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    Assignment Process

    Uploaded by

    Muhammad Nazmul Hassan Khan
    This document contains 8 questions for an assignment on mechanical engineering topics like metal forming processes and material properties. The questions cover topics such as dislocation reactions and strain hardening in polycrystals versus single crystals, the effects of cold working on recrystallization temperature, calculating yield stress from grain size, determining forces and power requirements for rolling and extrusion processes, and calculating draw force and power for a wire drawing operation.

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    Assignment Process

    Uploaded by

    Muhammad Nazmul Hassan Khan
    352 views2 pages
    This document contains 8 questions for an assignment on mechanical engineering topics like metal forming processes and material properties. The questions cover topics such as dislocation reactions and strain hardening in polycrystals versus single crystals, the effects of cold working on recrystallization temperature, calculating yield stress from grain size, determining forces and power requirements for rolling and extrusion processes, and calculating draw force and power for a wire drawing operation.

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    This document contains 8 questions for an assignment on mechanical engineering topics like metal forming processes and material properties. The questions cover topics such as dislocation reactions and strain hardening in polycrystals versus single crystals, the effects of cold working on recrystallization temperature, calculating yield stress from grain size, determining forces and power requirements for rolling and extrusion processes, and calculating draw force and power for a wire drawing operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    352 views2 pages

    Assignment Process

    Uploaded by

    Muhammad Nazmul Hassan Khan
    This document contains 8 questions for an assignment on mechanical engineering topics like metal forming processes and material properties. The questions cover topics such as dislocation reactions and strain hardening in polycrystals versus single crystals, the effects of cold working on recrystallization temperature, calculating yield stress from grain size, determining forces and power requirements for rolling and extrusion processes, and calculating draw force and power for a wire drawing operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Mech 421 / Mech 6511

    Assignment 1: Due on Feb, 2nd 2015

    Question 1
    Describe the basic dislocation reactions which are responsible for yielding and strain hardening.
    Why do polycrystals strain harden faster than single crystals?
    Question 2
    A strip of metal is reduced from 40 mm in thickness to 20 mm by cold working; a similar strip is
    reduced from 40 mm to 30 mm. Which one of these cold-worked strips will recrystallize at a
    lower temperature? Why?
    Question 3
    A steel has an ASTM grain size of 4. What should be the reduction in mm of the grain diameter
    in order to double the yield stress of the steel? What would then be the ASTM grain size of the
    steel? For this steel, the friction stress is 150 N/mm2 and k= 17.4 N/mm3/2
    Question 4
    A low-carbon steel plate is 300 mm wide and 25 mm thick. It is reduced in one pass in a two-high
    rolling mill to a thickness of 20 mm. Roll radius = 600 mm, and roll speed = 30 m/min. Strength
    coefficient = 500 MPa, and strain hardening exponent = 0.25 . Determine (a) roll force, (b) roll
    torque, and (c) power required to perform the operation.
    Question 5
    A cold heading operation forms the head on a steel nail. The strength coefficient for the steel = 500
    MPa, and the strain hardening exponent = 0.22. Coefficient of friction at the die-work interface =
    0.14. The diameter of the wire stock for the nail = 4.0 mm. The nail head diameter = 10 mm, and
    its thickness = 1.5 mm. The final length of the nail = 60 mm. (a) What length of stock must project
    out of the die in order to provide sufficient volume of work material for this upsetting operation?
    (b) Compute the maximum force that the punch must apply to form the head in this open-die
    operation.
    Question 6
    A connecting rod is hot forged in an impression die. The projected area of the part = 4,530 mm2.
    The design of the die causes flash to form during forging, so that the area, including flash, = 6,120
    mm2. The part geometry is complex. As heated, the work metal yields at 70 MPa and has no
    tendency to strain harden. Determine the maximum force required to perform the operation.
    1

    Question 7

    A cylindrical billet is 150 mm long and 75 mm in diameter. It is reduced by indirect extrusion to a


    30 mm diameter. Die angle = 90. In the Johnson equation, a = 0.8 and b = 1.4. In the flow curve
    for the work metal, strength coefficient = 800 MPa and strain hardening exponent = 0.15.
    Determine (a) extrusion ratio, (b) true strain (homogeneous deformation), (c) extrusion strain, (d)
    ram pressure, and (e) ram force.
    Question 8
    Aluminum rod stock with a starting diameter = 0.50 in is drawn through a draw die with an
    entrance angle = 13. The final diameter of the rod is = 0.375 in. The metal has a strength
    coefficient = 25,000 lb/in2 and a strain hardening exponent = 0.20 . Coefficient of friction at the
    work-die interface = 0.1. Determine (a) area reduction, (b) draw force for the operation, and (c)
    horsepower to perform the operation if the exit velocity of the stock = 5 ft/sec.

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