HumveeTM PDF
HumveeTM PDF
HumveeTM PDF
WARNING
Brain damage or death can result from heavy exposure. Precautions must be
followed to ensure crew safety when the personnel heater or engine of any vehicle is
operated for any purpose.
• Headache
• Dizziness
• Sleepiness
• Loss of muscular control
warning a
TM 9-2320-387-10
WARNING SUMMARY
• Do not attempt to operate cargo shell door forward latch. The cargo shell door is
not to be opened from inside the vehicle. Opening cargo shell door from inside the
vehicle may cause damage to equipment or injury to personnel.
• Drycleaning solvent is flammable and will not be used near an open flame.
A fire extinguisher will be kept nearby when the solvent is used. Use only in well-
ventilated places. Failure to do this may result in injury to personnel
and/or damage to equipment.
• Protective gloves, clothing, and/or respiratory equipment must be worn whenever
caustic, toxic, or flammable cleaning solutions are used. Failure to do this may
result in injury to personnel.
• Do not perform fuel or battery system checks, inspections, or maintenance while
smoking or near sparks. Fuel may ignite and batteries may explode, causing
damage to vehicle and injury or death to personnel.
• Never use transmission shift lever in place of parking brake. Set parking brake.
Ensure transmission shift lever is in P (park) position and transfer case shift
lever is NOT in N (neutral) position. Damage to equipment and injury to
personnel may occur if these instructions are not followed.
• Ensure all slack from the three-point seatbelt or Improved Personal Restraint
System is removed. The three-point seatbelt and Improved Personal Restraint
System will lock only during sudden stops or impact. Injury and/or death to
personnel may result if an accident occurs and seatbelts or lap and shoulder
straps are not in use or adjusted properly.
• This vehicle has been designed to operate safely and efficiently within the limits
specified in this TM. Operations beyond these limits are prohibited IAW AR 750-1
without written approval from the Commander, U.S. Army Tank-automotive and
Armaments Command, ATTN: AMSTA-CM-S, Warren, MI 48397-5000.
• Use extreme caution when transporting personnel. Although certain design
characteristics of the vehicle, such as vehicle width, ground clearance,
independent suspension, etc., provide improved capabilities, accidents can still
happen.
• Operators are reminded to observe basic safe driving techniques/skills when
operating the vehicle, especially when transporting personnel. Vehicle speed must
be reduced consistent with weather and road/terrain conditions. Obstacles such as
stumps and boulders must be avoided. Failure to use basic safe driving
techniques/skills may result in loss of control and an accident or rollover resulting
in injury or death to personnel and damage to equipment. Since the troop/cargo
area has minimal overhead protections and does not have seatbelts, personnel
seated here are at greater risk of serious injury.
• Prior to towing vehicle with rear wheels up, secure steering wheel to prevent
front wheels from turning.
• Wear leather gloves when handling winch cable. Do not handle cable with bare
hands. When fully extending winch cable, ensure that four wraps of winch cable
remain on drum at all times. Direct all personnel to stand clear of winch cable
during winch operation. Failure to do this may cause damage to vehicle and
injury or death to personnel.
• Protective eye equipment (goggles/shield) must be worn when removing snaprings
or springs. Failure to comply may result in injury to personnel.
warning b Change 5
TM 9-2320-387-10
Change 1 warning c
TM 9-2320-387-10
• Do not operate heater when ventilation system is on. Damage to heater or injury to
personnel may result.
• Communication shelters AN/GRC-122 and AN/GRC-142 RATT may overload vehicle
by up to 500 pounds. Use caution when driving to avoid damage to equipment or
injury to personnel.
• Do not use tow pintle as a step when entering or exiting vehicle cargo area. Failure
to do so may result in injury to personnel.
• For TOW ITAS vehicles, always utilize the manual crank handle to rotate the
turret. Failure to do this may result in injury to personnel.
• For TOW ITAS vehicles, always secure the locking mechanism while on an incline to
prevent the T-GPK from unexpectedly rotating, which may result in injury to the
crew or damage to the ITAS.
• For TOW ITAS vehicles, always maximize personal space by adjusting storage and
placement of personal gear. Failure to do this may result in injury to personnel.
• For TOW ITAS vehicles, the left side and rear T-GPK panels must be lowered to the
down position prior to firing IAW with the procedures in FM 3-22.32.
• Frag 5 doors are extremely heavy and difficult to open and close. For vehicles
equipped with Frag 5 doors, avoid parking on inclines or sloped terrain if possible. If
vehicle must be parked on an incline or sloped terrain, use extreme caution when
opening and closing Frag 5 doors. Failure to comply may result in damage to
equipment or injury to personnel.
warning d Change 6
ARMY TM 9-2320-387-10
AIR FORCE TO 36A12-1A-3061-1
MARINE CORPS TM 11033-OR
CHANGE HEADQUARTERS
NO. 6 DEPARTMENTS OF THE ARMY, AIR FORCE,
AND MARINE CORPS
WASHINGTON, D.C., 30 JUNE 2009
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
TRUCK, UTILITY: UP-ARMORED
CARRIER, 4X4, M1114
(2320-01-413-3739) (EIC: B6C);
TRUCK, UTILITY: EXPANDED
CAPACITY, ARMAMENT CARRIER, M1151
(2320-01-518-7330) (EIC: BA5);
TRUCK, UTILITY: EXPANDED
CAPACITY, ARMAMENT CARRIER,
IAP/ARMOR READY, M1151A1
(2320-01-540-2038) (EIC: BEG);
TRUCK, UTILITY: EXPANDED
CAPACITY, ENHANCED, M1152
(2320-01-518-7332) (EIC: BA6);
TRUCK, UTILITY: EXPANDED
CAPACITY, ENHANCED,
IAP/ARMOR READY, M1152A1
(2320-01-540-2007) (EIC: BEH);
TRUCK, UTILITY: COMMAND AND CONTROL/GENERAL
PURPOSE VEHICLE, M1165
(2320-01-540-1993) (EIC: BEK);
TRUCK, UTILITY: COMMAND AND CONTROL/GENERAL
PURPOSE VEHICLE, IAP/ARMOR READY, M1165A1
(2320-01-540-2017) (EIC: BEJ);
TRUCK, UTILITY: EXPANDED CAPACITY,
TOW ITAS CARRIER, M1167
(2320-01-544-9638).
TM 9-2320-387-10, 17 October 1997, is changed as follows:
1. One new model has been added to the front cover. The new cover, located at the end of the
change package, replaces the existing cover.
2. Remove old pages and insert new pages as indicated below.
3. New or changed material is indicated by a vertical bar in the margin of the page.
4. File this change sheet in front of the publication for reference purposes.
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0830503
GREGORY S. MARTIN
General, United States Air Force
Commander, Air Force Materiel Command
DISTRIBUTION:
CHANGE
NO. 5 HEADQUARTERS,
DEPARTMENTS OF THE ARMY, AIR FORCE,
AND MARINE CORPS
WASHINGTON, D.C., 30 NOVEMBER 2007
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0721901
GREGORY S. MARTIN
General, United States Air Force
Commander, Air Force Materiel Command
CHANGE
NO. 4 HEADQUARTERS,
DEPARTMENTS OF THE ARMY, AIR FORCE,
AND MARINE CORPS
WASHINGTON, D.C., 28 FEBRUARY 2007
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
4. File this change sheet in front of the publication for reference purposes.
By Order of the Secretary of the Army:
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0703801
GREGORY S. MARTIN
General, United States Air Force
Commander, Air Force Materiel Command
CHANGE HEADQUARTERS,
DEPARTMENTS OF THE ARMY, AIR FORCE,
NO. 3 AND MARINE CORPS
WASHINGTON, D.C., 30 APRIL 2006
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
TRUCK, UTILITY: UP-ARMORED CARRIER,
4X4, M1114
(2320-01-413-3739) (EIC: B6C);
TRUCK, UTILITY: EXPANDED CAPACITY, ARMAMENT CARRIER,
M1151
(2320-01-518-7330);
TRUCK, UTILITY: EXPANDED CAPACITY, ENHANCED,
M1152
(2320-01-518-7332).
TM 9-2320-387-10, 17 October 1997, is changed as follows:
1. Two new models have been added to the front cover. The new cover, located at
the end of the change package, replaces the existing cover.
2. Remove old pages and insert new pages as indicated below.
3. New or changed material is indicated by a vertical bar in the margin of the page.
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0602403
GREGORY S. MARTIN
General, United States Air Force
Commander, Air Force Materiel Command
CHANGE HEADQUARTERS,
DEPARTMENTS OF THE ARMY AND THE AIR FORCE
NO. 2 WASHINGTON, D.C., 30 JULY 2004
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
TRUCK, UTILITY: UP-ARMORED CARRIER,
4X4, M1114
(2320-01-413-3739) (EIC: B6C).
3. File this change sheet in front of the publication for reference purposes.
ERIC K. SHINSEKI
General, United States Army
Chief of Staff
Official:
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0024307
DISTRIBUTION:
CHANGE HEADQUARTERS,
DEPARTMENTS OF THE ARMY AND THE AIR FORCE
NO. 1 WASHINGTON, D.C., 15 OCTOBER 2001
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER,
4X4, M1113
(2320-01-412-0143) (EIC: B6B);
TRUCK, UTILITY: UP-ARMORED CARRIER,
4X4, M1114
(2320-01-413-3739) (EIC: B6C).
6#&#&#
By Order of the Secretary of the Army:
ERIC K. SHINSEKI
General, United States Army
Chief of Staff
Official:
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0024307
DISTRIBUTION:
Page No. . . . . . . .*Change No. Page No. . . . . . . .*Change No. Page No. . . . . . . .*Change No.
2-56 . . . . . . . . . . . . . . . . . . .3 2-94.2 . . . . . . . . . . . . . . . . .6 2-130 . . . . . . . . . . . . . . . . . .3
2-57 . . . . . . . . . . . . . . . . . . .6 2-94.3 Blank . . . . . . . . . . . .5 2-130.1 Blank . . . . . . . . . . .5
2-58 . . . . . . . . . . . . . . . . . . .1 2-94.4 - 2-94.5 . . . . . . . . . .6 2-130.2 . . . . . . . . . . . . . . . .5
2-59 - 2-60 . . . . . . . . . . . . .3 2-94.6 - 2-94.11 Added . . .5 2-130.3 - 2-130.10 Added . . . .3
2-60.1 - 2-60.2 . . . . . . . . . .6 2-94.12 - 2-94.14 . . . . . . . .6 2-131 . . . . . . . . . . . . . . . . . .3
2-60.3 - 2-60.4 . . . . . . . . . .6 2-94.15 - 2-94.16 Added . .5 2-132 . . . . . . . . . . . . . . . . . .0
2-61 Blank . . . . . . . . . . . . .5 2-95 . . . . . . . . . . . . . . . . . . .5 2-133 . . . . . . . . . . . . . . . . . .1
2-62 . . . . . . . . . . . . . . . . . . .5 2-96 . . . . . . . . . . . . . . . . . . .6 2-134 . . . . . . . . . . . . . . . . . .0
2-63 . . . . . . . . . . . . . . . . . . .2 2-96.1 - 2-96.2 Added . . . .3 2-135 - 2-136 . . . . . . . . . . .6
2-64 . . . . . . . . . . . . . . . . . . .1 2-97 . . . . . . . . . . . . . . . . . . .3 3-1 - 3-3 . . . . . . . . . . . . . . . .0
2-65 . . . . . . . . . . . . . . . . . . .3 2-98 . . . . . . . . . . . . . . . . . . .2 3-4 . . . . . . . . . . . . . . . . . . . .3
2-66 . . . . . . . . . . . . . . . . . . .5 2-98.1 - 2-98.2 Added . . . .5 3-5 - 3-6 . . . . . . . . . . . . . . . .2
2-67 - 2-68 . . . . . . . . . . . . .6 2-98.3 Blank Added . . . . . .5 3-6.1 Added . . . . . . . . . . . .2
2-69 . . . . . . . . . . . . . . . . . . .1 2-98.4 - 2-98.6 Added . . . .5 3-6.2 . . . . . . . . . . . . . . . . . . .6
2-70 - 2-71 . . . . . . . . . . . . .0 2-98.7 - 2-98.10 Added . . .6 3-7 Blank . . . . . . . . . . . . . .2
2-72 . . . . . . . . . . . . . . . . . . .6 2-99 . . . . . . . . . . . . . . . . . . .6 3-8 . . . . . . . . . . . . . . . . . . . .2
2-73 - 2-74 . . . . . . . . . . . . .5 2-100 Blank . . . . . . . . . . . .5 3-9 . . . . . . . . . . . . . . . . . . . .1
2-74.1 Added . . . . . . . . . . .5 2-100.1 - 2-100.2 Added . .3 3-10 . . . . . . . . . . . . . . . . . . .3
2-74.2 Blank Added . . . . . .5 2-101 . . . . . . . . . . . . . . . . . .6 3-10.1 Added . . . . . . . . . . .3
2-75 . . . . . . . . . . . . . . . . . . .3 2-102 . . . . . . . . . . . . . . . . . .0 3-10.2 Blank Added . . . . . .3
2-76 . . . . . . . . . . . . . . . . . . .0 2-102.1 - 2-102.2 . . . . . . . .6 3-11 - 3-12 . . . . . . . . . . . . . .0
2-76.1 . . . . . . . . . . . . . . . . .6 2-102.3 Added . . . . . . . . . .5 3-13 . . . . . . . . . . . . . . . . . . .6
2-76.2 . . . . . . . . . . . . . . . . .3 2-102.4 Blank Added . . . . .5 3-14 . . . . . . . . . . . . . . . . . . .5
2-76.3 Added . . . . . . . . . . .3 2-103 . . . . . . . . . . . . . . . . . .3 3-15 . . . . . . . . . . . . . . . . . . .1
2-76.4 . . . . . . . . . . . . . . . . .6 2-104 . . . . . . . . . . . . . . . . . .1 3-16 . . . . . . . . . . . . . . . . . . .5
2-77 Blank . . . . . . . . . . . . .2 2-105 - 2-108 . . . . . . . . . . .3 3-17 - 3-18 . . . . . . . . . . . . .1
2-78 . . . . . . . . . . . . . . . . . . .6 2-109 - 2-110 . . . . . . . . . . .1 3-19 . . . . . . . . . . . . . . . . . . .0
2-78.1 Added . . . . . . . . . . .6 2-111 . . . . . . . . . . . . . . . . . .3 3-20 . . . . . . . . . . . . . . . . . . .1
2-78.2 Blank Added . . . . . .6 2-112 . . . . . . . . . . . . . . . . . .0 3-21 . . . . . . . . . . . . . . . . . . .2
2-79 - 2-80 . . . . . . . . . . . . .0 2-113 . . . . . . . . . . . . . . . . . .1 3-22 . . . . . . . . . . . . . . . . . . .5
2-80.1 Added . . . . . . . . . . .3 2-114 . . . . . . . . . . . . . . . . . .3 3-23 . . . . . . . . . . . . . . . . . . .2
2-80.2 . . . . . . . . . . . . . . . . .5 2-115 . . . . . . . . . . . . . . . . . .0 3-24 . . . . . . . . . . . . . . . . . . .1
2-81 . . . . . . . . . . . . . . . . . . .3 2-116 . . . . . . . . . . . . . . . . . .3 3-25 . . . . . . . . . . . . . . . . . . .0
2-82 . . . . . . . . . . . . . . . . . . .6 2-117 . . . . . . . . . . . . . . . . . .1 3-26 - 3-29 . . . . . . . . . . . . .3
2-83 . . . . . . . . . . . . . . . . . . .0 2-118 - 2-120 . . . . . . . . . . .3 3-30 Blank . . . . . . . . . . . . .1
2-84 - 2-85 . . . . . . . . . . . . .5 2-121 . . . . . . . . . . . . . . . . . .0 3-31 - 3-32 Deleted . . . . . .1
2-86 - 2-87 . . . . . . . . . . . . .3 2-122 . . . . . . . . . . . . . . . . . .2 A-1 . . . . . . . . . . . . . . . . . . . .5
2-88 . . . . . . . . . . . . . . . . . . .3 2-122.1 . . . . . . . . . . . . . . . .6 A-2 . . . . . . . . . . . . . . . . . . . .6
2-89 . . . . . . . . . . . . . . . . . . .6 2-122.2 Added . . . . . . . . . .3 B-1 . . . . . . . . . . . . . . . . . . . .5
2-90 . . . . . . . . . . . . . . . . . . .5 2-123 . . . . . . . . . . . . . . . . . .3 B-2 . . . . . . . . . . . . . . . . . . . .3
2-91 - 2-92 . . . . . . . . . . . . .0 2-124 . . . . . . . . . . . . . . . . . .5 B-2.1 Added . . . . . . . . . . . .3
2-92.1 - 2-92.4 Added . . . .2 2-124.1 Added . . . . . . . . . .3 B-2.2 Blank Added . . . . . .3
2-93 . . . . . . . . . . . . . . . . . . .2 2-124.2 Blank Added . . . . .3 B-3 - B-4 . . . . . . . . . . . . . . .3
2-94 . . . . . . . . . . . . . . . . . . .0 2-125 . . . . . . . . . . . . . . . . . .5 B-5 . . . . . . . . . . . . . . . . . . . .2
2-94.1 Added . . . . . . . . . . .3 2-126 - 2-129 . . . . . . . . . . .0 B-6 . . . . . . . . . . . . . . . . . . . .3
*Zero in this column indicates original page.
B Change 6
TM 9-2320-387-10
Page No. . . . . . . .*Change No. Page No. . . . . . . .*Change No. Page No. . . . . . . .*Change No.
B-7 - B-8 . . . . . . . . . . . . . . .2 F-6 - F-7 . . . . . . . . . . . . . . .2 G-10 . . . . . . . . . . . . . . . . . . .3
B-9 . . . . . . . . . . . . . . . . . . . .3 F-8 - F-10 . . . . . . . . . . . . . .0 G-11 - G-12 . . . . . . . . . . . . .0
B-10 Blank . . . . . . . . . . . . .2 F-11 - F-15 . . . . . . . . . . . . .3 G-13 . . . . . . . . . . . . . . . . . . .2
C-1 - C-4 . . . . . . . . . . . . . . .6 F-16 Blank Added . . . . . . .3 G-14 . . . . . . . . . . . . . . . . . . .1
D-1 . . . . . . . . . . . . . . . . . . . .5 G-1 . . . . . . . . . . . . . . . . . . . .5 G-14.1 Added . . . . . . . . . . .6
D-2 . . . . . . . . . . . . . . . . . . . .3 G-2 . . . . . . . . . . . . . . . . . . . .3 G-14.2 Blank Added . . . . .6
D-3 . . . . . . . . . . . . . . . . . . . .1 G-3 . . . . . . . . . . . . . . . . . . . .6 G-15 . . . . . . . . . . . . . . . . . . .5
D-4 . . . . . . . . . . . . . . . . . . . .5 G-4 . . . . . . . . . . . . . . . . . . . .5 G-16 . . . . . . . . . . . . . . . . . . .6
D-5 - D-6 . . . . . . . . . . . . . . .0 G-5 - G-6 . . . . . . . . . . . . . . .3 Index 1 - Index 8 . . . . . . . .6
E-1 - E-2 . . . . . . . . . . . . . . .3 G-7 - G-8 . . . . . . . . . . . . . . .5
E-2.1 - E-2.2 Added . . . . . .3 G-9 . . . . . . . . . . . . . . . . . . . .6
E-3 . . . . . . . . . . . . . . . . . . . .5
E-4 - E-5 . . . . . . . . . . . . . . .3
E-6 . . . . . . . . . . . . . . . . . . . .5
F-1 . . . . . . . . . . . . . . . . . . . .5
F-2 - F-3 . . . . . . . . . . . . . . .2
F-4 - F-5 . . . . . . . . . . . . . . .0
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1113
(2320-01-412-0143) (EIC: B6B);
TRUCK, UTILITY: UP-ARMORED CARRIER, 4X4, M1114
(2320-01-413-3739) (EIC: B6C);
TRUCK, UTILITY: EXPANDED CAPACITY, ARMAMENT CARRIER, M1151
(2320-01-518-7330) (EIC: BA5);
TRUCK, UTILITY: EXPANDED CAPACITY, ARMAMENT CARRIER,
IAP/ARMOR READY, M1151A1
(2320-01-540-2038) (EIC: BEG);
TRUCK, UTILITY: EXPANDED CAPACITY, ENHANCED, M1152
(2320-01-518-7332) (EIC: BA6);
TRUCK, UTILITY: EXPANDED CAPACITY, ENHANCED, IAP/ARMOR READY, M1152A1
(2320-01-540-2007) (EIC: BEH);
TRUCK, UTILITY: COMMAND AND CONTROL/GENERAL PURPOSE VEHICLE, M1165
(2320-01-540-1993) (EIC: BEK);
TRUCK, UTILITY: COMMAND AND CONTROL/GENERAL PURPOSE VEHICLE, IAP/ARMOR
READY, M1165A1 (2320-01-540-2017) (EIC: BEJ);
TRUCK, UTILITY: EXPANDED CAPACITY, TOW ITAS CARRIER, M1167
(2320-01-544-9638).
Approved for public release; distribution is unlimited.
Change 6 i
TM 9-2320-387-10
TABLE OF CONTENTS
Page
HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . iii
ii Change 6
TM 9-2320-387-10
STEPS: III.
CHAPTER 2.
Principles of Operation.
OPERATING INSTRUCTIONS
. . . . . . . . . . . . . . . . . . . . . . . . 1-13
section III, Operation Under APPENDIX B. COMPONENTS OF END ITEM (COEI) AND
BASIC ISSUE ITEMS (BII) LISTS . . . . . . . . . . . . . . . . B-1
Usual Conditions. Section I.
II.
Introduction . . . . . . . . . . . . . . . . . . . . . . . .
Components of End Item . . . . . . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
B-1
B-2
III. Basic Issue Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
3. Turn to page 2-60.3 as APPENDIX C. ADDITIONAL AUTHORIZATION LIST (AAL) . . . . . . . C-1
Section I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
indicated. II. Additional Authorization List . . . . . . . . . . . . . . . . . . . . C-2
APPENDIX D. EXPENDABLE/DURABLE SUPPLIES AND
MATERIALS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Section I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
II. Expendable/Durable Supplies and Materials List. . . . . . D-2
APPENDIX E. STOWAGE AND SIGN GUIDE. . . . . . . . . . . . . . . . . . . E-1
ii Change 6
Change 6 iii
TM 9-2320-387-10
locate instruments and controls. Break-in precautions are no longer required during the first 500 mi (805 km) of
operation, with the exception of trailer towing.
notes, cautions, and warnings. shift lever in place of the parking brake. Set the parking brake.
Make sure the transmission shift lever is in the P (park) position
and transfer case shift lever is NOT in the N (neutral) position.
They are designed to assist Damage to equipment and injury to personnel may occur if these
instructions are not followed.
you with your task, prevent • Chock blocks will be used when parking a vehicle with inoperative
parking brakes, operating in extreme cold conditions, parking on
damage to the vehicle and its inclines, or whenever and wherever maintenance is being performed.
Failure to do so may result in injury to personnel or damage to
equipment.
components, and protect you • Hearing protection is required for driver and passengers when
engine is running. Noise levels produced by these vehicles exceed
from injury. 85 dBA, which may cause injury to personnel.
a. Ensure transmission shift lever (3) is in P (park) position and transfer case
shift lever (4) is NOT in N (neutral) position.
NOTE
To apply parking brake, grasp handle firmly and pull upward until
handle is locked in a straight-up position.
2-62 Change 5
iv Change 6
TM 9-2320-387-10
this manual. •
•
Transmission
Transfer case
• Brakes
3. Turn to page 3-2 as a. Table 3-1 lists the common malfunctions which you may find during the
operation or maintenance of the vehicles or their components. You should perform
the tests/inspections and corrective actions in the order listed.
indicated. b. This manual cannot list all malfunctions that may occur, nor all tests or
inspections and corrective actions. If a malfunction is not listed or is not corrected
by listed actions, notify your supervisor.
4. Starting on page 3-3 and NOTE
continuing on page 3-4, you • Hydrostatic lock is caused by the entry of substantial amounts of
water into the engine through the air intake system and
subsequent contamination of the fuel system. Hydrostatic lock most
will find the troubleshooting frequently occurs during or just after fording. Water is forced into
the air intake system, is drawn into the engine, and effectively
table 3-1 instructions that locks up the engine.
• Notify unit maintenance if you suspect hydrostatic lock and they
will identify and correct will test the engine.
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
ENGINE
1. ENGINE FAILS TO CRANK
Step 1. Check to see if transmission shift lever is in P (park).
If not, place lever in P (park).
Step 2. Check battery fluid level and check battery cable connections for
looseness, damage, or corrosion.
If any of these conditions exist, notify unit maintenance.
Step 3. Attempt to slave-start vehicle (para. 2-23).
Step 4. Other causes.
Notify unit maintenance.
Change 5 v
TM 9-2320-387-10
6. Before beginning a maintenance (1) Spread out tire chain assembly (1) and line up with tire.
(2) Cautiously move or drive vehicle over tire chain assembly (1) until wheel
task, familiarize yourself with is positioned at either end of chain assembly (1), allowing tire chain assembly (1) to
be draped up and over tire.
the entire maintenance (3) Maneuver tire chain assembly (1) until cross-link sections are evenly
spaced around tire. Secure one side of tire chain assembly (1) to tire by hooking
inside fastener (2) to chain assembly (1). Tighten chain assembly (1) as much as
procedure. possible.
(4) Repeat steps 1 through 3 until all tire chain assemblies have been
properly installed.
7. Pay particular attention to all (5) Hook end fastener (3) to chain assembly (1) and secure with locking
retainer (4) to tighten chain assembly (1). Ensure as many chain links as possible
notes, cautions, and warnings. lay between the sidewall head lugs (5) on both sides of tires.
(6) Move vehicle forward a few feet and retighten chain assembly (1) to
They are designed to assist you remove any slack from where tire was resting on chain assembly (1). Secure loose
chain linkage to chain assembly (1) with wire or other field expedient method.
easier for you to identify parts (7) After vehicle is driven one or two miles, stop and retighten tire chains.
Ensure as many chain links as possible lie between sidewall head lugs (5) on both
and locations. sides of tires.
(8) After final tightening, secure loose chain linkage to chain assembly (1)
with wire or other field expedient method.
10. Examine this manual and you (9) Occasionally check tire chains (1) during operations to ensure tire
chains (1) have not slipped.
3-25
vi Change 3
TM 9-2320-387-10
CHAPTER 1
INTRODUCTION
1-1. SCOPE
a. This manual contains instructions for operating and servicing the following
HMMWVs (High Mobility Multipurpose Wheeled Vehicles):
• M1113 S250 Shelter Carriers
• M1114 Up-Armored Carriers
• M1151 Armament Carriers
• M1151A1 Armament Carriers, IAP/Armor Ready
• M1152 Expanded Capacity Utility Trucks
• M1152A1 Expanded Capacity Utility Trucks, IAP/Armor Ready
• M1165 Command and Control/General Purpose Vehicles
• M1165A1 Command and Control/General Purpose Vehicles, IAP/Armor Ready
• M1167 Expanded Capacity TOW ITAS Carriers
b. The material presented here provides operators with information and
procedures needed to provide the safest and most efficient operation of these
vehicles. This information includes:
Change 6 1-1
TM 9-2320-387-10
Change 5 1-3
TM 9-2320-387-10
M1113
1-4 Change 5
TM 9-2320-387-10
M1114
Change 5 1-4.1
TM 9-2320-387-10
M1151
1-4.2 Change 5
TM 9-2320-387-10
M1151A1
Change 5 1-4.3
TM 9-2320-387-10
M1152
1-4.4 Change 5
TM 9-2320-387-10
M1152A1
Change 5 1-4.5
TM 9-2320-387-10
M1165
1-4.6 Change 5
TM 9-2320-387-10
M1165A1
Change 6 1-4.7
TM 9-2320-387-10
M1167
1-4.8/(1-5 blank) Change 6
TM 9-2320-387-10
1-6 Change 6
TM 9-2320-387-10
Capacity
System Description
Standard Metric
Expected Temperatures
Description
Above +15° F +40° to -15°F +40° to -65°F
(above -9°C) (+4° to -26°C) (+4° to -54°C)
1-8 Change 6
TM 9-2320-387-10
Table 1-7. Transfer Case Data (Serial Numbers 299999 and Below).
General Information
Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . New Venture Gear
Model . . . . . . . . . . . . . . Magna Powertrain (Serial Numbers 300000 and Above)
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two-speed, locking, chain-driven
Oil type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dexron® VI
CAUTION
Damage to drivetrain will occur if transfer case ranges are
not selected properly. Refer to paragraph 2-13 for specific
instructions on placing vehicle in motion, and to paragraph
2-40 for operating on unusual terrain.
Change 6 1-9
TM 9-2320-387-10
1-10 Change 6
TM 9-2320-387-10
Change 6 1-10.1
TM 9-2320-387-10
1-10.2 Change 3
TM 9-2320-387-10
Loaded
Model Empty
Cross-Country Highway
M1113 2 4 4
M1114 3 4 4
ALL
OTHER 2 5 5
VEHICLES
Change 6 1-11
TM 9-2320-387-10
1-12 Change 6
TM 9-2320-387-10
1-13. GENERAL
This section explains how components of the ECV series vehicles work together. The
systems (functional groups) covered are listed in the Principles of Operation
Reference Index, paragraph 1-14.
Change 6 1-13
TM 9-2320-387-10
The drivetrain converts horsepower into mechanical force to move the vehicle. Major
components of the drivetrain are:
A
B C D E
~
F
F
D
E G
G GEARED HUBS – Serve as the front wheel steering spindle and act as the
final drive components to front and rear wheels.
1-14 Change 1
TM 9-2320-387-10
A FUEL PUMP – Draws fuel from fuel tank through the supply line and
pumps it to the fuel filter.
B FUEL RETURN LINE – Directs unused fuel from the injection pump back
to the fuel tank.
C FUEL SUPPLY LINE – Directs fuel from fuel tank to the system.
E FUEL FILLER CAP – Located at right rear side of vehicle, the cap is
removed to permit fuel tank servicing.
F FUEL INJECTORS – Receive metered fuel from the injection pump and
sprays fuel into the combustion chamber.
1-15
TM 9-2320-387-10
F OIL COOLER – Directs engine oil (lower half of cooler) and transmission
oil (upper half of cooler) through a series of fins or baffles so outside air can
remove heat from oil.
1-16 Change 6
TM 9-2320-387-10
I FAN – Pulls outside air through radiator to remove heat from coolant.
K TIME DELAY MODULE – Sends delayed signal to fan clutch solenoid for
delay of fan actuation to provide needed horsepower for engine acceleration.
Change 6 1-16.1
TM 9-2320-387-10
B C D
A
F E
H
G
A TRANSFER CASE – Directs engine coolant through a series of fins or
baffles so coolant can remove heat from transfer case oil.
F OIL COOLER – Directs engine oil (lower half of cooler) and transmission
oil (upper half of cooler) through a series of fins or baffles so outside air can
remove heat from oil.
1-16.2 Change 6
TM 9-2320-387-10
L
M
J
K
K GEARED FAN DRIVE – Transmits engine power and torque to drive the
radiator cooling fan and clutch.
L FAN – Pulls outside air through radiator to remove heat from coolant.
Change 6 1-17
TM 9-2320-387-10
1-18
TM9-2320-387-10
l-19
TM 9-2320-387-10
1-21
TM 9-2320-387-10
1-22 Change 6
TM 9-2320-387-10
l-23
TM 9-2320-387-10
0E EQUALIZER
rotors.
BAR - Evenly distributes braking pressure to the rear brake
l-24
TM 9-2320-387-10
S/N 300000
AND ABOVE
Change 6 1-25
TM 9-2320-387-10
A
A
C
C D
D
C
S/N 299999 AND BELOW B
B
S/N 300000 AND ABOVE
1-26 Change 6
TM 9-2320-387-10
Change 6 1-27
TM 9-2320-387-10
E PITMAN ARM – Transfers steering torque from power steering gear to cen-
ter link.
F TIE ROD ASSEMBLY – Transmits movement from center link to geared hub.
G GEARED HUB – Serves as the pivot point and link for the front wheels via
the tie rod assembly.
1-28 Change 6
TM 9-2320-387-10
F C
E
D
F STEERING PUMP – Supplies the oil under pressure throughout the steer-
ing system.
Change 6 1-28.1
TM 9-2320-387-10
E PITMAN ARM – Transfers steering torque from power steering gear to cen-
ter link.
F TIE ROD ASSEMBLY – Transmits movement from center link to geared hub.
G GEARED HUB – Serves as the pivot point and link for the front wheels via
the tie rod assembly.
1-28.2 Change 6
TM 9-2320-387-10
0A BALL JOINTS - Connect geared hub to control arms, and allow change of
angle between geared hub and control arms during suspension movement.
0
B UPPER CONTROL ARM - Connects geared hub to frame rail.
0
C STABILIZER
cornering.
BAR (FRONT ONLY) - Prevents vehicle sway when
0
D GEARED HUB - Serves as a mounting point for wheel and tire assembly
and provides 1.921 gear reduction to increase torque to wheel and tire
assembly.
0
E LOWER CONTROL ARM - Connects geared hub to crossmember.
0
F SHOCK ABSORBER
of suspension travel.
- Dampens suspension movement and limits amount
0
G COIL SPRING - Supports weight of vehicle and allows suspension travel
to vary depending on terrain and vehicle loading.
l-29
TM 9-2320-387-l 0
l-30
TM 9-2320-387-10
A POWER CABLE – Located behind the companion seat, provides power for
shelter equipment.
Change 6 1-31
TM 9-2320-387-10
FRONT
REAR
1-32 Change 5
TM 9-2320-387-10
FRONT
REAR
CHAPTER 2
OPERATING INSTRUCTIONS
Before you attempt to operate your equipment, make sure you are familiar with the
location and function of all controls and indicators. The location and function of
controls and indicators are described in this section.
WARNING
• This vehicle has been designed to operate safely and efficiently
within the limits specified in this TM. Operation beyond these
limits is prohibited IAW AR 750-1 without written approval from
the Commander, U.S. Army Tank-automotive and Armaments
Command, ATTN: AMSTA-CM-S, Warren, MI 48397-5000.
NOTE
• Except where noted, the controls and indicators in this section are
applicable to all vehicle models covered in this manual.
• In this manual, left side indicates the driver’s side of the vehicle.
Right side indicates the opposite side of the vehicle.
Change 3 2-1
TM 9-2320-387-10
6 7
2 3 4 5 8
10
1 11
12
14
13
M1113, M1114
15
16
2-2 Change 5
TM 9-2320-387-10
Change 6 2-3
TM 9-2320-387-10
7 8
6
9
5 2
4
2-4 Change 1
TM 9-2320-387-10
Change 2 2-5
TM 9-2320-387-10
2-6 Change 3
TM 9-2320-387-10
15 16
17
19
Change 6 2-7
TM 9-2320-387-10
3 2
4 4
5
5
6
7 8 ALL OTHER
M1114
VEHICLES
2-8 Change 5
TM 9-2320-387-10
8.1
8.2
Change 3 2-8.1
TM 9-2320-387-10
8.3
8.4
8.5
8.6
8.6
8.7
TWO MAN
2-8.4 Change 6
TM 9-2320-387-10
8.5
8.6
8.6
8.7
FOUR MAN
Change 5 2-8.5
TM 9-2320-387-10
8.8
8.9
2-8.6 Change 6
qj=VJOPOMJPUTJNM
hbv fqbj=^ka=crk`qflk
1 (
"
;
9
(& (
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<
=
10
(( ,
"%
#"
<
=
11
B
`Ü~åÖÉ=N OJV
TM 9-2320-387-10
2
M1113, M1151, AND M1152
VEHICLES WITH DEEP WATER
FORDING KIT
2-10 Change 3
TM 9-2320-387-10
4 Coolant surge tank cap (located right rear of engine) is removed from surge
tank to add coolant to cooling system.
Change 1 2-11
TM 9-2320-387-10
4
1
6
2-12 Change 1
TM 9-2320-387-10
c. Vehicle Exterior.
9
10
11
13
12
M1113, M1152, 9
M1152A1, M1165,
M1165A1, M1167
Change 6 2-13
TM 9-2320-387-10
2-14 Change 3
TM 9-2320-387-10
7 Hood support rod (on left side of vehicle) supports hood in the raised position.
2-15
TM 9-2320-387-10
WARNING
Do not attempt to operate cargo shell door forward latch. The
cargo shell door is not to be opened from inside the vehicle.
Opening cargo shell door from inside the vehicle may cause
damage to equipment or injury to personnel.
KEY ITEM AND FUNCTION
NOTE
Items 1 through 7 apply to M1114 and M1151A1 vehicles w/perimeter
B-Kit armor only.
1 Cargo shell door strap serves as a grab strap to lower cargo shell door.
2 Cargo shell door assist cylinders provide a lift boost for raising and holding
cargo shell door open.
3 Cargo shell door when door rear latch is released, door opens forward and
permits access to cargo area from rear of vehicle for stowing.
4 Cargo shell door rear latch is pulled upward to open cargo shell door from
rear of vehicle.
5 Cargo shell door retaining cables limit cargo shell door travel when opened
from either end.
5.1 Rear hatch support rod serves as an additional support for keeping cargo
shell door open.
6 C-pillar/partition door handle(s) and locking mechanism(s) serve(s) to open
or close, lock or unlock the cargo C-pillar/partition door.
7 C-pillar/partition door(s) provide(s) access from the crew compartment to
cargo shell.
2-16 Change 5
TM 9-2320-387-10
5
5.1
7 7
6
M1114
ONLY
M1151A1
W/PERIMETER
B-KIT ARMOR
Change 5 2-17
TM 9-2320-387-10
12.1 Hatch Cover Retaining Latch secures the latch catch for retaining station
cover in the open position.
12.2 Hatch Cover Retaining Catch is the connecting point for retaining latch.
12.3 Turret Positioning Handle provides positive right-hand grip to rotate weapon
station.
2-18 Change 5
TM 9-2320-387-10
3
2
1 4
5 NEW CONFIGURATION
7
8
12
11
9
10
M1114
2
3 9
12.2
8 11
7
12.1
1
10
12
12.3
M1151/M1151A1
2-19
TM 9-2320-387-l 0
f
‘I -7
a
I
I n n
II
d
2
2-20
TM 9-2320-387-10
2-21
TM 9-2320-387-10
3
1
4
7 5
8
ADJUSTABLE GUNNER PLATFORM
10 11 12
9
13
14
15
9 Spare barrel and cleaning kit footman loops and straps (two each) secure
spare barrel and cleaning kit for M2, caliber .50 machine gun.
10 Ammo box rack provides stowage base for caliber .50 ammo box.
11 Ammo box footman loop and strap secure caliber .50 ammo box to ammo box
rack.
12 Water can footman loop and strap secure 5 gal. water can to water can
bracket.
13 Water can bracket provides stowage base for 5 gal. water can.
14 Ammo box rack provides stowage base for three 40 mm ammo boxes.
15 Tripod mounting brackets and straps (two each) provide stowage for M3
tripod.
Change 5 2-22.1
TM 9-2320-387-10
2-22.2 Change 5
TM 9-2320-387-10
1 2 3
Change 5 2-22.3
TM 9-2320-387-10
2-22.4 Change 5
TM 9-2320-387-10
1
2
Change 6 2-22.5
TM 9-2320-387-10
WARNING
Never open one end of the cargo shell door without first ensuring that
the opposite end is securely closed. Not doing so may cause both ends
to open at the same time causing damage to equipment, mission abort,
or injury to personnel.
NOTE
This manual identifies HMMWV equipment which permits the
mounting and operation of the Improved Target Acquisition System,
M41 (ITAS). Specific instructions for employing the Improved Target
Acquisition System, M41 (ITAS) on the HMMWV are covered in
FM 3-22.32.
KEY ITEM AND FUNCTION
1 Cargo shell door is a double-actuating door which pivots at either end. When
door forward latch is released from inside vehicle, door opens rearward and
functions TOW ITAS M41 loader’s door to facilitate mounting of TOW ITAS
launcher and missile loading. When door rear latch is released, door opens
forward and permits access to cargo area from rear of vehicle for stowing
TOW ITAS launcher and equipment or ground mounting TOW ITAS
launcher.
2 Tripod legs mounting straps secure tripod to mounting bracket.
3 Tripod legs mounting bracket provides stowage for tripod.
4 Launch tube mounting straps (two each) located on left and right side of
missile rack secure TOW ITAS launch tube to missile rack tier.
5 Tier mounting straps (three each) located on left and right sides of missile
rack secure three missile rounds to second tier of rack.
6 Missile rack tier locking pins secure tier of missile rack to base of missile
rack.
7 Missile rack support braces (two each) support rack tier and pivot to outside
to allow easy access to missiles for stowage or reloading.
8 Missile stowage rack provides stowage for six TOW ITAS missile rounds. It
consists of a base and a first tier. Tiers pivot upward to facilitate missile
stowage and quick access to missiles during reload operations. Missiles
stowed between rack base and first tier are held in without straps. Missiles
mounted on top of the first tier are secured with straps located left and right
sides of rack.
9 Missile guidance set (LBB) battery stowage box provides stowage for the LBB
battery.
2-22.6 Change 6
TM 9-2320-387-10
2
3
9 4
5
8 6
7
Change 6 2-22.7
TM 9-2320-387-10
11
10
12
13
14
2-22.8 Change 6
TM 9-2320-387-10
15
Change 6 2-23
TM 9-2320-387-10
2-3. GENERAL
NOTE
The army has an agreement with the door manufacturer to issue free
patch kits to repair armor doors that exhibit cracks originating from
the window area (M1114 doors only). If you find cracks within 1.25 in.
(31.75 mm) from either side or 6.25 in. (158.75 mm) below the window
opening, notify unit maintenance.
6.25 in.
REF. PAGE
TITLE
PARA. NO.
2-24 Change 5
TM 9-2320-387-10
.WARNING .
• Drycleaning solvent is flammable and will not be used near an open
flame. A fire extinguisher will be kept nearby when the solvent is
used. Use only in well-ventilated places. Failure to do this may
result in injury to personnel and/or damage to equipment.
• Protective gloves, clothing, and/or respiratory equipment must be
worn whenever caustic, toxic, or flammable cleaning solutions are
used. Failure to do this may result in injury to personnel and/or
damage to equipment.
CAUTION
• Do not allow cleaning compounds to come into contact with rubber,
leather, vinyl, or canvas materials. Damage to equipment will result.
• Do not use compressed air when cleaning vehicle interiors. Damage
to equipment will result.
• Do not allow water to enter air cleaner assembly air intake
weathercap. Damage to engine will occur.
b. Cleaning Instructions for Ballistic Glass.
CAUTION
• Do not clean interior surfaces of ballistic glass by any other means
than specified below.
• Do not use a scraper or other objects with sharp edges that may
scratch the inside surfaces of ballistic glass.
• Do not apply stickers, labels, solvents, abrasive materials, or
cleaners to ballistic glass.
(1) Remove dust and loose abrasive particles using clean, filtered air at 20 psi
(138 kPa) maximum.
(2) Wash with mild detergent and warm water. Dry using a clean, soft, lint-free
cloth.
(3) Remove stubborn marks and stains using a clean, soft, lint-free cloth and
equal parts of isopropyl alcohol or ethanol and water.
(4) Repeat step 2.
NO TE
Clean windshield wipers of debris on a regular basis to ensure proper
vision.
c. Deleted.
d. General Guidelines. Table 2-1 provides a general guide of cleaning
materials used in removing contaminants from various parts of the vehicle.
Change 6 2-25
TM 9-2320-387-10
Body Detergent; water; rags. Soapy water; soft brush; Corrosion-removing com-
damp and dry rags. pound; bristle brush; dry
rags; lubricating oil.*
Vehicle Interior Detergent; damp and Damp and dry rags. Corrosion-removing com-
(Metals) dry rags. pound; bristle brush; dry
rags; lubricating oil.*
Glass Window cleaning Window cleaning Not applicable.
compound; dry rags. compound; dry rags.
Ballistic Glass Detergent; soapy water; Detergent; soapy water; Not applicable.
dry rags. dry rags.
Plastic Windows Soapy water; cream Soapy water; cream Not applicable.
cleaner; dry rags.*** cleaner; dry rags.***
Vehicle Interior Water; damp and dry Soapy water; damp and Not applicable.
(Seats and Straps) rags. dry rags.
Frame Detergent rinsed with Soapy water; damp and Corrosion-removing com-
water; dry rags. dry rags. pound; wire brush; dry
rags; lubricating oil.*
Engine and Drycleaning solvent; Soapy water; soft wire Bristle brush; warm
Transmission water; rags. brush; damp and dry rags. water; dry rags.
Radiator Not applicable. Low pressure water or Not applicable.
air; soapy water; damp
and dry rags.
Oil Cooler Not applicable. Low pressure water or Not applicable.
air; soapy water; damp
and dry rags.**
Master Cylinder Detergent; rinsed with Soapy water; damp and Not applicable.
soapy water; dry rags. dry rags.
Rubber Damp and dry rags. Damp and dry rags. Not applicable.
Insulation
Tires Soapy water; damp rags. Soapy water; damp rags. Not applicable.
Wood Detergent; water; Low pressure water; Not applicable.
damp and dry rags. soapy water; damp and
dry rags.
* After cleaning, apply light grade of lubricating oil to all unprotected surfaces to prevent
continued rust.
** If more space is needed to clean mud and debris between the oil cooler and radiator, refer
to unit maintenance.
Operator may perform this cleaning procedure under the supervision
of unit level maintenance.
***After cleaning window zippers, apply zipper lubricant (appendix D, item 19).
2-26
TM 9-2320-387-10
2-28 Change 5
TM 9-2320-387-10
Location
Item Crewmember Not Fully Mission
Interval Item to
No. Check/ Procedure Capable If:
Service
WARNING
Always remember the
WARNINGS, CAU-
TIONS, and NOTES
before operating this
vehicle and prior to
PMCS.
NOTE
Perform your before, after,
and weekly checks if:
a. You are the assigned
driver but have not operated
the vehicle since the last
weekly inspection.
b. You are operating the
vehicle for the first time.
c. See separate manual for
TOW ITAS PMCS.
DRIVER
1 Before Left Front, CAUTION
Side If leaks are detected in
Exterior the area of the transfer
case oil cooler, do not
attempt to tighten
retaining nuts; internal
damage to the transfer
case oil cooler may result.
Notify unit maintenance.
NOTE
If leakage is detected,
further investigation is
needed to determine the
location and cause of
the leak.
Change 6 2-29
TM 9-2320-387-10
2-30 Change 2
TM 9-2320-387-10
Change 2 2-31
TM 9-2320-387-10
2-32 Change 2
TM 9-2320-387-10
COLD
ADD
DRIVER
6.2 Before Power CAUTION
Steering • Do not permit dirt,
Reservoir dust, or grit to enter
(P/N power steering reservoir.
94252A) Damage to power
steering system will
result if power steering
fluid becomes contam-
inated.
• Do not overfill power
steering reservoir.
Damage to power
steering system will
result.
Change 2 2-32.1
TM 9-2320-387-10
ADD
DRIVER
7 Before Serpentine a. Visually check drive and a. Pulleys worn,
Drivebelt idler pulleys for evidence of broken, or
and Pulleys excessive wear or misalignment. misaligned.
b. Check if serpentine b. Serpentine
drivebelt is missing, broken, drivebelt is missing
cracked, frayed, loose, or broken. Drivebelt
misaligned, or split. fiber has more than one
crack 1/8 in. (3.2 mm)
in depth or 50%, or
frays more than 2-in.
(5.1-cm) long. Drivebelt
is loose or misaligned
(off one or more grooves
on any pulley).
2-32.2 Change 2
TM 9-2320-387-10
DRIVER
8 Before Cooling
System WARNING
If engine has been recently
operated, do not remove
radiator cap to check coolant
level. Cooling system is under
pressure, and escaping steam
or coolant can cause burns.
CAUTION
• Type 1, ethylene glycol
(green), and Type 2, propylene
glycol (purple), should never
be mixed due to their
difference in toxic properties.
Failure to comply may result
in damage to equipment.
• Using antifreeze without
mixing it with water can
cause high operating
temperatures, blockage of
cooling system passages, and
damage to water pump seals.
NOTE
Type 1 antifreeze is an
ethylene glycol based coolant,
green in color. Type 1 can be
added to factory-filled pink
coolant. When it becomes
necessary to flush factory
coolant, Type 1, ethylene
glycol, will be used. When
mixing Type 1 antifreeze with
water, distilled water is
recommended. Tap water
should only be used in
emergency situations.
Check coolant level in coolant
tank. Level should be at or
above the FULL COLD line.
Add coolant if below the FULL
line.
Change 3 2-33
TM 9-2320-387-10
DRIVER
10 Before Fire Extin- a. Check for missing or a. Fire extinguisher
guisher damaged fire extinguisher. missing or damaged.
b. Check gauge for proper b. Pressure gauge
pressure of about 150 psi needle in recharge
(1,034 kPa). area.
c. Check for damaged or c. Seal broken
missing seal. or missing.
SEAL
FIRE
EXTINGUISHER
GAUGE
2-34 Change 6
TM 9-2320-387-10
WARNING
Do not remove manual lever
lock pin. Injury to personnel
may happen if fire suppression
system is accidently discharged.
Change 5 2-34.1
TM 9-2320-387-10
2-34.2 Change 5
TM 9-2320-387-10
Change 5 2-35
TM 9-2320-387-10
ROTARY
SWITCH
2-36 Change 5
TM 9-2320-387-10
Change 3 2-37
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TM 9-2320-387-10
Change 6 2-38.1
TM 9-2320-387-10
2-38.2 Change 6
TM 9-2320-387-10
Location
Item Crewmember Not Fully Mission
Interval Item to
No. Procedure Capable If:
Check/Service
15.2 Before Battery a. Inspect power cables for a. Power cable broken,
Powered exposed wiring, breaks, frayed frayed, or damaged.
Motorized insulation, loose or damaged Mounting hardware
Traversing connectors and loose, damaged, or loose, damaged, or
Unit (cont’d) missing mounting hardware. missing.
NOTE
Emergency stop switch must be
in the “ON” position to charge
batteries.
b. Check control box emergency b. Control box
stop switch, battery status emergency stop switch
indicator button, and LED inoperable.
display light for proper operation.
NOTE
Turret has no brake when
motor engagement control is in
the “NEUTRAL” (vertical)
position.
c. Check operation of drive c. Drive assembly
assembly motor engagement motor engagement
control, and chain for proper control will not
adjustment. engage.
CAUTION
Turn emergency stop switch to
the “OFF” position prior to
plugging in the joystick cable.
Failure to comply may result in
damage to equipment.
d. Check joystick operation. d. Joystick inoperable
Ensure joystick moves freely, and or housing is not
ensure housing is sealed properly. properly sealed.
NOTE
Allowing batteries to fully
discharge greatly reduces life
span and rechargability of
battery. To prolong battery life,
recharge when single bar
flashes on the battery status
indicator.
Change 6 2-39
TM 9-2320-387-10
2-40 Change 6
TM 9-2320-387-10
Change 6 2-41
TM 9-2320-387-10
2-42 Change 3
TM 9-2320-387-10
Change 1 2-43
TM 9-2320-387-10
DRIVER
24 After Left Side WARNING
Tires Operating a vehicle with
a tire in an underinflated
condition or with
questionable defect may
lead to premature tire
failure and may cause
equipment damage and
injury or death to
personnel.
Visually check tires for under- Tire deflated or
inflation, cuts, gouges, otherwise unser-
cracks, or bulges. Remove viceable.
all penetrating objects.
2-44 Change 1
TM 9-2320-387-10
Change 1 2-45
TM 9-2320-387-10
2-46 Change 1
TM 9-2320-387-10
DRIVER
30 After Right NOTE
Front, If leakage is detected,
Side further investigation is
Exterior needed to determine the
location and cause of
the leak.
a. Visually check underneath a. Any brake
vehicle for evidence of fluid fluid leaks; class III
leakage. leak of oil, fuel, or
coolant.
b. Visually check halfshaft
cv boots and ball joint boots
for rips, tears, or cuts.
Change 1 2-47
TM 9-2320-387-10
2-48 Change 1
TM 9-2320-387-10
Change 1 2-48.1
TM 9-2320-387-10
2-48.2 Change 1
TM 9-2320-387-10
DRIVER
38.1 Weekly Hand a. Check hand throttle and
Throttle mounting bracket for security.
Check throttle release button
to ensure hand throttle cable
operates properly.
b. Check hand throttle cable
for corrosion, nicks, breaks, or
burns.
Change 1 2-49
TM 9-2320-387-10
WARNING
39 Weekly Tires • Do not exceed 50 psi
(345 kPa) cold radial
tire inflation pressure.
Overinflation of tire
may result in damage
to equipment and injury
or death to personnel.
• Load Range D valves and
tires are not compatible
with Load Range E
wheels. Load Range E
valves and tires are not
compatible with Load
Range D wheels. Failure
to comply may result in
damage to equipment
and injury or death to
personnel.
NOTE
• The radial tire is a
bidirectional tire and the
tread may be positioned
in either direction.
2-50 Change 6
TM 9-2320-387-10
STUD NUTS
LUG NUTS
Change 6 2-51
TM 9-2320-387-10
CAUTION
The M1113 shelter carriers are
specifically designed to be operated
with the S250 shelter installed.
They can be driven safely without
the shelter installed, or with
equivalent payload of 1,500 lb
(681 kg), for short distances
(e.g., to and from maintenance, or
from the rail head when being
delivered), but this should not be
done often or for long distances.
Driving for long distances without
the shelter installed, or equivalent
payload of 1,500 lb (681 kg)
evenly distributed in center
of cargo area, will cause
damage to equipment.
DRIVER
40 Weekly Exhaust Check exhaust system for Any mounts are
System security of all mounts, broken, pipes are
tightness of clamps and bolts, rusted through or
rusted conditions, damaged broken, or any
pipes, and any indication of an indication of an
exhaust leak. exhaust leak.
DRIVER
41 Weekly Shock Visually inspect shock absorb- Class III leakage or
Absorbers ers for leaks, damage, and damage is evident;
security of mounting. mounting damaged
or loose.
2-52 Change 6
TM 9-2320-387-10
Change 6 2-53
TM 9-2320-387-10
WARNING
Unauthorized welds and/or
drilling of vehicle armor
will degrade armor protec-
tion capabilities and could
result in severe injury to
personnel.
44.1 Weekly Geared Check for missing grease fittings. One or more grease
Fan Drive fittings missing.
(Serial
Numbers
3000000
and Above
Only)
2-54 Change 6
TM 9-2320-387-10
Change 1 2-55
TM 9-2320-387-10
DRIVER
47 Weekly Alternator Visually check power steering Bracket is cracked
Brackets and alternator brackets for or bolts damaged
cracks, damage, or loose or loose.
bolts.
DRIVER
48 Weekly Cooling a. Check fan and fan pulley a. Fan blade or
System for damage. pulley is bent,
broken, cracked, or
loose.
b. Check radiator for leaks, b. Class III
clogged or damaged fins, and leakage evident.
loose or damaged hoses to and
from the engine.
c. Check support mounts, c. Support mounts
side brackets, and side bracket broken, damaged,
weldments on radiator for or missing hardware.
missing hardware, damage, Side brackets
or broken welds. damaged or two or
more weldments
broken, allowing
movement of
radiator.
SIDE
BRACKET
WELDMENTS
SUPPORT
MOUNTS
2-56 Change 3
TM 9-2320-387-10
Change 6 2-57
TM 9-2320-387-10
2-58 Change 1
TM 9-2320-387-10
Change 3 2-59
TM 9-2320-387-10
2-60 Change 3
TM 9-2320-387-10
DRIVER
55.2 Weekly Deep Inspect vent lines and connectors Vent lines cracked,
Water for security, cracks, and plugged, or missing.
Fording deterioration.
Kit (if
installed)
DRIVER
55.3 Weekly TOW ITAS a. Inspect TOW ITAS missile a. Rack will not
Missile Rack rack locking pins and support stow six TOW ITAS
braces for presence and ease of missiles.
operation.
b. Inspect straps for tears and
frays.
55.4 Weekly Floorboard Check for presence of TU adapter. TU adapter missing or
damaged.
DRIVER
56 Monthly Corrosion Visually inspect vehicle for Any corroded-through
indication of corrosion or condition, cracks or
cracks and/or breaks. breaks that would
affect vehicle operation.
DRIVER
57 Monthly Tailgate Check tailgate for corroded- Any corroded-
through condition and/or dam- through condition, or
age. If tailgate does not latch damage that would
securely or is damaged, notify affect vehicle
unit maintenance. operation.
DRIVER
58 Monthly Winch a. Check winch controls for
proper operation.
b. Check winch cable for
kinks, frays, or breaks.
c. Inspect tree saver strap
for cuts and abrasions. If red
safety thread is visible in
main body of strap, notify unit
maintenance for replacement
of strap.
Change 6 2-60.1
TM 9-2320-387-10
2-60.2 Change 6
TM 9-2320-387-10
Change 6 2-60.3
TM 9-2320-387-10
.WARNING .
• The automatic transmission has a PARK position. Never use the
shift lever in place of the parking brake. Set the parking brake.
Make sure the transmission shift lever is in the P (park) position
and transfer case shift lever is NOT in the N (neutral) position.
Damage to equipment and injury to personnel may occur if these
instructions are not followed.
• Chock blocks will be used when parking a vehicle with inoperative
parking brakes, operating in extreme cold conditions, parking on
inclines, or whenever and wherever maintenance is being performed.
Failure to do so may result in injury to personnel or damage to
equipment.
• Hearing protection is required for driver and passengers when
engine is running. Noise levels produced by these vehicles exceed
85 dBA, which may cause injury to personnel.
a. Ensure transmission shift lever (3) is in P (park) position and transfer case
shift lever (4) is NOT in N (neutral) position.
NOTE
To apply parking brake, grasp handle firmly and pull upward until
handle is locked in a straight-up position.
2-62 Change 5
TM 9-2320-387-10
.WARNING .
Right rearview mirror may restrict visibility.
c. Adjust left and right rearview mirrors. Ensure both mirrors provide a clear
view (para. 3-24).
d. Ensure all windows are clean. If not, clean windows before attempting to move
vehicle (table 2-1).
.WARNING .
Ensure all slack from seatbelt is removed. Seatbelt retracts and will
lock only during sudden stops or impact. Injury to personnel will result
if an accident occurs and seatbelt is not used or adjusted properly.
NOTE
Fasten unused seatbelts to protect the belt ends from damage or dirt
contamination.
e. Fasten and adjust seatbelt (para. 2-18).
CAUTION
• Do not leave rotary switch in RUN position for extended periods of
time. Glow plugs will continue to cycle and batteries will discharge
leading to a no-start condition.
• Glare from the sun may make it difficult to tell if the wait-to-start
lamp assembly is illuminated. If this occurs, shade the light with
your hands to ensure that the wait-to-start lamp assembly goes out
before attempting to start the vehicle.
• Starting the engine before the wait-to-start lamp goes out can
result in starting problems.
e.1. Ensure all electrical switches (lights, wipers, and blower motor) in vehicle are
turned to OFF.
f. Turn rotary switch (1) to RUN and wait until wait-to-start lamp
assembly (2) goes out. Transmission indicator lamp (2.1) will be illuminated.
2 2.1
5
Change 2 2-63
4
TM 9-2320-387-10
2-64 Change 1
TM 9-2320-387-10
CAUTION
Stop engine if coolant temperature gauge suddenly increases beyond
approximately 250°F (120°C), or damage to engine will result.
(3) If engine coolant temperature continues to increase, or does not decrease,
as indicated by coolant temperature gauge (4), stop engine. Perform troubleshooting
procedures in table 3-1.
3
1 2 4
5
5.1
Change 3 2-65
TM 9-2320-387-10
NOTE
• The following procedures apply to a vehicle being driven in good
weather on high traction surfaces where little or no wheel slippage
is evident. For operating the vehicle under unusual conditions; i.e.,
unusual terrain, cold weather, ice, snow, dusty or sandy areas, mud
or rain, refer to section IV.
• Before you operate your vehicle, be sure to perform the Preventive
Maintenance Checks and Services (PMCS) shown in table 2-2.
a. Be sure all auxiliary equipment and tools are stored for travel.
CAUTION
• Vehicle must be stopped, and transmission shift lever placed in P
(park) or N (neutral), before transfer case can be shifted. Failure to
do this will result in damage to drivetrain.
• Do not place transfer case shift lever in H/L (high/lock range) or L
(low range) on high traction surfaces where little or no wheel
slippage is evident, particularly when encountering sharp,
continuous turns. Failure to operate the vehicle with transfer case
in H (high range) on high traction surfaces, particularly when
encountering sharp, continuous turns, can damage drivetrain.
b. With transmission shift lever (2) in P, select H transfer case driving gear
range using transfer case shift lever (3). This range is for normal driving in good
weather or on high traction surfaces.
c. Start engine (para. 2-12).
d. Set vehicle light switch (7) (para. 2-15).
CAUTION
Ensure parking brake is released completely before operating the
vehicle. Failure to do so may cause damage to equipment.
NOTE
• To release parking brake, grasp handle firmly and push forward
until handle is seated in its most forward position.
• Parking brake handle has a safety release button which must be
depressed to release the parking brake.
• If covering warning lamp with tape, put a pinhole in the tape to see
when the light is on.
2-66 Change 5
TM 9-2320-387-10
2
7
6
3
5 4
e. Depress service brake pedal (6). Depress parking brake release button and
release parking brake lever (4). The brake warning lamp assembly (1) should go out.
f. Place transmission shift lever (2) in D (overdrive) for normal driving.
g. Release service brake pedal (6), and depress accelerator pedal (5). Accelerate
at a safe, steady speed.
h. Upshift or downshift transmission shift lever (2) when road and/or traffic
conditions change.
.WARNING .
• Use extreme caution when transporting personnel. Although certain
design characteristics of the vehicle, such as vehicle width, ground
clearance, independent suspension, etc., provide improved
capabilities, accidents can still happen.
• Operators are reminded to observe basic safe driving
techniques/skills when operating the vehicle, especially when
transporting personnel. Vehicle speed must be reduced consistent
with weather and road/terrain conditions. Obstacles such as stumps
and boulders must be avoided. Failure to use basic safe driving
techniques/skills may result in loss of control and an accident or
rollover resulting in injury or death to personnel and damage to
equipment. Since the troop/cargo area has minimal overhead
protections and does not have seatbelts, personnel seated here are
at greater risk of serious injury.
NOTE
To help judge clearance more accurately, guide rods can be used at the
discretion of the unit commander.
i. Deleted.
Change 6 2-67
TM 9-2320-387-10
2-68 Change 6
TM 9-2320-387-10
1 3
6
5
4
Change 1 2-69
TM 9-2320-387-l0
2-70
TM 9-2320-387-10
NOTE:
TO MOVE SELECTOR SWITCH NOTE:
LEVER FROM OFF TO ANY ON
POSITION EXCEPT B.O. RETURN ALL LIGHT SWITCH
MARKER, UNLOCK SWITCH LEVERS TO THE OFF
LEVER MUST BE LIFTED TO POSITION AFTER EACH
UNLOCK. PERIOD OF OPERATION.
2-71
TM 9-2320-387-10
2-72 Change 6
TM 9-2320-387-10
a. Removal.
(1) Release two latches (3) from strikers (4) securing companion seat assembly (1)
and battery box cover (5) to battery box (2).
(2) Lift and pull companion seat assembly (1) and battery box cover (5)
forward and remove from battery box (2).
b. Installation.
(1) Install companion seat assembly (1) and battery box cover (5) on battery
box (2).
(2) Secure seat assembly (1) and battery box cover (5) to battery box (2) by
connecting two latches (3) to strikers (4).
Change 5 2-73
TM 9-2320-387-10
.WARNING.
Ensure all slack from seatbelt is removed. Seatbelt retracts and will
lock only during sudden stops and/or impact. Injury and/or death to
personnel will result if an accident occurs and seatbelt is not in use or
adjusted properly.
a. Seatbelt Fastening:
Pull shoulder harness and seatbelt (3) across body and fasten latch plate (2) to
belt buckle (1).
b. Seatbelt Adjustment:
Pull shoulder harness strap through latch plate (2) and remove slack from
seatbelt (3). Seatbelt (3) must fit snugly across operator’s and passenger’s hips,
shoulders, and chests.
c. Seatbelt Unfastening:
Push release button (4) on belt buckle (1) to release seatbelt (3).
2-74 Change 5
TM 9-2320-387-10
WARNING
• Ensure all slack from shoulder strap and lap strap is removed. The
straps will lock only during sudden stops and/or impact.
• Lap strap and shoulder strap must be worn together. Injury and/or
death to personnel may result if shoulder strap is worn without the
lap strap or lap strap is worn without the shoulder strap.
NOTE
If strap is allowed to retract suddenly, it is possible for the retractor to
lock with the webbing fully retracted in which case it may not
automatically unlock. To unlock, pull slowly on the strap in order to
pack the webbing and allow the strap to extend an inch. Allow the
strap to retract slowly allowing the retractor to unlock.
a. Shoulder Strap/Lap Fastening:
(1) Pull shoulder strap (1) across body and fasten latch plate (9) to upper
slot (8) of buckle assembly (5).
(2) Pull lap strap (2) across body and fasten latch plate (3) to lower slot (4)
of buckle assembly (5).
b. Shoulder Strap/Lap Strap Unfastening:
Pull up on buckle assembly latch (6) to release both the shoulder strap (1)
and lap strap (2).
c. Buckle Assembly Adjustment:
(1) Lift the buckle adjuster knob (7) observing it is springloaded and moves
freely.
(2) Ensure adjuster can move freely throughout its full range.
(3) Ensure adjuster knob (7) can lock into each of the adjustment positions.
2
9
3
8
4
5
7 6
Change 3 2-75
TM 9-2320-387-10
2-76
TM 9-2320-387-10
a. Operation.
(1) Start engine (para. 2-12).
(2) Slide defroster register (2) to the right to open defroster.
(3) Adjust vents (1) to closed position.
(4) Flip fan switch (4) to desired setting, HIGH/LOW.
(5) Flip A/C / HEAT switch (3) down to turn on heater.
b. After Operation.
(1) Flip fan switch (4) to OFF position.
(2) Slide defroster register (2) to the left to close defroster.
(3) Stop engine (para. 2-14).
4 3
Change 6 2-76.1
TM 9-2320-387-10
2-76.2 Change 3
TM 9-2320-387-10
Change 3 2-76.3
TM 9-2320-387-10
a. Operation.
(1) Start engine (para. 2-12).
(2) Flip A/C / HEAT switch (1) down to turn on heater.
(3) Flip fan switch (2) to desired setting, HIGH/LOW, to activate heated air
output.
b. After Operation.
(1) Flip fan switch (2) to OFF position.
(2) Stop engine (para. 2-14).
1
2
~
~
1
2
2
2-78 Change 6
TM 9-2320-387-10
CAUTION
Use a twisting motion when connecting accessories to 12-volt
auxiliary power outlet. Forcefully pushing accessory plugs onto 12-volt
auxiliary power outlet may cause damage to equipment.
(2) Connect 12-volt accessory plug to 12-volt auxiliary power outlet (1).
CAUTION
Do not use 12-volt accessories for long periods of time while vehicle
engine is off. This will cause premature battery failure and will
prevent vehicle starting.
(3) When finished using 12-volt accessory, disconnect 12-volt accessory plug
from 12-volt auxiliary power outlet (1) and install 12-volt auxiliary screw-on cover (2).
1 2
a. Position slaving vehicle and disabled vehicle close enough for cable hookup.
b. Stop slaving vehicle engine.
c. Remove cover from slave receptacle of disabled vehicle and slaving vehicle.
.WARNING .
Ensure all battery cables in disabled vehicle are properly connected
before connecting slave cable. Damage to batteries, cables, or serious
injury to personnel may result from improperly connected batteries.
CAUTION
Use a twisting motion when installing slave cable to the receptacle.
Forcefully pushing the cable onto the receptacle may cause damage to
the receptacle mount.
NOTE
Ensure all electrical switches in both vehicles are turned off.
d. Connect slave cable to the slave receptacle of both vehicles.
e. Start slaving vehicle engine.
f. Start disabled vehicle engine.
CAUTION
Use a twisting motion when disconnecting slave cable from the
receptacle. Forcefully pulling the cable from the receptacle may cause
damage to the receptacle mount.
g. After engine starts, disconnect slave cable from both vehicles.
NOTE
For ease of removal, apply hand cleaner (appendix D, item 16) on the
inside of the cover before installing receptacle covers.
h. Install receptacle covers on both vehicles.
2-79
TM 9-2320-387-10
a. Tool Removal.
(1) Disconnect three strap assemblies (2) in right footwell area (1) securing
ax (4), max tool carrying bag (5), and jack and tools bag (3). Remove ax (4) and max
tool carrying bag (5).
(2) Remove the following attachments from max tool carrying bag (5):
• Reversible rake/hoe attachment (12)
• Rake/hoe thumbscrew attachment (11)
• Shovel attachment (6)
• Six safety locking pins (8)
• Broad pick attachment (10)
• Pick attachment (9)
• Mattock attachment (7)
NOTE
• Using the ax and attachments, the max tool kit can be incorporated
into seven basic hand tools.
• Ax blade must be covered with sheath before using kit.
• Read all safety and assembly instructions enclosed with max tool
kit before using kit.
b. Reversible Rake/Hoe Attachment.
(1) Connect rake/hoe attachment (12) (with either rake or hoe in the working
position) into socket (13) on end of ax (4).
NOTE
Thumbscrew must be seated tightly in rake/hoe attachment and socket
of ax. Check thumbscrew often to be sure it does not work loose.
(2) Install thumbscrew (11) on rake/hoe attachment (12) and in socket (13) of
ax (4). Tighten thumbscrew (11).
(3) To remove rake/hoe attachment (12), remove thumbscrew (11) from
rake/hoe attachment (12) and ax (4).
c. Shovel Attachment.
NOTE
Shovel attachment is shown. Broad pick, pick, and mattock
attachments are attached basically the same.
(1) Connect shovel attachment (6) into socket (13) on end of ax (4).
(2) Insert safety locking pin (8) into hole in end of taper on shovel attachment (6).
(3) To remove shovel attachment (6), remove safety locking pin (8) from
shovel attachment (6) and ax (4).
d. Tool Installation.
(1) Replace attachments in the max tool carrying bag (5).
(2) Install max tool carrying bag (5) and jack and tools bag (3) with three strap
assemblies (2) in right footwell area (1) of vehicle.
2-80
TM 9-2320-387-10
2-80.2 Change 5
TM 9-2320-387-10
Change 3 2-81
TM 9-2320-387-10
2-25. MAX TOOL KIT STOWAGE (M1114, M1151, M1151A1, M1167) OPERATION
a. Tool Removal.
(1) Open cargo shell door (para. 2-32).
(2) Lower tailgate (para. 2-22).
(3) Disconnect four strap assemblies (2) securing ax (3) and max tool carrying
bag (1) to tailgate (4). Remove ax (3) and max tool carrying bag (1).
(4) Remove the following attachments from max tool carrying bag (1):
• Reversible rake/hoe attachment (11)
• Rake/hoe thumbscrew attachment (10)
• Shovel attachment (5)
• Six safety locking pins (7)
• Broad pick attachment (9)
• Pick attachment (8)
• Mattock attachment (6)
NOTE
• Using the ax and attachments, the max tool kit can be
incorporated into seven basic hand tools.
• Ax blade must be covered with sheath before using kit.
• Read all safety and assembly instructions enclosed with max
tool kit before using kit.
b. Reversible Rake/Hoe Attachment.
(1) Connect rake/hoe attachment (11) (with either rake or hoe in the working
position) into socket (12) on end of ax (3).
NOTE
Thumbscrew must be seated tightly in rake/hoe attachment and socket
of ax. Check thumbscrew often to be sure it does not work loose.
(2) Install thumbscrew (10) on rake/hoe attachment (11) and in socket (12) of
ax (3). Tighten thumbscrew (10).
(3) To remove rake/hoe attachment (11), remove thumbscrew (10) from
rake/hoe attachment (11) and ax (3).
c. Shovel Attachment.
NOTE
Shovel attachment is shown. Broad pick, pick, and mattock
attachments are attached basically the same.
(1) Connect shovel attachment (5) into socket (12) on end of ax (3).
(2) Insert safety locking pin (7) into hole in end of taper on shovel
attachment (5).
(3) To remove shovel attachment (5), remove safety locking pin (7) from
shovel attachment (5) and ax (3).
d. Tool Installation.
(1) Replace attachments in max tool carrying bag (1).
(2) Install max tool carrying bag (1) and ax (3) on tailgate (4) with four strap
assemblies (2).
(3) Raise tailgate (para. 2-22).
(4) Close cargo shell door (para. 2-32).
2-82 Change 6
TM 9-2320-387-10
2-83
TM 9-2320-387-10
a. Towing Vehicle from Front (Four Wheels on Ground with Like Vehicle).
CAUTION
• Always use a towbar when towing vehicle. Failure to do so may
cause damage to equipment.
• Place transmission and transfer case in N (neutral) (para. 2-13) prior
to towing a HMMWV vehicle from the front by a like vehicle at GVW
with all wheels on the ground. Failure to comply may cause damage
to one or both vehicles.
(1) Attach towbar (2) to the towing shackle brackets (4) of the vehicle to be
towed and to the pintle hook (1) of the towing vehicle.
(2) Attach safety chain (5) to vehicle frames directly behind bumper (3) or
bumperette (6). Let safety chain (5) dip to about 1 ft (30.5 cm) from the ground.
(3) Place transmission and transfer case shift levers in N (neutral) (para. 2-13).
(4) Turn on hazard warning lights on both towing and disabled vehicles
(para. 2-13).
(5) Depress parking brake release button and release parking brake lever
(para. 2-15).
(6) Proceed with towing operation. The vehicle is capable of towing a vehicle
of similar weight, fully loaded, for a distance of 50 mi (80 km).
2-84 Change 5
TM 9-2320-387-10
1 2 3
6 5 4
NOTE
• Towing operations for ECV vehicles are basically the same.
• Ensure that towbar is connected to towing brackets as shown in
illustration.
(1) Attach towbars (2) to brackets (10) and to wrecker towing pintle.
CAUTION
• Ensure that wrecker hoisting boom and hook are centered over the
lifting shackles. Failure to do this may result in difficult turning
during towing operations.
• Ensure safety chain is connected correctly to vehicles equipped with
a front winch. Failure to do so may result in damage to front winch.
(2) Install chain assembly (8) through lifting shackles (7) and attach chain
assembly (8) to the wrecker’s hoisting hook (9).
(3) Secure safety chain (5) to towed vehicle’s frame and to wrecker’s rear
tiedown bracket. Let safety chain (5) dip to about 1 ft (30.5 cm) from the ground.
8
9
10
5
Change 5 2-85
TM 9-2320-387-10
2-86 Change 3
TM 9-2320-387-10
(1) Attach the eye of the towbar (3) to the pintle (4) of the vehicle requiring
towing and the towbar arms to the wrecker rear lifting eye attaching bracket.
CAUTION
Ensure that wrecker hoisting boom and hook are centered over the
lifting shackles. Failure to do this may result in difficult turning
during towing operations.
NOTE
If necessary, relocate the rear lifting shackles from the ends of the
bumper to the location indicated.
(2) Install the two hooks of chain assembly (1) through the rear lifting
shackles (6) and attach the chain assembly (1) to the wrecker’s hoisting hook (2).
(3) Secure safety chain (5) to towed vehicle’s frame and to wrecker’s pintle.
Let safety chain (5) dip to about 1 ft (30.5 cm) from the ground.
Change 3 2-87
TM 9-2320-387-10
.WARNING .
Prior to towing vehicle with rear wheels up, secure steering wheel to
prevent front wheels from turning. Failure to do this may cause
damage to vehicle and injury or death to personnel.
(4) Secure steering wheel.
(5) Place transmission and transfer case shift levers in N (neutral)
(para. 2-13).
(6) Turn on hazard warning lights on both towing and disabled vehicles
(para. 2-15).
(7) Depress parking brake release button and release parking brake lever
(para. 2-13).
(8) Lift rear wheels from ground.
CAUTION
Do not exceed 15 mph (24 kph) towing speed when towing a shelter
vehicle. Failure to comply may cause damage to equipment.
(9) Proceed with towing operations.
2-88 Change 3
TM 9-2320-387-10
M1114 Up-Armored A A A A —
Change 6 2-89
TM 9-2320-387-10
.WARNING .
• Wear leather gloves when handling winch cable. Do not handle
cable with bare hands. Failure to wear leather gloves may cause
injury to hands.
• When fully extending winch cable, ensure that four wraps of winch
cable remain on drum at all times. Failure to do this may cause
injury, death to personnel, or damage to winch.
NOTE
Allow 1 ft (30.5 cm) of slack in winch cable prior to start of winching
operations. This allows time for winch motor start up for maximum
pulling power.
(2) Pull cable (5) out by hand to desired length. Connect to load leaving
1 ft (30.5 cm) of slack in cable (5).
d. Pulling Load.
.WARNING .
Direct all personnel to stand clear of winch cable during winch
operation. A snapped winch cable may cause injury or death.
NOTE
Refer to table 1-11, Winch Data, for pulling load capacity.
(1) Install remote control switch (1) by connecting plug (2) to connector (3).
(2) Push lever (4) in to ENGAGED.
2-90 Change 5
TM 9-2320-387-10
Ml 114 REARWINCH
2-91
TM 9-2320-387-10
CAUTION
Do not fully apply hand throttle during engine NO LOAD condition.
Damage to engine may result.
NOTE
• The electric winch is equipped with an electronic current limiter
switch to prevent winch overload. If winch stops repeatedly during
operation and restarts in approximately five seconds, the electronic
current limiter is being activated, indicating an overload condition.
• The electric winch is equipped with a thermal cutoff switch to
prevent winch from overheating. If winch stops during operation, and
does not restart within five seconds, wait approximately two minutes
to let winch cool off and allow thermal switch to reset. If after five
minutes winch is still inoperative, notify unit maintenance.
• Engine speed is maintained for battery charging only and will not
change winch operating speed.
(3) Pull hand throttle (1) out until desired engine speed is obtained.
(4) Operate remote control switch (2) to IN or OUT until load has been
retrieved.
e. Securing Winch After Operation.
CAUTION
Winch cable must be wound onto drum under a load of at least 500 lb
(227 kg) or outer wraps will draw into the inner wraps and damage
winch cable.
(1) Wind winch cable (6) until hook (7) is 4 ft (1.2 m) from cable guide (8).
(2) Pull lever (5) out to FREE SPOOL and rotate drum by hand to retrieve
the remaining cable (6).
(3) Remove remote control switch (2) by disconnecting plug (3) from connector (4).
(4) Push lever (5) in to ENGAGED.
(5) Release hand throttle (1).
2-92
TM 9-2320-387-10
Change 2 2-92.1
TM 9-2320-387-10
2-92.2 Change 2
TM 9-2320-387-10
1
2
3
Change 2 2-92.3
TM 9-2320-387-10
(4) Continue powering in winch cable (3) under load until approximately
four feet (1.2 m) from hook. Disconnect load and power in, keeping cable taut, until
hook clevis touches fairlead roller (13). Clevis should hang freely with less than one
foot (.31 m) of cable exposed.
e. Securing Winch After Operation.
(1) Move levers (1) and (5) to FREE positions and rotate drum by hand to
retrieve remaining cable.
(2) Remove hand controller connector (9) from controller plug (8) and place
remote control (6) in stowage compartment (7).
(3) Move lever (1) to LOW position and lever (5) to HIGH position to lockup
winch (4)
(4) Install cap (10) on controller plug (8).
1
2 7
1 6
5
~
5
4 3
~
10 13
11
12
Change 2 2-93
TM 9-2320-387-10
1 3
2-94
TM 9-2320-387-10
WARNING
• Use care when opening and closing doors. Do not rest fingers in
door opening. Personnel injury may result.
• Ensure crew doors are locked during vehicle operation. Ballistic
integrity cannot be maintained if crew doors are unlocked.
NOTE
Crew doors have a double-catch latching mechanism. Ensure door
is completely closed and there is no gap between vehicle body and
door.
a. Open crew door (5) by turning handle (1) on outside of crew door (5). Pull door
closed using strap handle (8) on inside of crew door (5).
b. Lock crew door (5) by pushing sliding door bar (6) into door latch cover (9) while
turning sliding door bar (6) downward, toward crew door (5). Unlock crew door (5) by
pushing sliding door bar (6) into door latch cover (9) while turning sliding door bar (6)
upward.
c. Lift up on window locking bar (10) until it is clear of locking hole (3) in
window frame (4). Slowly raise or lower window (2) to desired position. Engage
window locking bar (10) into locking hole (3) in window frame (4).
d. To exit vehicle, open crew door (5) by pulling up on crew door release handle (7)
located on inside of crew door (5). Close crew door (5).
1
2
3
10 4
DOOR DOOR
~
LOCKED UNLOCKED 5
6 6 7
6
Change 3 2-94.1
TM 9-2320-387-10
WARNING
• Use care when opening and closing doors. Do not rest fingers in
door opening. Injury to personnel may result.
• Ensure crew doors are locked during vehicle operation. Ballistic
integrity cannot be maintained if crew doors are unlocked. Failure
to do so may result in injury to personnel.
NOTE
Crew doors have a double-catch latching mechanism. Ensure door
is completely closed and there is no gap between vehicle body and
door.
a. Open crew door (5) by turning handle (1) on outside of crew door (5). Pull door
closed using strap handle (6) on inside of crew door (5).
b. Lock crew door (5) by pushing down combat lock handle (7) until engaging vehicle
body by pulling and turning release pin (8). Unlock crew door (5) by pulling release pin
(8) out and pulling up combat lock handle (7) until disengaging vehicle body.
c. Lift up on window locking bar (4) until it is clear of locking hole (3) in window
frame (10). Slowly slide window (2) to desired position. Engage window locking bar (4)
into locking hole (3) in window frame (10).
d. To exit vehicle, open crew door (5) by pushing in crew door release handle (9)
located on inside of crew door (5). Close crew door (5).
1 2
~
4
5
10
6
8 7
WARNING
• Use care when opening and closing Frag 5 doors. Do not rest
fingers in door opening. Injury to personnel may result.
• Ensure crew doors are locked during vehicle operation. Ballistic
integrity cannot be maintained if crew doors are unlocked. Failure
to do so may result in injury to personnel.
a. Opening Door from Exterior.
Push exterior handle (1) down toward bottom of vehicle.
b. Opening Door from Interior.
Lift interior handle (2) up toward top of vehicle.
NOTE
Engaging combat lock prevents access to interior of vehicle unless
emergency rescue wrench is used.
c. Engaging Combat Lock.
Push interior handle (2) down toward bottom of vehicle.
d. Disengaging Combat Lock.
Lift interior handle (2) up toward top of vehicle.
2-94.4 Change 6
TM 9-2320-387-10
Change 6 2-94.5
TM 9-2320-387-10
WARNING
• Use care when opening and closing Frag 5 doors. Do not rest
fingers in door opening. Injury to personnel may result.
• Ensure crew doors are locked during vehicle operation. Ballistic
integrity cannot be maintained if crew doors are unlocked. Failure
to do so may result in injury to personnel.
a. Opening Door from Exterior.
Push exterior handle (1) down toward rear of vehicle.
b. Opening Door from Interior.
Lift interior handle lock (2) and pull interior handle (3) toward rear of vehicle.
NOTE
Engaging combat lock prevents access to interior of vehicle unless
emergency rescue wrench is used.
c. Engaging Combat Lock.
Push interior handle lock (2) and push interior handle (3) toward front of vehicle.
2-94.6 Change 5
TM 9-2320-387-10
Re
ar
of
ve
hic
le
➡
2
➡
cle
hi
3
ve
of
ar
Re
Change 5 2-94.7
TM 9-2320-387-10
NOTE
Second locking point is a safety feature which prohibits door from
accidentally closing upon objects protruding through door opening
if the door is not in a locked position.
a. To fully open, unlock C-pillar door (3) by depressing locking mechanism (1).
b. Using handle (2), move door (3) to right, keeping locking mechanism (1)
depressed while sliding past safety locking point (4).
c. Release and engage locking mechanism (1) at far right. Door (3) is now
secured.
d. To partially close, release locking mechanism (1) and engage at the second
safety locking point (4).
e. Release and engage locking mechanism (1) at far left safety locking point (4).
Door (3) is now secured.
2-94.8 Change 5
TM 9-2320-387-10
2
~
Change 5 2-94.9
TM 9-2320-387-10
WARNING
Emergency rescue wrench is for removal of capscrews in an
emergency situation. Do not use wrench to install capscrews or for
any other purpose. Failure to comply may result in injury to
personnel or damage to equipment.
NOTE
Before utilizing this tool, attempt to open door using door handle, as
combat locks may not be employed.
(1) Remove emergency rescue wrench (1) from stowage location (2).
(2) Identify door (3) that allows for most immediate access.
NOTE
One capscrew in each group protrudes out from door overlay.
NOTE
There is no order in which the upper and lower set of capscrews are
to be removed. They are to be removed as groups, either upper or
lower. Always begin with the two countersunk screws and ending with
the protruding capscrew.
(3) Remove two countersunk capscrews (5) and capscrew (4).
(4) Open door (3) with handle (6) after capscrews (5) and (4) are removed.
(5) Return emergency rescue wrench (1) to vehicle stowage location (2) and
secure.
2-94.10 Change 6
TM 9-2320-387-10
6
5
4
1
Change 5 2-94.11
TM 9-2320-387-10
NOTE
Perform step 3 for left side/driver’s side of vehicle and step 4 for
right side/passenger side of vehicle.
(3) Left Side/Driver’s Side of Vehicle. Using emergency rescue
wrench (1), turn capscrew (4) counter-clockwise approximately 1/4 turn until an
audible click is heard (combat lock is disengaged). Attempt to open door (2) using
door handle (3). If door (2) fails to open, proceed to step 5.
(4) Right Side/Passenger Side of Vehicle. Using emergency rescue
wrench (1), turn capscrew (4) clockwise approximately 1/4 turn until an audible
click is heard (combat lock is disengaged). Attempt to open door (2) using door
handle (3). If door (2) fails to open, proceed to step 5.
(5) Attach chain (7) to D-ring (6) located on vehicle door (2). Attach chain (7) to
rear bumper shackles of pulling vehicle and pull. If door (2) fails to open, proceed to
step 6.
(6) Using prybar, attempt to pry door (2) open.
2-94.12 Change 6
TM 9-2320-387-10
LEFT SIDE/DRIVER’S
SIDE DECAL RIGHT SIDE/PASSENGER
SIDE DECAL
2
1
3
8 9 10
4
5
7
6
Change 6 2-94.13
TM 9-2320-387-10
NOTE
Emergency rescue wrench can be used in place of combat lock lever
for the following procedures.
a. Disengaging Combat Lock from Exterior.
(1) Remove lanyard pin (5) and pull combat lock lever (1) off door assembly
from first responder vehicle.
(2) Slide combat lock lever (1) onto square lug (8) in bottom exterior linkage
cover (9) and turn combat lock lever (1) toward front of vehicle.
(3) Slide combat lock lever (1) onto square lug (6) in top exterior linkage
cover (7) and turn combat lock lever (1) toward front of vehicle.
b. Disengaging Combat Lock from Interior.
(1) Remove lanyard pin (5) and pull combat lock lever (1) off door assembly (2).
(2) Slide combat lock lever (1) onto square lugs (3) and (4) and turn combat
lock lever (1) toward rear of vehicle.
2
5
➡
e
icl
eh
fv
to
on
Fr
2-94.14 Change 6
TM 9-2320-387-10
Fr
on
to 8
fv
eh
➡ icl 9
e
Change 5 2-94.15
TM 9-2320-387-10
WARNING
• The Crew Extraction Bracket (CEB) is considered safe for use by
properly trained soldiers, providing they are made aware of the
following safety hazards, and appropriate caution is exercised.
Failure to comply may result in injury or death to personnel.
• Door opening will result in hardware from the blast locks becoming
secondary projectiles in the crew compartment. This method can be
used, but flying debris may injure the crew. First Responders will
have to assess the crew’s condition inside, and assess likelihood and
severity of casualties against possible loss of life or limb.
• The area should be cleared of all bystanders to prevent injuries
from any potential hardware that may come from the vehicle
during the door extraction. Failure to comply may result in injury
or death to personnel.
• All rescue personnel will remain secured inside the rescue vehicle
during actual removal of the door. Failure to comply may result in
injury or death to personnel.
• The gunner should be inside the vehicle, and the hatch closed and
secured. Failure to comply may result in injury or death to
personnel.
NOTE
• The Emergency Crew Extraction Device is utilized in emergency
situations to forcefully open/remove the door from an M1114 UAH
in order to reach injured or incapacitated crew inside the vehicle.
• The removal operations of the door should be done with the
vehicles positioned perpendicular to each other.
• The vehicle used to perform the door extraction should be an
armored vehicle with acceptable tow rating for the load being
extracted (Minimum working rating of 18,000 lbs).
• The vehicle that the selected door is being extracted from should
be secured to prevent any unwanted movement during the
extractions.
• Door extraction must be performed using a serviceable strap as
specified and included in the M1114 HMMWV Winch BII. If a
HMMWV BII strap is not available, a serviceable strap, chain, or
cable with a working load rating of at least 18,000 pounds and a
minimum length of 10 feet may be used. The strap/chain/cable
should be inspected for defects prior to use in removing a door. A
damaged or defective strap/chain/cable shall not be utilized to
remove a door and should be disposed of.
2-94.16 Change 5
TM 9-2320-387-10
NOTE
The tow strap should have some slack in it before attempting door
release.
(2) Accelerate tow vehicle (1) and pull until door (4) is parallel with tow strap
(2) and door handle (3) breaks off.
NOTE
Combat lock lever can be used in place of emergency rescue wrench
for the following step.
(3) Slide emergency rescue wrench (9) onto square lug (8) in bottom exterior
linkage cover (7) and turn combat lock lever (9) toward front of vehicle.
b. Slow Pull Door Release.
NOTE
Slow pull door release may cause damaged vehicle to drag.
(1) Secure tow strap (2) to D-ring (6) with pinch mount or shackle.
(2) Slowly accelerate tow vehicle (1) until all slack is removed from tow strap (2).
(3) Continue accelerating tow vehicle (1) until door is released (4).
4
1 5
3
9 8
7 6
Change 5 2-95
TM 9-2320-387-10
WARNING
Do not attempt to operate cargo shell door forward latch. The cargo
shell door is not to be opened from inside the vehicle. Opening cargo
shell door from inside the vehicle may cause damage to equipment or
injury to personnel.
NOTE
• For ease of operation, a grab-hold loop can be attached to the cargo
door strap at the discretion of unit commander. Notify unit
maintenance for installation of grab-hold loop.
• It may be necessary to lift cargo shell door past the FULL OPEN
position for installation or removal of the rear hatch support.
2-96 Change 6
TM 9-2320-387-10
Change 3 2-96.1
TM 9-2320-387-10
(1) Inspect rear latch mechanism and ensure rear strikers (2) have engaged
the safety catch (3).
(2) Turn locking device (9), pull cargo shell door forward latch (6) from inside
vehicle, and completely raise door (5).
(3) Release rear door latch locks (1), if locked.
(4) Grasp raised door (5) from rear of vehicle with both hands and pull right
side of door (5) straight down. A distinctive latching sound should be heard.
2-96.2 Change 3
TM 9-2320-387-10
(5) Inspect right rear latch mechanism again to ensure striker (2) engagement
with latch (4).
(6) Perform steps 3, 4, and 5 for left side of door.
(7) Enter vehicle, pull forward end of door (5) shut, and turn locking
device (9). Inspect forward door latches (7) to ensure proper striker (8) engagement.
(8) Exit vehicle and raise door (5) from the rear. Operation of door (5) should
be smooth. If operation is not smooth, or door components appear damaged, notify
unit maintenance.
Change 3 2-97
TM 9-2320-387-10
a. Operation.
WARNING
Use care when opening and closing covers. Do not rest fingers in cover
opening. Personnel injury may result.
(1) Open turret weapon station cover (1) by releasing three latches (5) on
inside of vehicle (4).
(2) Push small section of cover (2) up and back until resting on large section
of cover (1).
(3) Push up large section of cover (1). While holding cover (1), release two
rods (3) from cover (1) and insert rods (3) into catch blocks (11).
(4) Slip pins at end of rods (3) into holes in catch blocks (11), then depress
and rotate levers (10) until engaged.
NOTE
It may be necessary to rotate turret to set brake.
(5) Disengage turret brake (6) by lifting turret brake handle (7).
(6) Rotate turret (9) to desired position.
(7) Set turret brake (6) by applying downward pressure to turret brake
handle (7) until locked.
NOTE
For new turret brake configuration, perform steps 7.1 through 7.3.
(7.1) Disengage turret brake (13) from turret stop ring (15) by pulling turret
brake handle (12) outward.
(7.2) Rotate turret (14) to desired position.
(7.3) Engage turret brake (13) by pushing turret brake handle (12) inward.
CAUTION
Do not sit, stand, or place heavy objects on weapon station, tray, or
cover. Components may bend and damage to equipment will occur.
(8) Use gunner’s sling (8) as seat rest or restraint if gunner is positioned in
the weapon station during travel or weapon operation.
b. After Operation.
(1) Depress and rotate levers (10) and remove two rods (3) from catch
blocks (11).
(2) Insert rods (3) in cover (1).
(3) Close weapon station cover (1) and secure with three latches (5).
2-98 Change 2
TM 9-2320-387-10
2
1
13
3 12
4 ~
11
5
6
~
10
14
15
7
9 8
NEW TURRET BRAKE CONFIGURATION
Change 5 2-98.1
TM 9-2320-387-10
1 4
5
8
~
~
WARNING
Failure to disengage the manual traversing gear while operating the
battery powered motorized traversing unit may result in injury to
personnel or damage to equipment.
(2) Disengage the traversing gear.
(3) Magnetically attach joystick assembly (4) in desired position.
(4) To move joystick assembly (4), push down on joystick assembly (4) to break
magnetic hold. Replace joystick assembly (4) in desired position.
(5) Pull out emergency stop switch (2) to “ON” position.
(6) Push joystick (5) to direction indicated on joystick assembly (4) to rotate
turret left or right.
(7) Break-away connector (3) should stay connected when operating vehicle to
allow constant charging of system.
NOTE
Turret rotation causes break-away connection to separate. The system
is designed to continue functioning on its own power. As soon as
mission allows, the break-away connectors should be re-connected to
continue charging.
(8) When turret rotation is no longer necessary, depress emergency stop
switch (2) to “OFF” position.
(9) Re-charge system after every mission.
(10) Push in emergency stop switch (2) to “OFF” position when BPMTU is not
charging or in use.
CAUTION
Turret has no brake when motor engagement control is in the
“NEUTRAL” vertical position.
(1) Push in and turn motor engagement control (1) to the vertical position to
place motor and drive assembly in “NEUTRAL”.
(2) Manually rotate turret as desired.
(3) When manual turret rotation is no longer needed, lock turret in place by
turning the motor engagement control (1) in the horizontal “DRIVE” position.
2-98.4 Change 5
TM 9-2320-387-10
PULL PUSH
ON OFF
Change 5 2-98.5
TM 9-2320-387-10
PULL PUSH
ON OFF
3
4
5
Change 6 2-98.7
TM 9-2320-387-10
Operation.
WARNING
• Ensure roof is clear of tools and personnel prior to operating
weapon station. Failure to comply may result in injury to personnel
or damage to equipment.
• For TOW ITAS vehicles, always utilize the manual crank handle to
rotate the turret. Failure to do so may result in injury to personnel.
• For TOW ITAS vehicles, always secure the locking mechanism
while on an incline to prevent the T-GPK from unexpectedly
rotating, which may result in injury to the crew or damage to the
ITAS.
(1) Use the turret brake lever (3) to unlock the turret brake (2)
(para. 2-33.4).
(2) To engage manual traversing gear on manual gear unit (5), pull back and
lift up on the engage/disengage lever (6) and let gear swing in to engage ring gear (1).
(3) If not installed, install manual crank handle (4) on manual traversing
gear unit (5) with detent pin (7) and swing hand lever down on manual crank
handle (4).
(4) To rotate weapon station to the right, turn the manual crank handle (4)
clockwise.
(5) To rotate weapon station to the left, turn the manual crank handle (4)
clockwise.
(6) Use the turret brake lever (3) to lock the turret brake (2) to desired
position. (para. 2-33.4).
2-98.8 Change 6
TM 9-2320-387-10
7 4
Change 6 2-98.9
TM 9-2320-387-10
Operation.
WARNING
• Ensure roof is clear of tools and personnel prior to operating
weapon station. Failure to comply may result in injury to
personnel or damage to equipment.
• For TOW ITAS vehicles, always utilize the manual crank handle to
rotate the turret. Failure to do so may result in injury to
personnel.
• For TOW ITAS vehicles, always secure the locking mechanism while
on an incline to prevent the T-GPK from unexpectedly rotating,
which may result in injury to the crew or damage to the ITAS.
NOTE
A hand brake lever is used to lock and unlock the turret brake.
(1) Squeeze hand brake lever (3) and rotate it to unlocked position.
(2) Release hand brake lever (3) to allow turret stop ring (1) to rotate freely.
NOTE
The turret stop ring should turn easily when force is applied but
stop quickly when no force is exerted.
(3) With the turret brake (2) unlocked, use body motion to rotate turret stop
ring (1) to desired position.
(4) Use the gunner’s stand and sling seat to help rotate turret stop ring (1).
(5) Turn turret stop ring (1) slightly, if necessary, to align teeth (4) on turret
stop ring (1) with locking notches (5) on turret brake (2).
(6) Apply hand brake lever (3) to lock turret stop ring (1) in place for travel
and weapon maintenance. Rotate turret stop ring (1) to where weapon is facing
forward before locking turret brake (2) for travel to keep roof hatch clear.
2-98.10 Change 6
TM 9-2320-387-10
2 LOCK
UNLOCK
~
STOW
4
Change 3 2-100.1
TM 9-2320-387-10
a. Operation.
(1) Start engine (para. 2-12).
(2) Flip air conditioner ON/OFF switch (2) to the right to turn on air
conditioner.
(3) Flip heater fan switch (6) up to turn on.
(4) Pull fresh air control knob (4) out and slide defroster register (7) to the
right to open vents (1).
(5) Push up floor outlet lever (3) to open floor vents.
(6) Position fan control knob (5) to desired setting.
(7) Adjust vents (1) for air flow directions.
b. After Operation.
(1) Push down floor outlet lever (3) to close floor vents.
(2) Slide defroster register (7) left and push knob (4) in to close vents (1).
(3) Flip heater fan switch (6) down to turn off.
(4) Flip air conditioner ON/OFF switch (2) to the left to turn off air
conditioner.
(5) Stop engine (para. 2-14).
1 7
1
2
4 3
5
6
REAR
2-100.2 Change 3
TM 9-2320-387-10
a. Operation.
(1) Start engine (para. 2-12).
(2) Flip A/C / HEAT switch (2) up to turn on air conditioner.
(3) Flip fan switch (3) to desired setting, HIGH/LOW, to activate A/C air
output.
(4) Adjust vents (1) for air flow direction.
b. After Operation.
(1) Flip fan switch (3) down to OFF position.
(2) Stop engine (para. 2-14).
1
Change 6 2-101
TM 9-2320-387-10
NOTE
De-icer will not operate if vehicle is not running.
a. Start engine (para. 2-12).
b. Flip toggle switch (1) on de-icer unit (2) to engage position. Hold until
indicator light (3) illuminates, then release.
NOTE
De-icer will continue to operate until toggle switch is moved to OFF
position or engine is turned off.
c. Toggle switch (1) will revert to ON position and the de-icer unit (2) will be in
operation.
d. To discontinue de-icer unit (2), flip toggle switch (1) to OFF position, heating
element will disengage and indicator light will go out.
e. Stop engine (para. 2-14).
2-102
TM 9-2320-387-10
7 10
1 11
8 12
13
3 4
Change 6 2-102.1
TM 9-2320-387-10
WARNING
• Ensure anchor strap is positioned in front of gunner’s sling seat.
Failure to do so may result in injury or death to personnel.
2-102.2 Change 6
TM 9-2320-387-10
2
3
1
6 5
2-37. GENERAL
REF. PAGE
TITLE
PARA. NO.
Change 3 2-103
TM 9-2320-387-10
.WARNING .
This vehicle has been designed to operate safely and efficiently within
the limits specified in this TM. Operation beyond these limits is
prohibited by IAW AR 750-1 without written approval from the
Commander, U.S. Army Tank-automotive and Armaments Command,
ATTN: AMSTA-CM-S, Warren, MI 48397-5000.
NOTE
Except where noted, all normal operating procedures will apply in
addition to special instructions for unusual operating conditions.
a. Cleaning. Refer to para. 2-5 for cleaning instructions and precautions.
b. Lubrication. Refer to appendix-G for proper lubricating instructions.
c. Driving Instructions.
(1) FM 21-305, Manual for the Wheeled Vehicle Driver, contains special
driving instructions for operating wheeled vehicles.
(2) FM 55-30, Army Motor Transport Units and Operations, contains
instructions on driver selection, training, and supervision.
(3) FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold
Weather, contains instructions on vehicle operation in extreme cold of 0° to -65°F
(-18° to -54°C).
(4) Other documents with information on vehicle operation under unusual
conditions are:
(a) FM 31-70 Basic Cold Weather Manual (d) FM 90-5 Jungle Operations
(b) FM 31-71 Northern Operations (e) FM 90-6 Mountain Operations
(c) FM 90-3 Desert Operations
d. Special Purpose Kits. Paragraphs describing special purpose kits for operation
under unusual conditions are:
(1) Deep water fording operation, para. 2-48.
(2) Vehicular heater operation, para. 2-50.
e. Transmission Range Selection. For proper transmission range selection,
refer to table 1-6. If transmission range selection is peculiar to an unusual operating
condition, it will be specified in the applicable paragraph.
f. Transfer Case Range Selection.
CAUTION
• Vehicle must be stopped and transmission shift lever in N (neutral)
before transfer case can be shifted. Failure to do this will result in
damage to drivetrain.
• Damage to drivetrain will result if transfer case is operated in L
(low range) or H/L (high/lock range) on high-traction surfaces with
no wheel slippage.
2-104 Change 1
TM 9-2320-387-10
CAUTION
• When necessary to temporarily operate transfer case in H/L
(high/lock range) or L (low range) when additional traction is
needed to prevent wheel slippage, avoid sharp, continuous turns.
Failure to avoid sharp, continuous turns while operating transfer
case in locked ranges may cause damage to drivetrain.
• Immediately after operation in H/L (high/lock range) or L (low
range), ensure transfer case is shifted to H (high range) to avoid
damage to drivetrain. If any noises from drivetrain components are
heard, ensure that transfer case range is properly selected.
For proper transfer case range selection, refer to table 1-7. If transfer case range
selection is peculiar to an unusual operating condition, it will be specified in the
applicable paragraph.
Change 3 2-105
TM 9-2320-387-10
b. After engine starts, pull out hand throttle until desired engine speed is
obtained. Twist handle to lock hand throttle.
c. Allow engine to warm up at an increased speed for approximately three
minutes.
d. After warm-up period, unlock and push in hand throttle. Allow engine speed
to decrease.
2-108 Change 3
TM 9-2320-387-10
Change 1 2-109
TM 9-2320-387-10
(2) Remove mud from air cleaner dump valve (para. 3-16).
(3) Remove mud from drain hole (1) on converter housing cover (2).
(4) Remove mud from battery box drain holes.
NOTE
To prevent parking brake linkage from binding, lithium grease should
be used after operating in mud.
(5) Clean mud, grit, and debris from linkage. Apply lithium grease (appendix D,
item 14), and move linkage back and forth to work into joints.
(6) After operation in deep mud, vehicle must be lubricated and serviced by
unit maintenance as soon as possible.
a. General. Extreme heat exists when ambient temperatures reach 95°F (35°C) or
more. The effect of extreme heat on vehicle engine is a decrease in engine efficiency.
b. Before Operation.
(1) Perform before operation checks and services in table 2-2.
(2) Check for foreign objects in front of radiator and clean as required.
(3) Check batteries more frequently. If electrolyte is low, add distilled water
(appendix D, item 7).
2-110 Change 1
TM 9-2320-387-10
c. During Operation.
CAUTION
Avoid continuous vehicle operation at high speeds. Avoid long, hard
pulls on steep grades with transfer case shift lever in L (low range)
position. Damage to transfer case will result.
(1) Frequently check coolant temperature gauge (2) and oil pressure
gauge (1). Engine is overheating if one or more of the following conditions exist:
(a) Engine coolant temperature is more than approximately 250°F (120°C)
as indicated by temperature gauge (2) and/or overheat lamp illuminates.
(b) Engine oil pressure drops below approximately 15 psi (103 kPa) with
engine under a load.
(c) Engine oil pressure drops below approximately 6 psi (41 kPa) with
engine at idle.
1
2
CAUTION
• Stop engine if coolant temperature gauge suddenly increases
beyond approximately 250°F (120°C) and/or overheat lamp
illuminates. Failure to comply will result in damage to engine.
• Notify unit maintenance to check differentials, transfer case, and
transmission fluids for “oil breakdown” caused by overheating.
(c) If engine coolant temperature continues to increase or does not lower,
stop engine. Perform troubleshooting procedures in table 3-1.
Change 3 2-111
TM 9-2320-387-10
2-112
TM 9-2320-387-10
NOTE
• Hydrostatic lock is caused by the entry of substantial amounts of
water into the engine through the air intake system and
subsequent contamination of the fuel system. Hydrostatic lock most
frequently occurs during or just after fording. Water is forced into
the air intake system, drawn into the engine, and locks up the
engine.
• Notify unit maintenance if you suspect hydrostatic lock and they
will test the engine.
d. After Operation.
.WARNING .
Do not rely on service brakes after fording until the brakes dry out.
Keep applying brakes until uneven braking ceases. Failure to do this
may cause damage to vehicle or injury or death to personnel.
NOTE
If accumulated water drains slowly through floor drain holes, refer to
unit maintenance for drilling and improving drain holes.
(1) If fording operation was through salt water, wash and wipe off salt deposits
as soon as possible.
NOTE
To prevent parking brake linkage from binding, lithium grease should
be used after operating in water.
(2) Clean mud, grit, and debris from brake linkage. Apply lithium grease
(appendix D, item 14), and move linkage back and forth to work into joints.
(3) After shallow water fording operation, vehicle must be lubricated and
serviced by unit maintenance as soon as possible.
BRAKE LINKAGE
Change 1 2-113
TM 9-2320-387-10
b. Before Operation.
(1) Raise and secure hood (para. 3-9).
(2) Ensure rubber cap (2) on bottom of air cleaner body (1) is secure.
(3) Lower and secure hood (para. 3-9).
2-114 Change 3
TM 9-2320-387-10
WARNING
Exhaust system components are hot after prolonged vehicle use.
Ensure exhaust system components are cool before removing/
installing exhaust assembly. Failure to do this may result in injury to
personnel.
NOTE
Any items removed for fording must be stowed for reuse.
(4) Remove three locknuts (191, washers (111, capscrews (121, and washers (11)
securing tailpipe (13) to muffler (18).
(5) Remove two nuts (17),lockwashers (161, and U-bolt (14) securing tail-
pipe (13) to clamp (15).
(6) Remove tailpipe (13) and gasket (10) from muffler (18).
(7) Install two rubber isolators (7) into wheelhouse (8). To ease installation,
wet rubber isolators (7) with water.
(8) If isolators (7) cannot be installed easily, check alignment of holes in
wheelhouse (8) and reinforcement bracket (5). ‘Ib align holes, loosen capscrews (6)
securing reinforcement bracket (5) to wheelhouse (8). Align holes in wheelhouse (8)
and reinforcement bracket (5) and tighten capscrews (6). Install isolators (7).
(9) Install exhaust assembly (9) and gasket (10) on muffler (18) with three
washers (ll), capscrews (121, washers (111, and locknuts (19).
(10)Install exhaust assembly (9) on wheelhouse (8) with two washers (4) and
locknuts (3).
2-115
TM 9-2320-387-10
.WARNING .
After fording, do not use the hand throttle as an automatic speed or
cruise control. The hand throttle does not automatically disengage
when brake is applied, resulting in increased stopping distances and
possible hazardous and unsafe operation. Injury to personnel or
damage to equipment may result.
(4) Unlock and push in hand throttle (2).
2-116 Change 3
TM 9-2320-387-10
Change 1 2-117
TM 9-2320-387-10
.WARNING .
Do not rely on service brakes after fording until the brakes dry out.
Keep applying brakes until uneven braking ceases. Failure to do this
may cause damage to vehicle, and injury or death to personnel.
(5) Place transfer case shift lever in desired range (table 1-7).
NOTE
• Hydrostatic lock is caused by the entry of substantial amounts of water
into the engine through the air intake system and subsequent
contamination of the fuel system. Hydrostatic lock most frequently
occurs during or just after fording. Water is forced into the air intake
system, drawn into the engine, and locks up the engine.
• Notify unit maintenance if you suspect hydrostatic lock and they will
test the engine.
d. After Operation.
(1) Stop engine.
.WARNING .
Exhaust system components are hot after prolonged vehicle use.
Ensure exhaust system components are cool before removing/
installing exhaust assembly. Failure to do this may result in injury to
personnel.
NOTE
• Steps 2 through 9 are performed only if required.
• If accumulated water drains slowly through the holes, refer to unit
maintenance for drilling and improving drain holes.
(2) Remove three locknuts (14), washers (15), capscrews (7), washers (6),
gasket (5), and exhaust assembly (4) from muffler (13).
(3) Remove two locknuts (1), washers (2), and exhaust assembly (4) from
wheelhouse (3).
(4) Install gasket (5) and tailpipe (8) on muffler (13) with three washers (6),
capscrews (7), washers (15), and locknuts (14).
(5) Install tailpipe (8) on clamp (10) with U-bolt (9), two lockwashers (11),
and nuts (12).
2-118 Change 3
TM 9-2320-387-10
15
Change 3 2-119
TM 9-2320-387-10
BRAKE LINKAGE
2-120 Change 3
TM 9-2320-387-10
The vehicles are equipped with runflat devices, allowing the vehicle to be driven with one
or more tires flat. For runflat operations, refer to table 2-4.
.WARNING .
• Do not exceed 30 mph (48 kph) during any runflat operation. Do
not exceed 20 mph (32 kph) with both rear tires flat. Loss of vehicle
control may occur, causing damage to equipment and injury or
death to personnel.
• Speeds indicated in table 2-4 are maximum and must be reduced
when traveling on secondary roads, cross-country, or in traffic.
Failure to reduce speeds could cause loss of control of vehicle,
causing damage to equipment and injury or death to personnel.
• When driving vehicle, existing conditions are constantly changing.
Never drive at a speed greater than is reasonable and prudent for
these conditions. Loss of vehicle control may occur, causing damage
to equipment and injury or death to personnel.
CAUTION
• A wheel that has been run flat must be replaced and inspected by
unit maintenance as soon as possible before reuse, or damage to
equipment may result.
• Runflat operation may cause the tread to separate from the tire
and/or wheel. If abnormal handling is experienced, or noise such as
flapping or pounding around the wheel well occurs, the tread needs
to be cut away from the wheel before continuing operation. Failure
to do so could result in damage to the vehicle.
Two tires flat – rear 20 mph max. (32 kph) 30 mi (48 km)
One tire flat – any location 30 mph (48 kph) 30 mi (48 km)
Two tires flat – same side 30 mph (48 kph) 30 mi (48 km)
Two tires flat – front only 30 mph (48 kph) 30 mi (48 km)
2-121
TM 9-2320-387-10
NOTE
The vehicular heater is an optional kit which may or may not be
installed on the vehicle.
a. General. The vehicular heater is used for pre-heating and boosting the heat
of the water-cooled engine. The heater works in conjunction with the heating system
of the vehicle to heat driver’s cabin, passenger compartment, and to defrost windows
and windshield of the vehicle.
The heater operates independently of the vehicle engine. It is connected to the
coolant circuit or the heating circuit, fuel supply system, and the electrical system of
the vehicle.
When the operating temperature has been reached, the temperature sensor will
send a signal to the control unit. The heat output will then be reduced to 25 percent.
Should the temperature still remain at the upper limit, the heater will turn off, but
the coolant pump will remain running.
The heater will automatically restart once the system temperature has dropped
to the lower switch point of the sensor.
.WARNING .
• Do not operate the vehicular heater in a closed area without
proper exhaust evacuations. Damage to heater or injury to
personnel may result.
• Do not operate the vehicular heater when refueling. Damage to
heater or injury to personnel may result.
NOTE
• After shutting off the on/off switch there is a cool down period of
90 seconds. The blower and coolant pump works for 90 seconds
to purge the heater.
• DFA fuel should be used at temperatures below -40°F (-4°C).
b. Operation.
(1) Activate heater by moving on/off switch (1) on the vehicle control panel (3)
to ON.
(2) An amber light (2) indicates heater is in operation.
(3) Pull heater control knob (4) all the way out for maximum heat output.
(4) If, during heater operation, supplied voltage drops for more than
20 seconds, fault lock out will occur and the heater will switch off. If this happens,
notify unit maintenance.
2-122 Change 2
TM 9-2320-387-10
3
4
2
Change 6 2-122.1
TM 9-2320-387-10
2-122.2 Change 3
TM 9-2320-387-10
1
2
Change 3 2-123
TM 9-2320-387-10
2-51. GENERAL
a. This section provides operating instructions for components found on M1113,
M1152, and M1152A1 (if equipped) shelter carriers.
b. Refer to para. 2-2a for stowage location of fire extinguisher on S250 shelter
carrier. Refer to para. 2-29 for operation of fire extinguisher.
Change 5 2-125
TM 9-2320-387-10
NOTE
• For ease of installation, soft top components should be installed
when temperature is above 72°F (22°C).
• To keep hinge screws tight, lockwasher NSN 5310-00-527-3634 and
locknut NSN 5310-00-241-6658 can be used for installation of soft
top doors.
• To prevent seams from leaking, coat with adhesive as needed
(appendix D, item 1).
a. General. The two-man soft top enclosure consists of two soft doors, rear curtain,
cab roof cover, two rails, and bow assembly.
b. Removal of Soft Top Doors.
(1) Open door (1) and detach door holding check strap (3) from mounting
plate (2).
(2) Raise door (1) to remove hinge pins (5) from hinge brackets (4).
(3) Remove door (1) from vehicle.
2-126
TM9-2320-387-10
(4) Roll cab roof cover (10) over windshield and slide cab roof cover (10) from
channel (6).
(5) Remove four screws (17) and bow assembly (8) from two horizontal rails (14).
(6) Remove four screws (16) securing two horizontal rails (14) to A-pillar (18)
and B-pillar (13). Remove horizontal rails (14).
2-127
TM 9-2320-387-10
2-129
TM 9-2320-387-10
(3) Close door (1). It may be necessary to adjust door hinges (5) or door latch
striker (4) to achieve a tight seal. If adjustment is necessary, notify unit maintenance.
NOTE
When lowering soft top door window, always fold window to inside of
vehicle and secure between door and door frame crossmember.
1 2
3
6 5
2-130.2 Change 5
TM 9-2320-387-10
c. Installation of Bows. The front bow assembly (10) and rear bow
assembly (13) contain turnbuttons (8); the front bow assembly (10) has shorter legs.
Install bows (10), (11), and (13) into bow retainers (15).
d. Installation of Troop Area Enclosure.
NOTE
• Troop seats and two-man crew area soft top must be installed prior
to installation of bows and troop area enclosure.
• To prevent canvas noise and damage, tiedowns can be added to the
canvas at the commander’s discretion; refer to unit maintenance.
(1) Install troop area soft top (12) over B-pillar (16), front bow (10),
intermediate bows (11), and rear bow (13).
(2) Fasten eyelets (9) to turnbuttons (8) on B-pillar (16), front bow (10), and
rear bow (13).
(3) Fit troop area soft top (12) evenly to ensure tight fit and secure by
installing grommets (18) over footman loops (19). Attach straps (14) to footman
loops (19) and pull straps (14) tight.
(4) Secure front flap (7) of troop area soft top (12) to two-man crew area soft
top (17).
Change 3 2-130.3
TM 9-2320-387-10
2-130.4 Change 3
TM 9-2320-387-10
(1) Install two horizontal rails (12) on A-pillar (13), B-pillar (11), and C-pillar
(9) and secure with six screws (15).
(2) Loosen end bracket screws (16), and install two bow assemblies (4) on
horizontal rails (12) with eight screws (14). Tighten bracket screws (16).
(3) Slide cab roof cover (6) into channel (1) on A-pillar (13), roll cab roof cover
(6) over cab, and fasten eyelets (2) to turnbuttons (3) on A-pillar (13).
(4) Install cab roof cover (6) over rear curtain (10) at C-pillar (9) and fasten
eyelets (8) to turnbuttons (7) on C-pillar (9).
(5) Position cab roof cover (6) around horizontal rails (12) and fasten eyelets (2)
to turnbuttons (3). Attach cab roof cover (6) to bow assemblies (4) with hook and loop
attachments (5).
Change 3 2-130.5
TM 9-2320-387-10
(4) Unfasten eyelets (7) from turnbuttons (8) on rear seatbelt bracket (9).
(5) Remove curtain (4).
e. Installation of Rear Curtain.
(1) Install curtain (4) on C-pillar (1) by fastening eyelets (10) to
turnbuttons (16).
NOTE
• Perform steps 2 and 3 when installing new curtain on vehicles with
three-point seatbelts.
(2) Cut away inside curtain panel (17) and remove curtain panel (17) from
curtain (4).
(3) Cut away outside curtain panel (6) and remove curtain panel (6) from
curtain (4).
(4) Extend rear seatbelt bracket boot (5) and install over rear seatbelt
bracket (9).
(5) Fasten eyelets (7) to turnbuttons (8) on rear seatbelt bracket (9).
NOTE
Perform step 6 if vehicle is equipped with four-man arctic cab.
2-130.6 Change 3
TM 9-2320-387-10
Change 3 2-130.7
TM 9-2320-387-10
b. Removal of Bows.
NOTE
If bows are broken or bent, reinforce 3/64 in. (1.2 mm) thick bow walls
with steel rod NSN 9510-00-596-2063. Reinforce 3/32 in. (2.4 mm)
bows with steel rod NSN 9510-00-596-2066.
(1) Depress locking tabs (14) and unhook straps (13) from footman loops (15).
(2) Remove capscrews (19) securing longitudinal bow (20) to front bow (1) and
rear bow (7). Remove longitudinal bow (20).
(3) Remove four snaprings (17) and pivot pins (16) securing front bow (1) and
rear bow (7) to pivot brackets (18). Remove bows (1) and (7).
2-130.8 Change 3
TM 9-2320-387-10
c. Installation of Bows.
NOTE
Four-man crew area soft top must be installed before installation of
bows and cargo enclosure.
(1) Install bows (1) and (7) on pivot brackets (18) and secure with four pivot
pins (16) and snaprings (17).
(2) Install longitudinal bow (20) on front bow (1) and rear bow (7) and secure
with two capscrews (19).
(3) Install straps (13) on footman loops (15) and pull straps (13) tight.
d. Installation of Cargo Enclosure.
(1) Install cargo cover (6) over C-pillar (8), front bow (1), and rear bow (7).
(2) Fasten eyelets (5) to turnbuttons (4) on C-pillar (8), front bow (1), and rear
bow (7).
(3) Secure cargo (6) to cab roof (2) at C-pillar (8) with hook and loop
attachment (3).
(4) Install grommets (10) on footman loops (11) and attach straps (9) to
footman loops (11). Tighten straps (9) equally, but do not overtighten.
Change 3 2-130.9
TM 9-2320-387-10
2-130.10 Change 3
TM 9-2320-387-10
Change 3 2-131
TM 9-2320-387-10
2-56. GENERAL
This section provides instructions for the removal and installation of stowage
nets used on the M1114 up-armored carrier.
REF. PAGE
TITLE
PARA. NO.
2-132
TM 9-2320-387-10
a. Removal.
Remove net (7) by unhooking three J-hooks (4) from D-rings (5) on cargo floor (6)
and three J-hooks (2) from D-rings (3) at C-partition (1).
1 3
2
~
4
6
7 5
b. Installation.
Position net (7) on cargo floor (6), and install three J-hooks (4) to D-rings (5) on
cargo floor (6), and three J-hooks (2) to D-rings (3) on C-partition (1).
Change 1 2-133
TM 9-2320-387-10
a. Removal.
(1) Detach hatch stowage net (1) from side mounted footman loops (3).
(2) Detach net (1) from top and bottom mounted footman loops (2). Remove
net (1).
b. Installation.
(1) Attach net (1) to top and bottom mounted footman loops (2).
(2) Attach net (1) to side mounted footman loops (3).
2-134
TM 9-2320-387-10
a. Removal.
Detach locking tabs (1) and unhook compartment net (4) from D-rings (5) and
mounting brackets (2) and (3). Remove net (4).
b. Installation.
Attach compartment net (4) to D-rings (5) and mounting brackets (2) and (3).
Change 6 2-135
TM 9-2320-387-10
2-61. GENERAL
Refer to FM 3-22.32 for removal and installation of TOW Gunner’s Protection Kit
(T-GPK) in preparation for air drop.
2-136 Change 6
TM 9-2320-387-10
CHAPTER 3
MAINTENANCE INSTRUCTIONS
Section I. LUBRICATION
3-1
TM 9-2320-387-10
3-5. GENERAL
Troubleshooting, table 3-1, contains instructions that will help the operator identify
and correct simple vehicle malfunctions. The table also helps the operator identify
major mechanical difficulties that must be referred to unit maintenance. The listing
of possible malfunctions come under major vehicle headings. They are:
• Engine
• Heating system
• Transmission
• Transfer case
• Brakes
• Wheels and tires
• Steering
• Winch
• Up-armored carrier
3-2
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
ENGINE
1. ENGINE FAILS TO CRANK
Step 1. Check to see if transmission shift lever is in P (park).
If not, place lever in P (park).
Step 2. Check battery fluid level and check battery cable connections for
looseness, damage, or corrosion.
If any of these conditions exist, notify unit maintenance.
Step 3. Attempt to slave-start vehicle (para. 2-23).
Step 4. Other causes.
Notify unit maintenance.
2. ENGINE CRANKS SLOWLY
Step 1. Check battery fluid level and check battery cable connections for
looseness, damage, or corrosion.
If any of these conditions exist, notify unit maintenance.
Step 2. Attempt to slave-start vehicle (para. 2-23).
Step 3. Other causes.
Notify unit maintenance.
3. ENGINE CRANKS BUT DOES NOT START
Step 1. Check to see if fuel gauge indicates E (empty).
Fill fuel tank, and start engine.
Step 2. Purge fuel system of air (para. 3-11).
Step 3. Check to see if wait-to-start lamp assembly fails to light or does not
go out.
Notify unit maintenance if wait-to-start lamp assembly fails to
light or does not go out.
Step 4. Other causes.
Notify unit maintenance.
4. VEHICLE NOT CHARGING ACCORDING TO VOLTMETER
Step 1. Check battery cable connections for looseness, damage, or corrosion.
Notify unit maintenance of any damage to battery cables.
Step 2. Check for broken or missing drivebelt.
Notify unit maintenance if drivebelt is broken or missing.
Step 3. Other causes.
Notify unit maintenance.
3-3
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
HEATING SYSTEM
9. HOT WATER PERSONNEL HEATER FAILS TO PRODUCE HEAT AFTER ENGINE
REACHES OPERATING TEMPERATURE
Step 1. Check operating controls for correct settings.
Step 2. Other causes.
Notify unit maintenance.
TRANSMISSION
10. NO RESPONSE TO SHIFT LEVER MOVEMENT
Step 1. Check to see if transmission lever is in P (park).
Place transmission shift lever in P and select transfer gear range.
Step 2. Other causes.
Notify unit maintenance.
Change 2 3-5
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
TRANSFER CASE
14. TRANSFER CASE SHIFT LEVER WILL NOT SHIFT
Step 1. Check for proper shifting sequence.
Ensure proper shifting sequence is used (para. 2-13).
Step 2. Other causes.
Notify unit maintenance.
BRAKES
15. POOR SERVICE BRAKING ACTION
All causes.
Notify unit maintenance.
3-6 Change 2
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
STEERING
22. HARD STEERING
Step 1. Check tires for proper inflation pressure.
Step 2. Check power steering reservoir for low fluid level (para. 3-20).
Add steering fluid (appendix G).
Step 3. Check for broken or missing drivebelt.
Notify unit maintenance if drivebelt is broken or missing.
Step 4. Check power steering oil cooler for bent fins or any other air flow
obstructions.
Remove obstructions if fins are not damaged.
Notify unit maintenance if power steering oil cooler is damaged.
Step 5. Other causes.
Notify unit maintenance.
WINCH
23. ELECTRIC WINCH STOPS DURING NORMAL OPERATION
Step 1. Wait 2 minutes and attempt winch operation again.
Refer to para. 2-28 for winch operation.
Step 2. Check to see if clutch lever is engaged (para. 2-28).
If not, engage clutch lever.
Step 3. Check to see if voltmeter is in red or yellow (engine not running).
Start engine and charge batteries.
Step 4. Other causes.
Notify unit maintenance.
Change 2 3-6.1
TM 9-2320-387-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
REF. PAGE
TITLE
PARA. NO.
WARNING
To ensure opening of the hood assembly is accomplished safely and
effectively, always maintain the proper lifting posture, legs bent with
back straight. Failure to do so may cause damage to equipment or injury
to personnel.
NOTE
Due to the inherent weight of the hood assembly, hood may flex when
opening, possibly causing interference between the right side of hood
assembly and body. This interference can be eliminated by pushing
hood assembly laterally away from individual prior to lifting.
3-8 Change 2
TM 9-2320-387-10
a. Raising Hood.
(1) Apply parking brake.
(2) Release left and right hood latches (1).
(3) Facing driver’s side of hood, position one hand at the rear area of hood and
other at rear area of wheel well.
WARNING
When raising and securing hood, ensure hood prop rod is secured to
hood support bracket. Damage to equipment or injury to personnel
may occur if hood is not properly secured in raised position.
(4) Push the hood toward the passenger side and lift at the same time,
moving your hands toward the front of the hood as it opens. The prop rod (2) should
automatically engage the support bracket (3) when hood is raised.
b. Lowering Hood.
WARNING
When releasing hood prop rod, do not pull rod at hook end. Injury to
fingers may occur.
CAUTION
Lower hood slowly. Damage to hood and/or headlights can occur if
hood is dropped.
(1) While supporting and slightly raising hood, grasp prop rod (2) above
retaining ring (5), pull out, and release hood prop rod (2).
(2) Once prop rod hook (4) is clear of support bracket (3), slowly lower hood
and secure left and right hood latches (1).
1 2
3
Change 1 3-9
TM 9-2320-387-10
WARNING
Extreme care should be taken when removing surge tank filler cap if
temperature gauge reads above 165°F (74°C). Do not add coolant to
cooling system when engine is hot unless engine is running. Add
coolant slowly. Steam or hot coolant under pressure may cause injury.
CAUTION
• Type 1, ethylene glycol (green), and Type 2, propylene glycol
(purple), should never be mixed due to their difference in toxic
properties. Failure to comply may result in damage to equipment.
• Using antifreeze without mixing it with water can cause high
operating temperatures, blockage of cooling system passages, and
damage to water pump seals.
NOTE
Type 1 antifreeze is an ethylene glycol based coolant, green in color.
Type 1 can be added to factory-filled pink coolant. When it becomes
necessary to flush factory coolant, Type 1, ethylene glycol, will be
used. When mixing Type 1 antifreeze with water, distilled water is
recommended. Tap water should only be used in emergency
situations.
3-10 Change 3
TM 9-2320-387-10
COLD
FILL
LINE
WARNING
Do not perform fuel system checks, inspection, or maintenance while
smoking or near fire, flames, or sparks. Fuel may ignite, causing
damage to vehicle and injury or death to personnel.
NOTE
This procedure is used to purge fuel system of air if vehicle has run
out of fuel.
a. Unhook latches (6) and remove companion seat (1) from battery box (9).
WARNING
Do not perform battery system checks or inspections while smoking or
near fire, flames, or sparks, especially if the caps are off. Batteries
may explode, causing damage to vehicle and injury or death to
personnel.
3-12
TM 9-2320-387-10
2 6
1
4
3
5
7
S/N 299999 AND
BELOW ONLY
Change 6 3-13
TM 9-2320-387-10
1 2
3-14 Change 5
TM 9-2320-387-10
WARNING
• NBC contaminated filters must be handled using adequate
precautions (FM 3-5) and must be disposed of by trained personnel.
• After Nuclear, Biological, or Chemical (NBC) exposure of this
vehicle, all air filters shall be handled with extreme caution.
Unprotected personnel may experience injury or death if residual
toxic agents or radioactive material are present. Servicing personnel
will wear protective overgarments, mask, hood, and chemical-
protective gloves and boots. All contaminated air filters will be
placed into double-lined plastic bags and moved immediately to a
temporary segregation area away from the work site. If
contaminated by radioactive dust, the Company NBC team will
measure the radiation before removal. The NBC team will
determine the extent of safety procedures required. The temporary
segregation area will be marked with the appropriate NBC signs.
Final disposal of contaminated air filters will be in accordance with
local Standard Operating Procedures (SOP).
• Failure to observe above warnings may result in injury or death.
(3) Remove nut and washer assembly (6) securing filter element (7) to
stud (9) and pull filter element (7) from air cleaner assembly (8).
(4) Place cover (5) and clamp (4) back on air cleaner assembly (8) to prevent
dirt and dust from entering air induction system while cleaning filter element (7).
1 2
3
AIR FILTER
RESTRICTION GAUGE
PUSH TO RESET
8
4
7
5
4 6
10
Change 1 3-15
TM 9-2320-387-10
3-16 Change 5
TM 9-2320-387-10
5
2
1
3
2 4
4
2
Change 1 3-17
TM 9-2320-387-10
(1) Remove dust and loose abrasive particles using clean, filtered air at
20 psi (138 kPa) maximum.
(2) Wash with mild detergent (appendix D, item 6) and warm water. Dry
using a soft, clean cloth.
(3) Remove stubborn marks and stains using a soft, clean cloth and equal
parts by volume of isopropyl alcohol (appendix D, item 18) in water.
(4) Repeat step (2).
3-18 Change 1
TM 9-2320-387-l 0
NOTE
Engine oil level is checked with engine off.
If oil level checks above FULL, it may be due to oil cooler drain-
back. Operate engine for one minute, shut down, wait one minute,
and recheck oil level. If it still checks above full, drain oil to obtain
correct level.
Vehicles equipped with deep water fording kit will have a sealed
dipstick.
b. Pull out dipstick (1) and check for proper oil level. Level should be at
crosshatch marks (2) between FULL and ADD 1 QT.
CAUTION
Do not overfill engine crankcase. Damage to engine may result.
c. If engine oil is low, remove oil filler cap (3) and add engine oil
(appendix G).
CAUTION
Use a non-vented filler cap only. An incorrect filler cap will not seal
properly, causing water to enter and damage engine.
d. Replace oil filler cap (31, tighten securely, and wipe away any spilled oil.
e. Lower and secure hood (para. 3-9).
TM 9-2320-387-10
d. Pull out dipstick (2) and check for proper transmission fluid level. At normal
operating temperature, fluid level should be at crosshatch marks (3).
CAUTION
Do not overfill transmission. Damage to transmission may result.
e. If transmission fluid level is low, add fluid (appendix G) through fill pipe (1),
insert dipstick (2), and wipe away any spilled fluid.
f. Shut off engine (para. 2-14).
g. Lower and secure hood (para. 3-9).
2
1
3
3-20 Change 1
TM 9-2320-387-10
Change 2 3-21
TM 9-2320-387-10
1
HOT
2
COLD
3 ADD
3-22 Change 5
TM 9-2320-387-10
c. Insert fuel filler nozzle into filler neck rubber cone, using caution not to
puncture fuel filler neck strainer. Dispense fuel into fuel tank.
d. If fuel cap handle (1) is turned more than necessary to remove fuel cap (2),
fuel cap backing plate (3) may become jammed on staked threads (4). Correct the
problem by holding backing plate (3) and turning the fuel cap handle (1) clockwise
until backing plate (3) turns freely.
e. When fueling operation is complete, install fuel cap (2) and turn fuel cap
handle (1) clockwise to seal fuel cap (2).
2
3
Change 2 3-23
TM 9-2320-387-10
CAUTION
Tire chains are only used when extra traction is required and must be
used as an axle set. Any other combination may cause damage to the
drivetrain.
3-24 Change 1
TM 9-2320-387-l 0
(7) After vehicle is driven one or two miles, stop and retighten tire chains.
Ensure as many chain links as possible lie between sidewall head lugs (5) on both
sides of tires.
(8) After final tightening, secure loose chain linkage to chain assembly (1)
with wire or other field expedient method.
(9) Occasionally check tire chains (1) during operations to ensure tire
chains (1) have not slipped.
b. Tire Chain RemovaL
CAUTION
Remove tire chains from tires as soon as possible after leaving area
requiring their use. Prolonged use of tire chains may damage
drivetrain.
(1) Detach locking retainer (4) from end fastener (3) and unhook end fastener (3)
from chain assembly (1).
(2) Unhook inside fastener (2) from chain assembly (1) and remove chain
assembly (1) from tire.
(3) Drive vehicle off chain assembly (1).
(4) Repeat steps 1 through 3 until all tire chain assemblies (1) have been
removed from tires.
(5) Stow tire chain assemblies (1).
3-25
TM 9-2320-387-10
3-26 Change 3
TM 9-2320-387-10
3
~
7
6 4
Change 3 3-27
TM 9-2320-387-10
3-28 Change 3
TM 9-2320-387-10
~
4
~
3 3
OLD STYLE NEW STYLE
8
3
TIGHTENING SEQUENCE
APPENDIX A
REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, and technical manuals for use with
these vehicles.
A-3. FORMS
Recommended Changes to Publications and Blank Forms . . . . . . . DA Form 2028
Recommended Changes to Equipment Technical Publications . . DA Form 2028-2
Hand Receipt/Annex Number . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2062
Exchange Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2402
Equipment Inspection and Maintenance Worksheet . . . . . . . . . . . DA Form 2404
Maintenance Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2407
Preventive Maintenance Schedule and Record . . . . . . . . . . . . . . . . DD Form 314
Product Quality Deficiency Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF 368
Equipment Inspection and Maintenance Worksheet
(Automated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 5988-E
Maintenance Request (Automated) . . . . . . . . . . . . . . . . . . . . . DA Form 5990-E
Preventive Maintenance Schedule and Record (Automated). . . . DA Form 5986-E
Change 6 A-1
TM 9-2320-387-10
A-2 Change 6
TM 9-2320-387-10
APPENDIX B
COMPONENTS OF END ITEM (COEI)
AND BASIC ISSUE ITEMS (BII) LISTS
Section I. INTRODUCTION
B-1. SCOPE
This appendix lists components of the end item and basic issue items for the EVC
vehicles to help you inventory items required for safe and efficient operation of the
equipment.
B-2. GENERAL
The Components of End Item (COEI) and Basic Issue Items (BII) lists are divided
into the following sections:
a. Section II. Components of End Item (COEI). This listing is for
informational purposes only and is not authority to requisition replacements. These
items are part of the end item, but are removed and separately packaged for
transportation or shipment. As part of the end item, these items must be with the
end item whenever it is issued or transferred between property accounts.
Illustrations are furnished to assist in identifying the items.
b. Section III. Basic Issue Items (BII). These essential items are required to
place EVC vehicles in operation, to operate them, and to perform emergency repairs.
Although shipped separately packaged, BII must be with the vehicle during
operation and whenever it is transferred between property accounts. This list is
your authority to request/requisition replacement BII, based on TOE/MTOE
authorization of the end item. The illustrations will assist you with hard-to-identify
items.
Change 5 B-1
TM 9-2320-387-10
These items are installed in the vehicle at the time of manufacture or rebuild.
b
2 2510-01-498-4996 GUNNER SHIELD XBB EA 1
ASSEMBLY:
(19207) 57K4470
consisting of:
a. Screw EA 4
(19207) 12484861-054
5310-01-442-1109 b. Washer EA 8
(24617) 9421888
2540-01-500-3446 c. Shield, gunner EA 1
(19207) 12484846
1005-01-500-3744 d. Bracket, gun shield support EA 1
(19207) 12484852
5310-01-417-7273 e. Lockwasher EA 8
(19207) 12484862-008
f. Nut EA 8
(19207) 12484864-005
B-2 Change 3
TM 9-2320-387-10
c
a
b
d e
f
e g
f
k
l
b
j h
i
1 TM 9-2320-387-10 EA 1
[in cotton duck pamphlet bag]
TM 9-2320-387-10-HR EA 1
[in cotton duck pamphlet bag]
2 5140-01-429-6945 BAG: jack and tools EA 1
stowage, cotton duck,
13 in. x 23 in. x 9-1/2 in. (folded) [in
footwell area M1113; shell M1114;
behind driver’s seat M1151, M1152]
(19207) 12447043
3 2540-00-670-2459 BAG ASSEMBLY, PAMPHLET: EA 1
cotton duck, 3 in. x 9-1/4 in.
x 11-1/4 in. [behind driver’s
seat area]
(19207) 11676920
4 5140-00-473-6256 BAG, TOOL: cotton duck, EA 1
10 in. x 20 in., w/flap [behind driver’s
seat area]
(19207) 11655979
1 2
Change 3 B-3
TM 9-2320-387-10
5 6
8
7
B-4 Change 3
TM 9-2320-387-10
10
Change 2 B-5
TM 9-2320-387-10
B-6 Change 3
TM 9-2320-387-10
11
a
c
e
h
f
g
Change 2 B-7
TM 9-2320-387-10
12
13
14
B-8 Change 2
TM 9-2320-387-10
16
17
18
APPENDIX C
ADDITIONAL AUTHORIZATION LIST (AAL)
Section I. INTRODUCTION
C-1. SCOPE
This appendix lists additional items authorized for support of ECV vehicles.
C-2. GENERAL
This list identifies items that do not have to accompany the vehicle and do not have
to be turned in with it. These items are all authorized to you by CTA, MTOE, TDA,
or JTA.
Change 6 C-1
TM 9-2320-387-10
C-2 Change 6
TM 9-2320-387-10
Change 6 C-3
TM 9-2320-387-10
C-4 Change 6
TM 9-2320-387-10
APPENDIX D
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
D-1. SCOPE
This appendix lists expendable/durable supplies and materials you will need
to operate and maintain the ECV vehicles. These items are authorized to you by
CTA 50-970, Expendable Items.
Change 5 D-1
TM 9-2320-387-10
D-2 Change 3
TM 9-2320-387-10
8 C DRYCLEANING SOLVENT:
(81348) P-D-680, Type II
6850-00-110-4498 1 Pint Can PT
6850-00-274-5421 5 Gallon Drum GAL.
6850-00-285-8011 55 Gallon Drum GAL.
6850-00-637-6135 Bulk GAL.
9 C ETHANOL/SOLUTION:
(66735) F89I244
6550-01-315-5333 32 Ounce Bottle OZ
9.1 C FUEL: aviation, turbine, all
temperature, JP-8
9130-01-031-5816 Bulk GAL.
10 C FUEL OIL: diesel, regular
DF-2 (81348) VV-F-800
9140-00-286-5296 55 Gallon Drum GAL.
9140-00-286-5294 Bulk GAL.
11 C FUEL OIL: diesel, winter, DF-1
(81348) VV-F-800
9140-00-286-5288 55 Gallon Drum GAL.
9140-00-286-5286 Bulk GAL.
12 C FUEL OIL: diesel, arctic
DF-A (81348) VV-F-800
9140-00-286-5284 55 Gallon Drum GAL.
9140-00-286-5283 Bulk GAL.
13 C GREASE: automotive and
artillery (81349) MIL-G-10924
9150-01-197-7693 14 Ounce Cartridge OZ
9150-01-197-7690 1-3/4 Pound Can LB
9150-01-197-7689 6-1/2 Pound Can LB
Change 1 D-3
TM 9-2320-387-10
D-4 Change 5
TM 9-2320-387-10
D-5
TM 9-2320-387-10
D-6
TM 9-2320-387-10
APPENDIX E
STOWAGE AND SIGN GUIDE
E-1. SCOPE
This appendix shows the location for stowage of equipment and material required
to be carried on the vehicles.
Change 3 E-1
TM 9-2320-387-10
E-2. GENERAL
The equipment stowage locator is designed to help inventory items required for
safe and efficient operation. This equipment locator is representative of BII and
applicable AAL stowage on the vehicles. Refer to appendix F for specific deviations
from this equipment locator and to para. 2-2 for additional information concerning
stowage of equipment.
E-2 Change 3
TM 9-2320-387-10
PAMPHLET PAMPHLET
BAG BAG
SLAVE SLAVE
CABLE TOOL CABLE
BAG
TOOL TOW TOW
BAG CHAIN CHAIN
MAX
TOOL
KIT
3 1/2 TRIANGLE
TON WARNING TRIANGLE
JACK WARNING
3 1/2
TON
JACK
MAX
TOOL
KIT M1151 M1152
Change 3 E-2.1
TM 9-2320-387-10
E-2.2 Change 3
TM 9-2320-387-10
3
1
4 1
2
5 7 8 9
12
13
23
14
15
21
22 16
17
20 18
19
29
ALL EXCEPT M1114
E-4 Change 3
TM 9-2320-387-10
13
2 6 14
5 7
4
3
2
15
9
10
7
16
11
12
Change 6 E-4.1
TM 9-2320-387-10
1 2
E-4.2 Change 6
TM 9-2320-387-10
3 4
Change 6 E-5
TM 9-2320-387-10
2 3
E-6 Change 5
TM 9-2320-387-10
APPENDIX F
ON-VEHICLE EQUIPMENT LOADING PLANS
F-1. SCOPE
This appendix shows the on-vehicle equipment loading plan for ECV vehicles.
Proponent: Commandant
US Army Infantry School
Fort Benning, GA 31905
Change 5 F-1
TM 9-2320-387-10
LOAD PLAN
NO. ITEM
1 M16A2/M203 Rifle
2 Box Crewman (VIC 1)
3 Binoculars, M17/22
4 Amplifier, 1780 VIC 1
5 Radio (121.3), (VRC-91)
6 M16A2/M203 Rifle
7 Gunner’s Platform
8 First Aid Kit
9 Vehicle Power Conditioner
10 Night Vision Goggles, AN/PVS 7B
11 Laser Range Finder, AN/GVS 5 Case
12 Panel, VS17
13 Radiac Meter, AN/VDR
14 Ammunition, 40 mm, MK19 (240 RDS)
15 Chain Saw
16 Ammunition/Tray, M16A2 (1680 RDS)
17 Hand Grenade (24 ea)
18 Ammunition, 40 mm, M203 (72 RDS)
19 3-1/2-Ton Jack
20 Night Vision Sight, AN/PVS 4
21 Radio W/Accessories, Back Pack
22 Tripod, AN/VAS 11
23 Pintle Adapter
24 Machine Gun, M60
25 Max Tool Kit
26 Batteries, AN/VAS 11
27 CE-11 and Spools, TA 312/TA-1
28 Spare Barrel, M60
29 Camouflage Screen and Support System
30 Demolition Kit (2 bags)
31 Claymore Mine, M18A1 (3 ea)
32 Night Vision Sight, AN/TVS 5
33 Water Can
34 Ammunition, 7.62, M60 (800 RDS)
35 Deleted
36 Storage Case, AN/TAS 46
F-2 Change 2
TM 9-2320-387-10
Change 2 F-3
TM 9-2320-387-10
LOAD PLAN
NO. ITEM
37 Chemical Detector, M8A1
38 Radiac Charger, PQ1578
39 Total Dose Meter, IM93
40 Radiac Meter, IM 174
41 ALICE Packs (3 ea)
42 Machine Gun Toolbox
43 Wire, Antenna
44 MRE’s (2 cases)
45 ICE Storage
46 Warning Triangle and BII Tool Bag
47 Storage Ring, VAS 11
48 Fire Extinguisher
49 Decontaminating Bottle, M-13
50 MK19 W/Ammunition (48 RDS)
51 Tripod, AN/VAS 11
52 Laser Range Finder, AN/VAS 5
53 Duffle Bags (3 ea)
54 Antitank Missile (AT-4), (under cargo hatch)
55 Hatch Stowage Net
56 Switch and Cable, Remote, Winch
57 Stowage Compartment Net
F-4
TM 9-2320-387-10
F-5
TM 9-2320-387-10
Change 2 F-7
TM 9-2320-387-10
LOAD PLAN
NO. ITEM
33 Chemical Detector, M8A1
34 Radiac Charger, PQ 1578
35 Total Dose Meter, IM93
36 Radiac Meter, IM 174
37 ALICE Packs (3 ea)
38 Machine Gun Toolbox
39 Wire, Antenna
40 MRE’s (2 Cases)
41 ICE Storage
42 Warning Triangle and BII Tool Bag
43 Storage Ring, VAS 11
44 Fire Extinguisher
45 Decontaminating Bottle, M-13
46 M2 .50 Cal, Machine Gun
47 Tripod, AN/VAS 11
48 Long Range Finder, AN/GVS 5
49 Duffle Bags (3 ea)
50 Antitank Missile (AT-4), (under cargo hatch)
51 Hatch Stowage Net
52 Switch and Cable, Remote, Winch
53 Vehicle Power Conditioner
54 Ammunition, M2, .50 Cal. (700 RDS)
55 Ammunition/Tray, 556 M16A2 (1680 RDS)
56 3-1/2-Ton Jack
57 Stowage Compartment Net
F-8
TM 9-2320-387-10
F-9
TM 9-2320-387-l 0
LOAD PIAN
NO. I
I 1 ! M16A2LM203 RLifle
2 I M16A2LM203 RifIe
3 Radio. AN/GRC-121.3
AVIVRC-89, ANfVRC-91 or ANNRC-92)
iv
lave
I.Winch
I x I Jack and ‘lbols Bag, Y-l/&Ton
iI Kit
Max Tool 1-m
\ 10 Decontaminating_ Bottle. M-13
11 Warning Triangle
12 Tool Kit
13 Fire Extinguisher
14 First Aid Kit (under driver seat)
TM 9-2320-387-10
Change 3 F-11
TM 9-2320-387-10
F-12 Change 3
TM 9-2320-387-10
14
1
13
12
3
11
10 5
9
6
Change 3 F-13
TM 9-2320-387-10
F-14 Change 3
TM 9-2320-387-10
APPENDIX G
LUBRICATION INSTRUCTIONS
G-1. SCOPE
This appendix gives lubrication requirements for the ECV vehicles which are the
responsibility of the operator/crew.
Change 5 G-1
TM 9-2320-387-10
G-2 Change 3
TM 9-2320-387-10
Change 6 G-3
TM 9-2320-387-10
OE/HDO 15/40 (Grade 15W-40) lubricant may be used when expected temperatures
are above +5°F (-15°C). If OEA-30 lubricant is required to meet the temperature
ranges prescribed in the lubrication table, then the OEA-30 lubricant is to be used
in place of OE/HDO 10 lubricant for all temperature ranges. If operating conditions
are severe or abnormal, service chassis lubrication points at 1,000 mi (1,609 km).
G-4 Change 5
TM 9-2320-387-10
LUBRICATION POINTS
INTERVAL • LUBRICANT
Change 3 G-5
TM 9-2320-387-10
NOTE
A REFERENCE TO THE LOCALIZED VIEW (LV) IS
PROVIDED AFTER LUBRICATION POINT ENTRY,
WHERE APPLICABLE.
G-6 Change 3
TM 9-2320-387-10
INTERVAL • LUBRICANT
W Dexron® Transmission
VI Fill and Level
(Check Level)
(LV-H)
(See note 6)
NOTE
A REFERENCE TO THE LOCALIZED VIEW (LV) IS
PROVIDED AFTER LUBRICATION POINT ENTRY,
WHERE APPLICABLE
Change 5 G-7
TM 9-2320-387-10
LUBRICANT • INTERVAL
Power Dexron ® VI
Steering
Reservoir
(P/N RCSK 18330)
Fill and Level M
(Check level)
(LV-J)
(See note 5)
Power Dexron ®
Steering VI M
Reservoir
(P/N 94252A)
Fill and Level
(Check level)
(LV-J1)
(See note 5.1)
Front
Propeller GAA
Shaft HDO 3/A
Universal
Joints and
Slip Yokes
(3 fittings)
(LV-D, E)
(See note 4)
NOTE
A REFERENCE TO THE LOCALIZED VIEW (LV) IS
PROVIDED AFTER LUBRICATION POINT.
G-8 Change 5
TM 9-2320-387-10
INTERVAL • LUBRICANT
NOTE
A REFERENCE TO THE LOCALIZED VIEW (LV) IS
PROVIDED AFTER LUBRICATION POINT ENTRY,
WHERE APPLICABLE.
Change 6 G-9
TM 9-2320-387-10
LUBRICANT • INTERVAL
Crankcase OE/ D
Level HDO
(LV-P)
(See note 7)
NOTE
A REFERENCE TO THE LOCALIZED VIEW (LV) IS
PROVIDED AFTER LUBRICATION POINT ENTRY,
WHERE APPLICABLE.
G-10 Change 3
TM 9-2320-387-10
CONTROLSHUTOFF
HEATER HEATER CONTROL KNOB AND
VALVE LEVER AND PIN PLUNGER
G-11
TM 9-2320-387-l 0
TRANSMISSION FILL
AND lEVEL PlNn.E
El2
TM 9-2320-387-10
J1
Change 2 G-13
TM 9-2320-387-10
G-14 Change 1
TM 9-2320-387-10
RESERVOIR
FILL PLUG
NOTES
1. Oil Can Points. 4. Steering System.
CAUTION
Lubricate all oil can points every
3,000 mi (4,827 km), or semi- Do not overlubricate tie rod ends
annually, whichever occurs first. Use and upper and lower control arm
seasonal grade OE on hood hinges, ball joints. One or two shots is
tailgate hinges, door hinges, door adequate. Excessive lubrication
will result in the boot rupturing.
handles, transfer case shift linkage, Observe the boot during
accelerator linkage, transmission shift lubrication: a seeping condition
linkage, heater control shutoff valve indicates adequate lubrication;
lever and pin, heater control knob, expansion of the boot indicates
and tiedown shackles and plunger. over lubrication.
Lubricate cargo shell door paddle
Lubricate front and rear propeller
lock, rear wire handle lock, and shaft, steering column, U-joints, slip
cargo shell door latches with PL-S. yokes, tie rods, upper and lower
control arm ball joints, radius rods,
2. Winch Wire Rope. pitman arm, intermediate steering
shafts, and idler arm with
WARNING GAA/HDO every 3,000 mi (4,827
Wear leather gloves when km), or annually, whichever comes
handling winch wire rope. first. Insert enough grease in each
U-joint to purge air and impurities
Do not handle wire rope with of all four cross-bearings. If one or
bare hands. Broken wires more cross bearings do not purge,
may cause injury. then shake, rotate and/or hit shaft
NOTE with a rubber mallet to help purge
cross-bearings. Repair or replace
Front and rear winch lubri- bearing if necessary, notify your
cation is identical. supervisor
After each use, clean and lubricate 5. Power Steering Reservoir
winch wire rope with new (P/N RCSK 18330).
OE/HDO 30. Clean entire wire rope
with wire brush. Perform winch wire CAUTION
rope cleaning and lubrication every Use Dexron® VI for filling power
3,000 mi (4,827 km), or annually, steering reservoir. Failure to use
whichever occurs first, when wire Dexron® VI may cause damage to
rope is not used. power steering system.
Check the fluid level in the power
3. Pintle. steering reservoir monthly and
adjust level as necessary. If fluid is
Every 3,000 mi (4,827 km), or hot, level should be between HOT
annually, whichever occurs first, and COLD marks on the cap
clean pintle with wire brush and indicator. If cool, level should be
lubricate rear plate fitting with between ADD and COLD marks. In
seasonal grade OE. either condition, level must be above
ADD mark. Fluid does not require
periodic changing.
Change 5 G-15
TM 9-2320-387-10
NOTES
5.1. Power Steering Reservoir 7. Crankcase Oil Level.
(P/N 94252A).
CAUTION
CAUTION There are two marks on the
Use Dexron® VI for filling power dipstick: FULL and ADD 1 QT.
steering reservoir. Failure to use The quantity of oil required to
Dexron® VI may cause damage raise the oil level from ADD
to power steering system. 1 QT mark to FULL mark is 1 qt
Check the fluid level in the power (0.9 L). Do not overfill crank-
steering reservoir monthly and adjust case. Overfilling may result in
level as necessary. If fluid is HOT, damage to engine.
level should be at top of sightglass. If NOTE
fluid is COLD, fluid should be in
center of sightglass. If fluid is at • If oil level is above FULL, it
bottom of sightglass ADD fluid as may be due to oil cooler drain-
required, till in center of sightglass. back. Operate the engine for
Fluid does not require periodic one minute, shut down, wait
changing. one minute, then recheck oil
level.
6. Transmission. • Oil is added to crankcase
CAUTION through fill tube which is
located on top of engine.
• Do not overfill transmission.
The fluid level rises as the fluid Check crankcase oil level daily. Start
temperature increases. There- engine and visually check for oil leaks
fore, do not check level before at drainplug and oil filter. Stop engine
the transmission has reached and wait approximately one minute for
normal operating temperature. oil to drain back into oil pan, then
The safe operating level is recheck oil level with dipstick. On
within the crosshatch marks vehicles equipped for deep water
on the dipstick. Overfilling may fording, the dipstick has a seal which
result in damage to trans- fits into the opening of the dipstick
mission. tube. The dipstick handle must be
turned counter-clockwise to be released
• Use Dexron® VI for filling before dipstick is withdrawn. Turn
transmission. Failure to use handle clockwise to seat after installing
Dexron® VI may cause dam- dipstick. Have oil changed every 3,000
age to transmission. mi (4,827 km), or semiannually,
whichever occurs first.
Check and fill transmission to proper
level weekly. Operate transmission 8. Geared Fan Drive.
through all operating ranges to fill
cavities and fluid passages. With WARNING
vehicle positioned on level ground, If vehicle has been operating,
allow engine to idle, shift transmission use extreme care to avoid being
to P, and set parking brake. Check burned when removing geared
fluid level on dipstick. It should fan drive fill plug. Use rags or
register within the crosshatch marks heavy gloves to protect hands.
under the conditions stated above.
Have fluid changed every 12,000 mi Check and fill geared hub reservoir every
(19,308 km), or biennially, whichever 3,000 mi (4,827 km) or semi-annually,
occurs first. whichever comes first. Fluid should be
even with bottom of fill plug hole.
G-16 Change 6
TM 9-2320-387-10
INDEX
Para. Page
A
Additional authorization list (AAL), appendix C .............................. C-1
Adjustable gunner platform operation (M1114, M1167) .................. 2-36.1 2-102.1
Adjusting driver’s seat ........................................................................ 2-16 2-72
Air cleaner dump valve servicing ...................................................... 3-16 3-17
Air cleaner servicing (emergency procedure) .................................... 3-15 3-14
Air conditioner operation (M1114)..................................................... 1-35 1-100.2
Air conditioner operation (M1151, M1151A1, M1152, M1152A1,
M1165, M1165A1, M1167)................................................................ 2-35.1 2-101
Air conditioning system operation (M1114) ...................................... 1-27 1-32
Air conditioning system (two-man and four-man) ............................ 1-28 1-33
Appendix A, references ....................................................................... A-1
Appendix B, components of end item (COEI) and basic issue
items (BII) lists ................................................................................. B-1
Appendix C, additional authorization list (AAL) .............................. C-1
Appendix D, expendable/durable supplies and materials list.......... D-1
Appendix E, stowage and sign guide ................................................. E-1
Appendix F, on-vehicle equipment loading plans.............................. F-1
Appendix G, lubrication instructions................................................. G-1
Armament carrier load plan............................................................... F-5 F-12
Armament weapon station operation (M1151, M115A1) ................. 2-33.1 2-98.2
Army regulations, references ............................................................. A-8 A-2
Axle weight (table 1-14)...................................................................... 1-12
B
Basic issue items (BII) lists, components of end item (COEI),
appendix B......................................................................................... B-1
Battery box cover replacement, companion seat assembly and....... 2-17 2-73
Battery powered motorized traversing unit (BPMTU)..................... 2-33.2 2-98.4
Batteries, servicing ............................................................................. 3-12 3-12
Battery system operation ................................................................... 1-20 1-22
Break-in service .................................................................................. 1-7 1-3
Break-in service, operation under usual conditions ......................... 2-11 2-62
C
Capacities (table 1-2) .......................................................................... 1-6
Cargo shell door operation (M1114, M1151, M1151A1, M1167)...... 2-32 2-96
Cargo/troop carrier and S250 shelter carrier operation
reference index .................................................................................. 2-52 2-124
Cleaning compound-to-water ratio (table 3-2) .................................. 3-14
Cleaning instructions.......................................................................... 2-5 2-24
Cold weather starting below +32°F (0°C).......................................... 2-41 2-106
Cooling system data (table 1-5).......................................................... 1-8
Cooling system operation ................................................................... 1-17 1-16
Command and control/general purpose vehicle (M1165) ................. 1-11.5 1-4.6
Command and control/general purpose vehicle,
IAP/ARMOR ready (M1165A1) ........................................................ 1-11.6 1-4.7
Change 6 Index 1
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
C (Cont’d)
Companion seat assembly and battery box cover replacement ....... 2-17 2-73
Components of end item (COEI) and basic issue items (BII)
lists, appendix B................................................................................ B-1
Controls, indicators, and equipment .................................................. 2-2 2-2
Coolant surge tank, servicing............................................................. 3-10 3-10
Cooling system data (table 1-5).......................................................... 1-8
Cooling system operation (Serial numbers 299999 and below) ....... 1-17 1-16
Cooling system operation (Serial numbers 300000 and above) ....... 1-17.1 1-16.2
Corrosion control................................................................................. G-5 G-2
Corrosion prevention and control (CPC) ........................................... 1-4 1-2
C-Pillar door operation (M1114) ........................................................ 2-31 2-94.8
C-Pillar door operation (M1151A1) (with perimeter armor) ............ 2-31.1 2-94.9
Crew door emergency extraction bracket operation,
Frag 5 (M1114).................................................................................. 2-31.5 2-94.16
Crew door operation (M1114)............................................................. 2-30 2-94.1
Crew door operation (M1151A1, M1152A1, M1165A1, M1167)
(with perimeter armor) ..................................................................... 2-30.1 2-94.2
Crew door operation, Frag 5
(M1151A1, M1152A1, M1165A1, M1167) ........................................ 2-30.2 2-94.4
Crew door operation Frag 5 (M1114)................................................. 2-30.3 2-94.6
Curb weight (table 1-12)..................................................................... 1-11
D
Deep water fording (M1113, M1151, and M1152) operation............ 2-48 2-114
Defroster operation (M1113) .............................................................. 2-19 2-75
Defroster operation (M1114) .............................................................. 2-20 2-76
Defroster operation (M1151, M1151A1, M1152, M1152A1,
M1165, M116A1, M1167).................................................................. 2-20.1 2-76.1
Department of the army pamphlets, references ............................... A-2 A-1
Differences between models (table 1-1) ............................................. 1-6
Door operation (M1114), crew ............................................................ 2-30 2-94.1
Door operation (M1114), C-pillar ....................................................... 2-31 2-94-8
Door operation (M1151A1, M1152A1, M1165A1)
(with perimeter armor), crew ........................................................... 2-30.1 2-94.2
Door operation (M1151A1), C-pillar .................................................. 2-31.1 2.94.9
Driver’s seat, adjusting ....................................................................... 2-16 2-72
Drivetrain operation ........................................................................... 1-15 1-14
Dusty, sandy areas, operating in........................................................ 2-43 2-108
E
Electric winch operation (M1113, M114)........................................... 2-28 2-90
Emergency fan clutch override .......................................................... 3-23 3-26
Emergency Frag 5 door removal (M1114) ......................................... 2-31.4 2-94.14
Emergency rescue wrench operation (new configuration) ............... 2-31.3 2-94.12
Emergency rescue wrench operation (old configuration) ................. 2-31.2 2-94.10
Index 2 Change 6
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
E (Cont’d)
Engine data (table 1-4) ....................................................................... 1-8
Engine oil servicing............................................................................. 3-18 3-19
Engine, starting the ............................................................................ 2-12 2-62
Equipment characteristics, capabilities, and features...................... 1-8 1-3
Equipment improvement report and maintenance
digest (EIR MD) ................................................................................ 1-6 1-3
Expanded capacity, armament carrier (M1151)................................ 1-11.1 1-4.2
Expanded capacity vehicle, Improved Target
Acquisition System, (TOW ITAS) (M1167)...................................... 1-11.7 1-4.8
Expanded capacity, armament IAP/ARMOR ready (M1151A1)....... 1-11.2 1-4.3
Expanded capacity, enhanced (M1152).............................................. 1-11.3 1-4.4
Expanded capacity, enhanced, IAP/ARMOR ready (M1152A1) ....... 1-11.4 1-4.5
Expendable/durable supplies and materials list, appendix D ......... D-1
Explanation of columns ...................................................................... B-3 B-1
Explanation of listing ......................................................................... C-3 C-1
Explanation of columns ...................................................................... D-2 D-1
Extreme cold, on ice or snow, operating in ........................................ 2-42 2-107
Extreme heat, operating in ................................................................ 2-45 2-110
F
Fan clutch override, emergency.......................................................... 3-23 3-26
Field manuals, references................................................................... A-4 A-1
Fire extinguisher operation................................................................ 2-29 2-94
Fluid leakage....................................................................................... 2-7 2-28
Fluid servicing, power steering (P/N RCSK 18330).......................... 3-20 3-21
Fluid servicing, power steering (P/N 94252A) ................................. 3-20.1 3-22
Fluid servicing, transmission ............................................................. 3-19 3-20
Fording (M1113, M1151, and M1152) operation, deep water .......... 2-48 2-114
Fording operation, shallow water ...................................................... 2-47 2-112
Forms, references ................................................................................ A-3 A-1
Four-man crew area soft top and arctic soft top enclosures,
removal and installation of .............................................................. 2-54.2 2-130.4
Four-man cargo area soft top enclosure,
removal and installation of .............................................................. 2-54.3 2-130.8
Fuel door operation (M1114) .............................................................. 2-34 2-100.1
Fuel filter maintenance ...................................................................... 3-11 3-11
Fuel system operation ........................................................................ 1-16 1-15
Fuel tank servicing ............................................................................. 3-21 3-23
G
General cleaning instructions (table 2-1) .......................................... 2-5 2-26
General ............................................................................................. 1-13 1-13
General lubricating instructions under unusual conditions ............ 3-3 3-1
General lubrication instructions ........................................................ 3-2 3-1
General lubrication instructions ....................................................... G-2
General service data (table 1-3) ......................................................... 1-7
Change 6 Index 3
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
G (Cont’d)
Generating system operation (200-ampere alternator) .................... 1-19 1-20
Gunner platform operation (M1114), adjustable ............................. 2-36.1 2-102.1
Gunner’s restraint system operation
(M1114, M1151, M1151A1, M1167) ................................................. 2-36.2 2-102.2
H
Hand receipt manual .......................................................................... 1-3 1-2
Hatch stowage net, removal and installation ................................... 2-59 2-134
Heater operation (M1113, M1114) ..................................................... 2-21 2-76.2
Heater operation (M1151, M1151A1, M1152, M1152A1,
M1165, M1165A1, M1167)................................................................ 2-21.2 2-76.4
Heater operation, vehicular................................................................ 2-50 2-122
Heavy variant stowage plan............................................................... F-6 F-14
How to use this manual...................................................................... iii
Hood, raising and securing................................................................. 3-9 3-8
Hydraulic winch operation ................................................................. 2-28.1 2-92.2
K
Know your controls and indicators .................................................... 2-1 2-1
L
Light switch, operation of vehicle ...................................................... 2-15 2-70
List of effective pages ......................................................................... A
Loading plans, on-vehicle equipment, appendix F............................ F-1
Lubrication (table G-1) ....................................................................... G-3
Lubrication for continued operation below 0°F (-18°C).................... 3-4 3-1
Lubrication for operation under extreme temperatures .................. G-4 G-2
Lubrication instructions ..................................................................... 3-1 3-1
Lubrication instructions, appendix G ................................................ G-1
Lubrication instructions, general....................................................... 3-2 3-1
Lubrication instructions under unusual conditions, general ........... 3-3 3-1
Lubrication intervals .......................................................................... G-3 G-2
Lubrication requirements................................................................... 2-8 2-28
M
Maintenance forms and records......................................................... 1-2 1-1
Maintenance procedures reference index .......................................... 3-8 3-8
Manual traversing unit operation ..................................................... 2-33.3 2-98.8
Maximum vehicle operating speeds (table 1-8)................................. 1-10
Max tool kit stowage (M1113) operation ........................................... 2-24 2-80
Max tool kit stowage
(M1114, M1151, M1151A1, M1167) operation ................................ 2-25 2-82
Max tool kit stowage (M1152, M1152A1, M1165, M1165A1)
operation............................................................................................ 2-24.1 2-80.2
Metric system ...................................................................................... 1-9 1-3
Mirror adjustment, rearview.............................................................. 3-24 3-27
Miscellaneous publications, references.............................................. A-7 A-2
Mud, operating in................................................................................ 2-44 2-109
Index 4 Change 6
TM 9-2320-387-10
INDEX (Cont'd)
Para. Page
M (Cont’d)
M1114 up-armored carrier stowage net operation reference index. 2-57 2-132
M1114 up-armored carriers w/supplemental armor load plan
(MK19/40mm).................................................................................... F-2 F-1
M1114 up-armored carriers w/supplemental armor load plan
(M2/.50 cal) ........................................................................................ F-3 F-6
M1113 load plan.................................................................................. F-4 F-10
M1113/M1114 vehicle trailer towing requirements (table 2-3.1) .... 2-89
O
Oil servicing, engine............................................................................ 3-18 3-19
On-vehicle equipment loading plans, appendix F............................. F-1
Operating in dusty, sandy areas ........................................................ 2-43 2-108
Operating in extreme cold, on ice or snow ........................................ 2-42 2-107
Operating in extreme heat ................................................................. 2-45 2-110
Operating in mud................................................................................ 2-44 2-109
Operating in rainy or humid conditions............................................ 2-46 2-112
Operating on unusual terrain ............................................................ 2-40 2-105
Operation of vehicle light switch ....................................................... 2-15 2-70
Operation under unusual conditions reference index ...................... 2-38 2-103
Operation under usual conditions reference index........................... 2-10 2-60.3
Optional 12-volt auxiliary power outlet operation ........................... 2-22.1 2-78.1
P
Parking brake adjustment and cleaning ........................................... 3-13 3-13
Parking brake system operation service ........................................... 1-22 1-24
Placing vehicle in motion.................................................................... 2-13 2-66
Plastic window cleaning ..................................................................... 3-17 3-18
Power steering fluid servicing (P/N RCSK 18330)............................ 3-20 3-21
Power steering fluid servicing (P/N 94252A) ................................... 3-20.1 3-22
Preventive maintenance checks and services (PMCS) ..................... 2-6 2-27
Preventive maintenance checks and services (table 2-2) ................. 2-29
Preventive maintenance checks and services reference index ....... 2-4 2-24
Principles of operation reference index ............................................. 1-14 1-13
R
Rainy or humid conditions, operating in ........................................... 2-46 2-112
Raising and securing hood ................................................................. 3-9 3-8
Rear heater assembly operation ...................................................... 2-21.1 2-76.3
Rear seat stowage compartment net, removal and installation ...... 2-60 2-135
Rearview mirror adjustment.............................................................. 3-24 3-27
References, appendix A ....................................................................... A-1
Removal and installation of four man cargo area
soft top enclosure ............................................................................ 2-54.3 2-130.8
Removal and installation of four man crew area soft top
and artic soft top enclosures ............................................................ 2-54.2 2-130.4
Removal and installation of hatch stowage net ................................ 2-59 2-134
Change 6 Index 5
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
R (Cont’d)
Removal and installation of rear seat stowage compartment net ... 2-60 2-135
Removal and installation of stowage compartment net ................... 2-58 2-133
Removal and installation of S250 shelter carrier
rear suspension tiedown kit ............................................................. 2-55 2-130.10
Removal and installation of troop area soft top enclosures
(M1152, M1152A1) ............................................................................ 2-54.1 2-130.2
Removal and installation of two man crew area
soft top enclosure .............................................................................. 2-54 2-126
Reporting equipment improvement recommendations (EIR’s) ........ 1-5 1-2
Reservoir, servicing windshield washer............................................. 3-14 3-14
Runflat operation ................................................................................ 2-49 2-121
Runflat operation (table 2-4) .............................................................. 2-121
S
S250 shelter Carrier (M1113) ............................................................ 1-10 1-4
Scope of manual .................................................................................. 1-1 1-1
Seatbelt operation – improved personal restraint system .............. 2-18.1 2-74.1
Seatbelt operation – three point system ........................................... 2-18 2-74
Service brake system operation ......................................................... 1-23 1-25
Service data, general (table 1-3) ........................................................ 1-7
Service parking brake system operation ........................................... 1-22 1-24
Servicing batteries .............................................................................. 3-12 3-12
Servicing coolant surge tank .............................................................. 3-10 3-10
Servicing windshield washer reservoir ............................................. 3-14 3-14
Shallow water fording operation........................................................ 2-47 2-112
Slave starting operation ..................................................................... 2-23 2-79
Special instructions............................................................................. 2-39 2-104
Starting the engine ............................................................................. 2-12 2-62
Starting system operation .................................................................. 1-18 1-18
Steering control system operation
(Serial numbers 299999 and below) ................................................ 1-24 1-27
Steering control system operation
(Serial numbers 300000 and above) ................................................ 1-24.1 1-28.1
Steering system capacities (table 1-2.1) ............................................ 1-6.1
Stopping the vehicle and engine ........................................................ 2-14 2-68
Stowage and sign guide, appendix E ................................................. E-1
Stowage compartment net, removal and installation....................... 2-58 2-133
Stowage plan, M1113.......................................................................... F-4 F-10
Stowage plan, M1114 (MK19/40 mm)................................................ F-2 F-1
Stowage plan, M1114 (M2/.50cal) ...................................................... F-3 F-6
Surge tank, servicing coolant ............................................................. 3-10 3-10
Suspension system operation ............................................................. 1-25 1-29
S250 shelter carrier rear suspension tiedown kit,
removal and installation of .............................................................. 2-55 2-130.10
Index 6 Change 6
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
T
Tables:
1-1 Differences Between Models .............................................. 1-6
1-2 Capacities............................................................................ 1-6
1-2.1 Steering System Capacities ............................................... 1-6.1
1-3 General Service Data ......................................................... 1-7
1-4 Engine Data ........................................................................ 1-8
1-5 Cooling System Data .......................................................... 1-8
1-6 Transmission Data ............................................................. 1-8
1-7 Transfer Case Data ............................................................ 1-9
1-9 Maximum Vehicle Operating Speeds ................................ 1-10
1-9 Vehicle Dimensions ............................................................ 1-10
1-10 Vehicle Cruising Range ...................................................... 1-10
1-10.1 Vehicle Payload (Including Crew)...................................... 1-10.1
1-11 9,000 lb Winch Data ........................................................... 1-11
1-11.1 10,500 lb Winch Data ......................................................... 1-11
1-12 Curb Weight ........................................................................ 1-11
1-13 Vehicle Bridge Classification ............................................. 1-11
1-14 Axle Weight ......................................................................... 1-12
1-15 Tire Pressure (Radial Tire) (Load Range D Tire)............. 1-12.1
1-15.1 Tire Pressure (Radial Tire) (Load Range E Tire) ............. 1-12.1
2-1 General Cleaning Instructions .......................................... 2-26
2-2 Preventive Maintenance Checks and Services ................. 2-29
2-3 Towing Operation ............................................................... 2-84
2-3.1 M1113/M1114 Vehicle Trailer Towing Requirements ...... 2-89
2-4 Runflat Operation............................................................... 2-121
3-1 Troubleshooting .................................................................. 3-3
3-2 Cleaning Compound -to- Water Ratio ............................... 3-14
G-1 Lubrication ................................................................................... G-3
Table of contents ................................................................................. i
Tabulated data .................................................................................... 1-12 1-6
Tailgate operation ............................................................................... 2-22 2-78
Technical bulletins, references ........................................................... A-6 A-2
Technical manuals, references .......................................................... A-5 A-2
Tire chain installation and removal .................................................. 3-22 3-24
Tire pressure (radial tires) (load range D tires) (table 1-15) ........... 1-12.1
Tire pressure (radial tires) (load range E tires) (table 1-15.1) ........ 1-12.1
TOW Gunner’s Protection Kit (T-GPK) in Preparation for Air Drop,
Removal and Installation ................................................................. 2-61 2-136
Towing operation................................................................................. 2-26 2-84
Trailer towing...................................................................................... 2-27 2-89
Towing operations (table 2-3) ............................................................. 2-84
Transfer case data (table 1-7) ............................................................ 1-9
Transmission data (table 1-6) ............................................................ 1-8
Transmission fluid, servicing ............................................................. 3-19 3-20
Troop/cargo winterization heater operating instructions ................ 2-50.1 2-122.2
Change 6 Index 7
TM 9-2320-387-10
INDEX (Cont’d)
Para. Page
T (Cont’d)
Troop seat kit operation (M1152, M1152A1) .................................... 2-53.1 2-125
Troop area soft top enclosures,
removal and installation (M1152, M1152A1).................................. 2-54.1 2.130.2
Troubleshooting (table 3-1) ................................................................ 3-3
Troubleshooting procedures ............................................................... 3-6 3-2
Turret brake operation ....................................................................... 2-33.4 2-98.10
Two-man crew area soft top enclosure, removal and
Installation of ................................................................................... 2-54 2-126
U
Umbilical power cable, 200-ampere ................................................... 1-26 1-31
Up-armored carrier (M1114) .............................................................. 1-11 1-4.1
Up-armored carriers w/supplement armor load plan
(M2/.50 cal), M1114........................................................................... F-3 F-6
Up-armored carriers w/supplement armor load plan
(MK19/40mm), M1114 ...................................................................... F-2 F-1
Up-armored weapon station operation (M1114) ............................... 2-33 2-98
V
Vehicle and engine, stopping the ....................................................... 2-14 2-68
Vehicle bridge classification (table 1-13) ........................................... 1-11
Vehicle cruising range (table 1-10) .................................................... 1-10.1
Vehicle dimensions (table 1-9)............................................................ 1-10
Vehicle light switch, operation of ....................................................... 2-15 2-70
Vehicle operating speeds, maximum (table 1-8)................................ 1-10
Vehicle payload (table 1-10.1) ............................................................ 1-10.1
Vehicular heater operation................................................................. 2-50 2-122
W
Warning Summery .............................................................................. warning a
Weight, axle (table 1-14) ..................................................................... 1-12
Weight, curb (table 1-12) .................................................................... 1-11
Wheel assembly replacement ............................................................. 3-25 3-28
Winch data, 10,500 lb (table 1-11.1) .................................................. 1-10.2
Winch data, 9,000 lb (table 1-11) ....................................................... 1-10.2
Winch operation, electric .................................................................... 2-28 2-90
Winch operation, hydraulic ................................................................ 2-28.1 2-92.2
Window cleaning, plastic .................................................................... 3-17 3-18
Windshield assembly operation ......................................................... 2-53 2-124
Windshield de-icer operation (M1114)............................................... 2-36 2-102
Windshield washer reservoir, servicing ............................................. 3-14 3-14
Windshield wiper/washer system operation...................................... 1-21 1-23
Index 8 Change 6
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DENNIS J. REIMER
Gewmral,(msd~sArmy
C/l&fOfstan
AdrnihisbnUwAssistant to tha
.s8omtary
of tha Army
03071
ByDtderoftheSefetaryoftlwAirForce:
RDNALDR. FOGLEMAN
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HENRY VICCELLID,JR.
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DISTRIBUTION:
To ba distributed
in accordancewiththe initialdistribution
number
(IDN) 381018, ruquirements forTM 9-232WCi7-10.
RECOMMENDED CHANGES TO Use Part II (reverse) for Repair Parts and DATE:
PUBLICATIONS AND BLANK FORMS Special Tools Lists (RPSTL) and Supply
For use of this form, see AR 25-30; the proponent Catalogs/Supply Manuals (SC/SM). 14 Dec 01
agency is ODISC4.
TO: (Forward to proponent of publication or form) FROM: (Activity and location) (include ZIP code)
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI Co. B, 1st BN, 2nd Brigade
1 Rock Island Arsenal Ft. Hood, TX 76445
Rock Island, IL 61299-7630
PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Provide exact wording of recommended changes,
if possible).
SAMPLE
TOTAL NO.
OF MAJOR
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM ITEMS RECOMMENDED
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED ACTION
SAMPLE
PA RT I I I - R E M A R K S (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
RECOMMENDED CHANGES TO Use Part II (reverse) for Repair Parts and DATE:
PUBLICATIONS AND BLANK FORMS Special Tools Lists (RPSTL) and Supply
For use of this form, see AR 25-30; the proponent Catalogs/Supply Manuals (SC/SM).
agency is ODISC4.
TO: (Forward to proponent of publication or form) FROM: (Activity and location) (include ZIP code)
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Provide exact wording of recommended changes,
if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) DATE:
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S
TOTAL NO.
OF MAJOR
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM ITEMS RECOMMENDED
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED ACTION
USAPPC V3.00
RECOMMENDED CHANGES TO Use Part II (reverse) for Repair Parts and DATE:
PUBLICATIONS AND BLANK FORMS Special Tools Lists (RPSTL) and Supply
For use of this form, see AR 25-30; the proponent Catalogs/Supply Manuals (SC/SM).
agency is ODISC4.
TO: (Forward to proponent of publication or form) FROM: (Activity and location) (include ZIP code)
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO.* NO. NO. (Provide exact wording of recommended changes,
if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) DATE:
(include ZIP code)
AMSTA-LC-CI Tech Pubs, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S
TOTAL NO.
OF MAJOR
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM ITEMS RECOMMENDED
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED ACTION
USAPPC V3.00
THE METRIC SYSTEM AND EQUIVALENTS
LINEAR MEASURE LIQUID MEASURE
1 Centimeter = 10 Millimeters = 0.01 Meters = 1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces
0.3937 Inches 1 Liter = 1,000 Milliliters = 33.82 Fluid Ounces
1 Meter = 100 Centimeters = 1,000 Millimeters = TEMPERATURE
39.37 Inches Degrees Fahrenheit (F) = °C • 9 ÷ 5 + 32
1 Kilometer = 1,000 Meters = 0.621 Miles Degrees Celsius (C) = °F - 32 • 5 ÷ 9
SQUARE MEASURE 212° Fahrenheit is equivalent to 100° Celsius
1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches 89.96° Fahrenheit is equivalent to 32.2° Celsius
1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet 32° Fahrenheit is equivalent to 0° Celsius
1 Sq Kilometer = 1,000,000 Sq Meters = 0.386 Sq Miles WEIGHTS
CUBIC MEASURE 1 Gram = 0.001 Kilograms = 1,000 Milligrams =
1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches 0.035 Ounces
1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet 1 Kilogram = 1,000 Grams = 2.2 Lb
1 Metric Ton = 1,000 Kilograms = 1 Megagram =
1.1 Short Tons
0
INCHES
CENTIMETERS
TO CHANGE TO MULTIPLY BY
Inches . . . . . . . . . . . . . . . . . . . Millimeters . . . . . . . . . . . . . . . 25.400
1
Inches . . . . . . . . . . . . . . . . . . . Centimeters . . . . . . . . . . . . . . 2.540
Feet . . . . . . . . . . . . . . . . . . . . . Meters . . . . . . . . . . . . . . . . . . . 0.305
Yards . . . . . . . . . . . . . . . . . . . Meters . . . . . . . . . . . . . . . . . . . 0.914
2
Miles . . . . . . . . . . . . . . . . . . . . Kilometers . . . . . . . . . . . . . . . 1.609
Square Inches . . . . . . . . . . . . . Square Centimeters . . . . . . . . 6.451
1
TO CHANGE TO MULTIPLY BY
Millimeters . . . . . . . . . . . . . . . Inches . . . . . . . . . . . . . . . . . . . 0.03937
Centimeters . . . . . . . . . . . . . . Inches . . . . . . . . . . . . . . . . . . . 0.3937
9
13
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provide a link to liberatedmanuals.com, so that free manuals come up first in
search engines:
– Sincerely
Igor Chudov
http://igor.chudov.com/
– Chicago Machinery Movers