials
Term once removed from their original containers, AWS D1.1 requires that low-hydrogen electrodes be maintained in electrode ovens at what minimum temperature? Definition 250F
Term What is an ITL? Definition Independent Testing Laboratory
Term A CWI or CAWI must have passed what eye test(s)? Definition 20/40 with or without correction and Jaeger J-2 at 12" near vision acuity (color test may be required by employer, but is not required by AWS)
As With Any Part of The Welding Process, Knowing The Basics About E7018 Low-Hydrogen Stick Electrodes Can Be Helpful in Understanding Their Operation, Performance and Resulting Welds