Is 1771 1986
Is 1771 1986
Is 1771 1986
Whereas the Parliament of India has set out to provide a practical regime of right to
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Jawaharlal Nehru
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! > 0 B
BharthariNtiatakam
( Reaffirmed 2006 )
Indian Standard
SPECIFICATION
FOR
ELECTROPLATED
COATINGS OF SILVER
AND
SILVER
ALLOYS FOR GENERAL
ENGINEERING
PURPOSES
( Second Revision )
Metallic
and Non-metallic
Finishes
Sectionnl
Committee,
SMDC 23
Representing
Eveready
>.::,:I G. s. BHrZI.I\CM\HJIZ
Ministry
SIII<~I. N. B~ri\,r,\ ( A/twmte )
SFIKI A. 1. BOXA-IE
Premier
Sil!tr A. G. PRABHU ( Alfe~~~ic )
5;11<f M. S. Ctl \E;K.\VORIY
Premier
Slit<1Ii. K. CtlATfERJlif: ( A//efnrt/c )
(f1fhffSf & MLTALLUf~cjrSr-I,
RDSO, Ministry
LC!C~r;\-ow
(f[l:!d!Sl & Mf TALLUI<GN,
M \L>:<,\s( Al~uxiitc )
Sfif<r.IAYI\I)I<\ K. D \,.,,,.
I)I< Ii. I. D.\MII\I.
sfffcl 1. D. DHARhl\RAJ
stlill KAUSIffK GOKAL,D%\
,
i )I( ,% ~L!RUilAH
SIIRI S. Kouc;o\r
Sfrl<r P. R. RAO ( ,4ltermte
!?I<S. KRISHLAMURTHY
Flashlight Company,
Lucknow
of Defence ( R & D )
Automobiles
Ltd, Bombay
ICF,
Kohinoor
Electra-Gilders,
Bombay
Indian Telephone
Industries
Ltd, Bangalore
Platewell
Processes
& Chemicals
Ltd, Vododara
Canning
Mitra Phoenix Ltd, Bombay
Institute
Research
Electrochemical
Central
( CSIR ), Karaikudi
Kongovi Electronics
I
i
i
BUREAU
$3 Copyright 1987
OF INDIAN STANDARDS
7 his publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
i reproduction in whole or in part by any means except with written permission of the
publisher shall bz deemed to be an infringement of copyright under the said Act.
Representing
SHIZI V. S. KULKARNI
Grauer & Weil ( India ) Ltd, Bombay
SHRI SUSHIL GOI~KA ( Alternate )
HMT Ltd, Bangalore
SHIU M. PRABHAKAR MAHANDALE
SIIRI K. R. SATHYANAKAYANA ( Alternate )
SHRI R. C. MATHUR
Ministry of Defence ( DGI )
SHKI M. R. GHOSH ( Alternate )
T.I. Cycles of India, Ambattur, Madras
SHRI K. L. MUTHU
National
Metallurgical
Laboratory
DK S. K. NARANG
S~IRI
R. S.
Jamshedpur
Development
Commissioner
( Small
Services Institute ), New Delhi
Bharat Electronics Ltd, Bangalore
RAC.HAVAU
SHIU R. SOMASEKHARA
SHRI K. NAC;ESH ( Alternate
DR J. VAID
SHRI K. RAGHAVENDKAN,
Director ( Strut & Met )
( CUR ),
Industries
)
Peico Electronics and Electricals Ltd. Pune
Director General, BIS ( Ex-officio Member )
Secretary
SHRI S. K. GUPTA
Deputy Director ( Met ), BIS
IS : 1771- 1986
Indian Standard
SPECIFICATION FOR
ELECTROPLATED
COATINGS OF SILVER
AND SILVER ALLOYS FOR GENERAL
ENGINEERING
PURPOSES
( Second Revision )
0. FOREWORD
0.1 This Indian
Standard
( Second Revision ) was adopted by the Indian
Standards Institution
on 10 September 1986, after the draft finalized by the
Metallic and Non-Metallic
Finishes Sectional
Committee had been approvcd by the Structural and Metals Division Council.
0.2 This standard was first published
in 196 1 and was subsequently
revised in 1970. This has now been revised in the light of the latest
developments
in the field of electroplating
technology.
In this revision, the
fo!lowing main modifications
have been made:
Thickness
requirements
Requirements
of Grade
has been added,
of the undercoats
treatment
and
of higher
one
more grade
tensile
strength
0.3 Electrodeposited
silver and silver alloy coatings
are used in many
applications
and are chosen for their extremely good electrical conductivity.
However, in many conditions
of service, sulphide films are liable to form
on coatings, consequently
increasin, 0 the contact resistance
of the silver
electroplated
coating surface and making them unsuitable
for use in low
voltage electronic circuits. Nevertheless,
since the silver sulphide films are
not completely insulating,
they are not particularly
detrimental
to other
electrical contacts where higher voltages and/or
higher contact
pressures
are used.
3
IS : 1771- 1986
0.4 While ordering plating of articles in accordance with this standard,
purchaser should furnish the information
as given in Appendix A.
the
1. SCOPE
1.1 This standard specifies the requirements
for elcctrodeposited
coatings
electronic
and other engineering
of silver and silver alloys for electrical,
applications.
It does not apply to coatings on ccrcw threads or to the
coatings on sheet or strip in unfabricated
form.
2. TERMINOLOGY
2.0 For the purpose
2.1 Surface work.
of this standard,
the following
on
which
definitions
shall apply.
the clectroplater
has
to
1771-1986
IS:
2.4 Minimum Average Thickness number of points on the significant
2.5 Minimum Local Thickness
coating thickness at any point
at
Embrittlement
caused
by
the
entry
of
3. PRETREATMENT
3.1 The part as delivered to the electroplater
shall be in a condition suitable
for electroplating
without additional
mechanical
treatment,
unless otherwise agreed.
3.2 Mercury
metals.
compounds
in the
pretreatment
of
basis
it is necessary
to use a silver strike to
of silver and silver alloys on the basis
For electroplating
certain alloys, a good
NUMBER
number
of silver plating
shall comprise
the following
metal
b) Chemical
symbol(s) for the undercoat
metal(s)
appropriate,
followed by an oblique stroke:
below, if
Symbol
as given
Significance
Nickel
Copper
Nickel on copper
Tin copper alloy
Ni
cu
Cu/Ni
Sn-Cu
5
in
Examples
of complete
classification
numbers
thickness
of the
are:
of 20 Pm
on brass has
b) A 99.9 percent
silver plating having a minimum
thickness of 10 pm
on steel, using a nickel undercoat
has classification
number Fe/Ni/
Ag (99.9) 10.
5. REQUIREMENTS
FOR UNDERCOATS
FOR UNDERCOATS
No.
(1)
1.
BASIS MATERIAL
(2)
Copper
stainless steel )
stain!ess
Austenitic
steel
Zinc and zinc alloys
Aluminium
and aluminium alloys
Other basis materials
and basis metal with
soldered joints
UNDERCOAT(S)
(3)
None
Copper or nickel may
be required
Nickel or copper +
nickel
An acid nickel strike
( Woods bath) normally required
Copper + nickel
Nickel (see Note)
MINIMUM THICKNESS OF
UNDERCOAT(S), pm
(4)
-
To be agreed
IO or 10 ( Cu) +
5 ( Ni )
Thin coating to promote adhesion of the
silver coating
8(Cu)+lO(Ni)
To be agreed
IS:
1771 - 1986
6. GRADES
6.1 Silver coated
TABLE
GII.11>1
OF MINIMUM
LOCAL
THICKNESS
MINIMUM LOCAL
THICKNESS, pm
7. QUALITY
OF COATINGS
shall conform
to IS : 1959-1983*.
PROCESS
(first
revision ).
IS : 1771- 1986
and good quality of the plating.
The cleaning
with the method prescribed in IS : 3194-1980.*
9. HEAT TREATMENT
OF STEELS
9.1 General
9.1.1 Heat treatment
as specified in 9.3 and 9.4 shall be performed on
certain basis metals to reduce the risk of damage due to hydrogen embrittlement. In all cases, the duration of heat treatment shall commence from
the time at which the whole of each part attains the specified temperature.
9.1.2 Parts made from steels with maximum
specified tensile strengths
greater than 1050 MPa ( corresponding
hardness
values approximately
34
HRC, 340 HV or 325 HB ) and surface-hardened
parts will require heat
treatment.
Preparations
involving cathodic
treatments
in alkaline
or acid
solutions with high cathode efficiencies are recommended
for steel components with tensile strengths greated than 1450 MPa ( corresponding
hardness values approximately
45 HRC, 440 HV or 415 HB ).
9.2 Categorization
of Steels
Spccijed Minimum
Tensile Strength, MPa
up to
1 001 to
1 401 to
Over
1 000
1 400
1 750
1 750
up to
1 051 to
1 451 to
Over
1 050
1 450
1 800
I 800
recommended
for parts to be
different
conditions,
namely,
( first revision ).
IS:
STRESS-RELIEF
MAXIMUM SPECJFIED
TENSILESTRENGTH
MPa
1986
high temperatures,
CONDITIONS
( excluding surface-hardened
( Clause 9.3
1771-
parts )
I)
TEMPERATURE
TIME
(1)
up to 1 050
1 051 to 1 450
Z)
None required
190 to 220
(f)
-
1451
to1800
Over
1 800
190 to 220
1
::
EMBRLTTLEMENT
RELIEF
CONDITIONS
TEMPERATURE
(1)
up to 1 050
1 051 to 1 450
None required
190 to 220
1 451
to 11 800
Over
190 to 220
FOR SILVER
AND SILVER
ALLOY
COATINGS
10.1 The tests given in 10.3, 10.4 and 10.5 shall be carried out in the
absence of anti-tarnish
treatment
and the tests specified in 10.6, 10.7
and 10.8 shall be carried out after the final treatment.
10.2 Finish
and Appearance
free from
nodules,
On parts
for inspecor slight
to relieve
IS : 1771 - 1986
10.3.2 The thickness of each grade shall be determined
by the microgiven in IS : 3203-1982. Alternative
methods like area/
scopic method
weight method, magnetic test method, beta radiation back scatter method,
ctc, are available and may be used by agreement
between
the plater and
the purchaser, but in case of dispute, the microscopic
method as specified
in IS : 3203-1982 shall be used.
10.4 Adhesion adherent.
When
there shall be no
the clcclroplated
10.8 Electrical
Properties - If electrical properties
important, these shall be specified
by the purchaser
method or methods of assessing such properties.
*Methods
11
of the plating
together
with
are
the
FOR INSPECTION
selected
selected
All the
to in.
SPECIMENS
and
AND PACKING
IS:
15.2 The silver plated parts may also be marked
Certification
Mark relating to the coating of the part.
with
1771 - 1986
the
Standard
APPENDIX
( Clause 0.4 )
INFORMATION
TO BE GIVEN
..I- 1. MANDATORY
WITH
AN ENQUIRY
of this standard;
b) Classification
c) Signihcant
example,
samples;
ORDER
INFORMATION
AND
number
of rhe plating
required
( srr 4 );
d) Surface appearance;
c) Method(:)
f) Sampling
:\-2.
of adhesion
procedure
ADDITIONAL
testing to be employed;
and
to be adopted.
INFORMATION
of the
13
coating
may
be required
and
details
and if so,
of any inter-
IS:
1771-
1986
b) Nature
c) Any requirements
for
hydrogen embrittlement
d) Thickness
of plating
e) Requirements
stress-relief
before
electroplating
relief after electroplating;
and/or
and undercoat(s);
for corrosion
resistance
f) Raquirements
parts;
for anti-tarnish
g) Requirements
for solderability;
h) Electrical
and roughness;
and/or
treatment
porosity;
to be applied
and
properties
on the plated
APPENDIX
of test to be used.
( C/awe 7.3 )
iMETHOD
B-l.
FOR
COLLECTION
DETERMINATION
OF LEAD
SILVER DEPOSITION
CONTENT
OF SAnlPLE
( ANALAR
Nitric
GRADE
Acid -
Specific
0.1 mg Pbiml.
14
The deposit-
Specification
IN
gravity
1.42
( SEC
IS :
IS : 1771 - 1986
13-2.7 Potassium Cyanide Solution ( Trud Single Salt ) - Dissolve 39 g of
potassium cyanide in 700 ml of distilled water. Add 23 ml of hydrogen
peroxide
( 6 percent ). Allow it to stand for a day. Dilute the solution
to 1 litre. This will give a potassium cyanide solution of 6 N.
B-3. PROCEDURE
B-3.1 Take 2 ml of water in a 50-ml Nessler tube, add 0.5 ml of concentrated nitric acid. Then add 0.5 g of silver deposit and allow it to be
dissolved
completely.
Then add 6 ml of water and 1.5 ml of glacial acetic
acid. Add ammonia solution till alkaline. Add 10 ml of potassium
cyanide
solution.
Then make up to 50 ml using water. Add a drop of sodium
sulphide solution.
A brown colour is obtained if lead is present. Compare
this colour with standard lead solution. Standard lead solution is prepared
as follows.
B-3.1.1 Take I ml of lead nitrate solution, add 6 ml of water, 1.5 ml of
glaci;ll acetic acid and then ammonia solution till alkaline. Add 10 ml of
potassium
cyanide
solution.
Make up to 50 ml. Add a drop of sodium
sulphide solution.
A brown colouraiion
is obtained.
Compare
this brown
colouration
with the brown colouration
obtained with silver deposit. If the
!ntensity
of the latter is less than or equal to that of the former, then lead
content in the silver deposit is within the permissible
limit, that is 0.2
percent.
NOTE - Potassium cyanide forms a complex cyanide of silver and prevents it
from reacting with sodium sulphide. One millilitre of silver solution ( 1N ) requires
12 ml of potassium cyanide ( IN ) for complete prevention of formation of silver
sulphide.
B-3.2 In
shall be:
this
quantity
of silver,
500 x
the
maximum
permissible
IO 000
APPENDIX
ADHESION
TEST
used.
lead content
IS : 1771 - 1986
C-l.1
Burnishing Test
C-1.1.1 An area of not more than 6 cm2 of the plated surface selected
at the discretion of the inspector, shall be rubbed,
rapidly
and firmly for
15 seconds with a smooth metal implement.
The burnished area shall then
be visually inspected and if there is no indication
of the deposit becoming
dctachcd
from the basis metal, the adhesion
shall be deemed to be
satisfactory.
C-1.1.2 A suitable burnishing
implement
is a steel rod 6 mm in dia with
a Tmooth hemispherical
end. The pressure shall be sufficient to burnish
the
coating
film at every stroke but no so great as to cut the deposit. Poor
adhesion will be shown the appearance
of a loose blister which grows as the
rubbing is continued.
If the quality of the deposit is also poo;, the blister
may crack and the plating will peel away from the basis metal.
C-1.2
Bend Test
C-1.2.1 Place the sample in the bend tester with a bend radius of 4 mm.
Bend the sample as far as 90 forward and backward.
For the purpose
of
this test. one bend shall constitute bending forward to 90 and backward
to the original position.
Repeat this process and count the number
of
bends till flaking occurs.
C-1.2.2
C-l.3
The sample
Thermal
flaking
Shock Test
APPENDPX
( Clause 10.6 )
TEST FOR SOEI~ERABILITY
11-l. SOLDERABELI[TY
TEST
IS : 1771 - 1986
excess of solder. The specimen
shall be considered
solderable
if it shows
uniform
solder coating free from discontinuties,
breaks blisters, voids and
other defects, and it shall not flake or peel, when subjected to the bend test
as given in C-1.2.
D-1.2 This test shall not be performed on massive parts which heat up too
slowly. Special 3.2 mm thick specimens
of the same alloy shall be plated
concurrently
and used to represent such massive parts.
APPENDIX
E
( ChLse 10.7 )
TARNISH
E-l.
TARNISH
RESISTANCE
RESISTANCE
TEST
TEST
17
UhI.I.
SYCIBOL
metre
kilogram
second
ampere
kelvin
m
kg
candela
mole
cd
mol
A
K
Units
QUANTITY
Plane angle
Solid angle
UNIT
radian
steradian
SYMBOL
rad
sr
Derived Units
QUANTITY
Force
Energy
Power
Flux
Flux density
Frequency
Electric conductance
Electromotive force
Pressure, stress
UNIT
newton
joule
watt
weber
tesla
hertz
volt
Pascal
DEFINITION
SYMBOL
N
J
W
Wb
T
Hz
S
V
Pa
I
1
1
1
1
1
1
1
1
N =
J =
W =
Wb =
T Hz =
S =
V =
Pa =
1 kg.m/s2
1 N.m
1 J/s
1 V.s
1 Wb/m*
1 c/s (s-l)
1 A/V
1 W/A
1 Nm2