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IS : 2611 - 1964
(Reaffirmed 2001)
Indian Standard
SPECIFICATION
FOR
CARBON CHROMIUM MOLYBDENUM
STEEL FORGINGS FOR HIGH
TEMPERATURE
SERVICE
( Fourth Reprint FEBRUARY
UDC
1999 )
669.15.26.28-194-134
0 Copyright 1964
I~UKEAU
MANAK
fir 3
OF
BHAVAN.
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI
110002
ZAFAR
MARG
March 1964
IS:2611 - 1964
Indian Standard
SPECIFICATION
FOR
CARBON CHROMIUM MOLYBDENUM
STEEL FORGINGS FOR HIGH
TEMPERATURE
SERVICE
Steel Forgings
Sectional
Committee,
SMDC
21
Repre.wnting
ChaiWlKW7
Sudsons
SEHI K. C. SOOD
( Private ) Ltd.,
Calcutt8
Membera
Ministry of Railways
ASSISTANT DIRECTOR ( S&R )
Hindustan Shipyard Ltd., Visakhapatnam
SRRI K. K. BANERJEE
SHRI R. V. RAMACHANDRAN ( AEternate )
Baj8j Auto Ltd., Bombay
SHRI B. B. BANQXA
Tat8
Engineering
and Loromotire
Co. Ltd..
SEHI R. G. BHATAWA~EKAR
Jamshedpur
SHRI Y. P. BHAEIX ( Alternale )
Guest, Keen, Williams Ltd., C8kUtt8
DR. A. K. BOSE
DR. S. K. CAATTERJEE ( Alterwte
)
Directorate
General of Technical
Development,
DR. P. DAYAL
Nnw
Delhi
_
_. _
~_..~
SERI H.
SHRI T. V. N. KIDAO
SHRI A. PADWANABEAN
SHRI
8.
c.
(Alleznate)
Ministry of Steel and Heavy
LAHIRY
SHRI D. R. MALIK
Bombay
Industries
of
Ordnence
Directorate
General
( Ministry of Defence ), Calcutta
Factories
Sam R. M. MISHRA
IiUHEAU
MANAK
OF
BIIAVAN,
INDIAN
9
NEW
BAHADUR
DELHI
STANDARDS
SHAH
110002
ZAFAR
MARC
IS:2611(
1964
Continwd from
page
1)
Mevabers
Represending
Direotorete
General
(Inspection Wing)
SHEI E. K. N. NAMBIAR
Sam B. R. NAOAB
DELRAJENDRAKIJMAR
SHRIH. S. VIJAYARANUA
SHRIH.S.V.SETTY
SARIR.SUNDERA~HARLU
of
f Alternate )
National
~SETTY
SRRT B.S.KRISHNAMACHAR,
Deputy Director (S&M )
Supplies
Disposals
Metallurgical
Laboratory
( CSIR ),
Jamshedpur
Indian Institute of Metals, C8lCUtt8
M. N. Dastur & Co. Ltd., Calcutta
Indian Machine Tool Manufacturers Association,
Bombay
Director, IS1 ( Ez-dflicio Member )
Secretary
SERIH.P.GIIosE
Assistant Director
( Metals ), ISI
IS : 2611- 1964
Indian Standard
SPECIFICATION FOR
CARBON CHROMIUM MOLYBDENUM
STEEL FORGINGS FOR HIGH
TEMPERATURE SERVICE
0.
FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution on 14 February 1964, after the draft finalized by the Steel Forgings
Sectional Committee had been approved by the Structural
and Metals
Division Council.
0.2 This standard
has been prepared
at the request
of the Boiler
Construction
Materials
Subcommittee,
EDC
40 : 1, of the Boilers
The standard covers the requirements
Sectional Committee,
EDC 40.
for carbon
chromium
molybdenum
steel forgings
for pressure
vessel
shells, pipe flanges, forged fittings and valves for high temperature
service.
0.3 The Sectional
Committee
responsible
for the preparation
of this
standard
kept in view the manufacturing
and trade practices
followed
in the country in this field.
Furthermore,
due consideration
has also
been given to the need for international
co-ofaination
among standards
These considerations
being followed in various countries of the world.
led the Sectional
Committee
to derive assistance
from the following
standards:
B.S. 1503 : 620 ( 1958 ) 1 PE CENT CHROMIUM 4 PERCENT MOLYBDENUM
Institution.
STEEL FORGINGS. Britis l? Standards
ASA B16.5-1961
STEEL PIPE FLANGES AND FITTINGS.
Society of Mechanical
Engineers.
American
0.4 Wherever
a reference
to any Indian
Standard
appears
in this
specification,
it shall be taken as a reference
to the latest version of the
standard.
0.5 Metric
dimensions
and
IS : 26111 1964
0.6 For the purpose of deciding
whether
a particular
requirement
of this standard is complied with, the final value, observed or calculated,
expressing
the result of a test or analysis,
shall be rounded off in
accordance
with IS : 2-1960 Rules for Rounding
Off Numerical
Values
The number of significant places retained in the rounded
( Revised).
off value should be the same as that of the specified value in this
standard.
0.7 This standard
is intended chiefly to cover the technical
provisions
relating to carbon chromium
molyb~,,. .~zn steel forgings for high temperature service, and it does not include all the necessary provisions of a
contract.
1. SCOPE
I.1 This standard covers the requirements
of carbon chromium molybdenum steel forgings for use up to a maximum
steam temperature
of 565C.
2. SUPPLY
OF
MATERIAL
2.1 General
requirements
conform
to IS : 1387-1959
Metals and Metal Products.
relating
General
3. MANUFACTURE
3.1 The forgings shall be manufactured
from fully killed steel produced
by the open htarth
or electric process.
In case any other process
is employed in the manufacture,
prior approval of the purchaser should
be obtained.
3.2 Sufficient discard shall be made from each ingot to secure
from piping, harmful segregation and other similar defects.
freedom
ingots
COMPQSITION
4. The material,
when analysed
in accordance
with IS : 228-1959
Methods of Chemical Analysis of Pig Iron, Cast Iron and Plain Carbon
and Low Alloy Steels ( Revised ), shall conform
to the requirements
specified in Table I.
4
IS : 2611 - 1964
TABLE
CHEMICAL
COMPOSITION
( Clause 4.1
STEEL
CO~BTITUENT
I)ESIONATION*
15 Cr 90 MO 55
-
Carbon
Silicon
Menganese
tNicke1
t@PPer
Chromium
Molybdenum
Sulphur
Phosphorus
*gee IS
1762-1961
tIncidenta1
elements
( see4.2
PERCENT
010
0.10
0.40
0.30
0.40
0.70
to 0.20
to 0.35
to 0.70
Max
Max
to 1.10
0.45 to 0%5
0.050 Max
0.050 Max
of Steel.
).
4.2 Incidental
elements shall not be added deliberately
except for the
purpose of finishing the heat.
Analyses for incidental
elements will not
normally
be required
unless reason exists to suspect their presence
in excessive
amounts;
spectrographic
analysis
may be used for this
put-pose.
5. FORGINGS
5.1 The amount of hot-working
shall be such as to ensure complete
soundness and adequate
uniformity
of structure and mechanical
properties.
5.1.1 Forgings
shall be brought
as nearly as practicable
to the
tinished shape and size by hot-working,
and shall, where practicable,
be so worked as to cause metal flow in the direction most favourable for
resisting the service stresses where these are known.
5.1.2 When specified
in the order, the supplier
shall submit
for
the approval of the purchaser,
a sketch showing the shape of the rough
forging before machining,
and the supplier may also be required
to
show by sectioning
and etching a representative
forging that soundness
and a satisfactory grain flow has been obtained.
6. FREEDOM
FROM
DEFECTS
IS : 2611- 1964
7. HEAT TREATMENT
7.1 The forgings
and, 960%
temperature
heated
for any
between
treatment
further
920C
at a
forging,
8. TESTING
8.1 The tests specified under 10 shall be made at the place of manufac-
ture prior to despatch, but in the event of any forging provn .defective
during
subsequent
manufacturing
operations,
such forgi t8 gs may be
rejected, notwithstanding
any previous certificate of satisfactory testing,
provided that the forging has not been improperly treated after delivery.
9. SELECTION
OF
TEST
SAMPLES
heat-treated,
9.1.3 In the latter case the supplier, by agreement with the purchaser,
shall supply at his own cost additional forgings as follows:
either
Not less than
batch,
two
forgings
from
each
cast
in each
heat-treatment
01
or
more
forgings,
not
less than
IS : 2611- 1964
9.1.5 By agreement between the supplier and the purchaser, loose test
pieces of equivalent
ruling section may be submitted
on the same basis
as in 9.1.3.
9.1.6 The test pieces shall be machined from the sample piece or from
selected small forgings without forging down, and the sample shall not be
detached from the forgings until the heat treatment
of the forgings has
been completed,
except that in the case of hollow forgings closed at the
ends, the test samples may be removed before closing and be subsequently
heat-treated
with the corresponding
forgings.
10. PHYSICAL
TESTS
10.1 Tensile Test - Tensile test shall be carried out in accordance with
IS : 1608-1960 Method for Tensile Testing of Steel Products Other Than
Sheet, Strip, Wire and Tube.
10.1.1 The tensile strength
accordance
with 10.1, shall
Table II.
and minimum
elongation,
wheu tested
conform
to the requirements
given
in
in
10.1.2 Should a tensile test piece break outside the middle half of
its gauge length and the percentage
elongation is less than that specified,
the test may be discarded at the suppliers option and another test made
from the same lot.
section 25.0 mm
10.2 Bend Test - Bend test pieces shall be of rectangular
wide and 20.0 mm thick, or proportionately
smaller in case of smaller
forgings.
The corners may be slightly rounded to a radius not exceeding
1*6 mm by filing, grinding or machining,
but the test pieces shall receive
no other preparation.
10.2.1 Bend test shall be conducted in accordance
with IS : 1599-1960
Method for Bend Test for Steel Products Other Than Sheet, Strip, Wire
and Tube.
The test piece, when cold, shall withstand
without fracture,
being bent through 180 either by pressure or by blows from a hammer
till the internal diameter is not greater than that specified in Table II.
10.3 Izod Impact Test - Izod Impact test shall be carried out in accordance with IS : 1598-1960 Method for Izod Impact Test for Steel.
The
izod impact values shall be as given in Table II.
10.4 Additional Tests - When so required,
additional
tests other than
those specified may be specified by the purchaser at the time of enquiry
and order.
11. RE-TESTS
11.1 Should a test piece first selected by the purchaser (or supplier where
testing and inspection are not carried out by the purchaser)
not fulfil
7
(Ch8e8
STEEL
TEHBILB
YIELD
DESIQ-
STREN~TE
STBEBB
NATION*
kgf/mm*
Min
ELONQATION PEBCENT
tT
Thickness
~__---h---_
Lengthwise
Trane-
Length-
(or Trens-
verse
wise
verse)
on
on
Solid
Hollow
Forg-
Forg-
ings
30
kgfm
5*t%qs*
inge
: 1762-1961
Min
TEST
GAUGE LENOTII
00
*See IS
FOR BEND
___--*_
50 to 64
DIAMETBR OF BEND
Min
kgf/mm*
16 Cr 90 MO 66
-
10.3)
20
of Steel.
16
(or
Trans-
---A---7
Transverse
on
verse )
Solid
on
Hollow
Lengthwise
( or
Trans-
verse
on
veree )
Solid
Forg-
on
Forg-
inge
Hollow
inge
Forg-
Forg-
ings
ings
Trans-
6Tt
5.53
3.46
IS : 2611 - 1964
the test requirements,
onr 0i the following
adopt4
at the option of the purchnscr:
alternative
procedurrs
may bc
for
batch represented
by the defective
Should either of the additional test pieces fail to satisly the test
requirements,
the forgings shall be deemed not to comply hvith thiy
standard.
bj The material
and re-tested.
represented
shall
be rehtxt-trratetl
and
the identification
wirh Standard
to the
malks
mark.
12.1.3The
use of the Standard
Mark is governed
by the provisions
of the
B~rreu~ o/ Indim Standards Act, 1986 and the Rules and Regulations
made
thereunder.
The details of conditions
under which the licence for the use of
Standard Mark may be granted to manufacturers
or producers may bc obtained
from the Bureau of Indian Standards.
Telephone
201010
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