Grease - e - Silicone

Shin-Etsu silicone
Greases
Oil Compounds
Facts about Silicone P.2
Safety data P.22
Information on Silicone Greases Oil Compounds P.3
Precautions concerning handling, safety and hygiene P.22
Product selection guides P.4
Packaging P.23
Product introductions
1. Greases P.6
2. Oil compounds P.14
Facts about Silicone

Chemical properties of silicones
The main chain of a silicone is made up of inorganic siloxane linkages (Si-O-Si), to which are attached side chains which
contain organic groups. Silicones are a sort of hybrid polymer with both inorganic and organic components.
Features attributable to siloxane linkages
Features attributable to molecular structure
Silicones have a backbone of siloxane linkages, with attached side

chains which contain organic groups.
The molecules of dimethyl silicone exhibit a twisted, helical structure.
R
Si
R
O
Si
R
O
Si
Si
Organic
groups
O
Si
Si
Si
C H
Si
Si
O
O
Heat resistance Weatherability

Chemical stability Dielectric properties
C H
O
O
Organic
groups
Si
Si
Inorganic
material
Si
Si
Si
C
H
Water repellency Release properties Cold resistance

Low temperature-dependence
Compared to organic polymers, which have a carbon skeleton (C-C bond energy: 85 kcal/mol), silicones have superior heat resistance and
weatherability (UV light, ozone resistance). This is due to the greater stability of siloxane bonds, which have a bond energy of 106 kcal/mol.
Siloxane bonds have a bond length of 1.64 and bond angle of 134. Compared to carbon bonds (bond distance: 1.54 , bond angle: 110), they
have a long bond distance and high bond angle, and a low rotational energy barrier. As a result, siloxane bonds move more freely and intermolecular
forces are weak. These characteristics manifest themselves in the features of silicone materials, which include softness, gas permeability, cold resistance,
and little change in viscosity due to temperature changes.
The backbone of dimethyl silicone exhibits a helical structure.
Hydrophobic methyl groups cover almost the entire surface of the silicone polymer molecules, and surface energy is low. This gives rise to unique
properties including water repellency and easy release.
Moreover, silicones are low-polarity polymers, so they exhibit minimal moisture absorption.
Silicone Greases Oil Compounds

Silicone greases are products which consist of a base oil of silicone fluid
compounded with thickening agents (such as metallic soaps) and other additives.
They can be used in a wide range of temperatures and are used primarily on
moving parts to provide lubrication and adhesion.
Silicone oil compounds are products which consist of a base oil of silicone fluid
compounded with fillers such as silica powder or metallic oxides. The intended
application will dictate the type of filler used.
They can be used in a wide range of temperatures and are used primarily on nonmoving parts for thermal conduction, electrical insulation and sealing.
Features of silicone greases oil compounds

Because they use silicone fluid as the base oil, Shin-Etsu silicone greases and oil compounds offer the
following advantages.
Outstanding heat and cold resistance, so they perform well in
1 extreme conditions and will continue to do so over prolonged use.

2 Electrically insulating, so they can be used with confidence.
3 Outstanding moisture resistance and water repellency.
4 Non-corrosive.
5 Effective in small amounts.
Heat resistance comparison (Left: mineral oil Right: silicone fluid)
Before using any of these products, be sure to test beforehand to determine the product's suitability to the intended application.
3
Greases
Selection Guide
Intended Use
Application/Feature
G-30F
P.6
G-30L
P.6
G-30M
P.6
G-30H
P.6
G-40L
P.6
G-40M
P.6
G-40H
P.6
Extreme High Temperature

Applications
G-420
P.6
High Load Applications
G-302
P.8
FG-720
P.7
FG-721
P.7
FG-722
P.7
Regular
G-501
P.7
High Load Applications
G-503
P.8
G-411
P.8
Med. Torque
G-330
P.12
High Torque
G-331
P.12
G-332
P.12
G-333
P.12
G-334
P.12
G-340
P.12
G-341
P.12
G-342
P.12
G-631
P.12
G-632
P.12
G-633
P.12
Low Temperature
Applications
General Purpose
Lubrication
Product Name
High Temperature
Applications
Solvent & Chemical

Resistant
For Plastics
For Rubbers
For Torque Damping

Low Torque
Adhesion
Low Temperature
Applications
For Bearings
Improves Feeling
Oil compound
Intended Use
Selection Guide
Application/Feature
General Purpose
High Reliability
Thermal
Interface
High Thermal Conductivity
General Purpose
Heat Resistant
High Vacuum Seals
Compatible With Silicone
Sealing
General
Valve Seals
Anti-rust Sealant
Electrically Conductive
Insulator
Optical Applications
Product Name
KS-609
P.14
KS-613
P.14
G-747
P.14
G-775
P.14
G-776
P.14
G-777
P.14
G-765
P.15
G-750
P.15
G-751
P.15
X-23-7762
P.15
X-23-7783D
P.15
X-23-7868-2D
P.15
X-23-7921-5
P.15
KS-63W
P.19
KS-64
P.19
KS-64F
P.19
KS-62F
P.19
KS-62M
P.19
HIVAC-G
P.19
KS-650N
P.20
KS-651
P.20
KS-65A
P.20
KS-623
P.20
KS-622
P.20
KS-660
P.20
KS-660B
P.20
KS-63G
P.20
Optseal
P.21
Optseal-L
P.21
Properties of grease products

Silicone greases are made using a silicone fluid as the base oil. This is compounded with other materials such as
thickeners, oiliness improvers and antioxidants. Compared to common mineral oil greases, silicone greases have
greater thermo-oxidative stability and moisture resistance, and have a wider range of use temperatures. Silicone
greases are also chemically inert, and so are compatible with almost all types of equipment.
Low-temperature lubrication applications

G-30F G-30L G-30M G-30H
The greases in the G-30 series were specially designed to provide excellent lubrication at low temperatures. There are four
grades of thickness: F, L, M and H.
Typical properties
G-30F
Parameter
G-30M
G-30L
Grayish white paste
Appearance
25C
Specific gravity
Penetration
0.99
1.00
0.99
340 400
280 320
240 280
200 240
200+
200+
200+
5.7
2.3
0.5
kPa
30
30
30
400 (max.)
400 (max.)
400 (max.)
25C/worked
150C100h
1
150C50h
JIS K2220 Oxidative stability
Test method Moisture resistance
Worked stability
Grayish white grease
0.99
Drop point
Oil separation
G-30H
100,000 strokes
Low-temperature torque
-60C
(Starting/Running)
mN m
107/31
266/93
329/122
MIL-L15719A Low-temperature torque -60C
2000 g-cm
Less than 1 sec
1 sec
1 sec
0.41
0.35
BTB
Neutral
Free acid or free alkali

C
Use temperature range

Volatile content
150C100h
60 to +180
0.35
ppm
Low-molecular-weight silicone content D3-D10
100
1 The oxidative stability test conditions prescribed in JIS K 2220 indicate 99C/100 hours, but in this case measurement was done at 150C50 h.
G-30 greases are suitable for speed factors (bearing bore in mm _ bearing shaft speed in rpm) up to 200,000.
(Not specified values)
High-temperature lubrication applications

G-40L G-40M G-40H G-420
The greases in the G-40 series were specially designed to provide excellent lubrication at high
temperatures, and are ideal for lubrication of sealed bearings.
There are three grades of thickness: L, M and H. G-420 provides outstanding lubrication at very
high temperatures.
Bearing lubrication
Typical properties
Appearance
Penetration
White grease
1.06
1.10
280 320
240 280
200 240
281
200+
200+
200+
200+
8.9
5.9
3.0
5.72
kPa
10
10
10
400 (max.)
360 (max.)
320 (max.)
310 (max.)
66/29
83/46
117/57
41/25
Less than 5 sec.
Less than 5 sec.
Less than 5 sec.
Less than 5 sec.
Drop point
Oxidative stability
150C50h
JIS K2220
Test method Moisture resistance
Worked stability
100,000 strokes
(Starting/Running)
-20C
mN m
MIL-L15719A Low-temperature torque
-20C
2000 g-cm
Free acid or free alkali
Neutral
30 to +200

Volatile content
150C100h
%
ppm
0.4
30 to +250
0.3
0.3
0.32
100
1 For information on safety, see page 22 (Safety & hygiene).

2 200C24h
3 The oxidative stability test conditions prescribed in JIS K 2220 indicate 99C100 h, but in this case measurement was done at 150C50 h.
G-40 greases are suitable for speed factors (bearing bore in mm _ bearing shaft speed in rpm) up to 200,000.
Brown grease
25C/worked
150C100h
G-420
1.05
25C
Oil separation
G-40H
1.06
Beige grease
Specific gravity
BTB
G-40M
G-40L
Parameter
For lubrication of plastics

G-501
G-501 is compounded with a special silicone fluid as the base oil. This grease is ideal for blower bearings and plastic parts,
where it provides both lubrication and noise reducing properties.
With its special formula, G-501 is much less likely to cause stress cracking of polycarbonate (PC), polyacetal (POM), ABS
and other plastics.
It is also an excellent lubricant for steel/steel contacts.
Typical properties
G-501
Parameter
Appearance
White to pale yellow grease
Specific gravity
Penetration
25C
0.92
25C/worked
306
150C24h
JIS K2220 Oil separation
Test method Low-temperature torque
-50C
(Starting/Running)
%
mN m

150C24h
Volatile content
2.5
211103
50 to +150
0.1
ppm
100
Lubrication of plastic gears
Solvent resistant greases

Fluorosilicone greases
FG-720 FG-721 FG-722
The greases in the FG-720 series feature a fluorosilicone fluid as the base oil, compounded with fluoropolymer powder. These
hybrid greases exhibit certain properties of both silicones and fluorine compounds, and offer outstanding heat resistance,
solvent resistance and chemical resistance.
These greases provide excellent lubrication even in high speed, high load conditions.
Typical properties
FG-720
Parameter
Appearance
FG-721 1
FG-722
White grease
Specific gravity
Penetration
25C
1.40
1.44
1.43
25C/worked
303
303
281
231
246
295
3.9
2.6
0.2
150C50h2 kPa
10
10
10
100,000 strokes
346
319
322
63/44
214/127
199/185
Drop point
Oil separation
Test method Worked stability
(Starting/Running)
200C24h
-30C
mN m
Pass
Copper strip corrosion Room temp.24h

Volatile content
30 to +200
C
200C24h
0.3
0.5
0.4
100
ppm
1 For information on safety, see page 22 (Safety & hygiene).

2 The oxidative stability test conditions prescribed in JIS K 2220 indicate 99C100 h,
but in this case measurement was done at 150C50 h.
Solvent resistance of FG-720, FG-721 & FG-722 (normal temp.)

Solvent
Methyl alcohol
Ethyl alcohol
Isopropyl alcohol
Ethylene glycol
Acetone
Methyl ethyl ketone
Methyl isobutyl ketone
Tetrahydrofran
Benzene
Toluene
Solvent resistance
Solvent
Xylene
Styrene
n-hexane
Kerosene
Perchloroethylene
Dichloromethane
Butane
Ethyl ether
Dimethyl silicone fluid KF96 (20 mm2/s) *
Water
Mfd. by Shin-Etsu
Solvent resistance
Insoluble Soluble
High load applications

G-302 G-503
G-302 and G-503 are compounded with chlorine- and sulfur-based extreme-pressure additives. These greases provide
outstanding lubrication under high loads. G-302 offers the highest load resistance of any grade we offer. G-503 provides
superior lubrication even under low loads.
Typical properties
G-302
G-503
White
Yellow
25C
1.13
0.97
Penetration
25C/worked
280
294
Oil separation
150C24h
1.2
2.2
kPa
400
10
Starting torque
107
122
Parameter
Appearance
Specific gravity

Test method
99C100h
Low-temperature torque -30C mN m

Volatile content
Running torque
28
52
0.3
0.5
60 to +180
50 to +150
150C24h

Low-molecular-weight silicone content
D3-D10
ppm
100
Non-mineral-oil grease for lubrication of rubbers

G-411
G-411 is a non-mineral-oil grease for rubbers. It has excellent heat resistance and cold resistance and was designed for
automotive applications. G-411 provides consistent lubricating properties and will not damage synthetic rubber cups.
Typical properties
Parameter
Appearance
Specific gravity
Penetration
Drop point
Oil separation
Oxidative stability
JIS K2220 Evaporation loss
Test method
25C
25C/worked
C
%
kPa
%
10 m
Over25 m
Impurities
Impurities/cm3
Over75 m
Over125 m
Humidity cabinet test
50C500h
SBR
Base diameter
mm
NR
Rubber swelling
SBR
Change in hardness
Hs
702/1202h
NR
Appearance
SBR
Base diameter
mm
NR
Rubber swelling
SBR
Change in hardness
Hs
1202/702h
NR
Appearance
Tinplate
Copper
Aluminum
Condition of
Change in mass
Metal corrosion
Cast iron
1002/1202h metal test strip mg/cm3
Brass
Steel
Zinc
C
Volatile content
150C100h
%
D3-D10
ppm
150C100h
100C100h
100C22h
G-411
Brown
1.1
303
229
5.1
7
0.18
2930
220
0
0
Class A
+0.06
+0.28
2
4
No change
+0.07
+0.42
3
11
No change
+0.004
+0.007
+0.010
+0.058
+0.008
+0.012
+ 0.015
30 to +200
1.4
100
Reference data
Boundary lubrication properties
Rotation
Properties of extreme-pressure greases

G-30M
G-40M
G-501
G-503
G-302
KS-660B
FG-721
Mineral oil type
4-ball weld load (kgf)

102
126
158
316
501
148
348
183
4-ball test
Test conditions
Speed: 1500 rpm
Time: 1 min
Temp.: room temperature
Test balls: 1/2 inch DIA
Pressure
kgf values: 1500 rpm/1 min.
Steel ball bearings
Torque (sliding resistance)

Measured in accordance with JIS K 2220. 6204 bearings, 1 rpm.
Grease is kept at a prescribed temperature for two hours, then starting torque is measured. Rotation is continued, and the
torque value after 10 minutes is taken to be the running torque.
Starting torque
Torque(mNm)
500
G-40M
100
G-30M
50
G-501
-60
-50
-40
-30
-20
-10
10
20
30
Temp. (C)
Running torque
1000
G-40M
Torque(mNm)
500
100
G-30M
50
G-501
20
-60
-50
-40
-30
-20
-10
10
20
30
Temp. (C)
Penetration (hardness)
Penetration tester
Effect of change in temperature on penetration

Dial gauge
350
G-420
Mineral oil type

G-501
Cone
Penetration (unworked)
G-40M
300
FG-721
Grease cup
G-30M
250
200
Penetration test
A penetration tester of the type prescribed in the penetration test
method in JIS K 2220 (grease) was used. For the test, a sample is
put into the prescribed grease cup and the surface is leveled, then
the sample is kept at 250.5 C. The cone is then lowered and
allowed to press vertically into the grease for 5 seconds. The
penetration depth is measured to a precision of 0.1 mm, and this
value is multiplied by 10 to get the penetration of the sample.
Worked penetration is the penetration measured after the grease
has been worked for 60 strokes over 1 minute using a mechanical
grease worker of the prescribed type.
150
-100
-50
50
100
150
200
Temp. (C)
Reliability comparison: Silicone grease vs. Non-silicone grease
Penetration
Volatile content
10
400
- G-40L
- Non-silicone grease A
- Non-silicone grease B
350
- G-40L
- Non-silicone grease A
- Non-silicone grease B
9
8
300
Volatile content (%)
Penetration (unworked)
7
250
200
150
6
5
4
3
100
2
50
1
0
0
100
200
300
Time (h)
Test conditions: 150 C 500 h
10
400
500
100
200
300
Time (h)
Test conditions: 150 C 500 h
400
500
Compatibility with plastics
Plastic name
Product name
ABS POM PBT PVC
PS
PP
PC
HIPS PMMA
AS
ASGF Nylon 6
Nylon
Nory Duranex
6-6
G-330
G-332
G-334
G-340
G-342
G-631
G-632
G-30M
G-40M
G-501
FG-720
KS-63W
KS-64
KS-65A
KS-660
KS-62M
HIVAC-G
KF-96H-200000 mm2/s
Potential of silicone greases & oil compounds to cause stress cracking of plastics
When a stressed plastic is subjected to prolonged contact with certain chemicals, it may be more likely to crack at a much
lower load than it would were it not in contact with the chemical. This phenomenon is commonly called stress cracking,
and is characterized by glass-like cracking, usually with no whitening of the plastic.
Stress cracking of plastics can be a function of several factors which include stress, temperature, time and chemicals. Of
these, exposure to chemicals is the most important factor. Silicone greases have also been known to cause stress
cracking in plastics.
The particulars of the stress cracking will vary depending on the type of silicone grease and plastic involved. And even for
molded pieces made using the same type of plastic, the effects of a grease may differ depending on the molding strain,
orientation and other conditions.
Thus, before using a silicone grease where it will be in contact with a plastic, it is important to first determine how the
grease will affect the plastic.
Shin-Etsu tests its products using the experimental method described below. The user should perform their own tests
which simulate the conditions of actual use to make sure that the product will not cause problems when it is used.
Test method
1. A plastic test strip (140 mm long, 25 mm wide, 3 mm thick) is clamped in a jig set to a length of 130 mm.
2. Grease is applied evenly to the convex surface of the strip.
3. In this state, the strip is heated at 80C for 16 hours.
4. After heating, the grease is wiped off and a visual inspection is made for cracking.
5. A visual check is done to look for cracking or surface deterioration.
The results are compared to those for a strip to which grease has not been applied.
11
Tacky greases (torque, damper applications)

G-330 G-331 G-332 G-333 G-334
G-340 G-341 G-342
G-631 G-632 G-633
The products in the G-330 and G-340 series are highly tacky greases that exhibit little change in torque values due to
changing temperatures.
These greases can be applied to sliding and rotating parts in a variety of equipment, where their high tackiness provides a
superior damping effect.
G-330 has medium shear resistance (torque), while G-331 has high shear resistance. G-332, G-333 and G-334 are lowtorque greases.
The greases in the G-340 series are specially formulated to ensure stable physical properties at low temperatures.
The greases in the G-631 series were developed as bearing greases for variable resistors, and can also be used as damping
greases.
Note that the greases in the G-631 series are made using non-silicone base oils, and so the use temperature range will not be
as wide as those of the other products.
G-330
Parameter
Appearance
White grease
Specific gravity
JIS K2220 Penetration
Test method Oil separation
Torque
G-331
G-333
G-334
Blue grease
White grease
Blue grease
25C
1.15
1.15
1.12
1.11
1.08
25C/unworked
285
305
307
304
250
0.01
0.01
0.12
0.38
0.36
23
34
0.06
0.06
105C24h
Nm10-4*
After 50 turns
C
105C24h
Volatile content
G-332
30 to +150
0.05
0.05
ppm
0.06
100
Torque meter: Torque Tester MDT2-AMP made by Shinmei Electric.

The sample is applied evenly to the shaft (4 mm DIA_8 mm) and in the bearing clearance (35 m). The shaft is then turned 50 times (1 turn=360) by hand at a rate of 1 turn per
second. After 50 turns, the sample is loaded into the torque meter and the torque value is measured after rotation at 10 rpm for 1 minute. This value is taken as the test value.
G-340
Parameter
Specific gravity
Penetration
JIS K2220
Torque
G-341
G-342
Grayish yellow grease
Appearance
25C
1.01
1.02
25C/unworked
158
182
168
0.03
0.06
0.02
16
105C24h
After 50 turns
Nm10-4*

Volatile content
11
40 to +100
C
105C24h
1.04
0.06
ppm
0.08
0.07
100

G-631
G-632
G-633
Creamy white translucent

grease
Colorless to pale
yellow transparent grease
Pale yellow to creamy

white translucent grease
25C
0.89
0.98
0.87
25C/unworked
213
228
235
0.78
0.02
0.04
30
64
Parameter
Appearance
Specific gravity
JIS K2220 Penetration
Torque
105C24h
Nm10-4*
After 50 turns
13
0 to +80

Volatile content
105C24h
D3-D10
%
ppm
0.07
0.06

12
0.07
100
Reference data
Temperature vs. Torque
Torque(Nm10-4)
150
Non-silicone grease
Measurement conditions
Shaft size: 4 mm DIA 8 mm
Clearance: 35 m
Rotational speed at time
of measurement: 10 rpm
100
G-331
50
G-340
0
-60
-40
-20
20
40
Temperature (C)
20
40
60
Temperature (C)
60
80
100
Temperature vs. Penetration
Penetration(unworked)
400
300
G-333
G-332
200
G-330
G-331
100
-40
-20
80
100
120
140
Rotational speed vs. Torque
Torque(Nm10-4)
150
100
50
G-330
G-332
G-334
10
20
30
40
50
Rotational speed (rpm)
60
70
80
13
Properties of silicone oil compounds

A silicone oil compound features a base oil of silicone fluid, compounded with silica or metal powders. Silicone oil
compounds have superior electrical properties and water repellency and are exceptionally stable against heat and
oxidation across a wide temperature range. These products are thus used extensively as a dielectric material, as a
thermal interface material, for sealing, and to improve water repellency.
Thermal interface compounds (General purpose)

KS-609 KS-613 G-747
All three feature silicone fluid as the base oil, plus thermally conductive fillers. These oil compounds offer excellent thermal
conductivity and electrical properties.
They are ideal for use as a thermal interface and insulator for semiconductor elements (transistors, thermistors) and various
types of heatsinks.
KS-609 is a general purpose product, KS-613 has enhanced heat resistance for potting of thermistors, and G-747 can be
used as a thermal interface material for resin-encapsulated power transistors.
Typical properties
KS-609
Parameter
KS-613
G-747
White grease
Appearance
Specific gravity
25C
Viscosity
25C
Penetration2
25C/worked
2
Pas
Thermal conductivity
Volume resistivity
Dielectric breakdown strength
D3-D10
50
328
346
328
2.65
0.3
2.3
0.01 1
W/mK
0.76
0.90
Tm
2.3
0.5
2.5
kV
3.5
9.9
3.7
55 to +200
50 to +250
50 to +150
0.3
0.3
0.06

200C24h
60
0.73
0.25mm
Volatile content
2.36
70
200C24h
Oil separation
2.50
100
ppm
1 Measured at 120 C24 h. 2 Tested in accordance with JIS K 2220. Hardness controlled as a measure of penetration.
Thermal interface compounds (High reliability)

G-775 G-776 G-777
All three feature a base oil of silicone fluid, compounded with thermally conductive fillers. These oil compounds offer excellent
thermal conductivity and electrical properties.
Compared to general purpose products, these oil compounds offer better resistance against pump-out, creep and oil
separation, meaning they can be used in spots where long-lasting reliability is required.
G-775 is high viscosity and offers the ultimate in creep resistance.
G-776 has been diluted with an isoparaffin solvent, to achieve properties which are normally at odds, namely low viscosity
(ease of use) and low oil bleed.
G-777 is an all-purpose product that offers a balance of good working properties, heat resistance, thermal conductivity, and
resistance against pump-out.
Typical properties
G-775
Parameter
Appearance
25C
Viscosity
25C
Penetration2
25C/unworked
Pas
W/mK
0.25mm

Volatile content
150C24h
D3-D10
3.4
2.9
3.2
500
58
140
250
354
190
3.6
1.3 1
3.3
kV
2.5
2.9
3.2
40 to +150
40 to +200
40 to +200
0.26
3.10
ppm
300
1 Value after evaporation of solvent. 2 Tested in accordance with JIS K 2220. Hardness controlled as a measure of viscosity.
14
G-777
White grease
Specific gravity
G-776
0.1
100
Thermal interface compounds

(High thermal conductivity)
G-765 G-750 G-751 X-23-7921-5
These oil compounds have excellent thermal conductivity. All feature a base oil of silicone fluid
compounded with high thermal conductivity fillers.
G-765 and G-750 have high dielectric strength, while in G-751 and X-23-7921-5 the
emphasis is on thermal conductivity, and their dielectric strength is lower than that of other
silicone products. Thus, G-751 and X-23-7921-5 are not recommended for applications that
require a material with insulating properties.
G-765 and G-750 can be used as a thermal interface for IGBTs, while G-751 and X-23-79215 are ideal for CPUs and MPUs.
Thermal interface for CPUs
Typical properties
G-765
Parameter
G-750
G-751
X-23-7921-5
2.51
2.8
363
Gray grease
Appearance
Specific gravity
25C
Viscosity
25C
150C24h
Oil separation
Volume resistivity
0.25mm
2.77
2.77
Pas
250
300
420
0.01
0.01
0.01
W/mK
2.9
3.5
4.5
6.0
Tm
0.1
0.1
0.008
kV
4.5
4.5
0.06
0.28
Volatile content
150C24h
D3-D10
Below measurable limit

50 to +120
ppm
0.10
0.44
100
Tested in accordance with JIS K 2220. Hardness controlled as a measure of viscosity.
Thermal interface
(High thermal conductivity, solvent diluted types)
X-23-7762 X-23-7783D X-23-7868-2D
These oil compounds have excellent thermal conductivity. All feature a base oil of silicone fluid compounded with high
thermal conductivity fillers.
They are compounded with around 2-3% isoparaffin based solvent so they not only have high thermal conductivity, but are
also easier to work with. These products are ideal as a thermal interface for CPUs and MPUs.
X-23-7783D is essentially X-23-7762 compounded with a fine filler to give it a lower thermal resistance.
X-23-7868-2D has a lower viscosity than X-23-7783D, making it easier to work with and giving it an even higher thermal
conductivity.
Typical properties
X-23-7762
Parameter
Appearance
X-23-7868-2D
Gray grease
Specific gravity
25C
Viscosity
25C
0.25mm
2.55
2.55
2.5
180
200
100
4.06.0
3.55.5
3.66.2
Pas
W/mK
X-23-7783D
kV
Below measurable limit
Volatile content
150C24h
D3-D10
%
ppm
Value after evaporation of solvent. Hardness controlled as a measure of viscosity.
50 to +120
2.58
2.43
2.70
100
15
Reference data
Correlation between thermal conductivity and viscosity
High
X-23-7868-2D
6.2W/mK
100Pas
X-23-7762
X-23-7921-5
6.0W/mK
180Pas
6.0W/mK
363Pas
X-23-7783D
5.5W/mK
200Pas
G-751
4.5W/mK
420Pas
3.6W/mK
500Pas
3.5W/mK
300Pas
3.3W/mK
140Pas
G-765
2.9W/mK
250Pas
G-776
G-747
G-775
G-750
G-777
1.3W/mK
58Pas
0.9W/mK
50Pas
Low
KS-613
KS-609
0.76W/mK
60Pas
0.73W/mK
70Pas
Viscosity
High
Solvent diluted type
Solventless type
Correlation between thermal resistance and thickness of oil compound
140
G-765
G-750
G-751
X-23-7762
X-23-7783D
X-23-7868-2D
X-23-7921-5
KS-609
120
G-747
Thermal resistance (mm2-K/W)
40
KS-613
G-776
100
G-777
G-775
80
60
40
30
20
10
20
0
0
0
50
100
150
Compound thickness (m)
16
200
250
50
Compound thickness (m)
100
Reliability
Reliability comparison: Silicone compound vs. Non-silicone compound
Silicone thermal interface compound, mfd. by Shin-Etsu
Non-silicone compound (competitor's product)
70
50
40
Initial
After 250 h (cycles)
After 500 h (cycles)
30
20
10
0
85C/85%RH
High humidity test
Silicone compound
from a competitor
50
40
30
20
10
0
-40C/125C
150C
Cycling test Heat resistance test
Creep resistance of G-775
Initial
After 250 h
(cycles)
After 500 h
(cycles)
60
60
70
85C/85%RH
High humidity test
-40C/125C
150C
Cycling test Heat resistance test
Resistance to oil-bleed of G-776

Conditions
G-775
Sample
After
100
cycles
23C64h
Conventional
product
125C64h
G-776
Conventional
product
G-776
20.6
1.6
Photo
After
500
cycles
Bleed distance
mm
[Test method ]
1 A 0.1cc sample is sandwiched between a microscope slide
(glass) and an aluminum plate, which are separated by a
0.3mm spacer.
2 This test piece is stood vertically, and a heat cycle test is
conducted (cycling between -40 C and +125 C).
10.0
1.5
[ Test method ]
1 A 0.1 g sample is placed on a piece of frosted glass.
2 The oil bleed distance (radius of circle) is measured and oil separation is evaluated.
3 Bleed is measured after keeping samples at 23 C and 125 C.
Solvent evaporation time

Solvent evaporation conditions (guide)
Evaporation data for X-23-7783D
2.5
2
1.5
25C/50%RH
1
0.5
0
200
400
Time (min)
600
800
Evaporation data for X-23-7783D
2.5
2
1.5
105C
80C
0.5
60C
20
Time (min)
40
60
Solvent diluted products: G-776, X-23-7762, X-23-7783D, X-23-7868-2D

[Test method ]
Using a metal screen, X-23-7783D was applied (application size: 25 mm long 25 mm wide _ 120 m thick) to aluminum plates.
The samples were kept at various temperatures, and the change in weight was measured.
17
Heat resistance: Evaluation & Measurement methods

At a given temperature, thermal conductivity is a value intrinsic to a particular substance. According to Fourier's
Law, in a steady state, the proportionality constant is the thermal conductivity.
Thermal
conductivity
Q =
(T1T2) A
Q
A
(T1T2)
From this we get

Q: heat flow rate A: cross-sectional surface area
T1: temperature at high side T2: temperature at low side
Thermal resistance
Thermal resistance is the sum of contact resistance plus the resistance as heat flows (Q) from T1 to T2.
Thermal
resistance
R0 =
T1T2
Q
R = R0 RS
A
In reality
R0: Intrinsic thermal resistance of substance RS: Thermal contact resistance
Tave()=
Po
r
t
D()
Po
3
2 r
Fig. 1: Setup of samples
Fig. 2: Applied current and change in sensor signal over time

Temperature rise
Two pouches were prepared by wrapping grease samples in

kitchen wrap. A sensor was sandwiched between the pouches
as shown in Figure 1, and a constant current was applied to the
sensor so as to generate a specific amount of heat. Thermal
conductivity was calculated from the rise in temperature of the
sensor.
The sensor is constructed with a double spiral of nickel metal,
and can detect temperature changes as the change in electrical
resistance of the sensor. Figure 2 shows the signals obtained
from the sensor when the constant current is applied.
If we take the graph showing temperature rise (Fig. 2) and scale
the X-axis (function of time and thermal diffusivity () of the
sample) to D(), we get the graph in Figure 3.
From Equation (1), we know that the slope of this straight line is
inversely proportional to the thermal conductivity () of the
sample. The temperature rise (Tave) of the sensor may be
theoretically expressed by the following equation.
Applied current
Thermal conductivity measurement method
Time
Time
Fig. 3: Temperature rise curve vs. D()
D()(1)
: Total power (W) applied to the sensor

: Radius (m) of sensor
: Thermal conductivity (W/m_K) of sample
: Dimensionless parameter, defined by t/r2
: Thermal diffusivity (m2/s) of sample
: Test time (sec)
: Dimensionless function of
Tave
D()
Method used to measure thermal resistance (laser flash)

Thermal resistance was measured by the laser flash method, which is one method used to measure thermal
constants. In this method, one face of a sample is irradiated with a pulse laser to heat it. The temperature rise at the
opposite face is measured using an infrared sensor, which does not touch the sample.
18
For dielectric & sealing applications (General purpose)

KS-62F KS-62M KS-63W KS-64F KS-64
These oil compounds have superior electrical properties and water repellency, and are chemically inert. They are ideal for use
as insulating and sealing materials for electric and electronic equipment.
KS-63W, KS-64 and KS-64F are general purpose products, while KS-62F and KS-62M are heat resistant products.
KS-62F
KS-62M
KS-63W
KS-64F
KS-64
Off-white paste
White translucent grease
White grease
White paste
White grease
Parameter
Appearance
25C
Specific gravity
JIS K2220
Test method
1.13
1.18
1.02
1.01
1.05
Penetration
25C/worked
229
225
385
246
Oil separation
200C24h %
1.3
2.91
181
5.8
kV
3.4
3.5
3.8
3.6
4.0
Tm
0.15
56
130
230
620
0.1mm
Volume resistivity
Permittivity
60Hz
2.96
2.88
2.84
2.80
2.80
Dissipation factor
60Hz
2.5104
3.2104
2.4104
1104
2.3104
0.20
0.19
0.17
0.19
W/mK
0.17
30 to +250
200C24h %
Volatile content
50 to +200
0.11
0.3
1.0
ppm
0.11
0.1
100
1 Measured at 150 C24 h.
For dielectric & sealing applications (High vacuum seals)

HIVAC-G
HIVAC-G features a base oil of specially refined silicone fluid, compounded with silica powder. This oil compound has
excellent heat resistance, oxidative stability and chemical stability. Through an intensive refining process, volatile content has
been reduced to very low levels, thereby making it possible to attain high vacuums of 10-6 Torr. HIVAC-G forms exceptionally
tight seals on gaskets and sliding mechanisms, and is widely used as a sealing compound for high vacuum devices.
Vapor pressure curve of HIVAC-G

HIVAC-G
Parameter
Appearance
White grease
Penetration
JIS K2220
Oil separation
Test method
Copper strip corrosion
25C
1.03
25C/worked
209
%
200C24h
Room temp./24h
0.1mm
0.1
Pass
kV
Tm
Volume resistivity
60Hz
2.82
Dissipation factor
60Hz
2.210-4
C
Volatile content
200C24h
D3-D10
%
ppm
10-4
900
Permittivity
10-3
50 to +200
Vapor pressure
(mmHg)
Specific gravity
0.1
100
10-5
10-6
220
210
200
190
180
170
Temperature (C)
160
150
Sealing of high vacuum devices
19
For dielectric & sealing applications (Special purpose)

KS-650N KS-651 KS-65A KS-623 KS-622 KS-63G
These oil compounds have superior electrical properties and water repellency, and are
chemically inert. They are ideal for use as insulating and sealing materials for electric and
electronic equipment.
KS-650N and KS-651 will not cause swelling of silicone rubber.
KS-65A and KS-623 are ideal for sealing valves, cocks and packing in common chemistry
equipment.
KS-622 is specially formulated to prevent corrosion of copper, and is ideal for terminal
protection for copper wiring.
KS-63G can be applied to insulators to help prevent flashover which can be caused by salt
damage.
Protecting insulators from salt damage

(application example for KS-63G)
Typical properties
Penetration
JIS K2220
KS-622
KS-63G
White grease
White grease
Creamy white
grease
Green grease
1.02
1.04
1.03
1.03
1.06
258
221
211
268
209
KS-651
Pale yellow to
yellow grease
25C
0.98
25C/worked
263
Appearance
Specific gravity
KS-623
KS-650N
Creamy white
translucent grease
Parameter
Silicone rubber swelling

(Weight change/volume change)
105C500h %
0.1mm
Volume resistivity
KS-65A
0.7(105C24h) 2.0(150C24h) 1.1(200C24h) 1.9(200C24h) 2.74(150C24h) 0.8(150C24h)

+0.5/+1.1
kV
Tm
+0.6/+1.3
3.7
1.5<
111
208
1.3
2,600
1<
2,300
2.82
Permittivity
60Hz
2.48
2.6
Dissipation factor
60Hz
3.310-4
4.710-4
50 to +160
50 to +200
10 to +100
Volatile content
50 to +200
50 to +170
0.5(105C24h) 0.1(150C24h) 0.1(200C24h) 0.2(200C24h) 0.44(150C24h) 0.1(150C24h)
ppm
100
1: 0.25mm
Electrically conductive
KS-660 KS-660B
These oil compounds feature a base oil of silicone fluid compounded with carbon. They have excellent conductivity, heat
resistance, and thermo-oxidative stability. KS-660 is for conductive sealing applications, while KS-660B is ideal for use as a
conductive lubricant.
Typical properties
KS-660
Parameter
Appearance
KS-660B
Black grease
Specific gravity
Penetration
25C
1.04
1.00
25C/worked
247
301
Drop point
JIS K2220
200+
200+
8.0(200C24h)
3.9(150C24h)
Copper strip corrosion Room temp.24h

Volume resistivity
Aluminum strip corrosion
0.83
11
W/mK
0.38
0.38
Room temp.24h

Volatile content
Pass
D3-D10
Pass
C
50 to +200
0.2(200C24h)
ppm
50 to +150
0.1(150C24h)
100
20
For optical applications

Optseal Optseal-L
These oil compounds have high transparency, close to that of quartz glass. A 10 mm layer of Optseal allows over 90% of
visible light (400-700 nm) to pass through. These compounds are thus ideal for use as a filler to protect the junction points of
optical fiber and optoelectronics devices. Optseal is a non-flow compound, while Optseal-L is somewhat soft and slightly
flowable.
Typical properties
Optseal
Optseal-L
High transparency grease
High transparency grease
Parameter
Appearance
Specific gravity
Penetration
JIS K2220
Test method
25C
1.1
1.1
25C/worked
300
400
Oil separation 200C24h
0.01
1.4690
1.4690
40 to +200
40 to +200
1.1
1.1
Refractive index (n25D )

200C24h
Volatile content
ppm100
Optseal: Temperature vs. Refractive index
Visible light transmittance
(Grease thickness: 10 mm)
100
1,500
90
Transmittance (%)
Refractive index
1,490
1,480
1,470
1,460
1,450
1,440
-40
-20
20
40
60
80
80
70
60
50
400
500
Temperature, C
600
700
Wavelength (nm)
Filling junction points of optical equipment
Reference data
Various silicone fluids and their swelling of synthetic rubbers
Test of swelling tendencies of base oils on synthetic rubbers
Rubber
type
IIR
CR
NR
NBR
EPDM
Silicone
Test item
KS-64 (base oil)
(70C, 120C240h)
650N (base oil)
G-40 (base oil)
G-30 (base oil)
FG-720 (base oil)
70C
120C
70C
120C
70C
120C
70C
120C
70C
120C
Weight change (%)
1.8
3.7
1.5
2.1
1.8
2.8
2.0
3.6
0.2
0.9
Volume change (%)
3.1
6.3
2.4
3.5
3.0
4.9
3.3
6.2
0.4
1.6
Weight change (%)
11.8
12.1
13.1
14.1
11.0
11.6
12.1
12.4
10.3
11.1
Volume change (%)
18.5
19.7
20.1
22.1
17.4
18.9
19.0
1.4
16.1
18.1
Weight change (%)
3.0
4.2
2.3
5.0
0.6
3.0
3.0
4.6
1.4
2.0
Volume change (%)
5.1
9.4
3.5
9.4
1.4
7.3
5.1
10.1
2.2
5.3
Weight change (%)
5.4
9.6
6.3
10.8
6.1
10.0
5.8
9.8
4.9
8.6
Volume change (%)
6.5
12.9
7.7
13.9
7.3
13.0
7.1
13.2
6.1
11.6
Weight change (%)
17.6
17.9
14.7
15.8
17.7
17.9
18.1
18.4
11.3
14.3
Volume change (%)
19.5
20.5
15.8
17.4
19.5
20.4
20.2
21.1
12.1
16.3
Weight change (%)
+32.0
+31.2
0.2
0.4
+7.2
+7.7
+33.2
+33.4
0.6
1.5
Volume change (%)
+38.9
+38.5
+0.3
+0.2
+8.3
+9.4
+39.2
+39.8
0.5
1.2
Note: The data in the table above are the values observed in severe tests in which strips of rubber were immersed in the base oils, and do not represent results obtained with greases. The table
should be taken as a guide with respect to compatibility with the materials shown. The same tests conducted with the actual greases tend to yield absolute values which are lower.
21
Safety data
Toxicity test results for silicone greases & oil compounds
Item
Product name
Skin irritation (human)1
HIVAC-G
KS-64
G-30M
G-40M
LD50: Oral (rat)

(unit: g/kg)
Negative
5<
Negative
5<
Negative
5<
Negative
5<
As the table at left shows, most silicone greases and oil

compounds are highly safe. (See below for information on
oral toxicity standards.) However, Shin-Etsu's special grades
may differ in terms of safety, so please contact us for
inquiries about products other than those shown at left.
1 Tested by the Japanese Society for Cutaneous Health.
Oral toxicity standards

Acute toxicity test
Generally, an animal subject is exposed to a large quantity of a substance to determine the lethal dose.
This is normally expressed as LD50 (Lethal Dose, 50%). See the table below for information on degrees of toxicity.
Categories of strength of toxicity
Degree of toxicity
LD50: Oral (rat) (unit: g/kg)
Extremely toxic
<0.001
Strongly toxic
0.0010.05
Moderately toxic
0.050.5
Mildly toxic
0.55
Minimally toxic
515
Nearly non-toxic
15<
Source: Hodge, H.G. and Sterner, J.H.

: American Industrial Hygiene Association Quarterly, 10:4, 93, 1943
Precautions Related to Handling, Safety and Hygiene

Handling & storage
1. After prolonged storage, oil may have separated, but it does not mean there is a problem with product. Stir the product well
before using.
2. Before applying the product to the intended area, clean and dry the area thoroughly.
3. Do not mix these products with other oils or greases.
4. After opening product containers, take care to keep dirt and other contaminants out of containers.
5. If product is left over after use, close containers tightly and be sure to store in a cool, dark place.
Safety & hygiene

1. Wear gloves and other protective gear when using these products.
2. If product gets on the hands or other exposed skin, wipe off with a dry cloth and then wash thoroughly with soap and water. In
case of eye contact, immediately flush eyes with plenty of running water, and consult a physician if necessary. Contact lens
wearers must be careful to avoid contact between product and their contact lenses. If it comes into contact with the lens, the
contact lens may become stuck to the eye.
3. Be sure there is adequate ventilation when handling these products at the time of heating in particular. Avoid handling in a
poorly ventilated area causing inhalation of vapors.If you feel ill after breathing the vapors, move immediately to an area with
fresh air.
4. Keep out of the reach of children.
5. If product gets on the floor, it will become slippery. After wiping product up with a cloth, spread sand or other absorbent
material, then wipe again to remove product completely.
6. Fluorosilicone greases (FG-720 series), G-420 are essentially harmless when used normally. However, if heated to
temperatures above 150 C, trace amounts of toxic gas will be released. When using these products in high temperature
conditions, be sure there is adequate ventilation.
7. Be sure to read the Material Safety Data Sheets (MSDS) for these products before use. MSDS are available from the Shin-Etsu
Sales Department.
22
Packaging
Metal can
Pail can
G-30F
100g
1kg
18kg
G-30L
100g
1kg
18kg
G-30M
100g
1kg
18kg
G-30H
100g
1kg
18kg
G-40L
100g
1kg
20kg
G-40M
100g
1kg
20kg
G-40H
100g
1kg
20kg
1kg
20kg
1kg
16kg
Tube
Polyethylene bottle
Syringe
Plastic container
G-420
Greases
G-501
80g
FG-720
100g
1kg
20kg
FG-721
100g
1kg
20kg
FG-722
100g
1kg
20kg
G-302
1kg
18kg
G-503
1kg
16kg
G-411
100g
1kg
20kg
G-330
100g
1kg
15kg
G-331
100g
1kg
20kg
G-332
100g
1kg
20kg
G-333
1kg
20kg
G-334
1kg
20kg
G-340
100g
1kg
18kg
G-341
100g
1kg
18kg
G-342
1kg
18kg
G-631
1kg
18kg
G-632
1kg
18kg
G-633
1kg
18kg
KS-609
200g
1kg
KS-613
G-747
200g
100g
G-776
100g
G-777
200g
200g
G-750
Oil compound
90g, 1kg
1kg
90g
1kg
90g
1kg
90g
1kg
150g
1kg
G-751
100g
X-23-7762
100g
1kg
X-23-7783D
100g
1kg
X-23-7868-2D
100g
1kg
60g
X-23-7921-5
20kg
20kg
1kg
G-775
G-765
20kg
1kg
1kg
1kg
20kg
KS-64
100g
1kg
20kg
KS-64F
100g
1kg
20kg
KS-62F
1kg
20kg
KS-62M
1kg
20kg
1kg
20kg
1kg
16kg
1kg
18kg
KS-65A
1kg
20kg
KS-623
1kg
20kg
KS-622
1kg
15kg
KS-660
1kg
15kg
KS-660B
1kg
18kg
KS-63G
1kg
20kg
KS-63W
HIVAC-G
100g
KS-650N
100g
KS-651
50g
100g
Optseal
50g
Optseal-L
50g
1 DC(S): Designated Combustible (Synthetic resin)
23

< RTV Rubber & Grease and Oil compounds >
6-1, Ohtemachi 2-chome, Chiyoda-ku, Tokyo, Japan
Phone : +81-(0)3-3246-5152 Fax : +81-(0)3-3246-5362
1150 Damar Drive, Akron, OH 44305, U.S.A.
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Phone : +49-(0)611-962-5366 Fax : +49-(0)611-962-9266
Hung Kuo Bldg. 11F-D, No. 167, Tun Hua N. Rd.,

Taipei, 10549 Taiwan, R.O.C.
Phone : +886-(0)2-2715-0055 Fax : +886-(0)2-2715-0066
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Phone : +86-(0)20-3831-0212 Fax : +86-(0)20-3831-0207
http://www.silicone.jp/
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4 . K.N. Web in Japan.

Grease - e - Silicone

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Grease - e - Silicone

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What are the main components of silicone?

What are the main components of silicone?

What are some of the main features and properties of silicone?

What are some of the main features and properties of silicone?

Shin-Etsu silicone

Facts about Silicone P.2

Safety data P.22

Information on Silicone Greases Oil Compounds P.3

Precautions concerning handling, safety and hygiene P.22

Product selection guides P.4

Facts about Silicone

Features attributable to siloxane linkages

Features attributable to molecular structure

Silicones have a backbone of siloxane linkages, with attached side

The molecules of dimethyl silicone exhibit a twisted, helical structure.

Heat resistance Weatherability

Water repellency Release properties Cold resistance

Silicone Greases Oil Compounds

Features of silicone greases oil compounds

Outstanding heat and cold resistance, so they perform well in

1 extreme conditions and will continue to do so over prolonged use.

Heat resistance comparison (Left: mineral oil Right: silicone fluid)

Extreme High Temperature

High Load Applications

High Load Applications

Solvent & Chemical

For Torque Damping

High Thermal Conductivity

Properties of grease products

Low-temperature lubrication applications

Grayish white paste

Grayish white grease

MIL-L15719A Low-temperature torque -60C

Less than 1 sec

Free acid or free alkali

Use temperature range

Low-molecular-weight silicone content D3-D10

(Not specified values)

High-temperature lubrication applications

Less than 5 sec.

Less than 5 sec.

Less than 5 sec.

Less than 5 sec.

MIL-L15719A Low-temperature torque

Free acid or free alkali

Use temperature range

Low-molecular-weight silicone content D3-D10

1 For information on safety, see page 22 (Safety & hygiene).

(Not specified values)

For lubrication of plastics

White to pale yellow grease

Use temperature range

Low-molecular-weight silicone content D3-D10

(Not specified values)

Solvent resistant greases

Copper strip corrosion Room temp.24h

Low-molecular-weight silicone content D3-D10

1 For information on safety, see page 22 (Safety & hygiene).