Yarding and Loading Handbook
Yarding and Loading Handbook
Yarding and Loading Handbook
OREGON OSHA
Introduction
SECTION 1. PLANNING AND SETUP
SECTION 2. OPERATIONS
Landing Operations
Rigging Crew
Major Hazards for the Rigging Crew
Landing Crew
Landing the Turn
Unhooking the Turn
Major Hazards for the Landing Crew
Machinery
Spar
Carriages and Rigging
Wire Rope
Line Connections
Machine Operations
Log Trucks
Chapter 4. Anchors 30
Anchor Safety
Single-stump Anchors
Multiple-stump Anchors
Cable Clips and Spikes
Alternate Anchors
Signal Use
Voice Signals
Whistle Signals
Traffic Signs
Hand Signals
Introduction
Section 1
CHAPTER 1
PRE-WORK CHECKLIST
any machine.
TRUCK TURNAROUND
FIRE TRUCK
LOG TRUCK BACKED IN
CRUMMY
GUYLINES
LOG DECK
CARRIAGE ON SKYLINE
LOADER
LANDING
CHUTE
YARDER
TURN
PROCESSOR
SURGE AREA
Acceptable
stump height for
guyline anchor
Typical stump
height from
mechanical feller
CHAPTER 2
single-span skyline.
YARDING Machinery
Yarders
Advantages
Heavy payloads
Advantages
Disadvantages
Disadvantages
10
Medium reach
Advantages
Advantages
No guylines required
Easy to move
Disadvantages
Disadvantages
production
Tong-tosser
with grapple
Medium reach
Advantages
Advantages
Same as yoader
Does not require line layouts or anchors
tongtosser/jammer system
Disadvantages
Disadvantages
rigging crew.
Log Loaders
The earliest way to move logs
in Oregon followed ancient
methods of heeling, rolling,
and floating. Mechanized
loading began with cable
systems. Presently, hydraulic
excavators with a log-loading
boom load the majority of
logs.
Most common
Easy mobility
Can be used for shovel logging
Can be set up for quick change to excavator or processor
Disadvantages
Log Processors
Whole-tree processors have been around Oregon
since the mid-1970s as logging operations
started working more in smaller timber, and
more wood needed to flow through the landing
to stay economical. The introduction of log
processors allowed higher production rates,
but also created new hazards in operating and
working around the additional machinery.
Dangle head. Mounted onto a standard log-loading
boom. Uses feed wheels to pull the stem through
the processor.
Advantages
Smaller turn radius
Can process logs not lying in lead to machine
Disadvantages
Feed rolls some mills wont allow damage
caused by some styles of feed rolls
Requires butt of tree to be cut off to give zero
reference
Stroke boom. Stroke boom delimbers were among
the first whole-tree processors. The delimber can
scan the entire tree stem for bucking decisions. Long
booms can be a hindrance on small landings.
Advantages
No feed wheels help reduce damage to stem
Disadvantages
Ground-based processor. Pulls the stem through
delimbing knives on top of the machine. Some have
a saw for cutting stems to length.
Advantages
STANDARD LAYOUTS
15
Danger Trees
17
18
19
CHAPTER 3
Machines
Machine operators must know the manufacturers
recommendations for safe machine operation and
maintenance, as well as safe work practices. Operators
must inspect their machines each day before starting
work, and make all necessary repairs and adjustments for
safe operation before any strain or load is placed upon
the machine. The engine must be off during inspection or
repair, except when running the engine is necessary for
adjustment or checking fluids. The machine must not be
operated until all guards are reinstalled, safety devices
reactivated, and tools removed.
Spar
Check the spar closely for dents or deformation whenever
it is raised or lowered, or if it has been struck. Lighter
vertical tube spars are made from spiral rolled material
and the slightest deformation will greatly reduce the
strength. Newer towers with lattice boom construction
are also greatly weakened by deformations or dents. If
there is any doubt concerning damage to the spar, consult
Lower blades, grapples, masts, or attachments to the ground or other stable surface.
Shut down the engine and engage brakes to prevent movement.
Before any maintenance is conducted, make sure the pressure or stored energy in pneumatic
storage devices that move machine elements is discharged. Use durable lockout tags over
control devices, clearly saying DO NOT OPERATE or DO NOT START or another appropriate
warning. Before lockout tags are removed, check the work area to be sure all tools have been
removed, guards are in place, and workers in the clear.
21
- Skyline clamps
- Hydraulic hoses and fittings
- Fluid level
Motorized Carriage
- All of the above, plus:
- Fire extinguisher
- Spark arrester (if not turbo charged)
Skyline carriage
22
Wire Rope
General Characteristics
6x26 Swaged
Swaged
Compacted-Strand
Diameter
(inches)
Weight
(lbs/ft)
Breaking
Strength (tons)
Weight
(lbs/ft)
Breaking
Strength (tons)
Weight
(lbs/ft)
Breaking
Strength (tons)
1/2
0.46
11.5
0.6
15.2
0.63
18.6
9/16
0.59
14.5
0.75
19.0
0.78
23.7
5/8
0.72
17.9
0.93
23.6
1.01
28.5
1.10
28.8
1.18
35.3
1.37
34.6
1.41
42.2
1.56
39.6
1.63
49.3
1.83
46.5
1.91
56.0
1.95
53.3
2.20
66.1
11/16
3/4
1.04
25.6
13/16
7/8
1.42
34.6
15/16
1
1.85
44.9
2.42
60.6
2.53
73.7
1-1/8
2.34
56.5
2.93
75.1
2.97
92.9
1-1/4
2.89
69.3
3.52
92.8
3.83
112.1
1-3/8
3.5
83.5
4.28
108.2
4.62
128.6
Source: Cable Yarding Systems Handbook. 2006. WorkSafe BC. Table lists typical breaking strengths. See manufacturers
specifications for specific lines.
23
Synthetic Rope
High-tensile strength synthetic lines are coming into use
in logging. Some lines are dimensionally as strong as
standard wire rope, but are considerably lighter, as little
as one-ninth the weight. Current use substitutes synthetic
lines for brush straps, tree straps, tail and intermediate
support guylines, guyline extensions, skyline extensions,
and haywire. Manufacturers provide standards for
determining usable life or criteria for retirement. Follow
the manufacturers recommendations. Look for broken
or abraded strands, discoloration, inconsistent diameter,
glossy or glazed areas caused by compression and heat,
and other inconsistencies. Rope life is affected by load
history, bending, abrasion, and chemical exposure. Most
petroleum products do not affect these ropes.
STRAND
WIRE
CORE
1 LAY
24
Use
Skyline
Standing
Skyline
Mainline
Haulback
Skyline
Live
Skyline
Mainline
Haulback
Dropline
High
Lead
Mainline
Line Size
(inches)
Line Life
(million board feet)
1-3/4
20 - 25
1-1/2
15 - 25
1-3/8
8 - 15
1 to 1-1/8
15 - 20
10 - 15
3/4 to 7/8
8 - 12
1-1/2
10 - 20
1-3/8
8 - 15
6 - 10
10 - 15
3/4
8 - 12
5/8
3/4 to 7/8
8 - 12
1/2
6 - 10
7/16
5-8
1-3/8
8 - 15
1-1/8
6 - 12
LINE CONNECTIONs
Wire Splicing
Splices are used to form an eye at the end of a line,
extend the length of a line, or repair a broken or damaged
line. Splicing requires special skill and should only be
performed under the supervision of a competent person
with the proper tools. Reference books are available
with detailed instructions for numerous splices. Always
wear solid eye protection when splicing or helping with
a splicing procedure.
26
Shackle Safety
Shackle selection
Sleeve with
knockout pin
Bell with
knockout pin
Sleeve with
safety pin
Flush pin,
straight side
Haywire swivel
Haywire hooks
27
QUICK nubbin
Good chain
Stretched chain
sheave
Brush Blocks
NOTES
29
CHAPTER 4
Anchors
ANCHOR SAFETY
Anchors need to withstand significant forces to assure
tower and rigging system stability. In general, remember
the following critical points in anchor safety:
Ensure that guyline stumps or anchors are within
the guy zones. Guy zones established by the yarder
manufacturer, or established for lift tree stability, are
designed to avoid catastrophic failure during the yarding
process. Guy zones are set so the guylines share the
load on the yarding lines. If anchors are not available in
a guy zone, or at the extreme edge of a guy zone, reduce
the payload or adopt other measures to ensure stability.
It may be possible or necessary to rig an additional
guyline.
30
Chapter 4. Anchors
ee
eg
45
HORIZONTAL
greater stability.
31
Selection of Anchors
A competent person must carefully choose the skyline,
guyline, and running line anchors for position and
strength. Many factors affect the suitability of an anchor
point. Avoid using unsuitable anchor stumps as shown
on the following page. If such weaker stumps must be
used, take extra precautions to assure stability.
32
Chapter 4. Anchors
33
Twister Tieback
Twister tiebacks only take a few minutes to set up. To do
it well, consider the following guidelines:
34
Chapter 4. Anchors
Bridle Block
Bridle stump anchors have a line tied to each stump
with a block that floats on the line, allowing an even
distribution of force to each stump (see diagrams on next
page). Never place a dutchman in a guyline in order to
place the guyline within its guy zone. Instead, consider a
bridle block or other means to bring the guyline into line
with an even distribution of force.
Effective setup:
alignment in lead
Cable Clips
Cable clips are used to secure the end of lift-support
guylines and jacklines. Select and notch a stump as
shown earlier. Tighten the guyline or jackline using a
rigging chain, come-a-long or power saw winch, or the
haywire off the yarder. Take the end of the line and wrap
the stump a minimum of three times, with the tail of the
line pointing back at the support. Place the clips on the
line as shown in the following images. Cable clips must
be spaced at least six rope diameters apart. Nuts must
35
Spiked Guylines
CORRECT
Spiked
INCORRECT
INCORRECT
36
Chapter 4. Anchors
TAILHOLD
TAILHOLD
TAILHOLD
TAILHOLD
MAXIMUM 120
10,000 LBS
MINIMUM
10,000 LBS
5,000 LBS
BRIDLE BLOCK
5,000 LBS
BRIDLE BLOCK
10,000 LBS
10,000 LBS
LOAD
LOAD
Bridle block
37
Alternate Anchors
Machine Anchors
A bulldozer used as an anchor, tied back to a stump in lead: use a raised spar to
add lift to the back of the skyline road.
38
Chapter 4. Anchors
Bulldozers
The following steps are a reliable method for rigging a
bulldozer anchor:
Excavators
Place the line over the top of the blade. Ensure the
line is protected from the sharp top edge of the blade
with a fixed sheave or shoe, or the equivalent. By
placing the line over the blade, the line will create
downward pressure, causing the blade to dig deeper
as pressure is applied.
Attach the line higher up the stick and extend the stick to an angle of 110 degrees to 130 degrees
to increase stability.
Deadman Anchors
40
Chapter 4. Anchors
Log Bundles
Log bundles can be used as an effective
guyline anchor. A qualified individual
must determine the maximum amount of
pull that can be exerted on the line to be
anchored. The weight of the bundle needs
to be 2-3 times the exerted pull. The line
needs to wrap around the entire bundle at
its center, and the bundle positioned so
both ends are secure and will not shift.
The bundle must not be able to move.
41
LOAD
STRAP-ON SHEAVES
anchors.
Synthetic rope straps allow load sharing
SHEAVES
STRAP EYES
ATTACHED TO
proper lengths.
SHEAVE
STUMP ANCHORS
Rock Anchors
Rock anchors may be necessary when other anchors are
not possible. They are rarely used in the Pacific Northwest.
Installation requires special equipment and training,
and they are more costly and timeconsuming to set up.
Always follow the manufacturers recommendations.
Tipping Plates
Tipping plate anchors are used in clay, sand, or gravel.
Manufactured in a wide variety of shapes and sizes,
they are effective when installed correctly. In some
conditions, a pre-drilled hole is used, then backfilled.
In softer conditions, special vibrating installation
equipment is required to force the anchor through the soil
to a predetermined depth. The anchor is set by applying
a heavy load.
When using tipping plates, do not directly attach
guylines, skylines, or mainlines to the anchors. Attach
a strap or system of straps from multiple anchors to
hold the line. The combined strength of straps or lines
attached to multiple anchors must be equal in strength
to the line held.
42
CHAPTER 5
Yarder Transport
Moving a yarder on uneven ground is always
hazardous. Make sure the access road and the
landing is well-chunked, packed, and level before
moving in the yarder. Any time the yarder is
moved, assign a spotter working on the ground
to ensure the machine does not crush someone or
something, walk off the road, or walk into a soft
spot. The spotter is the eyes and ears for the yarder
or truck operator moving the machinery. Establish clear
communication between the spotter and operator with
hand signals and/or radio communications. Be prepared
to stop immediately with any sign of danger.
Yarder Setup
Stability of the yarder is essential. Consider the following
critical factors during the setup:
Place the yarder on solid, level ground. When working
with heavy loads, changing the angle of force can make
a huge difference to stability. Make sure the yarder is
near to absolute level as possible and the ground is firm
enough to avoid settling during operations. It
may be necessary to crib a track with short log
lengths set perpendicular to achieve a firm,
level surface.
Assure good drainage. The solid surface for
the yarder should be protected by assuring
rainwater drains away rather than settling
in pools under the yarder. Use slopes and
channels directed away from the yarder. Laying
down gravel can greatly improve drainage and
prevent mudholes.
44
GUYLINES
Compression =
20 tons
45o
With a horizontal skyline, a load of 10 tons, and a
A guyline to the rear of the yarder provides resistance to
Compression =
27 tons
60o
With a horizontal skyline, a load of 10 tons, and a
Guylines to the side provide lateral support to the tower.
Skyline
Placing a guyline
above the tower
can result in a lifting
force that increases
tower instability.
Lift is produced if a
guyline angles up
from the working
line. If the guyline
Skyline
45
force is produced in
the tower.
Skyline
10 tons
spaced at an angle
of 30 degrees will be
7.3 tons.
7.3 tons
Guylines
30o
Guyline Positioning
Skyline
10 tons
The tension
on two
guylines
equally
11.1 tons
11.1 tons
spaced at an
angle of 100
degrees will
Guylines
100
be 11.1 tons.
Skyline
10 tons
16.7 tons
16.7 tons
Guylines
130o
46
SKYLINE
HAULING
RADIUS 60o
HAULING
RADIUS 60o
1
2
Ideally, the load on the skyline or mainline will be opposed by at least three guylines. If anchors cannot be found in
the guy zone or must be placed at an extreme edge of the zone, the payload should be reduced.
47
Yarding
blocks
Guyline ring
Guyline lead
blocks
Safety
strap
Guylines
an
Yarder drums
hors
48
DIRECTION OF PULL
hang-up.
49
Spar Angle
Angles are critical in load-bearing lines. Keep a vertical
spar perpendicular to the base of the yarder, even if the
base cannot be made absolutely level; that means, install
cribbing or blocks according to the position of the yarder,
not the position of the ground. This will avoid damage or
failure in the equipment. Any offangle in the spar will
increase stress on the top of the spar during operations,
and make extra guyline support and caution necessary.
A tower out of lead may also cause the lines to spool
incorrectly on the drums. Some manufacturers allow for
rigging a tower out of level. Follow the manufacturers
recommendations, and know your machine.
Hydraulic Jacks
Secure line ends. Make sure the ends of lines attached
to drums are secured by end attachments, and keep a
minimum of three wraps on the drum at all times (or
more as recommended by the yarder manufacturer).
When lines are pulled off the yarder and then respooled
onto the drum, lines can acquire a twist if the end comes
free of the drum or the anchor point. The twist can be
controlled by using a swivel at the point of attachment.
Use caution when disconnecting a line pulled from the
yarder.
Spooling Lines
Caution is necessary when unspooling and spooling lines
on the yarder drums to protect workers, the lines, and the
yarder. Observe the following precautions:
50
51
CHECKLIST
52
Changing Roads
53
A. Highlead System
Rig-up
TAILBLOCK
CORNER BLOCK
HAULBACK
HAYWIRE
YARDER
BUTTRIGGING
4. Hook up buttrigging
between mainline and
haulback at landing.
Road Change
HAYWIRE
A
B
54
CORNER BLOCK
HAULBACK
YARDER
B
A
55
Road Change
1. Layout section(s) of
haywire as shown.
2. Hook haywire to
carriage on landing.
8. Hook haywire section(s) to
skyline at point A.
9. Go ahead on haywire to pull
skyline past new tailhold.
10. Disconnect haywire and
hook skyline to tailhold.
A
B
point B.
landing.
6. Drop skyline.
7. Kick skyline loose of stump
and pull skyline to point A.
56
skyline
Road Change
Split into two road changes. Move haulback to new tail
block before moving skyline.
A
B
HAULBACK
SKYLINE
shown.
57
58
NOTES
59
CHAPTER 6
YARDING SYSTEMS
- Grapple carriage
60
1. Standing Skyline
A standing skyline system uses a skyline, mainline, and
sometimes a haulback, with a motorized carriage or
skycar with a slackpulling dropline. Lowering or raising
the skyline during the cycle is not necessary.
Advantages
Disadvantages
2. Live Skyline
length limits the width of the yarding road. In a shotgun
configuration, the outhaul works by gravity. A slackline
configuration, used when the slope or clearance is
limited, requires a haulback.
Advantages
Disadvantages
motorized carriages.
62
3. Highlead
of achieving lift requires considerable power and can
overheat the haulback brake. Ideally, there should be a
clear line of sight between the turn and the top of the
tower; an intermediate ridge can foul the turn. Additional
lift is possible by adding a rider block on the bight of
the haulback, connecting it to the buttrigging on the
mainline with a strap. This modification of the highlead
system uses the haulback as a running skyline.
Highlead system
Disadvantages
Limited lift: restricts yarding
Advantages
Disadvantages
Advantages
grapple.
turn.
friction at tailholds.
64
Skyline
Carriage
Pigtail block
Fall block
Fall block
Mainline
Mainline
Buttrigging
Buttrigging
Northbend rigging
Southbend rigging
Advantages
Disadvantages
Dutchman system
Eaglebinski
Advantages
Disadvantages
skyline anchor
corner
block
tailhold
BIGHT
AREA
fall block
corner
block
yarder
67
following table.
Deflection
percent
Gross Load
Capacity
(pounds)
3,000
5,500
8,500
10
11,000
12
13,500
14
16,000
16
19,000
18
22,000
20
24,500
CHOR
1%
2%
4%
6%
8%
10%
Changes in deflection
CHORD SLOPE
MIDSPAN
DEFLECTION
Terms of Measurement to
Calculate Deflection
Chord = A straight line from the top
Span length
RD
CHO
YARDER
TAILHOLD
SPAN LENGTH
Line Safety
TAILHOLDS
Tail
block
corner
block
Waistline
Tail
block
backline
corner
block
Mainline
Yarder
69
Block Hung in
Both Eyes
Block Hung in
Single Eye
5/16
1/4
1/2
3/8
1/4
9/16
7/16
5/16
5/8
1/2
3/8
3/4
9/16
7/16
7/8
5/8
5/8
3/4
3/4
1-1/8
7/8
7/8
1-1/4
1-3/8
1-1/8
not permitted
1-1/4
not permitted
1-3/8
not permitted
1-1/2
1-1/8
not permitted
1-5/8
1-1/4
not permitted
example:
16-inch block
with 1-inch line
70
90
shackle.
LOAD
Carrying Blocks
Blocks are heavy and awkward, and carrying blocks in
the brush can be hazardous. To avoid back injury, lift
the block from a stable stance with knees bent. Pick up
the block by the gooseneck, not the sheave, and swing it
onto your back, high between the shoulder blades. This
position allows the block to be held in place with one
hand, leaving the other hand free to keep balance while
walking. Keep mollies away from your neck or face to
avoid cuts.
If you trip while carrying the block, throw it clear. Do
not, however, intentionally throw blocks down bluffs.
Damage may occur to the block that is hard to see.
71
ELEVATED SUPPORTS
Using a lift tree to elevate a tailhold or intermediate
support may be useful in situations where the terrain
limits skyline deflection and reduces the payload. Lift
trees also increase rigging clearance, allow turns over a
blind ridge, and increase haul distances.
72
Rigging Tailtrees
There are many ways to rig a tailtree. Usually a strap can
be wrapped directly on the tree with short limbs holding
it from sliding down the tree. A tree plate or barking
may be necessary where the rigging is hung if there
is potential for the strap to slide down the tree or cut
skyline
single-tree support
support tree
3-10 ft
max
support tree
double-tree support
support tree
10 ft
max
20-25 ft
max
tailtree
tailtree
Skyline or
Running
Line Size
Block Hung in
Both Eyes
Block Hung in
Single Eye
5/16
1/4
5/16
3/8
1/4
3/8
7/16
5/16
3/8
1/2
5/16
1/2
5/8
3/8
9/16
3/4
1/2
3/4
7/8
9/16
3/4
5/8
7/8
1-1/8
3/4
1-1/4
3/4
1-1/8
1-3/8
7/8
not permitted
1-1/2
not permitted
1-5/8
not permitted
1-1/8
not permitted
Strap sizes based on a fairly flat angle of the line going through
the block hung in the tree. If the line creates a purchase on the
block, then the strap needs to be upsized accordingly.
3-5 ft
max
tailhold
73
(1) Use a strap with two eyes, wrap the tree fully, and
hang the block in both eyes.
(2) Use a choker as a strap usually this will need to be
a rather large choker choke the tree, and hang the block
in the eye of the choker.
four guylines
(A)
Skyline
(B)
REAR VIEWS: (A) the shackle or tree shoe is held by a strap, supported by a second strap choked around the tree
above the guylines; (B) a tree plate supports the straps, held in place by spikes and a notch in the tree. Many different
methods are possible for rigging tailtrees.
74
Guyline Size
3/8
1/2
1+
5/8
75
(A)
(B)
76
Angle
150 degrees
Angle
100 degrees
0.52 x tension
Angle
80 degrees
1.25 x tension
1.54 x tension
A skyline supported by a block in an elevated support tree exerts different loads on the rigging and the tree in
proportion to the interior angle of the skyline in the block. A sharper angle on the line running through the block will
create more force on the strap holding the block. Use extra caution whenever lateral pull creates a sharp angle on a
skyline in elevated rigging. Consider additional guylines and buckle guys, a larger strap, or reduced payload.
AZ325
yarder
AZ35
guy zone
guy zone
AZ300
AZ305
AZ55
AZ60
AZ125
AZ120
tailtree
AZ240
AZ235
guy zone
guy zone
AZ215
AZ145
yarding line
skyline anchor
AZ188
AZ172
Tailtrees will probably require at least two guylines, and usually all four, to support the combination of forces on the
tailtree during logging. The zone for the skyline anchor is within 8 degrees on either side of the yarding line. The guy
zones for the tailtree are 35 degrees to 55 degrees offset from the yarding line. The two rear guylines usually take
most of the load. Adjust guy zones according to the anchor offset, the position and strength of other guyline anchors,
and lateral forces exerted on the skyline.
77
Intermediate Supports
Intermediate supports are typically rigged midspan to
provide lift over a ridge or hold the belly out of a long
span. Jacks are typically rigged and the skyline rests in
the jack, but is not secured to it, allowing the line to slide
freely. A special carriage must be used that will pass over
the jack.
L
Block
Direction of turn
Support tree
Jack
Anchor
Support line
of the turn.
78
79
Tree Climbing
Loggers are often required to climb considerable heights
to top trees or hang rigging on lift trees. All workers
exposed to fall hazards must be specifically trained
and equipped for fall protection. The tree climbing
rules summarized below also apply to other climbing
conditions (see Div. 7, Sec. P).
Rescue Plan
Before rigging any tree, the employer must develop
rescue procedures, along with appropriate equipment,
personnel, and training to make a rescue in case a climber
is injured or incapacitated in the tree. A second set of
climbing gear and a person with climbing experience
must be readily available. Use equipment and procedures
that will support an injured climbers chest and pelvis
in an upright position during rescue. When an injured
climber is wearing only a climbing belt, provisions must
be made to prevent the climber from slipping through it;
this can be as simple as using a rope to create an upperbody support system (consider replacing climbing belts
with a climbing harness).
Climbing Operations
A climbing harness provides both pelvic and upperbody support, and may be a one-piece, full-body
harness, or any two-piece design that meets industry
standards. Climbing and life-support lines must be easily
identifiable. All lines and webbing used for life support
must have a minimum breaking strength of 5,400 pounds
and be used only for climbing. When a cutting tool is
used in a tree, the climbing rope (lanyard) must be a
high-quality steel safety chain of 3/16-inch size or larger,
or a wire-core rope.
Topping Trees
81
Section 2
operations
82
Chapter 7
Job Descriptions
Hooktender. The hooktender is the person in charge of a
yarding and loading crew. The designated foreman might
also be the rigging slinger, yarder engineer, or another
logger with many years of experience, but in all cases, it
is important to assign specific responsibilities for safety to
one supervisor in charge of the setting. The hooktender
takes a lead role in laying out the setting and ensuring
all equipment is in good condition, and is particularly
responsible to remove or control hazards, communicate
with the crew, supervise safe work practices, and know
and enforce company and Oregon OSHA safety rules.
83
Use caution when yarding upper sides above the landing. Keep the loader and other machines and ground personnel
clear when a turn is moving.
84
Yarder Operator
Basic Safety Rules
Set the brakes on rigging. When turns are being set, the
yarder engineer must stop the drum and set the brakes. If
using a slack-pulling carriage (MSP), it may be necessary
to leave the mainline brake off.
85
Rigging Crew
86
are untangled.
The rigging slinger will select the turn and spot the
rigging, and tell the chokersetters which logs to choke.
Effective communication and teamwork among crew
members is critical. The following main points about
setting chokers affect the rigging slingers selection:
87
Setting Chokers
When placing the choker on the log,
always go over the top of the log
with the nubbin, unless instructed
otherwise for a specific reason.
Choke logs with a short end. Hook heavier logs on the front choker.
88
If the rigging crew pre-sets chokers, make sure the work is clear of the logging corridor. With two crews setting
chokers, make sure the crew downhill on a slope is not endangered by activity of the crew working above. Both crews
need to have radios and be in shouting distance of each other. Coordinate work so both crews stay in the clear of all
moving turns.
89
Swede hitch
Bridle hitch
Once the chokers are set, the rigging crew must get in the
clear before the go-ahead whistle is blown by the rigging
slinger. Always get in clear before lines begin to move.
Never touch a moving line.
Squaw hitch
Stay clear of
corner blocks in
case of failure.
90
Hang-ups
The best way to clear a hang-up is to reposition
the carriage or choker to avoid the obstacle. Other
techniques are possible, including the jump,
kick, or roll (see diagrams). If these options do
not work, the hooktender or rigging slinger is
91
92
Precautions
Set up the radio whistle on an assigned frequency
for the operating location to prevent interference.
case of an emergency
Especially
(a) When spotting the rigging.
93
Precautions
As chokers come back to toward the rigging crew,
watch for the chokers pulling debris, which can
be thrown toward the crew. The rigger on some
carriages lets out the drop line as the carriage comes
back; make sure the chokers are not low enough to
run into obstructions or pick up debris.
94
Precautions
Never stand directly under the rigging! Stay to the
slacked down.
95
Precautions
Yard a slope from the highest point down.
Never work below unstable logs, rocks, or other
material. If it is unclear what is holding a log, then
assume it can move at any time.
Be prepared
Always know your escape route!
96
Precautions
Discuss the organization of the landing
and work zones with the entire crew
beforehand. Communication and planning
with multiple perspectives improves
effectiveness and attention to safety.
If a machine on the landing hits the mainline, the rigging crew can be endangered by swinging chokers.
97
Precautions
Always consider root wads
dangerous; avoid getting
below or behind root wads.
Always approach from the
upper side.
Pull unstable roots clear with the rigging. Get in the clear before lines move.
98
Precautions
99
Precautions
Do not slack the haulback if some of the
chokers are already hooked up to light or
unstable logs.
Precautions
On a shotgun carriage or buttrigging, use a front
choker for tagging logs whenever possible.
Strung-out logs are difficult to manage:
100
101
Precautions
Locate the backline ahead of the
road line whenever possible. This
allows the rigging crew to move to
a safe area that is out of the felled
timber and not in the bight of the
line.
Corner blocks can create a large bight area. During setup, consider the
ability of the rigging crew to get in the clear.
102
Precautions
catastrophic failure.
Always stay clear of the bight of the line, even when behind and above the turn. If
a choker breaks as a turn moves, the rigging can snap sideways with great force.
103
Hang-up Hazards
Rigging under tension may spring
or pull loose.
Material disturbed by the hang-up
could spring or move unexpectedly,
even after the turn is cleared.
Rigging may drop unexpectedly.
Precautions
104
Haywire Siwashes
Haywire hazards are commonly
underestimated. The small line is actually
for siwashes.
Precautions
Stay alert for danger trees, snags, and loose limbs in
the work area, especially on the back-end boundaries.
Report and remove hazards, or attach safety ribbon
and stay clear. Loose branches are common and
often hard to see.
105
Precautions
Stay alert and cautious while walking. It is
not always possible to take action to avoid or
eliminate hazards in felled timber, so caution is
the best advice.
106
107
points
cover
common
Rain
Loose and slick ground produces the
most frequent source of injury in slips,
trips, and falls. Take extra care walking
on slopes, logs, and machinery.
Thunderstorms
Fog
Snow
108
Chapter 8
Landing Crew
The landing crew usually consists of four basic
positions: yarder engineer, chaser, processor operator,
and loader operator. Other workers that could be
on-site include log truck drivers, and, in some cases,
a hooktender, log graders, landing buckers, traffic
control, maintenance, and other workers.
Chaser
The chaser unhooks turns coming to the landing, keeps
the landing area clear of accumulated debris, uses
a chainsaw to limb and buck logs, and monitors the
safe operating zones of machinery to ensure a 3-foot
clearance. Due to the hazardous working environment,
the chaser wears high-visibility clothing or hardhat, and
must stay constantly vigilant and careful of the position
and movement of machines.
Machine Operators
Machines may only be started and operated by authorized
personnel. Operators must know the manufacturers
operating instructions, as well as safe work practices and
site procedures. An inexperienced operator can cause
danger to other workers and damage to the equipment.
109
The chaser must find a place on the landing clear of machine operating zones, careful
of the extended rear counterweight on rotating machines; and clear from overhead lines,
guylines, and the incoming turn; and in view of machine operators.
110
111
112
113
Precautions
Report potential hazards to a qualified person who
can evaluate danger trees and snags.
114
In downhill yarding setups, minimize the risk of logs or other debris from rolling into machinery or landing personnel.
115
Precautions
machinery.
116
Maintenance
Guarding is particularly important during and following
maintenance. Do not run the machine during maintenance
with guards removed, unless necessary for a particular
procedure. Completely shut down and lock out energy
during maintenance.
Precautions
Make sure all guards are adequate and meet
manufacturers specifications. Report guard defects
for repair.
117
Precautions
Use caution when unhooking a haywire from a
larger line pulled back up to the landing. A twist can
be pulled into the line and it may spin back violently
when unhooked.
Precautions
Make sure the landing crew is adequately trained in
hand signals before working together as a team.
118
Communicate!
The chaser needs to communicate to
the machine operators any intentions
to move out of the normal, clearly
119
120
Precautions
Always wear eye protection.
When holding a line for another worker to cut, keep
face turned away during the cut.
Make sure all tools are in good condition and the
hammer head is secure on the handle.
Use only a soft-headed hammer when cutting line.
Always wear eye protection when cutting line. Helpers
Striking/soft hammer
121
Precautions
Clear an adequate firebreak around warming fires or
contain in a burn barrel.
Never use gasoline or any liquid fuel to stoke an
existing fire.
Keep fires small.
Keep a fire extinguisher and fire-suppression tools
readily accessible at any warming fire.
Chapter 9
Ensure safe zones of operation for machinery, away from the tower, guylines,
and yarding lines. Observe caution in areas where zones of operation intersect.
Operating Position
path of a load.
Machine Operations
General procedures for safe loader operation also apply
to the processor working on the landing. Both machines
operate close together in the same conditions. Usually,
the processor works the logs directly from the landing
chute and hands them off to the loader, which decks them
nearby. The loader may then move the logs to another
deck, ready to load.
123
Operating Safety
Machine operators must observe
the following precautions during
operation.
Avoid positioning the loader in front of the yarder in the path of incoming turns.
124
Log Trucks
Vehicles must stop and signal before approaching a
landing or other work areas, and wait for permission to
go ahead. Log trucks entering the landing produce new
hazards. Make sure log truck drivers are made aware of
safe landing procedures, including the following:
Timber falling near a road, or where lines cross a road, requires a person on the ground to control traffic. Make
sure traffic-control workers and all operators and drivers understand safe procedures on the landing. Flaggers
should avoid standing directly behind a vehicle or in a drivers blind spot.
125
Never pass alongside a log truck being loaded, unless the loader operator gives clear
permission to do so.
Always check log decks, moving logs, and the loaded truck for unstable logs and materials that
could be thrown.
Stay clear of log decks where a loader is working. Do not work behind a log deck out of sight of
machine operators. Make an effort to stay visible.
Unloading the Trailer
Make sure trailer tires are on the ground and the trailer reach is close to the ground before
approaching. Never stand under a raised trailer or reach.
Beware of unexpected movement; the trailer air brakes can bleed off, allowing the trailer to roll.
Keep hands away from the end of the reach and legs and feet away from under the reach.
Only grab the trailer from approved hand holds. Do not place a hand on the compensator,
which could move and crush the hand.
Loading the Truck
Never enter the area between the loader and truck until loading is completed and the boom is
swung clear or resting on the ground, and the loader operator confirms it is OK to approach.
Notify the loader operator and truck driver before approaching the trailer to pull the
compensating pin, remove bunk locks, or install wrappers. Only remove the compensator lock
when the trailer is properly secured by the loader.
If a wrapper fouls on top of the load, use extreme caution when jerking it free. Pulling a log
down off a load is a common source of injury.
When climbing on the truck or trailer to set stake extensions or secure the load, use caution to
avoid slipping on metal surfaces with caulk boots.
126
First, make sure the loader and log truck are positioned
so logs will not be swung toward the yarder. If logs are
decked nearby, move the truck to a clear area to avoid
hazards for workers on the ground.
Installing wrappers
Each log truck must carry at least five binders and five
wrappers, chains, cables, and fasteners in good condition.
Before installing wrappers, all logs must be saddled
within the stakes or secured by the log loader. Make sure
the load is stable before wrappers are installed. All top
logs need to be secured by at least two wrappers, evenly
spaced near the ends of the logs.
127
128
Section 3
Safety Guide
129
CHAPTER 10
WORKER SAFETY
An effective safety and health program in any
organization must demonstrate commitment from the top.
A logging company owner or manager sets an example
for everyone by taking safety seriously. The first step
involves establishing a written safety and health program
that covers management commitment, supervisory
responsibilities, accident investigations, injury reports,
employee involvement, hazard identification, training,
and annual evaluation of the program. In addition, safety
planning and hazard assessment must be completed
before beginning work on a unit.
Managing Safety
The company owner or manager, and
the siderod supervising the planning and
yarding activities at the landing site, are
responsible for the safety of the crew.
Observe the following points.
Plan operations carefully. Good planning
can help control hazards.
Know logging safety rules. Know and
enforce Oregon OSHA safety rules and
company safety policy.
130
SAFETY PLANNING
AND HAZARD CONTROL
The following safety planning and procedures must be
completed prior to any forest work activities.
Pre-work hazard assessment and control. Each day,
a competent person must make a general inspection of
work areas to evaluate any hazards, including danger
trees, snags, logs, rootwads, rocks, and other objects.
Any objects likely to move during work activities
must be removed, stabilized, or the work arranged to
minimize exposure. Consideration must be given to rain,
snow, or other weather conditions that could increase the
likelihood for objects to move. The competent person
must also assess adverse weather conditions, such as
heavy rain, high winds, or darkness to determine if work
activities can be safely conducted.
132
133
PERSONAL
PROTECTIVE
EQUIPMENT
Hearing Protection
Workers must wear hearing protection when operating
a chainsaw or other noise-producing equipment, or
working on the landing (unless the 8-hour average noise
level is less then 85 dB). Both muff-type ear protection
and earplugs will not prevent hearing warning signals or
speech, and may actually improve hearing by cutting out
excessive noise. Workers exposed to noise must have an
annual hearing checkup.
Hand Protection
Workers must use hand protection, such as cotton
gloves or other suitable protection, whenever the work
requires handling lines or other rough materials, or when
the nature of the work requires hand protection. Also
wear hand protection to prevent exposure to harmful
substances from skin absorption, or chemical or thermal
burns.
Clothing
Clothing must be strong and durable, and adequate to
stay warm and dry. Be prepared for weather changes.
Discomfort from cold and wet can reduce alertness and
the ability to move quickly if an immediate hazard arises.
Wear clothing that fits close, but loose enough to move
freely. Trousers should be without cuffs to avoid
hangups. Suspenders are useful to allow a reasonably
loose waistband, and hold trousers in a comfortable
position even when wet.
Head Protection
All yarding and loading workers, unless covered
by a cab or canopy, must wear a hardhat
that complies with the American National
Standards (ANSI) Z89.1 1986, Z89.1 1997,
and Z89.1 2003. A stamp inside the hardhat
should show it has met one of the above
standards. Hardhats must be highly visible,
in contrast to the background typically
orange to enable machine operators to
readily see them.
134
Foot Protection
All workers must wear heavy-duty boots that cover
and support the ankle and are water repellent in wet
conditions. Workers who walk on trees, logs, or
boomsticks must wear sharp caulked boots (or the
equivalent). In ice, snow, mud, rocky terrain, or other
conditions that render caulks ineffective, workers must
wear heavy-duty nonslip boots. Workers who operate
chainsaws must wear cut-resistant foot protection.
Workers must wear eye protection when
cutting wire rope. Also, guard face and ears
from flying chips.
Leg Protection
Chainsaw operators must wear flexible ballistic nylon
pads, chaps, or other equivalent protection to protect
the legs from the top of the thigh to the top of the boot.
Kickback from a chainsaw is a serious hazard. Protect
yourself. Designs for currently available leg protectors
make them easy to use.
The only exception to this rule is when using a chainsaw
while aloft in a tree, supported by climbing spurs and
climbing belt, when leg protection is not required.
135
Single-bit ax
hammers.
Fire pulaski
Spiking Tools
Observe the following precautions when spiking guylines
or driving spikes into any hard wood.
spike bar
Sledge hammer
Striking/Soft hammer
136
137
refueling.
138
Maintenance
bare ground.
gas leaks.
139
ChainSaw Safety
Only use a chainsaw if adequately instructed, trained,
or experienced in its use. Injuries from saw kickbacks
are usually severe, meaning permanent disability. Train
before you cut, wear personal protective equipment,
know the saw, and be sure it is in serviceable condition.
Furthermore, observe the following tips for safe use:
Safety Precautions
Always check that the chain brake is operational
before using the saw.
Common Causes of
Chainsaw Injuries
servicing or filling.
140
Emergency Plan
Loggers are required to have first-aid supplies and an
emergency medical plan for all logging sites. All loggers
must have first-aid training.
The main threats to life are:
First Steps
Check out the situation first. The first priority could be
to remove an injured worker from an impending danger,
and avoid danger to yourself. Rescuers are sometimes
overcome by the same harm as the one they try to
rescue. Stay calm and alert when rushing to help an
injured co-worker.
Basket-type stretcher
141
Chapter 11
VOICE Signals
SIGNAL USE
point as possible.
142
2 short - 1 short
When rigging is in: slack
haulback, hold all lines until 2 short blown
3 medium
Hooker
3 medium - 4 short
Hooker and the crew
5 long
Climber
4 long
Foremen
1 long - 1 short
Start or stop work
7 long - 2 short
Person injured, call
transportation and stretcher
1 long - 1 short
Fire
3 short - 1 short
Acknowledge by engineer to
signify a hazardous turn
Whistle Signals
Grabinski system
2 short - 1 long
2 long
1 short
Stop all lines
3 short - 3 short
Ahead easy on mainline
3 short
Ahead on mainline
2 short
Ahead on haulback
2 short - 2 short
Ahead easy on haulback
3 short - 1 short
Ahead on haywire
3 short - 1 short - 3 short Ahead easy on haywire
4 short or more
Slack mainline
2 short - 1 short
Slack haulback
3 short - 1 short - 4 short
Slack haywire
3 short - 2 short
Standing tight line
2 short
Tightline while lines are running, or
break tightline if lines are running tight
3 short
When rigging is in: haywire
back on haulback
3 short - plus
When rigging is in: indicates
X number of shorts
number of sections of
haywire back on rigging
3 short - 2 short
When rigging is in: haywire
back on rigging
1 short
When rigging is in: chaser
inspect and repair rigging
2 short
When rigging is in:
no chokers back
2 short -1 short - plus
When rigging is in:
X number of shorts number of chokers back
143
2 long
Ahead on transfer
2 long - 4 short
Slack transfer
2 long - 2 short - 2 short
When carriage is in:
`
transfer back on carriage
3 short - plus
When carriage is in: number
X number of short section back on carriage
2 short - plus
When carriage is in: number
X number of short
of chokers
1 short
When carriage is in: inspect
rigging, repair and send back
2 short - 1 short
When carriage is in: slack
haulback and hold all lines until
2 short are blown-then send back
3 short - 3 short
When carriage is in: send
back powder
5 medium
Tail rigger
5 medium - 4 short
Tail rigger and that crew
3 medium
Head hooker
3 medium - 4 short Second hooker and that crew
5 long
Climber
4 long
Foreman
1 long - 1 short
Start or stop work
7 long - 2 short
Person injured, call
transportation and stretcher
1 long - 1 short repeated
Fire
7 long - 2 short
Person injured, call
transportation and stretcher
1 long - 1 short repeated
Fire
1 long - 4 short
Slack haywire
1 long - 3 short
Ahead easy on haywire
5 long
Climber
4 long
Foreman
1 long - 1 short
Start or stop work
7 long - 2 short
Person injured, call
transportation and stretcher
1 long - 1 short repeated
Fire
Traffic Signs
Warning signs must be prominently displayed a
minimum of 300 feet in advance of forest activities that
create hazardous conditions for road traffic. A flagger
must also be used. Warning signs and flagging activities
along state and county roads must comply with uniform
traffic control requirements.
If the road is closed to through traffic, warning signs and
barricades are sufficient. Remove or cover signs when
operations are done or interrupted. In remote locations,
regular road signs can be useful to direct traffic and
emergency vehicles to the site.
Flaggers may be necessary at a busy landing to control
movement of log trucks and machines. Flaggers must
wear high-visibility vests and use a STOP/SLOW
paddle to control traffic. The STOP/SLOW paddle
must be eight sided, with a minimum height and width
of 18 inches, a red background with 6-inch white letters
on the STOP side, and an orange background with 6inch black letters on the SLOW side.
Warning signs must be diamond-shaped, a minimum
24 inches per side, with an orange background and
4inch black letters. Stop signs must be eight-sided, with
a minimum height and width of 24 inches, with a red
background and 6-inch white letters.
Warning signs must be worded to describe the hazard,
type of operation, or action to be taken, as in the following
examples:
Lines Across Road
Timber Falling Ahead
Heavy Truck Traffic
Stop Do Not Proceed Without Contacting _______
CB Channel _______
Hand Signals
Hand signals may be used within 300
feet of the machine operator as long as
the machine operator has a clear view
of the person using the hand signals.
Signaling by throwing any type of
material is prohibited.
The 13 figures on the following pages
illustrate standard hand signals.
Stop Any Moving Line and Hold
(Raise both arms)
Mainline Ahead
(One arm raised, hand fluttering)
146
Cable Up
(Touch top of head and raise
hand up and down)
Tightline
(Hands over head fingertips
touching)
147
149
151
152
LEAD (yarding): The direction the lines run out from the
yarder; the alignment of sheaves and winches.
153
154
156
157
158
159
NOTES
160
OregonOSHA Services
Oregon OSHA offers a wide variety of safety and health services to employers and employees:
Appeals
503-947-7426; 800-922-2689; admin.web@state.or.us
Provides the opportunity for employers to hold informal meetings with Oregon OSHA on concerns
about workplace safety and health.
Discusses Oregon OSHAs requirements and clarifies workplace safety or health violations.
Discusses abatement dates and negotiates settlement agreements to resolve disputed citations.
Conferences
503-378-3272; 888-292-5247, Option 1; oregon.conferences@state.or.us
Co-hosts conferences throughout Oregon that enable employees and employers to learn and share
ideas with local and nationally recognized safety and health professionals.
Consultative Services
503-378-3272; 800-922-2689; consult.web@state.or.us
Offers no-cost, on-site safety and health assistance to help Oregon employers recognize and
correct workplace safety and health problems.
Provides consultations in the areas of safety, industrial hygiene, ergonomics, occupational
safety and health programs, assistance to new businesses, the Safety and Health Achievement
Recognition Program (SHARP), and the Voluntary Protection Program (VPP).
Enforcement
503-378-3272; 800-922-2689; enforce.web@state.or.us
Offers pre-job conferences for mobile employers in industries such as logging and construction.
Inspects places of employment for occupational safety and health hazards and investigates
workplace complaints and accidents.
Provides abatement assistance to employers who have received citations and provides compliance
and technical assistance by phone.
Public Education 503-947-7443; 888-292-5247, Option 2; ed.web@state.or.us
Provides workshops and materials covering management of basic safety and health programs,
safety committees, accident investigation, technical topics, and job safety analysis.
Bend
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Portland
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