Save This Manual For Future Reference

Original Instruction

All

Te

All Terrain Mini Transporter

Operators Manual
MODEL NUMBER :
SERIAL NUMBER :

SF0650

Both model number and serial number can be found on serial label.
You should record both of them in a safe place for future
use.

FOR YOUR SAFETY

READ AND UNDERSTANDTHE ENTIRE MANUAL BEFORE OPERATING
MACHINE

Introduction..............................................

Specifications...................................

performance,power rating,specifications,war
-ranty and service.Please refer to the engine
manufacturers owners/operators manual,
Packed separately with your unit for more
information.

Safety symbols or labels..........................

Specifications

Safety information....................................

General safety information...............

Item No.

Specific safety information...............

Engine

Contents supplied....................................

Transmission

Know your machine.........................................

Forward speed 1

TABLE OF CONTENTS

Reverse speed 2

5 km/h
2.5 km/h
2.5 km/h
1.25 km/h

18

Load Capacity

500 kg

18

Box Dimension(mm)

990x670x450

Track Width(mm)

180
103dB(A)k
92dB(A)k
10.1m/s2k=
1.5m/s2
340 kg

Instructions of operation.......................... 11
Maintenance..........................................

SF0650
270cc,9.0HP
Hydrostatic

14

Storage.................................................... 16
Trouble shooting....................................

17

Technical data........................................
Hydraulic system..............................

Parts schedule.................................... 19

INTRODUCTION
Your new all terrain mini transporter will be
more than satisfy your expectations.It has
been manufactured under stringent quality
standards
to
meet
with
superior
performance criteria.You will find it easy and
safe to operate,and with proper care,it will
give you many years of dependable service.

Carefully read through this entire

operators manual before using this
unit.Take special care to heed the
cautions and warnings.
This mini transporter is fully driven by
hydraulic oil and it has two running speed
separately reverse and forward.It is
oversized as to manage safely the huge
torques generated by the engine,it is
capable of moving around in every situation
and bearing load.
The engine manufacture is responsible for
all engine-related issues with regards to

Forward speed 2
Reverse speed 1

Sound Power Level(LWA)

Sound Pressure Level(LpA)

Vibrating level on
operationg handle:(m/s2)
Weight

ENVIRONMENTAL
Recycle unwanted materials instead
of disposing of them as waste.All
tools,hoses and packaging should
be resorted,taken to the local
recycling center and disposed of in
an environment-friendly safe way.

SAFETY SYMBOLS OR LABELS

On the machine there are various safety
symbols that provide information on
safety.Their collocation and corresponding
description of danger is treated in this
section.Be sure that all safety labels are
legible.Clean and replace the illegible ones
1

or the imagines not visible.Clean labels by

using a cloth with water and soap.Do not
use solvents or fuel.Damaged or illegible
labels must be replaced.If the label is
positioned on a part of machine to be
replaced,be sure to put a new one on the
part replaced.
Wear eye protection.
Wear hearing protection.
Read the operation manual for use
carefully.

simplest way to prevent accidents.

Incorrect operation,inspection or
maintenance may cause personal injury or
even death.
Throughout this manual and on the machine
precautions are provided with
marks
and classified by the words DANGER-WARNING-CAUTION,according to their
extent of danger.
The classification is as follows:

Wear safety footwear.

Wear safety gloves.

It is forbidden to remove or tamper

with the protection devices and

A hazardous situation which,

if not avoided,could result in death or
serious injury.
A potentially hazardous
situation which,if not avoided,could result in
death or serious injury.

safety devices.

Keep away from hot parts on the

machine.

Do not smoke or have open flames.

Thrown objects.

Keep your hands or feet away from

Track and rotating parts.

Keep bystanders away.

SAFETY INFORMATION
This manual is a practical,safe guide to offer
the operator all the rules and precautions
needed for operating and inspecting the
machine under safety conditions.
Before using the machine,this manual must
be read through carefully.This is the
2

A potentially hazardous
situation which,if not avoided,could result in
minor or moderate injury.It may also be used
to alert against possible damage to the
machine and its components.
We have made every effort for you to
prevent accidents during operations.
However we cannot be held responsible for
predicting every kind of danger in all
operating circumstance.
It is the owner or user of the machine who is
responsible for ALWAYS paying attention
when operating the machine,as well as
reading and understanding this manual
enough to obtain the essential knowledge
and skills fundamental to correct use of the
machine.

Before operation,inspection or maintenance

of the machine,be sure to read and
understand this manual.
Incorrect operation or maintenance of the
machine can cause accidents,serious injury
and death.
Always keep this manual on hand,so that
you can immediately consult it when
necessary.
Should it be missing or damaged,ask your
distributor for another copy.
There are various kinds of federal,state and
local
regulations
associated
with
construction
equipment.Since
these
regulations are subject to change and differ
from one country to another,it is impossible
for us to provide such information in this
manual.It is the responsibility of the owner or
operator to be familiar with the regulations.
Specifications and materials of the machine
are subject to change with no prior notice.

General Safety Information

Understand your machine
Read and understand the operators manual
and labels affixed to the machine.Learn its
application and limitations as well as the
specific potential hazards peculiar to it.
This manual,relevant plates and labels on
the machine contain the necessary
instructions for correct and safe operation.
You should read and understand them
firstly.Injury or death may result should you
ignore them.Do not leave what you do not
understand to chance,your distributor will be
glad to let you have any information you
may need.If the manual,relevant plates or
labels are missing or damaged,contact your
distributor for replacement.
Be thoroughly familiar with the controls and
their proper operation.Know how to stop the
machine and disengage the controls quickly.

Make sure to read and understand all the

instructions and safety precautions as
outlined in the Engine Manufactures Manual
packed separately with your machine.Do not
attempt to operate the machine until you
fully understand how to properly operate
and maintain the Engine and how to avoid
accident injuries and/or property damage.
With all hydraulically-operated devices it is
extremely important to warm the hydraulic
oil before starting to work.During worm up
the operator should check that the machine
is working properly or if any maintenance
work is needed.Remember:that the basic
principle of hydraulics is exactly the flow of
the oil.If you hear a jarring noise,it means
that pump lubrication is low due to
cavitation,often caused by oil that is too thick
or heavy.Absolutely never operate a
machine in these conditions as serious
damage to the pump could result.
Work area
Never start or run the machine inside a
closed area.The exhaust fumes are
dangerous,containing carbon monoxide,an
odorless and deadly gas.Operate the
machine only in a well ventilated outdoor
area.
Never operate the machine without good
visibility or light.
Before starting to work,walk around the mini
dumper and carefully check that there are
no persons or obstacles hindering your
working area.
Personal safety
Do not operate the machine while under the
influence of drugs,alcohol,or any medication
that could affect your ability to use it
properly.
Dress properly.Wear heavy long pants,boots
and gloves.Do not wear loose clothing,short
pants,and jewelry of any kind.secure long
hair,clothing and gloves away from moving

parts.Loose clothes,jewelry or long hair can

be caught in moving parts.
Use safety equipment.Always wear eye
protection.Safety equipment such as a dust
mask,hard hat,or hearing protection used for
appropriate conditions will reduce personal
injuries.
Check your machine before starting it.Keep
guards in place or is in poor mechanical
condition.Make sure all nuts,bolts,etc are
securely tightened.
Never operate the machine when it is in
need of repair or is in poor mechanical
condition.Replace
damaged,missing
or
failed parts before using it.Check for fuel
leaks.keep the machine in safe working
condition.
Do not come close to moving or rotating
parts such as belts or fans.Do not allow any
object to come near moving or rotating
parts.Serious accidents may result.
Never remove or tamper with safety
device.Check
their
proper
operation
regularly.
Do not use the machine if the engines
switch does not turn it on or off.Any gasoline
powered machine that cannot be controlled
with the engine switch is dangerous and
must be replaced.
Form a habit of checking to see that keys
and adjusting wrenches are removed from
machine area before starting it.A wrench or
a key that is left attached to a rotating part of
the machine may result in personal injury.
Stay alert,watch what you are doing and use
common sense when operating
the
machine.
Do not overreach.Do not operate the
machine while barefoot or when wearing
sandals or similar lightweight footwear,Wear

protective footwear that will protect your feet

and improve your footing on slippery
surfaces.Keep proper footing and balance t
all times.This enables better control of the
machine in unexpected situations.
Avoid accidental starting.Be sure the engine
is off before transporting the machine or
performing any maintenance or service on
the
unit.Transporting
or
performing
maintenance or service on a machine with
engine on invites accidents.
Fuel safety
Fuel is highly flammable,and its vapors can
explode if ignited.Take precautions when
using to reduce the chance of serious
personal injury.
When refilling or draining the fuel tank,use
an approved fuel storage container while in
a clean,well-ventilated
outdoor.Do not
smoke,or allow sparks,open flames or other
sources of ignition near the area while
adding fuel or operating the machine.Never
fill fuel tank indoors.
Keep grounded conduct6ive objects,such as
tools,away from exposed,live electrical parts
and connections to avoid sparking or
arcing.These events could ignite fumes or
vapors.
Always stop the engine and allow it to cool
before filling the fuel tank.Never remove the
cap of the fuel tank or add fuel while the
engine is running or when the engine is
hot.Do not operate the machine with known
leaks in the fuel system.
Loose the fuel tank cap slowly to relieve any
pressure in the tank.
Never over fill fuel tank.Fill tank to no more
than 12.5mm(1/2) bellow the bottom of the
filler neck to provide space for expansion as
the heat of the engine can cause fuel to
expand.

Replace all fuel tank and container caps

securely and wipe up spilled fuel.Never
operate the machine without the fuel cap
securely in place.

Do not change the engine governor settings

or over-speed the engine.The governor
controls the maximum safe operating speed
of the engine.

Avoid creating a source of ignition for spilled

fuel.If fuel is spilled,do not attempt to start
the engine but move the machine away from
the area of spillage and avoid creating any
source of ignition until fuel vapors have
dissipated.

Do not run the engine at a high speed when

you are not working.

Store fuel in containers specially designed

and approved for this purpose.
Store
fuel
in
a
cool,well-ventilated
area,safely away from sparks,open flames
or other sources of ignition.
Never store fuel or machine with fuel in the
tank inside a building where fumes may
reach a spark,open flame,or other sources
of ignition,such as a water heater,furnace,
clothes dryer and the like.Allow the engine
to cool before storing in any enclosure.
Machine use
Execute all operations carefully.Operating
brusquely the machine can cause damages
and reduce consistently efficiency.Take care
of regulations that warrant safety on job site.
Never overload any cylinder enough to
trigger the opening of the safety valve,this
would cause an excessive rise in the oil
temperature,lowering the useful life of the
hydraulic components.
Make sure the machine footing is level and
firm to avoid skidding or overturning if you
need to use the machine on the shoulder of
a road or a slope.
Do not force the machine.Use the correct
machine for your application.The correct
machine will do the job better and safer at
the rate for which it was designed.

Do not put hands or feet near rotating parts.

Avoid contact with hot fuel,oil,exhaust fumes
and hot surfaces.Do not touch the engine or
muffler.These parts get extremely hot from
operation.They remain hot for a short time
after you turn off the machine.Allow the
engine to cool before doing maintenance or
making adjustments.
The machine should be operated on a flat
surface,but if you are moving material on
slopping ground,be sure that the tracks are
positioned in the direction of the slope and
not crossways.If you need to work on
soft,rough or unlevel ground,take care to
avoid overturning.
In normal situations(not emergency) always
try to turn as slowly as possible.Sharp turns
or standing pivots will shorten the useful life
of the machine and tracks.Changes in travel
direction
should
be slow
to
avoid
overloading the sprockets,especially on
rough,unlevel ground.
If the ground is very rough or covered by
stones or rocks,travel must be very
slow.Control the travel speed with the
engine throttle lever.Never cause shocks to
the tracks and to the machine.
When using the machine on slopping
ground,move upwards in reverse and guide
the machine from ground.Even slight
surface roughness can jolt the machine and
may cause overturning.
Travel in reverse,the operator must always
be above the load.

MAX.CLIMBABLE GARDIENT 20 - 34%

off the engine,disconnect the spark plug

wire,and check for the cause.Unusual noise
or vibration is generally warning of trouble.
Observe
proper
disposal
laws
and
regulations for gas,oil,etc. to protect the
environment.

MAX.CLIMBABLE GARDIENT
WITH MAXIMUM LOAD

20 - 34%
Never Steer on a slope or on unstable
ground.This could cause overturning of the
machine.

Store idle machine out of the reach of

children and do not allow persons unfamiliar
with the machine or these instructions to
operate it.Machine is dangerous in the
hands of untrained users.
Service

Never travel across a slope.When working

on slopping land,always move in directions
parallel with the slope(up or down).Pay the
utmost attention when working on frozen
ground as the machine may tend to be skid.
Position the machine in such a way that it
can not move during maintenance ,cleaning,
adjustment,assembly of accessories or
spare parts,as well as under storage.
Use only attachments and accessories
approved by the manufacture.Failure to do
so can result in personal injury.
Maintain
the
machine.Check
for
misalignment
or
binding
of
moving
parts,breakage of parts and any other
condition that may affect the machines
operation.If damaged,have the machine
repaired before use.Many accidents are
caused by poorly maintained equipment.
Keep the engine and muffler free of
grass,leaves,excessive grease or carbon
build up to reduce the chance of a fire
hazard.
Never douse or squirt the unit with water or
any other liquid.Keep handles dry,clean and
free from debris.Clean after each use.
If the machine should start to make an
unusual noise or vibration,immediately shut

Before cleaning,repairing,inspecting,or
adjusting,shut off the engine and make
certain all moving parts have stopped.
Disconnect the spark plug wire,and keep the
wire away from the plug to prevent accident
starting.
Have your machine serviced by qualified
repair personnel using only identical
replacement parts.This will ensure that the
safety of the machine maintained.

Specific Safety Information

Thoroughly inspect the area to be
worked,keep the working area clean and
free of debris to prevent tripping.Operate on
a flat level ground.
Never place any part of your body where it
would be in danger if movement should
occur
during
assembly,installation,and
operation,maintenance,repairing or moving.
Keep all bystanders,children,and pets at
least 23m(75 feet) away.If you are approach
-ed,stop the machine immediately.
Do not mount on dump box and never carry
passengers.
Always load and unload the machine on a

Level surface.Use ramps that are sufficiently

Strong,wide and long in relation to the
machine.Remove any ice,snow or slippery
material from the ramps and from the truck
deck before loading the machine.Never
steer on ramps.
Start the engine carefully according to
instructions and with feet well away from the
moving parts.
Never leave the operating position when the
engine is running.Before leaving the
machine
unattended,always
switch
it
off,check that all locking devices are in the
correct positions.
Do no overload the machine capacity.Drive
at a safe speed,adjusting the speed to the
slope of the land,the surface conditions of
the road,and the weight of the load.
Use extreme caution when in reverse or
pulling the machine towards you.
Exercise extreme caution when operating on
a crossing gravel drives,walks,or roads.Stay
alert for hidden hazards or traffic.
On soft ground,drive at the lowest F&R
speed speed,do not rapidly accelerate,turn
sharply or stop.

If possible,avoid driving on pebbly river

bed,crushed stone terrains,steel concrete,
stumpy field,logs etc.,since such operation
caused fatal damage or shortens life span of
tracks.

or down).To avoid danger,do not change the

speed on slopes.
When tipping the load from a dumper,the
center of gravity will change continuously
and the ground conditions will be essential
for the stability of the machine.There are
special hazards for dumpers working on soft
ground and when the load is sticking to body
e.g. wet clay.
Never park the machine in a place with
unstable ground which could give way,
particularly when it is full.
Never leave the machine on or near a bank
that might cave in,or on the edge of an
excavation that might give way.Keep the
machine away from dangerous areas when
it is to be left idle for a certain length of time.
Whenever possible,park the machine on
level ground.
If parking the machine on a road is
necessary,its presence must be duly marked
with barriers,flags,flares and warning signs.
Before leaving the machine unattended,
Always switch it off.Check that all locking
devices are in the correct position.

WHEN PARKING ON SLOPING GROUND

ALWAYS CHOCH THE TRACKS
APPROPRIATELY.

Do not operate the machine in confined

areas where there may be a risk of crushing
the operator between the machine and
another object.
When moving over a slope,whether moving
forward or in reverse,always make certain
that the weight is evenly balanced.Always
move in directions parallel with the slope(up

CONTENTS SUPPLIED
The all terrain mini transporter comes
already well assembled and is shipped in
carefully packed package.After opening up
the package,you should have:

ENGINE OIL HAS BEEN DRAINED FOR

SHIPPING.SO BEFORE STARTING THE
ENGINE,FILL ENGINE SUMP WITH OIL.
FAILURE TO DO THIS WILL RESULT IN
PERMANENT DAMAGE AND WILL VOID
ENGINE WARRANTY.

Add oil according to ENGINE MANUAL

packed separately with the machine.

1.Complete machine
2.Operators manual.

KNOW YOUR MACHINE

Operating platform Features and Controls

Lever A & B
-Machine travel control handles
1.Straight travel
Push lever A & B forward,the machine will

Release lever A & B,the machine will stop

drive forward.

and leave engine working if you dont turn

off the ON&OFF Switch.

Pull lever A & B backward,the machine will

move backward.

2.Cornering
Push only lever A forward,the left track

Push only lever B forward,the right track

moves forward and machine turns right.

moves forward and machine turns left.

Pull only lever A backward,the left track

Pull only lever B backward,the right track

moves backward and machine turns left.

moves backward and machine turns right.

3.Spot turn
Push lever B forward and pull lever A

Push lever A forward and pull lever B

backward,machine will move backword

backward,machine will move backword

and turn left quickly.

and turn right quickly.

Lever C-Speed control handle

1.Push Lever C to position 1:
-if machine stops,you can operate Lever E

2.Put Lever C at position 2:

machine will move forward at the lower
speed.

to tip the dumper box.

-machine can move forward at the lower
speed,same as Lever C at position 2.

NOTE:never put Lever C at position 3 when

you want machine to move forward.

10

3.Pull Lever C to position 3:

Machine will move forward at the faster

Lever E-Tipping handle

Stop the machine and put Lever C at tipping

speed,about double of position 2 .

position(position 1),then operate Lever E to

tip the dumper box.
Put the handle at position 1 to tipping up the
dumper box.

Lever D-Throttle control lever

Push Lever D forward,will reduce engine
rpm.
Pull Lever D backward,will increase engine

Put the handle at position 2 to tipping down

The dumper box.

rpm.

INSTRUCTIONS OF OPERATION
Filling engine oil

MAXand MIN is also OK for use.

Fill the engine oil before your starting

failing to do so,will make great
damage to the engine and engine
will be out of warranty as well .

Filling hydraulic oil

BEST

OK

Fill hydraulic oil to the hydraulic oil tank

before starting the machine.

NO

Fill the oil refer to the liquidometer,MAX is

the best,but normally oil level between

11

Adding fuel
Fill the fuel tank as instructed in the Engine
manual packed separately with the machine

3.Move the throttle control lever slightly to

the left.

Fill oil tank to no more than 12.5mm

(1/2)bellow the bottom of the filler
Neck to provide space for expansion.
Checks before starting the engine
Check the levels of the hydraulic oil,engine

4.Start the engine.

. With recoil starter:
Turn the engine switch to the ON position.

oil and fuel.

For the checking methods,refer to theDaily

Pull the starter grip lightly until resistance is

checkssection of this manual.

felt,then pull briskly.

This

paragraph

describes

the

basic

operations for starting.It is in any case

necessary to better familiarized with the
procedures described,consulting the engine
manufactures

handbook

machine

contained

and

provided
in

the

with

special

department.
Starting engine
1.Turn the fuel valve to the ONposition.

CAUTION:
Do not allow the starter grip to snap back
against

the

engine.Return

it

gently

to

2.Move the choke lever to theCLOSED

prevent damages to the starter.

position.

If necessary,pull the rope several times until

the engine starts.
. With electric starter(where equipped):
Turn engine switch to the start position and
hold it there until the engine start.

NOTE:
Do not use choke lever if the engine is warm
or the air temperature is high.
12

NOTE:
Do not use electric starter for more than 5
seconds at a time.
If the engine fails to start,release the key

and wait 10 seconds before operating the

starter again.
When the engine starts,return the switch to
the ONposition.
5.Allow

the

engine

to

run

for

several

seconds to warm up.Then,gradually move

chock lever toOPENposition.

Restarting an engine that is already warm

from previous running does not normally
require use of the choke.
1.Turn the engine switch on.
2.Hold the start handle firmly and pull rope
out a short distance until you feel some resi
-stance.Then pull the rope smoothly and
briskly,and allow rope to return gently.Do not
let the rope snap back.
Stopping engine
To stop the engine in an emergency,release
lever A and B,then turn the engine switch to
the OFF position.
Under normal conditions,follow the instruc
-tions of Parking your machine.
CAUTION:
Do not move choke control to CHOKEto
stop engine.Backfire or engine damage may
occur.
Operating your machine
. After engine warms up,slowly push lever A
and B forward,machine will start to move.
. When machine running,operating lever C
to select two different speed levels.Position
1 and 2 are both the slower speed level and
position 3 is the faster speed level.
. Operating the throttle control lever to
increase and reduce engine rpm.
. When you want to steer,operate lever A or
B according to detailed instructions in
Operating platform Features and Controls
Section.

CAUTION:
For your safety,always steer at the lower
speed.
. If you want machine to run backward,just
pull lever A and B back,the speed lever C
will automatically move back to the lower
speed level position.
. The mini transporter has a maximum
loading capacity of 500kgs.However it is
advisable to assess the load and adjust it
according to the ground on which the
machine will be used.
. Keep an eye on the hydraulic oil
temperature that showed on liquidometer,
especially during long time using.Normally
temperature wont be higher than 60,but if
exceed,you must stop using the machine,let
the temperature cool down,then machine
can be restarted.
. Always avoid sharp turns and frequent
changes of direction while driving on the
road,in particularly on rough,hard terrains
full of sharp,uneven points with a high
degree of friction.
. Even though the machine has rubber
tracks,remember to be careful when working
in adverse weather conditions(ice,heavy
rain and snow)or on types of ground that
could make the mini transporter unstable.
. When lever A and B released,the machine
will stop and brake automatically.
Parking your machine
At the end of days work,follow bellow
procedure to park your machine:
Drive the machine to a safe place with a flat
surface.
1. Move the accelerator lever forwards to
reduce the engine speed.
2. Release the travel levers A and B to stop
the machine.
3. Switch off the engine.
If freezing temperature are expected,both
tracks should be cleaned of mud and dirt
and the machine should be parked on
wooden planks.

13

MAINTENANCE
A proper maintenance and lubrication will help the machine in perfect working condition.
Preventive maintenance
Before your maintenance,turn off engine and
make it cool.
Never check the oil level with the engine
running.
To avoid engine problems,never exceed the
maximum oil level.Excess oil in the engine
can cause serious damage to it.
Never turn on the engine when the oil level is
above the maximum or below the minimum
mark.

Inspect the general condition of the

machine.Check for loose screws,
misalignment of binding of moving parts,
cracked or broken parts,and any other
condition that may affect its safe operation.
Remove all debris and other materials that
may have accumulated to the track and
machine.Clean after each use.Then use a
premium quality lightweight machine oil to
lubricate all moving parts.

Never use a pressure washer to clean your machine.Water can penetrate tight areas
of the machine and cause damages to spindles,bearings or the engine.The use of the
pressure washer will result in shortened life and reduce serviceability.
Maintenance intervals
Check and maintenance the engine always according to engine owners manual,which
has given detailed instructions.
Check points of the machine are as follows:
Check point
Item
When required
Tracks

Check and adjust tension

Hydraulic oil

Check the hydraulic oil temperature to be lower than 60

Daily(every 8 hours of work)

Hydraulic oil tank

Check the hydraulic oil level

Machine checking

General daily check of conditions of machine

One year or every 600 hours of work(Before performing the previous services)
Hydraulic oil

Change the hydraulic oil

Hydraulic system

Change the hydraulic oil tank strainer

Check hydraulic oil tank level

Change the hydraulic oil
. ALWAYS CLEAN THE AREA AROUND
THE CAP BEFORE REMOVING IT.
. NEVER EXCEED THE MAXIMUM
HYDRAULIC OIL LEVEL IN THE TANK.
. NEVER USE THE MACHINE WHEN THE
OIL LEVEL IS ABOVE MAX OR BELOW
MINLEVEL.

. CONTACTING WITH HOT OIL OR PARTS

CAN CAUSE BURNS.
. REMOVE THE OIL FILLER CAP ONLY
WITH ENGINE OFF AND WHEN IT IS COLD
ENOUGH TO DO SO WITH BARE HANDS.
1.Place the machine on level ground with

14

engine switching off.

2.Clean the area to keep dirt out of the tank.
3.Loosen the oil filler cap to relieve the tank
pressure.

8.9),cleaning up cap(No.3) and the gasket

(No.6) in turns showed below.

2.Turn the two strainers off and change to

new ones.
4.Remove the drain plug and drain all the oil
from the system into a suitable container.

1.Disassemble the bolts(No..7) ,washers(No.

NOTE:dispose of used oil according to local

regulations.
5.Clean the inside of the tank using clean oil.
6.Clean and refit the drain plug.
7.Fill the tank with new hydraulic oil.(Refer to
hydraulic oil filling part for details)
8.Start the engine and run it for five minutes
at idle speed.
9.Operate the control levers to fill the whole
hydraulic circuit.
10.Take the machine back to the initial area
and switch off the engine.
11.Check the hydraulic oil level and top up if
necessary to keep the oil level between the
two limits on the liquidometer.
12.Refit the filler cap.
Change the hydraulic oil tank strainers
After hydraulic oil draining from the tank and
before adding new oil ,change the strainer
following below instructions.

3.Assemble the gasket(No.6),cleaning up cap

(No.3),washers(No.8.9) and the bolts(No.7)
again in turns showed above.
4.Then can continue to add the new hydraulic
oil.
Check and adjust track tension
With use,tracks tend to be loose,when
operating with loose tracks,they tend to slip
over the driving wheel affecting the common
using of machine.
To check track tightness,proceed as follows:
1.Place the machine on a level ground.
2.Lift the machine and set it on blocks or
supports rated for the weight of the machine
so that the tracks can be about 100mm off the
ground.
3.Measure the track midline VS.the horizontal
line.The reading must not be more than
10-15mm.
If the distance is greater,proceed as follows:
1.Tipping the dump box and better set it on

15

blocks or supports rated for the weight of the

box.
2.Loosen lock nut B
3.Tighten bolt A until the correct tightness is
restored.
4.Secure bolt A by tightening lock nut B
thoroughly.
5.Return the dump box to its original position.

3.While the engine is till warm,drain the oil

from the engine.Refill with fresh oil of the

If the adjustment bolt has no

more adjustment left,the tracks
may have to be replaced.
Replacing tracks
Check the condition of the tracks periodically.
If any track is cracked or frayed,it should be
replaced as soon as convenient.
Following below instructions to replace track:
1.Disassemble the protection cover of wheels
2.Loosen lock nut B and bolt A shown in
above figure to let the tracks loose enough.
3.Disassemble bolt C.
4.Move the old track off and install new track.
5.Adjust bolt A to assure correct tightness.
6.Secure bolt A by tightening lock nut B
thoroughly.
7.Finally install the protection cover.

When removing or installing the

tracks,be careful not to get your
fingers caught between the
Track and pulley.

STORAGE
If the machine will not be used for a period
longer than 30 days,follow the steps below to
prepare for storage.
1.Drain the fuel tank completely.Stored fuel
containing ethanol or MTBE can start to go
stale in 30 days.Stale fuel has high gum
content and can clog the carburetor and
restrict fuel flow.
2.Start the engine and allow it to run until it
stops.This ensures no fuel is left in the
carburetor and helps prevent gum deposits
from forming inside the carburetor and
possible engine damage.

16

grade recommended in the engine manual.

4.Use clean cloths to clean off the outside of
the machine and to keep the air vents free of
obstructions.
5.Inspect for any loose or damaged
parts.Repair or replace damaged parts and
tighten loose screws,nuts or bolts.
6.Store the machine on flat ground indoors,if
storage outdoors is necessary,choose a flat
place and cover the machine.
NOTE:During storage operate the machine
once a month to maintain a film of lubricating
oil.

TROUBLE SHOOTING
Problem
Control lever stiff or
does not return
automatically
No operations
possible or power
failing

The drive isnt

working on one or
both sides.
Straight travel
defective

Bucket lifting power

failure

Probable cause
Faulty control valve.

. Low hydraulic oil.

. Oil strainer clogged.
. Engine output drop.
. Pump or coupling failure.
. Low adjustment valve
pressure.
. Faulty control valve.
. Foreign matter,such as
stone has got caught
. Engine failing
. Something trapped.
. Different track tension.
. Defective travel levers.
. Defective pump.
. Engine or braking valve
failure.
. Low hydraulic oil.
. Low adjustment valve
pressure.
. Damaged control valve.
. Hydraulic cylinder failure.

Solution
Ask for service

. Top up to the correct level.

. Perform oil strainer maintenance.
. Perform air cleaner maintenance and
check supply
. Ask for service.
. Ask for service.
. Ask for service.
. Remove foreign matter
. Ask for service.
. Remove foreign matter.
. Adjust tensions on both track sides.
. Ask for service.
. Ask for service.
. Ask for service.
. Top up to correct level.
. Ask for service.
. Ask for service.
. Ask for service.

Note any occurrence unusual in normal machine operation during daily operations.
For every fault defected,try to investigate the caused,and act promptly.
If unusual occurrences are overlooked due to neglect,more serious problems may arise later.

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TECHNICAL DATA
Hydraulic System

18

Parts Schedule

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