TM 9-2320-342-10-2

TM 9-2320-342-10-2
TECHNICAL MANUAL
OPERATOR'S MANUAL
FOR
TRUCK, WRECKER, 8X8
M984A4
NSN 2320-01-534-2245 (EIC BG5)
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY
15 OCTOBER 2008
WARNING SUMMARY
GENERAL SAFETY CAUTION/WARNING SUMMARY
This list summarizes critical warnings. They are repeated here to let you know how
important they are.
Study these warnings carefully.
They can save your life and the lives of personnel you work with.
If there is any doubt about handling tools, materials, equipment, and procedures,
see TB 43-0216, Safety and Hazard Warnings for Operation and Maintenance of
TACOM Equipment.
Table 1. Warning Icons Used In This Manual.
WARNING ICON DESCRIPTION
AIR PRESSURE - human hand blocking air gun shows the need
to reduce air pressure before use, or debris may injure user and/
or damage equipment.
BIOLOGICAL - abstract symbol bug shows that a material may
contain bacteria or viruses that present a danger to life or health.
CHEMICAL - drops of liquid on hand show that the material will
cause burns or irritation to human skin or tissue.
CRYOGENIC - hand in block of ice shows that the material is
extremely cold and can injure human skin and tissue.
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Table 1. Warning Icons Used In This Manual. - Continued
ELECTRICAL - electrical wire to arm with electricity symbol
running through human body shows that shock hazard is present.
EXPLOSION - rapidly expanding symbol shows that the material
may explode if subjected to high temperatures, sources of
ignition, or high pressure.
EXTREMELY COLD SURFACE - hand touching object with ice
formed on both shows that surface is extremely cold and can
damage human tissue.
EYE PROTECTION - person with goggles shows that the
material will injure the eyes.
FIRE - flame shows that material may ignite and cause burns.
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Table 1. Warning Icons Used In This Manual. - Continued
FIRE EXTINGUISHER - fire extinguisher shows that material
may ignite and a fire extinguisher should be within easy reach.
HEAVY OBJECT - human figure stooping over heavy object
shows physical injury potential for improper lifting technique, and/
or aid of assistant(s) and/or lifting device (as required).
HEAVY PARTS - hand with heavy object on top shows that heavy
parts can crush and harm.
HEAVY PARTS - foot with heavy object on top shows that heavy
parts can crush and harm.
HEAVY PARTS - moving heavy object pinning human figure
against stationary object shows that heavy, moving parts/objects
present a danger to life or limb.
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HEAVY PARTS - heavy object on human figure shows that heavy
parts present a danger to life or limb.
HOT AREA - hand over object radiating heats shows that part is
hot and can burn.
MOVING PARTS - hand with fingers caught between gears
shows that the moving parts of the equipment present a danger
to life or limb.
PRESSURE/TENSION HAZARD - human body being impacted
by rotating projectile shows that equipment is under pressure or
tension presenting a danger to life or limb if pressure or tension
is not carefully released.
PROJECTILE HAZARD - human body with object passing
through it shows that a projectile hazard exists.
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RADIATION - three circular wedges show that the material emits
radioactive energy and can injure human tissue.
ROLLOVER HAZARD - vehicle indicating direction of human
figure shows that vehicle may roll over if conditions are not
avoided, presenting a danger to life or limb.
RUN OVER HAZARD - vehicle running over human body shows
hazard.
SHARP OBJECT - pointed object in hand shows that a sharp
object presents a danger to life or limb.
SKIN IRRITATION - hand radiating shows that material can
cause skin irritation.
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SLICK FLOOR - wavy line on floor with legs prone shows that
slick floor presents a danger of falling.
STEAM HAZARD - human engulfed in steam cloud shows steam
hazard exists that could injure/burn human tissue.
TIRE BLOWOUT - tire with hole shows that an over or under
inflated tire may rupture, presenting a danger to life or limb.
VAPOR - human figure in a cloud shows that material vapors
present a danger to life or health.
WARNING/CAUTION - triangle with exclamation point within
shows that a WARNING or CAUTION is present that indicates a
potential hazard, which may cause injury or death to personnel
(warning), or damage to equipment (caution).
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WIRE CABLE/ROPE - human hand with frayed wire cable/rope
running across shows injury to unprotected (bare) hands may
result.
EAR PROTECTION - headphones over ears show that noise
level will harm ears.
FOR INFORMATION ON FIRST AID:
Reference FM 4-25.11. (Volume 2, WP 0200)
WARNING
MODIFICATION HAZARD
Unauthorized modifications to, alterations to, or installations on this
equipment are prohibited and are in violation of AR 750-10.
Failure to comply may result in injury or death to personnel or damage
to equipment.
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WARNING
HIGH-PRESSURE HYDRAULIC SYSTEM
Hydraulic systems can cause serious injuries if high-pressure lines
or equipment fails.
Never work on hydraulic systems or equipment unless there is
another person nearby who is familiar with the operation and hazards
of the equipment and can give first aid.
Never disconnect any hydraulic hose or part while the engine is
running. Allow several minutes to elapse after shutting off engine, to
allow pressure to relieve itself, before attempting to remove hoses.
Failure to comply may result in injury to personnel.
The HEMTT vehicles contain hydraulic systems operating at oil
pressures up to 3,000 psi (20 685 kPa) and 3,200 psi (22 064 kPa).
Never disconnect any hydraulic line or fitting without first dropping
the pressure to zero. Failure to comply may result in serious injury or
death to personnel.
WARNING
ELECTRICAL SYSTEM
Remove all jewelry, such as rings, ID tags, bracelets, etc. If jewelry
or tools contact electrical circuits, a direct short may result. Failure to
comply may result in serious injury or death to personnel.
Do not smoke, use open flame, make sparks or other ignition sources
around batteries. A battery giving off gas could explode. Failure to
comply may result in serious injury or death to personnel.
Be careful when working on or with electrical equipment. Do not be
misled by the term "low voltage". Voltages as low as 50 volts can
cause death. For artificial respiration, refer to FM 4-25.11.
When working inside the vehicle with power off, be sure to ground
every capacitor likely to hold a dangerous voltage potential.
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Never work on electronic equipment unless there is another person
nearby who is familiar with the operation and hazards of the
equipment.
WARNING
SOLVENT CLEANING COMPOUND
Solvent cleaning compound MIL-PRF-680 Type II and III may be
irritating to the eyes and skin. Use protective gloves and goggles. Use
in a well-ventilated area. Use respirator as needed. Accidental
ingestion can cause irritation of digestive tract and respiratory tract,
may cause lung and central nervous system damage. Can be fatal if
swallowed. Inhalation of high/massive concentrations can cause
coma or be fatal. First aid for ingestion: do not induce vomiting. Seek
immediate medical attention. First aid of skin contact: remove
contaminated clothing. Wash skin thoroughly with soap and water. If
symptoms persist, seek medical attention. First aid for eye contact:
flush with water for 15 minutes or until irritation subsides. If symptoms
persist, seek medical attention. First aid for inhalation: move to fresh
air. If not breathing, provide artificial respiration. If symptoms persist,
seek medical attention. Keep away from open flames and other
sources of ignition. Failure to follow this warning may result in injury
or death to personnel.
The flashpoint for Type II solvent cleaning compound is 141 to 198F
(61 to 92C), and Type III is 200 to 241F (93 to 116C).
Improper cleaning methods and use of unauthorized cleaning
solvents may injure personnel and damage equipment.
Fire extinguishers should be placed nearby when using solvent
cleaning compound. Failure to follow this warning may result in injury
or death.
Cloths or rags saturated with solvent cleaning compound must be
disposed of IAW authorized facilities' procedures. Failure to follow
this warning may result in injury.
Eye shields must be worn when cleaning with a wire brush. Flying
rust and metal particles may cause injury.
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WARNING
POLYURETHANE COATING (CARC)
Eye and hearing protection must be worn at all times when using
power tools for grinding, cutting, sawing, and drilling. Failure to do so
may result in injury to personnel. Chemical Agent Resistant Coating
(CARC) paint contains isocyanate which is highly irritating to skin and
respiratory system. High concentrations of isocyanate can produce
symptoms of itching and reddening of skin, a burning sensation in the
throat and nose, and watering of the eyes. In extreme concentrations,
isocyanate can cause cough, shortness of breath, pain during
respiration, increased sputum production, and chest tightness. First
aid for ingestion: do not induce vomiting. Seek immediate medical
attention. First aid for skin contact: remove contaminated clothing.
Wash skin thoroughly with soap and water. If symptoms persist, seek
medical attention. First aid for eye contact: flush with water for 15
minutes or until irritation subsides. If symptoms persist, seek medical
attention. First aid for inhalation: move to fresh air. If not breathing,
provide artificial respiration. If symptoms persist, seek medical
attention.
The following precautions must be taken whenever using CARC
paint:
Protective equipment (gloves, goggles, ventilation mask) must be
worn when using CARC paint.
NEVER cut CARC-coated materials without high-efficiency, air-
purifying respirators in use.
DO NOT grind or sand painted equipment without high-efficiency, air-
purifying respirators in use.
BE AWARE of CARC paint exposure symptoms; symptoms can
occur a few days after initial exposure. Seek medical help
immediately if symptoms are detected.
Use only in well-ventilated area. Check with local environmental
office for methods and locations approved for painting in accordance
with local and state environmental regulations.
Always use air line respirators when using CARC paint unless air
sampling shows exposure to be below standards. Use chemical
cartridge respirator if air sampling is below standards.
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WARNING
ADHESIVE
Adhesive, solvents and sealing compounds can burn easily and are
harmful causing immediate bonding on contact with eyes, skin, or
clothing and gives off harmful vapors.
If adhesive, solvent, or sealing compound gets on skin or clothing,
wash immediately with soap and water.
If adhesive gets in your eyes, try to keep them open; flush them with
water for 15 minutes and get immediate medical attention.
Wear protective goggles and use in a well-ventilated area.
Keep away from open fire and use in well-ventilated area to avoid
injury or death.
WARNING
FLAMMABLE LIQUID AND COMBUSTIBLE VAPOR
Gasoline, fuel oil, lubricating oil, grease, paint, paint thinner, cleaning
solvents, and other combustible liquids present a serious fire hazard.
Combustible liquids must ALWAYS be stored in their approved
containers and designated compartments or deck storage locations.
Ensure exhaust and ventilation fans are operating while using
cleaning solvents or paint products.
Never store or charge batteries in a confined space without
ventilation or near electrical equipment.
Fuel is very flammable and can explode easily.
To avoid serious injury or death, keep fuel away from open fire and
keep fire extinguisher within easy reach when working with fuel.
Do not work on fuel system when engine is hot. Fuel can be ignited
by hot engine.
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When working with fuel, post signs that read NO SMOKING WITHIN
50 FEET OF VEHICLE.
Starting fluid is toxic and flammable. Do not store in cab and do not
breathe fumes. Do not puncture or burn containers. Dispose of
container following manufacturers recommendations on the
container.
WARNING
LIFTING OPERATIONS This section is applicable to all lifting
operations regardless of lifting equipment (crane, LHS, etc.) used.
All personnel must stand clear during lifting operations. A swinging
or shifting load may cause injury or death to personnel.
Never crawl under equipment when performing maintenance unless
equipment is securely blocked. Failure to comply may cause injury
Keep clear of equipment when it is being raised or lowered. Failure
to comply may cause injury or death to personnel.
Do not work on any item supported only by lift jacks or hoist. Always
use blocks or proper stands to support the item prior to any work.
Failure to comply may result in injury or death to personnel.
Do not lift a load greater than the rated load capacity of the crane or
materiel handling equipment. Failure to comply may result in injury
or death to personnel or damage to equipment.
Do not allow heavy components to swing while hanging by lifting
device. Failure to comply may cause injury or death to personnel.
Any part or component that weighs between 50 lbs (23 kg) and 75
lbs (34 kg) must be removed with the aid of an assistant. Any part or
component that weighs over 75 lbs (34 kg) must be removed with the
aid of an assistant and a lifting device. Failure to comply may cause
injury or death to personnel.
Ensure all chains, hooks, and slings are in good condition and are of
correct capacity. Ensure hooks are positioned correctly. Failure to
comply may result in injury or death to personnel.
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WARNING
MOVING MACHINERY
Use extreme care when operating or working near moving machinery
including running engine, rotating shafts, and other moving parts.
Use extreme care when measuring voltage while engine is running
around rotating fan blade and hot engine parts. Failure to comply may
result in injury or death to personnel.
WARNING
HEAVY-DUTY WINCH OPERATION
All personnel must stand clear during winching operations from
possible snapping cable or shifting load. Failure to comply may result
in injury or death to personnel.
When hooking up for winching operations, position throat (open part)
of hook upward in case overloading straightens out hook. Failure to
The cable drum requires a minimum of three or four wraps of wire
rope (cable) for safety. Failure to comply may result in injury or death
to personnel.
Be careful when handling the winch cable. Ensure cut ends are taped.
Ensure cut ends of cable on winch assembly are securely fastened
down. Failure to comply may result in injury or death to personnel.
Always wear leather gloves when handling winch cable. Failure to
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WARNING
PARTS UNDER PRESSURE
Wear safety goggles and use caution when removing or installing
springs, snap rings, retaining rings, and other parts under spring
tension. These parts can act as projectiles. Failure to comply may
The radiator is very hot and pressurized during vehicle operation. Let
radiator cool before removing cap. Failure to do so can result in
serious burns.
During pressure tests, ensure air pressure is drained to 0 psi (0 kPa)
before taking off any components. If pressure is not released, plates
or line could blow off and harm personnel. Do not drain air from tank
with any part of body in air spray path. Skin embolisms and/or debris
in eyes can occur from released pressure.
High air pressure may be released from valve stem when valve core
is removed. Stay clear of valve stem after core is removed. Ensure
all personnel wear suitable eye protection. Failure to comply may
result in injury to personnel.
Stand clear of trajectory area during deflation or personal injury or
death may result.
Lock-ring is under tension. If lock-ring breaks loose it could cause
injury to personnel. Keep hands and fingers away from lock-ring
when removing.
Never adjust relief valve so that personnel must stand on strongback
to operate latch.
If there is any residual pressure in tank when relief valve is open,
personnel may lose their balance and fall. Failure to comply may
Use extreme care when removing or installing spring retainers.
Spring retainers are under tension and can act as projectiles when
released suddenly. Ensure proper eye protection is worn to prevent
injury to personnel.
Use extreme care when removing or installing springs. Springs are
under tension and can act as projectiles when released. Ensure
proper eye protection is worn to prevent injury to personnel. Eye
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protection is required during all grinding operations. Failure to comply
may result in serious injury to personnel.
Failure to relieve tank pressure may result in sudden, unexpected
loss of pressure. Failure to comply may result in personal injury or
death.
Do not remove the radiator cap when the engine is hot, as steam and
hot coolant can escape. Failure to comply may result in personal
injury or death.
WARNING
HEAVY PARTS
Any part or component that weigh over 50 lbs (23 kg) must be removed
with the aid of an assistant and a lifting device. Failure to comply may
result in personal injury or death.
WARNING
CRANE SYSTEM
Always refer to the range diagram BEFORE making any lift. It is
extremely important that the crane is properly leveled to prevent
overstressing.
Do not operate crane unless outriggers are set up. Always chock front
wheels when using outriggers. Failure to comply may result in injury
When using crane on any vehicle, park vehicle clear of all overhead
powerlines. If operating crane under power lines, do not allow vehicle
to contact high-voltage connections. Failure to comply will result in
death to personnel.
Do not stand under crane. Failure to comply may result in injury or
death to personnel.
Refuse to work with worn, frayed, or damaged wire rope. Always wear
heavy gloves when handling winch cables; never let cable run
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through hands. Frayed cables can cut. Never operate winch with less
than five wraps of cable on winch drum. Failure to comply may result
When using crane on any vehicle, park vehicle clear of all overhead
power lines. Do not operate crane near overhead power lines. Failure
to comply may result in injury or death to personnel.
Boom has a 370 degree rotation and is mechanically stopped at five
degrees on either side of the left outrigger beam. Swing operations
must be slowed no later than 15 degrees prior to contacting the stop.
Keep boom clear of electrical powerlines and other obstacles. Do not
operate crane near overhead powerlines. Failure to comply will result
in death to personnel.
Avoid quick, jerking, winch operation. Keep other personnel well
away from vehicles involved in winching operations. A snapped cable
or shifting load can cause serious injury or death.
If possible, keep one hand away from equipment to reduce the hazard
of current flowing through vital organs of the body.
Keep fingers clear of top of lift-hook. Failure to comply could result in
personnel injury.
WARNING
CARBON MONOXIDE (EXHAUST GAS) CAN CAUSE DEATH
Carbon monoxide does not have color or smell and can cause death.
Breathing air with carbon monoxide produces symptoms of
headache, dizziness, loss of muscular control, a sleepy feeling and
coma. Brain damage or death can result from heavy exposure.
Carbon monoxide is in exhaust fumes of fuel-burning heaters and
internal combustion engines.
Carbon monoxide can become dangerously concentrated under
conditions of no ventilation.
Precautions must be followed to ensure crew safety when the
personnel heater or engine of any vehicle is operated for any
purpose. Failure to comply may result in injury or death to personnel.
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DO NOT operate vehicle engine in a closed place unless the place
has proper ventilation. Failure to comply may result in injury or death
to personnel.
DO NOT drive any vehicle with inspection plates, cover plates, or
engine compartment covers removed unless necessary for
maintenance purposes. Failure to comply may result in injury or death
to personnel.
BE ALERT at all times during vehicle operation for exhaust odors and
exposure symptoms. If either odor or exposure symptoms are
present, IMMEDIATELY VENTILATE personnel compartments. If
symptoms continue, remove affected crew to fresh air and keep
warm. DO NOT PERMIT PHYSICAL EXERCISE. If necessary, give
artificial respiration and get immediate medical attention. For artificial
respiration, refer to FM 4-25.11 . Failure to comply may result in injury
BE AWARE that the gas particulate filter unit or the field protection
mask for nuclear-biological-chemical protection WILL NOT offer
safety from carbon monoxide poisoning.
WARNING
EXTREME HEAT
If required to remain inside the vehicle during extreme heat, occupants
should follow the water intake, work/rest cycle, and other heat stress
preventive medicine measures contained in FM 21-10, Field Hygiene and
Sanitation.
WARNING
CABLES
Always wear heavy gloves when handling winch cables; never let
cable run through hands. Frayed cables can cut. Failure to comply
may result in injury or death to personnel.
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Never operate winch with less than five wraps of cable on winch
drum. Frayed cables can cut. Failure to comply may result in injury
WARNING
LEAD-ACID BATTERIES
Wear proper eye protection when working around batteries. Failure
to comply may result in injury or death to personnel.
Use extreme care not to short out battery terminals. Remove all
jewelry such as rings, ID tags, bracelets, etc. prior to working on or
around vehicle. Jewelry and tools can catch on equipment, contact
positive electrical circuits, and cause a direct short, severe burns, or
electrical shock. Failure to comply may result in injury or death to
personnel.
Batteries produce explosive gases. Do not smoke or use open flame
near batteries. Do not allow hot, sparking, or glowing objects near
batteries. If batteries are giving off gases, presence of a heat, flame,
or spark may cause fire and/or explosion. Failure to comply may
Battery electrolyte is harmful to skin, and eyes. Avoid battery
electrolyte contact with skin, eyes, or clothing. If battery electrolyte
spills, take immediate action to stop burning effects:
.
WARNING
NBC
NBC-contaminated air filters must be handled and disposed of only
by authorized and trained personnel.
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The unit commander or senior officer in charge of maintenance
personnel must ensure that prescribed protective clothing (FM
3-11.4) is used, and prescribed safety measures and
decontamination procedures (FM 3-11.5) are followed.
The local unit SOP is responsible for final disposal of contaminated
air filters. Failure to comply may cause severe injury or death to
personnel.
WARNING
TIRE OPERATION
Operating a vehicle with a tire in an overinflated or underinflated
condition, or with a questionable defect, may lead to premature tire
failure. Ensure tire has proper tire pressure. Failure to comply may
When inflating tires mounted on the vehicle, all personnel must
remain out of trajectory of the side ring and lock-ring as shown by the
areas indicated. Failure to follow proper procedures may result in
serious injury or death to personnel.
Cracked, broken, bent or otherwise damaged rim components shall
not be reworked, welded, brazed, or otherwise heated or damage or
personal injury or death may result.
No heat shall be applied to a multi-piece wheel or wheel component
or damage or injury or death may result.
Failure to place wheel/tire assembly in safety cage prior to initial
inflation could result in serious injury or death to personnel.
When a wheel/tire is in a restraining device, do not rest or lean any
part of body or equipment on or against the restraining device, or
injury or death could result.
While changing tires or while performing tire maintenance, stay out
of the trajectory path. Failure to comply may result in injury or death
to personnel.
Always use an inflation hose with an in-line gauge and a clip-on chuck
when inflating tires. The gauge and valve must be mounted a
minimum of 10 feet (3.10 m) away from air chuck.
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High air pressure may be released from valve stem when valve core
is removed. Stay clear of valve stem after core is removed. Ensure
all personnel wear suitable eye protection. Failure to comply may
result in injury to personnel.
Tire is heavy. Brace tire to ensure tire will not fall over on you or on
others.
WARNING
VEHICLE OPERATION
Speed limits posted on curves reflect speeds that are considered safe
for automobiles. Heavy trucks with a high center of gravity can roll
over at these speed limits. Use caution and reduce your speed below
the posted limit before entering a curve. Failure to comply may result
in vehicle crash and injury to personnel.
Use caution and reduce your speed below the posted limit before
entering a curve. Failure to comply may result in vehicle crash and
Always use seatbelts when operating vehicle. Failure to use seatbelt
can result in serious injury or death in case of accident.
Operation at speeds over 15 mph (24 kph) on paved roads can be
achieved when the operator determines that the vehicle being towed
and the terrain allow safe operation.
Under no condition can speeds over 35 mph (55 kph) on paved road
and 15 mph (24 kph) off-road be allowed. Loss of control can cause
serious injury or death. Excessive speed can cause damage to
vehicle being towed.
WARNING
BRAKES
Ensure all personnel are clear from front of truck before performing
brake stall check. Be ready to apply service brake. Operator must
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remain in cab while performing this check. Failure to comply could
result in personnel injury.
Never use parking brake for normal braking or wheels will lock up
causing severe skid. Skidding vehicle may result in serious personal
injury or death.
Engine must be shut OFF and parking brake set before performing
PMCS walkaround. Failure to comply may result in injury or death to
personnel.
WARNING
BURNS
The exhaust pipe and muffler can become very hot during vehicle
operation. Be careful not to touch these parts with bare hands, or allow
body to come in contact with exhaust pipe or muffler. Exhaust system
parts can become hot enough to cause serious burns.
WARNING
HEARING PROTECTION
Excessive noise levels are present any time the heavy-duty winch or
crane is operating.
Wear single hearing protection (earplugs or equivalent) while working
around equipment while it is running. Failure to do so could result in
damage to your hearing.
Seek medical aid should you suspect a hearing problem.
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WARNING
COMPRESSED AIR
Brake shoes may be coated with dust. Breathing this dust may be
harmful to your health.
Do not use compressed air to clean brake shoes. Wear a filter mask
approved for use against brake dust. Failure to comply may result in
Compressed air used for cleaning purposes will not exceed 30 psi
(207 kPa).
Use only with effective chip guarding and personal protective
equipment, goggles, shield, and gloves.
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LIST OF EFFECTIVE PAGES/WORK PACKAGES
NOTE:
Zero in the Change No. column indicates an original page or work package.
TOTAL NUMBER OF VOLUMES IS 2, TOTAL NUMBER OF
PAGES FOR FRONT AND REAR MATTER IS 181 AND TOTAL
NUMBER OF WORK PACKAGES IS 203, CONSISTING OF
THE FOLLOWING.
Date of issue for the original manual is:
Original 15 October 2008
Change
Page/WP No. No.
Change
Page/WP No. No.
Volume 2
Front Cover 0
Warning Summary 0
i-xxii 0
Chp 3 - Troubleshooting
Procedures
WP 0135 (8 pages) 0
WP 0136 (6 pages) 0
WP 0137 (6 pages) 0
WP 0138 (4 pages) 0
WP 0139 (4 pages) 0
WP 0140 (4 pages) 0
WP 0141 (4 pages) 0
WP 0142 (4 pages) 0
WP 0143 (4 pages) 0
WP 0144 (4 pages) 0
WP 0145 (2 pages) 0
WP 0146 (4 pages) 0
WP 0147 (4 pages) 0
WP 0148 (4 pages) 0
WP 0149 (4 pages) 0
WP 0150 (4 pages) 0
WP 0151 (10 pages) 0
WP 0152 (6 pages) 0
WP 0153 (6 pages) 0
WP 0154 (4 pages) 0
WP 0155 (4 pages) 0
WP 0156 (4 pages) 0
WP 0157 (8 pages) 0
WP 0158 (4 pages) 0
WP 0159 (6 pages) 0
WP 0160 (4 pages) 0
WP 0161 (6 pages) 0
WP 0162 (4 pages) 0
WP 0163 (6 pages) 0
WP 0164 (6 pages) 0
WP 0165 (4 pages) 0
WP 0166 (8 pages) 0
WP 0167 (8 pages) 0
WP 0168 (4 pages) 0
WP 0169 (4 pages) 0
WP 0170 (2 pages) 0
WP 0171 (4 pages) 0
WP 0172 (6 pages) 0
WP 0173 (2 pages) 0
WP 0174 (2 pages) 0
WP 0175 (4 pages) 0
WP 0176 (2 pages) 0
WP 0177 (4 pages) 0
WP 0178 (2 pages) 0
TM 9-2320-342-10-2
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Change
Page/WP No. No.
Change
Page/WP No. No.
Chp 4 - Preventive Maintenance
Checks and Services (PMCS) 0
WP 0179 (4 pages) 0
WP 0180 (42 pages) 0
WP 0181 (46 pages) 0
WP 0182 (64 pages) 0
WP 0183 (74 pages) 0
WP 0184 (38 pages) 0
WP 0185 (16 pages) 0
Chp 5 - Maintenance
Instructions 0
WP 0186 (16 pages) 0
WP 0187 (4 pages) 0
WP 0188 (6 pages) 0
WP 0189 (2 pages) 0
WP 0190 (18 pages) 0
WP 0191 (2 pages) 0
WP 0192 (6 pages) 0
WP 0193 (10 pages) 0
WP 0194 (6 pages) 0
WP 0195 (8 pages) 0
WP 0196 (4 pages) 0
WP 0197 (2 pages) 0
WP 0198 (2 pages) 0
WP 0199 (2 pages) 0
Chp 6 - Supporting Information 0
WP 0200 (8 pages) 0
WP 0201 (36 pages) 0
WP 0202 (6 pages) 0
WP 0203 (8 pages) 0
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 15 OCTOBER 2008
TECHNICAL MANUAL
OPERATOR'S MANUAL
TRUCK, WRECKER, 8X8
M984A4
NSN 2320-01-534-2245
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this publication. If you find any errors, or if you would
like to recommend any improvements to the procedures in this publication,
please let us know. The preferred method is to submit your DA Form 2028
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TM 9-2320-342-10-2
i
TABLE OF CONTENTS
WP Sequence No.
Page No.
Chapter 3 - Troubleshooting Procedures
BUZZER SOUNDS AND AIR INDICATOR IS LIT........................................ WP 0135
Figure 1. ............................................................................. 0135-2
Figure 2. ............................................................................. 0135-3
Figure 3. ............................................................................. 0135-4
Figure 4. ............................................................................. 0135-5
Figure 5. ............................................................................. 0135-6
Figure 6. ............................................................................. 0135-7
WINDSHIELD WASHER WILL NOT OPERATE.......................................... WP 0136
Figure 1. ............................................................................. 0136-1
Figure 2. ............................................................................. 0136-2
Figure 3. ............................................................................. 0136-3
Figure 4. ............................................................................. 0136-4
Figure 5. ............................................................................. 0136-4
Figure 6. ............................................................................. 0136-5
AIR SYSTEM LOSES PRESSURE DURING OPERATION........................ WP 0137
Figure 1. ............................................................................. 0137-2
Figure 2. ............................................................................. 0137-3
Figure 3. ............................................................................. 0137-4
Figure 4. ............................................................................. 0137-5
TRAILER BRAKE DOES NOT APPLY WHEN SERVICE BRAKE
TREADLE OR PARKING BRAKE IS USED................................................. WP 0138
TM 9-2320-342-10-2
ii
WP Sequence No.
Page No.
Figure 1. ............................................................................. 0138-2
Figure 2. ............................................................................. 0138-3
AIR HORN WILL NOT OPERATE................................................................ WP 0139
Figure 1. ............................................................................. 0139-2
Figure 2. ............................................................................. 0139-3
Figure 3. ............................................................................. 0139-4
ONE OR MORE LIGHTING CIRCUITS NOT OPERATING......................... WP 0140
Figure 1. ............................................................................. 0140-2
Figure 2. ............................................................................. 0140-3
FAILS TO CRANK WHEN ENGINE START SWITCH IS TURNED TO
START POSITION....................................................................................... WP 0141
Figure 1. ............................................................................. 0141-1
Figure 2. ............................................................................. 0141-2
CRANKS BUT FAILS TO START................................................................ WP 0142
Figure 1. ............................................................................. 0142-1
Figure 2. ............................................................................. 0142-2
Figure 3. ............................................................................. 0142-3
STARTS OR RUNS ROUGHLY AFTER PROPER WARM-UP, DOES
NOT MAKE FULL POWER, OR MAKES EXCESSIVE EXHAUST
SMOKE........................................................................................................ WP 0143
Figure 1. ............................................................................. 0143-2
Figure 2. ............................................................................. 0143-3
Figure 3. ............................................................................. 0143-4
ENGINE OVERHEATS................................................................................ WP 0144
Figure 1. ............................................................................. 0144-2
TM 9-2320-342-10-2
iii
WP Sequence No.
Page No.
Figure 2. ............................................................................. 0144-3
LOW OIL PRESSURE GAUGE INDICATION.............................................. WP 0145
Figure 1. ............................................................................. 0145-1
EXCESSIVE OIL CONSUMPTION.............................................................. WP 0146
Figure 1. ............................................................................. 0146-2
HEAVY-DUTY WINCH WILL NOT OPERATE IN REMOTE CONTROL..... WP 0147
Figure 1. ............................................................................. 0147-2
Figure 2. ............................................................................. 0147-3
Figure 3. ............................................................................. 0147-4
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES
SLOWLY IN REMOTE CONTROL............................................................... WP 0148
Figure 1. ............................................................................. 0148-2
Figure 2. ............................................................................. 0148-3
Figure 3. ............................................................................. 0148-4
HEAVY-DUTY WINCH WILL NOT OPERATE IN MANUAL CONTROL...... WP 0149
Figure 1. ............................................................................. 0149-2
Figure 2. ............................................................................. 0149-3
Figure 3. ............................................................................. 0149-4
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES
SLOWLY IN MANUAL CONTROL............................................................... WP 0150
Figure 1. ............................................................................. 0150-2
Figure 2. ............................................................................. 0150-3
Figure 3. ............................................................................. 0150-4
CONTROLS (REMOTE OR MANUAL) STICKING IN ENGAGED
POSITION.................................................................................................... WP 0151
TM 9-2320-342-10-2
iv
WP Sequence No.
Page No.
Figure 1. ............................................................................. 0151-2
Figure 2. ............................................................................. 0151-3
Figure 3. ............................................................................. 0151-5
Figure 4. ............................................................................. 0151-6
Figure 5. ............................................................................. 0151-7
Figure 6. ............................................................................. 0151-8
Figure 7. ............................................................................. 0151-9
Figure 8. ............................................................................. 0151-10
HYDRAULIC SYSTEM OPERATES TOO SLOW, TOO FAST, WITH
JERKY MOVEMENTS; OR ONE OR MORE HYDRAULICS CIRCUITS
WILL NOT OPERATE.................................................................................. WP 0152
Figure 1. ............................................................................. 0152-2
Figure 2. ............................................................................. 0152-4
BOOM OPERATION ABNORMAL WHEN TELESCOPING IN OR OUT..... WP 0153
Figure 1. ............................................................................. 0153-2
Figure 2. ............................................................................. 0153-3
Figure 3. ............................................................................. 0153-4
Figure 4. ............................................................................. 0153-4
BOOM RAISES OR LOWERS SLOWLY..................................................... WP 0154
Figure 1. ............................................................................. 0154-2
Figure 2. ............................................................................. 0154-3
BOOM WILL NOT RAISE OR LOWER........................................................ WP 0155
Figure 1. ............................................................................. 0155-2
BOOM WILL NOT TELESCOPE IN OR OUT.............................................. WP 0156
Figure 1. ............................................................................. 0156-2
TM 9-2320-342-10-2
v
WP Sequence No.
Page No.
CRANE CONTROLS STICKING IN ENGAGED POSITION........................ WP 0157
Figure 1. ............................................................................. 0157-2
Figure 2. ............................................................................. 0157-3
Figure 3. ............................................................................. 0157-5
Figure 4. ............................................................................. 0157-6
Figure 5. ............................................................................. 0157-7
CRANE WILL NOT OPERATE, OR OPERATES ABNORMALLY............... WP 0158
Figure 1. ............................................................................. 0158-2
Figure 2. ............................................................................. 0158-3
Figure 3. ............................................................................. 0158-4
HOIST OPERATION SLOW OR ABNORMAL WHEN LIFTING OR
LOWERING LOAD....................................................................................... WP 0159
Figure 1. ............................................................................. 0159-2
Figure 2. ............................................................................. 0159-3
Figure 3. ............................................................................. 0159-4
Figure 4. ............................................................................. 0159-5
Figure 5. ............................................................................. 0159-6
HOIST WILL NOT LIFT LOAD..................................................................... WP 0160
Figure 1. ............................................................................. 0160-2
Figure 2. ............................................................................. 0160-3
MAST RAISES OR LOWERS ABNORMALLY............................................. WP 0161
Figure 1. ............................................................................. 0161-2
Figure 2. ............................................................................. 0161-4
MAST RAISES OR LOWERS SLOWLY...................................................... WP 0162
TM 9-2320-342-10-2
vi
WP Sequence No.
Page No.
Figure 1. ............................................................................. 0162-2
Figure 2. ............................................................................. 0162-3
OUTRIGGER OPERATION SLOW OR ABNORMAL.................................. WP 0163
Figure 1. ............................................................................. 0163-2
Figure 2. ............................................................................. 0163-3
Figure 3. ............................................................................. 0163-4
Figure 4. ............................................................................. 0163-5
Figure 5. ............................................................................. 0163-6
SWING OPERATION ABNORMAL IN BOTH DIRECTIONS....................... WP 0164
Figure 1. ............................................................................. 0164-2
Figure 2. ............................................................................. 0164-3
Figure 3. ............................................................................. 0164-4
Figure 4. ............................................................................. 0164-5
Figure 5. ............................................................................. 0164-6
SWING OPERATION ABNORMAL IN ONLY ONE DIRECTION................. WP 0165
Figure 1. ............................................................................. 0165-2
Figure 2. ............................................................................. 0165-3
Figure 3. ............................................................................. 0165-4
CONTROLS STICKING IN ENGAGED POSITION...................................... WP 0166
Figure 1. ............................................................................. 0166-2
Figure 2. ............................................................................. 0166-3
Figure 3. ............................................................................. 0166-5
Figure 4. ............................................................................. 0166-6
Figure 5. ............................................................................. 0166-7
TM 9-2320-342-10-2
vii
WP Sequence No.
Page No.
RETRIEVAL CYLINDERS RAISE OR LOWER SLOWLY........................... WP 0167
Figure 1. ............................................................................. 0167-2
Figure 2. ............................................................................. 0167-4
Figure 3. ............................................................................. 0167-6
Figure 4. ............................................................................. 0167-7
RETRIEVAL SYSTEM WILL NOT OPERATE............................................. WP 0168
Figure 1. ............................................................................. 0168-2
Figure 2. ............................................................................. 0168-3
Figure 3. ............................................................................. 0168-4
SELF-RECOVERY WINCH DOES NOT WORK.......................................... WP 0169
Figure 1. ............................................................................. 0169-2
Figure 2. ............................................................................. 0169-3
UNUSUALLY NOISY WHEN OPERATING................................................. WP 0170
Figure 1. ............................................................................. 0170-2
VEHICLE IS HARD TO STEER, SHIMMIES, WANDERS, OR PULLS
TO ONE SIDE.............................................................................................. WP 0171
Figure 1. ............................................................................. 0171-2
Figure 2. ............................................................................. 0171-3
VEHICLE STEERING SLOW TO RESPOND OR INTERMITTENT............. WP 0172
Figure 1. ............................................................................. 0172-2
Figure 2. ............................................................................. 0172-4
UNUSUALLY NOISY WHEN OPERATING................................................. WP 0173
Figure 1. ............................................................................. 0173-1
SLOW OR DIFFICULT ENGAGEMENT...................................................... WP 0174
TM 9-2320-342-10-2
viii
WP Sequence No.
Page No.
Figure 1. ............................................................................. 0174-1
TRANSFER CASE SHIFT LEVER WILL NOT SHIFT.................................. WP 0175
Figure 1. ............................................................................. 0175-1
Figure 2. ............................................................................. 0175-2
Figure 3. ............................................................................. 0175-3
Figure 4. ............................................................................. 0175-4
TRANS TEMP GAUGE INDICATES OVERHEATING DURING
NORMAL OPERATION................................................................................ WP 0176
Figure 1. ............................................................................. 0176-1
Figure 2. ............................................................................. 0176-2
WHEEL WOBBLES...................................................................................... WP 0177
Figure 1. ............................................................................. 0177-2
Figure 2. ............................................................................. 0177-3
TIRES WORN UNEVENLY OR EXCESSIVELY.......................................... WP 0178
Figure 1. ............................................................................. 0178-2
Chapter 4 - Preventive Maintenance Checks and Services (PMCS)
INTRODUCTION - PREVENTIVE MAINTENANCE .................................... WP 0179
Figure 1. ............................................................................. 0179-3
BEFORE - PREVENTIVE MAINTENANCE................................................. WP 0180
Table 1. PMCS - BEFORE.................................................. 0180-1
Figure 1. ............................................................................. 0180-4
Figure 2. ............................................................................. 0180-5
Figure 3. ............................................................................. 0180-8
Figure 4. ............................................................................. 0180-9
TM 9-2320-342-10-2
ix
WP Sequence No.
Page No.
Figure 5. ............................................................................. 0180-10
Figure 6. ............................................................................. 0180-11
Figure 7. ............................................................................. 0180-12
Figure 8. ............................................................................. 0180-13
Figure 9. ............................................................................. 0180-16
Figure 10. ........................................................................... 0180-17
Figure 11. ........................................................................... 0180-21
Figure 12. ........................................................................... 0180-22
Figure 13. ........................................................................... 0180-24
Figure 14. ........................................................................... 0180-25
Figure 15. ........................................................................... 0180-27
Figure 16. ........................................................................... 0180-31
Figure 17. ........................................................................... 0180-34
Figure 18. ........................................................................... 0180-36
Figure 19. ........................................................................... 0180-38
Figure 20. ........................................................................... 0180-39
Figure 21. ........................................................................... 0180-40
DURING - PREVENTIVE MAINTENANCE.................................................. WP 0181
Table 1. PMCS - DURING.................................................. 0181-1
Figure 1. ............................................................................. 0181-2
Figure 2. ............................................................................. 0181-5
Figure 3. ............................................................................. 0181-6
Figure 4. ............................................................................. 0181-7
Figure 5. ............................................................................. 0181-8
TM 9-2320-342-10-2
x
WP Sequence No.
Page No.
Figure 6. ............................................................................. 0181-10
Figure 7. ............................................................................. 0181-11
Figure 8. ............................................................................. 0181-12
Figure 9. ............................................................................. 0181-13
Figure 10. ........................................................................... 0181-14
Figure 11. ........................................................................... 0181-15
Figure 12. ........................................................................... 0181-17
Figure 13. ........................................................................... 0181-20
Figure 14. ........................................................................... 0181-22
Figure 15. ........................................................................... 0181-23
Figure 16. ........................................................................... 0181-24
Figure 17. ........................................................................... 0181-25
Figure 18. ........................................................................... 0181-26
Figure 19. ........................................................................... 0181-28
Figure 20. ........................................................................... 0181-30
Figure 21. ........................................................................... 0181-31
Figure 22. ........................................................................... 0181-32
Figure 23. ........................................................................... 0181-34
Figure 24. ........................................................................... 0181-35
Figure 25. ........................................................................... 0181-38
Figure 26. ........................................................................... 0181-39
Figure 27. ........................................................................... 0181-41
Figure 28. ........................................................................... 0181-42
Figure 29. ........................................................................... 0181-44
TM 9-2320-342-10-2
xi
WP Sequence No.
Page No.
Figure 30. ........................................................................... 0181-45
AFTER - PREVENTIVE MAINTENANCE ................................................... WP 0182
Table 1. PMCS - AFTER..................................................... 0182-1
Figure 1. ............................................................................. 0182-5
Figure 2. ............................................................................. 0182-7
Figure 3. ............................................................................. 0182-8
Figure 4. ............................................................................. 0182-10
Figure 5. ............................................................................. 0182-12
Figure 6. ............................................................................. 0182-13
Figure 7. ............................................................................. 0182-15
Figure 8. ............................................................................. 0182-16
Figure 9. ............................................................................. 0182-17
Figure 10. ........................................................................... 0182-18
Figure 11. ........................................................................... 0182-19
Figure 12. ........................................................................... 0182-20
Figure 13. ........................................................................... 0182-21
Figure 14. ........................................................................... 0182-22
Figure 15. ........................................................................... 0182-24
Figure 16. ........................................................................... 0182-25
Figure 17. ........................................................................... 0182-26
Figure 18. ........................................................................... 0182-28
Figure 19. ........................................................................... 0182-29
Figure 20. ........................................................................... 0182-31
Figure 21. ........................................................................... 0182-32
TM 9-2320-342-10-2
xii
WP Sequence No.
Page No.
Figure 22. ........................................................................... 0182-33
Figure 23. ........................................................................... 0182-35
Figure 24. ........................................................................... 0182-36
Figure 25. ........................................................................... 0182-38
Figure 26. ........................................................................... 0182-41
Figure 27. ........................................................................... 0182-43
Figure 28. ........................................................................... 0182-44
Figure 29. ........................................................................... 0182-45
Figure 30. ........................................................................... 0182-46
Figure 31. ........................................................................... 0182-47
Figure 32. ........................................................................... 0182-49
Figure 33. ........................................................................... 0182-51
Figure 34. ........................................................................... 0182-52
Figure 35. ........................................................................... 0182-53
Figure 36. ........................................................................... 0182-55
Figure 37. ........................................................................... 0182-56
Figure 38. ........................................................................... 0182-59
Figure 39. ........................................................................... 0182-60
Figure 40. ........................................................................... 0182-62
Figure 41. ........................................................................... 0182-63
WEEKLY - PREVENTIVE MAINTENANCE................................................. WP 0183
Table 1. PMCS - WEEKLY.................................................. 0183-1
Figure 1. ............................................................................. 0183-4
Figure 2. ............................................................................. 0183-6
TM 9-2320-342-10-2
xiii
WP Sequence No.
Page No.
Figure 3. ............................................................................. 0183-7
Figure 4. ............................................................................. 0183-8
Figure 5. ............................................................................. 0183-9
Figure 6. ............................................................................. 0183-10
Figure 7. ............................................................................. 0183-11
Figure 8. ............................................................................. 0183-12
Figure 9. ............................................................................. 0183-13
Figure 10. ........................................................................... 0183-15
Figure 11. ........................................................................... 0183-16
Figure 12. ........................................................................... 0183-18
Figure 13. ........................................................................... 0183-20
Figure 14. ........................................................................... 0183-23
Figure 15. ........................................................................... 0183-24
Figure 16. ........................................................................... 0183-25
Figure 17. ........................................................................... 0183-27
Figure 18. ........................................................................... 0183-29
Figure 19. ........................................................................... 0183-30
Figure 20. ........................................................................... 0183-32
Figure 21. ........................................................................... 0183-33
Figure 22. ........................................................................... 0183-34
Figure 23. ........................................................................... 0183-35
Figure 24. ........................................................................... 0183-36
Figure 25. ........................................................................... 0183-37
Figure 26. ........................................................................... 0183-38
TM 9-2320-342-10-2
xiv
WP Sequence No.
Page No.
Figure 27. ........................................................................... 0183-40
Figure 28. ........................................................................... 0183-41
Figure 29. ........................................................................... 0183-43
Figure 30. ........................................................................... 0183-46
Figure 31. ........................................................................... 0183-48
Figure 32. ........................................................................... 0183-49
Figure 33. ........................................................................... 0183-50
Figure 34. ........................................................................... 0183-51
Figure 35. ........................................................................... 0183-52
Figure 36. ........................................................................... 0183-54
Figure 37. ........................................................................... 0183-56
Figure 38. ........................................................................... 0183-57
Figure 39. ........................................................................... 0183-58
Figure 40. ........................................................................... 0183-60
Figure 41. ........................................................................... 0183-61
Figure 42. ........................................................................... 0183-64
Figure 43. ........................................................................... 0183-65
Figure 44. ........................................................................... 0183-67
Figure 45. ........................................................................... 0183-68
Figure 46. ........................................................................... 0183-70
Figure 47. ........................................................................... 0183-71
Figure 48. ........................................................................... 0183-72
Figure 49. ........................................................................... 0183-73
SEMIANNUAL - PREVENTIVE MAINTENANCE......................................... WP 0184
TM 9-2320-342-10-2
xv
WP Sequence No.
Page No.
Table 1. PMCS- SEMIANNUAL.......................................... 0184-1
Figure 1. ............................................................................. 0184-3
Figure 2. ............................................................................. 0184-6
Figure 3. ............................................................................. 0184-8
Figure 4. ............................................................................. 0184-9
Figure 5. ............................................................................. 0184-10
Figure 6. ............................................................................. 0184-11
Figure 7. ............................................................................. 0184-11
Figure 8. ............................................................................. 0184-13
Figure 9. ............................................................................. 0184-14
Figure 10. ........................................................................... 0184-15
Figure 11. ........................................................................... 0184-16
Figure 12. ........................................................................... 0184-17
Figure 13. ........................................................................... 0184-18
Figure 14. ........................................................................... 0184-19
Figure 15. ........................................................................... 0184-20
Figure 16. ........................................................................... 0184-22
Figure 17. ........................................................................... 0184-23
Figure 18. ........................................................................... 0184-24
Figure 19. ........................................................................... 0184-25
Figure 20. ........................................................................... 0184-26
Figure 21. ........................................................................... 0184-27
Figure 22. ........................................................................... 0184-28
Figure 23. ........................................................................... 0184-29
TM 9-2320-342-10-2
xvi
WP Sequence No.
Page No.
Figure 24. ........................................................................... 0184-30
Figure 25. ........................................................................... 0184-31
Figure 26. ........................................................................... 0184-32
Figure 27. ........................................................................... 0184-33
Figure 28. ........................................................................... 0184-34
Figure 29. ........................................................................... 0184-36
Figure 30. ........................................................................... 0184-37
MONTHLY - PREVENTIVE MAINTENANCE............................................... WP 0185
Table 1. PMCS - MONTHLY............................................... 0185-1
Figure 1. ............................................................................. 0185-4
Figure 2. ............................................................................. 0185-5
Figure 3. ............................................................................. 0185-6
Figure 4. ............................................................................. 0185-7
Figure 5. ............................................................................. 0185-8
Figure 6. ............................................................................. 0185-8
Figure 7. ............................................................................. 0185-9
Figure 8. ............................................................................. 0185-10
Figure 9. ............................................................................. 0185-12
Figure 10. ........................................................................... 0185-14
Figure 11. ........................................................................... 0185-15
Chapter 5 - Maintenance Instructions
LUBRICATION INSTRUCTIONS................................................................. WP 0186
Table 1. Engine Lubrication................................................ 0186-2
Table 2. Transmission and Transfer Case Lubrication....... 0186-3
TM 9-2320-342-10-2
xvii
WP Sequence No.
Page No.
Table 3. Axle Lubrication.................................................... 0186-4
Table 4. Hydraulic Reservoir Servicing............................... 0186-6
Table 5. Radiator Servicing................................................. 0186-7
Table 6. Tire Carrier Lubrication......................................... 0186-9
Table 7. Self-Recovery Winch Lubrication.......................... 0186-10
Table 8. Heavy-Duty Winch Lubrication.............................. 0186-11
Table 9. Material Handling Crane Lubrication..................... 0186-11
Table 10. Oil Can Point Lubrication.................................... 0186-12
Table 11. Miscellaneous Lubrication Points........................ 0186-13
Table 12. Vehicle Cleaning................................................. 0186-14
CLOSE/OPEN HEATER VALVES............................................................... WP 0187
Figure 1. ............................................................................. 0187-1
Figure 2. ............................................................................. 0187-2
Figure 3. ............................................................................. 0187-3
Figure 4. ............................................................................. 0187-3
PRE/POST TOWING PROCEDURE (FRONT LIFT ONLY)........................ WP 0188
Figure 1. ............................................................................. 0188-2
Figure 2. ............................................................................. 0188-3
Figure 3. ............................................................................. 0188-4
Figure 4. ............................................................................. 0188-5
CLEAN VEHICLE......................................................................................... WP 0189
Figure 1. ............................................................................. 0189-1
Figure 2. ............................................................................. 0189-2
CHANGE WHEEL AND TIRE ASSEMBLY.................................................. WP 0190
TM 9-2320-342-10-2
xviii
WP Sequence No.
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Figure 1. ............................................................................. 0190-2
Figure 2. ............................................................................. 0190-4
Figure 3. ............................................................................. 0190-4
Figure 4. ............................................................................. 0190-5
Figure 5. ............................................................................. 0190-6
Figure 6. ............................................................................. 0190-6
Figure 7. ............................................................................. 0190-7
Figure 8. ............................................................................. 0190-8
Figure 9. ............................................................................. 0190-9
Figure 10. ........................................................................... 0190-10
Figure 11. ........................................................................... 0190-11
Figure 12. ........................................................................... 0190-11
Figure 13. ........................................................................... 0190-13
Figure 14. ........................................................................... 0190-14
Figure 15. ........................................................................... 0190-15
Figure 16. ........................................................................... 0190-15
Figure 17. ........................................................................... 0190-16
Figure 18. ........................................................................... 0190-17
CLEAN FUEL TANK STRAINER................................................................. WP 0191
Figure 1. ............................................................................. 0191-1
Figure 2. ............................................................................. 0191-2
SERVICE AIR CLEANER ELEMENT........................................................... WP 0192
Figure 1. ............................................................................. 0192-1
Figure 2. ............................................................................. 0192-2
TM 9-2320-342-10-2
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Figure 3. ............................................................................. 0192-3
Figure 4. ............................................................................. 0192-4
Figure 5. ............................................................................. 0192-4
Figure 6. ............................................................................. 0192-5
SERVICE TIRES.......................................................................................... WP 0193
Figure 1. ............................................................................. 0193-3
Figure 2. ............................................................................. 0193-4
Figure 3. ............................................................................. 0193-5
Figure 4. ............................................................................. 0193-6
Figure 5. ............................................................................. 0193-8
OPEN/CLOSE BATTERY BOX.................................................................... WP 0194
Figure 1. ............................................................................. 0194-3
Figure 2. ............................................................................. 0194-5
OPEN/CLOSE ENGINE COVERS AND ENGINE SIDE PANEL
REMOVAL/INSTALLATION......................................................................... WP 0195
Figure 1. ............................................................................. 0195-1
Figure 2. ............................................................................. 0195-2
Figure 3. ............................................................................. 0195-3
Figure 4. ............................................................................. 0195-4
Figure 5. ............................................................................. 0195-5
Figure 6. ............................................................................. 0195-5
Figure 7. ............................................................................. 0195-6
Figure 8. ............................................................................. 0195-7
PRIMING FUEL SYSTEM............................................................................ WP 0196
TM 9-2320-342-10-2
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Figure 1. ............................................................................. 0196-2
OPEN/CLOSE CIRCUIT BREAKER ACCESS PANEL................................ WP 0197
Figure 1. ............................................................................. 0197-1
Figure 2. ............................................................................. 0197-2
1.5 IN. (38 MM) SPACER ASSEMBLY........................................................ WP 0198
Figure 1. ............................................................................. 0198-1
3 IN. (76 MM) SPACER ASSEMBLY........................................................... WP 0199
Figure 1. ............................................................................. 0199-1
Chapter 6 - Supporting Information
REFERENCES............................................................................................. WP 0200
COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS............ WP 0201
Table 1. List of Usable On Codes....................................... 0201-2
Table 2. Components of End Item...................................... 0201-2
Table 3. Basic Issue Items.................................................. 0201-4
ADDITIONAL AUTHORIZATION LIST (AAL)............................................... WP 0202
Table 1. List of Usable On Codes....................................... 0202-1
Table 2. Additional Authorization List.................................. 0202-2
EXPENDABLE AND DURABLE ITEMS LIST.............................................. WP 0203
Table 1. Expendable and Durable Items List...................... 0203-1
TM 9-2320-342-10-2
xxi
CHAPTER 3
TROUBLESHOOTING
PROCEDURES
TM 9-2320-342-10-2
OPERATOR MAINTENANCE
BUZZER SOUNDS AND AIR INDICATOR IS LIT
INITIAL SETUP:
Equipment Condition
Engine OFF. (Volume 1, WP 0057)
Equipment Condition - Continued
Parking brakes applied. (Volume 1,
WP 0056)
Wheels chocked. (Volume 1,
WP 0097)
TROUBLESHOOTING PROCEDURE
BUZZER SOUNDS AND AIR INDICATOR IS LIT
TEST 1 - Is air pressure greater than 75 psi (517 kPa)?
1. Start engine, (Volume 1, WP 0044)and allow air pressure to build.
2. Check air pressure.
TM 9-2320-342-10-2 0135
0135-1
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
REAR AIR
PRESSURE GAUGE
FRONT AIR
PRESSURE GAUGE
AIR
INDICATOR LIGHT
Figure 1.
3. Turn engine OFF. (Volume 1, WP 0057)
CONDITION/INDICATION
Is air pressure greater than 75 psi (517 kPa)?
DECISION
No - Test 2 - Are any petcock valves open?
Yes - Notify Supervisor.
TEST 2 - Are any petcock valves open?
1. Check if any air reservoir petcock/drain valves are open. If valve(s) open, close
petcock(s).
TM 9-2320-342-10-2 0135
0135-2
AIR RESERVOIR
DRAIN MANIFOLD
AIR RESERVOIR NO. 3
DRAIN VALVE
AIR RESERVOIR NO. 2
DRAIN VALVE
AIR RESERVOIR NO. 4
DRAIN VALVE
AIR RESERVOIR NO. 5
DRAIN VALVE
AIR RESERVOIR NO. 1
DRAIN VALVE
Figure 2.
Are any petcock valves open?
DECISION
Petcock(s) open - Test 6 - Does buzzer stop, and air indicator light extinguish?
Petcock's closed - Test 3 - Is trailer air supply control in correct position?
TEST 3 - Is trailer air supply control in correct position?
1. Check that trailer air supply control is pulled out (OFF position) if no trailer is coupled,
and pushed in (ON position) if trailer is coupled.
2. If trailer air control is found in an incorrect position, set to correct position.
TM 9-2320-342-10-2 0135
0135-3
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TOSUPPLY
HYD
ENABLE
12 M
M
ASS
TRAILER
AIR SUPPLY
PARKING
BRAKE
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
AIR FILTER RESTRICTION
RESET
2
TRAILER
AIR SUPPLY
CONTROL
Figure 3.
Is trailer air supply control in correct position?
DECISION
No - Test 6 - Does buzzer stop, and air indicator light extinguish?
Yes - Test 4 - Does air reservoir, hoses, lines, fittings, and/or connectors leak?
TEST 4 - Does air reservoir, hoses, lines, fittings, and/or connectors leak?
1. Check air reservoir, hoses, lines, fittings, and/or connectors for leaks. Tighten any
leaks found.
TM 9-2320-342-10-2 0135
0135-4
AIR
COMPRESSOR
FRONT
AIR
DRYER
AIR RESERVOIR
NO. 2
AIR RESERVOIR
NO. 1
AIR RESERVOIR
NO. 4
AIR RESERVOIR
NO. 5
AIR RESERVOIR
NO. 3
(M1120 A4 LHS ONLY)
AIR RESERVOIR
NO. 3
(ALL EXCEPT M1120 A4 LHS)
Figure 4.
Does air reservoir, hoses, lines, fittings, and/or connectors leak?
TM 9-2320-342-10-2 0135
0135-5
DECISION
Air reservoir, hoses, lines and/or connectors leak. - Notify Supervisor. Test 6 - Does
buzzer stop, and air indicator light extinguish?Notify Supervisor.
Air reservoir, hoses, lines, fittings, and/or connectors OK - Test 5 - Does buzzer sound,
and air indicator light illuminate when trailer is disconnected?
TEST 5 - Does buzzer sound, and air indicator light illuminate when trailer is
disconnected?
1. If trailer is coupled, disconnect trailer from vehicle.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
REAR AIR
PRESSURE GAUGE
FRONT AIR
PRESSURE GAUGE
AIR
INDICATOR LIGHT
Figure 5.
2. Start engine, (Volume 1, WP 0044) and allow air pressure to build.
3. Check if buzzer continues to sound, and if air indicator light is illuminated.
4. Turn engine off. (Volume 1, WP 0057)
Does buzzer sound, and air indicator light illuminate when trailer is disconnected?
TM 9-2320-342-10-2 0135
0135-6
DECISION
No - Notify Supervisor.
Yes - Problem corrected.
TEST 6 - Does buzzer stop, and air indicator light extinguish?
2. Check that buzzer does not sound, and air indicator light is off.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
REAR AIR
PRESSURE GAUGE
FRONT AIR
PRESSURE GAUGE
AIR
INDICATOR LIGHT
Figure 6.
Does buzzer stop, and air indicator light extinguish?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0135
0135-7
WINDSHIELD WASHER WILL NOT OPERATE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
WINDSHIELD WASHER WILL NOT OPERATE
TEST 1 - Is washer fluid reservoir free from damage or cracks?
1. Check washer fluid reservoir for cracks and/or damage.
WINDSHIELD WASHER
RESERVOIR
Figure 1.
Is washer fluid reservoir free from damage or cracks?
DECISION
Yes - Test 2 - Is washer fluid present in washer fluid reservoir?
TM 9-2320-342-10-2 0136
0136-1
TEST 2 - Is washer fluid present in washer fluid reservoir?
CAUTION
Do not fill windshield washer reservoir with water when temperatures are
likely to be 32F (0C) or less. If water freezes, reservoir can crack or
break.
1. Check washer fluid level in reservoir. if low, fill windshield washer reservoir.
WINDSHIELD WASHER
RESERVOIR
Figure 2.
Is washer fluid present in washer fluid reservoir?
DECISION
No - Test 6 - Does the windshield washer operate?
Yes - Test 3 - Are all hoses securely attached to reservoir?
TEST 3 - Are all hoses securely attached to reservoir?
1. Check that all hoses are securely attached to reservoir. If loose hoses are found,
attach to reservoir.
TM 9-2320-342-10-2 0136
0136-2
FLUID HOSE
FLUID SUPPLY HOSE AIR HOSE
WINDSHIELD WASHER
RESERVOIR
WINDSHIELD
WASHER NOZZLE
Figure 3.
Are all hoses securely attached to reservoir?
DECISION
Yes - Test 4 - Are hoses free of cracks or damage?
TEST 4 - Are hoses free of cracks or damage?
1. Check if hoses are cracked or damaged.
TM 9-2320-342-10-2 0136
0136-3
FLUID HOSE
FLUID SUPPLY HOSE AIR HOSE
WINDSHIELD WASHER
RESERVOIR
WINDSHIELD
WASHER NOZZLE
Figure 4.
Are hoses free of cracks or damage?
DECISION
Yes - Test 5 - Are washer spray openings free of debris?
TEST 5 - Are washer spray openings free of debris?
1. Check washer spray openings on wipers for clogs.
FLUID HOSE
WINDSHIELD
WASHER NOZZLE
Figure 5.
2. If openings are clogged, clear washer spray opening using pin, wire, or similar item.
TM 9-2320-342-10-2 0136
0136-4
Are washer spray openings free of debris?
DECISION
TEST 6 - Does the windshield washer operate?
1. Start engine, (Volume 1, WP 0044)and allow air pressure to build.
2. Check windshield washer for proper operation.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
WINDSHIELD
WASHER SWITCH
Figure 6.
Does the windshield washer operate?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0136
0136-5
AIR SYSTEM LOSES PRESSURE DURING OPERATION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
AIR SYSTEM LOSES PRESSURE DURING OPERATION
TEST 1 - Are any petcock valves open?
WARNING
Caution the hose connections could be under pressure be sure to wear
eye protection to avoid personal injury.
1. Check to make sure all five air reservoir petcock/drain valves are closed.
TM 9-2320-342-10-2 0137
0137-1
AIR RESERVOIR
DRAIN MANIFOLD
AIR RESERVOIR NO. 3
DRAIN VALVE
AIR RESERVOIR NO. 2
DRAIN VALVE
AIR RESERVOIR NO. 4
DRAIN VALVE
AIR RESERVOIR NO. 5
DRAIN VALVE
AIR RESERVOIR NO. 1
DRAIN VALVE
Figure 1.
Are any petcock valves open?
DECISION
Petcock(s) open - Test 5 - Does air system lose pressure during operation?
Petcocks closed - Test 2 - Is trailer air supply control in correct position?
TEST 2 - Is trailer air supply control in correct position?
1. Check if trailer air supply control is pulled out (OFF position) if no trailer is coupled,
and pushed in (ON position) if trailer is coupled.
2. If trailer air supply control is found in an incorrect position, set to correct position.
TM 9-2320-342-10-2 0137
0137-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TOSUPPLY
HYD
ENABLE
12 M
M
ASS
TRAILER
AIR SUPPLY
PARKING
BRAKE
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
TRAILER
AIR SUPPLY
CONTROL
Figure 2.
Is trailer air supply control in correct position?
DECISION
No - Test 5 - Does air system lose pressure during operation?
Yes - Test 3 - Does air pressure reach 120 psi (827 kPa) with engine accelerated?
TEST 3 - Does air pressure reach 120 psi (827 kPa) with engine accelerated?
1. Start engine. (Volume 1, WP 0044)
2. Accelerate engine and check if air pressure reaches 120 psi (827 kPa).
TM 9-2320-342-10-2 0137
0137-3
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
REAR AIR
PRESSURE GAUGE
FRONT AIR
PRESSURE GAUGE
AIR
INDICATOR LIGHT
Figure 3.
Does air pressure reach 120 psi (827 kPa) with engine accelerated?
DECISION
Yes - Test 4 - Are air leaks present?
TEST 4 - Are air leaks present?
2. Press service brake treadle completely down, and have crew member check for air
leaks.
TM 9-2320-342-10-2 0137
0137-4
AIR
COMPRESSOR
FRONT
AIR
DRYER
AIR RESERVOIR
NO. 2
AIR RESERVOIR
NO. 1
AIR RESERVOIR
NO. 4
AIR RESERVOIR
NO. 5
AIR RESERVOIR
NO. 3
(M1120 A4 LHS ONLY)
AIR RESERVOIR
NO. 3
(ALL EXCEPT M1120 A4 LHS)
Figure 4.
3. If leaky fitting(s) found, tighten fittings.
Are air leaks present?
DECISION
Air leaks found - Notify Supervisor.
No air leaks found - Test 5 - Does air system lose pressure during operation?
TM 9-2320-342-10-2 0137
0137-5
TEST 5 - Does air system lose pressure during operation?
2. Test drive vehicle.
3. Observe and note air pressure.
Does air system lose pressure during operation?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0137
0137-6
TRAILER BRAKE DOES NOT APPLY WHEN SERVICE BRAKE TREADLE OR
PARKING BRAKE IS USED
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TRAILER BRAKE DOES NOT APPLY WHEN SERVICE BRAKE TREADLE OR
PARKING BRAKE IS USED
TEST 1 - Are intervehicular air hoses securely and correctly connected?
1. Check that intervehicular air hoses are secure and correctly connected. If not,
reconnect correctly.
TM 9-2320-342-10-2 0138
0138-1
Figure 1.
Are intervehicular air hoses securely and correctly connected?
DECISION
No - Test 3 - Do trailer brakes apply when service brake treadle or parking brake is
used?
Yes - Test 2 - Is trailer air supply control pushed in (ON position)?
TEST 2 - Is trailer air supply control pushed in (ON position)?
1. Check if trailer air supply control is pushed in (ON position).
TM 9-2320-342-10-2 0138
0138-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TOSUPPLY
HYD
ENABLE
12 M
M
ASS
TRAILER
AIR SUPPLY
PARKING
BRAKE
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
TRAILER
AIR SUPPLY
CONTROL
Figure 2.
2. If trailer air supply control is found pulled out (OFF position), push in.
Is trailer air supply control pushed in (ON position)?
DECISION
No - Test 3 - Do trailer brakes apply when service brake treadle or parking brake is
used?
TEST 3 - Do trailer brakes apply when service brake treadle or parking brake is used?
3. Note trailer brake operations.
Do trailer brakes apply when service brake treadle or parking brake is used?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0138
0138-3
AIR HORN WILL NOT OPERATE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
AIR HORN WILL NOT OPERATE
TEST 1 - Are air hoses tight?
WARNING
Caution the hose connections could be under pressure be sure to wear
1. Check air hose connections for tightness. Tighten any loose hose connections found.
TM 9-2320-342-10-2 0139
0139-1
AIR HORN
AIR HORN
VALVE LEVER
Figure 1.
Are air hoses tight?
DECISION
Connections loose - Test 3 - Does air horn operate?
Connections OK - Test 2 - Does horn valve lever move freely?
TEST 2 - Does horn valve lever move freely?
1. Check horn valve lever for freedom of movement.
TM 9-2320-342-10-2 0139
0139-2
AIR HORN
AIR HORN
VALVE LEVER
Figure 2.
Does horn valve lever move freely?
DECISION
Yes - Test 3 - Does air horn operate?
TEST 3 - Does air horn operate?
2. Check air horn for proper operation.
TM 9-2320-342-10-2 0139
0139-3
AIR HORN
AIR HORN
VALVE LEVER
Figure 3.
Does air horn operate?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0139
0139-4
ONE OR MORE LIGHTING CIRCUITS NOT OPERATING
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
ONE OR MORE LIGHTING CIRCUITS NOT OPERATING
TEST 1 - Is the lighting system control in the ON or OPERATING position?
1. Check if lighting system control is ON or in OPERATING position.
TM 9-2320-342-10-2 0140
0140-1
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
MASTER LIGHTS
SWITCH
Figure 1.
Is the lighting system control in the ON or OPERATING position?
DECISION
No - Test 3 - Do all lighting circuits operate properly?
TEST 2 - Is intervehicular connection secure and/or connected correctly?
1. If trailer lights are the problem, make sure cable is securely connected.
TM 9-2320-342-10-2 0140
0140-2
Figure 2.
Is intervehicular connection secure and/or connected correctly?
TM 9-2320-342-10-2 0140
0140-3
DECISION
Intervehicular cable loose. - Test 3 - Do all lighting circuits operate properly?Notify
Supervisor.
Intervehicular connection OK. - Notify Supervisor.
TEST 3 - Do all lighting circuits operate properly?
1. Check for proper operation of dome lights. (Volume 1, WP 0084)
2. Check for proper operation of panel lights. (Volume 1, WP 0085)
3. Check for proper operation of service drive lights. (Volume 1, WP 0087)
4. Check for proper operation of parking lights. (Volume 1, WP 0086)
5. Check for proper operation of clearance lights. (Volume 1, WP 0089)
6. Check for proper operation of stoplight. (Volume 1, WP 0088)
7. Check for proper operation of worklights. (Volume 1, WP 0092)
8. Check for proper operation of beacon lights. (Volume 1, WP 0093)
9. Check for proper operation of blackout drive lights. (Volume 1, WP 0090)
10. Check for proper operation of blackout marker lights. (Volume 1, WP 0091)
11. Check for proper operation of turn signal lights. (Volume 1, WP 0095)
Do all lighting circuits operate properly?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0140
0140-4
FAILS TO CRANK WHEN ENGINE START SWITCH IS TURNED TO START POSITION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
FAILS TO CRANK WHEN ENGINE START SWITCH IS TURNED TO START POSITION
TEST 1 - Is transmission range selector in neutral (N)?
1. Verify range selector is in neutral (N) position. If not in neutral (N), shift it to neutral
(N).
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPLY
HYD
ENABLE
12 M
M
ASS
TRANSMISSION
RANGE
SELECTOR
Figure 1.
Is transmission range selector in neutral (N)?
TM 9-2320-342-10-2 0141
0141-1
DECISION
No - Test 3 - Does engine crank when engine start switch is turned to start position?
Yes - Test 2 - Are battery cable connections clean, tight, and free from damage?
TEST 2 - Are battery cable connections clean, tight, and free from damage?
1. Remove battery box cover. (WP 0194)
2. Check battery cable connections for dirt, corrosion and/or looseness.
Figure 2.
3. Check battery cables for damage.
Are battery cable connections clean, tight, and free from damage?
DECISION
Yes - Test 3 - Does engine crank when engine start switch is turned to start position?
TM 9-2320-342-10-2 0141
0141-2
TEST 3 - Does engine crank when engine start switch is turned to start position?
1. Install battery box cover. (WP 0194)
2. Attempt to start engine. (Volume 1, WP 0044)
Does engine crank when engine start switch is turned to start position?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0141
0141-3
CRANKS BUT FAILS TO START
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
CRANKS BUT FAILS TO START
TEST 1 - Does fuel gauge indicate the presence of fuel?
1. Turn engine start switch ON. (Volume 1, WP 0022)
2. Check fuel gauge for indication of fuel presence.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U L L
TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH
TO
S U P
HYD
ENABLE
1
2 M
M
ASS
LOW FUEL
INDICATOR
FUEL
GAUGE
Figure 1.
3. Turn engine start switch OFF. (Volume 1, WP 0022)
TM 9-2320-342-10-2 0142
0142-1
Does fuel gauge indicate the presence of fuel?
DECISION
No - Test 4 - Does engine start?
Yes - Test 2 - Is there fuel present in fuel tank?
TEST 2 - Is there fuel present in fuel tank?
1. Remove fuel tank cap and filter screen from fuel tank.
Figure 2.
TM 9-2320-342-10-2 0142
0142-2
2. Check fuel tank for presence of fuel.
3. Add fuel to fuel tank if no fuel was present.
4. Replace filter screen and fuel tank cap on fuel tank.
Is there fuel present in fuel tank?
DECISION
No - Test 4 - Does engine start?
Yes - Test 3 - Is air filter restricted?
TEST 3 - Is air filter restricted?
1. Attempt to start engine and note indication on air filter restriction indicator.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U LL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO
SUP P L Y
HYD
ENABLE
1
2 M
M
ASS
AIR FILTER
RESTRICTION
INDICATOR
Figure 3.
Is air filter restricted?
DECISION
Restricted - Service air filter. (WP 0192)
Not Restricted - Test 4 - Does engine start?
TEST 4 - Does engine start?
1. Attempt to start engine. (Volume 1, WP 0044)
TM 9-2320-342-10-2 0142
0142-3
Does engine start?
DECISION
Air filter indicator shows red after cleaning filter. - Notify Supervisor. Notify Supervisor.
Engine starts. - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0142
0142-4
STARTS OR RUNS ROUGHLY AFTER PROPER WARM-UP, DOES NOT MAKE FULL
POWER, OR MAKES EXCESSIVE EXHAUST SMOKE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
STARTS OR RUNS ROUGHLY AFTER PROPER WARM-UP, DOES NOT MAKE FULL
POWER, OR MAKES EXCESSIVE EXHAUST SMOKE
TEST 1 - Is PTO engaged?
1. Start engine and allow engine to reach normal operating temperature. (Volume 1,
WP 0044)
2. Check HYD Enable switch and Main HYD Enable indicator to make sure that PTO is
disengaged. Light should be off.
TM 9-2320-342-10-2 0143
0143-1
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TOSUPPLY
HYD
ENABLE
12 M
M
ASS
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD
ENABLE
SWITCH
MAIN HYD
ENABLE
INDICATOR
Figure 1.
Is PTO engaged?
DECISION
PTO engaged. - Test 4 - Does engine start or run roughly after proper warm-up, and/
or does not make full power or makes excessive exhaust smoke?
PTO disengaged. - Test 2 - Does air filter restriction indicator show red and/or VACUUM
INCHES H2O window show 18 or more after being reset?
TEST 2 - Does air filter restriction indicator show red and/or VACUUM INCHES H2O
window show 18 or more after being reset?
1. Reset air filter restriction indicator.
3. Check if air filter restriction indicator is red and/or VACUUM INCHES/kPa H2O
window shows 18 or more.
TM 9-2320-342-10-2 0143
0143-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U LL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO
SUP P L Y
HYD
ENABLE
1
2 M
M
ASS
AIR FILTER
RESTRICTION
INDICATOR
Figure 2.
Does air filter restriction indicator show red and/or VACUUM INCHES H2O window
show 18 or more after being reset?
DECISION
Restricted. - Test 3 - Does air filter restriction indicator show red and/or VACUUM
INCHES H2O window show 18 or more after being cleaned?
Not restricted. - Test 4 - Does engine start or run roughly after proper warm-up, and/or
does not make full power or makes excessive exhaust smoke?
TEST 3 - Does air filter restriction indicator show red and/or VACUUM INCHES H2O
window show 18 or more after being cleaned?
2. Clean air filter. (WP 0192)
4. Check if air filter restriction indicator is red and/or VACUUM INCHES/kPa H2O
window shows 18 or more.
TM 9-2320-342-10-2 0143
0143-3
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U LL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO
SUP P L Y
HYD
ENABLE
1
2 M
M
ASS
AIR FILTER
RESTRICTION
INDICATOR
Figure 3.
Does air filter restriction indicator show red and/or VACUUM INCHES H2O window
show 18 or more after being cleaned?
DECISION
Restricted. - Notify Supervisor.
Not restricted. - Test 4 - Does engine start or run roughly after proper warm-up, and/or
does not make full power or makes excessive exhaust smoke?
TEST 4 - Does engine start or run roughly after proper warm-up, and/or does not make
full power or makes excessive exhaust smoke?
Does engine start or run roughly after proper warm-up, and/or does not make full power
or makes excessive exhaust smoke?
DECISION
Runs rough. - Notify Supervisor.
Runs normal. - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0143
0143-4
ENGINE OVERHEATS
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
ENGINE OVERHEATS
TEST 1 - Are right-side radiator hoses and housing free from leaks?
WARNING
Radiator coolant hoses are very hot and pressurized during vehicle
operation. Allow radiator to cool prior to checking hoses. Failure to comply
may result in injury or death to personnel.
1. Open driver and passenger side engine covers. (WP 0195)
2. Check upper and lower radiator hoses and housing for leaks.
3. Check that all clamps are tight and secure.
TM 9-2320-342-10-2 0144
0144-1
LOWER
RADIATOR
HOSE
HOUSING
HOUSING
WATER PUMP
HOSE
UPPER
RADIATOR HOSE
THERMOSTAT
HOSE
Figure 1.
Are right-side radiator hoses and housing free from leaks?
DECISION
Radiator hoses and/or housing damaged. - Notify Supervisor. Test 2 - Does engine
overheat?Notify Supervisor.
Radiator hoses and/or housing free from damage and/or leaks. - Notify Supervisor.
TEST 2 - Does engine overheat?
1. Close driver and passenger side engine covers. (WP 0195)
TM 9-2320-342-10-2 0144
0144-2
LOWER
RADIATOR
HOSE
HOUSING
HOUSING
WATER PUMP
HOSE
UPPER
RADIATOR HOSE
THERMOSTAT
HOSE
Figure 2.
Does engine overheat?
DECISION
Engine overheats - Notify Supervisor.
Engine OK - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0144
0144-3
LOW OIL PRESSURE GAUGE INDICATION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
LOW OIL PRESSURE GAUGE INDICATION
TEST 1 - Is engine oil level low?
1. Check engine oil level. (WP 0182)
ENGINE
DIPSTICK
Figure 1.
2. If oil level is low, fill oil to proper level. (WP 0182)
Is engine oil level low?
DECISION
-
Continue - Test 2 - Is engine oil pressure still low?
TM 9-2320-342-10-2 0145
0145-1
TEST 2 - Is engine oil pressure still low?
1. Start engine and allow engine to reach operating temperature. (Volume 1,
WP 0044)
2. Check OIL PRESS gauge. Gauge should read as follows:
At idle, oil pressure can go as low as 5 psi (34 kPa).
Normal operation range is 40 psi to 60 psi (276 to 414 kPa) between engine
speeds 1800 to 2100 rpm. Minimum for safe operation is 30 psi (207 kPa).
Is engine oil pressure still low?
DECISION
Oil pressure low. - Notify Supervisor.
Oil pressure OK. - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0145
0145-2
EXCESSIVE OIL CONSUMPTION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
EXCESSIVE OIL CONSUMPTION
TEST 1 - Are engine oil lines loose?
WARNING
Caution the oil lines could be under pressure be sure to wear the proper
1. Open driver and passenger side engine covers. (WP 0195)
TM 9-2320-342-10-2 0146
0146-1
Figure 1.
2. Check for loose engine oil lines or damaged components.
Are engine oil lines loose?
DECISION
Lines Loose - Notify Supervisor.
Lines OK - Test 2 - Are any engine oil leaks present?
TEST 2 - Are any engine oil leaks present?
1. Tighten any loose fittings/components if found.
2. Visually check for engine oil leaks.
Are any engine oil leaks present?
TM 9-2320-342-10-2 0146
0146-2
DECISION
Leaks found. - Notify Supervisor.
No leaks found. - Notify Supervisor.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0146
0146-3
HEAVY-DUTY WINCH WILL NOT OPERATE IN REMOTE CONTROL
INITIAL SETUP:
Equipment Condition
Vehicle setup for heavy-duty winch
operations using remote control.
(Volume 1, WP 0039)
HEAVY-DUTY WINCH WILL NOT OPERATE IN REMOTE CONTROL
TEST 1 - Are all electrical switches in the correct positions?
NOTE
Common problems with heavy-duty winch that may be found are:
1. Slow or abnormal operation.
2. Winch will not pull required load.
Common causes of problems are:
1. Cold hydraulic fluid (slow operation).
2. Low engine speed (slow or abnormal operation).
3. Controls malfunction (remote and manual).
Report all problems to organizational maintenance.
1. Check that all electrical switches are set in correct position. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0147
0147-1
Figure 1.
Are all electrical switches in the correct positions?
DECISION
No - Test 3 - Does heavy-duty winch operate in remote control?
Yes - Test 2 - Does winch operate in and out with H.D. WINCH CONTROL set to
manual.
TEST 2 - Does winch operate in and out with H.D. WINCH CONTROL set to manual.
1. Set H.D. WINCH CONTROL to manual. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0147
0147-2
Figure 2.
2. Operate winch OUT and IN (Volume 1, WP 0039) from manual control station.
Does winch operate in and out with H.D. WINCH CONTROL set to manual.
DECISION
No - Notify supervisor.
Yes - Notify supervisor.
TEST 3 - Does heavy-duty winch operate in remote control?
1. Operate heavy-duty winch out and in. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0147
0147-3
Figure 3.
Does heavy-duty winch operate in remote control?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0147
0147-4
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES SLOWLY IN REMOTE
CONTROL
INITIAL SETUP:
Equipment Condition
operations using remote control.
(Volume 1, WP 0039)
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES SLOWLY IN REMOTE
CONTROL
TEST 1 - Does winch operate normally IN and OUT with H.D. WINCH CONTROL set
to manual?
NOTE
1. Set H.D. WINCH CONTROL to manual. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0148
0148-1
Figure 1.
2. Operate winch OUT and IN (Volume 1, WP 0039) from manual control station.
Does winch operate normally IN and OUT with H.D. WINCH CONTROL set to manual?
DECISION
No - Test 2 - Does winch operate normally after warming hydraulic fluid for 20
minutes?
TEST 2 - Does winch operate normally after warming hydraulic fluid for 20 minutes?
NOTE
If outside temperature is 0F (-17C) hydraulic fluid may not flow easily.
1. Operate engine (Volume 1, WP 0044) for 20 minutes with HYD ENABLE switch set
to ON, to bring hydraulic fluid up to operating temperature.
TM 9-2320-342-10-2 0148
0148-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
Does winch operate normally after warming hydraulic fluid for 20 minutes?
DECISION
No - Test 3 - Does winch operate normally after cycling mast?
TEST 3 - Does winch operate normally after cycling mast?
1. Lower crane to stowed position. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0148
0148-3
Figure 3.
2. Operate MAST control DOWN. (Volume 1, WP 0102) Hold MAST control DOWN for
approximately 30 seconds, then return control to NEUTRAL position. Repeat
procedure several times until hydraulic fluid is warmed.
Does winch operate normally after cycling mast?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0148
0148-4
HEAVY-DUTY WINCH WILL NOT OPERATE IN MANUAL CONTROL
INITIAL SETUP:
Equipment Condition
operations using manual control.
(Volume 1, WP 0039)
HEAVY-DUTY WINCH WILL NOT OPERATE IN MANUAL CONTROL
TEST 1 - Are all electrical switches in correct positions?
NOTE
1. Check that all electrical switches are set in correct position. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0149
0149-1
Figure 1.
Are all electrical switches in correct positions?
DECISION
No - Test 3 - Does heavy-duty winch operate in manual control?
Yes - Test 2 - Does winch operate in and out with H.D. WINCH CONTROL set to
remote?
TEST 2 - Does winch operate in and out with H.D. WINCH CONTROL set to remote?
1. Set H.D. WINCH CONTROL to remote. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0149
0149-2
Figure 2.
2. Operate winch OUT and IN (Volume 1, WP 0039) from remote control station.
Does winch operate in and out with H.D. WINCH CONTROL set to remote?
DECISION
Yes - Notify supervisor.
TEST 3 - Does heavy-duty winch operate in manual control?
1. Operate heavy-duty winch out and in. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0149
0149-3
Figure 3.
Does heavy-duty winch operate in manual control?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0149
0149-4
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES SLOWLY IN MANUAL
CONTROL
INITIAL SETUP:
Equipment Condition
operations using manual control.
(Volume 1, WP 0039)
WINCH CABLE WILL NOT REEL OUT OR IN, OR OPERATES SLOWLY IN MANUAL
CONTROL
TEST 1 - Does winch operate normally IN and OUT with H.D. WINCH CONTROL set
to remote?
NOTE
1. Set H.D. WINCH CONTROL to remote. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0150
0150-1
Figure 1.
2. Operate winch OUT and IN (Volume 1, WP 0039) from remote control station.
Does winch operate normally IN and OUT with H.D. WINCH CONTROL set to remote?
DECISION
No - Test 2 - Does winch operate normally after warming hydraulic fluid for 20
minutes?
TEST 2 - Does winch operate normally after warming hydraulic fluid for 20 minutes?
NOTE
If outside temperature is 0F (-17C) hydraulic fluid may not flow easily.
to ON to bring hydraulic fluid up to operating temperature.
TM 9-2320-342-10-2 0150
0150-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
Does winch operate normally after warming hydraulic fluid for 20 minutes?
DECISION
No - Test 3 - Does winch operate normally after cycling mast?
TEST 3 - Does winch operate normally after cycling mast?
TM 9-2320-342-10-2 0150
0150-3
Figure 3.
Does winch operate normally after cycling mast?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0150
0150-4
CONTROLS (REMOTE OR MANUAL) STICKING IN ENGAGED POSITION
INITIAL SETUP:
Equipment Condition
operations. (Volume 1, WP 0039)
CONTROLS (REMOTE OR MANUAL) STICKING IN ENGAGED POSITION
TEST 1 - Is hydraulic fluid below normal operating temperature?
WARNING
Reservoir may be very hot. Use care when placing hand near reservoir.
Reservoir can become hot enough to cause serious burns. Be careful not
to touch the reservoir with bare hands or allow body to contact reservoir.
Use gloves and insulated pads as necessary. Failure to comply may
NOTE
NOTE
If outside temperature is 0F (-17C) or lower, hydraulic fluid may not flow
easily.
1. Check if outside temperature is 0F (-17C) or lower.
TM 9-2320-342-10-2 0151
0151-1
HYDRAULIC
RESERVOIR
Figure 1.
Is hydraulic fluid below normal operating temperature?
DECISION
No - Test 4 - Do winch controls operate normally?
Yes - Test 2 - Does hydraulic fluid reach normal operating temperature after running
engine for 20 minutes with PTO engaged?
TEST 2 - Does hydraulic fluid reach normal operating temperature after running
WARNING
NOTE
easily.
1. Set HYD ENABLE switch to ON. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0151
0151-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
2. Operate engine (Volume 1, WP 0044) for 20 minutes with PTO enabled to bring
hydraulic fluid up to operating temperature.
3. Check hydraulic fluid temperature at reservoir. Reservoir should be warm.
Does hydraulic fluid reach normal operating temperature after running engine for 20
minutes with PTO engaged?
TM 9-2320-342-10-2 0151
0151-3
DECISION
No - Test 3 - Does hydraulic fluid reach normal operating temperature after cycling mast
control down?
Yes - Test 4 - Do winch controls operate normally?
TEST 3 - Does hydraulic fluid reach normal operating temperature after cycling mast
control down?
WARNING
1. If raised, lower crane to stowed position. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0151
0151-4
Figure 3.
Does hydraulic fluid reach normal operating temperature after cycling mast control
down?
DECISION
Yes - Test 4 - Do winch controls operate normally?
TEST 4 - Do winch controls operate normally?
1. Operate heavy-duty winch manual controls, observe heavy-duty winch control
operation. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0151
0151-5
Figure 4.
Do winch controls operate normally?
DECISION
No - Test 6 - Hydraulic fluid overheated.
TEST 5 - Do controls stick in engaged position after running engine for 20 minutes?
WARNING
TM 9-2320-342-10-2 0151
0151-6
NOTE
If outside temperature is 0F (-17C) or lower, hydraulic fluid may be
below operating temperature. Operating system with PTO end hydraulic
pump engaged should warm hydraulic fluid to an operating temperature.
1. Pull selector valve out. (Volume 1, WP 0039)
2. Set PTO ENGAGE switch to ON. (Volume 1, WP 0039)
HYDRAULIC
RESERVOIR
Figure 5.
5. Prepare vehicle for heavy-duty winch operation.
6. Operates heavy-duty winch manual controls, observe heavy-duty winch control
operation.
TM 9-2320-342-10-2 0151
0151-7
MANUAL CONTROL
STATION
Figure 6.
Do controls stick in engaged position after running engine for 20 minutes?
DECISION
No - Test 6 - Hydraulic fluid overheated.
TEST 6 - Hydraulic fluid overheated.
WARNING
1. Set HYD ENABLE switch to OFF.
2. Shut off engine. (Volume 1, WP 0057)
3. Allow hydraulic oil to cool.
TM 9-2320-342-10-2 0151
0151-8
HYDRAULIC
RESERVOIR
Figure 7.
Hydraulic fluid overheated.
DECISION
-
Continue - Test 7 - Do winch controls operate normally?
TEST 7 - Do winch controls operate normally?
2. Prepare vehicle for heavy-duty winch operation. (Volume 1, WP 0039)
TM 9-2320-342-10-2 0151
0151-9
Figure 8.
3. Operate heavy-duty winch controls, observe heavy-duty winch control operation.
(Volume 1, WP 0039)
Do winch controls operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0151
0151-10
HYDRAULIC SYSTEM OPERATES TOO SLOW, TOO FAST, WITH JERKY
MOVEMENTS; OR ONE OR MORE HYDRAULICS CIRCUITS WILL NOT OPERATE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
HYDRAULIC SYSTEM OPERATES TOO SLOW, TOO FAST, WITH JERKY
MOVEMENTS; OR ONE OR MORE HYDRAULICS CIRCUITS WILL NOT OPERATE
TEST 1 - Is hydraulic fluid level within normal operating range?
1. Check hydraulic fluid level. If low, add hydraulic fluid. (WP 0182)
TM 9-2320-342-10-2 0152
0152-1
Figure 1.
Is hydraulic fluid level within normal operating range?
DECISION
No - Test 3 - Do all hydraulic systems operate properly?
Yes - Test 2 - Are hydraulic hoses and connections free from leaks and/or damage?
TM 9-2320-342-10-2 0152
0152-2
TEST 2 - Are hydraulic hoses and connections free from leaks and/or damage?
WARNING
Caution the hydraulic system maybe under pressure be sure to wear the
proper eye protection to avoid personal injury.
1. Check hydraulic hoses and connections for leaks and/or damage.
TM 9-2320-342-10-2 0152
0152-3
PTO DRIVE
SELF-RECOVERY
WINCH
(PTO) DRIVEN
HYDRAULIC PUMP
HYDRAULIC
RESERVOIR
SELECTOR
VALVE
Figure 2.
TM 9-2320-342-10-2 0152
0152-4
2. Attempt to tighten loose hose(s) and/or connection(s).
Are hydraulic hoses and connections free from leaks and/or damage?
DECISION
Hydraulic hose or connection damaged. - Notify Supervisor. Test 3 - Do all hydraulic
systems operate properly?Notify Supervisor.
Hydraulic hoses and connections OK. - Notify Supervisor.
TEST 3 - Do all hydraulic systems operate properly?
2. Operate hydraulic systems to check for proper operation.
Do all hydraulic systems operate properly?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0152
0152-5
BOOM OPERATION ABNORMAL WHEN TELESCOPING IN OR OUT
INITIAL SETUP:
Equipment Condition
Vehicle setup for crane operations.
(Volume 1, WP 0102)
BOOM OPERATION ABNORMAL WHEN TELESCOPING IN OR OUT
TEST 1 - Is POWER ON/OFF switch set to ON position?
NOTE
Common problems that crane operators may see are:
2. Crane will not pick up load.
1. Cold hydraulic oil (slow operation).
3. Operating two craning functions at the same time (slow operation).
4. Load too heavy (will not pick up load).
5. Air in cylinder or hoist motor (abnormal operation).
1. Ensure POWER ON/OFF switch is set to ON position.If switch found in OFF position,
turn switch to ON. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0153
0153-1
Figure 1.
Is POWER ON/OFF switch set to ON position?
DECISION
No - Test 4 - Does boom operate normally when telescoping in or out?
Yes - Test 2 - Are boom sections properly lubricated?
TEST 2 - Are boom sections properly lubricated?
1. Inspect boom sections for proper lubrication.
TM 9-2320-342-10-2 0153
0153-2
Figure 2.
Are boom sections properly lubricated?
DECISION
No - Lubricate boom sections.
Yes - Test 3 - Are cylinders free from trapped air after telescoping boom in and out
several times?
TEST 3 - Are cylinders free from trapped air after telescoping boom in and out several
times?
1. Lower boom below horizontal position. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0153
0153-3
Figure 3.
2. Fully TELESCOPE boom IN and OUT several times to remove air from cylinders.
(Volume 1, WP 0102)
Are cylinders free from trapped air after telescoping boom in and out several times?
DECISION
TEST 4 - Does boom operate normally when telescoping in or out?
1. Verify proper operation of boom telescoping. (Volume 1, WP 0102)
Figure 4.
TM 9-2320-342-10-2 0153
0153-4
Does boom operate normally when telescoping in or out?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0153
0153-5
BOOM RAISES OR LOWERS SLOWLY
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
BOOM RAISES OR LOWERS SLOWLY
TEST 1 - Does boom raise or lower normally after running engine for 20 minutes with
PTO engaged?
NOTE
4. Load too heavy (will not pick up load).
If outside temperature is 0F (-17C), hydraulic fluid may not flow easily.
TM 9-2320-342-10-2 0154
0154-1
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 1.
4. Attempt to raise or lower boom. (Volume 1, WP 0102)
Does boom raise or lower normally after running engine for 20 minutes with PTO
engaged?
DECISION
No - Test 2 - Does boom raise or lower normally after cycling mast?
TM 9-2320-342-10-2 0154
0154-2
TEST 2 - Does boom raise or lower normally after cycling mast?
Figure 2.
3. Raise crane to operating position. (Volume 1, WP 0102)
4. Raise and lower boom. (Volume 1, WP 0102)
Does boom raise or lower normally after cycling mast?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0154
0154-3
BOOM WILL NOT RAISE OR LOWER
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
BOOM WILL NOT RAISE OR LOWER
TEST 1 - Does boom operate after checking for overloading?
NOTE
4. Load too heavy (crane will not pick up load).
1. Check that load is not over load limit. If load is found to be over limit, reduce weight
to below load limit.
TM 9-2320-342-10-2 0155
0155-1
Figure 1.
2. Raise and lower boom. (Volume 1, WP 0102)
Does boom operate after checking for overloading?
TM 9-2320-342-10-2 0155
0155-2
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0155
0155-3
BOOM WILL NOT TELESCOPE IN OR OUT
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
BOOM WILL NOT TELESCOPE IN OR OUT
TEST 1 - Does boom telescope in or out after checking for overloaded condition?
NOTE
1. Check that load is not over load limit. If load is found to be over limit, reduce weight
TM 9-2320-342-10-2 0156
0156-1
Figure 1.
2. Operate crane by telescoping boom IN and OUT. (Volume 1, WP 0102)
Does boom telescope in or out after checking for overloaded condition?
TM 9-2320-342-10-2 0156
0156-2
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0156
0156-3
CRANE CONTROLS STICKING IN ENGAGED POSITION
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
CRANE CONTROLS STICKING IN ENGAGED POSITION
TEST 1 - Is hydraulic fluid at normal operating temperature?
WARNING
NOTE
Common problems that crane operator may see are:
TM 9-2320-342-10-2 0157
0157-1
NOTE
easily.
1. Check hydraulic fluid temperature at reservoir.
HYDRAULIC
RESERVOIR
Figure 1.
Is hydraulic fluid at normal operating temperature?
DECISION
Hydraulic fluid is below normal operating temperature. - Test 2 - Does hydraulic fluid
reach normal operating temperature after running engine for 20 minutes with PTO
engaged?Test 4 - Is hydraulic fluid overheated?
Hydraulic fluid is at normal operating temperature. - Test 5 - Do crane controls operate
normally after hydraulic fluid is at normal operating temperature?
WARNING
TM 9-2320-342-10-2 0157
0157-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
TM 9-2320-342-10-2 0157
0157-3
DECISION
reach normal operating temperature after cycling mast control down?Test 4 - Is
hydraulic fluid overheated?
TEST 3 - Does hydraulic fluid reach normal operating temperature after cycling mast
control down?
WARNING
TM 9-2320-342-10-2 0157
0157-4
Figure 3.
Does hydraulic fluid reach normal operating temperature after cycling mast control
down?
DECISION
Hydraulic fluid is below normal operating temperature. - Notify Supervisor. Test 4 - Is
hydraulic fluid overheated?
TM 9-2320-342-10-2 0157
0157-5
TEST 4 - Is hydraulic fluid overheated?
WARNING
2. Allow hydraulic oil to cool. (Volume 1, WP 0057)
HYDRAULIC
RESERVOIR
Figure 4.
Is hydraulic fluid overheated?
DECISION
-
Continue - Test 5 - Do crane controls operate normally after hydraulic fluid is at normal
operating temperature?
TEST 5 - Do crane controls operate normally after hydraulic fluid is at normal
operating temperature?
1. If off, start engine. (Volume 1, WP 0044)
2. Prepare vehicle for crane operation. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0157
0157-6
CRANE CONTROL
VALVE ASSEMBLY
MAST
CONTROL
LEVER
HOIST CONTROL
LEVER
BOOM CONTROL
LEVER
TELESCOPE
CONTROL
LEVER
SWING
CONTROL
LEVER
O/R EXTEND
CONTROL LEVER
LH O/R
JACK
CONTROL
LEVER
RH O/R JACK
CONTROL LEVER
Figure 5.
3. Operate crane controls. (Volume 1, WP 0102)
Do crane controls operate normally after hydraulic fluid is at normal operating
temperature?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0157
0157-7
CRANE WILL NOT OPERATE, OR OPERATES ABNORMALLY
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
CRANE WILL NOT OPERATE, OR OPERATES ABNORMALLY
TEST 1 - Is electrical connector on solenoid tight?
NOTE
1. Check that electrical connector on solenoid valve is tight. If connector is loose, tighten.
TM 9-2320-342-10-2 0158
0158-1
Figure 1.
Is electrical connector on solenoid tight?
DECISION
No - Test 3 - Does crane operate normally?
Yes - Test 2 - Does solenoid valve operate when power switch is set to ON?
TEST 2 - Does solenoid valve operate when power switch is set to ON?
1. Check solenoid for proper operation when power is turned to ON position. (Volume 1,
WP 0102) If solenoid is faulty, place a screwdriver in slot on front of solenoid to hold
solenoid closed (Volume 1, WP 0132) until mission can be completed.
TM 9-2320-342-10-2 0158
0158-2
Figure 2.
Does solenoid valve operate when power switch is set to ON?
DECISION
No - Perform crane emergency hydraulic procedure. (Volume 1, WP 0132)
TEST 3 - Does crane operate normally?
1. Prepare vehicle for crane operation. (Volume 1, WP 0102)
TM 9-2320-342-10-2 0158
0158-3
CRANE CONTROL
VALVE ASSEMBLY
MAST
CONTROL
LEVER
HOIST CONTROL
LEVER
BOOM CONTROL
LEVER
TELESCOPE
CONTROL
LEVER
SWING
CONTROL
LEVER
O/R EXTEND
CONTROL LEVER
LH O/R
JACK
CONTROL
LEVER
RH O/R JACK
CONTROL LEVER
Figure 3.
2. Operate crane. (Volume 1, WP 0102)
Does crane operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0158
0158-4
HOIST OPERATION SLOW OR ABNORMAL WHEN LIFTING OR LOWERING LOAD
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
HOIST OPERATION SLOW OR ABNORMAL WHEN LIFTING OR LOWERING LOAD
TEST 1 - Does hoist operate normally after removing air from motor?
CAUTION
Be sure to keep tension on cable. If tension is not maintained, cable may
get tangled on drum.
NOTE
1. Set load down (Volume 1, WP 0102) and disconnect load hook.
2. Reel cable in and out several times to remove air from hoist motor.
TM 9-2320-342-10-2 0159
0159-1
Figure 1.
Does hoist operate normally after removing air from motor?
TM 9-2320-342-10-2 0159
0159-2
DECISION
No - Test 2 - Is hydraulic fluid at normal operating temperature?
Yes - Test 5 - Does hoist operate normally?
WARNING
NOTE
easily.
HYDRAULIC
RESERVOIR
Figure 2.
TM 9-2320-342-10-2 0159
0159-3
DECISION
No - Test 3 - Is hydraulic fluid at normal operating temperature after running engine for
20 minutes with PTO engaged?
TEST 3 - Is hydraulic fluid at normal operating temperature after running engine for
WARNING
2. Operate engine (Volume 1, WP 0044) for 20 minutes with PTO engaged to bring
HYDRAULIC
RESERVOIR
Figure 3.
Is hydraulic fluid at normal operating temperature after running engine for 20 minutes
with PTO engaged?
TM 9-2320-342-10-2 0159
0159-4
DECISION
No - Test 4 - Is hydraulic fluid at normal operating temperature after cycling mast control
down?
TEST 4 - Is hydraulic fluid at normal operating temperature after cycling mast control
down?
1. Ensure crane is lowered to stowed position. (Volume 1, WP 0102)
Figure 4.
Is hydraulic fluid at normal operating temperature after cycling mast control down?
DECISION
TM 9-2320-342-10-2 0159
0159-5
TEST 5 - Does hoist operate normally?
1. If stowed, raise crane to operating position. (Volume 1, WP 0102)
2. Operate hoist. (Volume 1, WP 0102)
Figure 5.
Does hoist operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0159
0159-6
HOIST WILL NOT LIFT LOAD
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
HOIST WILL NOT LIFT LOAD
TEST 1 - Is load within allowable limits?
NOTE
1. Check that load is not over load limit. If load is found to be over-limit, reduce weight
TM 9-2320-342-10-2 0160
0160-1
Figure 1.
Is load within allowable limits?
DECISION
No - Test 2 - Does hoist lift load?
TM 9-2320-342-10-2 0160
0160-2
TEST 2 - Does hoist lift load?
1. Operate hoist up and down. (Volume 1, WP 0102)
CRANE R/H
CONTROL VALVE
ASSEMBLY
HOIST
CONTROL
LEVER
Figure 2.
Does hoist lift load?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0160
0160-3
MAST RAISES OR LOWERS ABNORMALLY
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
MAST RAISES OR LOWERS ABNORMALLY
TEST 1 - Does mast raise and lower normally after cycling mast up and down to
remove trapped air?
NOTE
1. Fully raise and lower mast (Volume 1, WP 0102) several times to remove air from
cylinders.
TM 9-2320-342-10-2 0161
0161-1
Figure 1.
TM 9-2320-342-10-2 0161
0161-2
Does mast raise and lower normally after cycling mast up and down to remove trapped
air?
DECISION
- Notify supervisor. Test 2 - Does mast operate normally after leaving mast in fully raised
position overnight?
- Notify supervisor. Test 2 - Does mast operate normally after leaving mast in fully raised
position overnight?
No - Problem corrected.
TEST 2 - Does mast operate normally after leaving mast in fully raised position
overnight?
1. Raise boom to vertical position.
TM 9-2320-342-10-2 0161
0161-3
Figure 2.
2. Fully raise mast.
3. Shut down operation and leave mast in raised position overnight.
5. Prepare vehicle for crane operations.
NOTE
When starting operations, operate mast control down (not up) first.
Operating controls UP could force air back into cylinders.
TM 9-2320-342-10-2 0161
0161-4
6.
7. Lower and raise mast.
Does mast operate normally after leaving mast in fully raised position overnight?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0161
0161-5
MAST RAISES OR LOWERS SLOWLY
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
MAST RAISES OR LOWERS SLOWLY
TEST 1 - Does mast raise and lower normally after running engine for 20 minutes with
PTO engaged?
NOTE
If outside temperature is 0F (-17C), hydraulic fluid may not flow easily.
1. If loaded, set load down (Volume 1, WP 0102) and disconnect load hook.
to ON to bring hydraulic fluid up to operating temperature.
TM 9-2320-342-10-2 0162
0162-1
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 1.
3. Raise and lower mast. (Volume 1, WP 0102)
Does mast raise and lower normally after running engine for 20 minutes with PTO
engaged?
DECISION
No - Test 2 - Does mast raise and lower normally after cycling mast?
TM 9-2320-342-10-2 0162
0162-2
TEST 2 - Does mast raise and lower normally after cycling mast?
Figure 2.
3. Raise and lower mast. (Volume 1, WP 0102)
Does mast raise and lower normally after cycling mast?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0162
0162-3
OUTRIGGER OPERATION SLOW OR ABNORMAL
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
OUTRIGGER OPERATION SLOW OR ABNORMAL
WARNING
NOTE
easily.
TM 9-2320-342-10-2 0163
0163-1
HYDRAULIC
RESERVOIR
Figure 1.
DECISION
No - Test 2 - Is hydraulic fluid at normal operating temperature after running engine for
Yes - Test 4 - Do outriggers operate normally?
TEST 2 - Is hydraulic fluid at normal operating temperature after running engine for
WARNING
TM 9-2320-342-10-2 0163
0163-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
Is hydraulic fluid at normal operating temperature after running engine for 20 minutes
with PTO engaged?
TM 9-2320-342-10-2 0163
0163-3
DECISION
No - Test 3 - Is hydraulic fluid at normal operating temperature normal operating
temperature after cycling mast control down?
TEST 3 - Is hydraulic fluid at normal operating temperature normal operating
temperature after cycling mast control down?
Figure 3.
Is hydraulic fluid at normal operating temperature normal operating temperature after
cycling mast control down?
DECISION
TM 9-2320-342-10-2 0163
0163-4
TEST 4 - Do outriggers operate normally?
2. Operate outrigger. (Volume 1, WP 0102)
Figure 4.
Do outriggers operate normally?
DECISION
No - Test 5 - Do outriggers operate normally after purging cylinders of air?
TEST 5 - Do outriggers operate normally after purging cylinders of air?
1. Fully let out and draw back outriggers (Volume 1, WP 0102) several times to remove
air from cylinders.
TM 9-2320-342-10-2 0163
0163-5
Figure 5.
2. Operate outriggers (Volume 1, WP 0102)
Do outriggers operate normally after purging cylinders of air?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0163
0163-6
SWING OPERATION ABNORMAL IN BOTH DIRECTIONS
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
SWING OPERATION ABNORMAL IN BOTH DIRECTIONS
TEST 1 - Are control levers returned to neutral properly?
NOTE
1. Verify that abnormal operation is not due to sharp movement of controls to NEUTRAL
position.
TM 9-2320-342-10-2 0164
0164-1
RIGHT HAND CONTROL
VALVE ASSEMBLY
SWING CONTROL
LEVER
Figure 1.
2. Feather control lever to NEUTRAL (Volume 1, WP 0102) to maintain smooth stopping
action.
Are control levers returned to neutral properly?
DECISION
No - Test 2 - Is vehicle level?
TEST 2 - Is vehicle level?
1. Check if vehicle is level.
TM 9-2320-342-10-2 0164
0164-2
Figure 2.
Is vehicle level?
DECISION
- Level vehicle. (Volume 1, WP 0102)Level vehicle.
Yes - Test 3 - Is turntable bearing properly lubricated?
- Level vehicle. (Volume 1, WP 0102)Level vehicle.
No - Test 3 - Is turntable bearing properly lubricated?
TEST 3 - Is turntable bearing properly lubricated?
1. Check turntable bearing for proper lubrication.
TM 9-2320-342-10-2 0164
0164-3
Figure 3.
2. If improperly lubricated, rotate turntable 360 degrees (Volume 1, WP 0102) in both
directions several times, and lubricate turntable bearing. (WP 0184)
Is turntable bearing properly lubricated?
DECISION
- Test 5 - Does swing operate normally?
Yes - Test 4 - Is load within allowable limit?
No - Test 4 - Is load within allowable limit?
TEST 4 - Is load within allowable limit?
1. Verify that load is below weight limit.
TM 9-2320-342-10-2 0164
0164-4
Figure 4.
2. If above weight limit, remove weight to decrease it to below the limit.
Is load within allowable limit?
DECISION
No - Test 5 - Does swing operate normally?
TM 9-2320-342-10-2 0164
0164-5
TEST 5 - Does swing operate normally?
1. Operate crane (Volume 1, WP 0102) to verify proper operation of swing.
RIGHT HAND CONTROL
VALVE ASSEMBLY
SWING CONTROL
LEVER
Figure 5.
Does swing operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0164
0164-6
SWING OPERATION ABNORMAL IN ONLY ONE DIRECTION
INITIAL SETUP:
Equipment Condition
(Volume 1, WP 0102)
SWING OPERATION ABNORMAL IN ONLY ONE DIRECTION
TEST 1 - Is vehicle level?
NOTE
1. Check if vehicle is level.
TM 9-2320-342-10-2 0165
0165-1
Figure 1.
Is vehicle level?
DECISION
Vehicle not level. - Level vehicle.
Vehicle level. - Test 2 - Is turntable bearing properly lubricated?
TEST 2 - Is turntable bearing properly lubricated?
1. Check turntable bearing for proper lubrication.
TM 9-2320-342-10-2 0165
0165-2
Figure 2.
2. If improperly lubricated, rotate turntable 360 degrees (Volume 1, WP 0102) in both
directions several times, and lubricate turntable bearing. (WP 0184).
Is turntable bearing properly lubricated?
DECISION
Yes - Test 3 - Does swing operate normally?
No - Test 3 - Does swing operate normally?
TEST 3 - Does swing operate normally?
1. Operate crane (Volume 1, WP 0102) to verify proper operation of swing.
TM 9-2320-342-10-2 0165
0165-3
RIGHT HAND CONTROL
VALVE ASSEMBLY
SWING CONTROL
LEVER
Figure 3.
Does swing operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0165
0165-4
CONTROLS STICKING IN ENGAGED POSITION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
CONTROLS STICKING IN ENGAGED POSITION
WARNING
NOTE
Common problems with retrieval system that may be found are:
2. Will not lift disabled vehicle.
3. Will not hold disabled vehicle in raised position.
3. Operating two retrieval functions at the same time (slow operation).
4. Low hydraulic fluid.
TM 9-2320-342-10-2 0166
0166-1
NOTE
easily.
HYDRAULIC
RESERVOIR
Figure 1.
DECISION
reach normal operating temperature after running engine for 20 minutes?Test 4 -
Hydraulic fluid is at normal operating temperature. - Test 5 - Do retrieval controls
operate normally?
engine for 20 minutes?
WARNING
TM 9-2320-342-10-2 0166
0166-2
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
TM 9-2320-342-10-2 0166
0166-3
minutes?
DECISION
reach normal operating temperature after cycling lift cylinder control?Test 4 - Hydraulic
fluid overheated.
operate normally?
TEST 3 - Does hydraulic fluid reach normal operating temperature after cycling lift
cylinder control?
WARNING
1. Operate LIFT CYLINDER control IN. (Volume 1, WP 0059) Hold LIFT CYLINDER
control IN for approximately 30 seconds, then return control to NEUTRAL position.
Repeat procedure several times until hydraulic fluid is warmed.
TM 9-2320-342-10-2 0166
0166-4
Figure 3.
Does hydraulic fluid reach normal operating temperature after cycling lift cylinder
control?
TM 9-2320-342-10-2 0166
0166-5
DECISION
Hydraulic fluid is below normal operating temperature. - Notify supervisor. Test 4 -
operate normally?
TEST 4 - Hydraulic fluid overheated.
1. Set HYD ENABLE switch to OFF.
WARNING
Some models of fuel tanks have a socket head pipe plug. Others have a
fusible socket head pipe plug. Fusible socket head pipe plug must be
used with non-vented tank cap. Failure to comply may result in injury or
death to personnel and damage to equipment. Refer to TM
9-2320-315-14&P for proper identification of parts.
HYDRAULIC
RESERVOIR
Figure 4.
3. Allow hydraulic oil to cool.
TM 9-2320-342-10-2 0166
0166-6
DECISION
-
Continue - Test 5 - Do retrieval controls operate normally?
TEST 5 - Do retrieval controls operate normally?
2. Prepare vehicle for retrieval system operation. (Volume 1, WP 0059)
3. Operate retrieval system controls. (Volume 1, WP 0059)
Figure 5.
Do retrieval controls operate normally?
TM 9-2320-342-10-2 0166
0166-7
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0166
0166-8
RETRIEVAL CYLINDERS RAISE OR LOWER SLOWLY
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
RETRIEVAL CYLINDERS RAISE OR LOWER SLOWLY
NOTE
Common causes of the problems are:
TM 9-2320-342-10-2 0167
0167-1
HYDRAULIC
RESERVOIR
Figure 1.
WARNING
Some models of fuel tanks have a socket head pipe plug. Others have a
fusible socket head pipe plug. Fusible socket head pipe plug must be
used with non-vented tank cap. Failure to comply may result in injury or
death to personnel and damage to equipment. Refer to TM
9-2320-315-14&P for proper identification of parts.
NOTE
easily.
2.
DECISION
No - Test 2 - Does hydraulic fluid reach normal operating temperature after running
Yes - Test 4 - Do the retrieval cylinders operate normally?
TM 9-2320-342-10-2 0167
0167-2
WARNING
TM 9-2320-342-10-2 0167
0167-3
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
12 M
M
ASS
HYD ENABLE
SWITCH
Figure 2.
TM 9-2320-342-10-2 0167
0167-4
DECISION
No - Test 3 - Does hydraulic fluid reach normal operating temperature after cycling lift
cylinder control?
TEST 3 - Does hydraulic fluid reach normal operating temperature after cycling lift
cylinder control?
WARNING
1. Operate LIFT CYLINDER control IN. (Volume 1, WP 0059) Hold LIFT CYLINDER
control IN for approximately 30 seconds, then return control to NEUTRAL position.
Repeat procedure several times until hydraulic fluid is warmed.
TM 9-2320-342-10-2 0167
0167-5
Figure 3.
Does hydraulic fluid reach normal operating temperature after cycling lift cylinder
control?
DECISION
TM 9-2320-342-10-2 0167
0167-6
TEST 4 - Do the retrieval cylinders operate normally?
Figure 4.
Do the retrieval cylinders operate normally?
TM 9-2320-342-10-2 0167
0167-7
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0167
0167-8
RETRIEVAL SYSTEM WILL NOT OPERATE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
RETRIEVAL SYSTEM WILL NOT OPERATE
TEST 1 - Are electrical connections tight?
NOTE
1. Check that all electrical connections on solenoid valve are tight. If loose, tighten.
TM 9-2320-342-10-2 0168
0168-1
Figure 1.
Are electrical connections tight?
DECISION
No - Test 3 - Does retrieval system operate normally?
Yes - Test 2 - Does solenoid valve operate when power switch is set to ON?
TEST 2 - Does solenoid valve operate when power switch is set to ON?
1. Check solenoid for proper operation when power is turned to ON position. (Volume 1,
WP 0059) If solenoid is faulty, place a screwdriver in slot on front of solenoid to hold
solenoid closed (Volume 1, WP 0132) until mission can be completed.
TM 9-2320-342-10-2 0168
0168-2
Figure 2.
Does solenoid valve operate when power switch is set to ON?
DECISION
TEST 3 - Does retrieval system operate normally?
TM 9-2320-342-10-2 0168
0168-3
Figure 3.
Does retrieval system operate normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0168
0168-4
SELF-RECOVERY WINCH DOES NOT WORK
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
SELF-RECOVERY WINCH DOES NOT WORK
TEST 1 - Is hydraulic fluid level within normal operating range?
1. Check hydraulic fluid level. If low, add hydraulic fluid. (WP 0182)
TM 9-2320-342-10-2 0169
0169-1
Figure 1.
Is hydraulic fluid level within normal operating range?
DECISION
No - Test 3 - Does self-recovery winch operate properly?
Yes - Test 2 - Is self-recovery winch shift linkage free from debris and damage?
TEST 2 - Is self-recovery winch shift linkage free from debris and damage?
1. Check self-recovery winch shift linkage for debris and damage. If debris found, clean
shift linkage. (WP 0189)
TM 9-2320-342-10-2 0169
0169-2
SELF-RECOVERY WINCH
SHIFT LINKAGE
Figure 2.
Is self-recovery winch shift linkage free from debris and damage?
DECISION
Linkage damaged. - Notify Supervisor. Test 3 - Does self-recovery winch operate
properly?Notify Supervisor.
Linkage OK. - Notify Supervisor.
TM 9-2320-342-10-2 0169
0169-3
TEST 3 - Does self-recovery winch operate properly?
2. Check operation of self-recovery winch. (Volume 1, WP 0115)
Does self-recovery winch operate properly?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0169
0169-4
UNUSUALLY NOISY WHEN OPERATING
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TEST 1 - Is self-recovery winch cable free of twists, tangles, or binding?
1. Check if self-recovery winch cable is twisted, tangled, or causing drum to bind. If cable
is tangled, pay out or take up cable as necessary to straighten.
TM 9-2320-342-10-2 0170
0170-1
Figure 1.
Is self-recovery winch cable free of twists, tangles, or binding?
DECISION
Yes - Test 2 - Is self-recovery winch free of unusual noise when operating?
TEST 2 - Is self-recovery winch free of unusual noise when operating?
1. Operate self-recovery winch, and listen for unusual noise. (Volume 1, WP 0115)
Is self-recovery winch free of unusual noise when operating?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0170
0170-2
VEHICLE IS HARD TO STEER, SHIMMIES, WANDERS, OR PULLS TO ONE SIDE
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
VEHICLE IS HARD TO STEER, SHIMMIES, WANDERS, OR PULLS TO ONE SIDE
TEST 1 - Are tires inflated to proper pressure for road condition?
WARNING
Tire air pressure must be checked properly. Failure to comply may result
NOTE
Inflate tires only when they are cool. Inflate to proper pressure for
road condition.
Tire tread is non-directional. Vehicle operation is not affected by
direction of traction bars.
1. Check tires for proper inflation. (WP 0180)
TM 9-2320-342-10-2 0171
0171-1
Figure 1.
2. If tires are improperly inflated, inflate or deflate tires to proper pressure.
Are tires inflated to proper pressure for road condition?
DECISION
Improperly inflated - Test 3 - Is vehicle hard to steer; or does it shimmy, wander, or pull
to one side?
Inflation OK - Test 2 - Are wheels free of loose, missing, or broken lugnuts?
TEST 2 - Are wheels free of loose, missing, or broken lugnuts?
1. Check for loose, missing, or broken lugnuts.
TM 9-2320-342-10-2 0171
0171-2
Figure 2.
Are wheels free of loose, missing, or broken lugnuts?
DECISION
No - Tighten and/or replace loose, missing, or damaged lugnut(s). (WP 0190)
TEST 3 - Is vehicle hard to steer; or does it shimmy, wander, or pull to one side?
Is vehicle hard to steer; or does it shimmy, wander, or pull to one side?
TM 9-2320-342-10-2 0171
0171-3
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0171
0171-4
VEHICLE STEERING SLOW TO RESPOND OR INTERMITTENT
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
VEHICLE STEERING SLOW TO RESPOND OR INTERMITTENT
TEST 1 - Is hydraulic fluid low?
1. Check for low hydraulic fluid. (WP 0182)
2. If fluid level is low,add hydraulic fluid. (WP 0182)
TM 9-2320-342-10-2 0172
0172-1
Figure 1.
Is hydraulic fluid low?
DECISION
Fluid level low - Test 3 - Is steering slow to respond or intermittent?
Fluid level OK - Test 2 - Are there any leaking or damaged hydraulic fittings or lines?
TM 9-2320-342-10-2 0172
0172-2
TEST 2 - Are there any leaking or damaged hydraulic fittings or lines?
WARNING
Caution the hydraulic system maybe under pressure be sure to wear the
proper eye protection to avoid personal injury.
1. Check for leaking or damaged hydraulic lines and/or fittings.
TM 9-2320-342-10-2 0172
0172-3
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
LINES
HYDRAULIC
CONNECTION
HYDRAULIC
CONNECTION
HYDRAULIC
LINE
HYDRAULIC
LINE
HYDRAULIC
LINE
HYDRAULIC
LINE
HYDRAULIC
LINE
HYDRAULIC
LINE
HYDRAULIC
LINE
Figure 2.
TM 9-2320-342-10-2 0172
0172-4
2. If loose hydraulic fluid fittings are found, tighten fittings.
Are there any leaking or damaged hydraulic fittings or lines?
DECISION
Hydraulic lines damaged or leaking. - Ensure fittings are tightened and notify supervisor
of faulty hydraulic lines. Tighten loose fittings. (Test 3 - Is steering slow to respond or
intermittent?)Notify Supervisor.
No leaks, damaged lines or loose fittings found. - Notify Supervisor.
TEST 3 - Is steering slow to respond or intermittent?
Is steering slow to respond or intermittent?
DECISION
Steering faulty - Notify Supervisor.
Steering OK - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0172
0172-5
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TEST 1 - Is transmission/transfer case free from unusual noise while operating?
Figure 1.
Is transmission/transfer case free from unusual noise while operating?
TM 9-2320-342-10-2 0173
0173-1
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0173
0173-2
SLOW OR DIFFICULT ENGAGEMENT
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
SLOW OR DIFFICULT ENGAGEMENT
TEST 1 - Does transmission and/or transfer case engage normally?
Figure 1.
Does transmission and/or transfer case engage normally?
TM 9-2320-342-10-2 0174
0174-1
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0174
0174-2
TRANSFER CASE SHIFT LEVER WILL NOT SHIFT
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TRANSFER CASE SHIFT LEVER WILL NOT SHIFT
TEST 1 - Does transfer case shift lever shift when transmission is shifted from Neutral
(N) to Drive (D)?
1. Start engine (Volume 1, WP 0044)
2. Move transmission range selector from Neutral (N) to Drive (D). Apply throttle to roll
vehicle slightly, and shift transmission from (D) to (N). As vehicle stops, shift
TRANSFER CASE shift lever.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPLY
HYD
ENABLE
12 M
M
ASS
TRANSMISSION
RANGE
SELECTOR
TRANSFER
CASE
SHIFT LEVER
Figure 1.
TM 9-2320-342-10-2 0175
0175-1
Does transfer case shift lever shift when transmission is shifted from Neutral (N) to Drive
(D)?
DECISION
No - Test 2 - Does transfer case shift lever shift when transmission is shifted from
Neutral (N) to Reverse (R)?
TEST 2 - Does transfer case shift lever shift when transmission is shifted from Neutral
(N) to Reverse (R)?
1. Move transmission range selector from Neutral (N) to Reverse (R). Apply throttle to
roll vehicle slightly and shift transmission from R to N. As vehicle stops, shift
TRANSFER CASE shift lever.
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPLY
HYD
ENABLE
12 M
M
ASS
TRANSMISSION
RANGE
SELECTOR
TRANSFER
CASE
SHIFT LEVER
Figure 2.
Does transfer case shift lever shift when transmission is shifted from Neutral (N) to
Reverse (R)?
DECISION
No - Test 3 - Is shift cable free of mud and debris?
TEST 3 - Is shift cable free of mud and debris?
TM 9-2320-342-10-2 0175
0175-2
2. Check shift cable for mud and/or debris.
Figure 3.
3. If needed, clean shift cable. (WP 0189)
Is shift cable free of mud and debris?
DECISION
Dirty - Test 4 - Does transfer case shift lever shift normally?
Clean - Notify Supervisor.
TEST 4 - Does transfer case shift lever shift normally?
a. Test drive vehicle.
2. Attempt to shift transfer case. (Volume 1, WP 0048)
TM 9-2320-342-10-2 0175
0175-3
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPLY
HYD
ENABLE
12 M
M
ASS
TRANSMISSION
RANGE
SELECTOR
TRANSFER
CASE
SHIFT LEVER
Figure 4.
Does transfer case shift lever shift normally?
DECISION
END OF WORK PACKAGE
TM 9-2320-342-10-2 0175
0175-4
TRANS TEMP GAUGE INDICATES OVERHEATING DURING NORMAL OPERATION
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TRANS TEMP GAUGE INDICATES OVERHEATING DURING NORMAL OPERATION
TEST 1 - Is transmission fluid at proper operating level?
1. Check transmission fluid level. (WP 0182)
TRANSMISSION
DIPSTICK
Figure 1.
2. If transmission fluid is low, add transmission fluid. (WP 0182)
Is transmission fluid at proper operating level?
DECISION
Transmission fluid was high. - Notify Supervisor. Test 2 - Does TRANS TEMP gauge
indicate overheating during normal operation?
Transmission fluid was at proper level. - Notify Supervisor.
TM 9-2320-342-10-2 0176
0176-1
TEST 2 - Does TRANS TEMP gauge indicate overheating during normal operation?
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH T OSUPPL Y
HYD
ENABLE
12 M
M
ASS
TRANSMISSION
OVER TEMP
INDICATOR
TRANSMISSION
TEMP GAUGE
Figure 2.
Does TRANS TEMP gauge indicate overheating during normal operation?
DECISION
Overheating - Notify Supervisor.
Correct temperature - Problem corrected.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0176
0176-2
WHEEL WOBBLES
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
WHEEL WOBBLES
TEST 1 - Are any lugnuts loose, missing or broken?
1. Check wheels for loose, missing or broken lugnuts.
TM 9-2320-342-10-2 0177
0177-1
Figure 1.
Are any lugnuts loose, missing or broken?
DECISION
No - Tighten or replace lugnut(s). (WP 0190)
Yes - Test 2 - Are any of the wheels bent?
TEST 2 - Are any of the wheels bent?
1. Check to see if any of the wheels are bent.
TM 9-2320-342-10-2 0177
0177-2
Figure 2.
Are any of the wheels bent?
DECISION
Wheel bent - Replace damaged wheel(s). (WP 0190)
Wheels OK - Notify Supervisor.
TEST 3 - Do any of the wheels wobble?
Do any of the wheels wobble?
TM 9-2320-342-10-2 0177
0177-3
DECISION
Wheel wobbles - Notify Supervisor.
Wheel OK - Notify Supervisor.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0177
0177-4
TIRES WORN UNEVENLY OR EXCESSIVELY
INITIAL SETUP:
Equipment Condition
WP 0056)
WP 0097)
TIRES WORN UNEVENLY OR EXCESSIVELY
TEST 1 - Are tires inflated to proper pressure for road condition?
WARNING
Tire air pressure must be checked properly. Failure to comply may result
NOTE
Inflate tires only when they are cool. Inflate to proper pressure for
road condition.
Tire tread is non-directional. Vehicle operation is not affected by
direction of traction bars.
1. Check tires for proper inflation. (WP 0183)
TM 9-2320-342-10-2 0178
0178-1
Figure 1.
2. If tires are improperly inflated, inflate or deflate to proper pressure.
Are tires inflated to proper pressure for road condition?
DECISION
Improperly inflated - Notify Supervisor.
Inflation OK - Notify Supervisor.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0178
0178-2
CHAPTER 4
PREVENTIVE
MAINTENANCE
CHECKS AND
SERVICES (PMCS)
TM 9-2320-342-10-2
INTRODUCTION - PREVENTIVE MAINTENANCE
PMCS INTRODUCTION
This section contains PMCS requirements for HEMTT series vehicles. The PMCS tables
contain checks and services necessary to ensure that the vehicle is ready for operation.
Using PMCS tables, perform maintenance at specified intervals.
MAINTENANCE FORMS AND RECORDS
Every mission begins and ends with paperwork. There is not much of it, but it must be kept
up. The filled out forms and records have several uses. They are a permanent record of
services, repairs, and modifications made on the vehicle; they are reports to unit
maintenance and to your Commander; and they serve as a checklist to find out what is
wrong with the vehicle after its last use, and whether those faults have been fixed. For the
information needed on forms and records, refer to DA PAM 750-8. (WP 0200)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Do the before (B) PREVENTIVE MAINTENANCE just before operating vehicle.
Pay attention to the CAUTIONS and WARNINGS.
Do the during (D) PREVENTIVE MAINTENANCE while vehicle and/or its
component systems are in operation. Pay attention to the CAUTIONS and
WARNINGS.
Do the after (A) PREVENTIVE MAINTENANCE right after operating vehicle. Pay
attention to the CAUTIONS and WARNINGS.
Do the (W) PREVENTIVE MAINTENANCE weekly. Pay attention to the
CAUTIONS and WARNINGS
Do the (M) PREVENTIVE MAINTENANCE once a month. Pay attention to the
CAUTIONS and WARNINGS.
If something does not work, troubleshoot and notify the supervisor.
Always do PREVENTIVE MAINTENANCE in the same order until it gets to be
habit. Once practiced, problems can be spotted in a hurry.
If something looks wrong and cannot be fixed right then, write it on DA Form 2404
(WP 0200) or DA Form 5988-E. (WP 0200) If something seems seriously wrong,
report it to organizational maintenance RIGHT NOW.
When doing PREVENTIVE MAINTENANCE, take along the tools needed and a
rag or two to make all the checks.
TM 9-2320-342-10-2 0179
0179-1
GENERAL MAINTENANCE PROCEDURE
Cleanliness: Dirt, grease, oil, and debris only get in the way and may cover up a
serious problem. Use solvent cleaning compound (WP 0203, Table 1, Item 6, 7,
8, 9, 10, 11) on all metal surfaces and soapy water on rubber.
Bolts, Nuts, and Screws: Check bolts, nuts, and screws for obvious looseness,
missing, bent, or broken condition and tighten or replace as necessary. They
cannot all be checked with a tool, of course, but look for chipped paint, bare metal,
or rust around bolt heads.
Welds: Look for loose or chipped paint, rust, or gaps where parts are welded
together. If a bad weld is found, have it repaired.
Electric Wires and Connectors: Look for cracked or broken insulation, bare
wires, and loose or broken connectors. Tighten loose connectors and make sure
wires are in good shape.
Hydraulic Lines and Fittings: Look for wear, damage, and leaks, and make sure
clamps and fittings are tight. Wet spots show leaks, of course, but a stain around
a fitting or connector can indicate a leak. If a connector or fitting is loose, tighten
it. If something is broken or worn out, repair or replace per applicable procedure.
Damage is defined as: Any conditions that affect safety or would render the
vehicle unserviceable for mission requirements.
FLUID LEAKAGE
It is necessary to know how fluid leakage affects the status of fuel, oil, coolant, and the
hydraulic systems. The following are definitions of types/classes of leakage necessary to
know in order to determine the status of the vehicle.
NOTE
Equipment operation is allowable with minor leakage (Class I or II).
Consideration must be given to the fluid capacity in the item/system being
checked/inspected. When in doubt, notify the supervisor. When operating
with Class I or II leaks, continue to check fluid levels as required in the
PMCS. Class III leaks should be repaired per applicable procedure.
Class I :Seepage of fluid (as indicated by wetness or discoloration) not great enough to
form drops.
Class II: Leakage of fluid great enough to form drops but not enough to cause drops to
drip from item being checked/inspected.
Class III: Leakage of fluid great enough to form drops that fall from the item being checked/
inspected.
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Prior to performing your PMCS, check with your PLL clerk to verify that the latest
publications are being used by the operator and organizational unit.
TM 9-2320-342-10-2 0179
0179-2
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - Continued
Listed below are the sections of the PMCS.
PMCS - BEFORE (WP 0180)
PMCS - DURING (WP 0181)
PMCS - AFTER (WP 0182)
PMCS - WEEKLY (WP 0183)
PMCS - MONTHLY (WP 0185)
PMCS - SEMIANNUAL (WP 0184)
Vehicles designated or dispatched to transport Class A or B ammunition, explosives,
poisons, or radioactive yellow III materials over public highways require more stringent
inspections.
Daily Walk Around PMCS Diagram. This routing diagram will be of help to complete the B,
D, or A PMCS. It shows the vehicle PMCS routing track, which matches the sequence of
PMCS to be performed.
START
Figure 1.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0179
0179-3
BEFORE - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Tools and Special Tools
Gloves, Welders
Table 1. PMCS - BEFORE
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
Do not start engine or move
vehicle when personnel are
under vehicle or working on
brake lines. Failure to comply
may result in injury or death to
personnel.
WARNING
Ensure engine is OFF and
eye protection is worn when
checking for leaks. Failure to
comply may result in injury or
death to personnel.
TM 9-2320-342-10-2 0180
0180-1
Table 1. PMCS - BEFORE - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
Perform Operator's Before,
After, and Weekly PMCS
checks if:
You are the assigned
driver but have not
operated the vehicle
since the last weekly
inspection.
You are operating the
vehicle for the first time.
NOTE
Clean all lubrication
points with cleaning
compound, solvent and
allow to dry prior to
servicing.
When using a grease
gun, apply lubricant to the
fitting until clean lubricant
squeezes out of the part
being lubricated.
Always refer to lubrication
instructions (WP 0186) to
ensure equipment has
correct lubricants
appropriate to operating
environment (expected
continuous
temperatures). If not,
remove/drain and
reapply/refill equipment
with appropriate
lubricants for operating
environment as
TM 9-2320-342-10-2 0180
0180-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
prescribed in lubrication
instructions. (WP 0186)
NOTE
If leakage is detected, further
investigation is needed to de-
termine the location and
cause of the leak. If there is
any doubt, contact your su-
pervisor or field level mainte-
nance.
1 Before Driver
Side
Exterior
1. Check underneath entire length
of driver side of vehicle for fluid
and air leaks.
Any fuel,
Class III
leak, or air
lines/fittings
leaking or
damaged.
2. Visually check driver side of
vehicle for obvious damage that
would impair operation.
Any dam-
age that
would im-
pair opera-
tion.
NOTE
Ball valve is in ON position
when handle is in line with ball
valve body (shown below).
2 Before Driver
Side Air
Springs
1. Ensure two driver side air
suspension ball valves are in ON
position. (Volume 1, WP 0043)
Ball valves
have dam-
age that
would pre-
vent normal
operation.
TM 9-2320-342-10-2 0180
0180-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
BALL VALVE BODY
HANDLE LOCK
HANDLE
BALL VALVE SHOWN IN ON POSITION
Figure 1.
2. Check each air spring for inflation
and obvious damage.
Air springs
will not in-
flate or have
damage
that would
TM 9-2320-342-10-2 0180
0180-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
prevent nor-
mal opera-
tion.
AIR SPRING
AIR SPRING SHOWN IS ON THE
PASSENGER SIDE OF VEHICLE. EACH AXLE
HAS AN AIR SPRING THAT IS SIMILAR.
Figure 2.
WARNING
Do not operate a vehicle with
a tire in an over-inflated or un-
der-inflated condition, or with
a questionable defect. Failure
to comply may result in injury
or death to personnel and
damage to equipment.
TM 9-2320-342-10-2 0180
0180-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
A tire is bad or in need of
repair if the bead,
sidewall, and tread areas
show signs of damage.
Remember that this
process requires you to
make judgment calls and
the goal is to safely
maintain equipment in top
quality conditions.
3 Before Driver
Side
Tires
Check for correct air pressure on
each driver side tire and service tire
(WP 0193) as required.
Tire miss-
ing, defla-
ted, or un-
serviceable.
WARNING
Fuel is very flammable and
can explode easily. Keep fuel
away from open fire and keep
fire extinguisher within easy
reach when working with fuel.
Do not work on fuel system
when engine is hot. Fuel can
be ignited when engine is hot.
When working with fuel, post
TM 9-2320-342-10-2 0180
0180-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
signs that read NO SMOKING
WITHIN 50 FEET OF VEHI-
CLE. Failure to comply may
result in injury or death to per-
sonnel.
NOTE
Drain fuel into suitable
container.
Operation of vehicle with
malfunctioning fuel/water
separator may violate AR
385-55. (WP 0200)
4 Before Fuel/
Water
Separato
r
1. Check for level of water in bowl of
fuel/water separator. If there is
water, turn thumb nut on bottom
of bowl to open contaminant
drain valve. Keep drain open until
only pure fuel is flowing out of
drain tube. Close drain valve by
turning thumb nut.
TM 9-2320-342-10-2 0180
0180-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
THUMB NUT
FUEL/WATER
SEPARATOR
Figure 3.
2. Check fuel/water separator for
leaks and damage.
Any fuel
leak.
5 Before Engine 1. Check engine oil level on
dipstick.
TM 9-2320-342-10-2 0180
0180-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ENGINE OIL
DIPSTICK
ADD FULL
Figure 4.
NOTE
Engine oil level should be be-
tween ADD and FULL mark
on dipstick.
a. Add engine oil as required.
(WP 0186, Table 1)
b. Drain excess engine oil as
required, or notify field level
maintenance.
6 Before 24V
Battery
Disconne
ct Switch
Check 24V battery disconnect switch
for proper operation. (Volume 1,
WP 0099)
24V battery
disconnect
switch inop-
erative.
TM 9-2320-342-10-2 0180
0180-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
24V BATTERY
DISCONNECT SWITCH
Figure 5.
7 Before FRONT
BRAKE
APPLICA
TION
Control
1. Check control box for damage
that may preclude use.
Damaged to
the extent
that it can-
not be used.
2. Ensure FRONT BRAKE
APPLICATION control is pulled
out.
Unable to
pull FRONT
BRAKE AP-
PLICATION
control out/
release
front
brakes.
TM 9-2320-342-10-2 0180
0180-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FRONT BRAKE
APPLICATION CONTROL
Figure 6.
8 Before Rear of
Vehicle
Visually check rear of vehicle for
obvious damage that would impair
operation.
Any dam-
age that
would im-
pair opera-
tion.
9 Before Retrieval
System,
Support
Assembly
,
Hydraulic
Filter
1. Check hydraulic filters for leaks. Class III
leak
present.
2. Check support assembly for
secure mounting or obvious
damage.
TM 9-2320-342-10-2 0180
0180-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
GRAB HOOKS
TOW CYLINDERS
CROSSTUBE
LIFT CYLINDER
CONTROL
VALVES
SUPPORT ASSEMBLY
Figure 7.
NOTE
Retrieval cylinder (tow and
lift) thermal relief valves (lo-
cated on crosstube end of cyl-
inders) can discharge small
amounts of oil as part of nor-
mal operation.
3. Check lift cylinder and hoses,
driver side and passenger side
tow cylinders and hoses,
crosstube, and control valves for
leaks and obvious damage.
Class III
leak
present.
TM 9-2320-342-10-2 0180
0180-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
10 Before Self-
Recovery
Winch
(SRW)
1. Inspect self-recovery winch for
obvious damage.
FRONT CABLE GUIDE
FRONT
TENSIONER
SELF-RECOVERY
WINCH
Figure 8.
TM 9-2320-342-10-2 0180
0180-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Inspect front cable guide for any
loose or missing parts and any
obvious damage.
Front cable
guide has
loose or
missing
parts, or is
unservicea-
ble.
3. Inspect front tensioner for loose
or missing parts and any obvious
damage.
Front ten-
sioner has
loose or
missing
parts, or is
unservicea-
ble.
11 Before Wheel
Chocks
Ensure vehicle is equipped with four
wheel chocks.
Vehicle is
equipped
with less
than four
wheel
chocks.
NOTE
If leakage is detected, further
investigation is needed to de-
termine the location and
cause of the leak. If there is
any doubt, contact your su-
pervisor or field level mainte-
nance.
12 Before Passeng
er Side
Exterior
1. Check underneath entire length
of driver side of vehicle for fluid
and air leaks.
Any fuel,
Class III
leak, or air
lines/fittings
TM 9-2320-342-10-2 0180
0180-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
leaking or
damaged.
2. Visually check driver side of
vehicle for obvious damage that
would impair operation.
Any dam-
age that
would im-
pair opera-
tion.
3. Check for missing or damaged
fire extinguisher mounted on top
of stowage box:
Fire extin-
guisher
missing or
damaged.
TM 9-2320-342-10-2 0180
0180-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SEAL
FIRE
EXTINGUISHER
GAUGE
Figure 9.
a. Check gauge for proper
pressure.
Pressure
gauge nee-
dle in RE-
CHARGE
area.
b. Ensure fire extinguisher
mounting is secure.
TM 9-2320-342-10-2 0180
0180-16
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
c. Check for damaged or
missing seal.
Seal broken
or missing.
13 Before Passeng
er Side
Air
Springs
1. Ensure two passenger side air
suspension ball valves are in ON
position. (Volume 1, WP 0043)
Ball valve
damaged/
will not
move to ON
position.
AIR SPRING
AIR SPRING SHOWN IS ON THE
PASSENGER SIDE OF VEHICLE. EACH AXLE
HAS AN AIR SPRING THAT IS SIMILAR.
Figure 10.
2. Check each air spring for inflation
and obvious damage.
Air springs
will not in-
flate or have
damage
that would
prevent nor-
mal opera-
tion.
TM 9-2320-342-10-2 0180
0180-17
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
NOTE
Remember that a tire in
storage (spare) can be
flat but not look like it. The
HEMTT tire sidewalls can
support the wheel. Don't
be fooled.
A tire is bad or in need of
repair if the bead,
sidewall, and tread areas
show signs of damage.
Remember that this
process requires you to
make judgment calls and
the goal is to safely
maintain equipment in top
quality conditions.
14 Before Passeng
er Side
Tires
1. Check for correct air pressure on
each passenger side tire
Tire miss-
ing, defla-
TM 9-2320-342-10-2 0180
0180-18
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
(including
spare
tire)
(including spare tire) and service
tire (WP 0193) as required.
ted, or un-
serviceable.
WARNING
During normal vehicle
operation, cooling system
can become very hot.
Allow cooling system to
cool prior to servicing.
Failure to comply may
result in injury to
personnel.
Use extreme care when
removing radiator cap.
Sudden release of
pressure can cause a
steam flash. Slowly
loosen radiator cap to the
first stop to relieve
pressure before
removing radiator cap
completely. Failure to
comply may result in
Use a clean, thick waste
cloth or like material to
remove radiator cap.
Avoid using gloves. If hot
water soaks through
gloves, personnel could
TM 9-2320-342-10-2 0180
0180-19
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
be burned. Failure to
NOTE
Coolant should
completely fill lower sight
glass at any engine
temperature.
Coolant should
completely fill upper sight
glass if engine is hot.
Coolant should partially
fill upper sight glass if
engine is cold.
15 Before Radiator Check sight glass on radiator to
ensure coolant level is correct.
Coolant is
low.
TM 9-2320-342-10-2 0180
0180-20
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RADIATOR
SIGHT GLASS
Figure 11.
WARNING
Ensure proper inspection and
maintenance procedures of
seat belt systems are ad-
hered to. Failure to comply
personnel.
NOTE
Vehicle operation with inoper-
ative seat belts may violate
AR 385-55. (WP 0200)
TM 9-2320-342-10-2 0180
0180-21
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
16 Before Seat
Belts
1. Check seat belt strap webbing
wear, tears, fraying, etc.
Webbing is
cut, frayed
or exces-
sively worn.
STRAPS
STRAP
RETRACTOR
STRAPS
RETRACTORS
LATCH
BUCKLE
BUTTON
Figure 12.
2. Check latch and buckle for
proper operation, wear,
Buckle/latch
does not en-
TM 9-2320-342-10-2 0180
0180-22
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
deformation, damage, and
broken casing.
gage with a
solid-
sounding
"click" and/
or does not
release
freely when
button is
pushed.
Molded
plastic
around
buckle/latch
is de-
formed,
cracked, or
broken.
3. Check all seat belt retractors are
not locked up and pay out/reel in
webbing straps properly.
Retractor(s)
do not oper-
ate proper-
ly, or retrac-
tor cover(s)
are
cracked/
broken.
4. Check all seat belt mounting
hardware for looseness and
other damage.
Hardware is
loose, miss-
ing, rusted,
corroded, or
damaged.
17 Before Seats Check operation of seat adjusting
mechanisms. (Volume 1, WP 0025)
Seat adjust-
ment mech-
anism bro-
TM 9-2320-342-10-2 0180
0180-23
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ken or miss-
ing.
HEIGHT
ADJUSTMENT
CONTROL
FORWARD/BACKWARD
ADJUSTMENT CONTROL
H E I G H T
A D J .
Figure 13.
18 Before Fire
Extinguis
her (cab)
fire extinguisher.
Fire extin-
guisher
missing or
damaged.
TM 9-2320-342-10-2 0180
0180-24
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SEAL
FIRE
EXTINGUISHER
GAUGE
Figure 14.
2. Check gauge for proper pressure
of about 150 psi (1034 kPa).
Pressure
gauge nee-
dle in RE-
CHARGE
area.
3. Ensure fire extinguisher
mounting is secure.
TM 9-2320-342-10-2 0180
0180-25
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
4. Check for damaged or missing
seal.
Seal broken
or missing.
NOTE
Complete all start engine
(Volume 1, WP 0044)
procedures, and comply
with all notes, cautions,
and warnings within that
procedure before
completing the PMCS
checks below.
Once all start engine
(Volume 1, WP 0044)
procedures are
completed, engine
should be kept running for
the remaining PMCS
checks.
19 Before Engine Start engine. (Volume 1, WP 0044) Engine fails
to start.
NOTE
Check the instruments listed
below for damage, operation,
and condition.
20 Before Instrume
nts
1. Engine oil pressure gauge. Engine oil
pressure
gauge is in-
operative.
TM 9-2320-342-10-2 0180
0180-26
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TRAILER
AIR SUPPLY
PARKING
BRAKE
AIR BRAKE
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
3
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD GPFU
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
ENGINE
OIL PRESSURE
GAUGE
FRONT AIR
PRESSURE
GAUGE
REAR AIR
PRESSURE
GAUGE
TACHOMETER
BATTERY
VOLTAGE
Figure 15.
2. Tachometer. Tachometer
is inopera-
tive or indi-
cates less
than 625
rpm or more
than 725
rpm at idle
after engine
has been
properly
warmed up
(start en-
gine (Vol-
TM 9-2320-342-10-2 0180
0180-27
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ume 1,
WP 0044)
procedure
completed).
3. Battery voltage readout. Battery volt-
age readout
is inopera-
tive, or indi-
cates less
than 24
VDC or
more than
28 VDC with
engine run-
ning.
NOTE
Air pressure buzzer will sound
anytime low air indicator is il-
luminated. Ensure low air in-
dicator and buzzer activate
when air pressure falls below
60 to 70 psi (4.83 bar) in
FRONT air system.
4. FRONT air pressure gauge. FRONT air
pressure
gauge is in-
operative or
indicates
FRONT air
system is
below 70 psi
(4.83 bar)
after engine
has been
TM 9-2320-342-10-2 0180
0180-28
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
properly
warmed up
(start en-
gine (Vol-
ume 1,
WP 0044)
procedure
completed).
Low air
pressure in-
dicator and/
or buzzer
remain on,
or do not op-
erate.
NOTE
Air pressure buzzer will sound
anytime low air indicator is il-
luminated. Ensure low air in-
dicator and buzzer activate
when air pressure falls below
60 to 70 psi (4.83 bar) in
REAR air system.
5. REAR air pressure gauge. REAR air
pressure
gauge is in-
operative or
indicates
REAR air
system is
below 70 psi
(4.83 bar)
after engine
has been
properly
TM 9-2320-342-10-2 0180
0180-29
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
warmed up
(start en-
gine (Vol-
ume 1,
WP 0044)
procedure
completed).
Low air
pressure in-
dicator and/
or buzzer
remain on,
or do not op-
erate.
6. Air filter restriction indicator. Air filter re-
striction in-
dicator in-
operative,
cracked, or
unservicea-
ble.
TM 9-2320-342-10-2 0180
0180-30
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TRAILER
AIR SUPPLY
PARKING
BRAKE
AIR BRAKE
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
3
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD GPFU
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
FUEL
GAUGE
TRANSMISSION
OIL TEMPERATURE
GAUGE
AIR FILTER
RESTRICTION
INDICATOR
ENGINE COOLANT
TEMPERATURE
Figure 16.
NOTE
Several minutes are required
for engine to warm up so an
accurate reading can be tak-
en.
7. Engine coolant temperature
gauge.
Engine
coolant
temperature
gauge is in-
TM 9-2320-342-10-2 0180
0180-31
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
operative,
or indicates
less than
180F
(82C) or
more than
219F
(104C) af-
ter engine
has been
properly
warmed up
(start en-
gine (Vol-
ume 1,
WP 0044)
procedure
completed).
NOTE
Transmission may not reach
160F (71C) oil temperature
at idle for several minutes.
8. Transmission oil temperature
gauge.
Transmis-
sion oil tem-
perature
gauge indi-
cates more
than 250F
(121C).
9. Fuel gauge. FUEL
gauge is in-
operative,
or indicates
less than
TM 9-2320-342-10-2 0180
0180-32
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
the required
amount of
fuel needed
to complete
the mission.
CAUTION
Vehicle must be parked when
making this check. Failure to
comply may result in damage
to equipment. Transfer case
will be damaged if shifted
while vehicle is moving.
NOTE
Engine must be running to
perform this check.
21 Before TRANSF
ER CASE
Shift
Lever
and
Traction
Control
Switch
1. TRANSFER CASE Shift Lever -
Check operation: (Volume 1,
WP 0048)
TM 9-2320-342-10-2 0180
0180-33
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
123 M
M
ASS
TRANSFER
CASE SHIFT
LEVER
TRACTION
CONTROL
SWITCH
INTER-AXLE
INDICATOR
8X8
INDICATOR
Figure 17.
a. With transmission in N
(neutral), shift transfer lever
through all range positions.
Lever should move freely
through all range positions.
TRANSFER
CASE shift
lever inop-
erable or
binds be-
tween
range de-
tents.
2. Traction Control Switch - Check
operation: (Volume 1, WP 0022)
TM 9-2320-342-10-2 0180
0180-34
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
a. Switch should interact with
transfer case shift lever to
show correct indications on
instrument panel. (Volume 1,
WP 0022)
Traction
control
switch or in-
dicators in-
operable.
NOTE
perform this check.
22 Before Engine
Brake
1. Check engine retarder/brake for
proper operation: (Volume 1,
WP 0049)
a. Set transmission range
selector to N (neutral)
position.
TM 9-2320-342-10-2 0180
0180-35
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
HYD
ENABLE
123 M
M
ASS
ENGINE BRAKE
ON/OFF SWITCH
ENGINE BRAKE
HIGH/MEDIUM/LOW
SWITCH
ENGINE BRAKE
ENABLE INDICATOR
THROTTLE
PEDAL
TRANSMISSION
RANGE SELECTOR
Figure 18.
b. Push in throttle pedal and
increase engine speed to
between 1900 and 2100 rpm.
c. Set engine brake high/
medium/low switch to low
position.
d. Place engine retarder/brake
switch to ON.
TM 9-2320-342-10-2 0180
0180-36
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
e. Lift foot off throttle pedal and
listen for a popping or
chattering sound, which
indicates the engine
retarder/brake is working.
Engine re-
tarder/brake
does not en-
gage.
NOTE
perform this check.
23 Before Steering 1. Check vehicle steering for proper
operation:
a. Turn steering wheel from full
left to full right, back to full
left.
Steering in-
operable or
binds.
NOTE
perform this check.
24 Before HYD
ENABLE
Switch
Set HYD ENABLE switch to on
position. MAIN HYD ENABLE
indicator will illuminate.
HYD ENA-
BLE switch
and/or
MAIN HYD
ENABLE in-
dicator does
not operate.
TM 9-2320-342-10-2 0180
0180-37
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 19.
NOTE
Operation of vehicle with mal-
functioning windshield wiper
may violate AR 385-55.
(WP 0200)
25 Before Windshiel
d Wiper/
Washer
Switches
1. Check windshield wiper switch
WP 0034)
TM 9-2320-342-10-2 0180
0180-38
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
WINDSHIELD
WIPER CONTROL
Figure 20.
2. Check windshield washer switch
WP 0034)
NOTE
Engine must be running
to perform this check.
malfunctioning
windshield wiper may
violate AR 385-55.
(WP 0200)
26 Before Parking
Brake
Control
1. Check PARKING BRAKE control
for proper operation: (Volume 1,
WP 0045)
TM 9-2320-342-10-2 0180
0180-39
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TRAILER
AIR SUPPLY
PARKING
BRAKE
AIR BRAKE
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
3
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD GPFU
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
PARKING BRAKE
CONTROL
Figure 21.
a. With vehicle at idle and
service brake pedal
engaged, (Volume 1,
WP 0046)set transmission
range selector to D (drive).
(Volume 1, WP 0048)
NOTE
Dashboard parking brake in-
dicator will illuminate when
PARKING BRAKE control is
applied.
TM 9-2320-342-10-2 0180
0180-40
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
b. Pull out PARKING BRAKE
control. (Volume 1,
WP 0045)
c. Release service brake pedal.
(Volume 1, WP 0046)
Vehicle
moves with
PARKING
BRAKE
control ap-
plied (pulled
out).
d. Set transmission range
selector to N (neutral).
(Volume 1, WP 0048)
NOTE
Operator may continue on
with mission if vehicle re-
quires no servicing.
27 Before Engine Shut OFF engine (Volume 1,
WP 0057) (as required).
END OF WORK PACKAGE
TM 9-2320-342-10-2 0180
0180-41
DURING - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Gloves, Welders
Table 1. PMCS - DURING
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
death to personnel.
1 During Engine Check and/or listen for excessive
smoke, unusual noise, rough
running, and misfiring.
Engine has
excessive
smoke, un-
usual noise,
runs rough,
or misfires.
NOTE
Check trailer handbrake con-
trol lever only if a trailer is
hooked up to vehicle.
TM 9-2320-342-10-2 0181
0181-1
Table 1. PMCS - DURING - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2 During Trailer
Handbrak
e Control
Lever
Check trailer handbrake control lever
WP 0047)
Control lev-
er does not
apply trailer
brakes.
TRAILER HANDBRAKE
CONTROL LEVER
Figure 1.
Listen for actuation. If none, refer to
applicable trailer operator's manual.
NOTE
During operation, all gauges
should maintain the proper
readings listed in the PMCS
BEFORE checks. (WP 0180)
3 During Instrume
nts
Monitor all gauges, indicators, and
warning lights for proper reading and
operation while operating vehicle.
Gauges, in-
dicators,
and warning
lights do not
TM 9-2320-342-10-2 0181
0181-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
read/oper-
ate proper-
ly.
4 During Transmis
sion
Check transmission for proper
Transmis-
sion slips or
will not shift.
5 During Steering Be alert for any unusual noise,
binding, or difficulty in steering during
operation.
Steering
binds or is
unrespon-
sive.
6 During Service
Brakes
Be alert for chatter, noise, and side
pull.
Service
brakes do
not operate
properly.
WARNING
Keep hands clear of heavy-
duty winch cable. Failure to
death to personnel.
WARNING
Always wear protective
gloves when handling
TM 9-2320-342-10-2 0181
0181-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
winch cable. Never let
cable run through hands.
Frayed cables can cut
severely. Failure to
injury or death to
personnel.
Never operate winch with
less than five wraps of
cable on winch drum.
result in injury or death to
personnel.
7 During Heavy-
Duty
Winch
Check cable of winch for kinks, frays,
and breaks.
Evidence of
kinks, frays,
or breaks.
TM 9-2320-342-10-2 0181
0181-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HEAVY-DUTY
WINCH CABLE
Figure 2.
NOTE
PMCS for retrieval
system should only be
performed when retrieval
system is required for
mission.
8 During Retrieval
System
Check operation of retrieval system
as follows:
1. Start engine. (Volume 1,
WP 0044)
TM 9-2320-342-10-2 0181
0181-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Set HYD ENABLE switch to on
position. MAIN HYD ENABLE
indicator will illuminate.
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 3.
3. Set ON/OFF POWER switch to
ON position.
TM 9-2320-342-10-2 0181
0181-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 4.
4. Set POWER switch to ON
position.
5. Set HIGH IDLE CONTROL
switch to CONTINUOUS.
WARNING
Excessive noise levels are
present any time the heavy-
duty winch, crane, or retrieval
system is operating. Wear
single hearing protection
(earplugs or equivalent) while
working around equipment
when it is running. Failure to
TM 9-2320-342-10-2 0181
0181-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
death to personnel. Seek
medical aid should you sus-
pect a hearing problem.
6. Push and release LATCH switch.
Engine speed should increase to
approximately 1500 rpm.
Engine
speed does
not increase
to 1500
rpm.
7. Operate retrieval system control
levers. Check for proper
operation of levers and cylinders.
Retrieval
system
does not op-
erate.
RETRIEVAL SYSTEM
CONTROL LEVERS
Figure 5.
TM 9-2320-342-10-2 0181
0181-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
death to personnel.
WARNING
injury or death to
personnel.
personnel.
TM 9-2320-342-10-2 0181
0181-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
PMCS for heavy-duty
winch should only be
performed when retrieval
system is required for
mission.
9 During Heavy-
Duty
Winch
1. Check heavy-duty winch remote
control and cable for proper
operation, (Volume 1, WP 0039)
obvious damage, missing parts,
binding, and excessive
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
HEAVY-DUTY WINCH
REMOTE CONTROL
REMOTE CONTROL
CABLE
Figure 6.
TM 9-2320-342-10-2 0181
0181-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Check forward winch control and
high idle switch for proper
operation, (Volume 1, WP 0039)
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
FORWARD
WINCH CONTROL
HIGH IDLE
SWITCH
Figure 7.
3. Check that winch cable clevis pin
is secure and in place.
Clevis pin
missing.
TM 9-2320-342-10-2 0181
0181-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
MOUNTING
SCREWS
LOCKPIN
AND CHAIN
FAIRLEAD/
TENSIONER
WINCH CABLE
CLEVIS PIN
Figure 8.
4. Check fairlead/tensioner for
obvious damage, and that
fairlead/tensioner can be
swiveled and placed in both
stowed and operational
positions.
Fairlead/
tensioner
will not
swivel, can-
not be
raised or
lowered.
5. Check that fairlead/tensioner
mounting screws are secure.
Mounting
screws
loose or
missing.
fairlead/tensioner lockpin and
chain.
Has one
missing or
broken lock-
pin.
7. Push in FRONT BRAKE
APPLICATION control and
TM 9-2320-342-10-2 0181
0181-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
check operation. Check housing
for looseness and damage.
FRONT BRAKE
APPLICATION CONTROL
Figure 9.
10 During Material
Handling
Crane
1. Check crane for loose nuts and
screws, hydraulic leaks, damage
to hydraulic hoses and lines, and
obvious damage.
Class III
leak present
or damage
to hoses,
lines, or fit-
tings.
NOTE
PMCS for material
handling crane should
only be performed when
material handling crane is
required for mission.
TM 9-2320-342-10-2 0181
0181-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
1. Check that crane hydraulic
system is operable as follows:
a. Set HYD ENABLE switch in
on position. MAIN HYD
ENABLE indicator will
illuminate.
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 10.
b. Set ON/OFF POWER switch
to ON position.
TM 9-2320-342-10-2 0181
0181-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 11.
c. Set POWER switch to ON
position.
d. Set HIGH IDLE CONTROL
WARNING
TM 9-2320-342-10-2 0181
0181-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
e. Push and release LATCH
switch. Engine speed should
increase to approximately
1500 rpm.
1. Check crane manual control
levers as follows:
TM 9-2320-342-10-2 0181
0181-16
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
LOCK PIN
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
O/R EXT LEVER
Figure 12.
TM 9-2320-342-10-2 0181
0181-17
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
Stand clear of outrigger
beams while operating
levers. Failure to comply
may result in injury or
death to personnel.
Do not operate crane
unless outriggers are
firmly in place or vehicle
could turn over. Failure to
injury or death to
personnel.
Keep boom clear of all
electrical lines and other
obstacles while operating
crane. Failure to comply
death to personnel.
NOTE
Operate control levers
with light, even pressure.
Moving lever slightly will
cause slow movement of
crane. Moving lever to full
TM 9-2320-342-10-2 0181
0181-18
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
travel will cause faster
movement of crane.
Outrigger beams will
come out slower with light
pressure on lever.
Pushing lever to full travel
will cause fast movement.
a. Move passenger side O/R
EXT lever to IN position
briefly. Move driver side O/R
briefly.
b. Place both outrigger lockpins
in unlock position.
c. Check each control
separately for malfunction,
proper response, obvious
damage, missing parts,
binding, and extreme
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
d. Move passenger side O/R
EXT lever to OUT position
until passenger side
outrigger is completely out.
Outrigger
beam does
not come
out.
TM 9-2320-342-10-2 0181
0181-19
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
DRIVER SIDE
O/R EXT LEVER
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
OUTRIGGER
BEAM
PASSENGER SIDE
OUTRIGGER
BEAM
Figure 13.
e. Move driver side O/R EXT
lever to OUT position until
driver side outrigger is
completely out.
Outrigger
beam does
not come
out.
f. Set up outrigger pads. Check
that two retaining pins are
attached to each outrigger
pad.
Retaining
pin missing
from either
end.
TM 9-2320-342-10-2 0181
0181-20
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
Keep hands and feet clear of
outrigger jack cylinders. Fail-
ure to comply may result in
NOTE
Adjust outrigger pad position
as required so rod end will
lower into pad socket.
g. Move LH O/R JACK control
lever to DOWN position and
lower outrigger jack until rod
end is firmly seated in
outrigger pad. Install
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0181
0181-21
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
LH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 14.
h. Move RH O/R JACK control
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0181
0181-22
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 15.
i. Check that outrigger jack
cylinder on each side of
vehicle is out and down.
Crane hy-
draulic sys-
tem does
not operate.
TM 9-2320-342-10-2 0181
0181-23
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
JACK CYLINDER
OUTRIGGER
JACK CYLINDER
Figure 16.
j. Seat outriggers.
k. Raise boom to operating
position.
WARNING
Do not operate crane unless
outriggers are firmly in place
or vehicle could turn over.
Failure to comply may result
TM 9-2320-342-10-2 0181
0181-24
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
Do not let cable unwind and
become slack or cable may
(1) Move HOIST control
lever to DOWN position
until hook block rests on
fender.
HOOK BLOCK
FENDER
BRACKET
LOCKPIN
HANDLE
HOIST CONTROL
LEVER
Figure 17.
(2) Pull and turn lockpin
handle so handle end
rests on bracket to
unstow hook block.
TM 9-2320-342-10-2 0181
0181-25
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
(3) Check hook block for
cracks.
Hook block
is cracked.
(4) Check hook block
stowage guide wear
plate for excessive wear.
HOOK BLOCK STOWAGE
GUIDE WEAR PLATE
Figure 18.
TM 9-2320-342-10-2 0181
0181-26
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
When using crane on any ve-
hicle, park vehicle clear of all
overhead electrical lines.
Keep boom clear of all elec-
trical lines and other obsta-
cles while operating crane.
CAUTION
Do not hit outrigger leg with
hook block.
(5) Move BOOM control
lever to UP position until
hook is five to six feet
(1.5 to 1.8 m) above
driver side rear fender
and boom is
approximately 45
above horizontal.
Boom does
not raise.
TM 9-2320-342-10-2 0181
0181-27
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
MAST
BOOM
HOOK
MAST
CONTROL LEVER
BOOM
CONTROL LEVER
Figure 19.
(6) Move MAST control
the mast is fully erect
and the cylinders are
fully extended. Use
BOOM control lever UP
simultaneously as
required to maintain the
boom at approximately
45 above horizontal
until the mast is fully
erect. Hold the MAST
control lever to UP
position for two to three
seconds after mast is
fully erect to ensure
cylinders are fully filled
with oil.
Mast cylin-
der does not
raise com-
pletely be-
fore stop-
ping.
l. Rotate and telescope boom;
TM 9-2320-342-10-2 0181
0181-28
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
When using crane on any
vehicle, park vehicle clear
of all overhead electrical
lines. Keep boom clear of
all electrical lines and
other obstacles while
operating crane. Failure
to comply may result in
injury or death to
personnel.
Ensure area is clear of
personnel prior to moving
SWING lever. Boom
should be swung slowly
enough so crane operator
has complete control.
personnel.
CAUTION
Boom must be above vehicle
sides for clearance.
(1) Move swing control lever
to CW position to move
boom clockwise.
Boom does
not turn
clockwise.
TM 9-2320-342-10-2 0181
0181-29
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SWING CONTROL LEVER
Figure 20.
to CCW position to move
boom counterclockwise.
Boom does
not turn
counter-
clockwise.
CAUTION
Keep hook block at least one
ft. (30 cm) from end of boom.
If hook block hits end of boom,
cable or hook block damage
may occur and crane will lose
power. Wait six seconds for
power to return and check
crane for damage.
NOTE
TELESCOPE and HOIST
levers should be
operated at the same
time.
TM 9-2320-342-10-2 0181
0181-30
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Crane movement from
one lever may be slower
than the other when
operating two levers
together.
(3) Move TELESCOPE
control lever to OUT
position to extend boom
while moving hoist
control lever to DOWN
position to pay out cable.
Extensions
do not come
out.
CABLE
FIRST
STAGE
THIRD
STAGE
SECOND
STAGE
TELESCOPE
CONTROL LEVER
HOIST
CONTROL LEVER
Figure 21.
(4) Check first, second, and
third stages of boom for
broken welds or obvious
damage.
There are
any broken
welds or ob-
vious dam-
TM 9-2320-342-10-2 0181
0181-31
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
age to
boom.
WARNING
gloves when checking hoist
cable. Never let cable run
through hands. Frayed cables
can cut severely. Failure to
death to personnel.
(5) Check cable on hoist for
kinks, frays, or breaks.
Evidence of
kinks, frays,
or breaks.
CABLE
HOIST
Figure 22.
TM 9-2320-342-10-2 0181
0181-32
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
(6) Check all hoses, fittings,
valves, and cylinders for
signs of leaks.
Class III
leak
present.
(7) Check for cracked or
broken welds.
Cracked or
broken
welds are
present.
(8) Check turntable bearing
screws for obvious
looseness.
One or
more turnta-
ble bearing
screws are
loose.
TM 9-2320-342-10-2 0181
0181-33
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TURNTABLE
BEARING
SCREWS
Figure 23.
CAUTION
Do not let cable become slack
or cable may get tangled on
drum.
lever in UP position to
reel in cable.
Cable does
not reel in.
TM 9-2320-342-10-2 0181
0181-34
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST
CONTROL LEVER
CABLE
Figure 24.
(10)Move HOIST control
lever in DOWN position
to pay out cable.
Cable does
not pay out.
NOTE
PMCS for remote control unit
should only be performed
when remote control unit is
used/required for mission.
2. Check crane remote control
levers as follows:
a. Set up REMOTE CONTROL
UNIT passenger side.
TM 9-2320-342-10-2 0181
0181-35
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
injury or death to
personnel.
SWING lever. Boom
personnel.
WARNING
If electrical power fails during
crane operation, move switch
on remote control unit to
SHUTDOWN position. Fail-
TM 9-2320-342-10-2 0181
0181-36
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
Crane must be above vehicle
NOTE
Operate control levers with
light, even pressure. Moving
lever slightly will cause slow
movement of crane. Moving
lever to full travel will cause
faster movement of crane.
b. Check control levers for
malfunction, proper
response, obvious damage,
missing parts, binding, and
extreme looseness.
Controls
malfunction,
bind, or do
not re-
spond.
c. Rotate and telescope boom.
WARNING
Ensure area is clear of per-
sonnel prior to moving
SWING lever. Boom should
be swung slowly enough so
crane operator has complete
control. Failure to comply may
TM 9-2320-342-10-2 0181
0181-37
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
sonnel.
(1) Move SWING control
lever to CW position to
turn boom clockwise.
Boom does
not turn
clockwise.
SWING
CONTROL LEVER
BOOM
Figure 25.
lever to CCW position to
turn boom
counterclockwise.
Boom does
not turn
counter-
clockwise.
WARNING
TM 9-2320-342-10-2 0181
0181-38
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
drum.
lever to UP position to
take up cable. Move
BOOM control lever to
UP position to raise
boom.
Cable does
not reel in or
boom does
not raise.
HOIST
CONTROL LEVER
BOOM
CONTROL LEVER
BOOM
Figure 26.
to pay out cable. Move
Cable does
not pay out
or boom
TM 9-2320-342-10-2 0181
0181-39
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
DOWN position to lower
boom to horizontal
position.
does not
lower.
CAUTION
Keep hook block at least
one ft. (30 cm) from end
of boom. If hook block hits
end of boom it may
damage cable or hook
block and crane will lose
power. Wait six seconds
for power and check
crane for damage.
Do not let cable become
slack or cable may get
tangled on drum.
NOTE
TELESCOPE and HOIST
levers should be
time.
Crane movement from
than the other when
together.
(5) Move TELESCOPE
position while moving
HOIST control lever to
Extensions
will not
come out or
cable will
not pay out.
TM 9-2320-342-10-2 0181
0181-40
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
DOWN position to pay
out cable.
HOIST
CONTROL LEVER
TELESCOPE
CONTROL LEVER
CABLE
Figure 27.
reel in cable.
Cable will
not reel in.
TM 9-2320-342-10-2 0181
0181-41
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST CONTROL LEVER
CABLE
Figure 28.
(7) Check that crane and
ENGINE HIGH IDLE do
not operate when
REMOTE CONTROL
UNIT is in MHC-
SHUTDOWN position.
Notify organizational
maintenance if crane
and ENGINE HIGH IDLE
operates when in MHC-
SHUTDOWN position.
Crane will
operate,
and engine
speed will
increase to
1500 rpm.
(8) Shut off remote control
switches.
(9) Disconnect remote
control, passenger side.
TM 9-2320-342-10-2 0181
0181-42
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
(10)Check operation of
driver side remote
control station.
(11)Connect remote control
to driver side remote
control station.
crane remote control
levers.
(13)Shut off remote control
switches.
(14)Disconnect and stow
REMOTE CONTROL
UNIT.
(15)Shut down material
handling crane.
(Volume 1, WP 0102)
11 During Equipme
nt Body
1. Check utility chains and pallet
sling for any obvious damage.
Chain links,
shackles or
hooks
cracked or
broken.
TM 9-2320-342-10-2 0181
0181-43
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
UTILITY CHAINS
(IN STOWAGE BOX)
SAFETY CHAINS
(IN STOWAGE BOX)
PALLET SLING
(IN STOWAGE BOX)
Figure 29.
2. Check safety chains for obvious
damage.
Chain links,
shackles, or
hooks
cracked or
broken.
NOTE
PMCS for SRW should
only be performed when
SRW is required for
mission.
TM 9-2320-342-10-2 0181
0181-44
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
12 During Self-
Recovery
Winch
(SRW)
Check SRW control for proper
SELF-RECOVERY
WINCH
Figure 30.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0181
0181-45
AFTER - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Gloves, Welders
Table 1. PMCS - AFTER
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
personnel.
WARNING
death to personnel.
TM 9-2320-342-10-2 0182
0182-1
Table 1. PMCS - AFTER - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
checks if:
driver but have not
inspection.
NOTE
servicing.
When using a grease
being lubricated.
correct lubricants
continuous
remove/drain and
with appropriate
environment as
TM 9-2320-342-10-2 0182
0182-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
1 After Underne
ath
Vehicle
1. Check entire underside of vehicle
for fluid and air leaks.
Any fuel,
Class III
leak, or air
lines/fittings
leaking or
damaged.
2. Check entire underside of vehicle
for signs of fluid leakage (fuel, oil,
and coolant).
Any fuel
leak. Class
III leak of
any other
fluid.
WARNING
Prolonged contact with lubri-
cating oil may cause skin
rash. Immediately wash skin
and clothing that come in con-
tact with lubricating oil thor-
oughly and remove saturated
clothing. Keep area well-ven-
tilated to keep fumes at a min-
imum. Failure to comply may
sonnel.
CAUTION
Do not fill hydraulic reservoir
past FULL COLD mark. Fail-
TM 9-2320-342-10-2 0182
0182-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
Hydraulic oil expands
when heated, which may
give the operator false
(high) fluid level readings
if the vehicle has been
recently operated.
If possible, wait until
hydraulic reservoir is
completely cooled down
(minimum of 2 hours)
prior to adding hydraulic
oil, otherwise fill reservoir
to FULL COLD mark.
2 After Hydraulic
Fluid
Reservoir
1. Check that hydraulic fluid level in
sight glass on hydraulic fluid
reservoir is at FULL COLD mark
(may be above FULL COLD mark
if vehicle has been recently
operated). If low, add hydraulic
oil to FULL COLD mark:
TM 9-2320-342-10-2 0182
0182-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HYDRAULIC
RESERVOIR
SIGHT
GLASS
'FULL
COLD'
LEVEL
Figure 1.
a. Remove cap from hydraulic
reservoir.
b. Fill hydraulic reservoir with
lubricating oil (WP 0186,
Table 4) until sight glass
reads at FULL COLD mark.
c. Install cap on hydraulic
reservoir.
2. Check appearance of hydraulic
fluid in sight glass. Make sure it is
clear and not milky or foamy.
Fluid ap-
pears milky
or foamy.
TM 9-2320-342-10-2 0182
0182-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
3 After Driver
Side
Wheels
1. Check wheels for broken,
cracked, and bent surfaces.
Wheel is
broken,
cracked, or
bent.
2. Check lugnuts and wheel studs
for obvious looseness and
damage. If loose, tighten and
report to maintenance as soon as
practical.
Two or
more lug-
nuts or
studs on the
same wheel
are missing,
broken, or
bent.
4 After Driver
Side
Shock
Absorber
s
Check driver side shock absorbers
for leaks and damage.
Damaged
or Class III
leak
present.
5 After 60-Ton
Tackle
Block
Check 60-Ton tackle block for any
obvious damage.
60-Ton
tackle block
is broken or
missing.
TM 9-2320-342-10-2 0182
0182-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
60-TON
TACKLE BLOCK
Figure 2.
6 After Equipme
nt Body,
Towing
Adapters
1. Check that towing adapters are
properly secured and have no
obvious damage.
Towing
adapters
are worn or
broken.
TM 9-2320-342-10-2 0182
0182-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RUBBER
BELT
TOWING
ADAPTERS
TOW
SPADE
TOW
SPADE
TOW SPADE EXTENSIONS
Figure 3.
2. Check that tow spades are
properly secured and have no
obvious damage.
Tow spades
are worn or
broken.
TM 9-2320-342-10-2 0182
0182-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
3. Check that tow spade extensions
are properly secured and have
no obvious damage.
4. Check that the width of rubber
belt is not cut more that two in.
(50 mm) or belt is not worn more
than two of the four plies across
the entire width of the belt.
Belt is cut
more than
two in. (50
mm) or
worn more
than two of
the four
plies across
the width of
the belt.
7 After Oxygen
Tank and
Acetylen
e Tank
Check that oxygen tank and
acetylene tank are properly mounted
and securely fastened.
TM 9-2320-342-10-2 0182
0182-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ACETYLENE
TANK
FORWARD
OXYGEN
TANK
Figure 4.
8 After Crane
Control
Knobs
Check all crane control knobs to
make sure information on knobs is
legible.
Information
on crane
control
knobs is not
legible.
9 After Rear
Exterior
Check rear of vehicle for obvious
damage that would impair operation.
Any dam-
age that
would im-
pair opera-
tion.
10 After Towing
Gladhan
ds
Check for presence and condition of
towing gladhands and rubber
grommets.
TM 9-2320-342-10-2 0182
0182-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
11 After Passeng
er side
Wheels
1. Check wheels for broken,
Wheel is
broken,
cracked, or
bent.
damage. If loose, tighten and
report to maintenance as soon as
practical.
Two or
more lug-
nuts or
studs on the
same wheel
are missing,
broken, or
bent.
12 After Passeng
er Side
Shock
Absorber
s
Check passenger side shock
absorbers for leaks and damage.
WARNING
Vehicles air system is pres-
surized, be sure to wear prop-
er eye protection and keep
face away from drain valves
while draining air reservoirs.
Open air drain valves slowly
to prevent sudden blast of air.
in injury to personnel.
TM 9-2320-342-10-2 0182
0182-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
13 After Air
Reservoir
s
1. Drain all air reservoirs by opening
five air reservoir drain valves on
air system drain manifold under
battery box.
AIR RESERVOIR
DRAIN VALVES
Figure 5.
2. Once all air is exhausted from air
reservoirs, close air reservoir
drain valves on air system drain
manifold.
CAUTION
Clean around end of fill tube
prior to removing dipstick.
This will aid in preventing dirt
TM 9-2320-342-10-2 0182
0182-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
or foreign matter from enter-
ing the transmission and
causing damage.
NOTE
Vehicle is parked (Volume 1,
WP 0056) on a flat, level
surface.
Engine is at idle.
Transmission is at normal
operating temperature,
160-200F (71-93C).
14 After Transmis
sion
1. With engine running, check
transmission fluid level on
dipstick.
H
O
T
F
U
L
L
H
O
T
A
D
D
C
O
L
D
F
U
L
L
C
O
L
D
A
D
D
TRANSMISSION
FLUID
DIPSTICK
Figure 6.
TM 9-2320-342-10-2 0182
0182-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
Fluid level should be between
HOT FULL and HOT ADD
marks.
2. Add OE/HDO (WP 0186,
Table 2) as required.
Overfull.
Notify field
level main-
tenance.
15 After Spare
Tire/
Wheel
1. With engine running, lower tire
carrier (Volume 1, WP 0041) and
check spare tire for cuts, gouges,
cracks, or scratches. Remove
any sharp objects.
Tire has
cuts, goug-
es, or
cracks that
could result
in tire fail-
ure. Tire is
missing or
unservicea-
ble.
2. Check wheel for broken,
Wheel is
broken,
cracked, or
bent.
damage.
Two or
more lug-
nuts or
studs are
missing,
broken, or
bent.
4. Raise tire carrier.
TM 9-2320-342-10-2 0182
0182-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
16 After Exterior
of Cab
1. Visually inspect cab and
components for damage.
Any compo-
nent is dam-
aged that
would im-
pair vehicle
mission.
NOTE
Operation of vehicle with bro-
ken/missing mirrors may vio-
late AR 385-55. (WP 0200)
17 After Mirrors Check condition of mirrors.
MIRRORS
Figure 7.
TM 9-2320-342-10-2 0182
0182-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
damaged or missing wind-
shield may violate AR 385-55.
(WP 0200)
18 After Windshiel
d and
Wiper
Arms/
Blades
1. Check windshield glass for
presence and condition.
WINDSHIELD
WINDSHIELD WIPER
ARMS/BLADES
Figure 8.
TM 9-2320-342-10-2 0182
0182-16
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
damaged wiper arms/blades
(WP 0200)
2. Check condition of wiper arms
and blades.
19 After Fan
Switch
Check fan control switch for proper
operation (Volume 1, WP 0035) in
low, medium, and high positions.
FAN CONTROL
SWITCH
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U L L
TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUS H
TO
S U P P
HYD
ENABLE
1
2
M
M
ASS
Figure 9.
NOTE
functioning windshield wash-
TM 9-2320-342-10-2 0182
0182-17
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
er may violate AR 385-55.
(WP 0200)
20 After Washer
Control
Check windshield washer control for
proper operation.
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
WINDSHIELD
WASHER CONTROL
Figure 10.
NOTE
functioning windshield wiper
(WP 0200)
21 After Wiper
Control
Check windshield wiper control for
proper operation (Volume 1,
WP 0034) in both low and high speed
position.
TM 9-2320-342-10-2 0182
0182-18
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
WINDSHIELD
WIPER CONTROL
Figure 11.
NOTE
functioning horn may violate
AR AR 385-55. (WP 0200)
22 After Horns Check both horns (air and electric) for
proper operation.
NOTE
Light checks will require
assistance.
malfunctioning turn signal
TM 9-2320-342-10-2 0182
0182-19
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
control may violate AR
385-55. (WP 0200)
23 After Turn
Signal
Control
Check turn signal control for proper
TURN SIGNAL
CONTROL LEVER
Figure 12.
24 After Turn
Signal
Indicators
Check turn signal indicators for
proper operation. (Volume 1,
WP 0022)
TM 9-2320-342-10-2 0182
0182-20
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
LEFT TURN
SIGNAL INDICATOR
RIGHT TURN
SIGNAL INDICATOR
TRAILER
AIR SUPPLY
PARKING
BRAKE
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5
15 3.7
11 2.7
8 2.0
RESET
2
Figure 13.
NOTE
assistance.
malfunctioning
emergency flasher
control may violate AR
385-55. (WP 0200)
25 After Emergen
cy
Flasher
Control
Check emergency flasher control for
proper operation. (Volume 1,
WP 0021)
TM 9-2320-342-10-2 0182
0182-21
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
EMERGENCY
FLASHER
CONTROL
Figure 14.
NOTE
assistance.
malfunctioning service
lights may violate AR
385-55. (WP 0200)
26 After Lights Check headlights, clearance lights,
turn signals, and brake lights for
proper operation.
NOTE
functioning beacon light may
TM 9-2320-342-10-2 0182
0182-22
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
violate AR 385-55.
(WP 0200)
27 After Portable
Beacon
Light (If
equipped
)
Remove beacon light from glove box
and check for proper operation.
(Volume 1, WP 0094)
WARNING
death to personnel.
WARNING
injury or death to
personnel.
TM 9-2320-342-10-2 0182
0182-23
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
personnel.
NOTE
Complete this PMCS proce-
dure only if heavy-duty winch
was used during mission.
28 After Heavy-
Duty
Winch (if
used)
1. Check for evidence of bent or
crushed hydraulic hoses or
leakage at any threaded coupling
or quick disconnect.
Class III
leak
present.
Lines or fit-
tings are
damaged.
HEAVY-DUTY
WINCH
HYDRAULIC
LINES
Figure 15.
TM 9-2320-342-10-2 0182
0182-24
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Clevis pin
missing.
MOUNTING
SCREWS
LOCKPIN
AND CHAIN
FAIRLEAD/
TENSIONER
WINCH CABLE
CLEVIS PIN
Figure 16.
positions.
Fairlead/
tensioner
will not
swivel, can-
not be
raised or
lowered.
Mounting
screws
loose or
missing.
chain.
Has one
missing or
TM 9-2320-342-10-2 0182
0182-25
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
broken lock-
pin.
NOTE
This procedure is a two sol-
dier task.
6. Pay out heavy-duty winch cable
(Volume 1, WP 0039) and check
cable of winch for kinks, frays, or
breaks.
Evidence of
kinks, frays,
or breaks.
HEAVY-DUTY
WINCH CABLE
Figure 17.
TM 9-2320-342-10-2 0182
0182-26
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
dier task.
7. Clean and lubricate heavy-duty
winch cable with OE/HDO.
(WP 0186)
NOTE
Lubricate heavy-duty snatch
block center shaft only after
each use.
8. Lubricate heavy-duty snatch
block center shaft (one fitting)
with GAA (one fitting).
(WP 0186)
NOTE
Complete drain and refill
of heavy-duty winch drum
gearbox after first 10
hours of heavy-duty
winch operation.
After initial 10 hour drain
and refill this procedure
becomes an annual
requirement.
9. Drain and refill heavy-duty winch
drum gearbox with lubricant
environment). (WP 0186)
TM 9-2320-342-10-2 0182
0182-27
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HEAVY-DUTY WINCH
CHECK
FILL
DRAIN
Figure 18.
NOTE
Complete this PMCS
procedure only if retrieval
system was used during
mission.
Retrieval cylinder thermal
relief valves (located on
crosstube end of
cylinders) can discharge
TM 9-2320-342-10-2 0182
0182-28
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
small amounts of oil as
part of normal operation.
29 After Retrieval
System
(if used)
Any Class
III leaks are
found.
GRAB HOOKS
TOW CYLINDERS
CROSSTUBE
LIFT CYLINDER
CONTROL
VALVES
SUPPORT ASSEMBLY
Figure 19.
NOTE
When properly installed, cot-
ter pins should be toward out-
side of vehicle.
TM 9-2320-342-10-2 0182
0182-29
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Check grab hooks for damaged
or missing cotter pins.
NOTE
PMCS for retrieval system
when retrieval system is re-
quired for mission.
3. Check operation of retrieval
system as follows:
a. Start engine. (Volume 1,
WP 0044)
b. Set HYD ENABLE switch in
illuminate.
TM 9-2320-342-10-2 0182
0182-30
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 20.
c. Set ON/OFF POWER switch
to ON position.
TM 9-2320-342-10-2 0182
0182-31
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 21.
d. Set POWER switch to ON
position.
e. Set HIGH IDLE CONTROL
WARNING
TM 9-2320-342-10-2 0182
0182-32
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
f. Push and release LATCH
1500 RPM.
Engine
speed does
not increase
to 1500
RPM.
g. Operate retrieval system
control levers (Volume 1,
WP 0032) and check for
proper operation of both
levers and cylinders.
Retrieval
system
does not op-
erate.
RETRIEVAL SYSTEM
CONTROL LEVERS
Figure 22.
NOTE
Complete this PMCS proce-
dure only if material handling
TM 9-2320-342-10-2 0182
0182-33
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
crane was used during mis-
sion.
30 After Material
Handling
Crane (if
used)
1. Inspect crane for loose nuts and
obvious damage.
Class III
leak or dam-
aged hoses,
lines, or fit-
tings.
NOTE
For more information on ma-
terial handling crane operat-
ing instructions, refer to grove
crane operation (manual con-
trol) procedures. (Volume 1,
WP 0102)
WP 0044)
b. Set HYD ENABLE switch to
illuminate.
TM 9-2320-342-10-2 0182
0182-34
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 23.
to ON position.
TM 9-2320-342-10-2 0182
0182-35
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 24.
WARNING
TM 9-2320-342-10-2 0182
0182-36
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
1500 rpm.
levers as follows:
TM 9-2320-342-10-2 0182
0182-37
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
LOCK PIN
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
O/R EXT LEVER
Figure 25.
TM 9-2320-342-10-2 0182
0182-38
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
death to personnel.
injury or death to
personnel.
death to personnel.
NOTE
TM 9-2320-342-10-2 0182
0182-39
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
movement of crane.
pressure on lever.
briefly.
in unlock position.
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
d. Move right O/R EXT lever to
OUT position until right
Outrigger
beam does
not come
out.
TM 9-2320-342-10-2 0182
0182-40
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
DRIVER SIDE
O/R EXT LEVER
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
OUTRIGGER
BEAM
PASSENGER SIDE
OUTRIGGER
BEAM
Figure 26.
e. Move left O/R EXT lever to
OUT position until left
Outrigger
beam does
not come
out.
pad.
Retaining
pin missing
from either
end.
TM 9-2320-342-10-2 0182
0182-41
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
NOTE
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0182
0182-42
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
LH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 27.
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0182
0182-43
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 28.
Crane hy-
draulic sys-
tem does
not operate.
TM 9-2320-342-10-2 0182
0182-44
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
JACK CYLINDER
OUTRIGGER
JACK CYLINDER
Figure 29.
j. Seat outriggers.
position. (Volume 1,
WP 0102)
WARNING
TM 9-2320-342-10-2 0182
0182-45
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
become slack, or cable may
fender.
HOOK BLOCK
FENDER
BRACKET
LOCKPIN
HANDLE
HOIST CONTROL
LEVER
Figure 30.
rests on bracket to
unstow hook block.
TM 9-2320-342-10-2 0182
0182-46
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
cracks.
Hook block
is cracked.
stowage guide wear
HOOK BLOCK STOWAGE
GUIDE WEAR PLATE
Figure 31.
TM 9-2320-342-10-2 0182
0182-47
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
CAUTION
hook block. Failure to comply
may result in damage to
equipment.
driver side rear fender,
and boom is
approximately 45
above horizontal.
Boom does
not raise.
TM 9-2320-342-10-2 0182
0182-48
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
MAST
BOOM
HOOK
MAST
CONTROL LEVER
BOOM
CONTROL LEVER
Figure 32.
fully extended. Use
simultaneously as
45 above horizontal
control lever to UP
with oil.
Mast cylin-
der does not
raise com-
pletely be-
fore stop-
ping.
TM 9-2320-342-10-2 0182
0182-49
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
injury or death to
personnel.
SWING lever. Boom
personnel.
CAUTION
boom clockwise.
Boom does
not turn
clockwise.
TM 9-2320-342-10-2 0182
0182-50
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SWING CONTROL LEVER
Figure 33.
Boom does
not turn
counter-
clockwise.
CAUTION
If hook block hits end of boom
crane for damage.
NOTE
TELESCOPE and HOIST
levers should be
time.
TM 9-2320-342-10-2 0182
0182-51
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Crane movement from
than the other when
together.
(3) Move TELESCOPE
while moving hoist
Extensions
do not come
out.
CABLE
FIRST
STAGE
THIRD
STAGE
SECOND
STAGE
TELESCOPE
CONTROL LEVER
HOIST
CONTROL LEVER
Figure 34.
damage.
There are
broken
welds or ob-
vious dam-
TM 9-2320-342-10-2 0182
0182-52
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
age to
boom.
WARNING
death to personnel.
Evidence of
kinks, frays,
or breaks.
CABLE
HOIST
Figure 35.
TM 9-2320-342-10-2 0182
0182-53
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
signs of leaks.
Class III
leak
present.
broken welds.
Cracked or
broken
welds are
present.
(8) Inspect turntable bearing
screws for obvious
looseness.
One or
more turnta-
ble bearing
screws are
loose.
TM 9-2320-342-10-2 0182
0182-54
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TURNTABLE
BEARING
SCREWS
Figure 36.
CAUTION
drum.
reel in cable.
Cable does
not reel in.
TM 9-2320-342-10-2 0182
0182-55
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST
CONTROL LEVER
CABLE
Figure 37.
to pay out cable.
Cable does
not pay out.
NOTE
terial handling crane remote-
control operating instructions,
refer to grove crane operation
(remote-control) procedures.
(Volume 1, WP 0103)
levers as follows:
TM 9-2320-342-10-2 0182
0182-56
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
injury or death to
personnel.
SWING lever. Boom
personnel.
WARNING
TM 9-2320-342-10-2 0182
0182-57
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
NOTE
malfunction, proper
extreme looseness.
Controls
malfunction,
bind, or do
not re-
spond.
WARNING
TM 9-2320-342-10-2 0182
0182-58
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
sonnel.
Boom does
not turn
clockwise.
SWING
CONTROL LEVER
BOOM
Figure 38.
turn boom
counterclockwise.
Boom does
not turn
counter-
clockwise.
WARNING
TM 9-2320-342-10-2 0182
0182-59
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
drum.
take up cable. Move
boom.
Cable does
not reel in or
boom does
not raise.
HOIST
CONTROL LEVER
BOOM
CONTROL LEVER
BOOM
Figure 39.
Cable does
not pay out
or boom
TM 9-2320-342-10-2 0182
0182-60
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
boom to horizontal
position.
does not
lower.
CAUTION
end of boom it may
for power and check
crane for damage.
tangled on drum.
NOTE
TELESCOPE and HOIST
levers should be
time.
Crane movement from
than the other when
together.
(5) Move TELESCOPE
position, while moving
Extensions
will not
come out or
cable will
not pay out.
TM 9-2320-342-10-2 0182
0182-61
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
out cable.
HOIST
CONTROL LEVER
TELESCOPE
CONTROL LEVER
CABLE
Figure 40.
reel in cable.
Cable will
not reel in.
TM 9-2320-342-10-2 0182
0182-62
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST CONTROL LEVER
CABLE
Figure 41.
ENGINE HIGH IDLE do
not operate when
REMOTE CONTROL
UNIT is in MHC-
SHUTDOWN position.
SHUTDOWN position.
Crane will
operate and
engine
speed will
increase to
1500 rpm.
switches.
(10)Check operation of left
remote control stations.
TM 9-2320-342-10-2 0182
0182-63
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
to left remote control
station.
levers.
switches.
REMOTE CONTROL
UNIT.
handling crane.
5. Check all hoses, fittings, valves,
and cylinders for signs of leaks
and damage.
Any Class
III leak
present.
6. Check for cracked or broken
welds.
Cracked or
broken
welds.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0182
0182-64
WEEKLY - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Gloves, Welders
Table 1. PMCS - WEEKLY
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
personnel.
WARNING
death to personnel.
TM 9-2320-342-10-2 0183
0183-1
Table 1. PMCS - WEEKLY - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
checks if:
driver but have not
inspection.
NOTE
Lubrication intervals are
for normal operating
conditions. Intervals may
be shortened as required
for severe operating
conditions.
servicing.
When using a grease
being lubricated.
correct lubricants
continuous
TM 9-2320-342-10-2 0183
0183-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
remove/drain and
with appropriate
environment as
WARNING
1 Weekly Driver
Side
Tires
Check tires for correct air pressure.
2 Weekly Propeller
Shafts
and U-
Joints
1. Check propeller shafts and U-
joints for excessive movement,
obvious damage, and loose,
missing or broken nuts and
screws.
Propeller
shaft or U-
Joint has
excessive
movement,
obvious
damage, or
one or more
nuts or
screws are
loose, miss-
TM 9-2320-342-10-2 0183
0183-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ing, or dam-
aged.
PROPELLER
SHAFTS
Figure 1.
NOTE
When vehicle is operating
under severe conditions,
lubricate propeller shafts
and universal joints every
50 hours of vehicle
operation.
Complete Step 2 only if
vehicle is operating under
severe conditions.
2. Lubricate all propeller shafts,
transmission to transfer case
TM 9-2320-342-10-2 0183
0183-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
propeller shaft, and U-joints with
GAA (WP 0186) as required
(refer to operator's semiannual
PMCS table (item no. 2) for
procedures. (WP 0184)
3 Weekly Axle
Breathers
Check four axle breathers for
damage and free movement of vent
caps on breather body.
Any axle
breather
caps are
damaged or
vent caps
do not move
freely on
breather
body.
TM 9-2320-342-10-2 0183
0183-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FRONT OF
VEHICLE
AXLE
BREATHER
VENT
CAP
BREATHER
BODY
Figure 2.
NOTE
damaged/malfunctioning air
compressor may violate AR
385-55. (WP 0200)
TM 9-2320-342-10-2 0183
0183-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
4 Weekly Air
Compres
sor
Check air compressor for loose
screws, damaged mounting flange
and air hoses, and loose fittings/
connections.
Screws
missing,
mounting
flange bro-
ken, air ho-
ses dam-
aged or fit-
tings/con-
nections
loose.
AIR
COMPRESSOR
Figure 3.
5 Weekly Secondar
y Fuel
Filter
Check secondary fuel filter for leaks
or damage.
Any fuel
leak.
TM 9-2320-342-10-2 0183
0183-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SECONDARY
FUEL FILTER
Figure 4.
NOTE
Operation of vehicle with any
exhaust leaks may violate AR
385-55. (WP 0200)
6 Weekly Exhaust
System
Check exhaust pipe, muffler,
heatshield, tailpipe, raincap, clamps,
and mounting for obvious damage,
looseness, exhaust leak, and carbon
buildup.
Exhaust
pipe be-
tween tur-
bocharger
and exhaust
manifold
leaks. Any
exhaust
pipe miss-
TM 9-2320-342-10-2 0183
0183-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ing or dam-
aged.
HEATSHIELD
CLAMPS
TAILPIPE
MUFFLER
RAINCAP
Figure 5.
7 Weekly Fuel
Tank
Check fuel tank, fuel hoses, fuel tank
connections, and fuel tank socket
head pipe plug for leaks and/or
damage.
Any fuel
leak.
TM 9-2320-342-10-2 0183
0183-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FUEL LINES
CONNECTIONS
STRAPS
FUEL TANK
CONNECTIONS
PIPE PLUG
Figure 6.
8 Weekly Fuel
Tank
Strainer
Check fuel tank strainer for clogs or
damage. If strainer is clogged, clean
strainer.
TM 9-2320-342-10-2 0183
0183-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FUEL TANK
STRAINER
Figure 7.
9 Weekly Hydraulic
Pump
Check hydraulic pump for loose
screws, leaks, and damage. Check
for loose hose fittings.
Any Class
III leak
present or
any mount-
ing screw is
loose or
missing.
TM 9-2320-342-10-2 0183
0183-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HYDRAULIC
PUMP
Figure 8.
10 Weekly Hydraulic
Hoses
Check all hydraulic hose routing for
obvious damage to hydraulic hoses,
chaffing, and leaks.
Class III
leak
present.
Chaffing or
obvious
damage to
hydraulic
hose
present.
NOTE
missing or equipment body
mount may violate AR
385-55. (WP 0200)
TM 9-2320-342-10-2 0183
0183-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
11 Weekly Equipme
nt Body
Mount
1. Check four equipment body
mounts and pins (both driver and
passenger side) for broken
chains, missing pins, or other
damage.
Body mount
damaged,
pin missing,
or pin
chains bro-
ken.
EQUIPMENT
BODY MOUNT
EQUIPMENT
BODY MOUNT
PINS
Figure 9.
2. Lubricate four body mounts with
GAA. (WP 0186, Table 11)
12 Weekly 60-Ton
Tackle
Block
Check to ensure 60-ton tackle block
is present and serviceable.
13 Weekly Equipme
nt Body
1. Check utility chains and pallet
sling for any obvious damage.
Chain links,
shackles or
hooks
TM 9-2320-342-10-2 0183
0183-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
cracked or
broken.
2. Check safety chains for obvious
damage.
Chain links,
shackles or
hooks
cracked or
broken.
14 Weekly Stowage
Boxes
1. Check all stowage boxes/
compartments for missing
hardware and other obvious
damage.
2. Check inside all stowage boxes/
compartments for torn or
damaged seals, water in bottom
of stowage box/compartment, or
other obvious damage.
15 Weekly Rear
Spring/
Parking
Brake
Chamber
s
Check rear spring/parking brake
chambers to ensure dust covers are
in place and secure.
16 Weekly Towing
Shackles
Check towing shackles for
serviceability.
17 Weekly Pintle
Hook
1. Check pintle hook for looseness
and damaged locking
mechanism of locking pin.
Pintle hook
loose or
locking
mechanism
damaged/
unservicea-
ble.
TM 9-2320-342-10-2 0183
0183-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
PINTLE
HOOK
Figure 10.
2. Clean pintle hook and coat with
18 Weekly Rear
Lifting
Shackles
Check rear lifting shackles for
serviceability.
19 Weekly Inter-
vehicle
Connecto
r
Check inter-vehicle connector seal
and cable for damage.
TM 9-2320-342-10-2 0183
0183-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
INTER-VEHICLE
ELECTRICAL
CONNECTOR
Figure 11.
WARNING
TM 9-2320-342-10-2 0183
0183-16
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
Inspection of passenger side
tires includes spare tire.
20 Weekly Passeng
er Side
Tires
Check tires for correct air pressure.
21 Weekly Chock
Blocks
Check that chock blocks are present
in top center stowage box.
22 Weekly Wrecker
Vise
Check vise for secure mounting.
WARNING
Wear proper eye and skin
protection when working
around batteries. Do not
smoke, have open flames, or
make sparks around batter-
ies, especially if caps are off.
Batteries can explode. Failure
TM 9-2320-342-10-2 0183
0183-17
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
Remove all jewelry such as
rings, ID tags, bracelets, etc.
prior to working on or around
vehicle. Jewelry and tools can
catch on equipment, contact
positive electrical circuits, and
cause a direct short, severe
burns, or electrical shock.
23 Weekly Batteries 1. Check battery box for damage. Cracks or
holes in bat-
tery box.
BATTERY BOX
Figure 12.
TM 9-2320-342-10-2 0183
0183-18
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Check battery cables for
presence, frays, splits, and
looseness.
Battery ca-
bles miss-
ing, frayed,
split, or
loose.
3. Check for loose, missing, or
damaged batteries and corroded
or burnt battery terminals.
One or
more batter-
ies missing,
cracked, or
unservicea-
ble. Any
battery ter-
minal corro-
ded or
burnt. Any
hold down
not secure.
NOTE
The tire carrier pump will nor-
mally vent a small amount of
oil as a mist when in use. This
results in a coating of oil on
the pump and the immediate
surrounding area. This is nor-
mal and is not to be consid-
ered as a leak.
24 Weekly Tire
Carrier
1. Check tire carrier pump for
obvious damage and leaks.
Tire carrier
pump has
obvious
damage or
Class III
leak is
present.
TM 9-2320-342-10-2 0183
0183-19
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TIRE CARRIER
LATCH
TIRE
CARRIER
LOCK RODS
STOWAGE
BRACKETS
POWER
BUTTON
TIRE CARRIER
PUMP
RAISE/LOWER
LEVER
Figure 13.
2. Check tire carrier latch for
obvious damage and leaks.
Tire carrier
latch has
obvious
TM 9-2320-342-10-2 0183
0183-20
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
damage or
Class III
leak is
present.
3. Check operation/lower tire
carrier: (Volume 1, WP 0041)
a. Remove both lock rods from
tire carrier and place on
stowage brackets.
WARNING
If tire carrier is in any position
other than full up and locked
(tire carrier latch engaged) or
resting on ground, only tire
carrier pump operator should
be within six feet (1.83 m) of
passenger side of vehicle
from battery box forward. Fail-
personnel being struck by tire
carrier/spare tire, causing in-
jury or death to personnel.
CAUTION
Ensure passenger side of
vehicle has six ft. (1.8 m)
of clearance from battery
box forward to
TM 9-2320-342-10-2 0183
0183-21
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
accommodate lowering
of tire carrier or damage
to equipment may result.
Do not dump air
suspension system with
tire carrier in down
position. Damage to tire
carrier arm may result.
NOTE
Once tire carrier has
passed vertical
(approximately 6 in.
[15.24 cm] of movement),
release power control (9)
and allow the tire carrier
to lower on its own until
tire contacts ground.
The tire carrier can be
stopped at any time
during lowering
operations by releasing
the power control and
moving the directional
control lever to RAISE
(pointing inboard)
position.
b. Set directional control lever
to LOWER (pointing
outboard) position. Push and
hold power control on tire
carrier pump to lower tire to
ground.
Tire carrier
does not
lower to
ground.
TM 9-2320-342-10-2 0183
0183-22
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
25 Weekly Air Intake
System
1. Check air intake system for
damaged air intake tube and
loose clamps. Tighten clamps as
needed.
Air intake
system has
damaged
air intake
tube or un-
serviceable
clamps.
HAND
KNOB
AIR INTAKE
TUBE
CLAMP
AIR CLEANER
HOUSING
Figure 14.
2. Check air cleaner housing for
loose hand knobs. Tighten as
needed.
26 Weekly Air Dryer Check air dryer for loose screws and
connections.
TM 9-2320-342-10-2 0183
0183-23
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
AIR
DRYER
Figure 15.
NOTE
Pressurize air system prior to
performing this check.
27 Weekly Air Lines
and
Hoses
Check routing, for obvious damage to
air lines and hoses. Check for leaks.
Any leaks or
damage to
air lines, ho-
ses, or fit-
tings are
found.
28 Weekly Radiator
and
Hoses
1. Check radiator and hoses for
leaks, clogs, or damaged fins.
Check for loose hose clamps.
Any Class
III leak.
TM 9-2320-342-10-2 0183
0183-24
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RADIATOR
SIGHT GLASS
Figure 16.
CAUTION
Ensure lock rods are secured
on stowage brackets before
raising tire carrier. Damage to
tire carrier may result.
NOTE
Raising the tire carrier
requires approximately
70 psi (5 bar) of air from
the vehicle rear air
system. If possible, the
operator should start
engine (Volume 1,
WP 0044) and let idle
during raise operation to
TM 9-2320-342-10-2 0183
0183-25
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ensure adequate supply
of air.
Ensure engine covers are
closed before raising tire
carrier.
29 Weekly Raise
Tire
Carrier
1. Raise tire carrier:
TM 9-2320-342-10-2 0183
0183-26
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TIRE CARRIER
LATCH
TIRE
CARRIER
LOCK RODS
STOWAGE
BRACKETS
POWER
BUTTON
TIRE CARRIER
PUMP
RAISE/LOWER
LEVER
Figure 17.
TM 9-2320-342-10-2 0183
0183-27
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Set directional control lever to
RAISE (pointing inboard)
position.
3. Push and hold power control until
tire carrier is fully raised and tire
carrier latch is engaged.
Tire carrier
does not
raise or
does not en-
gage carrier
latch.
4. Remove lock rods from stowage
brackets and install on tire
carrier.
5. Tighten lock rods as required to
properly secure tire carrier.
NOTE
damaged doors or windows
(WP 0200)
30 Weekly Doors,
Handles,
and
Windows
Check condition and operation of
door, handles, and windows.
(Volume 1, WP 0020)
31 Weekly Drive
Belts and
Pulleys
1. Check drive belts for cracking,
fraying, and breaks. Check for
tightness. Play should be about
1/2 in. (13 mm).
Any drive
belt is bro-
ken,
cracked to
the belt fi-
ber, has
more than
TM 9-2320-342-10-2 0183
0183-28
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
one crack
(1/8 in. in
depth or
50% of belt
thickness),
has frays
more than 2
in. long or
excessive
play.
PULLEYS
DRIVE
BELTS
Figure 18.
2. Check for bent or damaged
pulley.
Pulley dam-
aged or un-
serviceable.
TM 9-2320-342-10-2 0183
0183-29
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
Start Engine. (Volume 1,
WP 0044) Engine must be
running for remaining PMCS
checks.
32 Weekly Cab
Temperat
ure
Controls
1. Check cab temperature controls
for proper for proper operation:
(Volume 1, WP 0035)
Allison
Transmission
CHEM
ALARM
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
AUX
HYD
HIGH
IDLE
GPPU
P U LL
TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO
SU P P L Y
HYD
ENABLE
1
2
M
M
ASS
VENT
CONTROL
CABIN AIR
DIRECTIONAL
CONTROL
HEATER
TEMPERATURE
CONTROL
AIR CONDITIONING
CONTROL
FAN
CONTROL
VENT
CONTROL
Figure 19.
a. Check two vent controls.
TM 9-2320-342-10-2 0183
0183-30
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
b. Check fan control.
c. Check cabin air directional
control.
d. Check heater temperature
control.
e. Check air conditioning
control.
WARNING
death to personnel.
WARNING
TM 9-2320-342-10-2 0183
0183-31
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
injury or death to
personnel.
personnel.
33 Weekly Heavy-
Duty
Winch
1. Check for evidence of bent or
crushed hydraulic hoses or
leakage at any threaded coupling
or quick disconnect.
Class III
leak
present.
Lines or fit-
tings are
damaged.
HEAVY-DUTY
WINCH
HYDRAULIC
LINES
Figure 20.
2. Check pressure roller for obvious
damage.
Pressure
roller un-
serviceable.
TM 9-2320-342-10-2 0183
0183-32
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
PRESSURE
ROLLER
Figure 21.
Clevis pin
missing.
TM 9-2320-342-10-2 0183
0183-33
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
MOUNTING
SCREWS
LOCKPIN
AND CHAIN
FAIRLEAD/
TENSIONER
WINCH CABLE
CLEVIS PIN
Figure 22.
positions.
Fairlead/
tensioner
will not
swivel, can-
not be
raised or
lowered.
Mounting
screws
loose or
missing.
chain.
Has one
missing or
broken lock-
pin.
TM 9-2320-342-10-2 0183
0183-34
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
7. Check cable guide for obvious
damage. Check bellows for cuts
and tears.
BELLOWS
HEAVY-DUTY
WINCH CABLE
GUIDE
Figure 23.
8. Check heavy-duty winch remote
control and cable for proper
operation (Volume 1, WP 0039)
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
TM 9-2320-342-10-2 0183
0183-35
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CABLE
HEAVY-DUTY WINCH
REMOTE CONTROL
Figure 24.
9. Check forward winch control for
proper operation, obvious
damage, missing parts, binding,
and excessive looseness.
TM 9-2320-342-10-2 0183
0183-36
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HIGH IDLE
SWITCH
FORWARD
WINCH
CONTROL
Figure 25.
10. Check high idle switch for proper
operation, obvious damage,
excessive looseness. (Volume 1,
WP 0039)
Control mal-
functions,
binds, or
does not re-
spond.
11. Unwind heavy-duty winch cable
(Volume 1, WP 0039) and check
cable of winch for kinks, frays, or
breaks.
Evidence of
kinks, frays,
or breaks.
TM 9-2320-342-10-2 0183
0183-37
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HEAVY-DUTY
WINCH CABLE
Figure 26.
NOTE
dier task.
12. Clean and lubricate heavy-duty
winch cable with OE/HDO.
(WP 0186)
34 Weekly Material
Handling
Crane
1. Inspect crane for loose nuts and
obvious damage.
Class III
leak present
or damaged
hoses,
lines, or fit-
tings.
TM 9-2320-342-10-2 0183
0183-38
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
terial handling crane operat-
ing instructions, refer to grove
crane operation (manual con-
trol) procedures. (Volume 1,
WP 0102)
WP 0044)
b. Set HYD ENABLE switch to
illuminate.
TM 9-2320-342-10-2 0183
0183-39
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 27.
to ON position.
TM 9-2320-342-10-2 0183
0183-40
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 28.
WARNING
TM 9-2320-342-10-2 0183
0183-41
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
1500 rpm.
levers as follows:
TM 9-2320-342-10-2 0183
0183-42
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
LOCK PIN
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
O/R EXT LEVER
Figure 29.
TM 9-2320-342-10-2 0183
0183-43
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
death to personnel.
injury or death to
personnel.
death to personnel.
NOTE
TM 9-2320-342-10-2 0183
0183-44
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
movement of crane.
pressure on lever.
briefly.
in unlock position.
looseness.
Controls
malfunction,
bind, or do
not re-
spond.
d. Move right O/R EXT lever to
OUT position until right
Outrigger
beam does
not come
out.
TM 9-2320-342-10-2 0183
0183-45
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
DRIVER SIDE
O/R EXT LEVER
PASSENGER SIDE
O/R EXT LEVER
DRIVER SIDE
OUTRIGGER
BEAM
PASSENGER SIDE
OUTRIGGER
BEAM
Figure 30.
e. Move left O/R EXT lever to
OUT position until left
Outrigger
beam does
not come
out.
pad.
Retaining
pin missing
from either
end.
TM 9-2320-342-10-2 0183
0183-46
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
NOTE
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0183
0183-47
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
LH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 31.
retaining pins.
Outrigger
jack cylin-
der will not
come out or
will not low-
er com-
pletely into
pad.
TM 9-2320-342-10-2 0183
0183-48
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
RH O/R JACK
CONTROL LEVER
OUTRIGGER
JACK CYLINDER
OUTRIGGER PAD
RETAINING PIN
Figure 32.
Crane hy-
draulic sys-
tem does
not operate.
TM 9-2320-342-10-2 0183
0183-49
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OUTRIGGER
JACK CYLINDER
OUTRIGGER
JACK CYLINDER
Figure 33.
j. Seat outriggers.
position. (Volume 1,
WP 0102)
WARNING
TM 9-2320-342-10-2 0183
0183-50
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
become slack, or cable may
fender.
HOOK BLOCK
FENDER
BRACKET
LOCKPIN
HANDLE
HOIST CONTROL
LEVER
Figure 34.
rests on bracket to
unstow hook block.
TM 9-2320-342-10-2 0183
0183-51
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
cracks.
Hook block
is cracked.
stowage guide wear
HOOK BLOCK STOWAGE
GUIDE WEAR PLATE
Figure 35.
TM 9-2320-342-10-2 0183
0183-52
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
CAUTION
hook block. Failure to comply
may result in damage to
equipment.
driver side rear fender,
and boom is
approximately 45
above horizontal.
Boom does
not raise.
TM 9-2320-342-10-2 0183
0183-53
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
MAST
BOOM
HOOK
MAST
CONTROL LEVER
BOOM
CONTROL LEVER
Figure 36.
fully extended. Use
simultaneously as
45 above horizontal
control lever to UP
with oil.
Mast cylin-
der does not
raise com-
pletely be-
fore stop-
ping.
TM 9-2320-342-10-2 0183
0183-54
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
injury or death to
personnel.
SWING lever. Boom
personnel.
CAUTION
boom clockwise.
Boom does
not turn
clockwise.
TM 9-2320-342-10-2 0183
0183-55
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
SWING CONTROL LEVER
Figure 37.
Boom does
not turn
counter-
clockwise.
CAUTION
If hook block hits end of boom
crane for damage.
NOTE
TELESCOPE and HOIST
levers should be
time.
TM 9-2320-342-10-2 0183
0183-56
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Crane movement from
than the other when
together.
(3) Move TELESCOPE
while moving hoist
Extensions
do not come
out.
CABLE
FIRST
STAGE
THIRD
STAGE
SECOND
STAGE
TELESCOPE
CONTROL LEVER
HOIST
CONTROL LEVER
Figure 38.
damage.
There are
broken
welds or ob-
vious dam-
TM 9-2320-342-10-2 0183
0183-57
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
age to
boom.
WARNING
death to personnel.
Evidence of
kinks, frays,
or breaks.
CABLE
HOIST
Figure 39.
TM 9-2320-342-10-2 0183
0183-58
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
signs of leaks.
Class III
leak
present.
broken welds.
Cracked or
broken
welds are
present.
(8) Inspect turntable bearing
screws for obvious
looseness.
One or
more turnta-
ble bearing
screws are
loose.
TM 9-2320-342-10-2 0183
0183-59
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TURNTABLE
BEARING
SCREWS
Figure 40.
CAUTION
drum.
reel in cable.
Cable does
not reel in.
TM 9-2320-342-10-2 0183
0183-60
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST
CONTROL LEVER
CABLE
Figure 41.
to pay out cable.
Cable does
not pay out.
NOTE
terial handling crane remote-
control operating instructions,
refer to grove crane operation
(remote- control) procedures.
(Volume 1, WP 0103)
levers as follows:
TM 9-2320-342-10-2 0183
0183-61
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
injury or death to
personnel.
SWING lever. Boom
personnel.
WARNING
TM 9-2320-342-10-2 0183
0183-62
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
NOTE
malfunction, proper
extreme looseness.
Controls
malfunction,
bind, or do
not re-
spond.
WARNING
TM 9-2320-342-10-2 0183
0183-63
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
sonnel.
Boom does
not turn
clockwise.
SWING
CONTROL LEVER
BOOM
Figure 42.
turn boom
counterclockwise.
Boom does
not turn
counter-
clockwise.
WARNING
TM 9-2320-342-10-2 0183
0183-64
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CAUTION
drum.
take up cable. Move
boom.
Cable does
not reel in or
boom does
not raise.
HOIST
CONTROL LEVER
BOOM
CONTROL LEVER
BOOM
Figure 43.
Cable does
not pay out
or boom
TM 9-2320-342-10-2 0183
0183-65
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
boom to horizontal
position.
does not
lower.
CAUTION
end of boom it may
for power and check
crane for damage.
tangled on drum.
NOTE
TELESCOPE and HOIST
levers should be
time.
Crane movement from
than the other when
together.
(5) Move TELESCOPE
position, while moving
Extensions
will not
come out or
cable will
not pay out.
TM 9-2320-342-10-2 0183
0183-66
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
out cable.
HOIST
CONTROL LEVER
TELESCOPE
CONTROL LEVER
CABLE
Figure 44.
reel in cable.
Cable will
not reel in.
TM 9-2320-342-10-2 0183
0183-67
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOIST CONTROL LEVER
CABLE
Figure 45.
ENGINE HIGH IDLE do
not operate when
REMOTE CONTROL
UNIT is in MHC-
SHUTDOWN position.
SHUTDOWN position.
Crane will
operate and
engine
speed will
increase to
1500 rpm.
switches.
(10)Check operation of left
remote control stations.
TM 9-2320-342-10-2 0183
0183-68
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
to left remote control
station.
levers.
switches.
REMOTE CONTROL
UNIT.
handling crane.
(Volume 1, WP 0102)
5. Check all hoses, fittings, valves,
and cylinders for signs of leaks
and damage.
Any Class
III leak
present.
6. Check for cracked or broken
welds.
Cracked or
broken
welds.
NOTE
Retrieval cylinder thermal re-
lief valves (located on cross-
tube end of cylinders) can
discharge small amounts of
oil as part of normal opera-
tion.
TM 9-2320-342-10-2 0183
0183-69
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
35 Weekly Retrieval
System
Any Class
III leaks are
found.
GRAB HOOKS
TOW CYLINDERS
CROSSTUBE
LIFT CYLINDER
CONTROL
VALVES
SUPPORT ASSEMBLY
Figure 46.
NOTE
When properly installed, cot-
ter pins should be toward out-
side of vehicle.
2. Check grab hooks for damaged
or missing cotter pins.
TM 9-2320-342-10-2 0183
0183-70
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
PMCS for retrieval system
when retrieval system is re-
quired for mission.
3. Check operation of retrieval
system as follows:
WP 0044)
b. Set HYD ENABLE switch in
illuminate.
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1
2
0
1
2
M M
CHEM
ALARM
HYD
ENABLE
AUX
HYD
GPFU
HYD ENABLE
SWITCH
MAIN HYD ENABLE
INDICATOR
Figure 47.
TM 9-2320-342-10-2 0183
0183-71
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
to ON position.
POWER
SWITCH
LATCH
SWITCH
HIGH IDLE
CONTROL SWITCH
ON/OFF POWER SWITCH
Figure 48.
d. Set POWER switch to ON
position.
e. Set HIGH IDLE CONTROL
WARNING
TM 9-2320-342-10-2 0183
0183-72
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
f. Push and release LATCH
1500 RPM.
Engine
speed does
not increase
to 1500
RPM.
g. Operate retrieval system
control levers (Volume 1,
WP 0032) and check for
proper operation of both
levers and cylinders.
Retrieval
system
does not op-
erate.
RETRIEVAL SYSTEM
CONTROL LEVERS
Figure 49.
TM 9-2320-342-10-2 0183
0183-73
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
36 Weekly Work
Lights
and Rear
Beacon
Lights
Check operation of work lights
(Volume 1, WP 0092) and rear
beacon lights. (Volume 1, WP 0093)
END OF WORK PACKAGE
TM 9-2320-342-10-2 0183
0183-74
SEMIANNUAL - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Gloves, Welders
Table 1. PMCS- SEMIANNUAL
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
personnel.
WARNING
death to personnel.
TM 9-2320-342-10-2 0184
0184-1
Table 1. PMCS- SEMIANNUAL - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
conditions.
servicing.
When using a grease
being lubricated.
correct lubricants
continuous
remove/drain and
with appropriate
environment as
1 Semian
nual
Brake
System
Lubricate axles No. 1, No. 2, No. 3,
and No. 4 brake camshafts and slack
Fitting will
not purge
old lubricant
TM 9-2320-342-10-2 0184
0184-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
adjusters (four fittings per axle) with
out of com-
ponent.
SLACK ADJUSTER
LUBE FITTING
BRAKE CAMSHAFT
LUBE FITTING
Figure 1.
NOTE
When vehicle is operating
under severe conditions,
lubricate propeller shafts
and universal joints every
50 hours of vehicle
operation.
TM 9-2320-342-10-2 0184
0184-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Use the proper lubricant
to purge all four bearing
seals of each universal
joint. This flushes
abrasive contaminants
from each bearing and
assures all four bearings
are filled properly. Pop
the seals, these seals are
made to be popped.
If any seals fail to purge,
move propeller shaft from
side-to-side while
applying gun pressure.
This allows greater
clearance on thrust end of
bearing that is not
purging. If seals still do
not purge, rock vehicle by
releasing the parking
brake, start engine, put
transmission in D (drive)
or R (reverse), and allow
vehicle to roll. This
removes the windup in
the drive line and allows
for a greater clearance on
the thrust end of the
universal joint.
Because of the design of
the universal joint seal,
there will occasionally be
one or more bearing
seals of a joint that may
not purge. If this occurs,
notify field level
maintenance.
TM 9-2320-342-10-2 0184
0184-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Universal joint may have
one or two grease fittings.
If there are two grease
fittings, either fitting can
be greased. It is not
necessary to grease both
fittings.
2 Semian
nual
Propeller
Shafts
and U-
Joints
1. Lubricate all axle propeller
shafts, transmission to transfer
case propeller shaft, and U-joints
with GAA: (WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
TRANSMISSION/TRANSFER
CASE PROPELLER SHAFT
AND U-JOINTS
SLEEVE YOKE SEAL
U-JOINT
CROSS
FITTING
U-JOINT
CROSS
FITTING
SPLINE
FITTING
SPLINE
FITTING
TYPICAL PROPELLER SHAFT
NO. 1 AXLE PROPELLER
SHAFT AND U-JOINTS
SHAFT AND U-JOINTS
SHAFT AND U-JOINTS
SHAFT AND U-JOINTS
Figure 2.
a. Complete the following when
lubricating the spline end of
the propeller shafts:
Fitting will
not purge
old lubricant
out of com-
ponent.
(1) Apply GAA (WP 0186,
Table 11) to spline fitting
TM 9-2320-342-10-2 0184
0184-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
until lubricant appears at
pressure relief hole.
(2) Cover pressure relief
hole with finger and
continue adding grease
until it appears at sleeve
yoke seal.
3 Semian
nual
Steering
System
1. Lubricate steering column
linkage, two steering gear boxes,
and steering shaft universal
joints (four fittings) with GAA.
(WP 0186, Table 11)
Damage or
wear
present. Fit-
ting will not
purge old lu-
bricant out
of compo-
nent.
TM 9-2320-342-10-2 0184
0184-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
STEERING SHAFT
BEARING
STEERING SHAFT
UNIVERSAL JOINTS
STEERING
COLUMN
LINKAGE
STEERING
GEAR BOX
STEERING
GEAR BOX
Figure 3.
2. Lubricate steering shaft bearing
(four fittings) with GAA.
(WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
3. Lubricate master steering gear
input shaft end (one fitting) with
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FRONT SUSPENSION
HANGER NOT SHOWN
FOR CLARITY
MASTER STEERING
GEAR LUBE FITTING
Figure 4.
NOTE
The top trunnion bearing
should be given 10 to 12
strokes with a grease gun
through existing fitting.
The plug below the
bottom should
temporarily be removed
and a grease fitting
installed. The lower
trunnion bearing should
be lubricated with 10 to
12 strokes from a grease
TM 9-2320-342-10-2 0184
0184-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
gun. The grease fitting
should then be removed
and the plug reinstalled.
4. Lubricate axles No. 1 and No. 2
trunnion bearings with GAA.
(WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
LUBE
FITTINGS
AXLE NO. 2
AXLE NO. 1
LUBE
FITTINGS
TRUNNION BEARINGS
(DRIVER SIDE)
TRUNNION BEARINGS
(PASSENGER SIDE)
Figure 5.
TM 9-2320-342-10-2 0184
0184-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
4 Semian
nual
Battery
Electrical
System
Coat slave receptacle with corrosion
preventive compound.
SLAVE
RECEPTACLE
Figure 6.
5 Semian
nual
Mirror
Assembly
Lubricate mirror assembly swivel
joints with GAA. (WP 0186)
LUBE 4
LOCATIONS
Figure 7.
TM 9-2320-342-10-2 0184
0184-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
6 Semian
nual
Wrecker
Body
Support
Assembly
Lubricatio
n Points
Lubricate wrecker body support
assembly (four fittings) with GAA.
(WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 8.
7 Semian
nual
Heavy-
Duty
Winch
1. Lubricate winch mounts (three
fittings) with GAA. (WP 0186,
Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WINCH
MOUNTS
Figure 9.
2. Check level of heavy-duty winch
drum gearbox and fill with GO
(WP 0186, Table 8) as required.
TM 9-2320-342-10-2 0184
0184-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HEAVY-DUTY WINCH
CHECK
FILL
DRAIN
Figure 10.
3. Lubricate fairlead tensioner (two
Table 8)
Fittings will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OILCAN POINT
LUBE
OILCAN
POINT
Figure 11.
4. Lubricate fairlead pivot point with
OE/HDO. (WP 0186, Table 10)
5. Lubricate fairlead/tensioner
sheave with OE/HDO.
(WP 0186, Table 10)
6. Lubricate cable guide assembly
(1 fitting) with GAA. (WP 0186,
Table 8)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-16
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 12.
block center shaft (one fitting)
with GAA. (WP 0186, Table 8)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-17
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HEAVY DUTY
SNATCH BLOCK
Figure 13.
block locking jaws with GO
(WP 0186, Table 8)
NOTE
Pintle hook plate lubrication
fitting can be on any side.
8 Semian
nual
Pintle
Hook
1. Lubricate pintle hook (3 fittings)
with GAA. (WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-18
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 14.
9 Semian
nual
Retrieval
Assembly
1. Lubricate retrieval assembly
(four fittings) with GAA.
(WP 0186, Table 11)
Fittings will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-19
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 15.
TM 9-2320-342-10-2 0184
0184-20
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
2. Lubricate control lever pivot
points with OE/HDO. (WP 0186,
Table 10)
NOTE
Always check grove crane for
damaged parts and exces-
sive wear during lubrication.
10 Semian
nual
Crane
(Grove)
1. Lubricate grove crane:
TM 9-2320-342-10-2 0184
0184-21
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
BOOM NOSE
SHEAVE
HOOK
BLOCK
HOIST CABLE
CRANE
CONTROL
LEVERS
OUTRIGGER
BOTTOM
PLATE
CRANE
CONTROL LEVERS
TENSION
LINK
PIVOT
LIFT CYLINDER
PIVOT
CRANE HOIST
DRIVE
BOOM WEAR
PADS
Figure 16.
TM 9-2320-342-10-2 0184
0184-22
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOOK BLOCK LOCKPIN
ROTATION GEAR
AND PIVOT TEETH
SWING DRIVE
GEARBOX
CRANE CONTROL
LEVERS
TURNTABLE
BEARING
ERECTION
CYLINDER
PIVOT
MAST PIVOT
Figure 17.
a. Lubricate pivot points at both
ends of lift cylinders (eight
Fitting will
not purge
old lubricant
TM 9-2320-342-10-2 0184
0184-23
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
fittings) with GAA.
(WP 0186, Table 9)
out of com-
ponent.
Figure 18.
b. Lubricate pivots at both ends
of tension link (eight fittings)
with GAA. (WP 0186,
Table 9)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-24
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 19.
c. Lubricate both ends of mast
pivot (four fittings) with GAA.
(WP 0186, Table 9)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-25
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 20.
d. Lubricate pivot on lower end
of erection cylinder (two
fittings) with GAA.
(WP 0186, Table 9)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-26
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 21.
NOTE
Always re-lubricate
rotation gear and pinion
teeth after high pressure
wash.
Clean and lubricate
exposed rotation gears
often when cranes are
operating in sandy/dusty
environment.
e. Check and lubricate rotation
gear and pinion teeth with
light coating of GAA.
(WP 0186, Table 9)
Gear teeth
broken or
missing.
TM 9-2320-342-10-2 0184
0184-27
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 22.
NOTE
Raise crane mast until lube
fitting comes into view. Turn
and lubricate turntable every
90 until you have turned the
turntable 360, then rotate
crane a full 360 to spread lu-
bricant.
f. Lubricate turntable bearing
(one fitting) with GAA.
(WP 0186, Table 9)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-28
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 23.
NOTE
g. Clean and lubricate sliding
surfaces of outrigger bottom
plates with GAA. (WP 0186,
Table 9)
h. Lubricate hook block lockpin
with OE/HDO. (WP 0186,
Table 10)
TM 9-2320-342-10-2 0184
0184-29
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OILCAN POINT
HOOK BLOCK LOCKPIN
Figure 24.
i. Lubricate hook block sheave
bushing (two fittings) with
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-30
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OILCAN
POINT
LUBE FITTINGS
(ONE ON EACH SIDE)
Figure 25.
j. Lubricate hook block clevis
pivot point with OE/HDO.
(WP 0186, Table 10)
k. Lubricate boom nose sheave
bushing (two fittings - one on
each side) with GAA.
(WP 0186, Table 9)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-31
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
BOOM NOSE SHEAVE
LUBE FITTINGS
(ONE ON EACH SIDE)
Figure 26.
NOTE
Clean and lubricate outrigger
bottom plate often when
cranes are operating in san-
dy/dusty environment.
l. Clean and lubricate sliding
surfaces of outrigger bottom
plates with GAA. (WP 0186,
Table 9)
TM 9-2320-342-10-2 0184
0184-32
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
BOOM WEAR PADS
OUTRIGGER BOTTOM
PLATES
Figure 27.
NOTE
Clean and lubricate boom
wear pads often when cranes
are operating in sandy/dusty
environment.
m. Clean and lubricate boom
wear pads with GAA.
(WP 0186, Table 9)
11 Semian
nual
Vise
Assembly
1. Lubricate vise assembly (one
fitting) with GAA. (WP 0186,
Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-33
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
OIL CAN
POINT
LUBE FITTING
(BOTTOM OF ROD)
Figure 28.
2. Lubricate vise adjustment screw
Table 10)
WARNING
TM 9-2320-342-10-2 0184
0184-34
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
death to personnel.
12 Semian
nual
Crane
Hoist
Cable
1. Unreel crane hoist cable and
check hoist cable for kinks,
broken strands, and wear.
Kinks, bro-
ken strands,
or wear
present.
2. Clean and lubricate hoist cable
Table 9)
Kinks, bro-
ken strands,
or wear
present.
13 Semian
nual
Self-
Recovery
Winch
1. Unreel, (Volume 1, WP 0115)
clean, and lubricate cable with
OE/HDO. (WP 0186, Table 10)
2. Lubricate front cable tensioner
rollers (three fittings) with GAA.
(WP 0186, Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0184
0184-35
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FRONT CABLE TENSIONER
Figure 29.
3. Lubicate pivot points and
pressure rollers with OE/HDO.
(WP 0186, Table 10)
TM 9-2320-342-10-2 0184
0184-36
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
4. Lubricate front cable guide (four
Table 11)
Fitting will
not purge
old lubricant
out of com-
ponent.
LUBE
FITTINGS
LUBE
FITTINGS
FRONT CABLE
GUIDE
Figure 30.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0184
0184-37
MONTHLY - PREVENTIVE MAINTENANCE
INITIAL SETUP:
Gloves, Welders
Table 1. PMCS - MONTHLY
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
WARNING
personnel.
WARNING
death to personnel.
TM 9-2320-342-10-2 0185
0185-1
Table 1. PMCS - MONTHLY - Continued
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
NOTE
conditions.
servicing.
When using a grease
being lubricated.
correct lubricants
continuous
remove/drain and
with appropriate
environment as
1 Monthly Damage
And
Check entire vehicle for obvious
damage and/or corrosion.
Any broken,
cracked,
bent frame
TM 9-2320-342-10-2 0185
0185-2
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Corrosion
Check
rails, cross-
members,
or screws
are found.
2 Monthly Lubricate
Oilcan
Points
1. Lubricate cabin door latching
mechanisms and hinges with
OE/HDO. (WP 0186)
2. Lubricate all side panel and
engine cover hinges, locks, and
latches with OE/HDO.
(WP 0186)
NOTE
Steady illumination of the arc-
tic engine heater indicator
light indicates proper opera-
tion.
3 Monthly Arctic
Engine
Heater
1. Position arctic engine heater ON/
OFF switch to ON position,
indicator light will illuminate.
TM 9-2320-342-10-2 0185
0185-3
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
E
n
g
in
e
P
re
h
e
a
te
r
Allison
Transmission
B.O.
SELECT
B.O.
LIGHTS
INTER-
AXLE
8X8
P ULL TO EXHAUST
TRAILER
AIR SUPPLY
NOT FOR PARKING
MIDLAND
PUSH TO SUPPL Y
ARCTIC
HEATER
ON/OFF
SWITCH
INDICATOR
LIGHT
Figure 1.
2. Visually check all fuel lines for
leaks, cuts, loose clamps, and
Any Class
III leak.
TM 9-2320-342-10-2 0185
0185-4
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOSE
FUEL PICK
UP PIPE
EXHAUST
PIPE
CLAMP
ARCTIC
ENGINE
HEATER
INTAKE
PORT
FUEL
LINE
CLAMPS
FUEL
METERING
PUMP
CLAMP
Figure 2.
3. Visually check intake port and
exhaust pipe for blockage.
4. Check water pump for unusual
noise.
TM 9-2320-342-10-2 0185
0185-5
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
CLAMP
HOSE
ARCTIC ENGINE
HEATER
HOSE
CLAMP
WATER PUMP
Figure 3.
5. Check coolant hoses at arctic
engine heater for leaks, cuts,
loose hose clamps, and other
obvious damage.
Any Class
III leak.
6. Check coolant hoses and fittings
on engine for leaks, cuts, loose
hose clamps, and other obvious
damage.
Any Class
III leak.
TM 9-2320-342-10-2 0185
0185-6
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
ARTIC ENGINE
HEATER COOLANT
FITTINGS
Figure 4.
7. Run arctic engine heater for a
minimum of 15 minutes at least
once a month.
4 Monthly Heavy-
Duty
Winch
Rear
Attachme
nt Fitting
Lubricate rear attachment fitting with
GAA. (WP 0186)
Fitting will
not purge
old lubricant
out of com-
ponent.
TM 9-2320-342-10-2 0185
0185-7
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
Figure 5.
5 Monthly Crane
Control
Levers
Lubricate crane control lever pivots
with OE/HDO. (WP 0186)
OILCAN POINTS
(8 LOCATIONS)
OILCAN POINTS
(3 LOCATIONS)
Figure 6.
TM 9-2320-342-10-2 0185
0185-8
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
6 Monthly Heavy-
Duty
Snatch
Block
Lubricate heavy-duty snatch block
swivel and safety latch with OE/HDO.
(WP 0186)
HEAVY-DUTY
SNATCH BLOCK
Figure 7.
7 Monthly Stowage
Boxes
Check all vehicle stowage boxes for
missing hardware and other obvious
damage.
TM 9-2320-342-10-2 0185
0185-9
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
STOWAGE
BOX
Figure 8.
WARNING
injury or death to
personnel.
personnel.
TM 9-2320-342-10-2 0185
0185-10
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
8 Monthly Self-
Recovery
Winch
(SRW)
1. Check winch cable for kinks,
frays, and breaks.
2. Check self-recovery winch
(SRW) lever (Volume 1,
WP 0023) for proper operation in
both directions.
Self-recov-
ery winch
(SRW) lever
does not
function.
TM 9-2320-342-10-2 0185
0185-11
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
FRONT CABLE GUIDE
FRONT
TENSIONER
SELF-RECOVERY
WINCH
Figure 9.
3. Inspect front cable guide for any
loose or missing parts and any
obvious damage.
Front cable
guide has
loose/miss-
ing parts or
TM 9-2320-342-10-2 0185
0185-12
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
is unserv-
iceable.
4. Inspect front tensioner for loose
or missing parts and any obvious
damage.
Front ten-
sioner has
loose/miss-
ing parts or
is unserv-
iceable.
NOTE
Gas particulate filter unit must
be in operation to perform the
following checks.
9 Monthly Gas
Particulat
e Filter
Unit
(GPFU)
1. Check heater for unusual loud
noise or improper operation.
Heater does
not operate/
operates
abnormally
and GPFU
is required
for mission.
TM 9-2320-342-10-2 0185
0185-13
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
HOSE CLAMP
HOSES
HOSE
CLAMP
Figure 10.
2. Disconnect two air duct
breakaway sockets from mount
and feel for airflow.
No airflow
or not
enough air-
flow and
GPFU is re-
quired for
mission.
3. Turn heater control knob
clockwise to make sure indicator
light illuminates.
Heater is in-
operative
and GPFU
is required
for mission.
4. Check hoses for cuts, tears, and
Hoses cut,
torn, or
damaged
and GPFU
TM 9-2320-342-10-2 0185
0185-14
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
is required
for mission.
5. Make sure hose clamps are
secure.
Clamps
loose and
GPFU is re-
quired for
mission.
10 Monthly Rifle
Stowage
Mount
1. Check that mounting screws on
top mount and lower mount are
not broken or missing.
TOP
MOUNT
HANDLE
LOWER
MOUNT
Figure 11.
2. Check handle for excessive
looseness or binding.
TM 9-2320-342-10-2 0185
0185-15
Item
No. Interval
Item to
be
Checked
or
Serviced Procedure
Equipment
Not Ready/
Available If:
11 Monthly Machine
Gun
Operator'
s
Platform
Support
Check machine gun operator's
platform support for loose, broken, or
missing mounting screws.
12 Monthly Machine
Gun
Operator'
s
Platform
Check machine gun operator's
platform for cracks, loose or broken
leg, missing or broken tie down strap.
13 Monthly Ring
Mount
Check machine gun mounts for
loose, broken, or missing mounting
screws.
14 Monthly M-13
Deconta
mination
Unit
Refer to TM 3-4230-214-12&P
(WP 0200) for M-13 Decontamination
Unit PMCS.
15 Monthly M-8
Chemical
Alarm
Refer to TM 3-6665-225-12
(WP 0200) for M-8 Chemical Alarm
PMCS.
16 Monthly Radio Refer to TM 11-5820-498-12
(WP 0200) for radio PMCS.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0185
0185-16
CHAPTER 5
MAINTENANCE
INSTRUCTIONS
TM 9-2320-342-10-2
LUBRICATION INSTRUCTIONS
INITIAL SETUP:
Not Applicable
WARNING
Adhesives, solvents, and sealing compounds can burn easily, can give
off harmful vapors, and are harmful to skin and clothing. Keep away from
open fire and use in well-ventilated area. If adhesive, solvent, or sealing
compound gets on skin or clothing, wash immediately with soap and
water. Failure to comply may result in injury or death to personnel.
NOTE
The lowest level of maintenance authorized to lubricate a specific
point is indicated by where that lubrication point falls within the PMCS
tables. Operator/crew are only authorized to lubricate those points
within the operator PMCS tables. Field level maintenance personnel
are authorized to lubricate all points regardless of which tables
(operator or field level) those lubrication points are listed.
Refer to PMCS tables for specific lubrication points and localized
views.
Lubrication intervals are for normal operating conditions. Intervals
may be shortened as required for severe operating conditions.
Clean all lubrication points with cleaning compound, solvent and
allow to dry prior to servicing.
When using a grease gun, apply lubricant to the fitting until clean
lubricant squeezes out of the part being lubricated.
After a thorough high pressure washing, lubricate all grease fittings
and oil can points outside and underneath vehicle.
TM 9-2320-342-10-2 0186
0186-1
If vehicle fords water obstacle, service all lubrication points below
fording depth and check submerged gearboxes for presence of
water.
Ensure equipment has correct lubricants appropriate to operating
environment (expected continuous temperatures). If not, remove/
drain and reapply/refill equipment with appropriate lubricants for
operating environment as prescribed in these lubrication instructions.
Table 1. Engine Lubrication.
Item
Capacitie
s
Expected
Temperat
ures
Above
+15F
(-9C)
Expected
Temperat
ures
+40 to
-15F
(+4 to
-26C )
Expected
Temperat
ures
+40 to
-50F
(+4 to
-46C )
Desert
Condition
s
Interval
Engine Oil
(with filter
change)
42 qt.
(39.73 L)
OE/
HDO-15W
/40
MIL-
PRF-2104
OE/
HDO-15W/
40
MIL-
PRF-2104
or
OEA
MIL-
PRF-4616
7
(Notes 1
and 2)
OE/
HDO-15W/
40
MIL-
PRF-2104
or
OEA
MIL-
PRF-4616
7
(Notes 1
and 2)
OE/
HDO-40
MIL-
PRF-2104
A-Annual
(1 year)
Engine Oil
(without
filter
change)
40 qt.
(37.84 L)
OE/
HDO-15W
/40
MIL-
PRF-2104
OE/
HDO-15W/
40
MIL-
PRF-2104
or
OEA
MIL-
PRF-4616
7
(Notes 1
and 2)
OE/
HDO-15W/
40
MIL-
PRF-2104
or
OEA
MIL-
PRF-4616
7
(Notes 1
and 2)
OE/
HDO-40
MIL-
PRF-2104
A-Annual
(1 year)
TM 9-2320-342-10-2 0186
0186-2
Table 1. Engine Lubrication. - Continued
Item
Capacitie
s
Expected
Temperat
ures
Above
+15F
(-9C)
Expected
Temperat
ures
+40 to
-15F
(+4 to
-26C )
Expected
Temperat
ures
+40 to
-50F
(+4 to
-46C )
Desert
Condition
s
Interval
NOTE
1. OEA must be used when temperatures are consistently below 0F
(-18C).
2. OE/HDO-15W/40 must be used when temperatures are
consistently above 0F (-18C).
Table 2. Transmission and Transfer Case Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to -26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Transmissio
n Oil
(with filter
change)
40 qt. (37.84
L)
OE/
HDO-15W/
40
MIL-
PRF-2104
OE/
HDO-15W/
40
MIL-
PRF-2104
(Note 2)
OE/
HDO-15W/
40
MIL-
PRF-2104
(Note 2)
A-Annual
(1 year)
Transmissio
n Oil
(without filter
change)
39 qt. (36.89
L)
OE/
HDO-15W/
40
MIL-
PRF-2104
OE/
HDO-15W/
40
MIL-
PRF-2104
(Note 2)
OE/
HDO-15W/
40
MIL-
PRF-2104
(Note 2)
A-Annual
(1 year)
Transfer
Case
6.5 qt. (6.15
L)
OE/
HDO-15W/
40
OE/
HDO-15W/
40
MIL-
PRF-2104
OE/
HDO-15W/
40
MIL-
PRF-2104
A-Annual
(1 year)
TM 9-2320-342-10-2 0186
0186-3
Table 2. Transmission and Transfer Case Lubrication. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to -26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
MIL-
PRF-2104
or
OEA
MIL-
PRF-46167
(Notes 1 and
2)
or
OEA
MIL-
PRF-46167
(Notes 1 and
2)
All Other
Transmissio
n
and Transfer
Case
Lubrication
Points
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 2)
GAA
MIL-
PRF-10924
(Note 2)
As Required
(Note 3)
NOTE
1. OE/HDO-15W/40 must be used when temperatures are
consistently above 0F (-18C).
2. Refer to FM 9-207 (WP 0200) for arctic operation.
3. Refer to PMCS tables for specific lubrication intervals.
Table 3. Axle Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Axle 1 17.5 qt.
(16.56 L)
GO-85W/
140
MIL-
PRF-2105
GO-85W/
140
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
or
GO-75
B-Bienniel
(2 Years)
(Note 4)
TM 9-2320-342-10-2 0186
0186-4
Table 3. Axle Lubrication. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
GO-80W/90
MIL-
PRF-2105
(Notes 1 and
3)
MIL-
PRF-2105
(Notes 2 and
3)
Axle 2
(and Power
Divider)
21.5 qt.
(20.34 L)
GO-85W/
140
MIL-
PRF-2105
GO-85W/
140
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
(Notes 1 and
3)
GO-80W/90
MIL-
PRF-2105
or
GO-75
MIL-
PRF-2105
(Notes 2 and
3)
B-Bienniel
(2 Years)
(Note 4)
Axle 3
(and Power
Divider)
21.5 qt.
(20.34 L)
GO-85W/
140
MIL-
PRF-2105
GO-85W/
140
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
(Notes 1 and
3)
GO-80W/90
MIL-
PRF-2105
or
GO-75
MIL-
PRF-2105
(Notes 2 and
3)
B-Bienniel
(2 Years)
(Note 4)
Oil Lubed
Wheel
Bearings
N/A GO-85W/
140
MIL-
PRF-2105
GO-85W/
140
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
GO-80W/90
MIL-
PRF-2105
or
GO-75
MIL-
PRF-2105
(Notes 2 and
3)
B-Bienniel
(2 Years)
TM 9-2320-342-10-2 0186
0186-5
Table 3. Axle Lubrication. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
(Notes 1 and
3)
All Other
Axle
Lubrication
Points
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 3)
GAA
MIL-
PRF-10924
(Note 3)
As Required
(Note 5)
NOTE
1. GO-85W/140 must be used when temperatures are consistently
above 30F (-1C).
2. GO-85W/90 must be used when temperatures are consistently
above -15F (-26C).
4. An initial lubrication change on new or rebuilt axles should occur
between 500 mi. (805 km) and 1,000 miles (1 609 km). Refer to
Field Level Annual PMCS for more information.
Table 4. Hydraulic Reservoir Servicing.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Hydraulic
Reservoir
205 qt.
(193.93 L)
OE/HDO-10
MIL-
PRF-2104
or
OE/HDO-30
MIL-
PRF-2104
OE/HDO-10
MIL-
PRF-2104
(Note 2)
OEA
MIL-
PRF-46167
(Notes 2 and
3)
A-Annual
(1 year)
TM 9-2320-342-10-2 0186
0186-6
Table 4. Hydraulic Reservoir Servicing. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
(Note 1)
NOTE
1. OE/HDO-30 must be used only when temperatures are consistently
above 60F (16C).
3. OEA must be used when temperatures are consistently below 0F
(-18C).
Table 5. Radiator Servicing.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Antifreeze
(CID A-
A-52624)
(Note 1)
58.5 qt.
(55.34 L)
58.5 qt.
(55.34 L)
50%
Ethylene
Glycol
Type IC
(Recycled)
(Notes 1 and
2)
58.5 qt.
(55.34 L)
50%
Ethylene
Glycol
Type IC
(Recycled)
(Notes 1 and
2)
58.5 qt.
(55.34 L)
60%
Ethylene
Glycol
Arctic Type
IB
(Recycled)
(Notes 1, 2,
and 3)
A-Annual
(1 year)
(Note 4)
Antifreeze
(CID A-
A-52624)
(Note 1)
58.5 qt.
(55.34 L)
29.5 qt.
(27.91 L)
100%
Ethylene
Glycol
29.5 qt.
(27.91 L)
100%
Ethylene
Glycol
35.1 qt. (33.2
L)
100%
Ethylene
Glycol
A-Annual
(1 year)
(Note 4)
TM 9-2320-342-10-2 0186
0186-7
Table 5. Radiator Servicing. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Type IA
(Recycled)
plus
29 qt. (27.43
L) water
(Notes 1 and
5)
Type IA
(Recycled)
plus
29 qt. (27.43
L) water
(Notes 1 and
5)
Type IA
(Recycled)
plus
23.4 qt.
(22.14 L)
water
(Notes 1, 3,
and 6)
Antifreeze
(CID A-
A-52624)
(Note 1)
58.5 qt.
(55.34 L)
29.5 qt.
(27.91 L)
100%
100%
Propylene
Glycol
Type IIA
(virgin)
plus
29 qt. (27.43
L) water
(Notes 1 and
7)
29.5 qt.
(27.91 L)
100%
Propylene
Glycol
Type IIA
(virgin)
plus
29 qt. (27.43
L) water
(Notes 1 and
7)
35.1 qt. (33.2
L)
100%
Propylene
Glycol
Type IIA
(virgin)
plus
23.4 qt.
(22.14 L)
water
(Notes 1, 3,
and 8)
A-Annual
(1 year)
(Note 4)
Corrosion
Inhibitor
(Note 1)
1.8 qt. (1.7 L) (Note 1) (Note 1) (Notes 1 and
3)
As Required
NOTE
1. Refer to TB 750-651 (WP 0200) for more information on antifreeze
and additives used in the HEMTT series vehicle engine cooling
system, and TM 750-254 (WP 0200) for detailed instructions for
draining, cleaning, and flushing cooling systems of tactical vehicles.
2. Type 1C (normal) and Type 1B (arctic) antifreeze is premixed, and
DOES NOT REQUIRE the addition of water. Never add water or
inhibitor to Type IB antifreeze.
TM 9-2320-342-10-2 0186
0186-8
Table 5. Radiator Servicing. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
4. Engine coolant contaminant level is checked annually. Engine
coolant does not need to be changed until it fails check.
5. A mixture of 50% Ethylene Glycol (EG) antifreeze to 50% water will
provide freeze protection down to -34F (-37C).
6. A mixture of 50% Propylene Glycol (PG) antifreeze to 50% water
will provide freeze protection down to -27F (-33C).
7. A mixture of 60% Ethylene Glycol (EG) antifreeze to 40% water will
provide freeze protection down to -62F (-52C).
8. A mixture of 60% Propylene Glycol (PG) antifreeze to 40% water
will provide freeze protection down to -56F (-49C).
Table 6. Tire Carrier Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Tire Carrier
Pump
(Note 1)
1.5 qt. (1.42
L)
OE/HDO-10
MIL-
PRF-2104
OE/HDO-10
MIL-
PRF-2104
(Note 2)
OEA
MIL-
PRF-46167
(Note 2)
S-
Semiannual
(WP 0184)
(6 Months)
(Note 3)
NOTE
1. Refer to tire carrier hydraulic system fill for information on servicing
tire carrier pump.
3. Check level and add fluid as necessary. Currently there is no
requirement to drain/fill tire carrier pump reservoir.
TM 9-2320-342-10-2 0186
0186-9
Table 7. Self-Recovery Winch Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Self-
Recovery
Winch
Gearbox
(Note 1)
2 qt. (1.89 L) GO-85W/
140
MIL-
PRF-2105
GO-75
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
(Note 2)
GO-75
MIL-
PRF-2105
(Note 2)
A-Annual
(1 year)
Winch Cable As Required OE/HDO-30
MIL-
PRF-2104
OE/HDO-10
MIL-
PRF-2104
(Note 1)
OEA
MIL-
PRF-46167
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
All Other
Self-
Recovery
Winch
Lubrication
Points
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 2)
GAA
MIL-
PRF-10924
(Note 2)
As Required
(Note 3)
NOTE
1. Pre-lubricated from manufacturer.
TM 9-2320-342-10-2 0186
0186-10
Table 8. Heavy-Duty Winch Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Winch
Gearbox
12 qt. (11.35
L)
GO-85W/
140
MIL-
PRF-2105
GO-75
MIL-
PRF-2105
or
GO-80W/90
MIL-
PRF-2105
(Note 1)
GO-75
MIL-
PRF-2105
(Note 1)
A-Annual
(1 year)
Winch Cable As Required OE/HDO-30
MIL-
PRF-2104
OE/HDO-10
MIL-
PRF-2104
(Note 1)
OEA
MIL-
PRF-46167
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
All Other
Winch
Lubrication
Points
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
As Required
(Note 2)
NOTE
Table 9. Material Handling Crane Lubrication.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to -26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Crane Swing 2.5 pt. (1.18
L)
GO-80W/90 GO-80W/90 GO-75 A-Annual
(1 year)
TM 9-2320-342-10-2 0186
0186-11
Table 9. Material Handling Crane Lubrication. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to -26C )
Expected
Temperatur
es
+40 to -50F
(+4 to
-46C )
Interval
Drive
Gearbox
MIL-
PRF-2105
MIL-
PRF-2105
(Note 1)
MIL-
PRF-2104
(Note 1)
(Note 2)
Crane Hoist 1 pt. (0.47 L) GO-80W/90
MIL-
PRF-2105
GO-80W/90
MIL-
PRF-2105
(Note 1)
GO-75
MIL-
PRF-2104
(Note 1)
A-Annual
(1 year)
Hoist Cable As Required OE/HDO-30
MIL-
PRF-2104
OE/HDO-10
MIL-
PRF-2104
(Note 1)
OEA
MIL-
PRF-46167
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
All Other
Crane
Lubrication
Points
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
As Required
(Note 3)
NOTE
2. Check level and add fluid as necessary. Currently there is no
requirement to drain/fill crane swing drive gearbox.
Table 10. Oil Can Point Lubrication.
Capacities
Expected
Temperatures
Above +15F
(-9C)
Expected
Temperatures
+40 to -15F
(+4 to -26C )
Expected
Temperatures
+40 to -50F
(+4 to -46C )
Intervals
As Required OE/HDO-30
MIL-PRF-2104
OE/HDO-10
MIL-PRF-2104
OEA
MIL-PRF-46167
As Required
(Note 2)
TM 9-2320-342-10-2 0186
0186-12
Table 10. Oil Can Point Lubrication. - Continued
Capacities
Expected
Temperatures
Above +15F
(-9C)
Expected
Temperatures
+40 to -15F
(+4 to -26C )
Expected
Temperatures
+40 to -50F
(+4 to -46C )
Intervals
(Note 1) (Note 1)
NOTE
2. Refer to PMCS tables for specific oilcan lubrication intervals.
Table 11. Miscellaneous Lubrication Points.
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to -46C )
Interval
Brake Cam
Slack
Adjusters
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
Pintle Hook As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
W-Weekly
(WP 0183)
S-
Semiannual
(WP 0184)
(6 Months)
(service
fittings)
Propeller
Driver
Shafts
and U-Joints
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
(Note 2)
TM 9-2320-342-10-2 0186
0186-13
Table 11. Miscellaneous Lubrication Points. - Continued
Item Capacities
Expected
Temperatur
es
Above
+15F (-9C)
Expected
Temperatur
es
+40 to -15F
(+4 to
-26C )
Expected
Temperatur
es
+40 to -50F
(+4 to -46C )
Interval
Retrieval
System
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
Steering
System
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
Vise
Assembly
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
Wrecker
Body Roll
Mounts
As Required GAA
MIL-
PRF-10924
GAA
MIL-
PRF-10924
(Note 1)
GAA
MIL-
PRF-10924
(Note 1)
S-
Semiannual
(WP 0184)
(6 Months)
NOTE
2. When vehicle is operating under severe conditions, lubricate
propeller shafts and universal joints every 50 hours of vehicle
operation.
Table 12. Vehicle Cleaning.
Item Capacities
Expected
Temperature
Intervals
Cleaning
Compound, Solvent
As Required SD All
Temperatures
As Required
TM 9-2320-342-10-2 0186
0186-14
Table 12. Vehicle Cleaning. - Continued
Item Capacities
Expected
Temperature
Intervals
(Note 1) (Note 2)
NOTE
1. After a thorough high pressure washing, lubricate all grease fittings
and oil can points outside and underneath vehicle.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0186
0186-15
CLOSE/OPEN HEATER VALVES
INITIAL SETUP:
Equipment Condition
WP 0097)
Open passenger side engine cover.
(WP 0195)
CLOSE HEATER VALVES
NOTE
Closing two heater valves will improve the efficiency of the cabin air
conditioning.
Closing two heater valves will disable cabin heat.
Heater valve knob is located on rear passenger side of engine.
1. Turn heater valve knob (1) counterclockwise to close.
1
Figure 1.
TM 9-2320-342-10-2 0187
0187-1
CLOSE HEATER VALVES - Continued
NOTE
Heater valve knob is located towards bottom of front passenger side of
engine.
2. Turn heater valve knob (2) counterclockwise to close.
2
Figure 2.
END OF TASK
OPEN HEATER VALVES
NOTE
Opening two heater valves will diminish efficiency of air conditioning
kit.
Opening two heater valves will enable cabin heat.
Heater valve knob is located on rear passenger side of engine.
1. Turn heater valve knob (1) clockwise to close.
TM 9-2320-342-10-2 0187
0187-2
OPEN HEATER VALVES - Continued
1
Figure 3.
NOTE
Heater valve knob is located towards bottom of front passenger side of
engine.
2. Turn heater valve knob (2) clockwise to close.
2
Figure 4.
END OF TASK
TM 9-2320-342-10-2 0187
0187-3
FOLLOW-ON MAINTENANCE
1. Close passenger side engine cover. (WP 0195)
2. Remove wheel chocks.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0187
0187-4
PRE/POST TOWING PROCEDURE (FRONT LIFT ONLY)
INITIAL SETUP:
Chain, 8 ft. (supplied by wrecker)
Chain, 7 ft. (supplied by wrecker)
(WP 0201)
Equipment Condition
PREPARE VEHICLE FOR TOWING
CAUTION
When installing axle restraint chains, route chains so hoses or lines are
not between frame and chain or axle and chain. Failure to comply may
result in damage to equipment.
NOTE
This procedure is applicable to preparation for towing a HEMTT
series vehicle from the front ONLY (refer to tow HEMTT-front lift
(Volume 1, WP 0060) for further information).
If disabled vehicle is either a BASE or A2 model HEMTT series
vehicle (refer to data plate on inside of driver side door), complete
Step (1).
If disabled vehicle is an A4 model HEMTT series vehicle (refer to data
plate on inside of driver side door), skip to Step (2).
1. Perform the following on disabled vehicle:
a. Remove propeller shaft between transfer case and No. 3 axle.
b. Install axle restraint chains (1):
TM 9-2320-342-10-2 0188
0188-1
PREPARE VEHICLE FOR TOWING - Continued
2 1
1
3
4
Figure 1.
NOTE
Axle restraint chains are installed the same way, driver side
shown.
No. 2 axle should be restrained with chains on both sides of
vehicle.
(1) Route axle restraint chain (1) over frame rail (2) and around axle (3) beside
walking beam (4).
(2) Hook axle restraint chain (1) back into itself.
(3) Repeat Steps (1) and (2) for opposite side of No. 2 axle (3).
CAUTION
When installing axle restraint chains, route chain around frame rail and
axle only. Do not wrap chain around lateral torque rod, shock absorber,
shift cables, etc. as they could be crushed. Route chains so hoses or lines
are not between frame and chain or axle and chain. Failure to comply
may result in damage to equipment.
NOTE
This procedure is applicable to preparation for towing a HEMTT
series vehicle from the front ONLY (refer to tow HEMTT-front lift
(Volume 1, WP 0060) for further information).
plate on inside of driver side door), complete Step (2).
TM 9-2320-342-10-2 0188
0188-2
PREPARE VEHICLE FOR TOWING - Continued
2. Perform the following on disabled vehicle:
a. Remove propeller shaft between transfer case and No. 3 axle.
b. Install axle restraint chains (1):
3
2
1
4
Figure 2.
NOTE
Axle restraint chains are installed the same way, driver side
shown.
No. 2 axle should be restrained with chains on both sides of
vehicle.
(1) Route axle restraint chain (1) under engine shroud (2), over frame rail (3),
and around axle (4).
(2) Hook axle restraint chain (1) back into itself as shown.
(3) Repeat Steps (1) and (2) for opposite side of No. 2 axle (3).
END OF TASK
TM 9-2320-342-10-2 0188
0188-3
POST TOWING PROCEDURE
NOTE
This post towing procedure is applicable to a HEMTT series vehicle
that has been towed from the front ONLY (refer to tow HEMTT-front
lift (Volume 1, WP 0060) for further information).
If disabled vehicle is either a BASE or A2 model HEMTT series
vehicle (refer to data plate on inside of driver side door), complete
Step (1).
plate on inside of driver side door), skip to Step (2).
1. Perform the following to disabled vehicle:
a. Remove two axle restraint chains (1) from around frame rails (2) and No. 2 axle
(3).
2
3 1
Figure 3.
b. Return two axle restraint chains (1) to wrecker stowage.
c. Install propeller shaft between transfer case and No. 3 axle.
NOTE
This post towing procedure is applicable to a HEMTT series vehicle
that has been towed from the front ONLY (refer to tow HEMTT-front
lift (Volume 1, WP 0060) for further information).
plate on inside of driver side door), complete Step (2).
2. Perform the following to disabled vehicle:
a. Remove two axle restraint chains (1) from under engine shroud (2), around
frame rail (3), and No. 2 axle (4).
TM 9-2320-342-10-2 0188
0188-4
POST TOWING PROCEDURE - Continued
3
2
1
4
Figure 4.
b. Return two axle restraint chains (1) to wrecker stowage.
c. Install propeller shaft between transfer case and No. 3 axle.
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0188
0188-5
CLEAN VEHICLE
INITIAL SETUP:
Materials/Parts
Rag, Wiping (WP 0203, Table 1,
Item 50)
Equipment Condition
WP 0097)
CLEAN EXTERIOR
CAUTION
Do not wipe dirt off vehicle when vehicle is dry. Dirt, stones, or debris may
scratch and damage vehicle.
NOTE
After a thorough high pressure washing, lubricate all grease fittings and
oil can points outside and underneath vehicle (refer to lubrication
instructions (WP 0186) for more information).
1. Wash vehicle often with cool or warm water. Do not use strong detergent or abrasives.
Figure 1.
2. While cleaning vehicle, look closely for rust, corrosion, bare metal, or other damage.
Report any damage to Field Level Maintenance.
END OF TASK
CLEAN INTERIOR
1. Remove loose dirt and dust from cab interior components (1).
TM 9-2320-342-10-2 0189
0189-1
CLEAN INTERIOR - Continued
2
3
1
Figure 2.
2. Clean seat cushions (2) and seatbelts (3) with warm soapy water. Do not use
abrasives or solvents.
3. Wipe seat cushions (2) and seatbelts (3) dry.
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0189
0189-2
CHANGE WHEEL AND TIRE ASSEMBLY
INITIAL SETUP:
Chocks, Wheel (4) (WP 0201, Table 3,
Item 28)
Extension, Handle (WP 0201, Table 3,
Item 40)
Handle, Wrench (WP 0201, Table 3,
Item 43)
Jack, 12-ton, With Handle (WP 0201,
Table 3, Item 52)
Jack, Base Plate (WP 0201, Table 3,
Item 75)
Warning Device Set, Triangular
(WP 0201, Table 3, Item 77)
Tools and Special Tools - Continued
Wrench, Wheel Lugnut (WP 0201,
Table 3, Item 111)
Wrench, Adjustable (WP 0201,
Table 3, Item 107)
Personnel Required
Motor Transport Operator MOS 88M
(2)
PREPARE VEHICLE
WARNING
Park vehicle in safe area, out of traffic, where there is no danger to
personnel changing tire assembly. Park vehicle on hard level ground.
2. Turn on emergency flashers. (Volume 1, WP 0096)
3. Set up emergency marker kit, as necessary. (Volume 1, WP 0128)
END OF TASK
TM 9-2320-342-10-2 0190
0190-1
REMOVE SPARE WHEEL AND TIRE ASSEMBLY FROM TIRE CARRIER
NOTE
This procedure is a two soldier task.
This procedure is not applicable when removing wheel and tire
assembly for maintenance purposes and installing same wheel and
tire assembly on vehicle:
If wheel and tire assembly to be removed and reinstalled is on No. 1
or No. 2 axle, refer to remove wheel and tire assembly from No. 1 or
No. 2 axle.
If wheel and tire assembly to be removed and reinstalled is on No. 3
or No. 4 axle, refer to remove wheel and tire assembly from No. 3 or
No. 4 axle.
1. Lower tire carrier. (Volume 1, WP 0041)
2. With spare wheel and tire assembly resting on ground, remove four spare wheel and
tire assembly retention screws (1) from tire carrier mounting bracket (2).
2
1
Figure 1.
3. While assistant steadies spare wheel and tire assembly, lower tire carrier (Volume 1,
WP 0041) until completely clear of spare wheel and tire assembly.
4. With aid of an assistant, roll spare wheel and tire assembly to vehicle near flat wheel
and tire assembly, and lean spare wheel and tire assembly against vehicle.
5. Check spare wheel and tire assembly air pressure.
TM 9-2320-342-10-2 0190
0190-2
REMOVE SPARE WHEEL AND TIRE ASSEMBLY FROM TIRE CARRIER - Continued
6. Service spare wheel and tire assembly as required. (WP 0193)
END OF TASK
REMOVE WHEEL AND TIRE ASSEMBLY FROM NO. 1 OR NO. 2 AXLE
1. Service (inflate) vehicle air suspension to perform jacking procedure.
2. Turn No. 1 axle ball valves OFF to perform jacking procedure.
CAUTION
Jack placement is critical to avoid damaging vehicle suspension
components. Follow jack placement notes and procedures carefully.
Failure to comply may result in damage to equipment.
NOTE
If wheel and tire assembly to be removed is on No. 3 or No. 4 axle,
refer to remove wheel and tire assembly from No. 3 or No. 4 axle.
All wheel and tire assemblies on No. 1 and No. 2 axles are removed
the same. Passenger side No. 1 axle wheel and tire assembly shown.
Jack ram should be fully screwed down (making jack as short as
possible) for Step (3).
3. Check if jack base plate (1) and jack (2) will fit under apex of equalizing beam (3):
TM 9-2320-342-10-2 0190
0190-3
REMOVE WHEEL AND TIRE ASSEMBLY FROM NO. 1 OR NO. 2 AXLE - Continued
2
3
1
Figure 2.
3 3
FORWARD
Figure 3.
NOTE
Position jack 12 in. (30 cm) from end of equalizing beam. The jack
should be centered on apex as shown.
a. If jack base plate (1) and jack (2) fit under apex of equalizing beam (3), skip to
Step (5).
TM 9-2320-342-10-2 0190
0190-4
b. If jack base plate (1) and jack (2) DO NOT fit under apex of equalizing beam
(3), continue with Step (4).
4. Drive flat/shredded wheel and tire assembly onto two wheel chocks (4).
4
Figure 4.
5. Install two wheel chocks (Volume 1, WP 0097) (4) in front of and behind tire across
(on same axle) from tire and wheel assembly which is being removed.
CAUTION
NOTE
Jack ram should be fully screwed down (making jack as short as
possible) for Step (6).
Center jack on apex, 12 in. (30 cm) from end of equalizing beam.
6. Position jack base plate (1) and jack (2) under apex of equalizing beam (3).
TM 9-2320-342-10-2 0190
0190-5
2
3
1
Figure 5.
3 3
FORWARD
Figure 6.
NOTE
If possible, unscrew jack ram until it contacts jacking point on equalizing
beam prior to completing Step (7).
7. Raise jack (2) until firm contact is established with apex of equalizing beam (3).
NOTE
Studs and lugnuts on driver side of vehicle have left-hand threads.
Rotate lugnuts clockwise to loosen, counterclockwise to tighten.
TM 9-2320-342-10-2 0190
0190-6
Studs and lugnuts on passenger side of vehicle have right-hand
threads. Rotate lugnuts counterclockwise to loosen, clockwise to
tighten.
Loosen lugnuts enough so they can be easily removed once weight
is off wheel and tire assembly, but do not remove them.
8. Assistant loosens 10 lugnuts (5) until they turn easily.
5
Figure 7.
NOTE
If wheel chocks were used under flat/shredded wheel and tire assembly
to aid in jack placement, wheel and tire assembly does not have to be
clear of wheel chocks.
9. Raise vehicle until wheel and tire assembly can be removed.
10. Assistant removes and sets 10 lugnuts (5) aside.
NOTE
to aid in jack placement, remove them and return to vehicle stowage.
11. Lower vehicle until wheel and tire assembly is just touching ground.
12. Raise vehicle slightly while assistant tilts top of wheel and tire assembly forward. Flat
wheel and tire assembly should move forward.
13. Repeat Steps (11) and (12) to walk wheel and tire assembly off axle studs (6).
TM 9-2320-342-10-2 0190
0190-7
6
Figure 8.
14. With aid of an assistant, remove wheel and tire assembly and lean wheel and tire
assembly against vehicle.
END OF TASK
REMOVE WHEEL AND TIRE ASSEMBLY FROM NO. 3 OR NO. 4 AXLE
NOTE
If wheel and tire assembly to be removed is on No. 1 or No. 2 axle,
refer to remove wheel and tire assembly from No. 1 or No. 2 axle.
All wheel and tire assemblies on No. 3 and No. 4 axles are removed
the same. Passenger side No. 4 axle wheel and tire assembly shown.
It may be necessary to drive flat/shredded wheel and tire assembly
onto two wheel chocks in order to fit jack base plate and jack under
transverse beam casting.
1. Service (inflate) vehicle air suspension needs to be serviced (inflated) to perform
jacking procedure.
2. Turn No. 4 axle ball valves OFF to perform jacking procedure.
3. Install two wheel chocks (Volume 1, WP 0097) in front of and behind tire across (on
same axle) from tire and wheel assembly which is being removed.
CAUTION
TM 9-2320-342-10-2 0190
0190-8
NOTE
Position jack directly under flat spot in center of transverse beam casting.
4. Place jack base plate (1) and jack (2) under transverse beam casting (3):
3
4
2
1
Figure 9.
5. Unscrew jack ram (4) until it is at full extension or contacts transverse beam end
casting (3).
6. Raise jack (2) until firm contact is established with jacking point on transverse beam
end casting (3).
NOTE
Rotate lugnuts clockwise to loosen.
threads. Rotate lugnuts counterclockwise to loosen.
Loosen lugnuts enough so they can be easily removed once weight
is off wheel and tire assembly, but do not remove them.
7. Assistant loosens 10 lugnuts (5) until they turn easily.
TM 9-2320-342-10-2 0190
0190-9
5
Figure 10.
NOTE
to aid in jack placement, wheel and tire assembly does not have to be
clear of wheel chocks.
8. Raise vehicle until wheel and tire assembly can be removed.
9. Assistant removes and sets 10 lugnuts (5) aside.
NOTE
to aid in jack placement, remove them and return to vehicle stowage.
10. Lower vehicle until wheel and tire assembly is just touching ground.
11. Raise vehicle slightly while assistant tilts top of wheel and tire assembly forward. Tire
should move forward.
12. Repeat Steps (10) and (11) to walk wheel and tire assembly off studs (6).
TM 9-2320-342-10-2 0190
0190-10
6
Figure 11.
13. With aid of an assistant, remove wheel and tire assembly and lean wheel and tire
assembly against vehicle.
END OF TASK
INSTALL WHEEL AND TIRE ASSEMBLY
NOTE
Tire tread is non-directional. Vehicle operation is not affected by direction
of traction bars.
1. With aid of an assistant, roll wheel and tire assembly (1) up to axle (2).
2
1
3
Figure 12.
TM 9-2320-342-10-2 0190
0190-11
INSTALL WHEEL AND TIRE ASSEMBLY - Continued
NOTE
Check that spare wheel and tire assembly wheel dish is in same position
as flat wheel and tire assembly wheel dish. Deep side of wheel dish will
face toward vehicle on four front wheels. Deep side of wheel dish will face
away from vehicle on four rear wheels except M984A4. All eight wheels
on M984A4 are installed with deep side of wheel dish facing toward
vehicle.
2. Make sure deep side of spare wheel and tire assembly wheel dish (3) is in same
position as flat/shredded wheel and tire assembly wheel dish when flat/shredded
wheel and tire assembly was removed.
NOTE
Tire valve stem extension must be removed to reposition wheel and
tire assembly valve stem extension.
It may be necessary to reposition valve stem to accomplish
installation of valve stem extension.
3. Make sure wheel and tire assembly valve stem (4) is pointing out, away from vehicle.
TM 9-2320-342-10-2 0190
0190-12
4
SHALLOW DISH OUT
DEEP DISH OUT
Figure 13.
4. Line up holes in rim (5) of wheel and tire assembly (1) with studs (6) on axle (2).
TM 9-2320-342-10-2 0190
0190-13
2
6
5
1
7
Figure 14.
WARNING
Wheel/tire assembly weighs 540 lbs (245 kg). Do not attempt to lift or
move wheel/tire assembly without the aid of an assistant and a lifting
device. Failure to comply may result in injury or death to personnel.
5. Lean top of wheel and tire assembly (1) against studs (6) and axle (2).
NOTE
Install a lugnut on top stud, and hand-tighten to hold wheel and tire
assembly in place.
6. Using handle extension (7), slide spare wheel and tire assembly onto studs (6) while
assistant raises vehicle with jack. Bottom of wheel and tire assembly (1) should swing
toward axle (2).
7. Assistant lowers vehicle until wheel and tire assembly (1) just touches ground.
8. Repeat Steps (5) through (7) until wheel and tire assembly (1) is seated on axle (2)
and studs (6).
NOTE
Rotate lugnuts counterclockwise to tighten.
TM 9-2320-342-10-2 0190
0190-14
threads. Rotate lugnuts clockwise to tighten.
9. Install and tighten 10 lugnuts (8) in order shown using wheel lugnut wrench.
8
FINISH
START
Figure 15.
10. Assistant lowers jack (9) until vehicle weight is fully supported by suspension system.
11. Remove jack (9) and jack base plate (10) from under vehicle.
9
10
Figure 16.
12. Tighten 10 lugnuts (8) in order shown until they no longer tighten.
TM 9-2320-342-10-2 0190
0190-15
8
FINISH
START
Figure 17.
13. Return all tools and equipment to proper stowage boxes.
14. Turn No. 1 or No. 4 axle ball valves ON (Volume 1, WP 0043) (as applicable).
15. Return vehicle to field level maintenance and have lugnuts (8) tightened to torque
requirements as soon as possible.
END OF TASK
STOW FLAT/SHREDDED WHEEL AND TIRE ASSEMBLY
1. With aid of an assistant, roll flat/shredded wheel and tire assembly into position in
front of wheel and tire assembly carrier.
2. While assistant maneuvers flat/shredded wheel and tire assembly, raise and lower
wheel and tire assembly carrier (Volume 1, WP 0041) until wheel and tire assembly
carrier mounting bracket tooth (1) catches rim (2) of spare wheel and tire assembly.
TM 9-2320-342-10-2 0190
0190-16
STOW FLAT/SHREDDED WHEEL AND TIRE ASSEMBLY - Continued
1 2
3
5
4
Figure 18.
3. Raise tire carrier slightly so weight of flat wheel and tire assembly pulls itself closer to
tire carrier mounting bracket (3) and onto carrier mounting bracket alignment ridges
(4).
4. Install and hand-tighten four spare wheel and tire assembly retention screws (5) into
holes provided in tire carrier mounting bracket (3).
5. Securely tighten four spare wheel and tire assembly retention screws (5).
6. Raise tire carrier.
7. Pick up and stow emergency marker kit (as necessary).
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0190
0190-17
CLEAN FUEL TANK STRAINER
INITIAL SETUP:
Materials/Parts
Item 50)
Equipment Condition
WP 0097)
REMOVE/CLEAN FUEL TANK STRAINER
WARNING
Fuel is very flammable and can explode easily. Keep fuel away from open
fire and keep fire extinguisher within easy reach when working with fuel.
Do not work on fuel system when engine is hot. Fuel can be ignited when
engine is hot. When working with fuel, post signs that read NO SMOKING
WITHIN 50 FEET OF VEHICLE. Failure to comply may result in injury or
death to personnel.
1. Wipe off dirt from fuel filler cap (1).
Figure 1.
2. Remove fuel filler cap (1).
TM 9-2320-342-10-2 0191
0191-1
REMOVE/CLEAN FUEL TANK STRAINER - Continued
3. Pull strainer (2) out of fuel tank (3).
4. Clean strainer (2) with clean dry rag.
END OF TASK
INSTALL FUEL TANK STRAINER
1. Put strainer (2) in fuel tank (3).
Figure 2.
2. Install and tighten fuel filler cap (1).
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0191
0191-2
SERVICE AIR CLEANER ELEMENT
INITIAL SETUP:
Ladder (WP 0201, Table 2, Item 4)
Materials/Parts
Item 50)
Equipment Condition
WP 0097)
REMOVE AIR CLEANER ELEMENT
1. Unscrew four knobs (1) until retaining ring (2) is loose.
1
2 3
Figure 1.
2. Remove retaining ring (2) from canister (3).
3. Remove air cleaner element (4) from canister (3).
TM 9-2320-342-10-2 0192
0192-1
REMOVE AIR CLEANER ELEMENT - Continued
3 4
Figure 2.
END OF TASK
CLEAN AIR CLEANER ELEMENT
NOTE
Notify field level maintenance if air cleaner element is damaged or cannot
be cleaned by tapping.
1. Tap side of air cleaner element (4) lightly against hand.
TM 9-2320-342-10-2 0192
0192-2
CLEAN AIR CLEANER ELEMENT - Continued
4
Figure 3.
2. Dump out dirt and dust from primary element (4).
3. Wipe air cleaner element (4) with clean rag.
END OF TASK
INSTALL AIR CLEANER ELEMENT
1. Install air cleaner element (4) in canister (3).
TM 9-2320-342-10-2 0192
0192-3
INSTALL AIR CLEANER ELEMENT - Continued
3 4
Figure 4.
2. Position retaining ring (2) over canister (3).
1
2 3
Figure 5.
3. Tighten four knobs (1) to secure retaining ring (2).
TM 9-2320-342-10-2 0192
0192-4
INSTALL AIR CLEANER ELEMENT - Continued
5. Push button (5) to reset air cleaner restriction indicator (6). If indicator window (7)
shows VACUUM INCHES H20 below 20, continue with vehicle operation. If indicator
window shows VACUUM INCHES H20 above 20, notify Field Level Maintenance as
soon as possible.
TRAILER
AIR SUPPLY
PARKING
BRAKE
AIR BRAKE
B.O
SELECT
INTER
AXLE
8X8
B.O
LIGHTS
HIGH
IDLE
1 2
0 1 2
M M
CHEM
ALARM
HYD
ENABLE AUX
HYD GPFU
FILTER MINDER
25 6.2
IN H 0 kPa
22 5.5 15 3.7 11 2.7 8 2.0
AIR FILTER RESTRICTION RESET
2
6
7
5
Figure 6.
6. Shut OFF engine. (Volume 1, WP 0057)
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0192
0192-5
SERVICE TIRES
INITIAL SETUP:
Gauge, Tire Pressure (WP 0201,
Table 3, Item 37)
Tools and Special Tools - Continued
Gauge, Tire Pressure (WP 0201,
Table 3, Item 51)
Hose: Air, Pneumatic (WP 0201,
Table 3, Item 48)
Equipment Condition
WP 0097)
CHECK TIRE PRESSURE
WARNING
Failure to comply with these procedures may result in faulty positioning
of the tire and/or rim parts and cause the assembly to burst with explosive
force. Never mount or use damaged tires or rims. Failure to comply may
NOTE
There are two types of air pressure gauges. One is a separate handheld
gauge. The other is a combined pressure gauge/inflation hose.
Both may be used to check air pressure in tire.
ALWAYS use combined pressure gauge/inflation hose to inflate tire.
1. Check tire air pressure with tire pressure gauge.
2. Ensure tires have correct air pressure for road conditions and driving speed .
END OF TASK
TM 9-2320-342-10-2 0193
0193-1
INFLATE TIRE
1. Remove air hose (1) from stowage and connect air hose (1) to quick-disconnect
coupling (2) by pushing back sleeve (3).
TM 9-2320-342-10-2 0193
0193-2
INFLATE TIRE - Continued
DRIVER SIDE
(ALL VEHICLES
EXCEPT
M983 AND M984)
2 3
1
4
PASSENGER SIDE
(ALL VEHICLES
EXCEPT M984)
3
2
DRIVER SIDE
(M983)
2
3
PASSENGER SIDE
(M984)
DRIVER SIDE
(M984)
3
2
3
2
Figure 1.
TM 9-2320-342-10-2 0193
0193-3
2. Connect combined pressure gauge/inflation hose (4) to air hose (1).
4. Remove valve stem cap (5) from valve stem (6).
6
5
Figure 2.
WARNING
Prior to inflating or deflating tire, stand clear of trajectory area. Failure to
NOTE
Trajectory area as shown applies to all wheel/tire assemblies.
TM 9-2320-342-10-2 0193
0193-4
Air chuck must clamp securely with no leaks or air pressure gauge
readings will be inaccurate.
There are two types of air pressure gauges. One model is a separate
handheld gauge . The other is a combined pressure gauge/inflation
hose.
Both may be used to check air pressure in tire.
ALWAYS use combined pressure gauge/inflation hose to inflate tire.
5. Push latch handle (7) inward, while pushing air chuck (8) onto valve stem (6). Release
latch handle (7) and immediately step out of the trajectory area and read tire air
pressure gauge.
TRAJECTORY
TRAJECTORY TRAJECTORY
8
7
6
TRAJECTORY
Figure 3.
TM 9-2320-342-10-2 0193
0193-5
WARNING
Prior to inflating or deflating tire, stand clear of trajectory area. Failure to
NOTE
Trajectory area as shown applies to all wheel/tire assemblies.
6. Inflate or deflate until proper pressure is attained. Press latch handle (7) and pull air
chuck (8) from valve stem extension (6). Install valve cap (5).
TRAJECTORY
TRAJECTORY TRAJECTORY
8
7
5
6
TRAJECTORY
Figure 4.
7. Shut OFF engine. (Volume 1, WP 0057)
TM 9-2320-342-10-2 0193
0193-6
WARNING
Hold end of air line when disconnecting from quick-disconnect coupling.
Air line is under pressure and can be ejected at a high rate of speed.
8. Remove combined pressure gauge/inflation hose (4) from air hose (1).
TM 9-2320-342-10-2 0193
0193-7
DRIVER SIDE
(ALL VEHICLES
EXCEPT
M983 AND M984)
2 3
1
4
PASSENGER SIDE
(ALL VEHICLES
EXCEPT M984)
3
2
DRIVER SIDE
(M983)
2
3
PASSENGER SIDE
(M984)
DRIVER SIDE
(M984)
3
2
3
2
Figure 5.
TM 9-2320-342-10-2 0193
0193-8
9. Hold end of air hose (1) and push sleeve (3) back and remove air hose (1) from quick-
disconnect coupling (2).
10. Stow air hose (1) and combined pressure gauge/inflation hose (4).
END OF TASK
1. Remove wheel chocks. (Volume 1, WP 0097)
END OF WORK PACKAGE
TM 9-2320-342-10-2 0193
0193-9
OPEN/CLOSE BATTERY BOX
INITIAL SETUP:
Equipment Condition
WP 0097)
OPEN BATTERY BOX
WARNING
Wear proper eye protection when working around batteries. Failure to
WARNING
Batteries produce explosive gases. Do not smoke or use open flame near
batteries. Do not allow hot, sparking, or glowing objects near batteries. If
batteries are giving off gases, presence of a heat, flame, or spark may
cause fire and/or explosion. Failure to comply may result in injury or death
to personnel.
WARNING
Use extreme care not to short out battery terminals. Remove all jewelry
such as rings, ID tags, bracelets, etc. prior to working on or around
TM 9-2320-342-10-2 0194
0194-1
OPEN BATTERY BOX - Continued
vehicle. Jewelry and tools can catch on equipment, contact positive
electrical circuits, and cause a direct short, severe burns, or electrical
shock. Failure to comply may result in injury or death to personnel.
WARNING
LEAD-ACID BATTERIES - Avoid battery electrolyte contact with
skin, eyes, or clothing. If battery electrolyte spills, take immediate
action to stop burning effects:
External - If battery electrolyte contacts skin, immediately flush
effected area with cold running water to remove all acid. Failure to
Eyes - If battery electrolyte contacts eyes, immediately flush eyes
with cold water for 15 minutes and seek immediate medical attention.
IMPORTANT - If only one eye is affected, ensure the affected eye is
always (during both flushing and transport) kept lower (the lower the
better) than unaffected eye. This will help keep affected eye from
draining into (and contaminating) the unaffected eye. Failure to
Internal - If battery electrolyte is ingested (swallowed), drink large
amounts of water or milk. Follow with milk of magnesia, a beaten egg,
or vegetable oil and seek immediate medical attention. Failure to
Clothing or vehicle - Immediately flush area with cold water and
neutralize battery electrolyte with baking soda or household ammonia
solution. Failure to comply may result in injury or death to personnel.
1. Disconnect two rubber hooks (1).
TM 9-2320-342-10-2 0194
0194-2
OPEN BATTERY BOX - Continued
4
2
3
1
Figure 1.
2. Slide cover (2) up and out.
3. Hold cover (2) in place or remove cover.
END OF TASK
CLOSE BATTERY BOX
WARNING
Wear proper eye protection when working around batteries. Failure to
WARNING
Batteries produce explosive gases. Do not smoke or use open flame near
batteries. Do not allow hot, sparking, or glowing objects near batteries. If
batteries are giving off gases, presence of a heat, flame, or spark may
TM 9-2320-342-10-2 0194
0194-3
CLOSE BATTERY BOX - Continued
cause fire and/or explosion. Failure to comply may result in injury or death
to personnel.
WARNING
Use extreme care not to short out battery terminals. Remove all jewelry
such as rings, ID tags, bracelets, etc. prior to working on or around
vehicle. Jewelry and tools can catch on equipment, contact positive
electrical circuits, and cause a direct short, severe burns, or electrical
shock. Failure to comply may result in injury or death to personnel.
WARNING
LEAD-ACID BATTERIES - Avoid battery electrolyte contact with
skin, eyes, or clothing. If battery electrolyte spills, take immediate
action to stop burning effects:
External - If battery electrolyte contacts skin, immediately flush
effected area with cold running water to remove all acid. Failure to
Eyes - If battery electrolyte contacts eyes, immediately flush eyes
with cold water for 15 minutes and seek immediate medical attention.
IMPORTANT - If only one eye is affected, ensure the affected eye is
always (during both flushing and transport) kept lower (the lower the
better) than unaffected eye. This will help keep affected eye from
draining into (and contaminating) the unaffected eye. Failure to
Internal - If battery electrolyte is ingested (swallowed), drink large
amounts of water or milk. Follow with milk of magnesia, a beaten egg,
or vegetable oil and seek immediate medical attention. Failure to
Clothing or vehicle - Immediately flush area with cold water and
neutralize battery electrolyte with baking soda or household ammonia
solution. Failure to comply may result in injury or death to personnel.
TM 9-2320-342-10-2 0194
0194-4
CLOSE BATTERY BOX - Continued
1. Slide cover (2) on battery box (3).
4
2
3
1
Figure 2.
2. Align rubber hooks (1) and brackets (4).
3. Connect rubber hooks (1).
END OF TASK
END OF WORK PACKAGE
TM 9-2320-342-10-2 0194
0194-5
OPEN/CLOSE ENGINE COVERS AND ENGINE SIDE PANEL REMOVAL/
INSTALLATION
INITIAL SETUP:
Equipment Condition
WP 0097)
Tire carrier lowered (if opening
passenger side engine cover).
(Volume 1, WP 0041)
OPEN ENGINE COVERS
NOTE
Driver side and passenger side engine covers are opened the same way.
Driver side shown.
1. Lift handle (1) and turn clockwise.
1
2
Figure 1.
2. Lift engine cover (2).
3. Release hood prop rod (3) from holding bracket (4).
TM 9-2320-342-10-2 0195
0195-1
OPEN ENGINE COVERS - Continued
3 4
Figure 2.
4. Insert hood prop end (5) into support bracket (6).
TM 9-2320-342-10-2 0195
0195-2
OPEN ENGINE COVERS - Continued
5 6
Figure 3.
END OF TASK
CLOSE ENGINE COVERS
NOTE
Driver side and passenger side engine covers are closed the same way.
Driver side shown.
1. Remove hood prop rod end (5) from support bracket (6).
TM 9-2320-342-10-2 0195
0195-3
CLOSE ENGINE COVERS - Continued
5 6
Figure 4.
2. Insert hood prop rod (3) into holding bracket (4).
TM 9-2320-342-10-2 0195
0195-4
CLOSE ENGINE COVERS - Continued
3 4
Figure 5.
3. Close engine cover (2).
1
2
Figure 6.
4. Turn handle (1) counterclockwise and fold down handle (1).
END OF TASK
TM 9-2320-342-10-2 0195
0195-5
DRIVER SIDE ENGINE ACCESS PANEL REMOVAL
1. Unlatch two rubber latches (1) from brackets (2).
3
1 2
3
4
Figure 7.
2. Open access panel (3).
3. Lift access panel (3) straight up and remove from two hinge pins (4).
END OF TASK
DRIVER SIDE ENGINE ACCESS PANEL INSTALLATION
1. Install access panel (3) on two hinge pins (4).
TM 9-2320-342-10-2 0195
0195-6
DRIVER SIDE ENGINE ACCESS PANEL INSTALLATION - Continued
3
1 2
3
4
Figure 8.
2. Close access panel (3).
3. Latch two rubber latches (1) on brackets (2).
END OF TASK
1. Raise tire carrier (if passenger side engine cover was opened). (Volume 1,
WP 0041)
END OF WORK PACKAGE
TM 9-2320-342-10-2 0195
0195-7
PRIMING FUEL SYSTEM
INITIAL SETUP:
Materials/Parts
Item 50)
Equipment Condition
Driver side engine cover opened.
(WP 0195)
Driver side engine access panel
opened. (WP 0195)
PRIMING
WARNING
Fuel and oil are slippery and can cause falls. To avoid injury, wipe up
spilled oil with a clean cloth. Failure to comply may result in injury or death
to personnel.
WARNING
Fuel is very flammable and can explode easily. Keep fuel away from open
fire and keep fire extinguisher within easy reach when working with fuel.
Do not work on fuel system when engine is hot. Fuel can be ignited when
engine is hot. When working with fuel, post signs that read NO SMOKING
WITHIN 50 FEET OF VEHICLE. Failure to comply may result in injury or
death to personnel.
1. Loosen air bleed plug (1) three full turns. Do not remove air bleed plug.
TM 9-2320-342-10-2 0196
0196-1
PRIMING - Continued
2
3
1
Figure 1.
2. Turn knob (2) counterclockwise until knob (2) can be pulled out.
3. Push and pull knob (2) on priming pump (3) until fuel appears at air bleed plug (1).
4. Tighten air bleed plug (1).
5. Push and pull knob (2) until strong resistance is felt.
CAUTION
Fuel priming pump knob must be in locked position prior to starting
engine. Failure to comply may result in damage to equipment.
6. Push knob (2) in and turn clockwise until locked.
CAUTION
If engine fails to start within 30 seconds, turn ignition switch to OFF and
allow starter motor to cool at least two minutes before trying again. Failure
to comply may result in damage to equipment.
TM 9-2320-342-10-2 0196
0196-2
PRIMING - Continued
NOTE
If vehicle does not start after three attempts, contact field level
maintenance.
7. Attempt to start engine. (Volume 1, WP 0044) If engine fails to start or does not operate
smoothly for more than 30 seconds, repeat Steps (1) through (6).
END OF TASK
1. Close driver side engine access panel. (WP 0195)
2. Close driver side engine cover. (WP 0195)
END OF WORK PACKAGE
TM 9-2320-342-10-2 0196
0196-3
OPEN/CLOSE CIRCUIT BREAKER ACCESS PANEL
INITIAL SETUP:
Equipment Condition
WP 0097)
OPEN
1. Push in two screws (1) and turn counterclockwise to release screws (1) and open
circuit breaker access panel (2).
1 2
Figure 1.
END OF TASK
CLOSE
1. Close circuit breaker access panel (2) and turn two screws (1) clockwise to lock.
TM 9-2320-342-10-2 0197
0197-1
CLOSE - Continued
1 2
Figure 2.
END OF TASK
1. None.
END OF WORK PACKAGE
TM 9-2320-342-10-2 0197
0197-2
1.5 IN. (38 MM) SPACER ASSEMBLY
INITIAL SETUP:
Materials/Parts
Spacer, 1.5W, Weldment (WP 0201,
Table 3, Item 92) Qty: 4
Pin, 1-1/4 in. (WP 0201, Table 3,
Item 70) Qty: 4
Materials/Parts - Continued
Pin, Cotter (WP 0201, Table 3,
Item 59) Qty: 1
Ring, Rue (WP 0201, Table 3,
Item 61) Qty: 2
Equipment Condition
WP 0097)
ASSEMBLY
1. Fit two spacer weldments (1) together and insert two pins (2 and 3).
3
2
1
5
4
1
Figure 1.
2. Secure pin (2) with cotter pin (4).
3. Secure pin (3) and with rue ring (5).
4. Repeat Steps (1) through (3) to assemble other spacer assembly.
END OF TASK
TM 9-2320-342-10-2 0198
0198-1
END OF WORK PACKAGE
TM 9-2320-342-10-2 0198
0198-2
3 IN. (76 MM) SPACER ASSEMBLY
INITIAL SETUP:
Materials/Parts
Spacer, 3W, Weldment (WP 0201,
Table 3, Item 93) Qty: 4
Pin, 3 in. (WP 0201, Table 3, Item 74)
Qty: 4
Materials/Parts - Continued
Pin, Spring (WP 0201, Table 3,
Item 69) Qty: 6
Ring, Rue (WP 0201, Table 3,
Item 61) Qty: 2
Equipment Condition
WP 0097)
ASSEMBLY
1. Install two spring pins (1) on one side of two pins (2 and 3).
6
5
4
4
2
1
3
Figure 1.
2. Fit two spacer weldments (4) together and insert two pins (2 and 3).
3. Secure pin (2) with spring pin (5).
4. Secure pin (3) and with rue ring (6).
5. Repeat Steps (1) through (4) to assemble other spacer assembly.
END OF TASK
TM 9-2320-342-10-2 0199
0199-1
END OF WORK PACKAGE
TM 9-2320-342-10-2 0199
0199-2
CHAPTER 6
SUPPORTING
INFORMATION
TM 9-2320-342-10-2
FIELD MAINTENANCE
REFERENCES
SCOPE
This work package lists all pamphlets, forms, field manuals, technical manuals, and other
publications referenced in this manual. Also, those publications that should be consulted
for additional information about vehicle operations are listed.
DEPARTMENT OF ARMY PAMPHLETS
The following indexes should be consulted frequently for latest changes or revisions and
for new publications relating to material covered in this technical manual.
DA PAM 25-30 Consolidated Index of Army Publications and Blank Forms
DA PAM 25-33 User's Guide for Army Publications and Forms
DA PAM 710-2-1 Using Unit Supply System (Manual Procedures)
DA PAM 750-8 The Army Maintenance Management System (TAMMS) Users
Manual
FORMS
DA FORM 2028 Recommended Changes to Publications and Blank Forms
DA FORM 2062 Hand Receipt
DA FORM 2401 Organization Control Record for Equipment
DA FORM 2402 Maintenance Tag
DA FORM 2404 Equipment Inspection and Maintenance Worksheet
DA FORM 2407 Maintenance Request
DA FORM 2407-1 Maintenance Request Continuation Sheet
DA FORM 2408 Equipment Log Assembly (Records)
DA FORM 2408-9 Equipment Control Record
DA FORM 5988-E Equipment Inspection Maintenance Worksheet (EGA)
DD FORM 250 Material Inspection and Receiving Report
DD FORM 314 Preventive Maintenance Schedule and Record
DD FORM 1149 Requisition and Invoice/Shipping Document
DD FORM 1348-1 DOD Single Line Item Release/Receipt Document
TM 9-2320-342-10-2 0200
0200-1
FORMS - Continued
DD FORM 1397 Processing and Deprocessing Record for Shipment, Storage,
and Issue of Vehicles and Spare Engines
DD FORM 2282 Reinspection Decal Convention for Safe Containers
OPTIONAL FORM 346 U.S. Government Motor Vehicle Operator Identification Card
STANDARD FORM 91 Motor Vehicle Accident Report
STANDARD FORM 364 Report of Discrepancy (ROD)
STANDARD FORM 368 Product Quality Deficiency Report
STANDARD FORM 4895 Equipment Preservation Data Sheet (EPDS)
FIELD MANUALS
FM 3-6 Field Behavior of NBC Agents (Including Smoke and
Incendiaries)
FM 3-11.3 Multiservice Tactics, Techniques, and Procedures For
Chemical, Biological, Radiological, and Nuclear
Decontamination Avoidance {MCWP 3-37.2A, NTTP 3-11.25,
AFTTP(I) 3-2.56}
FM 3-11.4 Multiservice Tactics, Techniques, and Procedures For Nuclear,
Biological, and Chemical (NBC) Protection {MCWP 3-37.2;
NTTP 3-11.27; AFTTP (I) 3-2.46} (This Item is included on EM
0205)
FM 3-11.5 Multiservice Tactics, Techniques, and Procedures For
Chemical, Biological, Radiological, and Nuclear
Decontamination {MCWP 3-37.3; NTTP 3-11.26; AFTTP(I)
3-2.60}
FM 4-25.11 First Aid
FM 4-30.31 Recovery and Battle Damage Assessment and Repair
FM 5-100-15 Corps Engineer Operations
FM 5-125 Rigging Techniques, Procedures, and Applications
FM 9-207 Operation and Maintenance of Ordnance Materiel in Cold
Weather
FM 10-16 General Fabric Repair
FM 10-67-1 Concepts and Equipment of Petroleum Operations
FM 20-3 Camouflage, Concealment, and Decoys
FM 21-10 Field Hygiene and Sanitation
FM 21-305 Manual for the Wheeled Vehicle Driver
FM 31-70 Basic Cold Weather Manual
TM 9-2320-342-10-2 0200
0200-2
FIELD MANUALS - Continued
FM 31-71 Northern Operations
FM 55-21 Railway Operating and Safety Rules
FM 55-30 Army Motor Transport Units and Operations
FM 90-3 Desert Operations
FM 90-13 River Crossing Operations
TECHNICAL BULLETINS
TB ORD 1030 Manufacture of Data Plates
TB 5-5420-234-15 Warranty Program for Common Bridge Transporter (CBT)
TB 9-2300-281-35 Standards for Oversea Shipment or Domestic Issue of Special
Purpose Vehicles, Combat, Tactical, Construction, and
Selected Industrial and Troop Support US Army Tank-
Automotive Materiel Readiness Command Managed Items
TB 9-2300-422-20 Security of Tactical Wheeled Vehicles
TB 43-0001-62-SERIES Equipment Improvement Report and Maintenance Digest for
Tank, Automotive, and Armament Equipment
TB 43-0142 Safety Inspection and Testing of Lifting Devices
TB 43-0209 Color, Marking and Camouflage Painting of Military Vehicles,
Construction Equipment, and Materials Handling Equipment
TB 43-0212 Purging, Cleaning, and Coating Interior Ferrous and Terne
Sheet Vehicle Fuel Tanks
TB 43-0216 Safety and Hazard Warnings for Operation and Maintenance of
TACOM Equipment
TB 750-651 Use of Antifreeze Solutions, Antifreeze Extender, Cleaning
Compounds and Test Kit in Engine Cooling Systems
TB 9-289 Reconditioning of Type I and Type II Reusable Metal Containers
TECHNICAL MANUALS
TM 3-4230-214-12&P Operator's and Unit Maintenance Manual Including Repair Parts
and Special Tools List for Decontamination Apparatus
TM 3-4240-280-10 Operator's Manual for Mask, Chemical-Biological: Aircraft, ABC-
M24 and Accessories and Mask, Chemical-Biological, Tank,
M25A1 and Accessories (Reprinted W/Basic Incl C1-2) (This
item is included on EM 0045)
TM 3-6665-225-12 Operator's and Organizational Maintenance Manual: for Alarm
Chemical
TM 5-1940-277-10 Operators Manual for Boat, Bridge Erection, Twin Jet,
Aluminum Hull, Models USCSBMK 1 (NSN 1940-01-105-5728)
and USCSBMK 2 (1940-01-218-9165)
TM 9-2320-342-10-2 0200
0200-3
TECHNICAL MANUALS - Continued
TM 5-2090-202-12&P Operators and Unit Maintenance Manual (Including Repair
Parts and Special Tools List) for Cradle, Bridge Erection Boat,
Twin Jet, Aluminum Hull (NSN 2090-01-106-9789)
TM 5-5420-208-12&P Operator and Unit Maintenance Manual Including Repair Parts
and Special Tools List for Cargo Pallet, Ribbon Bridge
Transporter (NSN 5420-01-006-7436)
TM 5-5420-209-12 Operators and Unit Maintenance Manual for Improved Float
Bridge (Ribbon Bridge)
TM 5-5420-277-14&P Operators, Unit, Direct Support, and General Support
Maintenance Manual (Including Repair Parts and Special Tools
List) for Cradle, Boat, Improved, M14, (NSN 3990-01-442-1914)
TM 9-214 Inspection, Care and Maintenance of Antifriction Bearings
TM 9-243 Use and Care of Hand Tools and Measuring Tools
TM 9-1005-245-13&P Operators, Unit, and Direct Support Maintenance Manual with
Repair Parts and Special Tools List (RPSTL) for Machine Gun
Mounts and Combinations for Tactical/Armored Vehicles
TM 9-1440-600-10 Operators Manual, Launching Station, M901 Guided Missile,
Semitrailer Mount
TM 9-2320-326-10HR Hand Receipt Covering Contents Of Components Of End Item
(COEI), Basic Issue Items (BII), And Additional Authorization
List (AAL) for M977 Series, 8x8 Heavy Expanded Mobility
Tactical Trucks
TM 9-2330-357-14&P Operator's, Organizational, Direct Support, and General
Support Maintenance Manual (Including Repair Parts and
Special Tools Lists) For Semitrailer, Flatbed, Radar Set and
Launching Station M860A1 (NSN 2330-01-117-3280) (This Item
Is Included On EM 0049)
TM 9-2330-385-14 Operator's, Unit, Direct Support and General Support
Maintenance Manual for Palletized Load System Trailer (PLST)
Model M1076 (NSN 2330-01-303-5197)
TM 9-2330-385-24P Unit, Direct Support and General Support Maintenance Repair
Parts and Special Tools List for Trailer, Palletized Load System
(PLST) Model M1076 (NSN 2330-01-303-5197)
TM 9-2610-200-14 Operator's, Unit, Direct Support, and General Support
Maintenance Manual for Care, Maintenance, Repair, and
Inspection of Pneumatic Tires and Inner Tubes
TM 9-3990-206-14&P Operator's Unit, Direct Support and General Support
List) for Palletized Load System (PLS) Flatrack Model M1077/
M1077A1
TM 9-2320-342-10-2 0200
0200-4
TM 9-3990-260-14&P Operator's, Unit, Direct Support and General Support
List) For Container Roll-In/Out Platform (CROP) Model M3
(NSN 3990-01-442-2751); Container Roll-In/Out Platform
(CROP) Model M3A1 (3990-01-450-5671) (This Item is Included
on EM 0038 and EM 0052)
TM 9-2330-366-14&P Operator's, Organizational, Direct Support, and General
Support Maintenance Including Repair Parts and Special Tools
Lists For Semitrailer, Lowbed, 12-Ton, XM974 (NSN
2330-01-116-0288)
TM 9-4910-571-12&P Operators and Organizational Maintenance Manual (Including
Repair Parts and Special Tools List) for Simplified Test
Equipment for Internal Combustion Engines (STE/ICE-R)
TM 9-4910-78313&P Operator's, Unit, and Direct Support Maintenance Manual
(Including Repair Parts and Special Tools List) for Standard
Automotive Test Set (SATS)
TM 9-4940-468-13 Operators, Unit, and Direct Support Maintenance Manual for
Tool Outfit, Hydraulic Systems Test and Repair Unit (HSTRU)
TM 9-4940-568-10 Operators Maintenance Manual for Forward Repair System
(FRS)
TM 9-6115-465-24P Unit, Direct Support and General Support Maintenance Repair
Parts and Special Tools List (Including Deport Maintenance
Repair Parts and Special Tools List) for Generator Set, Diesel
Engine Driven, Tactical
TM 9-6140-200-14 Operators, Unit, Direct Support and General Support
Maintenance Manual for Lead-Acid Storage Batteries
TM 9-8000 Principles of Automotive Vehicles
TM 11-5820-498-12 Operators and Organizational Maintenance Manual: Radio
Sets
TM 11-5820-498-35 Direct Support, General Support, and Depot Maintenance
Manual for Radio Sets
TM 38-250 Preparing Hazardous Materials for Military Air Shipments
TM 43-0139 Painting Instructions for Army Materiel
TM 55-2200-001-12 Transportability Guidance for Application of Blocking, Bracing
and Tiedown Materials for Rail Transport
TM 55-2320-279-14 Transportability Guidance Heavy Expanded Mobility Tactical
Truck (HEMTT)
TM 750-244-3 Procedures for Destruction of Equipment to Prevent Enemy Use
(Mobility Equipment Command)
TM 750-244-6 Procedures for Destruction of Tank Automotive Equipment to
Prevent Enemy Use (U.S. Army Tank-Automotive Command)
TM 750-254 Cooling Systems: Tactical Vehicles
TM 9-2320-342-10-2 0200
0200-5
TM 5-2330-378-14&P Operator's, Unit, Direct Support, and General Support
List) for Semitrailer, Lowbed: 40-Ton Construction Equipment
Transporter, M870 (CCE) (CMI/Load King Model 403LF), and
M870A1
TM 5-2330-325-14&P Operator's, Unit, and Direct Support Maintenance Manual with
Repair Parts and Special Tools List (RPSTL) for Trailer, Medium
Heavy Equipment Transporter (MHET), 40-Ton, M870A3
TM 9-2330-213-14&P Operators, Unit, Direct Support, and General Support
Lists) For Trailer, Chassis: 1-1/2-Ton, 2-Wheel M103A1 (NSN
2330-00-835-8629) M103A3 (NSN 2330-00-141-8052) Trailer,
Cargo: 1-1/2-Ton, 2-Wheel M105A1 (NSN 2330-00-835-8631)
M105A2 (NSN 2330-00-141-8050) M105A2C (NSN
2330-00-542-5689) Trailer, Tank, Water: 1-1/2-Ton, 2-Wheel,
400-Gallon M107A1 (NSN 2330-00-835-8633) M107A2 (NSN
2330-00-141-8049) M107A2C (NSN 2330-00-542-5688)
Trailer, Van, Shop: Folding Sides, 1-1/2-Ton, 2-Wheel M448
(NSN 2330-00-631-5692)
TM 9-2330-231-14&P Technical Manual Operator's, Organizational, Direct Support,
And General Support Maintenance (Including Repair Parts and
Special Tools List) Trailer, Ammunition: 1 1/2-Ton, 2-Wheel,
M332 (NSN 2330-00-200-1785)
TM 9-2330-368-14&P Operators, Organizational, Including Repair Parts and Special
Tools List For Trailer, Ammunition, Heavy Expanded Mobility,
11-Ton, M989 (NSN 2330-01-109-4258)
MISCELLANEOUS PUBLICATIONS
AR 70-1 Army Acquisition Policy
AR 200-1 Environmental Protection and Enhancement
AR 385-55 Prevention of Motor Vehicle Accidents
AR 700-138 Army Logistics Readiness and Sustainability
AR 700-139 Army Warranty Program
AR 702-7 Product Quality Deficiency Report Program
AR 750-1 Army Materiel Maintenance Policy
AR 750-10 Army Modification Program
CTA 8-100 Army Medical Department Expendable/Durable Items
CTA 50-970 Expendable/Durable Items (Except Medical, Class V, Repair
Parts, and Heraldic Items)
TM 9-2320-342-10-2 0200
0200-6
MISCELLANEOUS PUBLICATIONS - Continued
GPM 94-02 Maintenance Advisory for Purging all Fuel Tankers using a
Biodegradable Purging Solution
SB 725-92-1 US Army Missile Command Nonexpendable Reusable Shipping
and Storage Containers
TC 9-237 Welding Theory and Application
TC 9-510 Metal Body Repair and Related Operations
TO 00-25-234 General Shop Practice Requirements for Repair, Maintenance,
and Test of Electronic Equipment
END OF WORK PACKAGE
TM 9-2320-342-10-2 0200
0200-7
COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for the HEMTT series vehicles to help you inventory
items required for safe and efficient operation.
General
The Components of End Item and Basic Issue Items Lists are divided into the following lists:
Components of End Item (COEI) This listing is for informational purposes only and is not
authority for requisition replacements. These items are part of the HEMTT series vehicle.
As part of the end item, these items must be with the end item whenever it is issued or
transferred between property accounts. Items of COEI are removed and separately
packaged for transportation or shipment only when necessary. Illustrations are furnished to
help you find and identify the items.
Basic Issue Items (BII) These are the minimum essential items required to place the
HEMTT series vehicle in operation, to operate it, and to perform emergency repairs.
Although shipped separately packaged, BII must be with the vehicle during operation and
when it is transferred between property accounts. Listing these items is your authority to
request/requisition them for replacement based on your authorization of the end item by the
TOE/MTOE. Illustrations are furnished to help you find and identify the items.
Explanation of Entries in the COEI List and BII List
The following provides an explanation of columns found in the tabular listings:
Item Number. Gives you the reference number of the item listed.
National Stock Number (NSN) and Illustration. Identifies the stock number of the item to
be used for requisitioning purposes and provides an illustration of the item.
Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters)
followed by a minimum description when needed. The stowage location of COEI and BII is
also included in this entry. The last line below the description is the part number and the
Commercial and Government Entity Code (CAGEC) (in parentheses).
Usable On Code. When applicable, gives you a code if the item you need is not the same
for different models of equipment. These codes are identified below:
TM 9-2320-342-10-2 0201
0201-1
INTRODUCTION - Continued
Table 1. List of Usable On Codes
Code Used On
LH7 M984A4 Wrecker with winch
Column (5) - U/I Unit of Issue (U/I) U/I. Unit of Issue (U/I) indicates the physical
measurement or count of the item as issued per the National Stock Number shown in
column (2).
Column (6) - Qty. Indicates the quantity required.
COMPONENTS OF END ITEM
Table 2. Components of End Item
(1) (2) (3) (4) (5) (6)
Illus
No.
National Stock Number
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
1 2590-01-180-0996 BASE ASSEMBLY,
OUTRIGGER: Pad
(Located: One each
mounted on driver side
and passenger side
outrigger jack cylinder)
1354640W(45152)
LH7 EA 2
2 6150-01-184-1901 CABLE AND CONDUIT
ASSEMBLY,
ELECTRICAL: Crane
(Located in passenger
side equipment body,
bottom stowage box)
2-198-6-00061(12361)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-2
Table 2. Components of End Item - Continued
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
3 6150-01-231-6662 CABLE ASSEMBLY,
POWER,
ELECTRICAL: HD
Winch (passenger side
equipment body, in
bottom forward stowage
box)
1491030(45152)
LH7 EA 1
4 2540-01-166-1384 LADDER, VEHICLE
BOARDING (Located
over battery box on
passenger side of
vehicle)
1766590W(45152)
LH7 EA 1
5 2520-01-188-5129 RECEIVER-
TRANSMITTER,
HYDRAULIC
CONTROL: Crane RCU
side cargo body, bottom
forward stowage box)
2-198-6-00053(12361)
LH7 EA 1
6 2590-01-217-8317 STATION, WINCH
CONTROL: HD Winch
box)
1437940U(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-3
Table 2. Components of End Item - Continued
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
7 2540-01-217-8312 TOWBAR, MOTOR
VEHICLE: Tow Spade
Assembly (Located in
equipment body)
1444560U(45152)
LH7 EA 1
Table 3. Basic Issue Items
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
1 5110-00-293-2336 AXE, SINGLE BIT
(Located on pioneer tool
bracket)
6150925(19207)
LH7 EA 1
2 8105-01-353-2497 BAG, TEXTILE:
Pamphlet (Located in
cabin in glove box
forward of passenger/
crew seat)
1362710(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-4
Table 3. Basic Issue Items - Continued
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
3 5340-01-236-2109 BAND, RETAINING:
Acetylene Tank
(Located on acetylene
tank in equipment body)
1454420W(45152)
LH7 EA 2
4 5340-01-182-9527 BAND, RETAINING:
Oxygen Tank (Located
on oxygen tank in
equipment body)
1374630W(45152)
LH7 EA 2
5 5120-00-224-1372 BAR, PINCH (Located in
driver side tool box)
15840(79202)
LH7 EA 1
6 5120-00-293-0665 BAR, WRECKING
(Located in driver side
tool box)
11873(96508)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-5
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
7 7510-00-889-3494 BINDER, LOOSE-LEAF
(Located on passenger
side of cab in glove box)
11677003(19207)
LH7 EA 1
8 3940-01-163-2319 BLOCK, TACKLE: 20
TON (Located in driver
top center stowage box)
168400(75535)
LH7 EA 1
9 3940-01-230-0294 BLOCK, TACKLE: 60
Ton (Located in driver
side equipment body)
6250-08(95975)
LH7 EA 1
10 5340-01-211-6107 BRACKET, ANGLE:
Steering Lock (Located
in passenger side
equipment body, bottom
stowage box)
1358410(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-6
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
11 2540-00-409-8891 BRACKET ASSEMBLY,
TOOL: Pioneer
side equipment body
stowage box)
MS53053-1(96906)
LH7 EA 1
12 5340-01-516-2058 BRACKET,
MOUNTING: (LH) MUA
(Located/mounted on
equipment body)
3483699(45152)
LH7 EA 1
13 5340-01-516-2059 BRACKET,
MOUNTING: (RH) MUA
(Located/mounted on
equipment body)
3484856(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-7
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
14 2540-01-246-5218 BRACKET, TOW
HOOK: Extension
Assembly (Located on
crosstube of retrieval
system)
1543440W(45152)
LH7 EA 2
15 2540-01-246-8013 BRACKET, TOW
HOOK: (LH) Lift Adapter
(Located/mounted on
equipment body)
1531180U(45152)
LH7 EA 1
16 2540-01-226-3373 BRACKET, TOW
(Located/mounted on
equipment body)
1497260W(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-8
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
17 2540-01-226-5266 BRACKET, TOW
HOOK: (RH) Lift
Adapter (Located/
mounted on equipment
body)
1497250W(45152)
LH7 EA 1
18 2540-01-246-7770 BRACKET, TOW
HOOK: (RH) Lift
Adapter (Located/
body)
1531170U(45152)
LH7 EA 1
19 2540-01-246-5219 BRACKET, TOW
HOOK: (RH) Lift
Adapter (Located/
body)
1532170W(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-9
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
20 2540-01-246-8012 BRACKET, TOW
(Located/mounted on
equipment body)
1532180W(45152)
LH7 EA 1
21 6150-01-022-6004 CABLE ASSEMBLY,
POWER,
ELECTRICAL: NATO
tool box)
11682336-1(19207)
LH7 EA 1
22 6150-01-180-6035 CABLE ASSEMBLY,
POWER,
ELECTRICAL:
Worklamp (Located in
driver side equipment
body, bottom forward
stowage box)
1419770U(45152)
LH7 EA 1
23 4010-01-229-7769 CHAIN: 8 ft. (Located in
body, forward stowage
box)
1340930(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-10
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
24 4010-01-200-1506 CHAIN ASSEMBLY,
SINGLE LEG: 7 ft. Limp
Home (Located in
passenger side
equipment body, top
1452490(45152)
LH7 EA 1
25 4010-01-250-5428 CHAIN ASSEMBLY,
SINGLE LEG: 12 ft.
022-4712(80535)
LH7 EA 4
26 4010-01-249-0548 CHAIN ASSEMBLY,
SINGLE LEG: 14 ft.
Utility (Located in
passenger side
equipment body, top
0044-9973(96508)
LH7 EA 1
27 5110-00-221-1075 CHISEL,
BLACKSMITHS
box)
MS16882-2(96906)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-11
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
28 2540-01-165-6136 CHOCK, WHEEL-
TRACK (Located in
body, top center
stowage box)
CS-2540-0067(16236)
LH7 EA 4
29 5120-00-224-1390 CROWBAR (Located on
front passenger side
fender)
10501985(56161)
LH7 EA 1
30 8120-00-268-3360 CYLINDER,
COMPRESSED GAS,
ACETYLENE (Located
in rear of equipment
body)
MIL-C-3701-4(81349)
LH7 CY 1
TM 9-2320-342-10-2 0201
0201-12
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
31 8120-00-357-7992 CYLINDER,
COMPRESSED GAS,
OXYGEN (Located in
rear of equipment body)
C901/1-15(81348)
LH7 CY 1
32 2540-01-226-7138 EXTENSION
ASSEMBLY (LH)
(Located on crosstube
of retrieval system)
1447200W(45152)
LH7 EA 1
33 3040-01-224-5497 EXTENSION
ASSEMBLY (RH)
(Located on crosstube
of retrieval system)
1447190W(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-13
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
34 4210-01-460-9083 EXTINGUISHER, FIRE
(Mounted to passenger
side stowage box)
36250(99539)
LH7 EA 1
35 4210-01-133-9053 EXTINGUISHER, FIRE:
2.7 lbs, 10 BC (Located:
mounted to rear cabin
wall, left of crew/
passenger seat)
429101(03670)
LH7 EA 1
36 6545-00-922-1200 FIRST AID KIT,
GENERAL PURPOSE
(Located in cabin in
glove box forward of
passenger/crew seat)
SCC-6545-
ILVOL2(64616)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-14
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
37 4910-01-003-9599 GAUGE, TIRE
PRESSURE, SELF-
CONTAINED (Located
in cabin in glove box
forward of passenger/
crew seat)
61-J2-1506(94894)
LH7 EA 2
38 5120-01-526-1378 HAMMER, HAND: 6 lbs
box)
1362600(45152)
LH7 EA 1
39 5120-00-900-6098 HAMMER, HAND: 12
lbs Sledge (Located in
passenger side
1362570(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-15
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
40 5340-01-209-7841 HANDLE, EXTENSION
(for lug wrench)
box)
1347720(45152)
LH7 EA 1
41 5120-00-288-6574 HANDLE, PICK-
MATTOCK (Located on
pioneer tool bracket)
10501973(56161)
LH7 EA 1
42 5340-01-558-6515 HANDLE, PUMP, TIRE
CARRIER (Located in
passenger side stowage
box)
3636440(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-16
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
43 5120-01-233-9508 HANDLE, SOCKET
WRENCH: Wheel
Lugnut (Located in
passenger side
forward stowage box )
ORR301(66784)
LH7 EA 1
44 2590-01-226-3349 HOOK ASSEMBLY,
TOW: (LH) Lift Adapter
(Located/mounted on
equipment body)
1481840W(45152)
LH7 EA 1
45 2540-01-226-7139 HOOK ASSEMBLY,
TOW: (RH) Lift Adapter
(Located/mounted on
equipment body)
1481830W(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-17
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
46 4030-01-234-0032 HOOK, GRAB: Clevis
450-3815(80535)
LH7 EA 2
47 4720-00-356-8571 HOSE ASSEMBLY,
NONMETALLIC:
Acetylene 25 ft.
top rear stowage box)
21-1108(13699)
LH7 EA 1
48 4720-01-558-6415 HOSE ASSEMBLY,
NONMETALLIC: Air 50
ft.
2155210U(45152)
LH7 EA 2
49 4720-01-254-0189 HOSE ASSEMBLY,
NONMETALLIC: Inter-
Vehicular (Located in
tool box)
MS39325-9-140-
B(96906)
LH7 EA 2
TM 9-2320-342-10-2 0201
0201-18
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
50 4720-00-356-8572 HOSE ASSEMBLY,
NONMETALLIC:
Oxygen (Located in
passenger side
equipment body, top
rear stowage box)
ZZ-H-461(81348)
LH7 EA 1
51 4910-01-386-4300 INFLATOR-GAUGE,
PNEUMATIC TIRE
(Located in cabin in
I-405M(63900)
LH7 EA 2
52 5120-01-146-8096 JACK, HYDRAULIC,
HAND: 12 Ton with
Handle (Located in
driver side tool box)
EBJ-12GC(26952)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-19
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
53 6220-01-250-5190 LIGHT, WARNING:
Beacon (Located on
passenger side of cab in
glove box)
3145661(45152)
LH7 EA 1
54 5120-00-243-2395 MATTOCK: Pick
bracket)
11677022(19207)
LH7 EA 1
55 5310-01-063-8970 NUT, PLAIN,
HEXAGON: 38-16 G5
ZY
434AX145152
LH7 EA 4
56 5310-01-081-8244 NUT, SELF-LOCKING,
HEXAGON: .50-13 G8
60860AX45152
LH7 EA 4
TM 9-2320-342-10-2 0201
0201-20
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
57 5340-00-158-3807 PADLOCK: With Chain
(for stowage boxes)
AA59487-2SC(58536)
LH7 EA 5
58 5340-00-158-3805 PADLOCK: Without
Chain (for steering
column) (Located in
steering column lock
bracket under dash)
AA59487-2S(58536)
LH7 EA 1
59 5315-01-513-1553 PIN, COTTER (Located
in driver side equipment
body, top rear stowage
box)
3341263(45152)
LH7 EA 4
TM 9-2320-342-10-2 0201
0201-21
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
60 5315-01-515-6848 PIN, COTTER: Hairpin
1533610(45152)
LH7 EA 4
61 5315-01-490-5334 PIN, COTTER: Ring,
Rue (Located in driver
3471752(45152)
LH7 EA 8
62 5315-01-259-0313 PIN, LOCK: Hairpin,
Cotter
21-0796652
LH7 EA 2
63 5315-01-490-7325 PIN, QUICK (Located in
box)
3406240(45152)
LH7 EA 4
TM 9-2320-342-10-2 0201
0201-22
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
64 5315-01-250-4676 PIN, QUICK RELEASE:
Extension (Located on
extension tow adapter of
retrieval system
crosstube)
1543800U(45152)
LH7 EA 2
65 5315-01-257-7801 PIN, QUICK RELEASE:
Hitch Pin (Located on
fairlead lift bar)
30-18(96652)
LH7 EA 1
66 5315-01-258-8581 PIN, SHOULDER,
HEADED: Quick
Release
1536450U(45152)
LH7 EA 1
67 5315-01-257-4512 PIN, SHOULDER,
HEADED: Tow Adapter
equipment body, top
rear stowage box)
1532880(45152)
LH7 EA 2
68 5315-01-257-7802 PIN, SHOULDER,
HEADED: Tow Adapter
1532890(45152)
LH7 EA 2
TM 9-2320-342-10-2 0201
0201-23
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
69 5315-01-516-2071 PIN, SPRING: .125 x .75
equipment body, top
rear stowage box)
3475291(45152)
LH7 EA 6
70 5315-01-516-2070 PIN, STRAIGHT,
HEADED: 1-1/4 in.
equipment body, top
rear stowage box)
3471882(45152)
LH7 EA 4
71 5315-01-515-6846 PIN, STRAIGHT,
HEADED: MUA Lower
equipment body, top
rear stowage box)
3483740(45152)
LH7 EA 2
72 5315-01-516-2062 PIN, STRAIGHT,
HEADED: MUA MTVR/
939 (Located in driver
3483735(45152)
LH7 EA 4
TM 9-2320-342-10-2 0201
0201-24
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
73 5315-01-515-6847 PIN, STRAIGHT,
HEADED: MUA Upper
equipment body, top
rear stowage box)
3483739(45152)
LH7 EA 2
74 5315-01-516-2068 PIN, STRAIGHT,
HEADLESS: 3 in.
equipment body, top
rear stowage box)
3471888(45152)
LH7 EA 4
75 2540-01-165-5987 PLATE, BASE, JACK
toolbox)
2540V0730(16236)
LH7 EA 1
76 5120-01-480-0640 PLIERS, SLIP JOINT:
10 in. Adjustable
box - part of tool roll)
1350150(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-25
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
77 9905-01-480-0644 REFLECTOR SET,
HIGHWAY WARNING,
TRIANGULAR (Located
in cabin mounted under
6432GBX(45152)
LH7 SE 1
78 4820-01-079-8235 REGULATOR,
COMPRESSED GAS:
Oxygen (Located in
passenger side
equipment body, top
rear stowage box)
0781-3905(63026)
LH7 EA 1
79 5140-01-167-1541 ROLL, TOOLS AND
ACCESSORIES
box)
1350190(45152)
LH7 EA 1
80 5140-01-227-9604 ROLL, TOOLS AND
ACCESSORIES:
Welding Kit (Located in
passenger side
equipment body, top
rear stowage box)
1478710(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-26
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
81 5305-01-167-9408 SCREW, CAP,
HEXAGON HEAD: .
50-13 X 2.00
128131A(45152)
LH7 EA 4
82 5305-01-056-5448 SCREW, CAP,
HEXAGON HEAD:
Capscrew 0.38-16 X
0.75 (Located in
passenger side
equipment body,
forward bottom stowage
box)
501BO1(45152)
LH7 EA 4
83 5120-01-398-8053 SCREWDRIVER,
CROSS TIP: Phillips No.
3 (Located in passenger
SDFP56(96508)
LH7 EA 1
84 5120-00-293-3309 SCREWDRIVER, FLAT
TIP: No. 6 (Located in
passenger side
forward stowage box -
part of tool roll)
66-110(03914)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-27
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
85 4030-00-377-1397 SHACKLE: Anchor,
Limp Home (Located in
passenger side
RR-C-271
TY4AGRBCL2SZ
1.000(81348)
LH7 EA 1
86 4030-01-316-1552 SHACKLE: Towing:
(Located on front and
rear towing eyes)
RR-C-271D
TYIVAGRACL1 3/8
IN(81348)
LH7 EA 4
87 5120-01-515-7117 SHOVEL, HAND
bracket)
3453866(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-28
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
88 3940-01-209-6008 SLING AND WIRE
ROPE ASSEMBLY SET
equipment body, top
AC 2000
00331(28620)
LH7 EA 1
89 3940-01-270-3389 SLING, MULTIPLE
LEG: 16 ft. Safety Chain
top forward stowage
box)
1482010(45152)
LH7 EA 2
90 5365-01-257-4399 SPACER, SLEEVE:
Tube 4 in. long (Located
box)
1531110(45152)
LH7 EA 2
91 5365-01-257-4400 SPACER, SLEEVE:
Tube 5 in. long (Located
box)
1531120(45152)
LH7 EA 2
TM 9-2320-342-10-2 0201
0201-29
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
92 5365-01-516-2069 SPACER, SPECIAL
SHAPED: MUA 1.5
equipment body, top
rear stowage box)
3471878(45152)
LH7 EA 4
93 5365-01-516-2066 SPACER, SPECIAL
SHAPED: MUA 3.0
equipment body, top
rear stowage box)
3471714(45152)
LH7 EA 4
94 5340-00-543-3398 STRAP, WEBBING: 1
in. x 12 in. (Located:
Three (3) in driver side
rear stowage box. One
(1) on wrecking bar,
front passenger side
fender)
8690462(19207)
LH7 EA 4
TM 9-2320-342-10-2 0201
0201-30
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
95 5340-01-209-7806 STRAP, WEBBING: 1
in. x 16 in. (Located on
pioneer tool bracket)
1376380(45152)
LH7 EA 1
96 5340-00-753-3744 STRAP, WEBBING: 1
in. x 36 in.
8690473(19207)
LH7 EA 8
97 5180-00-754-0661 TOOL KIT, WELDERS
top rear stowage box -
holds torch set)
SC5180-90-
N39(50980)
LH7 EA 1
98 3433-00-294-6743 TORCH SET , TYPE 2
MIL-T-13880(81349)
LH7 SE 1
TM 9-2320-342-10-2 0201
0201-31
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
99 2540-01-254-5029 TOWBAR, MOTOR
VEHICLE: Fairlead Lift
Bar (Located/mounted
on retrieval system
frame, rear of vehicle)
1567820W(45152)
LH7 EA 1
100 6220-01-558-7997 TOW LIGHT
ASSEMBLY:
Emergency (Located in
body, bottom center
stowage box)
3421169(45152)
LH7 EA 1
101 4820-00-551-1094 VALVE, REGULATING,
FLUID PRESSURE:
Acetylene (Located in
passenger side
equipment body, top
rear stowage box)
UL252
TYPE-1(80204)
LH7 EA 1
102 5120-00-243-9072 VISE, BENCH AND
PIPE: 6 in. SWIVEL
BASE (Located on
passenger side frame,
under self-recovery
winch)
1362540(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-32
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
103 5310-00-080-6004 WASHER, FLAT
(Located on oxygen tank
strap in equipment
body)
MS27183-14(96906)
LH7 EA 2
104 5310-00-637-9541 WASHER, LOCK
(Located on acetylene
tank straps)
4700-5(75906)
LH7 EA 2
105 5310-00-637-9541 WASHER, LOCK
(Located on oxygen tank
straps)
4700-5(75906)
LH7 EA 2
106 2590-01-222-5437 WIRE AND PLUG,
ELECTRICAL: Tow
Light Cable (Located in
body, forward bottom
stowage box)
CS-2590-
SV-0705(16236)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-33
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
107 5120-01-436-2924 WRENCH,
ADJUSTABLE: 8 in.
AC18(96508)
LH7 EA 1
108 5120-00-264-3796 WRENCH,
ADJUSTABLE: 12 in.
120405A(45152)
LH7 EA 1
109 5120-01-522-0827 WRENCH, PLIER: 8-1/2
in. Curved Jaw (Located
in passenger side
part of tool roll)
1362660(45152)
LH7 EA 1
TM 9-2320-342-10-2 0201
0201-34
(1) (2) (3) (4) (5) (6)
Illus
No.
(NSN)
Description, Part
Number/(CAGEC)
Usable
On
Code U/I
Qty
Rqr
110 5120-00-277-4244 WRENCH, PLIER: 10 in.
Flat Jaw (Located in
passenger side
part of tool roll)
01GS(77243)
LH7 EA 1
111 5120-01-070-8386 WRENCH, SOCKET:
Wheel Nut (Located in
passenger side
1048-TR(45152)
LH7 EA 1
END OF WORK PACKAGE
TM 9-2320-342-10-2 0201
0201-35
ADDITIONAL AUTHORIZATION LIST (AAL)
Introduction
Scope
This work package lists additional authorization items that are needed to operate and
maintain the HEMTT Series Vehicles.
General
This list identifies items that do not have to accompany the HEMTT Series Vehicles and
that do not have to be turned in with it. These items are all authorized to you by CTA, MTOE,
TDA, or JTA.
Explanation of Columns in the AAL
Column (1) - National Stock Number (NSN). Identifies the stock number of the item to be
used for requisitioning purposes.
Column (2) - Description, Part Number/(CAGEC). Identifies the Federal item name (in all
capital letters) followed by a minimum description when needed. The last line below the
description is the part number and the Commercial and Government Entity Code (CAGEC)
(in parentheses).
Column (3) - Usable On Code. When applicable, gives you a code if the item you need is
not the same for different models of equipment.
Table 1. List of Usable On Codes
Code Used On
LH7 M984A4 Wrecker with winch
Column (4) - U/I. Unit of Issue (U/I) indicates the physical measurement or count of the item
as issued per the National Stock Number.
Column (5) - Qty Recm. Indicates the quantity recommended.
TM 9-2320-342-10-2 0202
0202-1
Table 2. Additional Authorization List
(1) (2) (3) (4) (5)
National
Stock Number
(NSN)
Description, Part Number/
(CAGEC)
Usable
On Code U/I
Qty
Recom
8415-00-250-2
531
APRON, WELDER'S
KK-C-450(81348)
LH7 EA 1
4910-00-347-9
703
BAR ASSEMBLY, HOISTING
8690061(52793)
LH7 EA 1
2510-00-741-7
585
BOARD GROUND JACK
7417585(19207)
LH7 EA 2
7240-00-242-6
153
CAN, WATER, MILITARY
11655980(19207)
LH7 EA 1
2540-01-152-7
813
CHAIN, TIRE, EMERGENCY
2624-10-8(46156)
LH7 PR 2
3439-00-270-6
047
CLEANER SET, WELDING AND
CUTTING TIPS
MIL-C-17223(81349)
LH7 SE 1
4230-01-220-3
221
DECONTAMINATION KIT,
INDIVIDUAL EQUIPMENT
5705588(19207)
LH7 EA 1
5130-01-400-0
129
EXTENSION, SOCKET
WRENCH: IMPACT 3/4 in.
DRIVE, 13 in. LONG
07569(1CV05)
LH7 EA 1
4240-01-220-6
373
GAS PARTICULATE KIT
3SK663(45152)
LH7 KT 1
8415-00-634-4
658
GLOVES, LEATHER
37G2940(90142)
LH7 PR 2
TM 9-2320-342-10-2 0202
0202-2
Table 2. Additional Authorization List - Continued
(1) (2) (3) (4) (5)
National
Stock Number
(NSN)
(CAGEC)
Usable
On Code U/I
Qty
Recom
2990-01-509-1
954
HEATER, COOLANT, ENGINE:
ARCTIC
3460259(45152)
LH7 EA 1
1055-01-137-4
441
HOIST ATTACHMENT:
LAUNCH PAD CONTAINER,
MLRS ONLY
11508999(18876)
LH7 EA 1
4030-01-234-0
032
HOOK, GRAB: CLEVIS
450-3815(80535)
LH7 EA 2
4720-01-341-4
912
HOSE ASSEMBLY
1759750U(45152)
LH7 EA 1
5895-01-506-4
503
INSTALLATION KIT,
ELECTRONIC EQUIPMENT:
C4ISR
3418900(45152)
LH7 EA 1
1005-01-519-2
126
INSTALLATION KIT:
MOUNTING, MACHINE GUN
1301740UW/OR45152
LH7 KT 1
6665-01-220-3
220
KIT, CHEMICAL ALARM
5705589(19207)
LH7 KT 1
4930-01-028-1
442
LUBRICATING GUN, HAND:
GREASE
3133414(10001)
LH7 EA 1
5120-00-892-5
709
MIRROR, INSPECTION
UH1487(11676)
LH7 EA 1
1005-01-266-1
233
MOUNT, RIFLE: INSTALLATION
5705590(19207)
LH7 EA 1
TM 9-2320-342-10-2 0202
0202-3
(1) (2) (3) (4) (5)
National
Stock Number
(NSN)
(CAGEC)
Usable
On Code U/I
Qty
Recom
5120-00-197-9
473
PUNCH, BLACKSMITH'S: 17 in.
647008(60903)
LH7 EA 1
7240-00-222-3
084
SAFETY CAN: FUEL
A-A-1702(58536)
LH7 EA 1
4030-01-316-1
552
SHACKLE: TOWING (used with
towbar, 10 ton)
1307540(45152)
LH7 EA 2
4230-00-540-0
623
SHIELD: FACE
A-A-1994(58536)
LH7 EA 1
8415-00-164-0
513
SLEEVES, WELDERS
KK-C-450(81348)
LH7 PR 1
3940-01-209-6
008
SLING AND WIRE ROPE
ASSEMBLY SET
AC 2000 00331(28620)
LH7 EA 1
3940-00-040-2
297
SLING, MULTIPLE LEG
8330151(19207)
LH7 EA 1
3940-01-270-3
389
SLING, MULTIPLE LEG: 16 FT.
SAFETY CHAIN
1482010(45152)
LH7 EA 1
5130-01-400-0
164
SOCKET, SOCKET WRENCH
(3/4 in. drive, 1 3/4 in. hex,
impact)
J07528L(1CV05)
LH7 EA 1
7240-00-177-6
154
SPOUT, CAN, FLEXIBLE
11677020(19207)
LH7 EA 1
TM 9-2320-342-10-2 0202
0202-4
(1) (2) (3) (4) (5)
National
Stock Number
(NSN)
(CAGEC)
Usable
On Code U/I
Qty
Recom
3990-01-204-3
009
TIE DOWN, CARGO, VEHICLE
MIL-PRF-71224-1(OHK26)
LH7 EA 8
2540-00-378-2
012
TOW BAR, MOTOR VEHICLE:
10 tonShould be used in
conjunction with two (2) safety
chains: 16 ft. NSN:
3940-01-270-3389, P/N:
1482010, C/C: 45152.
8383802(19207)
LH7 EA 1
5120-00-423-6
728
WRENCH, ADJUSTABLE: 15 in.
6187328(19207)
LH7 EA 1
5102-00-449-8
084
WRENCH, ADJUSTABLE: 24 in.
AC124(72368)
LH7 EA 1
5130-01-428-3
751
WRENCH, IMPACT,
PNEUMATIC
1789100U(45152)
LH7 EA 1
5120-00-277-1
462
WRENCH, PIPE: 24 in.
TKCX1D(19204)
LH7 EA 1
END OF WORK PACKAGE
TM 9-2320-342-10-2 0202
0202-5
EXPENDABLE AND DURABLE ITEMS LIST
Introduction
Scope
This work package lists expendable supplies and materials that are needed to operate and
maintain the HEMTT Series Vehicles. This list is for information only and is not authority to
requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/
Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), CTA 50-909,
Field and Garrison Furnishings and Equipment or CTA 8-100, Army Medical Department
Expendable/Durable Items.
Explanation of Entries in the Expendable/Durable Items List
Item No. This number is assigned to the entry in the list and is referenced in the narrative
instructions to identify the item (e.g., Use brake fluid (Expendable/Durable Items List)).
Level. This column identifies the lowest level of maintenance that requires the listed item.
C -- Operator/Crew
O -- Unit/AMC
F -- Direct Support/ASB
H -- General Support
D -- Depot
National Stock Number (NSN). This is the NSN assigned to the item which you can use
to requisition it.
Item Name, Description, Part Number/(CAGEC). This column provides the other
information you need to identify the item. The last line below the description is the part
number and the Commercial and Government Entity Code (CAGEC) (in parentheses).
(U/I). Unit of Issue (U/I) code shows the physical measurement or count of an item, such
as gallon, dozen, gross, etc.
Table 1. Expendable and Durable Items List
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
Item Name, Description, Part Number/
(CAGEC) U/I
TM 9-2320-342-10-2 0203
0203-1
Table 1. Expendable and Durable Items List - Continued
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
Antifreeze, Arctic Type
1 O 6850-01-464-9
096
Antifreeze, Arctic Type 55-gal drum
A-A-52624 (58536)
DR
Antifreeze, Permanent, Glycol,
Inhibited
2 O 6850-01-464-9
125
Antifreeze, Permanent, Glycol, Inhibited 1-
gal container
AA52624 (58536)
GL
3 O 6850-00-464-9
137
Antifreeze, Permanent, Glycol, Inhibited 5-
gal container
MILA46153 (81349)
CO
4 O 6850-01-464-9
152
Antifreeze, Permanent, Glycol, Inhibited
55-gal drum
A-A-52624 TY I RECYCLED (58536)
DR
Cleaner, Lubricant
5 O 9150-01-079-6
124
Cleaner, Lubricant A,4 oz bottle w/
extender tube
MIL-PRF-63460 (81349)
BT
Cleaning Compound, Solvent
6 O 6850-01-474-2
319
Cleaning Compound, Solvent 1 gallon can
MIL-PRF-680 Type II (81349)
GL
7 O 6850-01-474-2
317
CO
TM 9-2320-342-10-2 0203
0203-2
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
8 O 6850-01-474-2
316
Cleaning Compound, Solvent 55 gallon
drum
DR
9 O 6850-01-474-2
318
MIL-PRF-680 Type III (81349)
GL
10 O 6850-01-474-2
320
BX
11 O 6850-01-474-2
321
DR
Compound, Cleaning Windshield
12 O 6850-00-926-2
275
Compound, Cleaning Windshield 1-pt can
0854-000 (0FTT5)
BX
Fuel, DF-1, Winter
13 O 9140-01-413-7
511
Fuel, DF-1, Winter Bulk
VV-F-800 (81348)
GL
14 O 9140-00-286-5
286
Fuel, DF-1, Winter Bulk
ASTM D 975 (81346)
GL
15 O 9140-00-286-5
287
Fuel, DF-1, Winter 5-gal can
ASTM D 975 (81346)
CN
16 O 9140-00-286-5
288
Fuel, DF-1, Winter 55-gal drum, 16 gauge
ASTM D 975 (81346)
DR
17 O 9140-00-286-5
289
Fuel, DF-1, Winter 55-gal drum, 18 gauge
ASTM D 975 (81346)
DR
TM 9-2320-342-10-2 0203
0203-3
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
Fuel
18 O 9130-01-031-5
816
Fuel, JP8 Bulk
MILT83133 GR JP8 (81349)
GL
19 O 9140-01-412-1
311
Fuel, DF-2, Regular Bulk
VV-F-800 (81348)
GL
20 O 9140-00-286-5
294
Fuel, DF-2, Regular Bulk
ASTM D 975 (81346)
GL
21 O 9140-00-286-5
295
Fuel, DF-2, Regular 5-gal can
ASTM D 975 (81346)
CN
22 O 9140-00-286-5
296
Fuel, DF-2, Regular 55-gal drum, 16 gauge
ASTM D 975 (81346)
DR
23 O 9140-00-286-5
297
Fuel, DF-2, Regular 55-gal drum, 18 gauge
ASTM D 975 (81346)
DR
Grease, Automotive and Artillery GAA
24 O 9150-01-197-7
688
Grease, Automotive and Artillery GAA
2-1/2 oz tube
M-10924-A (81349)
TU
25 O 9150-01-197-7
693
Grease, Automotive and Artillery GAA 14-
oz cartridge
M-10924-B (81349)
CA
26 O 9150-01-197-7
690
Grease, Automotive and Artillery GAA 1-lb
can
M-10924-C (81349)
CN
TM 9-2320-342-10-2 0203
0203-4
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
27 O 9150-01-197-7
689
Grease, Automotive and Artillery GAA 5-lb
can
M-10924-D (81349)
CN
28 O 9150-01-197-7
692
Grease, Automotive and Artillery GAA 35-
lb can
M-10924-E (81349)
CN
Oil, Lubricating Gear, GO 75 (MIL-
L-2105)
29 O 9150-01-035-5
390
Oil, Lubricating Gear, GO 75 (MIL-L-2105)
1-qt can
M2105-1-75W (81349)
QT
30 O 9150-01-035-5
391
Oil, Lubricating Gear, GO 75 5-gal can
MIL-PRF-2105 (81349)
CN
Oil, Lubricating Gear, GO 80W/90 (MIL-
L-2105C)
31 O 9150-01-035-5
393
Oil, Lubricating Gear, GO 80W/90 (MIL-
L-2105C) 5-gal can
J2360 (81343)
CN
Oil, Lubricating OEA Ice, Subzero
32 O 9150-00-403-2
372
Oil, Lubricating OEA Ice, Subzero 1-qt can
EMERY3908D (33358)
QT
33 O 9150-00-402-2
372
Oil, Lubricating OEA Ice, Subzero 5-gal
can
MIL-PRF-46167 (81349)
CN
TM 9-2320-342-10-2 0203
0203-5
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
34 O 9150-00-491-7
197
Oil, Lubricating OEA Ice, Subzero 55-gal
drum, 16 gauge
MIL-PRF-46167 (81349)
DR
Oil, Lubricating OE/HDO 10
35 O 9150-01-518-9
471
Oil, Lubricating OE/HDO 10 1-qt can
M2104-1-10W (81349)
QT
36 O 9150-00-186-6
668
Oil, Lubricating OE/HDO 10 5-gal can
M2104-3-10W (81349)
CN
37 O 9150-00-191-2
772
Oil, Lubricating OE/HDO 10 55-gal drum,
18 gauge
M2104-4-10W (98308)
DR
Oil, Lubricating OE/HDO 30, (SAE 30)
38 O 9150-01-496-1
962
Oil, Lubricating OE/HDO 30, (SAE 30) Bulk
M2104-2-30W (81349)
GL
39 O 9150-00-186-6
681
Oil, Lubricating OE/HDO 30, (SAE 30) 1-qt
can
M2104-3-30W (81349)
QT
40 O 9150-00-188-9
858
Oil, Lubricating OE/HDO 30, (SAE 30) 5-
gal can
MIL-PRF-2104 (81349)
CN
41 O 9150-01-433-7
978
gal can
M2104-4-30W (81349)
DR
42 O 9150-01-433-7
978
gal drum, 18 gauge
M2104-4-30W (81349)
DR
TM 9-2320-342-10-2 0203
0203-6
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
Oil, Lubricating OE/HDO 50
43 O 9150-00-188-9
865
Oil, Lubricating OE/HDO 50 5-gal drum
BRAYC0423H (98308)
CN
Oil, Lubricating Gear, GO 85W/140
44 O 9150-01-035-5
396
Oil, Lubricating Gear, GO 85W/140 55-
gallon drum
J2360 (81343)
DR
45 O 9150-01-035-5
395
Oil, Lubricating Gear, GO 85W/140 5-
gallon can
J2360 (81343)
CN
Oil, Lubricating, Internal Combustion
Engine, Tactical Service OE/HDO 15W/
40 (MIL-L-2104)
46 O 9150-01-421-1
432
Engine, Tactical Service OE/HDO 15W/40
(MIL-L-2104) 55-gal drum, 18 gauge
M2104-5-15W40 (81349)
DR
47 O 9150-01-518-9
477
(MIL-L-2104) 1-quart can
M2104-1-15W40 (81349)
QT
48 O 9150-01-421-1
427
(MIL-L-2104) 24-quart box
MIL-PRF-2104 (81349)
QT
TM 9-2320-342-10-2 0203
0203-7
(1) (2) (3) (4) (5)
Item
No. Level
National
Stock Number
(NSN)
(CAGEC) U/I
Oil, Lubricating, OE/HDO 40
49 O 9150-00-188-9
862
Oil, Lubricating, OE/HDO 40 55-gal drum
MIL-PRF-2104 (81349)
DR
Rag, Wiping
50 O 7920-00-205-1
711
Rag, Wiping 50-pound bale
7920-00-205-1711 (80244)
BE
Rope
51 O 4020-00-968-1
357
Rope, Fibrous
MIL-R-17343 (81349)
RL
Oil, Lubricating, Preventative
52 O 9150-01-293-7
696
Oil, Lubricating, Preventative 5-gal drum
MIL-L-21260C (81349)
CN
53 O 9150-01-438-6
079
Oil, Lubricating, Preventative 55-gallon
drum
J2363 (81349)
DR
END OF WORK PACKAGE
TM 9-2320-342-10-2 0203
0203-8
TACOM Life Cycle Management Command,
ATTN: AMSTA-LC-LMPP/TECH PUBS, 1 Rock
Island Arsenal, Rock Island, IL 61299-7630
TACOM Life Cycle Management Command,
ATTN: AMSTA-LC-LMPP/TECH PUBS, 1 Rock
Island Arsenal, Rock Island, IL 61299-7630
TM 9-2320-342-10-2
TM 9-2320-342-10-2
TM 9-2320-342-10-2
084791-000

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