Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 315 views

    Roland LWR Head Boards

    Uploaded by

    BryanHumphries
    One or two print heads on a Roland FJ-540 printer may stop firing ink due to issues with the head driver circuit board. Possible causes include a broken fuse for the affected head(s), or damage to driver IC or power transistors from a short circuit caused by ink on the circuit board. To diagnose the problem, technicians should check cable connections, for ink on the circuit board, and isolate heads by swapping cables. If components on the head driver circuit board like the fuse, driver IC or power transistors are broken, the board likely needs repair or replacement to restore print head function.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Roland LWR Head Boards

    Uploaded by

    BryanHumphries
    315 views4 pages
    One or two print heads on a Roland FJ-540 printer may stop firing ink due to issues with the head driver circuit board. Possible causes include a broken fuse for the affected head(s), or damage to driver IC or power transistors from a short circuit caused by ink on the circuit board. To diagnose the problem, technicians should check cable connections, for ink on the circuit board, and isolate heads by swapping cables. If components on the head driver circuit board like the fuse, driver IC or power transistors are broken, the board likely needs repair or replacement to restore print head function.

    Original Description:

    Service manual

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    One or two print heads on a Roland FJ-540 printer may stop firing ink due to issues with the head driver circuit board. Possible causes include a broken fuse for the affected head(s), or damage to driver IC or power transistors from a short circuit caused by ink on the circuit board. To diagnose the problem, technicians should check cable connections, for ink on the circuit board, and isolate heads by swapping cables. If components on the head driver circuit board like the fuse, driver IC or power transistors are broken, the board likely needs repair or replacement to restore print head function.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    315 views4 pages

    Roland LWR Head Boards

    Uploaded by

    BryanHumphries
    One or two print heads on a Roland FJ-540 printer may stop firing ink due to issues with the head driver circuit board. Possible causes include a broken fuse for the affected head(s), or damage to driver IC or power transistors from a short circuit caused by ink on the circuit board. To diagnose the problem, technicians should check cable connections, for ink on the circuit board, and isolate heads by swapping cables. If components on the head driver circuit board like the fuse, driver IC or power transistors are broken, the board likely needs repair or replacement to restore print head function.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    NO.

    DATE

    (1 / 4 )

    FJ540-009

    2003.7.14

    SERVICE INFORMATION
    ROLAND DG CORPORATION / SERVICE DEPT.
    TO ENGINEERS :
    MODEL :

    TO ENGINEERS
    SUBJECT :
    Head stops firing ink

    FJ-540
    SYMPTOM:
    1 Head or 2 Heads does not fire ink at all.

    CAUSE:
    In case that 1 Head stops firing ink.
    Head Driver IC and Power Transistors which drive the Head are broken.
    In case that 2 Heads ( BK&CY / MG&YE / Lc&Lm ) stop firing the ink.
    Fuse is broken (sometimes also Driver IC and Power Transitors are broken).
    Each one Fuse is connected to each group of the head, so 1 Head group does not fire ink at all
    when 1 Fuse is broken.
    In most cases, only the Fuse on the Head Board is broken and then 2 Heads stop firing ink.
    We are investigating the cause of the problem. We have found 2 causes so far. One is that the Flexible
    Cable is not connected straight to the Head Board / Carriage Board / Head. The other is that ink is
    dropped on the circuit board of the Head and it causes a short-circuit.

    VERIFICATION METHOD:
    1. Check the Cable Condition (bad contact / cut-line) between the Head and the Carriage Board / the
    Carriage Board and the Head Board.
    If the Cable has some damage on it, replace the Cable and repair the Head Board (refer to the
    Repair the Head Board).
    2. Check the ink on the circuit Board of the Head (where the cables are connected).
    If you can see the ink stain on it, please replace the Head and repair the Head Board (refer to the
    Repair the Head Board).
    3. Check the Head itself by switchting the Cables of the Head to the Cables of the normal Head.
    (refer to the next page)
    - If the defective Head starts firing ink and normal Head stops firing the ink, the Head is not
    broken, check the Head Board (refer to the Repair the Head Board).
    - If the Head does not still fire ink and normal Head fires ink, the Head is broken, replace the
    Head and check the Head Board (refer to the Repair the Head Board).
    - If the Head and also normal Head stop firing ink, the Head is broken and it breaks the Head
    Board, replace the Head and repair the Head Board (refer to the Repair the Head Board).
    Revision No.
    0

    Date
    03.07.14

    Description of Changes
    First Edition

    -1-

    Approval
    Inagaki

    Issued by
    Kato

    DQF-7511-02-1(Rev.0)

    NO.
    DATE

    FJ540-009

    (2 / 4)

    2003.7.14

    How to check the Head

    Cable for A
    Cable for B

    A nozzle line

    B nozzle line

    Group A

    NG!!

    Head and Head Board will be broken

    Cable for A

    Cable for A
    Cable for B
    Cable for B
    A nozzle line

    B nozzle line

    A nozzle line

    B nozzle line

    HEAD

    HEAD
    Cable for A
    Cable for B
    A nozzle line

    B nozzle line
    HEAD

    NG!!
    Cable for Head 1

    Head may not fire the ink correctly.


    Cable for Head 1

    Cable for Head 2


    Cable for Head 2
    HEAD 1

    HEAD 2

    HEAD 1

    HEAD 2

    OK!!

    -2-

    DQF-7511-02-1(Rev.0)

    FJ540-009

    NO.
    DATE

    (3 / 4 )

    2003.7.14

    REPAIR the Head Board:


    Measure the resistance of the correspond Fuse / Driver IC / Power Transistor.
    Fuse (MMCT 3.15A) :
    Measure the resistance of the Fuse. Repalce it if it is open state.
    Driver IC (E09A19RA) :
    Measure the resistance between the GND and the pin #18 (refer to the below figure). Normal
    resistance is almost 18k ohrm. Replace it if the resistance is almost 0 ohrm or some mega ohrm.
    Power Transistor (2SA1746 / 2SC4131) :
    Measure the resistance between the C and the E (refer to the below figure). Normal resistance is
    some mega or kilo ohrm. Replace it if the resistance is less than 5 ohrm.
    TR 2,3,6,7,10,11,18,19
    22,23,26,27,34,35,38,39
    42,43,50,51,54,55,58,59

    IC 50,51,52,54,55,56,58,59,60,62,63,64
    P/# 15159127
    E09A19RA
    1

    P/# 15129121
    2SA1746
    and
    P/# 15129122
    2SC4131

    GND
    9
    15
    16

    18pin

    Head Board
    FUSE

    F4

    FUSE

    IC58

    IC50

    IC59

    IC51

    TR34

    TR2

    TR51 TR19

    F3

    IC60

    IC52

    IC62

    TR38

    TR6

    FUSE

    IC54

    IC63

    F2

    IC55

    IC64

    IC56

    TR55 TR23

    TR42 TR10

    TR59

    TR27

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    A1746

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    C4131

    TR50 TR18

    TR35

    TR3

    TR54 TR22

    TR39

    TR7

    TR58 TR26

    TR43 TR11

    CABLE-CARD 36P1 2480L BB

    Carriage Board

    CABLE-CARD 21P1 330L BB

    Head

    BK

    CY

    MG

    YE

    -3-

    Lc

    Lm
    DQF-7511-02-1(Rev.0)

    FJ540-009

    NO.
    DATE

    FUSE

    F4
    F3
    F2

    TR50
    TR34
    TR18

    (4 / 4 )

    2003.7.14

    POWER TRANSISTOR
    TR54
    TR55 TR58 TR59
    TR51

    TR35
    TR19

    TR2

    TR38
    TR22

    TR3

    TR6

    TR39

    TR42

    TR23

    TR26

    TR7

    TR10

    TR43
    TR27
    TR11
    TR1

    HEAD DRIVER IC

    IC58 IC59

    IC60

    IC62

    IC63 IC64

    IC50 IC51

    IC52

    IC54

    IC55 IC56

    Note : It is necessary to solve the cause of the broken Head Board before repair or
    replace it, because it has possibility that the Head Board will be broken again.
    PARTS:
    We will supply the following parts.
    Parts No.
    Parts Name
    12559102
    MMCT 3.15A..........FUSE
    15159127
    E09A19RA.............Driver IC
    15129121
    2SA1746................Power Transistor
    15129122
    2SC4131................Power Transistor
    We will supply the FUSE from 7th, July, Power Transistor from September and Driver IC from October.

    -4-

    DQF-7511-02-1(Rev.0)

    You might also like